TWM446402U - Metal sheet electric resistor welding and china shell arranging machine - Google Patents

Metal sheet electric resistor welding and china shell arranging machine Download PDF

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Publication number
TWM446402U
TWM446402U TW101213932U TW101213932U TWM446402U TW M446402 U TWM446402 U TW M446402U TW 101213932 U TW101213932 U TW 101213932U TW 101213932 U TW101213932 U TW 101213932U TW M446402 U TWM446402 U TW M446402U
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TW
Taiwan
Prior art keywords
cylinder
jaw
drive
seat
laterally
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TW101213932U
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Chinese (zh)
Inventor
fu-cai Qiu
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fu-cai Qiu
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Priority to TW101213932U priority Critical patent/TWM446402U/en
Publication of TWM446402U publication Critical patent/TWM446402U/en

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Description

金屬片電阻焊接及插入瓷殼排列機Metal sheet resistance welding and inserting porcelain shell alignment machine

本創作係指一種金屬片電阻焊接及插入瓷殼排列機,涉及將金屬片電阻沖壓成型並插入瓷殼且經檢測電阻阻值之後經由排料盤自動收集的裝置。The present invention refers to a sheet metal resistance welding and insertion ceramic shell alignment machine, which relates to a device for stamping and forming a sheet metal resistance into a porcelain shell and automatically collecting the material through the discharge tray after detecting the resistance value.

按,立式瓷殼水泥電阻半成品灌入水泥之後即成為立式瓷殼水泥電阻,經查目前立式瓷殼水泥電阻的組裝方式係以人工方式先將金屬片電阻彎折使金屬片電阻的兩側具有彎折部然後再插入瓷殼內,再檢測電阻阻值之後將不良品排除,然後再予以收集,至於前述的金屬片電阻係以人工方式將所需長度的金屬片兩側分別焊接導線而組成,雖然本創作者已設計出自動將金屬切成所需長度並在其兩側自動焊接導線的金屬片電阻焊接裝置,但如前所述,將金屬片電阻彎折並插入瓷殼、檢測與排料等相關作業都仰賴人工,相對具有不良率偏高、生產速度慢以及耗費人力與工時的缺失。According to the vertical porcelain shell cement resistor semi-finished product, it becomes the vertical porcelain shell cement resistor. After checking the assembly method of the vertical porcelain shell cement resistor, the sheet metal resistance is bent manually to make the sheet metal resistance The two sides have a bent portion and then inserted into the porcelain shell, and then the defective resistance is detected, and then the defective product is removed, and then collected, and the aforementioned sheet metal resistance is manually welded to both sides of the metal piece of the desired length. It consists of wires, although the creator has designed a sheet metal resistance welding device that automatically cuts the metal into the required length and automatically welds the wires on both sides, but as previously described, the sheet metal resistor is bent and inserted into the porcelain shell. Related operations such as inspection and discharge are all dependent on labor, and the relative non-performing rate is high, the production speed is slow, and the labor and man-hours are lacking.

本創作者乃有鑑於此,經過不斷的研究、改良與測試,終於創作設計出一種金屬片電阻焊接及插入瓷殼排列機。In view of this, the creator has finally created and designed a metal sheet resistance welding and inserting porcelain shell alignment machine through continuous research, improvement and testing.

是以本創作之主要目的乃在於提供一種金屬片電阻焊接及插入瓷殼排列機,可透過氣壓成型模組的上、下沖模將金屬片電阻沖壓成型為兩側具彎折部的金屬片電阻,並精確的插入瓷殼的定位凹槽而完成立式瓷殼水泥電阻半成品,以達到精確與自動化組 裝的目的,並相對節省人力與工時的優點。The main purpose of this creation is to provide a metal sheet resistance welding and inserting a porcelain shell alignment machine. The sheet metal resistor can be stamped into a sheet metal resistor with bent portions on both sides through the upper and lower punches of the air pressure forming module. And accurately insert the positioning groove of the porcelain shell to complete the vertical ceramic shell cement resistor semi-finished product to achieve precision and automation group The purpose of loading, and relatively saving the advantages of manpower and working hours.

本創作之次一目的乃在於提供一種金屬片電阻焊接及插入瓷殼排列機,可進一步透過橫向送料軌道所述檢測前座與檢測後座對所述組裝完成的立式瓷殼水泥電阻半成品進行電阻阻值檢測,並配合活動閘門將所檢測出的不良品排除,而更進一步達到節省人力與工時的實用性。The second purpose of the present invention is to provide a metal sheet resistance welding and inserting a porcelain shell alignment machine, which can further perform resistance on the assembled vertical porcelain shell cement resistor semi-finished product through the front feed seat and the detection rear seat through the transverse feed rail. The resistance value is detected, and the defective products detected by the active gate are excluded, and the practicality of saving labor and working hours is further achieved.

本創作之再一目的乃在於提供一種金屬片電阻焊接及插入瓷殼排列機,可進一步透過排列裝置的排列盤自動收集檢測後的立式瓷殼水泥電阻半成品,以更進一步達到節省人力、降低工時與自動化生產的目的。A further object of the present invention is to provide a metal sheet resistance welding and inserting a ceramic shell arranging machine, which can further automatically collect and detect the vertical ceramic shell cement resistor semi-finished product through the arranging disc of the aligning device, thereby further saving manpower and reducing Working hours and the purpose of automated production.

一種金屬片電阻焊接及插入瓷殼排列機,包括一金屬片電阻焊接裝置以及一金屬片電阻插入瓷殼及排列裝置,其中該金屬片電阻插入瓷殼及排列裝置包括一第二夾爪組、一第三夾爪組、一氣壓成型模組、一第四夾爪組、一瓷殼輔助定位組、一振動送料組、一橫向送料軌道、一移載撥桿組、一半成品推入汽缸、一排料裝置等構件所組成,可透過氣壓成型模組的上、下沖模將金屬片電阻沖壓成型為兩側具彎折部的金屬片電阻,並精確的插入瓷殼的定位凹槽而完成立式瓷殼水泥電阻半成品,以達到精確與自動化組裝的目的,並相對節省人力與工時的優點,本創作可進一步透過橫向送料軌道所述檢測前座與檢測後座對所述組裝完成的立式瓷殼水泥電阻半成品進行電阻阻值檢測,並配合活動閘門將 所檢測出的不良品排除,而更進一步達到節省人力與工時的實用性;本創作亦可進一步透過排列裝置的排列盤自動收集檢測後的立式瓷殼水泥電阻半成品,以更進一步達到節省人力、降低工時與自動化生產的目的。A sheet metal resistance welding and inserting ceramic shell alignment machine comprises a metal sheet resistance welding device and a metal sheet resistor inserted into the porcelain shell and the arranging device, wherein the metal sheet resistor is inserted into the porcelain shell and the arranging device comprises a second jaw group, a third clamping jaw set, a pneumatic forming module, a fourth clamping jaw set, a porcelain shell auxiliary positioning group, a vibrating feeding group, a transverse feeding rail, a shifting shifting rod set, and a half finished product pushed into the cylinder, A discharge device and the like are formed by the upper and lower dies of the air pressure forming module, and the sheet metal resistance is stamped into a sheet metal resistance having bent portions on both sides, and is accurately inserted into the positioning groove of the porcelain shell to complete The vertical porcelain shell cement resistor semi-finished product, in order to achieve the purpose of precise and automatic assembly, and the advantages of manpower and man-hour are saved, the creation can further pass the lateral feeding track to detect the front seat and the detection rear seat to complete the assembly. Porcelain shell cement resistor semi-finished product for resistance resistance detection and matching with the active gate The detected defective products are eliminated, and the practicality of saving labor and man-hours is further achieved; the creation can further automatically collect the detected vertical porcelain shell cement resistor semi-finished products through the alignment plate of the aligning device, thereby further saving. Manpower, reduced working hours and the purpose of automated production.

茲配合圖式詳加說明如后。Please refer to the detailed description of the drawings as follows.

如圖一~圖十所示,本創作一種金屬片電阻焊接及插入瓷殼排列機,包括一金屬片電阻焊接裝置1(參考圖一、圖二)以及一金屬片電阻插入瓷殼及排列裝置A,其中:該金屬片電阻焊接裝置1(參考圖一、圖二)係供加工出金屬片電阻以提供給金屬片電阻插入瓷殼及排列裝置A,包括:一金屬板供料組11,供應金屬板100給金屬板矯直組12;一金屬板矯直組12,係將金屬板100矯直;一送料夾持及送線長度設定組13,係將所需長度的金屬板100移送至第一夾爪組14,所述送料夾持及送線長度設定組13設有一分釐卡(MICROMETER)131;一第一夾爪組14,係供夾持欲切斷的金屬板100;一氣壓切斷組15,係將所需長度的金屬板切斷,再透過第一夾爪組14將已切斷成所需長度的金屬板100移送到點焊組17;一左導線供料組161與右導線供料組162(參考圖一、圖二),係分別將導線101導送至點焊組17的左、右兩側;一點焊組17,用以將所述金屬板100與左、右導線101點焊連接; 一左、右導線剪斷組18,用以將所述金屬板100與焊接在其左、右兩側的導線101的外側端剪斷;該金屬片電阻插入瓷殼及排列裝置A,包括:一第二夾爪組2(參考圖四、圖五),包括一第二橫向傳動汽缸21(另參考圖十)、一第二滑座22、一90°旋轉汽缸23、一第二夾爪座24,所述第二滑座22係橫向滑套於機台20前側所設第二橫向滑軌201,且所述第二橫向傳動汽缸21的缸軸211並與第二滑座22接合,而第二滑座22上方並接合所述90°旋轉汽缸23,而90°旋轉汽缸23上方則樞設第二夾爪座24,所述第二夾爪座24並與高壓氣體源(圖未示)連接,以透過高壓氣體源連動所述第二夾爪座24其一側另設置的一對第二夾爪241(參考圖五),而藉由第二橫向傳動汽缸21的缸軸211可帶動第二滑座22順著第二橫向滑軌201橫向滑移至金屬片電阻焊接裝置1的點焊組17(參考圖四),並控制高壓氣體源帶動第二夾爪座24夾持住點焊完成的金屬片電阻10(另參考圖十一),然後再向內橫向滑移並隨即控制90°旋轉汽缸23帶動第二夾爪座24(參考圖五)旋轉90°,使其夾持的金屬片電阻10朝向第三夾爪組3(參考圖五);一第三夾爪組3(參考圖二~圖五),包括第三橫向傳動汽缸31(參考圖二)、第三滑座32、前後方向滑台汽缸33(SLIDE CYLINDER)、第三夾爪座34,所述第三滑座32係橫向滑套於機台20前側所設第三橫向滑軌202,且所述第三滑座32並與第三橫向傳動汽缸31的缸軸311接合,所述第三滑座32的上方並接合所述前 後方向滑台汽缸33,所述前後方向滑台汽缸33的上方並接合第三夾爪座34,以帶動第三夾爪座34前、後方向滑移,所述第三夾爪座34並與高壓氣體源(圖未示)連接,以透過高壓氣體源連動其一側另設置的一對第三夾爪341,可透過所述前後方向滑台汽缸33帶動第三夾爪座34向後滑移,並配合控制高壓氣體源帶動第三夾爪341夾持住所述第二夾爪組2所夾持的金屬片電阻10,然後再控制前後方向滑台汽缸33帶動第三夾爪座34向前滑移以後,隨即可控制第三橫向傳動汽缸31使第三滑座32橫向滑移送至氣壓成型組4,並恰由第三夾爪341所夾持的金屬片電阻10位於氣壓成型組4的上、下沖模44、42(參考圖二)之間;氣壓成型模組4,包括有下模座41、下沖模42、上模座43、上沖模44、上沖模傳動汽缸45、下沖模傳動汽缸46(另參考圖八),所述下模座41係固設於機台20(參考圖二)前側,所述下模座41並透過數柱體411與上模座43接合,所述上模座43並接合所述上沖模傳動汽缸45,並由上沖模傳動汽缸45的缸軸451(另參考圖八)透過一上模塊452與上沖模44接合,所述下模座41並接合所述下沖模傳動汽缸46(另參考圖八),並由下沖模傳動汽缸46的缸軸461透過一下模塊462與所述下沖模42接合,進而當控制上、下沖模傳動汽缸45、46的缸軸451、461同時向下與向上伸出時,即相對可將所述第三夾爪341夾持的金屬片電阻10進行沖壓加工,使金屬片電阻10(參考圖十一)被沖壓 加工而成型為兩側具有彎折部100’的金屬片電阻10’(參考圖十二);第四夾爪組5(參考圖二),包括一前後傳動汽缸51、一上下傳動汽缸52、一第四夾爪座53,所述前後傳動汽缸51係設於機台20並位於氣壓成型模組4的後側,所述前後傳動汽缸51的缸軸511並與上下傳動汽缸52接合,該上下傳動汽缸52的缸軸521(參考圖一)則又與第四夾爪座53接合(參考圖二),而第四夾爪座53並與高壓氣體源(圖未示)連接以藉高壓氣體源帶動第四夾爪座53前側所設第四夾爪531,所述上下傳動汽缸52係可經控制使其缸軸521滑移而相對帶動第四夾座53位移至所需高度,隨即可控制前後傳動汽缸51使其缸軸511帶動第四夾爪座53向前伸入氣壓成型模組4的上、下沖模44、42之間,並再控制高壓氣體源連動第四夾爪座53的第四夾爪531夾住所述兩側具有彎折部100’的金屬片電阻10’,然後可控制前後傳動汽缸51使其缸軸511帶動上下傳動汽缸52與第四夾爪座53向後位移並退出所述氣壓成型模組4,即可再控制上下傳動汽缸52使其缸軸521向下伸出,並將所述第四夾爪座53第四夾爪531夾持所述兩側具彎折部100’金屬片電阻10’向下插入橫向送料軌道8(參考圖三)內所面對的瓷殼103(參考圖十二)的定位凹槽1031(參考圖十三)內,而完成立式瓷殼水泥電阻半成品10”(參考圖十三);一瓷殼輔助定位組6(參考圖三),包括一定位框架傳動汽缸61、 一定位框架62,所述定位框架傳動汽缸61設於機台20並位於氣壓成型模組4與第四夾爪組5之間,所述定位框架傳動汽缸61的缸軸611係在其上方與所述定位框架62接合,使所述缸軸611上、下伸縮時即相對帶動定位框架62上、下滑移,所述定位框架傳動汽缸61經控制而向下滑移之後即同時可藉其接合的定位框架62向壓住位於橫向送料軌道8所面對的瓷殼103,以利於所述第四夾爪組5的第四夾爪座53的第四夾爪531將其所夾持兩側具有彎折部100’的U形金屬片電阻10’穩定正確的向下插入瓷殼103的定位凹槽1031內;一振動送料組7,係依序將瓷殼103導送並透過其送料軌道71導送入90°整列分離組72;一橫向送料軌道8(參考圖三),設於機台20前側並具有橫向滑槽81,其橫向滑槽81的一側開口端811可承接由移載撥桿組86所移載入的瓷殼103,而所述橫向送料軌道8的一側上方另固設一檢測前座83(參考圖七),可配合機台20另設檢測後座84以對通過的立式瓷殼水泥電阻半成品10”進行電阻阻值檢測,且該橫向送料軌道8配合設有一活動閘門85,該活動閘門85係與高壓氣體源(圖未示)連接,可視需要而控制高壓氣體源連動活動閘門85打開,並將所述檢測阻值不正確不良品吹離而排除於橫向送料軌道8,另外該橫向送料軌道8的另一出口端另設有一開口812(參考圖六、圖七);一移載撥桿組86,包括一移載撥桿861以及一移載傳動汽缸 862(參考圖三),所述移載傳動汽缸862的缸軸8621係與該移載撥桿861接合,進而可使所述移載傳動汽缸862帶動移載撥桿861而將所述90°整列分離裝置72內的瓷殼103移載入所述橫向送料軌道8的橫向滑槽81一側的開口端811,所述移載傳動汽缸862係接合於橫向送料軌道8的後側或機台20上方適當位置;一半成品推入汽缸87(參考圖二),係固設於機台20前側,並由其缸軸871接合一推料件872,所述推料件872並面對所述橫向送料軌道8的另一側開口812,進而所述半成品推入汽缸87的缸軸871伸出時即可將位於橫向送料軌道8另一側開口812的立式瓷殼水泥電阻半成品10”推入排料裝置9(參考圖六)的排料盤92內;一排料裝置9,包括一排料架91、數排料盤92、一推入料定位無桿汽缸90、一滿盤橫向推出汽缸93(參考圖七)、至少一隔柱定位汽缸94(參考圖九)、一排料盤前後推入無桿汽缸95、一排料盤橫向推入無桿汽缸96,所述排料架91係設有數隔塊910、911、912以供排放數排料盤92,其一側至少設有一穿孔913以供所述隔柱定位汽缸94的缸軸所接合的隔柱941向上伸出,並透過隔柱941將一排料盤92定位,所述排料架91另一側具有橫向槽孔914,所述數排料盤92的每一排料盤92的一側為開放端921,以供所述半成品推入汽缸接合的推料件872將立式瓷殼水泥電阻半成品10”推入該排料盤92內;所述推入料定位無桿汽缸90 係滑設於所述排料架91前段所配合設置的第一縱向滑桿916而呈可前後方向滑移狀態,所述推入料定位無桿汽缸90並接合一定位支架901以供伸入一排料盤92內,且恰由該定位支架901抵靠所述推入於該排料盤92內的立式瓷殼水泥電阻半成品10”,配合推入於排料盤92內的立式瓷殼水泥電阻半成品10”排列的位置,所述推入料定位無桿汽缸90亦可適時經控制而向後滑移,所述滿盤橫向推出汽缸93係設於排料架91的底部或機台20其他適當部位,且該滿盤橫向推出汽缸93的缸軸931並接合一橫向推出支架932,進而可透過該滿盤橫向推出汽缸93的缸軸931連動橫向推出支架932將已排滿立式瓷殼水泥電阻半成品10”的排料盤92橫向推出,所述隔柱定位汽缸94係設於排料架91底部,進而所述隔柱定位汽缸94的缸軸往復伸縮時即相對可帶動隔柱941向上伸出排料架91的穿孔913或向下縮回,所述滿盤橫向推出汽缸93欲橫向推出排料盤92之前需先控制隔柱定位汽缸94的缸軸帶動隔柱941向下縮回以避免干涉,所述排料盤橫向推入無桿汽缸96係滑設於排料架91底部所配合設置的橫向軸桿915呈可橫向滑移狀態,所述排料盤橫向推入無桿汽缸96係接合一推入支架961,所述推入支架961包括可在排料架91的橫向槽孔914內移動的支臂9611以及可推移排料盤92的推板9612,透過所述排料盤橫向推入無桿汽缸96可帶動推入支架961將空的排料盤92橫向推入並接近所述排料盤前後推入無桿汽缸95,該排料盤前後推入無桿汽缸95係滑設於排料架 91所配合設置的第二縱向軸桿917呈可前後方向滑移狀態,所述排料盤前後推入無桿汽缸95係接合一前後推入支架951,透過所述排料盤前後推入無桿汽缸95可連同其前後推入支架951將所述空排料盤92由後向前推入排料架91的前側,以無繼續排入由所述半成品推入汽缸87所推入的立式瓷殼水泥電阻半成品10”;再者,參考圖五所示,所述第二夾爪組2的第二夾爪座24所設置的第二夾爪241包括可被高壓氣體源(圖未示)帶動的兩活動爪2412。As shown in FIG. 1 to FIG. 10, the present invention provides a metal sheet resistance welding and inserting ceramic shell alignment machine, comprising a metal sheet resistance welding device 1 (refer to FIG. 1 and FIG. 2) and a metal sheet resistor inserted into the porcelain shell and the aligning device. A, wherein: the sheet metal resistance welding device 1 (refer to FIG. 1 and FIG. 2) is configured to process a sheet metal resistor to provide a sheet metal resistor into the porcelain shell and the aligning device A, comprising: a metal sheet feeding group 11, The metal plate 100 is supplied to the metal plate straightening group 12; a metal plate straightening group 12 is used for straightening the metal plate 100; and a feeding clamping and wire feeding length setting group 13 is for transferring the metal plate 100 of the required length. To the first jaw group 14, the feed clamping and wire length setting group 13 is provided with a centimeter card (MICROMETER) 131; a first jaw group 14 for holding the metal plate 100 to be cut; a gas pressure cutting group 15 cuts a metal plate of a desired length, and then transfers the metal plate 100 cut to a desired length through the first jaw group 14 to the spot welding group 17; a left wire feed The group 161 and the right wire feeding group 162 (refer to FIG. 1 and FIG. 2) respectively guide the wire 101 to the spot welding group. a left and right side of the 17; a welding group 17 for spot welding the metal plate 100 to the left and right wires 101; a left and right wire shearing group 18 for cutting the metal plate 100 and the outer end of the wire 101 welded to the left and right sides thereof; the metal piece resistor is inserted into the porcelain casing and the aligning device A, comprising: A second jaw set 2 (refer to FIG. 4 and FIG. 5) includes a second transverse drive cylinder 21 (see FIG. 10), a second slide 22, a 90° rotary cylinder 23, and a second clamp. The second sliding seat 22 is laterally sleeved on the second lateral sliding rail 201 disposed on the front side of the machine table 20, and the cylinder shaft 211 of the second lateral transmission cylinder 21 is engaged with the second sliding seat 22, The second sliding seat 22 is above the 90° rotating cylinder 23, and the second clamping seat 23 is pivoted above the 90° rotating cylinder 23, and the second clamping seat 24 is combined with a high pressure gas source (Fig. Connected to connect a pair of second jaws 241 (refer to FIG. 5) provided on one side of the second jaw holder 24 through a high pressure gas source, and the cylinder shaft 211 of the second lateral transmission cylinder 21 The second sliding seat 22 can be driven to slide laterally along the second lateral sliding rail 201 to the spot welding group 17 of the sheet metal resistance welding device 1 (refer to FIG. 4), and the high pressure gas source is controlled. The second jaw holder 24 holds the spot-welded sheet metal resistor 10 (see also FIG. 11), and then slides inwardly and then controls the 90° rotation cylinder 23 to drive the second jaw holder 24 (refer to FIG. Rotating 90° so that the held sheet metal resistance 10 faces the third jaw group 3 (refer to FIG. 5); a third jaw group 3 (refer to FIG. 2 to FIG. 5), including the third lateral transmission cylinder 31 (Refer to FIG. 2), the third sliding seat 32, the front and rear direction sliding cylinder 33 (SLIDE CYLINDER), and the third clamping seat 34. The third sliding seat 32 is a third sliding sleeve which is disposed on the front side of the machine table 20. a lateral slide 202, and the third slide 32 is engaged with the cylinder shaft 311 of the third transverse transmission cylinder 31, above the third slide 32 and engaging the front a rear direction slide cylinder 33, above the front and rear direction slide cylinder 33 and engaging the third jaw seat 34 to drive the third jaw seat 34 to slide in the front and rear directions, and the third jaw seat 34 is Connected to a high-pressure gas source (not shown) to connect a pair of third jaws 341 disposed on one side of the high-pressure gas source, and the third jaw block 34 can be driven backward through the front-back direction slide cylinder 33. Moving, and controlling the high-pressure gas source to drive the third jaw 341 to clamp the sheet metal resistor 10 clamped by the second jaw group 2, and then controlling the front and rear direction slide cylinder 33 to drive the third jaw holder 34 toward After the front slip, the third lateral drive cylinder 31 can be controlled to laterally slide the third slide 32 to the air pressure forming group 4, and the sheet metal resistor 10 clamped by the third jaw 341 is located in the air pressure forming group. 4 between the upper and lower dies 44, 42 (refer to FIG. 2); the air pressure forming module 4 includes a lower die base 41, a lower die 42, an upper die block 43, an upper die 44, an upper die drive cylinder 45, and a lower die The die drive cylinder 46 (also referred to FIG. 8), the lower die base 41 is fixed on the front side of the machine table 20 (refer to FIG. 2). The die holder 41 is described as being coupled to the upper die holder 43 through a plurality of cylinders 411 which engage the upper die drive cylinder 45 and are driven by the cylinder shaft 451 of the upper die drive cylinder 45 (see also FIG. Passing through an upper module 452 to engage the upper die 44, the lower die holder 41 engages the lower die drive cylinder 46 (see also FIG. 8), and is passed through the lower module 462 by the cylinder shaft 461 of the lower die drive cylinder 46. The lower die 42 is engaged, and when the cylinder shafts 451, 461 of the upper and lower die driving cylinders 45, 46 are controlled to simultaneously extend downward and upward, the metal piece held by the third jaw 341 is relatively opposed. The resistor 10 is stamped so that the sheet metal resistor 10 (refer to FIG. 11) is stamped. Formed into a sheet metal resistor 10' having a bent portion 100' on both sides (refer to FIG. 12); the fourth jaw group 5 (refer to FIG. 2) includes a front and rear transmission cylinder 51, an upper and lower transmission cylinder 52, a fourth jaw block 53 , the front and rear transmission cylinders 51 are disposed on the machine table 20 and located at the rear side of the air pressure forming module 4 , and the cylinder shaft 511 of the front and rear transmission cylinders 51 is engaged with the upper and lower transmission cylinders 52 . The cylinder shaft 521 of the upper and lower transmission cylinders 52 (refer to FIG. 1) is again engaged with the fourth jaw base 53 (refer to FIG. 2), and the fourth jaw base 53 is connected to a high-pressure gas source (not shown) to take a high voltage. The gas source drives the fourth jaw 531 disposed on the front side of the fourth jaw base 53, and the upper and lower transmission cylinders 52 are controlled to slide the cylinder shaft 521 to relatively move the fourth clamping seat 53 to the required height, and then The front and rear drive cylinders 51 can be controlled such that the cylinder shaft 511 drives the fourth jaw base 53 forwardly between the upper and lower dies 44, 42 of the air pressure forming module 4, and then controls the high pressure gas source to interlock the fourth jaw seat. The fourth jaw 531 of 53 clamps the metal sheet resistor 10' having the bent portion 100' on both sides, and then can control the front and rear transmission The cylinder 51 causes the cylinder shaft 511 to drive the upper and lower transmission cylinders 52 and the fourth jaw base 53 to be displaced rearward and exit the air pressure forming module 4, and then the upper and lower transmission cylinders 52 can be controlled to extend the cylinder shaft 521 downward. The fourth jaw 531 of the fourth jaw holder 53 clamps the two-sided bent portion 100' sheet metal resistor 10' downwardly into the porcelain shell facing the transverse feeding rail 8 (refer to FIG. 3). 103 (refer to Figure 12) positioning groove 1031 (refer to Figure 13), and complete the vertical porcelain shell cement resistor semi-finished product 10" (refer to Figure 13); a porcelain shell auxiliary positioning group 6 (refer to Figure 3) , including a positioning frame transmission cylinder 61, a positioning frame 62, the positioning frame transmission cylinder 61 is disposed on the machine table 20 and located between the air pressure forming module 4 and the fourth jaw group 5, and the cylinder shaft 611 of the positioning frame transmission cylinder 61 is above it. The positioning frame 62 is engaged to make the cylinder shaft 611 move up and down, that is, to move the positioning frame 62 downward and downward, and the positioning frame transmission cylinder 61 can be controlled by the downward movement. The engaged positioning frame 62 presses against the porcelain shell 103 facing the lateral feed rail 8 to facilitate the clamping of the fourth jaw 531 of the fourth jaw seat 53 of the fourth jaw set 5 The U-shaped sheet metal resistor 10' having the bent portion 100' is stably and correctly inserted into the positioning groove 1031 of the porcelain shell 103; a vibrating feeding group 7 sequentially guides and feeds the porcelain shell 103 through the material. The track 71 is guided into the 90° column separation group 72; a transverse feed rail 8 (refer to FIG. 3) is disposed on the front side of the machine table 20 and has a lateral chute 81, and one side open end 811 of the lateral chute 81 can be received by Transfer the porcelain shell 103 loaded by the shift lever set 86, and fix one above the side of the lateral feed rail 8 The front seat 83 (refer to FIG. 7) can be combined with the machine 20 to detect the rear seat 84 to perform resistance resistance detection on the passed vertical porcelain shell cement resistor semi-finished product 10", and the transverse feed rail 8 is provided with a movable gate. 85. The active gate 85 is connected to a high-pressure gas source (not shown), and the high-pressure gas source can be controlled to open the active shutter 85 as needed, and the defective resistance is blown away and excluded from the transverse feeding track. 8. The other outlet end of the lateral feed rail 8 is further provided with an opening 812 (refer to FIG. 6 and FIG. 7); a transfer lever set 86 including a transfer lever 861 and a transfer drive cylinder 862 (refer to FIG. 3), the cylinder shaft 8621 of the transfer drive cylinder 862 is engaged with the transfer lever 861, so that the transfer drive cylinder 862 can drive the transfer lever 861 to the 90°. The porcelain casing 103 in the entire column separating device 72 is moved into the open end 811 on the side of the lateral chute 81 of the lateral feed rail 8, and the transfer drive cylinder 862 is joined to the rear side of the transverse feed rail 8 or the machine A suitable position above 20; half of the finished product is pushed into the cylinder 87 (refer to FIG. 2), and is fixed on the front side of the machine table 20, and a pusher member 872 is engaged by the cylinder shaft 871 thereof, and the pusher member 872 faces the The other side opening 812 of the transverse feed rail 8 and the semi-finished product pushed into the cylinder shaft 871 of the cylinder 87 can push the vertical porcelain cement resistor semi-finished product 10′′ located at the other side opening 812 of the transverse feed rail 8 The discharge device 9 (refer to FIG. 6) is disposed in the discharge tray 92; a discharge device 9 includes a discharge rack 91, a plurality of discharge trays 92, a push-in positioning positioning rodless cylinder 90, and a full tray transverse direction. The cylinder 93 (refer to FIG. 7), at least one spacer positioning cylinder 94 (refer to FIG. 9), and a row of trays are pushed forward and backward into the rodless cylinder 95, The discharge tray is laterally pushed into the rodless cylinder 96, and the discharge rack 91 is provided with a plurality of partitions 910, 911, 912 for discharging the plurality of discharge trays 92, and at least one perforation 913 is provided on one side thereof for the spacers The spacer 941 to which the cylinder shaft of the positioning cylinder 94 is engaged protrudes upwardly, and a discharge tray 92 is positioned through the spacer 941. The discharge rack 91 has a lateral slot 914 on the other side, and the plurality of trays One side of each of the discharge trays 92 of 92 is an open end 921 for pushing the semi-finished product into the cylinder-engaged pusher member 872 to push the vertical porcelain shell cement resistor semi-finished product 10" into the discharge tray 92; Pushing material positioning rodless cylinder 90 The first longitudinal sliding rod 916 disposed in the front section of the discharge rack 91 is slidably disposed in a front-rear direction, and the push-in material is positioned to the rod-free cylinder 90 and engages a positioning bracket 901 for insertion. In a row of trays 92, and just as the positioning bracket 901 abuts against the vertical porcelain shell cement resistor semi-finished product 10" pushed into the discharge tray 92, the vertical type pushed into the discharge tray 92 The position of the porcelain shell cement resistor semi-finished product 10", the push-in material positioning rodless cylinder 90 can also be controlled to slide backwards in a timely manner, and the full-disk lateral push-out cylinder 93 is disposed at the bottom or the machine of the discharge rack 91. Other suitable portions of the table 20, and the full plate laterally pushes out the cylinder shaft 931 of the cylinder 93 and engages a laterally ejecting bracket 932, so that the cylinder shaft 931 of the cylinder 93 can be pushed out through the full disk to interlock the laterally ejecting bracket 932 to be fully aligned. The discharge tray 92 of the porcelain-resin cement resistor semi-finished product 10" is laterally pushed out, and the spacer positioning cylinder 94 is disposed at the bottom of the discharge rack 91, and the cylinder shaft of the spacer positioning cylinder 94 is relatively movable when reciprocatingly expanding and contracting. The spacer 941 extends upwardly from the perforation 913 of the discharge rack 91 or is retracted downward The full-disc laterally pushing the cylinder 93 is required to control the cylinder shaft of the spacer positioning cylinder 94 to drive the spacer 941 downwardly to avoid interference before laterally pushing out the discharge tray 92. The discharge tray is pushed laterally into the rodless cylinder. The 96-slide is disposed in a laterally slidable state with the lateral shaft 915 disposed at the bottom of the discharge rack 91. The discharge tray is laterally pushed into the rodless cylinder 96 to engage a push-in bracket 961. The push-in bracket The 961 includes an arm 9611 that is movable within the transverse slot 914 of the discharge rack 91 and a push plate 9612 that can be moved through the discharge tray 92. The rodless cylinder 96 can be pushed laterally through the discharge tray to drive the push-in bracket 961. Pushing the empty discharge tray 92 laterally and pushing the discharge tray forward and backward into the rodless cylinder 95, the discharge tray is pushed forward and backward into the rodless cylinder 95, and the slide is arranged on the discharge rack. The second longitudinal shaft 917 provided in cooperation with the 91 is slidable in the front-rear direction, and the discharge tray is pushed forward and backward into the rodless cylinder 95 to engage the front and rear push-in bracket 951, and the front and rear of the discharge tray are pushed through the discharge tray. The rod cylinder 95 can push the empty discharge tray 92 from the rear to the front side of the discharge rack 91 together with its front and rear push-in brackets 951 so as not to continue to be pushed into the position pushed into the cylinder 87 by the semi-finished product. a porcelain shell cement resistor semi-finished product 10"; further, as shown in FIG. 5, the second jaw 241 of the second jaw seat 24 of the second jaw group 2 includes a source of high pressure gas (Fig. Shown by the two movable claws 2412.

另者,參考圖四、圖五所示,所述第三夾爪組3的第三夾爪座34所設置的第三夾爪341包括可被高壓氣體源帶動的兩活動爪3412。In addition, referring to FIG. 4 and FIG. 5 , the third jaw 341 of the third jaw holder 34 of the third jaw group 3 includes two movable claws 3412 that can be driven by a high-pressure gas source.

又,參考圖一所示,所述第四夾爪組5的第四夾爪座53所設置的第四夾爪531包括兩固定爪5311以及兩活動爪5312。Moreover, referring to FIG. 1 , the fourth jaw 531 of the fourth jaw seat 53 of the fourth jaw set 5 includes two fixing claws 5311 and two movable claws 5312 .

綜上所述,本創作可歸納具有下列增進功效:In summary, this creation can be summarized as having the following enhancements:

1.可透過氣壓成型模組4的上、下沖模44、42將金屬片電阻100沖壓成型為兩側具彎折部100’的金屬片電阻10’,並精確的插入瓷殼103的定位凹槽1031而完成立式瓷殼水泥電阻半成品10”,以達到精確與自動化組裝的目的,並相對節省人力與工時的優點。1. The sheet metal resistor 100 can be stamped into the sheet metal resistor 10' having the bent portion 100' on both sides through the upper and lower dies 44, 42 of the air pressure forming module 4, and accurately inserted into the positioning concave of the porcelain shell 103. The vertical porcelain shell cement resistor semi-finished product 10" is completed by the groove 1031 to achieve the purpose of precise and automatic assembly, and the advantages of manpower and man-hour are relatively saved.

2.可進一步透過橫向送料軌道8所述檢測前座83與檢測後座84對所述組裝完成的立式瓷殼水泥電阻半成品10”進行電阻阻值 檢測,並配合活動閘門85將所檢測出的不良品排除,而更進一步達到節省人力與工時的實用性。2. The resistance of the assembled vertical porcelain shell cement resistor semi-finished product 10" can be further measured by the front seat 83 and the rear seat 84 by the lateral feed rail 8 The detection and the activity gate 85 are used to exclude the detected defective products, thereby further achieving the practicality of saving manpower and working hours.

3.可進一步透過排列裝置9的排列盤92自動收集檢測後的立式瓷殼水泥電阻半成品10”,以更進一步達到節省人力、降低工時與自動化生產的目的。3. The detected vertical porcelain shell cement resistor semi-finished product 10" can be automatically collected through the array disk 92 of the aligning device 9, so as to further save manpower, reduce man-hours and automated production.

是以,本案創作乃確具其實用增進功效,乃謹以新型專利申請之,懇請 鈞局貴審查委員予以詳查並賜准專利,至感德便。Therefore, the creation of this case does have its practical and effective effect. It is a new type of patent application. It is requested that the review board of the bureau should examine and grant the patent in detail.

惟,以上所述者僅為本創作之較佳實施例而已,當不能以之限定本創作實施之範圍,舉凡依本創作申請專利範圍所作之均等變化與修飾皆應仍屬本創作涵蓋之專利範圍內。However, the above is only the preferred embodiment of the present invention. When it is not possible to limit the scope of this creation, the equivalent changes and modifications made by the scope of the patent application should remain the patents covered by this creation. Within the scope.

(1)‧‧‧金屬片電阻焊接裝置(1)‧‧‧Metal sheet resistance welding device

(10)(10’)‧‧‧金屬片電阻(10) (10') ‧ ‧ sheet metal resistance

(10”)‧‧‧立式瓷殼水泥電阻半成品(10")‧‧‧Vertical porcelain shell cement resistor semi-finished products

(100)‧‧‧金屬板(100)‧‧‧Metal plates

(100’)‧‧‧彎折部(100’) ‧ ‧ bends

(101)‧‧‧導線(101)‧‧‧Wire

(103)‧‧‧瓷殼(103)‧‧‧ porcelain shell

(1031)‧‧‧定位凹槽(1031)‧‧‧ positioning groove

(11)‧‧‧金屬板供料組(11)‧‧‧Metal sheet feeding group

(12)‧‧‧金屬板矯直組(12)‧‧‧Metal sheet straightening group

(13)‧‧‧送料夾持及送線長度設定組(13)‧‧‧Feed clamping and wire length setting group

(131)‧‧‧分釐卡(131) ‧ ‧ cents card

(14)‧‧‧第一夾爪組(14)‧‧‧First jaw group

(15)‧‧‧氣壓切斷組(15) ‧‧‧Pneumatic cut-off group

(161)‧‧‧左導線供料組(161)‧‧‧Left wire feeding group

(162)‧‧‧右導線供料組(162)‧‧‧Right wire feeding group

(17)‧‧‧點焊組(17) ‧‧‧ spot welding group

(18)‧‧‧左、右導線剪斷組(18)‧‧‧Left and right wire cutting groups

(2)‧‧‧第二夾爪組(2) ‧‧‧Second jaw group

(20)‧‧‧機台(20)‧‧‧ Machines

(201)‧‧‧第二橫向滑軌(201)‧‧‧Second horizontal rails

(202)‧‧‧第三橫向滑軌(202) ‧‧‧ Third transverse rail

(21)‧‧‧第二橫向傳動汽缸(21)‧‧‧Second transverse drive cylinder

(22)‧‧‧第二滑座(22)‧‧‧Second slide

(211)(311)(451)(461)(511)(521)(611)(8621)(871)(931)‧‧‧缸軸(211) (311) (451) (461) (511) (521) (611) (8621) (871) (931) ‧ ‧ cylinder shaft

(23)‧‧‧90°旋轉汽缸(23) ‧‧90° rotating cylinder

(24)‧‧‧第二夾爪座(24)‧‧‧Second jaw seat

(241)‧‧‧第二夾爪(241)‧‧‧second jaw

(2412)(3412)(5312)‧‧‧活動爪(2412) (3412) (5312) ‧ ‧ movable claws

(3)‧‧‧第三夾爪組(3) ‧‧‧third jaw group

(31)‧‧‧第三橫向傳動汽缸(31)‧‧‧ Third transverse drive cylinder

(32)‧‧‧第三滑座(32)‧‧‧ Third slide

(33)‧‧‧前後方向滑台汽缸(33) ‧‧‧ front and rear direction slide cylinders

(34)‧‧‧第三夾爪座(34) ‧‧‧third jaw seat

(341)‧‧‧第三夾爪(341)‧‧‧ Third jaw

(4)‧‧‧氣壓成型模組(4) ‧‧‧Air pressure forming module

(41)‧‧‧下模座(41) ‧‧‧ lower mold base

(411)‧‧‧柱體(411) ‧‧‧Cylinder

(42)‧‧‧下沖模(42) ‧‧‧下模

(43)‧‧‧上模座(43)‧‧‧上模座

(44)‧‧‧上沖模(44) ‧‧‧Upper die

(45)‧‧‧上沖模傳動汽缸(45) ‧‧‧Upper die drive cylinder

(452)‧‧‧上模塊(452) ‧‧‧Upper module

(46)‧‧‧下沖模傳動汽缸(46) ‧‧‧ Lower die drive cylinder

(462)‧‧‧下模塊(462)‧‧‧Next module

(5)‧‧‧第四夾爪組(5) ‧‧‧Four jaw group

(51)‧‧‧前後傳動汽缸(51) ‧‧‧ front and rear drive cylinders

(52)‧‧‧上下傳動汽缸(52) ‧‧‧Up and down drive cylinders

(53)‧‧‧第四夾爪座(53)‧‧‧Four gripper seat

(531)‧‧‧第四夾爪(531)‧‧‧ Fourth jaw

(5311)‧‧‧固定爪(5311)‧‧‧Fixed claws

(6)‧‧‧瓷殼輔助定位組(6)‧‧‧ porcelain shell assisted positioning group

(61)‧‧‧定位框架傳動汽缸(61)‧‧‧ Positioning frame drive cylinder

(62)‧‧‧定位框架(62) ‧ ‧ positioning frame

(7)‧‧‧振動送料組(7) ‧‧‧Vibration feeding group

(71)‧‧‧送料軌道(71) ‧‧‧Feed Track

(72)‧‧‧90°整列分離組(72) ‧‧‧90° whole separation group

(8)‧‧‧橫向送料軌道(8) ‧‧‧Horizontal feed track

(81)‧‧‧橫向滑槽(81)‧‧‧Transverse chute

(811)(921)‧‧‧開口端(811) (921) ‧ ‧ open end

(812)‧‧‧開口(812) ‧ ‧ openings

(83)‧‧‧檢測前座(83)‧‧‧Detecting the front seat

(84)‧‧‧檢測後座(84) ‧‧‧Detecting the back seat

(85)‧‧‧活動閘門(85) ‧‧‧ activity gate

(86)‧‧‧移載撥桿組(86)‧‧‧Transfer lever set

(861)‧‧‧移載撥桿(861)‧‧‧Transfer lever

(862)‧‧‧移載傳動汽缸(862)‧‧‧Transfer drive cylinder

(87)‧‧‧半成品推入汽缸(87) ‧‧‧ semi-finished products pushed into the cylinder

(872)‧‧‧推料件(872)‧‧‧ Pushing parts

(9)‧‧‧排料裝置(9)‧‧‧Discharge device

(90)‧‧‧推入料定位無桿汽缸(90)‧‧‧ Pushing material positioning rodless cylinder

(901)‧‧‧定位支架(901)‧‧‧ Positioning bracket

(91)‧‧‧排料架(91)‧‧‧Disc rack

(910)(911)(912)‧‧‧隔塊(910) (911) (912) ‧ ‧ partition

(913)‧‧‧穿孔(913)‧‧‧Perforation

(914)‧‧‧橫向槽孔(914)‧‧‧ transverse slots

(915)‧‧‧橫向軸桿(915)‧‧‧Horizontal shaft

(916)‧‧‧第一縱向滑桿(916)‧‧‧First longitudinal slider

(917)‧‧‧第二縱向軸桿(917)‧‧‧Second longitudinal shaft

(92)‧‧‧排料盤(92)‧‧‧Discharge tray

(93)‧‧‧滿盤橫向推出汽缸(93) ‧‧‧ Fully horizontally pushed out of the cylinder

(932)‧‧‧橫向推出支架(932)‧‧‧ Horizontally launched bracket

(94)‧‧‧隔柱定位汽缸(94) ‧‧‧Separate column positioning cylinder

(941)‧‧‧隔柱(941)‧‧‧ spacer

(95)‧‧‧排料盤前後推入無桿汽缸(95) ‧‧‧Pushing trays are pushed into the rodless cylinders before and after

(951)‧‧‧前後推入支架(951) ‧ ‧ push-in bracket

(96)‧‧‧排料盤橫向推入無桿汽缸(96) ‧‧‧Drawer tray laterally pushed into the rodless cylinder

(961)‧‧‧推入支架(961)‧‧‧ Push into the bracket

(9611)‧‧‧支臂(9611)‧‧‧ Arms

(9612)‧‧‧推板(9612)‧‧‧ Push board

(A)‧‧‧金屬片電阻插入瓷殼及排列裝置(A)‧‧‧Metal sheet resistors inserted into porcelain shells and alignment devices

圖一係本創作實施例之立體圖。Figure 1 is a perspective view of the present embodiment.

圖二係本創作實施例之後視部份立體圖。Figure 2 is a perspective view of a portion of the present embodiment.

圖三係本創作實施例之後視另一角度部份立體放大圖。Figure 3 is a perspective enlarged view of another angle after the present embodiment.

圖四係本創作實施例之另一角度部份立體放大圖。Figure 4 is a perspective enlarged view of another angle portion of the present embodiment.

圖五係本創作實施例中第二夾爪組旋轉90°之後的部份立體放大圖。Figure 5 is a partial enlarged view of the second jaw group rotated 90° in the present embodiment.

圖六係本創作實施例之後視另一角度部份立體放大圖。Figure 6 is a perspective enlarged view of another angle after the present embodiment.

圖七係本創作實施例之後視另一角度部份立體再放大圖。Figure 7 is a perspective enlarged view of another embodiment of the present embodiment.

圖八係本創作實施例中氣壓成型組的沖壓狀態平面示意圖。Figure 8 is a plan view showing the stamping state of the pneumatic forming group in the present embodiment.

圖九係本創作實施例中隔柱定位汽缸設於機台的部份側視放大平面圖。Figure 9 is a partial side elevational plan view showing the positioning cylinder of the spacer in the present embodiment.

圖十係本創作實施例中第二夾爪組的俯視平面放大圖。Figure 10 is a top plan enlarged view of the second jaw set in the present embodiment.

圖十一係本創作實施例中金屬片電阻焊接裝置所加工完成的金屬片電阻之平面圖。Figure 11 is a plan view showing the sheet metal resistance processed by the sheet metal resistance welding apparatus in the present embodiment.

圖十二係本創作實施例中金屬片電阻被沖壓成型後但尚未插入瓷殼的前視平面分解示意圖。Figure 12 is a front perspective exploded view of the metal sheet resistor after being stamped and formed without being inserted into the porcelain shell in the present embodiment.

圖十三係本創作實施例中金屬片電阻插入瓷殼後而形成立式瓷殼水泥電阻半成品的前視平面示意圖。Figure 13 is a front plan view showing the vertical form of the vertical porcelain cement resistor after the metal sheet resistor is inserted into the porcelain shell in the present embodiment.

(1)‧‧‧金屬片電阻焊接裝置(1)‧‧‧Metal sheet resistance welding device

(101)‧‧‧導線(101)‧‧‧Wire

(161)‧‧‧左導線供料組(161)‧‧‧Left wire feeding group

(2)‧‧‧第二夾爪組(2) ‧‧‧Second jaw group

(201)‧‧‧第二橫向滑軌(201)‧‧‧Second horizontal rails

(202)‧‧‧第三橫向滑軌(202) ‧‧‧ Third transverse rail

(22)‧‧‧第二滑座(22)‧‧‧Second slide

(3)‧‧‧第三夾爪組(3) ‧‧‧third jaw group

(311)(461)(521)(611)(871)‧‧‧缸軸(311)(461)(521)(611)(871)‧‧‧Cylinder shaft

(32)‧‧‧第三滑座(32)‧‧‧ Third slide

(33)‧‧‧前後方向滑台汽缸(33) ‧‧‧ front and rear direction slide cylinders

(34)‧‧‧第三夾爪座(34) ‧‧‧third jaw seat

(4)‧‧‧氣壓成型模組(4) ‧‧‧Air pressure forming module

(41)‧‧‧下模座(41) ‧‧‧ lower mold base

(411)‧‧‧柱體(411) ‧‧‧Cylinder

(42)‧‧‧下沖模(42) ‧‧‧下模

(43)‧‧‧上模座(43)‧‧‧上模座

(44)‧‧‧上沖模(44) ‧‧‧Upper die

(45)‧‧‧上沖模傳動汽缸(45) ‧‧‧Upper die drive cylinder

(452)‧‧‧上模塊(452) ‧‧‧Upper module

(462)‧‧‧下模塊(462)‧‧‧Next module

(5)‧‧‧第四夾爪組(5) ‧‧‧Four jaw group

(51)‧‧‧前後傳動汽缸(51) ‧‧‧ front and rear drive cylinders

(52)‧‧‧上下傳動汽缸(52) ‧‧‧Up and down drive cylinders

(53)‧‧‧第四夾爪座(53)‧‧‧Four gripper seat

(531)‧‧‧第四夾爪(531)‧‧‧ Fourth jaw

(5311)‧‧‧固定爪(5311)‧‧‧Fixed claws

(5312)‧‧‧活動爪(5312)‧‧‧ Activity claws

(6)‧‧‧瓷殼輔助定位組(6)‧‧‧ porcelain shell assisted positioning group

(62)‧‧‧定位框架(62) ‧ ‧ positioning frame

(7)‧‧‧振動送料組(7) ‧‧‧Vibration feeding group

(71)‧‧‧送料軌道(71) ‧‧‧Feed Track

(72)‧‧‧90°整列分離組(72) ‧‧‧90° whole separation group

(8)‧‧‧橫向送料軌道(8) ‧‧‧Horizontal feed track

(81)‧‧‧橫向滑槽(81)‧‧‧Transverse chute

(811)‧‧‧開口端(811)‧‧‧Open end

(812)‧‧‧開口(812) ‧ ‧ openings

(87)‧‧‧半成品推入汽缸(87) ‧‧‧ semi-finished products pushed into the cylinder

(872)‧‧‧推料件(872)‧‧‧ Pushing parts

(9)‧‧‧排料裝置(9)‧‧‧Discharge device

(91)‧‧‧排料架(91)‧‧‧Disc rack

(910)‧‧‧隔塊(910)‧‧‧ 隔块

(916)‧‧‧第一縱向滑桿(916)‧‧‧First longitudinal slider

Claims (4)

一種金屬片電阻焊接及插入瓷殼排列機,包括一金屬片電阻焊接裝置以及一金屬片電阻插入瓷殼及排列裝置,其中該金屬片電阻焊接裝置係供加工出金屬片電阻以提供給金屬片電阻插入瓷殼及排列裝置;其特徵在於:該金屬片電阻插入瓷殼及排列裝置,包括:一第二夾爪組,包括一第二橫向傳動汽缸、一第二滑座、一90°旋轉汽缸、一第二夾爪座,所述第二滑座係橫向滑套於機台前側所設第二橫向滑軌,且所述第二橫向傳動汽缸的缸軸並與第二滑座接合,而第二滑座上方並接合所述90°旋轉汽缸,而90°旋轉汽缸上方則樞設第二夾爪座,所述第二夾爪座並與高壓氣體源連接,以透過高壓氣體源連動所述第二夾爪座其一側另設置的一對第二夾爪,透過該第二橫向傳動汽缸的缸軸可帶動第二滑座順著第二橫向滑軌可橫向滑移至金屬片電阻焊接裝置,並控制高壓氣體源帶動第二夾爪座夾持住點焊完成的金屬片電阻,然後再向內橫向滑移並隨即控制90°旋轉汽缸帶動第二夾爪座旋轉90°,使其夾持的金屬片電阻朝向第三夾爪組;一第三夾爪組,包括第三橫向傳動汽缸、第三滑座、前後方向滑台汽缸(SLIDE CYLINDER)、第三夾爪座,所述第三滑座係橫向滑套於機台前側所設第三橫向滑軌,且所述第三滑座並 與第三橫向傳動汽缸的缸軸接合,所述第三滑座的上方並接合所述前後方向滑台汽缸,所述前後方向滑台汽缸的上方並接合第三夾爪座,以帶動第三夾爪座前、後方向滑移,所述第三夾爪座並與高壓氣體源連接,以透過高壓氣體源連動其一側另設置的一對第三夾爪,可透過所述前後方向滑台汽缸帶動第三夾爪座向後滑移,並配合控制高壓氣體源帶動第三夾爪夾持住所述第二夾爪組所夾持的金屬片電阻,然後再控制前後方向滑台汽缸帶動第三夾爪座向前滑移以後,隨即可控制第三橫向傳動汽缸使第三滑座橫向滑移送至氣壓成型組,並恰由第三夾爪所夾持的金屬片電阻位於氣壓成型組的上、下沖模之間;氣壓成型模組,包括有下模座、下沖模、上模座、上沖模、上沖模傳動汽缸、下沖模傳動汽缸,所述下模座係固設於機台前側,所述下模座並透過數柱體與上模座接合,所述上模座並接合所述上沖模傳動汽缸,並由上沖模傳動汽缸的缸軸透過一上模塊與上沖模接合,所述下模座並接合所述下沖模傳動汽缸,並由下沖模傳動汽缸的缸軸透過一下模塊與所述下沖模接合,進而當控制上、下沖模傳動汽缸的缸軸同時向下與向上伸出時,即相對可將所述第三夾爪夾持的金屬片電阻進行沖壓加工,使金屬片電阻被沖壓加工而成型為兩側具有彎折部的金屬片電阻;第四夾爪組,包括一前後傳動汽缸、一上下傳動汽缸、一第四 夾爪座,所述前後傳動汽缸係設於機台並位於氣壓成型模組的後側,所述前後傳動汽缸的缸軸並與上下傳動汽缸接合,該上下傳動汽缸的缸軸則又與第四夾爪座接合,而第四夾爪座並與高壓氣體源連接以藉高壓氣體源帶動第四夾爪座前側所設第四夾爪,所述上下傳動汽缸係可經控制使其缸軸滑移而相對帶動第四夾座位移至所需高度,隨即可控制前後傳動汽缸使其缸軸帶動第四夾爪座向前伸入氣壓成型模組的上、下沖模之間,並再控制高壓氣體源連動第四夾爪座的第四夾爪夾住所述兩側具有彎折部的金屬片電阻,然後可控制前後傳動汽缸使其缸軸帶動上下傳動汽缸與第四夾爪座向後位移並退出所述氣壓成型模組,即可再控制上下傳汽缸使其缸軸向下伸出,並將所述第四夾爪座第四夾爪夾持所述兩側具彎折部金屬片電阻向下插入橫向送料軌道內所面對的瓷殼的定位凹槽內,而完成立式瓷殼水泥電阻半成品;瓷殼輔助定位組,包括一定位框架傳動汽缸、一定位框架,所述定位框架傳動汽缸設於機台並位於氣壓成型模組與第四夾爪組之間,所述定位框架傳動汽缸的缸軸係在其上方與所述定位框架接合,使所述缸軸上、下伸縮時即相對帶動定位框架上、下滑移,所述定位框架傳動汽缸經控制而向下滑移之後即同時可藉其接合的定位框架向壓住位於橫向送料軌道所面對的瓷殼,以利於所述第四夾爪組的第四夾爪座的第四夾爪將其所夾持兩側具有彎折部的U形金屬片電阻穩定正 確的向下插入瓷殼的定位凹槽內;一振動送料組,係依序將瓷殼導送並透過其送料軌道導送入90°整列分離組;一橫向送料軌道,設於機台前側並具有橫向滑槽,其橫向滑槽的一側開口端可承接由移載撥桿組所移載入的瓷殼,而所述橫向送料軌道的一側上方另固設一檢測前座,可配合機台另設檢測後座以對通過的立式瓷殼水泥電阻半成品進行電阻阻檢測,且該橫向送料軌道配合設有一活動閘門,該活動閘門係與高壓氣體源連接,可視需要而控制高壓氣體源連動活動閘門打開,並將所述檢測阻值不正確不良品吹離而排除於橫向送料軌道,另外該橫向送料軌道的另一出口端另設有一開口;一移載撥桿組,包括一移載撥桿以及一移載傳動汽缸,所述移載傳動汽缸的缸軸係與該移載撥桿接合,進而可使所述移載傳動汽缸帶動移載撥桿而將所述90°整列分離裝置內的瓷殼移載入所述橫向送料軌道的橫向滑槽一側的開口端,所述移載傳動汽缸係接合於橫向送料軌道的後側或機台上方適當位置;一半成品推入汽缸,係固設於機台前側,並由其缸軸接合一推料件,所述推料件並面對所述橫向送料軌道的另一側開口,進而所述半成品推入汽缸的缸軸伸出時即可將位於橫向送料軌道另一側開口的立式瓷殼水泥電阻半成品推入排料裝置的 排料盤內;一排料裝置,包括一排料架、數排料盤、一推入料定位無桿汽缸、一滿盤橫向推出汽缸、至少一隔柱定位汽缸、一排料盤前後推入無桿汽缸、一排料盤橫向推入無桿汽缸,所述排料架係設有數隔塊以供排放數排料盤,其一側至少設有一穿孔以供所述隔柱定位汽缸的缸軸所接合的隔柱向上伸出,並透過隔柱將一排料盤定位,所述排料架另一側具有橫向槽孔,所述數排料盤的每一排料盤的一側為開放端,以供所述半成品推入汽缸接合的推料件將立式瓷殼水泥電阻半成品推入該排料盤內;所述推入料定位無桿汽缸係滑設於所述排料架前段所配合設置的第一縱向滑桿而呈可前後方向滑移狀態,所述推入料定位無桿汽缸並接合一定位支架以供伸入一排料盤內,且恰由該定位支架抵靠所述推入於該排料盤內的立式瓷殼水泥電阻半成品,配合推入於排料盤內的立式瓷殼水泥電阻半成品排列的位置,所述推入料定位無桿汽缸亦可適時經控制而向後滑移,所述滿盤橫向推出汽缸係設於排料架的底部或機台其他適當部位,且該滿盤橫向推出汽缸的缸軸並接合一橫向推出支架,進而可透過該滿盤橫向推出汽缸的缸軸連動橫向推出支架將已排滿立式瓷殼水泥電阻半成品的排料盤橫向推出,所述隔柱定位汽缸係設於排料架底部,進而所述隔柱定位汽缸的缸軸往復伸縮時即相對可帶動隔柱向上伸出排料架的穿孔或向下縮回,所述滿盤橫向推出汽缸欲橫向 推出排料盤之前需先控制隔柱定位汽缸的缸軸帶動隔柱向下縮回以避免干涉,所述排料盤橫向推入無桿汽缸係滑設於排料架底部所配合設置的橫向軸桿呈可橫向滑移狀態,所述排料盤橫向推入無桿汽缸係接合一推入支架,所述推入支架包括可在排料架的橫向槽孔內移動的支臂以及可推移排料盤的推板,透過所述排料盤橫向推入無桿汽缸可帶動推入支架將空的排料盤橫向推入並接近所述排料盤前後推入無桿汽缸,該排料盤前後推入無桿汽缸係滑設於排料架所配合設置的第二縱向軸桿呈可前後方向滑移狀態,所述排料盤前後推入無桿汽缸係接合一前後推入支架,透過所述排料盤前後推入無桿汽缸可連同其前後推入支架將所述空排料盤由後向前推入排料架的前側,以無繼續排入由所述半成品推入汽缸所推入的立式瓷殼水泥電阻半成品者。 A metal sheet resistance welding and inserting porcelain shell alignment machine comprises a metal sheet resistance welding device and a metal sheet resistor inserted into the porcelain shell and the arranging device, wherein the metal sheet resistance welding device is for processing the sheet metal resistance to provide the metal sheet The resistor is inserted into the porcelain shell and the aligning device; and the metal sheet resistor is inserted into the porcelain shell and the aligning device, comprising: a second jaw group comprising a second transversely driven cylinder, a second sliding seat, and a 90° rotation a cylinder, a second jaw seat, the second sliding seat is laterally sleeved on a second lateral rail disposed on the front side of the machine, and the cylinder shaft of the second laterally driven cylinder is coupled to the second sliding seat And the second sliding seat is engaged with the 90° rotating cylinder, and the second clamping seat is pivoted above the 90° rotating cylinder, and the second clamping seat is connected to the high pressure gas source to transmit the high pressure gas source. Linking a pair of second jaws disposed on one side of the second jaw seat, the cylinder shaft of the second lateral transmission cylinder can drive the second carriage to slide laterally to the metal along the second lateral rail Piece of resistance welding device and control The pressure gas source drives the second jaw seat to hold the spot-welded sheet metal resistance, and then slides inwardly and then controls the 90° rotation cylinder to drive the second jaw seat to rotate 90° to clamp the metal. The sheet resistance is toward the third jaw group; a third jaw group includes a third lateral transmission cylinder, a third sliding seat, a front and rear direction sliding cylinder (SLIDE CYLINDER), a third clamping seat, the third sliding seat The third sliding rail is disposed on the front side of the machine, and the third sliding seat is Engaging with a cylinder shaft of a third laterally driven cylinder, above the third carriage and engaging the front and rear direction slide cylinders, above and below the front and rear direction slide cylinders and engaging the third jaw seat to drive the third The jaw block slides in front and rear directions, and the third jaw seat is connected to the high-pressure gas source to connect a pair of third jaws disposed on one side of the high-pressure gas source through the high-pressure gas source, and is slidable through the front and rear directions. The cylinder drives the third jaw seat to slide backward, and cooperates with the control of the high-pressure gas source to drive the third jaw to clamp the resistance of the metal sheet held by the second jaw group, and then controls the front and rear direction of the sliding cylinder to drive the cylinder. After the three jaws slide forward, the third transverse drive cylinder can be controlled to send the third slide laterally to the air pressure forming group, and the metal sheet resistance clamped by the third jaw is located in the air pressure forming group. Between the upper and lower dies; the air pressure forming module includes a lower die base, a lower die, an upper die block, an upper die, an upper die drive cylinder, and a lower die drive cylinder, and the lower die base is fixed on the machine The front side, the lower mold base and the number of columns Engaging with the upper die holder, the upper die holder engaging the upper die drive cylinder, and the cylinder shaft of the upper die drive cylinder is engaged with the upper die through an upper module, the lower die block engaging the lower die drive a cylinder, and the cylinder shaft of the lower die drive cylinder is engaged with the lower die through a lower module, and when the cylinder shafts of the upper and lower die drive cylinders are simultaneously extended downward and upward, the third can be relatively The sheet metal resistor held by the jaws is stamped, so that the sheet metal resistor is stamped and formed into a sheet metal resistor having bent portions on both sides; the fourth jaw group includes a front and rear drive cylinder, an upper and lower drive cylinder, One fourth a clamping seat, the front and rear transmission cylinders are disposed on the machine platform and located at a rear side of the air pressure forming module, and the cylinder shafts of the front and rear transmission cylinders are engaged with the upper and lower transmission cylinders, and the cylinder shaft of the upper and lower transmission cylinders is further The fourth jaw seat is engaged, and the fourth jaw seat is connected to the high pressure gas source to drive the fourth jaw provided on the front side of the fourth jaw seat by the high pressure gas source, and the upper and lower transmission cylinders can be controlled to be the cylinder shaft Sliding and relatively moving the fourth clamping seat to the required height, and then controlling the front and rear transmission cylinders to cause the cylinder shaft to drive the fourth clamping jaw forwardly into the upper and lower dies of the air pressure forming module, and then control The high pressure gas source interlocks the fourth jaw of the fourth jaw seat to clamp the sheet metal resistance of the bent portion on both sides, and then controls the front and rear transmission cylinders to drive the cylinder shaft to drive the upper and lower drive cylinders and the fourth jaw seat backward Displace and exit the air pressure forming module, and then control the upper and lower transfer cylinders to extend the cylinder axially downward, and clamp the fourth jaw of the fourth jaw seat to the metal with the bent portion on both sides The sheet resistance is inserted downward into the lateral feed rail The positioning hole of the porcelain shell is completed, and the vertical ceramic shell cement resistor semi-finished product is completed; the porcelain shell auxiliary positioning group comprises a positioning frame transmission cylinder and a positioning frame, and the positioning frame transmission cylinder is arranged on the machine table and located in the air pressure forming mold Between the group and the fourth jaw set, the cylinder shaft of the positioning frame transmission cylinder is engaged with the positioning frame above the cylinder frame, so that the cylinder shaft is relatively moved up and down when the cylinder shaft is extended and lowered. After the positioning frame transmission cylinder is controlled to slide down, the positioning frame that is engaged by the positioning frame can be pressed against the porcelain shell facing the lateral feeding rail to facilitate the fourth of the fourth clamping jaw group. The fourth jaw of the jaw seat stabilizes the resistance of the U-shaped metal piece with the bent portion on both sides of the clamp Indeed, it is inserted downward into the positioning groove of the porcelain shell; a vibrating feeding group sequentially guides the porcelain shell and conducts it through the feeding rail into the 90° integral separation group; a transverse feeding rail is arranged in front of the machine The side has a lateral chute, and one open end of the lateral chute can receive the porcelain shell loaded by the transfer lever set, and a detecting front seat is fixed on one side of the lateral feeding rail. The detection machine is additionally provided with a detection rear seat for performing resistance resistance detection on the passed vertical porcelain shell cement resistor semi-finished product, and the lateral feeding rail is matched with a movable gate, which is connected with a high-pressure gas source, and can control the high voltage as needed. The gas source is linked to open the movable gate, and the defective product is blown away to be excluded from the lateral feeding rail, and the other outlet end of the horizontal feeding rail is further provided with an opening; a transfer lever group includes a transfer lever and a transfer drive cylinder, the cylinder shaft of the transfer drive cylinder is engaged with the transfer lever, so that the transfer drive cylinder can drive the transfer lever to the 90° Whole column separation The inner porcelain shell is loaded into the open end of the lateral chute side of the transverse feed rail, and the transfer drive cylinder is engaged at the rear side of the transverse feed rail or at a suitable position above the machine; half of the finished product is pushed into the cylinder, Fixing on the front side of the machine, and engaging a pusher member by the cylinder shaft thereof, the pusher member facing the other side opening of the transverse feed rail, and then the semi-finished product is pushed into the cylinder shaft extension of the cylinder When it is out, the vertical porcelain cement resistor semi-finished product which is open on the other side of the transverse feed rail can be pushed into the discharge device. In the discharge tray; a discharge device, comprising a discharge rack, a plurality of discharge trays, a push-in positioning positioning rodless cylinder, a full tray laterally pushing out the cylinder, at least one spacer positioning cylinder, and a discharge tray before and after pushing a rodless cylinder, a row of trays laterally pushed into the rodless cylinder, the discharge rack is provided with a plurality of spacers for discharging a plurality of discharge trays, and at least one perforation is provided on one side thereof for positioning the cylinders of the spacers a spacer engaged by the cylinder shaft projects upwardly and positions a discharge tray through the spacer, the other side of the discharge rack has a transverse slot, and one side of each of the plurality of discharge trays For the open end, the vertical porcelain shell cement resistor semi-finished product is pushed into the discharge tray by the pusher for pushing the semi-finished product into the cylinder joint; the push-in material positioning rodless cylinder system is slidably disposed on the discharge material The first longitudinal sliding rod disposed in front of the frame is in a front-rear direction, and the pushing material is positioned to be a rodless cylinder and engages a positioning bracket for extending into a discharge tray, and the positioning bracket is just Abutting the vertical porcelain cement resistor semi-finished product pushed into the discharge tray, and pushing it into the row The position of the vertical porcelain shell cement resistor semi-finished product in the disc is arranged, and the push-in material positioning rodless cylinder can also be controlled to slide backwards in time, and the full-disc laterally-expressing cylinder is disposed at the bottom of the discharge rack or the machine Other suitable parts of the table, and the full plate laterally pushes out the cylinder shaft of the cylinder and engages a laterally protruding bracket, so that the cylinder shaft of the cylinder can be pushed out laterally through the full disk to laterally push out the bracket to be filled with the vertical ceramic cement resistor semi-finished product. The discharge tray is laterally pushed out, and the spacer positioning cylinder is disposed at the bottom of the discharge rack, and when the cylinder shaft of the spacer positioning cylinder reciprocates and retracts, the spacer can be driven upward to protrude upward or downward of the discharge rack. Retracted, the full plate laterally pushes out the cylinder to be lateral Before the discharge tray is pushed out, the cylinder shaft of the positioning cylinder of the spacer is first controlled to drive the spacer to be retracted downward to avoid interference, and the discharge tray is laterally pushed into the horizontal direction of the rodless cylinder system which is arranged at the bottom of the discharge rack. The shaft is laterally slidable, the discharge tray is laterally pushed into the rodless cylinder system to engage a push-in bracket, and the push-in bracket includes an arm movable in a lateral slot of the discharge rack and is movable Pushing plate of the discharge tray, pushing the rodless cylinder laterally through the discharge tray, driving the push-in bracket to push the empty discharge tray laterally and pushing the rod-free cylinder forward and backward near the discharge tray, the discharge The second longitudinal shaft of the disc is disposed in the front and rear direction of the second longitudinal shaft which is arranged in the discharge rack, and the discharge tray is pushed forward and backward into the rodless cylinder system to engage the front and rear brackets. Pushing the rodless cylinder forward and backward through the discharge tray, the empty discharge tray can be pushed from the back to the front side of the discharge rack together with the front and rear push-in brackets thereof, so as not to continue to be pushed into the cylinder by the semi-finished product The semi-finished product of the vertical porcelain shell cement resistor that was pushed in. 如申請專利範圍第1項所述之金屬片電阻焊接及插入瓷殼排列機,其中該第二夾爪組的第二夾爪座所設置的第二夾爪包括可被高壓氣體源帶動的兩活動爪者。 The sheet metal resistance welding and inserting porcelain shell sorting machine according to claim 1, wherein the second jaw of the second jaw set of the second jaw group comprises two rollers that can be driven by a high pressure gas source. Active claws. 如申請專利範圍第1項所述之金屬片電阻焊接及插入瓷殼排列機,其中該第三夾爪組的第三夾爪座所設置的第三夾爪包括可被高壓氣體源帶動的兩活動爪者。 The sheet metal resistance welding and inserting porcelain shell sorting machine according to claim 1, wherein the third jaw provided by the third jaw block of the third jaw group comprises two gases that can be driven by a high pressure gas source. Active claws. 如申請專利範圍第1項所述之金屬片電阻焊接及插入瓷殼排列機,其中該第四夾爪組的第四夾爪座所設置的第四夾爪包括兩固定爪以及兩活動爪者。 The sheet metal resistance welding and inserting porcelain shell sorting machine according to claim 1, wherein the fourth jaw of the fourth jaw set of the fourth jaw set includes two fixing claws and two movable claws. .
TW101213932U 2012-07-19 2012-07-19 Metal sheet electric resistor welding and china shell arranging machine TWM446402U (en)

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Application Number Priority Date Filing Date Title
TW101213932U TWM446402U (en) 2012-07-19 2012-07-19 Metal sheet electric resistor welding and china shell arranging machine

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TWM446402U true TWM446402U (en) 2013-02-01

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109552850A (en) * 2018-11-30 2019-04-02 湖南福德电气有限公司 Porcelain shell auto arrangement system
CN114267506A (en) * 2021-12-31 2022-04-01 赣州山达士电子有限公司 Automatic welding, casing and disc arranging integrated machine for axial elements

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109552850A (en) * 2018-11-30 2019-04-02 湖南福德电气有限公司 Porcelain shell auto arrangement system
CN109552850B (en) * 2018-11-30 2024-05-24 湖南福德电气有限公司 Porcelain shell automatic arrangement system
CN114267506A (en) * 2021-12-31 2022-04-01 赣州山达士电子有限公司 Automatic welding, casing and disc arranging integrated machine for axial elements
CN114267506B (en) * 2021-12-31 2024-05-24 赣州山达士电子有限公司 Automatic welding, shell inserting and disc arranging integrated machine for axial elements

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