CN107610125A - A kind of long distance laser derusting monitoring in real time and feedback method, apparatus and system - Google Patents
A kind of long distance laser derusting monitoring in real time and feedback method, apparatus and system Download PDFInfo
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Abstract
Derust the embodiment of the invention discloses a kind of long distance laser and monitor and feedback method, apparatus and system in real time, can not be detected in real time relative to prior art, monitor and feedback laser derusting effect, the deviation that derusts may be caused, derusting effect is undesirable, or even the problems such as damage equipment.Long distance laser derusting monitoring in real time provided by the invention and feedback, apparatus and system, by analyzing the derusting metallic plate image gathered in real time, obtain gray level image, calculate average gray value, then the gray threshold contrast with demarcation judges derusting grade, adjusts away rust by laser operational factor in real time and feeds back rust cleaning efficiency and man-hour needed for derusting residue.Long distance laser provided by the invention derusting monitoring in real time can detect in real time with feedback method, apparatus and system, monitor and feedback laser derusting effect, avoid causing the deviation that derusts, preferable derusting effect can be obtained, while can obtain feeding back rust cleaning efficiency and man-hour needed for derusting residue.
Description
Technical field
The present invention relates to away rust by laser field, more particularly to a kind of long distance laser derusting monitoring in real time and feedback method,
Apparatus and system.
Background technology
Laser can realize the Rapid Cleaning of metal surface corrosion layer as a kind of machining tool.With traditional diamond-making technique not
With laser has the advantages that high brightness, high monochromaticity, can realize remote contactless cleaning, therefore can utilize laser
To remote derusting, such as electrification in high voltage device, nuclear device etc..
Detection to away rust by laser effect mainly has three kinds of methods：One kind is corrosion particle and matrix after stimulated light excites
Instantaneous expansion and sound wave and infrasound can be produced during departing from matrix surface, realize derusting effect by gathering acoustic signals
Detection, but when derusting distance for meter level even it is farther when, the collection of sound wave is easily affected by the surrounding environment, reliability
Difference；One kind is to excite plasma by induced with laser, detects rusty surface composition to judge the effect that derusts, but also limited by distance
System, because Laser Focusing hot spot is big when remote, the plasma temperature excited is low or even can not realize plasma exciatiaon, makes
Obtain Detection results to be deteriorated, additionally due to needing the costs such as spectrometer higher；Another kind be detection sample surfaces and through IMAQ,
After processing calculates mean intensity, skewness, a series of calibration values such as peak value, threshold decision is carried out, or during by laser-impact material
Caused plasmon signal is converted into voltage signal, tests drawing damage threshold under different laser energy, reaches derusting effect
The purpose of detection, but this method is complex to the extraction process of calibration value, and quick height is difficult to severe working environment
The real-time monitoring of effect.
When being derusted at a distance using laser, in order to obtain good rust removing effect, staff needs to remove laser
Rust detection in real time, monitoring derusting effect, and obtain good feedback.But existing away rust by laser detection method, device and it is
System can not accomplish remote detection in real time, monitoring and feedback laser derusting effect.Such as need to electrification in high voltage device or
When nuclear device carries out derusting operation, staff using remote derusting, but prior art can not detect in real time, monitor and
Feedback laser derusting effect, may cause the deviation that derusts, and derusting effect is undesirable, or even the problems such as damage equipment.
The content of the invention
The goal of the invention of invention is to provide a kind of long distance laser derusting monitoring in real time and feedback method, device and is
System, can not be detected in real time with solving prior art, monitor and feedback laser derusting effect, may cause derust deviation, derusting
Effect is undesirable, or even the problems such as damage equipment.
In a first aspect, the embodiment of the present invention provides a kind of long distance laser derusting monitoring and feedback method in real time, including：
Step S101：Obtain derusting design sketch；
Step S102：Derusting design sketch is subjected to gray proces, obtains gray level image；
Step S103：Calculate the average gray value of unit area on gray level image；
Step S104：The average gray value and derusting grade gray threshold set in advance are contrasted, it is determined that derusting area
The derusting grade in domain；
Step S105：Judge derust region derusting grade whether meet demand；
Step S106：If the derusting grade in derusting region is unsatisfactory for demand, repeating said steps after operational factor are adjusted
S101 to the step S105；
Step S107：If the derusting grade meet demand in region of derusting, calculate and obtain the derusting surplus working hours and remove
Rust efficiency.
With reference to the application's in a first aspect, in second of embodiment of the application first aspect, step S103：Meter
Calculating the average gray value of unit area on gray level image includes：According toCalculate average gray value.
With reference to the application's in a first aspect, in the third embodiment of the application first aspect, according to step
S106：If the derusting grade in derusting region is unsatisfactory for demand, repeating said steps S101 is adjusted after operational factor to the step
Rapid S105 includes：According to ρ=Pav/ ftvd, adjust operational factor.
With reference to the application's in a first aspect, in the 4th kind of embodiment of the application first aspect, the operation ginseng
Number includes laser frequency, sweep speed, sweep span and rust cleaning efficiency.
In the 4th kind of embodiment with reference to the first aspect of the application, the 5th kind in the application first aspect can be real
Apply in mode,
The long distance laser derusting monitoring in real time also includes with feedback method：Pass through multiplying for sweep speed and sweep span
Product judges derusting speed.
Second aspect, the embodiment of the present application provide a kind of long distance laser derusting monitoring and feedback device in real time, including：
Image acquisition unit, for obtaining the design sketch that derusts；
Graphics processing unit, for derusting design sketch to be carried out into gray proces, obtain gray level image；
First image computing unit, for calculating the average gray value of unit area on gray level image；
Comparison unit, for the average gray value and derusting grade gray threshold set in advance to be contrasted, it is determined that removing
The derusting grade in rust region；
Judging unit, for judge derust region derusting grade whether meet demand；
Adjustment unit, if the derusting grade for region of derusting is unsatisfactory for demand, adjust operational factor；
Second computing unit, if the derusting grade meet demand for region of derusting, calculate and obtain the remaining work of derusting
When.
The third aspect, the embodiment of the present application provide a kind of long distance laser derusting monitoring and reponse system in real time, including：On
Position machine, image acquisition device, laser, beam expanding lens, galvanometer and field lens；
Described laser one end is connected with described beam expanding lens one end, and the laser other end is connected with host computer；
The beam expanding lens other end is connected with the galvanometer；
The field lens is connected with the galvanometer；
The galvanometer is connected with the host computer；
Described image collector is connected with the host computer；
The host computer, for obtaining the design sketch that derusts；Derusting design sketch is subjected to gray proces, obtains gray level image；
Calculate the average gray value of unit area on gray level image；By the average gray value and derusting grade gray scale threshold set in advance
Value contrast, it is determined that the derusting grade in derusting region；Judge derust region derusting grade whether meet demand；If derust region
Derusting grade be unsatisfactory for demand, after adjusting operational factor；If the derusting grade meet demand in region of derusting, calculates and obtains
Remove the rust surplus working hours；
The laser, for derusting；
Described image collector, for obtaining certain frequency in real time by the beam expanding lens, the galvanometer and the field lens
Continuous metal surface image, and it is uploaded to host computer by image is obtained.
A kind of long distance laser derusting monitoring in real time provided in an embodiment of the present invention and feedback method, apparatus and system, phase
Can not be detected in real time for prior art, monitor and feedback laser derusting effect, may cause derust deviation, derusting effect not
Ideal, or even the problems such as damage equipment.Long distance laser derusting monitoring in real time provided by the invention and feedback, apparatus and system,
By analyzing the derusting metallic plate image gathered in real time, judge derusting grade with demarcation gray threshold contrast, adjust laser in real time
Derusting operational factor simultaneously feed back rust cleaning efficiency with derusting residue needed for man-hour, can detect in real time, monitor and feedback laser derusting
Effect, avoid causing the deviation that derusts, derusting effect can be obtained, while can obtain feeding back rust cleaning efficiency and work needed for derusting residue
When.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the application, letter will be made to the required accompanying drawing used in embodiment below
Singly introduce, it should be apparent that, for those of ordinary skills, without having to pay creative labor,
Other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of long distance laser derusting monitoring in real time and feedback method flow chart.
Fig. 2 is a kind of long distance laser derusting monitoring in real time and reponse system schematic diagram.
Description of reference numerals：
1st, laser；2nd, host computer；3rd, beam expanding lens；4th, galvanometer；5th, image acquisition device；6th, field lens；7th, metallic plate to be derusted.
Embodiment
This below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out it is clear,
Complete description, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of creative work is not made it is all its
His embodiment, belongs to the scope of protection of the invention.
Referring to Fig. 1, a kind of long distance laser derusting that the embodiment of the present application provides monitors in real time and feedback method, it is described
Comprise the following steps：
Step S101：Obtain derusting design sketch；
The derusting design sketch is to treat the image progress continuous acquisition of derusting metal surface with certain frequency and obtain
Image.
Step S102：Derusting design sketch is subjected to gray proces, obtains gray level image；
Gray scale refers to pure white, black and a series of intermediate colors from black to white in both.Gray scale highest is equivalent to highest
It is black, be exactly black.Gray scale is minimum black equivalent to minimum, i.e., pure white.Typically, with a byte come table after pixel value quantifies
Show.The gray value for there are black-ash-white consecutive variations is such as quantified as 256 gray levels, the scope of gray value is 0-255, is represented bright
For degree from depth to shallow, the color in correspondence image is from black to white.Black-and-white photograph contains all gray tones between black and white,
Each pixel value is one kind in 256 kinds of gray scales between black and white.
Step S103：Calculate the average gray value of unit area on gray level image；
The gray level image got is calculated, obtains average gray value.The average gray value calculating method can be with
It is arithmetic average gray value, geometric average gray value, root mean square average gray value, harmonic average gray value, weighted average gray scale
Value etc..
Step S104：The average gray value and derusting grade gray threshold set in advance are contrasted, it is determined that derusting area
The derusting grade in domain；
The derusting grade gray threshold experiment set in advance obtains.Corrosion metals plate is carried out using sand paper
Different grades of derusting, then collection derusting surface image, obtains average gray value, according to reality after equally carrying out gray proces
The required derusting effect reached, gray threshold is set.Such as common corrosion steel plate, carry out grinding without grade with sand paper
After derusting, gather image and calculate gray threshold.
According to the calculating gray threshold and derusting effect, the derusting grade is set.Such as one-level derusting gray value is
130-160, two level derusting gray value are 160-190, and three-level derusting gray value is certain higher grade derusting effect more than 190
Better.The threshold value of the derusting grade of setting is the derusting grade gray threshold set in advance.
When the gray scale that derusts is 170, derusting grade is two level, and derusting works well；When the gray scale that derusts is 200, derusting
Grade is three-level, and derusting effect is very good.
Step S105：Judge derust region derusting grade whether meet demand；
Staff presets the derusting grade of meet demand, by contrast the metallic plate derusting grade with it is described pre-
The derusting grade of the meet demand first set.
Step S106：If the derusting grade in derusting region is unsatisfactory for demand, repeating said steps after operational factor are adjusted
S101 to the step S105；
When the metallic plate derusting grade is less than the derusting grade of the meet demand set in advance, as derust area
The derusting grade in domain is unsatisfactory for demand, need to readjust operational factor, then repeating said steps S101 to the step S105；
Until derusting grade of the metallic plate derusting grade more than or equal to the meet demand set in advance, stop described in repetition
Step S101 to the step S105, carry out next step.
Step S107：If the derusting grade meet demand in region of derusting, calculate and obtain the derusting surplus working hours and remove
Rust efficiency.
When derusting grade of the metallic plate derusting grade more than or equal to the meet demand set in advance, as remove
The derusting grade meet demand in rust region, is calculated by the computer and obtains surplus working hours and the rust cleaning efficiency of derusting.
Pass through formulaThe surplus working hours are calculated, S in formula0For the default metallic plate gross area to be derusted, S1For
Derust area, and v is sweep speed, and d is sweep span, and t is the surplus working hours.
Pass through formulaRust cleaning efficiency is calculated, t in formula0For with the derusting time.
Tested specifically, completing once derusting with feedback method by a kind of long distance laser derusting monitoring in real time.
Pre-set derusting grade, intensity value ranges 130-160 are one-level, and intensity value ranges 160-190 is two level, and gray value is more than
190 be three-level, and higher grade, and derusting effect is better.Experiment purpose is to obtain three-level derusting effect.
Will metallic plate be derusted, after being derusted, operational factor be sweep speed 1000mm/s, sweep span 0.01mm,
Laser power 2W, laser frequency 20kHz.Rust design sketch is obtained, picture is subjected to gray proces, it is 132 to obtain average gray value,
Judge that derusting grade is only one-level；Then operational factor is adjusted, laser power 4W, remaining parameter constant, obtains derusting effect again
Fruit is schemed, and picture is carried out into gray proces, and it is 164 to obtain average gray value, judges that derusting grade is two level；Continue adjustment operation ginseng
Number, laser power 4W, remaining parameter constant, rust design sketch is obtained again, picture is subjected to gray proces, obtains average gray value
For 198, judge that derusting grade is three-level, reach experiment purpose.
A kind of long distance laser derusting provided in an embodiment of the present invention monitors in real time and feedback method, is adopted in real time by analysis
The derusting metallic plate image of collection, gray level image is obtained, calculate average gray value, then judge derusting with demarcation gray threshold contrast
Grade, away rust by laser operational factor is adjusted in real time and feeds back rust cleaning efficiency and man-hour needed for derusting residue.This method can be examined in real time
Survey, monitoring and feedback laser derusting effect, avoid causing the deviation that derusts, can obtain derusting effect, while can be fed back
Rust cleaning efficiency and man-hour needed for derusting residue.
Specifically, step S102：Derusting design sketch is subjected to gray proces, obtaining gray level image includes：By what is acquired
RGB (R, G, the B) values of each pixel of coloured image are converted into corresponding gray value according to Weighted Average Algorithm.
The rgb color be by red (R), green (G), blue (B) three Color Channels change and they mutually it
Between superposition obtain miscellaneous color, RGB is the color for representing three passages of red, green, blue, this standard is almost
Include all colours that human eyesight can perceive, be at present with one of most wide color system.
The Weighted Average Algorithm is converted into corresponding gray value P, that is, passes through formula P=0.3 × R+0.59 × G+0.11
Gray value is calculated in × B.Such as R=208, G=210, B=199, pass through the formula P=0.3 × R+0.59 × G+0.11
× B=0.3 × 208+0.59 × 210+0.11 × 199=208 calculates each grey scale pixel value by the formula.
Specifically, step S103：Calculating the average gray value of unit area on gray level image includes：According toCalculate average gray value.The gray value of each pixel passes through the formula P=0.3 × R+
What 0.59 × G+0.11 × B was calculated goes out, then according toCalculate average gray value.Such as
P1=208, P2=186, P3=185, then P=(208+186+185)/3=193
Specifically, according to step S106：If the derusting grade in derusting region is unsatisfactory for demand, weight after operational factor is adjusted
The multiple step S101 to the step S105 includes：According to ρ=Pav/ ftvd, adjust operational factor.
It should be noted that described be adjusted to adjust in real time.
ρ=the PavIn/ftvd, ρ is energy density, PavIt is laser frequency for laser power, f, t is pulsewidth, v is to sweep
Speed is retouched, d is sweep span, and wherein pulsewidth t can be considered constant.
Specifically, the operational factor, including laser frequency, sweep speed, sweep span.I.e. described laser frequency, institute
It is customized parameter to state sweep speed and the sweep span.
Specifically, methods described also includes：Derusting speed is judged by sweep speed and the product of sweep span.
A kind of long distance laser derusting provided in an embodiment of the present invention monitors in real time and feedback method, is adopted in real time by analysis
The derusting metallic plate image of collection, gray level image is obtained, calculate average gray value, then judge derusting with demarcation gray threshold contrast
Grade, away rust by laser operational factor is adjusted in real time and feeds back rust cleaning efficiency and man-hour needed for derusting residue.This method can be examined in real time
Survey, monitoring and feedback laser derusting effect, avoid causing the deviation that derusts, can obtain derusting effect, while can be fed back
Rust cleaning efficiency and man-hour needed for derusting residue.
Second aspect, the embodiment of the present invention also provide a kind of long distance laser derusting monitoring and feedback device in real time, including：
Image acquisition unit, for obtaining the design sketch that derusts；
Graphics processing unit, for derusting design sketch to be carried out into gray proces, obtain gray level image；
First image computing unit, for calculating the average gray value of unit area on gray level image；
Comparison unit, for the average gray value and derusting grade gray threshold set in advance to be contrasted, it is determined that removing
The derusting grade in rust region；
Judging unit, for judge derust region derusting grade whether meet demand；
Adjustment unit, if the derusting grade for region of derusting is unsatisfactory for demand, adjust operational factor；
Second computing unit, if the derusting grade meet demand for region of derusting, calculate and obtain the remaining work of derusting
When.
Specifically, described image processing unit is used to derusting design sketch carrying out gray proces, and obtaining gray level image includes:
RGB (R, G, the B) values of each pixel of the coloured image acquired are converted into corresponding gray value according to Weighted Average Algorithm.
Specifically, described first image computing unit is used for the average gray value bag for calculating unit area on gray level image
Include：According toCalculate average gray value.
Specifically, the adjustment unit is used to adjust operational factor, including according to ρ=Pav/ ftvd, adjust operational factor.
A kind of long distance laser derusting provided in an embodiment of the present invention monitors in real time and feedback device, passes through image and obtains list
Member completes the remote derusting design sketch of collection in real time, carries out image procossing to derusting design sketch by graphics processing unit, passes through
First image computing unit calculates average gray value, completes contrast by comparison unit and identifying unit and judges its derusting grade
Afterwards, operational factor is adjusted by adjustment unit, reaches preferable derusting grade, calculated and derusted finally by the second computing unit
Surplus working hours and rust cleaning efficiency.The device can detect in real time, monitor and feedback laser derusting effect, avoid causing derusting inclined
Difference, derusting effect can be obtained, while can obtain feeding back rust cleaning efficiency and man-hour needed for derusting residue.
The third aspect, referring to Fig. 2, the embodiment of the present invention also provides a kind of long distance laser derusting monitoring in real time and feedback
System, including：Host computer, image acquisition device, laser, beam expanding lens, galvanometer and field lens；
Described laser one end is connected with described beam expanding lens one end, and the laser other end is connected with host computer；
The beam expanding lens other end is connected with the galvanometer；
The field lens is connected with the galvanometer；
The galvanometer is connected with the host computer；
Described image collector is connected with the host computer；
The host computer, for obtaining the design sketch that derusts；Derusting design sketch is subjected to gray proces, obtains gray level image；
Calculate the average gray value of unit area on gray level image；By the average gray value and derusting grade gray scale threshold set in advance
Value contrast, it is determined that the derusting grade in derusting region；Judge derust region derusting grade whether meet demand；If derust region
Derusting grade be unsatisfactory for demand, after adjusting operational factor；If the derusting grade meet demand in region of derusting, calculates and obtains
Remove the rust surplus working hours；
The laser, for derusting；
Described image collector, for obtaining certain frequency in real time by the beam expanding lens, the galvanometer and the field lens
Continuous metal surface image, and it is uploaded to host computer by image is obtained.
Field lens is to be operated in the lens near object lens focal plane.Field lens is also referred to as F-Theta field lenses, f- θ field lenses, and laser is swept
Retouch focus lamp, f-theta mirror.It is on the premise of optical system optical characteristics is not changed, and is changed over as light-beam position.
Mirror be often employed 1064nm, 10.6 microns, in 532nm and 355nm optical system.Field lens main function is to improve edge-light
Beam incides the ability of detector；In identical primary optical system, the area that field lens will reduce detector is added.If use
The area of same detector, visual field can be expanded, increase the flux of incidence；Image planes position can be conceded and place chopper wheel, to solve
The problem of nowhere placing modulator；The inhomogeneous illumination on detector photosurface is set to homogenize；When using flattened field mirror,
Flat field image planes can be obtained；, can be with the curvature of field of compensation system and distortion in terms of aberration correction.
Beam expanding lens mainly has two purposes：One is the diameter of expanded beam；The second is reduce the angle of divergence of laser beam.
Therefore, it is used for long distance illumination or projection, and focusing system.The angle of divergence of a branch of light beam expanded, and expand ratio
Inversely proportional change.Compared with the light beam without expanding, the light beam after expanding can be focused smaller.Laser bundle-enlarging collimation mirror
Multiplying power is the enlargement ratio of beam diameter.It is that optics is constant from the spot size and angle of divergence product of the laser beam of laser output
Amount, is approximately certain value.When waist radius expands x times, the original 1/x of the corresponding boil down to of its angle of divergence, compression angle of divergence reality
Border is exactly the collimation of laser.The compression angle of divergence can not improve beam quality, and beam quality is multiplying for waist radius and the angle of divergence
Product；By with the increase of waist radius, then spot size increase while compressing the angle of divergence.
Derust and monitor in real time and feedback method, apparatus and system, phase the embodiment of the invention discloses a kind of long distance laser
Can not be detected in real time for prior art, monitor and feedback laser derusting effect, may cause derust deviation, derusting effect not
Ideal, or even the problems such as damage equipment.Long distance laser derusting monitoring in real time provided by the invention and feedback, apparatus and system,
By analyzing the derusting metallic plate image that gathers in real time, obtain gray level image, calculate average gray value, then with the gray scale of demarcation
Threshold comparison judges derusting grade, adjusts away rust by laser operational factor in real time and feeds back rust cleaning efficiency and work needed for derusting residue
When.Long distance laser provided by the invention derusting monitoring in real time can detect in real time with feedback method, apparatus and system, monitor and
Feedback laser derusting effect, avoids causing the deviation that derusts, and can obtain preferable derusting effect, while can obtain feeding back rust cleaning efficiency
With man-hour needed for residue of derusting.
It should be appreciated that the invention is not limited in the precision architecture for being described above and being shown in the drawings, and
And various modifications and changes can be being carried out without departing from the scope.The scope of the present invention is only limited by appended claim.
Claims (8)
1. a kind of long distance laser derusting monitors in real time and feedback method, it is characterised in that methods described includes：
Step S101：Obtain derusting design sketch；
Step S102：Derusting design sketch is subjected to gray proces, obtains gray level image；
Step S103：Calculate the average gray value of unit area on gray level image；
Step S104：The average gray value and derusting grade gray threshold set in advance are contrasted, it is determined that derusting region
Derusting grade；
Step S105：Judge derust region derusting grade whether meet demand；
Step S106：If the derusting grade in derusting region is unsatisfactory for demand, repeating said steps S101 after operational factor is adjusted
To the step S105；
Step S107：If the derusting grade meet demand in region of derusting, calculate and obtain the derusting surplus working hours and derust and imitate
Rate.
2. according to the method for claim 1, it is characterised in that step S102：Derusting design sketch is subjected to gray proces, obtained
Obtaining gray level image includes:
RGB (R, G, the B) values of each pixel of the coloured image acquired are converted into corresponding ash according to Weighted Average Algorithm
Angle value.
3. according to the method for claim 1, it is characterised in that step S103：Unit area is flat on calculating gray level image
Equal gray value includes：According toCalculate average gray value.
4. according to the method for claim 1, it is characterised in that according to step S106：If the derusting grade in region of derusting
Demand is unsatisfactory for, repeating said steps S101 to the step S105 includes after adjusting operational factor：According to ρ=Pav/ ftvd, adjust
Whole operational factor.
5. according to the method for claim 1, it is characterised in that the operational factor, including laser frequency, sweep speed,
Sweep span.
6. according to the method for claim 5, it is characterised in that methods described also includes：Pass through sweep speed and scanning room
Away from product judge derusting speed.
7. a kind of long distance laser derusting monitors in real time and feedback device, it is characterised in that including：
Image acquisition unit, for obtaining the design sketch that derusts；
Graphics processing unit, for derusting design sketch to be carried out into gray proces, obtain gray level image；
First image computing unit, for calculating the average gray value of unit area on gray level image；
Comparison unit, for the average gray value and derusting grade gray threshold set in advance to be contrasted, it is determined that derusting area
The derusting grade in domain；
Judging unit, for judge derust region derusting grade whether meet demand；
Adjustment unit, if the derusting grade for region of derusting is unsatisfactory for demand, adjust operational factor；
Second computing unit, if the derusting grade meet demand for region of derusting, calculate and obtain the derusting surplus working hours.
8. a kind of long distance laser derusting monitors in real time and reponse system, it is characterised in that including：Host computer, image acquisition device,
Laser, beam expanding lens, galvanometer and field lens；
Described laser one end is connected with described beam expanding lens one end, and the laser other end is connected with host computer；
The beam expanding lens other end is connected with the galvanometer；
The field lens is connected with the galvanometer；
The galvanometer is connected with the host computer；
Described image collector is connected with the host computer；
The host computer, for obtaining the design sketch that derusts；Derusting design sketch is subjected to gray proces, obtains gray level image；Calculate
The average gray value of unit area on gray level image；By the average gray value and derusting grade gray threshold pair set in advance
Than it is determined that the derusting grade in derusting region；Judge derust region derusting grade whether meet demand；If derusting region is removed
Rust grade is unsatisfactory for demand, after adjusting operational factor；If the derusting grade meet demand in region of derusting, calculates and obtains and remove
Become rusty the surplus working hours；
The laser, for derusting；
Described image collector, it is continuous for obtaining certain frequency in real time by the beam expanding lens, the galvanometer and the field lens
Metal surface image, and it is uploaded to host computer by image is obtained.
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Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN114608660A (en) * | 2022-03-28 | 2022-06-10 | 上海建冶科技股份有限公司 | Real-time monitoring system for laser rust removal process |
| CN114654093A (en) * | 2022-03-07 | 2022-06-24 | 刘国林 | Dynamic parameter big data visual analysis system and method |
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| CN110656236A (en) * | 2018-06-28 | 2020-01-07 | 宝山钢铁股份有限公司 | Defect control method for laser scoring of surface of high-magnetic-induction oriented silicon steel |
| CN108838517A (en) * | 2018-07-11 | 2018-11-20 | 云南电网有限责任公司电力科学研究院 | A kind of device, the method and system of away rust by laser and laser melting coating |
| CN108838547A (en) * | 2018-07-11 | 2018-11-20 | 云南电网有限责任公司电力科学研究院 | A kind of deflectable laser rust-removing device |
| CN108838545A (en) * | 2018-07-18 | 2018-11-20 | 张家港市顶峰激光科技有限公司 | A kind of derusting device of portable semiconductor laser to metal surface |
| CN109272055A (en) * | 2018-10-22 | 2019-01-25 | 西安云鑫电子科技有限公司 | Away rust by laser method and device based on machine learning |
| CN109332900A (en) * | 2018-10-22 | 2019-02-15 | 西安云鑫电子科技有限公司 | Away rust by laser method and device, storage medium, electric terminal |
| CN109447141A (en) * | 2018-10-22 | 2019-03-08 | 西安云鑫电子科技有限公司 | Away rust by laser method and device based on machine learning |
| CN109461444A (en) * | 2018-10-22 | 2019-03-12 | 西安云鑫电子科技有限公司 | Away rust by laser method and device based on speech recognition |
| CN109460782A (en) * | 2018-10-22 | 2019-03-12 | 西安云鑫电子科技有限公司 | Away rust by laser method and device based on machine learning |
| CN109848570A (en) * | 2018-12-31 | 2019-06-07 | 沈阳造币有限公司 | Laser blasting method applied to noble metal commemorative coin |
| CN110987903A (en) * | 2019-12-11 | 2020-04-10 | 华中科技大学 | LIBS matrix effect correction method and application thereof |
| CN111974753A (en) * | 2020-08-05 | 2020-11-24 | 中国人民解放军陆军装甲兵学院 | Laser cleaning cleanliness online monitoring device, system and method |
| CN112620253A (en) * | 2020-11-30 | 2021-04-09 | 杭州中车数字科技有限公司 | Rust removal equipment |
| CN112718710A (en) * | 2020-12-30 | 2021-04-30 | 南开大学 | Method for analyzing copper substrate pollutants and laser cleaning effect thereof based on red, green and blue numerical values |
| CN113205482A (en) * | 2021-03-23 | 2021-08-03 | 中建三局第三建设工程有限责任公司 | Iron and steel rust removal quality grade judgment method based on visual identification |
| CN113083804A (en) * | 2021-04-25 | 2021-07-09 | 中国铁建重工集团股份有限公司 | Laser intelligent derusting method and system and readable medium |
| CN113578871A (en) * | 2021-07-26 | 2021-11-02 | 贵州电网有限责任公司 | Laser rust removal and surface passivation modification device and method |
| CN113706531A (en) * | 2021-10-28 | 2021-11-26 | 海门市博洋铸造有限公司 | Metal plate corrosion degree judging method and system based on machine vision |
| CN114119535A (en) * | 2021-11-24 | 2022-03-01 | 上海航翼高新技术发展研究院有限公司 | Laser cleaning effect on-line monitoring method based on visual detection |
| CN114054971A (en) * | 2022-01-10 | 2022-02-18 | 武汉华工激光工程有限责任公司 | Automatic real-time GV value detection and compensation method and system |
| CN114654093A (en) * | 2022-03-07 | 2022-06-24 | 刘国林 | Dynamic parameter big data visual analysis system and method |
| CN114608660A (en) * | 2022-03-28 | 2022-06-10 | 上海建冶科技股份有限公司 | Real-time monitoring system for laser rust removal process |
| CN115239722A (en) * | 2022-09-22 | 2022-10-25 | 江苏思锐装备科技有限公司 | Test evaluation method for cleaning agent |
| CN115625427A (en) * | 2022-12-21 | 2023-01-20 | 广东国玉科技股份有限公司 | Laser rust removing method, laser rust removing equipment and computer readable storage medium |
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