TWI814431B - Method and system for automatic detection and compensation of gray scale value in real time - Google Patents

Method and system for automatic detection and compensation of gray scale value in real time Download PDF

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TWI814431B
TWI814431B TW111121298A TW111121298A TWI814431B TW I814431 B TWI814431 B TW I814431B TW 111121298 A TW111121298 A TW 111121298A TW 111121298 A TW111121298 A TW 111121298A TW I814431 B TWI814431 B TW I814431B
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gray value
rotation angle
polarizer
marking
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TW202327775A (en
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王莉
陳竣
徐康
龔正
王建剛
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大陸商武漢華工激光工程有限責任公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/354Working by laser beam, e.g. welding, cutting or boring for surface treatment by melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/361Removing material for deburring or mechanical trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46Measurement of colour; Colour measuring devices, e.g. colorimeters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/007Marks, e.g. trade marks

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Laser Beam Processing (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Radio Relay Systems (AREA)

Abstract

The present invention relates to a method and system for automatic detection and compensation of gray scale value in real time. The method includes: constructing a relation curve between a rotation angle and gray scale value, wherein the rotation angle corresponds to an incident laser energy at a marked point; acquiring an image from the marked point while a laser marking process is being performed, and then obtaining an actual gray scale value of the marked point based on the acquired image; determining the required rotation angle according to the relation curve when the actual gray scale value of the marked point exceeds a predetermined range, and adjusting the rotation angle tc match the incident laser energy at the marked point with the actual gray scale value. The present invention establishes a parameter variation which is controllable and has functional relationship with the gray scale value by constructing the relation curve between the rotation angle and gray scale value, and accordingly controls the actual gray scale value to keep it in a standard range by changing a value of the parameter variation, thereby avoiding the problem that a large number of products might be scrapped due to the change of the gray scale value.

Description

自動即時灰度值檢測及補償的方法和系統 Method and system for automatic real-time grayscale value detection and compensation

本發明涉及雷射標記及檢測技術領域,尤其涉及一種自動即時灰度值檢測及補償的方法和系統。 The present invention relates to the technical field of laser marking and detection, and in particular to a method and system for automatic real-time grayscale value detection and compensation.

隨著科技的發展,雷射打標機已成為雕刻打標加工中常見的設備,其是利用雷射束在工件表面上聚焦灼燒來實現打標加工,因其速度快精度高而深受業內青睞。但在自動加工的過程中由於雷射器功率衰減,元件老化等其他不可控因素造成標記點的灰度值發生變化,這種變化未被及時發現或處理容易導致產品加工批量報廢,嚴重影響了生產加工效率及產品良率。 With the development of science and technology, laser marking machines have become a common equipment in engraving and marking processing. They use laser beams to focus and burn on the surface of the workpiece to achieve marking processing. They are popular because of their fast speed and high precision. Favored by the industry. However, during the process of automatic processing, due to laser power attenuation, component aging and other uncontrollable factors, the gray value of the marked point changes. If this change is not discovered or dealt with in time, it will easily lead to batch scrapping of product processing, seriously affecting the Production and processing efficiency and product yield.

經檢索,公開號JP5589318B2的日本專利於2014年9月17日公開的一種雷射打標方法,該方法通過改變脈衝持續時間來改變脈衝光的峰值功率,進而在不改變處理速度的情況下改變標記圖案的灰度。公開號EP3088200B1的歐洲專利於2021年11月3日公開的一種雷射打標方法,該方法根據標記點的灰度值計算標記點的輸出功率,並以計算出的輸出功率輸出雷射。公開號CN112872603A的中國專利於2021年6月1日公開的一種殼體的製備方法,該方法通過目標圖案的灰度值來設定雷射雕刻的雷射能量,並依據設定的雷射能量進行雷射雕刻加工。可見,前述專利僅公開了可以利用標記圖案的灰度值與雷射能量的關係進行雷射打標,如利用該關係來改變標記圖案的灰度值,或者利 用該關係獲取與灰度值對應的雷射打標功率等,其均為考慮雷射打標過程中標記點的即時灰度值對打標效果的影響,未解決因即時灰度值改變導致的產品批量報廢問題。 After searching, Japanese patent publication number JP5589318B2 disclosed a laser marking method on September 17, 2014. This method changes the peak power of pulse light by changing the pulse duration, and then changes the processing speed without changing the The grayscale of the marker pattern. The European patent publication number EP3088200B1 disclosed a laser marking method on November 3, 2021. This method calculates the output power of the marking point based on the gray value of the marking point, and outputs the laser with the calculated output power. The Chinese patent with publication number CN112872603A disclosed a method for preparing a shell on June 1, 2021. This method sets the laser energy for laser engraving through the gray value of the target pattern, and performs laser engraving based on the set laser energy. Shot engraving processing. It can be seen that the aforementioned patent only discloses that the relationship between the gray value of the marking pattern and the laser energy can be used for laser marking, such as using this relationship to change the gray value of the marking pattern, or using Use this relationship to obtain the laser marking power corresponding to the gray value, etc., which all consider the impact of the real-time gray value of the marked point on the marking effect during the laser marking process, and do not solve the problem caused by the change of the real-time gray value. The problem of batch scrapping of products.

目前還未發現有用來規避自動加工中因灰度值變化造成大批量產品報廢的相關技術。因此,提供一種即時灰度值檢測及補償的方法去有效的規避以上風險勢在必行。 At present, no relevant technology has been found that can be used to avoid the scrapping of large batches of products due to gray value changes in automatic processing. Therefore, it is imperative to provide a real-time gray value detection and compensation method to effectively avoid the above risks.

為克服上述現有技術的不足,本發明提供一種自動即時灰度值檢測及補償的方法和系統,用以解決上述至少一個技術問題。 In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a method and system for automatic real-time grayscale value detection and compensation to solve at least one of the above-mentioned technical problems.

根據本發明說明書的一方面,提供一種自動即時灰度值檢測及補償的方法,包括:構建一旋轉角度與一灰度值關係曲線,該旋轉角度與入射到一標記點的雷射能量相對應;在雷射標記的同時獲取該標記點的一圖像,並基於獲取的該圖像得到該標記點的一實際灰度值;在該標記點的該實際灰度值超出預設範圍時,依據構建好的該旋轉角度與該灰度值關係曲線確定需要旋轉的角度,並通過調整該旋轉角度來使入射到該標記點的雷射能量與該實際灰度值相適配。 According to one aspect of the present invention, a method for automatic real-time grayscale value detection and compensation is provided, including: constructing a rotation angle and a grayscale value relationship curve, the rotation angle corresponding to the laser energy incident on a marker point ; Acquire an image of the marker point while laser marking, and obtain an actual grayscale value of the marker point based on the acquired image; when the actual grayscale value of the marker point exceeds the preset range, The required rotation angle is determined based on the constructed relationship curve between the rotation angle and the gray value, and the rotation angle is adjusted to match the laser energy incident on the mark point with the actual gray value.

上述技術方案中,通過構建旋轉角度與灰度值關係曲線來建立一個與灰度值呈函數關係且可控的參數變量,在雷射標記同時獲取標記點的實際灰度值,並在實際灰度值超出預設範圍時,通過構建的旋轉角度與灰度值關係曲線來確定該可控參數變量的值,通過改變這個參數變量的值使得實際的灰度值控制在標準範圍內,從而解決因灰度值變化造成大批量產品報廢的問題。 In the above technical solution, a parameter variable that is functional and controllable with the gray value is established by constructing a relationship curve between the rotation angle and the gray value. The actual gray value of the marked point is obtained at the same time as the laser marking, and the actual gray value is When the gray value exceeds the preset range, the value of the controllable parameter variable is determined by constructing the relationship curve between the rotation angle and the gray value. By changing the value of this parameter variable, the actual gray value is controlled within the standard range, thereby solving the problem. The problem of large batches of products being scrapped due to gray value changes.

作為進一步的技術方案,所述方法進一步包括:在一雷射標記光路上構建一光偏振態調節組件,該光偏振態調節組件具有可調節的角度,且在調節該光偏振態調節組件的角度發生變化時,透過該光偏振態調節組件入射到標記點的光的強度及方向也發生變化。 As a further technical solution, the method further includes: constructing a light polarization adjustment component on a laser marking optical path, the light polarization adjustment component having an adjustable angle, and adjusting the angle of the light polarization adjustment component When the change occurs, the intensity and direction of the light incident on the marked point through the light polarization adjustment component also change.

該技術方案利用雷射標記光路上的光偏振態調節組件來調節出射雷射的光強,使經由光偏振態調節組件入射到標記點的雷射能量隨著角度的變化而變化,通過調節角度這個可控變量實現對入射到標記點的雷射能量的調節,使得調節後的雷射能量能夠在標記時提供滿足產品質量要求的標記點灰度值,避免了因灰度值變化所導致的產品報廢問題。 This technical solution uses a light polarization adjustment component on the laser marking optical path to adjust the light intensity of the outgoing laser, so that the laser energy incident on the marking point through the light polarization adjustment component changes with the change of the angle. This controllable variable realizes the adjustment of the laser energy incident on the marking point, so that the adjusted laser energy can provide the gray value of the marking point that meets the product quality requirements during marking, and avoids the gray value caused by changes in the gray value. Product obsolescence issues.

作為進一步的技術方案,該光偏振態調節組件包括沿該雷射標記光路依次設置的一活動偏振鏡和一固定偏振鏡,且該活動偏振鏡能夠相對於該固定偏振鏡旋轉。 As a further technical solution, the light polarization adjustment component includes a movable polarizer and a fixed polarizer arranged sequentially along the laser marking optical path, and the movable polarizer can rotate relative to the fixed polarizer.

該技術方案利用偏振光的不對稱原理,通過控制活動偏振鏡的角度來改變透過固定偏振鏡的光的偏振態,從而使得經由光偏振態調節組件入射到產品表面的光波特性發生變化,而光波特性發生變化導致了光束在產品表面加工的效果也發生了變化,即標記點的灰度值發生了變化,因此,通過調整活動偏振鏡相對於固定偏振鏡的旋轉角度,即可改變標記點的灰度值,同理,當標記點的灰度值發生變化時,也可通過調整活動偏振鏡相對於固定偏振鏡的旋轉角度來補償灰度值的變化量。 This technical solution uses the asymmetric principle of polarized light to change the polarization state of the light passing through the fixed polarizer by controlling the angle of the movable polarizer, so that the characteristics of the light wave incident on the surface of the product through the light polarization adjustment component change, and the light wave Changes in characteristics lead to changes in the processing effect of the beam on the product surface, that is, the gray value of the marking point changes. Therefore, by adjusting the rotation angle of the movable polarizer relative to the fixed polarizer, the gray value of the marking point can be changed. In the same way, when the gray value of the marker point changes, the rotation angle of the movable polarizer relative to the fixed polarizer can also be adjusted to compensate for the change in the gray value.

作為進一步的技術方案,構建該旋轉角度與該灰度值關係曲線進一步包括:設定該活動偏振鏡的一旋轉起點及一單次旋轉角度;順時針或逆時針旋轉該活動偏振鏡,每旋轉該單次旋轉角度,記錄下該活動偏振鏡的一實際 角度與對應的一標記點灰度值;根據記錄的多組該活動偏振鏡的該實際角度與對應的該標記點灰度值,構建該旋轉角度與該灰度值關係曲線。 As a further technical solution, constructing the relationship curve between the rotation angle and the gray value further includes: setting a rotation starting point and a single rotation angle of the movable polarizer; rotating the movable polarizer clockwise or counterclockwise, each time the movable polarizer is rotated, Single rotation angle, record an actual value of the movable polarizer The angle and the corresponding gray value of a marker point; according to the recorded actual angles of multiple sets of the movable polarizer and the corresponding gray value of the marker point, a relationship curve between the rotation angle and the gray value is constructed.

該技術方案利用標記點的灰度值與入射到標記點的雷射能量有關的原理,將標記點灰度值的變化與入射到標記點的雷射能量的變化相對應,而入射到標記點的雷射能量的變化與入射到標記點的光強的變化相對應,而入射到標記點的光強的變化與活動偏振鏡相對於固定偏振鏡的角度變化相對應,最終構建了旋轉角度與灰度值關係曲線,將標記點的灰度值與可控的角度變量建立聯繫,通過調整角度變量來補償灰度值的變化量,對因雷射器功率衰減、元件老化等其他不可控因素造成的灰度值變化進行補償。 This technical solution uses the principle that the gray value of the marker point is related to the laser energy incident on the marker point, and the change of the gray value of the marker point corresponds to the change of the laser energy incident on the marker point, and the change of the laser energy incident on the marker point is The change of the laser energy corresponds to the change of the light intensity incident on the marked point, and the change of the light intensity incident on the marked point corresponds to the change of the angle of the movable polarizer relative to the fixed polarizer. Finally, a rotation angle and The gray value relationship curve establishes a relationship between the gray value of the marker point and the controllable angle variable. By adjusting the angle variable to compensate for the change in the gray value, it can compensate for other uncontrollable factors such as laser power attenuation and component aging. Compensate for changes in gray value.

作為進一步的技術方案,當該活動偏振鏡旋轉到與該固定偏振鏡的偏振方向平行時,透過該光偏振態調節組件的光的強度最大;當該活動偏振鏡旋轉到與該固定偏振鏡的偏振方向垂直時,透過該光偏振態調節組件的光的強度最小。 As a further technical solution, when the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, the intensity of the light passing through the light polarization adjusting component is maximum; when the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, When the polarization direction is vertical, the intensity of light passing through the light polarization adjustment component is minimum.

該技術方案中,雷射器的光通過活動偏振鏡後變成了一個方向的偏振光(通過旋轉角度可以該改變偏振光的方向),這個偏振光會緊接著透過固定偏振鏡,而由於偏振鏡只允許平行於偏振化方向的振動通過,同時過濾掉垂直於該方向振動的光,因此,在活動偏振鏡與固定偏振鏡的偏振方向完全平行時,透過固定偏振鏡的光達到最強,而垂直時則為最小。 In this technical solution, the laser light passes through the movable polarizer and becomes polarized light in one direction (the direction of the polarized light can be changed by rotating the angle). This polarized light will then pass through the fixed polarizer, and due to the polarizer Only vibrations parallel to the polarization direction are allowed to pass through, while light vibrations perpendicular to this direction are filtered out. Therefore, when the polarization directions of the movable polarizer and the fixed polarizer are completely parallel, the light passing through the fixed polarizer reaches its strongest, while the vertical polarizer time is the minimum.

作為進一步的技術方案,所述方法進一步包括:在標記點的該實際灰度值超出預設範圍時,計算該實際灰度值與一標準灰度值的一差值,基於該差值和構建好的該旋轉角度與該灰度值關係曲線確定補償該差值所需的該 旋轉角度,將該活動偏振鏡轉動該旋轉角度,使入射到該標記點的雷射能量與該實際灰度值相適配。 As a further technical solution, the method further includes: when the actual gray value of the marker point exceeds the preset range, calculating a difference between the actual gray value and a standard gray value, and constructing a A good relationship curve between the rotation angle and the gray value determines the required amount to compensate for the difference. The rotation angle is to rotate the movable polarizer by the rotation angle so that the laser energy incident on the mark point matches the actual gray value.

該技術方案中,針對不同設備或產品首先確定一個標準灰度值,基於該標準灰度值確定可接受的灰度值預設範圍,在自動加工過程中,即時獲取產品標記點的灰度值,併計算該灰度值是否在預設範圍內,若不在,則將該灰度值與標準灰度值的差值代入構建的旋轉角度與灰度值關係曲線,得到活動偏振鏡需要旋轉的角度,使活動偏振鏡執行相應的角度旋轉,改變入射到標記點的雷射能量,即可將超出預設範圍的灰度值補償在正常範圍內。 In this technical solution, a standard gray value is first determined for different equipment or products, and an acceptable preset range of gray values is determined based on the standard gray value. During the automatic processing process, the gray value of the product mark point is instantly obtained. , and calculate whether the grayscale value is within the preset range. If not, substitute the difference between the grayscale value and the standard grayscale value into the constructed rotation angle and grayscale value relationship curve to obtain the rotation angle of the movable polarizer. Angle, so that the movable polarizer performs corresponding angle rotation and changes the laser energy incident on the marked point, so that the gray value beyond the preset range can be compensated within the normal range.

根據本發明說明書的一方面,提供一種自動即時灰度值檢測及補償的系統,包括:一發射組件、一標記組件、一成像組件、一控制組件和一光偏振態調節組件,該發射組件、該光偏振態調節組件和該標記組件設置在一雷射標記光路上,該成像組件設置在一灰度值檢測光路上,該發射組件、該標記組件、該成像組件和該光偏振態調節組件分別與該控制組件相連;該發射組件用於雷射發射;該標記組件用於對產品進行標記;該成像組件用於在標記的同時獲取一標記點圖像並發送至該控制組件;該控制組件用於根據該標記點圖像解析出一標記點的一實際灰度值,並在該實際灰度值超過預設範圍時,依據構建好的一旋轉角度與一灰度值關係曲線確定需調整的該旋轉角度並輸出該旋轉角度指令給該光偏振態調節組件;該光偏振態調節組件用於根據該旋轉角度指令進行角度旋轉,使透過該光偏振態調節組件入射到該標記點的雷射能量與該實際灰度值相適配。 According to one aspect of the present invention, a system for automatic real-time grayscale value detection and compensation is provided, including: a launch component, a marking component, an imaging component, a control component and a light polarization adjustment component, the launch component, The light polarization adjustment component and the marking component are arranged on a laser marking optical path, the imaging component is arranged on a gray value detection optical path, the emission component, the marking component, the imaging component and the light polarization adjustment component are respectively connected to the control component; the emission component is used for laser emission; the marking component is used to mark products; the imaging component is used to obtain a mark point image while marking and send it to the control component; the control component The component is used to parse an actual gray value of a marker point based on the marker point image, and when the actual gray value exceeds a preset range, determine the required value based on the constructed relationship curve between a rotation angle and a gray value. The rotation angle is adjusted and the rotation angle instruction is output to the light polarization adjustment component; the light polarization adjustment component is used to perform angular rotation according to the rotation angle instruction, so that the light polarization adjustment component that passes through the light polarization adjustment component is incident on the mark point The laser energy is adapted to this actual gray value.

上述技術方案中,控制組件控制發射組件和標記組件實現雷射在產品表面的標記加工,同時控製成像組件在雷射標記的同時獲取標記點的圖 像,並基於獲取的圖像得到標記點的實際灰度值,在實際灰度值超出預設範圍時,輸出旋轉角度給光偏振態調節組件,並控制光偏振態調節組件調節入射到標記點的雷射能量,來補償實際灰度值的變化量,使最終標記出的產品符合加工質量要求,解決因灰度值變化導致大批量產品報廢的問題。 In the above technical solution, the control component controls the emission component and the marking component to realize laser marking processing on the product surface, and at the same time controls the imaging component to obtain the map of the marked point while laser marking. image, and obtain the actual gray value of the marker point based on the acquired image. When the actual gray value exceeds the preset range, the rotation angle is output to the light polarization adjustment component, and the light polarization adjustment component is controlled to adjust the incident on the marker point The laser energy is used to compensate for the change in the actual gray value, so that the final marked product meets the processing quality requirements and solves the problem of large batches of products being scrapped due to changes in gray value.

作為進一步的技術方案,該光偏振態調節組件由一活動偏振鏡和一固定偏振鏡構成,且該活動偏振鏡能夠相對於該固定偏振鏡旋轉預設角度。該技術方案為調節入射到標記點的雷射能量大小的可控變量提供了實現手段,利用偏振光的不對稱原理,通過控制活動偏振鏡的角度改變透過固定偏振鏡的光波偏振態,進而改變入射到標記點的雷射能量,實現通過偏振光旋轉角度的變化來改變雷射能量、進而通過雷射能量的改變來補償灰度值變化的目的。 As a further technical solution, the light polarization adjustment component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can rotate at a preset angle relative to the fixed polarizer. This technical solution provides a means to adjust the controllable variable of the laser energy incident on the marking point. It uses the asymmetry principle of polarized light to change the polarization state of the light wave passing through the fixed polarizer by controlling the angle of the movable polarizer, thereby changing the polarization state of the light wave passing through the fixed polarizer. The laser energy incident on the marked point achieves the purpose of changing the laser energy through the change in the rotation angle of the polarized light, and then compensates for the change in the gray value through the change in the laser energy.

作為進一步的技術方案,該活動偏振鏡連接有一驅動組件;該驅動組件與該控制組件相連,用於在該控制組件的控制下驅動該活動偏振鏡旋轉預設角度。該技術方案通過控制組件和驅動組件的配合實現活動偏振鏡的自動旋轉,所述驅動組件可通過步進電機或其他能夠驅動活動偏振鏡旋轉特定角度的驅動設備來實現。 As a further technical solution, the movable polarizer is connected to a driving component; the driving component is connected to the control component and is used to drive the movable polarizer to rotate at a preset angle under the control of the control component. This technical solution realizes the automatic rotation of the movable polarizer through the cooperation of the control component and the drive component. The drive component can be implemented by a stepper motor or other drive device that can drive the movable polarizer to rotate at a specific angle.

作為進一步的技術方案,所述系統還包括一折返組件,該折返組件用於將發射的雷射導引到該標記組件,及將該標記點反射的光導引至該成像組件。該技術方案通過折返組件實現發射組件、標記組件、成像組件和光偏振態調節組件的緊密佈置,實現整體設備的高集成化,減小設備佔用體積。進一步來說,控制組件可以與其他組件一起集成,也可單獨設置。 As a further technical solution, the system further includes a return component for guiding the emitted laser to the marking component and guiding the light reflected from the marking point to the imaging component. This technical solution realizes the close arrangement of emission components, marking components, imaging components and light polarization adjustment components through folding components, achieving high integration of the overall equipment and reducing the volume occupied by the equipment. Furthermore, control components can be integrated with other components or set up individually.

根據上述技術特徵可達成以下功效: According to the above technical characteristics, the following effects can be achieved:

1.本發明提供一種方法,該方法通過構建旋轉角度與灰度值關係曲線來建立一個與灰度值呈函數關係且可控的參數變量,在雷射標記同時獲取標記點的實際灰度值,並在實際灰度值超出預設範圍時,通過構建的旋轉角度與灰度值關係曲線來確定該可控參數變量的值,通過改變這個參數變量的值使得實際的灰度值控制在標準範圍內,從而解決因灰度值變化造成大批量產品報廢的問題。 1. The present invention provides a method that establishes a parameter variable that is functional and controllable with the gray value by constructing a relationship curve between the rotation angle and the gray value, and obtains the actual gray value of the marked point while laser marking. , and when the actual gray value exceeds the preset range, the value of the controllable parameter variable is determined through the constructed relationship curve between the rotation angle and the gray value. By changing the value of this parameter variable, the actual gray value is controlled within the standard Within the range, thereby solving the problem of large batches of products being scrapped due to changes in gray value.

2.本發明提供一種系統,該系統通過控制組件控制發射組件和標記組件實現雷射在產品表面的標記加工,同時控製成像組件在雷射標記的同時獲取標記點的圖像,並基於獲取的圖像得到標記點的實際灰度值,在實際灰度值超出預設範圍時,輸出旋轉角度給光偏振態調節組件,並控制光偏振態調節組件調節入射到標記點的雷射能量,來補償實際灰度值的變化量,使最終標記出的產品符合加工質量要求,解決因灰度值變化導致大批量產品報廢的問題。 2. The present invention provides a system that controls the emission component and the marking component through the control component to realize laser marking processing on the product surface, and at the same time controls the imaging component to acquire the image of the marked point while laser marking, and based on the acquired The image obtains the actual gray value of the marker point. When the actual gray value exceeds the preset range, the rotation angle is output to the light polarization adjustment component, and the light polarization adjustment component is controlled to adjust the laser energy incident on the marker point. Compensate for changes in the actual gray value so that the final marked product meets processing quality requirements and solve the problem of scrapping large quantities of products due to changes in gray value.

3.本發明利用偏振光的不對稱原理,通過兩個偏振鏡實現了雷射能量的可控調整,並將兩個偏振鏡之間的相對旋轉角度與標記點灰度值之間建立關聯,通過旋轉角度的變化來改變入射到標記點的雷射能量、進而補償標記點灰度值的變化量,解決了因雷射器功率衰減、元件老化等其他不可控因素造成標記點灰度值變化問題,進一步解決了因標記點灰度值變化導致的大批量產品報廢問題。 3. The present invention utilizes the asymmetric principle of polarized light to achieve controllable adjustment of laser energy through two polarizers, and establishes a correlation between the relative rotation angle between the two polarizers and the gray value of the marker point. By changing the rotation angle, the laser energy incident on the marked point is changed, thereby compensating for the change in the gray value of the marked point, solving the problem of changes in the gray value of the marked point caused by other uncontrollable factors such as laser power attenuation and component aging. problem, and further solves the problem of scrapping large batches of products caused by changes in the gray value of marked points.

4.本發明在雷射標記的同時同步檢測標記點的灰度值,並通過建立與灰度值關聯的可控變量對灰度值的即時變化進行補償,實現了自動化加工過程中標記點灰度值的即時檢測及調整,提高了加工效率,同時保證了加工質量。 4. The present invention simultaneously detects the gray value of the marked point while laser marking, and compensates for the instant change of the gray value by establishing a controllable variable associated with the gray value, thereby realizing the gray value of the marked point during automated processing. Real-time detection and adjustment of degree values improves processing efficiency while ensuring processing quality.

1:雷射器 1:Laser

2:標記頭 2: Mark header

3:成像系統 3: Imaging system

P1:活動偏振鏡 P1: Movable polarizer

P2:固定偏振鏡 P2: Fixed polarizer

S1:步驟一 S1: Step 1

S2:步驟二 S2: Step 2

S3:步驟三 S3: Step three

[第一圖]係本發明實施例自動即時灰度值檢測及補償的方法所採用的系統示意圖。 [The first figure] is a schematic diagram of the system used in the method of automatic real-time grayscale value detection and compensation according to the embodiment of the present invention.

[第二圖]係本發明實施例自動即時灰度值檢測及補償的方法流程圖。 [The second figure] is a flow chart of a method for automatic real-time grayscale value detection and compensation according to an embodiment of the present invention.

[第三圖]係本發明實施例之偏振光旋轉角度調節示意圖。 [The third figure] is a schematic diagram of polarized light rotation angle adjustment according to an embodiment of the present invention.

[第四圖]係本發明實施例之旋轉角度與灰度值關係曲線示意圖。 [The fourth figure] is a schematic diagram of the relationship curve between the rotation angle and the gray value according to the embodiment of the present invention.

[第五圖]係本發明實施例自動即時灰度值檢測及補償的系統之方塊示意圖。 [Figure 5] is a block diagram of a system for automatic real-time grayscale value detection and compensation according to an embodiment of the present invention.

綜合上述技術特徵,本發明自動即時灰度值檢測及補償的方法和系統之主要功效將可於下述實施例清楚呈現。 Based on the above technical features, the main functions of the automatic real-time gray value detection and compensation method and system of the present invention will be clearly demonstrated in the following embodiments.

本實施例提供一種自動即時灰度值檢測及補償的方法,所述方法採用一套可同步實現雷射標記加工及灰度值檢測的系統實現,請參閱第一圖所揭示,所述系統包括雷射器1、標記頭2、成像系統3和光偏振態調節組件(圖中未繪出)。 This embodiment provides a method for automatic real-time grayscale value detection and compensation. The method is implemented using a system that can simultaneously realize laser mark processing and grayscale value detection. Please refer to the first figure. The system includes Laser 1, marking head 2, imaging system 3 and light polarization adjustment component (not shown in the figure).

請參閱第二圖所揭示,所述方法具體包括: Please refer to the second figure to reveal that the method specifically includes:

步驟一S1,灰度值關聯關係構建:構建旋轉角度與灰度值(Grey Value,GV)關係曲線,所述旋轉角度與入射到標記點的雷射能量相對應。 Step 1 S1, gray value correlation relationship construction: construct a rotation angle and gray value (GV) relationship curve, where the rotation angle corresponds to the laser energy incident on the marker point.

請參閱第三圖所揭示,所述光偏振態調節組件由活動偏振鏡P1和固定偏振鏡P2組成,雷射器1發射的雷射依次經過活動偏振鏡P1、固定偏振鏡P2、標記頭2後入射到產品表面。 Please refer to the third figure. The light polarization adjustment component is composed of a movable polarizer P1 and a fixed polarizer P2. The laser emitted by the laser 1 passes through the movable polarizer P1, the fixed polarizer P2, and the marking head 2 in sequence. Then it is incident on the product surface.

具體而言,構建旋轉角度與灰度值關係曲線包括:設定活動偏振鏡P1的旋轉起點及單次旋轉角度;順時針或逆時針旋轉活動偏振鏡P1,每旋轉一單次旋轉角度,記錄下活動偏振鏡P1的實際角度與對應的標記點灰度值;根據記錄的多組活動偏振鏡P1的實際角度與對應的標記點灰度值,構建旋轉角度與灰度值關係曲線。在構建時,假定入射到活動偏振鏡P1上的雷射能量不變,只通過改變活動偏振鏡P1相對於固定偏振鏡P2的旋轉角度,來改變入射到標記點的雷射能量,並記錄此時對應的標記點灰度值。 Specifically, constructing the relationship curve between rotation angle and gray value includes: setting the rotation starting point and single rotation angle of the movable polarizer P1; rotating the movable polarizer P1 clockwise or counterclockwise, and recording each single rotation angle. The actual angle of the movable polarizer P1 and the corresponding marker point gray value; based on the recorded actual angles of multiple sets of movable polarizer P1 and the corresponding marker point gray value, a relationship curve between the rotation angle and the gray value is constructed. During construction, it is assumed that the laser energy incident on the movable polarizer P1 remains unchanged, and the laser energy incident on the marked point is changed only by changing the rotation angle of the movable polarizer P1 relative to the fixed polarizer P2, and this is recorded. corresponding marker point grayscale value.

針對不同的設備或產品可構建不同的旋轉角度與灰度值關係曲線。如圖4所示,圖下方的表格顯示了本實施例獲取的多組旋轉角度與灰度值,圖上方的曲線示意了這些數據的變化趨勢。當所述活動偏振鏡P1旋轉到與固定偏振鏡P2的偏振方向平行時,透過所述固定偏振鏡P2的光的強度最大;當所述活動偏振鏡P1旋轉到與固定偏振鏡P2的偏振方向垂直時,透過所述固定偏振鏡P2的光的強度最小。 Different relationship curves between rotation angle and gray value can be constructed for different devices or products. As shown in Figure 4, the table at the bottom of the figure shows multiple sets of rotation angles and grayscale values obtained in this embodiment, and the curve at the top of the figure illustrates the changing trend of these data. When the movable polarizer P1 is rotated to be parallel to the polarization direction of the fixed polarizer P2, the intensity of the light passing through the fixed polarizer P2 is maximum; when the movable polarizer P1 is rotated to be parallel to the polarization direction of the fixed polarizer P2 When vertical, the intensity of light transmitted through the fixed polarizer P2 is minimum.

步驟二S2,灰度值檢測:在雷射標記的同時獲取標記點的圖像,並基於獲取的圖像得到標記點的實際灰度值。在雷射標記的同時,產品表面標記點反射的光到達成像組件,由成像組件獲取當前標記點的即時圖像並發送至控制組件,控制組件基於圖像識別得到標記點的實際灰度值。 Step two S2, gray value detection: Acquire the image of the marked point while laser marking, and obtain the actual gray value of the marked point based on the acquired image. While the laser is marking, the light reflected from the marking points on the product surface reaches the imaging component, which obtains an instant image of the current marking point and sends it to the control component. The control component obtains the actual gray value of the marking point based on image recognition.

成像組件可設置在反射光路上,產品表面標記點反射的光進入標記頭2,經由標記頭2然後入射到成像組件中,確保雷射標記和灰度值檢測的同步進行。 The imaging component can be arranged on the reflective light path, and the light reflected from the marking point on the product surface enters the marking head 2, passes through the marking head 2, and then enters the imaging component, ensuring the synchronization of laser marking and grayscale value detection.

或者,成像組件也可設置在產品上方,通過控制組件同步控制標記頭2和成像組件啟動,來實現雷射標記和灰度值檢測的同步進行。 Alternatively, the imaging component can also be placed above the product, and the control component synchronously controls the activation of the marking head 2 and the imaging component to achieve synchronization of laser marking and grayscale value detection.

步驟三S3,灰度值自動補償:在標記點的實際灰度值超出預設範圍時,依據構建好的旋轉角度與灰度值關係曲線確定需要旋轉的角度,並通過調整旋轉角度來使入射到標記點的雷射能量與實際灰度值相適配。 Step three S3, automatic compensation of gray value: when the actual gray value of the marker point exceeds the preset range, determine the angle of rotation required based on the constructed relationship curve between rotation angle and gray value, and adjust the rotation angle to make the incident The laser energy to the marked point is adapted to the actual gray value.

在自動加工過程中,標記頭2下產品的標記點灰度值被即時監測,在標記點的實際灰度值超出預設範圍時,計算實際灰度值與標準灰度值的差值,基於所述差值和構建好的旋轉角度與灰度值關係曲線確定補償該差值所需的旋轉角度,將活動偏振鏡P1轉動所述旋轉角度,使入射到標記點的雷射能量與實際灰度值相適配,補償灰度值的變化量。 During the automatic processing, the gray value of the marked point of the product under the marking head 2 is monitored in real time. When the actual gray value of the marked point exceeds the preset range, the difference between the actual gray value and the standard gray value is calculated. Based on The difference and the constructed relationship curve between rotation angle and gray value determine the rotation angle required to compensate for the difference. The movable polarizer P1 is rotated by the rotation angle so that the laser energy incident on the marked point is consistent with the actual gray value. The gray value is adapted to compensate for the change in gray value.

請參閱第四圖及表一所揭示,正常灰度值為120時對應的角度為-60°或60°,當灰度值下降至100(即差值是20)時,系統會調取50°到60°之間的趨勢段,併計算得到此時旋轉至55°即可將灰度值調整至120。同時,0°左側的曲線向右移動5°,0°右邊的曲線向左移動5°。 Please refer to the fourth figure and Table 1 to reveal that when the normal gray value is 120, the corresponding angle is -60° or 60°. When the gray value drops to 100 (that is, the difference is 20), the system will call 50 The trend segment between ° and 60°, and it is calculated that by rotating to 55° at this time, the gray value can be adjusted to 120. At the same time, the curve to the left of 0° moves 5° to the right, and the curve to the right of 0° moves 5° to the left.

Figure 111121298-A0305-02-0012-1
Figure 111121298-A0305-02-0012-1
Figure 111121298-A0305-02-0013-2
Figure 111121298-A0305-02-0013-2

進一步來說,調取50°到60°之間的趨勢段,其中,50°對應162的灰度值,60°對應123的灰度值,在這個範圍內設定角度為X,灰度值為Y,通過構建的關係曲線可以將該趨勢段近似看作線性關係,於是有Y=aX+b,將上面兩組數據帶入得到Y=-3.9X+357,|50<=X<=60|。 Furthermore, call the trend segment between 50° and 60°, where 50° corresponds to a gray value of 162, and 60° corresponds to a gray value of 123. Within this range, set the angle to X and the gray value to Y, the trend segment can be approximately regarded as a linear relationship through the constructed relationship curve, so Y=aX+b, bringing the above two sets of data into it, we get Y=-3.9X+357, |50<=X<=60 |.

這時Y突然下降20,設定Y1為下降後的灰度值函數,那麼就有Y1=Y-20,Y1=-3.9X+357-20;由於需要把灰度值恢復至120,即Y1=120,120=-3.9X+337,因此得到X=55.6°,即計算得到此時需旋轉的角度。考慮到實際操作的便利性,在不影響灰度值補償有效性的前提下,可執行角度旋轉55°來補償灰度值的變化量。 At this time, Y suddenly drops by 20, and Y1 is set as the gray value function after the drop, then Y1=Y-20, Y1=-3.9X+357-20; since the gray value needs to be restored to 120, that is, Y1=120 , 120=-3.9X+337, so X=55.6° is obtained, that is, the angle to be rotated at this time is calculated. Considering the convenience of actual operation, without affecting the effectiveness of gray value compensation, an angle rotation of 55° can be performed to compensate for the change in gray value.

請參閱第五圖所揭示,本實施例提供一種自動即時灰度值檢測及補償的系統,包括一發射組件、一標記組件、一成像組件、一控制組件、一折返組件和一光偏振態調節組件,所述發射組件、所述光偏振態調節組件和所述標記組件設置在雷射標記光路上,所述成像組件設置在灰度值檢測光路上,所述發射組件、所述標記組件、所述成像組件和所述光偏振態調節組件分別與所述控制組件相連。所述折返組件包括至少一個反射鏡,用於在雷射標記光路及/或灰度值檢測光路上實現光路的折返。 Please refer to the fifth figure. This embodiment provides a system for automatic real-time grayscale value detection and compensation, including a transmitting component, a marking component, an imaging component, a control component, a folding component and a light polarization adjustment. component, the emitting component, the light polarization adjustment component and the marking component are arranged on the laser marking optical path, the imaging component is arranged on the gray value detection optical path, the emitting component, the marking component, The imaging component and the light polarization adjustment component are respectively connected to the control component. The folding component includes at least one reflecting mirror, which is used to realize folding of the optical path in the laser marking optical path and/or the gray value detection optical path.

所述發射組件用於雷射發射;所述標記組件用於對產品進行標記;所述成像組件用於在標記的同時獲取標記點圖像並發送至所述控制組件;所述控制組件用於根據標記點圖像解析出標記點的實際灰度值,並在實際灰度值超過預設範圍時,依據構建好的旋轉角度與灰度值關係曲線確定需調整的旋轉角度並輸出旋轉角度指令給所述光偏振態調節組件;所述光偏振態調節組件用於根據旋轉角度指令進行角度旋轉,使透過所述光偏振態調節組件入射到標記點的雷射能量與實際灰度值相適配;所述折返組件,用於將發射的雷射導引到所述標記組件,及將標記點反射的光導引至所述成像組件。 The emission component is used for laser emission; the marking component is used to mark products; the imaging component is used to obtain the mark point image while marking and send it to the control component; the control component is used to Analyze the actual gray value of the marker point based on the marker point image, and when the actual gray value exceeds the preset range, determine the rotation angle that needs to be adjusted based on the constructed relationship between rotation angle and gray value and output the rotation angle command. Give the light polarization adjustment component; the light polarization adjustment component is used to perform angular rotation according to the rotation angle instruction, so that the laser energy incident on the marked point through the light polarization adjustment component is consistent with the actual gray value Equipped with; the return component is used to guide the emitted laser to the marking component, and guide the light reflected from the marking point to the imaging component.

所述光偏振態調節組件由前述活動偏振鏡P1和前述固定偏振鏡P2構成,且所述活動偏振鏡P1能夠相對於所述固定偏振鏡P2旋轉預設角度。本實施例利用偏振光的不對稱原理,通過控制所述活動偏振鏡P1的角度改變透過所述固定偏振鏡P2的光波偏振態,進而改變入射到標記點的雷射能量,實現通過偏振光旋轉角度的變化來改變雷射能量、進而通過雷射能量的改變來補償灰度值變化的目的。 The light polarization adjustment component is composed of the aforementioned movable polarizer P1 and the aforementioned fixed polarizer P2, and the movable polarizer P1 can rotate at a preset angle relative to the fixed polarizer P2. This embodiment uses the asymmetric principle of polarized light to change the polarization state of the light wave passing through the fixed polarizer P2 by controlling the angle of the movable polarizer P1, thereby changing the laser energy incident on the marking point, thereby realizing rotation of polarized light. The purpose is to change the laser energy by changing the angle, and then compensate for the change in gray value through the change in laser energy.

所述活動偏振鏡P1連接有驅動組件;所述驅動組件與所述控制組件相連,用於在所述控制組件的控制下驅動所述活動偏振鏡P1旋轉預設角度。所述驅動組件可通過步進電機或其他能夠驅動所述活動偏振鏡P1旋轉特定角度的驅動設備來實現。 The movable polarizer P1 is connected to a driving component; the driving component is connected to the control component, and is used to drive the movable polarizer P1 to rotate at a preset angle under the control of the control component. The driving component can be implemented by a stepper motor or other driving device capable of driving the movable polarizer P1 to rotate at a specific angle.

本實施例通過所述控制組件控制所述發射組件和所述標記組件實現雷射在產品表面的標記加工,同時控製所述成像組件在雷射標記的同時獲取標記點的圖像,並基於獲取的圖像得到標記點的實際灰度值,在實際灰度值超出預設範圍時,輸出旋轉角度給所述光偏振態調節組件,並控制所述光偏振 態調節組件調節入射到標記點的雷射能量,來補償實際灰度值的變化量,使最終標記出的產品符合加工質量要求,解決因灰度值變化導致大批量產品報廢的問題。 In this embodiment, the control component controls the emission component and the marking component to realize laser marking processing on the product surface, and at the same time controls the imaging component to acquire the image of the marked point while laser marking, and based on the acquisition The actual gray value of the marked point is obtained from the image. When the actual gray value exceeds the preset range, the rotation angle is output to the light polarization adjustment component and the light polarization is controlled. The state adjustment component adjusts the laser energy incident on the marked point to compensate for the change in the actual gray value, so that the final marked product meets the processing quality requirements and solves the problem of scrapping of large quantities of products due to changes in gray value.

綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。 Based on the description of the above embodiments, the operation, use and effects of the present invention can be fully understood. However, the above embodiments are only preferred embodiments of the present invention and should not be used to limit the implementation of the present invention. The scope, that is, simple equivalent changes and modifications based on the patent scope of the present invention and the description of the invention, are all within the scope of the present invention.

S1:步驟一 S1: Step 1

S2:步驟二 S2: Step 2

S3:步驟三 S3: Step three

Claims (7)

一種自動即時灰度值檢測及補償的方法,包括:構建一光偏振態調節組件的一旋轉角度與一灰度值關係曲線,該旋轉角度與入射到一標記點的雷射能量相對應;在一雷射標記光路上構建該光偏振態調節組件,該光偏振態調節組件包括沿該雷射標記光路依次設置的一活動偏振鏡和一固定偏振鏡,且該活動偏振鏡能夠相對於該固定偏振鏡旋轉而具有可調節的角度,且在調節該活動偏振鏡的角度發生變化時,透過該光偏振態調節組件入射到該標記點的光的強度及方向也發生變化;在雷射標記的同時獲取該標記點的一圖像,並基於獲取的該圖像得到該標記點的一實際灰度值;在該標記點的該實際灰度值超出預設範圍時,計算該實際灰度值與一標準灰度值的一差值,基於該差值和構建好的該旋轉角度與該灰度值關係曲線確定補償該差值所需要的該旋轉角度,並將該活動偏振鏡轉動該旋轉角度來使入射到該標記點的雷射能量與該實際灰度值相適配。 A method for automatic real-time gray value detection and compensation, including: constructing a relationship curve between a rotation angle and a gray value of a light polarization adjustment component, the rotation angle corresponding to the laser energy incident on a mark point; The light polarization adjustment component is constructed on a laser mark optical path. The light polarization adjustment component includes a movable polarizer and a fixed polarizer arranged sequentially along the laser mark optical path, and the movable polarizer can be relative to the fixed polarizer. The polarizer rotates to have an adjustable angle, and when the angle of the movable polarizer changes, the intensity and direction of the light incident on the marking point through the light polarization adjustment component also changes; in the laser marking At the same time, an image of the marker point is obtained, and an actual grayscale value of the marker point is obtained based on the acquired image; when the actual grayscale value of the marker point exceeds the preset range, the actual grayscale value is calculated A difference value from a standard gray value, the rotation angle required to compensate for the difference is determined based on the difference value and the constructed relationship curve between the rotation angle and the gray value, and the movable polarizer is rotated by the rotation angle angle to match the laser energy incident on the marked point with the actual gray value. 如請求項1所述之自動即時灰度值檢測及補償的方法,其中,構建該旋轉角度與該灰度值關係曲線進一步包括:設定該活動偏振鏡的一旋轉起點及一單次旋轉角度;順時針或逆時針旋轉該活動偏振鏡,每旋轉該單次旋轉角度,記錄下該活動偏振鏡的一實際角度與對應的一標記點灰度值;根據記錄的多組該活動偏振鏡的該實際角度與對應的該標記點灰度值,構建該旋轉角度與該灰度值關係曲線。 The method of automatic real-time grayscale value detection and compensation as described in claim 1, wherein constructing the relationship curve between the rotation angle and the grayscale value further includes: setting a rotation starting point and a single rotation angle of the movable polarizer; Rotate the movable polarizer clockwise or counterclockwise. Each time the single rotation angle is rotated, an actual angle of the movable polarizer and a corresponding gray value of a marked point are recorded; according to the recorded values of the multiple groups of the movable polarizer The actual angle and the corresponding gray value of the marker point are used to construct a relationship curve between the rotation angle and the gray value. 如請求項1所述之自動即時灰度值檢測及補償的方法,其中,當該活動偏振鏡旋轉到與該固定偏振鏡的偏振方向平行時,透過該光偏振態調節組件的光的強度最大;當該活動偏振鏡旋轉到與該固定偏振鏡的偏振方向垂直時,透過該光偏振態調節組件的光的強度最小。 The method of automatic real-time grayscale value detection and compensation as described in claim 1, wherein when the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, the intensity of the light passing through the light polarization adjustment component is maximum ; When the movable polarizer is rotated to be perpendicular to the polarization direction of the fixed polarizer, the intensity of the light passing through the light polarization adjusting component is minimum. 一種自動即時灰度值檢測及補償的系統,包括:一發射組件、一標記組件、一成像組件、一控制組件和一光偏振態調節組件,該發射組件、該光偏振態調節組件和該標記組件設置在一雷射標記光路上,該成像組件設置在一灰度值檢測光路上,該發射組件、該標記組件、該成像組件和該光偏振態調節組件分別與該控制組件相連;該發射組件用於雷射發射;該標記組件用於對產品進行標記;該成像組件用於在標記的同時獲取一標記點圖像並發送至該控制組件;該控制組件用於根據該標記點圖像解析出一標記點的一實際灰度值,並在該實際灰度值超過預設範圍時,計算該實際灰度值與一標準灰度值的一差值,基於該差值和構建好的一旋轉角度與一灰度值關係曲線確定補償該差值所需要的該旋轉角度,並輸出該旋轉角度指令給該光偏振態調節組件;該光偏振態調節組件用於根據該旋轉角度指令進行角度旋轉,使透過該光偏振態調節組件入射到該標記點的雷射能量與該實際灰度值相適配。 A system for automatic real-time grayscale value detection and compensation, including: a launch component, a mark component, an imaging component, a control component and a light polarization adjustment component, the launch component, the light polarization adjustment component and the mark The component is arranged on a laser marking optical path, the imaging component is arranged on a gray value detection optical path, the emission component, the marking component, the imaging component and the light polarization adjustment component are respectively connected to the control component; the emission component The component is used for laser emission; the marking component is used to mark products; the imaging component is used to obtain a marking point image while marking and send it to the control component; the control component is used to according to the marking point image Analyze an actual gray value of a marker point, and when the actual gray value exceeds the preset range, calculate a difference between the actual gray value and a standard gray value, based on the difference and the constructed A relationship curve between a rotation angle and a gray value determines the rotation angle required to compensate for the difference, and outputs the rotation angle instruction to the light polarization adjustment component; the light polarization adjustment component is used to perform operations according to the rotation angle instruction The angle is rotated so that the laser energy incident on the mark point through the light polarization adjustment component matches the actual gray value. 如請求項4所述之自動即時灰度值檢測及補償的系統,其中,該光偏振態調節組件由一活動偏振鏡和一固定偏振鏡構成,且該活動偏振鏡能夠相對於該固定偏振鏡旋轉預設角度。 The system for automatic real-time grayscale value detection and compensation as described in claim 4, wherein the light polarization adjustment component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can be relative to the fixed polarizer. Rotate the preset angle. 如請求項5所述之自動即時灰度值檢測及補償的系統,其中,該活動偏振鏡連接有一驅動組件;該驅動組件與該控制組件相連,用於在該控制組件的控制下驅動該活動偏振鏡旋轉預設角度。 The automatic real-time gray value detection and compensation system as described in claim 5, wherein the movable polarizer is connected to a driving component; the driving component is connected to the control component for driving the activity under the control of the control component The polarizer rotates to a preset angle. 如請求項4所述之自動即時灰度值檢測及補償的系統,其中,所述系統還包括一折返組件,該折返組件用於將發射的雷射導引到該標記組件,及將該標記點反射的光導引至該成像組件。 The system for automatic real-time grayscale value detection and compensation as described in claim 4, wherein the system further includes a folding component for guiding the emitted laser to the marking component and converting the marking Light reflected from the point is directed to the imaging component.
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