WO2023130631A1 - Method and system for automatically detecting and compensating gv value in real time - Google Patents

Method and system for automatically detecting and compensating gv value in real time Download PDF

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Publication number
WO2023130631A1
WO2023130631A1 PCT/CN2022/091095 CN2022091095W WO2023130631A1 WO 2023130631 A1 WO2023130631 A1 WO 2023130631A1 CN 2022091095 W CN2022091095 W CN 2022091095W WO 2023130631 A1 WO2023130631 A1 WO 2023130631A1
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WIPO (PCT)
Prior art keywords
value
marking
component
rotation angle
polarizer
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PCT/CN2022/091095
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French (fr)
Chinese (zh)
Inventor
王莉
陈竣
徐康
龚正
王建刚
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武汉华工激光工程有限责任公司
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Priority to KR1020237004178A priority Critical patent/KR20230108725A/en
Publication of WO2023130631A1 publication Critical patent/WO2023130631A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/354Working by laser beam, e.g. welding, cutting or boring for surface treatment by melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/361Removing material for deburring or mechanical trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J3/00Spectrometry; Spectrophotometry; Monochromators; Measuring colours
    • G01J3/46Measurement of colour; Colour measuring devices, e.g. colorimeters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/007Marks, e.g. trade marks

Definitions

  • the invention relates to the technical field of laser marking and detection, in particular to a method and system for automatic real-time GV value detection and compensation.
  • laser marking machine With the development of science and technology, laser marking machine has become a common equipment in engraving and marking processing. It uses the laser beam to focus and burn on the surface of the workpiece to achieve marking processing. It is favored by the industry because of its high speed and high precision. .
  • the GV value of the marking point changes. If this change is not detected or processed in time, it will easily lead to batch scrapping of product processing, which seriously affects production and processing. efficiency and product yield.
  • the Japanese patent with the publication number JP5589318B2 disclosed a laser marking method on September 17, 2014. This method changes the peak power of the pulsed light by changing the pulse duration, and then changes the processing speed without changing the laser marking method.
  • European Patent Publication No. EP3088200B1 discloses a laser marking method on November 3, 2021. The method calculates the output power of the marking point according to the gray value of the marking point, and outputs the laser light with the calculated output power.
  • the Chinese patent with the publication number CN112872603A disclosed on June 1, 2021 a method for preparing a casing. The method uses the gray value of the target pattern to set the laser energy for laser engraving, and performs laser engraving according to the set laser energy. Engraving.
  • the aforementioned patents only disclose that the relationship between the gray value of the marking pattern and the laser energy can be used for laser marking, such as using this relationship to change the gray value of the marking pattern, or using this relationship to obtain laser light corresponding to the gray value.
  • the marking power, etc. all consider the influence of the real-time GV value of the marking point on the marking effect during the laser marking process, and do not solve the problem of batch scrapping of products caused by changes in the real-time GV value.
  • the present invention provides a method and system for automatic real-time GV value detection and compensation to solve at least one of the above-mentioned technical problems.
  • a method for automatic real-time GV value detection and compensation including:
  • the rotation angle corresponds to the laser energy incident on the marking point
  • the angle to be rotated is determined according to the established relationship between the rotation angle and the GV value, and the laser energy incident on the marked point is adapted to the actual GV value by adjusting the rotation angle match.
  • a parameter variable that is functionally related to the GV value and controllable is established by constructing the relationship curve between the rotation angle and the GV value, and the actual GV value of the marking point is obtained at the same time as the laser marking, and when the actual GV value exceeds the preset In the range, the value of the controllable parameter variable is determined by the relationship curve between the rotation angle and the GV value constructed.
  • the method further includes: constructing a light polarization adjustment component on the optical path of the laser marking, the light polarization adjustment component has an adjustable angle, and adjusting the angle of the light polarization adjustment component takes place When changing, the intensity and direction of the light incident on the marking point through the light polarization adjustment component also change.
  • This technical solution uses the light polarization adjustment component on the laser marking optical path to adjust the light intensity of the outgoing laser, so that the laser energy incident on the marking point through the light polarization adjustment component changes with the change of the angle.
  • This controllable The variable realizes the adjustment of the laser energy incident on the marking point, so that the adjusted laser energy can provide the GV value of the marking point that meets the product quality requirements during marking, and avoids the product scrapping problem caused by the change of the GV value.
  • the optical polarization adjustment component includes a movable polarizer and a fixed polarizer arranged in sequence along the optical path of the laser marking, and the movable polarizer can rotate relative to the fixed polarizer.
  • This technical scheme utilizes the principle of asymmetry of polarized light, and changes the polarization state of the light passing through the fixed polarizer by controlling the angle of the movable polarizer, so that the characteristics of the light wave incident on the surface of the product through the light polarization adjustment component change, while Changes in the light wave characteristics lead to changes in the effect of the beam on the surface of the product, that is, the GV value of the marking point has changed. Therefore, by adjusting the rotation angle of the movable polarizer relative to the fixed polarizer, the marking point can be changed. GV value, similarly, when the GV value of the marking point changes, the change in GV value can also be compensated by adjusting the rotation angle of the movable polarizer relative to the fixed polarizer.
  • constructing the relationship curve between rotation angle and GV value further includes: setting the rotation starting point and single rotation angle of the movable polarizer; rotating the movable polarizer clockwise or counterclockwise, and recording The actual angle of the lower active polarizer and the corresponding GV value of the marked point; according to the recorded actual angle of the multiple groups of active polarizers and the corresponding GV value of the marked point, a relationship curve between the rotation angle and the GV value is constructed.
  • This technical scheme uses the principle that the GV value of the marking point is related to the laser energy incident on the marking point, and the change of the GV value of the marking point corresponds to the change of the laser energy incident on the marking point, and the laser energy incident on the marking point
  • the change corresponds to the change of the light intensity incident on the marking point
  • the change of the light intensity incident on the marking point corresponds to the angle change of the movable polarizer relative to the fixed polarizer.
  • the relationship between the rotation angle and the GV value is constructed. Link the GV value of the marking point with the controllable angle variable, and compensate the change of GV value by adjusting the angle variable, and compensate the change of GV value caused by other uncontrollable factors such as laser power attenuation and component aging.
  • the intensity of the light passing through the light polarization adjustment component is maximum; when the movable polarizer is rotated to be parallel to the fixed polarizer When the polarization direction of the mirror is vertical, the intensity of the light passing through the light polarization adjustment component is minimum.
  • the light of the laser becomes polarized light in one direction after passing through the movable polarizer (the direction of the polarized light can be changed by rotating the angle), and this polarized light will pass through the fixed polarizer immediately, and because the polarizer Only the vibration parallel to the polarization direction is allowed to pass through, while the light vibrating perpendicular to this direction is filtered out. Therefore, when the polarization direction of the movable polarizer and the fixed polarizer are completely parallel, the light passing through the fixed polarizer reaches the strongest. And it is the minimum when it is vertical.
  • the method further includes: when the actual GV value of the marked point exceeds the preset range, calculating the difference between the actual GV value and the standard GV value, based on the difference and the constructed rotation angle and GV The value relationship curve determines the rotation angle required to compensate for this difference, and the active polarizer is rotated by the rotation angle to match the laser energy incident on the marking point with the actual GV value.
  • a standard GV value is first determined for different equipment or products, and the acceptable GV value preset range is determined based on the standard GV value.
  • the GV value of the product marking point is obtained in real time, and the Whether the GV value is within the preset range, if not, then substitute the difference between the GV value and the standard GV value into the constructed rotation angle and GV value relationship curve to obtain the angle that the active polarizer needs to rotate, so that the active polarizer performs corresponding Angle rotation, changing the laser energy incident on the marking point, the GV value beyond the preset range can be compensated within the normal range,
  • a system for automatic real-time GV value detection and compensation including an emission component, a marker component, an imaging component, a control component, and a light polarization adjustment component, the emission component, the light polarization adjustment component and
  • the marking assembly is arranged on the laser marking optical path, the imaging assembly is arranged on the GV value detection optical path, and the emitting assembly, the marking assembly, the imaging assembly and the light polarization adjustment assembly are respectively connected with the control assembly; the emitting assembly is used for laser emission
  • the marking component is used to mark the product; the imaging component is used to obtain the mark point image while marking and send it to the control component; the control component is used to analyze the actual GV value of the mark point according to the mark point image , and when the actual GV value exceeds the preset range, the rotation angle to be adjusted is determined according to the constructed relationship curve between the rotation angle and the GV value, and the rotation angle command is output to the light polarization adjustment component; the light polarization adjustment component is used for
  • control component controls the emitting component and the marking component to realize laser marking on the surface of the product, and at the same time controls the imaging component to obtain the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image,
  • the actual GV value exceeds the preset range, output the rotation angle to the light polarization adjustment component, and control the light polarization adjustment component to adjust the laser energy incident on the marking point to compensate the actual GV value variation, so that the final marked
  • the product meets the processing quality requirements, and solves the problem of scrapping a large number of products due to changes in the GV value.
  • the light polarization state adjusting component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can be rotated by a preset angle relative to the fixed polarizer.
  • This technical solution provides a means to adjust the controllable variable of the laser energy incident on the marking point. Using the asymmetric principle of polarized light, the polarization state of the light wave passing through the fixed polarizer is changed by controlling the angle of the movable polarizer, thereby changing the The laser energy incident on the marking point achieves the purpose of changing the laser energy through the change of the polarization rotation angle, and then compensating the change of the GV value through the change of the laser energy.
  • the movable polarizer is connected with a driving component; the driving component is connected with the control component, and is used to drive the movable polarizer to rotate a preset angle under the control of the control component.
  • the technical solution realizes the automatic rotation of the movable polarizer through the cooperation of the control component and the driving component, and the driving component can be realized by a stepping motor or other driving devices capable of driving the movable polarizer to rotate at a specific angle.
  • the system further includes a return component, which is used to guide the emitted laser light to the marking component, and guide the light reflected by the marking point to the imaging component.
  • a return component which is used to guide the emitted laser light to the marking component, and guide the light reflected by the marking point to the imaging component.
  • the present invention provides a method, which establishes a controllable parameter variable that is functionally related to the GV value by constructing the relationship curve between the rotation angle and the GV value, obtains the actual GV value of the marking point at the same time as the laser marking, and When the actual GV value exceeds the preset range, the value of the controllable parameter variable is determined through the constructed rotation angle and GV value relationship curve, and the actual GV value is controlled within the standard range by changing the value of this parameter variable, thereby solving the problem.
  • the problem of scrapping a large number of products due to changes in the GV value.
  • the present invention provides a kind of system, this system realizes laser marking processing on the product surface by controlling the emission component and the marking component through the control component, controls the imaging component to obtain the image of the marking point while laser marking at the same time, and based on the image obtained Get the actual GV value of the marking point, when the actual GV value exceeds the preset range, output the rotation angle to the light polarization adjustment component, and control the light polarization adjustment component to adjust the laser energy incident on the marking point to compensate for the actual GV value Change amount, so that the final marked products meet the processing quality requirements, and solve the problem of scrapping large batches of products due to changes in GV values.
  • the present invention utilizes the asymmetric principle of polarized light to realize the controllable adjustment of laser energy through two polarizers, and establishes a correlation between the relative rotation angle between the two polarizers and the GV value of the marking point, through The change of the rotation angle changes the laser energy incident on the marking point, and then compensates the change of the GV value of the marking point, which solves the problem of the GV value change of the marking point caused by other uncontrollable factors such as laser power attenuation and component aging, and further solves the problem.
  • the problem of scrapping a large number of products due to the change of the GV of the marking point.
  • the present invention detects the GV value of the marking point synchronously while laser marking, and compensates the real-time change of the GV value by establishing a controllable variable associated with the GV value, and realizes the online GV value of the marking point in the automatic processing process. Real-time detection and adjustment improve processing efficiency and ensure processing quality.
  • FIG. 1 is a schematic diagram of a system used in an automatic real-time GV value detection and compensation method according to an embodiment of the present invention.
  • Fig. 2 is a flowchart of a method for automatic real-time GV value detection and compensation according to an embodiment of the present invention.
  • Fig. 3 is a schematic diagram of adjusting the rotation angle of polarized light according to an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a relationship curve between a rotation angle and a GV value according to an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of an automatic real-time GV value detection and compensation system according to an embodiment of the present invention.
  • This embodiment provides a method for automatic real-time GV value detection and compensation.
  • the method is implemented by a system that can simultaneously realize laser marking processing and GV value detection.
  • the system includes a laser, a marking head , an imaging system and a light polarization adjustment component (not shown).
  • the method specifically includes:
  • construction of the GV value correlation relationship constructing a relationship curve between the rotation angle and the GV value, the rotation angle corresponds to the laser energy incident on the marking point.
  • the optical polarization adjustment component is composed of a movable polarizer and a fixed polarizer, the movable polarizer is set as polarizer P1, the fixed polarizer is set as polarizer P2, and the laser light emitted by the laser passes through polarizer P1 in turn , Polarizer P2, and the marking head are incident on the surface of the product.
  • constructing the relationship curve between rotation angle and GV value includes: setting the rotation starting point and single rotation angle of the movable polarizer; rotating the movable polarizer clockwise or counterclockwise, and recording the active polarization The actual angle of the mirror and the corresponding GV value of the marked point; according to the recorded actual angle of multiple groups of movable polarizers and the corresponding GV value of the marked point, a relationship curve between the rotation angle and the GV value is constructed.
  • Different relationship curves between rotation angle and GV value can be constructed for different equipment or products.
  • the table below the figure shows multiple sets of rotation angles and GV values obtained in this embodiment, and the curve above the figure shows the change trend of these data.
  • the intensity of the light passing through the fixed polarizer is maximum; when the movable polarizer is rotated to be perpendicular to the polarization direction of the fixed polarizer, the lens The intensity of light passing through the fixed polarizer is minimal.
  • GV value online detection acquire the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image.
  • the light reflected by the marking point on the product surface reaches the imaging component, and the imaging component acquires the real-time image of the current marking point and sends it to the control component.
  • the control component obtains the actual GV value of the marking point based on image recognition.
  • the imaging component can be set on the reflective optical path, and the light reflected by the marking point on the product surface enters the marking head, passes through the marking head and then enters the imaging component to ensure the synchronization of laser marking and GV value detection.
  • the imaging component can also be set above the product, and the marking head and the imaging component can be controlled synchronously by the control component to start, so as to realize the synchronization of laser marking and GV value detection.
  • the GV value of the marked point of the product under the marking head is monitored in real time.
  • the difference between the actual GV value and the standard GV value is calculated, based on the difference and
  • the constructed rotation angle and GV value relationship curve determines the rotation angle required to compensate for the difference, and rotates the movable polarizer to the rotation angle so that the laser energy incident on the marking point matches the actual GV value, and the GV value is compensated amount of change.
  • the angular rotation of 55° can be performed to compensate the variation of GV value.
  • this embodiment provides a system for automatic real-time GV value detection and compensation, including a transmitting component, a marking component, an imaging component, a control component, a reentry component and a light polarization adjustment component, the transmitting component, the light polarization
  • the state adjustment component and the marking component are arranged on the laser marking optical path
  • the imaging component is arranged on the GV value detection optical path
  • the emitting component, the marking component, the imaging component and the light polarization state adjusting component are respectively connected with the control component.
  • the turnback component includes at least one mirror, which is used to turn back the light path on the laser marking light path and/or the GV value detection light path.
  • the emitting component is used for laser emission; the marking component is used for marking the product; the imaging component is used for obtaining the mark point image while marking and sending it to the control component; Analyze the actual GV value of the marked point, and when the actual GV value exceeds the preset range, determine the rotation angle to be adjusted according to the constructed rotation angle and GV value relationship curve and output the rotation angle command to the light polarization adjustment component;
  • the light polarization state adjustment component is used to rotate the angle according to the rotation angle command, so that the laser energy incident on the marking point through the light polarization state rotation component is adapted to the actual GV value; the refolding component is used to convert the emitted laser
  • the light reflected from the marking point is directed to the marking assembly, and the light reflected from the marking point is directed to the imaging assembly.
  • the light polarization state adjusting component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can rotate a preset angle relative to the fixed polarizer.
  • This embodiment uses the asymmetric principle of polarized light to change the polarization state of the light wave passing through the fixed polarizer by controlling the angle of the movable polarizer, thereby changing the laser energy incident on the marking point, and realizing the change of the laser beam by changing the rotation angle of the polarized light. Energy, and then the purpose of compensating the change of GV value through the change of laser energy.
  • the movable polarizer is connected with a driving component; the driving component is connected with the control component, and is used to drive the movable polarizer to rotate a preset angle under the control of the control component.
  • the driving component can be realized by a stepping motor or other driving devices capable of driving the movable polarizer to rotate by a specific angle.
  • control component controls the emission component and the marking component to realize the marking process of the laser on the product surface, and at the same time controls the imaging component to acquire the image of the marking point while laser marking, and obtains the actual GV value of the marking point based on the acquired image.
  • the output rotation angle is given to the light polarization adjustment component, and the light polarization adjustment component is controlled to adjust the laser energy incident on the marking point to compensate for the change in the actual GV value, so that the final marked product It meets the processing quality requirements and solves the problem of scrapping large quantities of products due to changes in GV values.

Abstract

A method for automatically detecting and compensating a GV value in real time. The method comprises: constructing a relation curve of a rotation angle and a GV value, the rotation angle corresponding to laser energy incident on a marking point; obtaining an image of the marking point during laser marking, and obtaining an actual GV value of the marking point on the basis of the obtained image; and when the actual GV value of the marking point exceeds a preset range, determining an angle for rotation according to the constructed relation curve of the rotation angle and the GV value, and adjusting the rotation angle to enable the laser energy incident on the marking point to be adapted to the actual GV value. Therefore, the problem that high volume products are scrapped due to a change in the GV value is solved. Also provided is a system for automatically detecting and compensating a GV value in real time, comprising: an emission assembly, a marking assembly, an imaging assembly, a control assembly, and a light polarization state adjustment assembly. The GV value can be automatically detected and compensated in real time by means of the arrangement of the assemblies.

Description

一种自动实时GV值检测及补偿的方法和系统A method and system for automatic real-time GV value detection and compensation 技术领域technical field
本发明涉及激光标记及检测技术领域,尤其涉及一种自动实时GV值检测及补偿的方法和系统。The invention relates to the technical field of laser marking and detection, in particular to a method and system for automatic real-time GV value detection and compensation.
背景技术Background technique
随着科技的发展,激光打标机已成为雕刻打标加工中常见的设备,其是利用激光束在工件表面上聚焦灼烧来实现打标加工,因其速度快精度高而深受业内青睐。但在自动加工的过程中由于激光器功率衰减,元器件老化等其他不可控因素造成标记点的GV值发生变化,这种变化未被及时发现或处理容易导致产品加工批量报废,严重影响了生产加工效率及产品良率。With the development of science and technology, laser marking machine has become a common equipment in engraving and marking processing. It uses the laser beam to focus and burn on the surface of the workpiece to achieve marking processing. It is favored by the industry because of its high speed and high precision. . However, in the process of automatic processing, due to laser power attenuation, component aging and other uncontrollable factors, the GV value of the marking point changes. If this change is not detected or processed in time, it will easily lead to batch scrapping of product processing, which seriously affects production and processing. efficiency and product yield.
经检索,公开号JP5589318B2的日本专利于2014年9月17日公开的一种激光打标方法,该方法通过改变脉冲持续时间来改变脉冲光的峰值功率,进而在不改变处理速度的情况下改变标记图案的灰度级。公开号EP3088200B1的欧洲专利于2021年11月3日公开的一种激光打标方法,该方法根据标记点的灰度值计算标记点的输出功率,并以计算出的输出功率输出激光。公开号CN112872603A的中国专利于2021年6月1日公开的一种壳体的制备方法,该方法通过目标图案的灰度值来设定激光雕刻的激光能量,并依据设定的激光能量进行激光雕刻加工。可见,前述专利仅公开了可以利用标记图案的灰度值与激光能量的关系进行激光打标,如利用该关系来改变标记图案的灰度值,或者利用该关系获取与灰度值对应的激光打标功率等,其均为考虑激光打标过程中标记点的实时GV值对打标效果的影响,未解决因实时GV值改变导致的产品批量报废问题。After searching, the Japanese patent with the publication number JP5589318B2 disclosed a laser marking method on September 17, 2014. This method changes the peak power of the pulsed light by changing the pulse duration, and then changes the processing speed without changing the laser marking method. The gray level of the marker pattern. European Patent Publication No. EP3088200B1 discloses a laser marking method on November 3, 2021. The method calculates the output power of the marking point according to the gray value of the marking point, and outputs the laser light with the calculated output power. The Chinese patent with the publication number CN112872603A disclosed on June 1, 2021 a method for preparing a casing. The method uses the gray value of the target pattern to set the laser energy for laser engraving, and performs laser engraving according to the set laser energy. Engraving. It can be seen that the aforementioned patents only disclose that the relationship between the gray value of the marking pattern and the laser energy can be used for laser marking, such as using this relationship to change the gray value of the marking pattern, or using this relationship to obtain laser light corresponding to the gray value. The marking power, etc., all consider the influence of the real-time GV value of the marking point on the marking effect during the laser marking process, and do not solve the problem of batch scrapping of products caused by changes in the real-time GV value.
目前还未发现有用来规避自动加工中因GV值变化造成大批量产品报废的相关技术。因此,提供一种实时GV值检测及补偿的方法去有效的规避以上风险势在必行。At present, no relevant technology has been found to avoid the scrapping of large batches of products due to changes in GV values in automatic processing. Therefore, it is imperative to provide a real-time GV value detection and compensation method to effectively avoid the above risks.
发明内容Contents of the invention
为克服上述现有技术的不足,本发明提供一种自动实时GV值检测及补偿的方法和系统,用以解决上述至少一个技术问题。In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides a method and system for automatic real-time GV value detection and compensation to solve at least one of the above-mentioned technical problems.
根据本发明说明书的一方面,提供一种自动实时GV值检测及补偿的方法,包括:According to one aspect of the description of the present invention, a method for automatic real-time GV value detection and compensation is provided, including:
构建旋转角度与GV值关系曲线,所述旋转角度与入射到标记点的激光能量相对应;Constructing the relationship curve between the rotation angle and the GV value, the rotation angle corresponds to the laser energy incident on the marking point;
在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值;Acquire the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image;
在标记点的实际GV值超出预设范围时,依据构建好的旋转角度与GV值关系曲线确定需要旋转的角度,并通过调整旋转角度来使入射到标记点的激光能量与实际GV值相适配。When the actual GV value of the marked point exceeds the preset range, the angle to be rotated is determined according to the established relationship between the rotation angle and the GV value, and the laser energy incident on the marked point is adapted to the actual GV value by adjusting the rotation angle match.
上述技术方案中,通过构建旋转角度与GV值关系曲线来建立一个与GV值呈函数关系且可控的参数变量,在激光标记同时获取标记点的实际GV值,并在实际GV值超出预设范围时,通过构建的旋转角度与GV值关系曲线来确定该可控参数变量的值,通过改变这个参数变量的值使得实际的GV值控制在标准范围内,从而解决因GV值变化造成大批量产品报废的问题。In the above technical solution, a parameter variable that is functionally related to the GV value and controllable is established by constructing the relationship curve between the rotation angle and the GV value, and the actual GV value of the marking point is obtained at the same time as the laser marking, and when the actual GV value exceeds the preset In the range, the value of the controllable parameter variable is determined by the relationship curve between the rotation angle and the GV value constructed. By changing the value of this parameter variable, the actual GV value is controlled within the standard range, thereby solving the problem of mass production due to the change of the GV value. The problem of product obsolescence.
作为进一步的技术方案,所述方法进一步包括:在激光标记光路上构建光偏振态调节组件,所述光偏振态调节组件具有可调节的角度,且在调节所述光偏振态调节组件的角度发生变化时,透过所述光偏振态调节组件入射到标记点的光的强度及方向也发生变化。As a further technical solution, the method further includes: constructing a light polarization adjustment component on the optical path of the laser marking, the light polarization adjustment component has an adjustable angle, and adjusting the angle of the light polarization adjustment component takes place When changing, the intensity and direction of the light incident on the marking point through the light polarization adjustment component also change.
该技术方案利用激光标记光路上的光偏振态调节组件来调节出射激光的光强,使经由光偏振态调节组件入射到标记点的激光能量随着角度的变化而变化,通过调节角度这个可控变量实现对入射到标记点的激光能量的调节,使得调节后的激光能量能够在标记时提供满足产品质量要求的标记点GV值,避免了因GV值变化所导致的产品报废问题。This technical solution uses the light polarization adjustment component on the laser marking optical path to adjust the light intensity of the outgoing laser, so that the laser energy incident on the marking point through the light polarization adjustment component changes with the change of the angle. By adjusting the angle, this controllable The variable realizes the adjustment of the laser energy incident on the marking point, so that the adjusted laser energy can provide the GV value of the marking point that meets the product quality requirements during marking, and avoids the product scrapping problem caused by the change of the GV value.
作为进一步的技术方案,所述光偏振态调节组件包括沿激光标记光路依次设置的活动偏振镜和固定偏振镜,且所述活动偏振镜能够相对于固定偏振镜旋转。As a further technical solution, the optical polarization adjustment component includes a movable polarizer and a fixed polarizer arranged in sequence along the optical path of the laser marking, and the movable polarizer can rotate relative to the fixed polarizer.
该技术方案利用偏振光的不对称原理,通过控制活动偏振镜的角度来改变透过固定偏振镜的光的偏振态,从而使得经由光偏振态调节组件入射到产品表面的光波特性发生变化,而光波特性发生变化导致了光束在产品表面加工的效果也发生了变化,即标记点的GV值发生了变化,因此,通过调整活动偏振镜相对于固定偏振镜的旋转角度,即可改变标记点的GV值,同理,当标记点的GV值发生变化时,也可通过调整活动偏振镜相对于固定偏振镜的旋转角度来补偿GV值的变化量。This technical scheme utilizes the principle of asymmetry of polarized light, and changes the polarization state of the light passing through the fixed polarizer by controlling the angle of the movable polarizer, so that the characteristics of the light wave incident on the surface of the product through the light polarization adjustment component change, while Changes in the light wave characteristics lead to changes in the effect of the beam on the surface of the product, that is, the GV value of the marking point has changed. Therefore, by adjusting the rotation angle of the movable polarizer relative to the fixed polarizer, the marking point can be changed. GV value, similarly, when the GV value of the marking point changes, the change in GV value can also be compensated by adjusting the rotation angle of the movable polarizer relative to the fixed polarizer.
作为进一步的技术方案,构建旋转角度与GV值关系曲线进一步包括:设定活动偏振镜的旋转起点及单次旋转角度;顺时针或逆时针旋转活动偏振镜,每旋转一单次旋转角度,记录下活动偏振镜的实际角度与对应的标记点GV值;根据记录的多组活动偏振镜的实际角度与对应的标记点GV值,构建旋转角度与GV值关系曲线。As a further technical solution, constructing the relationship curve between rotation angle and GV value further includes: setting the rotation starting point and single rotation angle of the movable polarizer; rotating the movable polarizer clockwise or counterclockwise, and recording The actual angle of the lower active polarizer and the corresponding GV value of the marked point; according to the recorded actual angle of the multiple groups of active polarizers and the corresponding GV value of the marked point, a relationship curve between the rotation angle and the GV value is constructed.
该技术方案利用标记点的GV值与入射到标记点的激光能量有关的原理,将标记点GV值的变化与入射到标记点的激光能量的变化相对应,而入射到标记点的激光能量的变化与入射到标记点的光强的变化相对应,而入射到标记点的光强的变化与活动偏振镜相对于固定偏振镜的角度变化相对应,最终构建了旋转角度与GV值关系曲线,将标记点的GV值与可控的角度变量建立联系,通过调整角度变量来补偿GV值的变化量,对因激光器功率衰减、元器件老化等其他不可控因素造成的GV值变化进行补偿。This technical scheme uses the principle that the GV value of the marking point is related to the laser energy incident on the marking point, and the change of the GV value of the marking point corresponds to the change of the laser energy incident on the marking point, and the laser energy incident on the marking point The change corresponds to the change of the light intensity incident on the marking point, and the change of the light intensity incident on the marking point corresponds to the angle change of the movable polarizer relative to the fixed polarizer. Finally, the relationship between the rotation angle and the GV value is constructed. Link the GV value of the marking point with the controllable angle variable, and compensate the change of GV value by adjusting the angle variable, and compensate the change of GV value caused by other uncontrollable factors such as laser power attenuation and component aging.
作为进一步的技术方案,当所述活动偏振镜旋转到与固定偏振镜的偏振方向平行时,透过所述光偏振态调节组件的光的强度最大;当所述活动偏振镜旋转到与固定偏振镜的偏振方向垂直时,透过所述光偏振态调节组件的光的强度最小。As a further technical solution, when the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, the intensity of the light passing through the light polarization adjustment component is maximum; when the movable polarizer is rotated to be parallel to the fixed polarizer When the polarization direction of the mirror is vertical, the intensity of the light passing through the light polarization adjustment component is minimum.
该技术方案中,激光器的光通过活动偏振镜后变成了一个方向的偏振光(通过旋转角度可以该改变偏振光的方向),这个偏振光会紧接着透过固定偏振镜,而由于偏振镜只允许平行于偏振化方向的振动通过,同时过滤掉垂直于该方向振动的光,因此,在活动偏振镜与固定偏振镜的偏振方向完全平行时,透过固定偏振镜的光达到最强,而垂直时则为最小。In this technical solution, the light of the laser becomes polarized light in one direction after passing through the movable polarizer (the direction of the polarized light can be changed by rotating the angle), and this polarized light will pass through the fixed polarizer immediately, and because the polarizer Only the vibration parallel to the polarization direction is allowed to pass through, while the light vibrating perpendicular to this direction is filtered out. Therefore, when the polarization direction of the movable polarizer and the fixed polarizer are completely parallel, the light passing through the fixed polarizer reaches the strongest. And it is the minimum when it is vertical.
作为进一步的技术方案,所述方法进一步包括:在标记点的实际GV值超出预设范围时,计算实际GV值与标准GV值的差值,基于所述差值和构建好的旋转角度与GV值关系曲线确定补偿该差值所需的旋转角度,将活动偏振镜转动所述旋转角度,使入射到标记点的激光能量与实际GV值相适配。As a further technical solution, the method further includes: when the actual GV value of the marked point exceeds the preset range, calculating the difference between the actual GV value and the standard GV value, based on the difference and the constructed rotation angle and GV The value relationship curve determines the rotation angle required to compensate for this difference, and the active polarizer is rotated by the rotation angle to match the laser energy incident on the marking point with the actual GV value.
该技术方案中,针对不同设备或产品首先确定一个标准GV值,基于该标准GV值确定可接受的GV值预设范围,在自动加工过程中,实时获取产品标记点的GV值,并计算该GV值是否在预设范围内,若不在,则将该GV值与标准GV值的差值代入构建的旋转角度与GV值关系曲线,得到活动偏振镜需要旋转的角度,使活动偏振镜执行相应的角度旋转,改变入射到标记点的激光能量,即可将超出预设范围的GV值补偿在正常范围内,In this technical solution, a standard GV value is first determined for different equipment or products, and the acceptable GV value preset range is determined based on the standard GV value. During the automatic processing process, the GV value of the product marking point is obtained in real time, and the Whether the GV value is within the preset range, if not, then substitute the difference between the GV value and the standard GV value into the constructed rotation angle and GV value relationship curve to obtain the angle that the active polarizer needs to rotate, so that the active polarizer performs corresponding Angle rotation, changing the laser energy incident on the marking point, the GV value beyond the preset range can be compensated within the normal range,
根据本发明说明书的一方面,提供一种自动实时GV值检测及补偿的系统,包括发射组件、标记组件、成像组件、控制组件和光偏振态调节组件,所述发射组件、光偏振态调节组件和标记组件设置在激光标记光路上,所述成像组件设置在GV值检测光路上,所述发射组件、标记组件、成像组件和光偏振态调节组件分别与控制组件相连;所述发射组件用于激光发射;所述标记组件用于对产品进行标记;所述成像组件用于在标记的同时获取标记点图像并发送至控制组件;所述控制组件用于根据标记点图像解析出标记点的实际GV值,并在实际GV值超过预设范围时,依据构建好的旋转角度与GV值关系曲线确定需调整的旋转角度并输出旋转角度指令给光偏振态调节组件;所述光偏振态调节组件用于根据旋转角度指令进行角度旋转,使透过光偏振态旋转组件入射到标记点的激光能量与实际GV值相适配。According to one aspect of the description of the present invention, a system for automatic real-time GV value detection and compensation is provided, including an emission component, a marker component, an imaging component, a control component, and a light polarization adjustment component, the emission component, the light polarization adjustment component and The marking assembly is arranged on the laser marking optical path, the imaging assembly is arranged on the GV value detection optical path, and the emitting assembly, the marking assembly, the imaging assembly and the light polarization adjustment assembly are respectively connected with the control assembly; the emitting assembly is used for laser emission The marking component is used to mark the product; the imaging component is used to obtain the mark point image while marking and send it to the control component; the control component is used to analyze the actual GV value of the mark point according to the mark point image , and when the actual GV value exceeds the preset range, the rotation angle to be adjusted is determined according to the constructed relationship curve between the rotation angle and the GV value, and the rotation angle command is output to the light polarization adjustment component; the light polarization adjustment component is used for Angle rotation is carried out according to the rotation angle command, so that the laser energy transmitted through the polarization state rotation component and incident on the marking point matches the actual GV value.
上述技术方案中,控制组件控制发射组件和标记组件实现激光在产品表面的标记加工,同时控制成像组件在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值,在实际GV值超出预设范围时,输出旋转角度给光偏振态调节组件,并控 制光偏振态调节组件调节入射到标记点的激光能量,来补偿实际GV值的变化量,使最终标记出的产品符合加工质量要求,解决因GV值变化导致大批量产品报废的问题。In the above technical solution, the control component controls the emitting component and the marking component to realize laser marking on the surface of the product, and at the same time controls the imaging component to obtain the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image, When the actual GV value exceeds the preset range, output the rotation angle to the light polarization adjustment component, and control the light polarization adjustment component to adjust the laser energy incident on the marking point to compensate the actual GV value variation, so that the final marked The product meets the processing quality requirements, and solves the problem of scrapping a large number of products due to changes in the GV value.
作为进一步的技术方案,所述光偏振态调节组件由活动偏振镜和固定偏振镜构成,且所述活动偏振镜能够相对于固定偏振镜旋转预设角度。该技术方案为调节入射到标记点的激光能量大小的可控变量提供了实现手段,利用偏振光的不对称原理,通过控制活动偏振镜的角度改变透过固定偏振镜的光波偏振态,进而改变入射到标记点的激光能量,实现通过偏振光旋转角度的变化来改变激光能量、进而通过激光能量的改变来补偿GV值变化的目的。As a further technical solution, the light polarization state adjusting component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can be rotated by a preset angle relative to the fixed polarizer. This technical solution provides a means to adjust the controllable variable of the laser energy incident on the marking point. Using the asymmetric principle of polarized light, the polarization state of the light wave passing through the fixed polarizer is changed by controlling the angle of the movable polarizer, thereby changing the The laser energy incident on the marking point achieves the purpose of changing the laser energy through the change of the polarization rotation angle, and then compensating the change of the GV value through the change of the laser energy.
作为进一步的技术方案,所述活动偏振镜连接有驱动组件;所述驱动组件与控制组件相连,用于在控制组件的控制下驱动活动偏振镜旋转预设角度。该技术方案通过控制组件和驱动组件的配合实现活动偏振镜的自动旋转,所述驱动组件可通过步进电机或其他能够驱动活动偏振镜旋转特定角度的驱动设备来实现。As a further technical solution, the movable polarizer is connected with a driving component; the driving component is connected with the control component, and is used to drive the movable polarizer to rotate a preset angle under the control of the control component. The technical solution realizes the automatic rotation of the movable polarizer through the cooperation of the control component and the driving component, and the driving component can be realized by a stepping motor or other driving devices capable of driving the movable polarizer to rotate at a specific angle.
作为进一步的技术方案,所述系统还包括折返组件,用于将发射的激光导引到标记组件,及将标记点反射的光导引至成像组件。该技术方案通过折返组件实现发射组件、标记组件、成像组件和光偏振态调节组件的紧密布置,实现整体设备的高集成化,减小设备占用体积。进一步来说,控制组件可以与其他组件一起集成,也可单独设置。As a further technical solution, the system further includes a return component, which is used to guide the emitted laser light to the marking component, and guide the light reflected by the marking point to the imaging component. The technical scheme realizes the close arrangement of the emitting component, the marking component, the imaging component and the light polarization adjustment component through the foldback component, realizes the high integration of the overall device, and reduces the occupied volume of the device. Furthermore, control components can be integrated with other components or set up independently.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明提供一种方法,该方法通过构建旋转角度与GV值关系曲线来建立一个与GV值呈函数关系且可控的参数变量,在激光标记同时获取标记点的实际GV值,并在实际GV值超出预设范围时,通过构建的旋转角度与GV值关系曲线来确定该可控参数变量的值,通过改变这个参数变量的值使得实际的GV值控制在标准范围内,从而解决因GV值变化造成大批量产品报废的问题。(1) The present invention provides a method, which establishes a controllable parameter variable that is functionally related to the GV value by constructing the relationship curve between the rotation angle and the GV value, obtains the actual GV value of the marking point at the same time as the laser marking, and When the actual GV value exceeds the preset range, the value of the controllable parameter variable is determined through the constructed rotation angle and GV value relationship curve, and the actual GV value is controlled within the standard range by changing the value of this parameter variable, thereby solving the problem. The problem of scrapping a large number of products due to changes in the GV value.
(2)本发明提供一种系统,该系统通过控制组件控制发射组件和标记组件实现激光在产品表面的标记加工,同时控制成像组件在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值,在实际GV值超出预设范围时,输出旋转角度给光偏振态调节组件,并控制光偏振态调节组件调节入射到标记点的激光能量,来补偿实际GV值的变化量,使最终标记出的产品符合加工质量要求,解决因GV值变化导致大批量产品报废的问题。(2) The present invention provides a kind of system, this system realizes laser marking processing on the product surface by controlling the emission component and the marking component through the control component, controls the imaging component to obtain the image of the marking point while laser marking at the same time, and based on the image obtained Get the actual GV value of the marking point, when the actual GV value exceeds the preset range, output the rotation angle to the light polarization adjustment component, and control the light polarization adjustment component to adjust the laser energy incident on the marking point to compensate for the actual GV value Change amount, so that the final marked products meet the processing quality requirements, and solve the problem of scrapping large batches of products due to changes in GV values.
(3)本发明利用偏振光的不对称原理,通过两个偏振镜实现了激光能量的可控调整,并将两个偏振镜之间的相对旋转角度与标记点GV值之间建立关联,通过旋转角度的变化 来改变入射到标记点的激光能量、进而补偿标记点GV值的变化量,解决了因激光器功率衰减、元器件老化等其他不可控因素造成标记点GV值变化问题,进一步解决了因标记点GV变化导致的大批量产品报废问题。(3) The present invention utilizes the asymmetric principle of polarized light to realize the controllable adjustment of laser energy through two polarizers, and establishes a correlation between the relative rotation angle between the two polarizers and the GV value of the marking point, through The change of the rotation angle changes the laser energy incident on the marking point, and then compensates the change of the GV value of the marking point, which solves the problem of the GV value change of the marking point caused by other uncontrollable factors such as laser power attenuation and component aging, and further solves the problem. The problem of scrapping a large number of products due to the change of the GV of the marking point.
(4)本发明在激光标记的同时同步检测标记点的GV值,并通过建立与GV值关联的可控变量对GV值的实时变化进行补偿,实现了自动化加工过程中标记点GV值的在线实时检测及调整,提高了加工效率,同时保证了加工质量。(4) The present invention detects the GV value of the marking point synchronously while laser marking, and compensates the real-time change of the GV value by establishing a controllable variable associated with the GV value, and realizes the online GV value of the marking point in the automatic processing process. Real-time detection and adjustment improve processing efficiency and ensure processing quality.
附图说明Description of drawings
图1为根据本发明实施例的一种自动实时GV值检测及补偿的方法所采用的系统示意图。FIG. 1 is a schematic diagram of a system used in an automatic real-time GV value detection and compensation method according to an embodiment of the present invention.
图2为根据本发明实施例的一种自动实时GV值检测及补偿的方法流程图。Fig. 2 is a flowchart of a method for automatic real-time GV value detection and compensation according to an embodiment of the present invention.
图3为根据本发明实施例的偏振光旋转角度调节示意图。Fig. 3 is a schematic diagram of adjusting the rotation angle of polarized light according to an embodiment of the present invention.
图4为根据本发明实施例的旋转角度与GV值关系曲线示意图。FIG. 4 is a schematic diagram of a relationship curve between a rotation angle and a GV value according to an embodiment of the present invention.
图5为根据本发明实施例的一种自动实时GV值检测及补偿的系统的示意图。FIG. 5 is a schematic diagram of an automatic real-time GV value detection and compensation system according to an embodiment of the present invention.
具体实施方式Detailed ways
以下将结合附图对本发明各实施例的技术方案进行清楚、完整的描述,显然,所描述发实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施例,都属于本发明所保护的范围。The technical solutions of the various embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
实施例1Example 1
本实施例提供一种自动实时GV值检测及补偿的方法,所述方法采用一套可同步实现激光标记加工及GV值检测的系统实现,如图1所示,所述系统包括激光器、标记头、成像系统和光偏振态调节组件(未图示)。This embodiment provides a method for automatic real-time GV value detection and compensation. The method is implemented by a system that can simultaneously realize laser marking processing and GV value detection. As shown in Figure 1, the system includes a laser, a marking head , an imaging system and a light polarization adjustment component (not shown).
如图2所示,所述方法具体包括:As shown in Figure 2, the method specifically includes:
S1,GV值关联关系构建:构建旋转角度与GV值关系曲线,所述旋转角度与入射到标记点的激光能量相对应。S1, construction of the GV value correlation relationship: constructing a relationship curve between the rotation angle and the GV value, the rotation angle corresponds to the laser energy incident on the marking point.
如图3所示,所述光偏振态调节组件由活动偏振镜和固定偏振镜组成,活动偏振镜设为偏振镜P1,固定偏振镜设为偏振镜P2,激光器发射的激光依次经过偏振镜P1、偏振镜P2、标记头后入射到产品表面。As shown in Figure 3, the optical polarization adjustment component is composed of a movable polarizer and a fixed polarizer, the movable polarizer is set as polarizer P1, the fixed polarizer is set as polarizer P2, and the laser light emitted by the laser passes through polarizer P1 in turn , Polarizer P2, and the marking head are incident on the surface of the product.
具体而言,构建旋转角度与GV值关系曲线包括:设定活动偏振镜的旋转起点及单次旋转角度;顺时针或逆时针旋转活动偏振镜,每旋转一单次旋转角度,记录下活动偏振镜 的实际角度与对应的标记点GV值;根据记录的多组活动偏振镜的实际角度与对应的标记点GV值,构建旋转角度与GV值关系曲线。在构建时,假定入射到活动偏振镜上的激光能量不变,只通过改变活动偏振镜相对于固定偏振镜的旋转角度,来改变入射到标记点的激光能量,并记录此时对应的标记点GV值。Specifically, constructing the relationship curve between rotation angle and GV value includes: setting the rotation starting point and single rotation angle of the movable polarizer; rotating the movable polarizer clockwise or counterclockwise, and recording the active polarization The actual angle of the mirror and the corresponding GV value of the marked point; according to the recorded actual angle of multiple groups of movable polarizers and the corresponding GV value of the marked point, a relationship curve between the rotation angle and the GV value is constructed. During the construction, it is assumed that the laser energy incident on the movable polarizer remains unchanged, and only by changing the rotation angle of the movable polarizer relative to the fixed polarizer, the laser energy incident on the marking point is changed, and the corresponding marking point at this time is recorded GV value.
针对不同的设备或产品可构建不同的旋转角度与GV值关系曲线。如图4所示,图下方的表格显示了本实施例获取的多组旋转角度与GV值,图上方的曲线示意了这些数据的变化趋势。当所述活动偏振镜旋转到与固定偏振镜的偏振方向平行时,透过所述固定偏振镜的光的强度最大;当所述活动偏振镜旋转到与固定偏振镜的偏振方向垂直时,透过所述固定偏振镜的光的强度最小。Different relationship curves between rotation angle and GV value can be constructed for different equipment or products. As shown in FIG. 4 , the table below the figure shows multiple sets of rotation angles and GV values obtained in this embodiment, and the curve above the figure shows the change trend of these data. When the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, the intensity of the light passing through the fixed polarizer is maximum; when the movable polarizer is rotated to be perpendicular to the polarization direction of the fixed polarizer, the lens The intensity of light passing through the fixed polarizer is minimal.
S2,GV值在线检测:在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值。在激光标记的同时,产品表面标记点反射的光到达成像组件,由成像组件获取当前标记点的实时图像并发送至控制组件,控制组件基于图像识别得到标记点的实际GV值。S2, GV value online detection: acquire the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image. At the same time as laser marking, the light reflected by the marking point on the product surface reaches the imaging component, and the imaging component acquires the real-time image of the current marking point and sends it to the control component. The control component obtains the actual GV value of the marking point based on image recognition.
成像组件可设置在反射光路上,产品表面标记点反射的光进入标记头,经由标记头然后入射到成像组件中,确保激光标记和GV值检测的同步进行。The imaging component can be set on the reflective optical path, and the light reflected by the marking point on the product surface enters the marking head, passes through the marking head and then enters the imaging component to ensure the synchronization of laser marking and GV value detection.
或者,成像组件也可设置在产品上方,通过控制组件同步控制标记头和成像组件启动,来实现激光标记和GV值检测的同步进行。Or, the imaging component can also be set above the product, and the marking head and the imaging component can be controlled synchronously by the control component to start, so as to realize the synchronization of laser marking and GV value detection.
S3,GV值自动补偿:在标记点的实际GV值超出预设范围时,依据构建好的旋转角度与GV值关系曲线确定需要旋转的角度,并通过调整旋转角度来使入射到标记点的激光能量与实际GV值相适配。S3, GV value automatic compensation: When the actual GV value of the marked point exceeds the preset range, determine the angle to be rotated according to the relationship curve between the constructed rotation angle and GV value, and adjust the rotation angle to make the laser incident on the marked point The energy matches the actual GV value.
在自动加工过程中,标记头下产品的标记点GV值被实时监测,在标记点的实际GV值超出预设范围时,计算实际GV值与标准GV值的差值,基于所述差值和构建好的旋转角度与GV值关系曲线确定补偿该差值所需的旋转角度,将活动偏振镜转动所述旋转角度,使入射到标记点的激光能量与实际GV值相适配,补偿GV值的变化量。During the automatic processing, the GV value of the marked point of the product under the marking head is monitored in real time. When the actual GV value of the marked point exceeds the preset range, the difference between the actual GV value and the standard GV value is calculated, based on the difference and The constructed rotation angle and GV value relationship curve determines the rotation angle required to compensate for the difference, and rotates the movable polarizer to the rotation angle so that the laser energy incident on the marking point matches the actual GV value, and the GV value is compensated amount of change.
如图4所示,正常GV值为120时对应的角度为-60°或60°,当GV值下降至100(即差值是20)时,系统会调取50°到60°之间的趋势段,并计算得到此时旋转至55°即可将GV值调整至120。同时,0°左侧的曲线向右移动5°,0°右边的曲线向左移动5°。As shown in Figure 4, when the normal GV value is 120, the corresponding angle is -60° or 60°. When the GV value drops to 100 (that is, the difference is 20), the system will call the angle between 50° and 60° Trend segment, and calculated to adjust the GV value to 120 by rotating to 55° at this time. At the same time, the curve to the left of 0° is shifted 5° to the right, and the curve to the right of 0° is shifted to the left by 5°.
进一步来说,调取50°到60°之间的趋势段,其中,50°对应162的GV值,60°对应123的GV值,在这个范围内设定角度为X,GV值为Y,通过构建的关系曲线可以将该趋势段近似看作线性关系,于是有Y=aX+b,将上面两组数据带入得到Y=-3.9X+357,|50<=X<=60|。Furthermore, call the trend segment between 50° and 60°, where 50° corresponds to a GV value of 162, and 60° corresponds to a GV value of 123. In this range, set the angle as X and the GV value as Y. The trend segment can be approximately regarded as a linear relationship through the constructed relationship curve, so Y=aX+b, and the above two sets of data are brought into Y=-3.9X+357, |50<=X<=60|.
这时Y突然下降20,设定Y1为下降后的GV函数,那么就有Y1=Y-20,Y1=-3.9X+357-20;At this time, Y suddenly drops by 20, and Y1 is set as the GV function after the drop, then there is Y1=Y-20, Y1=-3.9X+357-20;
由于需要把GV值恢复至120,即Y1=120,120=-3.9X+337,因此得到X=55.6°,即计算得到此时需旋转的角度。考虑到实际操作的便利性,在不影响GV补偿有效性的前提下,可执行角度旋转55°来补偿GV值的变化量。Since the GV value needs to be restored to 120, that is, Y1=120, 120=-3.9X+337, X=55.6° is obtained, that is, the angle to be rotated at this time is calculated. Considering the convenience of actual operation, on the premise of not affecting the effectiveness of GV compensation, the angular rotation of 55° can be performed to compensate the variation of GV value.
实施例2Example 2
如图5所示,本实施例提供一种自动实时GV值检测及补偿的系统,包括发射组件、标记组件、成像组件、控制组件、折返组件和光偏振态调节组件,所述发射组件、光偏振态调节组件和标记组件设置在激光标记光路上,所述成像组件设置在GV值检测光路上,所述发射组件、标记组件、成像组件和光偏振态调节组件分别与控制组件相连。所述折返组件包括至少一个反射镜,用于在激光标记光路和/或GV值检测光路上实现光路的折返。As shown in Figure 5, this embodiment provides a system for automatic real-time GV value detection and compensation, including a transmitting component, a marking component, an imaging component, a control component, a reentry component and a light polarization adjustment component, the transmitting component, the light polarization The state adjustment component and the marking component are arranged on the laser marking optical path, the imaging component is arranged on the GV value detection optical path, and the emitting component, the marking component, the imaging component and the light polarization state adjusting component are respectively connected with the control component. The turnback component includes at least one mirror, which is used to turn back the light path on the laser marking light path and/or the GV value detection light path.
所述发射组件用于激光发射;所述标记组件用于对产品进行标记;所述成像组件用于在标记的同时获取标记点图像并发送至控制组件;所述控制组件用于根据标记点图像解析出标记点的实际GV值,并在实际GV值超过预设范围时,依据构建好的旋转角度与GV值关系曲线确定需调整的旋转角度并输出旋转角度指令给光偏振态调节组件;所述光偏振态调节组件用于根据旋转角度指令进行角度旋转,使透过光偏振态旋转组件入射到标记点的激光能量与实际GV值相适配;所述折返组件,用于将发射的激光导引到标记组件,及将标记点反射的光导引至成像组件。The emitting component is used for laser emission; the marking component is used for marking the product; the imaging component is used for obtaining the mark point image while marking and sending it to the control component; Analyze the actual GV value of the marked point, and when the actual GV value exceeds the preset range, determine the rotation angle to be adjusted according to the constructed rotation angle and GV value relationship curve and output the rotation angle command to the light polarization adjustment component; The light polarization state adjustment component is used to rotate the angle according to the rotation angle command, so that the laser energy incident on the marking point through the light polarization state rotation component is adapted to the actual GV value; the refolding component is used to convert the emitted laser The light reflected from the marking point is directed to the marking assembly, and the light reflected from the marking point is directed to the imaging assembly.
所述光偏振态调节组件由活动偏振镜和固定偏振镜构成,且所述活动偏振镜能够相对于固定偏振镜旋转预设角度。本实施例利用偏振光的不对称原理,通过控制活动偏振镜的角度改变透过固定偏振镜的光波偏振态,进而改变入射到标记点的激光能量,实现通过偏振光旋转角度的变化来改变激光能量、进而通过激光能量的改变来补偿GV值变化的目的。The light polarization state adjusting component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can rotate a preset angle relative to the fixed polarizer. This embodiment uses the asymmetric principle of polarized light to change the polarization state of the light wave passing through the fixed polarizer by controlling the angle of the movable polarizer, thereby changing the laser energy incident on the marking point, and realizing the change of the laser beam by changing the rotation angle of the polarized light. Energy, and then the purpose of compensating the change of GV value through the change of laser energy.
所述活动偏振镜连接有驱动组件;所述驱动组件与控制组件相连,用于在控制组件的控制下驱动活动偏振镜旋转预设角度。所述驱动组件可通过步进电机或其他能够驱动活动偏振镜旋转特定角度的驱动设备来实现。The movable polarizer is connected with a driving component; the driving component is connected with the control component, and is used to drive the movable polarizer to rotate a preset angle under the control of the control component. The driving component can be realized by a stepping motor or other driving devices capable of driving the movable polarizer to rotate by a specific angle.
本实施例通过控制组件控制发射组件和标记组件实现激光在产品表面的标记加工,同时控制成像组件在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值,在实际GV值超出预设范围时,输出旋转角度给光偏振态调节组件,并控制光偏振态调节组件调节入射到标记点的激光能量,来补偿实际GV值的变化量,使最终标记出的产品符合加工质量要求,解决因GV值变化导致大批量产品报废的问题。In this embodiment, the control component controls the emission component and the marking component to realize the marking process of the laser on the product surface, and at the same time controls the imaging component to acquire the image of the marking point while laser marking, and obtains the actual GV value of the marking point based on the acquired image. When the actual GV value exceeds the preset range, the output rotation angle is given to the light polarization adjustment component, and the light polarization adjustment component is controlled to adjust the laser energy incident on the marking point to compensate for the change in the actual GV value, so that the final marked product It meets the processing quality requirements and solves the problem of scrapping large quantities of products due to changes in GV values.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参 照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some or all of the technical features; these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention.

Claims (10)

  1. 一种自动实时GV值检测及补偿的方法,其特征在于,包括:A method for automatic real-time GV value detection and compensation, characterized in that it includes:
    构建旋转角度与GV值关系曲线,所述旋转角度与入射到标记点的激光能量相对应;Constructing the relationship curve between the rotation angle and the GV value, the rotation angle corresponds to the laser energy incident on the marking point;
    在激光标记的同时获取标记点的图像,并基于获取的图像得到标记点的实际GV值;Acquire the image of the marking point while laser marking, and obtain the actual GV value of the marking point based on the acquired image;
    在标记点的实际GV值超出预设范围时,依据构建好的旋转角度与GV值关系曲线确定需要旋转的角度,并通过调整旋转角度来使入射到标记点的激光能量与实际GV值相适配。When the actual GV value of the marked point exceeds the preset range, the angle to be rotated is determined according to the established relationship between the rotation angle and the GV value, and the laser energy incident on the marked point is adapted to the actual GV value by adjusting the rotation angle match.
  2. 根据权利要求1所述一种自动实时GV值检测及补偿的方法,其特征在于,所述方法进一步包括:在激光标记光路上构建光偏振态调节组件,所述光偏振态调节组件具有可调节的角度,且在调节所述光偏振态调节组件的角度发生变化时,透过所述光偏振态调节组件入射到标记点的光的强度及方向也发生变化。A method for automatic real-time GV value detection and compensation according to claim 1, characterized in that the method further comprises: constructing a light polarization adjustment component on the laser marking optical path, and the light polarization adjustment component has an adjustable and when the angle of adjusting the light polarization adjustment component changes, the intensity and direction of the light passing through the light polarization adjustment component and incident on the marking point also changes.
  3. 根据权利要求2所述一种自动实时GV值检测及补偿的方法,其特征在于,所述光偏振态调节组件包括沿激光标记光路依次设置的活动偏振镜和固定偏振镜,且所述活动偏振镜能够相对于固定偏振镜旋转。A method for automatic real-time GV value detection and compensation according to claim 2, wherein the light polarization adjustment component includes a movable polarizer and a fixed polarizer arranged in sequence along the laser marking optical path, and the movable polarizer The mirror can be rotated relative to the fixed polarizer.
  4. 根据权利要求3所述一种自动实时GV值检测及补偿的方法,其特征在于,构建旋转角度与GV值关系曲线进一步包括:设定活动偏振镜的旋转起点及单次旋转角度;顺时针或逆时针旋转活动偏振镜,每旋转一单次旋转角度,记录下活动偏振镜的实际角度与对应的标记点GV值;根据记录的多组活动偏振镜的实际角度与对应的标记点GV值,构建旋转角度与GV值关系曲线。According to a method for automatic real-time GV value detection and compensation according to claim 3, it is characterized in that, constructing the relationship curve between rotation angle and GV value further includes: setting the rotation starting point and single rotation angle of the movable polarizer; clockwise or Rotate the active polarizer counterclockwise, and record the actual angle of the active polarizer and the corresponding marker point GV value for each rotation angle; Construct the relationship curve between rotation angle and GV value.
  5. 根据权利要求3所述一种自动实时GV值检测及补偿的方法,其特征在于,当所述活动偏振镜旋转到与固定偏振镜的偏振方向平行时,透过所述光偏振态调节组件的光的强度最大;当所述活动偏振镜旋转到与固定偏振镜的偏振方向垂直时,透过所述光偏振态调节组件的光的强度最小。A method for automatic real-time GV value detection and compensation according to claim 3, characterized in that, when the movable polarizer is rotated to be parallel to the polarization direction of the fixed polarizer, the light transmitted through the light polarization adjustment component The intensity of light is maximum; when the movable polarizer is rotated to be perpendicular to the polarization direction of the fixed polarizer, the intensity of light passing through the light polarization adjustment component is minimum.
  6. 根据权利要求3所述一种自动实时GV值检测及补偿的方法,其特征在于,所述方法进一步包括:在标记点的实际GV值超出预设范围时,计算实际GV值与标准GV值的差值,基于所述差值和构建好的旋转角度与GV值关系曲线确定补偿该差值所需的旋转角度,将活动偏振镜转动所述旋转角度,使入射到标记点的激光能量与实际GV值相适配。A method for automatic real-time GV value detection and compensation according to claim 3, characterized in that the method further comprises: when the actual GV value of the mark point exceeds the preset range, calculating the difference between the actual GV value and the standard GV value The difference, based on the difference and the relationship curve between the constructed rotation angle and the GV value, determines the rotation angle required to compensate the difference, and rotates the movable polarizer to the rotation angle so that the laser energy incident on the marking point is consistent with the actual The GV value matches.
  7. 一种自动实时GV值检测及补偿的系统,其特征在于,包括发射组件、标记组件、成像组件、控制组件和光偏振态调节组件,所述发射组件、光偏振态调节组件和标记组件设置在激光标记光路上,所述成像组件设置在GV值检测光路上,所述发射组件、标记组件、成像组件和光偏振态调节组件分别与控制组件相连;所述发射组件用于激光发射;所述标记组件用于对产品进行标记;所述成像组件用于在标记的同时获取标记点图像并发送 至控制组件;所述控制组件用于根据标记点图像解析出标记点的实际GV值,并在实际GV值超过预设范围时,依据构建好的旋转角度与GV值关系曲线确定需调整的旋转角度并输出旋转角度指令给光偏振态调节组件;所述光偏振态调节组件用于根据旋转角度指令进行角度旋转,使透过光偏振态旋转组件入射到标记点的激光能量与实际GV值相适配。A system for automatic real-time GV value detection and compensation, characterized in that it includes an emission component, a marking component, an imaging component, a control component and a light polarization adjustment component, and the emission component, the light polarization adjustment component and the marking component are arranged on the laser On the marking optical path, the imaging assembly is arranged on the GV value detection optical path, and the emitting assembly, the marking assembly, the imaging assembly and the light polarization adjustment assembly are respectively connected to the control assembly; the emitting assembly is used for laser emission; the marking assembly It is used to mark the product; the imaging component is used to obtain the mark point image while marking and send it to the control component; the control component is used to analyze the actual GV value of the mark point according to the mark point image, and the actual GV When the value exceeds the preset range, determine the rotation angle to be adjusted according to the relationship curve between the constructed rotation angle and the GV value, and output the rotation angle instruction to the light polarization adjustment component; The angle is rotated so that the laser energy incident on the marking point through the light polarization rotation component matches the actual GV value.
  8. 根据权利要求7所述一种自动实时GV值检测及补偿的系统,其特征在于,所述光偏振态调节组件由活动偏振镜和固定偏振镜构成,且所述活动偏振镜能够相对于固定偏振镜旋转预设角度。A system for automatic real-time GV value detection and compensation according to claim 7, wherein the optical polarization adjustment component is composed of a movable polarizer and a fixed polarizer, and the movable polarizer can be polarized relative to the fixed polarizer. The mirror rotates to a preset angle.
  9. 根据权利要求8所述一种自动实时GV值检测及补偿的系统,其特征在于,所述活动偏振镜连接有驱动组件;所述驱动组件与控制组件相连,用于在控制组件的控制下驱动活动偏振镜旋转预设角度。A system for automatic real-time GV value detection and compensation according to claim 8, wherein the movable polarizer is connected with a driving component; the driving component is connected with the control component for driving under the control of the control component The active polarizer rotates by a preset angle.
  10. 根据权利要求7所述一种自动实时GV值检测及补偿的系统,其特征在于,所述系统还包括折返组件,用于将发射的激光导引到标记组件,及将标记点反射的光导引至成像组件。A system for automatic real-time GV value detection and compensation according to claim 7, characterized in that the system also includes a turnback component for guiding the emitted laser light to the marking component, and a light guide for reflecting the marking point to the imaging unit.
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