US20050220614A1 - Fluid pump apparatus - Google Patents
Fluid pump apparatus Download PDFInfo
- Publication number
- US20050220614A1 US20050220614A1 US11/095,503 US9550305A US2005220614A1 US 20050220614 A1 US20050220614 A1 US 20050220614A1 US 9550305 A US9550305 A US 9550305A US 2005220614 A1 US2005220614 A1 US 2005220614A1
- Authority
- US
- United States
- Prior art keywords
- impeller
- blades
- flow chamber
- electric motor
- blower
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000012530 fluid Substances 0.000 title claims description 19
- 238000000638 solvent extraction Methods 0.000 claims description 15
- 230000003247 decreasing effect Effects 0.000 claims description 9
- 241000282414 Homo sapiens Species 0.000 abstract description 14
- 238000005086 pumping Methods 0.000 abstract 1
- 230000010349 pulsation Effects 0.000 description 7
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D23/00—Other rotary non-positive-displacement pumps
- F04D23/008—Regenerative pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/16—Sealings between pressure and suction sides
- F04D29/161—Sealings between pressure and suction sides especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
Definitions
- This invention relates to a fluid pump apparatus, which compresses and pumps out fluid by rotation of an impeller having multiple blades, and in particular to an air supply pump in which fan noises can be reduced.
- fan noises generated at the both sides of the impeller are interfered with each other to reduce sonic energies and thereby the fan noises.
- the present invention is made in view of the above problems, and it is an object of the present invention to provide a fluid pump apparatus which reduces noises audible to the human beings to a small amount, by moving peak frequency of the noises to a higher value out of the audible frequency band.
- the frequency (N ⁇ S) of fan noises at a primary peak appears at higher frequencies out of the audible frequency band, so that the noises audible to the human beings can be reduced.
- fin pitch angles of the respective blades are made to be equal to each other.
- the peak frequencies of the fan noises can be centralized on one point (frequency) according to such feature, and the variation of the peak frequency at the primary peak is avoided. As a result, the frequency of the fan noises at the primary peak can be completely moved to the higher frequency out of the audible frequency band.
- the number of blades of the impeller is so made to be a prime number, so that fan noises are prevented from appearing at other frequencies than that of the primary peak.
- the fan noises of 0.5 peak are prevented from generating in the audible frequency band to the human beings.
- the peak frequencies of the fan noises are prevented from de-concentrating and the peak frequency of the fan noises are prevented from generating in audible frequency band.
- a blower is formed by a vortex flow type blower, which has a vortex flow chamber and an impeller rotatably supported in the vortex flow chamber.
- a volume decreasing means such as a groove or an inclined surface, is formed in a partitioning portion, which is formed in the vortex flow chamber between a starting portion and an ending portion of the fluid flow.
- a cross sectional area of the vortex flow chamber is gradually decreased at the ending portion of the vortex flow chamber in a rotational direction of the impeller (blades), so that pressure variation of the fluid is decreased when the blades come across the partitioning portion, to thereby reduce the fan noise (wind noise).
- the fan noises can be reduced, in particular, when the primary peak of the fan noises passes through the audible frequency band during periods of starting and stopping the air pump.
- FIG. 1 is a cross-sectional view of an air supply pump, according to an embodiment of the present invention.
- FIG. 2 is a partial side view of a blower housing of the air supply pump shown in FIG. 1 ;
- FIG. 3A is an enlarged partial front view of an impeller of the air supply pump shown in FIG. 1 ;
- FIG. 3B is a partial side view of the impeller shown in FIG. 3A ;
- FIG. 4 is a graph showing noise level according to the present invention.
- FIG. 5 is a graph showing noise level according to the conventional apparatus.
- the air supply pump compresses air and pumps out the compressed air.
- the air supply pump is used, for example, in a secondary air supply system for an automotive engine, wherein the air supply pump supplies the compressed air into an exhaust pipe of the engine at an upstream side of a catalyst for purifying the exhaust gas.
- the air supply pump which comprises a blower device having a double-blade and vortex flow type impeller, is shown as an example in the first embodiment.
- the air supply pump as shown in FIG. 1 , comprises an electric motor 1 , the above mentioned blower device 2 , and an air duct portion 4 in which a filter 3 is arranged.
- the electric motor 1 of this embodiment is a DC motor, which comprises a stator 7 having a cylindrical yoke 5 and multiple permanent magnets 6 fixed to an inner peripheral surface of the yoke 5 , a rotor (armature) 8 arranged in the stator 7 , a brush assembly 12 arranged in a motor housing 11 and having multiple brushes 10 which are in a sliding contact with a commutator 9 provided in the armature 8 .
- the armature 8 comprises a rotational shaft 13 rotatably supported by the motor housing 11 and the stator 7 , an armature core 14 fixed to the shaft 13 , an armature coil wound on the armature core 14 , and the commutator 9 electrically connected to the armature coil.
- the brush assembly 12 comprises multiple brushes 10 to be brought into the sliding contact with the commutator 9 , a brush holder 15 movably holding the brushes 10 therein, multiple springs 16 for urging the brushes 10 toward the commutator 9 , and a spacer 17 for firmly supporting the brush holder 15 in the motor housing
- the blower device 2 has an impeller 21 of a double-blade vortex flow type, and a blower housing 22 .
- the impeller 21 is formed into a disc shape, wherein multiple blades (fins) 21 a are formed at an outer periphery and at both sides of the disc-shaped impeller 21 .
- a center portion of the impeller 21 is connected to an end of the rotational shaft 13 of the electric motor 1 by a connecting means 23 , so that the impeller 21 can be rotated integrally with the rotational shaft 13 .
- the blower housing 22 comprises a first casing 25 fixed to the motor housing 11 by means of screws 24 , and a second casing 27 fixed to the first casing 25 by clips 26 .
- a vortex flow chamber (fluid flow chamber) 28 is formed in the blower housing 22 , for compressing the air by the rotation of the multiple blades 21 a of the impeller 21 .
- the vortex flow chamber 28 is formed into a C-shaped space formed at the outer peripheral portion of the impeller 21 (along the multiple blades formed at the outer periphery of the impeller), so that the air flows along this vortex flow chamber.
- an air inlet port 31 is formed in the first casing 25 of the blower housing 22 , at a starting portion 28 a of the vortex flow chamber 28 (a portion at which the blades 21 a come into the vortex flow chamber in accordance with the rotation of the impeller 21 ).
- the air inlet port 31 is communicated with a downstream side of the air duct portion 4 , as shown in FIG. 1 .
- An air outlet port 32 is formed in the blower housing 22 at an ending portion 28 b of the vortex flow chamber 28 (a portion at which the blades 21 a exit from the vortex flow chamber in accordance with the rotation of the impeller), so that the compressed air is discharged through the air outlet port 32 .
- the electric motor 1 When the electric motor 1 is connected to a battery (not shown) of a vehicle through a relay, the electric power is supplied to the electric motor 1 , and the shaft 13 and the impeller 21 are rotated together.
- the multiple blades 21 are circumferentially moved (rotated) so that the air in the vortex flow chamber 28 is compressed, while the air is moved from the starting portion 28 a to the ending portion 28 b . Since a negative pressure is generated at the air inlet port 31 , the air is guided (sucked) from the air duct portion 4 through the air filter 3 toward the air inlet port 31 . On the other hand, since a positive pressure is generated at the air outlet port 32 , the air compressed in the vortex flow chamber 28 is discharged from the air outlet port 32 .
- a rotational speed, at which the electric motor 1 is normally operated, is called as “a normal rotational speed”.
- operational modes of the electric motor 1 is either “ON state (supply of the electric power)” or “OFF state (cut off of the electric power)”.
- the rotational speed of the stable condition corresponds to the “normal rotational speed”.
- a peak frequency of fan noise is moved to a higher frequency side out of an audible frequency band, so that a noise level audible to human beings is reduced.
- the multiple blades (fins) 21 a are rotated in one direction and each of the blades 21 a gives flow velocity to the air.
- a partitioning portion 33 is formed in the blower housing 22 for partitioning the vortex flow chamber 28 between the starting and ending portions 28 a and 28 b , as shown in FIG. 2 .
- the frequency of the pulsation noise mainly depends on a cycle during which the blade 21 a comes across the air outlet port 32 .
- the wind noise is generated by the variation of the air pressure, when the respective blades 21 a come across the partitioning portion 33 .
- the frequency of the wind noise mainly depends on a cycle during which the blade 21 a comes across the partitioning portion 33 .
- each of the pulsation noise and the wind noise is such a noise, wherein a frequency of the noise depends on the cycle during which the respective blades come across fixed portions (the air outlet port 32 and the partitioning portion 33 ).
- a primary peak of the fan noise (the pulsation noise and the wind noise) appears at the cycle during which the blade 21 a comes across the fixed portions 32 and 33 ).
- the primary peak of the fan noise appears at a frequency F (Hz), calculated by a multiplication of N and S, wherein N is a number of blades 21 a , and S is a rotational number of the electric motor for each second (rotation/sec).
- the cycle (frequency) during which the blade 21 a comes across the fixed portions 32 and 33 is designed at a higher value than the audible frequency band when the electric motor 1 is operated at the “normal rotational speed” (at which the electric motor 1 is stably rotated at the constant speed with current supply).
- the “audible frequency band” means a range of frequency within which the ordinal human being can hear the noise, whereas “the higher value than the audible frequency band” means a frequency at which the ordinal human being can not hear the noise.
- the higher value is more than 20 kHz.
- FIGS. 4 and 5 show the noise levels with respect to different noise frequencies, wherein FIG. 4 is a graph of the present invention and FIG. 5 is a graph of the conventional apparatus.
- the frequency of the primary peak appears at a frequency (around 20.5 kHz) higher than 20 kHz, an upper limit of the audible frequency band, as shown in FIG. 4 .
- the frequencies of the primary and 0.5 peaks appear within the audible frequency band, as shown in FIG. 5 , respectively at the frequency of 13 kHz and 6.5 kHz.
- the frequency of 0.5 peak does not appear in the present invention.
- the fan noise (the pulsation noise and the wind noise) audible to the human beings is reduced to a smaller value.
- the blades 21 a are formed at the both sides of the impeller 21 .
- the fan noise (the pulsation noise and the wind noise) is generated at the both sides of the impeller 21 .
- the number of blades of the front side is made to be the same to that of the back side, wherein the number is 79.
- fin pitch angles between the neighboring blades 21 a on one side are made equal to each other over the entire periphery of the impeller 21 , as shown in FIG. 3A . This is also true on the other (back) side.
- the position of the blades 21 a of one side (the front side) in the rotational direction is the same to that of the other (back) side.
- the position of the blades of one side can be displaced by a half pitch (at a point at which modulation point is zero) from the blades of the other side.
- the peak frequencies of the fan noises can be centralized to one point (frequency) of the primary peak, and the frequency of the primary peak is not varied at the normal (constant) rotational speed of the electric motor 1 . And thereby, the frequency of the primary peak can be completely moved to the higher range out of the audible frequency band to the human beings.
- the number of the blades 21 a of the respective sides of the impeller is selected at a prime number, for example at the prime number of 79.
- the impeller 21 is so designed that the primary peak of the fan noise appears at the frequency of 20.5 kHz.
- the fan noises of a half (1 ⁇ 2) peak or a one-fourth (1 ⁇ 4) peak can be also prevented from appearing in the audible frequency band to the human beings. Namely, the de-concentration of the noise peaks can be prevented and thereby the noise peaks are prevented from appearing in the audible frequency band.
- multiple (two)grooves 34 are formed in the partitioning portion 33 of the blower housing 22 at a side close to the ending portion 28 b of the vortex flow chamber 28 , so that the volume of the vortex flow chamber 28 is gradually decreased as the impeller 21 is rotated.
- a cross sectional area of the grooves 34 is gradually decreased in a rotational direction of the impeller 21 .
- the grooves 34 are formed in the both partitioning portions 33 respectively opposing to the side of the impeller 21 .
- the number of grooves 34 shall not be limited to two, and one or three, or any other number of grooves can be formed.
- the groove or grooves can be further replaced by an inclined surface formed on the partitioning portions 33 , at such positions at which the blades 21 a and/or the outer periphery of the blades come across the partitioning portions 33 .
- the fan noises of the primary peak pass through the audible frequency band during periods of starting and stopping the operation of the electrical air pump, the fan noises can be likewise reduced.
- a volume decreasing means The grooves and the inclined surface are collectively referred to as “a volume decreasing means” in this specification.
- the present invention is applied to the electrical air pump which compresses and pumps out the air.
- the present invention can be used in other pump devices which compress and pump out gas other than the air, or which compress and pump out a mixture of gas and liquid (in a steam phase).
- the double-blade impeller is used.
- the present invention can be also applied to the blower having a single-blade impeller, in which multiple blades are formed on one side of the impeller.
- the present invention can be further applied to a centrifugal type blower or an axial flow type blower, other than the vortex flow type blower.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004109909A JP2005291149A (ja) | 2004-04-02 | 2004-04-02 | 流体駆動装置 |
JP2004-109909 | 2004-04-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050220614A1 true US20050220614A1 (en) | 2005-10-06 |
Family
ID=35054467
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/095,503 Abandoned US20050220614A1 (en) | 2004-04-02 | 2005-04-01 | Fluid pump apparatus |
Country Status (4)
Country | Link |
---|---|
US (1) | US20050220614A1 (de) |
JP (1) | JP2005291149A (de) |
CN (1) | CN1690448A (de) |
DE (1) | DE102005015015A1 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070077138A1 (en) * | 2005-09-29 | 2007-04-05 | Denso Corporation | Fluid pumping system |
US20070227328A1 (en) * | 2006-03-29 | 2007-10-04 | Denso Corporation | Rotary blade molding method, rotary blade molding die and rotary blade molded by the same |
WO2010086210A1 (de) * | 2009-01-29 | 2010-08-05 | Pieburg Gmbh | Seitenkanalgebläse, insbesondere sekundärluftgebläse für eine verbrennungskraftmaschine |
WO2012041625A1 (de) * | 2010-09-29 | 2012-04-05 | Pierburg Gmbh | Seitenkanalgebläse, insbesondere sekundärluftgebläse für eine verbrennungskraftmaschine |
US20220160195A1 (en) * | 2020-11-20 | 2022-05-26 | Makita Corporation | Cleaner and method for setting cleaner |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013224912A1 (de) * | 2013-12-04 | 2015-06-11 | Robert Bosch Gmbh | Elektrische Maschine mit einem ersten und einem zweiten Gehäuseteil |
CN109751256A (zh) * | 2017-11-02 | 2019-05-14 | 苏州宝时得电动工具有限公司 | 高速电机及电动工具 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3973865A (en) * | 1974-02-07 | 1976-08-10 | Siemens Aktiengesellschaft | Side-channel ring compressor |
US4273515A (en) * | 1976-04-07 | 1981-06-16 | General Signal Corporation | Liquid ring pump |
US5302081A (en) * | 1990-03-28 | 1994-04-12 | Coltec Industries Inc. | Toric pump |
US5498124A (en) * | 1993-02-04 | 1996-03-12 | Nippondenso Co., Ltd. | Regenerative pump and casing thereof |
US5584653A (en) * | 1992-09-08 | 1996-12-17 | J. Eberspacher | Device for reducing the generation of noise in fans |
US5919030A (en) * | 1996-03-29 | 1999-07-06 | Sanyo Electric Co., Ltd | Electric fan |
-
2004
- 2004-04-02 JP JP2004109909A patent/JP2005291149A/ja not_active Withdrawn
-
2005
- 2005-04-01 CN CNA2005100626035A patent/CN1690448A/zh active Pending
- 2005-04-01 DE DE102005015015A patent/DE102005015015A1/de not_active Withdrawn
- 2005-04-01 US US11/095,503 patent/US20050220614A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3973865A (en) * | 1974-02-07 | 1976-08-10 | Siemens Aktiengesellschaft | Side-channel ring compressor |
US4273515A (en) * | 1976-04-07 | 1981-06-16 | General Signal Corporation | Liquid ring pump |
US5302081A (en) * | 1990-03-28 | 1994-04-12 | Coltec Industries Inc. | Toric pump |
US5584653A (en) * | 1992-09-08 | 1996-12-17 | J. Eberspacher | Device for reducing the generation of noise in fans |
US5498124A (en) * | 1993-02-04 | 1996-03-12 | Nippondenso Co., Ltd. | Regenerative pump and casing thereof |
US5919030A (en) * | 1996-03-29 | 1999-07-06 | Sanyo Electric Co., Ltd | Electric fan |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070077138A1 (en) * | 2005-09-29 | 2007-04-05 | Denso Corporation | Fluid pumping system |
US20070227328A1 (en) * | 2006-03-29 | 2007-10-04 | Denso Corporation | Rotary blade molding method, rotary blade molding die and rotary blade molded by the same |
WO2010086210A1 (de) * | 2009-01-29 | 2010-08-05 | Pieburg Gmbh | Seitenkanalgebläse, insbesondere sekundärluftgebläse für eine verbrennungskraftmaschine |
DE102009006652B4 (de) * | 2009-01-29 | 2014-06-18 | Pierburg Gmbh | Seitenkanalgebläse, insbesondere Sekundärluftgebläse für eine Verbrennungskraftmaschine |
WO2012041625A1 (de) * | 2010-09-29 | 2012-04-05 | Pierburg Gmbh | Seitenkanalgebläse, insbesondere sekundärluftgebläse für eine verbrennungskraftmaschine |
US9297276B2 (en) | 2010-09-29 | 2016-03-29 | Pierburg Gmbh | Side channel blower, in particular a secondary air blower for an internal combustion machine |
US20220160195A1 (en) * | 2020-11-20 | 2022-05-26 | Makita Corporation | Cleaner and method for setting cleaner |
US11653802B2 (en) * | 2020-11-20 | 2023-05-23 | Makita Corporation | Cleaner and method for setting cleaner |
Also Published As
Publication number | Publication date |
---|---|
CN1690448A (zh) | 2005-11-02 |
DE102005015015A1 (de) | 2005-11-03 |
JP2005291149A (ja) | 2005-10-20 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: DENSO CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:TSUZUKI, KUNIHIRO;YOKOYAMA, SHINICHI;UCHIDA, AKIKAZU;REEL/FRAME:016445/0696 Effective date: 20050325 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |