TWM630091U - Self-propelling vehicle dispatching system - Google Patents
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Abstract
一種自走車派遣系統,其包括第一自走車、伺服器以及電子裝置。透過電子裝置和伺服器的網路通訊,控制第一自走車從物料倉儲管理站搬運第一物料或參考物料至機台,輔助工作人員搬運物料,並加快整個搬運的進行。 A self-propelled vehicle dispatching system includes a first self-propelled vehicle, a server and an electronic device. Through the network communication between the electronic device and the server, the first self-propelled vehicle is controlled to transport the first material or reference material from the material storage management station to the machine, assisting the staff to carry the material, and speeding up the entire transportation.
Description
本創作關於一種自走車,特別是一種搭配電子裝置和伺服器控制自走車行駛狀況的自走車派遣系統。 This creation is about a self-propelled vehicle, especially a self-propelled vehicle dispatching system which is equipped with an electronic device and a server to control the driving condition of the self-propelled vehicle.
隨著國家經濟蓬勃發展,人力成本日漸提高,因公司成本考量,導致需要人力的工作逐漸被機器所取代。其中,自走車裝備有自動行駛裝置而能沿著使用者所設定的路徑(例如磁條軌道)移動,且自走車能輔助人們搬運物品,而使其廣泛地應用於工業中。 With the vigorous development of the national economy, the cost of labor is increasing day by day. Due to the cost consideration of the company, the work that requires manpower is gradually replaced by machines. Among them, the self-propelled vehicle is equipped with an automatic traveling device and can move along a path (such as a magnetic strip track) set by the user, and the self-propelled vehicle can assist people to carry goods, so that it is widely used in industry.
一般而言,自走車僅能依特定路徑移動而搬運物品,自走車並未能辨識所需承載物品的種類,需透過使用者幫助辨識物品種類再將其放置於自走車,增加使用者的不便。另外,若自走車於中途發生故障時,使用者難以得知自走車的異常,而需使用者沿途尋找自走車所在的位置以維修自走車,造成使用者的麻煩。 Generally speaking, self-propelled vehicles can only move along a specific path to carry items, and self-propelled vehicles cannot identify the type of goods to be carried. Users need to help identify the type of goods and then place them on the self-propelled vehicle to increase the use of the inconvenience of the user. In addition, if the self-propelled bicycle breaks down in the middle, it is difficult for the user to know the abnormality of the self-propelled bicycle, and the user needs to find the location of the self-propelled bicycle along the way to maintain the self-propelled bicycle, causing trouble for the user.
綜觀前所述,本創作之發明者思索並設計一種自走車派遣系統,以期針對習知技術之缺失加以改善,進而增進產業上之實施利用。 In view of the foregoing, the inventors of this creation have considered and designed a self-propelled vehicle dispatching system, in order to improve the deficiencies of the prior art, thereby enhancing the implementation and utilization in the industry.
有鑑於上述習知之問題,本創作的目的在於提供一種自走車派遣系統,用以解決習知技術中所面臨之問題。 In view of the above-mentioned problems in the prior art, the purpose of this creation is to provide a self-propelled vehicle dispatching system to solve the problems faced in the prior art.
基於上述目的,本創作提供一種自走車派遣系統,其包括第一自走車、伺服器以及電子裝置。第一自走車設置於廠區內。伺服器網路連接第一自走車和機台,伺服器得知第一自走車的執行狀況,伺服器包括扣帳單元以及處理單元。電子裝置網路連接伺服器且鄰近機台。其中,電子裝置掃描身分條碼和機台的機台條碼,並傳送身分條碼、機台條碼和領料需求至伺服器,伺服器於接收領料需求後啟動扣帳單元,處理單元根據機台條碼傳送複數個參考物料至電子裝置,電子裝置從複數個參考物料選擇其一或設定第一物料,電子裝置設定參考物料的參考儲位條碼或第一物料的第一儲位條碼,扣帳單元根據參考物料或第一物料執行扣帳動作,處理單元判斷參考物料或第一物料為指定物料或非指定物料,處理單元判斷參考物料或第一物料為非指定物料,處理單元於伺服器和倉儲管理系統查詢參考物料的參考庫存量或第一物料的第一庫存量,處理單元根據參考儲位條碼及第一儲位條碼於第一物料倉儲管理站尋找存放對應參考物料的參考棧板或第一物料的第一棧板,處理單元派遣第一自走車從第一物料倉儲管理站搬運第一棧板或參考棧板至機台,扣帳單元發送帳單至電子裝置。 Based on the above purpose, the present invention provides a self-propelled vehicle dispatching system, which includes a first self-propelled vehicle, a server, and an electronic device. The first self-propelled vehicle is installed in the factory area. The server network connects the first self-propelled vehicle and the machine, the server knows the execution status of the first self-propelled vehicle, and the server includes a debiting unit and a processing unit. The electronic device network is connected to the server and is adjacent to the machine. Among them, the electronic device scans the identification barcode and the machine barcode of the machine, and transmits the identification barcode, the machine barcode and the picking request to the server. The server activates the debit unit after receiving the picking request, and the processing unit according to the machine The barcode transmits a plurality of reference materials to the electronic device, the electronic device selects one of the plurality of reference materials or sets the first material, the electronic device sets the reference storage location barcode of the reference material or the first storage location barcode of the first material, and the bill is debited The unit performs the deduction action according to the reference material or the first material. The processing unit determines that the reference material or the first material is a designated material or a non-designated material. The processing unit determines that the reference material or the first material is a non-designated material. The warehouse management system queries the reference inventory of the reference material or the first inventory of the first material, and the processing unit searches for the reference pallet or the corresponding reference material in the first material warehouse management station according to the reference storage location barcode and the first storage location barcode. For the first pallet of the first material, the processing unit dispatches the first self-propelled vehicle to transport the first pallet or the reference pallet from the first material storage management station to the machine, and the debiting unit sends the bill to the electronic device.
可選地,處理單元於伺服器和倉儲管理系統查詢參考物料的參考庫存量或第一物料的第一庫存量時,處理單元係使用基因演算法,判斷所選擇的參考物料或設定的第一物料的領料順序,處理單元再根據參考儲位條碼及第一儲位條碼於第一物料倉儲管理站尋找存放對應參考物料的參考棧板或第一物 料的第一棧板,處理單元派遣第一自走車從第一物料倉儲管理站搬運第一棧板或參考棧板至機台。 Optionally, when the processing unit queries the reference stock quantity of the reference material or the first stock quantity of the first material in the server and the warehouse management system, the processing unit uses a genetic algorithm to determine the selected reference material or the set first stock quantity. The picking sequence of the material, the processing unit then searches for the reference pallet or the first object storing the corresponding reference material in the first material storage management station according to the reference storage location barcode and the first storage location barcode The processing unit dispatches the first self-propelled vehicle to transport the first pallet or the reference pallet from the first material storage management station to the machine.
可選地,基因演算法係利用複數個資料特徵作為領料順序的變數,計算出最佳化的領料方程式,複數個資料特徵如下:預約料(r)、禁用料(p)、到期日(v)、試用品(s)、入倉日(i)。最佳化的領料方程式中,複數個資料特徵均有其對應的權重值,將所選擇的參考物料或設定的第一物料的複數個資料特徵作為複數個輸入值,帶入最佳化的領料方程式中獲得一輸出值,依據輸出值的大小進行排序作為最佳領料順序,輸出值越大的參考物料或第一物料優先領取。 Optionally, the genetic algorithm system uses a plurality of data features as a variable of the picking sequence to calculate an optimized picking equation, and the plurality of data features are as follows: reserved material (r), prohibited material (p), expired material Day (v), Trial Product (s), Warehouse Day (i). In the optimized picking equation, multiple data features have their corresponding weight values, and the selected reference material or the multiple data features of the set first material are used as multiple input values, and are brought into the optimized An output value is obtained from the picking equation, and the order is based on the size of the output value as the best picking order. The reference material or the first material with a larger output value is given priority.
可選地,於電子裝置從複數個參考物料選擇其一或設定第一物料後,電子裝置掃描儲區的儲區條碼並傳送其至伺服器,扣帳單元根據參考物料或第一物料執行扣帳動作,伺服器根據參考物料或第一物料於第一物料倉儲管理站尋找第一棧板或參考棧板,伺服器派遣第一自走車從第一物料倉儲管理站搬運第一棧板或參考棧板至儲區,電子裝置掃描第一棧板的第一條碼或參考棧板的參考條碼。 Optionally, after the electronic device selects one of a plurality of reference materials or sets the first material, the electronic device scans the storage area barcode of the storage area and transmits it to the server, and the debiting unit executes according to the reference material or the first material. In the deduction action, the server searches for the first pallet or reference pallet at the first material storage management station according to the reference material or the first material, and the server dispatches the first self-propelled vehicle to transport the first pallet from the first material storage management station Or refer to the pallet to the storage area, and the electronic device scans the first barcode of the first pallet or the reference barcode of the reference pallet.
可選地,本創作進一步包括第二自走車,第二自走車網路連接伺服器,若伺服器根據參考物料或第一物料於第一物料倉儲管理站尋找第一棧板或參考棧板後,伺服器確認第一自走車或第二自走車的位置及其執行狀況為空閒中,伺服器派遣第一自走車或第二自走車,第一自走車或第二自走車從第一物料倉儲管理站搬運第一棧板或參考棧板至機台。 Optionally, this creation further includes a second self-propelled vehicle, and the second self-propelled vehicle is connected to the server through the network. If the server searches for the first pallet or reference stack at the first material storage management station according to the reference material or the first material After the board, the server confirms the position of the first self-propelled vehicle or the second self-propelled vehicle and its execution status is idle, the server sends the first self-propelled vehicle or the second self-propelled vehicle, the first self-propelled vehicle or the second self-propelled vehicle. The self-propelled vehicle transports the first pallet or the reference pallet from the first material storage management station to the machine.
可選地,本創作進一步包括第一充電站和第二充電站,第一充電站和第二充電站網路連接伺服器,第一自走車和第二自走車分別具有第一無線標籤和第二無線標籤,第一充電站具有第一無線感測區域,第二充電站具有第 二無線感測區域,第一自走車位於第一無線感測區域的範圍內,第一充電站和第一無線標籤進行無線感測,第二自走車位於第二無線感測區域的範圍內,第二充電站和第二無線標籤進行無線感測。 Optionally, the present creation further includes a first charging station and a second charging station, the first charging station and the second charging station are connected to the server network, and the first self-propelled vehicle and the second self-propelled vehicle respectively have a first wireless tag. and a second wireless tag, the first charging station has a first wireless sensing area, and the second charging station has a first Two wireless sensing areas, the first self-propelled vehicle is located within the range of the first wireless sensing area, the first charging station and the first wireless tag perform wireless sensing, and the second self-propelled vehicle is located within the range of the second wireless sensing area Inside, the second charging station and the second wireless tag perform wireless sensing.
可選地,伺服器具備地圖,地圖標示機台的位置、第一物料倉儲管理站的位置、第一自走車的位置、第二自走車的位置、第一充電站的位置和第二充電站的位置,地圖根據第一自走車和第一充電站之間無線感測的訊號強度更新第一自走車的位置,地圖根據第二自走車和第二充電站之間無線感測的訊號強度更新第二自走車的位置。 Optionally, the server is provided with a map, which indicates the location of the machine, the location of the first material storage management station, the location of the first self-propelled vehicle, the location of the second self-propelled vehicle, the location of the first charging station, and the location of the second self-propelled vehicle. The location of the charging station, the map updates the position of the first self-propelled vehicle according to the signal strength of the wireless sensing between the first self-propelled vehicle and the first charging station, and the map is based on the wireless sensing between the second self-propelled vehicle and the second charging station. The measured signal strength updates the position of the second self-propelled vehicle.
可選地,若機台或儲區附近放置存放空桶的置放棧板,電子裝置掃描機台條碼或電子裝置掃描機台條碼和儲區的儲區條碼,電子裝置掃描身分條碼和置放棧板的置放條碼,電子裝置傳送機台條碼至伺服器或傳送儲區條碼和機台條碼至伺服器,電子裝置傳送身分條碼、置放條碼及叫車需求至伺服器,伺服器派遣第一自走車從機台或儲區搬運置放棧板至第一物料倉儲管理站。 Optionally, if a pallet for storing empty barrels is placed near the machine or the storage area, the electronic device scans the machine barcode or the electronic device scans the machine barcode and the storage area barcode of the storage area, and the electronic device scans the identity barcode and places it. The pallet placement barcode, the electronic device sends the machine barcode to the server or the storage area barcode and the machine barcode to the server, the electronic device sends the identity barcode, placement barcode and car request to the server, the server dispatches the first A self-propelled vehicle transports and places pallets from the machine or storage area to the first material storage management station.
可選地,本創作進一步包括第二物料倉儲管理站,第二物料倉儲管理站網路連接伺服器,第一物料倉儲管理站具備第一倉儲管理單,第二物料倉儲管理站具備第二倉儲管理單,若電子裝置掃描身分條碼及存放第二物料的第二棧板的第二條碼並發送調位需求至伺服器,伺服器確認第一自走車位置及其執行狀況為空閒中,伺服器派遣第一自走車從第一物料倉儲管理站運載第二棧板至第二物料倉儲管理站,第一物料倉儲管理站變更第一倉儲管理單,第二物料倉儲管理站變更第二倉儲管理單 Optionally, this creation further includes a second material storage management station, the second material storage management station is connected to the server through the network, the first material storage management station has a first storage management list, and the second material storage management station has a second storage. Management form, if the electronic device scans the identity barcode and the second barcode of the second pallet storing the second material and sends the relocation request to the server, the server confirms the position of the first self-propelled vehicle and its execution status is idle, and the servo The device dispatches the first self-propelled vehicle to carry the second pallet from the first material storage management station to the second material storage management station, the first material storage management station changes the first storage management order, and the second material storage management station changes the second storage management sheet
可選地,若伺服器判斷第一自走車為異常狀態,伺服器透過網路郵件或簡訊的方式傳送警報資訊和第一自走車的位置至電子裝置。 Optionally, if the server determines that the first self-propelled vehicle is in an abnormal state, the server transmits the alarm information and the position of the first self-propelled vehicle to the electronic device by means of web mail or SMS.
可選地,伺服器根據參考物料或第一物料檢查其相應的使用資訊。 Optionally, the server checks its corresponding usage information against the reference material or the first material.
可選地,當伺服器檢查使用資訊後判斷參考物料或第一物料為危險物料時,伺服器傳送物品特性選單至電子裝置。 Optionally, when the server checks the usage information and determines that the reference material or the first material is a dangerous material, the server transmits the item feature menu to the electronic device.
承上所述,本創作之自走車派遣系統,其可具有一或多個下列優點:(1)透過伺服器和電子裝置的設置,控制自走車搬運的物料種類和到達的目的地,輔助工作人員搬運物料。(2)伺服器能從地圖即時得知自走車的位置和狀況,使用者能即時掌握自走車的位置和狀況,加快整個搬運物品的進行。 Continuing from the above, the self-propelled vehicle dispatching system of the present creation can have one or more of the following advantages: (1) Through the setting of the server and electronic device, the types of materials to be transported by the self-propelled vehicle and the destination can be controlled, Auxiliary staff carry materials. (2) The server can know the position and status of the bicycle from the map in real time, and the user can grasp the position and status of the bicycle in real time, and speed up the whole process of transporting items.
10:伺服器 10: Server
11:處理單元 11: Processing unit
12:扣帳單元 12: Debit unit
20:電子裝置 20: Electronics
30:機台 30: Machine
31:機台條碼 31: Machine barcode
32:工作站 32: Workstation
40:第一物料倉儲管理站 40: The first material warehouse management station
41:第一倉儲管理單 41: The first warehouse management order
50:儲區 50: Storage area
60:第二物料倉儲管理站 60: The second material warehouse management station
61:第二倉儲管理單 61: Second warehouse management list
A1:第一警報資訊 A1: First Alert Information
A2:第二警報資訊 A2: Second Alert Information
C1:第一充電站 C1: The first charging station
C2:第二充電站 C2: Second charging station
C3:第三充電站 C3: Third charging station
EM:網路郵件 EM: webmail
M:地圖 M: map
SM:簡訊 SM: Newsletter
S1:第一物料 S1: first material
S2:第二物料 S2: Second material
SA1:第一庫存量 SA1: first inventory
SA2:第二庫存量 SA2: Second inventory
V1:第一自走車 V1: The first self-propelled vehicle
V2:第二自走車 V2: Second self-propelled vehicle
V3:第三自走車 V3: The third self-propelled vehicle
V4:第四自走車 V4: Fourth self-propelled vehicle
WMS:倉儲管理系統 WMS: Warehouse Management System
第1圖為本創作之自走車派遣系統之第一實施例的方塊圖。 Fig. 1 is a block diagram of the first embodiment of the self-propelled vehicle dispatching system.
第2圖為本創作之自走車派遣系統之第一實施例之領料的示意圖。 Figure 2 is a schematic diagram of picking materials according to the first embodiment of the self-propelled vehicle dispatching system.
第3圖為本創作之自走車派遣系統之第一實施例之入庫的示意圖。 Figure 3 is a schematic diagram of the storage of the first embodiment of the self-propelled vehicle dispatching system created.
第4圖為本創作之地圖的示意圖。 Figure 4 is a schematic diagram of the created map.
第5圖為本創作之自走車派遣系統之第二實施例的方塊圖。 Fig. 5 is a block diagram of the second embodiment of the self-propelled vehicle dispatching system.
第6圖為本創作之自走車派遣系統之第二實施例之調位入庫示意圖。 Fig. 6 is a schematic diagram of the second embodiment of the self-propelled vehicle dispatching system of the invention.
第7圖為本創作之自走車派遣系統之第二實施例之第一警報資訊和第二警 報資訊處理示意圖。 Fig. 7 is the first alarm information and the second alarm information of the second embodiment of the self-propelled vehicle dispatching system created by the author. Schematic diagram of reporting information processing.
本創作之優點、特徵以及達到之技術方法將參照例示性實施例及所附圖式進行更詳細地描述而更容易理解,且本創作可以不同形式來實現,故 不應被理解僅限於此處所陳述的實施例,相反地,對所屬技術領域具有通常知識者而言,所提供的實施例將使本揭露更加透徹與全面且完整地傳達本創作的範疇,且本創作將僅為所附加的申請專利範圍所定義。 The advantages, features, and technical methods of the present creation will be described in more detail with reference to the exemplary embodiments and the accompanying drawings to make it easier to understand, and the present creation can be implemented in different forms, so It should not be construed as limited to the embodiments set forth herein, on the contrary, to those of ordinary skill in the art, the embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the invention, and This creation will only be defined by the appended claims.
應當理解的是,儘管術語「第一」、「第二」等在本創作中可用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、層及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層及/或部分與另一個元件、部件、區域、層及/或部分區分開。因此,下文討論的「第一元件」、「第一部件」、「第一區域」、「第一層」及/或「第一部分」可以被稱為「第二元件」、「第二部件」、「第二區域」、「第二層」及/或「第二部分」,而不悖離本創作的精神和教示。 It will be understood that although the terms "first", "second", etc. may be used in the present compositions to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections You should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer and/or section from another element, component, region, layer and/or section. Thus, "first element", "first feature", "first region", "first layer" and/or "first portion" discussed below may be referred to as "second element", "second feature" , "Second Area", "Second Floor" and/or "Second Part" without departing from the spirit and teachings of this creation.
另外,術語「包括」及/或「包含」指所述特徵、區域、整體、步驟、操作、元件及/或部件的存在,但不排除一個或多個其他特徵、區域、整體、步驟、操作、元件、部件及/或其組合的存在或添加。 Additionally, the terms "comprising" and/or "comprising" refer to the presence of stated features, regions, integers, steps, operations, elements and/or components, but do not exclude one or more other features, regions, integers, steps, operations , elements, components and/or the presence or addition of combinations thereof.
除非另有定義,本創作所使用的所有術語(包括技術和科學術語)具有與本創作所屬技術領域的普通技術人員通常理解的相同含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本創作的上下文中的含義一致的定義,並且將不被解釋為理想化或過度正式的意義,除非本文中明確地這樣定義。 Unless otherwise defined, all terms (including technical and scientific terms) used in this creation have the same meaning as commonly understood by one of ordinary skill in the art to which this creation belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be construed as having definitions consistent with their meanings in the context of the related art and the present creation, and are not to be construed as idealized or overly formal meaning, unless expressly defined as such herein.
請參閱第1圖,其為本創作之自走車派遣系統之第一實施例的方塊圖。如第1圖所示,本創作之自走車派遣系統,其包括第一自走車V1、伺服器10以及電子裝置20。第一自走車V1設置於廠區內,廠區可例如為積體電路製造工廠或顯示面板製造工廠,廠區也可為其他類型的工廠的工作區域,而未侷限
於本創作所列舉的範圍。伺服器10網路連接第一自走車V1和機台30,伺服器10得知第一自走車V1的執行狀況(其可例如為空閒中、忙碌中或異常),伺服器10包括扣帳單元12以及處理單元11,處理單元11可包括處理器或微處理器,扣帳單元12可包括具有計算機功能的電路。電子裝置20網路連接伺服器10且鄰近機台30。其中,電子裝置20掃描身分條碼和機台30的機台條碼31,並傳送身分條碼、機台條碼31和領料需求PD至伺服器10,伺服器10於接收領料需求PD後啟動扣帳單元12,處理單元11根據機台條碼31傳送複數個參考物料RS至電子裝置20,電子裝置20從複數個參考物料RS選擇其一或設定第一物料S1,電子裝置20設定單個參考物料RS的參考儲位條碼或第一物料S1的第一儲位條碼,扣帳單元12根據單個參考物料RS或第一物料S1執行扣帳動作,處理單元11判斷單個參考物料RS或第一物料S1為指定物料或非指定物料,處理單元11判斷單個參考物料RS或第一物料為非指定物料,處理單元11於伺服器10和倉儲管理系統WMS查詢參考物料RS的參考庫存量或第一物料S1的第一庫存量SA1,處理單元11根據參考儲位條碼或第一儲位條碼於第一物料倉儲管理站40尋找存放對應參考物料RS的參考棧板或對應第一物料S1的第一棧板,處理單元11發送第一控制訊號CS1至第一自走車V1,處理單元11派遣第一自走車V1從第一物料倉儲管理站40搬運第一棧板或參考棧板至機台30,扣帳單元12發送帳單BI至電子裝置20。
Please refer to FIG. 1 , which is a block diagram of the first embodiment of the self-propelled vehicle dispatching system of the present creation. As shown in FIG. 1 , the self-propelled vehicle dispatching system of the present invention includes a first self-propelled vehicle V1 , a
其中,電子裝置20可包括行動裝置或掌上型電腦(personal digital assistant,PDA),伺服器10、第一物料倉儲管理站40和機台30可包括桌上型電腦、筆記型電腦或超級電腦,當然其也可為其他具有網路功能和處理訊號和數據的電子裝置,而未侷限於本創作所列舉的範圍。
Wherein, the
帳單BI可包括自動扣帳選項和手動扣帳選項。若工作人員操作電子裝置20選擇自動扣帳選項,工作人員於此次手動輸入信用卡資訊或銀行帳戶,伺服器10下次則會根據帳單BI的款項自動進行扣帳動作;若自動扣帳的扣帳異常,工作人員操作電子裝置20重新輸入信用卡資訊或銀行帳戶,或是,工作人員利用另一個電子裝置20執行扣帳動作。若工作人員操作電子裝置20選擇手動扣帳選項,工作人員需每次手動輸入信用卡資訊或銀行帳戶,伺服器10每次都需寄送繳費資訊BI至電子裝置20和機台30。
Billing BI may include automatic debit options and manual debit options. If the staff operates the
值得一提的是,伺服器10根據參考物料RS或第一物料S1檢查其相應的使用資訊,換句話說,伺服器10檢查參考物料RS或第一物料S1的使用相關程序及其是否有危險性,協助工作人員搬運危險物料。當伺服器10檢查使用資訊後判斷參考物料RS或第一物料S1為危險物料(其可能為強酸或強鹼)時,伺服器10傳送物品特性選單至電子裝置20,工作人員需操作電子裝置20填寫物品特性選單(其可包括回收性及酸鹼性質),使伺服器10得知參考物料RS或第一物料S1的化學特性或物理特性,伺服器10下達控制命令使第一自走車V1的行駛較為緩慢來搬運危險物料。
It is worth mentioning that the
需說明的是,指定物料為機台30所必須的原料且其具有指定批號,當伺服器10判斷單個參考物料RS或第一物料S1時,機台30所需製程的物料短缺,伺服器10立即找尋指定物料的庫存量並立即派遣第一自走車V1從第一物料倉儲管理站40搬運指定物料至機台。倉儲管理系統WMS為倉儲供應商所建的系統,倉儲管理系統WMS可記錄第一物料倉儲管理站40和其他物料倉儲管理站的運作情形、物料的庫存量,伺服器10為確認第一物料倉儲管理站40的參考庫
存量或第一庫存量SA1是否和倉儲管理系統WMS所記錄的是否一致,以正確判斷參考庫存量或第一庫存量SA1的數值。
It should be noted that the specified material is the raw material required by the
在一實施例中,處理單元11於伺服器10和倉儲管理系統WMS查詢參考物料RS的參考庫存量或第一物料S1的第一庫存量SA1時,處理單元11係使用基因演算法,判斷所選擇的參考物料RS或設定的第一物料S1的領料順序,處理單元11再根據參考儲位條碼及第一儲位條碼於第一物料倉儲管理站40尋找存放對應參考物料RS的參考棧板或第一物料S1的第一棧板,處理單元11派遣第一自走車V1從第一物料倉儲管理站40搬運第一棧板或參考棧板至機台30。在另一實施例中,基因演算法係利用複數個資料特徵作為領料順序的變數,計算出最佳化的領料方程式,複數個資料特徵如下:預約料(r)、禁用料(p)、到期日(v)、試用品(s)、入倉日(i)。最佳化的領料方程式中,視不同數量之倉儲資料及資料特徵,可獲得不同最佳化的領料方程式,最佳化的領料方程式可舉例如下,此最佳化的領料方程式係取樣30筆倉儲資料經基因演算法所得:Output=r*10931-(p*352)(p*352)+1/v*121+s*5407.5+1/i*55
In one embodiment, when the processing unit 11 queries the
最佳化的領料方程式中,複數個資料特徵均有其對應的權重值,將所選擇的參考物料RS或設定的第一物料S1的複數個資料特徵作為複數個輸入值,帶入最佳化的領料方程式中獲得一輸出值(Output),依據輸出值的大小進行排序作為最佳領料順序,輸出值越大的參考物料RS或第一物料S1優先領取;其中,作為複數個資料特徵的變數中,預約料(r)、禁用料(p)、試用品(s)的變數依據其是否為預約料(r)、禁用料(p)、試用品(s)設定為0或1,0為否,1為是;到期日(v)的變數依據一固定起始日與到期日剩餘天數相加後作為基準值,以設定到期日(v)的變數;以及入倉日(i)的變數依據入倉後置放天數設定。 In the optimized picking equation, multiple data features have their corresponding weight values, and the selected reference material RS or the set multiple data features of the first material S1 are used as multiple input values. An output value (Output) is obtained from the optimized picking equation, and the order is based on the size of the output value as the best picking order, and the reference material RS or the first material S1 with a larger output value is given priority; among them, as a plurality of data Among the variables of the feature, the variables of the reserved material (r), the forbidden material (p), and the trial product (s) are set to 0 or 1 according to whether it is the reserved material (r), the forbidden material (p), or the trial material (s) , 0 means no, 1 means yes; the variable of the expiry date (v) is based on a fixed starting date and the remaining days of the expiry date as the benchmark value to set the variable of the expiry date (v); and the entry date The variable of (i) is set according to the number of days after entering the warehouse.
於第一實施例中,本創作進一步包括第二自走車V2,第二自走車V2網路連接伺服器10,若伺服器10根據參考物料RS或第一物料S1於第一物料倉儲管理站40尋找第一棧板或參考棧板後,伺服器10確認第一自走車V1或第二自走車V2的位置及其執行狀況為空閒中,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車V2,伺服器10派遣第一自走車V1或第二自走車V2,第一自走車V1或第二自走車V2從第一物料倉儲管理站40搬運第一棧板或參考棧板至機台30。換句話說,伺服器10確認第一自走車V1和第二自走車V2的工作狀況,伺服器10也能得知第一自走車V1和第二自走車V2和機台30或第一物料倉儲管理站40的相對位置。
In the first embodiment, the present creation further includes a second self-propelled vehicle V2, and the second self-propelled vehicle V2 is connected to the
請參閱第2圖,其為本創作之自走車派遣系統之第一實施例之領料示意圖。如第2圖所示,並搭配第1圖,工作人員在機台30附近,工作人員使用電子裝置20掃描其自身的身分條碼和機台30的機台條碼31,電子裝置20傳送身分條碼、機台條碼31和領料需求PD至伺服器10,伺服器10根據機台30傳送對應的多個參考物料RS至電子裝置20,工作人員操作電子裝置20選擇多個參考物料RS之其一或第一物料S1,工作人員操作電子裝置20設定單個參考物料RS的參考儲位條碼或第一物料S1的第一儲位條碼,電子裝置20將單個參考物料RS或第一物料S1傳送至伺服器10,伺服器10接著判斷單個參考物料RS或第一物料S1為指定用料或非指定用料並確認其相應的使用資訊和庫存量,同時扣帳單元12根據單個參考物料RS或第一物料S1計算物料費用並產生帳單BI,處理單元11判斷單個參考物料RS或第一物料S1為非指定用料後,處理單元11根據參考儲位條碼或第一儲位條碼在第一物料倉儲管理站40找尋第一棧板或參考棧板,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車
V2,第一自走車V1或第二自走車V2從第一物料倉儲管理站40搬運第一棧板或參考棧板至機台30,伺服器10也將帳單BI傳送至電子裝置20,工作人員操作電子裝置20掃描第一棧板的第一條碼或參考棧板的參考條碼以確認物料。
Please refer to FIG. 2 , which is a schematic diagram of picking materials according to the first embodiment of the self-propelled vehicle dispatching system. As shown in Fig. 2 and in conjunction with Fig. 1, the worker is near the
如第2圖所示,並搭配第1圖,工作人員在機台30附近但想在儲區50領取物料,工作人員同樣先操作電子裝置20掃描其自身的身分條碼和機台條碼31,電子裝置20傳送身分條碼、機台條碼31和領料需求PD至伺服器10,伺服器10根據機台30傳送對應的多個參考物料RS至電子裝置20,工作人員操作電子裝置20選擇參考物料RS或第一物料S1且設定參考儲位條碼或第一儲位條碼,然後工作人員操作電子裝置20掃描儲區50的儲區條碼,電子裝置20將參考物料RS或第一物料S1、參考儲位條碼或第一儲位條碼和儲區條碼傳送至伺服器10,扣帳單元12根據單個參考物料RS或第一物料S1計算物料費用並產生帳單BI,處理單元11判斷單個參考物料RS或第一物料S1為非指定用料後,處理單元11根據參考儲位條碼或第一儲位條碼在第一物料倉儲管理站40找尋第一棧板或參考棧板,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車V2,第一自走車V1或第二自走車V2從第一物料倉儲管理站40搬運第一棧板或參考棧板至儲區50,伺服器10也將帳單BI傳送至電子裝置20,工作人員操作電子裝置20掃描第一棧板的第一條碼或參考棧板的參考條碼以確認物料。其中,儲區50可為流動棚或機台30附近的暫存區。
As shown in Fig. 2 and in conjunction with Fig. 1, the worker is near the
工作人員在儲區50並想在儲區50領取物料,工作人員同樣先操作電子裝置20掃描其自身的身分條碼和儲區50的儲區條碼,工作人員操作電子裝置20選擇所需物料並設定此物料的物料號碼,電子裝置20傳輸身分條碼、儲區條碼和物料號碼至伺服器10,扣帳單元12根據工作人員所選的物料計算費用並
產生帳單BI,伺服器10根據物料號碼在第一物料倉儲管理站40找尋對應的棧板,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車V2,第一自走車V1或第二自走車V2從第一物料倉儲管理站40搬運對應的棧板至儲區50,伺服器10也將帳單BI傳送至電子裝置20。
When the staff is in the
請參閱第3圖,其為本創作之自走車派遣系統之第一實施例之入庫的示意圖。如第3圖所示,並搭配第1圖,若機台30附近放置存放空桶ED的置放棧板,機台30將所需原料用完,工作人員利用電子裝置20掃描其自身的身分條碼和機台30的機台條碼31,工作人員接著掃描置放存放空桶ED的置放棧板的置放條碼,電子裝置20傳送機台條碼31、身分條碼、置放條碼以及叫車需求CD至伺服器10,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車V2,第一自走車V1或第二自走車V2從機台30搬運置放棧板至第一物料倉儲管理站40,將空桶ED轉移至第一物料倉儲管理站40回收。當然也有可能是機台30附近放置有剩餘物料的棧板、有測試樣品的棧板或有剩餘危險物料的棧板,其搬運機制與前述機制相同,於此不再重複描述。
Please refer to FIG. 3 , which is a schematic diagram of the storage of the first embodiment of the self-propelled vehicle dispatching system of the present creation. As shown in Fig. 3 and in conjunction with Fig. 1, if a pallet for storing empty barrels ED is placed near the
如第3圖所示,並搭配第1圖,若儲區50附近放置存放空桶ED的置放棧板,機台30將所需原料用完,工作人員利用電子裝置20掃描其自身的身分條碼、機台30的機台條碼31以及儲區50的儲區條碼,工作人員接著掃描置放存放空桶ED的置放棧板的置放條碼,電子裝置20傳送機台條碼31、儲區條碼、身分條碼、置放條碼以及叫車需求CD至伺服器10,處理單元11發送第一控制訊號CS1至第一自走車V1或第二控制訊號CS2至第二自走車V2,第一自走車V1或第二自走車V2從儲區50搬運置放棧板至第一物料倉儲管理站40,將空桶ED轉移至第一物料倉儲管理站40回收。
As shown in Fig. 3 and in conjunction with Fig. 1, if a pallet for storing empty barrels ED is placed near the
本創作進一步包括第一充電站C1和第二充電站C2(如第4圖所示),第一充電站C1和第二充電站C2網路連接伺服器10(如第1圖所示),第一自走車V1和第二自走車V2分別具有第一無線標籤和第二無線標籤,第一充電站C1具有第一無線感測區域,第二充電站C2具有第二無線感測區域,第一自走車V1位於第一無線感測區域的範圍內,第一充電站C1和第一無線標籤進行無線感測,第二自走車V2位於第二無線感測區域的範圍內,第二充電站C2和第二無線標籤進行無線感測。透過第一自走車V1和第一充電站C1的無線感測訊號強度,使伺服器10得知第一自走車V1相對於第一充電站C1的位置,透過第二自走車V2和第二充電站C2的無線感測訊號強度,使伺服器10得知第二自走車V2相對於第二充電站C2的位置,無需在廠區內設置磁條軌道,使第一自走車V1和第二自走車V2的行駛路徑不受限制。
The present creation further includes a first charging station C1 and a second charging station C2 (as shown in FIG. 4 ), the first charging station C1 and the second charging station C2 network connection server 10 (as shown in FIG. 1 ), The first self-propelled vehicle V1 and the second self-propelled vehicle V2 have a first wireless tag and a second wireless tag, respectively, the first charging station C1 has a first wireless sensing area, and the second charging station C2 has a second wireless sensing area , the first self-propelled vehicle V1 is located within the range of the first wireless sensing area, the first charging station C1 and the first wireless tag perform wireless sensing, and the second self-propelled vehicle V2 is located within the range of the second wireless sensing area, The second charging station C2 and the second wireless tag perform wireless sensing. Through the wireless sensing signal strength of the first self-propelled vehicle V1 and the first charging station C1, the
請參閱第4圖,其為本創作之地圖的示意圖。如第4圖所示,並搭配第1圖和第4圖,伺服器10具備地圖M,地圖M標示機台30的位置、第一物料倉儲管理站40的位置、第一自走車V1的位置、第二自走車V2的位置、第一充電站C1的位置和第二充電站C2的位置,地圖M根據第一自走車V1和第一充電站C1之間無線感測的訊號強度更新第一自走車V1的位置,地圖M根據第二自走車V2和第二充電站C2之間無線感測的訊號強度更新第二自走車V2的位置。
Please refer to Figure 4, which is a schematic diagram of the created map. As shown in Fig. 4, and in conjunction with Figs. 1 and 4, the
另外,地圖M可標示第一自走車V1和第二自走車V2的工作狀況(例如空閒狀態、異常狀態或忙碌狀態)。當然,也可根據廠區的實際大小增加第三充電站C3、第三自走車V3和第四自走車V4,第三充電站C3網路連接伺服器10,第三充電站C3具有第三無線感測區域,第三自走車V3和第四自走車V4分別具有第三無線標籤和第四無線標籤,第三自走車V3和第四自走車V4在第三無線
感測區域內,第三充電站C3分別和第三無線標籤和第四無線標籤進行無線感測,透過第三自走車V3和第三充電站C3的無線感測訊號強度,地圖M顯示第三自走車V3相對於第三充電站C3的位置,透過第四自走車V4和第三充電站C3的無線感測訊號強度,地圖M顯示第四自走車V4相對於第三充電站C3的位置。
In addition, the map M may indicate the working conditions (eg, idle state, abnormal state or busy state) of the first self-propelled vehicle V1 and the second self-propelled vehicle V2. Of course, the third charging station C3, the third self-propelled vehicle V3 and the fourth self-propelled vehicle V4 can also be added according to the actual size of the factory area. The third charging station C3 is connected to the
在一實施例中,伺服器10可根據機台30和第一物料倉儲管理站40的位置、第一自走車V1至第四自走車V4分別和機台30或第一物料倉儲管理站40的相對位置派遣適當的自走車前去搬運第一物料S1。在另一實施例中,使用電子裝置20的工作人員在地圖M中的第一自走車V1至第四自走車V4選擇適當的自走車前去搬運第一物料S1,或者,使用電子裝置20的工作人員可在伺服器10的另一個頁面(其顯示第一自走車V1、第二自走車V2、第三自走車V3、第四自走車V4和其他自走車的執行狀況和位置)選擇適當的自走車前去搬運第一物料S1。
In one embodiment, the
請參閱第5圖,其為本創作之自走車派遣系統之第二實施例的方塊圖。如第5圖所示,本創作之自走車派遣系統,其包括伺服器10、電子裝置20、第一自走車V1、第二自走車V2,其相關配置與第一實施例類似,於此不再重新敘述相似之處,但本創作之第二實施例與第一實施例仍有不同之處,其差異:第一物料倉儲管理站40具備第一倉儲管理單41,本創作之第二實施例進一步包括第二物料倉儲管理站60,機台30包括工作站32。第一倉儲管理單41包括第一物料S1的第一庫存量SA1、第二物料S2的第二庫存量SA2且標示第一物料S1和第二物料S2的使用安全量上限和安全量下限;第二物料倉儲管理站60網路連接伺服器10,地圖M標示第二物料倉儲管理站60的位置,第二物料倉儲管理站60具備第二倉儲管理單61,第二倉儲管理單61包括第二物料S2的第二庫存量SA2並標示第二物料S2的使用安全量上限和安全量下限。當然,第一物料倉儲管理站40也
可包括除了第一物料S1和第二物料S2之外的其他物料,第二物料倉儲管理站60也可包括除了第二物料S2之外的其他物料。伺服器10根據機台30所需物料從第一倉儲管理單41和第二倉儲管理單61挑選複數個參考物料RS(如第1圖所示),並將複數個參考物料RS傳送至電子裝置20,電子裝置20的工作人員可參酌多個參考物料RS選擇機台30所需的物料。
Please refer to FIG. 5 , which is a block diagram of the second embodiment of the self-propelled vehicle dispatching system of the present creation. As shown in FIG. 5, the self-propelled vehicle dispatching system of the present invention includes a
請參閱第6圖,其為本創作之自走車派遣系統之第二實施例之調位入庫示意圖。如第6圖所示,並搭配第5圖,工作人員操作電子裝置20身分條碼、存放第二物料S2的第二棧板的第二條碼並發送調位需求AD至伺服器10,工作人員在伺服器10的頁面登錄第二物料S2及其對應需要調位的倉庫,例如使用者登錄第二物料S2需從第一物料倉儲管理站40調位至第二物料倉儲管理站60,接著工作人員在伺服器10的頁面按下確認。伺服器10根據第一物料倉儲管理站40和第一自走車V1的相對位置、第一物料倉儲管理站40和第二自走車V2的相對位置和第一自走車V1和第二自走車V2執行狀況來派遣第一自走車V1或第二自走車V2,若伺服器10判斷第一自走車V1離第一物料倉儲管理站40的位置較近且第一自走車V1的狀況為空閒的,伺服器10發送第三控制訊號CS3至第一自走車V1,第一自走車V1從第一物料倉儲管理站40搬運第二棧板至第二物料倉儲管理站60,第一物料倉儲管理站40變更第一倉儲管理單41的第二庫存量SA2,第二物料倉儲管理站60變更第二倉儲管理單61的第二庫存量SA2;若伺服器10判斷第二自走車V2離第一物料倉儲管理站40的位置較近且第二自走車V2的狀況為空閒的,伺服器10發送第三控制訊號CS3至第二自走車V2,第二自走車V2從第一物料倉儲管理站40搬運第二棧板至第二物料倉儲管理站60,第一物料倉儲管理站
40變更第一倉儲管理單41的第二庫存量SA2,第二物料倉儲管理站60變更第二倉儲管理單61的第二庫存量SA2。
Please refer to FIG. 6 , which is a schematic diagram of the relocation and storage of the second embodiment of the self-propelled vehicle dispatching system of the present creation. As shown in Fig. 6 and in conjunction with Fig. 5, the staff operates the identity barcode of the
當然,工作人員也可操作電子裝置20登錄伺服器10的頁面,並在地圖M(如第5圖所示)選擇第一自走車V1或第二自走車V2,伺服器10發送第三控制訊號CS3至第一自走車V1或第二自走車V2,第一自走車V1或第二自走車V2從第一物料倉儲管理站40搬運第二棧板至第二物料倉儲管理站60,第一物料倉儲管理站40變更第一倉儲管理單41的第二庫存量SA2,第二物料倉儲管理站60變更第二倉儲管理單61的第二庫存量SA2。
Of course, the staff can also operate the
請參閱第7圖,其為本創作之自走車派遣系統之第二實施例之第一警報資訊和第二警報資訊處理示意圖。如第7圖所示,搭配第5圖,若機台30維持在待機狀態超過待機時間或機台30停止運作,亦即,機台30並未正常運作,機台30所對應的工作站32發送異常訊號AS至伺服器10,伺服器10透過網路郵件EM或簡訊SM的方式傳送第一警報資訊A1至電子裝置20,電子裝置20的工作人員隨即登錄伺服器10確認工作站32的狀態,編輯且更新工作站32的狀態,電子裝置20的工作人員可重新啟動機台30,或者,電子裝置20的工作人員啟用另一個新的機台30來工作,電子裝置20的工作人員隨即登錄伺服器10新增另一個新的機台30所對應的工作站,以維持工廠的生產效率。
Please refer to FIG. 7 , which is a schematic diagram of processing the first alarm information and the second alarm information of the second embodiment of the self-propelled vehicle dispatching system of the present creation. As shown in FIG. 7, in conjunction with FIG. 5, if the
如第7圖所示,搭配第5圖,若伺服器10判斷第一自走車V1為異常狀態,亦即,第一自走車V1可能固定在地圖M上的某一個位置、第一自走車V1仍未到達設定的目的地(其可為機台30或第一物料倉儲管理站40)或第一自走車V1原地打轉,伺服器10透過網路郵件EM或簡訊SM的方式傳送第二警報資訊A2和第一自走車V1的位置至電子裝置20,電子裝置20的工作人員隨即登錄伺服器
10確認第一自走車V1的狀態,隨後電子裝置20的工作人員重新啟動第一自走車V1、重新設定第一自走車V1的行駛路徑及第一自走車V1的行駛時間(即路徑作業時間),若第一自走車V1仍未能正常運作,可能第一自走車V1的電力不足,需電子裝置20的工作人員前往第一自走車V1的位置更換第一自走車V1的電池。或者,電子裝置20的工作人員登錄伺服器10啟動第二自走車V2,使第二自走車V2能根據原先第一自走車V1的行駛路徑搬運第一物料S1或第二物料S2至機台30。
As shown in FIG. 7 , in conjunction with FIG. 5 , if the
承上所述,本創作之自走車派遣系統,透過伺服器10和電子裝置20的設置,控制自走車搬運的物料種類和到達的目的地,輔助工作人員搬運物料。
Continuing from the above, the self-propelled vehicle dispatching system of the present creation, through the setting of the
以上所述僅為舉例性,而非為限制性者。任何未脫離本創作之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above description is exemplary only, not limiting. Any equivalent modifications or changes that do not depart from the spirit and scope of this creation should be included in the scope of the appended patent application.
10:伺服器 10: Server
11:處理單元 11: Processing unit
12:扣帳單元 12: Debit unit
20:電子裝置 20: Electronics
30:機台 30: Machine
31:機台條碼 31: Machine barcode
40:第一物料倉儲管理站 40: The first material warehouse management station
M:地圖 M: map
S1:第一物料 S1: first material
SA1:第一庫存量 SA1: first inventory
V1:第一自走車 V1: The first self-propelled vehicle
V2:第二自走車 V2: Second self-propelled vehicle
WMS:倉儲管理系統 WMS: Warehouse Management System
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