TWM645281U - Heterogeneous junction thermal conductivity structure - Google Patents
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- TWM645281U TWM645281U TW112203010U TW112203010U TWM645281U TW M645281 U TWM645281 U TW M645281U TW 112203010 U TW112203010 U TW 112203010U TW 112203010 U TW112203010 U TW 112203010U TW M645281 U TWM645281 U TW M645281U
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 58
- 239000002184 metal Substances 0.000 claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 239000000084 colloidal system Substances 0.000 claims abstract description 39
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- 239000010410 layer Substances 0.000 claims description 52
- 230000017525 heat dissipation Effects 0.000 claims description 20
- 238000005253 cladding Methods 0.000 claims description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
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- 239000010439 graphite Substances 0.000 claims description 15
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- 239000004642 Polyimide Substances 0.000 claims description 6
- 229920002530 polyetherether ketone Polymers 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 6
- 229920001721 polyimide Polymers 0.000 claims description 6
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- 238000009413 insulation Methods 0.000 claims description 3
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- -1 polyethylene terephthalates Polymers 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
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- 238000004544 sputter deposition Methods 0.000 claims description 2
- 229920006378 biaxially oriented polypropylene Polymers 0.000 claims 3
- 239000011248 coating agent Substances 0.000 abstract description 2
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- 238000010586 diagram Methods 0.000 description 5
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Abstract
本創作提供一種異質接合導熱結構,其設於一發熱體及一散熱體之間,異質接合導熱結構包含一導熱膠體及一金屬包覆層。金屬包覆層包覆導熱膠體,金屬包覆層的厚度小於100μm;其中,包覆有金屬包覆層的導熱膠體設於發熱體與散熱體之間,使發熱體透過金屬包覆層而將熱能傳遞至導熱膠體,導熱膠體將熱能透過金屬包覆層而傳遞至散熱體,發熱體之熱能亦透過金屬包覆層直接傳遞至散熱體。藉此,本創作透過高導熱係數及延展性的金屬包覆層,提升整體的導熱能力以及彈性,讓本創作能夠被壓縮或延展,而能夠設置於發熱體及散熱體之間狹小的空隙中。This invention provides a heterogeneous joint thermal conductive structure, which is arranged between a heating body and a heat sink. The heterogeneous joint thermal conductive structure includes a thermal conductive colloid and a metal coating layer. The metal coating layer covers the thermally conductive colloid, and the thickness of the metal coating layer is less than 100 μm; wherein, the thermally conductive colloid covered with the metal coating layer is placed between the heating element and the heat sink, so that the heating element can penetrate through the metal coating layer. The heat energy is transferred to the thermally conductive colloid, which transfers the heat energy to the heat sink through the metal coating layer. The heat energy of the heating element is also directly transferred to the heat sink through the metal coating layer. In this way, this creation uses a metal coating with high thermal conductivity and ductility to improve the overall thermal conductivity and elasticity, allowing the creation to be compressed or expanded, and can be placed in the narrow gap between the heating body and the heat sink. .
Description
本創作係有關一種導熱結構,特別是指一種異質接合導熱結構。The invention relates to a thermal conductive structure, in particular to a heterogeneous joint thermal conductive structure.
一般電子元件於運轉或工作的過程中,都會產生大量的熱能,而電子元件通常都會透過散熱件(例如散熱鰭片)進行散熱,以防止大量的熱能對電子元件造成損壞。而在電子元件與散熱件之間因為空隙的緣故而無法有效的散熱。因此,現行作法為利用散熱膏填充於電子元件與散熱件之間,藉此填補空隙而增加導熱效果。Generally, electronic components generate a large amount of heat energy during operation or work, and electronic components usually dissipate heat through heat sinks (such as heat dissipation fins) to prevent large amounts of heat from damaging the electronic components. However, effective heat dissipation cannot be achieved due to the gap between the electronic components and the heat sink. Therefore, the current practice is to use thermal paste to fill the space between the electronic components and the heat sink, thereby filling the gaps and increasing the thermal conductivity effect.
然而,散熱膏的作法只能適用於電子元件與散熱件之間空隙相對小的狀況,若電子元件與散熱件之間具有相當距離,或者是電子元件的面積較大,進一步的,或者電子元件為非平面形狀,散熱膏便無法有效的在這樣的情境下產生作為,實有改進的必要。However, the method of using thermal paste can only be used when the gap between the electronic component and the heat sink is relatively small. If there is a considerable distance between the electronic component and the heat sink, or the area of the electronic component is large, further, or the electronic component Due to its non-planar shape, thermal paste cannot effectively function in such a situation, and there is a need for improvement.
本案之主要目的,在於解決傳統散熱膏作為散熱介質的通用性低以及導熱效率低的問題。The main purpose of this case is to solve the problems of low versatility and low thermal conductivity of traditional thermal paste as a heat dissipation medium.
為達上述目的,本創作一項實施例提供一種異質接合導熱結構,其設於一發熱體及一散熱體之間,異質接合導熱結構包含一導熱膠體及一金屬包覆層。金屬包覆層包覆導熱膠體,金屬包覆層的厚度小於100μm;其中,包覆有金屬包覆層的導熱膠體設於發熱體與散熱體之間,使發熱體透過金屬包覆層而將熱能傳遞至導熱膠體,導熱膠體將熱能透過金屬包覆層而傳遞至散熱體,發熱體之熱能亦透過金屬包覆層直接傳遞至散熱體。To achieve the above purpose, one embodiment of the present invention provides a heterogeneous joint thermally conductive structure, which is disposed between a heating body and a heat sink. The heterogeneous joint thermally conductive structure includes a thermally conductive colloid and a metal coating layer. The metal coating layer covers the thermally conductive colloid, and the thickness of the metal coating layer is less than 100 μm; wherein, the thermally conductive colloid covered with the metal coating layer is placed between the heating element and the heat sink, so that the heating element can penetrate through the metal coating layer. The heat energy is transferred to the thermally conductive colloid, which transfers the heat energy to the heat sink through the metal coating layer. The heat energy of the heating element is also directly transferred to the heat sink through the metal coating layer.
藉此,本創作係藉由將具有高導熱係數及高延展性的金屬包覆層包覆於導熱膠體,以此提升異質接合導熱結構整體的導熱能力,並提升異質接合導熱結構整體的彈性,讓異質接合導熱結構整體能夠被壓縮或延展,而能夠被設置於發熱體及散熱體之間狹小的空隙中。In this way, this creation improves the overall thermal conductivity of the heterogeneous jointed thermally conductive structure and improves the overall elasticity of the heterogeneous jointed thermally conductive structure by covering the metal coating with high thermal conductivity and high ductility in thermally conductive colloid. The entire heterogeneous joint thermal conductive structure can be compressed or expanded, and can be placed in a narrow gap between the heating body and the heat sink.
為便於說明本創作於上述創作內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按實際元件的比例予以繪製,合先敘明。In order to facilitate the explanation of the central idea expressed in the above creative content column of this creation, specific embodiments are hereby expressed. Various objects in the embodiments are drawn according to proportions suitable for enumeration and description, rather than according to the proportions of actual components, and will be described first.
請參閱圖1至圖2所示,係為本創作異質接合導熱結構100的第一實施例。異質接合導熱結構100設於一發熱體200及一散熱體300之間,異質接合導熱結構100包含有一導熱膠體10及一金屬包覆層20。發熱體200可為中央處理器(CPU)、運算放大器、變壓器、電路板、功率放大器等會發熱之電子元件,散熱體300可為散熱鰭片、機殼或其他散熱機構,以此發熱體200之熱能可經由異質接合導熱結構100傳導至散熱體300。另外,以電動車為例,發熱體200可為逆變器、整流器等會發熱之電子元件,散熱體300可為車殼。Please refer to FIG. 1 to FIG. 2 , which is a first embodiment of the heterogeneous bonding thermal
導熱膠體10,其具有一厚度H1,發熱體200與散熱體300之間具有直線間距H2,厚度H1大於直線間距H2。如圖1及圖2所示,於本實施例中,導熱膠體10的材質為矽膠混和導熱粉體所製,其中,由於導熱膠體10為彈性材質且導熱膠體10的厚度H1大於直線間距H2,因此異質接合導熱結構100能夠穩定的卡設於發熱體200及散熱體300之間,並且異質接合導熱結構100能夠與發熱體200及散熱體300完全的貼合,以此防止因空氣而產生導熱效果降低的問題。Thermal
於本創作較佳實施例中,導熱膠體10的厚度H1介於直線間距H2的1.1倍至2倍之間,藉此,當異質接合導熱結構100卡設於發熱體200及散熱體300之間時,異質接合導熱結構100能夠穩定的卡設而不會從發熱體200及散熱體300之間脫落,而當使用者欲將異質接合導熱結構100從發熱體200及散熱體300之間取出時,異質接合導熱結構100也不會因為厚度過大而難以取出。In the preferred embodiment of this invention, the thickness H1 of the thermally
金屬包覆層20,其包覆導熱膠體10,而包覆有金屬包覆層20的導熱膠體10設於發熱體200與散熱體300之間。於本實施例中,金屬包覆層20的材質可以為銀、金、銅、鋁或含有上述材料的合金,以本實施例來說,係選用導熱係數高(皆大於200W/m·K)的金屬材質作為金屬包覆層20的材質,能夠有效的提升異質接合導熱結構100的整體導熱能力,並藉由異質接合導熱結構100快速的將發熱體200的熱能傳導至散熱體300。The
於本創作第一實施例中,金屬包覆層20是藉由黏貼或濺鍍方式包覆於導熱膠體10的周緣,並且金屬包覆層20的材質為高延展性的金屬,以此金屬包覆層20能夠完整的包覆導熱膠體10,防止金屬包覆層20與導熱膠體10之間產生空隙,而產生導熱效果降低的問題,而且當異質接合導熱結構100卡設於發熱體200及散熱體300之間時,由於金屬包覆層20的材質具有高延展性,因此當導熱膠體10產生形變時,金屬包覆層20亦能夠隨著導熱膠體10產生形變,以使異質接合導熱結構100整體能夠確實被卡設於發熱體200及散熱體300之間,並降低金屬包覆層20被發熱體200或散熱體300破壞的機率。In the first embodiment of the present invention, the
於本創作第一實施例中,金屬包覆層20的厚度小於100μm;於本創作較佳實施例中,金屬包覆層20的厚度介於6μm至35μm。其中,若金屬包覆層20的厚度小於6μm,則金屬包覆層20的硬度會過低,導致當異質接合導熱結構100卡設於發熱體200及散熱體300之間時,金屬包覆層20容易被發熱體200或散熱體300破壞。In the first embodiment of the invention, the thickness of the
如圖1及圖2所示,於本創作第一實施例中,發熱體200的熱能可透過金屬包覆層20傳遞至導熱膠體10,而導熱膠體10則可將熱能透過金屬包覆層20傳遞至散熱體300;另一方面,發熱體200的熱能亦可透過金屬包覆層20沿著導熱膠體10的外圍直接傳遞至散熱體300,而因為金屬包覆層20的熱傳導係數遠高於導熱膠體10,因此透過金屬包覆層20直接導熱至散熱體300的方式,亦能有效且快速的達到導熱效果。以此異質接合導熱結構100能夠使發熱體200的熱能沿著兩種路徑(如圖2中的箭頭方向)快速的傳導至散熱體300,以達到使發熱體200快速散熱的目的。As shown in FIGS. 1 and 2 , in the first embodiment of the present invention, the thermal energy of the
如圖3所示,係為本創作異質接合導熱結構100的第二實施例。第二實施例中與第一實施例中相同的元件標號代表相同的元件、結構與功能,故不再贅述。異質接合導熱結構100更包括有一絕緣層30,絕緣層30包覆於金屬包覆層20遠離導熱膠體10之一側表面。其中,絕緣層30的材質選自於由聚對苯二甲酸乙二酯(Polyethylene terephthalates, PET)、聚萘二甲酸乙二酯(Polyethylene Naphthalate, PEN)、聚醯亞胺(Polyimide, PI)、雙向拉伸聚丙烯(Biaxially Oriented Polypropylene, BOPP)、單向拉伸聚丙烯(Monoaxially Oriented Polypropylene, MOPP)及聚醚醚酮(Polyetheretherketone, PEEK)所組成之群組,絕緣層30的導熱係數介於0.01~10W/m·K,絕緣層30的厚度介於2~250μm。藉此,當發熱體200處於工作狀態時,異質接合導熱結構100能夠藉由絕緣層30防止發熱體200產生的電力傳遞至散熱體300,避免因漏電而發生事故狀況。As shown in FIG. 3 , it is the second embodiment of the heterogeneous joint thermal
另外,於本創作其他實施例中,絕緣層30能夠單獨形成於金屬包覆層20靠近發熱體200之一側表面,或是形成於金屬包覆層20靠近發熱體200及散熱體300之兩側表面,以此絕緣層30能夠在保有絕緣功能的狀態下,減少絕緣層30的製程時間,並提高異質接合導熱結構100的整體製程效率。In addition, in other embodiments of the present invention, the
如圖4所示,係為本創作異質接合導熱結構100的第三實施例。第三實施例中與第一實施例中相同的元件標號代表相同的元件、結構與功能,故不再贅述。異質接合導熱結構100更包括有一石墨散熱層40,其由純石墨所組成,石墨散熱層40包覆於金屬包覆層20遠離導熱膠體10之一側表面,石墨散熱層40的厚度介於0.005μm至10μm,且石墨散熱層40的導熱係數為800~1800W/m·K。藉此,異質接合導熱結構100能夠藉由高導熱係數的石墨散熱層40進一步的提升導熱效率,以此將發熱體200的熱能快速的傳導至散熱體300,以達到使發熱體200快速散熱的目的。As shown in FIG. 4 , it is the third embodiment of the heterogeneous joint thermal
如圖5所示,係為本創作異質接合導熱結構100的第四實施例。第三實施例中與第二實施例中相同的元件標號代表相同的元件、結構與功能,故不再贅述。於本創作第四實施例中,亦能夠將第二實施例中的絕緣層30包覆於石墨散熱層40遠離金屬包覆層20之一側表面,以此當發熱體200處於工作狀態時,異質接合導熱結構100能夠藉由絕緣層30防止發熱體200產生的電力傳遞至散熱體300,避免因漏電而發生事故狀況。As shown in FIG. 5 , it is the fourth embodiment of the heterogeneous joint thermal
藉此,本創作具有以下優點:Thus, this creation has the following advantages:
1.本創作係藉由將具有高導熱係數及高延展性的金屬包覆層20包覆於導熱膠體10,以此提升異質接合導熱結構100整體的導熱能力,並提升異質接合導熱結構100整體的彈性,讓異質接合導熱結構100整體能夠被壓縮或延展,而能夠被設置於發熱體200及散熱體300之間狹小的空隙中。1. This invention improves the overall thermal conductivity of the heterogeneous joint thermally
2.本創作可藉由具有更高導熱係數的石墨散熱層40進一步的提升異質接合導熱結構100的導熱能力。2. This invention can further improve the thermal conductivity of the heterojunction thermal
3.本創作的絕緣層30可在發熱體200處於工作狀態時,防止發熱體200產生的電力傳遞至散熱體300,避免因漏電而發生事故狀況。3. The insulating
雖然本創作是以一個最佳實施例作說明,精於此技藝者能在不脫離本創作精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本創作而已,非用以限制本創作之範圍。舉凡不違本創作精神所從事的種種修改或改變,俱屬本創作申請專利範圍。Although this creation is illustrated with a best embodiment, those skilled in this art can make various changes in various forms without departing from the spirit and scope of this creation. The above embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. All modifications or changes that do not violate the spirit of this creation are within the scope of the patent application for this creation.
100:異質接合導熱結構100:Heterogeneous joint thermal conductive structure
200:發熱體200: Heating element
300:散熱體300: Radiator
10:導熱膠體10: Thermal conductive colloid
20:金屬包覆層20:Metal cladding
30:絕緣層30:Insulation layer
40:石墨散熱層40:Graphite heat dissipation layer
H1:厚度H1:Thickness
H2:直線間距H2: Straight line spacing
[圖1]係本創作第一實施例之異質接合導熱結構之結構示意圖。 [圖2]係本創作第一實施例之異質接合導熱結構之實施狀態示意圖,用以表示異質接合導熱結構被夾設於發熱體及散熱體之間,且異質接合導熱結構呈被擠壓狀態。 [圖3]係本創作第二實施例之異質接合導熱結構之結構示意圖。 [圖4]係本創作第三實施例之異質接合導熱結構之結構示意圖。 [圖5]係本創作第四實施例之異質接合導熱結構之結構示意圖。 [Figure 1] is a schematic structural diagram of the heterogeneous joint thermal conductive structure of the first embodiment of the present invention. [Figure 2] is a schematic diagram of the implementation state of the heterogeneous joint thermally conductive structure of the first embodiment of the present invention, which is used to show that the heterogeneous jointed thermally conductive structure is sandwiched between the heating body and the heat sink, and the heterogeneous jointed thermally conductive structure is in an extruded state . [Figure 3] is a schematic structural diagram of a heterogeneous joint thermal conductive structure according to the second embodiment of the present invention. [Figure 4] is a schematic structural diagram of a heterogeneous joint thermal conductive structure according to the third embodiment of the present invention. [Figure 5] is a schematic structural diagram of a heterogeneous joint thermal conductive structure according to the fourth embodiment of the present invention.
100:異質接合導熱結構 100:Heterogeneous joint thermal conductive structure
10:導熱膠體 10: Thermal conductive colloid
20:金屬包覆層 20:Metal cladding
H1:厚度 H1:Thickness
Claims (12)
Priority Applications (1)
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TW112203010U TWM645281U (en) | 2023-03-31 | 2023-03-31 | Heterogeneous junction thermal conductivity structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW112203010U TWM645281U (en) | 2023-03-31 | 2023-03-31 | Heterogeneous junction thermal conductivity structure |
Publications (1)
Publication Number | Publication Date |
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TWM645281U true TWM645281U (en) | 2023-08-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW112203010U TWM645281U (en) | 2023-03-31 | 2023-03-31 | Heterogeneous junction thermal conductivity structure |
Country Status (1)
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TW (1) | TWM645281U (en) |
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2023
- 2023-03-31 TW TW112203010U patent/TWM645281U/en unknown
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