TWM569376U - Dry pump component - Google Patents

Abstract

The present invention relates to an improved vacuum pump, in particular an improved coating for internal shaft, rotor and/or stator components of dry vacuum pumps with a first layer comprising a high phosphorous nickel plating (NiP) and wherein the first layer is coated with a second layer comprising a high phosphorous nickel with nickel phosphorous and fluoropolymer (NiP-PTFE).

Description

Dry pump assembly

This creation relates to an improved vacuum pump, in particular to an improved coating for a dry pump assembly such as an internal shaft assembly, a rotor assembly and/or a stator assembly of a dry vacuum pump.

Dry vacuum pumps are widely used in industrial processes to provide a clean and/or low pressure environment for the manufacture of products. Applications include pharmaceutical manufacturing, semiconductor manufacturing and flat panel manufacturing. These pumps include a substantially dry (or oil-free) pumping mechanism, but generally also contain components (such as bearings and drive gears) that require lubrication to effectively drive the pumping mechanism. Examples of dry pumps include Roots, Northey (or "claw"), screw pumps, and scroll pumps. A dry pump incorporating a Roots rotor assembly and/or a Northey rotor assembly typically includes a multi-stage positive displacement pump defining one of a plurality of pumping chambers, each pumping chamber housing a pair of mutually intermeshing rotors Component. The rotor assembly is located on a relative axis of rotation and may have the same type of profile or profile in each chamber that may vary from chamber to chamber.

Ductile iron (SG) castings have long been used in the manufacture of shaft assemblies, stator assemblies and rotor assemblies for dry vacuum pumps due to their strength and mechanical processability. However, in the semiconductor industry, relatively high temperatures (usually greater than 150 degrees Celsius) and high flow rates of relatively corrosive gases (such as chlorine, boron trichloride, hydrogen bromide, fluorine and chlorine trifluoride) are increasingly used. Has led to ductile iron shaft assembly, stator Severe corrosion of components and rotor components, and therefore relatively short life. In fact, an increase in temperature of 10 degrees Celsius almost doubles the corrosion rate. In addition to the costs associated with process downtime caused by the replacement of pumps or corroded components, this corrosion can result in equipment failure, process gas leakage, and possible process contamination.

Accordingly, it is known to passively protect such components by forming a resin or polymer coating of one of a fluoropolymer or polyimide material on the surface of the component exposed to corrosive gases and high temperatures. These coatings tend to degrade over time, with the resulting peeling or stripping of the coating exposing the underlying cast iron to corrosive gases.

Another alternative is to form such components from a nickel-rich cast iron (such as ductile nickel) or one of the stainless steels with excellent corrosion resistance. However, corrosion resistant nickel cast iron and stainless steel are relatively expensive and difficult to process, and therefore do not provide a cost effective option for the manufacture of rotor assemblies and stator assemblies. In addition, corrosion resistant nickel cast iron and stainless steel have a high level of thermal expansion when used at high temperatures and thus lose performance.

Another alternative is to form such components from a high phosphorus nickel plating (NiP), typically containing 10% to 12% phosphorus. The advantage of high phosphorus NiP plating is that it provides high corrosion resistance because the surface is relatively uniform and there are no pinholes that cause corrosion. In addition, the mechanical processability of the substrate is unchanged and the addition of NiP plating does not significantly alter the thermal properties of a part. However, the use of NiP plating on cast iron and stainless steel in dry vacuum pumps has the major disadvantage of causing capture of the pumping mechanism when there is rotor-to-stator contact. The surface material of the two components can adhere (also known as abrasion) when in sliding contact, such as when a rotating rotor contacts one of the stators of a dry vacuum pump. NiP plating will be abraded when rubbed on cast iron, stainless steel or NiP only.

One known method of preventing abrasion is to incorporate a layer comprising a nickel phosphorus and a fluoropolymer (PTFE) in NiP plating, thereby producing NiP-PTFE.

With NiP-PTFE plating, it only solves the problem of abrasion of NiP plating, however, NiP-PTFE has less chemical resistance than one of pure NiP plating of the same thickness.

The purpose of this creation is to overcome such problems by producing one of high chemical resistance and protection against abrasion.

The present application provides a dry pump assembly coated with a first layer comprising one of high phosphorous nickel plating (NiP) having a thickness of at least 5 μm and wherein the first layer is coated with nickel phosphorus and having a thickness of at least 5 μm a second layer of one of high-phosphorus nickel, one of fluoropolymers (NiP-PTFE), wherein the ratio of the thickness of the first layer of NiP to the thickness of the second layer of NiP-PTFE provides high corrosion resistance and wear resistance Corrosive.

Surprisingly, it has been found that coating a second layer comprising one of high phosphorus nickel (NiP) having a nickel phosphorus and a fluoropolymer (PTFE) (ie a NiP-PTFE coating of at least 5 μm thickness) includes at least One of the first layers of high-phosphorus nickel plating, one of 5 μm thickness, provides excellent long-life corrosion resistance as NiP only, but has a low abrasive effect like a fluoropolymer alone.

Other preferred and/or alternative aspects of the creation are defined in the scope of the accompanying application.

10‧‧‧Multi-stage dry vacuum pump

12‧‧‧ Stator assembly / stator

14‧‧‧Pumping chamber/inlet pumping chamber

16‧‧‧ pumping chamber

18‧‧‧ pumping chamber

20‧‧‧ pumping chamber

22‧‧‧ pumping chamber/drain pumping chamber

24‧‧‧Inlet catheter

26‧‧‧Draining conduit

28‧‧‧Circular channel

30‧‧‧Circular channel

32‧‧‧Circular channel

34‧‧‧Circular channel

36‧‧‧first axis

38‧‧‧second axis

40‧‧‧ bearing

42‧‧‧End board

44‧‧‧End board

46‧‧‧Drive motor

47‧‧‧ Timing gear

48‧‧‧ arrow

50‧‧‧ arrow

52‧‧‧ Gearbox

54‧‧‧ oil

56‧‧‧Rotor assembly/rotor

58‧‧‧Rotor assembly/rotor

100‧‧‧ second floor

102‧‧‧ first floor

A-A‧‧‧ line

For a better understanding of the present invention, an embodiment of the present invention (which is given by way of example only) will now be described with reference to the accompanying drawings in which: Figure 1 is a cross section through a multi-stage dry vacuum pump; Line AA in Fig. 1 shows a view of a layer according to the present creation; Fig. 3 shows a double layer nickel plating of the present invention; and Fig. 4 shows a single layer nickel plating of the prior art.

Referring to Figures 1 and 2, a multi-stage dry vacuum pump 10 includes a sub-assembly 12, preferably coated with a first layer 102 comprising a high phosphorous nickel plating ((NiP) and the first layer is coated A second layer 100 comprising one of nickel-phosphorus and one of high-phosphorus nickel, a fluoropolymer (NiP-PTFE) having a series of walls defining a plurality of pumping chambers 14, 16, 18, 20, 22 A discharge conduit 26 for conveying the gas to be pumped to one of the inlet pumping chamber 14 and one for discharging the pumping gas from the discharge pumping chamber 22 is also formed in the stator 12. The circumferential passages 28, 30, 32 and 34 in the stator 12 are connected in series to the pumping chambers 14, 16, 18, 20, 22.

The stator 12 houses a first shaft 36 and a second shaft 38 ( spaced from the first shaft and parallel to the first shaft). Bearings 40 for supporting the shafts 36, 38 are provided in the end plates 42, 44 of the stator 12. One of the shafts 36 is coupled to a drive motor 46 that is coupled together by timing gears 47 such that the shafts 36, 38 rotate at the same speed but in opposite directions during use, as indicated by arrows 48 and 50 in FIG. One of the gearboxes 52 attached to the side of the pump 10 contains oil 54 for lubricating the timing gear 47.

Within each pumping chamber, the shafts 36, 38 support respective rotor assemblies 56, 58, which may also be coated with a first layer 102 comprising a high phosphorous nickel plating ((NiP) and the first layer coated There is a second layer 100 comprising one of nickel-phosphorus and one of the high-phosphorus nickels of a fluoropolymer (NiP-PTFE). In this embodiment, the rotors 56, 58 have a Roots type profile within each pumping chamber. A mixture of one of the Roots type profile and/or the Northey type profile may be provided within the pump 10. Alternatively, the rotor may be a screw type rotor profile. The rotors 56, 58 are each pumped relative to one of the inner surfaces of the stator 12. The rotors 56, 58 are allowed to act in a mutually intermeshing manner in one of the chambers.

In use, gas is propelled into the pump 10 through the inlet conduit 24 and into the inlet pumping chamber 14. The gas is compressed by the rotors 56, 58 located within the inlet pumping chamber 14 and fed by the passage 28 into the next pumping chamber 16. The gas fed in the pumping chamber 16 is similarly compressed by the rotors 56, 58 in the pumping chamber 16, and fed by the passage 30 into the next pumping chamber 18. Similar gas Compression occurs in the pumping chambers 18, 20, and 22, wherein the pumped gas is ultimately discharged from the pump 10 through the exhaust conduit 26.

By coating the shaft assembly, the rotor assembly and/or the stator assembly and/or the end plate assembly 12, 42, 44, 56, 58 comprising a first layer 102 of one of high phosphorous nickel plating (NiP) having a thickness of at least 5 μm and A second layer 100 comprising nickel phosphorus having a thickness of at least 5 μm and one of high-phosphorus nickel, one of fluoropolymers (NiP-PTFE), forms one of the special corrosion resistances due to the low chance of capture due to contact of the rotor with the stator. Dry vacuum pump. Applying two layers of at least 5 μm thickness provides a multiplier effect of coating strength and adhesion greater than when only one of the two layers is applied to a dry vacuum pump assembly.

As illustrated in Figures 3 and 4, the first layer 102 can comprise several coatings of high phosphorous nickel; that is, the first layer can be produced by coating the dry pump assembly multiple times. Forming a plurality of coatings of high phosphorus nickel by, for example, electroless plating, forms a first layer that is much stronger than reducing one of the defect continuity in the first layer and reducing the overall porosity of the coating. The total phosphorus content in the first layer is between 10% and 12% on average. The first layer of NiP may be formed from a single coating or a plurality of coatings to form one layer of at least 5 μm thickness, preferably a total first layer thickness between 6.2 _μm and 15.5 _μm .

The second layer 100, which is a high phosphorus nickel matrix containing PTFE (polytetrafluoroethylene), a subparticle of NiP-PTFE, is again formed over the first layer by electroless plating. If the second layer is at least 5 μm thick, the total thickness is preferably from about 8.8 _μm to about 14.1 _μm thick, but it may be greater or less than this thickness as desired. It is also possible to use other fluoropolymers in the matrix, such as PFA (perfluoroether) or PEI (polyethyleneimine).

Example:

In a series of chemical tests on a plated surface, the number of bubbles on the first layer of 12.5 _μm NiP (shown in Figure 3) with a second layer of 12.5 _μm NiP-PTFE is less than 25 _μm One half of the number of bubbles of a single layer of NiP (as shown in Figure 4).

An array test was performed on Atotech plating chemistry. 24 samples were exposed to fluorine in a chamber at 200 °C. Twelve samples had a 25 _μm base layer of NiP and the other 12 samples had a 12.5 _μm base layer of NiP + a 12.5 _μm top layer of NiP-PTFE.

Weigh the sample before and after the test. The average weight change for each layer system is shown in Table 1 below. There is some weight loss in a single plating layer and a small weight gain in double layer (two layer) plating. The sample was also observed using a Zeiss microscope after exposure to fluorine for 800 hours. The Taguchi analysis has been used to calculate the average number of bubbles found on the faces of each sample; the number of such bubbles is shown in Table 1. The average number of single layers is more than twice the number of double layers.

This example shows a surprising effect: the specific combination of NiP and NiP-PTFE plating provides better chemical resistance than pure NiP plating alone, while maintaining the abrasion resistance of NiP-PTFE.

Similarly, if at least a 5 [mu]m base layer of NiP and at least a 5 [mu]m top layer of NiP-PTFE are present, any combination of NiP and NiP-PTFE can be used to deliver the same advantages as outlined above in Table 1. An example of the ratio of a NiP base layer to a NiP-PTFE top layer is shown below in Table 2.

Claims (7)

A dry pump assembly coated with a first layer comprising one of high phosphorous nickel plating (NiP) having a thickness of at least 5 μm, the first layer being coated with nickel phosphorus and a fluorine-containing polymerization comprising a thickness of at least 5 μm a second layer of one of the high-phosphorus nickels of NiP-PTFE, wherein the ratio of the thickness of the first layer of NiP to the thickness of the second layer of NiP-PTFE provides high corrosion resistance and abrasion resistance Sex. The dry pump assembly of claim 1, wherein the first layer of NiP has a range from about 6.2 μm to about 15.5 μm. The dry pump assembly of claim 1, wherein the second layer of NiP-PTFE has a range from about 8.8 μm to about 14.1 μm. The dry pump assembly of claim 1, wherein the ratio of the first layer of NiP to the second layer of NiP-PTFE is at least one of the following thicknesses in units of μm: 5 + 20, 5 + 30, 10 + 15, 10+25, 12.5+12.5, 15+10, 15+20, 20+5, 20+15, 25+5, 25+10 or 30+5. The dry pump assembly of claim 1, wherein the fluoropolymer in the second layer comprises at least one of polytetrafluoroethylene, perfluoroether, and polyethyleneimine. The dry pump assembly of claim 1, wherein the pump assembly is at least one of a subassembly, an end plate, a rotor shaft assembly, and a rotor assembly. The dry pump assembly of claim 6, wherein the rotor assembly has one of a Northey rotor profile, a Roots rotor profile, or a Screw rotor profile.