US20100065242A1 - Continuous castings die with coolant channel - Google Patents
Continuous castings die with coolant channel Download PDFInfo
- Publication number
- US20100065242A1 US20100065242A1 US12/448,953 US44895307A US2010065242A1 US 20100065242 A1 US20100065242 A1 US 20100065242A1 US 44895307 A US44895307 A US 44895307A US 2010065242 A1 US2010065242 A1 US 2010065242A1
- Authority
- US
- United States
- Prior art keywords
- chill
- turbulence
- wall
- generating elements
- continuous casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002826 coolant Substances 0.000 title claims abstract description 39
- 238000009749 continuous casting Methods 0.000 title claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 238000005266 casting Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- -1 of steel Chemical class 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/055—Cooling the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
Definitions
- the invention relates to a continuous casting chill with a coolant duct, which is formed by a chill inner wall facing the molten metal, as the hot side, a chill outer wall as the cold side and a right and a left side wall.
- a chill wall of a continuous casting chill which consists of a chill inner plate and a water compartment connected to the chill inner plate by screw connections, with the chill inner plate having on its side facing the water compartment webs with grooves running therebetween, in which fillers are arranged.
- the grooves serve here as cooling ducts for a coolant, generally water.
- the fillers serve to reduce the duct cross-section, so that the speed of flow of the coolant in the cooling duct is increased.
- Continuous casting chills with cooling ducts are additionally known from the documents DE 101 22 618 A1, DE 100 35 737 A1 and DE 101 38 988 C2.
- a chill for the continuous casting of molten metals, particularly of steel, with cooling ducts such as cooling grooves, cooling slits or cooling bores in the contact surface lying opposite the chill hot side.
- the heat transmission of the chill is improved in that the geometric shapes of the heat-transmitting surfaces of a cooling duct or of a group of cooling ducts is adapted in form, cross-sectional area, circumference, boundary surface quality, orientation to the contact surface, arrangement and/or arrangement density with respect to the contact surface of the local formation of heat flow density and/or temperature of the contact surface in the casting operation, and in particular in the region of the casting level.
- the fluid melt flows out from a continuous casting distributor through an immersion tube into an oscillating, water-cooled copper chill.
- the melt temperature falls below the solidus temperature and a thin strand shell is formed which is withdrawn in the casting direction.
- the thickness of the strand shell increases until the strand is completely solidified.
- casting speeds of 6 m/min and above are nowadays achieved.
- Typical local heat flow densities lie in the order of up to 12 MW/square metre.
- the heat flow which is carried off by the coolant is, inter alia, dependent on the geometry of the coolant ducts, the roughness of the walls and the through-flow speed and hence also on the degree of turbulence.
- the heat-transmitting area can in fact be increased, but close limits are set for this increase.
- a contamination frequently takes place of the heat-transmitting surfaces by deposits, which is known as fouling.
- fouling in the case of chill cooling leads to an intensive increase in the copper temperature and hence to a reduced service life of the chill.
- the invention is based on the problem of providing a continuous casting chill in which the recrystallization process of the chill material or the material of the walls of the coolant duct which is dependent on the operating temperature and the duration of operation, is decelerated, the service life of the chill and the turbulence are increased and a homogeneous intermixture of the coolant is achieved.
- the coolant duct is formed with elements which generate turbulence.
- the turbulence-generating elements increase the heat-transmitting area of the coolant duct or of the chill walls. The cooperation of the two measures, i.e. turbulence generation and increase of the heat-transmitting area, improves the local heat transmission from the walls of the coolant duct or from its walls to the coolant, which then carries off the heat.
- the fundamental principle of all turbulence-generating elements is based on the turbulence-induced transportation of mass, impulse and energy.
- the thermal transmission in the coolant duct of continuous casting chills is improved in accordance with the invention.
- the turbulence generators lead to higher local heat flow densities, i.e. the heat which is carried off per unit of area is increased.
- the turbulence, both in the vicinity of the wall and also in the region of the core flow is increased and a homogeneous intermixture is achieved.
- the material of the chill or of the chill walls is, for example, copper, partially copper or another material.
- the contamination and the tendency to deposits are reduced by the increased turbulence and the greater shear forces on the hot side of the cooling duct.
- a first embodiment of turbulence-generating elements consists of horizontal stages in the coolant which are formed for example by rectangular profiles which extend over the entire width or partial regions of the coolant duct.
- a second and third embodiment of turbulence-generating elements has the form of tetrahedra and winglets. In these forms, inwardly turning vortex trains are induced which lead to an even more intensive intermixture of the coolant. Vortex trains can be seen for example at the end of an airfoil or behind motor vehicles, where they are basically undesired.
- the turbulence-generating elements are arranged on the hot side for example staggered one behind the other, with the spacing being determined applicably by the spatial extent of the recirculation area lying upstream.
- the turbulence-generating elements can also be installed on the cold side, because the effect of the recirculation extends up to the hot side.
- a combination of tetrahedra on the cold side and horizontally arranged stages on the hot side of the coolant duct is also possible.
- the heat-transmitting area is increased somewhat by the turbulence elements, by approximately 6% with the described tetrahedra. In this way, the local heat flow density is also increased.
- the pressure loss can be kept low through the dimensions of the turbulence elements which are not selected to be too great.
- FIG. 1 a part of a continuous casting chill in three-dimensional illustration
- FIG. 2 the continuous casting chill in front view in section with turbulence-generating elements according to a first embodiment
- FIG. 3 the continuous casting chill in front view in section with turbulence-generating elements according to a second embodiment
- FIG. 4 the continuous casting chill in front view in section with turbulence-generating elements according to a third embodiment
- FIG. 5 the continuous casting chill in side view in section with turbulence generating elements.
- FIG. 1 shows in three-dimensional illustration a part of a continuous casting chill 1 with a coolant duct 2 , which is formed by a chill inner wall 3 facing the molten metal as the hot side, a chill outer wall 4 as the cold side and right side wall 5 and a left side wall 6 .
- Turbulence-generating elements 7 , 9 and 10 are arranged in the direction of flow 8 on the chill inner wall 3 , the hot side, and project into the coolant duct 2 .
- FIG. 2 shows in a front view in section the coolant duct 2 , in which turbulence-generating elements 7 in the form of tetrahedra are arranged in two rows 11 on the chill inner wall 3 .
- the tetrahedra point with their tip in opposition to the direction of flow 8 . Through such an arrangement, an increasing resistance is produced.
- the coolant behaves in a turbulent manner behind the tetrahedron.
- the tetrahedra can also be arranged so as to be staggered.
- turbulence-generating elements 9 are illustrated in the form of horizontal stages.
- the horizontal stages are formed for example by a rectangular bar (see FIG. 5 ) which extends over the entire width of the coolant duct 2 .
- FIG. 4 A further form of the turbulence-generating elements 10 is illustrated in FIG. 4 .
- These turbulence-generating elements have the form of winglets. These winglets, known for example from aeroplane wings, are either fastened on the chill inner wall 3 aligned in rows 11 one behind the other, or are fastened distributed on the chill inner wall, as indicated by the lowermost winglet.
- All the turbulence-generating elements 7 , 9 and 10 project from the chill inner wall 3 into the coolant duct 2 or vice-versa and influence the coolant when it flows in the flow direction 8 through the coolant duct 2 .
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007002405.5 | 2007-01-17 | ||
DE102007002405A DE102007002405A1 (de) | 2007-01-17 | 2007-01-17 | Stranggießkokille mit Kühlmittelkanal |
PCT/EP2007/010773 WO2008086856A1 (de) | 2007-01-17 | 2007-12-11 | Stranggiesskokille mit kühlmittelkanal |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100065242A1 true US20100065242A1 (en) | 2010-03-18 |
Family
ID=39168055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/448,953 Abandoned US20100065242A1 (en) | 2007-01-17 | 2007-12-11 | Continuous castings die with coolant channel |
Country Status (15)
Country | Link |
---|---|
US (1) | US20100065242A1 (ja) |
EP (1) | EP2121218A1 (ja) |
JP (1) | JP2010515580A (ja) |
KR (1) | KR20090077925A (ja) |
CN (1) | CN101646515B (ja) |
AR (1) | AR064927A1 (ja) |
BR (1) | BRPI0718884A2 (ja) |
CA (1) | CA2670037A1 (ja) |
DE (1) | DE102007002405A1 (ja) |
MX (1) | MX2009007659A (ja) |
RU (1) | RU2414986C1 (ja) |
TW (1) | TW200909099A (ja) |
UA (1) | UA92985C2 (ja) |
WO (1) | WO2008086856A1 (ja) |
ZA (1) | ZA200902185B (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201900001035A1 (it) * | 2019-01-24 | 2020-07-24 | Danieli Off Mecc | Lingottiera per colata continua |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017206914A1 (de) | 2017-04-25 | 2018-10-25 | Sms Group Gmbh | Stranggießkokille mit strömungsoptimierter Kühlung |
JP7020376B2 (ja) * | 2018-11-09 | 2022-02-16 | Jfeスチール株式会社 | 鋼の連続鋳造用鋳型及び鋼の連続鋳造方法 |
EP3878572A1 (en) * | 2018-11-09 | 2021-09-15 | JFE Steel Corporation | Mold for continuous steel casting and continuous steel casting method |
CN109434044A (zh) * | 2018-11-29 | 2019-03-08 | 李泽朋 | 带造浪效果冷却结构合理的连铸结晶铜板模结构 |
RU2711276C1 (ru) * | 2018-12-05 | 2020-01-16 | Федеральное государственное автономное образовательное учреждение высшего образования "Сибирский федеральный университет" | Устройство для непрерывного литья и прессования |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4716954A (en) * | 1986-10-24 | 1988-01-05 | Allegheny Ludlum Corporation | Method and apparatus for sequentially continuous casting different composition grades of steel |
US5611390A (en) * | 1994-06-06 | 1997-03-18 | Danieli & C. Officine Meccaniche Spa | Continuous-casting crystalliser with increased heat exchange and method to increase the heat exchange in a continuous-casting crystalliser |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2661120B3 (fr) * | 1990-04-20 | 1992-04-03 | Siderurgie Fse Inst Rech | Lingotiere de coulee continue de metal liquide equipee de moyens de controle de la solidification du metal liquide. |
IT1267246B1 (it) * | 1994-06-06 | 1997-01-28 | Danieli Off Mecc | Sottolingottiera a pareti per colata continua |
DE69518359T2 (de) | 1994-06-06 | 2000-12-21 | Danieli & C. Officine Meccaniche S.P.A., Buttrio | Verfahren zum Kontrollieren der Verformung von Seitenwänden einer Kokille sowie Stranggiesskokille |
ES2148375T3 (es) | 1994-06-06 | 2000-10-16 | Danieli Off Mecc | Cristalizador de colada continua con un mayor intercambio de calor y metodo para aumentar el intercambio de calor en un cristalizador de colada continua. |
US5522448A (en) * | 1994-09-27 | 1996-06-04 | Aluminum Company Of America | Cooling insert for casting mold and associated method |
DE19508169C5 (de) * | 1995-03-08 | 2009-11-12 | Kme Germany Ag & Co. Kg | Kokille zum Stranggießen von Metallen |
DE19826522A1 (de) | 1998-06-15 | 1999-12-16 | Schloemann Siemag Ag | Kokillenwand einer Stranggießkokille |
CN1240685A (zh) * | 1998-07-02 | 2000-01-12 | Sms舒路曼-斯玛公司 | 扁锭结晶器的宽边 |
DE19842674A1 (de) | 1998-09-17 | 2000-03-23 | Schloemann Siemag Ag | Kokillenwand einer Stranggießkokille |
IT1310518B1 (it) | 1999-01-13 | 2002-02-18 | Danieli Off Mecc | Dispositivo per colata continua ad alta velocita' e relativoprocedimento |
DE10035737A1 (de) | 2000-07-22 | 2002-01-31 | Sms Demag Ag | Stranggießkokille mit den Gießquerschnitt umschließenden Kupferplatten |
DE10138988C2 (de) | 2000-08-23 | 2003-06-12 | Sms Demag Ag | Gekühlte Stranggießkokille zum Gießen von Metall |
DE10122618A1 (de) | 2001-05-10 | 2002-11-14 | Sms Demag Ag | Verfahren zur Verzögerung der Belagbildung in Kühlkanälen von Stranggießkokillen |
DE10253735A1 (de) | 2002-04-27 | 2003-11-13 | Sms Demag Ag | Intensivierung des Wärmeüberganges bei Stranggießkokillen |
DE10337205A1 (de) * | 2003-08-13 | 2005-03-10 | Km Europa Metal Ag | Flüssigkeitsgekühlte Kokille |
-
2007
- 2007-01-17 DE DE102007002405A patent/DE102007002405A1/de not_active Withdrawn
- 2007-12-11 WO PCT/EP2007/010773 patent/WO2008086856A1/de active Application Filing
- 2007-12-11 EP EP07847053A patent/EP2121218A1/de not_active Withdrawn
- 2007-12-11 TW TW096147157A patent/TW200909099A/zh unknown
- 2007-12-11 BR BRPI0718884-6A patent/BRPI0718884A2/pt not_active IP Right Cessation
- 2007-12-11 CN CN2007800500903A patent/CN101646515B/zh not_active Expired - Fee Related
- 2007-12-11 US US12/448,953 patent/US20100065242A1/en not_active Abandoned
- 2007-12-11 JP JP2009545093A patent/JP2010515580A/ja not_active Withdrawn
- 2007-12-11 UA UAA200908561A patent/UA92985C2/ru unknown
- 2007-12-11 CA CA002670037A patent/CA2670037A1/en not_active Abandoned
- 2007-12-11 MX MX2009007659A patent/MX2009007659A/es unknown
- 2007-12-11 RU RU2009131056/02A patent/RU2414986C1/ru not_active IP Right Cessation
- 2007-12-11 KR KR1020097008292A patent/KR20090077925A/ko not_active Application Discontinuation
-
2008
- 2008-01-16 AR ARP080100195A patent/AR064927A1/es not_active Application Discontinuation
-
2009
- 2009-03-26 ZA ZA200902185A patent/ZA200902185B/xx unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4716954A (en) * | 1986-10-24 | 1988-01-05 | Allegheny Ludlum Corporation | Method and apparatus for sequentially continuous casting different composition grades of steel |
US5611390A (en) * | 1994-06-06 | 1997-03-18 | Danieli & C. Officine Meccaniche Spa | Continuous-casting crystalliser with increased heat exchange and method to increase the heat exchange in a continuous-casting crystalliser |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201900001035A1 (it) * | 2019-01-24 | 2020-07-24 | Danieli Off Mecc | Lingottiera per colata continua |
WO2020152363A1 (en) * | 2019-01-24 | 2020-07-30 | Danieli & C. Officine Meccaniche S.P.A. | Mold for continuous casting |
Also Published As
Publication number | Publication date |
---|---|
KR20090077925A (ko) | 2009-07-16 |
AR064927A1 (es) | 2009-05-06 |
DE102007002405A1 (de) | 2008-07-24 |
TW200909099A (en) | 2009-03-01 |
WO2008086856A1 (de) | 2008-07-24 |
BRPI0718884A2 (pt) | 2013-12-17 |
RU2414986C1 (ru) | 2011-03-27 |
UA92985C2 (ru) | 2010-12-27 |
CN101646515A (zh) | 2010-02-10 |
EP2121218A1 (de) | 2009-11-25 |
MX2009007659A (es) | 2009-10-13 |
JP2010515580A (ja) | 2010-05-13 |
ZA200902185B (en) | 2010-01-27 |
CN101646515B (zh) | 2012-06-13 |
CA2670037A1 (en) | 2008-07-24 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SMS DEMAG AKTIENGESELLSCHAFT,GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:ODENTHAL, HANS-JURGEN;VOGL, NORBERT;SIGNING DATES FROM 20090414 TO 20090420;REEL/FRAME:022987/0560 |
|
AS | Assignment |
Owner name: SMS SIEMAG AKTIENGESELLSCHAFT, GERMANY Free format text: CHANGE OF NAME;ASSIGNOR:SMS DEMAG AG;REEL/FRAME:025192/0325 Effective date: 20090325 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |