US10870145B2 - Device for attaching a joining element to a component section, and tool - Google Patents

Device for attaching a joining element to a component section, and tool Download PDF

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Publication number
US10870145B2
US10870145B2 US15/156,479 US201615156479A US10870145B2 US 10870145 B2 US10870145 B2 US 10870145B2 US 201615156479 A US201615156479 A US 201615156479A US 10870145 B2 US10870145 B2 US 10870145B2
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Prior art keywords
joining element
holding position
punch
gas stream
semihollow
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US15/156,479
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US20160279695A1 (en
Inventor
Michael Badent
Roland Wendt
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Tox Pressotechnik GmbH and Co KG
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Tox Pressotechnik GmbH and Co KG
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Assigned to TOX PRESSOTECHNIK GMBH & CO. KG reassignment TOX PRESSOTECHNIK GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BADENT, MICHAEL, WENDT, ROLAND
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/025Setting self-piercing rivets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines

Definitions

  • the present invention relates to a device for attaching a joining element to a component section, and tool.
  • joining elements such as, for instance, functional elements or semihollow punch rivets, solid punch rivets or clinch rivets can be machined.
  • the joining elements provided for a joining point on the component must be moved up to the component from a holding position on or in the tool.
  • the object of the present invention is to improve devices or tools stated in the introduction, in particular with regard to providing joining elements on the tool in a manner which is space saving and is uncritical of malfunctions.
  • the present invention is based on a device for attaching a joining element to a component section, which device is for a tool for attaching a joining element to a component section, the tool comprising a linearly movable punch, with which a joining element which has been temporarily placed in a holding position can be shifted out of the holding position onto the component section.
  • the present invention relates to a device for a joining or riveting tool for semihollow punch riveting, solid punch riveting, clinch riveting, or for machining of other joining elements.
  • Tools of this type comprise a punch arrangement having a driven linearly movable punch element or punch, generally having a hold-down clamp present around the outside of the punch, and further comprise an oppositely arranged die unit. Between the punch arrangement and the die unit is positioned the component section, for example, two or more material layers of sheet metal and or other materials, for the attachment of the joining element.
  • the punch receives from a withdrawn position a joining element, waiting in the holding position, for further machining, and leads the joining element to the joining point on the component section, where it is firmly anchored to, for example, force fitted onto, the component section.
  • the tools in question are frequently configured with a C-shaped tool part or a so-called C-frame, comprising the punch arrangement and the die unit.
  • component section can be understood, for instance, sheet-like components, for example, single-layered or multilayered planar components.
  • two or more component layers can be connected to one another.
  • the core of the present invention lies in the fact that means for providing a pressure difference are present in the region of a temporarily placed joining element, wherein the pressure difference, which can be provided by way of the means, on a temporarily placed joining element leads to a situation in which a holding force acts on the joining element, so that the joining element is held positionally fixed in the holding position.
  • a joining element is held on the device or on the tool advantageously in the holding position.
  • the pressure difference can advantageously be realized, in particular, with a frequently present pneumatic arrangement.
  • pneumatic arrangements are regularly required, for example, to transport joining elements, from a store or holding position for a plurality of joining elements, to the tool.
  • the mechanical stop can be tailored to a section of an external shape of the joining element that comes into contact against the stop in the holding position of the joining element, whereby, by form closure or surface contact, a contact pressure which is additionally in force in this region of the contact supports or enhances a holding function for the joining element.
  • the pressure difference acting on the joining element can be established, for example, by an increase or reduction in air pressure in the vicinity of the joining element in the holding position.
  • the pressure difference can be provided statically or dynamically or by a gas stream.
  • blower means for providing a directed gas stream are present in the region of a temporarily placed joining element, wherein the gas stream flows around the joining element in such a way that a holding force on the joining element can be provided, which holding force holds the joining element in the holding position.
  • the joining element is pressed by the gas stream or pneumatically into the desired holding position and remains held there.
  • the directed gas stream produces, in particular, a force acting on the joining element, such that a displacement or away movement of the joining element from the holding position due to gravitational force or the own weight of the joining element is prevented.
  • the directed gas stream can be directed, in particular, horizontally or transversely to a vertical motional direction of the punch.
  • a joining element is held in the holding position with its longitudinal axis in alignment with or parallelly offset from the longitudinal axis of the punch.
  • the punch is here in a withdrawn position in relation to the component section, so that the joining element is held between the front end of the withdrawn punch and the component section in a standby position or the holding position or fetching position.
  • the gas stream onto the joining element can hence be directed at the joining element, for example, transversely or obliquely to the motional direction of the punch or of the longitudinal axis of the joining element.
  • volume regions or outflow paths for the escape or discharge of the gas stream shall advantageously be provided.
  • the temporarily placed joining element can be moved up to the component section by a linear forward movement of the punch.
  • the punch here surmounts the holding force on the joining element and transports the joining element by pushing this joining element ahead of the punch.
  • the gas stream changes its outflow path. This can be the case, for instance, when the off-flowing gas stream is evacuated behind the joining element via an outflow opening, yet, once the holding position of the joining element is reached, the outflow opening is closed off. From this moment, the gas stream is guided, for example, laterally past the joining element via other discharge paths. When the joining element is subsequently transported by the punch, the outflow opening is also opened up, whereupon the next joining element is pressed by the gas stream into the holding position.
  • a low pressure or negative pressure is applied in the closed outflow opening, whereby in this region a negative pressure or suction holding force acts on the joining element in the holding position.
  • a wall section which extends to a region occupiable by a joining element in the holding position, is configured such that a joining element reaching the holding position, under the effect of the gas stream, occupies the holding position in a positionally correctly oriented manner.
  • the joining element is delivered, for example, via a feed line to the holding position such that the joining element reaches the region of the holding position already in at least approximately positionally correct alignment.
  • the wall section can be tailored such that, under the effect of the pressure difference or of the gas stream on the outside of the joining element, this joining element, via a punctiform, linear and/or full-faced contact with the wall section, occupies the holding position in the exactly desired orientation.
  • the wall section is configured tailored to an outer contour of the joining element. If the wall section in question is designed tailored to the corresponding region of the outer contour of the joining element, or forms, for example, its negative form, the joining element can be brought, under the effect of the gas stream, exactly into the desired holding position in which the section of the outer contour of the joining element bears in a precise-fitting manner or, where appropriate, snugly against the wall section.
  • the blower means are configured to move a joining element with the aid of the gas stream from an end of a supply section, with which gas stream a joining element can be led up to the device by pipeline, to the holding site.
  • the gas stream is advantageously used as a transport medium for the directed movement of a joining element in order to transport this from an end of a feed line, which end extends to the device or the tool, up to the holding position. This is generally a comparatively short distance.
  • the transport of the joining elements in the feed line is likewise realized pneumatically or under the effect of a directed gas stream. This gas stream then serves also to hold the respective joining element in the holding position.
  • An alternative advantageous variant of the present invention is distinguished by the fact that, in a region in which a joining element occupies the holding position, discharge sections for leading away the directed gas stream are present.
  • the gas stream can be purposefully guided past the outside of the joining element in the holding position such that the holding force is optimized.
  • the discharge section can be configured on a, in relation to the incident flow direction of the gas stream, rear side of the held joining element, for example, as at least one evacuation line for the gas stream.
  • the incident flow through the gas stream is realized preferably from the direction from which the joining element is delivered to the holding position via a supply line.
  • the joining element reaches the holding position in the direction of the feed movement.
  • a negative pressure arrangement for generating a negative gas pressure is present in the region of the holding position.
  • a negative pressure pump or vacuum pump can be provided, which pump, in the region of the holding position, for example in a low pressure bore extending to the holding position, generates a negative pressure or extracts the air which is present there.
  • the negative pressure must be arranged such that a resultant suction force acting on the joining element draws the joining element into the holding position.
  • the negative pressure arrangement can advantageously be configured to check the presence of a joining element with respect to the holding position. Additionally to the holding function or alternatively to the holding function, the negative pressure arrangement can serve to check whether a joining element is present at the holding position or is correctly present. This can be done, for example, with an arrangement which comprises, for example, a sensor and/or a pressure switch for measuring a negative or low pressure in a low pressure bore which extends to the joining element in the holding position. The arrangement in question can detect whether or not a semihollow punch rivet is present under the punch or in the holding position.
  • a positive pressure arrangement for generating a positive gas pressure is present in the region of the holding position.
  • the positive pressure is preferably arranged such that, for example with a pneumatic arrangement, a resultant compressive force acting on the joining element presses the joining element into the holding position.
  • the positive gas pressure is advantageously arranged with a purposefully oriented gas stream, in particular with a continuous and/or constant gas stream or air stream.
  • the blower means are configured to generate a gas stream, so that gas flows in onto a joining element present in the holding position.
  • the holding force can stably be realized, in particular, reproducibly.
  • a positive pressure can be generated in the region of the holding position in order to provide the desired or necessary holding force acting on the joining element. If the joining element has a greater weight, a correspondingly higher holding force can be established than with a lighter joining element, in which then, where appropriate, a smaller gas volume stream or positive gas pressure in comparison with a heavier joining element is sufficient, assuming otherwise same conditions.
  • the blower means are configured to generate a gas stream, so that gas flows away from a joining element present in the holding position.
  • a negative pressure can be generated at the joining element, so that a corresponding negative pressure holding force holds the joining element stably in the holding position.
  • the holding force can likewise be determined in terms of magnitude and level.
  • the holding position is configured, along a path which can be covered by the punch, between a withdrawn position and a position extended in the direction of a component section. Hence the joining element at the holding position is advantageously transported by the punch.
  • the punch can apply a many times greater force than the holding force to the joining element in order to release it from the holding position and can thus release the joining element and transport it in the direction of the component section.
  • the punch does not have to move toward the joining element in a manner tailored to physical holding means in the vicinity of the held joining element, since, with the pressure difference, no such physical holding means exist or such can be dispensed with. A possible risk of collision risk of the punch when fetching the joining element held according to the invention by differential pressure is thereby avoided.
  • the present invention additionally relates to a tool for attaching a joining element to a component section, the tool comprising a linearly movable punch, wherein a device according to one of the aforementioned variants is present.
  • FIG. 1 shows a part of a tool according to the invention in section along a tool axis
  • FIG. 2 shows an enlarged detail from FIG. 1 .
  • FIGS. 1-2 a part of a tool according to the present invention, configured as a riveting tool 1 , for the machining of joining elements is represented, wherein, by way of example, a joining element designed as a semihollow punch rivet 2 is machined.
  • the semihollow punch rivet 2 is held in a detention or holding position 3 in the riveting tool 1 .
  • the semihollow punch riveting tool 1 serves to insert the semihollow punch rivet 2 in, for example, two or more material layers (not shown), which consist, for instance, of a metallic or other material.
  • the semihollow punch rivet 2 is conveyed from a store, remote from the actual riveting tool 1 , for a multiplicity of semihollow punch rivets via, for example, a feed tube (not visible) and a feed 6 adjoining thereto on the tool side and having a feed channel 7 for the semihollow punch rivet, in the direction P 3 into a rivet setting head 4 of the riveting tool 1 .
  • a feed tube not visible
  • a feed 6 adjoining thereto on the tool side and having a feed channel 7 for the semihollow punch rivet
  • a punch of the riveting tool 1 which punch is movable linearly to and fro according to the arrows P 1 and P 2 by means of a drive unit of the tool 1 and is configured as a rivet setting pin 5 , respectively transports an individual semihollow punch rivet 2 out of the holding position 3 in the direction P 4 , and presses the semihollow punch rivet 2 in a joining process, for example, into a sheet stack in order to bring the sheets into an at least positively connected state.
  • FIGS. 1 and 2 are derived from a section along the longitudinal axis of the rivet setting pin 5 .
  • the rivet setting pin 5 is surrounded peripherally on the outside by a hold-down clamp configured as a hold-down nose 9 .
  • the material layers in question such as, for example, a sheet stack, rest during the joining process with a bottom side on a die arrangement of the riveting tool 1 , wherein the hold-down nose 9 fixes the sheet stack by pressure application from above or on the punch side.
  • the semihollow punch rivet 2 is led up from the store into the rivet setting head 4 not in the axial direction or in the direction of the longitudinal axis L of the semihollow punch rivet 2 , but in the transverse direction to the longitudinal axis L of the semihollow punch rivet 2 , by the feed 6 .
  • the semihollow punch rivet 2 can advantageously be shot directly under the rivet setting pin 5 , whereby an otherwise necessary mechanism, for example a pusher mechanism, which rotates the semihollow punch rivet 2 through 90 angular degrees before the punch pushes the semihollow punch rivet 2 onward in the direction P 4 according to the orientation shown in FIGS. 1 and 2 , with a rivet bottom side to the fore, can be dispensed with.
  • the semihollow punch rivet 2 is conveyed by means of an air stream 8 in the direction 23 and is injected directly under the rivet setting pin 5 or its front or end-side flat end face 5 a and held there positionally fixed in oriented arrangement in a holding position 3 , as is shown by FIGS. 1 and 2 .
  • the semihollow punch rivet 2 is here secured by a pressure difference acting, in accordance with the air stream 8 , on the outside of the semihollow punch rivet 2 .
  • an evacuation line for the air is present, for example, on a side of the held semihollow punch rivet 2 that is to the rear of the inflowing air stream 8 .
  • the semihollow punch rivet 2 is thus pressed into the holding position 3 and remains there as long as the air stream 8 or a pressure difference exists.
  • a low pressure bore 10 in which, in relation to a reference pressure, such as, for example, ambient or atmospheric pressure, a negative pressure or low pressure prevails.
  • a reference pressure such as, for example, ambient or atmospheric pressure
  • a negative pressure or low pressure prevails.
  • the negative pressure in the low pressure bore 10 can be established, for example, by an extraction or vacuum arrangement, which extracts air from the low pressure bore 10 .
  • an otherwise necessary mechanism for mechanically holding the semihollow punch rivet 2 in the holding position 3 such as, for instance, a pusher mechanism, can advantageously be dispensed with.
  • the location of the semihollow punch rivet 2 in the rivet setting head 4 must always be clear, in particular in the transfer of its motional direction from a transverse motional direction to beneath the rivet setting pin 5 to an axial motional direction in which the rivet setting pin 5 pushes the semihollow punch rivet 2 through the hold-down nose 9 . If the semihollow punch rivet 2 is tilted or twisted, even if only slightly, in the riveting tool 1 or in the rivet setting head 4 , this leads in most cases to damage to or destruction of components of the rivet setting head 4 . It is here that the present invention is advantageous compared to existing devices.
  • the semihollow punch rivet 2 is not held under the rivet setting pin 5 by a holding mechanism, but by a differential pressure, for example by negative pressure in the low pressure bore 10 or positive pressure from the side of the feed channel 7 .
  • the transfer from the lateral, for example, horizontal feed of the semihollow punch rivet 2 according to P 3 into the onward movement of the semihollow punch rivet 2 is realized by the rivet setting pin 5 in a continuous path without interfering contours and/or without component offsets. As a result, a continuous, low-wear transport of the semihollow punch rivet 2 in the riveting tool 1 is ensured.
  • the semihollow punch rivet 2 is conveyed or blown in under the rivet setting pin 5 in particular by negative pressure or positive pressure, though other options, for example, by gravitational force, are also conceivable.
  • Holding sections on the rivet setting head 4 which come into contact against the semihollow punch rivet 2 then take over the positioning or guidance of the semihollow punch rivet 2 .
  • the semihollow punch rivet 2 is always moved in a defined oriented manner.
  • the semihollow punch rivet 2 which is fired into the rivet setting head 4 according to 23 transversely to the motional direction P 1 , P 2 of the rivet setting pin 5 meets the bearing contour of a stop 11 .
  • the stop 11 forms, opposite to the feed channel 7 , a part of a movement channel for the rivet setting pin 5 in the region of the holding position 3 .
  • the stop 11 is located directly below the rivet setting pin 5 in its position, according to FIGS. 1 and 2 , fully withdrawn in the direction P 2 .
  • the shape of the wall 11 a of the stop 11 is shell-like, with a radius which roughly corresponds to an outer radius of a shank 12 of the semihollow punch rivet 2 , which outer radius is equal for all differently long semihollow punch rivets 2 machinable with the riveting tool.
  • the wall 11 a is drilled through and the low pressure bore 10 formed thereby is subjected to negative pressure. As a result, the semihollow punch rivet 2 or its shank 12 is sucked against the wall 11 a and the semihollow punch rivet 2 is held in the holding position 3 .
  • the low pressure bore 10 runs through the rivet setting head 4 at a suitable site, in particular in a region of the riveting tool 1 that is uncritical to an interfering contour, at which site, for example, a sensor and/or a pressure switch can detect, by measuring the negative pressure or low pressure in the low pressure bore 10 , whether a semihollow punch rivet is under the rivet setting pin 5 or not.
  • site for example, a sensor and/or a pressure switch can detect, by measuring the negative pressure or low pressure in the low pressure bore 10 , whether a semihollow punch rivet is under the rivet setting pin 5 or not.
  • an air filter with which the sensor is kept free of particles caused, for example, by abrasion from the feed tube or the feed 6 , or a coating of the semihollow punch rivet 2 , can be provided in the low pressure bore 10 .
  • the sensor for example, a pressure sensor, can additionally check in a further function whether the air filter is blocked.
  • a rivet head 13 is found with a fillet 13 a in an at least almost form-fitting contact against the correspondingly convexly shaped section of the wall 11 a .
  • the semihollow punch rivet 2 can in the first movement segment be shifted out of the holding position 3 by the rivet setting pin 5 in the direction P 4 and, at the same time, somewhat counter to the direction P 3 , until the longitudinal axis L of the semihollow punch rivet 2 and the longitudinal axis S of the punch correspond.
  • the longitudinal axis of the stop 11 in relation to the punch longitudinal axis S, is slightly offset, so that the incoming semihollow punch rivet 2 with the air stream 8 flies somewhat further or over the middle of a hollow punch channel 9 a in the hold-down nose 9 .
  • the semihollow punch rivet 2 is moved slightly in relative position, by the advancing rivet setting pin 5 , in relation to the end face 5 a of the rivet setting pin 5 , to be precise back in the direction of the feed channel 7 .
  • the rivet head 13 Once the rivet head 13 has moved out of its form-fitting location on the wall 11 a , it is led onward in the hold-down nose 9 by the cylindrical wall of the punch channel 9 a .
  • the semihollow punch rivet 2 is moved automatically from its form-fitting location out of the holding position 3 , without a mechanical lever or a catch, for example, having to be activated.
  • the semihollow punch rivet 2 is securely held in all spatial positional locations of the rivet setting head 4 , in particular including in an overhead location of the rivet setting head 4 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insertion Pins And Rivets (AREA)
  • Forging (AREA)
US15/156,479 2013-11-22 2016-05-17 Device for attaching a joining element to a component section, and tool Active 2035-04-20 US10870145B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102013019519.5 2013-11-22
DE102013019519 2013-11-22
DE102013019519.5A DE102013019519A1 (de) 2013-11-22 2013-11-22 "Vorrichtung zum Anbringen eines Fügeelements an einem Bauteilabschnitt und Werkzeug"
PCT/EP2014/073654 WO2015074862A1 (de) 2013-11-22 2014-11-04 Vorrichtung zum anbringen eines fuegeelements an einem bauteilabschnitt und werkzeug

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2014/073654 Continuation WO2015074862A1 (de) 2013-11-22 2014-11-04 Vorrichtung zum anbringen eines fuegeelements an einem bauteilabschnitt und werkzeug

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US20160279695A1 US20160279695A1 (en) 2016-09-29
US10870145B2 true US10870145B2 (en) 2020-12-22

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US (1) US10870145B2 (de)
EP (1) EP3071348B1 (de)
CN (1) CN105745037B8 (de)
DE (1) DE102013019519A1 (de)
WO (1) WO2015074862A1 (de)

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DE102017209118A1 (de) * 2017-05-31 2018-12-06 Robert Bosch Gmbh Stanznietvorrichtung zum setzen eines stanzniets mit einer eine stempelkraft unterstützenden schwingung, und verfahren zum stanznieten mit einer solchen stanznietvorrichtung
DE102018113870A1 (de) * 2018-06-11 2019-12-12 Profil Verbindungstechnik Gmbh & Co. Kg Setzeinrichtung
EP3747587B1 (de) * 2019-06-04 2022-04-27 Newfrey LLC Befestigungssystem und verfahren zur erfassung der anwesenheit eines befestigungselements in einem zuführschlauch

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EP3071348A1 (de) 2016-09-28
WO2015074862A1 (de) 2015-05-28
CN105745037B (zh) 2019-08-23
CN105745037B8 (zh) 2019-10-08
DE102013019519A1 (de) 2015-05-28
US20160279695A1 (en) 2016-09-29
CN105745037A (zh) 2016-07-06
EP3071348B1 (de) 2022-08-17

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