CN108501389B - Automatic resin bearing tablet press and tablet pressing method thereof - Google Patents

Automatic resin bearing tablet press and tablet pressing method thereof Download PDF

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Publication number
CN108501389B
CN108501389B CN201810560090.8A CN201810560090A CN108501389B CN 108501389 B CN108501389 B CN 108501389B CN 201810560090 A CN201810560090 A CN 201810560090A CN 108501389 B CN108501389 B CN 108501389B
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CN
China
Prior art keywords
resin bearing
cover plate
sliding
plate
needle cylinder
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CN201810560090.8A
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Chinese (zh)
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CN108501389A (en
Inventor
干乃聪
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Yuyao Zhenda Plastic Co ltd
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Yuyao Zhenda Plastic Co ltd
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Priority to CN201810560090.8A priority Critical patent/CN108501389B/en
Publication of CN108501389A publication Critical patent/CN108501389A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82—Testing the joint
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00—Assembling bearings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

An automatic resin bearing tablet press belongs to the technical field of tablet presses and comprises a workbench, a resin bearing, a cover plate, a resin bearing feeding vibration disc, a resin bearing feeding device, a resin bearing feeding groove, a material main transfer device, a cover plate feeding vibration disc, a cover plate transfer feeding device, a cover plate feeding groove, 2 cover plate detection devices, a start button, a PLC programmable controller, a large workbench, a small workbench A and a small workbench B; the material main transfer device comprises a slide plate track, a slide plate, an SDA thin cylinder, a fixed seat, a needle cylinder B, a slide seat, a transfer slide block fixing plate, a station group and a transfer slide block group; the cover plate transferring and feeding device comprises a needle type air cylinder C, an infrared induction switch B, a needle type air cylinder D, a sliding head, a vacuum adsorption head and a needle type air cylinder E; the beneficial effects of the invention are as follows: the labor is saved, the production efficiency is improved, and the product quality is improved. The product quality is improved.

Description

Automatic resin bearing tablet press and tablet pressing method thereof
Technical Field
The invention relates to a resin bearing tablet press, in particular to an automatic resin bearing tablet press, and belongs to the technical field of tablet presses.
Background
Resin bearing tabletting is always pressed manually by adopting a manual press machine matched with a certain tool, so that the problem that the manual work shift yield is low (workers need to perform the following actions when carrying out the work of pressing cover pieces, taking bearing particles, putting the tool into the tool, taking the cover pieces, putting the cover pieces on the bearing particles in advance, pulling the manual press machine, pressing the cover pieces into the bearing particles and repeating the cycle) exists, and meanwhile, the problem that the defective rate is high is also caused because of uncertainty of the position of manual taking and putting.
Disclosure of Invention
The invention aims at overcoming the defects of high defective rate caused by manual pressing in the prior art, and provides an automatic resin bearing tabletting machine and a tabletting method thereof, which can achieve the aim of automatic tabletting.
The technical scheme adopted by the invention for realizing the purpose is as follows: the automatic resin bearing tablet press comprises a workbench, a resin bearing and a cover plate; the device also comprises a resin bearing feeding vibration disc, a resin bearing feeding device, a resin bearing feeding groove, a material main transferring device, a cover plate feeding vibration disc, a cover plate transferring feeding device, a cover plate feeding groove, 2 cover plate detection devices, a starting button and a PLC programmable controller; the workbench comprises a large workbench, a small workbench A and a small workbench B, wherein the small workbench A is arranged at the left side of the large workbench in the transverse direction and the X direction, and the small workbench B is arranged at the rear of the large workbench in the longitudinal direction and the Y direction;
the resin bearing feeding device, the material main transferring device, the cover plate transferring feeding device and the cover plate detecting device are arranged on a large workbench, the resin bearing feeding vibration disc is arranged on a small workbench A, and the cover plate feeding vibration disc is arranged on a small workbench B; the resin bearing feeding groove is connected with the resin bearing feeding vibration disc and the resin bearing feeding device, and the cover plate feeding groove is connected with the cover plate feeding vibration disc and the cover plate transferring and feeding device;
the Y-direction arrangement of the resin bearing feeding device comprises a needle type air cylinder A and an infrared induction switch A; when the resin bearing feeding vibration disc conveys the resin bearing to the front port of the resin bearing feeding groove through the resin bearing feeding groove, the infrared induction switch A feeds information back to the PLC programmable controller, and the PLC programmable controller instructs the needle cylinder A to act, so that the resin bearing can be pushed to the material main transfer device;
the material main transfer device is arranged in the direction of X, Y and comprises a slide plate track, a slide plate, an SDA thin cylinder, a fixed seat, a needle cylinder B, a slide seat, a transfer slide block fixing plate, a station group and a transfer slide block group; the sliding plate track is arranged at the front lower part of the transfer sliding block set and is arranged on the large workbench in the front-back Y direction; the sliding plate is arranged above the sliding plate track, the sliding plate is in sliding connection with the sliding plate track, the sliding plate can slide back and forth on the sliding plate track in the Y direction, and the SDA thin cylinder is fixedly arranged on the sliding plate;
the moving and carrying sliding block fixing plate is transversely arranged above the sliding plate, the needle type air cylinder B comprises a needle type air cylinder rod arranged in front of the needle type air cylinder B, and the fixing seat, the needle type air cylinder B and the sliding seat are arranged above the sliding plate and in front of the moving and carrying sliding block fixing plate; the fixed seat is fixedly connected with the sliding plate, and the needle cylinder B is transversely arranged and fixedly connected with the fixed seat; the sliding seat is fixedly connected to the front end of the needle type cylinder rod, and the rear side of the sliding seat is fixedly connected with the moving sliding block fixing plate;
the station group comprises a plurality of stations which are arranged in the X direction at equal distance on a large workbench, and each station comprises 2 resin bearing placement positions; the transfer sliding block group comprises a plurality of transfer sliding blocks, the plurality of transfer sliding blocks are arranged in the X direction, the front ends of the plurality of transfer sliding blocks are fixed on a transfer sliding block fixing plate, and the rear ends of the plurality of transfer sliding blocks are provided with a plurality of resin bearing chucks; the station group is arranged at the rear end of the transfer sliding block;
when the SDA thin cylinder is started, the sliding plate can slide back and forth on the sliding plate track; when the needle cylinder B is started, the sliding seat can move left and right under the drive of the needle cylinder rod and drive the moving sliding block fixing plate to move left and right, so that the main moving device of the material can finish the moving action of each step of the material;
the resin bearing chucks correspond to the stations, the stations are arranged below the resin bearing chucks, and each station can be provided with 2 resin bearings conveyed by the resin bearing feeding device; 2 grooves are formed in the head of each resin bearing chuck, and the shape of each 2 grooves of each resin bearing chuck is matched with the shape of a resin bearing arranged on 2 resin bearing arranging positions of each station;
when the slide plate moves to the position in the station direction, the resin bearing chucks are inserted with the resin bearings on the stations; then, the main material transfer device can slide in the opposite direction in the Y direction through the sliding plate, then move one station rightwards in the X direction through the sliding rod, and move in place again in the station direction, and the resin bearings on the station group can move one station rightwards all;
the cover plate transferring and feeding device comprises a needle type air cylinder C, an infrared induction switch B, a needle type air cylinder D, a sliding head, a vacuum adsorption head and a needle type air cylinder E; the cover plate feeding groove is arranged in the Y direction, and the infrared induction switch B is arranged at the front end of the cover plate feeding groove; the needle type air cylinder C is arranged in the X direction, a cover plate conveying plate is arranged at the front part of the needle type air cylinder C, and 2 cover plate grooves are formed in one side part of the cover plate conveying plate and below the front end of the cover plate feeding groove; the needle cylinder D is horizontally arranged in the Y direction; the sliding head is fixedly connected to the front of the needle cylinder D, the needle cylinder E is fixedly connected with the sliding head and is arranged in the vertical direction, and the vacuum adsorption head is arranged at the lower end of the needle cylinder E and is used for conveying the cover plate by means of vacuum adsorption force;
a side vertical plate is arranged on one side of the sliding head, 1 guide rail is respectively arranged on the upper part and the lower part of the side vertical plate, and the sliding head is matched with the guide rail and is in sliding connection; the side vertical plate is fixedly connected with the large workbench;
when the cover plate reaches the cover plate groove through the cover plate feeding groove, the infrared sensing switch B feeds information back to the PLC, the PLC commands the needle cylinder C to act, the cover plate is sent to the front of the needle cylinder D and is sucked by the vacuum adsorption head of the needle cylinder D, and the needle cylinder C is retracted immediately; the needle cylinder D acts to push the sliding head and the needle cylinder E to move forward to the position above the station in which the resin bearing is filled; the needle cylinder E acts and presses downwards to press the cover plate on the vacuum adsorption head onto the resin bearing, and the needle cylinder D is retracted immediately;
the 2 cover plate detection devices are arranged above the transfer sliding blocks at the rear end stations and are used for detecting whether the cover plates exist on the resin bearings or not.
The station group comprises 11 stations, and the transfer slide block group comprises 11 transfer slide blocks.
The PLC commands the needle cylinder A to act, and can push the resin bearing to the 1 st station close to the resin bearing feeding vibration disc;
the slide track includes left slide track and right slide track, left side slide track sets up in slide left side below, right side slide track sets up in slide right side below.
The front ends of the moving slide blocks are fixed on the moving slide block fixing plate by screws.
The product model of the PLC is FX 1N-60 MT, and the PLC is electrically connected with the SDA thin cylinder, the needle cylinder A, the needle cylinder B, the needle cylinder C, the needle cylinder D, the needle cylinder E, the infrared induction switch A and the infrared induction switch B.
The 2 cover plate detection devices are respectively and fixedly connected with the fixing frames above the cover plate detection devices.
A tabletting method of an automatic resin bearing tabletting machine,
the tabletting method of the automatic resin bearing tabletting machine comprises the following action processes:
(1) Firstly, after a start button is pressed, a resin bearing feeding vibration disc is started, and the resin bearing is fed from the resin bearing feeding vibration disc to a port of a cover plate feeding groove through a cover plate feeding groove;
(2) After detecting the resin bearing in-place signal, the infrared induction switch A transmits the signal to the PLC, and the PLC instructs the needle cylinder A to push the resin bearing in place to the 1 st station;
(3) Then, the PLC commands the SDA thin cylinder to push the slide plate to move to the station direction to be in place, and 11 resin bearing chucks are inserted with the resin bearings on 11 stations; then, the main material transfer device can slide in the opposite direction in the Y direction through the sliding plate, the PLC instructs the needle cylinder B to move rightwards in the X direction through the sliding rod to move rightwards by one station, and when the material is moved in place again in the station direction, the resin bearings on the station group can move rightwards by one station totally, and the main transfer device returns to the original position immediately;
(4) When the main transfer device moves, the cover plate reaches the material taking position, the infrared sensing switch B also has a signal to the PLC, and the PLC instructs the needle cylinder C to push the cover plate to the position below the needle cylinder E of the sliding head, and the cover plate is sucked by the vacuum suction head;
(5) The PLC instructs the needle cylinder D to push the cover plate to the 4 th station;
(6) The PLC commands the needle cylinder E to drive the cover plate to press downwards, the pressing action of the cover plate is completed, and the cover plate transferring and feeding device is reset immediately;
(7) 2 detection devices detect the resin bearing finished products reaching the clamping heads of the 8 th and 9 th transfer sliding blocks, see whether a cover plate exists above the resin bearing, whether the pressure leakage occurs or not, and separate the pressure leakage products;
(8) After the resin bearing feeding device and the cover plate transferring feeding device return to the original positions, the PLC commands the resin bearing feeding device and the material main transferring device to act again, the resin bearing on the main transferring device is moved by one station again, and then the PLC commands the cover plate transferring feeding device to act again, so that the automatic pressing and assembling of the cover plate are realized in a reciprocating cycle.
Compared with the prior art, the invention has the beneficial effects that:
the manpower is saved, the production efficiency is improved, and the productivity of one machine is equivalent to that of five workers;
and (2) the consistency of products is ensured, the yield is ensured, and the product quality is improved.
Drawings
Fig. 1 is: front view (no cover sheet detecting means) of the present invention;
fig. 2 is: a top view (no cover sheet detecting device) of the present invention;
fig. 3 is: left view (no cover sheet detection device) of the invention;
fig. 4 is: the invention is a perspective view;
fig. 5 is: an enlarged view of a portion a of fig. 4;
fig. 6 is: an enlarged view of part B of fig. 5 (resin bearing without upper cover plate);
fig. 7 is: fig. 5 is an enlarged view of the C portion (resin bearing upper cover sheet).
Reference numerals illustrate: the automatic feeding device comprises a workbench 1, a large workbench 101, a small workbench A102, a small workbench B103, a resin bearing 2, a cover plate 3, a resin bearing feeding vibration disc 4, a resin bearing feeding device 5, a needle cylinder A501, an infrared induction switch A502, a resin bearing feeding groove 6, a material main transfer device 7, a slide plate track 701, a slide plate 702, an SDA thin cylinder 703, a fixed seat 704, a needle cylinder B705, a sliding seat 706, a transfer slide block fixed plate 707, a station group 708, a transfer slide block group 709, a needle cylinder rod 7010, a transfer slide block 7011, a resin bearing chuck 7012, a cover plate feeding vibration disc 8, a cover plate transfer feeding device 9, a needle cylinder C901, an infrared induction switch B902, a needle cylinder D903, a sliding head 904, a needle cylinder E905, a side vertical plate 906, a guide rail 907, a cover plate conveying plate 908, a cover plate groove 909, a cover plate feeding 10, a cover plate detection device 11, a station 12, a resin bearing placing station 1201 and a station 1 st station 12A.
Detailed Description
The invention will now be further described with reference to the drawings and specific examples, which are not intended to limit the invention.
As shown in fig. 1 to 7, the resin bearing 2 automatic tablet press comprises a workbench 1, a resin bearing 2 and a cover plate 3; the device also comprises a resin bearing feeding vibration disc 4, a resin bearing feeding device 5, a resin bearing feeding groove 6, a material main transfer device 7, a cover plate feeding vibration disc 8, a cover plate transfer feeding device 9, a cover plate feeding groove 10, 2 cover plate detection devices 11, a starting button (not shown in the figure) and a PLC (not shown in the figure); the workbench 1 comprises a large workbench 101, a small workbench A102 and a small workbench B103, wherein the small workbench A102 is arranged at the left side of the large workbench 101 in the transverse direction and the X direction, and the small workbench B103 is arranged at the rear of the large workbench 101 in the longitudinal direction and the Y direction;
the resin bearing feeding device 5, the material main transferring device 7, the cover plate transferring feeding device 9 and the cover plate detecting device 11 are arranged on a large workbench 101, the resin bearing feeding vibration disc 4 is arranged on a small workbench A102, and the cover plate feeding vibration disc 8 is arranged on a small workbench B103; the resin bearing feeding groove 6 is connected with the resin bearing feeding vibration disc 4 and the resin bearing feeding device 5, and the cover plate feeding groove 10 is connected with the cover plate feeding vibration disc 8 and the cover plate transferring and feeding device 9;
the resin bearing feeding device 5Y is arranged in the direction and comprises a needle type air cylinder A501 and an infrared induction switch A502; when the resin bearing feeding vibration plate 4 conveys the resin bearing 2 to the front port of the resin bearing feeding groove 6 through the resin bearing feeding groove 6, the infrared induction switch A502 feeds information back to the PLC programmable controller, and the PLC programmable controller instructs the needle cylinder A501 to act so as to push the resin bearing 2 to the material main transfer device 7;
the main material transfer device 7 is arranged in the direction of X, Y, and the main material transfer device 7 comprises a slide plate track 701, a slide plate 702, an SDA thin air cylinder 703, a fixed seat 704, a needle air cylinder B705, a slide seat 706, a transfer slide block fixing plate 707, a station group 708 and a transfer slide block group 709; the slide plate track 701 is arranged at the front lower part of the transfer slide block set 709 and is arranged on the large workbench 101 in the front-back Y direction; the sliding plate 702 is arranged above the sliding plate track 701, the sliding plate 702 is in sliding connection with the sliding plate track 701, the sliding plate 702 can slide back and forth on the sliding plate track 701 in the Y direction, and the SDA thin air cylinder 703 is fixedly arranged on the sliding plate 702;
the transfer slide block fixing plate 707 is transversely arranged above the slide plate 702, the needle cylinder B705 comprises a needle cylinder rod 7010 arranged in front of the needle cylinder B705, and the fixed seat 704, the needle cylinder B705 and the slide seat 706 are arranged above the slide plate 702 and in front of the transfer slide block fixing plate 707; the fixed seat 704 is fixedly connected with the sliding plate 702, and the needle cylinder B705 is transversely arranged and fixedly connected with the fixed seat 704; the sliding seat 706 is fixedly connected to the front end of the needle type cylinder rod 7010, and the rear side of the sliding seat 706 is fixedly connected with the transfer sliding block fixing plate 707;
the station group 708 comprises 11 stations 12, 11 stations 12 are arranged on the large workbench 101 in the X direction at equal distance, and each station 12 comprises 2 resin bearing placement positions 1201; the transfer slide block set 709 comprises 11 transfer slide blocks 7011, 11 transfer slide blocks 7011 are arranged in the X direction, the front ends of the 11 transfer slide blocks 7011 are fixed on a transfer slide block fixing plate 707, and 11 resin bearing chucks 7012 are arranged at the rear ends of the 11 transfer slide blocks 7011; the station group 708 is arranged at the rear end of the transfer sliding block 7011;
when the SDA thin cylinder 703 is started, the slide plate 702 can slide back and forth on the slide plate track 701; when the needle cylinder B705 is started, the sliding seat 706 can move left and right under the drive of the needle cylinder rod 7010 and drive the transfer sliding block fixing plate 707 to move left and right, so that the material main transfer device 7 can finish the transfer action of each station 12 of the material;
the 11 resin bearing chucks 7012 correspond to the 11 stations 12, the stations 12 are arranged below the resin bearing chucks 7012, and 2 resin bearings 2 conveyed by the resin bearing feeding device 5 can be arranged on each station 12; the head of each resin bearing clamp 7012 is provided with 2 grooves, and the shape of the 2 grooves of each resin bearing clamp 7012 is matched with the shape of the resin bearing 2 arranged on the 2 resin bearing arranging positions 1201 of each station 12;
when the slide plate 702 moves to the position in the direction of the stations 12, a plurality of resin bearing chucks 7012 are inserted with the resin bearings 2 on 11 stations 12; then, when the main material transfer device 7 can slide in the opposite direction in the Y direction by the slide plate 702, then move one station 12 rightward in the X direction by the slide bar, and move in place again in the station 12 direction, the resin bearings 2 on the station group 708 can move all the one station 12 rightward;
the cover plate transferring and feeding device 9 comprises a needle cylinder C901, an infrared induction switch B902, a needle cylinder D903, a sliding head 904, a vacuum adsorption head (not shown in the figure) and a needle cylinder E905; the cover plate feeding groove 10 is arranged in the Y direction, and the infrared induction switch B902 is arranged at the front end of the cover plate feeding groove 10; the needle cylinder C901 is arranged in the X direction, a cover plate conveying plate 908 is arranged at the front part of the needle cylinder C901, and 2 cover plate grooves 909 are arranged on one side part of the cover plate conveying plate 908 and below the front end of the cover plate feeding groove 10; the needle cylinder D903 is horizontally arranged in the Y direction; the sliding head 904 is fixedly connected to the front of the needle cylinder D903, the needle cylinder E905 is fixedly connected with the sliding head 904 and is arranged in the vertical direction, and the vacuum adsorption head is arranged at the lower end of the needle cylinder E905 and is used for conveying the cover plate 3 by vacuum adsorption force;
a side vertical plate 906 is arranged on one side of the sliding head 904, 1 guide rail 907 is respectively arranged on the upper part and the lower part of the side vertical plate 906, and the sliding head 904 is matched and connected with the guide rail 907 in a sliding way; the side stand plate 906 is fixedly connected with the large workbench 101;
when the cover plate 3 reaches the cover plate groove 909 through the cover plate feeding groove 10, the infrared induction switch B902 feeds information back to the PLC, the PLC instructs the needle cylinder C901 to act, the cover plate 3 is sent to the front of the needle cylinder D903 and is sucked by the vacuum adsorption head of the needle cylinder D903, and the needle cylinder C901 is retracted immediately; the needle cylinder D903 is actuated to push the slide head 904 and the needle cylinder E905 forward above the station 12 into which the resin bearing 2 has been loaded; the needle cylinder E905 acts and presses downwards to press the cover plate 3 on the vacuum adsorption head onto the resin bearing 2, and the needle cylinder D903 is retracted immediately;
2 cover sheet detection devices 11 for detecting the presence or absence of the cover sheet 3 on the resin bearing 2 are provided above the 8 th and 9 th transfer sliders 7011.
The PLC commands the needle cylinder A501 to act, and can push the resin bearing 2 to the 1 st station 12A close to the resin bearing feeding vibration disc 4;
the sled rails 701 include a left sled rail 701 and a right sled rail 701, the left sled rail 701 being disposed under the left side of the sled 702 and the right sled rail 701 being disposed under the right side of the sled 702.
The front ends of the 11 transfer sliders 7011 are screwed to the transfer slider fixing plate 707
The product model of the PLC is FX 1N-60 MT, and the PLC is electrically connected with the SDA thin cylinder 703, the needle cylinder A501, the needle cylinder B705, the needle cylinder C901, the needle cylinder D903, the needle cylinder E905, the infrared induction switch A502 and the infrared induction switch B902.
The 2 cover plate detection devices 11 are respectively fixedly connected with a fixing frame (not shown in the figure) above the two cover plate detection devices.
A tabletting method of an automatic resin bearing tabletting machine,
the tabletting method of the automatic resin bearing tabletting machine comprises the following action processes:
(1) Firstly, after a start button is pressed, a resin bearing feeding vibration disc 4 is started, and the resin bearing 2 is sent to a port of a cover plate feeding groove 10 from the resin bearing feeding vibration disc 4 through the cover plate feeding groove 10;
(2) After detecting the in-place signal of the resin bearing 2, the infrared sensing switch A502 transmits the signal to the PLC, and the PLC instructs the needle cylinder A501 to push the in-place resin bearing 2 to the 1 st station 12A;
(3) Then, the PLC commands the SDA thin air cylinder 703 to push the slide plate 702 to move to the position in the direction of the station 12, and the 11 resin bearing chucks 7012 are inserted with the resin bearings 2 on the 11 stations 12; then, the main material transfer device 7 can slide in the opposite direction in the Y direction through the slide plate 702, the PLC commands the needle cylinder B705 to move one station 12 rightward in the X direction through the slide rod, and when the material is moved in place again in the direction of the station 12, the resin bearings 2 on the station group 708 can move all the stations 12 rightward, and the main material transfer device returns to the original position immediately;
(4) When the main transfer device moves, the cover plate 3 reaches the material taking position, the infrared sensing switch B902 also has a signal to the PLC, and the PLC instructs the needle cylinder C901 to push the cover plate 3 to the position below the needle cylinder E905 of the sliding head 904, and the cover plate 3 is sucked by the vacuum suction head;
(5) The PLC instructs the needle cylinder D903 to push the cover plate 3 to the 4 th station 12;
(6) The PLC commands the needle cylinder E905 to drive the cover plate 3 to press down, the pressing-in action of the cover plate 3 is completed, the action is completed, and the cover plate transferring and feeding device 9 is reset immediately;
(7) The 2 detection devices detect the finished products of the resin bearing 2 reaching the clamping heads of the 8 th and 9 th transfer sliding blocks 7011, see whether the cover sheet 3 is arranged above the resin bearing 2, whether the leakage pressure is generated or not, and separate the leakage pressure products;
(8) After the resin bearing feeding device 5 and the cover plate transferring feeding device 9 return to the original positions, the PLC commands the resin bearing feeding device 5 and the material main transferring device 7 to act again, the resin bearing 2 on the main transferring device is moved by one station 12 again, and then the PLC commands the cover plate transferring feeding device 9 to act again, so that the reciprocating circulation is realized, and the automatic pressing and assembly of the cover plate 3 is realized.
The above embodiment is only one of the preferred embodiments of the present invention, and the ordinary changes and substitutions made by those skilled in the art within the scope of the present invention should be included in the scope of the present invention.

Claims (8)

1. The utility model provides an automatic tablet press of resin bearing, includes workstation, resin bearing and cover plate, its characterized in that:
the device also comprises a resin bearing feeding vibration disc, a resin bearing feeding device, a resin bearing feeding groove, a material main transferring device, a cover plate feeding vibration disc, a cover plate transferring feeding device, a cover plate feeding groove, 2 cover plate detection devices, a starting button and a PLC programmable controller; the workbench comprises a large workbench, a small workbench A and a small workbench B, wherein the small workbench A is arranged at the left side of the large workbench in the transverse direction and the X direction, and the small workbench B is arranged at the rear of the large workbench in the longitudinal direction and the Y direction;
the resin bearing feeding device, the material main transferring device, the cover plate transferring feeding device and the cover plate detecting device are arranged on a large workbench, the resin bearing feeding vibration disc is arranged on a small workbench A, and the cover plate feeding vibration disc is arranged on a small workbench B; the resin bearing feeding groove is connected with the resin bearing feeding vibration disc and the resin bearing feeding device, and the cover plate feeding groove is connected with the cover plate feeding vibration disc and the cover plate transferring and feeding device;
the Y-direction arrangement of the resin bearing feeding device comprises a needle type air cylinder A and an infrared induction switch A; when the resin bearing feeding vibration disc conveys the resin bearing to the front port of the resin bearing feeding groove through the resin bearing feeding groove, the infrared induction switch A feeds information back to the PLC programmable controller, and the PLC programmable controller instructs the needle cylinder A to act, so that the resin bearing can be pushed to the material main transfer device;
the material main transfer device is arranged in the direction of X, Y and comprises a slide plate track, a slide plate, an SDA thin cylinder, a fixed seat, a needle cylinder B, a slide seat, a transfer slide block fixing plate, a station group and a transfer slide block group; the sliding plate track is arranged at the front lower part of the transfer sliding block set and is arranged on the large workbench in the front-back Y direction; the sliding plate is arranged above the sliding plate track, the sliding plate is in sliding connection with the sliding plate track, the sliding plate can slide back and forth on the sliding plate track in the Y direction, and the SDA thin cylinder is fixedly arranged on the sliding plate;
the moving and carrying sliding block fixing plate is transversely arranged above the sliding plate, the needle type air cylinder B comprises a needle type air cylinder rod arranged in front of the needle type air cylinder B, and the fixing seat, the needle type air cylinder B and the sliding seat are arranged above the sliding plate and in front of the moving and carrying sliding block fixing plate; the fixed seat is fixedly connected with the sliding plate, and the needle cylinder B is transversely arranged and fixedly connected with the fixed seat; the sliding seat is fixedly connected to the front end of the needle type cylinder rod, and the rear side of the sliding seat is fixedly connected with the moving sliding block fixing plate;
the station group comprises a plurality of stations which are arranged in the X direction at equal distance on a large workbench, and each station comprises 2 resin bearing placement positions; the transfer sliding block group comprises a plurality of transfer sliding blocks, the plurality of transfer sliding blocks are arranged in the X direction, the front ends of the plurality of transfer sliding blocks are fixed on a transfer sliding block fixing plate, and the rear ends of the plurality of transfer sliding blocks are provided with a plurality of resin bearing chucks; the station group is arranged at the rear end of the transfer sliding block;
when the SDA thin cylinder is started, the sliding plate can slide back and forth on the sliding plate track; when the needle cylinder B is started, the sliding seat can move left and right under the drive of the needle cylinder rod and drive the moving sliding block fixing plate to move left and right, so that the main moving device of the material can finish the moving action of each step of the material;
the resin bearing chucks correspond to the stations, the stations are arranged below the resin bearing chucks, and each station can be provided with 2 resin bearings conveyed by the resin bearing feeding device; 2 grooves are formed in the head of each resin bearing chuck, and the shape of each 2 grooves of each resin bearing chuck is matched with the shape of a resin bearing arranged on 2 resin bearing arranging positions of each station;
when the slide plate moves to the position in the station direction, the resin bearing chucks are inserted with the resin bearings on the stations; then, the main material transfer device can slide in the opposite direction in the Y direction through the sliding plate, then move one station rightwards in the X direction through the sliding rod, and move in place again in the station direction, and the resin bearings on the station group can move one station rightwards all;
the cover plate transferring and feeding device comprises a needle type air cylinder C, an infrared induction switch B, a needle type air cylinder D, a sliding head, a vacuum adsorption head and a needle type air cylinder E; the cover plate feeding groove is arranged in the Y direction, and the infrared induction switch B is arranged at the front end of the cover plate feeding groove; the needle type air cylinder C is arranged in the X direction, a cover plate conveying plate is arranged at the front part of the needle type air cylinder C, and 2 cover plate grooves are formed in one side part of the cover plate conveying plate and below the front end of the cover plate feeding groove; the needle cylinder D is horizontally arranged in the Y direction; the sliding head is fixedly connected to the front of the needle cylinder D, the needle cylinder E is fixedly connected with the sliding head and is arranged in the vertical direction, and the vacuum adsorption head is arranged at the lower end of the needle cylinder E and is used for conveying the cover plate by means of vacuum adsorption force;
a side vertical plate is arranged on one side of the sliding head, 1 guide rail is respectively arranged on the upper part and the lower part of the side vertical plate, and the sliding head is matched with the guide rail and is in sliding connection; the side vertical plate is fixedly connected with the large workbench;
when the cover plate reaches the cover plate groove through the cover plate feeding groove, the infrared sensing switch B feeds information back to the PLC, the PLC commands the needle cylinder C to act, the cover plate is sent to the front of the needle cylinder D and is sucked by the vacuum adsorption head of the needle cylinder D, and the needle cylinder C is retracted immediately; the needle cylinder D acts to push the sliding head and the needle cylinder E to move forward to the position above the station in which the resin bearing is filled; the needle cylinder E acts and presses downwards to press the cover plate on the vacuum adsorption head onto the resin bearing, and the needle cylinder D is retracted immediately;
the 2 cover plate detection devices are arranged above the transfer sliding blocks at the rear end stations and are used for detecting whether the cover plates exist on the resin bearings or not.
2. The resin bearing automatic tablet press of claim 1 wherein: the station group comprises 11 stations, and the transfer slide block group comprises 11 transfer slide blocks.
3. The resin bearing automatic tablet press of claim 1 wherein: the PLC commands the needle cylinder A to act, and can push the resin bearing to the 1 st station close to the resin bearing feeding vibration disc.
4. The resin bearing automatic tablet press of claim 1 wherein: the slide track includes left slide track and right slide track, left side slide track sets up in slide left side below, right side slide track sets up in slide right side below.
5. The resin bearing automatic tablet press of claim 1 wherein: the front ends of the moving slide blocks are fixed on the moving slide block fixing plate by screws.
6. The resin bearing automatic tablet press of claim 1 wherein: the product model of the PLC is FX 1N-60 MT, and the PLC is electrically connected with the SDA thin cylinder, the needle cylinder A, the needle cylinder B, the needle cylinder C, the needle cylinder D, the needle cylinder E, the infrared induction switch A and the infrared induction switch B.
7. The resin bearing automatic tablet press of claim 1 wherein: the 2 cover plate detection devices are respectively and fixedly connected with the fixing frames above the cover plate detection devices.
8. A tabletting method using the resin bearing automatic tabletting machine according to claim 1, characterized in that: the tabletting method of the automatic resin bearing tabletting machine comprises the following action processes:
(1) Firstly, after a start button is pressed, a resin bearing feeding vibration disc is started, and the resin bearing is fed from the resin bearing feeding vibration disc to a port of a cover plate feeding groove through a cover plate feeding groove;
(2) After detecting the resin bearing in-place signal, the infrared induction switch A transmits the signal to the PLC, and the PLC instructs the needle cylinder A to push the resin bearing in place to the 1 st station;
(3) Then, the PLC commands the SDA thin cylinder to push the slide plate to move to the station direction to be in place, and 11 resin bearing chucks are inserted with the resin bearings on 11 stations; then, the main material transfer device can slide in the opposite direction in the Y direction through the sliding plate, the PLC instructs the needle cylinder B to move rightwards in the X direction through the sliding rod to move rightwards by one station, and when the material is moved in place again in the station direction, the resin bearings on the station group can move rightwards by one station totally, and the main transfer device returns to the original position immediately;
(4) When the main transfer device moves, the cover plate reaches the material taking position, the infrared sensing switch B also has a signal to the PLC, and the PLC instructs the needle cylinder C to push the cover plate to the position below the needle cylinder E of the sliding head, and the cover plate is sucked by the vacuum suction head;
(5) The PLC instructs the needle cylinder D to push the cover plate to the 4 th station;
(6) The PLC commands the needle cylinder E to drive the cover plate to press downwards, the pressing action of the cover plate is completed, and the cover plate transferring and feeding device is reset immediately;
(7) 2 detection devices detect the resin bearing finished products reaching the clamping heads of the 8 th and 9 th transfer sliding blocks, see whether a cover plate exists above the resin bearing, whether the pressure leakage occurs or not, and separate the pressure leakage products;
(8) After the resin bearing feeding device and the cover plate transferring feeding device return to the original positions, the PLC commands the resin bearing feeding device and the material main transferring device to act again, the resin bearing on the main transferring device is moved by one station again, and then the PLC commands the cover plate transferring feeding device to act again, so that the automatic pressing and assembling of the cover plate are realized in a reciprocating cycle.
CN201810560090.8A 2018-06-03 2018-06-03 Automatic resin bearing tablet press and tablet pressing method thereof Active CN108501389B (en)

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Publication number Priority date Publication date Assignee Title
CN110588004B (en) * 2019-09-04 2024-09-13 桂林旭研机电科技有限公司 Installation equipment for weldable silica gel products
CN110977116B (en) * 2019-12-30 2024-07-12 嘉兴优佳金属制品有限公司 Automatic welding device and welding method

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CN105889339A (en) * 2016-06-12 2016-08-24 泛科轴承集团有限公司 Full-automatic assembling machine for insert bearing with housing
CN207942703U (en) * 2018-06-03 2018-10-09 余姚市振大塑胶有限公司 Resin bearing automatic tableting press

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JPH08197350A (en) * 1995-01-19 1996-08-06 Unisia Jecs Corp Automatic assembly device
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