US20060096183A1 - Sound-absorbing structure using thin film - Google Patents

Sound-absorbing structure using thin film Download PDF

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Publication number
US20060096183A1
US20060096183A1 US10/545,108 US54510805A US2006096183A1 US 20060096183 A1 US20060096183 A1 US 20060096183A1 US 54510805 A US54510805 A US 54510805A US 2006096183 A1 US2006096183 A1 US 2006096183A1
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United States
Prior art keywords
sound
thin film
absorbing structure
structure according
thin films
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Abandoned
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US10/545,108
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English (en)
Inventor
Zenzo Yamaguchi
Ichiro Yamagiwa
Toshimitsu Tanaka
Hiroki Ueda
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Kobe Steel Ltd
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Kobe Steel Ltd
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Assigned to KABUSHIKI KAISHA KOBE SEIKO SHO reassignment KABUSHIKI KAISHA KOBE SEIKO SHO ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TANAKA, TOSHIMITSU, UEDA, HIROKI, YAMAGIWA, ICHIRO, YAMAGUCHI, ZENZO
Publication of US20060096183A1 publication Critical patent/US20060096183A1/en
Abandoned legal-status Critical Current

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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162Selection of materials
    • G10K11/168Plural layers of different materials, e.g. sandwiches
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/172Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using resonance effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating

Definitions

  • the present invention relates to a technique of a sound-absorbing structure using a thin film.
  • Patent Document 1 Japanese Patent Laid Open No. 2002-59510
  • Patent Document 2 Japanese Patent Laid Open No. 2000-34937
  • Patent Documents 1 and 2 are each concerned with a sound-absorbing structure using a sound-absorbing material which is a combination of a porous sound-absorbing material such as glass wool and a material excellent in weather resistance, water resistance and heat resistance.
  • a sound-absorbing structure including at least a first thin film and a second thin film, the first thin film and the second thin film being layered over each other and one or both of the first thin film and the second thin film having at least either ridges or grooves.
  • the thin films vibrate upon incidence of a sound wave on the sound-absorbing structure of the present invention and their overlapping portions contact and are rubbed against each other. As a result, there occurs energy dissipation of the sound wave and a high sound absorption coefficient is attained in a wide band.
  • a sound absorbing structure including at least a first thin film and a second thin film, the first thin film and the second thin film being layered over each other and one or both of the first thin film and the second thin film being folded so as to have mutually contacting and overlapping portions.
  • the first and second thin films vibrate, contact (including their overlapping portions) and are rubbed against each other. As a result, there occurs energy dissipation of the sound wave and a high sound absorption coefficient is attained in a wide band.
  • a sound-absorbing structure including at least a first thin film and a second thin film, the first thin film and the second thin film being layered over each other, and through holes being formed in one or both of the first thin film and the second thin film.
  • the thin films Upon incidence of a sound wave on the sound-absorbing structure of the present invention, the thin films vibrate and their overlapping portions contact and are rubbed against each other. As a result, there occurs energy dissipation of the sound wave and a high sound absorption coefficient is attained in a wide band. Moreover, a higher sound absorbing effect can be attained because a damping effect is added when the sound wave passes through the through holes.
  • a metallic thin film such as aluminum foil or a resinous thin film such as a polyvinyl chloride film is employable as each of the thin films.
  • a sound-absorbing structure including at least one thin film folded so as to have mutually contacting and overlapping portions.
  • the thin film Upon incidence of a sound wave on the sound-absorbing structure of the present invention, the thin film vibrates and their overlapping portions contact and are rubbed against each other. As a result, there occurs energy dissipation of the sound wave and a high sound absorption coefficient is attained in a wide band.
  • a metallic thin film such as aluminum foil or a resinous thin film such as a polyvinyl chloride film is employable as the thin film.
  • a sound-absorbing structure including at least a first thin film and a second thin film, the first thin film and the second thin film being layered over each other, and an air-permeable front member being installed at a position on the sound wave incidence side with respect to the thin films.
  • the front member Since the front member is air-permeable, it does not shut off an incident sound wave and hence does not obstruct the sound absorbing effect.
  • FIG. 1 ( a ) is a perspective view of a sound-absorbing structure according to a first embodiment of the present invention
  • FIG. 1 ( b ) is an enlarged sectional view of the sound-absorbing structure of the first embodiment
  • FIG. 2 ( a ) is an explanatory diagram showing an effect of the sound-absorbing structure of the first embodiment
  • FIG. 2 ( b ) is an explanatory diagram showing the effect of the sound-absorbing structure of the first embodiment
  • FIG. 3 is an enlarged sectional view of a sound-absorbing structure according to a second embodiment of the present invention.
  • FIG. 4 is an enlarged sectional view of a sound-absorbing structure according to a third embodiment of the present invention.
  • FIG. 5 is an explanatory diagram showing a sound wave passing route in the sound-absorbing structure of the third embodiment
  • FIG. 6 is an enlarged sectional view of a sound-absorbing structure according to a fourth embodiment of the present invention.
  • FIG. 7 is an enlarged sectional view of a sound-absorbing structure according to a fifth embodiment of the present invention.
  • FIG. 8 is an enlarged sectional view of a sound-absorbing structure according to a sixth embodiment of the present invention.
  • FIG. 9 is an enlarged sectional view of a sound-absorbing structure according to a seventh embodiment of the present invention.
  • FIG. 10 ( a ) is an enlarged sectional view of a sound-absorbing structure according to an eighth embodiment of the present invention.
  • FIG. 10 ( b ) is an enlarged sectional view of the sound-absorbing structure of the eighth embodiment.
  • FIG. 11 is an enlarged sectional view of a sound-absorbing structure according to a ninth embodiment of the present invention.
  • FIG. 12 is a diagram showing a modification of the first embodiment with three or more thin films being layered over one another;
  • FIG. 13 ( a ) is a diagram showing a modification of the sixth embodiment with three of more thin films being layered over one another;
  • FIG. 13 ( b ) is a diagram showing another modification of the sixth embodiment with three or more thin films being layered over one another;
  • FIG. 14 is a diagram showing a modification of the eighth embodiment with three or more thin films being layered over one another;
  • FIG. 15 is an explanatory diagram of an apparatus used in verification experiments for the sound-absorbing structures according to the present invention.
  • FIG. 16 is a graph showing results of verification experiments using aluminum foil as a thin film.
  • FIG. 17 is a graph making comparison between a sound absorbing effect obtained by using aluminum foil formed with through holes and a sound absorbing effect obtained using aluminum foil not formed with through holes.
  • a first thin film 11 and a second thin film 12 are layered over each other.
  • a metallic thin film such as aluminum foil
  • a resinous thin film such as a polyvinyl chloride film
  • each of the two thin films 11 and 12 has a large number of ridges (a) which face one side in the layered direction of the thin films.
  • FIG. 2 shows an effect of this embodiment.
  • the thin films 11 and 12 vibrate and their overlapping portions contact and are rubbed against each other as shown in FIG. 2 ( b ), with the result that there occurs energy dissipation of the sound wave and absorption of sound is effected.
  • the ridges (a) are not shown for the convenience of explanation.
  • This embodiment adopts a mechanism that the two thin films 11 and 12 vibrate upon the incidence of the sound wave, contact and are rubbed against each other to dissipate energy of the sound wave.
  • an excellent sound absorbing capacity can be exhibited in a wide band as compared with a configuration wherein the energy is dissipated using a resonance phenomenon.
  • FIG. 3 shows a sound-absorbing structure according to a second embodiment of the present invention, which is the same as the first embodiment in that two thin films 21 and 22 are layered over each other.
  • the two thin films 21 and 22 are each folded so as to have mutually contacting and overlapping portions (b) instead of forming such ridges (a) as described above.
  • the two thin films 21 and 22 also vibrate upon incidence of a sound wave and both films (including their folded portions (b)) contact and are rubbed against each other, whereby energy of the sound wave can be dissipated and a high sound absorption coefficient can be attained in a wide band.
  • FIG. 4 shows a sound-absorbing structure according to a third embodiment of the present invention, which is the same as the previous embodiments in that two thin films 31 and 32 are layered over each other.
  • each of the two thin films 31 and 32 is formed with fine through holes (c) extending in the film thickness direction through the film.
  • the through holes (c) in the first thin film 31 are formed in positions not overlapping the through holes (c) formed in the second thin film 32 . That is, the through holes (c) of one thin film ( 31 or 32 ) are formed in positions not overlapping the through holes (c) of the other thin film ( 32 or 31 ).
  • a more excellent sound deadening effect can be obtained not only because there is obtained the same effect as in the previous first and second embodiments, i.e., excellent sound deadening effect in a wide band resulting from vibration and mutual rubbing of the thin films 31 and 32 , but also because the sound wave is further damped during passage thereof through the through holes (c).
  • through holes (c) used in this embodiment are fine holes, the above damping effect is further improved, that is, there is attained a remarkable improvement of the sound deadening effect.
  • the sound wave passes from the incidence side through the through holes (c) of the first thin film 31 , then passes between the two thin films 31 and 32 and goes out through the through holes (c) of the second thin film 32 .
  • the sound wave propagates along inner surfaces of the two thin films 31 and 32 as in FIG. 5 , so that a damping action induced during passage of the sound wave through the through holes (c) and a viscous damping action induced during propagation of the sound wave along the surfaces of both thin films 31 and 32 are combined to let a still higher sound deadening effect be exhibited.
  • the through holes (c) may also be formed in the thin films used in the previous first and second embodiments or in the following fourth embodiment, whereby the sound deadening effect can be further improved.
  • FIG. 6 shows a sound-absorbing structure according to a fourth embodiment of the present invention.
  • This sound-absorbing structure is constituted by using a single thin film 41 .
  • the thin film 41 is folded so as to have mutually contacting and overlapping portions (b). Therefore, when the overlapping portions (b) contact and are rubbed against each other, energy of the sound wave can be dissipated and it is possible to attain a high sound absorption coefficient in a wide band.
  • the sound-absorbing structure of this embodiment can be attained by using only one thin film 41 , there is an advantage that a manufacturing cost can be reduced.
  • FIG. 7 shows a sound-absorbing structure according to a fifth embodiment of the present invention.
  • a rear member 50 is installed on the side opposite to the sound wave incidence side with respect to the thin films 31 and 32 .
  • a sound deadening effect can be further improved not only because the effect of the third embodiment can be equally attained, but also because a sound wave can be damped by utilizing a resonance phenomenon of the sound wave which occurs between the thin films 31 , 32 and the rear member 50 .
  • the sound wave of a frequency corresponding to the thickness of the air layer present between the rear member 50 and the thin films 31 , 32 can be damped particularly strongly. Consequently, it becomes possible to adopt a mode of use such that a distance L between the rear member 50 and the thin films 31 and 32 is adjusted to strongly damp the sound wave of or near a desired frequency.
  • the thin films 31 and 32 used in the third embodiment are used in this fifth embodiment, the thin films used in the first, second or fourth embodiment may be used instead.
  • flat thin films free of ridges, grooves or holes, and unfolded thin films are also employable. This is also the case with the following sixth and subsequent embodiments.
  • FIG. 8 A sound-absorbing structure according to a sixth embodiment of the present invention is shown in FIG. 8 .
  • the configuration of the previous fifth embodiment is provided with a front member 60 as a protecting member disposed on the sound wave incidence side of the thin films 31 and 32 .
  • the front member 60 possesses air permeability and is installed on the sound wave incidence side of the sound-absorbing structure shown in FIG. 4 in order to protect the thin films 31 and 32 together with the rear member 50 .
  • the air-permeable front member there are a perforated plate and an expanded metal, but no limitation is made thereto.
  • the front member 60 is air-permeable, it does not shut off an incident sound wave and hence does not obstruct the sound absorbing effect.
  • FIG. 9 shows a sound-absorbing structure according to a seventh embodiment of the present invention, in which the front member 60 used in the previous sixth embodiment is replaced by a member (porous member) 70 formed with a large number of fine holes.
  • the porous member 70 not only can protect the thin films 31 and 32 like the front member 60 used in the previous sixth embodiment, but also brings about a sound wave damping effect during passage of a sound wave through the porous member 70 and can thereby further improve the sound absorbing capacity.
  • FIG. 10 shows sound-absorbing structures according to an eighth embodiment of the present invention.
  • a space between the porous member 70 and the rear member 50 in the seventh embodiment is divided in the surface direction of the thin films 31 and 32 .
  • the space between the porous member 70 and the rear member 50 is partitioned in the surface direction of the thin films 31 and 32 by plural partition members 80 to form plural cells 81 .
  • the partition members 80 may be installed perpendicularly to the thin films 31 and 32 as in FIG. 9 ( a ) or may be inclined with respect to the direction perpendicular to the thin films 31 and 32 as in FIG. 9 ( b ).
  • resonance type sound-absorbing structures whereby the sound absorbing effect is particularly improved in a low frequency range.
  • FIG. 11 shows a sound-absorbing structure according to a ninth embodiment of the present invention.
  • the thin films 31 , 32 , rear member 50 and porous member 70 used in the eighth embodiment are separated along the partition members 80 into individual cells 81 .
  • a sound-absorbing structure including a suitable combination of three or more thin films can also exhibit equal or even higher sound absorbing capacity.
  • sound-absorbing structures each including a combination of plural thin films such as a sound-absorbing structure including the thin films 11 and 12 shown in FIG. 1 with another thin film (any of the thin films described in the above embodiments, a thin film having neither ridges or grooves nor holes, an unfolded thin film) or the like, a sound-absorbing structure including another thin film sandwiched in between the thin films 21 and 22 shown in FIG. 3 , and a sound-absorbing structure including the thin films 31 and 32 shown in FIG. 4 with the thin films 11 and 12 shown in FIG. 1 .
  • FIG. 12 is shown a structure wherein n sheets (n ⁇ 3) of the thin films used in the first embodiment of FIG. 1 are layered over one another
  • FIG. 13 ( a ) is shown a structure wherein n sheets (n ⁇ 3) of the thin films used in the sixth embodiment of FIG. 8 are layered over one another
  • FIG. 13 ( b ) is shown a structure wherein stacks each comprising plural sheets of the thin films used in the sixth embodiment of FIG. 8 are formed in n layers (n ⁇ 2) while forming an air layer between adjacent layers
  • FIG. 14 is shown a structure wherein n sheets (n ⁇ 3) of the thin films used in the eighth embodiment of FIG. 10 are stacked or a structure wherein stacks each comprising plural thin films are formed in m layers (m ⁇ 2) with an air layer between adjacent layers.
  • the thin films used in the above embodiments may be different materials.
  • FIG. 15 shows an apparatus used in the experiment.
  • a rigid wall 101 (corresponding to the rear member 50 ) is installed behind a double aluminum foil 100 through an air layer, and a sound wave is applied from a speaker 102 to a surface of the aluminum foil 100 located on the opposite side to the rigid wall 101 .
  • Sound pressure is measured by sound pressure measuring devices 111 and 112 at two points ahead of the double aluminum foil 100 to determine a reflected wave against an incident wave on the double aluminum foil 100 . In this way, it is possible to measure a sound absorption coefficient of the double aluminum foil 100 .
  • FIG. 16 shows results of an experiment which has been conducted using a perforated double aluminum foil 100 (corresponding to the fifth embodiment). More specifically, aluminum foils having a large number of holes (corresponding to the through holes (c), dia. 1 mm, the ratio of the holes: 1%) were superimposed each other while avoiding overlapping of holes and a sound absorption coefficient was measured using the experiment apparatus shown in FIG. 15 .
  • the sound-absorbing structures according to the present invention are higher in sound absorption coefficient than glass wool having substantially the same degree of thickness.
  • FIG. 17 shows results of an experiment conducted using a double aluminum foil 100 free of holes with results of an experiment conducted using a double aluminum foil 100 formed with holes.
  • L was set to 10 mm.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Building Environments (AREA)
US10/545,108 2003-02-24 2004-01-23 Sound-absorbing structure using thin film Abandoned US20060096183A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2003-046531 2003-02-24
JP2003046531A JP2004264374A (ja) 2003-02-24 2003-02-24 薄膜を用いた吸音構造
PCT/JP2004/000593 WO2004075163A1 (ja) 2003-02-24 2004-01-23 薄膜を用いた吸音構造

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US (1) US20060096183A1 (ja)
EP (1) EP1598808A4 (ja)
JP (1) JP2004264374A (ja)
KR (1) KR100772261B1 (ja)
CN (1) CN1754201B (ja)
WO (1) WO2004075163A1 (ja)

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US20110100749A1 (en) * 2008-05-22 2011-05-05 3M Innovative Properties Company Multilayer sound absorbing structure comprising mesh layer
US20110100748A1 (en) * 2008-04-14 2011-05-05 Mari Nonogi Multilayer sound absorbing sheet
US20110180348A1 (en) * 2008-04-22 2011-07-28 Mari Nonogi Hybrid sound absorbing sheet
US20150211226A1 (en) * 2012-09-04 2015-07-30 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) Porous sound absorbing structure
WO2017111695A1 (en) 2015-12-22 2017-06-29 Razer (Asia-Pacific) Pte. Ltd. Mesh assemblies, computing systems, and methods for manufacturing a mesh assembly
US20180048951A1 (en) * 2015-05-06 2018-02-15 Goertek. Inc Package structure of mems microphone
US20200184942A1 (en) * 2017-08-22 2020-06-11 Fujifilm Corporation Soundproof structure body and sound absorbing panel
CN111785241A (zh) * 2020-07-08 2020-10-16 刘纯科 一种放射型多向分散的吸音材料

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JP2006292381A (ja) * 2005-04-05 2006-10-26 Tokyo Gas Co Ltd 超音波流量計
JP2008275906A (ja) * 2007-04-27 2008-11-13 Iida Sangyo Kk 吸音材及びそれに用いられるシート基材の製造方法
JP2009288355A (ja) * 2008-05-28 2009-12-10 Yamaha Corp 吸音体
JP4981880B2 (ja) * 2009-11-30 2012-07-25 株式会社神戸製鋼所 防音材及び防音システム
CN102760430A (zh) * 2012-08-06 2012-10-31 株洲时代新材料科技股份有限公司 一种双层复合微穿孔吸声方法及吸音板材
CN102820029B (zh) * 2012-08-24 2014-06-18 广州市泰力高复合材料有限公司 一种消音结构
DE112016002615T5 (de) 2015-06-09 2018-03-08 Asahi Glass Company, Limited Folie und schallabsorbierende Struktur
US10354638B2 (en) * 2016-03-01 2019-07-16 Guardian Glass, LLC Acoustic wall assembly having active noise-disruptive properties, and/or method of making and/or using the same
US20170256251A1 (en) * 2016-03-01 2017-09-07 Guardian Industries Corp. Acoustic wall assembly having double-wall configuration and active noise-disruptive properties, and/or method of making and/or using the same
CN106223501A (zh) * 2016-08-30 2016-12-14 河北正翰建筑材料有限公司 包膜型隔热吸音棉

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KR20050106028A (ko) 2005-11-08
KR100772261B1 (ko) 2007-11-01
EP1598808A4 (en) 2008-07-23
CN1754201B (zh) 2010-09-01
WO2004075163A1 (ja) 2004-09-02
EP1598808A1 (en) 2005-11-23
JP2004264374A (ja) 2004-09-24

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