US20080308447A1 - Stackable Storage Crate - Google Patents

Stackable Storage Crate Download PDF

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Publication number
US20080308447A1
US20080308447A1 US11/915,897 US91589706A US2008308447A1 US 20080308447 A1 US20080308447 A1 US 20080308447A1 US 91589706 A US91589706 A US 91589706A US 2008308447 A1 US2008308447 A1 US 2008308447A1
Authority
US
United States
Prior art keywords
storage receptacle
elements
side elements
perimeter frame
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/915,897
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English (en)
Inventor
Brian Timothy Boland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Life Order Products Pty Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2005902791A external-priority patent/AU2005902791A0/en
Application filed by Individual filed Critical Individual
Assigned to LIFE ORDER PRODUCTS PTY LTD reassignment LIFE ORDER PRODUCTS PTY LTD ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BOLAND, BRIAN TIMOTHY
Publication of US20080308447A1 publication Critical patent/US20080308447A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D11/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material
    • B65D11/18—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected
    • B65D11/1866—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected with detachable components
    • B65D11/1873—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected with detachable components all walls are detached from each other to collapse the container
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B87/00—Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units
    • A47B87/02—Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units stackable ; stackable and linkable
    • A47B87/0284—Cabinet systems consisting of stacked-and-linked uniform casings, each being a cabinet or drawer-holder, e.g. lockers, mail/file boxing systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/005—Side walls formed with an aperture or a movable portion arranged to allow removal or insertion of contents

Definitions

  • the present invention relates to crates and, more particularly, to modular storage crates which may be stacked to form a vertically and horizontally aligned array, the contents of each crate accessible from at least one side.
  • Storage crates typically of a parallelepiped shape open at the top, form convenient storage and transport modules for loose items. Also typically, these storage crates are of unitary construction of injection moulded plastic.
  • Such crates are generally sufficiently sturdy to allow stacking of one above the other, but a disadvantage of having the crates in a stack is that, if it is desired to access the contents of any crate lower than the uppermost, the stack must be at least partially dismantled and reassembled.
  • a further disadvantage of integrally formed crates is that transport and storage prior to use is expensive due to the volume of space required for each crate.
  • a stackable storage crate comprising side elements and a base element wherein at least one of said side elements is provided with an openable panel providing access to storage space within said crate.
  • said modular elements further include an upper perimeter frame.
  • said side elements, said base element and said upper perimeter frame are modular components adapted for compaction as a flat pack while in a disassembled state prior to use.
  • said side elements comprise first and second opposing pairs of side elements.
  • said base element comprises a base panel and a base perimeter frame.
  • each of said side elements comprises a side element perimeter frame and side panel; said perimeter frame comprising upper and lower horizontal members and opposing vertical corner members.
  • At least one said side panel of said first pair of opposing side elements is an opening panel; said opening panel hingedly attached to said side element perimeter frame.
  • said opening panel is adapted for rotation about said hinge between a vertical closed position and a substantially horizontal open position.
  • said base perimeter frame comprises a channel section open at an upper side of said channel section; said channel section adapted to receive therein said lower horizontal members and lower ends of said vertical corner members.
  • said upper and lower horizontal members of said side element perimeter frame of said first opposing pair side elements comprise an “I-beam” section substantially extending the length of each said side element.
  • said upper and lower horizontal members of said side perimeter frame of said second pair of opposing side elements are provided with apertures adapted for engagement with projecting retaining elements of said base portion.
  • said channel section of said base element is provided with a plurality of inwardly projecting retaining elements; said retaining elements adapted to engage with lower flanges of said “I-beam” section and said apertures of said lower members as snap-fits when said first pair and said second pair of opposing side elements are assembled to said base element.
  • said upper perimeter frame comprises an upper channel section open at an underside of said channel; said channel adapted to receive therein said upper horizontal members and upper ends of said vertical corner members.
  • said upper channel section is provided with a plurality of inwardly projecting retaining elements; said retaining elements adapted to engage with said “I-beam” section and said apertures of said upper horizontal members when said upper perimeter frame is assembled to said first pair of opposing side elements.
  • said vertical corner members of each of said first opposing pair of side elements are adapted for nesting engagement with corresponding said vertical corner members of said second pair of opposing side elements.
  • each of said vertical corner members of a first pair of opposing side elements engages with a corresponding vertical corner member of said second pair of opposing side elements by means of notches and projecting lugs.
  • said opening panel is provided with a forwardly projecting flange at an upper edge of said panel; said flange adapted for engagement within a lower outer edge of said upper channel section of said upper perimeter frame when said opening panel is in said closed position; said engagement retaining said opening panel in a locked condition.
  • said upper perimeter frame is provided with cut-out portions exposing portions of said forwardly projecting flange when said opening panel is in said closed position; said cut-out portions adapted to allow a user to apply downward pressure on said forwardly projecting flange so as to deflect said flange sufficient to release said flange from said engagement.
  • said upper perimeter frame and said base perimeter frame are provided with mating engaging elements; said engaging elements adapted to prevent lateral movement between two said crates when one is stacked on another.
  • a method for assembly of the modular storage crate of claim 1 said storage crate provided with an openable panel in at least one side element of said crate; said method including the steps of:
  • said method includes the further step of engaging an upper perimeter frame comprising a channel section with upper horizontal members of said perimeter frames of said first and second opposing pairs of side elements.
  • said openable panel is hingedly attached to a perimeter frame of said at least one of one said pair of opposing side elements.
  • a method for accessing interiors of a storage crates when a plurality of said storage crates are arranged in a vertical stack including the steps of:
  • said storage crate is comprised of a base element, first and second opposing pairs of side elements and an upper perimeter frame.
  • FIG. 1 is a perspective view of a stackable crate according to a preferred embodiment of the invention with an opening panel in a closed position
  • FIG. 2 is a perspective view of the stackable crate of FIG. 1 with an opening panel in an open position
  • FIG. 3 is a perspective view of one of a first pair of opposing side elements of the crate of FIGS. 1 and 2 ,
  • FIG. 4 is a perspective view the side element of FIG. 3 when provided with an opening panel
  • FIG. 5 is a perspective view of one of a second pair of opposing side elements of the crate of FIGS. 1 and 2 ,
  • FIG. 5A is a detailed view of a vertical corner member of an opposing side element of FIG. 5 showing a snap-fitting lug
  • FIG. 6 is a perspective view of a base element of the crate of FIGS. 1 and 2 ,
  • FIG. 7 is a perspective view of an upper perimeter frame of the crate of FIGS. 1 and 2 .
  • FIG. 8 is a sectioned elevation view of a portion of the crate of FIGS. 1 and 2 showing the arrangement of the opening panel of FIG. 4 ,
  • FIG. 9 is a sectioned plan view of a corner portion of the crate of FIGS. 1 and 2 showing engaged corner members of side elements of FIGS. 4 and 5 ,
  • FIG. 10 is an un-sectioned plan view of the corner portion of FIG. 9 .
  • FIG. 11 is a perspective view of a stacked array of the crates of FIGS. 1 and 2 , showing one crate opened for access.
  • a stackable storage crate 10 comprises a base element 12 , first pair of opposing side elements 13 and 14 , second pair of opposing side elements 15 and 16 , and an upper perimeter frame 18 .
  • Each of the side elements 13 to 16 comprises a perimeter frame made up of upper and lower horizontal members and arcuate vertical corner members.
  • FIG. 3 shows one of the opposing pair of opposite side elements 13 or 14 .
  • the perimeter frame for this configuration of side element comprises upper and lower horizontal frame members 21 and 22 respectively and vertical corner members 23 and 24 .
  • Each of vertical corner members 23 and 24 is provided with upper and lower corner extension portions 23 A, 23 B and 24 A, 24 B respectively. These extension portions are of similar arcuate form as that of the central portion of the corner members, but are inwardly offset.
  • Vertical corner members 24 and 25 are further provided with notches 27 arranged for snap-fitting to projecting lugs 57 of opposite side elements 15 and 16 (see FIG. 5A ), as will be explained below.
  • arcuate corner members 23 and 24 of the first pair of opposing side elements 13 and 14 are smaller than the arcuate corner members 52 and 53 of the second pair of opposing side elements 15 and 16 (shown in FIG. 5 ), such that adjoining corner members assemble together as a snap-fit, with projecting lugs 57 of vertical corner member 52 engaged with notches 27 of vertical corner member 23 as may be seen in FIG. 9 .
  • each of upper and lower horizontal frame members 21 and 22 comprises an elongate “I-beam” section terminating at each end at vertical element 25 of corner members 23 and 24 respectively. At least one of side elements 13 and 14 is provided with cut-out portions 26 . Upper horizontal frame member 21 is further provided with notched web elements 31 projecting outwardly at intervals from either side of the central web 19 of the “I-beam” section.
  • FIG. 4 at least one of side element 13 and 14 is provided with an opening panel 30 , hingedly attached to lower horizontal frame member 22 by a flexible element 32 (as best seen in FIG. 8 ).
  • Opening panel 30 rotates about flexible element 32 from a vertical closed position (as shown in FIGS. 1 and 8 ) to a substantially horizontal fully open position (as shown in FIG. 2 ). It will be seen from FIG. 8 that lower horizontal member 22 and flexible element 32 may be so arranged relative to base element 12 , that when opening panel 30 is in the fully open position, its inner surface 34 (then horizontal) is flush with the upper surface 36 of base element 12 .
  • opening panel 30 is provided with at least an outwardly projecting upper flange 38 and optionally with strengthening side flanges 39 .
  • upper flange 38 lies just below the lower flange 40 of the “I-beam” section of upper horizontal member 21 .
  • portions of upper flange 38 of opening panel 30 are accessible through cut-out portions 26 . The purpose of these cut-out portions will be explained below.
  • Each of side elements 15 and 16 comprises a perimeter frame made up of upper and lower horizontal members 50 and 51 and arcuate vertical corner members 52 and 53 .
  • Vertical corner members 52 and 53 are provided with extension portions 52 A, 52 B and 53 A, 53 B respectively. These extension portions are of similar arcuate form as the central portions of the corner members, but are inwardly offset.
  • An infill panel 54 is affixed to the inner periphery of the perimeter frame.
  • both upper and lower horizontal members 50 and 51 are provided with apertures 55 for snap-in engagement with retaining elements 67 provided in base element 12 and retaining elements 73 of upper perimeter frame 18 respectively (as shown in FIGS. 6 and 7 ).
  • Vertical corner members 52 and 53 are further provided with projecting lugs 57 (as seen in FIG. 5A ) for snap-fitting engagement with the notches 27 of vertical corner members 23 and 24 of side elements 13 and 14 .
  • base portion 12 is comprised of a central panel 60 surrounded by a channel section 62 open at its upper side.
  • Channel section 62 is dimensioned such that each of lower horizontal members 22 and 51 of the first and second opposing side elements 13 to 16 may be inserted into the channel section 62 as a close sliding fit.
  • the front and rear portions 63 and 64 respectively of the channel section 62 are provided on the opposing inside surfaces with retaining elements 66 adapted to engage the lower flange 68 of the “I-beam” section of lower horizontal member 22 .
  • This retaining arrangement at the front portion 63 may be seen assembled in FIG. 8 .
  • Side channel sections 80 and 81 are provided with retaining elements 65 for snap-fit engagement with the apertures 55 of upper horizontal frame members of side elements 15 and 16 (see FIG. 5 ).
  • upper perimeter frame 18 (shown inverted in FIG. 7 ) is formed of a channel section 70 of similar form and dimensions to the surrounding channel section 62 of base portion 12 .
  • the front and rear portions 71 and 72 of channel section 70 are also provided with retaining elements 74 on opposing internal surfaces adapted to engage with the previously described webs 31 of side elements 13 and 14 .
  • This retaining arrangement also is shown in FIG. 8 .
  • Side channel sections 77 and 78 are provided with retaining elements 73 for snap-fitting engagements with apertures 55 in lower horizontal frame members 51 of side elements 15 and 16 (see FIG. 5 ).
  • Front portion 71 is further provided with recesses 75 which, on assembly of upper perimeter frame 18 with side elements 13 and 14 coincide with cut-out portions 26 .
  • the channel sections 70 and 62 respectively of upper perimeter frame 18 and base element 12 are provided with mating elements adapted to interlock when the base of one crate is resting on the upper perimeter frame of another so as to prevent lateral movement between the two crates.
  • a preferred arrangement may be seen in FIG. 8 where the channel of the base element 12 is provided with a groove 90 and the channel of the perimeter frame 18 is provided with a ridge 92 .
  • the elements comprising stackable storage crate 10 may be bundled into a flat pack held together by suitable packaging material.
  • suitable packaging material e.g., a heat seal, a heat seal, or a heat seal.
  • Recesses 75 provided in the front vertical side 85 of perimeter frame 18 coincide, when assembled to side elements 13 and 14 , with cut-out portions 26 of upper horizontal member 21 of side element 13 as best seen in FIG. 10 . This allows the fingers of a user to apply downward pressure to flange 38 of opening panel 30 so as to deflect flange 38 sufficient to lower its leading edge below the level of the lower edge of vertical side 85 , thereby allowing panel 30 to swing outwardly to its open position.
  • All elements of the stackable storage crate of the present invention may be made by injection moulding of a suitable polymer, for example polypropylene.
  • a suitable polymer for example polypropylene.
  • the fixed and openable panels are preferably clear with the frame elements having a frosted finish.
  • a number of the stackable storage crates may be stacked into a column and a number of columns placed side by side to form a row of columns, as shown in FIG. 11 .
  • the arrangement of opening panel 30 may be applied to both first opposing sides 13 and 14 so that the contents of the storage crate 10 may be accessed from both sides of a stack of crates such as shown in FIG. 11 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stackable Containers (AREA)
US11/915,897 2005-05-31 2006-05-30 Stackable Storage Crate Abandoned US20080308447A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2005902791 2005-05-31
AU2005902791A AU2005902791A0 (en) 2005-05-31 Stackable Storage Crate
PCT/AU2006/000714 WO2006128217A1 (en) 2005-05-31 2006-05-30 Stackable storage crate

Publications (1)

Publication Number Publication Date
US20080308447A1 true US20080308447A1 (en) 2008-12-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
US11/915,897 Abandoned US20080308447A1 (en) 2005-05-31 2006-05-30 Stackable Storage Crate

Country Status (3)

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US (1) US20080308447A1 (de)
EP (1) EP1893499A4 (de)
WO (1) WO2006128217A1 (de)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100038371A1 (en) * 2008-08-13 2010-02-18 Horace Clentie Bowers Food-protective apparatus for use in cooking and food-serving environments
US20100193393A1 (en) * 2008-07-21 2010-08-05 Siegfried Humm Storage box
US20110162986A1 (en) * 2010-01-07 2011-07-07 Hamilton Beach Brands, Inc. Storage case for a hand mixer
US20110215105A1 (en) * 2008-11-06 2011-09-08 Georg Utz Holding Ag Transport and storage container
US9365321B2 (en) * 2014-02-19 2016-06-14 Shuter Enterprise Co., Ltd. Versatile storage bin structure
US10273052B2 (en) * 2015-12-23 2019-04-30 Arena Packaging, Llc Produce shipping container
US20200385167A1 (en) * 2017-05-12 2020-12-10 Crep Protect Ltd Display crate and kit of parts therefor
USD941581S1 (en) * 2019-06-20 2022-01-25 Iris Ohyama Inc. Storage case
USD1000833S1 (en) * 2021-02-01 2023-10-10 Guangdong Haixing Plastic & Rubber Co., Ltd. Storage box
USD1020251S1 (en) * 2023-09-15 2024-04-02 Jiangwen Zhou Hat box

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2470365A (en) * 2009-05-19 2010-11-24 Khaled Ouchfoun Margarine tub with gusseted folding access flap
EP3604156A1 (de) 2018-07-24 2020-02-05 Schoeller Allibert GmbH Behälter mit klappbarem seitenwandabschnitt

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US4917255A (en) * 1989-02-24 1990-04-17 J.I.T. Corporation Collapsible container
US5147044A (en) * 1990-02-15 1992-09-15 Tucker Housewares, Inc. Stackable storage container

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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4603787A (en) * 1985-10-01 1986-08-05 Larry Essary Multi-use job box
US4917255A (en) * 1989-02-24 1990-04-17 J.I.T. Corporation Collapsible container
US5147044A (en) * 1990-02-15 1992-09-15 Tucker Housewares, Inc. Stackable storage container

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100193393A1 (en) * 2008-07-21 2010-08-05 Siegfried Humm Storage box
US20100038371A1 (en) * 2008-08-13 2010-02-18 Horace Clentie Bowers Food-protective apparatus for use in cooking and food-serving environments
US20110215105A1 (en) * 2008-11-06 2011-09-08 Georg Utz Holding Ag Transport and storage container
US9403621B2 (en) * 2008-11-06 2016-08-02 Georg Utz Holding Ag Transport and storage container
US20110162986A1 (en) * 2010-01-07 2011-07-07 Hamilton Beach Brands, Inc. Storage case for a hand mixer
US8746957B2 (en) * 2010-01-07 2014-06-10 Hamilton Beach Brands Inc. Storage case for a hand mixer
US9365321B2 (en) * 2014-02-19 2016-06-14 Shuter Enterprise Co., Ltd. Versatile storage bin structure
US10273052B2 (en) * 2015-12-23 2019-04-30 Arena Packaging, Llc Produce shipping container
US20200385167A1 (en) * 2017-05-12 2020-12-10 Crep Protect Ltd Display crate and kit of parts therefor
USD941581S1 (en) * 2019-06-20 2022-01-25 Iris Ohyama Inc. Storage case
USD1000833S1 (en) * 2021-02-01 2023-10-10 Guangdong Haixing Plastic & Rubber Co., Ltd. Storage box
USD1020251S1 (en) * 2023-09-15 2024-04-02 Jiangwen Zhou Hat box

Also Published As

Publication number Publication date
WO2006128217A1 (en) 2006-12-07
EP1893499A4 (de) 2009-06-03
EP1893499A1 (de) 2008-03-05

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Legal Events

Date Code Title Description
AS Assignment

Owner name: LIFE ORDER PRODUCTS PTY LTD, AUSTRALIA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:BOLAND, BRIAN TIMOTHY;REEL/FRAME:021032/0423

Effective date: 20080122

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION