TWI815434B - Coating method and coating device - Google Patents

Coating method and coating device Download PDF

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TWI815434B
TWI815434B TW111117295A TW111117295A TWI815434B TW I815434 B TWI815434 B TW I815434B TW 111117295 A TW111117295 A TW 111117295A TW 111117295 A TW111117295 A TW 111117295A TW I815434 B TWI815434 B TW I815434B
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substrate
liquid
time point
coating
resist
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TW111117295A
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TW202245915A (en
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松泰司
小椋浩之
和田卓也
馬渕康史
鈴木優史
古川正晃
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日商斯庫林集團股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/0271Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
    • H01L21/0273Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/002Processes for applying liquids or other fluent materials the substrate being rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/08Spreading liquid or other fluent material by manipulating the work, e.g. tilting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/16Coating processes; Apparatus therefor
    • G03F7/162Coating on a rotating support, e.g. using a whirler or a spinner
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67028Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
    • H01L21/6704Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
    • H01L21/67051Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/6715Apparatus for applying a liquid, a resin, an ink or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68792Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the construction of the shaft

Abstract

本發明係關於一種塗佈處理方法及塗佈處理裝置。利用旋轉保持部將基板之下表面中央部以水平姿勢保持。所保持之基板繞鉛垂軸旋轉。對旋轉之基板之上表面供給塗佈液。於基板旋轉之狀態下,於塗佈液之供給結束之第1時間點經過後至基板上之塗佈液喪失流動性之第2時間點為止之液體流動期間中較第2時間點靠前之液體供給期間內,對旋轉之基板之下表面中包圍下表面中央部之下表面環狀部之至少一部分供給揮發性沖洗液。The present invention relates to a coating treatment method and a coating treatment device. The central portion of the lower surface of the substrate is held in a horizontal position by the rotation holding portion. The held substrate rotates around the vertical axis. The coating liquid is supplied to the upper surface of the rotating substrate. With the substrate rotating, the liquid flow period from the first time point when supply of the coating liquid ends to the second time point when the coating liquid on the substrate loses fluidity is earlier than the second time point. During the liquid supply period, the volatile rinse liquid is supplied to at least a part of the annular portion of the lower surface of the rotating substrate surrounding the central portion of the lower surface.

Description

塗佈處理方法及塗佈處理裝置Coating treatment method and coating treatment device

本發明係關於一種於基板上形成塗佈膜之塗佈處理方法及塗佈處理裝置。The present invention relates to a coating processing method and a coating processing device for forming a coating film on a substrate.

為了對半導體基板、液晶顯示裝置或有機EL(Electro Luminescence,電致發光)顯示裝置等FPD(Flat Panel Display,平板顯示器)用基板、光碟用基板、磁碟用基板、磁光碟用基板、光罩用基板、陶瓷基板或太陽電池用基板等基板進行各種處理,而使用基板處理裝置。For semiconductor substrates, liquid crystal display devices, organic EL (Electro Luminescence, electroluminescence) display devices and other FPD (Flat Panel Display) substrates, optical disk substrates, magnetic disk substrates, magneto-optical disk substrates, and photomasks A substrate processing apparatus is used to perform various processes on substrates such as substrates, ceramic substrates, and solar cell substrates.

作為基板處理裝置之一例,有於基板之上表面形成抗蝕膜或抗反射膜等塗佈膜之塗佈處理裝置。於塗佈處理裝置中,例如利用旋轉夾頭將一片基板以水平姿勢保持。又,由旋轉夾頭保持之基板旋轉。對旋轉之基板之上表面,供給與應形成之塗佈膜之種類對應之塗佈液。供給至基板上之塗佈液利用離心力擴散至基板之整個上表面。藉由使基板上之塗佈液乾燥而形成塗佈膜。An example of a substrate processing apparatus is a coating processing apparatus that forms a coating film such as a resist film or an antireflection film on the upper surface of a substrate. In the coating processing apparatus, for example, a rotating chuck is used to hold one substrate in a horizontal position. Furthermore, the substrate held by the rotating chuck rotates. A coating liquid corresponding to the type of coating film to be formed is supplied to the upper surface of the rotating substrate. The coating liquid supplied to the substrate spreads to the entire upper surface of the substrate using centrifugal force. A coating film is formed by drying the coating liquid on the substrate.

較佳為,塗佈處理裝置中形成於基板上之塗佈膜之厚度遍及基板整體而均勻。若於基板上形成塗佈膜之過程中於基板上擴散之塗佈液之溫度分佈存在較大不均,則難以使膜厚分佈均勻化。因此,提出有一種塗佈處理方法:藉由於向基板之上表面供給塗佈液時或供給塗佈液之後,對基板之下表面供給溫度調整用液體(調溫液),來調整基板及基板上之塗佈液之溫度(例如,參照日本專利特開2000-114152號公報)。於日本專利特開2000-114152號公報中記載有,使用稀釋劑等溶劑作為溫度調整用液體。Preferably, the thickness of the coating film formed on the substrate in the coating processing device is uniform throughout the entire substrate. If the temperature distribution of the coating liquid spread on the substrate is greatly uneven during the process of forming a coating film on the substrate, it will be difficult to make the film thickness distribution uniform. Therefore, a coating treatment method has been proposed in which a temperature-adjusting liquid (temperature-adjusting liquid) is supplied to the lower surface of the substrate while or after supplying the coating liquid to the upper surface of the substrate to adjust the substrate and the substrate. the temperature of the coating liquid above (for example, refer to Japanese Patent Application Laid-Open No. 2000-114152). Japanese Patent Application Laid-Open No. 2000-114152 describes using a solvent such as a diluent as a temperature adjustment liquid.

近年來,隨著元件之高密度化及高集成化,要求使形成於基板上之塗佈膜之厚度更大。為了形成具有較大厚度之塗佈膜,而使用高黏度之塗佈液。此種高黏度之塗佈液與低黏度之塗佈液相比,於基板上不易擴散。又,於形成具有較大厚度之塗佈膜時,與形成具有較小厚度之塗佈膜時相比,乾燥所需之時間變長。In recent years, with the high density and high integration of components, there is a requirement to increase the thickness of the coating film formed on the substrate. In order to form a coating film with a larger thickness, a coating liquid with high viscosity is used. This kind of high-viscosity coating liquid is less likely to spread on the substrate than a low-viscosity coating liquid. Furthermore, when a coating film with a large thickness is formed, the time required for drying becomes longer than when a coating film with a small thickness is formed.

因此,於使用高黏度之塗佈液形成具有較大厚度之塗佈膜之塗佈處理中,必須長時間地調整基板及基板上之塗佈液之溫度。然而,若對基板之下表面長時間地持續供給溫度調整用液體,則塗佈處理成本將會變高。Therefore, in the coating process of using a high-viscosity coating liquid to form a coating film with a large thickness, the temperature of the substrate and the coating liquid on the substrate must be adjusted for a long time. However, if the temperature adjustment liquid is continuously supplied to the lower surface of the substrate for a long time, the cost of the coating process will become high.

本發明之目的在於,提供一種不論塗佈膜之厚度如何,均能以低成本使膜厚分佈均勻化之塗佈處理方法及塗佈處理裝置。An object of the present invention is to provide a coating processing method and a coating processing device that can uniformize the film thickness distribution at low cost regardless of the thickness of the coating film.

(1)依據本發明之一態樣之塗佈處理方法包含如下步驟:利用旋轉保持部將基板之下表面中央部被吸附之基板以水平姿勢保持並使之繞鉛垂軸旋轉;對利用旋轉保持部而旋轉之基板之上表面供給塗佈液;以及於由旋轉保持部保持之基板旋轉之狀態下,於塗佈液之供給結束之第1時間點經過後至基板上之塗佈液喪失流動性之第2時間點為止之液體流動期間中較第2時間點靠前之液體供給期間內,對利用旋轉保持部而旋轉之基板之下表面中包圍下表面中央部之下表面環狀部之至少一部分供給揮發性沖洗液。(1) The coating treatment method according to one aspect of the present invention includes the following steps: using a rotation holding portion to hold the substrate adsorbed at the center portion of the lower surface of the substrate in a horizontal posture and rotating it around a vertical axis; The holding part supplies the coating liquid to the upper surface of the rotating substrate; and in a state where the substrate held by the rotating holding part is rotated, the coating liquid on the substrate is lost after the first time point when the supply of the coating liquid is completed. In the liquid flow period up to the second time point of fluidity, in the liquid supply period earlier than the second time point, the annular portion on the lower surface of the substrate rotating by the rotation holding portion surrounds the central portion of the lower surface At least a portion of it supplies volatile flushing liquid.

該塗佈處理方法中,對旋轉之基板之上表面供給塗佈液。供給至基板之上表面之塗佈液利用離心力於基板之上表面流動。於液體供給期間內對基板之下表面環狀部供給沖洗液。於液體供給期間內供給至基板之沖洗液之至少一部分於液體供給期間經過後至第2時間點經過為止之期間氣化。於該情形時,基板之下表面環狀部之溫度藉由伴隨沖洗液之氣化所產生之氣化熱而以高效率調整。In this coating treatment method, the coating liquid is supplied to the upper surface of the rotating substrate. The coating liquid supplied to the upper surface of the substrate flows on the upper surface of the substrate using centrifugal force. During the liquid supply period, the rinse liquid is supplied to the annular portion of the lower surface of the substrate. At least part of the rinsing liquid supplied to the substrate during the liquid supply period is vaporized from the passage of the liquid supply period to the passage of the second time point. In this case, the temperature of the annular portion on the lower surface of the substrate is adjusted with high efficiency by the vaporization heat generated along with the vaporization of the rinse liquid.

藉由適當地調整基板之下表面環狀部之溫度,能夠抑制沿基板之半徑方向流動之塗佈液之移動狀態產生局部變化。藉此,能夠使形成於基板上之塗佈膜之厚度均勻化。因此,無須為了使塗佈膜之厚度均勻化而於液體流動期間內持續將溫度調整用液體供給至基板。其結果,不論塗佈膜之厚度如何,均能以低成本使膜厚分佈均勻化。By appropriately adjusting the temperature of the annular portion on the lower surface of the substrate, local changes in the movement state of the coating liquid flowing along the radial direction of the substrate can be suppressed. Thereby, the thickness of the coating film formed on the substrate can be made uniform. Therefore, it is not necessary to continuously supply the temperature adjustment liquid to the substrate during the liquid flow period in order to make the thickness of the coating film uniform. As a result, the film thickness distribution can be made uniform at low cost regardless of the thickness of the coating film.

(2)第2時間點亦可為於第1時間點經過後供給至基板之上表面之塗佈液表面產生之干擾條紋消失之時間點。於該情形時,藉由預先確認干擾條紋之產生及消失之狀態,能夠容易且適當地設定液體供給期間。(2) The second time point may be a time point when the interference fringes generated on the surface of the coating liquid supplied to the upper surface of the substrate disappear after the first time point has passed. In this case, by confirming the occurrence and disappearance of interference fringes in advance, the liquid supply period can be easily and appropriately set.

(3)液體供給期間之長度亦可為10秒以下。藉此,能夠進一步降低沖洗液之消耗量。又,能夠更適當地調整基板之溫度。(3) The length of the liquid supply period may be 10 seconds or less. Thereby, the consumption of flushing fluid can be further reduced. In addition, the temperature of the substrate can be adjusted more appropriately.

(4)亦可為,使基板旋轉之步驟包含:於第1時間點經過後至較第2時間點靠前之第3時間點,以使供給至基板上表面之塗佈液覆蓋基板之整個上表面之方式使基板旋轉;液體供給期間之開始時間點設定於自第3時間點起經過5秒之時間內。藉此,能夠更適當地調整基板之溫度。(4) Alternatively, the step of rotating the substrate may include: from after the first time point to a third time point before the second time point, so that the coating liquid supplied to the upper surface of the substrate covers the entire substrate The substrate is rotated by the upper surface; the start time point of the liquid supply period is set within 5 seconds from the third time point. Thereby, the temperature of the substrate can be adjusted more appropriately.

(5)下表面環狀部亦可位於利用旋轉保持部而旋轉之基板之下表面中包含基板之外周端部之環狀下表面周緣部與下表面中央部之間。藉此,能夠更適當地調整位於基板之下表面中央部周邊之部分之溫度。(5) The lower surface annular portion may be located between the annular lower surface peripheral portion including the outer peripheral end portion of the substrate and the lower surface central portion of the lower surface of the substrate rotated by the rotation holding portion. Thereby, the temperature of the portion located around the central portion of the lower surface of the substrate can be adjusted more appropriately.

(6)依據本發明之另一態樣之塗佈處理裝置具備:旋轉保持部,藉由吸附基板之下表面中央部而將基板以水平姿勢保持並使之繞鉛垂軸旋轉;塗佈液供給部,對利用旋轉保持部而旋轉之基板之上表面供給塗佈液;沖洗液供給部,對利用旋轉保持部而旋轉之基板之下表面中包圍下表面中央部之下表面環狀部之至少一部分供給揮發性沖洗液;以及控制部,控制旋轉保持部、塗佈液供給部及沖洗液供給部,以於由旋轉保持部保持之基板旋轉之狀態下,對基板之上表面供給塗佈液,於塗佈液之供給結束之第1時間點經過後至基板上之塗佈液喪失流動性之第2時間點為止之液體流動期間中較第2時間點靠前之液體供給期間內,將沖洗液供給至基板之下表面環狀部。(6) A coating processing apparatus according to another aspect of the present invention is provided with: a rotation holding portion that holds the substrate in a horizontal position by adsorbing the center portion of the lower surface of the substrate and rotates it around a vertical axis; and a coating liquid The supply part supplies the coating liquid to the upper surface of the substrate rotated by the rotation holding part; the rinse liquid supply part supplies the annular portion of the lower surface of the substrate surrounding the central part of the lower surface of the lower surface of the substrate rotated by the rotation holding part. At least a part of the volatile rinse liquid is supplied; and a control part controls the rotation holding part, the coating liquid supply part and the rinse liquid supply part to supply coating to the upper surface of the substrate while the substrate held by the rotation holding part is rotating. liquid, in the liquid supply period that is earlier than the second time point in the liquid flow period from the first time point when the supply of the coating liquid ends to the second time point when the coating liquid on the substrate loses fluidity, The rinse liquid is supplied to the annular portion of the lower surface of the substrate.

該塗佈處理裝置中,對旋轉之基板之上表面供給塗佈液。供給至基板之上表面之塗佈液利用離心力於基板之上表面流動。然後,於液體供給期間內對基板之下表面環狀部供給沖洗液。於液體供給期間內供給至基板之沖洗液之至少一部分於液體供給期間經過後至第2時間點經過為止之期間氣化。於該情形時,基板之下表面環狀部之溫度藉由伴隨沖洗液之氣化所產生之氣化熱而以高效率調整。In this coating processing apparatus, the coating liquid is supplied to the upper surface of the rotating substrate. The coating liquid supplied to the upper surface of the substrate flows on the upper surface of the substrate using centrifugal force. Then, the rinse liquid is supplied to the annular portion of the lower surface of the substrate during the liquid supply period. At least part of the rinsing liquid supplied to the substrate during the liquid supply period is vaporized from the passage of the liquid supply period to the passage of the second time point. In this case, the temperature of the annular portion on the lower surface of the substrate is adjusted with high efficiency by the vaporization heat generated along with the vaporization of the rinse liquid.

藉由適當地調整基板之下表面環狀部之溫度,能夠抑制沿基板之半徑方向流動之塗佈液之移動狀態產生局部變化。藉此,能夠使形成於基板上之塗佈膜之厚度均勻化。因此,無須為了使塗佈膜之厚度均勻化而於液體流動期間內持續將溫度調整用液體供給至基板。其結果,不論塗佈膜之厚度如何,均能以低成本使膜厚分佈均勻化。By appropriately adjusting the temperature of the annular portion on the lower surface of the substrate, local changes in the movement state of the coating liquid flowing along the radial direction of the substrate can be suppressed. Thereby, the thickness of the coating film formed on the substrate can be made uniform. Therefore, it is not necessary to continuously supply the temperature adjustment liquid to the substrate during the liquid flow period in order to make the thickness of the coating film uniform. As a result, the film thickness distribution can be made uniform at low cost regardless of the thickness of the coating film.

(7)第2時間點亦可為於第1時間點經過後供給至基板上表面之塗佈液表面產生之干擾條紋消失之時間點。於該情形時,藉由預先確認干擾條紋之產生及消失之狀態,能夠容易且適當地設定液體供給期間。(7) The second time point may be a time point when the interference fringes generated on the surface of the coating liquid supplied to the upper surface of the substrate disappear after the first time point has passed. In this case, by confirming the occurrence and disappearance of interference fringes in advance, the liquid supply period can be easily and appropriately set.

(8)液體供給期間之長度亦可為10秒以下。藉此,能夠進一步降低沖洗液之消耗量。又,能夠更適當地調整基板之溫度。(8) The length of the liquid supply period may be 10 seconds or less. Thereby, the consumption of flushing fluid can be further reduced. In addition, the temperature of the substrate can be adjusted more appropriately.

(9)亦可為,控制部控制旋轉保持部,以使於第1時間點經過後至較第2時間點靠前之第3時間點供給至基板上表面之塗佈液覆蓋基板之整個上表面,液體供給期間之開始時間點設定於自第3時間點起經過5秒之時間內。藉此,能夠更適當地調整基板之溫度。(9) The control unit may control the rotation holding unit so that the coating liquid supplied to the upper surface of the substrate from the first time point to the third time point before the second time point covers the entire substrate. On the surface, the start time point of the liquid supply period is set within 5 seconds from the third time point. Thereby, the temperature of the substrate can be adjusted more appropriately.

(10)下表面環狀部亦可位於利用旋轉保持部而旋轉之基板之下表面中包含基板之外周端部之環狀下表面周緣部與下表面中央部之間。藉此,能夠更適當地調整位於基板之下表面中央部周邊之部分之溫度。(10) The lower surface annular portion may be located between the annular lower surface peripheral portion including the outer peripheral end portion of the substrate and the lower surface central portion of the lower surface of the substrate rotated by the rotation holding portion. Thereby, the temperature of the portion located around the central portion of the lower surface of the substrate can be adjusted more appropriately.

以下,參照圖式對本發明之一實施方式之塗佈處理方法及塗佈處理裝置進行說明。於以下之說明中,所謂基板,係指液晶顯示裝置或有機EL(Electro Luminescence)顯示裝置等所使用之FPD(Flat Panel Display)用基板、半導體基板、光碟用基板、磁碟用基板、磁光碟用基板、光罩用基板、陶瓷基板或太陽電池用基板等。又,於本實施方式中,基板之上表面係電路形成面(正面),基板之下表面係與電路形成面相反側之面(背面)。進而,於本實施方式中,基板於俯視時除了凹槽之形成部分以外具有圓形。Hereinafter, a coating processing method and a coating processing apparatus according to an embodiment of the present invention will be described with reference to the drawings. In the following description, the so-called substrate refers to FPD (Flat Panel Display) substrates, semiconductor substrates, optical disk substrates, magnetic disk substrates, and magneto-optical disks used in liquid crystal display devices or organic EL (Electro Luminescence) display devices. Use substrates, photomask substrates, ceramic substrates or solar cell substrates, etc. Furthermore, in this embodiment, the upper surface of the substrate is the circuit-formed surface (front surface), and the lower surface of the substrate is the surface opposite to the circuit-formed surface (rear surface). Furthermore, in this embodiment, the substrate has a circular shape in plan view except for the portion where the groove is formed.

[1]塗佈處理裝置之整體構成[1] Overall structure of coating processing device

圖1係本發明之一實施方式之塗佈處理裝置之模式性剖視圖,圖2係圖1之塗佈處理裝置1之模式性俯視圖。於圖2中,省略了圖1之塗佈處理裝置1之複數個構成要素中之一部分構成要素之圖示。又,於圖2中,以單點鏈線表示圖1之基板W。FIG. 1 is a schematic cross-sectional view of a coating processing device according to an embodiment of the present invention, and FIG. 2 is a schematic plan view of the coating processing device 1 of FIG. 1 . In FIG. 2 , illustration of some of the plurality of components of the coating processing apparatus 1 of FIG. 1 is omitted. In addition, in FIG. 2 , the substrate W of FIG. 1 is represented by a single-dot chain line.

如圖1所示,本實施方式之塗佈處理裝置1主要具備旋轉保持裝置10、液體供給裝置20及控制部30。旋轉保持裝置10構成為能夠吸附保持基板W之下表面中央部並使基板W旋轉。As shown in FIG. 1 , the coating processing device 1 of this embodiment mainly includes a rotation holding device 10 , a liquid supply device 20 , and a control unit 30 . The rotation holding device 10 is configured to adsorb and hold the center portion of the lower surface of the substrate W and rotate the substrate W.

液體供給裝置20包含抗蝕劑噴嘴21及塗佈液供給系統22。塗佈液供給系統22對抗蝕劑噴嘴21供給抗蝕液作為塗佈液。抗蝕劑噴嘴21以能夠於旋轉保持裝置10所保持之基板W之側方位置與基板W之上方位置之間移動之方式設置。抗蝕劑噴嘴21於處於由旋轉保持裝置10吸附保持並旋轉之基板W之上方位置之狀態下,將自塗佈液供給系統22供給之抗蝕液噴出至基板W之上表面。控制部30包含CPU(Central Processing Unit,中央處理單元)(中央運算處理裝置)及記憶體、或微電腦,且控制旋轉保持裝置10及液體供給裝置20之動作。The liquid supply device 20 includes a resist nozzle 21 and a coating liquid supply system 22 . The coating liquid supply system 22 supplies resist liquid as a coating liquid to the resist nozzle 21 . The resist nozzle 21 is provided movably between a side position of the substrate W held by the rotation holding device 10 and an upper position of the substrate W. The resist nozzle 21 sprays the resist liquid supplied from the coating liquid supply system 22 onto the upper surface of the substrate W while being in a position above the substrate W that is adsorbed and held by the rotation holding device 10 and rotated. The control unit 30 includes a CPU (Central Processing Unit) (central processing unit) and a memory, or a microcomputer, and controls the operations of the rotation holding device 10 and the liquid supply device 20 .

對旋轉保持裝置10之具體構成進行說明。旋轉保持裝置10包含吸附保持部11、旋轉軸12、旋轉驅動部13、吸引裝置14、護罩15、排液引導管16、複數個下表面噴嘴17及沖洗液供給系統18。The specific structure of the rotation holding device 10 is demonstrated. The rotation holding device 10 includes an adsorption holding part 11 , a rotation shaft 12 , a rotation driving part 13 , a suction device 14 , a guard 15 , a drainage guide pipe 16 , a plurality of lower surface nozzles 17 and a flushing liquid supply system 18 .

吸附保持部11具有吸附保持基板W之下表面中央部之圓形上表面11u,安裝於沿上下方向延伸之旋轉軸12之上端部。於吸附保持部11之上表面11u,形成有複數個吸引孔h(圖2)。旋轉驅動部13使旋轉軸12繞其軸心旋轉。The adsorption holding part 11 has a circular upper surface 11u at the center of the lower surface of the substrate W, and is mounted on the upper end of the rotation shaft 12 extending in the up-down direction. A plurality of suction holes h are formed on the upper surface 11u of the adsorption holding part 11 (Fig. 2). The rotation drive unit 13 rotates the rotation shaft 12 around its axis.

如圖1中粗虛線所示,於吸附保持部11及旋轉軸12之內部形成有進氣路徑vp。進氣路徑vp連接於吸引裝置14。吸引裝置14例如包含吸引器等吸引機構,藉由進氣路徑vp及複數個吸引孔h來吸引吸附保持部11之上表面11u上之空間環境,並向塗佈處理裝置1之外部排出。As shown by the thick dotted line in FIG. 1 , an air intake path vp is formed inside the adsorption holding part 11 and the rotation shaft 12 . The air intake path vp is connected to the suction device 14 . The suction device 14 includes a suction mechanism such as a suction device. It sucks the space environment on the upper surface 11u of the adsorption holding part 11 through the air intake path vp and the plurality of suction holes h, and discharges it to the outside of the coating processing device 1 .

如圖2所示,護罩15以於俯視時包圍吸附保持部11之周圍之方式設置,並且構成為能夠利用未圖示之升降機構於上下方向上移動至複數個位置。如圖1所示,護罩15包含底部15x及外周壁部15y。底部15x具有大致圓環形狀。底部15x之內周端部朝向上方彎曲規定高度量。外周壁部15y以自底部15x之外周端部向上方延伸、彎曲規定高度量,進而朝向吸附保持部11向斜上方延伸之方式形成。As shown in FIG. 2 , the shield 15 is provided to surround the adsorption holding portion 11 in a plan view, and is configured to be movable to a plurality of positions in the up and down direction by a lifting mechanism (not shown). As shown in FIG. 1 , the shield 15 includes a bottom portion 15x and an outer peripheral wall portion 15y. The base 15x has a generally circular ring shape. The inner peripheral end of the bottom 15x is bent upward by a predetermined height. The outer peripheral wall portion 15y is formed such that it extends upward from the outer peripheral end portion of the bottom portion 15x, is bent by a predetermined height, and then extends obliquely upward toward the adsorption holding portion 11.

於護罩15之底部15x形成有排液口15d。於底部15x中之排液口15d之形成部分安裝有排液引導管16。排液引導管16之下端部連接於未圖示之排液系統。A drain port 15d is formed on the bottom 15x of the shield 15. A drain guide pipe 16 is installed in the portion where the drain port 15d is formed in the bottom 15x. The lower end of the drainage guide tube 16 is connected to a drainage system (not shown).

如圖2所示,俯視時於護罩15之外周壁部15y之內周端部與吸附保持部11之外周端部之間,設置有複數個下表面噴嘴17。於本例中,設置有4個下表面噴嘴17。複數個下表面噴嘴17以於俯視時包圍吸附保持部11之方式以吸附保持部11之中心為基準以等角度間隔而配置。於各下表面噴嘴17之上端部,設置有朝向上方之液體噴出口17b。As shown in FIG. 2 , in plan view, a plurality of lower surface nozzles 17 are provided between the inner peripheral end of the outer peripheral wall 15y of the shield 15 and the outer peripheral end of the adsorption and holding part 11 . In this example, four lower surface nozzles 17 are provided. The plurality of lower surface nozzles 17 are arranged at equal angular intervals based on the center of the suction and holding portion 11 so as to surround the suction and holding portion 11 in plan view. A liquid ejection port 17b directed upward is provided at the upper end of each lower surface nozzle 17.

如圖1所示,各下表面噴嘴17之液體噴出口17b於吸附保持部11之外周端部附近之位置,與由吸附保持部11吸附保持之基板W之下表面對向。更具體而言,各下表面噴嘴17於俯視時設置於吸附保持部11之半徑方向上自吸附保持部11之外周端部離開5 mm~80 mm左右之位置。再者,塗佈處理裝置1具有於未圖示之殼體內收容著旋轉保持裝置10及液體供給裝置20之構成。下表面噴嘴17例如固定於塗佈處理裝置1之殼體。下表面噴嘴17將自沖洗液供給系統18供給之沖洗液自液體噴出口17b噴出至基板W之下表面。於本實施方式中,作為沖洗液,使用能夠將下述抗蝕膜溶解之揮發性溶劑(稀釋劑等)。As shown in FIG. 1 , the liquid ejection port 17 b of each lower surface nozzle 17 is located near the outer peripheral end of the adsorption and holding part 11 and faces the lower surface of the substrate W adsorbed and held by the adsorption and holding part 11 . More specifically, each lower surface nozzle 17 is provided at a position about 5 mm to 80 mm away from the outer peripheral end of the adsorption and holding part 11 in the radial direction of the adsorption and holding part 11 in plan view. Furthermore, the coating processing apparatus 1 has a structure in which the rotation holding device 10 and the liquid supply device 20 are accommodated in a casing (not shown). The lower surface nozzle 17 is fixed to the casing of the coating processing apparatus 1, for example. The lower surface nozzle 17 sprays the rinse liquid supplied from the rinse liquid supply system 18 to the lower surface of the substrate W from the liquid ejection port 17 b. In this embodiment, a volatile solvent (thinner, etc.) capable of dissolving the resist film described below is used as the rinse liquid.

關於具有上述構成之塗佈處理裝置1,說明塗佈處理時之動作概要。當開始基板W之塗佈處理時,首先利用吸附保持部11將基板W以水平姿勢保持。進而,使基板W旋轉。此時,吸附保持部11及基板W之溫度為室溫(例如23℃)。Regarding the coating processing apparatus 1 having the above-mentioned structure, an outline of the operation during coating processing will be described. When the coating process of the substrate W is started, the substrate W is first held in a horizontal posture by the suction holding portion 11 . Furthermore, the substrate W is rotated. At this time, the temperature of the adsorption holding part 11 and the substrate W is room temperature (for example, 23° C.).

又,以於水平方向上外周壁部15y之內周面與基板W之外周端部對向之方式,將護罩15於上下方向上定位。於該狀態下,抗蝕劑噴嘴21利用未圖示之噴嘴移動裝置而移動至基板W之上方。又,自抗蝕劑噴嘴21對基板W之上表面噴出規定量之抗蝕液。藉此,於旋轉之基板W之上表面塗佈抗蝕液。此時,自抗蝕劑噴嘴21供給至基板W之抗蝕液之溫度為室溫(例如23℃)。又,塗佈至基板W上之抗蝕液之黏度於室溫(例如23℃)下為1 cP以上20000 cP以下。Furthermore, the shield 15 is positioned in the up-down direction so that the inner peripheral surface of the outer peripheral wall portion 15y faces the outer peripheral end portion of the substrate W in the horizontal direction. In this state, the resist nozzle 21 is moved above the substrate W using a nozzle moving device (not shown). Furthermore, a predetermined amount of the resist liquid is sprayed from the resist nozzle 21 onto the upper surface of the substrate W. Thereby, the resist liquid is coated on the surface of the rotating substrate W. At this time, the temperature of the resist liquid supplied from the resist nozzle 21 to the substrate W is room temperature (for example, 23° C.). In addition, the viscosity of the resist liquid applied to the substrate W is 1 cP or more and 20,000 cP or less at room temperature (for example, 23°C).

自旋轉之基板W向外側飛散之抗蝕液由護罩15之外周壁部15y之內周面接住。被接住之抗蝕液由護罩15之底部15x收集,自排液口15d通過排液引導管16引導至未圖示之排液系統。如上所述,將基板W之塗佈處理中於基板W之整個上表面塗佈抗蝕液之工序,即於基板W之整個上表面形成抗蝕液之液膜之工序稱為液膜形成工序。The resist liquid scattered outward from the rotating substrate W is caught by the inner peripheral surface of the outer peripheral wall portion 15y of the shield 15 . The caught resist liquid is collected from the bottom 15x of the shield 15, and is guided from the drain port 15d through the drain guide pipe 16 to a drain system (not shown). As mentioned above, in the coating process of the substrate W, the process of applying the resist liquid to the entire upper surface of the substrate W, that is, the process of forming a liquid film of the resist liquid on the entire upper surface of the substrate W, is called a liquid film forming process. .

接下來,於停止自抗蝕劑噴嘴21向基板W噴出抗蝕液之狀態下,使基板W繼續旋轉,藉此將塗佈至基板W之上表面之抗蝕液中多餘之抗蝕液甩開。又,使殘留於基板W上之抗蝕液之液膜乾燥。藉此,於基板W之上表面形成抗蝕膜。本實施方式中形成於基板W上之抗蝕膜之厚度為20 nm以上20000 nm以下。如上所述,將基板W之塗佈處理中使塗佈至基板W之上表面之抗蝕液之液膜乾燥之工序稱為液膜乾燥工序。於液膜乾燥工序中,於特定期間內自複數個下表面噴嘴17向基板W之下表面噴出沖洗液。關於該理由將於下文敍述。Next, in a state where the spraying of the resist liquid from the resist nozzle 21 to the substrate W is stopped, the substrate W is continued to rotate, thereby throwing off the excess resist liquid in the resist liquid applied to the upper surface of the substrate W. open. Furthermore, the liquid film of the resist liquid remaining on the substrate W is dried. Thereby, a resist film is formed on the upper surface of the substrate W. In this embodiment, the thickness of the resist film formed on the substrate W is 20 nm or more and 20,000 nm or less. As described above, in the coating process of the substrate W, the process of drying the liquid film of the resist liquid applied to the upper surface of the substrate W is called a liquid film drying process. In the liquid film drying process, the rinse liquid is sprayed toward the lower surface of the substrate W from the plurality of lower surface nozzles 17 within a specific period. The reason for this will be described below.

於基板W之上表面形成抗蝕膜之後,為了將附著於基板W之下表面之抗蝕液或抗蝕膜去除,而自複數個下表面噴嘴17朝向基板W之下表面噴出沖洗液。自各下表面噴嘴17供給至基板W之沖洗液之溫度為吸附保持部11之溫度(於本例中為室溫)以上。After the resist film is formed on the upper surface of the substrate W, in order to remove the resist liquid or resist film attached to the lower surface of the substrate W, a rinse liquid is sprayed from the plurality of lower surface nozzles 17 toward the lower surface of the substrate W. The temperature of the rinse liquid supplied to the substrate W from each lower surface nozzle 17 is equal to or higher than the temperature of the adsorption holding portion 11 (room temperature in this example).

然後,停止自各下表面噴嘴17向基板W噴出沖洗液。於該狀態下,藉由使基板W繼續旋轉,而使塗佈至基板W之下表面之沖洗液乾燥。藉此,將附著於基板W之下表面之抗蝕液或抗蝕劑之固形物去除。藉由塗佈處理裝置1之上述一系列動作而形成抗蝕膜之基板W自塗佈處理裝置1中被搬出,由未圖示之曝光裝置實施曝光處理。Then, the spraying of the rinse liquid onto the substrate W from each lower surface nozzle 17 is stopped. In this state, by continuing to rotate the substrate W, the rinse liquid applied to the lower surface of the substrate W is dried. Thereby, the resist liquid or the solid matter of the resist adhered to the lower surface of the substrate W is removed. The substrate W on which the resist film is formed by the above-mentioned series of operations of the coating processing device 1 is carried out from the coating processing device 1 and is exposed by an exposure device (not shown).

[2]於塗佈處理中產生之抗蝕膜之膜厚分佈之不均[2] Uneven film thickness distribution of the resist film caused by the coating process

於塗佈處理中之液膜乾燥工序中,因基板W之溫度分佈及包圍基板W之空間中產生之氣流之強度,而導致基板W上之抗蝕液之乾燥狀態產生不均。藉此,形成於基板W上之抗蝕膜之膜厚分佈產生不均。圖3係表示膜厚分佈產生不均之抗蝕膜之一例之俯視圖。於圖3中,以粗虛線表示基板W中由吸附保持部11吸附保持之部分(以下,稱為接觸部分)之外緣。於圖3之俯視圖中,形成於基板W上之抗蝕膜R2以與該抗蝕膜R2之厚度相應濃度之點圖案表示。點圖案之濃度較高之部分表示抗蝕膜R2之厚度較大,點圖案之濃度較低之部分表示抗蝕膜R2之厚度較小。In the liquid film drying process in the coating process, the drying state of the resist liquid on the substrate W is uneven due to the temperature distribution of the substrate W and the intensity of the air flow generated in the space surrounding the substrate W. As a result, the film thickness distribution of the resist film formed on the substrate W becomes uneven. FIG. 3 is a plan view showing an example of a resist film in which uneven film thickness distribution occurs. In FIG. 3 , a thick dotted line indicates the outer edge of the portion of the substrate W that is adsorbed and held by the adsorption and holding portion 11 (hereinafter, referred to as the contact portion). In the top view of FIG. 3 , the resist film R2 formed on the substrate W is represented by a dot pattern having a concentration corresponding to the thickness of the resist film R2 . The parts with a higher concentration of the dot pattern represent a larger thickness of the resist film R2, and the parts with a lower concentration of the dot pattern represent a smaller thickness of the resist film R2.

圖4係用以說明針對圖3之膜厚分佈不均之產生所推定之機制之剖視圖。圖4中示出上下2個剖視圖。於該等剖視圖中,與圖3之抗蝕膜R2之例子同樣地,形成於基板W上之抗蝕液R1之液膜及抗蝕膜R2以與其等之厚度相應濃度之點圖案表示。FIG. 4 is a cross-sectional view illustrating a mechanism presumed to cause uneven film thickness distribution in FIG. 3 . Figure 4 shows two upper and lower cross-sectional views. In these cross-sectional views, similarly to the example of the resist film R2 in FIG. 3 , the liquid film of the resist liquid R1 and the resist film R2 formed on the substrate W are represented by dot patterns having concentrations corresponding to their thicknesses.

塗佈處理裝置1基本上收容於無塵室內。於包圍塗佈處理裝置1之空間中形成維持為規定溫度(例如23℃)之清潔空氣之下降氣流(降流)。藉此,如圖4之上段中之中空箭頭所示,自上方對塗佈處理中之基板W持續吹送空氣。The coating processing device 1 is basically housed in a clean room. A downward airflow (downflow) of clean air maintained at a predetermined temperature (for example, 23° C.) is formed in the space surrounding the coating processing device 1 . Thereby, as shown by the hollow arrow in the upper section of FIG. 4 , air is continuously blown from above to the substrate W being coated.

於液膜乾燥工序中,塗佈至基板W上之抗蝕液R1之一部分(抗蝕液R1之液膜之上層部分)自基板W之中心朝向外周端部擴散,並向基板W之外側飛散。此處,本例之抗蝕液包含揮發性溶劑。因此,如圖4之上段中之粗實線箭頭所示,於基板W上塗開之抗蝕液RL之溶劑氣化。此時,自上方之位置朝向基板W之下降氣流促進抗蝕液R1之溶劑之氣化,即抗蝕液R1之液膜之乾燥。In the liquid film drying step, a part of the resist liquid R1 applied to the substrate W (the upper part of the liquid film of the resist liquid R1) spreads from the center of the substrate W toward the outer peripheral end, and scatters toward the outside of the substrate W . Here, the resist liquid of this example contains a volatile solvent. Therefore, as shown by the thick solid arrow in the upper part of FIG. 4 , the solvent of the resist liquid RL spread on the substrate W vaporizes. At this time, the downward airflow toward the substrate W from the upper position promotes the vaporization of the solvent of the resist liquid R1, that is, the drying of the liquid film of the resist liquid R1.

基板W中不與吸附保持部11接觸之部分(以下,稱為非接觸部分)之熱容量較接觸部分之熱容量小。因此,當促進基板W上之抗蝕液R1之溶劑之氣化時,因氣化熱之影響,非接觸部分之溫度較接觸部分降低。The heat capacity of the portion of the substrate W that is not in contact with the adsorption holding portion 11 (hereinafter referred to as the non-contact portion) is smaller than the heat capacity of the contact portion. Therefore, when the vaporization of the solvent of the resist liquid R1 on the substrate W is promoted, the temperature of the non-contact part is lower than that of the contact part due to the influence of vaporization heat.

溫度越低則抗蝕液之乾燥(硬化)所需之時間越長。因此,於非接觸部分上塗開之抗蝕液R1處於因基板W旋轉而相對容易流動之狀態。然而,實際上,即使為非接觸部分,於基板W之外周端部及其附近之部分,因周圍空間產生較強氣流而促進抗蝕液R1之溶劑之氣化,從而抗蝕液R1亦容易硬化。The lower the temperature, the longer it takes for the resist liquid to dry (harden). Therefore, the resist liquid R1 applied on the non-contact portion is in a state in which it flows relatively easily due to the rotation of the substrate W. However, in fact, even if it is a non-contact part, at the outer peripheral end of the substrate W and its vicinity, a strong air flow is generated in the surrounding space, which promotes the vaporization of the solvent of the resist liquid R1, so that the resist liquid R1 is easily hardening.

因此,最終,如圖4之下段所示,基板W之非接觸部分中形成於接觸部分附近之抗蝕膜R2之厚度小於形成於接觸部分之液膜之厚度。又,基板W之非接觸部分中形成於基板W之外周端部附近之抗蝕膜之厚度等於或大於形成於基板W之接觸部分之抗蝕膜之厚度。Therefore, ultimately, as shown in the lower part of FIG. 4 , the thickness of the resist film R2 formed near the contact portion in the non-contact portion of the substrate W is smaller than the thickness of the liquid film formed in the contact portion. Furthermore, the thickness of the resist film formed near the outer peripheral end of the substrate W in the non-contact portion of the substrate W is equal to or greater than the thickness of the resist film formed in the contact portion of the substrate W.

為了抑制圖3及圖4之膜厚分佈不均之產生,於本實施方式中,於液膜乾燥工序中之特定期間內自複數個下表面噴嘴17對基板W之非接觸部分之下表面連續供給揮發性沖洗液。該沖洗液於接觸至基板W之時間點具有吸附保持部11之溫度(於本例中為室溫)以上之溫度。於以下之說明中,將該特定期間稱為液體供給期間。液體供給期間設定於液膜乾燥工序之開始時間點以後且基板W上之抗蝕液喪失流動性之時間點為止之期間內。In order to suppress the occurrence of uneven film thickness distribution as shown in FIGS. 3 and 4 , in this embodiment, the lower surface of the non-contact portion of the substrate W is continuously sprayed from a plurality of lower surface nozzles 17 during a specific period in the liquid film drying process. Supply volatile flushing fluid. The rinse liquid has a temperature higher than the temperature of the adsorption holding portion 11 (room temperature in this example) when it comes into contact with the substrate W. In the following description, this specific period is called a liquid supply period. The liquid supply period is set from a time point after the start of the liquid film drying process to a time point when the resist liquid on the substrate W loses fluidity.

[3]利用塗佈處理裝置1進行之塗佈處理之具體例[3] Specific examples of coating processing using the coating processing device 1

圖5係用以說明本發明之一實施方式之塗佈處理之具體例之圖。於圖5中,利用曲線圖表示利用圖1之塗佈處理裝置1進行之塗佈處理中之基板W之旋轉速度之變化。於圖5之曲線圖中,縱軸表示基板W之旋轉速度,橫軸表示時間。FIG. 5 is a diagram illustrating a specific example of the coating process according to one embodiment of the present invention. In FIG. 5 , a graph shows the change in the rotation speed of the substrate W during the coating process using the coating processing apparatus 1 of FIG. 1 . In the graph of FIG. 5 , the vertical axis represents the rotation speed of the substrate W, and the horizontal axis represents time.

再者,基板W之旋轉速度係藉由控制部30控制圖1之旋轉驅動部13來調整。又,對基板W之上表面S1之抗蝕液R1之供給及停止係藉由控制部30控制圖1之塗佈液供給系統22來進行。進而,對基板W之下表面之沖洗液之供給及停止係藉由控制部30控制圖1之沖洗液供給系統18來進行。Furthermore, the rotation speed of the substrate W is adjusted by the control unit 30 controlling the rotation drive unit 13 in FIG. 1 . In addition, the supply and stop of the resist liquid R1 to the upper surface S1 of the substrate W is performed by the control unit 30 controlling the coating liquid supply system 22 in FIG. 1 . Furthermore, the supply and stop of the rinse liquid to the lower surface of the substrate W is performed by the control unit 30 controlling the rinse liquid supply system 18 in FIG. 1 .

於利用塗佈處理裝置1進行之塗佈處理之初始狀態下,由圖1之吸附保持部11將未處理之基板W以水平姿勢吸附保持。此時,基板W之旋轉速度維持為0。進而,以護罩15之外周壁部15y之內周面與基板W之外周端部對向之方式,將護罩15於上下方向上定位。In the initial state of the coating process performed by the coating processing apparatus 1 , the unprocessed substrate W is suction-held in a horizontal position by the suction-holding unit 11 in FIG. 1 . At this time, the rotation speed of the substrate W is maintained at 0. Furthermore, the shield 15 is positioned in the up-down direction so that the inner peripheral surface of the outer peripheral wall portion 15y of the shield 15 faces the outer peripheral end portion of the substrate W.

如圖5所示,當開始塗佈處理時,首先基板W之旋轉速度自0上升至s1。又,基板W之旋轉速度以s1維持。旋轉速度s1例如設定為0 rpm以上2000 rpm以下之範圍內。然後,自時間點t1開始液膜形成工序。再者,於塗佈處理之開始時間點起至時間點t1為止之期間內,為了使基板W之上表面改質,亦可對基板W之上表面上供給溶劑。該處理係所謂之預濕。As shown in FIG. 5 , when the coating process is started, first the rotation speed of the substrate W increases from 0 to s1. In addition, the rotation speed of the substrate W is maintained at s1. The rotation speed s1 is set, for example, in a range from 0 rpm to 2000 rpm. Then, the liquid film forming process is started from time point t1. Furthermore, in the period from the start time point of the coating process to the time point t1, in order to modify the upper surface of the substrate W, a solvent may be supplied to the upper surface of the substrate W. This treatment is so-called prewetting.

液膜形成工序中,於時間點t1至時間點t4之期間p1內,對旋轉之基板W之上表面供給規定量之抗蝕液。此時,自時間點t1至較時間點t3及t4靠前之時間點t2,基板W之旋轉速度上升至較s1高之s2。旋轉速度s2例如設定為1000 rpm以上4500 rpm以下之範圍內。藉此,於基板W之上表面之中央部形成具有固定擴散之抗蝕液R1之核心(塊)。又,自時間點t2起經過固定期間之後,基板W之旋轉速度恢復為s1,於時間點t3至時間點t4之期間,基板W之旋轉速度以s1維持。藉此,自時間點t3至時間點t4對抗蝕液R1之核心進行整形。In the liquid film forming process, a predetermined amount of resist liquid is supplied to the upper surface of the rotating substrate W during the period p1 from time point t1 to time point t4. At this time, from time point t1 to time point t2 which is earlier than time points t3 and t4, the rotation speed of the substrate W increases to s2 which is higher than s1. The rotation speed s2 is set within the range of 1000 rpm to 4500 rpm, for example. Thereby, a core (block) with fixedly diffused resist liquid R1 is formed in the center of the upper surface of the substrate W. In addition, after a fixed period has elapsed from time point t2, the rotation speed of the substrate W returns to s1, and from time point t3 to time point t4, the rotation speed of the substrate W is maintained at s1. Thereby, the core of the resist liquid R1 is shaped from time point t3 to time point t4.

接下來,於停止對基板W供給抗蝕液R1之狀態下,自時間點t4至時間點t5基板W之旋轉速度自s1上升至s2。又,自時間點t5起經過固定期間之後,至時間點t6基板W之旋轉速度下降至較s1高且較s2低之s3。旋轉速度s3例如設定為400 rpm以上2500 rpm以下之範圍內。Next, in a state where the supply of the resist liquid R1 to the substrate W is stopped, the rotation speed of the substrate W increases from s1 to s2 from time point t4 to time point t5. Furthermore, after a fixed period has elapsed from the time point t5, the rotation speed of the substrate W decreases to s3 which is higher than s1 and lower than s2 at the time point t6. The rotation speed s3 is set in a range from 400 rpm to 2500 rpm, for example.

自上述時間點t4至時間點t6,抗蝕液R1自基板W之中心朝向外周端部擴散。藉此,於時間點t6,於基板W之整個上表面形成抗蝕液R1之液膜,液膜形成工序結束。From the above time point t4 to the time point t6, the resist liquid R1 spreads from the center of the substrate W toward the outer peripheral end. Thereby, at time point t6, a liquid film of the resist liquid R1 is formed on the entire upper surface of the substrate W, and the liquid film forming process is completed.

接下來,開始液膜乾燥工序。於液膜乾燥工序中,自時間點t6至時間點t9,基板W之旋轉速度以s3維持。此處,於時間點t9,藉由使基板W上之抗蝕液R1整體乾燥而結束液膜乾燥工序。Next, the liquid film drying process begins. In the liquid film drying process, from time point t6 to time point t9, the rotation speed of the substrate W is maintained at s3. Here, at time point t9, the entire resist liquid R1 on the substrate W is dried, thereby completing the liquid film drying process.

於液膜乾燥工序之初始階段中,供給至基板W上之抗蝕液R1之一部分(抗蝕液R1之液膜之上層部分)自基板W之中心朝向外周端部擴散,並向基板W之外側飛散。然後,藉由使基板W上之抗蝕液R1之一部分溶劑成分氣化而使抗蝕液R1喪失流動性後,基板W上之抗蝕液R1之液膜厚度大致決定為抗蝕膜R2之厚度。因此,為了使基板W上之抗蝕膜R2之膜厚分佈均勻化,必須於基板W上之抗蝕液R1喪失流動性之時間點之前,進行用以調整基板W上將要形成之抗蝕膜R2之厚度之處理。In the initial stage of the liquid film drying process, a part of the resist liquid R1 supplied to the substrate W (the upper part of the liquid film of the resist liquid R1) spreads from the center of the substrate W toward the outer peripheral end, and spreads toward the outer edge of the substrate W. Scattered outside. Then, after a part of the solvent component of the resist liquid R1 on the substrate W is vaporized so that the fluidity of the resist liquid R1 is lost, the liquid film thickness of the resist liquid R1 on the substrate W is approximately determined to be the thickness of the resist film R2 thickness. Therefore, in order to make the film thickness distribution of the resist film R2 on the substrate W uniform, it is necessary to adjust the resist film to be formed on the substrate W before the time when the resist liquid R1 on the substrate W loses fluidity. Processing of R2 thickness.

因此,於圖5之例子中,將於時間點t6經過後基板W上之抗蝕液R1喪失流動性之時間點定義為時間點t8,然後於時間點t6至較時間點t8靠前之時間點t7為止之期間p2內,對基板W之下表面之非接觸部分連續供給沖洗液。該期間p2相當於上述液體供給期間。於以下之說明中,將抗蝕液R1喪失流動性之時間點t8適當稱為膜厚分佈決定時間點。Therefore, in the example of FIG. 5 , the time point at which the resist liquid R1 on the substrate W loses fluidity after the time point t6 passes is defined as the time point t8 , and then from the time point t6 to the time before the time point t8 During the period p2 to point t7, the rinse liquid is continuously supplied to the non-contact portion of the lower surface of the substrate W. This period p2 corresponds to the above-mentioned liquid supply period. In the following description, the time point t8 when the resist liquid R1 loses fluidity is appropriately referred to as the film thickness distribution determination time point.

如上所述,沖洗液具有吸附保持部11之溫度(於本例中為室溫)以上之溫度。因此,於液體供給期間(期間p2)內,基板W之非接觸部分之溫度暫時上升。於基板W之溫度上升之部分,抗蝕液R1之溫度上升,從而抗蝕液R1之流動性降低,因而有抗蝕膜R2變厚之傾向。藉此,可抑制基板W之非接觸部分中形成於接觸部分附近之抗蝕膜R2之厚度與形成於接觸部分之抗蝕膜R2相比變小。As described above, the rinse liquid has a temperature higher than the temperature of the adsorption holding portion 11 (room temperature in this example). Therefore, during the liquid supply period (period p2), the temperature of the non-contact portion of the substrate W temporarily increases. In the portion where the temperature of the substrate W rises, the temperature of the resist liquid R1 rises, and the fluidity of the resist liquid R1 decreases, so that the resist film R2 tends to become thicker. Thereby, in the non-contact portion of the substrate W, the thickness of the resist film R2 formed near the contact portion can be suppressed from becoming smaller than the thickness of the resist film R2 formed near the contact portion.

又,於液膜乾燥工序中,於液體供給期間(期間p2)經過後且膜厚分佈決定時間點(時間點t8)之前,供給至基板W之下表面之沖洗液氣化。藉此,基板W之非接觸部分之暫時上升之溫度藉由沖洗液之氣化熱被調整。如此一來,基板W之非接觸部分之溫度自時間點t6至時間點t8局部地被調整。其結果,於直至基板W上之抗蝕液R1不再流動之膜厚分佈決定時間點(時間點t8)經過為止之期間內,能夠使基板W上之抗蝕液R1之膜厚分佈均勻。In addition, in the liquid film drying process, after the liquid supply period (period p2) has elapsed and before the film thickness distribution determination time point (time point t8), the rinse liquid supplied to the lower surface of the substrate W is vaporized. Thereby, the temporarily raised temperature of the non-contact portion of the substrate W is adjusted by the vaporization heat of the rinse liquid. In this way, the temperature of the non-contact portion of the substrate W is locally adjusted from time point t6 to time point t8. As a result, the film thickness distribution of the resist liquid R1 on the substrate W can be made uniform until the film thickness distribution determination time point (time point t8) passes when the resist liquid R1 on the substrate W stops flowing.

再者,考慮使用於室溫(例如23℃)下具有60 cP左右之黏度之抗蝕液R1於基板W上形成具有4.5 μm左右之厚度之抗蝕膜R2之情況。於該情形時,自時間點t6至時間點t9為止之液膜乾燥工序期間之長度例如設定為30秒以上90秒以下。又,自時間點t6至時間點t7為止之液體供給期間(期間p2)之長度例如設定為1秒以上5秒以下。Furthermore, consider the case where a resist film R2 having a thickness of about 4.5 μm is formed on the substrate W using a resist liquid R1 having a viscosity of about 60 cP at room temperature (for example, 23° C.). In this case, the length of the liquid film drying process period from time point t6 to time point t9 is set to 30 seconds or more and 90 seconds or less, for example. Moreover, the length of the liquid supply period (period p2) from time point t6 to time point t7 is set to 1 second or more and 5 seconds or less, for example.

於液膜乾燥工序中自時間點t8至時間點t9為止之期間內,基板W上不流動之抗蝕液R1之溶劑成分之氣化繼續被促進。藉此,於液膜形成工序結束之時間點基板W上之抗蝕液R1乾燥。即,於基板W上形成抗蝕膜R2。During the period from time point t8 to time point t9 in the liquid film drying process, the vaporization of the solvent component of the resist liquid R1 that does not flow on the substrate W continues to be accelerated. Thereby, the resist liquid R1 on the substrate W dries at the time when the liquid film forming process is completed. That is, the resist film R2 is formed on the substrate W.

接下來,自時間點t9至時間點t11,對基板W之下表面之非接觸部分再次供給沖洗液。此時,自時間點t9至較時間點t11靠前之時間點t10,基板W之旋轉速度降低至較s3低之s4,並維持固定期間。進而,然後停止對基板W供給溶劑,基板W之旋轉速度變更為較s4高且較s3低之s5,並維持固定期間。Next, from time point t9 to time point t11, the rinse liquid is supplied again to the non-contact portion of the lower surface of the substrate W. At this time, from time point t9 to time point t10 that is earlier than time point t11, the rotation speed of the substrate W is reduced to s4, which is lower than s3, and is maintained for a fixed period. Then, the supply of the solvent to the substrate W is stopped, and the rotation speed of the substrate W is changed to s5, which is higher than s4 and lower than s3, and is maintained for a fixed period.

上述時間點t9至時間點t11之處理係所謂之後沖洗。藉由後沖洗,附著於基板W之下表面之抗蝕液R1或抗蝕劑之固形物被溶劑去除。The above-mentioned processing from time point t9 to time point t11 is so-called post-rinsing. By post-rinsing, the resist liquid R1 or the solid matter of the resist adhered to the lower surface of the substrate W is removed by the solvent.

最後,自時間點t11至時間點t12,於不對基板W供給處理液(沖洗液及抗蝕液等)之狀態下階段性地調整基板W之旋轉速度。藉此,基板W整體乾燥,塗佈處理結束。Finally, from time point t11 to time point t12, the rotation speed of the substrate W is adjusted step by step without supplying processing liquid (rinsing liquid, resist liquid, etc.) to the substrate W. Thereby, the entire substrate W is dried, and the coating process is completed.

[4]液體供給期間(期間p2)之結束時間點[4] End time of the liquid supply period (period p2)

如上所述,液體供給期間(期間p2)之結束時間點(時間點t7)設定於膜厚分佈決定時間點(時間點t8)之前。此處,例如於圖5之例子中,於液膜乾燥工序期間,使基板W之旋轉速度以s3維持固定之情形時,於基板W上之抗蝕液R1整體喪失流動性之前,於液膜之上層部分流動之抗蝕液R1會導致產生干擾條紋。該干擾條紋能夠根據基板W之旋轉速度及抗蝕液R1之種類來視認。As described above, the end time point (time point t7) of the liquid supply period (period p2) is set before the film thickness distribution determination time point (time point t8). Here, for example, in the example of FIG. 5 , when the rotation speed of the substrate W is maintained constant at s3 during the liquid film drying process, before the entire resist liquid R1 on the substrate W loses fluidity, the liquid film The flowing resist liquid R1 in the upper layer will cause interference stripes. This interference fringe can be visually recognized based on the rotation speed of the substrate W and the type of resist liquid R1.

因此,基板W上產生之干擾條紋消失之時間點可視為膜厚分佈決定時間點。因此,於能夠確認上述干擾條紋之情形時,液體供給期間(期間p2)之結束時間點較佳設定為開始液膜乾燥工序之後且基板W上產生之干擾條紋消失之前之時間點。Therefore, the time point when the interference fringes generated on the substrate W disappear can be regarded as the film thickness distribution determination time point. Therefore, when the above-mentioned interference streaks can be confirmed, the end time of the liquid supply period (period p2) is preferably set to a time point after starting the liquid film drying process and before the interference streaks generated on the substrate W disappear.

[5]液膜乾燥工序中之沖洗液之供給開始時間點[5] The supply start time of flushing liquid in the liquid film drying process

本發明人等為了確認是否存在作為液膜乾燥工序中之沖洗液之供給開始時間點較佳之時間點,而利用3種塗佈處理方法於3片基板W1、W2、W3上形成抗蝕膜R2。3種塗佈處理方法除了液膜乾燥工序中之沖洗液之供給開始時間點互不相同這一點以外,基本上與圖5之塗佈處理方法相同。於以下之說明中,將液膜乾燥工序中對基板W供給沖洗液之開始時間點稱為沖洗開始時間點。In order to confirm whether there is a better time point to start supplying the rinse liquid in the liquid film drying process, the inventors used three coating processing methods to form the resist film R2 on three substrates W1, W2, and W3. . The three coating treatment methods are basically the same as the coating treatment method in Figure 5 except that the supply start time of the rinse liquid in the liquid film drying process is different from each other. In the following description, the start time point of supplying the rinse liquid to the substrate W in the liquid film drying process is referred to as the rinse start time point.

具體而言,本發明人等將液膜乾燥工序之開始時間點(圖5之時間點t6)起經過3秒後之時間點作為沖洗開始時間點而對基板W1進行了塗佈處理。又,本發明人等將液膜乾燥工序之開始時間點起經過6秒後之時間點作為沖洗開始時間點而對基板W2進行了塗佈處理。進而,本發明人等將液膜乾燥工序之開始時間點起經過9秒後之時間點作為沖洗開始時間點而對基板W3進行了塗佈處理。基板W1~W3具有共通之外形。再者,於該等基板W1~W3之塗佈處理中,將液體供給期間之長度設為6秒。Specifically, the present inventors performed a coating process on the substrate W1 using the time point 3 seconds after the start time point of the liquid film drying process (time point t6 in FIG. 5 ) as the flushing start time point. In addition, the present inventors performed a coating process on the substrate W2 using the time point 6 seconds after the start time point of the liquid film drying process as the flushing start time point. Furthermore, the present inventors performed a coating process on the substrate W3 using a time point that was 9 seconds after the start time point of the liquid film drying process as the flushing start time point. The substrates W1 to W3 have a common outer shape. Furthermore, in the coating process of the substrates W1 to W3, the length of the liquid supply period was set to 6 seconds.

然後,本發明人等對塗佈處理後之基板W1~W3,測定通過各基板中心之直線上之抗蝕膜R2之膜厚分佈。圖6係表示被實施了用以確認較佳之沖洗開始時間點之塗佈處理之3個基板W1~W3之抗蝕膜R2之膜厚分佈之圖。Then, the present inventors measured the film thickness distribution of the resist film R2 on the straight line passing through the center of each substrate on the substrates W1 to W3 after the coating process. FIG. 6 is a diagram showing the film thickness distribution of the resist film R2 on the three substrates W1 to W3 subjected to a coating process for confirming a preferable flushing start time point.

於圖6中,利用曲線圖來表示基板W1~W3之抗蝕膜R2之膜厚分佈。圖6之曲線圖中,縱軸表示抗蝕膜R2之膜厚,橫軸表示通過各基板W1~W3之中心之直線上之位置。再者,於橫軸中,「0」表示基板W1~W3之中心。又,「150」表示於基板W1~W3之表面上通過基板W1~W3之中心之直線之一端部,「-150」表示於基板W1~W3之表面上通過基板W1~W3之中心之直線之另一端部。In FIG. 6 , the film thickness distribution of the resist film R2 on the substrates W1 to W3 is represented by a graph. In the graph of FIG. 6, the vertical axis represents the film thickness of the resist film R2, and the horizontal axis represents the position on a straight line passing through the center of each substrate W1 to W3. In addition, on the horizontal axis, "0" represents the center of the substrates W1 to W3. In addition, "150" represents one end of a straight line passing through the center of the substrates W1 to W3 on the surface of the substrates W1 to W3, and "-150" represents the end of a straight line passing through the center of the substrates W1 to W3 on the surface of the substrates W1 to W3. the other end.

進而,於圖6之曲線圖中,實線表示與基板W1對應之膜厚分佈,單點鏈線表示與基板W2對應之膜厚分佈,虛線表示與基板W3對應之膜厚分佈。又,於圖6之曲線圖中,橫軸上標註了數值「60」及「-60」。圖6之橫軸上之「60」至「-60」之範圍CA表示由吸附保持部11保持之基板W1~W3之部分(接觸部分)。Furthermore, in the graph of FIG. 6 , the solid line represents the film thickness distribution corresponding to the substrate W1 , the single-dot chain line represents the film thickness distribution corresponding to the substrate W2 , and the dotted line represents the film thickness distribution corresponding to the substrate W3 . In addition, in the graph of Figure 6, the numerical values "60" and "-60" are marked on the horizontal axis. The range CA from “60” to “-60” on the horizontal axis of FIG. 6 represents the portion (contact portion) of the substrates W1 to W3 held by the suction holding portion 11 .

如圖6所示,基板W1~W3之抗蝕膜R2之厚度於非接觸部分中之接觸部分兩端部附近局部地變大。此處,若就接觸部分兩端部附近之抗蝕膜R2之厚度將基板W1~W3進行較較,則基板W1之抗蝕膜R2之厚度與基板W2、W3之抗蝕膜R2之厚度相比,接近基板中央部之厚度。另一方面,基板W2、W3之抗蝕膜R2之厚度相互大致相等。As shown in FIG. 6 , the thickness of the resist film R2 of the substrates W1 to W3 is locally increased near both ends of the contact portion in the non-contact portion. Here, if the thickness of the resist film R2 near both ends of the contact portion is compared between the substrates W1 to W3, the thickness of the resist film R2 of the substrate W1 is similar to the thickness of the resist film R2 of the substrates W2 and W3. ratio, close to the thickness of the central part of the substrate. On the other hand, the thicknesses of the resist films R2 of the substrates W2 and W3 are substantially equal to each other.

根據該等結果可知,於將沖洗開始時間點設定為自液膜乾燥工序之開始時間點起經過6秒以上之後之情形時,形成於基板W上之抗蝕膜R2之膜厚分佈不易均勻化。因此,確認到沖洗開始時間點較佳設定為自液膜乾燥工序之開始時間點起經過5秒之時間內,更佳為設定為自液膜乾燥工序之開始時間點起經過3秒之時間內。藉此,能夠使形成於基板W上之抗蝕膜R2之厚度更均勻化。From these results, it can be seen that when the flushing start time point is set to a situation where more than 6 seconds have passed from the start time point of the liquid film drying process, the film thickness distribution of the resist film R2 formed on the substrate W is not easily uniform. . Therefore, it was confirmed that the flushing start time is preferably set within 5 seconds from the start time of the liquid film drying process, and more preferably is set to within 3 seconds from the start time of the liquid film drying process. . Thereby, the thickness of the resist film R2 formed on the substrate W can be made more uniform.

[6]液體供給期間之長度[6] Length of liquid supply period

本發明人等為了確認是否存在作為液體供給期間之長度較佳之時間,而利用6種塗佈處理方法於6片基板W11、W12、W13、W14、W15、W16上形成抗蝕膜R2。6種塗佈處理方法除了液膜乾燥工序中之液體供給期間互不相同這一點以外,基本上與圖5之塗佈處理方法相同。In order to confirm whether there is a preferable length of time as a liquid supply period, the inventors used six coating processing methods to form the resist film R2 on six substrates W11, W12, W13, W14, W15, and W16. Six types The coating treatment method is basically the same as the coating treatment method in FIG. 5 except that the liquid supply period in the liquid film drying step is different.

具體而言,本發明人等將液體供給期間(圖5之期間p2)之長度設定為3秒而對基板W11進行了塗佈處理,將液體供給期間之長度設定為4秒而對基板W12進行了塗佈處理。又,本發明人等將液體供給期間之長度設定為5秒而對基板W13進行了塗佈處理,將液體供給期間之長度設定為6秒而對基板W14進行了塗佈處理。又,本發明人等將液體供給期間之長度設定為9秒而對基板W15進行了塗佈處理,將液體供給期間之長度設定為12秒而對基板W16進行了塗佈處理。再者,於該等基板W11~W16之塗佈處理中,沖洗開始時間點設為自液膜乾燥工序之開始時間點(圖5之時間點t6)起經過3秒後。Specifically, the present inventors set the length of the liquid supply period (period p2 in FIG. 5 ) to 3 seconds and performed the coating process on the substrate W11 , and set the length of the liquid supply period to 4 seconds and performed the coating process on the substrate W12 coating treatment. In addition, the present inventors set the length of the liquid supply period to 5 seconds and performed the coating process on the substrate W13, and set the length of the liquid supply period to 6 seconds and performed the coating process on the substrate W14. Furthermore, the present inventors set the length of the liquid supply period to 9 seconds and performed the coating process on the substrate W15, and set the length of the liquid supply period to 12 seconds and performed the coating process on the substrate W16. In addition, in the coating process of the substrates W11 to W16, the flushing start time point is set to be 3 seconds after the start time point of the liquid film drying process (time point t6 in FIG. 5).

然後,本發明人等對塗佈處理後之基板W11~W16,測定通過各基板中心之直線上之抗蝕膜R2之膜厚分佈。圖7係表示被實施了用以確認較佳之液體供給期間之長度之塗佈處理之6個基板W11~W16之抗蝕膜R2之膜厚分佈之圖。Then, the present inventors measured the film thickness distribution of the resist film R2 on the straight line passing through the center of each substrate on the substrates W11 to W16 after the coating process. FIG. 7 is a diagram showing the film thickness distribution of the resist film R2 on the six substrates W11 to W16 that were subjected to a coating process to confirm the preferred length of the liquid supply period.

於圖7中,利用曲線圖來表示基板W11~W16之抗蝕膜R2之膜厚分佈。於圖7之曲線圖中,與圖6之例子同樣地,縱軸表示抗蝕膜R2之膜厚,橫軸表示通過各基板W11~W16之中心之直線上之位置。又,於圖7中,虛線表示與基板W11對應之膜厚分佈,兩點鏈線表示與基板W12對應之膜厚分佈,粗實線表示與W13對應之膜厚分佈。進而,粗單點鏈線表示與基板W14對應之膜厚分佈,單點鏈線表示與基板W15對應之膜厚分佈,實線表示與基板W16對應之膜厚分佈。又,於圖7之曲線圖中,進而,與圖6之例子同樣地,橫軸上之「60」至「-60」之範圍CA表示由吸附保持部11保持之基板W11~W16之部分(接觸部分)。In FIG. 7 , the film thickness distribution of the resist film R2 on the substrates W11 to W16 is represented by a graph. In the graph of FIG. 7 , like the example of FIG. 6 , the vertical axis represents the film thickness of the resist film R2 , and the horizontal axis represents the position on a straight line passing through the center of each substrate W11 to W16 . In addition, in FIG. 7 , the dotted line represents the film thickness distribution corresponding to the substrate W11, the two-dot chain line represents the film thickness distribution corresponding to the substrate W12, and the thick solid line represents the film thickness distribution corresponding to W13. Furthermore, the thick single-dot chain line represents the film thickness distribution corresponding to the substrate W14, the single-dot chain line represents the film thickness distribution corresponding to the substrate W15, and the solid line represents the film thickness distribution corresponding to the substrate W16. In the graph of FIG. 7 , similarly to the example of FIG. 6 , the range CA from “60” to “-60” on the horizontal axis represents the portion of the substrates W11 to W16 held by the suction holding portion 11 ( contact part).

如圖7所示,基板W11~W16之抗蝕膜R2之厚度於基板中央部大致相等,於非接觸部分中之接觸部分兩端部附近存在較大差異。根據圖7之例子,越是被實施了液體供給期間之長度短之塗佈處理之基板,接觸部分兩端部附近之抗蝕膜R2之厚度越小。另一方面,越是被實施了液體供給期間之長度長之塗佈處理之基板,接觸部分兩端部附近之抗蝕膜R2之厚度越大。藉此,於基板W11~W16之間,抗蝕膜R2之膜厚分佈確認到較大之不均。As shown in FIG. 7 , the thickness of the resist film R2 of the substrates W11 to W16 is approximately the same at the center of the substrate, and has a large difference near both ends of the contact portion in the non-contact portion. According to the example of FIG. 7 , the thickness of the resist film R2 near both ends of the contact portion becomes smaller as the substrate is coated with a shorter liquid supply period. On the other hand, the thickness of the resist film R2 in the vicinity of both ends of the contact portion increases as the substrate is coated with a longer liquid supply period. As a result, large unevenness in the film thickness distribution of the resist film R2 was confirmed between the substrates W11 to W16.

圖8係表示為了確認較佳之液體供給期間之長度而被實施了塗佈處理之6個基板W11~W16之抗蝕膜R2之膜厚分佈之均勻性之圖。於圖8中,利用圖表來表示基板W11~W16之抗蝕膜R2之膜厚分佈之均勻性。FIG. 8 is a diagram showing the uniformity of the film thickness distribution of the resist film R2 on the six substrates W11 to W16 that were subjected to a coating process in order to confirm the optimal length of the liquid supply period. In FIG. 8 , a graph is used to show the uniformity of the film thickness distribution of the resist film R2 on the substrates W11 to W16.

於圖8之圖表中,縱軸表示均勻性,橫軸表示基板之種類(基板W11~W16)。又,於圖8之圖表中,利用陰影及點圖案之帶(bar)來分別表示基於對基板W11~W16分別測定出之抗蝕膜R2之複數個部分之厚度,作為均勻性而算出之範圍及3σ。圖8所示之範圍及3σ表示值越小則抗蝕膜R2之膜厚分佈越均勻,值越大則抗蝕膜R2之膜厚分佈之不均越大。In the graph of FIG. 8 , the vertical axis represents uniformity, and the horizontal axis represents the type of substrate (substrates W11 to W16). In addition, in the graph of FIG. 8 , the ranges calculated as uniformity based on the thickness of a plurality of portions of the resist film R2 measured on the substrates W11 to W16 are respectively represented by hatching and dot pattern bars. and 3σ. The range and 3σ shown in Figure 8 indicate that the smaller the value, the more uniform the film thickness distribution of the resist film R2, and the larger the value, the greater the unevenness of the film thickness distribution of the resist film R2.

根據圖7及圖8之結果確認到,基板W14之抗蝕膜R2之膜厚分佈於複數個基板W11~W16之抗蝕膜R2之膜厚分佈中具有最高之均勻性(不均較少)。即,確認到藉由將液體供給期間之長度設定為6秒來進行塗佈處理,能夠使抗蝕膜R2之膜厚分佈最均勻。另一方面,確認到基板W11之抗蝕膜R2之膜厚分佈於複數個基板W11~W16之抗蝕膜R2之膜厚分佈中具有最低之均勻性(不均較大)。From the results of Figures 7 and 8, it was confirmed that the film thickness distribution of the resist film R2 of the substrate W14 has the highest uniformity (less unevenness) among the film thickness distributions of the resist films R2 of the plurality of substrates W11 to W16. . That is, it was confirmed that by setting the length of the liquid supply period to 6 seconds and performing the coating process, the film thickness distribution of the resist film R2 can be made most uniform. On the other hand, it was confirmed that the film thickness distribution of the resist film R2 of the substrate W11 has the lowest uniformity (larger unevenness) among the film thickness distributions of the resist films R2 of the plurality of substrates W11 to W16.

如上所述,可知形成於基板上之抗蝕膜R2之膜厚分佈根據塗佈處理時設定之液體供給期間之長度而存在較大差異。因此,液體供給期間之長度較佳為基於模擬或實驗等更適當地決定,以使抗蝕膜R2之膜厚分佈更均勻。As described above, it can be seen that the film thickness distribution of the resist film R2 formed on the substrate greatly differs depending on the length of the liquid supply period set during the coating process. Therefore, the length of the liquid supply period is preferably determined more appropriately based on simulations, experiments, or the like so that the film thickness distribution of the resist film R2 becomes more uniform.

[7]沖洗液之供給位置[7] Flush fluid supply location

於圖1之塗佈處理裝置1中,複數個下表面噴嘴17分別於俯視時配置於吸附保持部11之外周端部附近。因此,自各下表面噴嘴17噴出之沖洗液供給至基板W之非接觸部分中接近吸附保持部11之外周端部且遠離基板W之外周端部之部分。In the coating processing apparatus 1 of FIG. 1 , the plurality of lower surface nozzles 17 are respectively arranged near the outer peripheral end of the adsorption holding part 11 in a plan view. Therefore, the rinse liquid sprayed from each lower surface nozzle 17 is supplied to a portion of the non-contact portion of the substrate W that is close to the outer peripheral end of the adsorption holding portion 11 and away from the outer peripheral end of the substrate W.

於以下之說明中,將基板W之非接觸部分中遠離吸附保持部11之外周端部且接近基板W之外周端部之部分稱為外側環狀部分。再者,於基板W具有300 mm之直徑之情形時,外側環狀部分位於距基板W之外周端部例如50 mm左右內側。In the following description, the portion of the non-contact portion of the substrate W that is far away from the outer peripheral end of the adsorption holding portion 11 and close to the outer peripheral end of the substrate W is called an outer annular portion. Furthermore, when the substrate W has a diameter of 300 mm, the outer annular portion is located inside about 50 mm from the outer peripheral end of the substrate W, for example.

本發明人等為了確認於對外側環狀部分供給沖洗液之情形時,是否能夠調整抗蝕膜R2之膜厚,而變更圖1之塗佈處理裝置1之複數個下表面噴嘴17之位置。具體而言,本發明人等將各下表面噴嘴17配置於俯視時較吸附保持部11之外周端部更接近護罩15之內周端部之位置,以將自複數個下表面噴嘴17噴出之沖洗液供給至基板W之外側環狀部分。又,本發明人等使用變更了複數個下表面噴嘴17之位置之塗佈處理裝置1,利用8種塗佈處理方法於8片基板W21、W22、W23、W24、W25、W26、W27、W28上形成抗蝕膜R2。8種塗佈處理方法除了液膜乾燥工序中之液體供給期間互不相同這一點以外,基本上與圖5之塗佈處理方法相同。In order to confirm whether the film thickness of the resist film R2 can be adjusted when the rinse liquid is supplied to the outer annular portion, the inventors changed the positions of the plurality of lower surface nozzles 17 of the coating processing apparatus 1 in FIG. 1 . Specifically, the inventors arranged each lower surface nozzle 17 at a position closer to the inner peripheral end of the shield 15 than the outer peripheral end of the suction holding portion 11 in a plan view, so that the plurality of lower surface nozzles 17 eject The rinse liquid is supplied to the outer annular portion of the substrate W. In addition, the present inventors used the coating processing apparatus 1 in which the positions of the plurality of lower surface nozzles 17 were changed, and used 8 coating processing methods on 8 substrates W21, W22, W23, W24, W25, W26, W27, and W28 A resist film R2 is formed on the resist film R2. The eight coating treatment methods are basically the same as the coating treatment methods in Fig. 5 except that the liquid supply period in the liquid film drying step is different from each other.

具體而言,本發明人等將液體供給期間(圖5之期間p2)之長度設定為1秒而對基板W21進行了塗佈處理,將液體供給期間之長度設定為2秒而對基板W22進行了塗佈處理。又,本發明人等將液體供給期間之長度設定為3秒而對基板W23進行了塗佈處理,將液體供給期間之長度設定為4秒而對基板W24進行了塗佈處理。又,本發明人等將液體供給期間之長度設定為5秒而對基板W25進行了塗佈處理,將液體供給期間之長度設定為6秒而對基板W26進行了塗佈處理。進而,本發明人等將液體供給期間之長度設定為9秒而對基板W27進行了塗佈處理,將液體供給期間之長度設定為12秒而對基板W28進行了塗佈處理。再者,於該等基板W21~W28之塗佈處理中,沖洗開始時間點設為自液膜乾燥工序之開始時間點(圖5之時間點t6)起經過3秒後。Specifically, the present inventors set the length of the liquid supply period (period p2 in FIG. 5 ) to 1 second and performed the coating process on the substrate W21 , and set the length of the liquid supply period to 2 seconds and performed the coating process on the substrate W22 coating treatment. Furthermore, the present inventors set the length of the liquid supply period to 3 seconds and performed the coating process on the substrate W23, and set the length of the liquid supply period to 4 seconds and performed the coating process on the substrate W24. In addition, the present inventors set the length of the liquid supply period to 5 seconds and performed the coating process on the substrate W25, and set the length of the liquid supply period to 6 seconds and performed the coating process on the substrate W26. Furthermore, the present inventors set the length of the liquid supply period to 9 seconds and performed a coating process on the substrate W27, and set the length of the liquid supply period to 12 seconds and performed a coating process on the substrate W28. In addition, in the coating process of the substrates W21 to W28, the flushing start time point is set to be 3 seconds after the start time point of the liquid film drying process (time point t6 in FIG. 5).

然後,本發明人等對塗佈處理後之基板W21~W28,測定通過各基板中心之直線上之抗蝕膜R2之膜厚分佈。圖9係表示被實施了用以確認是否能夠藉由對基板W之外側環狀部分供給沖洗液來調整抗蝕膜R2之膜厚之塗佈處理之8個基板W21~W28之抗蝕膜R2之膜厚分佈之圖。Then, the present inventors measured the film thickness distribution of the resist film R2 on the straight line passing through the center of each substrate on the substrates W21 to W28 after the coating process. FIG. 9 shows the resist films R2 of the eight substrates W21 to W28 that were subjected to a coating process to confirm whether the film thickness of the resist film R2 can be adjusted by supplying a rinse liquid to the outer annular portion of the substrate W. The film thickness distribution diagram.

於圖9中,利用曲線圖來表示基板W21~W28之抗蝕膜R2之膜厚分佈。於圖9之曲線圖中,與圖6之例子同樣地,縱軸表示抗蝕膜R2之膜厚,橫軸表示通過各基板W21~W28之中心之直線上之位置。又,於圖9中,虛線表示與基板W21對應之膜厚分佈,兩點鏈線表示與基板W22對應之膜厚分佈,單點鏈線表示與W23對應之膜厚分佈,實線表示與基板W24對應之膜厚分佈。進而,粗虛線表示與基板W25對應之膜厚分佈,粗兩點鏈線表示與基板W26對應之膜厚分佈,粗單點鏈線表示與基板W27對應之膜厚分佈,粗實線表示與基板W28對應之膜厚分佈。又,於圖9之曲線圖中,進而,與圖6之例子同樣地,橫軸上之「60」至「-60」之範圍CA表示由吸附保持部11保持之基板W21~W28之部分(接觸部分)。In FIG. 9 , the film thickness distribution of the resist film R2 on the substrates W21 to W28 is represented by a graph. In the graph of FIG. 9 , like the example of FIG. 6 , the vertical axis represents the film thickness of the resist film R2 and the horizontal axis represents the position on a straight line passing through the center of each substrate W21 to W28 . In addition, in FIG. 9 , the dotted line represents the film thickness distribution corresponding to the substrate W21, the two-dot chain line represents the film thickness distribution corresponding to the substrate W22, the single-dot chain line represents the film thickness distribution corresponding to the substrate W23, and the solid line represents the film thickness distribution corresponding to the substrate W22. Film thickness distribution corresponding to W24. Furthermore, the thick dotted line represents the film thickness distribution corresponding to the substrate W25, the thick two-dot chain line represents the film thickness distribution corresponding to the substrate W26, the thick single-dot chain line represents the film thickness distribution corresponding to the substrate W27, and the thick solid line represents the film thickness distribution corresponding to the substrate W27. Film thickness distribution corresponding to W28. In the graph of FIG. 9 , similarly to the example of FIG. 6 , the range CA from “60” to “-60” on the horizontal axis represents the portion of the substrates W21 to W28 held by the suction holding portion 11 ( contact part).

如圖9所示,形成於基板W21~W28之非接觸部分之抗蝕膜R2之厚度互不相同。具體而言,根據圖9之曲線圖,越是被實施了液體供給期間之長度短之塗佈處理之基板,則非接觸部分之抗蝕膜R2之厚度越小,越是被實施了液體供給期間之長度長之塗佈處理之基板,則非接觸部分之抗蝕膜R2之厚度越大。進而,該等厚度之差隨著接近基板W之外周端部而變大。藉此,確認到於向基板W之外側環狀部分供給沖洗液之情形時,藉由適當調整液體供給期間之長度,亦能調整形成於基板W之非接觸部分之抗蝕膜R2之膜厚。As shown in FIG. 9 , the thicknesses of the resist films R2 formed on the non-contact portions of the substrates W21 to W28 are different from each other. Specifically, according to the graph of FIG. 9 , the thickness of the resist film R2 in the non-contact portion becomes smaller as the substrate is coated with a shorter liquid supply period. The longer the coated substrate is, the greater the thickness of the resist film R2 in the non-contact portion. Furthermore, the difference in thickness becomes larger as it approaches the outer peripheral end of the substrate W. From this, it was confirmed that when the rinse liquid is supplied to the annular portion outside the substrate W, by appropriately adjusting the length of the liquid supply period, the film thickness of the resist film R2 formed on the non-contact portion of the substrate W can also be adjusted. .

[8]效果[8]Effect

(1)本實施方式之塗佈處理裝置1中,於塗佈處理時,對旋轉之基板W之上表面供給抗蝕液。供給至基板W之上表面之抗蝕液R1利用離心力於基板W之上表面流動。於液體供給期間內對基板W之非接觸部分供給沖洗液。於液體供給期間內供給至基板W之沖洗液之至少一部分於膜厚分佈決定時間點經過為止之期間氣化。於該情形時,基板W之非接觸部分之溫度利用伴隨沖洗液氣化而產生之氣化熱而以高效率被調整。(1) In the coating processing apparatus 1 of this embodiment, the resist liquid is supplied to the upper surface of the rotating substrate W during the coating processing. The resist liquid R1 supplied to the upper surface of the substrate W flows on the upper surface of the substrate W using centrifugal force. During the liquid supply period, the rinse liquid is supplied to the non-contact portion of the substrate W. At least part of the rinse liquid supplied to the substrate W during the liquid supply period is vaporized until the film thickness distribution determination time point passes. In this case, the temperature of the non-contact portion of the substrate W is adjusted with high efficiency using the vaporization heat generated as the rinse liquid vaporizes.

藉由適當地調整基板W之非接觸部分之溫度,能夠抑制沿基板W之半徑方向流動之抗蝕液之移動狀態產生局部變化。藉此,能夠使形成於基板W上之抗蝕膜R2之厚度均勻化。液體供給期間較停止向基板W供給抗蝕液R1後至膜厚分佈決定時間點為止之間之期間短。因此,無須為了使抗蝕膜R2之厚度均勻化而於抗蝕液R1於基板W上流動期間內持續對基板W供給沖洗液。其結果,不論抗蝕膜R2之厚度如何,均能以低成本使膜厚分佈均勻化。By appropriately adjusting the temperature of the non-contact portion of the substrate W, local changes in the movement state of the resist liquid flowing along the radial direction of the substrate W can be suppressed. Thereby, the thickness of the resist film R2 formed on the substrate W can be made uniform. The liquid supply period is shorter than the period from when the supply of the resist liquid R1 to the substrate W is stopped to the time when the film thickness distribution is determined. Therefore, in order to make the thickness of the resist film R2 uniform, it is not necessary to continuously supply the rinse liquid to the substrate W while the resist liquid R1 flows on the substrate W. As a result, regardless of the thickness of the resist film R2, the film thickness distribution can be made uniform at low cost.

(2)如上所述,基板W上產生之干擾條紋消失之時間點可視為膜厚分佈決定時間點。因此,藉由預先確認干擾條紋之產生及消失之狀態,能夠容易且適當地設定液體供給期間。(2) As mentioned above, the time point when the interference fringes generated on the substrate W disappear can be regarded as the time point when the film thickness distribution is determined. Therefore, by confirming the occurrence and disappearance of interference fringes in advance, the liquid supply period can be easily and appropriately set.

(3)於利用本實施方式之塗佈處理裝置1進行之塗佈處理中,液體供給期間之長度較佳為10秒以下。藉此,能夠進一步降低沖洗液之消耗量。因此,能以更低成本使抗蝕膜R2之膜厚分佈均勻化。(3) In the coating process using the coating processing apparatus 1 of this embodiment, the length of the liquid supply period is preferably 10 seconds or less. Thereby, the consumption of flushing fluid can be further reduced. Therefore, the film thickness distribution of the resist film R2 can be made uniform at a lower cost.

(4)如上所述,沖洗開始時間點較佳為設定於自液膜形成工序之開始時間點起5秒以內。於該情形時,能夠更適當地調整基板W之溫度。藉此,能夠使形成於基板W上之抗蝕膜R2之膜厚分佈更均勻化。(4) As mentioned above, the flushing start time point is preferably set within 5 seconds from the start time point of the liquid film forming process. In this case, the temperature of the substrate W can be adjusted more appropriately. Thereby, the film thickness distribution of the resist film R2 formed on the substrate W can be made more uniform.

(5)於圖1之塗佈處理裝置1中,自複數個下表面噴嘴17分別噴出之沖洗液供給至基板W之非接觸部分中接近吸附保持部11之外周端部且遠離基板W之外周端部之位置。即,沖洗液供給至基板W之下表面中基板W之接觸部分與外周部之間之區域。藉此,能夠更適當地調整基板W之非接觸部分中位於接觸部分附近之部分之溫度。(5) In the coating processing device 1 of FIG. 1 , the rinse liquids sprayed from the plurality of lower surface nozzles 17 are supplied to the non-contact portion of the substrate W close to the outer peripheral end of the adsorption holding portion 11 and away from the outer periphery of the substrate W. The position of the end. That is, the rinse liquid is supplied to the area on the lower surface of the substrate W between the contact portion of the substrate W and the outer peripheral portion. Thereby, the temperature of the portion of the non-contact portion of the substrate W located near the contact portion can be adjusted more appropriately.

[9]其他實施方式[9]Other implementations

(1)於上述實施方式之塗佈處理裝置1中,複數個下表面噴嘴17固定於塗佈處理裝置1之殼體,但本發明並不限定於此。圖10係表示另一實施方式之塗佈處理裝置1之一構成例之模式性剖視圖。圖10之塗佈處理裝置1除了該塗佈處理裝置1具備下表面噴嘴驅動部81這一點以外,具有與圖1之塗佈處理裝置1相同之構成。(1) In the coating processing device 1 of the above embodiment, the plurality of lower surface nozzles 17 are fixed to the casing of the coating processing device 1, but the present invention is not limited to this. FIG. 10 is a schematic cross-sectional view showing an example of the configuration of the coating processing apparatus 1 according to another embodiment. The coating processing apparatus 1 of FIG. 10 has the same structure as the coating processing apparatus 1 of FIG. 1 except that it is provided with the lower surface nozzle drive part 81.

如圖10中之粗箭頭所示,下表面噴嘴驅動部81構成為能夠使複數個下表面噴嘴17分別沿基板W之半徑方向移動,且由控制部30控制。根據該構成,能夠根據基板W之種類及抗蝕液之種類等各種條件,來調整基板W之下表面中之沖洗液之供給位置。又,亦能夠於液體供給期間內使沖洗液之供給位置移動。因此,基板W之溫度調整自由度提高。As shown by the thick arrow in FIG. 10 , the lower surface nozzle drive unit 81 is configured to move the plurality of lower surface nozzles 17 in the radial direction of the substrate W, and is controlled by the control unit 30 . According to this configuration, the supply position of the rinse liquid on the lower surface of the substrate W can be adjusted according to various conditions such as the type of substrate W and the type of resist liquid. Furthermore, the supply position of the rinse liquid can also be moved during the liquid supply period. Therefore, the degree of freedom in temperature adjustment of the substrate W is improved.

(2)於上述實施方式之塗佈處理裝置1中,自複數個下表面噴嘴17供給至基板W之沖洗液之溫度為吸附保持部11之溫度以上,但本發明並不限定於此。供給至基板W之沖洗液之溫度亦可低於吸附保持部11之溫度。(2) In the coating processing apparatus 1 of the above embodiment, the temperature of the rinse liquid supplied to the substrate W from the plurality of lower surface nozzles 17 is higher than the temperature of the adsorption holding part 11, but the present invention is not limited to this. The temperature of the rinse liquid supplied to the substrate W may be lower than the temperature of the adsorption holding part 11 .

又,塗佈處理裝置1亦可構成為能夠調整供給至基板W之沖洗液之溫度。圖11係表示另一實施方式之塗佈處理裝置1之另一構成例之模式性剖視圖。圖11之塗佈處理裝置1除了該塗佈處理裝置1具備溫度調整部82這一點以外,具有與圖1之塗佈處理裝置1相同之構成。Furthermore, the coating processing apparatus 1 may be configured to be able to adjust the temperature of the rinse liquid supplied to the substrate W. FIG. 11 is a schematic cross-sectional view showing another structural example of the coating processing apparatus 1 according to another embodiment. The coating processing apparatus 1 of FIG. 11 has the same structure as the coating processing apparatus 1 of FIG. 1 except that it is provided with the temperature adjustment part 82.

如圖11所示,溫度調整部82構成為能夠將自沖洗液供給系統18供給至下表面噴嘴17之沖洗液之溫度調整為預先設定之溫度,且由控制部30控制。根據該構成,能夠根據基板W之種類及抗蝕液之種類等各種條件,來適當地調整供給至基板W之下表面之沖洗液之溫度。As shown in FIG. 11 , the temperature adjustment unit 82 is configured to adjust the temperature of the flushing liquid supplied from the flushing liquid supply system 18 to the lower surface nozzle 17 to a preset temperature, and is controlled by the control unit 30 . According to this configuration, the temperature of the rinse liquid supplied to the lower surface of the substrate W can be appropriately adjusted according to various conditions such as the type of substrate W and the type of resist liquid.

(3)於上述實施方式之塗佈處理中,於液體供給期間內,對基板W之下表面連續供給沖洗液,但本發明並不限定於此。亦可於液體供給期間內向基板W之下表面斷續地供給沖洗液。(3) In the coating process of the above embodiment, the rinse liquid is continuously supplied to the lower surface of the substrate W during the liquid supply period, but the present invention is not limited to this. The rinse liquid may be intermittently supplied to the lower surface of the substrate W during the liquid supply period.

(4)於上述實施方式之塗佈處理中,為了調整基板W之非接觸部分之溫度而使用溶劑作為沖洗液,但本發明並不限定於此。作為用以調整基板W之非接觸部分之溫度之沖洗液,亦可使用無法將抗蝕膜R2溶解之純水來代替溶劑。(4) In the coating process of the above embodiment, a solvent is used as a rinse liquid in order to adjust the temperature of the non-contact portion of the substrate W, but the present invention is not limited to this. As a rinse liquid for adjusting the temperature of the non-contact portion of the substrate W, pure water that cannot dissolve the resist film R2 may be used instead of the solvent.

(5)於上述實施方式之塗佈處理裝置1中,為了對基板W之下表面供給沖洗液而設置4個下表面噴嘴17,但本發明並不限定於此。對基板W之下表面供給沖洗液之下表面噴嘴17亦可為1個,還可為2個或3個。或者,下表面噴嘴17之數量亦可為5個以上。(5) In the coating processing apparatus 1 of the above embodiment, four lower surface nozzles 17 are provided to supply the rinse liquid to the lower surface of the substrate W, but the present invention is not limited to this. The number of the lower surface nozzles 17 for supplying the rinse liquid to the lower surface of the substrate W may be one, two or three. Alternatively, the number of lower surface nozzles 17 may be five or more.

(6)於上述實施方式之塗佈處理裝置1中,對基板W供給抗蝕液R1作為塗佈液,但本發明並不限定於此。於塗佈處理裝置1中,亦可將抗反射膜用塗佈液供給至基板W。或者,於塗佈處理裝置1中,亦可將SOC(Spin On Carbon,旋塗碳)膜、SOG(Spin On Glass,旋塗玻璃)膜或SiARC(Si-rich Anti Reflective Coating,富矽防反射塗層)膜用塗佈液供給至基板W。(6) In the coating processing apparatus 1 of the above embodiment, the resist liquid R1 is supplied to the substrate W as the coating liquid, but the present invention is not limited to this. In the coating processing apparatus 1, the antireflection film coating liquid may be supplied to the substrate W. Alternatively, in the coating processing device 1, a SOC (Spin On Carbon) film, a SOG (Spin On Glass) film or a SiARC (Si-rich Anti Reflective Coating) film can also be used. The coating liquid for the coating film is supplied to the substrate W.

(7)於上述實施方式之塗佈處理裝置1中,將複數個下表面噴嘴17用作後沖洗用之沖洗液供給裝置,但本發明並不限定於此。塗佈處理裝置1除了具有上述複數個下表面噴嘴17以外,亦可具有後沖洗專用之1個或複數個噴嘴。於該情形時,能夠將複數個下表面噴嘴17設置於更適合調整基板W之溫度之位置。又,能夠將後沖洗專用之1個或複數個噴嘴設置於更適合去除附著於基板W之下表面之抗蝕液R1或抗蝕膜R2之位置。其結果,能夠使形成於基板W上之抗蝕膜R2之膜厚均勻性提高,並且能夠將基板W之下表面保持得更清潔。(7) In the coating processing apparatus 1 of the above embodiment, the plurality of lower surface nozzles 17 are used as the rinse liquid supply device for post-rinsing, but the present invention is not limited to this. In addition to the plurality of lower surface nozzles 17 described above, the coating treatment device 1 may also have one or a plurality of nozzles dedicated to post-rinsing. In this case, the plurality of lower surface nozzles 17 can be provided at a position more suitable for adjusting the temperature of the substrate W. In addition, one or a plurality of nozzles dedicated to post-rinsing can be provided at a position more suitable for removing the resist liquid R1 or the resist film R2 adhered to the lower surface of the substrate W. As a result, the film thickness uniformity of the resist film R2 formed on the substrate W can be improved, and the lower surface of the substrate W can be kept cleaner.

[10]技術方案之各構成要素與實施方式之各要素之對應關係[10] Correspondence between each component of the technical solution and each element of the implementation

以下,對技術方案之各構成要素與實施方式之各要素之對應例進行說明。於上述實施方式中,基板W之接觸部分係基板之下表面中央部之例子,旋轉保持裝置10係旋轉保持部之例子,液體供給裝置20係塗佈液供給部之例子,基板W之非接觸部分係基板之下表面環狀部之例子,複數個下表面噴嘴17及沖洗液供給系統18係沖洗液供給部之例子。Hereinafter, examples corresponding to each component of the technical solution and each component of the embodiment will be described. In the above embodiment, the contact portion of the substrate W is an example of the center portion of the lower surface of the substrate, the rotation holding device 10 is an example of the rotation holding portion, the liquid supply device 20 is an example of the coating liquid supply portion, and the non-contact portion of the substrate W is The portion is an example of an annular portion on the lower surface of the substrate, and the plurality of lower surface nozzles 17 and the rinse liquid supply system 18 are examples of a rinse liquid supply portion.

又,於液膜形成工序中停止供給抗蝕液R1之時間點(圖5之時間點t4)係第1時間點之例子,膜厚分佈決定時間點(圖5之時間點t8)係第2時間點之例子,控制部30係控制部之例子,塗佈處理裝置1係塗佈處理裝置之例子,作為液膜形成工序之結束時間點且液膜乾燥工序之開始時間點之時間點(圖5之時間點t6)係第3時間點之例子。作為技術方案之各構成要素,亦能夠使用具有技術方案中所記載之構成或功能之其他各種要素。In addition, the time point when the supply of the resist liquid R1 is stopped in the liquid film forming process (time point t4 in FIG. 5 ) is an example of the first time point, and the film thickness distribution determination time point (time point t8 in FIG. 5 ) is an example of the second time point. As an example of the time point, the control unit 30 is an example of the control unit, and the coating processing device 1 is an example of the coating processing device. The time points are the end time point of the liquid film forming process and the start time point of the liquid film drying process (Fig. Time point t6 in 5) is an example of the third time point. As each component of the technical solution, various other elements having the configuration or function described in the technical solution can also be used.

1:塗佈處理裝置 10:旋轉保持裝置 11:吸附保持部 11u:上表面 12:旋轉軸 13:旋轉驅動部 14:吸引裝置 15:護罩 15d:排液口 15x:底部 15y:外周壁部 16:排液引導管 17:下表面噴嘴 17b:液體噴出口 18:沖洗液供給系統 20:液體供給裝置 21:抗蝕劑噴嘴 22:塗佈液供給系統 30:控制部 81:下表面噴嘴驅動部 82:溫度調整部 h:吸引孔 R1:抗蝕液 R2:抗蝕膜 vp:進氣路徑 W:基板 1: Coating processing device 10: Rotation holding device 11: Adsorption and holding part 11u: Upper surface 12:Rotation axis 13: Rotary drive part 14:Suction device 15: Protective cover 15d: Drainage port 15x: bottom 15y: Peripheral wall 16: Drainage guide tube 17: Lower surface nozzle 17b: Liquid ejection port 18: Flushing fluid supply system 20:Liquid supply device 21:Resist nozzle 22: Coating liquid supply system 30:Control Department 81: Lower surface nozzle driving part 82: Temperature adjustment department h: suction hole R1: Resist liquid R2: Resist film vp: air intake path W: substrate

圖1係本發明之一實施方式之塗佈處理裝置之模式性剖視圖。 圖2係圖1之塗佈處理裝置之模式性俯視圖。 圖3係表示膜厚分佈產生不均之抗蝕膜之一例之俯視圖。 圖4係用以說明針對圖3之膜厚分佈不均之產生所推定之機制之剖視圖。 圖5係用以說明本發明之一實施方式之塗佈處理之具體例之圖。 圖6係表示被實施了用以確認較佳之沖洗開始時間點之塗佈處理之3個基板之抗蝕膜之膜厚分佈之圖。 圖7係表示被實施了用以確認較佳之液體供給期間之長度之塗佈處理之6個基板之抗蝕膜之膜厚分佈之圖。 圖8係表示為了確認較佳之液體供給期間之長度而被實施了塗佈處理之6個基板之抗蝕膜之膜厚分佈之均勻性之圖。 圖9係表示被實施了用以確認是否能夠藉由向基板之外側環狀部分供給沖洗液來調整抗蝕膜之膜厚之塗佈處理之8個基板之抗蝕膜之膜厚分佈之圖。 圖10係表示另一實施方式之塗佈處理裝置之一構成例之模式性剖視圖。 圖11係表示另一實施方式之塗佈處理裝置之另一構成例之模式性剖視圖。 FIG. 1 is a schematic cross-sectional view of a coating processing apparatus according to an embodiment of the present invention. FIG. 2 is a schematic plan view of the coating processing apparatus of FIG. 1 . FIG. 3 is a plan view showing an example of a resist film in which uneven film thickness distribution occurs. FIG. 4 is a cross-sectional view illustrating a mechanism presumed to cause uneven film thickness distribution in FIG. 3 . FIG. 5 is a diagram illustrating a specific example of the coating process according to one embodiment of the present invention. FIG. 6 is a diagram showing the film thickness distribution of the resist films on three substrates subjected to a coating process for confirming a preferable flushing start time point. FIG. 7 is a diagram showing the film thickness distribution of the resist films on six substrates subjected to a coating process to confirm the optimal length of the liquid supply period. FIG. 8 is a graph showing the uniformity of the film thickness distribution of the resist films on six substrates subjected to coating processing in order to confirm the optimal length of the liquid supply period. FIG. 9 is a diagram showing the film thickness distribution of the resist films on eight substrates subjected to a coating process to confirm whether the film thickness of the resist film can be adjusted by supplying a rinse liquid to the outer annular portion of the substrate. . FIG. 10 is a schematic cross-sectional view showing a structural example of a coating processing apparatus according to another embodiment. FIG. 11 is a schematic cross-sectional view showing another structural example of a coating processing apparatus according to another embodiment.

Claims (10)

一種塗佈處理方法,其包含如下步驟: 利用旋轉保持部將基板之下表面中央部被吸附之基板以水平姿勢保持並使之繞鉛垂軸旋轉; 對利用上述旋轉保持部而旋轉之基板之上表面供給塗佈液;以及 於由上述旋轉保持部保持之基板旋轉之狀態下,於塗佈液之供給結束之第1時間點經過後至基板上之塗佈液喪失流動性之第2時間點為止之液體流動期間中較上述第2時間點靠前之液體供給期間內,對利用上述旋轉保持部而旋轉之基板之下表面中包圍上述下表面中央部之下表面環狀部之至少一部分供給揮發性沖洗液。 A coating treatment method, which includes the following steps: The rotation holding part is used to hold the substrate adsorbed at the center of the lower surface of the substrate in a horizontal position and rotate it around the vertical axis; The coating liquid is supplied to the upper surface of the substrate rotated by the rotation holding portion; and In a state where the substrate held by the rotation holding unit is rotated, the liquid flow period from the first time point when the supply of the coating liquid ends to the second time point when the coating liquid on the substrate loses fluidity is longer than the liquid flow period. During the liquid supply period before the second time point, the volatile rinse liquid is supplied to at least a part of the annular portion of the lower surface of the substrate rotating by the rotation holding portion surrounding the central portion of the lower surface. 如請求項1之塗佈處理方法,其中上述第2時間點係上述第1時間點經過後供給至基板之上述上表面之塗佈液表面產生之干擾條紋消失之時間點。The coating treatment method of claim 1, wherein the second time point is the time point when the interference fringes generated on the surface of the coating liquid supplied to the upper surface of the substrate disappear after the first time point has passed. 如請求項1或2之塗佈處理方法,其中上述液體供給期間之長度為10秒以下。The coating treatment method of claim 1 or 2, wherein the length of the liquid supply period is 10 seconds or less. 如請求項1或2之塗佈處理方法,其中上述使基板旋轉之步驟包含:於上述第1時間點經過後至較上述第2時間點靠前之第3時間點,以使供給至基板之上述上表面之塗佈液覆蓋基板之整個上述上表面之方式使基板旋轉, 上述液體供給期間之開始時間點設定於自上述第3時間點起經過5秒之時間內。 The coating processing method of Claim 1 or 2, wherein the step of rotating the substrate includes: after the passage of the above-mentioned first time point to a third time point earlier than the above-mentioned second time point, so as to rotate the substrate supplied to the substrate. The coating liquid on the upper surface covers the entire upper surface of the substrate to rotate the substrate, The start time point of the liquid supply period is set within 5 seconds from the third time point. 如請求項1或2之塗佈處理方法,其中上述下表面環狀部位於利用上述旋轉保持部而旋轉之基板之上述下表面中包含基板之外周端部之環狀下表面周緣部與上述下表面中央部之間。The coating treatment method according to claim 1 or 2, wherein the annular lower surface portion is located on the lower surface of the substrate rotated by the rotation holding portion, and the annular lower surface peripheral portion including the outer peripheral end portion of the substrate and the lower surface are between the center of the surface. 一種塗佈處理裝置,其具備: 旋轉保持部,其藉由吸附基板之下表面中央部而將基板以水平姿勢保持並使之繞鉛垂軸旋轉; 塗佈液供給部,其對利用上述旋轉保持部而旋轉之基板之上表面供給塗佈液; 沖洗液供給部,其對利用上述旋轉保持部而旋轉之基板之下表面中包圍上述下表面中央部之下表面環狀部之至少一部分供給揮發性沖洗液;以及 控制部,其控制上述旋轉保持部、上述塗佈液供給部及上述沖洗液供給部,以於由上述旋轉保持部保持之基板旋轉之狀態下,對基板之上述上表面供給塗佈液,於塗佈液之供給結束之第1時間點經過後至基板上之塗佈液喪失流動性之第2時間點為止之液體流動期間中較上述第2時間點靠前之液體供給期間內,將沖洗液供給至基板之上述下表面環狀部。 A coating processing device equipped with: A rotation holding part that holds the substrate in a horizontal position by adsorbing the center portion of the lower surface of the substrate and rotates it around the vertical axis; a coating liquid supply unit that supplies the coating liquid to the upper surface of the substrate rotated by the rotation holding unit; A rinse liquid supply unit that supplies a volatile rinse liquid to at least a part of the annular portion of the lower surface of the substrate that is rotated by the rotation holding portion and surrounds the central portion of the lower surface; and A control unit that controls the rotation holding unit, the coating liquid supply unit, and the rinse liquid supply unit to supply the coating liquid to the upper surface of the substrate while the substrate held by the rotation holding unit is rotated. In the liquid flow period from the first time point when the supply of the coating liquid ends to the second time point when the coating liquid on the substrate loses fluidity, the liquid supply period that is earlier than the above-mentioned second time point will be flushed. The liquid is supplied to the annular portion of the lower surface of the substrate. 如請求項6之塗佈處理裝置,其中上述第2時間點係上述第1時間點經過後供給至基板之上述上表面之塗佈液表面產生之干擾條紋消失之時間點。The coating processing device of claim 6, wherein the second time point is the time point when the interference fringes generated on the surface of the coating liquid supplied to the upper surface of the substrate disappear after the first time point has passed. 如請求項6或7之塗佈處理裝置,其中上述液體供給期間之長度為10秒以下。The coating processing apparatus of Claim 6 or 7, wherein the length of the liquid supply period is 10 seconds or less. 如請求項6或7之塗佈處理裝置,其中上述控制部控制上述旋轉保持部,以使於上述第1時間點經過後至較上述第2時間點靠前之第3時間點供給至基板之上述上表面之塗佈液覆蓋基板之整個上述上表面, 上述液體供給期間之開始時間點設定於自上述第3時間點起經過5秒之時間內。 The coating processing apparatus according to claim 6 or 7, wherein the control unit controls the rotating holding unit so that the amount of water supplied to the substrate is supplied to the substrate at a third time point that is earlier than the second time point after the passage of the first time point. The coating liquid on the upper surface covers the entire upper surface of the substrate, The start time of the liquid supply period is set within 5 seconds from the third time. 如請求項6或7之塗佈處理裝置,其中上述下表面環狀部位於利用上述旋轉保持部而旋轉之基板之上述下表面中包含基板之外周端部之環狀下表面周緣部與上述下表面中央部之間。The coating processing apparatus according to claim 6 or 7, wherein the annular lower surface portion is located between an annular lower surface peripheral portion including an outer peripheral end portion of the substrate and the lower surface of the substrate rotated by the rotation holding portion. between the center of the surface.
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