US11326930B2 - System and method for weighing containers - Google Patents

System and method for weighing containers Download PDF

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US11326930B2
US11326930B2 US16/643,771 US201816643771A US11326930B2 US 11326930 B2 US11326930 B2 US 11326930B2 US 201816643771 A US201816643771 A US 201816643771A US 11326930 B2 US11326930 B2 US 11326930B2
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Prior art keywords
containers
stretch
gripping
housings
group
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US20210302221A1 (en
Inventor
Luca Lanzarini
Luca Testoni
Carlo Moretti
Fabio GAUDENZI
Marco Cesari
Andrea TALLERICO
Valerio AMORATI
Luca Federici
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Assigned to G.D S.P.A. reassignment G.D S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AMORATI, Valerio, CESARI, MARCO, FEDERICI, LUCA, GAUDENZI, Fabio, LANZARINI, LUCA, MORETTI, CARLO, TALLERICO, Andrea, TESTONI, LUCA
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01G—WEIGHING
    • G01G17/00—Apparatus for or methods of weighing material of special form or property
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/46—Check-weighing of filled containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
    • B65B3/28—Methods or devices for controlling the quantity of the material fed or filled by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/84—Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
    • B65G47/846—Star-shaped wheels or wheels equipped with article-engaging elements
    • B65G47/847—Star-shaped wheels or wheels equipped with article-engaging elements the article-engaging elements being grippers

Definitions

  • This invention addresses the technical field of container weighing.
  • the invention relates to a system and a method for weighing containers.
  • container is meant a receptacles of any kind for example, a vial, a bottle (used, for example, in the pharmaceutical sector but not only there), or an electronic cigarette cartridge.
  • the containers need to be weighed before they are filled so as to be able to precisely determine the amount of product (liquid or powder) inside them when they are full.
  • Document EP1988018 describes a system for weighing containers which are conveyed continuously by an endless conveyor provided with housings.
  • the system comprises a product filling station, a weighing scale mounted alongside the conveyor, and two oscillating arms on the outside of the conveyor.
  • the first oscillating arm is adapted to pick up a container from a housing on the conveyor and to place it on the scale. More in detail, while the conveyor moves, the first oscillating arm picks up a single container using a gripper and moves it through a circular arc.
  • the second oscillating arm picks the container from the scale and puts it back in the conveyor housing which had been left empty. More in detail, the second oscillating arm moves the weighed container through a circular arc similar and mirror symmetrical to the movement of the first arm.
  • This system does not, however, allow all the containers to be weighed and thus leaves a wide margin of uncertainty as to the actual amount of product filled into each container.
  • the proposed system is structurally complex and cumbersome.
  • the aim of this invention is to overcome the above mentioned disadvantages.
  • the system and method according to the invention can overcome the disadvantages of the prior art because they allow all the containers to be weighed.
  • the system is also structurally simple and has a limited footprint.
  • FIG. 1 is a partial, schematic perspective view of a first embodiment of a container weighing system in a first operating situation
  • FIG. 2 is an enlarged view of a detail from FIG. 1 ;
  • FIG. 3 is a view similar to that of FIG. 1 but in a different operating situation
  • FIG. 4 is a view similar to that of FIG. 1 but in a different operating situation
  • FIG. 5 is an enlarged view of a detail from FIG. 4 ;
  • FIG. 6 is a view similar to that of FIG. 1 but in a different operating situation
  • FIG. 7 is an enlarged view of a detail from FIG. 6 ;
  • FIG. 8 is a view similar to that of FIG. 1 but in a different operating situation
  • FIG. 9 is an enlarged view of a detail from FIG. 8 ;
  • FIG. 10 and FIG. 11 are both views similar to the view of FIG. 1 but in different operating situations;
  • FIG. 12 is an enlarged view of a detail from FIG. 11 ;
  • FIG. 13 is a view similar to that of FIG. 1 but in a different operating situation
  • FIGS. 14, 15 and 16 are views similar to the views of FIGS. 1, 6 and 8 , respectively, and show a variant thereof;
  • FIG. 17 is an enlarged view of a detail from FIG. 16 ;
  • FIGS. 18 and 19 are two partial, enlarged views of the system of the invention according to the embodiment of FIGS. 1-17 , in two different operating situations;
  • FIGS. 20-22 are three enlarged cross sections of the weighing station of the system of the invention, corresponding to three different operating situations, according to the embodiment illustrated in FIGS. 1-17 ;
  • FIGS. 23-25 are three schematic perspective views of a second embodiment of the container weighing system of the invention in different operating situations
  • FIGS. 26 and 27 are two schematic plan views of a third embodiment of the container weighing system of the invention in different operating situations.
  • the numerals 1 , 1 ′ denote a system for weighing containers C according to this invention.
  • the containers C may be of any kind—for example, vials, bottles (used, for example, in the pharmaceutical sector but not only there), or electronic cigarette cartridges (in the preferred embodiment).
  • the system 1 , 1 ′ may comprise a plurality of holders (also known as “buckets”, shown in the accompanying drawings) to support the containers C before, after and/or during filling.
  • holders also known as “buckets”, shown in the accompanying drawings.
  • all conveying operations are performed by means of the buckets in which the containers C are placed.
  • the term “container C” is used herein to denote both the container to be filled and the container and bucket together.
  • the system 1 for weighing containers C comprises: a weighing station 2 for weighing the containers C; a conveying path P of the containers C, extending from an infeed section I, upstream of the weighing station 2 , to an outfeed section U, downstream of the weighing station 2 .
  • the conveying path P also comprises a gripping stretch T 1 for gripping the containers C and a release stretch T 2 for releasing the containers C, which are interposed between the infeed section I and the outfeed section U (better described below).
  • the system 1 also comprises conveying means 3 , disposed along the conveying path P for conveying the containers C to be weighed from the infeed section I to the gripping stretch T 1 , and the weighed containers C from the release stretch T 2 to the outfeed section U.
  • the conveying means 3 comprise at least a first group of housings 31 and a second group of housings 32 , adapted to receive the containers C and movable along the conveying path P from the infeed section I to the gripping stretch T 1 .
  • the system 1 further comprises gripping and transferring means 4 for transferring the containers C to be weighed from the gripping stretch T 1 (where the containers C are disposed inside the first and second housings 31 and 32 ) to the weighing station 2 , and the weighed containers C from the weighing station 2 to the release stretch T 2 of the conveying path P.
  • the gripping stretch T 1 and the release stretch T 2 of the conveying path P thus correspond to those points where the containers C are respectively picked up from, and released onto, the conveying means 3 .
  • the gripping stretch T 1 and the release stretch T 2 of the conveying path P are parallel to each other and the conveying means 3 extend from them (as will become clearer below).
  • first group of housings 31 and the second group of housings 32 of the conveying means 3 are movable independently of each other along the conveying path P, from the infeed section I to the gripping stretch T 1 .
  • the system 1 guarantees weighing all the containers C moving along the conveying path P and not just some of them.
  • the fact that the first group of housings 31 and the second group of housings 32 are movable independently of each other from the infeed section I to the gripping stretch T 1 (and preferably vice versa) means that while the containers C disposed at one of the two groups of housings are weighed, other containers C are conveyed by the other group of housings along the conveying path P and can be weighed without affecting the productivity of the machine.
  • the system 1 configured this way allows introducing “pauses” which affect only the containers C being weighed at a particular moment, without affecting the rest of the system 1 .
  • weighing the containers C requires a certain amount of time and stopping the machine would have a negative effect on the overall productivity of the system 1 .
  • the gripping and transferring means 4 pick up and) transfer simultaneously all the containers C inside the first group of housings 31 to the weighing station 2 ; similarly, when the second group of housings 32 is at the gripping stretch T 1 , the gripping and transferring means 4 (pick up and) transfer simultaneously all the containers inside the second group of housings 32 to the weighing station 2 .
  • all the containers C in the first group of housings 31 can be weighed simultaneously in the weighing station 2 and, similarly, all the containers C in the second group of housings 32 at the weighing station 2 can be weighed simultaneously in the weighing station 2 (as explained in more detail below).
  • the fact that the gripping and transferring means 4 simultaneously transfer to the weighing station 2 a plurality of containers C means that the containers C can all be conveyed along the conveying path P and all weighed very quickly. In other words, there is a guarantee that all the containers C (and not just a statistical “random sample” of them) are weighed rapidly.
  • Conveyors of the star wheel type may be mounted at the infeed section I and at the outfeed section U of the conveying path P; these conveyors feed the containers C continuously to the infeed section I and receive them continuously at the outfeed section U.
  • different devices used for this purpose that is, to feed and receive the containers continuously—may obviously also be provided.
  • each housing of the first group of housings 31 and of the second group of housings 32 receives only one container C.
  • the number of housings of the first group of housings 31 coincides with the number of housings of the second group of housings 32 but, alternatively, the number of housings of the first group of housings 31 might be different from the number of housings of the second group of housings 32 .
  • the gripping stretch T 1 and the release stretch T 2 extend along a first orientation D 1 and the gripping and transferring means 4 transfer the containers C from the gripping stretch T 1 to the weighing station 2 and/or from the weighing station 2 to the release stretch T 2 by moving the containers along a second orientation D 2 perpendicular to the first orientation D 1 .
  • the housings of the first and second groups of housings 31 and 32 are disposed along the first orientation D 1 .
  • the housings (hence the containers C) at the gripping stretch T 1 are arranged in a row extending along the first orientation D 1 (see FIG. 5 ).
  • the total productivity times of the system 1 are kept particularly low compared to prior art systems thanks to the fact that the gripping and transferring means 4 transfer the containers C from the gripping stretch T 1 to the weighing station 2 and from the weighing station 2 to the release stretch T 2 along the shortest possible path. Moreover, the overall dimensions needed to move the containers C are also limited.
  • the gripping and transferring means 4 can transfer the containers C from the gripping stretch T 1 to the weighing station 2 and/or from the weighing station 2 to the release stretch T 2 by moving them along an orientation which is not perpendicular to the first orientation (for example along a path that is oblique or in the shape of a circular arc relative to the gripping and release stretches, that is, relative to the first orientation).
  • the gripping and transferring means simultaneously transfer all the containers C present in the weighing station towards the release stretch T 2 .
  • the weighing station 2 comprises a plurality of scales 20 (only partly visible and represented schematically in the accompanying drawings), each used to weigh one container C; also, the gripping and transferring means 4 are adapted to transfer each container C to be weighed (from the gripping stretch T 1 ) to a respective scale 20 .
  • the number of scales 20 is at least equal to the maximum number of containers C in the first group of housings 31 or in the second group of housings 32 , each used to weigh only one container C. This guarantees that all the containers C in the first group of housings 31 and in the second group of housings 32 are weighed independently of each other.
  • the weighing station 2 further comprises a supporting surface 5 , for supporting the containers C during their transfer from the gripping stretch T 1 to the scales 20 and from the scales 20 to the release stretch T 2 .
  • the supporting surface 5 comprises a plurality of through openings 50 (visible for example in FIGS. 8, 9, 23 and 24 ), each facing a corresponding scale 20 ; the gripping and transferring means 4 release the containers C to be weighed at the openings 50 of the supporting surface 5 in order to engage the openings 50 (which are of a size suitable for this purpose).
  • the supporting surface 5 is substantially horizontal in orientation.
  • the supporting surface 5 is movable vertically (that is to say, it can perform a movement which is perpendicular to the orientation of the supporting surface 5 itself) between a raised position, above the scales 20 , and a lowered position, substantially at the scales 20 .
  • the openings 50 of the supporting surface 5 and the scales 20 are configured in such a way that when the supporting surface 5 is moved from its raised position to its lowered position, the containers C disengage the openings 50 and come into contact with the scales 20 and are weighed, and so that when the supporting surface 5 is moved from its lowered position to its raised position, the containers C engage the openings 50 again and disengage the scales 20 .
  • each scale 20 has a protruding portion (shown in more detail in FIGS. 8 and 9 ) which is at a position and of a size such as to be inserted into a corresponding opening 50 of the supporting surface 5 (see FIG. 8 , for example) so that once the supporting surface 5 has moved from the raised position to the lowered position, each container C comes into contact with the protruding portion of the respective scale 20 which weighs it.
  • a protruding portion shown in more detail in FIGS. 8 and 9 ) which is at a position and of a size such as to be inserted into a corresponding opening 50 of the supporting surface 5 (see FIG. 8 , for example) so that once the supporting surface 5 has moved from the raised position to the lowered position, each container C comes into contact with the protruding portion of the respective scale 20 which weighs it.
  • the supporting surface 5 prevents the containers C from reaching the scales 20 by scraping: the scales are very high precision, delicate instruments which would be easily damaged if subjected to stresses different from those strictly connected with their function.
  • the conveying means 3 comprise a first conveying unit 300 (shown in detail in FIGS. 18 and 19 ) which in turn comprises: a first endless belt 33 , which carries the first group of housings 31 , and two first pulleys 35 , around which the first belt 33 is looped and which, together with the first belt 33 , move the first group of housings 31 .
  • the first conveying unit 300 also comprises a second endless belt 34 which carries the second group of housings 32 , and two second pulleys 36 , around which the second belt 34 is looped and which, together with the second belt 34 , move the second group of housings 32 (refer once again in particular to FIGS. 18 and 19 ).
  • the pulleys have a vertical axis and the sections of the belts looped round the pulleys lie on the gripping stretch T 1 and on the release stretch T 2 of the conveying path P, along the first orientation D 1 .
  • the two first pulleys 35 and the two second pulleys 36 are movable independently of each other and are mounted respectively in pairs, juxtaposed (more specifically superposed) and coaxial with each other.
  • the weighing station 2 is disposed on the outside of the conveying path P of the containers C, alongside the conveying means 3 ; moreover, the container C gripping stretch T 1 and the container C release stretch T 2 of the conveying path P coincide.
  • the conveying means 3 extend from the infeed section I to the outfeed section U of the conveying path P, preferably in a straight line (as in the case illustrated in the above mentioned figures). In this case, therefore, each container C, after being weighed, may be disposed in the same housing it was disposed in before being weighed.
  • the conveying means 3 (two belts and four pulleys, as described above) define a closed profile (substantially rectangular in shape).
  • this embodiment allows other operations to be carried out, if necessary, on one or more sections of the closed profile defined by the conveying means 3 —for example, the one distal from the weighing station 2 (opposite the gripping stretch T 1 and the release stretch).
  • these operations may consist in inspecting a sampled group of containers C; these, after being weighed, are not conveyed towards the outfeed section U and, instead, continue travelling along the closed profile defined by the belts 33 , 34 to reach inspection stations (not illustrated).
  • the weighing station 2 is on the outside of the closed profile defined by the belts 33 , 34 . This solution allows easier access to the weighing station 2 when necessary (for example, malfunctioning, cleaning or maintenance).
  • the weighing station 2 is on the inside of the closed profile defined by the conveying means 3 (but in any case always on the outside of the conveying path P). This solution is particularly compact.
  • the containers C transported for example by means of buckets (as specified previously), are fed by the infeed station to the gripping stretch T 1 of the conveying path P for example by means of the above described star wheel feeders, which release a first group of containers C into the first group of housings 31 , which may advance towards the gripping stretch T 1 .
  • a second group of containers C is received by the second group of housings 32 .
  • the first group of housings 31 is at the gripping stretch T 1 (which, in this embodiment, as stated above, coincides with the release stretch T 2 ) and remains stationary until the respective containers C are: picked up by the gripping and transferring means 4 (which, in this case, may comprise a plurality of upturned U-shaped gripper elements 42 arranged in a row); placed on the supporting surface 5 ; weighed on the scales 20 (by moving the supporting surface 5 as described above); picked up again by the gripping and transferring means 4 and released onto the same group of housings. The latter can then proceed towards the outfeed section U where, for example, one or more star wheel conveyors are mounted.
  • the second group of housings 32 has reached the gripping stretch T 1 /release stretch T 2 to allow weighing the respective containers C, while the first group of housings 31 , now empty, moves along the closed profile defined by the belts and is positioned at the infeed section I to receive other containers C.
  • the gripper elements mentioned above might not be present and, instead, the containers might be gripped and transferred by the gripping elements supporting surface itself, adapted and structured to disengage the containers from the respective housings and, after weighing, replace them in the same housings.
  • the supporting surface may perform a cyclic stroke in which it moves translationally twice vertically and twice horizontally to define a substantially rectangular, closed path to pick up, weigh and put the containers back in place.
  • other means suitable for this purpose might be provided.
  • the conveying means 3 further comprise a third group of housings 40 and a fourth group of housings 41 , adapted to receive the containers C and movable independently of each other along the conveying path P from the release stretch T 2 to the outfeed section U.
  • the housings of the third and fourth groups of housings 40 and 41 are disposed along the first orientation D 1 .
  • the housings (of the third group 40 or of the fourth group 41 ), hence the containers C are, at the release stretch T 2 , disposed in a row extending along the first orientation D 1 (as already stated for the housings disposed along the gripping stretch T 1 ).
  • the weighing station 2 is positioned along the conveying path P of the containers C (that is, on the inside of the conveying path P), in particular between the gripping stretch T 1 and the release stretch T 2 of the conveying path P.
  • this embodiment offers particularly reduced dimensions (at least along one of the two directions of extension) and facilitates access to the entire system 1 in case of need (for example, maintenance, cleaning or other operations).
  • each housing of the third group of housings 40 and of the fourth group of housings 41 receives only one container C.
  • the number of housings of the third group of housings 40 coincides with the number of housings of the fourth group of housings 41 but, alternatively, might be different. Whatever the case, the number of housings of the third group of housings 40 is at least equal to the maximum number of containers C in the first group of housings 31 or in the second group of housings 32 , so as to enable all the weighed containers C to be received in the release stretch T 2 (the same applies to the number of housings of the fourth group of housings 41 ).
  • the first conveying unit 300 is positioned upstream of the weighing station 2 .
  • the conveying means 3 also comprise: a second conveying unit 400 in turn comprising a third endless belt 43 , carrying the third group of housings 40 ; and two third pulleys (not illustrated), around which the third belt 43 is looped and which, together with the third belt 43 , move the third group of housings 40 .
  • the second conveying unit 400 also comprises a fourth endless belt 44 which carries the fourth group of housings 41 , and two fourth pulleys (not illustrated), around which the fourth belt 44 is looped and which, together with the fourth belt 44 , move the fourth group of housings 41 .
  • the two third pulleys and the two fourth pulleys are movable independently of each other and are mounted respectively in pairs, juxtaposed (more specifically, superposed) and coaxial.
  • the above described feature allows moving the third and the fourth group of housings 41 in the same way as described above with regard to the first and the second group of housings 32 .
  • the second conveying unit 400 is not fully illustrated because it is the same as the first conveying unit 300 which is, instead, illustrated FIGS. 18 and 19 , commented above.
  • the containers C transported for example by means of buckets are fed by the infeed section I to the gripping stretch T 1 of the conveying path P for example by means of a star wheel feeder which releases a first group of containers C into the first group of housings 31 (see FIG. 2 or 3 , for example) which may advance towards the gripping stretch T 1 .
  • the first group of housings 31 is moved to the gripping stretch T 1 , where the respective containers C are: all picked up simultaneously by the gripping and transferring means 4 see FIGS. 4-6 , for example) (which, in this case, comprise two rows of upturned U-shaped gripper elements 42 ); placed on the scales 20 and all weighed simultaneously (by moving the supporting surface 5 , as described above).
  • the second group of housings 32 has been moved to the gripping stretch T 1 together with corresponding containers C.
  • the containers C in the second group of housings 32 are all picked up simultaneously by the gripper elements 42 which form a row
  • the containers C on the scales 20 are all picked up simultaneously by the other row of gripper elements 42 and released onto the release stretch T 2 , where they are received by the third group of housings 40 which carries the containers C towards the outfeed section U.
  • the fourth group of housings 41 moves to the release stretch T 2 to receive the containers C which have just been weighed.
  • Each group of housings may include any number of housings, depending on requirements.
  • Each housing 31 , 32 , 40 , 41 may comprise, for example, a suction cup capable of holding the container while it is being conveyed.
  • the correct position of the containers C in the respective housings may be guaranteed by other means such as, for example, grippers/fingers or specially shaped walls/panels.
  • each housing is shaped to match the part of the container C it has to receive; in this specific case, it defines a rounded housing.
  • a variant not illustrated might comprise a conveyor (or more than one conveyor) with independent carriers (that is, housings) driven by a linear motor.
  • the gripping and transferring means 4 may be of the pick and place type and may comprise a robot linked to the gripper elements 42 (which, in the accompanying drawings are in the shape of an upturned U. Refer in particular to FIGS. 14-17 .
  • the gripping and transferring means 4 may comprise a linkage mechanism (not illustrated) with two degrees of freedom, which carries gripper elements 42 (for example in the shape of an upturned U, as in FIGS. 1-4 , described in more detail below) and which allows gripping and moving the containers C as described above.
  • the gripping and transferring means 4 comprise two parallel rows of gripper elements 42 that are connected and suitably spaced apart: that way, with a single movement, it is possible to move the containers C, already weighed on the scales 20 , onto the release stretch T 2 , and the containers C, on gripping stretch T 1 , still to be weighed, onto the scales 20 (in place of those picked up).
  • the total times of the system 1 are thus optimized.
  • the number of gripper elements 42 is at least equal to the maximum number of containers C in the first group of housings 31 or in the second group of housings 32 , each used to pick up and transfer only one container C.
  • the gripping and transferring means 4 illustrated in the drawings move with a reciprocating, to-and-fro movement along two opposing orientations: one (substantially vertical) to pick up and release the containers C (in two opposite directions) and the other (substantially horizontal) to transport the containers C picked up and, after releasing the latter, to move back to the gripping position (hence in two opposite directions).
  • This invention also relates to a system 1 (illustrated in FIGS. 26 and 27 ) for weighing containers C, different from the system described above, but linked to the same inventive concept (as explained in more detail below). With regard to the containers C, what is stated above obviously applies.
  • the system 1 ′ for weighing containers C comprises: a weighing station 2 ′ for weighing containers C, a conveying path P′ of the containers C, extending from an infeed section I′, upstream of the weighing station 2 ′, to an outfeed section U′, downstream of the weighing station 2 ′.
  • the conveying path P′ also comprises a gripping stretch T 1 ′ for gripping the containers C and a release stretch T 2 ′ for releasing the containers C, which are interposed between the infeed section I′ and the outfeed section U′.
  • the system 1 ′ also comprises conveying means 3 ′, disposed along the conveying path P′ for conveying the containers C to be weighed from the infeed section I′ to the gripping stretch T 1 ′, and the weighed containers C from the release stretch T 2 ′ to the outfeed section U′.
  • the conveying means 3 ′ comprise at least a first group of housings 31 ′ and a second group of housings 32 ′, adapted to receive the containers C and movable along the conveying path P′ from the infeed section I′ to the gripping section T 1 ′.
  • the system 1 ′ further comprises gripping and transferring means 4 ′ for transferring the containers C to be weighed from the gripping stretch T 1 ′ (where the containers C are disposed inside the first and second housings 31 ′ and 32 ′) to the weighing station 2 ′, and the weighed containers C from the weighing station 2 ′ to the release stretch T 2 ′ of the conveying path P′.
  • the gripping stretch T 1 ′ and the release stretch T 2 ′ of the conveying path P′ thus correspond to those points where the containers C are respectively picked up from, and released onto, the conveying means 3 ′.
  • the gripping stretch T 1 ′ and the release stretch T 2 ′ of the conveying path P′ are parallel to each other and the conveying means 3 ′ extend from them.
  • first group of housings 31 ′ and the second group of housings 32 ′ of the conveying means 3 ′ are connected to each other and arranged in a row; moved along the conveying path P′ at a first speed from the infeed section I′ towards the gripping stretch T 1 ′, and at a second speed, lower than the first speed (and preferably zero), when they are at the gripping stretch T 1 ′, to allow the gripping and transferring means 4 ′ to grip the containers C.
  • the system 1 ′ guarantees weighing all the containers C moving along the conveying path P′ and not just some of them.
  • the fact that the first group of housings 31 ′ and the second group of housings 32 ′ are linked to each other and arranged in a row and movable at a first speed from the infeed section I′ to the gripping stretch T 1 ′, and at a second speed, lower than the first speed, when they are at the gripping stretch T 1 ′ means that while the containers C disposed at one of the two groups of housings are picked up by the gripping and transferring means 4 ′ and weighed, other containers C are conveyed by the other group of housings along the conveying path P′ at a higher speed without affecting the productivity of the machine.
  • the system 1 ′ configured this way allows introducing “pauses” which affect only the containers C which are on the gripping stretch T 1 ′ to be picked up at that moment and then weighed, without affecting the rest of the system 1 ′. In effect, it would not otherwise be possible to weigh all the containers C without stopping the machine, which would negatively affect the overall productivity of the system 1 ′.
  • the gripping and transferring means 4 ′ when the first group of housings 31 ′ is at the gripping stretch T 1 ′, the gripping and transferring means 4 ′ (pick up and) transfer simultaneously all the containers inside the first group of housings 31 ′ to the weighing station 2 ′; similarly, when the second group of housings 32 ′ is at the gripping stretch T 1 ′, the gripping and transferring means 4 ′ (pick up and) transfer simultaneously all the containers inside the second group of housings 32 to the weighing station 2 .
  • the fact that the gripping and transferring means 4 ′ simultaneously transfer to the weighing station 2 ′ a plurality of containers C means that the containers C can all be conveyed along the conveying path P and all weighed very quickly. In other words, there is a guarantee that all the containers C (and not just a statistical “random sample” of them) are weighed rapidly.
  • Conveyors of the star wheel type may be mounted at the infeed section I′ and at the outfeed section U′ of the conveying path P′. Alternatively, different devices used for this purpose may obviously also be provided. These conveyors move continuously to feed the containers C towards and away from the housings at a constant speed.
  • each housing of the first group of housings 31 ′ and of the second group of housings 32 ′ receives only one container C.
  • the number of housings of the first group of housings 31 ′ coincides with the number of housings of the second group of housings 32 ′ but, alternatively, the number of housings of the first group of housings 31 ′ might be different from the number of housings of the second group of housings 32 ′.
  • the conveying means 3 ′ further comprise a belt 403 ′ carrying the first group of housings 31 ′ and the second group of housings 32 ′, two translatory pulleys ( 303 ′, 304 ′), around which the belt 403 ′ is looped and movement means, to allow the two translatory pulleys 303 ′, 304 ′ to be moved along an orientation of translation Y′ parallel to their centre-to-centre line (in two opposite directions).
  • the belt 403 ′ moves around the two translatory pulleys 303 ′, 304 ′ to receive the containers C fed continuously by the infeed section I′, for example in the first group of housings 31 ′ until they reach the gripping stretch T 1 ′.
  • the containers C inside the first group of housings 31 ′ must be picked up by the gripping and transferring means 4 ′ and are thus fed at the second speed, preferably at a standstill (that is, their speed is zero).
  • the belt 403 ′ is no longer moved (driven) directly by the two translatory pulleys 303 ′, 304 but, in order to simultaneously allow other containers C to be fed continuously to the conveying means 3 ′ (for example, in the second group of housings 32 ′) the two translatory pulleys 303 ′, 304 ′ are moved (translated) (for example, by means of a cam not illustrated) along an orientation parallel to the respective centre-to-centre line, in a first direction of translation.
  • the belt 403 ′ resumes its movement under the action of the two translatory pulleys 303 ′, 304 ′ which, at the same, time return to the starting position by moving translationally along an orientation parallel to the respective centre-to-centre line in a second direction of translation (opposite to the first direction of rotation) until the containers C in the second group of housings 32 ′ reach the gripping stretch T 1 ′.
  • the path of the containers C between the infeed section I′ and the gripping stretch T 1 ′ is a variable path defined by the translation of the two translatory pulleys 303 ′, 304 ′ to and fro along an orientation of translation Y′ parallel to the respective centre-to-centre line.
  • FIGS. 26 and 27 provides a system very similar to the one just described for transferring the weighed containers from the release stretch T 2 ′ to the outfeed section U′.
  • the weighing station 2 ′ is disposed along the conveying path P′ of the containers C in the same way as described above in connection with the embodiment illustrated in FIGS. 1-17 .
  • the reader is therefore referred to the above description.
  • the weighing station 2 ′ might be disposed on the outside of the container conveying path P′.
  • the reader is referred to what is stated above in connection with the solution illustrated in FIGS. 23-25 .
  • the invention also relates to a machine (not illustrated) for filling and weighing containers C and which comprises: a first system 1 , 1 ′ for weighing containers C (according to any one of the embodiments described above), for weighing empty containers (C) to be filled; and a filling station (not illustrated), that receives the empty containers (C), weighed in the first weighing system 1 , 1 ′ and filled with a filling product (for example, liquid or powder); and a second system 1 , 1 ′ for weighing containers C (according to any one of the embodiments described above), for weighing the containers C filled in the filling station.
  • a machine for filling and weighing containers C and which comprises: a first system 1 , 1 ′ for weighing containers C (according to any one of the embodiments described above), for weighing empty containers (C) to be filled; and a filling station (not illustrated), that receives the empty containers (C), weighed in the first weighing system 1 , 1 ′ and filled with a filling product
  • the machine also comprises a control unit which is connected to the first weighing system 1 , 1 ′ and to the second weighing system 1 , 1 ′ and which, for each container C, calculates the weight of the product placed therein (by calculating the difference between the weight of the full container C and the weight of the empty container C) and hence, the amount of product filled into the containers C.
  • control unit compares the calculated product weight with a reference value which, for example, is stored in an internal memory of the control unit itself. If the calculated value is different from the reference value (plus or minus a given tolerance, if necessary), the container C is rejected at a specific point of the machine.
  • the invention also relates to a method for weighing containers C, comprising the following steps:
  • the containers C of the first group of containers are all transferred simultaneously from the gripping stretch T 1 to the weighing station 2 ; similarly, the containers C of the second group of containers are all transferred simultaneously from the gripping stretch T 1 to the weighing station 2 .
  • the containers C of the first group of containers are weighed simultaneously (each on a respective scale, as already stated) and the containers C of the second group of containers are weighed simultaneously (each on a respective scale, as already stated).
  • the method can be implemented using the system 1 described above.
  • the method according to the invention guarantees weighing all the containers C moving along the conveying path P, unlike the prior art methods.
  • the fact that a first group of containers C and a second group of containers C are moved independently of each other from the infeed section I to the gripping stretch T 1 means that while the first group of containers C is weighed, the other group of containers C is conveyed towards the weighing station 2 .
  • the method allows introducing “pauses” which affect only the containers C being weighed at a particular moment, without affecting the others.
  • weighing the containers C requires a certain amount of time and stopping altogether would have a negative effect on the overall productivity.
  • the gripping stretch T 1 and the release stretch T 2 of the conveying path P are oriented along a first orientation and the containers C are transferred from the gripping stretch T 1 to the weighing station 2 and from the weighing station 2 to the release stretch T 2 along a second orientation, perpendicular to the first orientation.
  • the total productivity times of the system 1 are kept particularly low compared to prior art systems thanks to the fact that the containers C are transferred from the gripping stretch T 1 to the weighing station 2 and from the weighing station 2 to the release stretch T 2 along a path oriented perpendicularly to the first orientation.
  • transfer may occur along paths oriented differently, that is to say, not perpendicularly to the first direction.
  • At least a third group and a fourth group of containers C are conveyed independently of each other.
  • this feature also allows optimizing the operations for weighing the containers C.
  • Another weighing method of the invention alternative to the one described above, comprises:
  • the containers C are conveyed at a first speed from the infeed section I′ to the gripping stretch T 1 ′ and are carried at a second speed, lower than the first speed, when they are at the gripping stretch T 1 ′.
  • the second speed is zero.
  • the containers C of the first group of containers are all transferred simultaneously from the gripping stretch T 1 ′ to the weighing station 2 ′ and the containers C of the second group of containers are all transferred simultaneously from the gripping stretch T 1 ′ to the weighing station 2 ′.
  • the containers C of the first group of containers are weighed simultaneously (each on a respective scale, as already stated) and the containers C of the second group of containers are weighed simultaneously (each on a respective scale, as already stated).
  • This method allows creating “pauses” in order to facilitate weighing of the containers.
  • the invention also relates to a method for filling and weighing containers C and which comprises, in succession:
US16/643,771 2017-09-05 2018-08-30 System and method for weighing containers Active 2038-10-18 US11326930B2 (en)

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IT102017000099359A IT201700099359A1 (it) 2017-09-05 2017-09-05 Sistema e metodo per la pesatura di contenitori
PCT/IB2018/056634 WO2019048998A1 (en) 2017-09-05 2018-08-30 SYSTEM AND METHOD FOR WEIGHING CONTAINERS

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US20210302221A1 (en) 2021-09-30
EP3679333A1 (en) 2020-07-15
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WO2019048998A1 (en) 2019-03-14
CN111051828A (zh) 2020-04-21
IT201700099359A1 (it) 2019-03-05
JP2020532740A (ja) 2020-11-12

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