TWI847961B - 組成物、使用其之熱塑性樹脂組成物及其成形體 - Google Patents
組成物、使用其之熱塑性樹脂組成物及其成形體 Download PDFInfo
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- TWI847961B TWI847961B TW107130510A TW107130510A TWI847961B TW I847961 B TWI847961 B TW I847961B TW 107130510 A TW107130510 A TW 107130510A TW 107130510 A TW107130510 A TW 107130510A TW I847961 B TWI847961 B TW I847961B
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- thermoplastic resin
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- sodium
- acid
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- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 68
- 239000000203 mixture Substances 0.000 title claims abstract description 52
- 239000011342 resin composition Substances 0.000 title claims abstract description 29
- -1 sodium carboxylate Chemical class 0.000 claims abstract description 119
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 26
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 24
- 239000011734 sodium Substances 0.000 claims abstract description 24
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 16
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 10
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims abstract description 8
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 26
- 229910019142 PO4 Inorganic materials 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 20
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 19
- 239000010452 phosphate Substances 0.000 claims description 19
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 17
- 239000000194 fatty acid Substances 0.000 claims description 17
- 229930195729 fatty acid Natural products 0.000 claims description 17
- 229920005672 polyolefin resin Polymers 0.000 claims description 14
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 claims description 9
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 4
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 claims description 4
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 claims 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 claims 1
- 229940082004 sodium laurate Drugs 0.000 claims 1
- 229940045870 sodium palmitate Drugs 0.000 claims 1
- WYPBVHPKMJYUEO-NBTZWHCOSA-M sodium;(9z,12z)-octadeca-9,12-dienoate Chemical compound [Na+].CCCCC\C=C/C\C=C/CCCCCCCC([O-])=O WYPBVHPKMJYUEO-NBTZWHCOSA-M 0.000 claims 1
- NTVDGBKMGBRCKB-UHFFFAOYSA-M sodium;12-hydroxyoctadecanoate Chemical compound [Na+].CCCCCCC(O)CCCCCCCCCCC([O-])=O NTVDGBKMGBRCKB-UHFFFAOYSA-M 0.000 claims 1
- GGXKEBACDBNFAF-UHFFFAOYSA-M sodium;hexadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCC([O-])=O GGXKEBACDBNFAF-UHFFFAOYSA-M 0.000 claims 1
- ADAJHHAZQMCSRS-UHFFFAOYSA-N sodium;tetradecanoic acid Chemical compound [Na].CCCCCCCCCCCCCC(O)=O ADAJHHAZQMCSRS-UHFFFAOYSA-N 0.000 claims 1
- 230000000704 physical effect Effects 0.000 abstract description 11
- 229920005989 resin Polymers 0.000 description 39
- 239000011347 resin Substances 0.000 description 39
- 229910052751 metal Inorganic materials 0.000 description 21
- 239000002184 metal Substances 0.000 description 21
- 238000002156 mixing Methods 0.000 description 19
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 17
- 230000000694 effects Effects 0.000 description 17
- 238000000034 method Methods 0.000 description 15
- 235000021317 phosphate Nutrition 0.000 description 15
- 150000003839 salts Chemical class 0.000 description 15
- 239000004743 Polypropylene Substances 0.000 description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 14
- 229920001155 polypropylene Polymers 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 239000003963 antioxidant agent Substances 0.000 description 12
- 235000006708 antioxidants Nutrition 0.000 description 12
- 239000000975 dye Substances 0.000 description 12
- 238000000465 moulding Methods 0.000 description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 11
- 238000002425 crystallisation Methods 0.000 description 11
- 239000002245 particle Substances 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 239000002216 antistatic agent Substances 0.000 description 10
- 239000002667 nucleating agent Substances 0.000 description 10
- 239000011574 phosphorus Substances 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 9
- 229920001971 elastomer Polymers 0.000 description 9
- 150000004665 fatty acids Chemical class 0.000 description 9
- 239000002530 phenolic antioxidant Substances 0.000 description 9
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- 230000008025 crystallization Effects 0.000 description 8
- 239000003063 flame retardant Substances 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 230000003078 antioxidant effect Effects 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 5
- 239000007983 Tris buffer Substances 0.000 description 5
- BJFLSHMHTPAZHO-UHFFFAOYSA-N benzotriazole Chemical compound [CH]1C=CC=C2N=NN=C21 BJFLSHMHTPAZHO-UHFFFAOYSA-N 0.000 description 5
- 239000012964 benzotriazole Substances 0.000 description 5
- 229920001519 homopolymer Polymers 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 5
- 235000010234 sodium benzoate Nutrition 0.000 description 5
- 239000004299 sodium benzoate Substances 0.000 description 5
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 4
- 229960001545 hydrotalcite Drugs 0.000 description 4
- 229910001701 hydrotalcite Inorganic materials 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 229920005668 polycarbonate resin Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 4
- OHWBOQAWKNFLRG-UEQSERJNSA-N (3s,4s,5s,6r)-1,8-bis(4-ethylphenyl)octa-1,7-diene-2,3,4,5,6,7-hexol Chemical compound C1=CC(CC)=CC=C1C=C(O)[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=CC1=CC=C(CC)C=C1 OHWBOQAWKNFLRG-UEQSERJNSA-N 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- 235000021314 Palmitic acid Nutrition 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 229920000388 Polyphosphate Polymers 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- WXBLLCUINBKULX-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1.OC(=O)C1=CC=CC=C1 WXBLLCUINBKULX-UHFFFAOYSA-N 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 239000008116 calcium stearate Substances 0.000 description 3
- 235000013539 calcium stearate Nutrition 0.000 description 3
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 3
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 3
- 150000003014 phosphoric acid esters Chemical class 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000001205 polyphosphate Substances 0.000 description 3
- 235000011176 polyphosphates Nutrition 0.000 description 3
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- 239000000126 substance Substances 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
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- FMZUHGYZWYNSOA-VVBFYGJXSA-N (1r)-1-[(4r,4ar,8as)-2,6-diphenyl-4,4a,8,8a-tetrahydro-[1,3]dioxino[5,4-d][1,3]dioxin-4-yl]ethane-1,2-diol Chemical compound C([C@@H]1OC(O[C@@H]([C@@H]1O1)[C@H](O)CO)C=2C=CC=CC=2)OC1C1=CC=CC=C1 FMZUHGYZWYNSOA-VVBFYGJXSA-N 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 2
- GCUJYAYDACUNCW-UEQSERJNSA-N (4s,5s,6s,7r)-2,9-bis(2-methylphenyl)deca-2,8-diene-3,4,5,6,7,8-hexol Chemical compound OC([C@H](O)[C@@H](O)[C@H](O)[C@H](O)C(O)=C(C)C=1C(=CC=CC=1)C)=C(C)C1=CC=CC=C1C GCUJYAYDACUNCW-UEQSERJNSA-N 0.000 description 2
- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 description 2
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- JQMFQLVAJGZSQS-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JQMFQLVAJGZSQS-UHFFFAOYSA-N 0.000 description 2
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- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 description 2
- XOUQAVYLRNOXDO-UHFFFAOYSA-N 2-tert-butyl-5-methylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1 XOUQAVYLRNOXDO-UHFFFAOYSA-N 0.000 description 2
- MQWCQFCZUNBTCM-UHFFFAOYSA-N 2-tert-butyl-6-(3-tert-butyl-2-hydroxy-5-methylphenyl)sulfanyl-4-methylphenol Chemical compound CC(C)(C)C1=CC(C)=CC(SC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O MQWCQFCZUNBTCM-UHFFFAOYSA-N 0.000 description 2
- ZDFKSZDMHJHQHS-UHFFFAOYSA-N 2-tert-butylbenzoic acid Chemical compound CC(C)(C)C1=CC=CC=C1C(O)=O ZDFKSZDMHJHQHS-UHFFFAOYSA-N 0.000 description 2
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 2
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- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
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Abstract
本發明提供一種可對熱塑性樹脂賦予優異的透明性與物性的組成物、使用其之熱塑性樹脂組成物及其成形體。
本發明為一種含有下述一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)
(一般式(1)中,R1
~R4
各自獨立,表示氫原子或碳原子數1~9之具有直鏈或分支的烷基,R5
表示碳原子數1~4之亞烷基)
,及羧酸鈉(B)之組成物,並且一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)/羧酸鈉(B)之莫耳比在0.20~0.56的範圍內。
Description
本發明關於一種組成物、使用其之熱塑性樹脂組成物及其成形體,詳細而言,關於一種可對熱塑性樹脂賦予優異的透明性與物性的組成物、使用其之熱塑性樹脂組成物及其成形體。
熱塑性樹脂,依照成形加工性、低比重等各種物性,而被廣泛利用於建材、汽車材料、家用電機・電子用材料、纖維材料、包裝用資材、農業用資材、家電製品的外殼材料、生活雜貨用品、薄膜、薄片及構造零件等的各種成形體。尤其聚乙烯、聚丙烯、聚丁烯-1等的聚烯烴系樹脂具有成形加工性、耐熱性、力學特性及低比重等優異的優點,而被廣泛利用於薄膜、薄片及各種成形品(構造零件等)。
然而,聚烯烴系樹脂成形後的結晶化速度慢,因此成形循環性低,另外,加熱成形後,隨著結晶化的進行而產生大的結晶,會有透明性或強度不足的缺點。已知這些缺點全部來自聚烯烴系樹脂的結晶性,只要能夠提高聚烯烴系樹脂的結晶化溫度,急速產生微細的結晶,即可解決上述問題。
已知因此添加了核劑,例如安息香酸鈉、4-第三丁基安息香酸鋁鹽、己二酸鈉及雙環[2.2.1]庚烷-2,3-二羧酸二鈉等的羧酸金屬鹽、雙(4-第三丁基苯基)磷酸酯鈉、2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯鈉、2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯鋰等的環狀有機磷酸酯金屬鹽、二亞苄基山梨醇、雙(甲基亞苄基)山梨醇、雙(3,4-二甲基亞苄基)山梨醇、雙(對乙基亞苄基)山梨醇及雙(二甲基亞苄基)山梨醇等的多元醇衍生物、N,N’,N”-參[2-甲基環己基]-1,2,3-丙烷三甲醯胺、N,N’,N”-三環己基-1,3,5-苯三甲醯胺、N,N’-二環己基萘二甲醯胺、1,3,5-三(2,2-二甲基丙烷醯胺)苯等的醯胺化合物等。
這些化合物之中,聚烯烴系樹脂透明性與物性改良效果大的核劑,已知有環狀有機磷酸酯金屬鹽。例如專利文獻1揭示了結晶性合成樹脂中含有環狀有機磷酸酯鹼性鋁鹽及硬脂酸鈉而成的樹脂組成物。另外,專利文獻2揭示了結晶性合成樹脂中含有環狀有機磷酸酯鹼性多價金屬鹽及鹼金屬羧酸鹽而成的樹脂組成物。
另外,專利文獻3記載了核劑以2,2’-亞甲基-雙(4,6-二第三丁基苯氧基)磷酸酯鈉、二(4-第三丁基-苯氧基)磷酸酯鈉、羥基雙[2,2-亞甲基雙(4,6-二第三丁基苯氧基)磷酸酯]鋁、雙(2-烷基、4-烷基苯氧基)磷酸酯、雙環[2,2,1]庚烷二羧酸鈉或雙環[2,2,1]庚烷二羧酸鈣之中一種以上的、其中兩種以上的混合物為佳,並且實施例記載了添加此核劑與安息香酸鈉的樹脂組成物。此外,專利文獻4提出了將對第三丁基安息香酸羥基鋁及/或安息香酸鈉與羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯]鋁混合而成的核劑組成物。再者,專利文獻5提出了含有取代二芳香基磷酸的多價金屬鹽與一價脂肪酸鹼金屬鹽的聚丙烯用透明化劑。
先前技術文獻
專利文獻
專利文獻1:日本特開平8-120116號公報
專利文獻2:日本特開平5-156078號公報
專利文獻3:中國公開特許102344609號公報
專利文獻4:中國公開特許101845171號公報
專利文獻5:中國公開特許101265347號公報
[發明所欲解決的課題]
專利文獻1、2雖然記載了羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯]鋁與硬脂酸鈉的組合,然而這些核劑效果仍不足。另外,專利文獻3雖然揭示了改善蠕變耐性,然而並未進行摻合羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯]鋁的評估,關於透明性與物性的評估不足。此外,專利文獻4記載了將安息香酸鈉或安息香酸鈉及對第三羥基安息香酸羥基鋁與羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯]鋁摻合而成的組成物,然而並未提及更多,另外也並未進行摻合至樹脂的評估,因此對透明性及物性的影響方面留下了檢討的空間。再者,專利文獻5揭示了含有羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯氧基)磷酸酯]鋁與硬脂酸鈉或松脂酸鈉等的羧酸鈉及/或羥基硬脂酸鋰的一價脂肪酸鹼金屬鹽的樹脂組成物,然而其效果並不令人滿意,而需要進一步的改善。
於是,本發明之目的,在於提供一種可對熱塑性樹脂賦予優異的透明性與物性的組成物、使用其之熱塑性樹脂組成物及其成形體。
[用於解決課題的手段]
本發明人等為了解決上述課題反覆鑽研檢討,結果領悟到環狀有機磷酸酯鋁鹽的比例多的情況,熱安定性變得貧乏。以這樣的領悟為基礎,本發明人等進一步鑽研檢討,結果發現,藉由將環狀有機磷酸酯鋁鹽的比例定在特定範圍,可達成上述目的,而完成了本發明。
亦即,本發明之組成物為一種組成物,其係含有下述一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)
(一般式(1)中,R1
~R4
各自獨立,表示氫原子或碳原子數1~9之具有直鏈或分支的烷基,R5
表示碳原子數1~4之亞烷基)
,及羧酸鈉(B),其特徵為:
一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)/羧酸鈉(B)之莫耳比在0.20~0.56的範圍內。
在本發明之組成物中,羧酸鈉(B)以芳香族羧酸鈉或脂肪族羧酸鈉為佳。
本發明之熱塑性樹脂組成物,其係含有本發明之組成物,其特徵為:相對於熱塑性樹脂100質量份,使一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)成為0.001~10質量份。
在本發明之熱塑性樹脂組成物之中,前述熱塑性樹脂以聚烯烴系樹脂為佳。
本發明之成形體,其特徵為:使用本發明之熱塑性樹脂組成物而成。
[發明之效果]
依據本發明,可提供一種熱塑性樹脂,尤其是可對於聚烯烴系樹脂賦予優異的透明性與物性的組成物、使用其之熱塑性樹脂組成物及其成形體。
以下針對本發明之實施形態詳細說明。本發明之組成物為一種組成物,其係含有:
下述一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)、
及羧酸鈉(B)。
首先針對一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)(以下亦稱為(A)成分)作說明。一般式(1)中,R1
~R4
各自獨立,表示氫原子或碳原子數1~9之具有直鏈或分支的烷基,R5
表示碳原子數1~4之亞烷基。
一般式(1)中的R1
~R4
所表示之碳原子數1~9之具有直鏈或分支的烷基,可列舉例如甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、異丁基、戊基、第三戊基、己基、庚基、辛基、異辛基、第三辛基、2-乙基己基、壬基、異壬基等,在本發明之組成物中,尤其以第三丁基為佳。
一般式(1)中的R5
所表示之碳原子數1~4之亞烷基,可列舉例如亞甲基、亞乙基、亞丙基、亞丁基等,在本發明之組成物中,以亞甲基為佳。
本發明之組成物的一般式(1)所表示的環狀有機磷酸酯鋁鹽之製造方法,可列舉例如使用因應必要使用的鹼性化合物等的反應劑,使對應構造的環狀磷酸與氫氧化鋁、氧化鋁、鹵化鋁、硫酸鋁、硝酸鋁、烷氧基鋁化合物等的鋁化合物進行反應的方法;或使用因應必要使用的反應劑,使對應構造的環狀磷酸酯的鹼金屬鹽與氫氧化鋁、氧化鋁、鹵化鋁、硫酸鋁、硝酸鋁、烷氧基鋁化合物等的鋁化合物進行鹽交換的方法;以環狀氯氧化磷為起始物質,藉由水解產生環狀磷酸,使其與金屬化合物進行反應的方法等。
一般式(1)所表示之化合物的具體例子,可列舉下述化合物。但是,在本發明之組成物中,(A)成分並不受這些化合物限定。
在本發明之組成物中,(A)成分並未受到粒徑或粒度分布等的粒子狀態限定,已知只要粒徑微細,則在樹脂中的分散性良好,體積平均粒徑以100μm以下為佳,30μm以下為較佳,20μm以下為更佳。此外,體積平均粒徑表示藉由雷射繞射・散射式粒度分布測定裝置(Microtrac-Bel股份有限公司製的Microtrac MT300011)所測得經過體積加權的平均粒徑。
在本發明之組成物中,羥基雙[2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯]鋁,由於可對於聚烯烴系樹脂賦予最良好的透明性,故為適合。
本發明之組成物以含有(A)成分40~65質量%為佳,以在50~65質量%的範圍為較佳。在(A)未滿40質量%或超過65質量%的情況,會有核劑效果貧乏,或熱安定性降低的情形。
(A)成分相對於熱塑性樹脂的摻合量,相對於熱塑性樹脂100質量份為0.001~10質量份,以0.006~5質量份為較佳。在摻合量未滿0.001質量份的情況,會有無法得到核劑效果的情形,若超過10質量份,則會有在熱塑性樹脂中的分散變得困難,對成形品的物性或外觀造成不良影響的情形。
接下來針對羧酸鈉(B)(以下亦稱為(B)成分)作說明。在本發明之組成物中,羧酸鈉(B),可列舉芳香族羧酸鈉及脂肪酸鈉。
芳香族羧酸,可列舉安息香酸、第三丁基安息香酸、甲氧基安息香酸、二甲氧基安息香酸、三甲氧基安息香酸、氯安息香酸、二氯安息香酸、三氯安息香酸、乙醯氧基安息香酸、聯苯基羧酸、萘羧酸、蒽羧酸、呋喃羧酸、噻吩甲酸等。在本發明之組成物中,安息香酸、第三丁基安息香酸,由於本發明的效果顯著,故為適合。
脂肪酸鈉所關連的脂肪酸,可列舉碳原子數9~30之烷基、烯基、導入兩個以上的不飽和鍵的脂肪酸,脂肪酸的氫原子可被羥基取代,亦可具有分支。脂肪酸的具體例子,可列舉羊蠟酸、2-乙基己酸、十一烷基酸、月桂酸、十三烷基酸、肉豆蔻酸、十五烷基酸、棕櫚酸、珠光脂酸、硬脂酸、12-羥基硬脂酸、十九烷基酸、花生酸、二十一烷酸、山萮酸、二十三烷酸、二十四烷酸、蟲蠟酸、褐煤酸、蜜蠟酸等的飽和脂肪酸、4-癸烯酸、4-十二烯酸、棕櫚油酸、α-次亞麻油酸、亞麻油酸、γ-次亞麻油酸、硬脂艾杜糖酸、芹子酸、油酸、反油酸、異油酸、二十碳五烯酸、二十二碳五烯酸酸、二十二碳六烯酸等的直鏈不飽和脂肪酸等。在本發明之組成物中,以碳原子數10~21的脂肪酸為佳,碳原子數12~18為較佳。尤其月桂酸、肉豆蔻酸、棕櫚酸、硬脂酸、12-羥基硬脂酸、油酸、亞麻油酸,由於本發明的效果顯著,故為特佳。
在本發明之組成物中,以含有(B)成分35~60質量%為佳,35~50質量%的範圍為較佳。在(B)未滿35質量%或超過60質量%的情況,會有核劑效果貧乏的情形。
本發明之組成物中,(A)成分及(B)成分的莫耳比,是在(A)/(B)=0.20~0.56的範圍,以0.30~0.50的範圍為較佳。(A)/(B)的比率,若少於0.20,則會有核劑效果不足或初期的加熱變色變多的情形,若多於0.56,則會有在添加至熱塑性樹脂組成物成形的成形品的熱安定性降低,或無法得到本發明之效果的情形。
接下來針對本發明之熱塑性樹脂組成物作說明。
在本發明之熱塑性樹脂組成物之中可利用的樹脂,只要是熱塑性樹脂,則並無限制,從本發明之效果變得顯著的觀點看來,以聚烯烴系樹脂、苯乙烯系樹脂、聚酯系樹脂、聚醚系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、含鹵素的樹脂為佳,聚烯烴系樹脂為較佳。
聚烯烴系樹脂,可列舉例如聚乙烯、低密度聚乙烯、直鏈狀低密度聚乙烯、高密度聚乙烯、交聯聚乙烯、超高分子量聚乙烯、聚丙烯、同元聚丙烯、隨機共聚物聚丙烯、嵌段共聚物聚丙烯、同排聚丙烯、對排聚丙烯、半同排聚丙烯、聚丁烯、環烯烴聚合物、立體嵌段聚丙烯、聚-3-甲基-1-丁烯、聚-3-甲基-1-戊烯、聚-4-甲基-1-戊烯等的α-烯烴聚合物、乙烯-丙烯的嵌段或隨機共聚物、耐衝擊共聚物聚丙烯、乙烯-甲基丙烯酸甲酯共聚物、乙烯-甲基丙烯酸酯共聚物、乙烯-乙基丙烯酸酯共聚物、乙烯-丁基丙烯酸酯共聚物、乙烯-醋酸乙烯酯共聚物等的α-烯烴共聚物、聚氟烯烴、以及聚烯烴系熱塑性彈性體,亦可為該等的2種以上的共聚物。
苯乙烯系樹脂,可列舉例如含有乙烯基的芳香族烴單獨及含有乙烯基的芳香族烴與其他單體(例如馬來酸酐、苯基馬來醯亞胺、(甲基)丙烯酸酯、丁二烯、(甲基)丙烯腈等)的共聚物,可列舉例如聚苯乙烯(PS)樹脂、耐衝撃性聚苯乙烯(HIPS)、丙烯腈-苯乙烯(AS)樹脂、丙烯腈-丁二烯-苯乙烯(ABS)樹脂、甲基丙烯酸甲酯-丁二烯-苯乙烯(MBS)樹脂、耐熱ABS樹脂、丙烯酸酯-苯乙烯-丙烯腈(ASA)樹脂、丙烯腈-丙烯酸橡膠-苯乙烯(AAS)樹脂、苯乙烯-馬來酸酐(SMA)樹脂、甲基丙烯酸酯-苯乙烯(MS)樹脂、苯乙烯-異戊二烯-苯乙烯(SIS)樹脂、丙烯腈-乙烯丙烯橡膠-苯乙烯(AES)樹脂、苯乙烯-丁二烯-丁烯-苯乙烯(SBBS)樹脂、甲基丙烯酸甲酯-丙烯腈-丁二烯-苯乙烯(MABS)樹脂等的熱塑性樹脂,以及使這些丁二烯或異戊二烯的雙鍵氫化而成的苯乙烯-乙烯-丁烯-苯乙烯(SEBS)樹脂、苯乙烯-乙烯-丙烯-苯乙烯(SEPS)樹脂、苯乙烯-乙烯-丙烯(SEP)樹脂、苯乙烯-乙烯-乙烯-丙烯-苯乙烯(SEEPS)樹脂等的氫化苯乙烯系彈性體樹脂。
聚酯系樹脂,可列舉例如聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚環己烷二亞甲基對苯二甲酸酯等的聚伸烷基對苯二甲酸酯;聚萘二甲酸乙二酯、聚萘二甲酸丁二酯等的聚伸烷基萘二甲酸酯等的芳香族聚酯;聚四亞甲基對苯二甲酸酯等的直鏈聚酯;及聚羥基丁酸酯、聚己內酯、聚丁烯琥珀酸酯、聚乙烯琥珀酸酯、聚乳酸、聚蘋果酸、聚羥乙酸、聚二噁烷、聚(2-氧雜環丁酮)等的分解性脂肪族聚酯等。
聚醚系樹脂,可列舉聚縮醛、聚苯醚、聚醚酮、聚醚醚酮、聚醚酮酮、聚醚醚酮酮、聚醚碸、聚醚醯亞胺等。
聚碳酸酯系樹脂,可列舉聚碳酸酯、聚碳酸酯/ABS樹脂、聚碳酸酯/ASA樹脂、聚碳酸酯/AES樹脂、分支聚碳酸酯等。
聚醯胺系樹脂,可列舉例如使ε-己內醯胺(耐綸6)、十一烷內醯胺(耐綸11)、月桂基內醯胺(耐綸12)、胺基羊油酸、庚內醯胺、7-胺基庚酸、11-胺基十一烷酸、9-胺基壬酸、α-吡咯烷酮、α-哌啶酮等的聚合物;六亞甲基二胺、壬二胺、壬烷亞甲基二胺、甲基戊二胺、十一烷亞甲基二胺、十二烷亞甲基二胺、間二甲苯二胺等的二胺與己二酸、泌脂酸、對苯二甲酸、間苯二甲酸、十二烷二羧酸、戊二酸等的二羧酸等的羧酸化合物共聚合所得到的共聚物,或該等的聚合物或共聚物的混合物等。另外還可列舉Dupont公司製的商品“Kevlar”、Dupont公司製的商品“Nomex”、帝人股份有限公司製的商品“Twaron”、“Conex”等的芳綸系樹脂。
含鹵素的樹脂,可列舉聚氯乙烯、聚偏二氯乙烯、氯化聚乙烯、氯化聚丙烯、聚偏二氟乙烯、氯化橡膠、氯乙烯-醋酸乙烯酯共聚物、氯乙烯-乙烯共聚物、氯乙烯-偏二氯乙烯共聚物、氯乙烯-偏二氯乙烯-醋酸乙烯酯三元共聚物、氯乙烯-丙烯酸酯共聚物、氯乙烯-馬來酸酯共聚物、氯乙烯-環己基馬來醯亞胺共聚物等。
若進一步列舉熱塑性樹脂的例子,則可使用例如石油樹脂、香豆酮樹脂、聚醋酸乙烯酯、丙烯酸樹脂、聚甲基丙烯酸甲酯、聚乙烯醇、聚乙烯基縮甲醛、聚乙烯基縮丁醛、聚苯硫醚、聚胺甲酸乙酯、纖維素系樹脂、聚醯亞胺樹脂、聚碸、液晶聚合物等的熱塑性樹脂及其摻合物。
另外,熱塑性樹脂,可為異戊二烯橡膠、丁二烯橡膠、丙烯腈-丁二烯共聚合橡膠、苯乙烯-丁二烯共聚合橡膠、氟橡膠、聚矽氧橡膠、聚酯系彈性體、腈系彈性體、耐綸系彈性體、氯乙烯系彈性體、聚醯胺系彈性體、聚胺甲酸乙酯系彈性體等的彈性體,或可將其併用。
在本發明之樹脂組成物之中,這些熱塑性樹脂可單獨使用或併用兩種以上。另外還可合金化。此外,這些熱塑性樹脂,可不受限於分子量、聚合度、密度、軟化點、溶劑中的不溶成分的比例、立體規則性的程度、觸媒殘渣的有無、作為原料的單體的種類或摻合比率、聚合觸媒的種類(例如齊格勒觸媒、茂金屬觸媒等)等來使用。
在本發明之熱塑性樹脂組成物之中,由於發明的效果顯著的緣故,適合使用聚烯烴系樹脂。
將本發明之組成物的(A)成分及(B)成分摻合至熱塑性樹脂的方法並不受特別限定,可使用周知的樹脂添加劑的摻合技術。可使用例如將熱塑性樹脂粉末或顆粒與各成分乾式摻合的方法;在聚合熱塑性樹脂時,預先添加至聚合系統的方法;在聚合途中添加的方法;在聚合後添加的方法之任一者。另外,還可列舉製作出以高濃度含有各成分之任一者的母粒,將其添加至熱塑性樹脂的方法;將各成分的一部分或總成分加工成顆粒狀,添加至熱塑性樹脂的方法。再者,可將各成分之任一者浸滲至填充劑等或製成顆粒的物體摻合至熱塑性樹脂。再者,可將各成分事先摻合之後添加至熱塑性樹脂,或可分別添加。
加工成顆粒狀的方法,可藉由將本發明之組成物與酚系抗氧化劑、高分子化合物、石油樹脂等的黏結劑及因應必要任意含有的其他添加劑混合而成的混合物加熱,在熔融狀態的黏結劑的存在下混合來製造。加工條件、加工機器等不受任何限定,可使用周知的一般加工方法、加工機器。具體的製造方法,可列舉碟盤造粒法、擠出法等。
本發明之熱塑性樹脂組成物,在不顯著損害發明之效果的範圍,亦可含有任意周知的樹脂添加劑(例如酚系抗氧化劑、磷系抗氧化劑、硫醚系抗氧化劑、其他抗氧化劑、紫外線吸收劑、受阻胺化合物、與(A)成分相異的其他核劑、阻燃劑、難燃助劑、潤滑劑、填充劑、水滑石類、抗靜電劑、螢光增白劑、顏料、染料等)。
酚系抗氧化劑,可列舉例如2,6-二第三丁基-4-乙基酚、2-第三丁基-4,6-二甲基酚、苯乙烯化酚、2,2’-亞甲基雙(4-乙基-6-第三丁基酚)、2,2’-硫代雙-(6-第三丁基-4-甲基酚)、2,2’-硫代二乙烯雙[3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、2-甲基-4,6-雙(辛基磺醯基甲基)酚、2,2’-異亞丁基雙(4,6-二甲基酚)、異辛基-3-(3,5-二第三丁基-4-羥苯基)丙酸酯、N,N’-己烷-1,6-二基雙[3-(3,5-二第三丁基-4-羥苯基)戊酮醯胺、2,2’-草醯胺-雙[乙基-3-(3,5-二第三丁基-4-羥苯基)丙酸酯]、2-乙基己基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯、2,2’-乙烯雙(4,6-二第三丁基酚)、3,5-二第三丁基-4-羥基-苯丙酸及C13~15烷基之酯、2,5-二第三戊基氫醌、受阻酚的聚合物(ADEKA POLYMER ADDITIVES EUROPE SAS公司製 商品名「AO.OH.98」)、2,2’-亞甲基雙[6-(1-甲基環己基)-對甲酚]、2-第三丁基-6-(3-第三丁基-2-羥基-5-甲苄基)-4-甲基苯基丙烯酸酯、2-[1-(2-羥基-3,5-二第三戊基苯基)乙基]-4,6-二第三戊基苯基丙烯酸酯、6-[3-(3-第三丁基-4-羥基-5-甲基)丙氧基]-2,4,8,10-四-第三丁基苯并[d,f][1,3,2]-二噁磷雜庚英、六亞甲基雙[3-(3,5-二第三丁基-4-羥苯基)丙酸酯、雙[單乙基(3,5-二第三丁基-4-羥苄基)膦酸酯]鈣鹽、5,7-雙(1,1-二甲基乙基)-3-羥基-2(3H)-苯并呋喃酮與鄰二甲苯的反應生成物、2,6-二第三丁基-4-(4,6-雙(辛硫基)-1,3,5-三嗪-2-基胺基)酚、DL-a-生育酚(維生素E)、2,6-雙(α-甲苄基)-4-甲基酚、雙[3,3-雙-(4’-羥基-3’-第三丁基-苯基)丁酸]甘醇酯、2,6-二第三丁基-對甲酚、2,6-二苯基-4-十八烷氧基酚、硬脂醯基(3,5-二第三丁基-4-羥苯基)丙酸酯、二硬脂醯基(3,5-二第三丁基-4-羥苄基)膦酸酯、十三烷基-3,5-第三丁基-4-羥苄基硫代醋酸酯、硫代二乙烯雙[(3,5-二第三丁基-4-羥苯基)丙酸酯]、4,4’-硫代雙(6-第三丁基間甲酚)、2-辛硫基-4,6-二(3,5-二第三丁基-4-羥基苯氧基)-s-三嗪、2,2’-亞甲基雙(4-甲基-6-第三丁基酚)、雙[3,3-雙(4-羥基-3-第三丁基苯基)丁酸]甘醇酯、4,4’-亞丁基雙(2,6-二第三丁基酚)、4,4’-亞丁基雙(6-第三丁基-3-甲基酚)、2,2’-亞乙基雙(4,6-二第三丁基酚)、1,1,3-參(2-甲基-4-羥基-5-第三丁基苯基)丁烷、雙[2-第三丁基-4-甲基-6-(2-羥基-3-第三丁基-5-甲苄基)苯基]對苯二甲酸酯、1,3,5-參(2,6-二甲基-3-羥基-4-第三丁基苄基)異氰尿酸酯、1,3,5-參(3,5-二第三丁基-4-羥苄基)異氰尿酸酯、1,3,5-參(3,5-二第三丁基-4-羥苄基)-2,4,6-三甲基苯、1,3,5-參[(3,5-二第三丁基-4-羥苯基)丙醯氧基乙基]異氰尿酸酯、肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷、2-第三丁基-4-甲基-6-(2-丙烯醯氧基-3-第三丁基-5-甲苄基)酚、3,9-雙[2-(3-第三丁基-4-羥基-5-甲基氫化桂皮醯氧基)-1,1-二甲基乙基]-2,4,8,10-四氧螺[5.5]十一烷、三乙二醇雙[β-(3-第三丁基-4-羥基-5-甲基苯基)丙酸酯]、硬脂醯基-3-(3,5-二第三丁基-4-羥苯基)丙酸醯胺、棕櫚醯基-3-(3,5-二第三丁基-4-羥苯基)丙酸醯胺、肉豆蔻基-3-(3,5-二第三丁基-4-羥苯基)丙酸醯胺、月桂基-3-(3,5-二第三丁基-4-羥苯基)丙酸醯胺等的3-(3,5-二烷基-4-羥苯基)丙酸衍生物等。摻合酚系抗氧化劑時的摻合量,相對於熱塑性樹脂100質量份,以0.001~5質量份為佳,較佳為0.03~3質量份。
磷系抗氧化劑,可列舉例如三苯基亞磷酸酯、二異辛基亞磷酸酯、七(二丙二醇)三亞磷酸酯、三異癸基亞磷酸酯、二苯基異辛基亞磷酸酯、二異辛基苯基亞磷酸酯、二苯基十三烷基亞磷酸酯、三異辛基亞磷酸酯、三月桂基亞磷酸酯、二苯基亞磷酸酯、參(二丙二醇)亞磷酸酯、二油基氫化亞磷酸酯、三月桂基三硫代亞磷酸酯、雙(十三烷基)亞磷酸酯、參(異癸基)亞磷酸酯、參(十三烷基)亞磷酸酯、二苯基癸基亞磷酸酯、二壬基苯基雙(壬基苯基)亞磷酸酯、聚(二丙二醇)苯基亞磷酸酯、四苯基二丙基甘醇二亞磷酸酯、參壬基苯基亞磷酸酯、參(2,4-二第三丁基苯基)亞磷酸酯、參(2,4-二第三丁基-5-甲基苯基)亞磷酸酯、參[2-第三丁基-4-(3-第三丁基-4-羥基-5-甲基苯硫基)-5-甲基苯基]亞磷酸酯、三(癸基)亞磷酸酯、辛基二苯基亞磷酸酯、二(癸基)單苯基亞磷酸酯、二硬脂醯基季戊四醇與硬脂酸鈣鹽的混合物、烷基(C10)雙酚A亞磷酸酯、四苯基-四(十三烷基)季戊四醇四亞磷酸酯、雙(2,4-二第三丁基-6-甲基苯基)乙基亞磷酸酯、四(十三烷基)異亞丙基二酚二亞磷酸酯、四(十三烷基)-4,4’-正亞丁基雙(2-第三丁基-5-甲基酚)二亞磷酸酯、六(十三烷基)-1,1,3-參(2-甲基-4-羥基-5-第三丁基苯基)丁烷三亞磷酸酯、肆(2,4-二第三丁基苯基)伸聯苯基二亞膦酸酯、9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物、(1-甲基-1-丙烯-3-亞基)參(1,1-二甲基乙基)-5-甲基-4,1-伸苯基)六-十三烷基亞磷酸酯、2,2’-亞甲基雙(4,6-二第三丁基苯基)-2-乙基己基亞磷酸酯、2,2’-亞甲基雙(4,6-二第三丁基苯基)-十八烷基亞磷酸酯、2,2’-亞乙基雙(4,6-二第三丁基苯基)氟亞磷酸酯、4,4’-亞丁基雙(3-甲基-6-第三丁基苯基二-十三烷基)亞磷酸酯、參(2-[(2,4,8,10-肆-第三丁基二苯并[d,f][1,3,2]二噁磷雜庚英-6-基)氧基]乙基)胺、3,9-雙(4-壬基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5,5]十一烷、2,4,6-三-第三丁基苯基-2-丁基-2-乙基-1,3-丙二醇亞磷酸酯、聚4,4’-異亞丙基二酚C12~15醇亞磷酸酯、雙(二異癸基)季戊四醇二亞磷酸酯、雙(十三烷基)季戊四醇二亞磷酸酯、雙(十八烷基)季戊四醇二亞磷酸酯、雙(壬基苯基)季戊四醇二亞磷酸酯、雙(2,4-二第三丁基苯基)季戊四醇二亞磷酸酯、雙(2,4,6-三-第三丁基苯基)季戊四醇二亞磷酸酯、雙(2,6-二第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯、雙(2,4-二異丙苯基苯基)季戊四醇二亞磷酸酯等。摻合磷系抗氧化劑時的摻合量,相對於熱塑性樹脂100質量份,以0.001~10質量份為佳,較佳為0.01~0.5質量份。
硫醚系抗氧化劑,可列舉例如肆[亞甲基-3-(月桂硫基)丙酸酯]甲烷、雙(甲基-4-[3-正烷基(C12/C14)硫代丙醯氧基]5-第三丁基苯基)硫醚、二-十三烷基-3,3’-硫代二丙酸酯、二月桂基-3,3’-硫代二丙酸酯、二肉豆蔻基-3,3’-硫代二丙酸酯、二硬脂醯基-3,3’-硫代二丙酸酯、月桂基/硬脂醯基硫代二丙酸酯、4,4’-硫代雙(6-第三丁基間甲酚)、2,2’-硫代雙(6-第三丁基-對甲酚)、二硬脂醯基-二硫醚。摻合硫醚系抗氧化劑時的摻合量,相對於熱塑性樹脂100質量份,以0.001~10質量份為佳,較佳為0.01~0.5質量份。
紫外線吸收劑,可列舉例如2,4-二羥基二苯酮、5,5’-亞甲基雙(2-羥基-4-甲氧基二苯酮)等的2-羥基二苯酮類;2-(2-羥基-5-甲基苯基)苯并三唑、2-(2-羥基-5-第三辛基苯基)苯并三唑、2-(2-羥基-3,5-二第三丁基苯基)-5-氯苯并三唑、2-(2-羥基-3-第三丁基-5-甲基苯基)-5-氯苯并三唑、2-(2-羥基-3,5-二異丙苯基苯基)苯并三唑、2,2’-亞甲基雙(4-第三辛基-6-苯并三唑基酚)、2-(2-羥基-3-第三丁基-5-羧苯基)苯并三唑的聚乙二醇酯、2-[2-羥基-3-(2-丙烯醯氧基乙基)-5-甲基苯基]苯并三唑、2-[2-羥基-3-(2-甲基丙烯醯氧基乙基)-5-第三丁基苯基]苯并三唑、2-[2-羥基-3-(2-甲基丙烯醯氧基乙基)-5-第三辛基苯基]苯并三唑、2-[2-羥基-3-(2-甲基丙烯醯氧基乙基)-5-第三丁基苯基]-5-氯苯并三唑、2-[2-羥基-5-(2-甲基丙烯醯氧基乙基)苯基]苯并三唑、2-[2-羥基-3-第三丁基-5-(2-甲基丙烯醯氧基乙基)苯基]苯并三唑、2-[2-羥基-3-第三戊基-5-(2-甲基丙烯醯氧基乙基)苯基]苯并三唑、2-[2-羥基-3-第三丁基-5-(3-甲基丙烯醯氧基丙基)苯基]-5-氯苯并三唑、2-[2-羥基-4-(2-甲基丙烯醯氧基甲基)苯基]苯并三唑、2-[2-羥基-4-(3-甲基丙烯醯氧基-2-羥丙基)苯基]苯并三唑、2-[2-羥基-4-(3-甲基丙烯醯氧基丙基)苯基]苯并三唑等的2-(2-羥苯基)苯并三唑類;水楊酸苯酯、間苯二酚單苯甲酸酯、2,4-二第三丁基苯基-3,5-二第三丁基-4-羥基苯甲酸酯、辛基(3,5-二第三丁基-4-羥基)苯甲酸酯、十二烷基(3,5-二第三丁基-4-羥基)苯甲酸酯、十四烷基(3,5-二第三丁基-4-羥基)苯甲酸酯、十六烷基(3,5-二第三丁基-4-羥基)苯甲酸酯、十八烷基(3,5-二第三丁基-4-羥基)苯甲酸酯、山萮基(3,5-二第三丁基-4-羥基)苯甲酸酯等的苯甲酸酯類;2-乙基-2’-乙氧基草醯替苯胺、2-乙氧基-4’-十二烷基草醯替苯胺等的取代草醯替苯胺類;乙基-α-氰基-β,β-二苯基丙烯酸酯、甲基-2-氰基-3-甲基-3-(對甲氧基苯基)丙烯酸酯等的氰基丙烯酸酯類;2-(2-羥基-4-辛氧基苯基)-4,6-雙(2,4-二第三丁基苯基)-s-三嗪、2-(2-羥基-4-甲氧基苯基)-4,6-二苯基-s-三嗪、2-(2-羥基-4-丙氧基-5-甲基苯基)-4,6-雙(2,4-二第三丁基苯基)-s-三嗪等的三芳香基三嗪類;各種金屬鹽,或金屬螯合物,尤其鎳、鉻之鹽,或螯合物類等。摻合紫外線吸收劑時的摻合量,相對於熱塑性樹脂100質量份,以0.001~10質量份為佳,較佳為0.01~0.5質量份。
受阻胺化合物,可列舉例如2,2,6,6-四甲基-4-哌啶基硬脂酸酯、1,2,2,6,6-五甲基-4-哌啶基硬脂酸酯、2,2,6,6-四甲基-4-哌啶基苯甲酸酯、雙(2,2,6,6-四甲基-4-哌啶基)泌脂酸酯、肆(2,2,6,6-四甲基-4-哌啶基)-1,2,3,4-丁烷四羧酸酯、肆(1,2,2,6,6-五甲基-4-哌啶基)-1,2,3,4-丁烷四羧酸酯、雙(2,2,6,6-四甲基-4-哌啶基)-二(十三烷基)-1,2,3,4-丁烷四羧酸酯、雙(1,2,2,6,6-五甲基-4-哌啶基)-二(十三烷基)-1,2,3,4-丁烷四羧酸酯、雙(1,2,2,4,4-五甲基-4-哌啶基)-2-丁基-2-(3,5-二第三丁基-4-羥苄基)丙二酸酯、1-(2-羥乙基)-2,2,6,6-四甲基-4-哌啶醇/琥珀酸二乙基縮聚物、1,6-雙(2,2,6,6-四甲基-4-哌啶基胺基)己烷/2,4-二氯-6-嗎啉基-s-三嗪縮聚物、1,6-雙(2,2,6,6-四甲基-4-哌啶基胺基)己烷/2,4-二氯-6-第三辛基胺基-s-三嗪縮聚物、1,5,8,12-肆[2,4-雙(N-丁基-N-(2,2,6,6-四甲基-4-哌啶基)胺基)-s-三嗪-6-基]-1,5,8,12-四氮雜十二烷、1,5,8,12-肆[2,4-雙(N-丁基-N-(1,2,2,6,6-五甲基-4-哌啶基)胺基)-s-三嗪-6-基]-1,5,8,12-四氮雜十二烷、1,6,11-參[2,4-雙(N-丁基-N-(2,2,6,6-四甲基-4-哌啶基)胺基)-s-三嗪-6-基]胺基十一烷、1,6,11-參[2,4-雙(N-丁基-N-(1,2,2,6,6-五甲基-4-哌啶基)胺基)-s-三嗪-6-基]胺基十一烷、雙{4-(1-辛氧基-2,2,6,6-四甲基)哌啶基}癸二酮酸酯、雙{4-(2,2,6,6-四甲基-1-十一烷氧基)哌啶基)碳酸酯等。摻合受阻胺化合物時的摻合量,相對於熱塑性樹脂100質量份,以0.001~10質量份為佳,較佳為0.01~0.5質量份。
與(A)成分相異的其他核劑,可列舉例如2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯鈉、2,2’-亞甲基雙(4,6-二第三丁基苯基)磷酸酯鋰、4-第三丁基安息香酸鋁鹽及雙環[2.2.1]庚烷-2,3-二羧酸二鈉等的羧酸金屬鹽、二亞苄基山梨醇、雙(甲基亞苄基)山梨醇、雙(3,4-二甲基亞苄基)山梨醇、雙(對乙基亞苄基)山梨醇及雙(二甲基亞苄基)山梨醇等的多元醇衍生物、N,N’,N”-參[2-甲基環己基]-1,2,3-丙烷三甲醯胺、N,N’,N”-三環己基-1,3,5-苯三甲醯胺、N,N’-二環己基萘二甲醯胺、1,3,5-三(二甲基異丙醯胺基)苯等的醯胺化合物等。摻合其他核劑時的摻合量,相對於熱塑性樹脂100質量份,(A)成分與其他核劑的合計量,以0.001~10質量份為佳,0.01~5質量份為較佳。在本發明之組成物中,以不含多元醇衍生物與醯胺化合物為佳,不含其他核劑為較佳。
阻燃劑,可列舉例如三苯基磷酸酯、三甲苯基磷酸酯、三(二甲苯基)磷酸酯、甲苯基二苯基磷酸酯、甲苯基-2,6-二(二甲苯基)磷酸酯、間苯二酚雙(二苯基磷酸酯)、(1-甲基亞乙基)-4,1-伸苯基四苯基二磷酸酯、1,3-伸苯基肆(2,6-二甲基苯基)磷酸酯、ADEKA股份有限公司製 商品名「ADEKASTAB FP-500」、「ADEKASTAB FP-600」、「ADEKASTAB FP-800」的芳香族磷酸酯、苯膦酸二乙烯酯、苯膦酸二烯丙基、苯膦酸(1-丁烯基)酯等的膦酸酯、二苯膦酸苯酯、二苯膦酸甲酯、9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物衍生物等的膦酸酯、雙(2-烯丙基苯氧基)磷腈、二甲苯基磷腈等的磷腈化合物、磷酸三聚氰胺、焦磷酸三聚氰胺、聚磷酸三聚氰胺、聚磷酸蜜白胺、聚磷酸銨、磷酸哌嗪、焦磷酸哌嗪、聚磷酸哌嗪、含磷的乙烯基苄基化合物及紅磷等的磷系阻燃劑、氫氧化鎂、氫氧化鋁等的金屬氫氧化物、溴化雙酚A型環氧樹脂、溴酚酚醛型環氧樹脂、六溴苯、五溴甲苯、乙烯雙(五溴苯基)、乙烯雙四溴酞醯亞胺、1,2-二溴-4-(1,2-二溴乙基)環己烷、四溴環辛烷、六溴環十二烷、雙(三溴苯氧基)乙烷、溴化聚苯醚、溴化聚苯乙烯及2,4,6-參(三溴苯氧基)-1,3,5-三嗪、三溴苯基馬來醯亞胺、三溴苯基丙烯酸酯、三溴苯基甲基丙烯酸酯、四溴雙酚A型二甲基丙烯酸酯、五溴苄基丙烯酸酯及溴化苯乙烯等的溴系阻燃劑等。這些阻燃劑以與氟樹脂等的防滴劑或多元醇、水滑石等的難燃助劑併用為佳。摻合阻燃劑時的摻合量,相對於熱塑性樹脂100質量份,以1~100質量份為佳,較佳為10~70質量份。
水滑石類,是以天然物或合成物而為所周知的由鎂、鋁、羥基、碳酸基及任意的結晶水所構成的複合鹽化合物,可列舉將一部分鎂或鋁以鹼金屬或鋅等其他金屬取代的水滑石類,或將羥基、碳酸基以其他陰離子基取代的水滑石類,具體而言,可列舉例如下述一般式(2)所表示之將水滑石的金屬取代為鹼金屬的化合物。另外,Al-Li系水滑石類亦可使用下述一般式(3)所表示之化合物。
此處,一般式(2)中,x1及x2分別表示滿足由下述式所表示的條件之數,p表示0或正數。
此處,一般式(3)中,Aq -
表示q價陰離子,p表示0或正數。另外,這些水滑石類中的碳酸陰離子可將一部分以其他陰離子取代。
水滑石類可為將結晶水脫水的水滑石類,或可為被硬脂酸等的高碳脂肪酸、油酸鹼金屬鹽等的高碳脂肪酸金屬鹽、十二烷基苯磺酸鹼金屬鹽等的有機磺酸金屬鹽、高碳脂肪酸醯胺、高碳脂肪酸酯或蠟等被覆的水滑石類。
水滑石類可為天然物,還可為合成品。水滑石類的合成方法,可列舉日本特公昭46-2280號公報、日本特公昭50-30039號公報、日本特公昭51-29129號公報、日本特公平3-36839號公報、日本特開昭61-174270號公報、日本特開平5-179052號公報等所記載的周知方法。另外,前述水滑石類可不受限於其結晶構造、結晶粒子等地使用。摻合水滑石類時的摻合量,相對於熱塑性樹脂100質量份,以0.001~5質量份為佳,較佳為0.01~3質量份。
滑劑是為了對成形體表面賦予滑性,提高防刮傷效果而添加。滑劑,可列舉例如油酸醯胺、芥酸醯胺等的不飽和脂肪酸醯胺;山萮酸醯胺、硬脂酸醯胺等的飽和脂肪酸醯胺、丁基硬脂酸酯、硬脂醯基醇、硬脂酸單甘油酯、去水山梨醇單棕櫚酸酯、去水山梨醇單硬脂酸酯、甘露醇、硬脂酸、硬化蓖麻油、硬脂酸醯胺、油酸醯胺、乙烯雙硬脂酸醯胺等。該等可單獨使用1種或併用2種以上。摻合滑劑時的摻合量,相對於熱塑性樹脂100質量份,以0.01~2質量份為佳,較佳為0.03~0.5質量份。
抗靜電劑,可列舉例如脂肪酸四級銨離子鹽、聚胺四級鹽等的陽離子系抗靜電劑;高碳醇磷酸酯鹽、高碳醇EO加成物、聚乙二醇脂肪酸酯、陰離子型烷基磺酸鹽、高碳醇硫酸酯鹽、高碳醇環氧乙烷加成物硫酸酯鹽、高碳醇環氧乙烷加成物磷酸酯鹽等的陰離子系抗靜電劑;多元醇脂肪酸酯、聚乙二醇磷酸酯、聚氧乙烯烷基烯丙基醚等的非離子系抗靜電劑;烷基二甲基胺基醋酸甜菜鹼等的兩性型烷基甜菜鹼、咪唑啉型兩性活性劑等的兩性抗靜電劑、聚醚酯醯胺等的高分子型抗靜電劑。這些抗靜電劑可單獨使用,另外還可將2種以上的抗靜電劑組合使用。摻合抗靜電劑時的摻合量,相對於熱塑性樹脂100質量份,以0.03~2質量份為佳,較佳為0.1~0.8質量份。
螢光增白劑,是指藉由吸收太陽光或人工光線的紫外線,將其轉換為紫~藍色的可見光並輻射出去的螢光作用來助長成形體的白色調或藍色調的化合物。螢光增白劑,可列舉苯并噁唑系化合物C.I. Fluorescent Brightner 184;香豆素系化合物C.I. Fluorescent Brightner 52;二胺基茋二磺酸系化合物C.I. Fluorescent Brightner 24、85、71等。使用螢光增白劑時的摻合量,相對於熱塑性樹脂100質量份,以0.00001~0.1質量份為佳,較佳為0.00005~0.05質量份。
顏料亦可使用市售的顏料,可列舉例如顏料紅1、2、3、9、10、17、22、23、31、38、41、48、49、88、90、97、112、119、122、123、144、149、166、168、169、170、171、177、179、180、184、185、192、200、202、209、215、216、217、220、223、224、226、227、228、240、254;顏料橙13、31、34、36、38、43、46、48、49、51、52、55、59、60、61、62、64、65、71;顏料黃1、3、12、13、14、16、17、20、24、55、60、73、81、83、86、93、95、97、98、100、109、110、113、114、117、120、125、126、127、129、137、138、139、147、148、150、151、152、153、154、166、168、175、180、185;顏料綠7、10、36;顏料藍15、15:1、15:2、15:3、15:4、15:5、15:6、22、24、29、56、60、61、62、64;顏料紫1、15、19、23、27、29、30、32、37、40、50等。
染料,可列舉偶氮染料、蒽醌染料、靛藍染料、三芳香基甲烷染料、呫噸染料、茜素染料、吖啶染料、茋染料、噻唑染料、萘酚染料、喹啉染料、硝基染料、吲達胺染料、噁嗪染料、酞菁染料、花青染料等,該等可將多種混合使用。
本發明之成形體是將本發明之熱塑性樹脂組成物成形而成。本發明之熱塑性樹脂組成物可使用周知的成形方法來成形。例如可使用射出成形法、擠出成形法、吹塑成形法、真空成形法、充氣成形法、軋光成形法、搪塑成形法、浸漬成形法、發泡成形法等來得到成形品。
本發明之熱塑性樹脂組成物的用途,可列舉保險桿、儀表板、計器板等汽車材料、冰箱、洗衣機、吸塵器等的外殼用途、電氣・機械零件、餐具、水桶、入浴用品等的家庭用品、玩具、文具等的雜貨品、藉由熱或放射線等滅菌的拋棄式注射器、輸液・輸血套組、採血器具等的醫療用器具類、衣料箱或衣料保存用容器等的各種箱類;用來將食品熱填充的杯子、蒸煮食品用、微波爐用、飲料用、調味料用、化妝品用、醫藥品用、洗髮用的瓶罐或包裝袋等的包裝容器及蓋子、米、麵包、漬物等的食品用箱等的成形品、槽桶、瓶罐、薄膜、薄片、纖維等。
[實施例]
以下列舉實施例進一步具體說明本發明,然而本發明完全不受以下實施例等限制。
[實施例1-1~1-6、比較例1-1~1-9]
相對於同元聚丙烯(熔融流率8g/10min;依據ISO規格1133 2.16kg×230℃)100質量份,摻合酚系抗氧化劑(肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷)0.05質量份、磷系抗氧化劑(參(2,4-二第三丁基苯基)亞磷酸酯)0.1質量份、水滑石(協和化學工業股份有限公司製 商品名「DHT-4A」)0.05質量份及表1~表3記載的組成物,以作為熱塑性樹脂,使用亨舍爾混合機以1000rpm×1min混合後,使用雙軸擠出機以230℃的擠出溫度造粒。使所造出的顆粒在60℃下乾燥8小時之後,依照下述所記載的條件測定彎曲彈性率及荷重變形溫度(HDT)。將這些結果分別揭示於表1~表3。另外,表中的各成分的單位全部為質量份。
[實施例2-1~2-2、比較例2-1~2-8]
相對於同元聚丙烯(熔融流率8g/10min;依據ISO規格1133 2.16kg×230℃)100質量份,摻合酚系抗氧化劑(肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷)0.05質量份、磷系抗氧化劑(參(2,4-二第三丁基苯基)亞磷酸酯)0.1質量份、水滑石(協和化學工業股份有限公司製 商品名「DHT-4A」)0.05質量份及表4、表5記載的組成物,以作為熱塑性樹脂,使用亨舍爾混合機以1000rpm×1min混合後,使用雙軸擠出機以230℃的擠出溫度造粒。使所造出的顆粒在60℃下乾燥8小時之後,依照下述所記載的條件測定Haze。將這些結果分別揭示於表4、表5。另外,表中的各成分的單位全部為質量份。
[實施例3-1~3-7、比較例3-1~3-7]
相對於嵌段共聚物(熔融流率11.5g/10min;依據ISO規格1133 2.16kg×230℃)100質量份,摻合酚系抗氧化劑(肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷)0.05質量份、磷系抗氧化劑(參(2,4-二第三丁基苯基)亞磷酸酯)0.1質量份、硬脂酸鈣0.05質量份、交聯劑或過氧化物{2,5-二甲基-2,5-雙(第三丁基過氧)己烷}0.023質量份及表6、表7記載的組成物,以作為熱塑性樹脂,使用亨舍爾混合機以1000rpm×1min混合後,使用雙軸擠出機以230℃的擠出溫度造粒。使所造出的顆粒在60℃下乾燥8小時之後,依照下述所記載的條件測定彎曲彈性率及荷重變形溫度(HDT)。此外,所造出的顆粒的熔融流率為40g/10min。將這些結果分別揭示於表6、表7。另外,表中的各成分的單位全部為質量份。
[實施例4-1~4-4、比較例4-1、4-2]
相對於同元聚丙烯(熔融流率8g/10min;依據ISO規格1133 2.16kg×230℃)100質量份,摻合酚系抗氧化劑(肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷)0.05質量份、磷系抗氧化劑(參(2,4-二第三丁基苯基)亞磷酸酯)0.1質量份、水滑石(協和化學工業股份有限公司製 商品名「DHT-4A」)0.05質量份及表8記載的組成物,以作為熱塑性樹脂,使用亨舍爾混合機以1000rpm×1min混合後,使用雙軸擠出機以230℃的擠出溫度造粒。使所造出的顆粒在60℃下乾燥8小時之後,進行熱安定性的評估。將這些結果分別揭示於表8。另外,表中的各成分的單位全部為質量份。
[實施例5-1~5-3、比較例5-1~5-4]
相對於同元聚丙烯(熔融流率8g/10min;依據ISO規格1133 2.16kg×230℃)100質量份,摻合酚系抗氧化劑(肆[亞甲基-3-(3’,5’-二第三丁基-4’-羥苯基)丙酸酯]甲烷)0.05質量份、磷系抗氧化劑(參(2,4-二第三丁基苯基)亞磷酸酯)0.1質量份、硬脂酸鈣0.05質量份及表9的組成物,以作為熱塑性樹脂,使用亨舍爾混合機以1000rpm×1min混合後,使用雙軸擠出機以230℃的擠出溫度造粒。使所造出的顆粒在60℃下乾燥8小時之後,依照下述所記載的條件測定Haze、彎曲彈性率、荷重變形溫度(HDT)、結晶化溫度及半結晶化時間。將這些結果揭示於表9。另外,表中的各成分的單位全部為質量份。
<彎曲彈性率>
使用上述顆粒,藉由射出成形機(EC100-2A;東芝機械股份有限公司製),以金屬模具溫度50℃、樹脂溫度200℃的條件射出成形,製作出尺寸80mm×10mm×4mm的測試片,在23℃的恆溫機中靜置48小時以上之後,使用島津製作所股份有限公司製彎曲試驗機「AG-IS」,依據ISO178測定彎曲彈性率(MPa)。
<HDT(荷重變形溫度)>
使用上述顆粒,藉由射出成形機(EC100-2A;東芝機械股份有限公司製),以金屬模具溫度50℃、樹脂溫度200℃的條件射出成形,製作出尺寸80mm×10mm×4mm的測試片,在23℃的恆溫機靜置48小時以上之後,依據ISO75(荷重0.45MPa)測定HDT(℃)。
<Haze>
使用上述顆粒,藉由射出成形機(EC100-2A;東芝機械股份有限公司製),以金屬模具溫度50℃、樹脂溫度200℃的條件射出成形,製作出尺寸60mm×60mm×2mm的測試片,在23℃的恆溫機靜置48小時以上之後,藉由Haze Gard 2[BYK Additives&Instruments製],依據ISO14782測定Haze(%)。
<熱安定性>
使用上述顆粒,藉由射出成形機(EC100-2A;東芝機械股份有限公司製),以金屬模具溫度50℃、樹脂溫度200℃的條件射出成形,製作出尺寸60mm×30mm×2mm的測試片,成形後,立刻在23℃的恆溫機放置48小時後,將測試片靜置於150℃的烘箱,使用積分球分光光度計(Color-Eye 7000A;X-Rite公司製),逐時測定測試片的Y.I.,將其與放入烘箱前的初期Y.I.之差定為ΔY.I.,評估測試片的熱安定性。
<結晶化溫度>
採取少量的上述顆粒,使用示差掃描熱量測定器(DIAMOND・PerkinElmer公司製)來測定結晶化溫度。測定是由室溫開始以50℃/min的速度昇溫至230℃,保持10分鐘後,以-10℃/min的速度冷卻至50℃,在所得到的圖之中,將吸熱反應成為峰頂的溫度定為結晶化溫度。
<半結晶化時間>
採取少量的上述顆粒,使用示差掃描熱量測定機(DIAMOND;PerkinElmer公司製),以50℃/min的速度加熱至230℃,保持10分鐘後,以-200℃/min的速度冷卻至135℃,到達135℃後,保持在此溫度15分鐘,求得結晶化所需要的吸熱焓的熱量變成一半的時間,將其定為半結晶化時間。
在(A)成分與(B)成分之莫耳比(A)/(B)在0.20~0.56的範圍外的情況,由比較例1-2~1-4、比較例3-2~3-4及比較例5-2確認了測試片缺乏剛性或耐熱性,由比較例2-2~2-3及比較例5-2確認了測試片缺乏透明性改善效果。另外,由比較例4-1、4-2確認了在(A)成分與(B)成分的莫耳比(A)/(B)超過0.56的情況,ΔY.I.的上昇顯著,430小時後測試片脆化,缺乏熱安定性。另外,由比較例1-7~l-9及比較例2-6~2-8看來,在使用與(B)成分相異的羧酸金屬鹽的情況,即使滿足(A)/(B)=0.20~0.56的條件,透明性與物性也不足。
相對於此,確認了(A)/(B)在0.20~0.56的範圍內的本發明之熱塑性樹脂組成物的測試片,透明性與物性優異,熱安定性亦良好。
Claims (7)
- 如請求項1之組成物,其中前述羧酸鈉(B)為芳香族羧酸鈉、月桂酸鈉、肉豆蔻酸鈉、棕櫚酸鈉、硬脂酸鈉、12-羥基硬脂酸鈉、油酸鈉及亞麻油酸鈉所成群組中之至少一種。
- 一種熱塑性樹脂組成物,其係含有如請求項1或2之組 成物,其特徵為:相對於熱塑性樹脂100質量份,使前述一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)成為0.001~10質量份。
- 如請求項3之熱塑性樹脂組成物,其中前述熱塑性樹脂為聚烯烴系樹脂。
- 一種成形體,其特徵為:使用如請求項3或4之熱塑性樹脂組成物而成。
- 一種熱塑性樹脂組成物,其特徵為:含有熱塑性樹脂及組成物,前述熱塑性樹脂為聚烯烴系樹脂,前述組成物含有下述一般式(1)所表示之環狀有機磷酸酯鋁鹽(A)
- 一種成形體,其特徵為:使用如請求項6之熱塑性樹脂組成物而成。
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