US20100247348A1 - Terminal device for electric compressor - Google Patents

Terminal device for electric compressor Download PDF

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Publication number
US20100247348A1
US20100247348A1 US12/743,479 US74347908A US2010247348A1 US 20100247348 A1 US20100247348 A1 US 20100247348A1 US 74347908 A US74347908 A US 74347908A US 2010247348 A1 US2010247348 A1 US 2010247348A1
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US
United States
Prior art keywords
electric motor
terminal device
electricity
electric
electric compressor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/743,479
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English (en)
Inventor
Masanori Taguchi
Masahiko Osaka
Shigeyuki Koyama
Eiji Kobayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanden Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Assigned to SANDEN CORPORATION reassignment SANDEN CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOBAYASHI, EIJI, KOYAMA, SHIGEYUKI, OSAKA, MASAHIKO, TAGUCHI, MASANORI
Publication of US20100247348A1 publication Critical patent/US20100247348A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008Hermetic pumps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/80Other components
    • F04C2240/803Electric connectors or cables; Fittings therefor

Definitions

  • the present invention relates to a terminal device for an electric compressor, and specifically, to a terminal device for an electric compressor which can change a kind of lubricating oil contained in fluid to be compressed (for example, refrigerant) to a cheap one, and even when the lubricating oil is changed, can ensure good insulation performance.
  • a kind of lubricating oil contained in fluid to be compressed for example, refrigerant
  • a structure has been known wherein electricity supply to an electric motor built in an electric compressor is carried out using a sealed terminal device (also called as a hermetic terminal) (for example, Patent document 1).
  • a sealed terminal device also called as a hermetic terminal
  • Patent document 1 A structure has been known wherein electricity supply to an electric motor built in an electric compressor is carried out using a sealed terminal device (also called as a hermetic terminal) (for example, Patent document 1).
  • a sealed terminal device also called as a hermetic terminal
  • sealed and insulated terminal device 104 in which a plurality of terminals 103 are held by terminal plate 102 so as to extend through the plate 102 at a sealed and insulated condition (for example, a sealed and insulated condition via glass), is attached at a predetermined position of compressor housing 101 , to the inner end of each sealed terminal 103 of this sealed and insulated terminal device 104 , each input female terminal 106 of cluster 107 , in which a plurality of input female terminals 106 are held in resin housing 105 , is electrically connected by fitting, etc., and electricity is supplied to a coil wire for a stator of the built-in electric motor through wire for electricity supply 108 connected to the input female terminal 106 .
  • a sealed and insulated condition for example, a sealed and insulated condition via glass
  • lubricating oil is contained in a fluid to be compressed by a compressor (for example, refrigerant R134a) for lubrication of respective parts of the compressor, etc., and in an electric compressor built in with an electric motor, because the lubricating oil-containing fluid to be compressed exists in (passes through) the electric motor storing section for cooling the built-in electric motor, etc. and it comes into contact with the electric motor storing section side of the terminal device, a high insulation property is required for this portion.
  • a compressor for example, refrigerant R134a
  • Patent document 1 JP-A-2006-42409
  • an object of the present invention is to provide a terminal device for an electric compressor which can exhibit a sufficiently high insulation performance even in case where polyalkylene glycol-based oil is used as lubricating oil contained in fluid to be compressed, which can easily employ a simple structure using no cluster, and which can be constructed inexpensively while its high insulation performance can be ensured.
  • a terminal device for an electric compressor has a partition wall which is located between a storing section for an electric motor for driving a compression mechanism, in which lubricating oil-containing fluid to be compressed is present, and a circuit section for supplying electricity to the electric motor, for isolating the both sections from each other, and a terminal member for supplying electricity to the electric motor which extends through the partition wall in a sealed and insulated manner, and is characterized in that an electricity conduction wire at an end of a lead wire for supplying electricity to the electric motor is directly connected to an end of the terminal member which is on an electric motor-storing section side, and an insulation cover is provided so as to extend from the electric motor-storing section-side end of the terminal member to an insulation cover tube of the electricity conduction wire of the lead wire for supplying electricity to the electric motor.
  • connection portion is likely to be exposed to the lubricating oil-containing fluid to be compressed, and by this, anxiety with respect to insulation performance in the connection portion, especially, with respect to insulation performance in case where lubricating oil low in insulation property is used, may remain.
  • the insulation cover extending from the electric motor-storing section-side end of the terminal member to the insulation cover tube of the electricity conduction wire of the lead wire for electricity supply is provided.
  • the above-described insulation cover is an insulation cover capable of coming into close contact with both of the electric motor-storing section-side end of the terminal member and the insulation cover tube, complete isolation of the above-described connection portion becomes possible, and a further high insulation performance may be ensured.
  • the insulation cover in consideration of handling ability for attachment and close contact ability with the electric motor-storing section-side end and the insulation cover tube, a material having an elasticity is preferably employed, and for example, it is preferred that the insulation cover is formed from a rubber-based material.
  • terminal member is not particularly limited, and to aim at simplification of structure and reduction in cost, for example, it is possible to employ a structure wherein the terminal member comprises a bolt-like member capable of being fixed at the electricity-supply circuit section side.
  • a structure is preferably employed wherein an electricity conductive portion of the terminal member extending between the above-described both sections is covered with an insulating varnish, and by this, the insulation property of this portion may be also greatly improved by the simple structure where the predetermined electricity conductive portion of the terminal member is merely covered with the insulating varnish.
  • an electro-deposition varnish can be used.
  • an electro-deposition varnish By using an electro-deposition varnish, a layer for insulation may be easily formed at a uniform membrane thickness, and a desired insulation property can be easily obtained over a desirable range.
  • the above-described lubricating oil contained in the fluid to be compressed for example, it is preferred to use a cheap polyalkylene glycol-based oil such as one aforementioned.
  • a cheap polyalkylene glycol-based oil such as one aforementioned.
  • the insulation property of polyalkylene glycol-based oil itself is lower than that of polyol ester-based oil, by the structure of direct connection of the terminal member to the lead wire for electricity supply and the covering structure for the connection portion by the insulation cover in the present invention, and further by the above-described covering structure with the insulating varnish, it becomes possible to realize a sufficiently high insulation performance easily.
  • the above-described partition wall is formed, for example, by a compressor housing. Further, it is also possible that the compressor housing is formed in an open-type structure, the opening portion of the compressor housing is tightly closed by a lid member, for example, by a lid member also functioning as a support member for the electricity supply circuit section, and a function of the above-described partition wall may be given to this lid member.
  • the terminal device for an electric compressor can be applied to any electric compressor requiring improvement of insulation performance and simplification of the structure for the terminal device portion, in particular, it is suitable for a compressor used in an air conditioning system for vehicles which is manufactured at a mass production style and which is required to be reduced in cost as a whole and for which reduction in cost of used lubricating oil is strongly required.
  • the electric compressor in the present invention includes a so-called hybrid compressor which has a first compression mechanism driven only by an external drive source (for example, an engine for a vehicle or an electric motor for vehicle running) and a second compression mechanism driven only by a built-in electric motor in a single compressor and in which the first compression mechanism and the second compression mechanism are driven selectively or simultaneously, in addition to an electric compressor incorporating therein only an electric motor as a drive source for a compression mechanism.
  • an external drive source for example, an engine for a vehicle or an electric motor for vehicle running
  • a second compression mechanism driven only by a built-in electric motor in a single compressor and in which the first compression mechanism and the second compression mechanism are driven selectively or simultaneously, in addition to an electric compressor incorporating therein only an electric motor as a drive source for a compression mechanism.
  • the hybrid compressor the present invention can be applied to a terminal device for the built-in electric motor.
  • the terminal device for an electric compressor since the end of the lead wire for electricity supply to the electric motor is directly connected to the inner end of the terminal member, it is not necessary to use a cluster structure using a conventional terminal member made of copper, it becomes possible to greatly reduce cost of the terminal device by greatly simplifying the structure of this portion, and because the whole of the above-described connection portion is covered with the insulation cover, a sufficiently high performance can be ensured for the connection portion in which the electricity conduction portion is liable to be exposed, and therefore, while simplification in structure and reduction in cost are achieved, a necessary and sufficiently high insulation performance can be maintained even in case where polyalkylene glycol-based oil low in insulation performance is used as the lubricating oil contained in the fluid to be compressed.
  • FIG. 1 is vertical sectional view showing an example of an electric compressor applied with a terminal device for an electric compressor according to the present invention.
  • FIG. 2 is a schematic sectional view of a connection portion of a terminal member used in the terminal device for an electric compressor depicted in FIG. 1 with a lead wire for electricity supply.
  • FIG. 3 is a schematic sectional view of a connection portion of a terminal member with a lead wire for electricity supply, showing another example different from that depicted in FIG. 2 .
  • FIG. 4 is a schematic side view of a terminal member showing an example being provided with an insulating varnish.
  • FIG. 5 is a schematic diagram of a conventional terminal device.
  • FIG. 1 depicts an example of an electric compressor applied with the present invention
  • FIGS. 2-4 show examples of the portions of terminal members of a terminal device in case where the present invention is applied to the electric compressor.
  • symbol 1 indicates the whole of the electric compressor
  • electric compressor 1 has a scroll type compression mechanism 4 comprising a fixed scroll 2 and a movable scroll 3 , and a fluid to be compressed (for example, refrigerant R134a) sucked from a suction chamber 5 is compressed in compression mechanism 4 , and thereafter, it is discharged into a discharge chamber 6 .
  • Movable scroll 3 is driven by a rotational shaft 10 of an electric motor 9 built in a compressor housing 8 so as to achieve an orbital movement relative to fixed scroll 2 via a crank mechanism 7 .
  • Electric motor 9 comprises a stator 11 and rotor 12 , and rotational shaft 10 is rotated integrally with rotor 12 .
  • the fluid to be compressed contains lubricating oil which is polyalkylene glycol-based oil, and this lubricating oil-containing fluid to be compressed is passed also through a storing section 13 for the built-in electric motor 9 .
  • a terminal device 15 is provided on a side wall 14 of compressor housing 8 , and a predetermined electricity is supplied to electric motor 9 through terminal device 15 from a circuit section for electricity supply 16 connected to an external power source (not shown).
  • This electricity supply is performed through a terminal member for electricity supply 17 to electric motor 9 , which extends through a partition wall (in this embodiment, side wall 14 of compressor housing 8 ) that is located between storing section 13 for electric motor 9 for driving the compression mechanism present with the lubricating oil-containing fluid to be compressed and circuit section for electricity supply 16 to electric motor 9 and that isolates the both sections, and a lead wire for electricity supply 18 for electric motor 9 connected to the inner end of terminal member 17 (the electric motor storing section-side end).
  • the core wire of lead wire for power supply 18 extends toward stator 11 so as to form the coil of stator 11 of motor 9 .
  • the portion of the above-described terminal member 17 is structured as depicted in FIGS. 2-4 .
  • the above-described terminal member 17 is formed as a bolt-like member capable of being fixed at the side of electricity supply circuit section 16 .
  • the end of lead wire for electricity supply 18 in particular, the end of coil wire 20 for stator 11 of electric motor 9 , which is the core wire (electricity conduction wire) of lead wire for electricity supply 18 covered with insulation cover tube 19 , is connected, for example, by caulking at a caulked portion 21 .
  • the core wire electricality conduction wire
  • an additional insulation cover tube 22 is further covered on the above-described insulation cover tube 19 in order to further enhance the insulation property, and similarly to the above-described structure, the end of coil wire 20 of stator 11 is connected at caulked portion 21 by caulking.
  • Insulation covers 23 , 24 are formed from a rubber-based material, and they are provided so as to extend from the electric motor storing section-side end of terminal member 17 to insulation cover tubes 19 , 22 for the electricity conduction wire of lead wire for electricity supply 18 and so as to come into close contact with both sides.
  • the electricity conduction portion of terminal member 17 extending between the both sections of electric motor storing section 13 and circuit section for electricity supply 16 is covered with insulating varnish 25 comprising an electro-deposition varnish, and the outer surface of terminal member 17 in this zone is completely insulated from the circumferences. Therefore, particularly, in the inner end-side portion of and its vicinity of terminal member 17 can be maintained at a necessary and sufficiently high insulation performance, by this structure together with the above-described insulation structure due to insulation covers 23 , 24 , even if polyalkylene glycol-based oil low in insulation performance is used as the lubricating oil contained in the fluid to be compressed.
  • the terminal device for an electric compressor according to the present invention can be applied to any electric compressor incorporating therein an electric motor, and in particular, it is suitable for a compressor used in an air conditioning system for vehicles which is manufactured at a mass production style and which is required to be reduced in cost as the whole of the compressor and for which reduction in cost of used lubricant is required.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Compressor (AREA)
  • Motor Or Generator Frames (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
US12/743,479 2007-11-19 2008-11-14 Terminal device for electric compressor Abandoned US20100247348A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2007-298969 2007-11-19
JP2007298969A JP4926922B2 (ja) 2007-11-19 2007-11-19 電動圧縮機の端子装置
PCT/JP2008/070778 WO2009066618A1 (ja) 2007-11-19 2008-11-14 電動圧縮機の端子装置

Publications (1)

Publication Number Publication Date
US20100247348A1 true US20100247348A1 (en) 2010-09-30

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US12/743,479 Abandoned US20100247348A1 (en) 2007-11-19 2008-11-14 Terminal device for electric compressor

Country Status (5)

Country Link
US (1) US20100247348A1 (ja)
EP (1) EP2230404A4 (ja)
JP (1) JP4926922B2 (ja)
CN (1) CN101868626B (ja)
WO (1) WO2009066618A1 (ja)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102734160A (zh) * 2011-03-31 2012-10-17 株式会社丰田自动织机 电动压缩机
US20180195773A1 (en) * 2017-01-12 2018-07-12 Emerson Climate Technologies, Inc. Micro Booster Supermarket Refrigeration Architecture
WO2021075781A1 (en) * 2019-10-15 2021-04-22 Hanon Systems Apparatuses for compressing a gaseous fluid and method for operating such a device

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109217547A (zh) * 2018-09-30 2019-01-15 珠海凯邦电机制造有限公司 绝缘套及电机及空调器
DE102019126499A1 (de) * 2019-10-01 2021-04-01 Hanon Systems Dichtungs-Isolier-Anordnung für eine Vorrichtung zum Antreiben eines Verdichters und Vorrichtung zum Antreiben eines Verdichters

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Publication number Priority date Publication date Assignee Title
US5984647A (en) * 1997-04-03 1999-11-16 Mitsubishi Denki Kabushiki Kaisha Process for producing a hermetic electric compressor
US6005312A (en) * 1994-07-14 1999-12-21 Matsushita Electric Industrial Co., Ltd. High speed, high torque multipole brushless motor
US6273754B1 (en) * 2000-04-13 2001-08-14 Tecumseh Products Company Protective covering for the terminal assembly of a hermetic compressor assembly
US6619933B2 (en) * 2000-08-29 2003-09-16 Sanden Corporation Motor-driven compressors
US7097501B2 (en) * 2003-11-25 2006-08-29 Schlumberger Technology Corporation Micro coated electrical feedthru

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CN1080385C (zh) * 1994-09-16 2002-03-06 三洋电机株式会社 密闭式电动压缩机
JP3028981U (ja) * 1996-03-13 1996-09-17 国産電機株式会社 回転電機用固定子
JP4018367B2 (ja) * 2001-10-26 2007-12-05 サンデン株式会社 電動式圧縮機
JP4273807B2 (ja) * 2003-03-31 2009-06-03 株式会社豊田自動織機 電動圧縮機
US7038339B2 (en) * 2004-03-31 2006-05-02 Sauer-Danfoss Inc. Method and means of sealing an electrical conductor through the housing of a fluid filled motor
JP2006042409A (ja) 2004-07-22 2006-02-09 Denso Corp モータ一体型コンプレッサ

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Publication number Priority date Publication date Assignee Title
US6005312A (en) * 1994-07-14 1999-12-21 Matsushita Electric Industrial Co., Ltd. High speed, high torque multipole brushless motor
US5984647A (en) * 1997-04-03 1999-11-16 Mitsubishi Denki Kabushiki Kaisha Process for producing a hermetic electric compressor
US6273754B1 (en) * 2000-04-13 2001-08-14 Tecumseh Products Company Protective covering for the terminal assembly of a hermetic compressor assembly
US6619933B2 (en) * 2000-08-29 2003-09-16 Sanden Corporation Motor-driven compressors
US7097501B2 (en) * 2003-11-25 2006-08-29 Schlumberger Technology Corporation Micro coated electrical feedthru

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102734160A (zh) * 2011-03-31 2012-10-17 株式会社丰田自动织机 电动压缩机
US9068563B2 (en) 2011-03-31 2015-06-30 Kabushiki Kaisha Toyota Jidoshokki Electric connector for cooling a compressor drive circuit
DE102012204703B4 (de) * 2011-03-31 2016-06-30 Kabushiki Kaisha Toyota Jidoshokki Motorbetriebener Kompressor
US20180195773A1 (en) * 2017-01-12 2018-07-12 Emerson Climate Technologies, Inc. Micro Booster Supermarket Refrigeration Architecture
US10969165B2 (en) * 2017-01-12 2021-04-06 Emerson Climate Technologies, Inc. Micro booster supermarket refrigeration architecture
WO2021075781A1 (en) * 2019-10-15 2021-04-22 Hanon Systems Apparatuses for compressing a gaseous fluid and method for operating such a device
KR20210156850A (ko) * 2019-10-15 2021-12-27 한온시스템 주식회사 기체 유체 압축 장치 및 압축 장치의 작동 방법
KR102629937B1 (ko) 2019-10-15 2024-01-30 한온시스템 주식회사 기체 유체 압축 장치 및 압축 장치의 작동 방법

Also Published As

Publication number Publication date
EP2230404A4 (en) 2017-03-08
JP2009121431A (ja) 2009-06-04
JP4926922B2 (ja) 2012-05-09
WO2009066618A1 (ja) 2009-05-28
EP2230404A1 (en) 2010-09-22
CN101868626B (zh) 2013-05-22
CN101868626A (zh) 2010-10-20

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Date Code Title Description
AS Assignment

Owner name: SANDEN CORPORATION, JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:TAGUCHI, MASANORI;OSAKA, MASAHIKO;KOYAMA, SHIGEYUKI;AND OTHERS;REEL/FRAME:024916/0064

Effective date: 20100611

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION