US20130000878A1 - Method for producing a heat exchanger and heat exchanger - Google Patents

Method for producing a heat exchanger and heat exchanger Download PDF

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Publication number
US20130000878A1
US20130000878A1 US13/634,680 US201113634680A US2013000878A1 US 20130000878 A1 US20130000878 A1 US 20130000878A1 US 201113634680 A US201113634680 A US 201113634680A US 2013000878 A1 US2013000878 A1 US 2013000878A1
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US
United States
Prior art keywords
tube
plate
heat exchanger
corrugations
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/634,680
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English (en)
Inventor
Werner Janzer
Andreas Bonk
Uwe Wild
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BOA Balg und Kompensatoren Technologie GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to BOA BALG- UND KOMPENSATOREN-TECHNOLOGIE GMBH reassignment BOA BALG- UND KOMPENSATOREN-TECHNOLOGIE GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BONK, ANDREAS, JANZER, WERNER, WILD, UWE
Publication of US20130000878A1 publication Critical patent/US20130000878A1/en
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/08—Tubular elements crimped or corrugated in longitudinal section
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/30—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means being attachable to the element
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00—Fins
    • F28F2215/12—Fins with U-shaped slots for laterally inserting conduits
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/12—Fastening; Joining by methods involving deformation of the elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/12—Fastening; Joining by methods involving deformation of the elements
    • F28F2275/122—Fastening; Joining by methods involving deformation of the elements by crimping, caulking or clinching
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making
    • Y10T29/49377—Tube with heat transfer means
    • Y10T29/49378—Finned tube

Definitions

  • the present invention pertains to a process (or method) for manufacturing a heat exchanger for cooling fluids with a tube, which is designed partially as a corrugated body, and to a heat exchanger for cooling fluids with a tube, which is designed partially as a corrugated body.
  • Such heat exchangers are used to bring about heat exchange between fluids, gases or liquids.
  • a first fluid which is to be cooled or heated, flows through a tube.
  • This tube is led in another container, which surrounds the tube and which contains a second fluid, wherein said second fluid flows around the tube containing the first fluid, and there is a temperature difference between the two fluids.
  • Such heat exchangers are used, for example, in systems for returning exhaust gas in motor vehicles, for heating the air admitted into the passenger compartment of a vehicle by waste heat of the engine or the use, in which the waste air, such as the exhaust gas of an internal combustion engine, is cooled by means of a heat exchanger.
  • Such a system is described in EP 1 136 780 A2, wherein a first tube, which carries a first liquid, is surrounded by a second tube, which carries a second liquid having a different temperature into the intermediate space formed.
  • the heat exchanger has two connection pieces formed movably through corrugated bodies and a straight middle part. Furthermore, ribs are formed on the first, inner tube in the middle part thereof in the axial direction around the outer circumference of said tube, and said tubes are distributed over the circumference. The ribs are made somewhat shorter than the length of the middle part. Due to the elongated contact surface of the ribs with the smooth tube, a strong stress structure develops over the length of the tube, to which the different temperature gradients along the tube make a considerable contribution due to the different temperatures of the fluids.
  • Heat exchangers with transverse ribs which are fastened around the tube in a ring-shaped pattern, mostly by welding, are known in this connection as well. These have a small heat exchange area, i.e., connection areas between tube and rib, as a result of which a large number of such ribs can be arranged on the tube.
  • Restrained stresses which may adversely affect welding in case of high stresses and lead to expensive repair, develop in the circumferential direction in the tube wall precisely here at high temperature gradients, as they can be seen, for example, in an exhaust gas tube.
  • heat exchangers that have one or more corrugated bodies as an inner element carrying a first fluid instead of a smooth tube with ribs.
  • the use of a corrugated body improves the functionality of a heat exchanger according to the state of the art because the velocity of flow of the gas within the tube is slowed down by the corrugations.
  • the corrugations generate lateral spaces in relation to the main direction of gas flow, which generates turbulence, which leads to a slowdown of the entire velocity profile of the gas within the tube.
  • the prior-art constructions have a complicated design, which reaches a heavy weight.
  • An object of the present invention is to provide a heat exchanger of the type mentioned in the introduction, which has a simple design and can be manufactured in a cost-effective manner. Another object is to propose a process for manufacturing a tube for such a heat exchanger.
  • the present invention provides for a heat exchanger of the type mentioned in the introduction, in which at least one plate is clamped for heat emission between two corrugations of the corrugated body in a positive-locking and non-positive manner.
  • the heat exchanger according to the present invention comprises a tube, which is partially premanufactured as a corrugated body.
  • Increased heat emission can be achieved by the heat exchanger according to the present invention by a plate consisting of metal being additionally clamped between two consecutive corrugations of the corrugated body.
  • the heat transfer from the inner fluid to the outer fluid is improved by the use of the plate due to the enlargement of the surface of the heat exchange area.
  • provisions are preferably made for this to be variable between corrugations and plate due to different corrugation heights. The consequence of a greater corrugation height is that the plate has better hold after pressing and a larger area between the corrugation and plate is favorable for a changed, improved heat emission.
  • the heat emission can be controlled in a specific manner by the use of a plurality of plates, and provisions are made in an especially preferred manner for two plates being able to be inserted from radially opposite sides of the tube between two corrugations. Uniform heat emission is thus guaranteed over the entire circumference. Provisions are preferably made for this by the present invention for the at least one plate to have a rectangular shape and for the plate to have a semicircular recess fitting the diameter of the corrugated body in the valley of the corrugation at an edge facing the tube with said plate and/or said tube being manufactured from stainless steel. Plates whose thickness does not exceed the width of the corrugation valley located between the corrugations of the corrugated body are preferably used. The better the plate can be inserted between the corrugations and the better the edge presses close to the tube, the better is also the pressing.
  • the manufacture of the heat exchanger is especially simple.
  • a suitable plate said plates having been provided in advance with a semicircular recess fitting the diameter of the tube in the corrugation valley, is inserted between two adjacent corrugations of the corrugated body. These corrugations are then pressed together with the plate located in between such that the inserted plate is clamped between the corrugations in a positive-locking and non-positive manner.
  • provisions are made by the present invention for the corrugations to be pressed radially uniformly onto the plate by axial upsetting by means of a tool. No weld seam is thus needed to fasten the plate to the tube.
  • Provisions are, furthermore, advantageously made for the plates to be inserted prior to the bracing from radially opposite sides of the tube between two adjacent corrugations, as a result of which an improvement is achieved compared to welded variations with ring-shaped ribs because a multipart insert, which can be prepared in a simple manner, is used instead of a ring-shaped insert.
  • Restrained stresses are avoided in the circumferential direction due to thermal expansion by means of the multipart inserts of the plates.
  • the heat exchanger is thus exposed to less mechanical load, which is generated by temperature gradients, than in case of usual welded heat exchangers.
  • a special advantage is the use of air as a heat exchange medium. No additional arrangement is thus needed for a second fluid, which would be used as a heat exchange gas or liquid.
  • the construction as a whole is smaller and more compact.
  • Other various combinations of materials between tube and plate are also conceivable, so that the heat emission can be further optimized.
  • FIG. 1 is a schematic overall view of the heat exchanger according to the present invention.
  • FIG. 2 is a side view of the heat exchanger according to the present invention in a cross section
  • FIG. 3 is a front view of a plate for heat emission
  • FIG. 4.1 is a perspective view of a first step of the manufacturing process according to the present invention.
  • FIG. 4.2 is a cross-sectional view of a second step of the manufacturing process according to the present invention.
  • FIG. 4.3 is a cross-sectional view of a third step of the manufacturing process according to the present invention.
  • FIG. 1 and FIG. 2 show an overall view of a heat exchanger 1 according to the present invention in an overall view and a side view.
  • Heat exchanger 1 comprises a tube 2 with a corrugated body 3 .
  • Tube 2 and corrugated body 3 preferably consist of stainless steel here and are manufactured from one piece.
  • Corrugated body 3 has corrugations 4 , with a corrugation valley 4 . 1 and with a corrugation peak 4 . 2 .
  • a plate 5 is arranged pressed in between two corrugations 4 .
  • a single plate 5 is shown clamped in between corrugations 4 in the exemplary embodiment being shown here in FIG. 1 .
  • FIG. 3 shows such a plate 5 .
  • Plate 5 has a rectangular basic shape, and a semicircular recess 5 . 2 is provided on its edge 5 . 1 which will later face the corrugated body 3 .
  • Recess 5 . 2 has a diameter D 1 , which corresponds to a diameter D 2 , which is determined by the centers of the radii of the corrugation valley 4 . 1 of corrugated body 3 (cf. FIG. 2 for this).
  • Plate may also have other shapes, so that a semicircle or a triangle is also possible, besides a rectangular shape in various lengths and heights. To guarantee optimal fitting shape, the plate should have a maximum thickness that corresponds to the width of the corrugation valley 4 .
  • Plate 5 is preferably made of stainless steel, and other materials, e.g., copper, are also possible to optimize the heat emission.
  • FIGS. 4.1 through 4 . 3 show the process for manufacturing such a heat exchanger 1 step by step in a cross-sectional view. For example, it is shown how two plates 5 are brought to the corrugated body 3 from the top and from below the tube 2 . The plates 5 are inserted into a corrugation valley 4 . 1 at right angles to the direction in which tube 2 extends between two corrugations 4 (cf. FIG. 4.2 ) and optionally held in this position. The semicircular recess 5 . 2 of plate 5 is now helpful for finding a central position at the bottom of corrugation valley 4 . 1 .
  • a tool (not shown) is attached on both sides of the corrugations 4 surrounding the plate 5 , one corrugation 6 . 1 to the left of plate 5 and one corrugation 6 . 2 to the right of plate 5 .
  • This tool will then press the corrugations in question against each other uniformly in opposite axial directions, so that the corrugation 6 . 1 on the left of plate 5 as well as the corrugation 6 . 2 on the right of plate 5 are pressed against each other.
  • the corrugations 4 are now pressed completely together, so that plate 5 is clamped in in a positive-locking and non-positive manner.
  • the tool is then again detached from the corrugations 4 and moved to another plate 5 that can be inserted if a plurality of plates are to be fastened to the corrugated body 3 .
  • another plate 5 that can be inserted if a plurality of plates are to be fastened to the corrugated body 3 .
  • a cost-effective heat exchanger which can be manufactured in a simple manner and which can be further optimized by the use of additional plates and various material combinations, is obtained with the heat exchanger 1 according to the present invention.
  • a further optimization of heat emission can be achieved by varying the heat exchange area, which is determined by the corrugation height and the area of the plate pressed in therein.
  • restrained stresses in the circumferential direction which commonly occur in case of welded heat exchangers, are avoided altogether by pressing the plate. This is achieved by the plates being inserted one by one rather than being attached to the tube in a ring-shaped pattern.
  • the special advantages over welding is the increased mechanical mobility of the pressing.
  • the materials Compared to a welded solution, the materials have just enough clearance in relation to one another to compensate stresses, induced by the different thermal expansions of the materials, i.e., due to temperature.
  • the cost-effective aspect is seen especially in that preformed corrugated bodies of any design and size can be used.
  • the pushing in and pressing of suitable plates can be varied depending on the requirement imposed on the heat exchanger and can be integrated in the existing manufacturing process with a major effort.
  • the non-pressed corrugations offer the added advantage of the heat exchanger that these offer the heat exchanger mobility and compensation, which is not offered by rigid tubes.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
US13/634,680 2010-05-22 2011-05-20 Method for producing a heat exchanger and heat exchanger Abandoned US20130000878A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE201010021334 DE102010021334B4 (de) 2010-05-22 2010-05-22 Verfahren zur Herstellung eines Wärmetauschers und Wärmetauscher
DE102010021334.9 2010-05-22
PCT/EP2011/002528 WO2011147554A2 (de) 2010-05-22 2011-05-20 Verfahren zur herstellung eines wärmetauschers und wärmetauscher

Publications (1)

Publication Number Publication Date
US20130000878A1 true US20130000878A1 (en) 2013-01-03

Family

ID=44118819

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Application Number Title Priority Date Filing Date
US13/634,680 Abandoned US20130000878A1 (en) 2010-05-22 2011-05-20 Method for producing a heat exchanger and heat exchanger

Country Status (5)

Country Link
US (1) US20130000878A1 (ko)
KR (1) KR20130079325A (ko)
CN (1) CN102822615A (ko)
DE (1) DE102010021334B4 (ko)
WO (1) WO2011147554A2 (ko)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10442702B2 (en) 2016-11-10 2019-10-15 Ecovap, Inc. Evaporation panel securing systems
USD864366S1 (en) 2017-09-21 2019-10-22 Ecovap, Inc. Evaporation panel
US11311145B2 (en) * 2019-11-25 2022-04-26 Bsh Home Appliances Corporation Broil burner venturi cover
US11472717B2 (en) 2017-08-04 2022-10-18 Ecovap, Inc. Evaporation panel systems and methods
US11505475B2 (en) 2017-11-01 2022-11-22 Ecovap, Inc. Evaporation panel assemblies, systems, and methods

Families Citing this family (2)

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CN103225978A (zh) * 2013-05-21 2013-07-31 苏州威尔博机械有限公司 一种旋翅片热交换器及其成型工艺
CN106594518B (zh) * 2016-11-28 2018-11-20 北京有色金属研究总院 一种具有高效换热的金属氢化物储氢装置

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US1828495A (en) * 1928-09-10 1931-10-20 William G Goodwin Casting
US1983468A (en) * 1930-04-02 1934-12-04 Sprague Specialties Co Process and apparatus for making corrugated tubes
US2012269A (en) * 1932-11-29 1935-08-27 American Radlator & Standard S Fin tube structure
US2011900A (en) * 1932-12-08 1935-08-20 Wilbur G Laird Fin radiator
US3077928A (en) * 1959-03-03 1963-02-19 Baldwin Lima Hamilton Corp Finned tubing
US3251410A (en) * 1965-01-08 1966-05-17 Dean Products Inc Heat exchange devices
US3731738A (en) * 1971-07-26 1973-05-08 H Cooper Tube fins of outwardly-organized materials
US4337824A (en) * 1980-10-24 1982-07-06 Amtrol Double wall heat exchanger
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10442702B2 (en) 2016-11-10 2019-10-15 Ecovap, Inc. Evaporation panel securing systems
US10556809B2 (en) 2016-11-10 2020-02-11 Ecovap, Inc. Evaporation panel systems and assemblies
US10562789B2 (en) 2016-11-10 2020-02-18 Ecovap, Inc. Evaporation panels
US10562790B2 (en) 2016-11-10 2020-02-18 Ecovap, Inc. Wastewater evaporative separation systems
US11274050B2 (en) 2016-11-10 2022-03-15 Ecovap, Inc. Evaporation panels
US11472717B2 (en) 2017-08-04 2022-10-18 Ecovap, Inc. Evaporation panel systems and methods
US11639296B1 (en) 2017-08-04 2023-05-02 Ecovap, Inc. Evaporation panel systems and methods
USD864366S1 (en) 2017-09-21 2019-10-22 Ecovap, Inc. Evaporation panel
US11505475B2 (en) 2017-11-01 2022-11-22 Ecovap, Inc. Evaporation panel assemblies, systems, and methods
US11311145B2 (en) * 2019-11-25 2022-04-26 Bsh Home Appliances Corporation Broil burner venturi cover

Also Published As

Publication number Publication date
DE102010021334B4 (de) 2013-03-28
CN102822615A (zh) 2012-12-12
WO2011147554A3 (de) 2012-06-28
WO2011147554A2 (de) 2011-12-01
DE102010021334A1 (de) 2011-11-24
KR20130079325A (ko) 2013-07-10

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AS Assignment

Owner name: BOA BALG- UND KOMPENSATOREN-TECHNOLOGIE GMBH, GERM

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JANZER, WERNER;BONK, ANDREAS;WILD, UWE;REEL/FRAME:028955/0244

Effective date: 20120711

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION