US20160073831A1 - Unknown - Google Patents
Unknown Download PDFInfo
- Publication number
- US20160073831A1 US20160073831A1 US14/844,610 US201514844610A US2016073831A1 US 20160073831 A1 US20160073831 A1 US 20160073831A1 US 201514844610 A US201514844610 A US 201514844610A US 2016073831 A1 US2016073831 A1 US 2016073831A1
- Authority
- US
- United States
- Prior art keywords
- floor plate
- receptacle element
- plate module
- shower
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/28—Showers or bathing douches
- A47K3/40—Pans or trays
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/04—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
- E03F5/0407—Floor drains for indoor use
- E03F5/0408—Floor drains for indoor use specially adapted for showers
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/04—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
- E03F2005/0412—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps with means for adjusting their position with respect to the surrounding surface
- E03F2005/0413—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps with means for adjusting their position with respect to the surrounding surface for height adjustment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
Definitions
- the invention relates to a shower floor plate module, comprising:
- the invention furthermore relates to a novel method for manufacturing shower floor plate modules.
- shower floor plate modules of the generic type mentioned at the outset comprise a shower board having punctiform dewatering and under the product designation “wedi Fundo Primo” form a component part of the product range of the applicant (wedi GmbH, DE-48282 Emsdetten).
- the annular receptacle element which is provided for adapting to the floor outlet cup in the prefabricated shower floor element, here is embodied so as to be bipartite.
- the floor plate has to be simultaneously accessible from two sides, or turned over, since assembly of the receptacle element has to be performed from two sides of the floor plate.
- the opening has to be correspondingly adapted to the profile of the receptacle element. Profiling the opening requires the employment of various drills or mill cutters, respectively. This is time consuming and labor intensive.
- a shower floor plate module of the generic type in which the receptacle element has a cutting thread, the external diameter of which in the inserted state of the receptacle element increases in the direction of the drain pipe.
- the core of the invention lies in providing a cutting thread which cuts an internal thread into a bore of the floor plate.
- a cutting thread is understood to be a profiled notch which continually runs in a helical manner as a helicoid around the outside of the circular receptacle element.
- the notch is referred to as a thread pitch.
- the receptacle element may be screwed into the material of the floor plate such that a support flange of the receptacle element comes to bear on the lower side of the floor plate. It is only by providing the cutting thread that dispensing with profiling of the continuous opening (bore) is enabled.
- the opening on the floor plate may be incorporated as a cylindrical bore, using a simple tool in one operational step.
- the bore may thus comprise one or two polymer mortar layers lying on both flat sides and the interdisposed rigid foam core into the porous material structure of which the thread pitch, having the steadily increasing diameter, cuts into the rigid foam in such a manner that the latter is subject to localized compression which forms along the thread pitch and which improves the stability of the connection created.
- the cutting thread and thus the entire receptacle element here should be made from a substantially harder material than the rigid foam of the floor plate, for example from thermoplastics or duroplastics, or from metal.
- the receptacle element together with the support flange may be integrally manufactured from plastics by the injection-molding method or from metal.
- One possible implementation relates to plastics processing by the laser sintering method or with the aid of a computer-controlled 3-D printer, wherein ABS plastics (acrylonitrile butadiene styrene) or other thermoplastics may be employed as a primary material.
- ABS plastics acrylonitrile butadiene styrene
- a permanent metallic coating may also be applied onto the receptacle element made from plastics.
- the receptacle element may be manufactured by way of CNC machining.
- the cutting thread may have tooth-like or barb-like structural elements, such as fish scales or tips which are directed counter to a screw-in direction of the receptacle element. This measure additionally improves the stability of the connection created by cutting.
- the receptacle element for the purpose of adapting to the thickness of the floor plate may be put together from at least two rotation bodies.
- thickness tolerances of the floor plates may be effectively compensated for.
- a bipartite receptacle element may be composed of the support flange and of a threaded base, for example, wherein the support flange as a separate component is disposed so as to be readjustable for height in relation to the threaded base.
- Readjustability for height may be implemented by rotating the support flange in relation to the threaded base, if and when the support flange has an internal or external thread which forms a screw connection with a counter thread of the threaded base.
- the cylindrical bore on the floor plate here may be graded, preferably in such a manner that the grading forms an inclined seat with which in the assembled state an inclination of the threaded base is compatible.
- At least part of the internal or external thread, or of the counter thread, respectively, of the support flange and of the threaded base, respectively, may be segmented.
- troughs into which a driver tool fits may be incorporated in an inner wall of the receptacle element.
- the support flange may be provided with a few blind holes, for example, in which a driver tool can likewise engage.
- a robotic arm may be equipped with the driver tool, for example.
- the shower floor plate module is devised such that it is possible for the receptacle element to be assembled therein from only one side of the floor plate, namely from the lower side of the latter. This simplifies robot-assisted assembly of the receptacle element, since the floor plate no longer has to be turned over during production of the shower floor plate module.
- a further advantage lies in the reduction of manufacturing costs.
- FIG. 1 shows a shower floor plate module having a floor plate with shower outlet elements, in a simplified, schematic sectional view
- FIG. 2 shows the shower floor plate module according to FIG. 1 in a perspective and exploded illustration
- FIG. 3 shows an integral receptacle element with a support flange, in a perspective view
- FIG. 4 shows the receptacle element according to FIG. 3 with visible inner clearances, in a perspective view
- FIG. 5 shows the receptacle element according to FIG. 3 in a side view
- FIG. 6 shows the receptacle element according to FIG. 3 in a plan view onto the lower side thereof;
- FIG. 7 shows a threaded base of a bipartite receptacle element in a perspective view
- FIG. 8 shows the bipartite receptacle element with the threaded base according to FIG. 7 , fitted in the floor plate, in a sectional view;
- FIG. 9 shows an enlarged detail of the receptacle element according to FIG. 8 , fitted in a graded opening of the floor plate;
- FIG. 10 shows an enlarged detail of a further receptacle element fitted in a cylindrical opening of the floor plate
- FIG. 11 shows the integral receptacle element according to FIG. 3 , which is placed on an assembly bench, after assembly on the floor plate, in a partial sectional view;
- FIG. 12 shows the bipartite receptacle element according to FIG. 9 , likewise placed on an assembly bench, in a partial sectional view;
- FIG. 13 shows a further embodiment of the integral receptacle element which by way of its cutting thread has been screwed into the material of the floor plate, illustrated in a partial sectional view;
- FIG. 14 shows the integral receptacle element according to FIG. 3 , but having an indicated segmentation of the cutting thread and having pointed structural elements, in a plan view from above;
- FIG. 15 shows the detail according to FIG. 9 , but with a differently disposed support flange.
- a shower floor plate module 1 which is put together from a floor plate 19 and an annular receptacle element 100 or 200 , respectively, for a screw-type shower tray valve 10 is schematically shown in FIGS. 1 and 2 .
- the screw-type shower tray valve 10 is a component part of a schematically indicated water outlet 5 which is connected to a vertically running drain pipe 25 .
- a horizontal water outlet is provided in a further embodiment (not illustrated)
- the floor plate 19 in the present case in the plan view onto the flat side thereof is rectangular; however other polygonal external contours of the floor plate, such as a trapezoidal, pentagonal or octagonal contour as well as rounded external contours are also conceivable.
- the latter may be circular, oval, have the shape of a segment of a circle, or be helical, for example.
- the floor plate 19 has a slightly concave upper flat side 2 which runs toward a circular opening 4 , and a planar lower flat side 3 .
- the terms “upper”, “lower”, “top”, “bottom”, “above”, etc. refer to the typical arrangement of the floor plate in a shower cabin, as may also be derived from FIGS. 1 and 2 .
- the floor plate 19 has a rigid foam layer 12 from extruded rigid polystyrene foam, which is HCFC free, water-impermeable and thermally insulating, and which is on both sides adhesively bonded to a reinforced polymer mortar layer 15 (polymer-modified coating mortar).
- FIG. 1 or 2 Furthermore, the following details may be seen in FIG. 1 or 2 , respectively:
- the solid receptacle element 100 which is integrally made by the injection-molding method and which is illustrated in FIGS. 3 to 6 and 11 , has a profiled annular base 32 having said inclined inner face 7 , the outwardly protruding support flange 6 , and a cutting thread 11 .
- the cutting thread 11 has an external diameter D which increases in the direction of the support flange 6 .
- the cutting thread 11 has a full continuous coiling corresponding to a circumference of approximately 720°, and at the widest point 34 thereof terminates above the support flange 6 .
- FIG. 5 shows a profiled and partially conical outer face 35 of the annular base 32 having said cutting thread 11 .
- trough-shaped clearances 23 for inserting a driver tool are incorporated in a cylindrical inner wall 24 of the receptacle element 100 .
- the clearances 23 are also provided on the cylindrical inner wall 24 of a further and likewise solid unipartite receptacle element 100 according to FIG. 13 , the outer face 35 of which up to the recess 33 and with the exception of the cutting thread 11 is cylindrical.
- the outer face 35 of the solid receptacle element 100 according to FIG. 11 runs in a cylindrical manner up to the outwardly protruding support flange 6 , and via an inclination 37 adjoins an upper cylindrical area portion 38 .
- FIG. 14 shows a deviating embodiment of the receptacle element 100 or 200 , respectively, in which the lower part of the cutting thread 11 is subdivided into arcuate and mutually spaced apart segments 36 which taper off in the screw-in direction R. At least the widest segment of the cutting thread 11 is provided with a few barb-like structural elements 21 which in each case have a tip 22 which is directed counter to the screw-in direction R.
- the bipartite receptacle element 200 which is illustrated in FIGS. 7 to 9 is composed of a threaded base 13 and of the support flange 26 which is disposed so as to be readjustable for height in relation to the threaded base 13 .
- the support flange 26 has an encircling leg 17 which in the put-together state is directed toward the threaded base 13 (cf. in particular FIG. 9 ) and which has an internal thread 18 which with an external thread 16 of an encircling leg 14 of the threaded base 13 forms a screw connection 20 .
- the threaded base 13 according to FIG. 9 is partially similar to the solid receptacle element 100 according to FIG. 11 (including the inclination 37 ).
- the opening 4 on the floor plate 19 is continuously cylindrical, except for a circular and coaxial recess 33 for receiving the support flange 26 or 6 , respectively.
- the threaded base 13 which is screwed into the material of the floor plate 19 , and correspondingly the solid receptacle element 100 according to FIG. 13 fit into the opening 4 .
- the opening 4 on the floor plate 19 is graded.
- Three different internal diameters d 1 , d 2 , d 3 can thus be seen in FIG. 11 , the internal diameter d 1 of which corresponds to a part of the opening 4 which tightly surrounds the cylindrical area portion 38 of the receptacle element 100 .
- the central internal diameter d 2 of the opening 4 is adapted to the central cylindrical part of the outer face 35 of the receptacle element 100 .
- the internal diameter d 3 refers to the abovementioned recess 33 for receiving the support flange 6 or 26 , respectively.
- the method for manufacturing the shower floor plate module 1 comprises the following method steps:
- FIGS. 11 to 13 The last point “e” of the method may be clarified by means of FIGS. 11 to 13 .
- the figures in each case show a floor plate 19 which is placed so as to be flat on a planar assembly bench 39 , the cutting thread 11 of the receptacle element 100 or of the threaded base 13 , respectively, being screwed into the opening 4 of said floor plate 19 from the lower side (flat side 3 ) of the floor plate 19 .
- the lower flat side 3 of the floor plate 19 is now on the top, whereas the upper flat side 2 at the bottom bears on the plane of the assembly bench 39 .
- This assembly arrangement of the floor plate 19 enables the receptacle element 100 or 200 , respectively, to be screwed in from the lower flat side 3 of the floor plate 19 with the aid of a driver tool (not illustrated) with which a robotic arm is equipped.
- the driver tool engages in the clearances 23 (cf. FIG. 13 ) on the cylindrical inner wall 24 , or in the blind-hole shaped clearances 27 which are incorporated in a lower side 28 of the support flange 26 (cf. FIG. 12 ). Screwing-in is performed up to the stop, that is to say up to the plane of the assembly bench 39 , such that the receptacle element 100 ; 200 is basically aligned so as to be flush with the two flat sides 2 , 3 of the floor plate 19 .
- the screwed-in and integral receptacle element 100 may stand slightly proud of the flat side 3 and form a differential value X 1 (cf. FIG. 13 ).
- the screwed-in receptacle element 100 may lie somewhat below the flat side 3 (cf. differential value X 2 ; FIG. 11 ).
- the support flange 26 bears on the polymer mortar layer 15 of the lower flat side 3 of the floor plate 19 .
Landscapes
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Sink And Installation For Waste Water (AREA)
- Bathtubs, Showers, And Their Attachments (AREA)
- Domestic Plumbing Installations (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014113094.4A DE102014113094A1 (de) | 2014-09-11 | 2014-09-11 | Duschbodenplatten-Modul mit Aufnahmeelement für ein Brausetassen-Schraubventil |
DE102014113094.4 | 2014-09-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20160073831A1 true US20160073831A1 (en) | 2016-03-17 |
Family
ID=54065642
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/844,610 Abandoned US20160073831A1 (en) | 2014-09-11 | 2015-09-03 | Unknown |
Country Status (8)
Country | Link |
---|---|
US (1) | US20160073831A1 (es) |
EP (1) | EP2995231B1 (es) |
CA (1) | CA2904233A1 (es) |
DE (1) | DE102014113094A1 (es) |
DK (1) | DK2995231T3 (es) |
ES (1) | ES2622992T3 (es) |
PL (1) | PL2995231T3 (es) |
PT (1) | PT2995231T (es) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD846091S1 (en) | 2017-02-23 | 2019-04-16 | Keizerskroon Beheer Bv | Shower drain |
USD862665S1 (en) * | 2016-04-04 | 2019-10-08 | Easy Sanitary Solutions Bv | Shower drain |
USD935005S1 (en) | 2018-10-25 | 2021-11-02 | Easy Sanitary Solutions Bv | Shower drain |
US11407034B2 (en) | 2017-07-06 | 2022-08-09 | OmniTek Technology Ltda. | Selective laser melting system and method of using same |
US11617476B2 (en) * | 2019-09-13 | 2023-04-04 | Welch Tile & Marble Co. | Shower base system |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL2018725B1 (nl) * | 2017-04-18 | 2018-11-05 | Easy Sanitary Solutions Bv | Afvoerput en combinatie met een plaatvormig element |
US20220134490A1 (en) * | 2018-09-04 | 2022-05-05 | Swagelok Company | Weld collet |
DE102019110322A1 (de) | 2019-04-18 | 2020-10-22 | Wedi Gmbh | Ablaufvorrichtung mit einem Adapter zum Anschluss an eine Rohrleitung |
CN117626896B (zh) * | 2023-12-11 | 2024-06-04 | 重庆安全技术职业学院 | 一种水利河道生态护坡结构 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4092745A (en) * | 1976-12-13 | 1978-06-06 | American Brass & Aluminum Foundry Co., Inc. | Drain structure |
US4310182A (en) * | 1979-06-15 | 1982-01-12 | Sealed Air Corporation | Internal couplings for plastic solar collectors and the like |
US4539721A (en) * | 1984-04-09 | 1985-09-10 | The Swan Corporation | Free-standing shower |
GB2317107A (en) * | 1996-09-11 | 1998-03-18 | Coram | Shower tray having support means for the drainage hole area |
US20100170035A1 (en) * | 2009-01-07 | 2010-07-08 | Kik Sr Paul S | Shower base apparatus |
US20140230140A1 (en) * | 2013-02-19 | 2014-08-21 | Davis Intellectual Assets, Llc | Waterproof base with composite shower curb, and methods of fabrication and installation thereof |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE48282C (de) | 1889-01-07 | E. kurzhals in Dresden, Schönbrunnstr. 8 | Verfahren und Apparat zur Herstellung von Sprengpatronen | |
AT404271B (de) * | 1996-06-07 | 1998-10-27 | Holzinger Alois Sen | Einrichtung zur distanzierten befestigung von wärmedämmplatten an wänden, decken o. dgl. |
DE10131338B4 (de) * | 2001-03-07 | 2011-01-13 | Illbruck Sanitärtechnik GmbH | Duschbodenelement aus Hartschaumstoff |
DE20311666U1 (de) * | 2003-07-28 | 2004-12-09 | Illbruck Gmbh | Duschbodenelement |
ATE539266T1 (de) * | 2009-07-20 | 2012-01-15 | Rogger Fasteners Ag | Vorrichtung zum befestigen eines bauelementes in einem abstand |
-
2014
- 2014-09-11 DE DE102014113094.4A patent/DE102014113094A1/de not_active Ceased
-
2015
- 2015-09-03 US US14/844,610 patent/US20160073831A1/en not_active Abandoned
- 2015-09-04 ES ES15002601.1T patent/ES2622992T3/es active Active
- 2015-09-04 PT PT150026011T patent/PT2995231T/pt unknown
- 2015-09-04 EP EP15002601.1A patent/EP2995231B1/de not_active Not-in-force
- 2015-09-04 DK DK15002601.1T patent/DK2995231T3/en active
- 2015-09-04 PL PL15002601T patent/PL2995231T3/pl unknown
- 2015-09-11 CA CA2904233A patent/CA2904233A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4092745A (en) * | 1976-12-13 | 1978-06-06 | American Brass & Aluminum Foundry Co., Inc. | Drain structure |
US4310182A (en) * | 1979-06-15 | 1982-01-12 | Sealed Air Corporation | Internal couplings for plastic solar collectors and the like |
US4539721A (en) * | 1984-04-09 | 1985-09-10 | The Swan Corporation | Free-standing shower |
GB2317107A (en) * | 1996-09-11 | 1998-03-18 | Coram | Shower tray having support means for the drainage hole area |
US20100170035A1 (en) * | 2009-01-07 | 2010-07-08 | Kik Sr Paul S | Shower base apparatus |
US20140230140A1 (en) * | 2013-02-19 | 2014-08-21 | Davis Intellectual Assets, Llc | Waterproof base with composite shower curb, and methods of fabrication and installation thereof |
Non-Patent Citations (1)
Title |
---|
Machine Translation for DE '338 * |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD862665S1 (en) * | 2016-04-04 | 2019-10-08 | Easy Sanitary Solutions Bv | Shower drain |
USD846091S1 (en) | 2017-02-23 | 2019-04-16 | Keizerskroon Beheer Bv | Shower drain |
USD846092S1 (en) | 2017-02-23 | 2019-04-16 | Keizerkstroon Beheer BV | Shower drain |
USD846090S1 (en) | 2017-02-23 | 2019-04-16 | Keizerskroon Behher BV | Shower drain |
USD846093S1 (en) | 2017-02-23 | 2019-04-16 | Keizerskroon Beheer Bv | Shower drain |
USD847953S1 (en) | 2017-02-23 | 2019-05-07 | Keizerskroon Beheer Bv | Shower drain |
USD847954S1 (en) | 2017-02-23 | 2019-05-07 | Keizerskroon Beheer Bv | Shower drain |
USD849210S1 (en) | 2017-02-23 | 2019-05-21 | Keizerskroon Beheer Bv | Shower drain |
US11407034B2 (en) | 2017-07-06 | 2022-08-09 | OmniTek Technology Ltda. | Selective laser melting system and method of using same |
USD935005S1 (en) | 2018-10-25 | 2021-11-02 | Easy Sanitary Solutions Bv | Shower drain |
US11617476B2 (en) * | 2019-09-13 | 2023-04-04 | Welch Tile & Marble Co. | Shower base system |
Also Published As
Publication number | Publication date |
---|---|
PL2995231T3 (pl) | 2017-08-31 |
ES2622992T3 (es) | 2017-07-10 |
PT2995231T (pt) | 2017-04-24 |
EP2995231B1 (de) | 2017-02-08 |
CA2904233A1 (en) | 2016-03-11 |
EP2995231A1 (de) | 2016-03-16 |
DE102014113094A1 (de) | 2016-03-17 |
DK2995231T3 (en) | 2017-05-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: RWS GROUP LTD, UNITED KINGDOM Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:WEDI, STEPHAN;REEL/FRAME:036960/0275 Effective date: 20150907 |
|
AS | Assignment |
Owner name: WEDI GMBH, GERMANY Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA PREVIOUSLY RECORDED AT REEL: 036960 FRAME: 0275. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT;ASSIGNOR:WEDI, STEPHAN;REEL/FRAME:037056/0793 Effective date: 20150907 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |