US20100194265A1 - Light-emitting materials for electroluminescent devices - Google Patents

Light-emitting materials for electroluminescent devices Download PDF

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US20100194265A1
US20100194265A1 US12/668,359 US66835908A US2010194265A1 US 20100194265 A1 US20100194265 A1 US 20100194265A1 US 66835908 A US66835908 A US 66835908A US 2010194265 A1 US2010194265 A1 US 2010194265A1
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light
emitting device
molecular sieves
clusters
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Gert De Cremer
Dirk De Vos
Johan Hofkens
Lesley Pandey
Maarten Roeffaers
Bert Sels
Tom Vosch
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Katholieke Universiteit Leuven
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Katholieke Universiteit Leuven
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Priority claimed from GB0713250A external-priority patent/GB0713250D0/en
Priority claimed from GB0724442A external-priority patent/GB0724442D0/en
Priority claimed from GB0802265A external-priority patent/GB0802265D0/en
Priority claimed from GB0802400A external-priority patent/GB0802400D0/en
Priority claimed from GB0803185A external-priority patent/GB0803185D0/en
Assigned to KATHOLIEKE UNIVERSITEIT LEUVEN reassignment KATHOLIEKE UNIVERSITEIT LEUVEN ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ROEFFAERS, MAARTEN, DE VOS, DIRK, SELS, BERT, DE CREMER, GERT, HOFKENS, JOHAN, PANDEY, LESLEY, VOSCH, TOM
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
    • G06K19/06046—Constructional details
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/02—Use of particular materials as binders, particle coatings or suspension media therefor
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/58—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing copper, silver or gold
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00—Gas-discharge or vapour-discharge lamps
    • H01J61/02—Details
    • H01J61/38—Devices for influencing the colour or wavelength of the light
    • H01J61/42—Devices for influencing the colour or wavelength of the light by transforming the wavelength of the light by luminescence
    • H01J61/44—Devices characterised by the luminescent material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y02E10/52—PV systems with concentrators

Definitions

  • the present invention relates generally to white light and colored light emission using confined metal atomic clusters, preferably silicium, silver, copper and gold, and more particularly to the use of molecular sieves comprising oligo atomic silver clusters as luminescent materials for electroluminescence based lighting and display applications.
  • the present invention concerns emissive material of confined metal oligo atomic clusters in molecular sieves, for instance zeolites, used in the emissive layer of organic light emitting devices (OLED) and light emitting diodes (LED).
  • OLED organic light emitting devices
  • LED light emitting diodes
  • LED's have been around since the 1960's and have known a constant evolution, the latest developments being bright blue and white LED's. These LED's require high purity semiconductor material which usually entail high production costs. Emission of coloured LED's generally consists of narrow-spectrum light of a predefined wavelength dependant on the material used, making it difficult to tune the emission colour.
  • the present invention provides an alternative for the current semiconductor materials at lower production cost and greater ease of tuning the emission spectrum of the LED.
  • OLED's are a far more recent innovation and have known an increasing interest as an alternative to current display (e.g. plasma, LCD) and lighting (e.g. fluorescent lamps) technologies because of the numerous advantages they offer, such as: low production cost, ease of manufacture, wide viewing angle, high efficiency, possibility of flexible displays, high contrast, large area, . . .
  • current display e.g. plasma, LCD
  • lighting e.g. fluorescent lamps
  • Low production cost ease of manufacture
  • wide viewing angle high efficiency
  • possibility of flexible displays high contrast, large area, . . .
  • It's development has been curbed by several factors.
  • One of the most challenging problems is the limited lifetime of the organic materials used in the fabrication of OLED's. During the first experiments with OLED's the emission intensity halved after only 100 hours of operation (Ref Tang, C. W., Van Slyke, S. A., Appl. Phys. Lett., 1987, 51, 913).
  • OLED's and LED's are based on the same basic principle: one or more layers of organic or inorganic semiconductors are sandwiched between two electrodes. An electric field is applied over this layer(s) causing electrons and holes to be injected in the layer(s) from the cathode and anode. These charges recombine in the semiconductor creating an excited state. The excited state then relax back to a non-excited state by emitting a photon. The wavelength of the emitted light therefore depends on the properties of the recombination centre.
  • Present invention proposes the use of metal oligo atomic clusters as recombination centre.
  • small metal oligo atomic clusters display interesting emissive properties from discrete energy levels. This phenomenon has been demonstrated e.g., for silver smaller than 100 atoms in rare gas matrices, in aqueous solutions and on silver oxide films. Quantum chemical calculations confirm the molecular character and discrete energy states of these small silver clusters.
  • the materials of present invention for instance zeolites containing oligo silver atom clusters exhibit remarkable stability, based on absorbance measurements in mordonites.
  • Bogdanchikova N. E., Petranovskii, V. P., Machorro, R., Sugi, Y., Soto, V. M., & Fuentes, S. (1999) Applied Surface Science 150, 58-64)
  • Bogdanchikova et al. found that the stability of the silver clusters depends on the acid strength, which may be related to the composition, e.g., the SiO 2 /Al 2 O 3 molar ratio, of the molecular sieves.
  • Silver clusters in mordenites having weak acidic sites are stable for at least 50 months, a sufficiently long period with respect to the applications in mind for use in a visible light source. Disappearance of the clusters was linked to oxidation. Reduction of the clusters or an oxygen-free or -poor device obviously can increase the stability even more.
  • metal oligo atomic clusters are protected from oxidation due to encapsulation in the molecular sieves. Additionally, if necessary, an external coating of the material crystals or capping of the pore entrances can be used to further protect the occluded metal clusters.
  • Silver clusters in molecular sieves are cheap and non toxic. Zeolites are currently used in large quantities in washing powder and silver despite its antimicrobial properties, has no known toxic effect on human tissue. Colloidal silver has for instance widely been marketed as a dietary supplement for protective activity against oxidative stress and reactive oxygen species formation.
  • the use of the appropriate template enables the control of the pore size, distribution and connectivity during the zeolite synthesis.
  • use of surfactants such as cetyltrimethylammonium bromide or dodecyltrimethylammonium bromide generally results in formation of mesoporous materials.
  • the molecular sieves are one or more selected from the group consisting of mordenite, ZSM-5, A-zeolite, L-zeolite, faujasite, ferrierite, chabazite type of zeolites, and mixtures of the foregoing zeolites.
  • Present invention concerns the field of lighting devices, and related, comprising e.g., white light and colored luminescent materials with emission of visible white or colored light.
  • Such devices thus comprise luminescent materials for electroluminescence based lighting generated through the action of confined metal oligo atomic clusters, more particularly oligo atomic silver clusters loaded in molecular sieves (e.g., LTA zeolites, Linde Type A zeolites).
  • the present invention solves problems of the related art by providing highly stable electroluminescent materials for use in display and lighting technologies.
  • the invention is broadly drawn to an illuminating device comprising one or more layers containing an electroluminescent (EL) material in contact with an anode and cathode.
  • EL electroluminescent
  • the anode and cathode are electrically isolated from one and other. If an electrical field or voltage is applied over the anode and cathode, the EL material will emit electromagnetic radiation.
  • the invention comprises an assembly of small clusters of the noble metals of the group consisting of gold, silver, copper, platinum, palladium, silicium, rhodium, nickel, iridium and cobalt preferably Au and/or Ag clusters confined in molecular sieves, preferably zeolites, as EL material.
  • Such EL material can emit an electromagnetic radiation for instance in the ultraviolet to visible and infrared region of the electromagnetic spectrum.
  • the preferred voltage to activate the EL material to emit electromagnetic radiation is a voltage of 0.05 to 100 volt, more preferably 0.1 to 50 volt, yet more preferably 0.2 to 25 volt, yet more preferably 0.5 to 15 volt and most preferably 1 to 10 volt.
  • the molecular sieves doped with metal clusters can be dispersed in a getter material or deposited as a single layer, or even a single crystal, between the anode and cathode.
  • the getter material can consist of one or more conducting or non-conducting polymers or small molecule compounds.
  • a conducting getter material can be used to achieve higher efficiency by facilitating charge transport to the metal clusters.
  • the illumination system can be used for the generation of white light and or specific colored light and at a predetermined color temperature.
  • the clusters in the illumination system of present invention are oligo atomic clusters of 1-100 atoms.
  • the molecular sieves in this invention are selected from the group consisting of zeolites, porous oxides, silicoaluminophosphates, aluminophosphates, gallophosphates, zincophophates, titanosilicates and aluminosilicates, or mixtures thereof.
  • the molecular sieves of present invention are selected from among large pore zeolites from the group consisting of MCM-22, ferrierite, faujastites X and Y.
  • the molecular sieves in another embodiment of present invention are materials selected from the group consisting of zeolite 3A, Zeolite 13X, Zeolite 4A, Zeolite 5A and ZKF.
  • the pores of the molecular sieves containing the small clusters of, e.g., Au and/or Ag are coated with a matrix, or are closed by stopper molecules.
  • the light system of present invention does not require the presence of charge compensating anions, such as oxalate, hydroxide, azide, carbonate, bicarbonate, sulfate, sulfite, chlorate, perchlorate, acetate and formate to be in charge association with the noble metals, such as the small metal clusters.
  • charge compensating anions such as oxalate, hydroxide, azide, carbonate, bicarbonate, sulfate, sulfite, chlorate, perchlorate, acetate and formate to be in charge association with the noble metals, such as the small metal clusters.
  • OLED is a light-emitting device that can emit light, having a wavelength in the visual range, if an electric current is passed through the device. It comprises one or more layers, which can have the role of charge transport, blocking or emission layer, positioned between 2 electrodes.
  • An “LED” is a light-emitting device that can emit light, having a wavelength in the visual range, if an electric current is passed through the device. It comprises a crystal of EL material positioned between 2 electrodes.
  • Oligo atomic metal clusters include clusters ranging from 1 to 100 atoms of the following metals (sub nanometer size), Si, Cu, Ag, Au, Ni, Pd, Pt, Rh, Co and Ir or alloys thereof such as Ag/Cu, Au/Ni etc.
  • the clusters can be neutral, positive or negatively charged.
  • the oligo atomic metal clusters can be small oligo atomic silver- (and/or gold) molecules containing 1 to 100 atoms.
  • an element means one element or more than one element.
  • zeolite also includes “zeolite-related materials” or “zeotypes” which are prepared by replacing Si 4+ or Al 3+ with other elements as in the case of aluminophosphates (e.g., MeAPO, SAPO, ElAPO, MeAPSO, and ElAPS 0 ), gallophosphates, zincophophates, titanosilicates, etc.
  • aluminophosphates e.g., MeAPO, SAPO, ElAPO, MeAPSO, and ElAPS 0
  • gallophosphates e.g., MeAPO, SAPO, ElAPO, MeAPSO, and ElAPS 0
  • gallophosphates e.g., zincophophates, titanosilicates, etc.
  • the zeolite can be a crystalline porous material with a frame work as described in Pure Appl. Chem., Vol. 73, No. 2, pp.
  • zeolite also includes “zeolite-related materials” or “zeotypes” which are prepared by replacing Si4+ or Al3+ with other elements as in the case of aluminophosphates (e.g., MeAPO, AlPO, SAPO, ElAPO, MeAPSO, and ElAPSO), gallophosphates, zincophophates, titanosilicates, etc.
  • aluminophosphates e.g., MeAPO, AlPO, SAPO, ElAPO, MeAPSO, and ElAPSO
  • gallophosphates e.g., MeAPO, AlPO, SAPO, ElAPO, MeAPSO, and ElAPSO
  • gallophosphates e.g., zincophophates, titanosilicates, etc.
  • molecular sieves refers to a solid with pores of the size of molecules. It includes, but is not limited to microporous and mesoporous materials. In the nomenclature of the molecular sieves the pore size of ⁇ 20 Amstrong ( ⁇ ) is considered microporous and 20-500 ⁇ is considered mesoporous.
  • microporous carrier refers to a solid with pores the size of molecules. It includes but is not limited to microporous materials, ALPOs and (synthetic) zeolites, pillared or non-pillared clays, carbon molecular sieves, microporous titanosilicates such as ETS-10, microporous oxides. Microporous carriers can have multimodal pore size distribution, also referred to as ordered ultramicropores (typically less than 0.7 nm) and supermicropores (typically in the range of about 0.7-2 nm). A particular type of microporous carriers envisaged within the present invention, are the molecular sieve zeolites.
  • Zeolites are the aluminosilicate members of the family of microporous carriers.
  • the pore size of molecular sieves can further be influenced by the nature of the templating molecules in the synthesis.
  • the addition of swelling agents to the synthesis mixture can further affect the pore size of the resulting molecular sieve.
  • Zeolites with different pore size have been well characterized and described by Martin David Foster in “Computational Studies of the Topologies and Properties of Zeolites”, The Royal Institution of Great Britain, Department of Chemistry, University College London, a thesis submitted for the degree of Doctor of Economics, London, January 2003.
  • the chemical elements are identified in accordance with the Periodic Table of the Elements, CAS version, Handbook of Chemistry and Physics, 67th Ed., 1986-87, inside cover.
  • Contemplated equivalents of the zeolitic structures, subunits and other compositions described above include such materials which otherwise correspond thereto, and which have the same general properties thereof (e.g., biocompatible), wherein one or more simple [variations of substituents are made which do not adversely affect the efficacy of such molecule to achieve its intended purpose.
  • the compounds of the present invention may be prepared by the methods illustrated in the general reaction schemes as, for [example, described below, or by modifications thereof, using readily available starting materials, reagents and conventional synthesis procedures. In these reactions, it is also possible to make use of variants which are in themselves known, but are not mentioned here.
  • the molecular sieve matrix is selected from among microporous materials, selected from among zeolites, porous oxides, silicoaluminophosphates and aluminosilicates”
  • zeolite selected from among the family of small pore sized zeolites such as zeolite A and ZKF, and combinations thereof zeolite selected from among the family of small pore sized zeolites such as zeolite A and ZKF, and combinations thereof.
  • the matrix can also be a molecular sieve selected from among molecular sieves MCM-41, MCM-48, HSM, SBA-15, and combinations thereof”
  • microporous zeolites preferably have a pore size of about 3 angstroms to about 14 angstroms
  • microporous materials also include amorphous microporous solids.
  • Alternative amorphous microporous solids can be used for present invent.
  • amorphous microporous mixed oxides having, in dried form, a narrow pore size distribution (half width ⁇ 10% of the pore diameter) of micropores with diameters in the range of ⁇ 3 nm and the preparation of said amorphous microporous mixed oxides have been well described in U.S. Pat. No. 6,121,187 and others have been well documented in WO0144308, U.S. Pat. No. 6,753,287, U.S. Pat. No. 6,85,5304, U.S. Pat. No.
  • the oligo atomic metal clusters confined in molecular sieves or microporous structures can be incorporated in membranes or films for instance by embedding in transparent matrix materials such as silicone, epoxy, adhesives, polymethylmethacrylate, polycarbonate.
  • the molecular sieves or the ordered comprising oligo atomic silver clusters of present invention can be incorporated in paints or fluids of film formers for coating on surface surfaces.
  • Media paints, gelling liquids, elastomers
  • a filled elastomeric polymer which comprise the oligo-atomic metal clusters confined in molecular sieves or in ordered porous oxides (microporous or mesoporous or mixed mesoporous/microporous) or porous materials with nanometer dimension ( 0 . 3 - 10 nm) windows, channels and cavity architectures.
  • elastomeric polymers are polydimethylsiloxane (silicone rubber), polyisobutene (butyl rubber), polybutadiene, polychloroprene, polyisoprene, styrene-butadiene rubber, acrylonitrile-butadiene rubber (NBR), ethene-propene-diene-rubber (EPDM) and acrylonitrile-butadiene-styrene(ABS).
  • silicone rubber silicone rubber
  • polyisobutene butyl rubber
  • polybutadiene polychloroprene
  • polyisoprene polyisoprene
  • styrene-butadiene rubber acrylonitrile-butadiene rubber
  • NBR acrylonitrile-butadiene rubber
  • EPDM ethene-propene-diene-rubber
  • ABS acrylonitrile-butadiene-styrene
  • Such films or membranes of the molecular sieves comprising oligo atomic silver clusters; ordered mesoporous and/or microporous oxides comprising oligo atomic silver clusters or porous materials with nanometer dimension (e.g. 0.3-10 nm) windows, channels and cavity architectures comprising oligo atomic silver clusters can be coated on a substrate.
  • nanometer dimension e.g. 0.3-10 nm
  • elastomers are defined as “macromolecular materials that return to approximately the initial dimensions and shape after substantial deformation by a weak stress and release of the stress”. Elastomers are sometimes also referred to as ‘rubbery materials’.
  • a ‘rubber’ is defined as “a material that is capable of recovering from large deformations quickly and forcibly, and can be, or already is, modified to a state in which it is essentially insoluble (but can swell) in boiling solvent, such as benzene, toluene, methyl ethyl ketone, and ethanol/toluene azeotrope”.
  • the microporous structures are first dispersed in an appropriate solvent.
  • An appropriate solvent is a solvent of low ionic strength, for instance an ionic strength of a value in the range of 1 mmol/L to 0.05 mol/L, and should be able to dissolve the elastomer as well, or at least, should be partially miscible with the solvent in which the membrane forming polymer is dissolved.
  • ultrasonic wave treatment, high speed mixing, modification reactions can be applied.
  • the content of porous structures with oligo atomic metal clusters confined therein and polymer, in the dispersion may range from 1 wt % to 80 wt %, preferably 20 wt % to 60 wt %.
  • the dispersion is stirred for a certain time to allow (polymer/filler) interactions to establish, to improve dispersion and possibly to let a chemical reaction take place.
  • the dispersion can be heated or sonicated.
  • the metal clusters in microporous materials are in molecular sieves or microporous structures, may be incorporated in paints or printing inks (e.g. printable matrix printing ink or printable paints, varnishes (e.g. overprinting varnishes) and paints for depositing, spraying, printing or painting a layer or a coating on a substrate.
  • paints or printing inks e.g. printable matrix printing ink or printable paints, varnishes (e.g. overprinting varnishes) and paints for depositing, spraying, printing or painting a layer or a coating on a substrate.
  • Printing inks or paints of the art which are suitable for comprising the emitting materials of present invention are for instance hard resins, colophony-modified phenol resins, maleate resins, hydrogenated mineral oil cuts, synthetic aromatic oils, alkyd resins in particular hydrocarbon resins and/or a colophony resin ester and dialkyl ether such as di-n-dodecyl ether, di-n-undecyl ether, allyl-n-octyl ether, n-hexyl-n-undecyl ether as a vehicle.
  • Particular suitable solvents are the resin(s) water-insoluble fatty acid esters of polyvalent alcohols or ethinols.
  • Solvent casting or coating is used as the membrane preparation process.
  • ordered mesoporous and/or microporous oxides comprising oligo atomic silver clusters or porous materials with nanometer dimension (e.g. 0.3-10 nm) windows, channels and cavity architectures with an assembly of oligo atomic metal clusters confined in such structures (hereinafter the por
  • the (polymer/porous structures with oligo atomic metal clusters confined therein) dispersion can be cast on a non-porous support from which it is released afterwards to form a self-supporting film.
  • a non-porous support from which it is released afterwards to form a self-supporting film.
  • One way tot realise this is by soaking it previously with a solvent, which has a low affinity for the dispersion.
  • the support can be treated with adhesion promoters.
  • the solvent is evaporated and, if necessary, a heat treatment can be applied to finish the cross-linking reactions.
  • the heat treatment can possibly occur under vacuum conditions to remove the remaining solvent.
  • the resulting supported membranes be a filled elastomer with the thickness of this selective layer in a range from 0.01 ⁇ m to 500 ⁇ m, preferably from 0.1 to 250 ⁇ m and yet more preferably from 10 to 150 ⁇ m.
  • the most important elastomers are polyisoprene (natural or synthetic rubber (IR)), polychloroprene (chloroprene rubber (CR)), butyl rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR), ethene-propene-diene-rubber (EPDM), acrylonitrile-butadiene-styrene (ABS), chlorosulfonated polyethylene (CSM), I polyacrylate (polyacrylic rubber), polyurethane elastomers, polydimethylsiloxane (PDMS, sometimes more generally referred to as silicone rubber), fluorosilicones and polysulfides.
  • Polystyrene is a thermoplastic polymer that particularly resistant to irradiation.
  • the films with the porous structures of present invention may need particular characteristics according to its environment of use.
  • Polymers that are suitable for incorporation of the porous structures of present invention are for instance SpireTM family of ultra polymers such as 1) KetaSpire® polyetheretherketone (PEEK) which is easy-to-mold ultra polymer offering outstanding chemical resistance and mechanical performance up to 300° C.
  • PEEK KetaSpire® polyetheretherketone
  • AvaSpire® modified PEEK a PEEK-based formulations or 2) PrimoSpire® self-reinforced polyphenylene (SRP) known to be designable in a very stiff, strong unreinforced polymer with a remarkable combination of surface hardness, chemical resistance and inherent flame-retardant properties or 3) EpiSpireTM, an high-temperature sulfone (HTS) known to be a transparent amorphous polymer with excellent creep resistance at temperatures up to 265° C. (510° F.) or 4) Torlon® polyamide-imide (PAI) with higher strength and stiffness that most thermoplastic up to 275° C.
  • SRP PrimoSpire® self-reinforced polyphenylene
  • EpiSpireTM an high-temperature sulfone (HTS) known to be a transparent amorphous polymer with excellent creep resistance at temperatures up to 265° C. (510° F.) or 4) Torlon® polyamide-imide (PA
  • polystyrene resin 525° F. combined with superior resistance to chemicals, creep and wear.
  • Other polymers that are suitable for incorporation of the porous structures with oligo atomic metal clusters confined therein of present invention are the family of amorphous sulfone polymers such as 1) Udel® PSU known to be designable into tough, transparent plastic with exceptional chemical resistance, good hydrolytic stability and an HDT of 345° F. (174° C.) or the 2) Mindel® modified polysulfone with superior electrical properties or 3) the Radel® R (PPSU) known to deliver a super-tough transparent plastic with an HDT of 405° F.
  • Udel® PSU known to be designable into tough, transparent plastic with exceptional chemical resistance, good hydrolytic stability and an HDT of 345° F. (174° C.)
  • Mindel® modified polysulfone with superior electrical properties or 3) the Radel® R (PPSU) known to deliver a super-tough transparent plastic with an HDT of 405° F.
  • the Radel® A (PES) know to deliver a transparent plastic with a high HDT of 400° F. (204° C.) and good chemical resistance or the Acudel® modified PPSU.
  • Other polymers that are suitable for incorporation of the porous structures with oligo atomic metal clusters confined therein of present invention are for instance the semi-crystalline aromatic polyamides such as for instance the Arnodel® polyphthalamide (PPA) known to deliver a high-temperature nylon with exceptional mechanical properties, an HDT of 535° F.
  • PPA Arnodel® polyphthalamide
  • PPS polyphenylene sulfide
  • LCP liquid crystal polymer
  • a particular example of manufacturing emitting film based on the porous structures oligo atomic metal clusters confined therein of present invention and a polymer is for instance the use of polydimethylsiloxane (PDMS), RTV-615 A and B (density 1.02 g/ml) and the adhesion promoter (SS 4155) which are obtainable from General Electric Corp. (USA).
  • Component A is a prepolymer with vinyl groups.
  • Component B has hydride groups and acts as cross-linker and EPDM (Keltan 578 from DSM) and porous structures with oligo atomic metal clusters confined therein of present invention which are well dried before use.
  • Such can be produced by preparing dispersing a powder of the porous structures with oligo atomic metal clusters confined therein of present invention (for instance a zeolite comprising oligo atomic silver clusters) in hexane adding the cross-linker (RTV 615 B) to the dispersion of porous structures with oligo atomic metal clusters confined therein of present invention and stirring this this mixture at 40° C. for two hours to allow sufficient time to establish strong interactions between both phases. Adding the prepolymer (RTV 615 A) and stirring the mixture for another hour at 60° C. to induce prepolymerisation.
  • a powder of the porous structures with oligo atomic metal clusters confined therein of present invention for instance a zeolite comprising oligo atomic silver clusters
  • RTV 615 B cross-linker
  • the content of the solid components (i.e. PDMS and filler) in the casting solution was 18.5 wt %.
  • the RTV 615 A/B ratio for optimal polymer curing was 7 in order compensate for the loss of hydride groups due to their reaction with the surface silanol groups on the zeolite (normally it is in a 10/1 ratio, as proposed by the manufacturer to be the ratio for optimal curing).
  • thermoplastics e.g., Polyethylene naphthalate (PEN), Polyethersulfone (PES), Polycarbonate (PC), Polyethylene terephthalate (PET), Polypropylene (PP), oriented polypropylene (OPP), etc.
  • glass e.g., borosilicate
  • Low liquidus temperature material which typically has a low liquidus temperature (or in specific embodiments a low glass transition temperature can be used form a barrier layer on a flexible substrate and can be can be deposited onto the flexible substrate by, for example, sputtering, co-evaporation, laser ablation, flash evaporation, spraying, pouring, frit-deposition, vapor-deposition, dip-coating, painting or rolling, spin-coating, or any combination thereof.
  • the porous structures with oligo atomic metal clusters confined therein can be incorporated into the low liquidus temperature materials.
  • Such low liquidus temperature material includes, but is not limited to, tin fluorophosphate glass, chalcogenide glass, tellurite glass and borate glass.
  • metal cluster especially silver in confined molecular sieves have a distinct and tunable emission throughout the VIS and NIR part of the electromagnetic spectrum. Thanks to the host matrix the confined metal clusters are prevented from aggregation with each other to form bigger non emissive nanoparticles. Also they can be shielded from the outside environment (e.g. oxygen) if required by adding a silicon coating around the molecular sieves.
  • the molecular sieve materials and mixtures thereof can be used as emissive material in OLED's either as dopant in a matrix layer or as a pure layer. This layer then emits visible (white) light.
  • the materials now currently used in OLED's as dopants in the emission layer can be replaced by the present invention; molecular sieves containing metal clusters.
  • FIG. 1 shows a schematic drawing of a possible design. By mixing metal cluster containing molecular sieves with different sized clusters, a variety of spectral properties can be generated. By changing the ratios of the mixed materials a whole range of light colors can be generated, including white light. If one however wants light of a particular color, one can select molecular sieves with uniform sized metal clusters.
  • a 3A zeolite was exchanged with silver (10% weight) and then thermally treated (24 hours at 450° C.) resulting in a partial reduction and formation of small silver clusters in the host matrix.
  • 0.4 mg of these silver loaded zeolites were added to 1 ml of a 20 mg/ml PVK (poly-N-vinylcarbazole) in chlorobenzene solution. From this solution a film was spincoated on a ITO covered glass substrate. Ytterbium was then evaporated through a patterning mask on the spincoated film as a second electrode.
  • PVK poly-N-vinylcarbazole
  • a LED can be constructed by placing a single zeolite crystal or layer loaded with metal clusters in between two electrodes as shown in FIG. 3 .
  • This material can provide considerable advantages for white LED's in reference to the current state of the art by making it possible to generate an emission spectrum similar to that of black body emission.
  • the white emission is mostly realized by a blue emitter surrounded by a yellow emitting phosphor.
  • the resulting emission approaches white, but gives a rather cold and grey impression due to the fact that the emission spectrum consists of two emission spikes rather then a broad band.
  • zeolite crystal loaded with metal clusters of different sizes it is possible to generate an emission which covers the whole visual range.
  • zeolite crystals with metal clusters of the same size single color LED's can be made as well.
  • FIG. 1 Scheme of an OLED containing several layers.
  • the basic structure consists of the anode, cathode and emission layer.
  • Other layers to facilitate or optimize the device such as a hole blocking (HBL), electron injecting (EIL), electron transport (ETL), hole injecting (HIL), hole transporting (HTL) or electron blocking layer (EBL) can be added to optimize the efficiency.
  • HBL hole blocking
  • EIL electron injecting
  • ETL electron transport
  • HIL hole injecting
  • HTL hole transporting
  • EBL electron blocking layer
  • EBL electron blocking layer
  • the emission layer can consist of a pure metal cluster loaded zeolite film or a dispersion of metal cluster loaded zeolites in a polymer or low molecular matrix.
  • FIG. 2 Emission spectrum of the detected electroluminescence of the OLED presented in example 3 .
  • PVK emission band is centered around 425 nm
  • oligo metal cluster emission is centered around 600 nm.
  • FIG. 3 Scheme of a LED containing a crystal or layer of microporous oligo metal clusters containing material, contacted by two electrodes.

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  • Inorganic Chemistry (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
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  • Electroluminescent Light Sources (AREA)
  • Photovoltaic Devices (AREA)
  • Plural Heterocyclic Compounds (AREA)
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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
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GB0802265A GB0802265D0 (en) 2008-02-07 2008-02-07 Emissive lamps
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GB0802400A GB0802400D0 (en) 2008-02-11 2008-02-11 New materials for data storage
GB0802400.2 2008-02-11
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GB0803185A GB0803185D0 (en) 2008-02-21 2008-02-21 Solar cells
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US12/668,145 Abandoned US20100236611A1 (en) 2007-07-09 2008-07-07 Solar cells
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ES2396198T3 (es) 2013-02-19
EP2314657A2 (en) 2011-04-27
WO2009006707A1 (en) 2009-01-15
EP2162923A2 (en) 2010-03-17
US20090206162A1 (en) 2009-08-20
WO2009006709A2 (en) 2009-01-15
JP2010532911A (ja) 2010-10-14
HK1142357A1 (en) 2010-12-03
HK1142423A1 (en) 2010-12-03
DE602008005307D1 (de) 2011-04-14
EP2167607A1 (en) 2010-03-31
EP2162923B1 (en) 2012-08-22
EP2165294B1 (en) 2010-11-10
DK2165294T3 (da) 2011-02-07
WO2009006709A3 (en) 2009-02-26
JP2010532906A (ja) 2010-10-14
WO2009006708A3 (en) 2009-10-15
US8115374B2 (en) 2012-02-14
EP2314657B1 (en) 2012-09-26
DK2167607T3 (da) 2011-05-23
DK2167610T3 (da) 2011-02-28

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