US20060041167A1 - Microporous catalyst and method for hydrogenating aromatic compounds - Google Patents
Microporous catalyst and method for hydrogenating aromatic compounds Download PDFInfo
- Publication number
- US20060041167A1 US20060041167A1 US10/519,413 US51941305A US2006041167A1 US 20060041167 A1 US20060041167 A1 US 20060041167A1 US 51941305 A US51941305 A US 51941305A US 2006041167 A1 US2006041167 A1 US 2006041167A1
- Authority
- US
- United States
- Prior art keywords
- catalyst
- support material
- metal
- hydrogenation
- periodic table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 239000003054 catalyst Substances 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims description 39
- 150000001491 aromatic compounds Chemical class 0.000 title abstract description 9
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 59
- 150000002148 esters Chemical class 0.000 claims abstract description 52
- 125000003118 aryl group Chemical group 0.000 claims abstract description 18
- 239000011148 porous material Substances 0.000 claims description 55
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 43
- 229910052751 metal Inorganic materials 0.000 claims description 38
- 239000002184 metal Substances 0.000 claims description 38
- 230000008569 process Effects 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 31
- -1 monocarboxylic acid compound Chemical class 0.000 claims description 21
- 230000007704 transition Effects 0.000 claims description 20
- 230000000737 periodic effect Effects 0.000 claims description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- 239000004408 titanium dioxide Substances 0.000 claims description 14
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 claims description 12
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 10
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
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- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 150000008064 anhydrides Chemical class 0.000 claims description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 claims description 4
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
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- 229910052783 alkali metal Inorganic materials 0.000 claims description 3
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 3
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 3
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- 238000009826 distribution Methods 0.000 description 5
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 5
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical class CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 5
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- 239000012266 salt solution Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
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- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 4
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- QQVHEQUEHCEAKS-UHFFFAOYSA-N diundecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCC QQVHEQUEHCEAKS-UHFFFAOYSA-N 0.000 description 4
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- 229910052759 nickel Inorganic materials 0.000 description 4
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- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
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- 238000001354 calcination Methods 0.000 description 3
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- 229920001220 nitrocellulos Polymers 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- CBFCDTFDPHXCNY-UHFFFAOYSA-N octyldodecane Natural products CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N pentanal Chemical compound CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- ZFACJPAPCXRZMQ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O.OC(=O)C1=CC=CC=C1C(O)=O ZFACJPAPCXRZMQ-UHFFFAOYSA-N 0.000 description 1
- JQCXWCOOWVGKMT-UHFFFAOYSA-N phthalic acid diheptyl ester Natural products CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 1
- 239000004999 plastisol Substances 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- YLQLIQIAXYRMDL-UHFFFAOYSA-N propylheptyl alcohol Chemical compound CCCCCC(CO)CCC YLQLIQIAXYRMDL-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- GTCKPGDAPXUISX-UHFFFAOYSA-N ruthenium(3+);trinitrate Chemical compound [Ru+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O GTCKPGDAPXUISX-UHFFFAOYSA-N 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/063—Titanium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/46—Ruthenium, rhodium, osmium or iridium
- B01J23/462—Ruthenium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/347—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups
- C07C51/36—Preparation of carboxylic acids or their salts, halides or anhydrides by reactions not involving formation of carboxyl groups by hydrogenation of carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/303—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by hydrogenation of unsaturated carbon-to-carbon bonds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
Definitions
- the invention relates to the hydrogenation of aromatic compounds, in particular the preparation of alicyclic polycarboxylic acids or their esters by core hydrogenation of the corresponding aromatic polycarboxylic acids or their esters, and also to catalysts suitable therefor.
- Alicyclic polycarboxylic esters for example the esters of cyclohexane-1,2-dicarboxylic acid, are used as lubricant components and as assistants in metal processing. They also find use as plasticizers for polyolefins and for PVC.
- esters of phthalic acid are used predominantly, for example the dibutyl, dioctyl, dinonyl or didecyl esters. Since the use of these phthalates has been discussed with increasing controversy in recent times, their use in plastics could be restricted. Alicyclic polycarboxylic esters, some of which have already been described as plasticizers for plastics in the literature, could then be available as suitable substitutes.
- the most economical route for preparing alicyclic polycarboxylic esters is the core hydrogenation of the corresponding aromatic polycarboxylic esters, for example the abovementioned phthalates.
- U.S. Pat. No. 3,027,398 discloses the hydrogenation of dimethyl terephthalate over supported Ru catalysts at from 110 to 140° C. and from 35 to 105 bar.
- DE 28 23 165 discloses the hydrogenation of aromatic carboxylic esters over supported Ni, Ru, Rh and/or Pd catalysts to the corresponding alicyclic carboxylic esters at from 70 to 250° C. and from 30 to 200 bar.
- a macroporous support having an average pore size of 70 nm and a BET surface area of approx. 30 m 2 /g is used.
- WO 99/32427 and WO 00/78704 disclose processes for hydrogenating benzenepolycarboxylic esters to the corresponding alicyclic compounds.
- Supported catalysts are used which comprise a metal of transition group, VIII alone or together with at least one metal of transition group I or VII of the Periodic Table and have macropores.
- a preferred metal of transition group VIII used is ruthenium.
- To hydrogenate three different catalyst types are used which differ substantially by their average pore diameter and BET surface areas.
- Catalyst I average pore. diameter greater than 50 nm and BET surface area less than 30 m 2 /g
- Catalyst II average pore diameter from 5 to 20 nm and BET surface area greater than 50 m 2 /g
- Catalyst III average-pore diameter greater than 100 nm and BET surface area less than 15 m 2 /g
- the pore volume formed by pores of a certain diameter is specified.
- the support materials used in the preparation of catalyst II have a pore distribution in which from approx. 5 to approx. 50% of the pore volume by macropores (diameter from approx. 50 nm to 10 000 nm) and from approx. 70 to approx. 90% of the pore volume by mesopores (diameter from approx. 2 to 50 nm).
- the average pore diameter is between approx. 5 and 20 nm.
- the activity and selectivity of hydrogenation catalysts depends on their surface properties such as pore size, BET surface area or surface concentration of the active metals.
- the catalysts used for the core hydrogenation of aromatic carboxylic acids or their esters should allow a high reaction rate, only generate a small proportion of by-products and have a long on-stream time.
- a catalyst In a continuously operated process, a catalyst is exposed to mechanical, thermal and chemical stresses which change the pore size and the BET surface area and thus reduce the activity and selectivity of this catalyst.
- Aromatic polycarboxylic esters frequently contain small amounts of carboxylic acids, and traces of acid additionally form during the core hydrogenation of esters. Partial esters of polycarboxylic acids or polycarboxylic acids themselves are acidic as a consequence of their structure. Therefore, a hydrogenation catalyst suitable for a continuous process should be resistant to acid even at relatively high temperatures under the hydrogenation conditions.
- the surface properties of the catalysts are also responsible for their reactivity.
- the existing catalysts are in need of improvement in this respect.
- catalysts which comprise at least one metal of the eighth transition group of the Periodic Table and consist of a support material having an average pore diameter of from 2 to 50 nm and a narrow pore distribution having a fine-pored surface structure hydrogenate aromatic carboxylic acids and/or their esters (full or partial esters) in high selectivity and space-time yield without significant side reactions to the corresponding alicyclic polycarboxylic acids or their esters.
- the present invention therefore provides a catalyst for hydrogenating aromatic compounds to the corresponding alicyclic compounds, said catalyst comprising at least one metal of the eighth transition group of the Periodic Table on or in a support material, wherein the support material has an average pore diameter of from 2 to 50 nm and that over 91% of the total pore volume of the support materials is accounted for by pores having a diameter of less than 50 nm.
- Catalysts of this type may be used particularly for hydrogenating aromatic compounds.
- a process for catalytically hydrogenating aromatic compounds using hydrogen-containing gases over a catalyst which comprises at least one metal of the eighth transition group of the Periodic Table on or in a support material, wherein that the support material has an average pore diameter of from 2 to 50 nm and over 91% of the total pore volume of the support materials is accounted for by pores having a diameter of less than 50 nm likewise forms part of the subject matter of the present invention.
- the catalysts may comprise any metal of the eighth transition group of the Periodic Table.
- the active metals used are preferably platinum, rhodium, palladium, cobalt, nickel or ruthenium or a mixture of two or more thereof, and ruthenium in particular is used as the active metal.
- At least one metal of the first and/or seventh transition group of the Periodic Table may additionally be present in the catalysts. Preference is given to using rhenium and/or copper.
- the content of active metals i.e. the metals of the first and/or seventh and/or eighth transition group of the Periodic Table is generally from 0.1 to 30% by mass.
- the noble metal content i.e. the metals of the eighth transition group of the Periodic Table and of the fifth or sixth period, e.g. palladium, ruthenium, calculated as the metal, is in the range from 0.1 to 10% by mass, in particular in the range from 0.8 to 5% by mass, very particularly between 1 and 3% by mass.
- support materials having an average pore diameter which is in the range from 2 to 50 nm are used.
- the average pore diameter is determined by Hg porosimetry, in particular to DIN 66133.
- micropores pore diameter less than 2 nm
- mesopores pore diameter from 2 to 50 nm
- macropores pore diameter greater than 50 nm
- the average pore diameter of the support material is between 2 and 50 nm.
- the average pore diameter is from 5 to 24 nm, more preferably from 10 to 19 nm.
- the specific surface area of the support (determined by the BET process by nitrogen adsorption, to DIN 66 131 is 1-350 m 2 /g, preferably 1-200 m 2 /g, more preferably 1-100 m 2 /g, in particular 10-90 m 2 /g or 50-80 m 2 /g or 1-40 m 2 /g.
- the catalysts are prepared using support materials in which over 95%, in particular over 97%, of the total pore volume is accounted for by micro- and mesopores, i.e. pores having a diameter of from 2 to 50 nm.
- the total pore volume of the catalyst according to the invention is from 0.25 to 0.50 ml/g, in particular from 0.28 to 0.43 ml/g.
- the carriers used for the preparation of the catalysts according to the invention are solids whose average pore diameter and whose specific surface area are within the abovementioned ranges.
- the carriers used may be, for example, the following materials: activated carbon, silicon carbide, aluminum oxide, silicon oxide, aluminosilicate, titanium dioxide, zirconium dioxide, magnesium oxide and/or zinc oxide or their mixtures.
- these support materials may comprise alkali metals, alkaline earth metals and/or sulfur.
- the starting material used for the preparation of the catalysts according to the invention is preferably a titanium hydroxide (metatitanic acid).
- Metatitanic acid is obtained as an intermediate in TiO 2 preparation according to the classical sulfate process by digestion of ilmenite with sulfuric acid (cf. Ullmann's Encyklopädie der ischen Chemie, 4th edition, vol. 18 (1979), p. 574 ff).
- the sulfuric acid-containing metatitanic acid after substantial removal of the sulfuric acid and washing with demineralized water and also partial peptizing with nitric acid, is converted to a titanium dioxide of the anatase type by calcining at from 490 to 530° C.
- the sulfuric acid may be removed by neutralizing with ammonia or alkali metal hydroxide solutions and subsequent water washing.
- Another possibility of deacidification involves washing the sulfuric acid-containing metatitanic acid with water-soluble barium salts, for example barium nitrate, barium chloride or barium carbonate, and washing with water.
- barium salts for example barium nitrate, barium chloride or barium carbonate
- titanium dioxide is obtained which comprises barium salts and possibly small amounts of sulfuric acid and sulfate.
- the material obtained in this way is ground to the desired particle sizes and sieved.
- the calcined TiO 2 powder and/or TiO 2 powder mixtures are homogenized with the addition of water and plasticizing assistant in a mixing apparatus, for example in a kneader or stirrer, and shaped in a shaping apparatus, for example in an extruder or a tableting machine, to give shaped bodies of a desired shape, such as extrudates or tablets.
- Subsequent drying at 80-120° C. and calcining at 450-550° C. provides the finished TiO 2 support having the pore structure according to the invention.
- the barium content is between 1.0 and 4.0% by mass.
- the content of “free” sulfate may be 1.0-5.5% by mass.
- Free sulfate refers to sulfur, calculated as sulfate of oxidation state 6, which is not present as barium sulfate. Free sulfate may be determined, for example, by titration after oxidative treatment of the catalyst material in aqueous solution, since barium sulfate as a very substantially insoluble salt is not included in the determination.
- the catalysts according to the invention may be obtained by applying at least one metal of the eighth transition group of the Periodic Table and optionally at least one metal of the first and/or seventh transition group of the Periodic Table to a suitable support. It is also possible to prepare the active metals and the support at the same time, i.e. use an unsupported catalyst.
- the application may be achieved by saturating the support in aqueous metal solutions, for example aqueous ruthenium salt solutions, by spraying appropriate metal salt solutions onto the support or by other suitable processes.
- aqueous metal solutions for example aqueous ruthenium salt solutions
- Useful metal salts of the first, seventh or eighth transition group of the Periodic Table include the nitrates, nitrosyl nitrates, halides, carbonates, carboxylates, acetylacetonates, chloro complexes, nitrito complexes or amine complexes of the appropriate metals, and preference is given to the nitrates and nitrosyl nitrates.
- the metal salts or metal salt solutions may be applied at the same time or in succession.
- the supports coated or saturated with metal salt solution are then dried, preferably at temperatures of from 80 to 150° C., and optionally calcined at temperatures of from 200 to 600° C. In the case of separate saturation, the catalyst is dried after each saturation step and optionally calcined as described above.
- the sequence in which the active components are applied can be chosen freely.
- the application of the active components, drying and calcining may be effected in one operation, for example by spraying an aqueous metal salt solution onto the support at temperatures over 200° C.
- the catalysts according to the invention are advantageously brought into a shape which offers a low flow resistance on hydrogenation, for example tablets, cylinders, extrudates or rings.
- the shaping may be effected when desired at different points in the catalyst preparation.
- the hydrogenation is, carried out in the liquid phase or in the gas phase.
- the hydrogenation may be carried out continuously or batchwise over suspended catalysts or catalysts arranged in pieces in a fixed bed.
- preference is given to a continuous hydrogenation over a catalyst arranged in a fixed bed in which the product/reactant phase is mainly in the liquid state under the reaction conditions.
- the hydrogenation is carried out continuously over a catalyst arranged in a fixed bed, it is advantageous to convert the catalyst into the active form before the hydrogenation.
- This may be effected by reducing the catalyst with hydrogen-containing gases by a temperature program.
- the reduction may optionally be carried out in the presence of a liquid phase which trickles over the catalyst.
- the liquid phase used may be a solvent or the hydrogenation product.
- different process variants may be selected. It may be carried out adiabatically, polytropically or virtually isothermally, i.e. with a temperature rise of typically less than 10° C., in one or more stages. In the latter case, all reactors, advantageously tubular reactors, may be operated adiabatically or virtually isothermally, or else one or more may be operated adiabatically and the others virtually isothermally. It is also possible to hydrogenate the aromatic compounds in straight pass or with product recycling.
- the reactors are preferably operated with high liquid superficial velocities of from 15 to 120, in particular from 25 to 80, m 3 per m 2 of cross section of the empty reactor and hour.
- the liquid hourly space velocity may assume values between 0.1 and 10 h ⁇ 1 .
- the hydrogenation may be carried out in the absence or preferably in the presence of a solvent.
- a solvent are any liquids which form a homogeneous solution with the reactant and product, behave inertly under the hydrogenation conditions and can be easily removed from the product.
- the solvent may also be a mixture of several solvents and optionally comprise water.
- straight-chain or cyclic ethers for example tetrahydrofuran or dioxane, and also aliphatic alcohols in which the alkyl radical has from 1 to 13 carbon atoms.
- Alcohols which can be used with preference are isopropanol, n-butanol, isobutanol, n-pentanol, 2-ethylhexanol, nonanols, technical nonanol mixtures, decanol, technical decanol mixtures and tridecanols.
- alcohols are used as solvents, it may be advantageous to use that alcohol or that alcohol mixture which would be formed on hydrolysis of the product. This would rule out by-product formation by transesterification.
- a further preferred solvent is the hydrogenation product itself.
- the use of a solvent allows the aromatic concentration in the reactor feed to be limited, which allows better temperature control in the reactor. This may have the consequence of minimizing secondary reactions and thus increasing the product yield.
- the aromatic content in the reactor feed is preferably between 1 and 35%, in particular between 5 and 25%.
- the desired concentration range may be attained via the circulation ratio (ratio of recycled hydrogenation effluent to reactant).
- the process according to the invention is carried out within a pressure range of from 3 to 300 bar, in particular between 15 and 200 bar, very particularly between 50 and 200 bar.
- the hydrogenation temperatures are between 50 and 250° C., in particular between 100 and 200° C.
- the hydrogenating gases used may be any desired hydrogen-containing gas mixtures which do not contain any damaging amounts of catalyst poisons, for example carbon monoxide or hydrogen sulfide.
- the use of inert gases is optional, and preference is given to using hydrogen in a purity of greater than 95%, in particular greater than 98%.
- Inert gas constituents may be, for example, nitrogen or methane.
- the individual reactors may be charged with fresh hydrogen.
- feedstock and hydrogenation gas flow in opposite sequence through the reactors. It is advantageous to maintain the hydrogen excess, based on the stoichiometric amount required, below 30%, in particular below 10%, very particularly below 5%.
- the hydrogenation of octyl, nonyl, decyl or dodecyl phthalates is preferably carried out under the following conditions:
- the concentration of these phthalates at the entrance of the first reactor is between 1 and 30% by mass, preferably between 2 and 10% by mass, most preferably between 3 and 8% by mass.
- the concentration of the phthalates is between 0.5 and 20% by mass, in particular between 1 and 10% by mass.
- the liquid hourly space velocity (LHSV, liters of fresh reactant per liter of catalyst per hour) in the loop reactor is from 0.1 to 5 h ⁇ 1 , in particular from 0.5 to 3 h ⁇ 1 .
- the superficial velocity in the loop reactor is in the range from 10 to 100 m 3 /m 2 /h, preferably in the range from 20 to 80 m 3 /m 2 /h, most preferably in the range from 40 to 60 m 3 /m 2 /h.
- the average hydrogenation temperatures in the loop reactor are from 60 to 150° C., in particular from 70 to 120° C.
- the hydrogenation pressure in the loop reactor is from 25 to 200 bar, in particular from 80 to 110 bar.
- the concentration of reactant is less than 0.3% by mass, in particular less than 0.1% by mass, very particularly less than 0.05% by mass.
- the liquid hourly space velocity in the second reactor (liters of nonyl phthalate per liter of catalyst per hour) is from 1 to 20 h ⁇ 1 , in particular from 2 to 10 h ⁇ 1 .
- the average temperature is between 60 and 150° C., in particular 70 and 120° C.
- the hydrogenation pressure in the second reactor is from 25 to 200 bar, in particular from 80 to 110 bar.
- the process according to the invention allows aromatic compounds such as aromatic poly- and/or monocarboxylic acids or their derivatives, in particular their alkyl esters, to be converted to the corresponding alicyclic polycarboxylic acid compounds.
- Both full esters and partial esters may be hydrogenated.
- a full ester is a compound in which all acid groups are esterified.
- Partial esters are compounds having at least one free acid group (or optionally an anhydride group) and at least one ester group.
- polycarboxylic esters When polycarboxylic esters are used in the process according to the invention, these preferably contain 2, 3 or 4 ester functions.
- the aromatic compounds or polycarboxylic esters used in the process according to the invention are preferably polycarboxylic acids of benzene, diphenyl, naphthalene and/or anthracene, their anhydrides and/or the corresponding esters.
- the resulting alicyclic polycarboxylic acids or their derivatives consist of one or more C 6 rings, optionally linked via a C—C bond or fused on.
- the alcohol component of the carboxylic esters used preferably consists of branched or unbranched alkyl, cycloalkyl, or alkoxyalkyl groups having from 1 to 25 carbon atoms. These may be identical or different within one molecule of a polycarboxylic ester, i.e. they may be identical or different isomers or possess an identical or different number of carbon atoms. It will be appreciated that it is also possible to use isomers with regard to the substitution pattern of the aromatic system in the form of a mixture, for example a mixture of phthalic ester and terephthalic ester.
- the present invention relates to a process for hydrogenating benzene-1,2-, -1,3-, or -1,4-dicarboxylic esters, and/or benzene-1,2,3-, -1,2,4-, or -1,3,5-tricarboxylic esters, i.e. the isomers of cyclohexane-1,2-, -1,3-, or -1,4-dicarboxylic esters, or of cyclohexane-1,2,3-, -1,3,5-, or -1,2,4-tricarboxylic esters are obtained.
- Esters of the following aromatic carboxylic acids may be used in the process of the invention: naphthalene-1,2-dicarboxylic acid, naphthalene-1,3-dicarboxylic acid, naphthalene-1,4-dicarboxylic acid, naphthalene-1,5-dicarboxylic acid, naphthalene-1,6-dicarboxylic acid, naphthalene-1,7-dicarboxylic acid, naphthalene-1,8-dicarboxylic acid, phthalic acid (benzene-1,2-dicarboxylic acid), isophthalic acid (benzene-1,3-dicarboxylic acid), terephthalic acid.
- alkyl, cycloalkyl, or else alkoxyalkyl esters for example, of the abovementioned acids, these radicals each independently including from 1 to 25, in particular from 3 to 15, very particularly from 8 to 13, particularly 9, carbon atoms. These radicals may be linear or branched. If a starting material has more than one ester group, these radicals may be identical or different.
- Examples of compounds which may be used in the process of the invention as esters of an aromatic polycarboxylic acid are the following: monomethyl terephthalate, dimethyl terephthalate, diethyl terephthalate, di-n-propyl terephthalate, dibutyl terephthalate, diisobutyl terephthalate, di-tert-butyl terephthalate, monoglycol terephthalate, diglycol terephthalate, n-octyl terephthalate, diisooctyl terephthalate, di-2-ethylhexyl terephthalate, di-n-nonyl terephthalate, diisononyl terephthalate, di-n-decyl terephthalate, di-n-undecyl terephthalate, diisodecyl terephthalate, diisododecyl terephthalate, ditride
- the process according to the invention can in principle also be applied to benzoic acid and its esters.
- benzoates of diols for example glycol dibenzoate, diethylene glycol benzoate, triethylene glycol dibenzoate and propylene glycol dibenzoate, and also alkyl benzoates.
- the alcohol component of the alkyl benzoates may consist of from 1 to 25, preferably from 8 to 13, carbon atom(s).
- the alcohols may be linear or branched.
- mixtures of two or more polycarboxylic esters may be obtained in the following ways:
- Aromatic esters are frequently prepared industrially from alcohol mixtures, in particular the full esters by route c).
- C 6 alcohol mixtures prepared from a pentene or from a mixture of two or more pentenes, by hydroformylation followed by hydrogenation;
- C 8 alcohol mixtures such as 2-ethylhexanol (2 isomers), prepared by aldol condensation of n-butyraldehyde followed by hydrogenation;
- C 9 alcohol mixtures prepared from C 4 olefins by dimerization, hydroformylation, and hydrogenation.
- the starting materials for preparing the C 9 alcohols may be isobutene or a mixture of linear butenes or mixtures of linear butenes and isobutene.
- the C 4 olefins may be dimerized with the aid of various catalysts, for example protic acids, zeolites, organometallic nickel compounds, or solid nickel catalysts.
- the C 8 olefin mixtures may be hydroformylated with the aid of rhodium catalysts or cobalt catalysts. There is therefore a wide variety of industrial C 9 alcohol mixtures.
- alcohol mixtures may be obtained by hydroformylation followed by hydrogenation from olefins or olefin mixtures which arise, for example, in Fischer-Tropsch syntheses, in dehydrogenations of hydrocarbons, in metathesis reactions, in the polygas process, or in other industrial processes.
- Olefin mixtures with olefins of differing carbon numbers may also be used to prepare alcohol mixtures.
- any ester mixture prepared from aromatic polycarboxylic acids and the abovementioned alcohol mixtures may be used.
- Vestinol C (di-n-butyl phthalate) (CAS No. 84-74-2); Vestinol IB (diisobutyl phthalate) (CAS No. 84-69-5); Jayflex DINP (CAS No. 68515-48-0); Jayflex DIDP (CAS No. 68515-49-1); Palatinol 9P (68515-45-7), Vestinol 9 (CAS No. 28553-12-0); TOTM (CAS No. 3319-31-1); Linplast 68-TM, Palatinol N (CAS No. 28553-12-0); Jayflex DHP (CAS No. 68515-50-4); Jayflex DIOP (CAS No. 27554-26-3); Jayflex. UDP (CAS. No.
- Linplast 68 FP (CAS No. 68648-93-1); Linplast 812 HP (CAS No. 70693-30-0); Palatinol AH (CAS No. 117-81-7); Palatinol 711 (CAS No. 68515-42-4); Palatinol 911 (CAS No. 68515-43-5); Palatinol 11 (CAS No. 3648-20-2); Palatinol Z (CAS No. 26761-40-0); Palatinol DIPP (CAS No. 84777-06-0); Jayflex 77 (CAS No. 71888-89-6); Palatinol 10 P (CAS No. 53306-54-0); Vestinol AH (CAS No. 117-81-7).
- each isomer used in the core hydrogenation of aromatic polycarboxylic acids or their esters may result in at least two stereoisomeric hydrogenation products.
- the ratios of the resulting stereoisomers to each other depend on the catalyst used and on the hydrogenation conditions.
- the invention further provides the use of the alicyclic polycarboxylic esters prepared according to the invention as plasticizers in plastics.
- Preferred plastics include PVC, homo- and copolymers based on ethylene, propylene, butadiene, vinyl acetate, glycidyl acrylate, glycidyl methacrylate, acrylates, acrylates having alkyl radicals of branched or unbranched alcohols having from one to ten carbon atom(s) bonded to the oxygen atom of the ester group, styrene or acrylonitrile, or homo- or copolymers of cyclic olefins.
- polyacrylates having the same or different alkyl radicals having from 4 to 8 carbon atoms bonded to the oxygen atom of the ester group, in particular having the n-butyl, n-hexyl, n-octyl, 2-ethylhexyl or isononyl radical, polymethacrylate, polymethyl methacrylate, methyl acrylate-butyl acrylate copolymers, methyl methacrylate-butyl methacrylate copolymers, ethylene-vinyl acetate copolymers, chlorinated polyethylene, nitrile rubber, acrylonitrile-butadiene-styrene copolymers, ethylene-propylene copolymers, ethylene-propylene-diene copolymers, styrene-acrylonitrile copolymers, acrylonitrile-butadiene rubber, styrene-butadiene elastomers, methyl methacrylate-s
- alicyclic polycarboxylic esters prepared according to the invention may be used for modifying plastic mixtures, for example the mixture of a polyolefin with a polyamide.
- plastics and the alicyclic polycarboxylic esters prepared according to the invention likewise form part of the subject matter of the present invention.
- Suitable plastics are the compounds already mentioned.
- Such mixtures preferably comprise at least 5% by weight, more preferably 20-80% by weight, most preferably 30-70% by weight, of the alicyclic polycarboxylic esters.
- plastics in particular PVC, which comprise one or more of the alicyclic polycarboxylic esters prepared according to the invention may, for example, be present in the following products or be used for their preparation: casings for electrical equipment, for example kitchen appliances, computer casings, casings and components of phonographic and television equipment, pipes, apparatus, cables, wire sheaths insulating tapes or window profiles, in interior decoration, in vehicle and furniture construction, plastisols, floor coverings, medical products, food packaging, seals, films, composite films, phonographic disks, synthetic leather, toys, packaging containers, adhesive tape films, clothing, coatings and as fibers for fabrics.
- casings for electrical equipment for example kitchen appliances, computer casings, casings and components of phonographic and television equipment, pipes, apparatus, cables, wire sheaths insulating tapes or window profiles, in interior decoration, in vehicle and furniture construction, plastisols, floor coverings, medical products, food packaging, seals, films, composite films, phonographic disks, synthetic leather
- alicyclic polycarboxylic esters prepared according to the invention may also be used as a lubricant component, or as a constituent of cooling liquids and metalworking fluids. They may likewise be used as a component in dyes, paints, inks and adhesives.
- the solid obtained formally contained 91.5% by mass of titanium dioxide, 5.5% by mass of barium sulfate and 3.1% by mass of free sulfate. This solid was ground to give two powder types and the desired particle size fraction was sieved out.
- One powder consisted of particles having particle sizes of from 1 to 30 ⁇ m, and the other powder of particles having particle sizes of from 20 to 500 ⁇ m. The two different powder types were mixed in a 1/1 ratio.
- the total pore volume was determined from the sum of the pore volumes of the pores having a pore diameter >7.6 nm (determined by Hg porosimetry) and pores having a pore diameter ⁇ 7.6 nm (determined by the N 2 adsorption method).
- the Ru solution in nitric acid was diluted with water to a volume corresponding to the pore volume of the support.
- the Ru solution was applied to the support material by dropwise application or preferably by uniform spraying while circulating the support. After drying at 120° C. under nitrogen, the support coated with ruthenium salt was activated (reduced) in a hydrogen/nitrogen mixture, (ratio 1:9) at 200° C. for over 6 hours.
- N.B. The catalysts prepared in this way were referred to in the following text by the same capital letters as the parent supports, and the active metal and its contents were reported in subsequent brackets.
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US12/025,292 US8207375B2 (en) | 2002-07-19 | 2008-02-04 | Microporous catalyst and method for hydrogenating aromatic compounds |
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DE10232868.4 | 2002-07-19 | ||
DE10232868A DE10232868A1 (de) | 2002-07-19 | 2002-07-19 | Feinporiger Katalysator und Verfahren zur Hydrierung von aromatischen Verbindungen |
PCT/EP2003/006002 WO2004009526A1 (de) | 2002-07-19 | 2003-06-07 | Feinporiger katalysator und verfahren zur hydrierung von aromatischen verbindungen |
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US12/025,292 Active 2026-08-29 US8207375B2 (en) | 2002-07-19 | 2008-02-04 | Microporous catalyst and method for hydrogenating aromatic compounds |
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US (2) | US20060041167A1 (ja) |
EP (1) | EP1549603B1 (ja) |
JP (1) | JP4490264B2 (ja) |
CN (1) | CN100341838C (ja) |
AT (1) | ATE457298T1 (ja) |
AU (1) | AU2003242651A1 (ja) |
DE (2) | DE10232868A1 (ja) |
ES (1) | ES2339937T3 (ja) |
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Also Published As
Publication number | Publication date |
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TWI292723B (en) | 2008-01-21 |
US8207375B2 (en) | 2012-06-26 |
CN100341838C (zh) | 2007-10-10 |
JP2005537914A (ja) | 2005-12-15 |
TW200403102A (en) | 2004-03-01 |
ATE457298T1 (de) | 2010-02-15 |
DE10232868A1 (de) | 2004-02-05 |
AU2003242651A1 (en) | 2004-02-09 |
EP1549603B1 (de) | 2010-02-10 |
ES2339937T3 (es) | 2010-05-27 |
DE50312411D1 (de) | 2010-03-25 |
CN1668568A (zh) | 2005-09-14 |
EP1549603A1 (de) | 2005-07-06 |
JP4490264B2 (ja) | 2010-06-23 |
WO2004009526A1 (de) | 2004-01-29 |
US20080146832A1 (en) | 2008-06-19 |
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