CN114267506A - Automatic welding, casing and disc arranging integrated machine for axial elements - Google Patents

Automatic welding, casing and disc arranging integrated machine for axial elements Download PDF

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Publication number
CN114267506A
CN114267506A CN202111662537.0A CN202111662537A CN114267506A CN 114267506 A CN114267506 A CN 114267506A CN 202111662537 A CN202111662537 A CN 202111662537A CN 114267506 A CN114267506 A CN 114267506A
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plate
shell
assembly
block
guide
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CN202111662537.0A
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CN114267506B (en
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肖波
易国荣
龚曙光
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Ganzhou Shandashi Electronic Co ltd
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Ganzhou Shandashi Electronic Co ltd
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Abstract

The invention discloses an automatic welding, shell entering and disc discharging integrated machine for axial elements, which consists of a rack conveying device, a belt stripping and feeding device, a welding forming device, a porcelain shell feeding device, an automatic shell entering and assembling device and a material receiving and disc discharging device, wherein the rack conveying device comprises a main rack and a table board arranged on the main rack, a conveying mechanism is arranged on the table board, the axial resistance elements supplied by the belt stripping and feeding device are conveyed to the welding forming device in groups to be subjected to pin cutting, welding and pin arranging output forming assemblies, the forming assemblies are conveyed to the automatic shell entering and assembling device and are inserted into porcelain shells supplied by the porcelain shell feeding device to form assembling assemblies, and the assembling assemblies enter a material receiving box of the material receiving and disc discharging device from the automatic shell entering and assembling device. This application is through cutting off, bending, welding, the integer to axial element pin such as axial resistance, surely carry the porcelain shell with the shaping subassembly insert in the porcelain shell assembly form behind the subassembly neat row material at the material collecting box, whole process automation goes on.

Description

Automatic welding, casing and disc arranging integrated machine for axial elements
Technical Field
The invention relates to the technical field of electronic element production equipment, in particular to an integrated machine for automatically welding axial elements into a shell and arranging disks.
Background
The Resistor (Resistor), which is generally referred to directly as a Resistor, is a current limiting element. After the resistor is connected in the circuit, the resistance of the resistor is fixed, generally two pins, which can limit the current passing through the branch to which the resistor is connected. The resistor has a wide application range, a wide variety of types, and various structural forms, and as shown in fig. 18, the cement resistor includes a ceramic case 1, a first resistor unit 2, a second resistor unit 3, and a cement filler 4. The cement resistor is a ceramic insulation power type wire wound resistor, and is widely applied to computers, televisions, instruments, meters and sound equipment. The cement resistor adopts an industrial high-frequency electronic ceramic shell, has good heat dissipation and excellent insulating property, the insulating resistance of the cement resistor can reach 100 MOmega, and meanwhile, the cement resistor has excellent flame retardance and explosion resistance. The resistance wire is made of alloy materials such as constantan, manganin, nickel-chromium and the like, and the resistance wire and the welding leg lead are welded together, so that the resistance wire has better stability and overload capacity. For example, cement resistors are needed at the positions of the power supply starting resistor, the resistor between the power tube and the starting circuit bridge connection, where the voltage drop and the current are large, and the cement resistors have various shapes and installation modes. The cement resistor shown in fig. 18 has good heat dissipation and uniform distribution through the two resistor units which are uniformly arranged in parallel, the service life is prolonged, and the resistance value of the two resistor units is increased.
In order to produce and manufacture the cement resistor shown in fig. 18 or other electronic components, a containing groove and a wire groove are formed at one end of a ceramic shell, two resistor units welded together in advance are placed in the containing groove, and cement filler is injected for encapsulation. Therefore, two axial resistance units need to be welded, the existing generation mode is to manually bend and shape one end pin of an axial resistance element, then cut to a preset length, and finally place the axial resistance element at a welding station for welding and forming, and a welded resistance assembly is inserted into a ceramic shell in a manual mode; therefore, the existing manual mode is low in production efficiency and unstable in product quality.
Disclosure of Invention
The invention aims to solve the technical problems that an automatic welding, shell entering and disc arranging integrated machine for axial elements is provided, and the automatic welding, shell entering and disc arranging integrated machine for the axial elements aims to solve the technical problems that the welding and assembling production efficiency of the axial elements such as the existing axial resistor is low and the quality is unstable.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides an axial component automatic weld goes into shell and arranges dish all-in-one, by frame conveyer, shell area loading attachment, weld forming device, porcelain shell loading attachment, automatic income shell assembly device and receive material row dish device and constitute, frame conveyer includes the main frame and sets up the deck plate of main frame, be provided with transport mechanism on the deck plate, will the axial resistance component of shell area loading attachment supply carries in groups the weld forming device carries out pin cutting, welding and whole foot output shaping subassembly, the shaping subassembly is carried automatic go into shell assembly device and is inserted form the assembly subassembly in the porcelain shell of porcelain shell loading attachment supply, the assembly subassembly is followed automatic go into shell assembly device enter into the material collecting box of receiving row dish device.
Furthermore, the conveying mechanism comprises conveying chain wheels which are respectively installed on the table board through conveying shafts, conveying chains are arranged on the conveying chain wheels, conveying die holders are evenly arranged on the conveying chains through conveying fixing blocks, and the driving motor drives the conveying shafts through a conveying chain wheel set in a connecting mode.
Specifically, the driving motor is installed in the main frame through a driving seat plate, a divider is arranged on the driving motor, and the divider is connected with and drives the transfer shaft through the transmission chain wheel set, so that the transfer die holder sequentially passes through the welding forming device and the automatic shell entering assembling device and stays for a preset time.
Further, it transfers the guide slot to be provided with between the sprocket to transfer, it is in to transfer the chain move in the guide slot, welding forming device includes first foot mechanism, second foot mechanism, pin welding mechanism, whole foot mechanism, shell and take loading attachment first foot mechanism second foot mechanism is cut, pin welding mechanism whole foot mechanism automatic income shell assembly device along transfer one of them side of guide slot install in proper order the deck plate.
Further, it is in to shell and take loading attachment includes the material loading frame, sets up shell and take the mounting panel on the material loading frame, it is provided with a set of strip mount pad to shell to take the mounting panel, shell and take and install a set of strip middle gear, strip helical gear through one between the mount pad, shell and take the one end that the mount pad upper end was connected the blowing board through a material loading fixed plate the other end of blowing board is provided with the feed wheel, the material area is followed the feed wheel passes through enter into behind the blowing board strip middle gear, shell and take on the helical gear, it is a set of to shell and take the helical gear to separate the paper tape, it drives axial resistance component and falls into a vibration guide storehouse from the below to shell and take the middle gear, vibration guide storehouse below is provided with first curve deflector group and second curve deflector group, first curve deflector group and second curve deflector group install through the vertical direction of a plurality of deflector dead levers parallel to each other the deflector solid state is in the deflector The guide plate fixing seat is arranged on the table panel; the first curve guide plate group and the second curve guide plate group are respectively provided with a curve gap, the outlet of the vibration guide bin is over against the upper end of the curve gap, the lower end of the curve gap is arranged right above the conveying assembly, and the axial resistance elements in the curve gap are conveyed to the transferring die holder of the conveying assembly in a group of two by a sorting assembly.
The sorting assembly comprises an upper sorting plate and a lower sorting plate, wherein the lower end of the curve gap is used for blocking the falling of the axial resistance elements, the upper sorting plate and the lower sorting plate are arranged in parallel in the horizontal gap, the upper sorting plate is driven by an upper sorting cylinder, the lower sorting plate is driven by a lower sorting cylinder, and the upper sorting plate and the lower sorting plate are in staggered reciprocating movement, so that the two axial resistance elements are in a group and fall into the transferring die holder of the conveying assembly. Optionally, a sorting mounting seat is arranged on the deck plate, the upper-layer sorting cylinder and the lower-layer sorting cylinder are fixed on the sorting mounting seat, the upper-layer sorting mounting block drives the upper-layer sorting plate, and the lower-layer sorting mounting block drives the lower-layer sorting plate.
Further, porcelain shell loading attachment sets up through a vibration material loading machine one side of main frame, porcelain shell loading attachment includes vibration dish, sharp feeder and porcelain shell conveying and leads the frid, porcelain shell conveying leads the frid and passes through a porcelain shell conveying bottom plate and install on the sharp feeder, porcelain shell conveying leads frid one end and connects the vibration dish, and the other end is connected to automatic income shell assembly device. Specifically, the linear feeder is mounted on the vibration feeding rack through a horizontal feeding support.
Further, the automatic shell-entering assembling device comprises an assembling turntable, the assembling turntable is fixed at the tail end of the conveying mechanism through a turntable mounting seat, the assembling turntable is perpendicular to the conveying direction of the conveying mechanism, a plurality of porcelain shell grooves are uniformly formed in the circumferential direction of the assembling turntable, assembling push blocks and induction guide groove blocks are arranged on two sides of the tail end of the conveying mechanism perpendicular to the conveying direction of the conveying mechanism, the induction guide groove blocks are arranged on one side of the assembling turntable, the assembling push blocks push the forming assemblies on the conveying die seats into the induction guide groove blocks and enter the porcelain shell grooves through a push block cylinder, a porcelain shell groove guide block is arranged on one side of the induction guide groove block of the assembling turntable, a porcelain shell supplied by the porcelain shell feeding device enters the porcelain shell grooves from the porcelain shell groove guide block and guides the porcelain shell grooves, the molding assembly enters the porcelain shell in the porcelain shell groove to form an assembly.
Specifically, the induction guide groove block is arranged between the transfer guide groove and the assembly turntable through a guide groove mounting seat, one side of the assembly turntable is provided with a porcelain shell groove guide block, and the other side of the assembly turntable is provided with a turntable side limiting plate; a porcelain shell guide groove support is arranged on the porcelain shell groove-entering guide block corresponding to the porcelain shell conveying guide groove plate, and a porcelain shell guide groove connecting plate is arranged on the porcelain shell guide groove support; the turntable side limiting plate is fixed on the table panel through a turntable limiting plate mounting seat and used for being attached to the side face of the assembling turntable.
Furthermore, the assembly turntable is driven by a turntable motor, the turntable motor is installed on the turntable mounting seat, one end of the turntable motor is connected with the assembly turntable and drives the assembly turntable, the other end of the turntable motor is provided with a turntable sensing piece, and the turntable sensing piece is correspondingly provided with a turntable sensing photoelectric door through the turntable sensing mounting seat.
Further, carousel mount pad upper end is provided with out a set cylinder and a set push rod, the drive of play set cylinder the dish push rod is in when the porcelain shell groove of equipment carousel rotated vertical upper end, will assembly component in the porcelain shell inslot pushes to receive the material and transfers the seat, the seat one end is transferred in the ejection of compact corresponds receive the material and arrange the dish device.
Further, an indentation pushing block and an indentation cylinder are further arranged right above the assembly turntable, and the indentation cylinder drives the indentation pushing block to press the molding assembly into the porcelain shell when the porcelain shell groove of the assembly turntable rotates to the vertical upper end.
Furthermore, the material receiving and transferring seat is provided with a rotary material receiving block corresponding to the disc discharging push rod, a material receiving groove is formed in the rotary material receiving block and used for enabling the assembly pushed by the disc discharging push rod to rotate by 90 degrees and then enter the material receiving and transferring groove.
The receiving and transferring base is arranged on the table panel through a discharging mounting base, the rotary material block is driven by a rotary material receiving motor, and the rotary material receiving motor is fixed on the discharging mounting base through a rotary material receiving motor mounting plate and is located on the lower side of the receiving and transferring base. The rotary material receiving motor is characterized in that one end of the rotary material receiving motor is connected and driven with the rotary material receiving block, the other end of the rotary material receiving motor is provided with a material receiving induction sheet, and a material receiving induction photoelectric door is arranged corresponding to the material receiving induction sheet.
Furthermore, one end of the material receiving and transferring groove is provided with a discharging pushing block, the discharging pushing block is driven by a discharging pushing block cylinder, and the assembling component in the rotary material receiving block is pushed to the other end, opposite to the material receiving and transferring groove, of the material receiving and transferring groove to enter the material receiving and discharging device. Specifically, the ejection of compact ejector pad cylinder is fixed through an ejection of compact ejector pad cylinder mounting panel ejection of compact mount pad upper end to drive through an ejection of compact ejector pad connecting plate the ejection of compact ejector pad is in reciprocating motion in the receipts material transfer groove.
Further, receive the material row dish device and be in through a receipts material frame setting main frame one side, be provided with the receipts material panel in the receipts material frame, it is vice to be provided with the guide rail slider through a set of guide rail mount pad on the receipts material panel be provided with the receipts material slide on the guide rail slider is vice, receive material panel one end and still be provided with the receipts material moving motor, receive the material moving motor and connect the drive through a screw-nut pair receipts material slide is in reciprocating motion on the guide rail slider is vice, be provided with the receipts magazine on the receipts material slide, along with the receipts material slide removes, the automatic assembly subassembly of going into shell assembly device output enters into in proper order the receipts magazine.
Furthermore, the two ends of the material receiving sliding plate along the moving direction and the end far away from the automatic shell entering assembly device are respectively provided with a material receiving side baffle, and one end of the material receiving sliding plate along one end direction corresponds to the material receiving box and is also provided with a material receiving positioning push block.
Optionally, the material receiving and discharging device further comprises a first material discharging plate and a second material discharging plate, the first material discharging plate and the second material discharging plate are arranged oppositely to form a material discharging gap on the material receiving sliding plate, one end of the material discharging gap corresponds to the output direction of the assembly, and the assembly is sequentially arranged on the material receiving box through the first material discharging plate and the second material discharging plate.
By adopting the technical scheme, the automatic welding, shell entering and tray arranging integrated machine for the axial elements can enable the axial resistance elements to sequentially fall into the transfer die holder in a mode of two elements as a group through the belt stripping and feeding device, the pins are automatically cut, bent, welded and reshaped to output the formed elements through the welding and forming device while the axial resistance elements are transferred by the transfer die holder, the ceramic shells are automatically supplied through the ceramic shell feeding device, the formed elements are inserted into the ceramic shells through the automatic shell entering and assembling device to form assembling assemblies, the assembling assemblies are orderly arranged in the receiving boxes through the receiving and tray arranging device, subsequent filling and packaging are facilitated, the whole process is automatically carried out, the system is stable in operation, and the production efficiency is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a first three-dimensional cross-sectional structural view of an automatic welding, shell-entering and disk-arranging integrated machine for axial elements, according to the present invention;
FIG. 2 is a second three-dimensional cross-sectional structural view of the automatic welding, shell-entering and disk-arranging integrated machine for axial elements of the invention;
FIG. 3 is a first omitted three-dimensional structural diagram of the automatic welding, shell entering and disc arranging integrated machine for axial elements of the invention;
FIG. 4 is a second omitted three-dimensional structural diagram of the automatic welding, shell entering and disc arranging integrated machine for axial elements of the invention;
FIG. 5 is a three-dimensional structure diagram of the automatic welding, shell entering and disc arranging integrated machine of the axial element of the invention, which is omitted;
FIG. 6 is a four-dimensional omitted structure diagram of the automatic welding, shell-entering and disc-arranging integrated machine for axial elements of the invention;
FIG. 7 is a five-dimensional omitted structure diagram of the automatic welding, shell entering and disc arranging integrated machine for axial elements of the invention;
FIG. 8 is a three-dimensional exploded view of the first cutting device of the present invention;
FIG. 9 is a three-dimensional exploded view of a second pin cutter according to the present invention;
FIG. 10 is a three-dimensional block diagram of the present invention;
FIG. 11 is a three-dimensional block diagram of the pin soldering apparatus of the present invention;
FIG. 12 is a three-dimensional structural view of the device for aligning feet according to the present invention;
FIG. 13 is a six-dimensional omitted structure diagram of the automatic welding, shell-entering and disc-arranging integrated machine for axial elements of the invention;
FIG. 14 is a first three-dimensional structural diagram of the automatic case-entering assembling device of the present invention;
FIG. 15 is a second three-dimensional structure diagram of the automatic case-entering assembling device of the present invention;
FIG. 16 is a first three-dimensional structure of the material receiving and discharging device of the present invention;
FIG. 17 is a second three-dimensional view of the material receiving and discharging device of the present invention;
FIG. 18 is a three-dimensional exploded structural view of a cement resistor according to the present invention;
in the figure, 10-a rack conveying device, 11-a main rack, 12-a table board, 13-a driving motor, 14-a divider, 15-a transmission chain wheel set, 16-a transfer shaft, 17-a transfer chain wheel, 18-a transfer chain, 19-a transfer mold base, 110-a transfer fixing block, 111-a transfer guide groove, 112-a protective cover plate, 113-a pin block, 114-a pin mounting base, 115-a guide cover plate, 116-a material collecting box, 117-a pin support block, 118-a driving seat plate, 119-an adjustable support pin and 120-a universal wheel;
20-stripping the belt and feeding device,
21-feeding frame, 22-stripping belt mounting plate, 23-stripping belt mounting seat, 24-feeding fixing plate, 25-discharging plate, 26-feeding wheel, 27-feeding adjusting plate, 28-feeding limiting block, 29-discharging connecting block, 210-discharging rod, 211-discharging pressing block, 212-discharging pressing wheel, 213-upper adjusting plate, 214-upper adjusting mounting block, 215-lower adjusting plate, 216-lower adjusting mounting block, 217-adjusting gap, 218-stripping belt motor, 219-stripping belt motor mounting seat, 220-stripping belt induction sheet, 221-stripping belt photoelectric door, 222-stripping belt rotating shaft, 223-inclined block cushion block, 224-pitch adjusting seat, 225-stripping belt inclined block, 226-stripping belt inclined tooth fixing plate, 227-stripping belt inclined tooth, 228-stripping a cover plate with inclined teeth, 229-stripping a toothed inner shaft, 230-stripping a toothed fixed disk, 231-stripping a toothed middle, 232-vibrating material guiding bin, 233-first curve guide plate group, 234-second curve guide plate group, 235-curve gap, 236-guide plate fixed rod, 237-guide plate fixed seat, 238-upper layer sorting plate, 239-upper layer sorting installation block, 240-upper layer sorting cylinder, 241-lower layer sorting plate, 242-lower layer sorting installation block and 243-lower layer sorting cylinder;
30-a first pin cutting mechanism, 31-a first pin cutting pressing block, 32-a first pin cutting knife, 33-a vertical bending block, 34-a first pin cutting sliding block, 35-a first pin cutting sliding seat, 36-a first pin cutting air cylinder, 37-a first pin cutting air cylinder mounting plate, 38-a first bearing block, 39-a first bearing mounting seat, 310-a first bearing mounting block, 311-a horizontal bending block, 312-a horizontal bending air cylinder and 313-a first pin cutting support;
40-a second pin cutting mechanism, 41-a second pin cutting pressing block, 42-a second pin cutting knife, 43-a second pin cutting sliding block, 44-a second pin cutting sliding seat, 45-a second pin cutting air cylinder, 46-a second cutting air cylinder mounting plate, 47-a second bearing block, 48-a second bearing mounting seat, 49-a second bearing mounting block, 410-a magnet, 411-a stripping block, 412-a waste discharging rod, 413-a waste discharging air cylinder, 414-a waste discharging air cylinder mounting block and 415-a second pin cutting support;
50-pin welding mechanism, 51-welding press block, 52-welding press block adjusting seat, 53-first welding head, 54-first welding cylinder, 55-first welding cylinder mounting block, 56-welding bracket, 57-second welding head, 58-second welding cylinder, 59-second welding mounting block;
60-a pin adjusting mechanism, 61-a pin adjusting press block, 62-a pin adjusting press block mounting seat, 63-a pin adjusting assembly, 64-a pin adjusting pull rod, 65-a pin adjusting cylinder, 66-a pin adjusting cylinder mounting seat and 67-a pin adjusting bracket;
631-pin-adjusting sliding seat, 632-pin-adjusting sliding block, 633-pin-adjusting pushing block, 634-left pin-adjusting block, 635-right pin-adjusting block, 636-I-shaped replacing seat, 637-middle pin-adjusting block, 638-pin-adjusting cover plate;
70-porcelain shell feeding device, 71-vibration feeding rack, 72-vibration disc, 73-horizontal conveying rack, 74-linear feeder, 75-porcelain shell conveying bottom plate, 76-porcelain shell conveying guide groove plate;
80-an automatic case-entering assembly device,
81-assembly push block, 82-push block mounting block, 83-push block cylinder, 84-push block cylinder mounting plate, 85-induction guide groove block, 86-guide groove mounting seat, 87-assembly rotary disc, 88-porcelain shell groove, 89-rotary disc side limiting plate, 810-rotary disc limiting plate mounting seat, 811-rotary disc mounting seat, 812-rotary disc motor, 813-rotary disc induction sheet, 814-rotary disc induction photoelectric door, 815-rotary disc induction mounting seat, 816-porcelain shell in-groove guide block, 817-porcelain shell guide groove support, 818-porcelain shell guide groove connecting plate, 819-disc ejection push rod, 820-disc ejection cylinder, 821-disc ejection cylinder mounting block, 822-press-in push block, 823-press-in cylinder, 824-press-in cylinder mounting block, 825-press-in guide rod, 826-material receiving and transferring seat, 827-material receiving and transferring groove, 828-rotary material block, 829-rotary material receiving motor, 830-rotary material receiving motor mounting plate, 831-material receiving induction sheet, 832-material receiving induction photoelectric door, 833-discharging push block, 834-discharging push block cylinder, 835-discharging push block connecting plate, 836-discharging push block cylinder mounting plate, 837-discharging mounting seat;
90-a material receiving and discharging device,
91-material receiving rack, 92-material receiving panel, 93-guide rail mounting seat, 94-screw nut pair, 95-screw rod bearing seat, 96-material receiving sliding plate, 97-guide rail sliding block pair, 98-material receiving side baffle plate, 99-material receiving positioning pushing block, 910-material receiving moving motor, 911-moving motor mounting plate, 912-first material discharging plate, 913-first material discharging mounting plate, 914-first material discharging cylinder, 915-first material discharging guide rod, 916-second material discharging plate, 917-horizontal material discharging mounting plate, 918-horizontal material discharging cylinder, 919-second material discharging mounting plate, 920-second material discharging cylinder, 921-second material discharging guide rod and 922-material discharging support plate;
100-tape, 1001-axial resistive element, 1002-tape;
200-porcelain shell;
300-a molding assembly;
400-assembling the assembly;
500-receiving box, 510-containing groove.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
As shown in fig. 1-2, an embodiment of the invention provides an automatic welding, shell entering and tray discharging integrated machine for axial elements, which is composed of a rack conveying device 10, a strip stripping and feeding device 20, a welding and forming device, a porcelain shell feeding device 70, an automatic shell entering and assembling device 80 and a material receiving and tray discharging device 90, the frame conveyor 10 includes a main frame 11 and a deck 12 provided on the main frame 11, the table panel 12 is provided with a conveying mechanism which conveys the axial resistance elements 1001 supplied by the stripping and feeding device 20 to the welding and forming device in groups for cutting, welding and trimming the pins to output the forming assembly 300, the molding assembly 300 is transferred to the automatic case entering assembling device 80 and inserted into the porcelain case 200 supplied from the porcelain case loading device 70 to form the assembly 400, the assembling assembly 400 enters the material receiving box of the material receiving and discharging device 90 from the automatic shell entering assembly device 80.
As shown in fig. 3 to 7, the conveying mechanism includes a transfer sprocket 17 mounted on the table panel 12 via a transfer shaft 16, a transfer chain 18 is disposed on the transfer sprocket 17, transfer mold bases 19 are uniformly disposed on the transfer chain 18 via a transfer fixing block 110, and the driving motor 13 is connected to and drives the transfer shaft 16 via a conveying sprocket set 15.
Specifically, the driving motor 13 is installed in the main frame 11 through a driving seat plate 118, the driving motor 13 is provided with a divider 14, and the divider 14 is connected with and drives the transfer shaft 16 through the transmission chain wheel set 15, so that the transfer mold base 19 passes through the welding forming device and the automatic shell entering assembly device 80 in sequence and stays for a preset time.
As shown in fig. 1 to 4, a transfer guide groove 111 is provided between the transfer sprockets 17, the transfer chain 18 moves in the transfer guide groove 111, the welding forming device includes a first pin cutting mechanism 30, a second pin cutting mechanism 40, a pin welding mechanism 50, and a pin arranging mechanism 60, and the tape stripping and feeding device 20, the first pin cutting mechanism 30, the second pin cutting mechanism 40, the pin welding mechanism 50, the pin arranging mechanism 60, and the automatic case entering assembly device 80 are sequentially mounted on the deck plate 12 along one side of the transfer guide groove 111.
Optionally, a guide cover 115 is disposed on the other side of the transfer guide groove 111. Optionally, a protective cover 112 is further disposed on the transfer guide groove 111, and the transfer chain 18 moves between the transfer guide groove 111 and the protective cover 112.
Optionally, the lower end of the main frame 11 is provided with an adjustable supporting leg 119 and a universal wheel 120.
As shown in fig. 5-7, the stripping feeding device 20 includes a feeding frame 21, a stripping mounting plate 22 disposed on the feeding frame 21, the stripping mounting plate 22 is provided with a set of stripping mounting seats 23, a set of stripping middle gears 231 and a stripping helical gear 227 are mounted between the stripping mounting seats 23 through a stripping toothed rotating shaft 222, the upper end of the stripping mounting seat 23 is connected to one end of a material discharging plate 25 through a feeding fixing plate 24, a material feeding wheel 26 is disposed at the other end of the material discharging plate 25, a material tape 100 passes through the material discharging plate 25 from the material feeding wheel 26 and then enters the stripping middle gears 231 and the stripping helical gear 227, a set of the stripping helical gear 227 separates the paper tape 1002, the stripping middle gears 231 drives an axial resistance element 1001 to fall into a vibration guide bin 232 from below, a first curved guide plate set 233 and a second curved guide plate set 234 are disposed below the vibration guide bin 232, the first curved guide plate set 233 and the second curved guide plate set 234 are vertically and parallelly mounted on the guide plate fixing base 237 through a plurality of guide plate fixing rods 236, and the guide plate fixing base 237 is mounted on the table board 12; the first curved guide plate set 233 and the second curved guide plate set 234 are respectively provided with a curved gap 235, an outlet of the vibration material guiding bin 232 is over against the upper end of the curved gap 235, the lower end of the curved gap 235 is arranged right above the conveying assembly, and the axial resistance elements 1001 in the curved gap 235 are conveyed to the transfer die holder 19 of the conveying assembly in two groups through a sorting assembly. Specifically, the sorting assembly comprises an upper sorting plate 238 and a lower sorting plate 241 which are arranged at the lower end of a curve gap 235 and used for blocking the falling of the axial resistance elements 1001, the upper sorting plate 238 and the lower sorting plate 241 are arranged in parallel in horizontal gap, the upper sorting plate 238 is driven by an upper sorting cylinder 240, the lower sorting plate 241 is driven by a lower sorting cylinder 243, and the upper sorting plate 238 and the lower sorting plate 241 are in reciprocating movement in a staggered mode, so that the two axial resistance elements are in one group and fall into the transferring die holder 19 of the conveying assembly 1001. Optionally, a sorting mounting seat 244 is arranged on the deck plate 12, the upper-layer sorting cylinder 240 and the lower-layer sorting cylinder 243 are fixed to the sorting mounting seat 244, the upper-layer sorting cylinder 240 drives the upper-layer sorting plate 238 through an upper-layer sorting mounting block 239, and the lower-layer sorting cylinder 243 drives the lower-layer sorting plate 241 through a lower-layer sorting mounting block 234.
Specifically, the feeding wheel 26 is installed through a feeding regulating plate 27 the one end of blowing board 25, be provided with a set of feeding stopper 28 on the blowing board 25, correspond on the material loading fixed plate 24 it is provided with blowing connecting block 29 respectively to shell the area mount pad 23 upper end be provided with a plurality of blowing poles 210 between the blowing connecting block 29, the material loading fixed plate 24 corresponds the end of feeding stopper 28 is provided with paper tape bluff piece 245, corresponds at least a set of blowing pinch roller 212 is installed through a blowing briquetting 211 respectively to paper tape bluff piece 245.
Specifically, a belt stripping middle gear 231 is installed in the middle of the belt stripping rotating shaft 222 through a belt stripping middle gear fixing disc 230, the belt stripping middle gear 231 is arranged on two sides of the belt stripping middle gear fixing disc 230, belt stripping helical gears 227 are installed on two sides of the belt stripping middle gear 231 through belt stripping helical gear fixing discs 226 respectively, and the belt stripping helical gear fixing discs 226 are sequentially provided with belt stripping inclined blocks 225, tooth pitch adjusting seats 224 and inclined block cushion blocks 223 towards two ends of the belt stripping rotating shaft 222.
Optionally, a plurality of belt stripping toothed inner shafts 229 are arranged between the belt stripping helical gear fixing discs 226, and a belt stripping helical gear cover plate 228 is arranged corresponding to the belt stripping helical gear 227.
As shown in fig. 7, an upper adjusting plate 213 and a lower adjusting plate 215 are respectively disposed on the upper side and the lower side of the belt stripping middle gear 231, the upper adjusting plate 213 and the lower adjusting plate 215 form an adjusting gap 217 right below the belt stripping middle gear 231, and the axial resistance element 1001 falls into the vibration material guiding bin 232 from the adjusting gap 217. Specifically, the upper adjusting plate 213 is fixed to the discharge bar 210 by a set of upper adjusting blocks 214, and the lower adjusting plate 215 is fixed to the stripping mounting plate 22 by a lower adjusting block 216.
Specifically, one end of the belt stripping rotating shaft 222 is connected with a belt stripping motor 218, the belt stripping motor 218 is disposed on the belt stripping mounting plate 22 through a belt stripping motor mounting seat 219, a belt stripping sensor 220 is further disposed between the belt stripping motor 218 and the belt stripping rotating shaft 222, and a belt stripping photoelectric gate 221 is disposed corresponding to the belt stripping sensor 220.
Optionally, the vibration guide bin 232 is fixed at the upper end of the guide plate fixing seat 237, the vibration guide bin 232 is composed of a plurality of bent plates, a vibration generator is arranged on one side of the vibration guide bin, feeding inductors are respectively arranged at the upper end and the lower end of the curve gap 235, when no axial resistance element 1001 exists in the curve gap 235, the stripping motor 218 rotates to supply materials, the vibration generator works, the axial resistance element 1001 in the vibration guide bin 232 falls into the curve gap 235 from the outlet of the lower end, and the stripping motor 218 and the vibration generator stop working after the curve gap 235 is filled. Specifically, the two-terminal pins of axial resistive element 1001 are within curvilinear gap 235.
As shown in fig. 8, the first cutting mechanism 30 includes a first cutting block 31, first cutting knives 32 disposed at two ends of the rear side of the first cutting block 31, and a vertical bending block 33, the first cutting block 31, the first cutting knives 32, and the vertical bending block 33 are mounted at the lower end of a first cutting slide block 34, the first cutting slide block 34 is disposed in a first cutting slide seat 35, the first cutting slide seat 35 is mounted in a first cutting support 313, and the first cutting support 313 is fixed on the table panel 12; a first bearing block 38 is arranged corresponding to the first pin cutter 313, the first bearing block 38 is arranged in a first bearing installation seat 39, and the first bearing installation seat 39 is fixed on the first pin cutter 313 through a first bearing installation block 310; a horizontal bending block 311 is arranged corresponding to the vertical bending block 33, the horizontal bending block 311 is driven by a horizontal bending cylinder 312, and the horizontal bending cylinder 312 is installed on the first pin cutting support 313.
Specifically, the first cutting foot sliding block 34 is driven by a first cutting foot cylinder 36 to vertically reciprocate in the first cutting foot sliding base 35, and the first cutting foot cylinder 36 is fixed at the upper end of the first cutting foot bracket 313 by a first cutting foot cylinder mounting plate 37.
When the device is used, the two axial resistance elements 1001 on the transfer die holder 19 are transferred to the position right below the first foot cutting press block 31 along with the transfer chain 18, and the pins of the axial resistance elements 1001 behind the first foot cutting cylinder 36 move downwards, so that the pins of the axial resistance elements 1001 are cut off by the first foot cutting knife 32 and the first bearing block 38; the pin of the previous axial resistance element 1001 is bent downward by the vertical bending block 33, and the horizontal bending cylinder 312 drives the horizontal bending block 311 to further bend the pin to 90 °.
As shown in fig. 9, the second pin cutting mechanism 40 includes a second pin cutting pressing block 41 and a second pin cutting knife 42 disposed behind the second pin cutting pressing block 41, the second pin cutting pressing block 41 and the second pin cutting knife 42 are mounted at the lower end of a second pin cutting slider 43, the second pin cutting slider 43 is disposed in a second pin cutting sliding seat 44, the second pin cutting sliding seat 4 is mounted on a second pin cutting bracket 415, and the second pin cutting bracket 415 is fixed on the table board 12; a second bearing block 47 is arranged corresponding to the second pin cutter 41, the second bearing block 47 is installed in a second bearing installation seat 48, and the second bearing installation seat 48 is fixed on the second pin cutter bracket 415 through a second bearing installation block 49; the cutting direction of the second pin cutter 41 and the second receiving block 47 is perpendicular to the conveying direction, and the second receiving block 47 cuts the 90 ° bent pin of the axial resistance element 1001 by turning it by 90 ° along the conveying direction.
Optionally, a magnet 410 is disposed at a shearing position corresponding to the second foot cutter 41 and the second receiving block 47, the magnet 410 is installed at one end of a waste discharge rod 412, the waste discharge rod 412 is driven by a waste discharge cylinder 413, and the waste discharge cylinder 413 is fixed to the second foot cutter 415 through a waste discharge cylinder installing block 414.
As shown in fig. 13, the material collecting box 116 is disposed under the table panel 12 corresponding to the first and second pin cutting mechanisms 30 and 40, the second pin cutting bracket 415 is further provided with a stripping block 411 corresponding to the waste discharging rod 412, the waste discharging rod 412 is inserted into a stripping hole of the stripping block 411 and is provided with a magnet 410, and the waste discharging rod 412 is extended and retracted to block the cut pin from dropping into the material collecting box 116.
As shown in fig. 5 and 10, a foot block 113 is further disposed between the first foot cutting mechanism 30 and the second foot cutting mechanism 40, and the foot block 113 is fixed on the table panel 12 by a foot block mounting seat 114, so that the 90 ° bent pin of the axial resistance element 70 is further pressed by the foot block chute 1131 in the foot block 113, so as to avoid elastic return. The spur chute 1131 becomes narrower in the conveying direction.
As shown in fig. 11, the pin welding mechanism 50 includes a welding press block 51, a first welding head 53 disposed at the rear side of the welding press block 51, a second welding head 57 disposed directly below the first welding head 53, the first welding head 53 is driven by a first welding cylinder 54, the welding press block 51 is disposed at the output end of the first welding cylinder 54 by a welding press block adjusting seat 52, the second welding head 57 is driven by a second welding cylinder 58, the welding press block 51 presses and fixes the molding assembly 300 on the transfer die holder 19, and the first welding head 53 and the second welding head 57 weld the pins of the two cut axial resistance elements 1001 to each other. Specifically, the first welding cylinder 54 is fixed to an upper end of a welding bracket 56 through a first welding cylinder mounting block 55, the welding bracket 56 is mounted on the table panel 12, and the second welding cylinder 58 is disposed on a lower side of the table panel 12 through a second welding mounting block 59.
As shown in fig. 12, the pin aligning mechanism 60 includes a pin aligning press block 61 and a pin aligning assembly 63, the pin aligning assembly 63 is disposed on a pin aligning bracket 67, the pin aligning assembly 63 is connected to a pin aligning cylinder 65 through a pin aligning pull rod 64, the pin aligning cylinder 65 is mounted at an upper end of the pin aligning bracket 67, the pin aligning press block 61 presses the forming assembly 300 in the transfer die holder 19, and the pin aligning cylinder 65 drives the pin aligning assembly 63 to vertically and downwardly align the free pins of the forming assembly 300.
Specifically, the foot-setting press 61 is disposed on the deck plate 12 through a foot-setting press mounting seat 62, as shown in fig. 3, a foot-setting support block 117 is further disposed under the foot-setting assembly 63, and the foot-setting support block 117 is disposed over the transfer chain 18. Specifically, the foot-setting component 63 includes a foot-setting sliding seat 631, a foot-setting sliding block 632 and a foot-setting pushing block 633 which are arranged in the foot-setting sliding seat 631, one end of the foot-setting pushing block 633 is connected with the foot-setting sliding block 632, the other end drives an i-shaped replacing seat 636, two sides of the i-shaped replacing seat 636 are provided with a left foot-setting block 634 and a right foot-setting block 635, the front end is provided with a middle foot-setting block 637, the free pin of the molding component 300 is in the foot-setting supporting block 117, the left foot-setting block 634, the right foot-setting block 635 and the middle foot-setting block 637 perform foot setting.
Optionally, a foot-setting cover plate 638 is further disposed on the foot-setting sliding base 631. One end of the pin-adjusting slider 632 is connected to drive the pin-adjusting push block 633, and the other end is connected with the pin-adjusting cylinder 65 through the pin-adjusting pull rod 65.
As shown in fig. 13, the porcelain shell loading device 70 is provided at one side of the main frame 11 by a vibration loading frame 71, and the porcelain shell loading device 70 includes a vibration plate 72, a linear feeder 74, and a porcelain shell transfer guide plate 76, the porcelain shell transfer guide plate 76 being mounted on the linear feeder 74 by a porcelain shell transfer base plate 75, the porcelain shell transfer guide plate 76 being connected at one end to the vibration plate 72 and at the other end to the automatic case entering assembling device 8. Specifically, the linear feeder 74 is mounted to the vibratory feeder frame 71 by a horizontal feeder carriage 73.
As shown in fig. 14 and 15, the automatic casing assembling device 80 includes an assembling turntable 87, the assembling turntable 87 is fixed to the table panel 12 at the end of the conveying mechanism through a turntable mounting seat 811, the assembling turntable 87 is perpendicular to the conveying direction of the conveying mechanism, a plurality of porcelain casing grooves 88 are uniformly formed in the circumferential direction of the assembling turntable 87, assembling push blocks 81 and induction guide groove blocks 85 are arranged at two sides of the end of the conveying mechanism perpendicular to the conveying direction of the conveying mechanism, the induction guide groove blocks 85 are arranged at one side of the assembling turntable 87, the assembling push blocks 81 are driven by a push block cylinder 83 to push the molding assembly 300 on the mold base 19 into the induction guide groove blocks 85 and enter the porcelain casing grooves 88, the assembling turntable 87 is provided with porcelain casing groove guide blocks 816 at one side of the induction guide groove blocks 85, the porcelain casings 200 supplied by the casing feeding device 70 enter the porcelain casing grooves 88 from the porcelain casing groove guide blocks 816, the porcelain shell 200 with the molding assembly 300 inserted into the porcelain shell slot 88 forms a fitting assembly 400.
Specifically, the push block cylinder 83 is disposed on the table panel 12 through a push block cylinder mounting plate 84, and the push block cylinder 83 is connected to and drives the assembling push block 81 through a push block mounting block 82.
Specifically, the induction guide groove block 85 is arranged between the transfer guide groove 111 and the assembly turntable 87 through a guide groove mounting seat 86, one side of the assembly turntable 87 is provided with a porcelain shell groove guide block 816, and the other side is provided with a turntable side limiting plate 89; a porcelain shell guide groove support 817 is arranged on the porcelain shell groove guide block 816 corresponding to the porcelain shell transmission guide groove plate 76, and a porcelain shell guide groove connecting plate 818 is arranged on the porcelain shell guide groove support 817; the turntable side limiting plate 89 is fixed on the table board 12 through a turntable limiting plate mounting seat 810 and is used for being attached to the side face of the assembly turntable 87.
As shown in fig. 15, the assembly turntable 87 is driven by a turntable motor 812, the turntable motor 812 is mounted on the turntable mounting seat 811, one end of the turntable motor 812 is connected to drive the assembly turntable 87, the other end of the turntable motor 812 is provided with a turntable sensing piece 813, and the turntable sensing piece 813 is correspondingly provided with a turntable sensing photoelectric door 814 through the turntable sensing mounting seat 815.
As shown in fig. 15, a tray discharge cylinder 820 and a tray discharge push rod 819 are provided at the upper end of the turntable mounting seat 811, the tray discharge cylinder 820 drives the tray discharge push rod 819 to push the assembly member 400 in the porcelain shell groove 88 into a material receiving and transferring seat 826 when the porcelain shell groove 88 of the assembly turntable 87 is rotated to the vertical upper end, and one end of the material receiving and transferring seat 826 corresponds to the material receiving and discharging tray 90.
Specifically, a press-in push block 822 and a press-in cylinder 823 are further arranged right above the assembly turntable 87, and the press-in cylinder 823 drives the press-in push block 822 to press the forming assembly 300 into the porcelain shell 200 when the porcelain shell groove 88 of the assembly turntable 87 rotates to the vertical upper end.
As shown in fig. 14 and 15, the material receiving and transferring seat 826 is provided with a rotary material block 828 corresponding to the tray-out pushing rod 819, and a material receiving slot is provided in the rotary material block 828, and is used for rotating the assembly 400 pushed by the tray-out pushing rod 829 by 90 ° and then entering a material receiving and transferring slot 827.
Specifically, the receiving and transferring seat 826 is disposed on the deck 12 through a discharging mounting seat 837, the rotary material block 828 is driven by a rotary material receiving motor 829, and the rotary material receiving motor 829 is fixed to the discharging mounting seat 837 through a rotary material receiving motor mounting plate 830 and is located at the lower side of the receiving and transferring seat 826. One end of the rotary material receiving motor 829 is connected to drive the rotary material receiving block 828, the other end is provided with a material receiving sensing sheet 831, and a material receiving sensing photoelectric door 832 is arranged corresponding to the material receiving sensing sheet 831.
The disc discharging cylinder 820 is fixed at the upper end of the rotary disc mounting seat 811 through a disc discharging cylinder mounting plate 821, and the press-in cylinder 823 is arranged at the upper end of the discharging mounting seat 837 through a press-in cylinder mounting frame 824.
As shown in fig. 15, a discharge pusher 833 is provided at one end of the material receiving/transferring groove 826, and the discharge pusher 833 is driven by a discharge pusher cylinder 834 to push the mounting member 400 in the rotary pusher 828 toward the other end opposite to the material receiving/transferring groove 827 to enter the material receiving/discharging device 90. Specifically, the discharging pushing block cylinder 834 is fixed at the upper end of the discharging mounting seat 837 through a discharging pushing block cylinder mounting plate 836, and the discharging pushing block 833 is driven to reciprocate in the material receiving and transferring groove 827 through a discharging pushing block connecting plate 835.
As shown in fig. 16 and 17, the material receiving and discharging device 90 is disposed on one side of the main frame 11 through a material receiving frame 91, the material receiving frame 81 is provided with a material receiving panel 92, the material receiving panel 92 is provided with a pair of guide rail sliders 97 through a set of guide rail mounting seats 93, the pair of guide rail sliders 97 is provided with a material receiving sliding plate 96, one end of the material receiving panel 92 is further provided with a material receiving moving motor 910, the material receiving moving motor 910 is connected and driven through a pair of lead screw nuts 94 to reciprocate on the pair of guide rail sliders 97 by the material receiving sliding plate 96, the material receiving sliding plate 96 is provided with a material receiving box 500, and as the material receiving sliding plate 96 moves, the assembly members 400 output by the automatic shell entering assembly device 80 sequentially enter the material receiving box 500.
Specifically, the material receiving box 500 is uniformly provided with a plurality of accommodating grooves 510, one end of each accommodating groove 510 corresponds to the output direction of the assembly 400, and along with the movement of the material receiving sliding plate 96, the assembly assemblies 400 sequentially enter the accommodating grooves 510.
Optionally, two ends of the screw nut pair 94 are respectively installed on the material receiving panel 92 through a screw bearing seat 95 along the length direction of the guide rail installation seat 93, and the material receiving moving motor 910 is fixed at one end of the material receiving panel 92 through a moving motor installation plate 911.
As shown in fig. 17, the material receiving slide plate 96 is provided with a material receiving side baffle 98 at each of the two ends along the moving direction and the end far from the automatic casing assembly device 80, and a material receiving positioning push block 99 is provided at one end along the direction of the one end corresponding to the material receiving box 500.
Optionally, the material receiving and discharging device 90 further includes a first material discharging plate 912 and a second material discharging plate 916, the first material discharging plate 912 and the second material discharging plate 916 are oppositely disposed to form a material discharging gap on the material receiving sliding plate 96, one end of the material discharging gap corresponds to the output direction of the assembly 400, and the assembly 400 is sequentially arranged in the material receiving box 500 through the first material discharging plate 912 and the second material discharging plate 916.
Specifically, a discharging support plate 922 is arranged on the material receiving panel 92, a first discharging cylinder 914 and a second discharging cylinder 920 are arranged on the discharging support plate 922, the first discharging cylinder 914 is connected with and drives the first discharging plate 912 to vertically reciprocate through a first discharging mounting plate 913, the second discharging cylinder 914 is provided with a horizontal discharging cylinder 918 through a second discharging mounting plate 919, and the horizontal discharging cylinder 918 is connected with and drives the second discharging plate 916 to horizontally reciprocate relative to the first discharging plate 912 and vertically reciprocate through a horizontal discharging mounting plate 917. Optionally, a first discharging guide rod 915 is arranged corresponding to the first discharging mounting plate 913, and a second discharging guide rod 921 is arranged corresponding to the second discharging mounting plate 919.
According to the automatic welding, shell entering and tray arranging integrated machine for the axial elements, two axial resistance elements can be sequentially dropped into the transfer die holder in a group through the belt stripping and feeding device, pins are automatically cut, bent, welded and shaped to output the formed elements through the welding forming device while the transfer die holder is transferring, the ceramic shells are automatically supplied through the ceramic shell feeding device, the formed elements are inserted into the ceramic shells through the automatic shell entering assembling device to form assembling assemblies, the assembling assemblies are orderly arranged on the receiving boxes through the receiving and tray arranging device, subsequent filling and packaging are facilitated, the whole process is automatically carried out, the system is stable in operation, and the production efficiency is high.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
In the description of the present patent application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", "row", "column", etc., indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience of describing and simplifying the present patent application, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the novel aspects of the present patent application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present patent application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
In the patent of the invention, unless otherwise explicitly specified or limited, the terms "mounted", "connected", "fixed", and the like are to be understood in a broad sense, and for example, may be fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present patent can be understood by those skilled in the art according to specific situations.
In the patent of the invention, unless otherwise explicitly specified or limited, a first feature "on" or "under" a second feature may be directly contacted with the first and second features or indirectly contacted with the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

Claims (10)

1. The utility model provides an axial component automatic weld goes into shell and arranges dish all-in-one, its characterized in that, by frame conveyer, shell area loading attachment, weld forming device, porcelain shell loading attachment, go into shell assembly device and receive material row dish device and constitute automatically, frame conveyer includes the main frame and sets up the deck plate of main frame, be provided with transport mechanism on the deck plate, will the axial resistance component group of shell area loading attachment supply is carried weld forming device carries out the pin of cutting, welding and whole foot output shaping subassembly, the shaping subassembly is carried automatic go into shell assembly device and is inserted form the assembly subassembly in the porcelain shell of porcelain shell loading attachment supply, the assembly subassembly is followed automatic go into shell assembly device enter into receive material row dish device's receipts workbin.
2. An all-in-one machine for automatically welding axial elements into shells and arranging trays as claimed in claim 1, wherein the conveying mechanism comprises transfer sprockets respectively mounted on the deck plate by transfer shafts, transfer chains are arranged on the transfer sprockets, transfer mold bases are uniformly arranged on the transfer chains by transfer fixing blocks, and the driving motor drives the transfer shafts through a group of transfer sprockets in a connecting manner.
3. The all-in-one machine for automatically welding axial elements, filling shells and arranging trays according to claim 2, wherein a transfer guide groove is formed between the transfer chain wheels, the transfer chain moves in the transfer guide groove, the welding forming device comprises a first pin cutting mechanism, a second pin cutting mechanism, a pin welding mechanism and a pin arranging mechanism, and the tape stripping feeding device, the first pin cutting mechanism, the second pin cutting mechanism, the pin welding mechanism, the pin arranging mechanism and the automatic shell filling assembly device are sequentially arranged on the table panel along one side of the transfer guide groove.
4. The all-in-one machine for automatically welding the axial elements into the shell and arranging the discs as claimed in claim 2, wherein the strip stripping and feeding device comprises a feeding frame and a strip stripping mounting plate arranged on the feeding frame, the strip stripping mounting plate is provided with a group of strip stripping mounting seats, a group of strip stripping middle gears and a strip stripping helical gear are arranged between the strip stripping mounting seats through a strip stripping toothed rotating shaft, the upper end of the strip stripping mounting seat is connected with one end of a feeding plate through a feeding fixing plate, the other end of the feeding plate is provided with a feeding wheel, a material belt passes through the feeding plate from the feeding wheel and then enters the strip stripping middle gears and the strip stripping helical gear, the strip stripping helical gears separate the paper belt, the strip stripping middle gears drive the axial resistance elements to fall into a vibration guide bin from below, and a first curve guide plate group and a second curve guide plate group are arranged below the vibration guide bin, the first curved guide plate group and the second curved guide plate group are arranged on the guide plate fixing seat in parallel in the vertical direction through a plurality of guide plate fixing rods, and the guide plate fixing seat is arranged on the table panel; the first curve guide plate group and the second curve guide plate group are respectively provided with a curve gap, the outlet of the vibration guide bin is over against the upper end of the curve gap, the lower end of the curve gap is arranged right above the conveying assembly, and the axial resistance elements in the curve gap are conveyed to the transferring die holder of the conveying assembly in a group of two by a sorting assembly.
5. The all-in-one machine for automatically welding the axial elements into the shell and the plate is characterized in that the sorting assembly comprises an upper sorting plate and a lower sorting plate which are arranged at the lower end of the curve gap and used for blocking the falling of the axial resistance elements, the upper sorting plate and the lower sorting plate are arranged in parallel in the horizontal gap, the upper sorting plate is driven by an upper sorting cylinder, the lower sorting plate is driven by a lower sorting cylinder, and the upper sorting plate and the lower sorting plate move in a reciprocating mode in a staggered mode so that the two axial resistance elements form a group and fall into the transferring die holder of the conveying assembly. Optionally, a sorting mounting seat is arranged on the deck plate, the upper-layer sorting cylinder and the lower-layer sorting cylinder are fixed on the sorting mounting seat, the upper-layer sorting mounting block drives the upper-layer sorting plate, and the lower-layer sorting mounting block drives the lower-layer sorting plate.
6. An all-in-one machine for automatically welding axial elements into shells and arranging disks as claimed in claim 2, wherein the porcelain shell feeding device is arranged on one side of the main frame through a vibration feeding frame, the porcelain shell feeding device comprises a vibration disk, a linear feeder and a porcelain shell conveying guide slot plate, the porcelain shell conveying guide slot plate is arranged on the linear feeder through a porcelain shell conveying bottom plate, one end of the porcelain shell conveying guide slot plate is connected with the vibration disk, and the other end of the porcelain shell conveying guide slot plate is connected with the automatic shell assembling device.
7. The all-in-one machine for automatically welding the axial element into the shell and arranging the disc as claimed in claim 2, wherein the automatic shell-entering assembling device comprises an assembling turntable, the assembling turntable is fixed on the table panel at the tail end of the conveying mechanism through a turntable mounting seat, the assembling turntable is perpendicular to the conveying direction of the conveying mechanism, a plurality of ceramic shell grooves are uniformly arranged in the circumferential direction of the assembling turntable, assembling push blocks and induction guide groove blocks are arranged on two sides of the tail end of the conveying mechanism perpendicular to the conveying direction of the conveying mechanism, the induction guide groove blocks are arranged on one side of the assembling turntable, the assembling push blocks are driven by a push block cylinder to push the forming components on the conveying seat into the induction guide groove blocks and enter the ceramic shell grooves, and the assembling turntable is provided with ceramic shell groove guide blocks on one side of the induction guide groove blocks, the porcelain shell that porcelain shell loading attachment supplied is followed porcelain shell inslot guide block gets into and leads the porcelain shell groove, the shaping subassembly enters into the porcelain shell in the porcelain shell groove forms an assembly subassembly.
8. The all-in-one machine for automatically welding axial elements into a shell and arranging disks as claimed in claim 7, wherein the assembling turntable is driven by a turntable motor, and the turntable motor is mounted on the turntable mounting seat; a disc discharging cylinder and a disc discharging push rod are arranged at the upper end of the turntable mounting seat, the disc discharging cylinder drives the disc discharging push rod to push an assembly component in a porcelain shell groove into a material receiving and transferring seat when the porcelain shell groove of the assembly turntable rotates to the vertical upper end, and one end of the material receiving and transferring seat corresponds to the material receiving and discharging device; the pressing-in push block and the pressing-in air cylinder are further arranged right above the assembly turntable, and the pressing-in air cylinder drives the pressing-in push block to press the forming assembly into the porcelain shell when the porcelain shell groove of the assembly turntable rotates to the vertical upper end.
9. The all-in-one machine for automatically welding axial elements into shells and arranging trays as claimed in claim 8, wherein the material receiving and transferring seat is provided with a rotary material receiving block corresponding to the tray discharging push rod, and a material receiving groove is arranged in the rotary material receiving block and is used for enabling the assembly pushed by the tray discharging push rod to rotate 90 degrees and then enter the material receiving and transferring groove; the material collecting and transferring device is characterized in that a discharging push block is arranged at one end of the material collecting and transferring groove and driven by a discharging push block cylinder to push an assembly component in the rotary material receiving block to the other end, opposite to the material collecting and transferring groove, of the material collecting and transferring groove to enter the material collecting and discharging device. Specifically, the ejection of compact ejector pad cylinder is fixed through an ejection of compact ejector pad cylinder mounting panel ejection of compact mount pad upper end to drive through an ejection of compact ejector pad connecting plate the ejection of compact ejector pad is in reciprocating motion in the receipts material transfer groove.
10. An automatic welding, shell feeding and discharging integrated machine for axial components as claimed in claim 2, wherein the collecting and discharging device is disposed on one side of the main frame through a collecting rack, the collecting rack is provided with a collecting panel, the collecting panel is provided with a pair of guide rail sliders through a set of guide rail mounting seats, the pair of guide rail sliders is provided with a collecting slide plate, one end of the collecting panel is further provided with a collecting moving motor, the collecting moving motor drives the collecting slide plate to reciprocate on the pair of guide rail sliders through a pair of lead screw nuts, the collecting slide plate is provided with a collecting box, and the assembly components output by the automatic shell feeding and assembling device sequentially enter the collecting box as the collecting slide plate moves.
CN202111662537.0A 2021-12-31 2021-12-31 Automatic welding, shell inserting and disc arranging integrated machine for axial elements Active CN114267506B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117116577A (en) * 2023-09-14 2023-11-24 东莞美福电子有限公司 Automobile BMS cement resistor and production equipment thereof

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JP2009016372A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
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CN210648276U (en) * 2019-10-09 2020-06-02 苏州国控达自动化设备有限公司 Resistance bending, cutting, welding and testing integrated machine
CN213752172U (en) * 2020-10-28 2021-07-20 赣州山达士电子有限公司 Sheet terminal cement resistor
CN215238495U (en) * 2020-12-18 2021-12-21 昆山颖泰辰机械科技有限公司 Resistance series welding machine

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Publication number Priority date Publication date Assignee Title
JP2009016372A (en) * 2007-06-29 2009-01-22 Koa Corp Cement resistor and its manufacturing method
TWM446402U (en) * 2012-07-19 2013-02-01 fu-cai Qiu Metal sheet electric resistor welding and china shell arranging machine
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CN117116577B (en) * 2023-09-14 2024-04-30 东莞美福电子有限公司 Automobile BMS cement resistor and production equipment thereof

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