US20090099579A1 - Self-adherent implants and methods of preparation - Google Patents

Self-adherent implants and methods of preparation Download PDF

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Publication number
US20090099579A1
US20090099579A1 US12/182,189 US18218908A US2009099579A1 US 20090099579 A1 US20090099579 A1 US 20090099579A1 US 18218908 A US18218908 A US 18218908A US 2009099579 A1 US2009099579 A1 US 2009099579A1
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United States
Prior art keywords
implant
package
adhesive
combinations
release sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US12/182,189
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English (en)
Inventor
Brian Nentwick
Ahmad Robert Hadba
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Covidien LP
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Tyco Healthcare Group LP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tyco Healthcare Group LP filed Critical Tyco Healthcare Group LP
Priority to US12/182,189 priority Critical patent/US20090099579A1/en
Assigned to TYCO HEALTHCARE GROUP LP reassignment TYCO HEALTHCARE GROUP LP ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HADBA, AHMAD ROBERT, NENTWICK, BRIAN
Priority to AU2008207394A priority patent/AU2008207394A1/en
Priority to CA002639472A priority patent/CA2639472A1/fr
Priority to EP11191001.4A priority patent/EP2436404B1/fr
Priority to EP08253182A priority patent/EP2050474B1/fr
Priority to ES08253182T priority patent/ES2380410T3/es
Priority to JP2008259098A priority patent/JP2009095667A/ja
Publication of US20090099579A1 publication Critical patent/US20090099579A1/en
Priority to US13/549,915 priority patent/US9241781B2/en
Priority to US14/970,701 priority patent/US10278802B2/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0095—Packages or dispensers for prostheses or other implants
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/04—Surgical instruments, devices or methods, e.g. tourniquets for suturing wounds; Holders or packages for needles or suture materials
    • A61B17/0401—Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0063—Implantable repair or support meshes, e.g. hernia meshes
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0077—Special surfaces of prostheses, e.g. for improving ingrowth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/245—Internal membrane, floating cover or the like isolating the contents from the ambient atmosphere
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/08—Wound clamps or clips, i.e. not or only partly penetrating the tissue ; Devices for bringing together the edges of a wound
    • A61B17/085—Wound clamps or clips, i.e. not or only partly penetrating the tissue ; Devices for bringing together the edges of a wound with adhesive layer
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0063—Implantable repair or support meshes, e.g. hernia meshes
    • A61F2002/0072—Delivery tools therefor
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02—Prostheses implantable into the body
    • A61F2/30—Joints
    • A61F2002/30001—Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30316—The prosthesis having different structural features at different locations within the same prosthesis; Connections between prosthetic parts; Special structural features of bone or joint prostheses not otherwise provided for
    • A61F2002/30329—Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2002/30448—Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements using adhesives
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2220/00—Fixations or connections for prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2220/0025—Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2220/005—Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements using adhesives

Definitions

  • the present disclosure relates to self-adherent medical implants and packaging for such implants. Methods of preparing self-adherent implants are also disclosed.
  • fasteners may need to be driven into specific areas of the implant as well as specific areas of the target tissue.
  • the application of fasteners typically requires the use of graspers or other equipment to manipulate the implants and ensure that the fastener is properly positioned relative to both the implant and the target tissue.
  • Such manipulations while necessary with conventional fasteners, may undesirably increase the duration of the surgical procedure.
  • the fasteners support the implants only at the point of penetration and do not distribute the load across the entire surface of the implant.
  • the implants described herein contain an adhesive on at least a portion of the surface of the implant and a release sheet overlying at least a portion of the adhesive.
  • Packages for containing implants having an activated adhesive positioned on at least a portion of a surface of the implant are also described.
  • the package includes an internal surface overlying at least a portion of the activated adhesive when the package is closed, wherein at least a portion of the internal surface is a release sheet.
  • the package includes a first cavity containing an adhesive, a second cavity positioned adjacent the first cavity and configured to contain an implant and a rupturable barrier positioned between the first and second cavity. Rupture of the rupturable barrier allows the adhesive to communicate with at least a portion of the second cavity or implant.
  • Dispensers for activating such packaged implants are also contemplated by this disclosure.
  • the dispensers include a compartment containing the above-described packaged implant.
  • the compartment includes a dispensing opening for allowing the passage of the packaged implant therethrough and a structure for rupturing the rupturable barrier of the packaged implant.
  • Methods for preparing a self-adherent implant are also described. The methods include the steps of applying an activated adhesive on at least a portion of the implant and overlying at least a portion of the activated adhesive with a release sheet.
  • FIG. 1 shows a side view of a packaged implant in accordance with an illustrative embodiment described herein.
  • FIG. 2 shows a side view of a packaged implant in accordance with another illustrative embodiment described herein.
  • FIG. 3A shows a side view of a packaged implant in accordance with a two-compartment illustrative embodiment described herein.
  • FIG. 3B shows a top view of the packaged implant of FIG. 3A .
  • FIG. 4 shows a cross-sectional view of an illustrative embodiment of a dispenser for the packaged implant of FIG. 3A .
  • FIG. 5 shows an illustrative embodiment of an apparatus suitable for performing a method of manufacturing an implant in accordance with the present disclosure.
  • FIGS. 6A-6C show an embodiment of a dispenser for the implants described herein.
  • the implants contain an adhesive on at least a portion of the surface of the implant and a release sheet positioned over at least a portion of the adhesive.
  • the term “implant” is used in the broadest sense and includes any biocompatible material that can be inserted into a body (human or any other animal) and which may remain in that body for at least some time.
  • suitable implants include surgical meshes, patches, suture anchors, slings, grafts, bone plates, drug delivery devices, wound dressings, woven devices, non-woven devices, braided devices, adhesion barriers, tissue scaffolds, felts, pads, foams, films, fleeces, pledgets, buttresses, and other supportive medical devices.
  • the self-adherent implant is used to support tissue in pelvic floor prolapse, any type of hernia repair, cosmetic surgeries, arteriole bypass surgeries and wound closures.
  • the implant is a surgical mesh.
  • the implants described herein can be formed from any sterilizable material that has suitable physical properties for the intended use of the implant.
  • the implants can be made from bioabsorbable, non-bioabsorbable, natural or synthetic polymeric materials, metallic materials and combinations thereof.
  • suitable absorbable materials which may be utilized to form the implants include trimethylene carbonate, caprolactone, dioxanone, glycolic acid, lactic acid, glycolide, lactide, alkyl derivatives of trimethylene carbonate, delta.-valerolactone, ⁇ -butyrolactone, ⁇ -butyrolactone, ⁇ -decalactone, hydroxybutyrate, hydroxyvalerate, 1,4-dioxepan-2-one (including its dimer 1,5,8,12-tetraoxacyclotetradecane-7,14-dione), 1,5-dioxepan-2-one, 6,6-dimethyl-1,4-dioxan-2-one and polymer blends, homopolymers
  • suitable non-absorbable materials which may be utilized to form the medical implant include polyethylene, polypropylene, polyester, polyethylene terephthalate, polytetrafluoroethylene, polyaryletherketone, acrylic, polyamides, aramids, fluropolymers, polybutester, silicone and flurocarbons cotton, linen, silk, polyamides, polyhexamethylene adipamide, polyhexamethylene sebacamide, polycapramide, polydodecanamide, and polyhexamethylene isophthalamide, polymer blends, homopolymers, copolymers and combinations thereof.
  • polymeric materials can include a naturally occurring biological molecule, or a variant thereof, such as collagen, gelatin, cellulose, starches, polysaccharides, alginate, chitosan, hyaluronic acid and combinations thereof.
  • metallic materials include, stainless steel, metal alloys, and shape-memory materials, e.g., nitinol.
  • the implants may contain any adhesive capable of adhering or attaching the implant to the target tissue.
  • the adhesive may be biodegradable, non-biodegradable, bioabsorbable, non-bioabsorbable, natural, synthetic, and any combination thereof.
  • the adhesives may include, for example, ⁇ -cyanoacrylates, isocyanates, polyurethanes, polyamines, polyamides, polymethacrylates, polyacrylates, and other synthetic monomers and polymers and combinations thereof.
  • Some non-limiting examples of natural materials that may be positioned on at least a portion of the implant include fibrin, collagen, albumin, thrombin, gelatin, proteins and combinations thereof.
  • the adhesives may be activated at the time of application to the implant, or may require activation subsequent to application to the implant.
  • activated it is meant that the adhesive is tacky without any further treatment and will adhere to surfaces with which it comes into contact.
  • the adhesive is a material which is prepared to react with the target tissue to attach the implant without requiring activation or the addition of an initiator, diluent or cross-linker. That is not to say that initiators, diluents and cross-linkers may not be used, but rather that in the interest of efficiency, packaged implants which contain an activated adhesive are advantageous.
  • the adhesive can be positioned on any portion of the implant and in any manner suitable to coating an implant.
  • the adhesive is positioned on an outer surface of the implant.
  • the adhesive is allowed to penetrate into the implant.
  • Some suitable methods for applying the adhesive to the medical device include, but are not limited to, dipping, brushing, spraying, painting, dotting, layering, patterning and wiping.
  • the adhesive may be applied by dip coating the medical implant directly into an adhesive solution.
  • the adhesive is in the form of a solid, e.g., powder, particulate matter or coating layer which may be sprayed, wiped or brushed onto the surface of the implants.
  • certain portions of the implant may require more adhesive to fully support a given tissue. It is envisioned that the adhesive may be placed onto the medical implant in any pattern, and in varying concentrations, to further enhance the implant's ability to adhere to and support the target tissue.
  • a release sheet is positioned over at least a portion of the adhesive.
  • the release sheet is designed to prevent contact or interaction with the adhesive prior to implantation thereby allowing medical personnel to handle the implant without fear of prematurely attaching the implant to an unintended surface.
  • the release sheet also allows the implant to be folded, rolled or twisted in any manner while preventing the adhesive from contacting any portion of the implant thereby preventing the implant from sticking to itself.
  • the release sheet may be made from any bioabsorbable or non-bioabsorbable material which is non-reactive to the adhesive.
  • the release sheet may be made from polytetrafluoroethylene.
  • the release sheet is made of a material which dissolves when placed in contact with water, saline or other natural bodily fluids including blood, mucous, sweat, saliva and the like.
  • dissolvable materials include, but are not limited to, polyvinyl pyrrolidones, polyethylene glycols, polyvinyl alcohols, polyacrylic acids, carboxymethylcellulose, alginates, hyaluronic acids, dextrans, polysaccharides, gelatins, and combinations thereof
  • the dissolvable release sheet is designed to prevent contact or interaction with the adhesive prior to implantation and expose the adhesive after interaction with a particular bodily fluid in which the release sheet is dissolvable.
  • implant 10 is shown containing an adhesive 12 positioned on at least a portion of the surface 11 of implant 10 and a release sheet 15 overlying at least a portion of adhesive 12 to inhibit contact of adhesive 12 .
  • Package 20 which includes top layer 22 and bottom layer 24 , contains implant 10 including adhesive 12 and release sheet 15 . It is envisioned that top layer 22 of package 20 may be opened or peeled away from bottom layer 24 to access implant 10 while adhesive 12 remains covered by release sheet 15 .
  • Implant 10 may then be positioned at the site of implantation by medical personnel while release sheet 15 remains in contact with adhesive 12 . Medical personnel may then remove release sheet 15 from implant 10 to expose adhesive 12 and position the adhesive 12 directly into contact with the target tissue for a period of time sufficient for adhesive 12 to form a bond with the target tissue.
  • top layer 22 of package 20 includes an internal surface 25 , a portion of which is release sheet 15 .
  • top layer 22 of package 20 may be opened or peeled away from bottom layer 24 to access implant 10 including adhesive 12 .
  • Top layer 22 includes a portion of which acts as a release sheet.
  • the top layer may itself be made from a material that acts as a release sheet, or as shown in FIG. 2 top layer 22 may have release sheet 15 adhered thereto.
  • top layer 22 Upon removal of bottom layer 24 , top layer 22 will remain with implant 10 to protect against inadvertent contact with adhesive 12 .
  • medical personnel may then remove top layer 22 (including release sheet 15 ) from implant 10 to expose adhesive 12 and position adhesive 12 directly into contact with the target tissue for a period of time sufficient for adhesive 12 to form a bond with the target tissue.
  • the package may be any conventional enclosure for storing implants.
  • useful packages include, but are not limited too, pouches, paper retainers, plastic retainers, bags, trays, envelopes, Tyvek® bags, foil-packs, and the like. It is envisioned that the packages may be sealable, non-sealable, breathable, non-breathable, peelable, resealable, and combinations thereof.
  • the package may be manufactured from any material known to those skilled in the art which is suitable for receiving or storing an implant.
  • suitable materials include, but are not limited to, polycarbonate, high-density polyethylene, polyethylene, polypropylene, thermoplastic elastomers, thermosets, thermoplastic resins, metalized polymers, poly(ethylene terephthalate), polytetrafluoroethylene, ⁇ -caprolactone, glycolide, 1-lactide, d,1-lactide, d-lactide, meso-lactide, trimethylene carbonate, 4,4-dimethyl-1,3-dioxan-2-one, p-dioxanone, dioxepanone, ⁇ -valerolactone, ⁇ -butyrolactone, ⁇ -decalactone, 2,5-diketomorpholine, pivalolactone, ⁇ , ⁇ -diethylpropiolactone, 6,8-dioxabicyclooctan-7-one,
  • the package is dimensioned and configured to receive an implant.
  • the package may include a single cavity for receiving the implant.
  • the package may include more than one cavity for receiving the implant and the adhesive separately.
  • package 20 may include a first cavity 26 containing an adhesive 12 and a second cavity 28 positioned adjacent first cavity 26 and configured to contain implant 10 .
  • Package 20 further includes rupturable barrier 35 which is positioned between first cavity 26 and second cavity 28 . Upon rupture of rupturable barrier 35 , adhesive 12 can communicate with at least a portion of second cavity 28 .
  • the barrier may be pierced, broken, removed or opened to allow the adhesive contained in the first cavity to flow onto at least a portion of the implant contained in the second cavity thereby positioning the adhesive on at least a portion of the implant.
  • the barrier may be formed by a portion of the top and bottom layers of packaging.
  • the barrier may be a separate member positioned between the first and second cavity, which when exposed to a certain force, e.g., pressure, temperature, etc., the barrier will break or move to allow for the passage of the adhesive from the first cavity to the second cavity.
  • top layer 22 and bottom layer 24 of package 20 may be heat-sealed around the perimeter of package 20 and may be peeled apart to open package 20 to remove implant 10 having at least a portion of adhesive 12 positioned thereon.
  • a dispenser 50 including compartment 60 for containing package 20 of the type shown in FIG. 3A having a first cavity 26 containing a medical adhesive 12 , a second cavity 28 configured to contain a medical implant 10 and a rupturable barrier 35 therebetween.
  • Compartment 60 further includes a dispensing opening 70 and a structure 80 for rupturing the rupturable barrier 35 . Because compartment 26 is thicker than opening 70 , pulling package 20 out of compartment 60 through opening 70 will result in rupture of rupturable barrier 35 .
  • Structure 80 in this embodiment is a contoured ridge that reduces the size of opening 70 and provides a smooth surface against which package 20 is compressed to rupture rupturable barrier 35 without tearing open compartment 36 .
  • dispensing opening 70 is designed and configured to allow for the passage of the packaged implant out of compartment 60 , but only after the rupturable barrier has been ruptured and at least some of adhesive 12 moves into cavity 28 and into contact with implant 10 .
  • Dispenser 50 may further include structure 90 for distributing the adhesive over at least a portion of implant 10 .
  • structures capable of distributing the adhesive to at least a portion of the implant include, but are not limited to, rollers, brushes, wipers and the like.
  • the dispenser will include at least one roller to assist in spreading the adhesive onto the implant as the package is withdrawn from the dispenser.
  • the package may be opened to expose the coated implant.
  • the coated implant may remain in a portion of the package, typically the bottom portion of the package, so that the coated implant may be manipulated without prematurely attaching to an unintended surface.
  • dispenser 450 includes dispensing opening 470 and compartment 460 for containing implant 410 , rupturable barrier 435 and adhesive 412 .
  • Dispenser 450 is shown pivotably connected to surgical introducer 500 which is used to position implant 410 at the site of implantation. It is envisioned that introducer 500 may be used to guide dispenser 450 through any surgical opening or trocar to the site of implantation.
  • dispenser 450 may pivot or articulate to one side of introducer 500 thereby breaking open rupturable barrier 435 and releasing adhesive 412 on implant 410 .
  • implant 410 may exit or be withdrawn from dispenser 450 via dispensing opening 470 and positioned at the site of implantation.
  • the adhesive will react with the tissue or fluids at the site of implantation securing the implant to the tissue.
  • dispenser 450 may return to the straight position as shown FIG. 6A for removal from inside the body.
  • dispenser 450 may include additional structures which may be helpful in rupturing rupturable barrier 435 or useful in applying adhesive 412 to implant 410 .
  • additional structures which may be helpful in rupturing rupturable barrier 435 or useful in applying adhesive 412 to implant 410 .
  • implant 410 may be coated with an adhesive which is designed to react only with the tissue located at the site of implantation and as a result does not react with the implant, the dispenser thereby eliminating the need for a rupturable barrier 435 .
  • implant 410 may include adhesive 412 covered by a release sheet which upon implantation may be removed or dissolved to expose the adhesive on the implant.
  • the self-adherent implants described herein may additionally include a bioactive agent.
  • the bioactive agent may be combined with the material used to form the implant and/or the adhesive.
  • the bioactive agent may be applied to a portion of the implant and/or adhesive.
  • bioactive agent as used herein, is used in its broadest sense and includes any substance or mixture of substances that have clinical use. Consequently, bioactive agents may or may not have pharmacological activity per se, e.g., a dye, or fragrance.
  • a bioactive agent could be any agent which provides a therapeutic or prophylactic effect, a compound that affects or participates in tissue growth, cell growth, cell differentiation, an anti-adhesive compound, a compound that may be able to invoke a biological action such as an immune response, or could play any other role in one or more biological processes.
  • the bioactive agent may be applied to the implant in any suitable form of matter, e.g., films, powders, liquids, gels and the like.
  • bioactive agents examples include anti-adhesives, antimicrobials, analgesics, antipyretics, anesthetics, antiepileptics, antihistamines, anti-inflammatories, cardiovascular drugs, diagnostic agents, sympathomimetics, cholinomimetics, antimuscarinics, antispasmodics, hormones, growth factors, muscle relaxants, adrenergic neuron blockers, antineoplastics, immunogenic agents, immunosuppressants, gastrointestinal drugs, diuretics, steroids, lipids, lipopolysaccharides, polysaccharides, and enzymes. It is also intended that combinations of bioactive agents may be used.
  • Anti-adhesive agents can be used to prevent adhesions from forming between the implants and the surrounding tissues opposite the target tissue.
  • anti-adhesive agents may be used to prevent adhesions from forming between the implants and the packaging material.
  • Some examples of these agents include, but are not limited to poly(vinyl pyrrolidone), carboxymethyl cellulose, hyaluronic acid, polyethylene oxide, poly vinyl alcohols and combinations thereof.
  • Suitable antimicrobial agents which may be included as a bioactive agent in the present disclosure include triclosan, also known as 2,4,4′-trichloro-2′-hydroxydiphenyl ether, chlorhexidine and its salts, including chlorhexidine acetate, chlorhexidine gluconate, chlorhexidine hydrochloride, and chlorhexidine sulfate, silver and its salts, including silver acetate, silver benzoate, silver carbonate, silver citrate, silver iodate, silver iodide, silver lactate, silver laurate, silver nitrate, silver oxide, silver palmitate, silver protein, and silver sulfadiazine, polymyxin, tetracycline, aminoglycosides, such as tobramycin and gentamicin, rifampicin, bacitracin, neomycin, chloramphenicol, miconazole, quinolones such as oxolinic acid, norfloxacin, nalid
  • bioactive agents which may be included as a bioactive agent in accordance with the present disclosure include: local anesthetics; non-steroidal antifertility agents; parasympathomimetic agents; psychotherapeutic agents; tranquilizers; decongestants; sedative hypnotics; steroids; sulfonamides; sympathomimetic agents; vaccines; vitamins; antimalarials; anti-migraine agents; anti-parkinson agents such as L-dopa; anti-spasmodics; anticholinergic agents (e.g.
  • oxybutynin antitussives
  • bronchodilators cardiovascular agents such as coronary vasodilators and nitroglycerin
  • alkaloids analgesics
  • narcotics such as codeine, dihydrocodeinone, meperidine, morphine and the like
  • non-narcotics such as salicylates, aspirin, acetaminophen, d-propoxyphene and the like
  • opioid receptor antagonists such as naltrexone and naloxone
  • anti-cancer agents anti-convulsants; anti-emetics
  • antihistamines anti-inflammatory agents such as hormonal agents, hydrocortisone, prednisolone, prednisone, non-hormonal agents, allopurinol, indomethacin, phenylbutazone and the like
  • prostaglandins and cytotoxic drugs estrogens; antibacterials; antibiotics; anti-fungals; anti-virals; anticoagulants;
  • bioactive agents include viruses and cells, peptides, polypeptides and proteins, analogs, muteins, and active fragments thereof, such as immunoglobulins, antibodies, cytokines (e.g. lymphokines, monokines, chemokines), blood clotting factors, hemopoietic factors, interleukins (IL-2, IL-3, IL4, IL-6), interferons ( ⁇ -IFN, ( ⁇ -IFN and ⁇ -IFN), erythropoietin, nucleases, tumor necrosis factor, colony stimulating factors (e.g., GCSF, GM-CSF, MCSF), insulin, anti-tumor agents and tumor suppressors, blood proteins, gonadotropins (e.g., FSH, LH, CG, etc.), hormones and hormone analogs (e.g., growth hormone), vaccines (e.g., tumoral, bacterial and viral antigens); somatostatin; antigens; blood cytokines
  • Implant 150 is shown being moved horizontally around a series of rollers 130 A-D.
  • Implant 150 e.g., a polypropylene surgical mesh, is moved through bath 140 which contains an adhesive solution 160 to be applied to at least a portion of implant 150 .
  • adhesive solution 160 can be applied to medical implant 150 in any suitable manner for coating the implant.
  • implant 150 proceeds between a set of pinch rollers 180 , 190 which may remove excess adhesive solution 160 and continues through a pair of cutting edges 212 , 214 .
  • the cutting edges 212 , 214 may be forced together to separate implant 150 into predetermined lengths and widths. Once the implant 150 is cut into size, a top layer 224 and a bottom layer 222 of packaging material may be used to “sandwich” the cut implant 150 . Medical implant 150 , sandwiched between top layer 224 and bottom layer 222 , proceeds to enter a sealing device 230 wherein top layer 224 and bottom layer 222 are cut and sealed along the outer perimeter around implant 150 . Although specifically shown as being cut by cutting edges 212 , 214 prior to being packaged and sealed, implant 150 may be cut, packaged and sealed in any order suitable to producing a sterilized medical implant as described herein.
  • the implant Since the self-adherent implant is intended and designed to be inserted into the human body, the implant must be sterilized prior to use.
  • the sterilization of the implant, the package which contains the implant and the dispenser which dispenses the packaged implant may be sterilized at anytime, including before and after packaging of the implant.
  • the sterilization process can be performed using various methods known to one skilled in the art, including, gamma radiation and gaseous sterilization with steam or ethylene oxide.
  • both sides of the implant can be coated with adhesive and that both layers of the package may serve as or include a release sheet.
  • the structure for rupturing the rupturable barrier may be spring loaded, rather than a simple pair of rollers.
  • the dual compartment package may include in one compartment an implant coated with an inactivated adhesive and an activation solution in the second compartment, rather than an uncoated implant and an adhesive as described above.
  • the activating solution may be water or a composition containing initiators, crosslinkers, diluents and the like. Therefore, the above description should not be construed as limiting, but merely as exemplifications of preferred embodiments. Those skilled in art will envision other modifications within the scope and spirit of the claims appended hereto.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Transplantation (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Cardiology (AREA)
  • Vascular Medicine (AREA)
  • Surgery (AREA)
  • Molecular Biology (AREA)
  • Rheumatology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Medical Informatics (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Materials For Medical Uses (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)
  • Surgical Instruments (AREA)
US12/182,189 2007-10-16 2008-07-30 Self-adherent implants and methods of preparation Abandoned US20090099579A1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US12/182,189 US20090099579A1 (en) 2007-10-16 2008-07-30 Self-adherent implants and methods of preparation
AU2008207394A AU2008207394A1 (en) 2007-10-16 2008-08-19 Self-adherent implants and methods of preparation
CA002639472A CA2639472A1 (fr) 2007-10-16 2008-09-11 Implants autoadhesifs et procedes de preparation
ES08253182T ES2380410T3 (es) 2007-10-16 2008-09-30 Implantes médicos auto-adhesivos y métodos de preparación
EP08253182A EP2050474B1 (fr) 2007-10-16 2008-09-30 Implants auto-adhérents et procédés de préparation
EP11191001.4A EP2436404B1 (fr) 2007-10-16 2008-09-30 Implants auto-adhérents et procédés de préparation
JP2008259098A JP2009095667A (ja) 2007-10-16 2008-10-03 自己接着性移植物およびその調製方法
US13/549,915 US9241781B2 (en) 2007-10-16 2012-07-16 Self-adherent implants and methods of preparation
US14/970,701 US10278802B2 (en) 2007-10-16 2015-12-16 Self-adherent implants and methods of preparation

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US12/182,189 US20090099579A1 (en) 2007-10-16 2008-07-30 Self-adherent implants and methods of preparation

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US13/549,915 Active US9241781B2 (en) 2007-10-16 2012-07-16 Self-adherent implants and methods of preparation
US14/970,701 Active 2030-02-26 US10278802B2 (en) 2007-10-16 2015-12-16 Self-adherent implants and methods of preparation

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US14/970,701 Active 2030-02-26 US10278802B2 (en) 2007-10-16 2015-12-16 Self-adherent implants and methods of preparation

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US (3) US20090099579A1 (fr)
EP (2) EP2436404B1 (fr)
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AU (1) AU2008207394A1 (fr)
CA (1) CA2639472A1 (fr)
ES (1) ES2380410T3 (fr)

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US20160100927A1 (en) 2016-04-14
CA2639472A1 (fr) 2009-04-16
EP2436404B1 (fr) 2016-07-27
US20120279878A1 (en) 2012-11-08
EP2050474B1 (fr) 2012-03-14
US9241781B2 (en) 2016-01-26
ES2380410T3 (es) 2012-05-11
EP2436404A3 (fr) 2012-08-01
EP2050474A3 (fr) 2009-07-15
JP2009095667A (ja) 2009-05-07
AU2008207394A1 (en) 2009-04-30
EP2436404A2 (fr) 2012-04-04
US10278802B2 (en) 2019-05-07
EP2050474A2 (fr) 2009-04-22

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