US20160074627A1 - Vascular Re-entry Catheter - Google Patents

Vascular Re-entry Catheter Download PDF

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Publication number
US20160074627A1
US20160074627A1 US14/854,242 US201514854242A US2016074627A1 US 20160074627 A1 US20160074627 A1 US 20160074627A1 US 201514854242 A US201514854242 A US 201514854242A US 2016074627 A1 US2016074627 A1 US 2016074627A1
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United States
Prior art keywords
side port
catheter
distal
catheter device
tip
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US14/854,242
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English (en)
Inventor
Robert J. Cottone
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Orbusneich Medical Pte Ltd
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Orbus Medical Technologies Inc
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Publication date
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Priority to US14/854,242 priority Critical patent/US20160074627A1/en
Assigned to ORBUSNEICH MEDICAL, INC. reassignment ORBUSNEICH MEDICAL, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: COTTONE, ROBERT J.
Publication of US20160074627A1 publication Critical patent/US20160074627A1/en
Assigned to ORBUSNEICH MEDICAL PTE. LTD. reassignment ORBUSNEICH MEDICAL PTE. LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ORBUSNEICH MEDICAL, INC.
Priority to US16/594,941 priority patent/US11338111B2/en
Priority to US16/712,333 priority patent/US20200147347A1/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00—Catheters; Hollow probes
    • A61M25/01—Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0194—Tunnelling catheters
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • A61B19/54—
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00—Catheters; Hollow probes
    • A61M25/0067—Catheters; Hollow probes characterised by the distal end, e.g. tips
    • A61M25/0068—Static characteristics of the catheter tip, e.g. shape, atraumatic tip, curved tip or tip structure
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • A61B2017/22094—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for for crossing total occlusions, i.e. piercing
    • A61B2017/22095—Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for for crossing total occlusions, i.e. piercing accessing a blood vessel true lumen from the sub-intimal space
    • A61B2019/5466—
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/39—Markers, e.g. radio-opaque or breast lesions markers
    • A61B2090/3966—Radiopaque markers visible in an X-ray image
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00—Catheters; Hollow probes
    • A61M25/01—Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0194—Tunnelling catheters
    • A61M2025/0197—Tunnelling catheters for creating an artificial passage within the body, e.g. in order to go around occlusions
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00—Catheters; Hollow probes
    • A61M25/01—Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0105—Steering means as part of the catheter or advancing means; Markers for positioning
    • A61M25/0108—Steering means as part of the catheter or advancing means; Markers for positioning using radio-opaque or ultrasound markers
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00—Catheters; Hollow probes
    • A61M25/01—Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0105—Steering means as part of the catheter or advancing means; Markers for positioning
    • A61M25/0133—Tip steering devices
    • A61M25/0138—Tip steering devices having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils

Definitions

  • CTO Chronic Total Occlusion
  • a blood vessel such as a coronary artery.
  • CTO has usually been treated by a bypass procedure where an autologous or synthetic blood vessel is anastomotically attached to locations on the blood vessel upstream and downstream of the occlusion. While effective, such bypass procedures are quite traumatic to the patient.
  • CTO percutaneous coronary intervention can result in symptomatic relief for the patient, re-establishing coronary blood flow, improved left ventricular function and potentially, survival advantage.
  • Peripheral vascular occlusions outside of the coronary vascular anatomy are also treatable with such interventions.
  • FIG. 1A shows a schematic representation of a CrossBossTM catheter 100 , which includes a rounded/blunt distal tip 108 mounted to a flexible proximal shaft 120 which is torquable through rotation of the handle 130 , the shaft 120 having a lumen which accommodates a guidewire 102 .
  • FIG. 1B shows a schematic representation of a StingrayTM catheter having a distally positioned laterally inflatable balloon 210 and a proximal shaft 220 having a central guidewire lumen 225 .
  • the side-ports 212 and 214 are located on opposite sides of a portion of the central lumen flanked by the balloon 210 and identified by radiopaque markers 232 and 234 .
  • the side ports 212 and 214 communicate with the central guidewire lumen 225 and facilitate the steering of the reentry device 240 with a pre-biased tip (at an angle to the central lumen) by allowing the tip of the StingrayTM Guidewire reentry device 240 to exit from the catheter from one of the side ports.
  • the CrossBossTM catheter can be used to pass through the proximal cap of a CTO by rotation of the blunt tip. However, if this is not successful, a procedure employing both the CrossBossTM and StingrayTM catheters to cross the CTO would be needed. The procedure can be generally described as follows.
  • the StingrayTM catheter can then be withdrawn, leaving the reentry device in place which establishes a pathway from the proximal segment of the vascular lumen and the distal segment of the vascular lumen, over which a balloon catheter can be subsequently introduced and deployed at the site of the CTO.
  • a stent can be further implanted at the site which has been expanded by the balloon.
  • the present invention provides a catheter device.
  • the catheter device includes a distal catheter tube portion having a longitudinal axis and including a tube wall comprising at least one side port, at least one radiopaque marker, and at least one wing protruding radially outward from the tube wall.
  • the tube wall includes two wings protruding radially outward in diametrically opposing directions. In certain of these embodiments, wherein the at least one side port is radially offset from each of the two wings for about 90 degrees. In specific embodiments, the first side port and the second side port are radially offset for about 180° degrees from each other.
  • the at least one side port is beveled.
  • the catheter device includes a radiopaque marker affixed on the distal catheter tube portion in axial alignment with the at least one side port. In other embodiments, the catheter device includes a radiopaque marker encircling the at least one side port.
  • the tube wall includes a first side port and a second side port which is longitudinally and radially offset from the first side port, the second side port being located distal the first side port.
  • the tube wall comprises a first radiopaque marker located longitudinally between the first side port and the second side port, and a second radiopaque marker distal the second side port.
  • the at least one wing is part of a guide-tip engaging a distal end of the catheter. In other embodiments, the at least one wing can be placed in a distance from the distal end of the catheter.
  • the catheter device includes at least one spiral-cut section, and the at least one side port is located in the spiral-cut section.
  • the catheter device includes at least two spiral-cut sections having different pitches.
  • the catheter device includes at least one spiral-cut section with interrupted spirals.
  • the catheter device includes at least two interrupted spiral-cut sections having different pitches.
  • the at least one wing can be formed from a polymeric material, a metal, or a composite material.
  • the present invention provides a method for facilitating treatment of an occlusion in a blood vessel with a catheter device as described herein.
  • the blood vessel has a vascular wall defining a vascular lumen containing an occlusion therein.
  • the occlusion separates the vascular lumen into a proximal segment and a distal segment.
  • the catheter device has a lumen and includes a distal catheter tube portion including a tube wall comprising at least one side port and at least one radiopaque marker, and a guide-tip located at a distal end of the catheter, where the guide-tip includes at least two wings protruding radially outward in diametrically opposing directions.
  • the method includes: positioning the catheter device proximate the occlusion; advancing the guide-tip within the vascular wall adjacent the occlusion until the at least one side port is positioned distal of the occlusion to establish a channel in the vascular wall extending longitudinally across the occlusion; orienting the at least one side port toward the vascular lumen; inserting a re-entry device through the lumen of the catheter device wherein the re-entry device has a distal end portion in a compressed state; and manipulating the re-entry device such that a distal end portion of the re-entry device exits, in a natural state, from the at least one side port into the distal segment of the vascular lumen.
  • FIG. 1A schematically depicts a CrossBossTM catheter which is known in the art.
  • FIG. 1B schematically depicts a StingrayTM catheter which is known in the art.
  • FIG. 2A shows a catheter (tube) having a guide-tip with wings, and a side port in a spiral-cut section according to one embodiment of the present invention.
  • FIG. 2B shows a front view of the guide-tip of the catheter shown in FIG. 2A .
  • FIG. 2C is a side cross section view of a portion of the catheter shown in FIG. 2A .
  • FIG. 2D is a front view of a guide-tip with wings according to one embodiment of the present invention.
  • FIG. 2E is a front view of a guide-tip with wings according to another embodiment of the present invention.
  • FIG. 2F is a side cross section view of a portion of a catheter having a winged guide-tip according to another embodiment of the present invention.
  • FIG. 2G is a side cross section view of a portion of a catheter having distal wings according to another embodiment of the present invention.
  • FIG. 3A is a photo of a guide-tip as illustrated in FIGS. 2A and 2B .
  • FIG. 3B is a back view of the guide-tip as illustrated in FIGS. 2A and 2B .
  • FIGS. 3C and 3D are cross section views of the guide-tip along lines A-A and B-B indicated in FIG. 3A .
  • FIG. 3E is a cross section view of a guide-tip according to another embodiment of the present invention.
  • FIG. 3F shows exemplary side cross section wing shapes according to some embodiments of the present invention.
  • FIG. 3G is a front view of a guide-tip having more than two wings according to some embodiments of the present invention.
  • FIG. 3H is a front view of a guide-tip having an anisotropic transverse cross section shape according to some embodiments of the present invention.
  • FIGS. 4A and 4B are schematic side views of a catheter having radiopaque markers according to some embodiments of the present invention.
  • FIG. 5A is a top view of a beveled port on a spiral-cut section of a catheter according to one embodiment of the present invention.
  • FIG. 5B is a side cross sectional view of the beveled port as shown in FIG. 5A .
  • FIG. 6 shows a catheter containing a plurality of spiral-cut sections on a distal catheter tube portion according to some embodiments of the present invention.
  • FIG. 7A is a side view of spiral-cut section of a catheter including interrupted spirals according to an embodiment of the present invention.
  • FIG. 7B depicts a section of a catheter having an interrupted spiral-cut pattern in an unrolled condition according to one embodiment of the present invention.
  • FIGS. 8A-8D are photographs of different spiral-cut portions of a catheter according to an embodiment of the present invention.
  • FIG. 9A is an exploded view of components of a handle assembly for use with a catheter according to some embodiments of the present invention.
  • FIG. 9B depicts the handle assembly as assembled in a first configuration from the components shown in FIG. 9A .
  • FIG. 9C depicts the handle assembly as assembled in a second configuration from the components shown in FIG. 9A .
  • FIG. 10A depicts a configuration of a proximal portion of a catheter according to some embodiments of the present invention.
  • FIG. 10B is a front view of a component of the handle assembly shown in FIG. 9A .
  • FIG. 10C depicts various cross section configurations of a proximal portion of a catheter according to some embodiments of the present invention.
  • FIG. 11 depicts a configuration of a catheter after passing a CTO lesion from the subintimal space and a re-entry device reentering the vascular lumen from a side port of the catheter according to some embodiments of the present invention.
  • the present invention provides a catheter device (or catheter).
  • the catheter can be used for the treatment of CTO, either by passing the CTO directly, or by passing the CTO via the subintimal space.
  • the present invention provides a method for treating CTO.
  • a catheter device 1 includes a distal tube portion 11 having a tube wall 10 and a longitudinal axis L.
  • a blunt guide-tip (or tip) 3 On the distal end 101 of the catheter 1 (which is also the distal end of the distal tube portion 11 ) is a blunt guide-tip (or tip) 3 , which encircles a distal end portion of the distal tube portion 11 .
  • Guide-tip 3 includes a base portion 3 a , as well as two lateral wings 8 a and 8 b radially protruding outward from the circumference of tip 3 .
  • the guide-tip 3 wing can include fewer or more wings, e.g., only one wing, or greater than two wings, as described herein.
  • the two wings 8 a and 8 b can be positioned approximately diametrically opposed around the guide-tip, i.e., about 180 degrees from each other ⁇ 10 degrees, more preferably ⁇ 5 degrees.
  • FIG. 2C shows a cross section view of a portion of the tube 1 of FIG. 2A along the longitudinal axis L.
  • the outer diameter of the guide-tip ODt (which does not include the wings) is greater than the outer diameter (OD) of the distal tube portion 11 , which is greater than the inner diameter (ID) of the distal tube portion 11 .
  • the wings have a base width Wb, a height Hw measured from OD to the peak of the wings.
  • the leading edges of the wings are generally rounded or smooth.
  • the guide-tip 3 can, in certain embodiments, completely encircle a circumference of distal tube portion 11 .
  • the guide-tip 3 (including base 3 a and wings 8 a / 8 b ) does not completely encircle of the distal tube portion 11 .
  • the guide-tip 3 only encircles three quarters, two thirds, one quarter or smaller percentages of the circumference of the distal tube portion 11 .
  • the guide-tip 3 may include multiple separate base parts ( 3 a , 3 b ) distributed along the circumference of the distal tube portion 11 .
  • the guide-tip 3 with wings 8 a and 8 b may be positioned slightly away from the distal end 101 of the tube portion 11 , e.g., at a distance dw ranging from about 1 to about 100 mm (see FIG. 2F ), e.g., about 10 mm to about 75 mm, or about 25 to about 50 mm.
  • one or more wings can be directly joined to the tube without being supported by a base portion of a tip, e.g., at the distal end 101 , and/or away from the distal end 101 .
  • wings 8 a / 8 b are directly joined to the tip of the distal tube portion 11 (e.g., by welding, adhering, etc.) without being a part of a tip encircling a distal tube portion 11 .
  • the wing(s) itself can also be considered as the only component of a guide-tip.
  • the thickness of the tube wall 10 can vary, e.g., from about 0.002 inch to about 0.02 inch, or from about 0.05 mm to 2 mm, e.g., 0.05 mm to about 1 mm, about 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm, etc.
  • the inner diameter of the lumen (ID) of the distal tube portion 11 can vary, e.g., from about 0.01 inch to about 0.04 inch, or from about 0.1 mm to about 2 mm, or from about 0.25 mm to about 1 mm, e.g., about 0.2 mm, about 0.3 mm, about 0.4 mm, about 0.5 mm, about 0.6 mm, about 0.7 mm, about 0.8 mm, about 0.9 mm, about 1 mm, etc.
  • the outer diameter of the lumen (OD) of the distal tube portion can also vary, e.g., from about 0.2 mm to about 3 mm, e.g., about 0.2 mm, about 0.3 mm, about 0.4 mm, about 0.5 mm, about 0.6 mm, about 0.7 mm, about 0.8 mm, about 0.9 mm, about 1 mm, about 1.1 mm, about 1.2 mm, about 1.3 mm, about 1.4 mm, about 1.5 mm, about 1.6 mm, about 1.7 mm, about 1.8 mm, about 1.9 mm, about 2.0 mm, etc.
  • the thickness of the tube wall, the inner diameter ID and the outer diameter OD can each be constant throughout the length of the catheter, or vary along the length of the catheter.
  • the height of the wings Hw can range from about 5%-about 50% (including about 10% to about 40%, about 15% to about 30%, or about 20%) of the outer diameter ODt of the tip 3 ; alternatively, the height of the wings Hw can be about 10% to about 15%, about 15% to about 30%, or about 5% to about 45% of ODt.
  • the base width of the wings Wb can be about 5%-30% of the outer diameter ODt of the tip 3 .
  • the axial length of the base of the wings can be approximately the same as the axial length Lt of the guide-tip 3 (see FIG.
  • the axial length of the base of the wings can be smaller than the axial length Lt of the guide-tip 3 .
  • the tube wall 10 and guide-tip 3 may be formed from a metal, a polymer or a composite material.
  • Suitable metals can include cobalt-chromium, stainless steel, MP35N, nickel titanium, etc., as well as metal alloy such as a shape memory material, e.g., Nitinol.
  • the tube wall may be composed of polymers such as aliphatic polyether-urethanes, polyamides, low-density polyethylene (LDPE), polypropylene or mixtures of polymers.
  • the tube wall distal tube portion may also be formed from a composite of polymers and metal, such as a composition of joined or abutted metal and polymer forming a generally tube like structure.
  • the distal catheter tube portion can be formed from metal, e.g., stainless steel.
  • the guide-tip 3 and/or the wings 8 a / 8 b can be made of the same material as the tube wall or different materials.
  • the guide-tip may include a radiopaque material such as a radiopaque filler composition.
  • the guide-tip may include metal and a softer outer component such as a polymer varying in udometer from soft rubber like materials to hard composite polymer or plastics.
  • the wings may be made from the same or different material as the remainder of the guide-tip.
  • the wings may be formed from a polymeric material, a shape memory material such as Nitinol, or a metal such as cobalt chromium.
  • FIG. 3A shows a photomicrograph of the guide-tip 3 including two wings 8 a and 8 b extending from the top and bottom, respectively.
  • the left side of the guide-tip 101 can be engaged to a distal end of a catheter as described previously.
  • FIG. 3B shows a back view of the guide-tip.
  • FIG. 3C is a sectional view along A-A line in FIG. 3B (through the wings 8 a / 8 b ).
  • FIG. 3D is a cross sectional view along B-B line in FIG. 3B , showing that the base portion of tip 3 has a rounded leading edge 102 .
  • the leading edge can alternatively include a taper 103 , as shown in FIG. 3E which may be smooth, i.e., have no sharp, cutting edges, enabling controlled blunt micro dissection.
  • the peripheral contour of the wings along the axial direction can be generally convex in shape, e.g., in the shape of a smooth elliptical curve (see FIG. 2 A/ 2 C/ 3 A/ 3 C).
  • the side profile or shape of the wings may be rectangle ( 111 ), trapezoidal ( 113 ), or rectangular or trapezoidal with rounded outer corners ( 112 and 114 , respectively), or sinusoidal ( 115 ).
  • More than two wings may be positioned around a circumference of the guide-tip 3 .
  • a plurality of wings may be positioned evenly or unevenly along the circumference, and they can be arranged symmetrically or asymmetrically.
  • the plurality of wings may be identical or different in shape and/or size.
  • 8 wings ( 8 a , 8 b , 8 c , 8 d , 8 e , 8 f , 8 g , 8 h ) are disposed at or near the distal end of the distal tube portion.
  • transverse cross sections of these wings can vary in size and shape as shown (e.g., generally bell shape, arc, rectangle with rounded corners, etc.), where the exterior surfaces of the wings usually form a smooth transition with the outer wall of the tip.
  • the wings may form a continuous line with a base portion of the guide-tip.
  • FIG. 3H which is a front view of a guide-tip 3
  • the wings 8 a and 8 b of tip 3 protruding laterally due to the anisotropic transverse cross sectional shape of guide-tip 3 .
  • the, the maximum transverse cross sectional width of guide-tip 3 , D 1 (which can be considered a “wingspan”) is greater than the minimum transverse cross sectional width of guide-tip 3 , D 0 .
  • D 1 can be greater than D 0 for about 10% to about 500%, e.g., from about 50% to about 200%.
  • D 1 can be about 10%, 20%, 50%, 80%, 100%, 150%, 200%, 250%, or 300% greater than that of the inner diameter of the tip (which is about equal to the outer diameter (OD) of the distal tube portion to which the guide-tip is to be engaged).
  • the guide-tip 3 (optionally with the wings) can be positioned on the distal end of the distal tube portion 11 by fusing or otherwise coupling the guide-tip 3 onto the tube wall 10 .
  • the wings can be fabricated as an integral part of tip 3 ; alternatively, the wings may be fused or otherwise coupled onto a base of tip 3 by a mechanical coupling (e.g., friction), adhesion, chemical linkage, etc.
  • the catheter 1 may be a micro catheter having one lumen for use in conjunction with a guiding catheter.
  • the catheter 1 may also have more than one lumen, e.g., 2, 3, 4 or 5 lumens enclosed by the tube wall 10 .
  • the lumens may have equal or unequal inner diameters.
  • One lumen may be connected to a balloon which can be affixed to the catheter 1 .
  • a steerable guidewire may be inserted through a lumen of the catheter.
  • the catheter may be designed to optimize parameters such as push, torque, kink performance, trackability and transition.
  • the wall thickness of the catheter may vary along its length direction, such that the flexibility of the catheter may vary along the length direction as needed or desired.
  • the tube wall 10 may be covered by a protective jacket 10 a to provide a smooth outer surface while not diminishing the flexibility of the distal tube portion 11 .
  • the jacket 10 a can be made from a polymer, e.g., by enclosing the tube wall 10 with a co-extruded polymeric tubular structure of single of multiple layers and heat shrinking the tubular structure, or coating the tube wall 10 via a dip coating process.
  • the polymer jacket material can be nylon, polyether block amide, PTFE, FEP, PFA, PET, PEEK, etc.
  • the distal tube portion 11 (or the entire length of catheter 1 ) may be coated with a hydrophilic polymer coating to enhance trackability.
  • Hydrophilic polymer coatings can include polyelectrolyte and/or a non-ionic hydrophilic polymer, where the polyelectrolyte polymer can include poly(acrylamide-co-acrylic acid) salts, a poly(methacrylamide-co-acrylic acid) salts, a poly(acrylamide-co-methacrylic acid) salts, etc.
  • the non-ionic hydrophilic polymer may be poly(lactams), for example polyvinylpyrollidone (PVP), polyurethanes, homo- and copolymers of acrylic and methacrylic acid, polyvinyl alcohol, polyvinylethers, maleic anhydride based copolymers, polyesters, hydroxypropylcellulose, heparin, dextran, polypeptides, etc. See e.g., U.S. Pat. Nos. 6,458,867 and 8,871,869.
  • the markers can include a radiopaque material, such as metallic platinum, platinum-iridium, Ta, gold etc. in the form of wire coil or band, vapor deposition deposits, as well as radiopaque powders or fillers, e.g., barium sulfate, bismuth trioxide, bismuth sub carbonate, etc., embedded or encapsulated in a polymer matrix.
  • the markers can be made from radiopaque polymers, such as radiopaque polyurethane.
  • the markers can be in the form of bands to encircle the outer sheath of the distal tube portion 11 , as shown in FIG. 2A .
  • the distal tube portion 11 between the marker 4 and marker 5 include a side port (or exit port) 6 , which can be a through-hole on the tube wall 10 .
  • a side port (or exit port) 6 which can be a through-hole on the tube wall 10 .
  • the side ports 6 and 7 can be used for exit of a re-entry wire or another re-entry device having a smaller diameter than that of the distal tube portion 11 at a direction deviating from the axis L of the distal tube portion 11 .
  • the re-entry wire can have a pre-biased distal tip.
  • the term “pre-biased” when referring to a distal tip portion of a re-entry wire is meant that the tip portion of the re-entry wire can assume two different states, a compressed state and an uncompressed (or natural) state, where in the compressed state the distal tip portion can be axially aligned with the remainder of the wire, and in the uncompressed state the distal tip portion forms an angle (bent) with the remainder of the wire to facilitate the distal tip portion to exit from a side port of the catheter.
  • Side ports 6 and 7 can be positioned radially offset, between about 180° apart from each other, e.g., about 180° ( ⁇ 10°) apart from each other as shown in FIG. 2A .
  • the radial displacement of the side ports relative to the wings may range from about 0° to 90°, e.g., 10, 20, 30, 50, 70 and 80 degrees.
  • the positions of the side ports may be radially offset from the wings at about 90°, as shown in FIG. 2A . In this way, when the two wings 8 a / 8 b are positioned in a stable configuration in the subintimal space of an artery, port 6 can be facing either toward or opposing the true lumen of the artery, and the port 7 can face the opposite side.
  • the side ports may be symmetrical in shape and can be circular, semi-circular, ovoid, semi-ovoid, rectangular or semi-rectangular.
  • the ports may have the same shape and size (i.e., surface area) or can be different from each other and are configured to allow for passage of a re-entry wire or another medical device through the ports.
  • the dimensions of the port may be adjusted to accommodate different types of medical devices or wires, e.g., with diameters ranging from about 0.05 mm to about 1.0 mm. Erglis et al. Eurointervention 2010: 6, 1-8.
  • the distal tube portion 11 can contain more than two exit ports, e.g., 3, 4, 5, 6, 7, 8 . . . n ports along its length direction and radially distributed as desired.
  • the radiopaque markers configured as bands shown in FIG. 2A can be used to facilitate determination of the positions of the side ports while the distal tube portion 11 is maneuvered in a subject's anatomy.
  • the markers 4 a and 5 a (marker 5 a may be positioned on the opposite side of the tube 11 and therefore is hidden from the view as shown) can also be configured as a partial band or patch which form specific alignment with a corresponding side port.
  • marker 4 a is axially aligned with side port 7
  • marker 5 a is axially aligned with side port 6 .
  • the markers 4 a and 5 a are also radially opposite to each other. In this manner, visualization of the markers 4 a and 5 a can be used to determine the orientation of the respective side ports.
  • the markers can be configured in different shapes, e.g., partial circumferential bands, or any other desired shapes, to facilitate determination of orientation of the ports.
  • the markers can be configured as surface patches 4 b (which is hidden from view and shown with dashed boundary line) and 5 b that enclose the circumferences of the respective exit ports 7 and 6 .
  • the marker positions that can be visualized directly correspond to the side port positions.
  • the markers should have sufficient size and suitable configuration/construction (e.g., the type of radiopaque material, load amount of radiopaque material, etc.) such that they can be visualized with the proper radiographic aid.
  • suitable configuration/construction e.g., the type of radiopaque material, load amount of radiopaque material, etc.
  • FIG. 4A Also shown in FIG. 4A are additional wings 8 c and 8 d , which are proximal to side port 6 (wings 8 a and 8 b are distal to side port 6 ).
  • Radiopaque material can also be included in wings 8 a , 8 b , and/or 8 c , 8 d such that these wings can also serve as radiopaque markers to help visualize the positions of the side ports.
  • Other configurations of radiopaque markers for determining the orientation of a catheter device can also be used. See WO2010092512A1, U.S. Pat. No. 8,983,577, and U.S. Patent Application Publication No. 20140180068.
  • the side port 6 may be beveled, as shown in FIG. 5A (perspective view) and FIG. 5B (side cross section view along line B-B in FIG. 5A ).
  • the beveled configuration of the side port can facilitate a re-entry wire 17 with a bent tip to smoothly exit and regress from the side port (see FIG. 5B ).
  • the angle ⁇ (see FIG. 5B ) of the bevel may range from about 0° to about 90°, including, 10° to about 90°, about 20° to about 70°, or 40° to about 60°.
  • the configurations of the distal tube portion 11 of catheter 1 shown in FIGS. 2A-2G allow the catheter 1 to be used as an effective crossing device via subintimal exploration.
  • the advancement of the guide-tip 3 can be effected by rotation of a proximal section of the catheter which transfers a torque to the guide-tip 3 , e.g., by a torquing device or handle coupled with an outer sheath of the catheter tubing as will be further described hereinbelow.
  • the rotational advancement of the lateral wings 8 a and 8 b within the subintimal space can create a more effective delamination of layers of the blood vessel than a symmetrical blunt tip due to the presence of a controlled wide cutting or dissection plane formed by the opposing wings.
  • the laterally extending wings 8 a / 8 b can facilitate orienting the catheter 1 in the subintimal space, which in conjunction with the radiopaque markers and the side ports makes it possible for the catheter 1 to also serve as an orienting device, where a pre-biased reentry wire or other type of reentry device can be manipulated and steered via the aid of radiographic visualization (e.g., x-ray fluoroscopy) to exit from one of the side ports toward the true lumen.
  • radiographic visualization e.g., x-ray fluoroscopy
  • the tube wall 10 of the distal tube portion 11 of catheter 1 can include a section containing a spiral cut 15 progressing about the longitudinal axis L of the tube.
  • the spiral cut may be made using a laser, e.g., femto-second solid-state cutting laser, by removing tube material from the tube wall.
  • a tube portion having spiral cuts can also be viewed as a ribbon or flat coil (made of portions of the remaining tube wall) wound helically about the longitudinal axis.
  • a spiral-cut section of the catheter can be used directly within the vasculature and may not require an outer jacket or an inner liner.
  • a spiral cut section can be covered by a jacket 10 a , as shown and described in connection in FIGS. 2C and 2F .
  • the port 6 when located in a spiral-cut section of the distal tube portion 11 , the port 6 can have a solid rim 61 that is not breached by the spiral cut 15 (in other words, the spiral cut 15 does not cut through the edge of the side port 6 ).
  • the outer jacket 10 a can be sufficiently removed around the side port so as not to interfere the re-entry wire from exiting or regressing from the side port.
  • the catheter may have several different spiral-cut patterns, including continuous and discontinuous.
  • the spiral-cut sections may provide for a graduated transition in bending flexibility.
  • the spiral-cut pattern may have a pitch that changes, to increase flexibility in one or more areas.
  • the pitch of the spiral cuts can be measured by the distance between points at the same radial position in two adjacent threads.
  • the pitch may increase as the spiral cut progresses from a proximal position to the distal end of the catheter.
  • the pitch may decrease as the spiral cut progresses from a proximal position of the catheter to the distal end of the catheter. In this case, the distal end of the catheter may be more flexible.
  • Spiral-cut sections having different cut patterns may be distributed along the length of the catheter.
  • the spiral-cut patterns may be continuous or discontinuous along the length of the catheter. For example, there may be 1, 2, 3, 4, 5, 6, 7, . . . , n spiral-cut sections along the length of the catheter, wherein within each section a constant cut pattern may be present but across different sections the cut patterns vary, e.g., in terms of pitch.
  • Each section may also contain a variable pitch pattern within the particular section.
  • Each spiral-cut section may have a constant pitch, e.g., in the range of from about 0.05 mm to about 10 mm, e.g., 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm, 3.5 mm, 4.0 mm, etc.
  • the pitch may also vary within each section.
  • the pitches for different spiral-cut sections may be same or different.
  • the catheter may have a continuously changing spiral-cut pattern along the length of the catheter.
  • the orientation or handedness of spiral-cut sections in the catheter may also vary among spiral-cut sections.
  • FIG. 6 which shows a catheter 1 having a distal tube portion 11 including three consecutive spiral-cut sections, S 1 , S 2 , and S 3 , along its length direction.
  • Section S 1 is located at the distal end of the catheter 1 , and can include a guide-tip 3 at the distal end 101 of the catheter, as well as two radially opposite and longitudinally offset side ports 6 and 7 . All three spiral-cut sections can be made from a same tube (e.g., a hypotube) having a constant diameter.
  • the distal tube portion 11 can also include an uncut portion NS proximal to spiral-cut section S 3 .
  • Catheter 1 further includes a proximal tube portion 13 , which can be fabricated from the same tube as distal tube portion 11 , or constructed from a different tube and joined with distal tube portion 11 .
  • the proximal tube portion 13 is connected to a proximal tab 800 located at the proximal end of the catheter 1 , and runs through a handle assembly or torquing device 700 , as described herein.
  • the proximal tube portion 13 can also include a section RS which has a non-circular cross section shape (also referred to as a “railed” section, as described hereinafter) for engagement with the handle assembly 700 .
  • Spiral sections S 1 , S 2 , S 3 may each have a length and a pitch to provide a dimension and flexibility for the intended use of the catheter.
  • the lengths and pitches for each section may be selected for the performance requirements (e.g., diameter, length, shape and other configurations of the vasculature to be navigated by the catheter for accessing the treatment site) for performing a specific procedure, such as an antegrade CTO PCI procedure.
  • section S 1 can have a length ranging from about 10 cm-15 cm and a pitch ranging from about 0.5 mm to about 1.0 mm
  • section S 2 can have a length ranging from about 4 to about 6 cm and a pitch ranging from about 1 to about 2 mm
  • section S 3 can have a length ranging from about 0.5 cm to about 2 cm and a pitch ranging from 0.05 mm to about 0.3 mm.
  • spiral-cuts are continuous in the spiral-cut sections. Additionally, the spiral-cuts can include a pattern of interrupted spirals, i.e., spirals that include both cut and uncut portions.
  • the pathway of the alternating cut and uncut sections 18 and 20 is angled with respect to a circumference of the tube portion (in other words, the pitch angle ⁇ shown in FIG. 7B is smaller than 90 degrees).
  • the presence of the uncut portions 20 makes the tube portion more stretch resistant than a typical wound ribbon or continuously spiral-cut tube.
  • an interrupted spiral-cut pattern can also have a varying pitch that decreases from a relatively rigid region to a relatively flexible region.
  • a side port 6 such as one illustrated in connection with FIGS. 2 A/ 5 A is located in an interrupted spiral-cut section instead of a continuous spiral shown in FIGS. 2 A/ 5 A, the port 6 can also have a solid rim not breached by interrupted spiral cuts.
  • each helically oriented uncut portion 20 has an arcuate extent “ ⁇ ”
  • each helically oriented cut portion 18 has an arcuate extent “ ⁇ ”.
  • ⁇ and ⁇ can be expressed in degrees (where each complete helical turn is 360°).
  • the uncut portions can be distributed such that adjacent uncut portions 20 ( 20 a , 20 b , 20 c ) are not in axial alignment (or “staggered”) with each other along a direction parallel to the longitudinal axis L.
  • uncut portions in successive helical turns can be in axial alignment to render the tube section with a bending bias.
  • the uncut portions 20 on every other turn of the interrupted spiral 16 can be axially aligned.
  • the interrupted spiral pattern can be designed such that each turn or rotation of the spiral includes a specific number of cuts, Nc (e.g., 1.5, 2.5, 3.5, 4.5, 5.5, etc.).
  • Nc can also be whole numbers, such as 2, 3, 4, 5, . . . , n, as well as other real numbers, such as 2.2, 2.4, 2.7, 3.1, 3.3, etc.
  • FIGS. 8A-8D are photographs of portions of a tube having interrupted spiral cuts with different pitches, as described herein.
  • the catheter of the present invention can include continuous spiral-cut sections (as those illustrated in FIG. 2A , 2 C, 2 F, 6 ) interrupted spiral cut sections (as those illustrated in FIGS. 7A-7C ), or a hybrid of both types of spiral-cut patterns, arranged in any order.
  • a torquing device (or handle assembly) can be provided to attach to a proximal portion of the catheter tube.
  • the handle assembly can include a lumen or internal opening to accommodate the catheter tube, as well as to frictionally engage the catheter tube to apply a torque when a portion of the handle assembly is rotated.
  • a handle assembly 700 includes a proximal sleeve 710 , a distal outer grip 720 (which includes a distal portion 721 , a proximal portion 722 , and a flange 723 disposed between distal portion 721 and proximal portion 722 ), a distal grip sleeve 730 , a spring 740 , and a chuck 750 (which includes a distal flange 751 and a proximal portion 752 ).
  • Each of the proximal sleeve 710 , chuck 750 , and distal outer grip 720 at least includes a through lumen with sufficient cross section area to allow a proximal portion 13 of catheter 1 to pass through. Additionally, the proximal sleeve 710 has a second lumen to accommodate a portion of the distal outer grip 720 , and a third lumen to accommodate a portion of chuck 750 . Further, the proximal portion 722 of the distal outer grip 720 includes a second lumen with a diameter to enclose the chuck 750 (including the flange 751 ).
  • the spring 740 has an axial length smaller than that of the proximal portion 752 of the chuck 750 , a diameter greater than that of the proximal portion 752 of the chuck 750 but smaller than the diameter of the distal flange 751 of the chuck 750 .
  • the handle assembly 700 as assembled is shown in FIG. 9B , where the distal portion 721 of the distal outer grip 720 is covered by the distal grip sleeve 730 , while the flange 723 remains visible.
  • the proximal portion 752 of the chuck 750 is encircled by the coils of the spring 740 .
  • the chuck 750 and the spring 740 are accommodated inside the second lumen of the distal outer grip 720 as well as the third lumen of the proximal sleeve 710 .
  • the proximal sleeve 710 covers most of the proximal portion 722 of the distal outer grip 720 .
  • FIG. 9B This configuration shown in FIG. 9B is also referred to as a “locked” position where relative rotation of the proximal sleeve 710 and the distal grip sleeve 730 can create controlled advancement or withdrawal of the catheter within the patient's vasculature. Such rotation can be accomplished by an operator using one hand or using both hands.
  • an advantage of the handle assembly of the present invention as illustrated herein is that the handle assembly can be easily unlocked or disengaged from the catheter tube so that the operator can slide the handle assembly to a different position of the catheter tube where the handle assembly can be relocked or re-engaged with the catheter tube.
  • the handle assembly can be unlocked by pulling the proximal sleeve 710 away from the distal outer grip 720 , resulting in an unlocked configuration where the exposed section 720 b is greater than that of 720 a , as shown in FIG. 9C .
  • the handle assembly 700 can be slid as a whole along the railed section of the catheter to a more distal position on the catheter (i.e., further away from the proximal tab 800 and closer to the entry point of the catheter into the body of the patient), where it can be relocked by reverting back to the configuration shown in FIG. 9B .
  • This capability of repositioning the handle assembly on different points on the catheter allows the handle assembly to be kept at a point close to the patient body, which reduces the distance between the distal tip of the catheter and the point where the torque is applied, thereby allowing for more effective transfer of torque from the point where the torque is applied to the distal tip of the catheter.
  • a portion of the proximal tube portion 13 of the catheter can be modified to have a cross section shape that deviates from a general circular cross section shape.
  • a length of a wire or tube (either solid or hollow) 13 a can be attached outside of a portion of the proximal catheter tube portion 13 .
  • the portion of the catheter tube having the attached wire or tube 13 a is also referred to as a “railed” section (RS), as previously noted.
  • the wire or tube 13 a can have a size or diameter smaller than that of the proximal catheter tube portion 13 , e.g., from about 5% to about 50% of the diameter of the proximal catheter tube portion 13 .
  • a section of the proximal portion of the catheter can be modified such that it has a non-circular cross section, in which case an externally attached wire or tube may not be needed.
  • the cross section of the wire or tube 13 a can be circular ( 13 a 1 ) or non-circular, e.g., rectangular ( 13 a 2 ) or triangular ( 13 a 3 ), as well as other shapes, such as semi-circular, elliptical, pentagonal, or hexagonal shape, etc.
  • the attachment between the wire or tube ( 13 a 1 , 13 a 2 , and 13 a 3 ) and the catheter tube portion 13 can be effected by providing a shrink wrapping ( 13 b 1 , 13 b 2 , 13 b 3 ) that securely encloses both the wire or tube 13 a and the proximal catheter portion 13 .
  • an internal lumen of the chuck 750 and of the proximal sleeve 710 of the handle assembly can take a corresponding cross sectional shape.
  • FIG. 10B which is a front view of the chuck 750 (the front face of flange 751 is visible), where a lumen 755 for accommodating the railed section of the catheter is shown to have a shape and size that can slidably fit the overall cross section shape and size of the railed section as shown in FIG. 10A .
  • the lumen 755 can also be shaped and sized to slidably fit any of the cross sections of the shrink wrappings 13 b 1 , 13 b 2 , or 13 b 3 , as shown in FIG. 10C .
  • the catheter device of the present invention may be used to facilitate treatment of CTO lesions, such as in the coronary artery of a patient.
  • a catheter of the present invention with a guide-tip having at least one wing (e.g., having two radially opposed wings) and a side port in a distal tube portion is advanced in the blood vessel and approaches the CTO lesion (or occlusion) in an artery.
  • the guide-tip of the catheter is advanced through the intima of the artery in a distal direction, until the at least one side port reaches a position in the subintimal space distal to the CTO lesion.
  • the guide-tip causes dissection of the layers forming the wall of artery and establishes a channel extending longitudinally across the CTO lesion.
  • the at least one side port can be oriented toward the true vascular lumen.
  • a re-entry wire or device with a pre-biased distal tip portion can be introduced into the lumen of the catheter in a compressed state, and manipulated such that the distal tip of the re-entry wire or device exits from the at least one side port in a natural (uncompressed) state with the aid of radiographic visualization and enter into the true lumen.
  • FIG. 11 depicts the final stage of this process.
  • the occlusion 360 separates the vascular lumen into a proximal segment 310 and a distal segment 320 .
  • the distal tube portion 11 of a catheter 1 has been advanced in the subintimal space 340 and a proximal side port 6 (as well as a distal side port 7 ) of the catheter has been advanced past the position of the occlusion 360 .
  • Radially opposed wings 8 a / 8 b (as those shown in FIG. 2A ) on the guide-tip are oriented circumferential with the vascular wall 350 .
  • the side port 6 faces toward the distal segment of vascular lumen 320 .
  • the distal tip 17 b of the re-entry device 17 with a pre-biased tip portion 17 a has exited from side port 7 and into the distal segment 320 of the vascular lumen with the aid of radiopaque marker 4 .
  • the distal tip 17 b of the re-entry device may include a highly radiopaque material enabling it to be visualized within the catheter lumen while advancing or withdrawing the wire as well as visually enabling the operator to choose and guide the reentry wire from the correct orientation out of the side ports under fluoroscopic guidance.
  • one or more side ports may be utilized during the reentry manipulation.
  • the reentry wire may be introduced into the true lumen by a first attempt to penetrate the pre-biased tip of the re-entry wire through either side port. If the first attempt is not successful, the re-entry wire is withdrawn from that side port and a second attempt can be made to manipulate the tip of the reentry device to exit from the other side port while maintaining the position and orientation of the wings of the catheter.
  • the second attempt is expected to be successful because the orientation of the exit ports is such that one exit port faces toward the true lumen and the other faces the opposite side.
  • Such reentry can also be accomplished using only one side port, where if the first attempt is unsuccessful, the catheter can be rotated for about 180 degrees within the subintimal space to arrive at another stable position, and the reentry is attempted again, which is expected to be successful.
  • the radiopaque markers illustrated in connection with FIGS. 4A and 4B can also be used to determine the orientation of the catheter and the side ports for manipulation of the reentry wire to enter into the true lumen.
US14/854,242 2014-09-15 2015-09-15 Vascular Re-entry Catheter Abandoned US20160074627A1 (en)

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WO2016044211A1 (en) 2016-03-24
US11338111B2 (en) 2022-05-24
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