TWI810578B - Positive photosensitive resin composition, and organic EL element separator - Google Patents
Positive photosensitive resin composition, and organic EL element separator Download PDFInfo
- Publication number
- TWI810578B TWI810578B TW110119990A TW110119990A TWI810578B TW I810578 B TWI810578 B TW I810578B TW 110119990 A TW110119990 A TW 110119990A TW 110119990 A TW110119990 A TW 110119990A TW I810578 B TWI810578 B TW I810578B
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- group
- acid
- resin
- aforementioned
- resin composition
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- 239000011342 resin composition Substances 0.000 title claims abstract description 119
- 229920005989 resin Polymers 0.000 claims abstract description 301
- 239000011347 resin Substances 0.000 claims abstract description 301
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 161
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 155
- 239000002253 acid Substances 0.000 claims abstract description 82
- 239000000203 mixture Substances 0.000 claims abstract description 47
- 239000003086 colorant Substances 0.000 claims abstract description 39
- -1 1,1-dimethyl-propoxycarbonyl Chemical group 0.000 claims description 111
- 239000000178 monomer Substances 0.000 claims description 109
- 125000004432 carbon atom Chemical group C* 0.000 claims description 73
- 125000000217 alkyl group Chemical group 0.000 claims description 37
- 239000000975 dye Substances 0.000 claims description 36
- 239000000049 pigment Substances 0.000 claims description 28
- 150000001875 compounds Chemical class 0.000 claims description 27
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 20
- 125000003545 alkoxy group Chemical group 0.000 claims description 19
- 229920001577 copolymer Polymers 0.000 claims description 17
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 14
- 125000005843 halogen group Chemical group 0.000 claims description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 13
- 125000002723 alicyclic group Chemical group 0.000 claims description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 11
- SVSARCCKBMZNMR-UHFFFAOYSA-N [1-[2-[methyl-[2-[4-(oxoazaniumylmethylidene)pyridin-1-yl]ethyl]amino]ethyl]pyridin-4-ylidene]methyl-oxoazanium;dichloride Chemical compound [Cl-].[Cl-].C1=CC(=C[NH+]=O)C=CN1CCN(C)CCN1C=CC(=C[NH+]=O)C=C1 SVSARCCKBMZNMR-UHFFFAOYSA-N 0.000 claims description 10
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 8
- 125000000623 heterocyclic group Chemical group 0.000 claims description 8
- 125000005931 tert-butyloxycarbonyl group Chemical group [H]C([H])([H])C(OC(*)=O)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229920006395 saturated elastomer Polymers 0.000 claims description 7
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 125000001424 substituent group Chemical group 0.000 claims description 6
- 125000003342 alkenyl group Chemical group 0.000 claims description 5
- 125000004453 alkoxycarbonyl group Chemical group 0.000 claims description 5
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 3
- 125000003107 substituted aryl group Chemical group 0.000 claims description 3
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 150000001721 carbon Chemical group 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 33
- MZZSDCJQCLYLLL-UHFFFAOYSA-N Secalonsaeure A Natural products COC(=O)C12OC3C(CC1=C(O)CC(C)C2O)C(=CC=C3c4ccc(O)c5C(=O)C6=C(O)CC(C)C(O)C6(Oc45)C(=O)OC)O MZZSDCJQCLYLLL-UHFFFAOYSA-N 0.000 abstract 1
- 239000010408 film Substances 0.000 description 52
- 125000003700 epoxy group Chemical group 0.000 description 38
- 239000003513 alkali Substances 0.000 description 36
- 239000000126 substance Substances 0.000 description 36
- 238000004519 manufacturing process Methods 0.000 description 31
- 239000007787 solid Substances 0.000 description 28
- 239000000243 solution Substances 0.000 description 28
- 238000010438 heat treatment Methods 0.000 description 24
- 239000002904 solvent Substances 0.000 description 23
- 239000002585 base Substances 0.000 description 22
- 239000003822 epoxy resin Substances 0.000 description 19
- 125000000524 functional group Chemical group 0.000 description 19
- 229920000647 polyepoxide Polymers 0.000 description 19
- 230000035945 sensitivity Effects 0.000 description 19
- 238000004090 dissolution Methods 0.000 description 18
- 230000005855 radiation Effects 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 15
- 150000003254 radicals Chemical class 0.000 description 15
- 238000000576 coating method Methods 0.000 description 14
- 150000002430 hydrocarbons Chemical group 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 239000007864 aqueous solution Substances 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 12
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Natural products CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 10
- JKTCBAGSMQIFNL-UHFFFAOYSA-N 2,3-dihydrofuran Chemical compound C1CC=CO1 JKTCBAGSMQIFNL-UHFFFAOYSA-N 0.000 description 9
- 239000004593 Epoxy Substances 0.000 description 9
- 238000010511 deprotection reaction Methods 0.000 description 9
- 238000011161 development Methods 0.000 description 9
- 230000018109 developmental process Effects 0.000 description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 8
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 229910052731 fluorine Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920003986 novolac Polymers 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001241 acetals Chemical group 0.000 description 6
- 125000001309 chloro group Chemical group Cl* 0.000 description 6
- 239000008199 coating composition Substances 0.000 description 6
- 125000001153 fluoro group Chemical group F* 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- 230000003321 amplification Effects 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 229910052740 iodine Chemical group 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 238000003199 nucleic acid amplification method Methods 0.000 description 5
- 125000004430 oxygen atom Chemical group O* 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000003223 protective agent Substances 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- PJMXUSNWBKGQEZ-UHFFFAOYSA-N (4-hydroxyphenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(O)C=C1 PJMXUSNWBKGQEZ-UHFFFAOYSA-N 0.000 description 4
- UYEMGAFJOZZIFP-UHFFFAOYSA-N 3,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC(O)=C1 UYEMGAFJOZZIFP-UHFFFAOYSA-N 0.000 description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 4
- 239000005711 Benzoic acid Substances 0.000 description 4
- 229930185605 Bisphenol Natural products 0.000 description 4
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 235000010233 benzoic acid Nutrition 0.000 description 4
- 125000002619 bicyclic group Chemical group 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical group 0.000 description 4
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 125000001624 naphthyl group Chemical group 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000001044 red dye Substances 0.000 description 4
- DYHSDKLCOJIUFX-UHFFFAOYSA-N tert-butoxycarbonyl anhydride Chemical compound CC(C)(C)OC(=O)OC(=O)OC(C)(C)C DYHSDKLCOJIUFX-UHFFFAOYSA-N 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- 229940086542 triethylamine Drugs 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 3
- WXTMDXOMEHJXQO-UHFFFAOYSA-N 2,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC=C1O WXTMDXOMEHJXQO-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 125000004018 acid anhydride group Chemical group 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 235000013985 cinnamic acid Nutrition 0.000 description 3
- 229930016911 cinnamic acid Natural products 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000010494 dissociation reaction Methods 0.000 description 3
- 230000005593 dissociations Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 3
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 3
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 3
- 125000003367 polycyclic group Chemical group 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 230000007261 regionalization Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- OVGRCEFMXPHEBL-UHFFFAOYSA-N 1-ethenoxypropane Chemical compound CCCOC=C OVGRCEFMXPHEBL-UHFFFAOYSA-N 0.000 description 2
- GLDQAMYCGOIJDV-UHFFFAOYSA-N 2,3-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1O GLDQAMYCGOIJDV-UHFFFAOYSA-N 0.000 description 2
- UIAFKZKHHVMJGS-UHFFFAOYSA-N 2,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1O UIAFKZKHHVMJGS-UHFFFAOYSA-N 0.000 description 2
- AKEUNCKRJATALU-UHFFFAOYSA-N 2,6-dihydroxybenzoic acid Chemical compound OC(=O)C1=C(O)C=CC=C1O AKEUNCKRJATALU-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- AISZNMCRXZWVAT-UHFFFAOYSA-N 2-ethylsulfanylcarbothioylsulfanyl-2-methylpropanenitrile Chemical compound CCSC(=S)SC(C)(C)C#N AISZNMCRXZWVAT-UHFFFAOYSA-N 0.000 description 2
- MIRQGKQPLPBZQM-UHFFFAOYSA-N 2-hydroperoxy-2,4,4-trimethylpentane Chemical compound CC(C)(C)CC(C)(C)OO MIRQGKQPLPBZQM-UHFFFAOYSA-N 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N 2-methoxyethyl acetate Chemical compound COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 2
- YQUVCSBJEUQKSH-UHFFFAOYSA-N 3,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C(O)=C1 YQUVCSBJEUQKSH-UHFFFAOYSA-N 0.000 description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 2
- UJTRCPVECIHPBG-UHFFFAOYSA-N 3-cyclohexylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C2CCCCC2)=C1 UJTRCPVECIHPBG-UHFFFAOYSA-N 0.000 description 2
- IYMZEPRSPLASMS-UHFFFAOYSA-N 3-phenylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C=2C=CC=CC=2)=C1 IYMZEPRSPLASMS-UHFFFAOYSA-N 0.000 description 2
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 2
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 2
- BUDQDWGNQVEFAC-UHFFFAOYSA-N Dihydropyran Chemical compound C1COC=CC1 BUDQDWGNQVEFAC-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 2
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- 125000002568 propynyl group Chemical group [*]C#CC([H])([H])[H] 0.000 description 1
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- QENJZWZWAWWESF-UHFFFAOYSA-N tri-methylbenzoic acid Natural products CC1=CC(C)=C(C(O)=O)C=C1C QENJZWZWAWWESF-UHFFFAOYSA-N 0.000 description 1
- DXNCZXXFRKPEPY-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O DXNCZXXFRKPEPY-UHFFFAOYSA-N 0.000 description 1
- ILWRPSCZWQJDMK-UHFFFAOYSA-N triethylazanium;chloride Chemical compound Cl.CCN(CC)CC ILWRPSCZWQJDMK-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 239000012989 trithiocarbonate Substances 0.000 description 1
- HIZCIEIDIFGZSS-UHFFFAOYSA-L trithiocarbonate Chemical compound [S-]C([S-])=S HIZCIEIDIFGZSS-UHFFFAOYSA-L 0.000 description 1
- 229930195735 unsaturated hydrocarbon Chemical group 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Materials For Photolithography (AREA)
- Electroluminescent Light Sources (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
本發明係提供一種具有經改善的製程穩定性之含有黑色著色劑之高感度感光性樹脂組成物。其為包含含有具有複數酚性羥基,複數酚性羥基的至少一部分由酸分解性基(1)進行保護的樹脂(a1-1),與具有複數酚性羥基,複數酚性羥基的至少一部分由與酸分解性基(1)相異的酸分解性基(2)進行保護的樹脂(a1-2)之樹脂摻合物(A1)、選自由黑色染料及黑色顏料所成群的至少1種著色劑(B)與光酸產生劑(C)之正型感光性樹脂組成物。The present invention provides a high-sensitivity photosensitive resin composition containing a black colorant with improved process stability. It comprises a resin (a1-1) having multiple phenolic hydroxyl groups, at least a part of which is protected by an acid-decomposable group (1), and having multiple phenolic hydroxyl groups, at least a part of which is protected by an acid decomposable group (1). Resin blend (A1) of resin (a1-2) protected by acid decomposable group (2) different from acid decomposable group (1), at least one selected from the group consisting of black dye and black pigment A positive-type photosensitive resin composition of a colorant (B) and a photoacid generator (C).
Description
本發明係關於正型感光性樹脂組成物,與使用此的有機EL元件隔膜、有機EL元件絕緣膜及有機EL元件。更詳細為本發明係關於含有黑色著色劑的正型感光性樹脂組成物,與使用此的有機EL元件隔膜、有機EL元件絕緣膜及有機EL元件。The present invention relates to a positive-type photosensitive resin composition, an organic EL element separator, an organic EL element insulating film, and an organic EL element using the composition. More specifically, the present invention relates to a positive-type photosensitive resin composition containing a black colorant, and an organic EL element separator, an organic EL element insulating film, and an organic EL element using the same.
對於有機EL顯示器(OLED)等顯示裝置,欲提高顯示特性,對於顯示區域內之著色圖型間隔部或顯示區域周圍部分的邊緣等上使用隔膜材。在有機EL顯示裝置之製造中,欲使有機物質的畫素不會互相接觸,使先形成隔膜,於該隔膜之間形成有機物質之畫素。該隔膜一般藉由使用感光性樹脂組成物的光微影術而形成,具有絕緣性。詳細而言,使用塗布裝置將感光性樹脂組成物塗布於基板上,將揮發成分以加熱等手段除去後,隔著光罩進行曝光,其次負型之情況為,將未曝光部分在正型情況時藉由將曝光部分以鹼水溶液等顯像液除去而進行顯像,將所得的圖型經加熱處理而形成隔膜(絕緣膜)。其次藉由噴墨法等,將發出紅、綠、藍3色光之有機物質成膜於隔膜之間,形成有機EL顯示裝置之畫素。For display devices such as organic EL displays (OLED), in order to improve the display characteristics, a separator material is used for the color pattern spacer in the display area or the edge of the surrounding part of the display area. In the manufacture of an organic EL display device, in order to prevent pixels of organic substances from contacting each other, diaphragms are formed first, and pixels of organic substances are formed between the diaphragms. The diaphragm is generally formed by photolithography using a photosensitive resin composition, and has insulating properties. In detail, the photosensitive resin composition is coated on the substrate using a coating device, and the volatile components are removed by means of heating, etc., and then exposed through a photomask. Next, in the case of negative type, the unexposed part is exposed in the case of positive type. When developing, the exposed part is removed with a developing solution such as an aqueous alkali solution to develop, and the obtained pattern is heat-treated to form a separator (insulating film). Next, organic substances emitting red, green, and blue light are deposited between the separators by inkjet method to form the pixels of the organic EL display device.
在該區域中,近年因顯示裝置之小型化及顯示內容的多樣化,畫素的高性能化及高精細化被要求著。以提高顯示裝置中之對比,及提高辨識性的目的,嘗試使用著色劑使隔膜材具有遮光性。然而,使隔膜材具有遮光性時,感光性樹脂組成物有成為低感度之傾向,其結果,恐怕有曝光時間變長且生產性降低之顧慮。因此,使用於含有著色劑之隔膜材的形成上之感光性樹脂組成物被要求更高感度。In this area, due to miniaturization of display devices and diversification of display contents in recent years, higher performance and higher definition of pixels are required. In order to improve contrast in display devices and improve visibility, attempts have been made to impart light-shielding properties to separator materials using colorants. However, when the separator material has light-shielding properties, the photosensitive resin composition tends to have low sensitivity, and as a result, the exposure time may become longer and the productivity may be lowered. Therefore, higher sensitivity is required for the photosensitive resin composition used for forming the separator material containing the coloring agent.
專利文獻1(日本特開2001-281440號公報)中記載,作為藉由曝光後加熱處理而顯示更高遮光性之感放射線性樹脂組成物,於含有鹼可溶性樹脂與醌二疊氮化物化合物之正型感放射線性樹脂組成物中添加鈦黑的組成物。Patent Document 1 (Japanese Unexamined Patent Application Publication No. 2001-281440) describes that, as a radiation-sensitive resin composition that exhibits higher light-shielding properties by heat treatment after exposure, an alkali-soluble resin and a quinonediazide compound are used. A composition in which titanium black is added to a positive radiation-sensitive resin composition.
專利文獻2(日本特開2002-116536號公報)中記載對於含有[A]鹼可溶性樹脂、[B]1,2-醌二疊氮化物化合物及[C]著色劑之感放射線性樹脂組成物,使用碳黑使隔膜材黑色化的方法。Patent Document 2 (Japanese Unexamined Patent Publication No. 2002-116536) describes a radiation-sensitive resin composition containing [A] alkali-soluble resin, [B] 1,2-quinonediazide compound, and [C] colorant. , A method of blackening the separator material using carbon black.
專利文獻3(日本特開2010-237310號公報)中記載作為藉由曝光後加熱處理顯示遮光性的感放射線性樹脂組成物,於含有鹼可溶性樹脂與醌二疊氮化物化合物之正型感放射線性樹脂組成物中添加感熱色素的組成物。 [先前技術文獻] [專利文獻]Patent Document 3 (Japanese Unexamined Patent Application Publication No. 2010-237310) describes a positive-type radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazide compound as a radiation-sensitive resin composition that exhibits light-shielding properties by heat treatment after exposure. A composition in which a thermosensitive pigment is added to a permanent resin composition. [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2001-281440號公報 [專利文獻2]日本特開2002-116536號公報 [專利文獻3]日本特開2010-237310號公報[Patent Document 1] Japanese Unexamined Patent Publication No. 2001-281440 [Patent Document 2] Japanese Patent Laid-Open No. 2002-116536 [Patent Document 3] Japanese Patent Laid-Open No. 2010-237310
[發明所解決的問題][Problem solved by the invention]
對於使用於經著色的隔膜材之形成的感光性樹脂組成物,欲充分地提高經硬化的膜之遮光性,必須使用相當量的著色劑。使用如此多量著色劑時,因照射於感光性樹脂組成物的被膜之放射線會被著色劑吸收,故被膜中之放射線的有效強度會降低,感光性樹脂組成物無法充分地曝光,作為結果圖型形成性降低。In order to sufficiently improve the light-shielding property of the cured film of the photosensitive resin composition used for forming the colored separator, a considerable amount of coloring agent must be used. When such a large amount of colorant is used, the radiation irradiated on the film of the photosensitive resin composition will be absorbed by the colorant, so the effective intensity of the radiation in the film will be reduced, and the photosensitive resin composition will not be fully exposed. As a result, the pattern Formative reduction.
對於有機EL元件中之隔膜的形成,由生產性等觀點來看,形成隔膜的材料具有高感度係為重要。然而,使用含有著色劑的黑色感光性樹脂組成物時,通常在使用的曝光條件下會產生曝光不良,故例如必須加長曝光時間,此為降低生產性之要因。因此,使感光性樹脂組成物之曝光量變少,降低能量成本且提高吞吐量成為強烈期望。In the formation of the diaphragm in the organic EL element, it is important that the material forming the diaphragm has high sensitivity from the viewpoint of productivity and the like. However, when a black photosensitive resin composition containing a colorant is used, exposure failure usually occurs under the exposure conditions used, and therefore, for example, the exposure time must be prolonged, which is a cause of lowering productivity. Therefore, it is strongly desired to reduce the exposure amount of the photosensitive resin composition, reduce the energy cost and increase the throughput.
作為提高感光性樹脂組成物之感度的方法,可舉出使樹脂組成物成為化學增幅系者。然而,一般有著化學增幅系雖為高感度但缺乏製程穩定性之課題。As a method of increasing the sensitivity of the photosensitive resin composition, one that makes the resin composition a chemically amplified system is mentioned. However, there is generally a problem that although the chemical amplification system has high sensitivity, it lacks process stability.
本發明之目的為提供一種具有經改善的製程穩定性之含有黑色著色劑之高感度感光性樹脂組成物。 [解決課題的手段]The object of the present invention is to provide a high-sensitivity photosensitive resin composition containing a black colorant with improved process stability. [means to solve the problem]
本發明者們發現將正型感光性樹脂組成物成為含有酸分解性相異的複數樹脂的化學增幅系時,即使含有黑色著色劑亦為高感度,且經改善的製程穩定性之提供成為可能。The present inventors found that when the positive-type photosensitive resin composition is a chemically amplified system containing multiple resins with different acid decomposability, even if it contains a black colorant, it is possible to provide high sensitivity and improved process stability. .
即,本發明含有以下態樣。 [1] 一種正型感光性樹脂組成物,其中含有:包含具有複數酚性羥基,前述複數酚性羥基的至少一部分由酸分解性基(1)進行保護的樹脂(a1-1)、具有複數酚性羥基,前述複數酚性羥基的至少一部分由與前述酸分解性基(1)相異的酸分解性基(2)進行保護的樹脂(a1-2),與任意地具有複數酚性羥基,前述複數酚性羥基的至少一部分由與前述酸分解性基(1)及(2)相異的酸分解性基(3)進行保護的樹脂(a1-3),前述酸分解性基(1)~(3)各獨立選自由 群I:tert-丁氧基羰基及1,1-二甲基-丙氧基羰基; 群II:式(1)所示基 -CR1 R2 R3 (1) (式(1)中,R1 為碳原子數1~10的飽和或不飽和的直鏈狀或支鏈狀之烴基,R2 及R3 各獨立為碳原子數1~10的飽和或者不飽和的直鏈狀或者支鏈狀之烴基或碳原子數3~20的脂環式烴基,或R2 及R3 共同可形成環員數3~20的脂環結構); 群III:2-四氫吡喃基; 群IV:2-四氫呋喃基; 群V:式(2)所示基 -CHR4 -O-R5 (2) (式(2)中,R4 為碳原子數1~4的直鏈狀或者支鏈狀之烷基,R5 為碳原子數1~12之直鏈狀、支鏈狀或者環狀之烷基、碳原子數7~12的芳烷基、或碳原子數2~12的烯基); 所成群之樹脂摻合物(A1)、選自由黑色染料及黑色顏料所成群的至少1種著色劑(B)與光酸產生劑(C)。 [2] 前述酸分解性基(1)~(3)各選自群I~IV、V-1及V-2中之相異群之[1]所記載的正型感光性樹脂組成物。 群I:tert-丁氧基羰基及1,1-二甲基-丙氧基羰基; 群II:前述式(1)所示基; 群III:2-四氫吡喃基; 群IV:2-四氫呋喃基; 群V-1:式(2-1)所示基 -CHR4 -O-R5 (2-1) (式(2-1)中,R4 為碳原子數1~4的直鏈狀或者支鏈狀之烷基,R5 為碳原子數1~12之直鏈狀或者支鏈狀之烷基、碳原子數7~12的芳烷基,或碳原子數2~12的烯基); 群V-2:1-環己基氧基乙基 [3] 前述樹脂(a1-1)具有式(3) (式(3)中,R6 為氫原子或甲基,R7 為前述酸分解性基(1),l為0~5的整數,m為0~5的整數,但l+m為1~5的整數)) 所示單體單位,前述樹脂(a1-1)具有至少1個m為1以上的整數之前述單體單位,前述樹脂(a1-2)為具有式(4) (式(4)中,R8 為氫原子或甲基,R9 為前述酸分解性基(2),n為0~5的整數,o為0~5的整數,但n+o為1~5的整數)所示單體單位,前述樹脂(a1-2)具有至少1個o為1以上的整數之前述單體單位,前述樹脂(a1-3)為具有式(5) (式(5)中,R10 為氫原子或甲基,R11 為前述酸分解性基(3),p為0~5的整數,q為0~5的整數,但p+q為1~5的整數)所示單體單位,前述樹脂(a1-3)具有至少1個q為1以上的整數之前述單體單位之[1]或[2]的所記載的正型感光性樹脂組成物。 [4] 前述樹脂(a1-1)相對於該全單體單位而言,含有式(3)所示前述單體單位60莫耳%~100莫耳%,前述樹脂(a1-2)相對於該全單體單位而言,含有式(4)所示前述單體單位60莫耳%~100莫耳%,前述樹脂(a1-3)相對於該全單體單位而言,含有式(5)所示前述單體單位60莫耳%~100莫耳%之[3]所記載的正型感光性樹脂組成物。 [5] 前述酸分解性基(1)為2-四氫呋喃基之[1]~[4]中任一所記載的正型感光性樹脂組成物。 [6] 前述酸分解性基(2)選自前述群V-1或V-2的[5]所記載的正型感光性樹脂組成物。 [7] 前述酸分解性基(3)含有選自前述群I、II或III的前述樹脂(a1-3)之[6]所記載的正型感光性樹脂組成物。 [8] 前述樹脂(a1-1)的酚性羥基之5莫耳%~95莫耳%由前述酸分解性基(1)進行保護,前述樹脂(a1-2)的酚性羥基之5莫耳%~95莫耳%由前述酸分解性基(2)進行保護,前述樹脂(a1-3)的酚性羥基之5莫耳%~95莫耳%由前述酸分解性基(3)進行保護之[1]~[7]中任一所記載的正型感光性樹脂組成物。 [9] 前述樹脂(a1-2)與前述樹脂(a1-1)之質量比(樹脂(a1-2)的質量/樹脂(a1-1)的質量)為5/95~50/33之[1]~[8]中任一所記載的正型感光性樹脂組成物。 [10] 前述樹脂(a1-1)、(a1-2)及(a1-3)係具有式(12) (式(12)中,R21 及R22 各獨立為氫原子、碳原子數1~3的烷基、完全或者部分被氟化的碳原子數1~3的烷基,或鹵素原子,R23 為氫原子、碳原子數1~6的直鏈或者碳原子數4~12的環狀烷基、苯基,或以選自由羥基、碳原子數1~6的烷基及碳原子數1~6的烷氧基所成群的至少1種進行取代的苯基)所示單體單位的共聚物之[1]~[9]中任一所記載的正型感光性樹脂組成物。 [11] 前述光酸產生劑(C)為式(13) (式(13)中,R24 為取代或非取代的烷基、取代或非取代的烷氧基、取代或非取代的芳基,或鹵素原子,R25 及R26 各獨立為取代或者非取代的芳基、取代或者非取代的雜環基、氰基、乙醯氧基、羧基,或烷氧基羰基,R25 與R26 鍵結可形成環員數3~10的環結構,該環結構可具有取代基) 所示化合物之[1]~[10]中任一所記載的正型感光性樹脂組成物。 [12] 將樹脂成分的合計質量作為基準,含有30質量%~90質量%的前述樹脂摻合物(A1)之[1]~[11]中任一所記載的正型感光性樹脂組成物。 [13] 將樹脂成分的合計100質量份作為基準,含有10質量份~150質量份之前述著色劑(B)之[1]~[12]中任一所記載的正型感光性樹脂組成物。 [14] 將樹脂成分的合計100質量份作為基準,含有0.1質量份~85質量份之前述光酸產生劑(C)的[1]~[13]中任一所記載的正型感光性樹脂組成物。 [15] 前述正型感光性樹脂組成物的硬化被膜之光學濃度(OD值)為每膜厚1μm係0.5以上之[1]~[14]中任一所記載的正型感光性樹脂組成物。 [16] 進一步含有具有環氧基及酚性羥基之樹脂(D)的[1]~[15]中任一所記載的正型感光性樹脂組成物。 [17] 含有[1]~[16]中任一所記載的正型感光性樹脂組成物的硬化物之有機EL元件隔膜。 [18] 含有[1]~[16]中任一所記載的正型感光性樹脂組成物的硬化物之有機EL元件絕緣膜。 [19] 含有[1]~[16]中任一所記載的正型感光性樹脂組成物的硬化物之有機EL元件。 [發明之效果]That is, the present invention includes the following aspects. [1] A positive-type photosensitive resin composition comprising: a resin (a1-1) having a plurality of phenolic hydroxyl groups, at least a part of which is protected by an acid-decomposable group (1); A phenolic hydroxyl group, a resin (a1-2) in which at least a part of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group (2) different from the aforementioned acid-decomposable group (1), and a resin (a1-2) optionally having a plurality of phenolic hydroxyl groups A resin (a1-3) in which at least a part of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group (3) different from the acid-decomposable groups (1) and (2), and the acid-decomposable group (1) )~(3) are each independently selected from Group I: tert-butoxycarbonyl and 1,1-dimethyl-propoxycarbonyl; Group II: the group represented by formula (1) -CR 1 R 2 R 3 ( 1) (In formula (1), R 1 is a saturated or unsaturated linear or branched hydrocarbon group with 1 to 10 carbon atoms, and R 2 and R 3 are each independently a saturated hydrocarbon group with 1 to 10 carbon atoms. or an unsaturated straight-chain or branched hydrocarbon group or an alicyclic hydrocarbon group with 3 to 20 carbon atoms, or R 2 and R 3 together can form an alicyclic structure with 3 to 20 ring members); Group III: 2-tetrahydropyranyl; Group IV: 2-tetrahydrofuranyl; Group V: the group represented by the formula (2) -CHR 4 -OR 5 (2) (in the formula (2), R 4 is the number of carbon atoms 1~ 4 is a straight-chain or branched-chain alkyl group, R5 is a straight-chain, branched-chain or cyclic alkyl group with 1 to 12 carbon atoms, an aralkyl group with 7 to 12 carbon atoms, or carbon alkenyl group with 2-12 atoms); the grouped resin blend (A1), at least one colorant (B) and photoacid generator (C) selected from the grouped group of black dyes and black pigments. [2] The aforementioned acid-decomposable groups (1) to (3) are each selected from the positive photosensitive resin composition described in [1] of the different groups of Groups I to IV, V-1 and V-2. Group I: tert-butoxycarbonyl and 1,1-dimethyl-propoxycarbonyl; Group II: the group represented by the aforementioned formula (1); Group III: 2-tetrahydropyranyl; Group IV: 2 -Tetrahydrofuryl; Group V-1: group represented by formula (2-1) -CHR 4 -OR 5 (2-1) (in formula (2-1), R 4 is a straight chain with 1 to 4 carbon atoms A straight-chain or branched-chain alkyl group, R5 is a straight-chain or branched-chain alkyl group with 1 to 12 carbon atoms, an aralkyl group with 7 to 12 carbon atoms, or an alkene group with 2 to 12 carbon atoms group); Group V-2: 1-cyclohexyloxyethyl[3] The aforementioned resin (a1-1) has the formula (3) (In formula (3), R6 is a hydrogen atom or a methyl group, R7 is the aforementioned acid decomposable group (1), l is an integer of 0~5, m is an integer of 0~5, but l+m is 1 Integers of ~5)) monomer units, the resin (a1-1) has at least one monomer unit in which m is an integer greater than 1, and the resin (a1-2) has the formula (4) (In formula (4), R 8 is a hydrogen atom or a methyl group, R 9 is the aforementioned acid decomposable group (2), n is an integer of 0 to 5, o is an integer of 0 to 5, but n+o is 1 ~5 integers), the above-mentioned resin (a1-2) has at least one of the above-mentioned monomer units where o is an integer of 1 or more, and the above-mentioned resin (a1-3) has the formula (5) (In formula (5), R 10 is a hydrogen atom or a methyl group, R 11 is the aforementioned acid decomposable group (3), p is an integer of 0 to 5, q is an integer of 0 to 5, but p+q is 1 The positive photosensitive resin described in [1] or [2] of the above-mentioned monomer unit represented by an integer of ~5), the above-mentioned resin (a1-3) having at least one monomer unit whose q is an integer of 1 or more Composition. [4] The aforementioned resin (a1-1) contains 60 mol % to 100 mol % of the aforementioned monomer unit represented by formula (3) relative to the total monomer units, and the aforementioned resin (a1-2) contains For the full monomer unit, it contains 60 mol % to 100 mol % of the aforementioned monomer unit shown in formula (4), and the aforementioned resin (a1-3) contains the formula (5 ) The positive-type photosensitive resin composition described in [3] with 60 mol% to 100 mol% of the aforementioned monomer units. [5] The positive-type photosensitive resin composition described in any one of [1] to [4] in which the acid-decomposable group (1) is a 2-tetrahydrofuryl group. [6] The acid-decomposable group (2) is selected from the positive-type photosensitive resin composition described in [5] of the aforementioned group V-1 or V-2. [7] The positive-type photosensitive resin composition described in [6] containing the above-mentioned acid-decomposable group (3) containing the above-mentioned resin (a1-3) selected from the group I, II or III. [8] 5 mol% to 95 mol% of the phenolic hydroxyl groups of the aforementioned resin (a1-1) are protected by the aforementioned acid decomposable group (1), and 5 mol% of the phenolic hydroxyl groups of the aforementioned resin (a1-2) Mole%~95 mole% is protected by the aforementioned acid decomposable group (2), and 5 mole%~95 mole% of the phenolic hydroxyl group of the aforementioned resin (a1-3) is protected by the aforementioned acid decomposable group (3) The positive-type photosensitive resin composition described in any one of [1] to [7] is claimed. [9] The mass ratio of the aforementioned resin (a1-2) to the aforementioned resin (a1-1) (mass of resin (a1-2)/mass of resin (a1-1)) is [ The positive-type photosensitive resin composition described in any one of 1] to [8]. [10] The aforementioned resins (a1-1), (a1-2) and (a1-3) have the formula (12) (In formula (12), R 21 and R 22 are each independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated alkyl group with 1 to 3 carbon atoms, or a halogen atom, R 23 is a hydrogen atom, a straight chain with 1 to 6 carbon atoms or a cyclic alkyl group with 4 to 12 carbon atoms, or a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms, and a group with 1 to 2 carbon atoms The positive-type photosensitive resin composition described in any one of [1] to [9] of a copolymer of monomer units represented by at least one substituted phenyl group represented by ~6 alkoxy groups. [11] The aforementioned photoacid generator (C) has the formula (13) (In formula (13), R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom, R 25 and R 26 are each independently substituted or unsubstituted Substituted aryl, substituted or unsubstituted heterocyclic group, cyano group, acetyloxy group, carboxyl group, or alkoxycarbonyl group, R 25 and R 26 are bonded to form a ring structure with 3 to 10 ring members, the The ring structure may have a substituent) The positive-type photosensitive resin composition described in any one of [1] to [10] of the compound shown. [12] The positive photosensitive resin composition described in any one of [1] to [11] of the above-mentioned resin blend (A1) containing 30% by mass to 90% by mass based on the total mass of the resin components . [13] The positive-type photosensitive resin composition described in any one of [1] to [12] of the above-mentioned colorant (B) containing 10 to 150 parts by mass based on a total of 100 parts by mass of the resin components . [14] The positive-type photosensitive resin described in any one of [1] to [13] of the photoacid generator (C) containing 0.1 to 85 parts by mass based on 100 parts by mass of the resin components in total Composition. [15] The positive photosensitive resin composition described in any one of [1] to [14] in which the optical density (OD value) of the cured film of the aforementioned positive photosensitive resin composition is 0.5 or more per film thickness of 1 μm . [16] The positive-type photosensitive resin composition described in any one of [1] to [15] that further contains a resin (D) having an epoxy group and a phenolic hydroxyl group. [17] An organic EL element separator comprising a cured product of the positive photosensitive resin composition described in any one of [1] to [16]. [18] An organic EL device insulating film comprising a cured product of the positive photosensitive resin composition described in any one of [1] to [16]. [19] An organic EL device comprising a cured product of the positive photosensitive resin composition described in any one of [1] to [16]. [Effect of Invention]
依據本發明可提供一種具有經改善的製程穩定性之含有黑色著色劑之高感度感光性樹脂組成物。According to the present invention, a high-sensitivity photosensitive resin composition containing a black colorant with improved process stability can be provided.
[實施發明的型態][Types of implementing the invention]
以下對於本發明做詳細說明。The present invention will be described in detail below.
所謂本發明所揭示的「鹼可溶性」及「鹼水溶液可溶性」表示,正型感光性樹脂組成物或者該成分,或正型感光性樹脂組成物之被膜或者硬化被膜可溶解於鹼水溶液,例如可溶解於2.38質量%之氫氧化四甲基銨水溶液的意思。所謂「鹼可溶性官能基」表示將此鹼可溶性賦予於正型感光性樹脂組成物或者該成分,或正型感光性樹脂組成物之被膜或者硬化被膜的基之意思。作為鹼可溶性官能基,例如可舉出酚性羥基、羧基、磺酸基、磷酸基、酸酐基、巰基等。The so-called "alkali solubility" and "solubility in aqueous alkali solution" disclosed in the present invention mean that the positive photosensitive resin composition or its components, or the film or cured film of the positive photosensitive resin composition can be dissolved in an aqueous alkali solution, such as It means to dissolve in 2.38% by mass of tetramethylammonium hydroxide aqueous solution. The "alkali-soluble functional group" means a group that imparts alkali solubility to the positive photosensitive resin composition or its component, or the coating or cured coating of the positive photosensitive resin composition. As an alkali-soluble functional group, a phenolic hydroxyl group, a carboxyl group, a sulfonic acid group, a phosphoric acid group, an acid anhydride group, a mercapto group etc. are mentioned, for example.
所謂本發明所揭示的「酸分解性基」表示,在酸的存在下,視必要藉由進行加熱,經分解(脫保護)後生成鹼可溶性官能基之基的意思。The "acid-decomposable group" disclosed in the present invention means a group that generates an alkali-soluble functional group after decomposition (deprotection) by heating if necessary in the presence of an acid.
所謂本發明所揭示的「自由基聚合性官能基」表示1或複數乙烯性不飽和基。The "radically polymerizable functional group" disclosed in the present invention means one or plural ethylenically unsaturated groups.
所謂本發明所揭示的「單體單位」表示來自自由基聚合性單體的單位。The "monomer unit" disclosed in the present invention means a unit derived from a radically polymerizable monomer.
所謂本發明所揭示的「(甲基)丙烯酸」表示丙烯酸或甲基丙烯酸,所謂「(甲基)丙烯酸酯」表示丙烯酸酯或甲基丙烯酸酯,所謂「(甲基)丙烯醯基」表示丙烯醯基或甲基丙烯醯基。The so-called "(meth)acrylic acid" disclosed in the present invention means acrylic acid or methacrylic acid, the so-called "(meth)acrylate" means acrylate or methacrylate, and the so-called "(meth)acryl" means acrylic acid. acyl or methacryl.
對於本發明揭示內容,樹脂或聚合物的數平均分子量(Mn)及重量平均分子量(Mw)表示藉由凝膠滲透層析法(GPC,gel permeation chromatography)所測定的標準聚苯乙烯換算值之意思。For the disclosure of the present invention, the number average molecular weight (Mn) and weight average molecular weight (Mw) of the resin or polymer represent the standard polystyrene conversion value measured by gel permeation chromatography (GPC, gel permeation chromatography). mean.
所謂本發明中所揭示的「樹脂成分」表示樹脂摻合物(A1)、具有環氧基及酚性羥基的樹脂(D)以及第3樹脂(E)的意思。The "resin component" disclosed in the present invention means a resin blend (A1), a resin (D) having an epoxy group and a phenolic hydroxyl group, and a third resin (E).
其中一實施態樣的正型感光性樹脂組成物為含有:包含具有複數酚性羥基,前述複數酚性羥基的至少一部分由酸分解性基(1)進行保護的樹脂(a1-1),與具有複數酚性羥基,前述複數酚性羥基的至少一部分由與前述酸分解性基(1)相異的酸分解性基(2)進行保護的樹脂(a1-2)之樹脂摻合物(A1)、選自由黑色染料及黑色顏料所成群的至少1種著色劑(B)與光酸產生劑(C)。The positive-type photosensitive resin composition according to one embodiment includes: a resin (a1-1) having multiple phenolic hydroxyl groups, at least a part of which is protected by an acid-decomposable group (1), and Resin blend (A1) of a resin (a1-2) having a plurality of phenolic hydroxyl groups, at least a part of which is protected by an acid-decomposable group (2) different from the aforementioned acid-decomposable group (1) ), at least one colorant (B) and photoacid generator (C) selected from the group consisting of black dye and black pigment.
[樹脂摻合物(A1)] 樹脂摻合物(A1)含有具有複數酚性羥基,且複數酚性羥基的至少一部分係由選自特定酸分解性基的相異之酸分解性基進行保護的2種或此以上的樹脂。樹脂摻合物(A1)若為含有具有複數酚性羥基,且複數酚性羥基的至少一部分係由選自由特定酸分解性基的相異之酸分解性基進行保護的樹脂2種時,為了方便,各樹脂簡稱為樹脂(a1-1)及(a1-2),含有3種時,稱為樹脂(a1-1)、(a1-2)及(a1-3)。含有4種以上之情況亦相同,例如含有4種時稱為樹脂(a1-1)、(a1-2)、(a1-3)及(a1-4),含有5種時稱為樹脂(a1-1)、(a1-2)、(a1-3)、(a1-4)及(a1-5),彼此酸分解性基相異。此等樹脂總稱為樹脂(a1)。酚性羥基為鹼可溶性官能基,藉由該一部分由酸分解性基進行保護,可抑制樹脂(a1)之曝光前的鹼溶解性。樹脂(a1)可具有酚性羥基以外之鹼可溶性官能基,此等鹼可溶性官能基亦可與酚性羥基同樣由酸分解性基進行保護。於曝光時產生的酸之存在下,視必要藉由進行曝光後燒烤(PEB,post exposure bake),可促進酸分解性基之分解(脫保護),使酚性羥基再生。藉此於顯像時在曝光部可促進樹脂(a1)之鹼溶解。樹脂(a1)除可具有酚性羥基以外之鹼可溶性官能基以外,例如亦可具有羧基、磺酸基、磷酸基、酸酐基、巰基等。[Resin blend (A1)] The resin blend (A1) contains two or more resins having multiple phenolic hydroxyl groups, at least a part of which is protected by different acid-decomposable groups selected from specific acid-decomposable groups. When the resin blend (A1) contains two resins having multiple phenolic hydroxyl groups, at least a part of which are protected by different acid-decomposable groups selected from specific acid-decomposable groups, for For convenience, the respective resins are simply referred to as resins (a1-1) and (a1-2), and when three types are contained, they are referred to as resins (a1-1), (a1-2) and (a1-3). The same applies to the case of containing 4 or more types. For example, when 4 types are contained, it is called resin (a1-1), (a1-2), (a1-3) and (a1-4), and when 5 types are contained, it is called resin (a1-1). -1), (a1-2), (a1-3), (a1-4) and (a1-5) are different from each other in acid decomposable groups. These resins are collectively referred to as resin (a1). The phenolic hydroxyl group is an alkali-soluble functional group, and by protecting this part with an acid-decomposable group, the alkali solubility of the resin (a1) before exposure can be suppressed. The resin (a1) may have an alkali-soluble functional group other than the phenolic hydroxyl group, and these alkali-soluble functional groups may be protected by an acid-decomposable group similarly to the phenolic hydroxyl group. In the presence of acid generated during exposure, if necessary, post-exposure bake (PEB, post exposure bake) can be used to promote the decomposition (deprotection) of acid-decomposable groups and regenerate phenolic hydroxyl groups. Thereby, the alkali dissolution of resin (a1) can be accelerated|stimulated in the exposure part at the time of image development. The resin (a1) may have, for example, a carboxyl group, a sulfonic acid group, a phosphoric acid group, an acid anhydride group, a mercapto group, etc. in addition to an alkali-soluble functional group other than a phenolic hydroxyl group.
<藉由酸分解性基之酚性羥基的保護> 於樹脂摻合物(A1)所含的各種樹脂(a1)(例如樹脂(a1-1)、(a1-2))可藉由使具有複數酚性羥基的基礎樹脂(ab 1)之酚性羥基的一部分以酸分解性基進行保護而得,有關各種樹脂(a1)的酸分解性基相異。具有以酸分解性基進行保護的酚性羥基之樹脂(a1)具有Ar-O-R之部分結構,Ar表示來自酚的芳香環,R表示酸分解性基。<Protection of phenolic hydroxyl groups by acid-decomposable groups> Various resins (a1) contained in the resin blend (A1) (for example, resins (a1-1), (a1-2)) can be obtained by having A part of the phenolic hydroxyl groups of the base resin (a b 1) having plural phenolic hydroxyl groups is protected with an acid-decomposable group, and the acid-decomposable groups of each resin (a1) are different. The resin (a1) having a phenolic hydroxyl group protected with an acid-decomposable group has a partial structure of Ar-OR, where Ar represents an aromatic ring derived from phenol, and R represents an acid-decomposable group.
酸分解性基為在酸之存在下,視必要藉由進行加熱,經分解(脫保護)後可生成鹼可溶性官能基之基。酸分解性基選自以下各群I~V所記載的基。 群I:tert-丁氧基羰基及1,1-二甲基-丙氧基羰基; 群II:式(1)所示基 -CR1 R2 R3 (1) (式(1)中,R1 為碳原子數1~10的飽和或不飽和的直鏈狀或支鏈狀之烴基,R2 及R3 各獨立為碳原子數1~10的飽和或者不飽和的直鏈狀或者支鏈狀之烴基或碳原子數3~20的脂環式烴基,或R2 及R3 共同可形成環員數3~20的脂環結構); 群III:2-四氫吡喃基; 群IV:2-四氫呋喃基; 群V:式(2)所示基 -CHR4 -O-R5 (2) (式(2)中,R4 為碳原子數1~4的直鏈狀或者支鏈狀之烷基,R5 為碳原子數1~12之直鏈狀、支鏈狀或者環狀之烷基、碳原子數7~12的芳烷基、或碳原子數2~12的烯基) 因此等酸分解性基藉由酸的脫保護之容易度相異,故藉由組合以相異酸分解性基保護的樹脂,可共存將曝光部分作為中心而可快速地提高鹼溶解性之部分與緩和表現溶解性之部分。因此,可拓廣PEB條件之製程窗口。此等酸分解性基可單獨或組合2種類以上而使用。各種樹脂(例如樹脂(a1-1)、(a1-2))若各具有複數種酸分解性基時,至少1個酸分解性基相異即可。其中一實施態樣中,各種樹脂(a1)各具有單一酸分解性基。2-四氫吡喃基、2-四氫呋喃基及式(2)所示基可與來自酚性羥基的氧原子共同形成縮醛結構。The acid-decomposable group is a group that can generate an alkali-soluble functional group after decomposition (deprotection) by heating if necessary in the presence of an acid. The acid-decomposable group is selected from the groups described in the following groups I to V. Group I: tert-butoxycarbonyl and 1,1-dimethyl-propoxycarbonyl; Group II: the group represented by formula (1) -CR 1 R 2 R 3 (1) (in formula (1), R1 is a saturated or unsaturated linear or branched hydrocarbon group with 1 to 10 carbon atoms, R2 and R3 are each independently a saturated or unsaturated linear or branched hydrocarbon group with 1 to 10 carbon atoms A chain hydrocarbon group or an alicyclic hydrocarbon group with 3 to 20 carbon atoms, or R 2 and R 3 together can form an alicyclic structure with 3 to 20 ring members); Group III: 2-tetrahydropyranyl; Group IV: 2-tetrahydrofuryl; group V: group represented by formula (2) -CHR 4 -OR 5 (2) (in formula (2), R 4 is a straight chain or branched chain with 1 to 4 carbon atoms R5 is a linear, branched or cyclic alkyl group with 1 to 12 carbon atoms, an aralkyl group with 7 to 12 carbon atoms, or an alkenyl group with 2 to 12 carbon atoms) Therefore, the easiness of deprotection of acid-decomposable groups by acid is different, so by combining resins protected with different acid-decomposable groups, it is possible to coexist with the exposed part as the center to rapidly increase the alkali solubility. And ease the performance of the solubility part. Therefore, the process window of PEB conditions can be broadened. These acid-decomposable groups can be used individually or in combination of 2 or more types. When various resins (for example, resins (a1-1) and (a1-2)) each have a plurality of acid-decomposable groups, at least one acid-decomposable group may be different from each other. In one embodiment, each resin (a1) has a single acid-decomposable group. The 2-tetrahydropyranyl group, 2-tetrahydrofuranyl group and the group represented by the formula (2) can form an acetal structure together with the oxygen atom from the phenolic hydroxyl group.
式(1)中,作為R1 、R2 及R3 所示碳原子數1~10之飽和或不飽和的直鏈狀或支鏈狀之烴基,可舉出甲基、乙基、n-丙基、異丙基、n-丁基、異丁基、sec-丁基、tert-丁基等飽和烴基、乙烯基、丙烯基、丁烯基、乙炔基、丙炔基等不飽和烴基。作為R2 及R3 所示碳原子數3~20的脂環式烴基,可舉出環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環癸基、環十二烷基等飽和單環烴基、環丙烯基、環丁烯基、環戊烯基、環己烯基、環辛烯基、環癸烯基等不飽和單環烴基、聯環[2.2.1]庚烯基、聯環[2.2.2]辛烯基、三環[3.3.1.13,7 ]癸基等飽和多環烴基、聯環[2.2.1]庚烯基、聯環[2.2.2]辛烯基等不飽和多環烴基。作為R2 及R3 共同所形成的環員數3~20之脂環結構,可舉出環丙烷結構、環丁烷結構、環戊烷結構、環己烷結構等單環之環烷烴結構、降冰片烷結構、金剛烷結構等多環之環烷烴結構。作為式(2)所示基,例如可舉出1-烷氧基烷基。作為1-烷氧基烷基,例如可舉出1-甲氧基乙基、1-乙氧基乙基、1-n-丙氧基乙基、1-異丙氧基乙基、1-n-丁氧基乙基、1-異丁氧基乙基、1-(2-乙基己基氧基)乙基及1-環己基氧基乙基,以1-n-丙氧基乙基為佳。In formula (1), as R 1 , R 2 and R 3 , saturated or unsaturated linear or branched hydrocarbon groups with 1 to 10 carbon atoms include methyl, ethyl, n- Saturated hydrocarbon groups such as propyl, isopropyl, n-butyl, isobutyl, sec-butyl, and tert-butyl, and unsaturated hydrocarbon groups such as vinyl, propenyl, butenyl, ethynyl, and propynyl. The alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R and R includes cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclodecyl, Saturated monocyclic hydrocarbon groups such as cyclododecyl, cyclopropenyl, cyclobutenyl, cyclopentenyl, cyclohexenyl, cyclooctenyl, cyclodecenyl and other unsaturated monocyclic hydrocarbon groups, bicyclic [2.2 .1] heptenyl, bicyclic [2.2.2] octenyl, tricyclo [3.3.1.1 3,7 ] decyl and other saturated polycyclic hydrocarbon groups, bicyclic [2.2.1] heptenyl, bicyclic [ 2.2.2] Unsaturated polycyclic hydrocarbon groups such as octenyl. As the alicyclic structure with 3 to 20 ring members formed jointly by R and R , monocyclic cycloalkane structures such as cyclopropane structure, cyclobutane structure, cyclopentane structure and cyclohexane structure, Polycyclic cycloalkane structures such as norbornane structure and adamantane structure. As a group represented by formula (2), 1-alkoxyalkyl group is mentioned, for example. Examples of 1-alkoxyalkyl include 1-methoxyethyl, 1-ethoxyethyl, 1-n-propoxyethyl, 1-isopropoxyethyl, 1- n-butoxyethyl, 1-isobutoxyethyl, 1-(2-ethylhexyloxy)ethyl and 1-cyclohexyloxyethyl, with 1-n-propoxyethyl better.
於樹脂摻合物(A1)所含有的複數種樹脂(a1)之酸分解性基可以前述群I~IV,以及選自以下群V-1及V-2中之相異群者為佳。 群V-1:式(2-1)所示基 -CHR4 -O-R5 (2-1) (式(2-1)中,R4 為碳原子數1~4的直鏈狀或者支鏈狀之烷基,R5 為碳原子數1~12之直鏈狀或者支鏈狀之烷基、碳原子數7~12的芳烷基或碳原子數2~12的烯基); 群V-2:1-環己基氧基乙基The acid-decomposable groups of the plurality of resins (a1) contained in the resin blend (A1) are preferably selected from the aforementioned groups I~IV, and different groups selected from the following groups V-1 and V-2. Group V-1: the group represented by the formula (2-1) -CHR 4 -OR 5 (2-1) (in the formula (2-1), R 4 is a linear or branched chain with 1 to 4 carbon atoms R is a linear or branched alkyl group with 1 to 12 carbon atoms, an aralkyl group with 7 to 12 carbon atoms, or an alkenyl group with 2 to 12 carbon atoms); Group V -2: 1-cyclohexyloxyethyl
群I及II為與來自酚性羥基的氧原子共同形成縮醛結構的基相比,經驗上其為難以脫保護的基之群。本發明者們對於與來自酚性羥基的氧原子共同形成縮醛結構之基的脫保護之容易度進行檢討時,計算出以酸分解性基進行保護的酚之脫縮醛化的活性化能量,及(酚氧)-(酸分解性基碳素)間之鍵結解離能量所得之模擬結果,發現脫縮醛化之活性化能量與上述鍵結解離能量有著相關性,脫保護容易度並非受控於酸分解性基的立體效果,其為受控於對反應中心之電子效果。群III、IV、V-1及V-2係依據該見解而藉由酸分解性基的脫保護之容易度而分類者。群號碼越大表示脫保護越容易。Groups I and II are groups that are empirically difficult to deprotect compared to groups in which oxygen atoms derived from phenolic hydroxyl groups jointly form an acetal structure. The inventors of the present invention calculated the activation energy of deacetalization of phenol protected with an acid-decomposable group when examining the ease of deprotection of a group that forms an acetal structure together with an oxygen atom derived from a phenolic hydroxyl group , and the simulation results obtained from the bond dissociation energy between (phenolic oxygen)-(acid decomposable carbon), it is found that the activation energy of deacetalization is related to the above bond dissociation energy, and the ease of deprotection is not The steric effect is controlled by the acid-decomposing group, which is controlled by the electronic effect on the reaction center. Groups III, IV, V-1 and V-2 are classified according to the easiness of deprotection of acid decomposable groups based on this knowledge. The larger the group number, the easier it is to deprotect.
由可得到即使低曝光量但高感度之正型感光性樹脂組成物來看,樹脂(a1)的酸分解性基之至少1個係以選自與來自酚性羥基的氧原子共同形成縮醛結構的群III、IV或V者為佳。縮醛結構因係由烷基進行保護的羧基,即與酯結構相比較容易脫保護,而可藉由弱光酸產生劑進行脫保護,故更容易控制正型感光性樹脂組成物之脫保護反應。另外,因經脫保護的羧基的鹼溶解性過高,故無法充分地發揮經摻合的其他樹脂之鹼溶解遲延效果。其中亦以2-四氫呋喃基的圖型形成性優異,將樹脂(a1-1)之酸分解性基(1)作為2-四氫呋喃基,將其他樹脂(a1)之酸分解性基選自群III或V時,即使含有黑色著色劑,亦可得到賦予優異圖型形成性與經改善的PEB之製程穩定性的正型感光性樹脂組成物。In view of the fact that a high-sensitivity positive-type photosensitive resin composition can be obtained even at a low exposure dose, at least one of the acid-decomposable groups of the resin (a1) is selected from the group that forms an acetal together with an oxygen atom derived from a phenolic hydroxyl group. Group III, IV or V of the structure is preferred. The acetal structure is a carboxyl group protected by an alkyl group, that is, it is easier to deprotect than the ester structure, and can be deprotected by a weak photoacid generator, so it is easier to control the deprotection of the positive photosensitive resin composition reaction. In addition, since the alkali solubility of the deprotected carboxyl group is too high, the alkali dissolution retarding effect of the blended other resin cannot be sufficiently exhibited. Among them, the 2-tetrahydrofuryl group is also excellent in pattern formation, and the acid-decomposable group (1) of the resin (a1-1) is used as the 2-tetrahydrofuryl group, and the acid-decomposable group of the other resin (a1) is selected from Group III. Or V, even if it contains a black colorant, it is possible to obtain a positive-type photosensitive resin composition that provides excellent pattern forming properties and improved PEB process stability.
由PEB之製程穩定性的觀點來看,樹脂摻合物(A1)較佳為含有以2-四氫呋喃基進行保護的樹脂(a1-1)與以選自群V-1或V-2的酸分解性基(2)進行保護的樹脂(a1-2),更佳為以2-四氫呋喃基進行保護的樹脂(a1-1)與以選自群V-1或V-2的酸分解性基(2)進行保護的樹脂(a1-2)與以選自群I、II或III的酸分解性基(3)進行保護的樹脂(a1-3)。From the viewpoint of the process stability of PEB, the resin blend (A1) preferably contains the resin (a1-1) protected with 2-tetrahydrofuryl and the acid selected from group V-1 or V-2 A resin (a1-2) protected by a decomposable group (2), more preferably a resin (a1-1) protected by a 2-tetrahydrofuryl group and an acid decomposable group selected from group V-1 or V-2 (2) A protected resin (a1-2) and a resin (a1-3) protected with an acid-decomposable group (3) selected from Group I, II or III.
酚性羥基之保護反應可使用一般保護劑而以公知條件下進行。例如在無溶劑或甲苯、己烷等溶劑中,將樹脂(a1)之基礎樹脂(ab 1)與保護劑於酸或鹼的存在下,在反應溫度-20~50℃下進行反應後,可得到樹脂(a1)。The protection reaction of the phenolic hydroxyl group can be carried out under known conditions using a general protecting agent. For example, in solvents such as no solvent or toluene, hexane, etc., the base resin (a b 1) of the resin (a1) and the protective agent are reacted in the presence of acid or alkali at a reaction temperature of -20~50°C, Resin (a1) can be obtained.
作為保護劑,可使用可保護酚性羥基之公知保護劑。作為保護劑,例如酸分解性基為tert-丁基時,可使用異丁烯,tert-丁氧基羰基時,可使用二碳酸二-tert-丁基。酸分解性基為1-乙氧基乙基時,可使用乙基乙烯基醚,1-n-丙氧基乙基時,可使用n-丙基乙烯基醚,2-四氫呋喃基時,可使用2,3-二氫呋喃,2-四氫吡喃基時,可使用3,4-二氫-2H-吡喃等。As a protecting agent, a known protecting agent capable of protecting a phenolic hydroxyl group can be used. As the protecting agent, for example, isobutylene can be used when the acid-decomposable group is tert-butyl, and di-tert-butyl dicarbonate can be used when tert-butoxycarbonyl is used. When the acid-decomposable group is 1-ethoxyethyl, ethyl vinyl ether can be used, when 1-n-propoxyethyl can be used, n-propyl vinyl ether can be used, and when 2-tetrahydrofuryl can be used When 2,3-dihydrofuran and 2-tetrahydropyranyl are used, 3,4-dihydro-2H-pyran and the like can be used.
作為酸,例如可舉出鹽酸、硫酸、硝酸、過氯酸等無機酸及甲磺酸、三氟甲磺酸、p-甲苯磺酸、苯磺酸等有機酸。有機酸之鹽,例如亦可使p-甲苯磺酸之吡啶鎓鹽等作為酸供給源使用。作為鹼,例如可舉出氫氧化鈉、氫氧化鉀等無機氫氧化物、碳酸鈉、碳酸氫鈉、碳酸鉀、碳酸銫等無機碳酸鹽及吡啶、N,N-二甲基-4-胺基吡啶、三乙基胺、二異丙基乙基胺等胺化合物。Examples of the acid include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, and perchloric acid, and organic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, p-toluenesulfonic acid, and benzenesulfonic acid. A salt of an organic acid, for example, a pyridinium salt of p-toluenesulfonic acid, etc. can also be used as an acid supply source. Examples of the base include inorganic hydroxides such as sodium hydroxide and potassium hydroxide, inorganic carbonates such as sodium carbonate, sodium bicarbonate, potassium carbonate, and cesium carbonate, pyridine, and N,N-dimethyl-4-amine. Amine compounds such as pyridine, triethylamine, and diisopropylethylamine.
在其他實施態樣中,將具有酚性羥基的自由基聚合性單體之酚性羥基以酸分解性基進行保護後,藉由將具有以酸分解性基進行保護的酚性羥基之自由基聚合性單體及視必要的其他自由基聚合性單體進行聚合或共聚合,可得到樹脂(a1)。具有酚性羥基之自由基聚合性單體的酚性羥基之保護可藉由與基礎樹脂(ab 1)之酚性羥基的保護之同樣方法進行。In another embodiment, after protecting the phenolic hydroxyl group of the radically polymerizable monomer having a phenolic hydroxyl group with an acid-decomposable group, the free radical having a phenolic hydroxyl group protected with an acid-decomposable The resin (a1) can be obtained by polymerizing or copolymerizing a polymerizable monomer and optionally other radical polymerizable monomers. The protection of the phenolic hydroxyl group of the radically polymerizable monomer which has a phenolic hydroxyl group can be performed by the same method as the protection of the phenolic hydroxyl group of base resin (a b1 ).
<基礎樹脂(ab 1)> 作為樹脂(a1)之基礎樹脂(ab 1),可使用具有酚性羥基之自由基聚合性單體的均聚物或共聚物。此等基礎樹脂(ab 1)可單獨使用,或組合2種類以上使用。基礎樹脂(ab 1)可進一步具有自由基聚合性官能基。作為自由基聚合性官能基,可舉出(甲基)丙烯醯基氧基、烯丙基及甲基烯丙基基。<Base resin (a b 1)> As the base resin (a b 1) of the resin (a1), a homopolymer or a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group can be used. These base resins (a b 1) can be used alone or in combination of two or more. The base resin (a b 1) may further have a radical polymerizable functional group. As a radical polymerizable functional group, a (meth)acryloxy group, an allyl group, and a methallyl group are mentioned.
<具有酚性羥基之自由基聚合性單體與其他自由基聚合性單體之鹼水溶液可溶性共聚物:基礎樹脂(ab 1-1)> 其中一實施態樣中之樹脂(a1)的基礎樹脂(ab 1)係為具有酚性羥基之自由基聚合性單體與其他自由基聚合性單體的鹼水溶液可溶性共聚物:基礎樹脂(ab 1-1)中(ab 1-1)具有複數酚性羥基。對於該實施態樣,樹脂(a1)為基礎樹脂(ab 1-1)的複數酚性羥基的至少一部分係由酸分解性基進行保護者。基礎樹脂(ab 1-1)中進一步可具有酚性羥基以外之鹼可溶性官能基,例如羧基、磺酸基、磷酸基、酸酐基或巰基。具有酚性羥基之自由基聚合性單體及其他自由基聚合性單體的至少一方以具有作為聚合性官能基之CH2 =CHCO-或CH2 =C(CH3 )CO-者為佳。另一方的自由基聚合性單體以具有作為聚合性官能基,例如具有CH2 =CH-、CH2 =C(CH3 )-、CH2 =CHCO-、CH2 =C(CH3 )CO-、-OC-CH=CH-CO-等自由基聚合性官能基者為佳。<Alkaline aqueous solution soluble copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer: base resin (a b 1-1)> The base of the resin (a1) in one embodiment Resin (a b 1) is an alkali aqueous solution soluble copolymer of free radical polymerizable monomers having phenolic hydroxyl groups and other free radical polymerizable monomers: in base resin (a b 1-1) (a b 1-1 ) has a plurality of phenolic hydroxyl groups. In this embodiment, the resin (a1) is one in which at least a part of the plurality of phenolic hydroxyl groups of the base resin ( ab 1-1) is protected by an acid-decomposable group. The base resin (a b 1-1) may further have alkali-soluble functional groups other than phenolic hydroxyl groups, such as carboxyl groups, sulfonic acid groups, phosphoric acid groups, acid anhydride groups or mercapto groups. At least one of the radical polymerizable monomer having a phenolic hydroxyl group and other radical polymerizable monomers preferably has CH 2 =CHCO- or CH 2 =C(CH 3 )CO- as a polymerizable functional group. The other radical polymerizable monomer may have as a polymerizable functional group, for example, CH 2 =CH-, CH 2 =C(CH 3 )-, CH 2 =CHCO-, CH 2 =C(CH 3 )CO Radical polymerizable functional groups such as -, -OC-CH=CH-CO- are preferred.
基礎樹脂(ab 1-1)可藉由例如將具有酚性羥基之自由基聚合性單體與其他自由基聚合性單體進行自由基聚合而製造。 藉由自由基聚合合成共聚物後,可使酚性羥基加成於前述共聚物。作為具有酚性羥基之自由基聚合性單體,例如可舉出4-羥基苯基甲基丙烯酸酯、3,5-二甲基-4-羥基苯甲基丙烯醯胺、4-羥基苯基丙烯醯胺、4-羥基苯乙烯及4-羥基苯基馬來醯亞胺等。作為其他自由基聚合性單體,例如可舉出苯乙烯、乙烯基甲苯、α-甲基苯乙烯、p-甲基苯乙烯、p-乙基苯乙烯等可聚合的苯乙烯衍生物、丙烯醯胺、丙烯腈、乙烯基-n-丁基醚等乙烯基醇之醚化合物、烷基(甲基)丙烯酸酯、四氫糠基(甲基)丙烯酸酯、二甲基胺基乙基(甲基)丙烯酸酯、二乙基胺基乙基(甲基)丙烯酸酯、縮水甘油基(甲基)丙烯酸酯、2,2,2-三氟乙基(甲基)丙烯酸酯、2,2,3,3-四氟丙基(甲基)丙烯酸酯、異冰片基(甲基)丙烯酸酯等(甲基)丙烯酸酯、苯基馬來醯亞胺、環己基馬來醯亞胺等N-取代馬來醯亞胺、馬來酸酐、馬來酸單酯、(甲基)丙烯酸、α-溴(甲基)丙烯酸、α-氯(甲基)丙烯酸、β-氟(甲基)丙烯酸、β-苯乙烯(甲基)丙烯酸、馬來酸、馬來酸單甲基、馬來酸單乙基、馬來酸單異丙基、富馬酸、肉桂酸、α-氰基肉桂酸、衣康酸、巴豆酸、丙炔酸、3-馬來醯亞胺丙酸、4-馬來醯亞胺丁酸、6-馬來醯亞胺己烷酸等。由耐熱性等觀點來看,基礎樹脂(ab 1-1)以具有脂環式結構、芳香族結構、多環式結構、無機環式結構、雜環式結構等1種或複數種之環式結構者為佳。The base resin (a b 1-1) can be produced, for example, by radically polymerizing a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer. After synthesizing the copolymer by radical polymerization, the phenolic hydroxyl group can be added to the above-mentioned copolymer. Examples of the radically polymerizable monomer having a phenolic hydroxyl group include 4-hydroxyphenyl methacrylate, 3,5-dimethyl-4-hydroxybenzyl acrylamide, 4-hydroxyphenyl Acrylamide, 4-hydroxystyrene and 4-hydroxyphenylmaleimide, etc. Examples of other radically polymerizable monomers include polymerizable styrene derivatives such as styrene, vinyltoluene, α-methylstyrene, p-methylstyrene, and p-ethylstyrene, propylene Ether compounds of vinyl alcohol such as amide, acrylonitrile, vinyl-n-butyl ether, alkyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, dimethylaminoethyl ( Meth)acrylate, diethylaminoethyl (meth)acrylate, glycidyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate, 2,2 N -Substituted maleimide, maleic anhydride, maleic acid monoester, (meth)acrylic acid, α-bromo(meth)acrylic acid, α-chloro(meth)acrylic acid, β-fluoro(meth)acrylic acid , β-styrene (meth)acrylic acid, maleic acid, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, fumaric acid, cinnamic acid, α-cyanocinnamic acid , itaconic acid, crotonic acid, propiolic acid, 3-maleimide propionic acid, 4-maleimide butyric acid, 6-maleimide hexane acid, etc. From the standpoint of heat resistance, etc., the base resin (a b 1-1) has one or more rings such as alicyclic structure, aromatic structure, polycyclic structure, inorganic ring structure, and heterocyclic structure. The formula structure is better.
作為成為基礎樹脂(ab 1-1)之原料的具有酚性羥基之自由基聚合性單體,以形成式(14)所示單體單位者為佳。 (式(14)中,R27 為氫原子或甲基,a為1~5的整數) a以1~3的整數者為佳,1者為較佳。作為具有如此酚性羥基的自由基聚合性單體,以4-羥基苯基甲基丙烯酸酯為特佳。The radically polymerizable monomer having a phenolic hydroxyl group used as a raw material of the base resin ( ab 1-1) preferably forms a monomer unit represented by formula (14). (In the formula (14), R 27 is a hydrogen atom or a methyl group, and a is an integer of 1 to 5) a is preferably an integer of 1 to 3, and 1 is more preferred. As a radically polymerizable monomer having such a phenolic hydroxyl group, 4-hydroxyphenyl methacrylate is particularly preferable.
作為其他自由基聚合性單體,以形成式(12)所示單體單位者為佳。 (式(12)中,R21 及R22 各獨立為氫原子、碳原子數1~3的烷基、完全或者部分被氟化的碳原子數1~3的烷基,或鹵素原子,R23 為氫原子、碳原子數1~6的直鏈或者碳原子數4~12的環狀烷基、苯基或以選自由羥基、碳原子數1~6的烷基及碳原子數1~6的烷氧基所成群的至少1種進行取代的苯基) 式(12)中,R21 及R22 各獨立以氫原子或碳原子數1~3的烷基者為佳。R23 係以碳原子數4~12的環狀烷基、苯基或以選自由羥基、碳原子數1~6的烷基及碳原子數1~6的烷氧基所成群的至少1種進行取代的苯基者為佳。作為如此其他自由基聚合性單體,以苯基馬來醯亞胺及環己基馬來醯亞胺為特佳。As other radically polymerizable monomers, those forming monomer units represented by formula (12) are preferable. (In formula (12), R 21 and R 22 are each independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated alkyl group with 1 to 3 carbon atoms, or a halogen atom, R 23 is a hydrogen atom, a straight chain with 1 to 6 carbon atoms or a cyclic alkyl group with 4 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms, and an alkyl group with 1 to 6 carbon atoms. A phenyl group substituted by at least one kind of alkoxy group consisting of 6) In formula (12), R 21 and R 22 are each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. R23 is a cyclic alkyl group with 4 to 12 carbon atoms, a phenyl group, or at least one group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms, and an alkoxy group with 1 to 6 carbon atoms. A substituted phenyl group is preferred. As such other radically polymerizable monomers, phenylmaleimide and cyclohexylmaleimide are particularly preferable.
其中一實施態樣中,基礎樹脂(ab 1-1)以具有式(14)所示單體單位與式(12)所示單體單位者為佳。In one embodiment, the base resin (a b 1-1) preferably has monomer units represented by formula (14) and monomer units represented by formula (12).
對於基礎樹脂(ab 1-1),作為具有酚性羥基之自由基聚合性單體,使用4-羥基苯基甲基丙烯酸酯,作為其他自由基聚合性單體使用苯基馬來醯亞胺或環己基馬來醯亞胺者為特佳。藉由使用此等自由基聚合性單體進行自由基聚合的樹脂,可提高形狀維持性、顯影性且亦可減低漏氣。For the base resin (a b 1-1), 4-hydroxyphenyl methacrylate was used as a radically polymerizable monomer having a phenolic hydroxyl group, and phenylmaleimide was used as another radically polymerizable monomer. Amines or cyclohexylmaleimide are particularly preferred. By radically polymerizing resins using such radically polymerizable monomers, shape retention and developability can be improved, and outgassing can also be reduced.
作為將基礎樹脂(ab 1-1)藉由自由基聚合而製造時的聚合起始劑,雖未限定於以下者,但可使用2,2’-偶氮二異丁腈、2,2’-偶氮雙(2-甲基丁腈)、二甲基2,2’-偶氮雙(2-甲基丙酸酯)、4,4’-偶氮雙(4-氰基纈草酸)、2,2’-偶氮雙(2,4-二甲基戊腈)(AVN)、1,1’-偶氮雙(1-乙醯氧基-1-苯基乙烷)、二甲基-2,2’-偶氮雙(2-甲基丁酸酯)、二甲基-2,2’-偶氮雙(2,4-二甲基戊酸酯)等偶氮聚合起始劑、過氧化二異丙苯、2,5-二甲基-2,5-二(tert-丁基過氧)己烷、tert-過氧化丁基異丙苯、二-tert-丁基過氧化物、1,1,3,3-四甲基丁基過氧化氫、異丙苯過氧化氫等10小時半衰期溫度為100~170℃之過氧化物聚合起始劑,或者過氧化苯甲醯基、過氧化月桂醯基、1,1’-二(tert-丁基過氧化)環己烷、tert-丁基過氧化新戊酸酯等過氧化物聚合起始劑。聚合起始劑之使用量相對於自由基聚合性單體之總量100質量份,一般以0.01質量份以上、0.05質量份以上或0.5質量份以上、40質量份以下、20質量份以下或15質量份以下者為佳。As the polymerization initiator when the base resin ( ab 1-1) is produced by radical polymerization, it is not limited to the following, but 2,2'-azobisisobutyronitrile, 2,2 '-Azobis(2-methylbutyronitrile), dimethyl 2,2'-azobis(2-methylpropionate), 4,4'-azobis(4-cyanovaleric acid ), 2,2'-azobis(2,4-dimethylvaleronitrile) (AVN), 1,1'-azobis(1-acetyloxy-1-phenylethane), di Azo polymerization such as methyl-2,2'-azobis(2-methylbutyrate), dimethyl-2,2'-azobis(2,4-dimethylvalerate) Initiator, dicumyl peroxide, 2,5-dimethyl-2,5-di(tert-butyl peroxy)hexane, tert-butyl cumene peroxide, di-tert-butyl Peroxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide and other peroxide polymerization initiators with a 10-hour half-life temperature of 100~170°C, or benzene peroxide Peroxide polymerization initiators such as formyl, lauryl peroxide, 1,1'-bis(tert-butylperoxy)cyclohexane, tert-butylperoxypivalate, etc. The amount of the polymerization initiator used is generally 0.01 mass part or more, 0.05 mass part or more, 0.5 mass part or more, 40 mass parts or less, 20 mass parts or less or 15 mass parts relative to the total amount of 100 mass parts of the radical polymerizable monomer. Parts by mass or less are preferred.
可將RAFT(Reversible Addition Fragmentation Transfer、可逆性加成開裂型鏈轉移)劑與聚合起始劑併用。作為RAFT劑,雖未限定於以下者,但可使用二硫代酯、二硫代胺基甲酸酯、三硫代碳酸酯、黃原酸酯等之硫代羰基硫代化合物。RAFT劑相對於自由基聚合性單體之總量100質量份而言,可在0.005~20質量份之範圍下使用,以在0.01~10質量份之範圍下使用者為佳。A RAFT (Reversible Addition Fragmentation Transfer) agent and a polymerization initiator can be used in combination. As the RAFT agent, although not limited to the following, thiocarbonylthio compounds such as dithioester, dithiocarbamate, trithiocarbonate, and xanthate can be used. The RAFT agent can be used in the range of 0.005 to 20 parts by mass, preferably in the range of 0.01 to 10 parts by mass, relative to 100 parts by mass of the total amount of the radically polymerizable monomer.
基礎樹脂(ab 1-1)之重量平均分子量(Mw)可為3000~80000,以4000~70000者為佳,以5000~60000者為較佳。數平均分子量(Mn)為1000~30000時,以1500~25000者為佳,以2000~20000者為較佳。多分散度(Mw/Mn)可為1.0~3.5,以1.1~3.0者為佳,以1.2~2.8者為較佳。若將重量平均分子量、數平均分子量及多分散度設定在上述範圍時,可得到鹼溶解性及顯影性優異的正型感光性樹脂組成物。The weight average molecular weight (Mw) of the base resin (a b 1-1) may be 3000-80000, preferably 4000-70000, more preferably 5000-60000. When the number average molecular weight (Mn) is 1,000 to 30,000, preferably 1,500 to 25,000, more preferably 2,000 to 20,000. The polydispersity (Mw/Mn) can be 1.0~3.5, preferably 1.1~3.0, more preferably 1.2~2.8. When the weight average molecular weight, the number average molecular weight, and the degree of polydispersity are set within the above-mentioned ranges, a positive-type photosensitive resin composition excellent in alkali solubility and developability can be obtained.
其中一實施態樣中,含於樹脂摻合物(A1)之各種樹脂(樹脂(a1-1)、(a1-2)等)中各酚性羥基之5莫耳%~ 95莫耳%,較佳為10莫耳%~80莫耳%,更佳為25莫耳%~70莫耳%由酸分解性基保護。將以酸分解性基保護的酚性羥基之比例設定在5莫耳%以上時,可賦予化學增幅功能於感光性樹脂組成物而實現高感度。將以酸分解性基進行保護的酚性羥基之比例設定在95莫耳%以下時,可減低未反應之酸分解性基的殘存量,實現提高曝光部之溶解性的高感度。以酸分解性基進行保護的酚性羥基之比例由熱重量差示熱分析裝置(TG/DTA)之樹脂(a1-1)、(a1-2)等重量減少率(%)而算出。In one embodiment, the 5 mol % to 95 mol % of each phenolic hydroxyl group contained in the various resins (resin (a1-1), (a1-2), etc.) of the resin blend (A1), Preferably it is 10 mol%~80 mol%, more preferably 25 mol%~70 mol% is protected by an acid decomposable group. When the proportion of phenolic hydroxyl groups protected by acid-decomposable groups is set at 5 mol % or more, the chemical amplification function can be imparted to the photosensitive resin composition to achieve high sensitivity. When the proportion of phenolic hydroxyl groups protected by acid-decomposable groups is set below 95 mol%, the remaining amount of unreacted acid-decomposable groups can be reduced, and high sensitivity can be achieved to improve the solubility of the exposed part. The proportion of phenolic hydroxyl groups protected by acid-decomposable groups was calculated from the weight loss (%) of resins (a1-1) and (a1-2) in thermogravimetric differential thermal analysis (TG/DTA).
其中一實施態樣中,樹脂(a1)係具有複數酚性羥基,複數酚性羥基的至少一部分以酸分解性基保護的具有酚性羥基之自由基聚合性單體的鹼水溶液可溶性均聚物,或具有複數酚性羥基,複數酚性羥基的至少一部分以酸分解性基保護的具有酚性羥基之自由基聚合性單體與其他自由基聚合性單體的鹼水溶液可溶性共聚物。後者樹脂係將具有酚性羥基的自由基聚合性單體與其他自由基聚合性單體之共聚物作為基礎樹脂(ab 1-1)者,基礎樹脂(ab 1-1)具有複數酚性羥基,此等酚性羥基的至少一部分係以酸分解性基保護。In one embodiment, the resin (a1) is an alkali aqueous solution-soluble homopolymer of a radically polymerizable monomer having a plurality of phenolic hydroxyl groups, wherein at least a part of the plurality of phenolic hydroxyl groups is protected with an acid-decomposable group. , or have multiple phenolic hydroxyl groups, at least a part of the multiple phenolic hydroxyl groups is protected by an acid-decomposable group, and an alkali aqueous solution soluble copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and other radically polymerizable monomers. The latter resin is a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and other radically polymerizable monomers as the base resin (a b 1-1), and the base resin (a b 1-1) has a plurality of phenols Hydroxyl groups, at least a part of these phenolic hydroxyl groups are protected by acid decomposable groups.
對於該實施態樣,樹脂(a1-1)具有式(3)所示單體單位, (式(3)中,R6 為氫原子或甲基,R7 為酸分解性基(1),l為0~5的整數,m為0~5的整數,但l+m為1~5的整數),樹脂(a1-1)係具有至少1個以m為1以上的整數之上述單體單位者為佳。R7 的酸分解性基(1)係以選自含於前述酸分解性基群I~V的酸分解性基者為佳。For this embodiment, the resin (a1-1) has monomer units represented by formula (3), (In formula (3), R6 is a hydrogen atom or a methyl group, R7 is an acid decomposable group (1), l is an integer of 0~5, m is an integer of 0~5, but l+m is 1~5 Integer of 5), the resin (a1-1) preferably has at least one of the above-mentioned monomer units in which m is an integer of 1 or more. The acid decomposable group (1) of R7 is preferably selected from the acid decomposable groups contained in the aforementioned acid decomposable groups I~V.
對於該實施態樣,樹脂(a1-2)具有式(4)所示單體單位, (式(4)中,R8 為氫原子或甲基,R9 為酸分解性基(2),n為0~5的整數,o為0~5的整數,但n+o為1~5的整數) 樹脂(a1-2)以具有至少1個o為1以上的整數之上述單體單位者為佳。R9 的酸分解性基(2)係以選自含於前述酸分解性基群I~V的酸分解性基者為佳。但R9 的酸分解性基(2)與R7 的酸分解性基(1)相異。For this embodiment, resin (a1-2) has a monomer unit shown in formula (4), (In formula (4), R 8 is a hydrogen atom or a methyl group, R 9 is an acid decomposable group (2), n is an integer of 0 to 5, o is an integer of 0 to 5, but n+o is 1 to 5 Integer of 5) The resin (a1-2) preferably has at least one monomer unit in which o is an integer of 1 or more. The acid decomposable group (2) of R9 is preferably selected from the acid decomposable groups contained in the aforementioned acid decomposable groups I~V. However, the acid-decomposable group (2) of R9 is different from the acid-decomposable group (1) of R7 .
對於該實施態樣,任意樹脂(a1-3)具有式(5)所示單體單位, (式(5)中,R10 為氫原子或甲基,R11 為酸分解性基(3),p為0~5的整數,q為0~5的整數,但p+q為1~5的整數),樹脂(a1-3)係以具有至少1個q為1以上之整數的上述單體單位者為佳。R11 的酸分解性基(3)係以選自含於前述酸分解性基群I~V的酸分解性基者為佳。但R11 的酸分解性基(3)與R7 的酸分解性基(1)及R8 的酸分解性基(2)相異。For this embodiment, any resin (a1-3) has a monomer unit represented by formula (5), (In formula (5), R 10 is a hydrogen atom or a methyl group, R 11 is an acid decomposable group (3), p is an integer of 0 to 5, and q is an integer of 0 to 5, but p+q is 1 to 5 Integer of 5), resin (a1-3) preferably has at least one monomer unit whose q is an integer of 1 or more. The acid-decomposable group (3) of R 11 is preferably selected from the acid-decomposable groups contained in the aforementioned acid-decomposable groups I to V. However, the acid-decomposable group (3) of R 11 is different from the acid-decomposable group (1) of R 7 and the acid-decomposable group (2) of R 8 .
樹脂(a1)具有式(12)所示單體單位者為佳, (式(12)中,R21 及R22 各獨立為氫原子、碳原子數1~3的烷基、完全或者部分被氟化的碳原子數1~3的烷基,或鹵素原子,R23 為氫原子、碳原子數1~6的直鏈或者碳原子數4~12的環狀烷基、苯基或以選自由羥基、碳原子數1~6的烷基及碳原子數1~6的烷氧基所成群的至少1種進行取代的苯基)。R21 、R22 及R23 的較佳例與前述相同。The resin (a1) preferably has a monomer unit represented by formula (12), (In formula (12), R 21 and R 22 are each independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated alkyl group with 1 to 3 carbon atoms, or a halogen atom, R 23 is a hydrogen atom, a straight chain with 1 to 6 carbon atoms or a cyclic alkyl group with 4 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms, and an alkyl group with 1 to 6 carbon atoms. A phenyl group substituted with at least one kind of alkoxy group consisting of 6). Preferred examples of R 21 , R 22 and R 23 are the same as above.
其中一實施態樣中,樹脂(a1-1)中相對於樹脂(a1-1)之全單體單位含有式(3)所示單體單位60莫耳%~ 100莫耳%,以70莫耳%~100莫耳%為佳,較佳為80莫耳%~ 100莫耳%。將式(3)所示單體單位設定在60莫耳%以上時,增大曝光部與未曝光部之鹼溶解性差,可使其高感度化。將式(3)所示單體單位設定在100莫耳%以下時,可保持耐熱性與鹼溶解性之平衡。在同樣觀點下,其中一實施態樣中,樹脂(a1-2)相對於樹脂(a1-2)之全單體單位含有式(4)所示單體單位60莫耳%~100莫耳%,以70莫耳%~100莫耳%為佳,較佳為80莫耳%~100莫耳%。在同樣觀點下,其中一實施態樣中,樹脂(a1-3)相對於樹脂(a1-3)之全單體單位,含有式(5)所示單體單位60莫耳%~100莫耳%,以70莫耳%~100莫耳%為佳,較佳為80莫耳%~100莫耳%。In one embodiment, the resin (a1-1) contains 60 mol% to 100 mol% of the monomer units shown in formula (3) relative to the total monomer units of the resin (a1-1), and 70 mol% mol%~100 mol%, preferably 80 mol%~100 mol%. When the monomer unit represented by the formula (3) is set at 60 mole % or more, the alkali solubility difference between the exposed part and the unexposed part is increased, and the sensitivity can be increased. When the monomer unit represented by the formula (3) is set at 100 mole % or less, the balance between heat resistance and alkali solubility can be maintained. Under the same viewpoint, in one embodiment, the resin (a1-2) contains 60 mol% to 100 mol% of the monomer unit represented by formula (4) relative to the total monomer units of the resin (a1-2) , preferably 70 mol % to 100 mol %, more preferably 80 mol % to 100 mol %. Under the same viewpoint, in one of the embodiments, the resin (a1-3) contains 60 mol % to 100 mol of the monomer unit represented by formula (5) relative to the total monomer units of the resin (a1-3) %, preferably 70 mol % to 100 mol %, more preferably 80 mol % to 100 mol %.
其中一實施態樣中,以式(3)表示,且m為1以上的整數之單體單位,即至少1個酚性羥基以酸分解性基(1)保護的式(3)所示單體單位之數目為樹脂(a1-1)之全單體單位數的5%~95%,以15%~70%為佳,較佳為25%~ 60%。若將上述單體單位的比例設定在5%以上時,可賦予化學增幅功能予感光性樹脂組成物而實現高感度。若將上述單體單位之比例設定在95%以下時,可減低未反應之酸分解性基的殘存量,實現提高曝光部之溶解性的高感度。在同樣觀點下,其中一實施態樣中,以式(4)表示,且o為1以上的整數之單體單位,即至少1個酚性羥基以酸分解性基(2)保護的式(4)所示單體單位之數目為樹脂(a1-2)的全單體單位數之5%~95%,以15%~70%為佳,較佳為25%~ 60%。在同樣觀點下,其中一實施態樣中,以式(5)表示,且q為1以上的整數之單體單位,即至少1個酚性羥基以酸分解性基(3)保護的式(5)所示單體單位之數目為樹脂(a1-3)之全單體單位數的5%~95%,以15%~70%為佳,較佳為25%~60%。In one embodiment, a monomer unit represented by formula (3) and m is an integer greater than or equal to 1, that is, a monomer unit represented by formula (3) in which at least one phenolic hydroxyl group is protected by an acid decomposable group (1). The number of monomer units is 5%~95% of the number of all monomer units of the resin (a1-1), preferably 15%~70%, more preferably 25%~60%. If the ratio of the above-mentioned monomer units is set at 5% or more, a chemical amplification function can be imparted to the photosensitive resin composition to achieve high sensitivity. If the proportion of the above-mentioned monomer units is set below 95%, the residual amount of unreacted acid-decomposable groups can be reduced, and high sensitivity can be achieved to improve the solubility of the exposed part. Under the same viewpoint, in one embodiment, the monomer unit represented by formula (4) and o is an integer greater than 1, that is, the formula ( 4) The number of monomer units shown is 5%~95% of the total number of monomer units in the resin (a1-2), preferably 15%~70%, more preferably 25%~60%. Under the same viewpoint, in one embodiment, the monomer unit represented by formula (5) and q is an integer greater than 1, that is, the formula ( 5) The number of monomer units shown is 5%~95% of the total number of monomer units in the resin (a1-3), preferably 15%~70%, more preferably 25%~60%.
其中一實施態樣中,將樹脂摻合物(A1)作為基準,含有樹脂(a1-1)33~95質量%者為佳。較佳為40~90質量%,更佳為50~85質量%。將樹脂摻合物(A1)作為基準,含有樹脂(a1-1)33~95質量%時,可改善PEB之製程穩定性。In one embodiment, the resin blend (A1) is used as a reference, preferably containing 33-95% by mass of the resin (a1-1). Preferably it is 40-90 mass %, More preferably, it is 50-85 mass %. Taking the resin blend (A1) as a standard, when the resin (a1-1) is contained in an amount of 33-95% by mass, the process stability of PEB can be improved.
其中一實施態樣中,將樹脂摻合物(A1)作為基準,以含有樹脂(a1-2)5~50質量%者為佳。較佳為10~40質量%,更佳為15~35質量%。將樹脂摻合物(A1)作為基準,藉由含有樹脂(a1-2)5~50質量%時,可改善PEB之製程穩定性。In one embodiment, the resin blend (A1) is used as a reference, preferably containing 5-50% by mass of the resin (a1-2). Preferably it is 10-40 mass %, More preferably, it is 15-35 mass %. Taking the resin blend (A1) as a standard, when the resin (a1-2) is contained in an amount of 5-50% by mass, the process stability of PEB can be improved.
其中一實施態樣中,將樹脂摻合物(A1)作為基準,以含有樹脂(a1-3)0~32質量%者為佳。較佳為5~30質量%,更佳為10~25質量%。將樹脂摻合物(A1)作為基準,藉由含有樹脂(a1-3)32質量%以下,可改善PEB之製程穩定性。In one embodiment, the resin blend (A1) is used as a reference, preferably containing 0-32% by mass of the resin (a1-3). Preferably it is 5-30 mass %, More preferably, it is 10-25 mass %. Using the resin blend (A1) as a standard, the process stability of PEB can be improved by containing the resin (a1-3) at 32% by mass or less.
其中一實施態樣中,樹脂(a1-2)與樹脂(a1-1)之質量比(樹脂(a1-2)的質量/樹脂(a1-1)之質量)以5/95~ 50/33者為佳,以10/90~40/40者為較佳,以15/85~35/50者為更佳。藉由將樹脂(a1-2)與樹脂(a1-1)之質量比設定在5/95~50/33時,可改善PEB之製程穩定性。In one embodiment, the mass ratio of resin (a1-2) to resin (a1-1) (mass of resin (a1-2)/mass of resin (a1-1)) is 5/95~50/33 10/90~40/40 is better, and 15/85~35/50 is better. By setting the mass ratio of resin (a1-2) to resin (a1-1) at 5/95-50/33, the process stability of PEB can be improved.
其中一實施態樣中,樹脂(a1-3)與樹脂(a1-1)之質量比(樹脂(a1-3)之質量/樹脂(a1-1)之質量)以0/100~ 32/33者為佳,以5/95~30/40者為較佳,以10/90~25/50者為更佳。藉由樹脂(a1-3)與樹脂(a1-1)之質量比設定在32/33以下時,可改善PEB之製程穩定性。In one embodiment, the mass ratio of resin (a1-3) to resin (a1-1) (mass of resin (a1-3)/mass of resin (a1-1)) is 0/100~32/33 5/95~30/40 is better, and 10/90~25/50 is better. When the mass ratio of resin (a1-3) to resin (a1-1) is set below 32/33, the process stability of PEB can be improved.
其中一實施態樣中,樹脂(a1-3)與樹脂(a1-2)之質量比(樹脂(a1-3)之質量/樹脂(a1-2)之質量)以0/100~ 32/5者為佳,以5/95~30/10者為較佳,以10/90~25/15者為更佳。藉由將樹脂(a1-3)與樹脂(a1-2)之質量比設定在32/5以下時,可改善PEB之製程穩定性。In one embodiment, the mass ratio of resin (a1-3) to resin (a1-2) (mass of resin (a1-3)/mass of resin (a1-2)) is 0/100~32/5 5/95~30/10 is better, and 10/90~25/15 is better. By setting the mass ratio of resin (a1-3) to resin (a1-2) below 32/5, the process stability of PEB can be improved.
其中一實施態樣中,以樹脂(a1-1)與樹脂(a1-2)與樹脂(a1-3)之質量比(樹脂(a1-1)之質量:樹脂(a1-2)之質量:樹脂(a1-3)之質量)以95:5:0~33:35:32者為佳,以90:5:5~40:30:30者為較佳,以85:10:5~50:30:20者為更佳。藉由將樹脂(a1-1)與樹脂(a1-2)與樹脂(a1-3)之質量比設定在95:5:0~33:35:32時,可改善PEB之製程穩定性。In one embodiment, the mass ratio of resin (a1-1) to resin (a1-2) to resin (a1-3) (mass of resin (a1-1): mass of resin (a1-2): The quality of resin (a1-3) is preferably 95:5:0~33:35:32, preferably 90:5:5~40:30:30, and 85:10:5~50 :30:20 is better. By setting the mass ratio of resin (a1-1) to resin (a1-2) to resin (a1-3) at 95:5:0-33:35:32, the process stability of PEB can be improved.
其中一實施態樣中,正型感光性樹脂組成物中將固體成分100質量份作為基準,含有樹脂摻合物(A1)10質量份~80質量份,以15質量份~60質量份為佳,較佳為20質量份~40質量份。樹脂摻合物(A1)之含有量將固體成分100質量份作為基準時為10質量份以上時,可將化學增幅功能賦予於感光性樹脂組成物而實現高感度。樹脂摻合物(A1)的含有量,將固體成分100質量份為基準而設定在80質量份以下時,可實現減低未反應之酸分解性基的殘存量,提高曝光部之溶解性的高感度。所謂對於含有樹脂摻合物(A1)之實施態樣的「固體成分」表示,含有樹脂摻合物(A1)、著色劑(B)、光酸產生劑(C)以及具有任意環氧基及酚性羥基之樹脂(D)、第3樹脂(E)、溶解促進劑(F)及任意成分(G),除溶劑(H)以外的成分合計質量而言。In one embodiment, the positive-type photosensitive resin composition contains 10-80 parts by mass of the resin blend (A1) based on 100 parts by mass of the solid content, preferably 15-60 parts by mass. , preferably 20 parts by mass to 40 parts by mass. When the content of the resin blend (A1) is 10 parts by mass or more based on 100 parts by mass of the solid content, a chemical amplification function can be provided to the photosensitive resin composition to achieve high sensitivity. When the content of the resin blend (A1) is set at 80 parts by mass or less based on 100 parts by mass of the solid content, the remaining amount of unreacted acid-decomposable groups can be reduced and the solubility of the exposed part can be improved. Sensitivity. The so-called "solid content" of the embodiment containing the resin blend (A1) means that the resin blend (A1), the colorant (B), the photoacid generator (C) and any epoxy group and Resin (D) with phenolic hydroxyl group, third resin (E), dissolution accelerator (F) and optional component (G), the total mass of components other than the solvent (H).
其中一實施態樣中,正型感光性樹脂組成物中,將樹脂成分的合計質量作為基準,含有樹脂摻合物(A1)30質量%~90質量%,以40質量%~80質量%為佳,較佳為45質量%~65質量%。若將樹脂摻合物(A1)的含有量設定在30質量%以上時,可將化學增幅功能賦予於感光性樹脂組成物而實現高感度。若將樹脂摻合物(A1)的含有量設定在90質量%以下時,可實現提高曝光部之溶解性的高感度。In one embodiment, the positive-type photosensitive resin composition contains 30% to 90% by mass of the resin blend (A1) based on the total mass of the resin components, with a range of 40% to 80% by mass. Better, preferably 45% by mass to 65% by mass. When the content of the resin blend (A1) is set to 30% by mass or more, a chemical amplification function can be imparted to the photosensitive resin composition to achieve high sensitivity. When the content of the resin blend (A1) is set to 90% by mass or less, high sensitivity that improves the solubility of the exposed portion can be realized.
[著色劑(B)] 著色劑(B)係選自由黑色染料及黑色顏料所成群的至少1種。亦可並用黑色染料與黑色顏料。例如藉由使用含有著色劑(B)的正型感光性樹脂組成物而於有機EL元件形成黑色隔膜,可提高有機EL顯示器等顯示裝置之辨識性。[Color (B)] The coloring agent (B) is at least 1 sort(s) chosen from the group which consists of a black dye and a black pigment. A black dye and a black pigment can also be used together. For example, the visibility of display devices, such as an organic EL display, can be improved by forming a black spacer in an organic EL element using the positive photosensitive resin composition containing a coloring agent (B).
其中一實施態樣中,著色劑(B)含有黑色染料。作為黑色染料,可使用以溶劑黑27~47的顯色指數(C.I.)所規定的染料。黑色染料較佳者為以溶劑黑27、29或34的C.I.所規定者。以溶劑黑27~47的C.I.所規定的染料中至少1種類可作為黑色染料使用時,可維持燒成後之正型感光性樹脂組成物的被膜之遮光性。含有黑色染料的正型感光性樹脂組成物與含有黑色顏料之正型感光性樹脂組成物相比較,顯像時著色劑(B)之殘渣為少,且可於被膜上形成高精細之圖型。In one embodiment, the coloring agent (B) contains a black dye. As the black dye, dyes specified by the color rendering index (C.I.) of solvent black 27 to 47 can be used. The preferred black dye is defined by the C.I. of solvent black 27, 29 or 34. When at least one of the dyes specified in the C.I. of solvent black 27~47 can be used as a black dye, the light-shielding property of the film of the positive photosensitive resin composition after firing can be maintained. Compared with the positive-type photosensitive resin composition containing black pigment, the positive-type photosensitive resin composition containing black dye has less residue of the colorant (B) during image development, and can form high-definition patterns on the film .
作為著色劑(B)可使用黑色顏料。作為黑色顏料,可舉出碳黑、碳奈米試管、乙炔黑、石墨、鐵黑、苯胺黑、鈦黑、苝系顏料、內醯胺系顏料等。可使用於此等黑色顏料施予表面處理者。作為販售的苝系顏料之例子,可舉出BASF公司製的K0084、K0086、色素黑21、30、31、32、33及34等。作為販售之內醯胺系顏料的例子,可舉出BASF公司製之Irgaphor(註冊商標)黑S0100CF。因具有高遮光性,黑色顏料較佳為選自由碳黑、鈦黑、苝系顏料及內醯胺系顏料所成群的至少1種。A black pigment can be used as the colorant (B). Examples of the black pigment include carbon black, carbon nanotubes, acetylene black, graphite, iron black, aniline black, titanium black, perylene-based pigments, lactam-based pigments, and the like. These black pigments can be used for surface treatment. Examples of commercially available perylene-based pigments include K0084, K0086, Pigment Black 21, 30, 31, 32, 33, and 34 manufactured by BASF Corporation. Irgaphor (registered trademark) black S0100CF manufactured by BASF Corporation is mentioned as an example of a lactamide pigment on the market. The black pigment is preferably at least one selected from the group consisting of carbon black, titanium black, perylene-based pigments, and lactam-based pigments because of its high light-shielding properties.
其中一實施態樣中,正型感光性樹脂組成物係以樹脂成分之合計100質量份為基準,含有著色劑(B)10質量份~150質量份,以30質量份~100質量份為佳,較佳為40質量份~70質量份。著色劑(B)之含有量以上述合計100質量份作為基準時而設定在10質量份以上時,可維持燒成後之被膜的遮光性。著色劑(B)之含有量若以上述合計100質量份作為基準而設定在150質量份以下時,可不損害到鹼顯影性下而著色被膜。In one embodiment, the positive-type photosensitive resin composition contains 10 to 150 parts by mass of the colorant (B), preferably 30 to 100 parts by mass, based on a total of 100 parts by mass of the resin components. , preferably 40 parts by mass to 70 parts by mass. When the content of the coloring agent (B) is set to 10 parts by mass or more based on the above-mentioned total of 100 parts by mass, the light-shielding properties of the film after firing can be maintained. When the content of the coloring agent (B) is set to 150 parts by mass or less based on the above-mentioned total of 100 parts by mass, the film can be colored without impairing alkali developability.
[光酸產生劑(C)] 正型感光性樹脂組成物含有光酸產生劑(C)。光酸產生劑(C)係為以可見光、紫外光、γ線、電子線等放射線進行照射後可產生酸之化合物。光酸產生劑(C)可促進樹脂(a1)之酸分解性基的分解而再生酚性羥基,並增大樹脂(a1)之鹼溶解性。又,在以放射線照射的部分上存在由光酸產生劑(C)所產生的酸時,該部分的樹脂與酸可容易一起溶解於鹼水溶液中。其結果,即使在低曝光量下亦可高感度下形成高解像度之圖型。光酸產生劑(C)可單獨使用或組合2種類以上而使用。[Photoacid generator (C)] The positive photosensitive resin composition contains a photoacid generator (C). The photoacid generator (C) is a compound that generates an acid when irradiated with radiation such as visible light, ultraviolet light, γ-ray, and electron beam. The photoacid generator (C) can accelerate the decomposition of the acid-decomposable groups of the resin (a1) to regenerate the phenolic hydroxyl groups, and increase the alkali solubility of the resin (a1). Moreover, when the acid generated by the photo-acid generator (C) exists in the part irradiated with radiation, the resin of this part can be easily dissolved in aqueous alkali solution together with an acid. As a result, patterns with high resolution can be formed at high sensitivity even at low exposure. A photoacid generator (C) can be used individually or in combination of 2 or more types.
光酸產生劑(C)係以藉由放射線照射可產生pKa為4以下之酸者為佳,以產生pKa為3以下的酸為較佳。如此光酸產生劑(C)可生成具有酸分解性基之分解能力的酸。The photoacid generator (C) is preferably one capable of generating an acid with a pKa of 4 or less by irradiation with radiation, more preferably an acid with a pKa of 3 or less. In this way, the photoacid generator (C) can produce|generate the acid which has the decomposing ability of an acid-decomposable group.
光酸產生劑(C)係以藉由放射線照射可產生pKa為-15以上的酸者為佳,以產生pKa為-5以上的酸為較佳。如此光酸產生劑(C),於曝光及曝光後之加熱處理(PEB)時,不會過度進行後述具有環氧基及酚性羥基的樹脂(D)之環氧基的開環聚合,而於顯像時可維持樹脂(D)之鹼溶解性。The photoacid generator (C) is preferably one capable of generating an acid having a pKa of -15 or higher by irradiation with radiation, more preferably an acid having a pKa of -5 or higher. Such a photoacid generator (C) does not undergo excessive ring-opening polymerization of the epoxy group of the resin (D) having an epoxy group and a phenolic hydroxyl group described later during exposure and post-exposure heat treatment (PEB), and It can maintain the alkali solubility of the resin (D) during image development.
作為光酸產生劑(C),例如可舉出三氯甲基-s-三嗪化合物、硫鎓鹽、鏻鹽、重氮鎓鹽、碘鎓鹽等鎓鹽、第四級銨鹽、二偶氮甲烷化合物、醯亞胺磺酸鹽化合物及肟磺酸鹽化合物。此等中亦由高感度且絕緣性高來看,使用肟磺酸鹽化合物者為佳。自肟磺酸鹽化合物所產生的酸,因對於與來自酚性羥基的氧原子共同形成縮醛結構的酸分解性基之分解能力為適當,故組合此等而使用時,可得到更優良的PEB之製程穩定性。Examples of the photoacid generator (C) include onium salts such as trichloromethyl-s-triazine compounds, sulfonium salts, phosphonium salts, diazonium salts, iodonium salts, quaternary ammonium salts, Azomethane compounds, imide sulfonate compounds and oxime sulfonate compounds. Among these, it is preferable to use an oxime sulfonate compound in terms of high sensitivity and high insulation. The acid generated from the oxime sulfonate compound has the appropriate decomposing ability to the acid-decomposable group forming an acetal structure together with the oxygen atom derived from the phenolic hydroxyl group, so when these are used in combination, a more excellent Process stability of PEB.
作為肟磺酸鹽化合物,例如可舉出式(13)所示化合物。 As an oxime sulfonate compound, the compound represented by formula (13) is mentioned, for example.
對於式(13),R24 為取代或非取代的烷基、取代或非取代的烷氧基、取代或非取代的芳基,或鹵素原子,R25 及R26 各獨立為取代或者非取代的芳基、取代或者非取代的雜環基、氰基、乙醯氧基、羧基或烷氧基羰基。R25 與R26 經鍵結可形成環員數3~10之環結構,該環結構亦可具有取代基。For formula (13), R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom, and R 25 and R 26 are each independently substituted or unsubstituted Aryl, substituted or unsubstituted heterocyclic, cyano, acetyloxy, carboxyl or alkoxycarbonyl. R 25 and R 26 can be bonded to form a ring structure with 3-10 ring members, and the ring structure may also have a substituent.
作為R24 的取代或非取代的烷基,例如可舉出碳原子數1~10的直鏈狀或支鏈狀烷基,以甲基、乙基或n-丙基者為佳。作為R24 的取代或非取代的烷氧基,例如可舉出碳原子數1~5的直鏈狀或支鏈狀烷氧基,以甲氧基或乙氧基者為佳。作為R24 的烷基及烷氧基之取代基,例如可舉出鹵素原子(氟原子、氯原子、溴原子及碘原子)、氰基、硝基、碳原子數6~20的芳基、碳原子1~10的烷氧基及碳原子數3~10的環烷基。作為R24 的取代或非取代的芳基,例如可舉出碳原子數6~20的芳基,以苯基、4-甲基苯基或萘基者為佳。作為R24 的芳基之取代基,例如可舉出碳原子數1~5的烷基、碳原子數1~5的烷氧基及鹵素原子(氟原子、氯原子、溴原子及碘原子)。作為R24 的鹵素原子,可舉出氟原子、氯原子、溴原子及碘原子。As the substituted or unsubstituted alkyl group of R24 , for example, straight-chain or branched-chain alkyl groups having 1 to 10 carbon atoms can be mentioned, preferably methyl, ethyl or n-propyl. As the substituted or unsubstituted alkoxy group of R24 , for example, straight-chain or branched-chain alkoxy groups having 1 to 5 carbon atoms can be mentioned, preferably methoxy or ethoxy. Examples of substituents for the alkyl and alkoxy groups of R24 include halogen atoms (fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms), cyano groups, nitro groups, aryl groups with 6 to 20 carbon atoms, Alkoxy with 1 to 10 carbon atoms and cycloalkyl with 3 to 10 carbon atoms. As the substituted or unsubstituted aryl group of R24 , for example, an aryl group having 6 to 20 carbon atoms can be mentioned, preferably phenyl, 4-methylphenyl or naphthyl. As the substituent of the aryl group of R24 , for example, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom (fluorine atom, chlorine atom, bromine atom, and iodine atom) . Examples of the halogen atom for R24 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
作為R25 及R26 的非取代的芳基,例如可舉出碳原子數6~20的芳基,以苯基或萘基者為佳。作為R25 及R26 的非取代之雜環基,例如可舉出2-苯並咪唑基、2-苯並噁唑基、2-苯並噻唑基及2-吲哚基。作為R25 及R26 的芳基及雜環基之取代基,例如可舉出碳原子數1~4的烷基、碳原子數1~4的烷氧基及鹵素原子(氟原子、氯原子、溴原子及碘原子)。作為R25 及R26 的烷氧基羰基,例如可舉出乙氧基羰基。R25 為氰基、羧基或烷氧基羰基,特別為氰基,R26 為取代芳基,特別為4-甲氧基苯基者為佳。As the unsubstituted aryl group of R25 and R26 , for example, an aryl group having 6 to 20 carbon atoms can be mentioned, preferably a phenyl group or a naphthyl group. Examples of unsubstituted heterocyclic groups for R 25 and R 26 include 2-benzimidazolyl, 2-benzoxazolyl, 2-benzothiazolyl and 2-indolyl. As the substituents of the aryl and heterocyclic groups of R25 and R26 , for example, alkyl groups with 1 to 4 carbon atoms, alkoxy groups with 1 to 4 carbon atoms, and halogen atoms (fluorine atom, chlorine atom, etc.) , bromine atom and iodine atom). Examples of the alkoxycarbonyl group for R 25 and R 26 include ethoxycarbonyl. R 25 is cyano, carboxyl or alkoxycarbonyl, especially cyano, and R 26 is substituted aryl, especially 4-methoxyphenyl.
作為具有R25 與R26 經鍵結而形成的環結構之肟磺酸鹽化合物,例如可舉出式(13a)所示肟磺酸鹽化合物。 Examples of the oxime sulfonate compound having a ring structure in which R 25 and R 26 are bonded include an oxime sulfonate compound represented by formula (13a).
式(13a)中,R24 如式(13)中所說明者,R37 各獨立為烷基、烷氧基或鹵素原子,d表示0~5的整數。In formula (13a), R 24 is as described in formula (13), R 37 is each independently an alkyl group, an alkoxy group or a halogen atom, and d represents an integer of 0-5.
作為R37 的烷基,例如可舉出碳原子數1~10的直鏈狀或支鏈狀烷基,以甲基、乙基或n-丙基者為佳。作為R37 的烷氧基,例如可舉出碳原子數1~5的直鏈狀或支鏈狀烷氧基,以甲氧基或乙氧基者為佳。作為R37 的鹵素原子,可舉出氟原子、氯原子、溴原子及碘原子,以氯原子或氟原子者為佳。d以0或1者為佳。As the alkyl group of R37 , for example, a linear or branched chain alkyl group having 1 to 10 carbon atoms can be mentioned, preferably a methyl group, an ethyl group or an n-propyl group. The alkoxy group of R37 includes, for example, straight-chain or branched-chain alkoxy groups having 1 to 5 carbon atoms, preferably methoxy or ethoxy. Examples of the halogen atom for R37 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, preferably a chlorine atom or a fluorine atom. d is preferably 0 or 1.
作為肟磺酸鹽化合物,例如可舉出(Z,E)-2-(4-甲氧基苯基)([((4-甲基苯基)磺醯基)氧基]亞胺)乙腈、2-[2-(丙基磺醯氧基亞胺)噻吩-3(2H)-亞基]-2-(2-甲基苯基)乙腈、2-[2-(4-甲基苯基磺醯氧基亞胺)噻吩-3(2H)-亞基]-2-(2-甲基苯基)乙腈等。Examples of oxime sulfonate compounds include (Z,E)-2-(4-methoxyphenyl)([((4-methylphenyl)sulfonyl)oxy]imine)acetonitrile , 2-[2-(propylsulfonyloxyimine)thiophene-3(2H)-ylidene]-2-(2-methylphenyl)acetonitrile, 2-[2-(4-methylbenzene Sulfonyloxyimine)thiophene-3(2H)-ylidene]-2-(2-methylphenyl)acetonitrile and the like.
其中一實施態樣中,正型感光性樹脂組成物中,將樹脂成分之合計100質量份作為基準,含有光酸產生劑(C)0.1質量份~85質量份,以5質量份~40質量份為佳,較佳為10質量份~30質量份。光酸產生劑(C)之含有量以上述合計100質量份作為基準而設定在0.1質量份以上時,可實現高感度。光酸產生劑(C)之含有量以上述合計100質量份為基準而設定在85質量份以下時可使鹼顯影性良好。In one embodiment, the positive-type photosensitive resin composition contains 0.1 to 85 parts by mass of the photoacid generator (C) based on a total of 100 parts by mass of the resin components, and 5 to 40 parts by mass Parts are better, preferably 10 parts by mass to 30 parts by mass. When the content of the photoacid generator (C) is set to 0.1 parts by mass or more based on the above-mentioned total of 100 parts by mass, high sensitivity can be realized. When the content of the photoacid generator (C) is set to 85 parts by mass or less based on 100 parts by mass of the above-mentioned total, alkali developability can be made favorable.
[具有環氧基及酚性羥基之樹脂(D)] 正型感光性樹脂組成物可進一步含有具有環氧基及酚性羥基之樹脂(D)。具有環氧基及酚性羥基之樹脂(D)為鹼水溶液可溶性樹脂。具有環氧基及酚性羥基的樹脂(D)可具有酚性羥基以外的鹼可溶性官能基。酚性羥基及其他鹼可溶性官能基可由酸分解性基進行保護。具有環氧基及酚性羥基的樹脂(D),例如於1分子中至少具有2個環氧基的化合物(以下亦記載為「環氧化合物」)的環氧基之一部分與羥基安息香酸化合物之羧基進行反應而得。具有環氧基及酚性羥基的樹脂(D)之環氧基為,於顯像後的加熱處理(後烘烤)時藉由與酚性羥基的反應而形成交聯,藉此可提高被膜之耐藥品性、耐熱性等。因酚性羥基可賦予對於顯像時之鹼水溶液的可溶性,故具有環氧基及酚性羥基之樹脂(D)在以低曝光量進行曝光時,可作為酸分解性基並未充分被分解(脫保護)的樹脂摻合物(A1)之溶解促進劑而發揮其功能,藉此可使感光性樹脂組成物高感度化。[Resin (D) having epoxy group and phenolic hydroxyl group] The positive photosensitive resin composition may further contain a resin (D) having an epoxy group and a phenolic hydroxyl group. The resin (D) having an epoxy group and a phenolic hydroxyl group is an alkali aqueous solution soluble resin. The resin (D) which has an epoxy group and a phenolic hydroxyl group may have alkali-soluble functional groups other than a phenolic hydroxyl group. Phenolic hydroxyl groups and other alkali-soluble functional groups can be protected by acid-decomposable groups. A resin (D) having an epoxy group and a phenolic hydroxyl group, for example, a compound having at least two epoxy groups in one molecule (hereinafter also referred to as an "epoxy compound") and a hydroxybenzoic acid compound The carboxyl group is reacted. The epoxy group of the resin (D) having an epoxy group and a phenolic hydroxyl group forms a crosslink by reacting with a phenolic hydroxyl group during heat treatment (post-baking) after image development, thereby improving the film Chemical resistance, heat resistance, etc. Since the phenolic hydroxyl group can impart solubility to the alkaline aqueous solution during development, the resin (D) having epoxy groups and phenolic hydroxyl groups may not be fully decomposed as an acid-decomposable group when exposed at a low exposure dose. (Deprotection) of the dissolution accelerator of the resin blend (A1) to exert its function, thereby making the photosensitive resin composition highly sensitive.
環氧化合物所具有環氧基的1個,與羥基安息香酸化合物之羧基進行反應,成為具有酚性羥基之化合物的反應之例子如以下反應式1所示。 An example of the reaction in which one epoxy group of the epoxy compound reacts with the carboxyl group of the hydroxybenzoic acid compound to form a compound having a phenolic hydroxyl group is shown in Reaction Formula 1 below.
作為於1分子中具有至少2個環氧基之化合物,例如可舉出酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚型環氧樹脂、雙酚型環氧樹脂、含有萘骨架的環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂等。此等環氧化合物僅於1分子中具有2個以上環氧基者即可,可僅使用1種類,亦可組合2種以上而使用。此等化合物因係熱硬化型,作為斯業者之常識,無法依據環氧基之有無、官能基之種類、聚合度等相異而將該結構明確記載。將酚醛清漆型環氧樹脂之結構的一例子如式(21)所示。對於式(21),例如R38 為氫原子、碳原子數1~5的烷基、碳原子數1~2的烷氧基或羥基,e為1~50的整數。 Examples of compounds having at least two epoxy groups in one molecule include phenol novolac epoxy resins, cresol novolak epoxy resins, bisphenol epoxy resins, bisphenol epoxy resins, Naphthalene skeleton-containing epoxy resins, alicyclic epoxy resins, heterocyclic epoxy resins, etc. These epoxy compounds should just have two or more epoxy groups in 1 molecule, and may use only 1 type, and may use it in combination of 2 or more types. Since these compounds are thermosetting types, as the common knowledge of the industry, it is impossible to clearly describe the structure based on the presence or absence of epoxy groups, the type of functional groups, the degree of polymerization, and the like. An example of the structure of a novolac type epoxy resin is represented by formula (21). For formula (21), for example, R38 is a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, an alkoxy group with 1 to 2 carbon atoms, or a hydroxyl group, and e is an integer of 1 to 50.
作為酚酚醛清漆型環氧樹脂,例如可舉出EPLICLON(註冊商標)N-770(DIC股份有限公司製)、jER(註冊商標)-152(三菱化學股份有限公司製)等。作為甲酚酚醛清漆型環氧樹脂,例如可舉出EPICLON(註冊商標) N-695(DIC股份有限公司製)、EOCN(註冊商標)-102S(日本化藥股份有限公司製)等。作為雙酚型環氧樹脂,例如可舉出jER(註冊商標)828、jER(註冊商標)1001(三菱化學股份有限公司製)、YD-128(商品名;日鐵化學&材料股份有限公司製)等雙酚A型環氧樹脂、jER(註冊商標)806(三菱化學股份有限公司製)、YDF-170(商品名;日鐵化學&材料股份有限公司製)等雙酚F型環氧樹脂等。作為雙酚型環氧樹脂,例如可舉出jER(註冊商標)YX-4000、jER(註冊商標)YL-6121H(三菱化學股份有限公司製)等。作為含有萘骨架的環氧樹脂,例如可舉出NC-7000(商品名;日本化藥股份有限公司製)、EXA-4750(商品名;DIC股份有限公司製)等。作為脂環式環氧樹脂,例如可舉出EHPE(註冊商標)-3150(大賽璐化學工業股份有限公司製)等。作為雜環式環氧樹脂,例如可舉出TEPIC(註冊商標)、TEPIC-L、TEPIC-H、TEPIC-S(日產化學工業股份有限公司製)等。As a phenol novolac type epoxy resin, EPLICLON (registered trademark) N-770 (made by DIC Corporation), jER(registered trademark)-152 (made by Mitsubishi Chemical Corporation), etc. are mentioned, for example. As a cresol novolak type epoxy resin, Epiclon (registered trademark) N-695 (made by DIC Corporation), EOCN (registered trademark)-102S (made by Nippon Kayaku Co., Ltd.), etc. are mentioned, for example. Examples of bisphenol-type epoxy resins include jER (registered trademark) 828, jER (registered trademark) 1001 (manufactured by Mitsubishi Chemical Corporation), YD-128 (trade name; manufactured by Nippon Steel Chemical & Materials Co., Ltd. ) and other bisphenol A epoxy resins, jER (registered trademark) 806 (manufactured by Mitsubishi Chemical Corporation), YDF-170 (trade name; manufactured by Nippon Steel Chemical & Materials Co., Ltd.) and other bisphenol F epoxy resins wait. As a bisphenol type epoxy resin, jER (registered trademark) YX-4000, jER (registered trademark) YL-6121H (made by Mitsubishi Chemical Corporation), etc. are mentioned, for example. As an epoxy resin containing a naphthalene skeleton, NC-7000 (brand name; Nippon Kayaku Co., Ltd. make), EXA-4750 (brand name; DIC Co., Ltd. make), etc. are mentioned, for example. As an alicyclic epoxy resin, EHPE(registered trademark)-3150 (made by Daicel Chemical Industries, Ltd.) etc. are mentioned, for example. As a heterocyclic epoxy resin, TEPIC (registered trademark), TEPIC-L, TEPIC-H, TEPIC-S (made by Nissan Chemical Industries, Ltd.) etc. are mentioned, for example.
於1分子中具有至少2個環氧基之化合物以酚醛清漆型環氧樹脂者為佳,以選自由酚酚醛清漆型環氧樹脂及甲酚酚醛清漆型環氧樹脂所成群的至少1種者為較佳。含有具有來自酚醛清漆型環氧樹脂的環氧基及酚性羥基之樹脂(D)的正型感光性樹脂組成物為圖型形成性優異,鹼溶解性之調節為容易且少漏氣。The compound having at least two epoxy groups in one molecule is preferably a novolac epoxy resin, at least one selected from the group consisting of phenol novolak epoxy resins and cresol novolak epoxy resins Whichever is better. The positive-type photosensitive resin composition containing the resin (D) having an epoxy group and a phenolic hydroxyl group derived from a novolac-type epoxy resin has excellent pattern formation properties, easy adjustment of alkali solubility, and less outgassing.
羥基安息香酸化合物為安息香酸之第2~6位的至少1個以羥基進行取代的化合物,例如可舉出水楊酸、4-羥基安息香酸、2,3-二羥基安息香酸、2,4-二羥基安息香酸、2,5-二羥基安息香酸、2,6-二羥基安息香酸、3,4-二羥基安息香酸、3,5-二羥基安息香酸、2-羥基-5-硝基安息香酸、3-羥基-4-硝基安息香酸、4-羥基-3-硝基安息香酸等,由提高鹼顯影性之觀點來看以二羥基安息香酸化合物為佳。羥基安息香酸化合物可單獨使用,或組合2種類以上而使用。The hydroxybenzoic acid compound is a compound in which at least one of the 2nd to 6th positions of benzoic acid is substituted with a hydroxyl group, for example, salicylic acid, 4-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4 -Dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 2-hydroxy-5-nitro Among benzoic acid, 3-hydroxy-4-nitrobenzoic acid, 4-hydroxy-3-nitrobenzoic acid, etc., dihydroxybenzoic acid compound is preferable from the viewpoint of improving alkali developability. The hydroxybenzoic acid compound can be used alone or in combination of two or more kinds.
在其中一實施態樣中,具有環氧基及酚性羥基的樹脂(D)為於1分子中具有至少2個環氧基的化合物與羥基安息香酸化合物之反應物,具有式(22) 之結構。對於式(22),f為1~5的整數,*表示除去以下環氧基的殘基之鍵結部位,該環氧基為參與於1分子中具有至少2個環氧基之化合物的反應者。In one embodiment, the resin (D) having an epoxy group and a phenolic hydroxyl group is a reactant of a compound having at least two epoxy groups in one molecule and a hydroxybenzoic acid compound, and has the formula (22) The structure. For formula (22), f is an integer of 1 to 5, and * represents the bonding site of the residue except the epoxy group that participates in the reaction of a compound having at least 2 epoxy groups in one molecule By.
在由環氧化合物與羥基安息香酸化合物得到具有環氧基及酚性羥基之樹脂(D)的方法中,對於環氧化合物之環氧基1當量,可使用羥基安息香酸化合物0.2~0.95當量,較佳為使用0.3~0.9當量,更佳為使用0.4~0.8當量。羥基安息香酸化合物若為0.2當量以上時可得到充分的鹼溶解性,若為0.95當量以下時可抑制藉由副反應的分子量增加。In the method of obtaining the resin (D) having epoxy groups and phenolic hydroxyl groups from epoxy compounds and hydroxybenzoic acid compounds, 0.2 to 0.95 equivalents of hydroxybenzoic acid compounds can be used for 1 equivalent of epoxy groups in epoxy compounds, It is preferable to use 0.3-0.9 equivalent, more preferably to use 0.4-0.8 equivalent. If the hydroxybenzoic acid compound is 0.2 equivalent or more, sufficient alkali solubility can be obtained, and if it is 0.95 equivalent or less, the increase in molecular weight by side reactions can be suppressed.
欲促進環氧化合物與羥基安息香酸化合物之反應可使用觸媒。觸媒之使用量係將由環氧化合物及羥基安息香酸化合物所成的反應原料混合物100質量份作為基準時,可設定為0.1~10質量份。反應溫度可設定為60~150℃,反應時間可設定為3~30小時。作為使用在該反應之觸媒,例如可舉出三乙基胺、苯甲基二甲基胺、三乙基銨氯化物、苯甲基三甲基銨溴化物、苯甲基三甲基銨碘化物、三苯基膦、辛酸鉻、辛酸鋯等。A catalyst can be used to accelerate the reaction between the epoxy compound and the hydroxybenzoic acid compound. The usage-amount of a catalyst can be set as 0.1-10 mass parts based on 100 mass parts of reaction raw material mixtures which consist of an epoxy compound and a hydroxybenzoic acid compound. The reaction temperature can be set at 60-150°C, and the reaction time can be set at 3-30 hours. Examples of catalysts used in this reaction include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium Iodide, triphenylphosphine, chromium octoate, zirconium octoate, etc.
具有環氧基及酚性羥基的樹脂(D)之數平均分子量(Mn)以500~8000者為佳,以800~6000者為較佳,以1000~5000者為更佳。數平均分子量若為500以上時,使用適當鹼溶解性的感光性材料之樹脂為良好,若為8000以下時,塗層性及顯影性為良好。The number average molecular weight (Mn) of the resin (D) having an epoxy group and a phenolic hydroxyl group is preferably 500-8000, more preferably 800-6000, and more preferably 1000-5000. When the number average molecular weight is 500 or more, a resin using a photosensitive material with appropriate alkali solubility is good, and when it is 8000 or less, coating property and developability are good.
其中一實施態樣中,正型感光性樹脂組成物中將固體成分100質量%作為基準,含有具有環氧基及酚性羥基之樹脂(D)5質量%~50質量%,以10質量%~40質量%為佳,較佳為15質量%~30質量%。具有環氧基及酚性羥基之樹脂(D)的含有量若為以固體成分100質量%作為基準時為5質量%以上時,可實現促進曝光部的溶解之高感度,可確保熱硬化後之被膜的穩定性及耐久性。具有環氧基及酚性羥基的樹脂(D)之含有量以固體成分100質量%作為基準時為50質量%以下時,可抑制未曝光部之溶解性至更低且可保持高殘膜率。In one embodiment, the positive-type photosensitive resin composition contains 5% to 50% by mass of the resin (D) having epoxy groups and phenolic hydroxyl groups based on 100% by mass of the solid content, and 10% by mass ~40% by mass is preferred, more preferably 15% by mass to 30% by mass. When the content of the resin (D) having an epoxy group and a phenolic hydroxyl group is 5% by mass or more based on 100% by mass of the solid content, a high sensitivity to promote the dissolution of the exposed part can be realized, and it can ensure The stability and durability of the film. When the content of resin (D) having an epoxy group and a phenolic hydroxyl group is 50% by mass or less based on 100% by mass of the solid content, the solubility of the unexposed part can be suppressed to a lower level and a high residual film rate can be maintained .
[第3樹脂(E)] 正型感光性樹脂組成物可進一步含有除具有樹脂(a1)及環氧基及酚性羥基之樹脂(D)以外的第3樹脂(E)。第3樹脂(E)可單獨使用,或組合2種類以上而使用。[the third resin (E)] The positive photosensitive resin composition may contain the 3rd resin (E) other than resin (D) which has resin (a1), epoxy group, and phenolic hydroxyl group further. The 3rd resin (E) can be used individually or in combination of 2 or more types.
作為第3樹脂(E),例如可舉出除樹脂(a1)以外的丙烯酸樹脂、聚苯乙烯樹脂、環氧樹脂、聚醯胺樹脂、酚樹脂、聚醯亞胺樹脂、聚醯胺酸樹脂、聚苯並噁唑樹脂、聚苯並噁唑樹脂前驅物、矽氧樹脂、環狀烯烴聚合物、卡多樹脂(Cardo resin)及此等樹脂之衍生物。且,一般丙烯酸樹脂表示α-烷基丙烯酸酯之(共)聚合物,但對於本發明揭示內容,丙烯酸樹脂包含丙烯酸酯之(共)聚合物及α-烷基丙烯酸酯之(共)聚合物。例如作為酚樹脂之衍生物,可舉出烯基鍵結於苯環的聚烯基酚樹脂,作為聚苯乙烯樹脂之衍生物,可舉出酚性羥基與羥基烷基或與烷氧基鍵結於苯環之羥基聚苯乙烯樹脂衍生物等。此等樹脂可具有或亦可未具有鹼可溶性官能基。Examples of the third resin (E) include acrylic resins other than the resin (a1), polystyrene resins, epoxy resins, polyamide resins, phenol resins, polyimide resins, and polyamic acid resins. , polybenzoxazole resin, polybenzoxazole resin precursor, silicone resin, cyclic olefin polymer, cardo resin (Cardo resin) and derivatives of these resins. And, the general acrylic resin refers to the (co)polymer of α-alkyl acrylate, but for the disclosure of the present invention, the acrylic resin includes the (co)polymer of acrylate and the (co)polymer of α-alkyl acrylate . For example, derivatives of phenol resins include polyalkenylphenol resins in which alkenyl groups are bonded to benzene rings, and derivatives of polystyrene resins include bonds between phenolic hydroxyl groups and hydroxyalkyl groups or alkoxy groups. Hydroxypolystyrene resin derivatives bound to benzene rings, etc. These resins may or may not have alkali-soluble functional groups.
其中一實施態樣中,第3樹脂(E)為具有複數酚性羥基的樹脂,其為複數的酚性羥基不被酸分解性基保護者,即對於樹脂(a1)所有酸分解性基經脫保護者。如此樹脂與樹脂摻合物(A1)之相溶性優異,且鹼溶解性高,故可適用於被膜之鹼溶解性的調整上。In one embodiment, the third resin (E) is a resin having a plurality of phenolic hydroxyl groups, and the plurality of phenolic hydroxyl groups are not protected by acid decomposable groups, that is, all acid decomposable groups of the resin (a1) undergo unprotected. Such a resin has excellent compatibility with the resin blend (A1) and has high alkali solubility, so it is suitable for adjusting the alkali solubility of the film.
其中一實施態樣中,正型感光性樹脂組成物中,將固體成分100質量份作為基準,含有第3樹脂(E)1質量份~30質量份,以1質量份~20質量份為佳,較佳為1質量份~10質量份。第3樹脂(E)之含有量在固體成分100質量份作為基準時為1質量份以上時,可期待樹脂成分之溶解有效促進、耐熱性之賦予及交聯性之提高等。第3樹脂(E)之含有量將固體成分100質量份作為基準時為30質量份以下時,無阻礙被膜之圖型形成性及表面品質等下可賦予上述期待的性能。In one embodiment, the positive-type photosensitive resin composition contains 1 to 30 parts by mass of the third resin (E) based on 100 parts by mass of the solid content, preferably 1 to 20 parts by mass , preferably 1 to 10 parts by mass. When the content of the third resin (E) is 1 part by mass or more based on 100 parts by mass of the solid content, effective promotion of dissolution of the resin component, provision of heat resistance, improvement of crosslinkability, and the like can be expected. When the content of the third resin (E) is 30 parts by mass or less on the basis of 100 parts by mass of the solid content, the above-mentioned expected performance can be imparted without hindering the patterning property and surface quality of the film.
[溶解促進劑(F)] 正型感光性樹脂組成物中,欲提高顯像時鹼可溶性部分對顯像液的溶解性時可進一步含有溶解促進劑(F)。作為溶解促進劑(F),可舉出選自由具有羧基的化合物及具有酚性羥基的化合物所成群的有機低分子化合物。溶解促進劑(F)可單獨使用,或組合2種類以上而使用。[Dissolution Accelerator (F)] In the positive-type photosensitive resin composition, a dissolution accelerator (F) may be further contained when the solubility of the alkali-soluble part to the developing solution is to be improved at the time of image development. Examples of the dissolution accelerator (F) include organic low molecular weight compounds selected from the group consisting of compounds having a carboxyl group and compounds having a phenolic hydroxyl group. A dissolution accelerator (F) can be used individually or in combination of 2 or more types.
所謂本發明所揭示的「低分子化合物」表示分子量1000以下的化合物。上述有機低分子化合物為具有羧基或複數之酚性羥基且為鹼可溶性者。The "low molecular compound" disclosed in the present invention means a compound having a molecular weight of 1000 or less. The organic low molecular weight compound mentioned above has a carboxyl group or a plurality of phenolic hydroxyl groups and is alkali-soluble.
作為如此有機低分子化合物,例如可舉出甲酸、乙酸、丙酸、丁酸、戊酸、新戊酸、己酸、二乙基乙酸、庚酸、辛酸等脂肪族單羧酸;草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、乙磺酸(brassylate)、甲基丙二酸、乙基丙二酸、二甲基丙二酸、甲基琥珀酸、四甲基琥珀酸、檸康酸等脂肪族二羧酸;三羧酸(Tricarbaryl acid)、烏頭酸、樟腦酸(Canphoronic acid)等脂肪族三羧酸;安息香酸、苯甲酸、孜然酸、半亞胺酸、三甲苯酸等芳香族單羧酸;鄰苯二甲酸、間苯二甲酸、對苯二甲酸、偏苯三酸、苯均三酸、1,2,3,4-苯四甲酸(Melofanoic acid)、苯四酸等芳香族聚羧酸;二羥基安息香酸、三羥基安息香酸、沒食子酸等芳香族羥基羧酸;苯基乙酸、氫化阿托品酸(Hydroatropic acid)、肉桂氫酸、扁桃酸、苯基琥珀酸、阿托巴酸(Atropaic acid)、肉桂酸、肉桂酸甲酯、肉桂酸苯甲酯、苯亞烯丙基乙酯(Cinnamylidene acetic acid)、香豆酸、琥珀酸(Umber acid)等其他羧酸;鄰苯二酚、間苯二酚、氫醌、1,2,4-苯三醇、鄰苯三酚、間苯三酚、雙酚等芳香族多元醇等。Examples of such organic low-molecular compounds include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, pentanoic acid, pivalic acid, hexanoic acid, diethylacetic acid, heptanoic acid, and octanoic acid; Diacid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, brassylate, methylmalonic acid, ethylmalonic acid, di Aliphatic dicarboxylic acids such as methylmalonic acid, methylsuccinic acid, tetramethylsuccinic acid, and citraconic acid; aliphatic tricarboxylic acids such as tricarbaryl acid, aconitic acid, and canphoronic acid ; Aromatic monocarboxylic acids such as benzoic acid, benzoic acid, ciminic acid, semiimidic acid, trimethylbenzoic acid; phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, trimellitic acid , 1,2,3,4-Melofanoic acid, pyromellitic acid and other aromatic polycarboxylic acids; dihydroxybenzoic acid, trihydroxybenzoic acid, gallic acid and other aromatic hydroxycarboxylic acids; phenyl Acetic acid, Hydroatropic acid, Cinnamic acid, Mandelic acid, Phenylsuccinic acid, Atropaic acid, Cinnamic acid, Methyl cinnamate, Benzyl cinnamate, Phenylallylidene Cinnamylidene acetic acid, coumaric acid, succinic acid (Umber acid) and other carboxylic acids; catechol, resorcinol, hydroquinone, 1,2,4-benzenetriol, pyrogallol , Phloroglucinol, bisphenol and other aromatic polyols.
正型感光性樹脂組成物中之溶解促進劑(F)的含有量,將樹脂成分之合計100質量份作為基準時,可設定為0.1質量份~50質量份,以1質量份~35質量份為佳,較佳為2質量份~20質量份。溶解促進劑(F)之含有量,將上述合計100質量份為基準時,若為0.1質量份以上,可有效地促進樹脂成分之溶解,若為50質量份以下,樹脂成分之過度溶解受到抑制,且可提高被膜之圖型形成性及表面品質等。The content of the dissolution accelerator (F) in the positive-type photosensitive resin composition can be set to 0.1 to 50 parts by mass, or 1 to 35 parts by mass based on 100 parts by mass of the total resin components. More preferably, preferably 2 to 20 parts by mass. When the content of the dissolution accelerator (F) is based on the above-mentioned total of 100 parts by mass, if it is at least 0.1 parts by mass, the dissolution of the resin component can be effectively promoted, and if it is at most 50 parts by mass, excessive dissolution of the resin component can be suppressed , and can improve the pattern formation and surface quality of the film.
[任意成分(G)] 正型感光性樹脂組成物中,作為任意成分(G),可含有熱硬化劑、界面活性劑、(B)以外之著色劑等。對於本發明揭示內容,任意成分(G)定義為非(A1)~(F)中任一者。[optional ingredient (G)] The positive photosensitive resin composition may contain a thermosetting agent, a surfactant, a colorant other than (B), and the like as an optional component (G). For the disclosure of the present invention, any component (G) is defined as any one of (A1)-(F).
作為熱硬化劑,可使用熱自由基發生劑。作為較佳熱自由基發生劑,可舉出有機過氧化物,具體可舉出過氧化二異丙苯、2,5-二甲基-2,5-二(tert-丁基過氧)己烷、tert-過氧化丁基異丙苯、二-tert-丁基過氧化物、1,1,3,3-四甲基丁基過氧化氫、異丙苯過氧化氫等10小時半衰期溫度為100~170℃之有機過氧化物等。As the thermosetting agent, a thermal radical generator can be used. As a preferred thermal free radical generator, organic peroxides can be mentioned, specifically dicumyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane Alkanes, tert-butyl cumene peroxide, di-tert-butyl peroxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, etc. 10-hour half-life temperature It is an organic peroxide at 100~170℃.
熱硬化劑之含有量,將除熱硬化劑以外的固體成分之合計100質量份作為基準,以5質量份以下為佳,較佳為4質量份以下,更佳為3質量份以下。The content of the thermosetting agent is preferably not more than 5 parts by mass, preferably not more than 4 parts by mass, more preferably not more than 3 parts by mass, based on 100 parts by mass of the total solid content other than the thermosetting agent.
正型感光性樹脂組成物中,例如欲提高塗層性、欲提高被膜之平滑性,或欲提高被膜之顯影性時,可含有界面活性劑。作為界面活性劑,例如可舉出聚氧乙烯月桂基醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚等聚氧乙烯烷基醚類;聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚等聚氧乙烯芳基醚類;聚氧乙烯二丁二月桂酸鹽、聚氧乙烯二硬脂酸酯等聚氧乙烯二烷基酯類等非離子系界面活性劑;Megafac(註冊商標)F-251、同F-281、同F-430、同F-444、同R-40、同F-553、同F-554、同F-555、同F-556、同F-557、同F-558、同F-559(以上為商品名;DIC股份有限公司製)、Surflon(註冊商標)S-242、同S-243、同S-386、同S-420、同S-611(以上為商品名;ACGSeimi Chemical股份有限公司製)等氟系界面活性劑;有機矽氧烷聚合物KP323、KP326、KP341(以上為商品名;信越化學工業股份有限公司製)等。此等界面活性劑可單獨使用,或組合2種類以上而使用。In the positive photosensitive resin composition, for example, when it is desired to improve the coatability, the smoothness of the film, or the developability of the film, a surfactant may be contained. Examples of surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and polyoxyethylene oleyl ether; polyoxyethylene octylphenyl ether, polyoxyethylene Polyoxyethylene aryl ethers such as ethylene nonylphenyl ether; non-ionic surfactants such as polyoxyethylene dialkyl esters such as polyoxyethylene dibutyl dilaurate and polyoxyethylene distearate; Megafac (registered trademark) F-251, same F-281, same F-430, same F-444, same R-40, same F-553, same F-554, same F-555, same F-556, same F-557, same as F-558, same as F-559 (the above are product names; manufactured by DIC Co., Ltd.), Surflon (registered trademark) S-242, same as S-243, same as S-386, same as S-420, Fluorine-based surfactants such as S-611 (the above are trade names; manufactured by ACGSeimi Chemical Co., Ltd.); organosiloxane polymers KP323, KP326, KP341 (the above are trade names; manufactured by Shin-Etsu Chemical Co., Ltd.), etc. . These surfactants can be used individually or in combination of 2 or more types.
界面活性劑之含有量,將除界面活性劑以外的固體成分之合計100質量份作為基準時,以2質量份以下為佳,較佳為1質量份以下,更佳為0.5質量份以下。The content of the surfactant is preferably not more than 2 parts by mass, more preferably not more than 1 part by mass, more preferably not more than 0.5 parts by mass, based on 100 parts by mass of the total solid content other than the surfactant.
正型感光性樹脂組成物可含有除著色劑(B)以外的第2著色劑。作為第2著色劑,可舉出染料、有機顏料、無機顏料等,可配合目的而使用。使用第2著色劑的含有量為不損害本發明所揭示的效果者。The positive photosensitive resin composition may contain a second colorant other than the colorant (B). As a 2nd coloring agent, dye, an organic pigment, an inorganic pigment etc. are mentioned, It can use according to the objective. The content of the second coloring agent used is such that the effect disclosed by the present invention is not impaired.
作為染料,例如可舉出偶氮系染料、苯醌系染料、萘醌系染料、蒽醌系染料、花菁系染料、方酸菁系染料、克酮酸系(Croconium)染料、部花青(Merocyanine)系染料、芪系染料、二苯基甲烷系染料、三苯基甲烷系染料、氟烷系染料、螺吡喃系染料、酞菁系染料、靛青系染料、淡染(Frugid dye)系染料、鎳錯體系染料及薁系染料等。染料中以紅色染料為佳。作為紅色染料,例如可舉出VALIFAST(註冊商標)RED 3312(以溶劑紅色122的C.I.所規定的紅色染料,東方化學工業股份有限公司製)、及VALIFAST(註冊商標)RED 3311(以溶劑紅色8的C.I.所規定的紅色染料,東方化學工業股份有限公司製)。Examples of dyes include azo-based dyes, benzoquinone-based dyes, naphthoquinone-based dyes, anthraquinone-based dyes, cyanine-based dyes, squarylium-based dyes, croconium-based dyes, and merocyanines. (Merocyanine)-based dyes, stilbene-based dyes, diphenylmethane-based dyes, triphenylmethane-based dyes, halothane-based dyes, spiropyran-based dyes, phthalocyanine-based dyes, indigo-based dyes, Frugid dye series dyes, nickel zirconium system dyes and azulene series dyes, etc. Among the dyes, red dye is preferred. As a red dye, for example, VALIFAST (registered trademark) RED 3312 (a red dye specified by the C.I. of solvent red 122, manufactured by Oriental Chemical Industry Co., Ltd.), and VALIFAST (registered trademark) RED 3311 (a solvent red 8 Red dye specified by C.I., manufactured by Oriental Chemical Industry Co., Ltd.).
作為顏料,例如可舉出C.I.色素黃20、24、86、93、109、110、117、125、137、138、147、148、153、154、166、C.I.色素橘36、43、51、55、59、61、C.I.色素紅9、97、122、123、149、168、177、180、192、215、216、217、220、223、224、226、227、228、240、C.I.色素紫19、23、29、30、37、40、50、C.I.色素藍15、15:1、15:4、22、60、64、C.I.色素綠7、C.I.色素棕23、25、26等。Examples of pigments include C.I. Pigment Yellow 20, 24, 86, 93, 109, 110, 117, 125, 137, 138, 147, 148, 153, 154, 166, C.I. Pigment Orange 36, 43, 51, 55 , 59, 61, C.I. Pigment Red 9, 97, 122, 123, 149, 168, 177, 180, 192, 215, 216, 217, 220, 223, 224, 226, 227, 228, 240, C.I. Pigment Purple 19 , 23, 29, 30, 37, 40, 50, C.I. Pigment Blue 15, 15:1, 15:4, 22, 60, 64, C.I. Pigment Green 7, C.I. Pigment Brown 23, 25, 26, etc.
[溶劑(H)] 正型感光性樹脂組成物可以溶解於溶劑(H)之溶液狀態(但,含有黑色顏料時,顏料為分散狀態)下使用。例如可藉由將樹脂摻合物(A1)、任意具有環氧基及酚性羥基之樹脂(D)及第3樹脂(E)溶解於溶劑(H)而得之溶液中,將著色劑(B)及光酸產生劑(C),以及視必要的溶解促進劑(F)、熱硬化劑、界面活性劑等任意成分(G)以所定比例下混合後,而可調製出溶液狀態之正型感光性樹脂組成物。正型感光性樹脂組成物可藉由使溶劑(H)之量產生變化下調整為適合於所使用的塗布方法之黏度。[Solvent (H)] The positive-type photosensitive resin composition can be used in a solution state dissolved in a solvent (H) (however, when a black pigment is contained, the pigment is in a dispersed state). For example, the coloring agent ( B) and photoacid generator (C), and optional ingredients (G) such as dissolution accelerator (F), thermosetting agent, surfactant, etc. if necessary, are mixed in a predetermined ratio, and the correct solution state can be prepared. type photosensitive resin composition. The positive photosensitive resin composition can be adjusted to a viscosity suitable for the coating method used by changing the amount of the solvent (H).
作為溶劑(H),例如可舉出乙二醇單甲基醚、乙二醇二甲基醚、乙二醇甲基乙基醚、乙二醇單乙基醚等乙二醇醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯等乙二醇烷基醚乙酸酯、二乙二醇單甲基醚、二乙二醇二乙基醚、二乙二醇二甲基醚、二乙二醇乙基甲基醚、二乙二醇單乙基醚、二乙二醇單丁基醚等二乙二醇化合物、丙二醇甲基醚乙酸酯、丙二醇乙基醚乙酸酯等丙二醇烷基醚乙酸酯化合物、甲苯、二甲苯等的芳香族烴、甲基乙基酮、甲基戊基酮、環己酮、4-羥基-4-甲基-2-戊酮、環己酮等酮、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-2-甲基丁烷酸甲酯、3-甲氧基丙酸甲基、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸乙酯、乙酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯等酯、N-甲基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等醯胺化合物。此等溶劑可單獨使用,或組合2種類以上而使用。Examples of the solvent (H) include glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol methyl ethyl ether, and ethylene glycol monoethyl ether, methyl Cellosolve acetate, ethyl cellosolve acetate, etc. Ethylene glycol alkyl ether acetate, diethylene glycol monomethyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl Diethylene glycol compounds such as diethylene glycol ethyl methyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol methyl ether acetate, propylene glycol ethyl ether Propylene glycol alkyl ether acetate compounds such as acid esters, aromatic hydrocarbons such as toluene and xylene, methyl ethyl ketone, methyl amyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentane Ketones, ketones such as cyclohexanone, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, hydroxyl Ethyl acetate, methyl 2-hydroxy-2-methylbutanoate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3- Ethoxy ethyl propionate, ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, gamma-butyrolactone and other esters, N-methyl-2-pyrrolidone, N,N-dimethyl Amide compounds such as formamide and N,N-dimethylacetamide. These solvents can be used individually or in combination of 2 or more types.
[正型感光性樹脂組成物] 正型感光性樹脂組成物係可由將樹脂摻合物(A1)、著色劑(B)、光酸產生劑(C)及視必要具有環氧基及酚性羥基之樹脂(D)、第3樹脂(E)、溶解促進劑(F)或任意成分(G)溶解或分散於溶劑(H)中並混合而調製出。藉由使用目的,可適宜地決定正型感光性樹脂組成物之固體成分濃度。例如可將正型感光性樹脂組成物之固體成分濃度設定在1~60質量%,亦可設定在3~50質量%或5~40質量%。[Positive Photosensitive Resin Composition] The positive photosensitive resin composition system can be composed of resin blend (A1), colorant (B), photoacid generator (C) and resin (D) with epoxy group and phenolic hydroxyl group as necessary, third A resin (E), a dissolution accelerator (F), or an optional component (G) is dissolved or dispersed in a solvent (H) and mixed to prepare it. Depending on the purpose of use, the solid content concentration of the positive photosensitive resin composition can be appropriately determined. For example, the solid content concentration of the positive-type photosensitive resin composition can be set at 1-60 mass %, or can be set at 3-50 mass % or 5-40 mass %.
對於使用顏料時的分散混合方法,可使用公知方法。例如可使用球磨機、砂磨機、珠磨機、塗料振動器、搖磨機等之球型、捏合機、槳葉攪拌機、行星攪拌機、亨舍爾混合機等之摻合型、3根輥混合機等滾筒型,作為其他可使用雷開機、膠體研磨機、超音波、均質機、自轉・公轉混合機等。由分散效率與微分散化之觀點來看使用珠磨機者為佳。For the method of dispersion mixing when using a pigment, a known method can be used. For example, spherical type such as ball mill, sand mill, bead mill, paint vibrator, shaking mill, etc., blending type such as kneader, paddle mixer, planetary mixer, Henschel mixer, etc., and 3-roll mixing can be used. Roller type such as machine, as others can use thunder machine, colloid mill, ultrasonic wave, homogenizer, rotation・revolution mixer, etc. From the viewpoint of dispersion efficiency and fine dispersion, it is better to use a bead mill.
所調製的正型感光性樹脂組成物通常於使用前進行過濾。作為過濾手段,例如可舉出孔徑0.05~1.0μm之Millipore濾器等。The prepared positive photosensitive resin composition is usually filtered before use. As a filtration means, the Millipore filter etc. which have a pore diameter of 0.05-1.0 micrometer are mentioned, for example.
如此所調製的正型感光性樹脂組成物之長期間的貯藏穩定性亦優異。The positive photosensitive resin composition thus prepared is also excellent in long-term storage stability.
[正型感光性樹脂組成物之使用方法] 將正型感光性樹脂組成物使用於放射線光刻時,首先將正型感光性樹脂組成物溶解或分散於溶劑中調製出塗布組成物。其次,將塗布組成物塗布於基板表面上,藉由加熱等手段使溶劑除去,可形成被膜。對基板表面之塗布組成物的塗布方法並無特別限定,例如可使用噴霧法、輥塗布法、狹縫法、旋轉塗布法等。[How to use the positive photosensitive resin composition] When using the positive photosensitive resin composition for radiation lithography, first, the positive photosensitive resin composition is dissolved or dispersed in a solvent to prepare a coating composition. Next, the coating composition is coated on the surface of the substrate, and the solvent is removed by means such as heating to form a film. The coating method of the coating composition on the surface of the substrate is not particularly limited, and for example, a spray method, a roll coating method, a slit method, a spin coating method, etc. can be used.
將塗布組成物塗布於基板表面後,通常藉由加熱除去溶劑後形成被膜(預烘烤)。加熱條件雖依據各成分之種類、配合比例等而相異,但通常為70~130℃,例如可藉由在加熱板上進行30秒~20分鐘的加熱處理,在烤箱中則進行1~60分鐘加熱處理而得到被膜。After coating the coating composition on the surface of the substrate, the solvent is usually removed by heating to form a film (pre-baking). Although the heating conditions vary depending on the type and proportion of each component, it is usually 70~130°C. For example, it can be heated on a heating plate for 30 seconds to 20 minutes, and in an oven for 1~60°C. Minute heat treatment to obtain a film.
其次對於經預烘烤的被膜藉由具有所定圖型之光罩照射放射線(例如可見光線、紫外線、遠紫外線、X線、電子線、伽馬射線、同步輻射等)等(曝光步驟)。較佳放射線為具有250~450nm的波長之紫外線或可見光線。其中一實施態樣中,放射線為i線。在其他實施態樣中,放射線為ghi線。Next, the prebaked film is irradiated with radiation (such as visible light, ultraviolet rays, far ultraviolet light, X-rays, electron rays, gamma rays, synchrotron radiation, etc.) etc. through a mask with a predetermined pattern (exposure step). Preferable radiation is ultraviolet light or visible light having a wavelength of 250 to 450 nm. In one embodiment, the radiation is i-line. In other implementation aspects, the radiation is ghi rays.
曝光步驟之後,可進行欲促進酸分解性基之分解的加熱處理(PEB)。可進一步提高藉由PEB之曝光部的樹脂摻合物(A1)之鹼可溶性。加熱條件依各成分的種類、配合比例等而相異,但通常在70~140℃,例如可藉由在加熱板上進行30秒~20分鐘的加熱處理,在烤箱中則進行1~60分鐘加熱處理而進行PEB。After the exposure step, heat treatment (PEB) to promote the decomposition of acid-decomposable groups may be performed. The alkali solubility of the resin blend (A1) in the exposed portion through PEB can be further improved. The heating conditions vary depending on the type and proportion of each component, but usually at 70~140°C, for example, by heating on a heating plate for 30 seconds to 20 minutes, and in an oven for 1~60 minutes PEB is performed by heat treatment.
曝光步驟或PEB步驟之後,藉由將被膜與顯像液接觸而顯像,除去不要部分而於被膜形成圖型(顯像步驟)。作為顯像液,例如可使用氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水等無機鹼類;乙基胺、n-丙基胺等第一級胺類;二乙基胺、二-n-丙基胺等第二級胺類;三乙基胺、甲基二乙基胺等第三級胺類;二甲基乙醇胺、三乙醇胺等醇胺類;氫氧化四甲基銨、氫氧化四乙基銨、科林(Colin)等第四級銨鹽;吡咯、哌啶、1,8-二氮雜雙環[5.4.0]-7-十一碳烯、1,5-二氮雜雙環[4.3.0]-5-壬烷等環狀胺等鹼化合物的水溶液。可將於鹼水溶液添加適當量的甲醇、乙醇等水溶性有機溶劑、界面活性劑等的水溶液作為顯像液而使用。顯像時間通常為30~180秒。顯像方法為液盛法、噴淋法、浸漬法等中任一種。顯像後,進行30~90秒的流水洗淨,除去不要部分,藉由以壓縮空氣或壓縮氮進行風乾後,於被膜可形成圖型。After the exposure step or the PEB step, the film is developed by contacting the film with a developing solution, and unnecessary parts are removed to form a pattern on the film (development step). As the developer, for example, inorganic bases such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water; primary amines such as ethylamine and n-propylamine can be used; Secondary amines such as diethylamine and di-n-propylamine; tertiary amines such as triethylamine and methyldiethylamine; alcoholamines such as dimethylethanolamine and triethanolamine; hydrogen Tetramethylammonium oxide, tetraethylammonium hydroxide, Colin and other quaternary ammonium salts; pyrrole, piperidine, 1,8-diazabicyclo[5.4.0]-7-undecene Aqueous solutions of alkali compounds such as cyclic amines such as 1,5-diazabicyclo[4.3.0]-5-nonane, etc. An aqueous solution in which an appropriate amount of a water-soluble organic solvent such as methanol or ethanol, a surfactant, or the like is added to an aqueous alkali solution can be used as a developing solution. The imaging time is usually 30-180 seconds. The developing method is any one of liquid filling method, spray method, dipping method and the like. After developing, wash with running water for 30-90 seconds to remove unnecessary parts, and then air-dry with compressed air or compressed nitrogen to form patterns on the film.
其後,將形成有圖型的被膜,藉由加熱板、烤箱等加熱裝置,例如在100~350℃進行20~200分鐘加熱處理後可得到硬化被膜(後烘烤、加熱處理步驟)。對於加熱處理,可將溫度維持為一定,亦可將溫度連續性地上昇,亦可階段性地上昇。加熱處理在氮環境下進行者為佳。Afterwards, the patterned film is heat-treated at 100-350° C. for 20-200 minutes by a heating device such as a hot plate or an oven to obtain a hardened film (post-baking, heat treatment step). For the heat treatment, the temperature may be maintained constant, or the temperature may be raised continuously or stepwise. The heat treatment is preferably carried out under a nitrogen environment.
正型感光性樹脂組成物之硬化被膜的光學濃度(OD值)每膜厚1μm以0.5以上者為佳,以0.7以上者為較佳,以1.0以上者為更佳。硬化被膜之OD值若為每膜厚1μm中0.5以上,可得到充分的遮光性。The optical density (OD value) of the cured film of the positive photosensitive resin composition is preferably 0.5 or more per film thickness 1 μm, more preferably 0.7 or more, and more preferably 1.0 or more. If the OD value of the cured film is 0.5 or more per 1 μm of film thickness, sufficient light-shielding properties can be obtained.
一實施態樣的有機EL元件隔膜或絕緣膜之製造方法含有:將正型感光性樹脂組成物溶解或分散於溶劑而調製出塗布組成物者、將塗布組成物塗布於基材上形成被膜者、除去含於被膜的溶劑並乾燥被膜者、藉由於經乾燥的被膜以穿越光罩的方式照射放射線而使被膜曝光,使樹脂摻合物(A1)的酸分解性基之至少一部分進行分解者、藉由將曝光後的被膜與顯像液接觸而顯像,於被膜形成圖型者,及將形成有圖型的被膜在100℃~350℃之溫度進行加熱處理,形成有機EL元件隔膜或絕緣膜者。於曝光後且顯像前可進行上述PEB。A method for manufacturing an organic EL element separator or insulating film according to one embodiment includes: dissolving or dispersing a positive-type photosensitive resin composition in a solvent to prepare a coating composition; coating the coating composition on a substrate to form a film , removing the solvent contained in the film and drying the film, exposing the film by irradiating the dried film with radiation so as to pass through a photomask, and decomposing at least a part of the acid-decomposable groups of the resin blend (A1) , By contacting the exposed coating with a developing solution to develop the image, forming a pattern on the coating, and heating the patterned coating at a temperature of 100 ° C to 350 ° C to form an organic EL element diaphragm or insulating film. The PEB described above can be performed after exposure and before development.
一實施態樣為含有正型感光性樹脂組成物之硬化物的有機EL元件隔膜。One embodiment is an organic EL element separator containing a cured product of a positive photosensitive resin composition.
一實施態樣為含有正型感光性樹脂組成物之硬化物的有機EL元件絕緣膜。One embodiment is an organic EL device insulating film containing a cured product of a positive photosensitive resin composition.
一實施態樣為含有正型感光性樹脂組成物之硬化物的有機EL元件。 [實施例]One embodiment is an organic EL device including a cured product of a positive photosensitive resin composition. [Example]
以下依據實施例及比較例來具體說明本發明,但本發明並未限定於該實施例。The present invention will be specifically described below based on examples and comparative examples, but the present invention is not limited to these examples.
(1)原料 在實施例、參考例及比較例所使用的原料如以下製造或獲得。(1) Raw material Raw materials used in Examples, Reference Examples, and Comparative Examples were produced or obtained as follows.
有關具有樹脂(a1)、環氧基及酚性羥基之樹脂(D)及第3樹脂(E)之重量平均分子量及數平均分子量,在以下測定條件下,由使用聚苯乙烯的標準物質所作成的標準曲線而算出。 裝置名:Shodex(註冊商標)GPC-101 管柱:Shodex(註冊商標)LF-804 移動相:四氫呋喃 流速:1.0mL/分鐘 檢測器:Shodex(註冊商標)RI-71 溫度:40℃The weight average molecular weight and number average molecular weight of the resin (D) having resin (a1), epoxy group and phenolic hydroxyl group and the third resin (E) are determined by using polystyrene standard material under the following measurement conditions Calculated using the prepared standard curve. Device name: Shodex (registered trademark) GPC-101 Column: Shodex (registered trademark) LF-804 Mobile Phase: Tetrahydrofuran Flow rate: 1.0mL/min Detector: Shodex (registered trademark) RI-71 Temperature: 40°C
以酸分解性基進行保護的酚性羥基之比例為使用熱重量差示熱分析裝置(TG/DTA6200,Hitachi High-Tech Science股份有限公司製),在氮氣氣流中,昇溫速度10℃/分鐘的條件下自室溫升溫至250℃,保持10分鐘,藉由進一步以昇溫速度10℃/分鐘的條件下升溫至400℃時之在260℃中之酚性羥基以酸分解性基進行保護的樹脂之重量減少率(%)而算出。The ratio of the phenolic hydroxyl group protected with an acid-decomposable group is calculated using a thermogravimetric differential thermal analysis device (TG/DTA6200, manufactured by Hitachi High-Tech Science Co., Ltd.) in a nitrogen stream at a temperature increase rate of 10°C/min. Under the conditions, the temperature is raised from room temperature to 250°C and kept for 10 minutes, and the phenolic hydroxyl group at 260°C is protected by an acid-decomposable group when the temperature is further raised to 400°C at a temperature increase rate of 10°C/min. Calculated from the weight loss rate (%).
[製造例1]具有酚性羥基的自由基聚合性單體與其他自由基聚合性單體之鹼水溶液可溶性共聚物(PCX-02e)(第3樹脂(E))的製造 將4-羥基苯基甲基丙烯酸酯(昭和電工股份有限公司製「PQMA」)25.5g,及N-環己基馬來醯亞胺(日本觸媒股份有限公司製)4.50g完全溶解於溶劑之1-甲氧基-2-丙基乙酸酯(大賽璐製股份有限公司)77.1g中,將作為聚合起始劑之V-601(富士薄膜和光純藥股份有限公司製)3.66g完全溶解於1-甲氧基-2-丙基乙酸酯(大賽璐製股份有限公司)14.6g中。將所得的2種溶液於300mL的3口型燒瓶中,在氮氣環境下於85℃加熱的1-甲氧基-2-丙基乙酸酯(大賽璐製股份有限公司)61.2g中,同時經2小時滴入,其後在85℃進行3小時反應。將冷卻至室溫的反應溶液滴入於815g之甲苯中,使共聚物沈澱。將經沈澱的共聚物藉由過濾並回收,在90℃進行4小時真空乾燥而回收白色粉體32.4g。所得的PCX-02e之數平均分子量為3100,重量平均分子量為6600。[Production Example 1] Production of an alkali aqueous solution soluble copolymer (PCX-02e) (third resin (E)) of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer Completely dissolve 25.5 g of 4-hydroxyphenyl methacrylate ("PQMA" manufactured by Showa Denko Co., Ltd.) and 4.50 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.) 3.66 g of V-601 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a polymerization initiator was completely dissolved in 77.1 g of 1-methoxy-2-propyl acetate (manufactured by Daicel Corporation) In 14.6 g of 1-methoxy-2-propyl acetate (Daicel Co., Ltd.). The resulting two solutions were placed in 61.2 g of 1-methoxy-2-propyl acetate (Daicel Co., Ltd.) heated at 85° C. under a nitrogen atmosphere in a 300 mL 3-necked flask. After dripping over 2 hours, reaction was performed at 85° C. for 3 hours. The reaction solution cooled to room temperature was dropped into 815 g of toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, vacuum-dried at 90° C. for 4 hours, and 32.4 g of a white powder was recovered. The number average molecular weight of the obtained PCX-02e was 3100, and the weight average molecular weight was 6600.
[製造例2]酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF40)之製造 在100mL的3口型燒瓶中,將具有酚性羥基的自由基聚合性單體與其他自由基聚合性單體之鹼水溶液可溶性共聚物(PCX-02e)10.0g,及作為酸觸媒的p-甲苯磺酸之吡啶鎓鹽(東京化成工業股份有限公司製)0.60g,溶解於四氫呋喃(富士薄膜和光純藥股份有限公司製)50.0g中。其後在氮氣環境下冰冷,將2,3-二氫呋喃(東京化成工業股份有限公司製)6.69g經1小時滴入。其後在室溫下進行16小時攪拌。以飽和碳酸氫鈉水溶液中和酸觸媒後,除去水層。進一步將有機層以水洗淨2次。其後,餾去四氫呋喃。將所得的固體溶解於乙酸乙酯50.0g,滴入於200g的甲苯中,使生成物沈澱。將沈澱物藉由過濾而回收,在80℃進行4小時真空乾燥後回收白色粉體11.0g。將所得的粉體溶解於丙二醇單甲基乙酸酯,得到酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF40)之固體成分20質量%溶液。所得的PCX-02e-THF40之數平均分子量為3716,重量平均分子量為6806,以酸分解性基進行保護的酚性羥基之比例為40莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-THF40之全單體單位數的55%。[Production Example 2] Production of resin (PCX-02e-THF40) in which phenolic hydroxyl group is protected with 2-tetrahydrofuryl group In a 100 mL 3-necked flask, 10.0 g of an alkali aqueous solution soluble copolymer (PCX-02e) of a radically polymerizable monomer having a phenolic hydroxyl group and other radically polymerizable monomers, and p - 0.60 g of pyridinium salt of toluenesulfonic acid (manufactured by Tokyo Chemical Industry Co., Ltd.), was dissolved in 50.0 g of tetrahydrofuran (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.). Thereafter, 6.69 g of 2,3-dihydrofuran (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour under ice-cooling under a nitrogen atmosphere. Stirring was then carried out at room temperature for 16 hours. After neutralizing the acid catalyst with saturated aqueous sodium bicarbonate solution, the aqueous layer was removed. The organic layer was further washed twice with water. Thereafter, tetrahydrofuran was distilled off. The obtained solid was dissolved in 50.0 g of ethyl acetate, and was dropped into 200 g of toluene to precipitate a product. The precipitate was recovered by filtration, and 11.0 g of a white powder was recovered after vacuum-drying at 80° C. for 4 hours. The obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a solid content 20% by mass solution of a resin (PCX-02e-THF40) whose phenolic hydroxyl group was protected with a 2-tetrahydrofuryl group. The number average molecular weight of the obtained PCX-02e-THF40 is 3716, the weight average molecular weight is 6806, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 40 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-THF40.
[製造例3]酚性羥基以1-n-丙氧基乙基進行保護的樹脂(PCX-02e-nPOE60)之製造 取代2,3-二氫呋喃使用n-丙基乙烯基醚(東京化成工業股份有限公司製)8.23g以外,與製造例2同樣下,得到酚性羥基以1-n-丙氧基乙基進行保護的樹脂(PCX-02e-nPOE60)的固體成分20質量%溶液。所得的PCX-02e-nPOE60之數平均分子量為4550,重量平均分子量為8054,以酸分解性基進行保護的酚性羥基之比例為60莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-nPOE60的全單體單位數之55%。[Production Example 3] Production of resin (PCX-02e-nPOE60) in which phenolic hydroxyl group is protected with 1-n-propoxyethyl group Except that 8.23 g of n-propyl vinyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of 2,3-dihydrofuran, the phenolic hydroxyl group was obtained as 1-n-propoxyethyl in the same manner as in Production Example 2. Solid content 20 mass % solution of the resin (PCX-02e-nPOE60) to protect. The number average molecular weight of the obtained PCX-02e-nPOE60 is 4550, the weight average molecular weight is 8054, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 60 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-nPOE60.
[製造例4]酚性羥基以2-四氫吡喃基進行保護的樹脂(PCX-02e-THP30)之製造 取代2,3-二氫呋喃使用3,4-二氫-2H-吡喃(東京化成工業股份有限公司製)6.69g以外,與製造例2同樣下,得到酚性羥基以2-四氫吡喃基進行保護的樹脂(PCX-02e-THP30)之固體成分20質量%溶液。所得之PCX-02e-THP30之數平均分子量為3716,重量平均分子量為6806,以酸分解性基進行保護的酚性羥基之比例為30莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-THP30的全單體單位數之55%。[Production Example 4] Production of resin (PCX-02e-THP30) with phenolic hydroxyl group protected by 2-tetrahydropyranyl group Except for using 6.69 g of 3,4-dihydro-2H-pyran (manufactured by Tokyo Chemical Industry Co., Ltd.) instead of 2,3-dihydrofuran, the phenolic hydroxyl group was obtained in the same manner as in Production Example 2. Solid content 20 mass % solution of the resin (PCX-02e-THP30) protected by the pyryl group. The number average molecular weight of the obtained PCX-02e-THP30 is 3716, the weight average molecular weight is 6806, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 30 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of monomer units to be protected is 55% of the number of all monomer units in PCX-02e-THP30.
[製造例5]酚性羥基以異丁氧基乙基進行保護的樹脂(PCX-02e-iBOE60)之製造 取代2,3-二氫呋喃使用異丁基乙烯基醚(東京化成工業股份有限公司製)6.69g以外,與製造例2同樣下,得到酚性羥基以異丁氧基乙基進行保護的樹脂(PCX-02e-iBOE60)之固體成分20質量%溶液。所得的PCX-02e-iBOE60之數平均分子量為3716,重量平均分子量為6806,以酸分解性基進行保護的酚性羥基之比例為60莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-iBOE60的全單體單位數之55%。[Production Example 5] Production of resin (PCX-02e-iBOE60) with phenolic hydroxyl group protected with isobutoxyethyl group Except that 6.69 g of isobutyl vinyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of 2,3-dihydrofuran, a resin in which the phenolic hydroxyl group was protected with isobutoxyethyl was obtained in the same manner as in Production Example 2. (PCX-02e-iBOE60) solid content 20 mass % solution. The number average molecular weight of the obtained PCX-02e-iBOE60 is 3716, the weight average molecular weight is 6806, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 60 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-iBOE60.
[製造例6]酚性羥基以1-乙氧基乙基進行保護的樹脂(PCX-02e-EOE60)之製造 取代2,3-二氫呋喃使用乙基乙烯基醚(東京化成工業股份有限公司製)6.88g以外,與製造例2同樣下,得到酚性羥基以1-乙氧基乙基進行保護的樹脂(PCX-02e-EOE60)的固體成分20質量%溶液。所得的PCX-02e-EOE60之數平均分子量為4300,重量平均分子量為7900,以酸分解性基進行保護的酚性羥基之比例為60莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-EOE60的全單體單位數之55%。[Production Example 6] Production of resin (PCX-02e-EOE60) with phenolic hydroxyl group protected with 1-ethoxyethyl group Except for using 6.88 g of ethyl vinyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) instead of 2,3-dihydrofuran, a resin in which the phenolic hydroxyl group was protected with 1-ethoxyethyl was obtained in the same manner as in Production Example 2. (PCX-02e-EOE60) solid content 20% by mass solution. The number average molecular weight of the obtained PCX-02e-EOE60 is 4300, the weight average molecular weight is 7900, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 60 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-EOE60.
[製造例7]酚性羥基以環己基氧基乙基進行保護的樹脂(PCX-02e-CHOE70)之製造 取代2,3-二氫呋喃使用環己基乙烯基醚(東京化成工業股份有限公司製)6.88g以外,與製造例2同樣下,得到酚性羥基以環己基氧基乙基進行保護的樹脂(PCX-02e-CHOE70)的固體成分20質量%溶液。所得的PCX-02e-CHOE70之數平均分子量為4300,重量平均分子量為7900,以酸分解性基進行保護的酚性羥基之比例為70莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-CHOE70的全單體單位數之55%。[Production Example 7] Production of resin (PCX-02e-CHOE70) in which phenolic hydroxyl group is protected with cyclohexyloxyethyl group Except for using 6.88 g of cyclohexyl vinyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) instead of 2,3-dihydrofuran, the resin in which the phenolic hydroxyl group was protected with a cyclohexyloxyethyl group was obtained in the same manner as in Production Example 2 ( PCX-02e-CHOE70) solid content 20% by mass solution. The number average molecular weight of the obtained PCX-02e-CHOE70 is 4300, the weight average molecular weight is 7900, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 70 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the number of all monomer units in PCX-02e-CHOE70.
[製造例8]酚性羥基以tert-丁氧基羰基進行保護的樹脂(PCX-02e-Boc5)之製造 在100mL的3口型燒瓶中,將具有酚性羥基的自由基聚合性單體與其他自由基聚合性單體之鹼水溶液可溶性共聚物(PCX-02e)10.0g,及作為鹼之三乙基胺(富士薄膜和光純藥股份有限公司製)1.74g。溶解於四氫呋喃(富士薄膜和光純藥股份有限公司製)50.0g。其後在氮氣環境下冰冷,將二碳酸二-tert-丁基(東京化成工業股份有限公司製)3.47g經1小時滴入。其後在室溫下進行16小時攪拌。其後,餾去四氫呋喃,將所得的固體溶解於乙酸乙酯50.0g,滴入於200g的己烷中,使生成物沈澱。將沈澱物藉由過濾而回收,在80℃進行4小時真空乾燥後回收白色粉體10.3g。將所得的粉體溶解於丙二醇單甲基乙酸酯,得到酚性羥基以tert-丁氧基羰基進行保護的樹脂(PCX-02e-Boc5)之固體成分20質量%溶液。所得的PCX-02e-Boc5之數平均分子量為4400,重量平均分子量為7800,以酸分解性基進行保護的酚性羥基之比例為5莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-Boc5的全單體單位數之26%。[Production Example 8] Production of resin (PCX-02e-Boc5) in which phenolic hydroxyl group is protected with tert-butoxycarbonyl group In a 100 mL 3-necked flask, 10.0 g of an alkali aqueous solution soluble copolymer (PCX-02e) of a radical polymerizable monomer having a phenolic hydroxyl group and other radical polymerizable monomers, and triethyl Amine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) 1.74 g. Dissolve in 50.0 g of tetrahydrofuran (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.). Thereafter, 3.47 g of di-tert-butyl dicarbonate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour under ice-cooling under a nitrogen atmosphere. Stirring was then carried out at room temperature for 16 hours. Then, tetrahydrofuran was distilled off, the obtained solid was dissolved in 50.0 g of ethyl acetate, and it was dripped in 200 g of hexane, and the product was precipitated. The precipitate was recovered by filtration, and 10.3 g of a white powder was recovered after vacuum-drying at 80° C. for 4 hours. The obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a solid content 20% by mass solution of a resin (PCX-02e-Boc5) whose phenolic hydroxyl group was protected with a tert-butoxycarbonyl group. The number average molecular weight of the obtained PCX-02e-Boc5 is 4400, the weight average molecular weight is 7800, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 5 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomeric units was 26% of the total monomeric units of PCX-02e-Boc5.
[製造例9]酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF70)之製造 使用2,3-二氫呋喃(東京化成工業股份有限公司製)11.71g以外,與製造例2同樣下,得到酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF70)的固體成分20質量%溶液。所得的PCX-02e-THF70之數平均分子量為3716,重量平均分子量為6806,以酸分解性基進行保護的酚性羥基之比例為70莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-THF70的全單體單位數之55%。[Production Example 9] Production of resin (PCX-02e-THF70) in which phenolic hydroxyl group is protected with 2-tetrahydrofuryl group Except using 11.71 g of 2,3-dihydrofuran (manufactured by Tokyo Chemical Industry Co., Ltd.), in the same manner as in Production Example 2, a solid resin (PCX-02e-THF70) in which the phenolic hydroxyl group was protected with a 2-tetrahydrofuryl group was obtained. Component 20% by mass solution. The number average molecular weight of the obtained PCX-02e-THF70 is 3716, the weight average molecular weight is 6806, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 70 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-THF70.
[製造例10]具有環氧基及酚性羥基的樹脂(D)(N770OH70)之製造 於300mL的3口型燒瓶中裝入作為溶劑的γ-丁內酯(三菱化學股份有限公司製)75.2g、作為於1分子中具有至少2個環氧基之化合物的EPICLON(註冊商標)N-770(DIC股份有限公司製酚酚醛清漆型環氧樹脂,環氧當量188)37.6g,在氮氣環境下,在60℃使其溶解。然後追加作為羥基安息香酸化合物之3,5-二羥基安息香酸(富士薄膜和光純藥股份有限公司製)20.1g(對於環氧1當量之0.65當量)、作為反應觸媒的三苯基膦(東京化成工業股份有限公司製)0.173g (0.660mmol),在110℃進行24小時反應。將反應溶液回復至室溫,以γ-丁內酯稀釋至固體成分20質量%,過濾溶液後得到具有286.5g之環氧基及酚性羥基的第2樹脂(N770OH70)之溶液。所得的反應物之數平均分子量為2400,重量平均分子量為8300。[Manufacture Example 10] Manufacture of resin (D) (N770OH70) having epoxy group and phenolic hydroxyl group 75.2 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) as a solvent, and EPICLON (registered trademark) N as a compound having at least 2 epoxy groups in 1 molecule were placed in a 300 mL 3-necked flask. 37.6 g of -770 (phenol novolak type epoxy resin manufactured by DIC Co., Ltd., epoxy equivalent 188) was dissolved at 60° C. under a nitrogen atmosphere. Then, 20.1 g (0.65 equivalent to 1 equivalent of epoxy) of 3,5-dihydroxybenzoic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a hydroxybenzoic acid compound, and triphenylphosphine ( Tokyo Chemical Industry Co., Ltd.) 0.173 g (0.660 mmol), and reacted at 110° C. for 24 hours. The reaction solution was returned to room temperature, diluted with γ-butyrolactone to a solid content of 20% by mass, and the solution was filtered to obtain a solution of the second resin (N770OH70) having 286.5 g of epoxy groups and phenolic hydroxyl groups. The number average molecular weight of the obtained reactant was 2400, and the weight average molecular weight was 8300.
[製造例11]酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF55)之製造 使用2,3-二氫呋喃(東京化成工業股份有限公司製)9.20g以外,與製造例2同樣下,得到酚性羥基以2-四氫呋喃基進行保護的樹脂(PCX-02e-THF55)之固體成分20質量%溶液。所得的PCX-02e-THF55之數平均分子量為3555,重量平均分子量為6718,以酸分解性基進行保護的酚性羥基之比例為55莫耳%,至少1個酚性羥基以酸分解性基進行保護的單體單位之數目為PCX-02e-THF55的全單體單位數之55%。[Production Example 11] Production of resin (PCX-02e-THF55) in which phenolic hydroxyl group is protected with 2-tetrahydrofuryl group Except using 9.20 g of 2,3-dihydrofuran (manufactured by Tokyo Chemical Industry Co., Ltd.), in the same manner as in Production Example 2, a solid resin (PCX-02e-THF55) in which the phenolic hydroxyl group was protected with 2-tetrahydrofuran group was obtained. Component 20% by mass solution. The number average molecular weight of the obtained PCX-02e-THF55 is 3555, the weight average molecular weight is 6718, the proportion of phenolic hydroxyl groups protected by acid decomposable groups is 55 mole%, and at least one phenolic hydroxyl group is protected by acid decomposable groups. The number of protected monomer units is 55% of the total number of monomer units in PCX-02e-THF55.
樹脂摻合物(A) 作為樹脂摻合物(A),使用PCX-02e-THF40、PCX-02e-nPOE60、PCX-02e-THP30、PCX-02e-iBOE60、PCX-02e-EOE60、PCX-02e-CHOE70、PCX-02e-Boc5、PCX-02e-THF70、PCX-02e-THF55在表2所示的組成。使用量子化學計算軟體Gaussian16,所算出的樹脂之酸分解性基的鍵結解離能量如以下所示。 Resin blend (A) As the resin blend (A), PCX-02e-THF40, PCX-02e-nPOE60, PCX-02e-THP30, PCX-02e-iBOE60, PCX-02e-EOE60, PCX-02e were used - Compositions shown in Table 2 for CHOE70, PCX-02e-Boc5, PCX-02e-THF70, and PCX-02e-THF55. The bond dissociation energy of the acid-decomposable group of the resin calculated using the quantum chemical calculation software Gaussian16 is shown below.
著色劑(B) 作為著色劑(B),使用黑色染料之VALIFAST(註冊商標)BLACK 3804(以溶劑黑34之C.I.所規定的黑色染料,東方化學工業股份有限公司製)。Colorant (B) As the colorant (B), VALIFAST (registered trademark) BLACK 3804 (a black dye specified as C.I. of solvent black 34, manufactured by Oriental Chemical Industry Co., Ltd.) was used as a black dye.
光酸產生劑(C) 作為光酸產生劑(C),使用肟系光酸產生劑之PAG-103(2-[2-(丙基磺醯氧基亞胺)噻吩-3(2H)-亞基]-2-(2-甲基苯基)乙腈,BASF公司製,CAS No.852246-55-0)。PAG-103藉由光照射而產生1-丙烷磺酸(pKa=-2.8)。PAG-103之結構如以下所示。Photoacid Generator (C) As the photoacid generator (C), PAG-103 (2-[2-(propylsulfonyloxyimine)thiophene-3(2H)-ylidene]-2-( 2-methylphenyl)acetonitrile, manufactured by BASF Corporation, CAS No. 852246-55-0). PAG-103 produces 1-propanesulfonic acid (pKa=-2.8) by light irradiation. The structure of PAG-103 is shown below.
作為具有環氧基及酚性羥基之樹脂(D),使用N770OH70。N770OH70 was used as resin (D) which has an epoxy group and a phenolic hydroxyl group.
作為第3樹脂(E),使用PCX-02e。As the third resin (E), PCX-02e was used.
作為溶解促進劑(F),使用間苯三酚。As the dissolution accelerator (F), phloroglucinol was used.
作為界面活性劑(塗平劑)(任意成分(G)),使用Megafac(註冊商標)F-559(氟系界面活性劑,DIC股份有限公司製)。As a surfactant (leveling agent) (optional component (G)), Megafac (registered trademark) F-559 (fluorine-based surfactant, manufactured by DIC Corporation) was used.
作為溶劑(H),使用γ-丁內酯(GBL)及丙二醇單甲基醚乙酸酯(PGMEA)之混合溶劑(GBL:PGMEA=40:60(質量比))。As the solvent (H), a mixed solvent (GBL:PGMEA=40:60 (mass ratio)) of γ-butyrolactone (GBL) and propylene glycol monomethyl ether acetate (PGMEA) was used.
(2)評估方法 在實施例、參考例及比較例所使用的評估方法如以下所示。(2) Evaluation method The evaluation methods used in Examples, Reference Examples, and Comparative Examples are as follows.
[加熱後OD值] 於玻璃基板(尺寸100mm×100mm×1mm)旋塗正型感光性樹脂組成物至乾燥膜厚成約1.5μm,在加熱板上120℃進行80秒加熱而乾燥溶劑。其後,在氮氣環境下於250℃進行60分鐘硬化後得到被膜。將硬化後的被膜之OD值以透過濃度計(BMT-1,Sakata Inx Engineering股份有限公司製)測定,僅以玻璃的OD值進行修正,換算成被膜每厚度1μm之OD值。被膜之厚度為使用光學式膜厚測定裝置(F20-NIR,Film metrics股份有限公司製)而測定。[OD value after heating] The positive-type photosensitive resin composition was spin-coated on a glass substrate (100 mm×100 mm×1 mm in size) until the dry film thickness was about 1.5 μm, and the solvent was dried by heating at 120° C. for 80 seconds on a hot plate. Then, it hardened at 250 degreeC for 60 minutes in nitrogen atmosphere, and obtained the film|membrane. The OD value of the hardened coating was measured with a permeation density meter (BMT-1, manufactured by Sakata Inx Engineering Co., Ltd.), and only the OD value of the glass was corrected to convert it into the OD value of the coating per thickness of 1 μm. The thickness of the film was measured using an optical film thickness measuring device (F20-NIR, manufactured by Film Metrics Co., Ltd.).
[孔徑] 於玻璃基板(尺寸100mm×100mm×1mm)旋塗正型感光性樹脂組成物至乾燥膜厚成約2.0μm,在加熱板上100℃進行1分鐘加熱並進行預烘烤。其後,藉由具有10μm之孔圖型的光罩,照射曝光量100mJ/cm2之紫外線後,在加熱板上以表2所記載的條件(條件1)下進行PEB。其後,以2.38質量%四甲基銨氫氧化物水溶液進行60秒鹼顯像處理,以噴槍噴飛附著的水分後,以顯微觀察孔徑。 對於進一步將PEB之條件自條件1變更為如以下之試樣,亦以同樣地觀察孔徑。 條件2:條件1之溫度+5℃ 條件3:條件1之溫度+10℃ 條件4:條件1之時間-30秒 條件5:條件1之時間+30秒 將9.5μm≦孔徑≦10.5μm作為合格者。 [製程穩定性] 5個PEB條件之中,對於孔徑評估將合格的條件數作為製程穩定性之指標。[aperture] The positive-type photosensitive resin composition was spin-coated on a glass substrate (100 mm×100 mm×1 mm in size) until the dry film thickness was about 2.0 μm, heated on a hot plate at 100° C. for 1 minute and pre-baked. Thereafter, after irradiating ultraviolet rays with an exposure dose of 100 mJ/cm2 through a photomask having a hole pattern of 10 μm, PEB was performed under the conditions (condition 1) described in Table 2 on a hot plate. Thereafter, alkali development was performed for 60 seconds with a 2.38% by mass tetramethylammonium hydroxide aqueous solution, and after spraying off the attached moisture with a spray gun, the pore diameter was observed with a microscope. The pore diameter was also observed in the same way for the samples in which the conditions of PEB were further changed from Condition 1 to the following. Condition 2: Temperature of Condition 1 + 5°C Condition 3: Temperature of Condition 1 +10°C Condition 4: Time of Condition 1 - 30 seconds Condition 5: Time of condition 1 + 30 seconds 9.5 μm ≦ pore diameter ≦ 10.5 μm is regarded as a passer. [Process Stability] Among the 5 PEB conditions, the number of qualified conditions is used as an indicator of process stability for the pore size evaluation.
(3)正型感光性樹脂組成物之調製及評估 [實施例1~8、參考例1及比較例1~9] 以表2所記載的組成,將樹脂摻合物(A)、具有環氧基及酚性羥基之樹脂(D)及第3樹脂(E)以攪拌轉子進行混合並溶解,於所得之溶液中,加入表2所記載的著色劑(B)、光酸產生劑(C)、溶解促進劑(F)、界面活性劑(G)及GBL/ PGMEA混合溶劑(H),進一步混合。以目視確認成分是否溶解後,以孔徑0.22μm之Millipore濾器進行過濾,調製出固體成分濃度12質量%之正型感光性樹脂組成物。於表2中之組成的質量份為固體成分換算值。實施例1~8、參考例1及比較例1~9之正型感光性樹脂組成物的評估結果如表2所示。(3) Preparation and evaluation of positive photosensitive resin composition [Examples 1-8, Reference Example 1 and Comparative Examples 1-9] With the composition described in Table 2, mix and dissolve the resin blend (A), the resin (D) having epoxy groups and phenolic hydroxyl groups, and the third resin (E) with a stirring rotor, and dissolve them in the resulting solution , Add the colorant (B), photoacid generator (C), dissolution accelerator (F), surfactant (G) and GBL/PGMEA mixed solvent (H) listed in Table 2, and mix further. After visually confirming whether or not the components were dissolved, it was filtered through a Millipore filter with a pore size of 0.22 μm to prepare a positive-type photosensitive resin composition with a solid content concentration of 12% by mass. The parts by mass of the compositions in Table 2 are solid content conversion values. The evaluation results of the positive photosensitive resin compositions of Examples 1-8, Reference Example 1 and Comparative Examples 1-9 are shown in Table 2.
實施例1~8、參考例1及比較例1~9中即使含有黑色著色劑亦可形成孔。含有具有複數的酚性羥基,前述複數的酚性羥基之至少一部分以酸分解性基進行保護之具有相異酸分解性之樹脂複數種的實施例1~8及參考例1,與含有具有單一酸分解性之樹脂的比較例1~9相比,可更提高PEB之製程穩定性。 [產業上可利用性]In Examples 1-8, Reference Example 1, and Comparative Examples 1-9, holes were formed even if a black coloring agent was contained. Examples 1 to 8 and Reference Example 1 contain plural kinds of different acid-decomposable resins having plural phenolic hydroxyl groups, at least a part of which are protected by acid-decomposable groups. Compared with Comparative Examples 1-9, the resins with acid decomposability can improve the process stability of PEB. [industrial availability]
藉由本實施形態之正型感光性樹脂組成物為可適合地利用於形成有有機EL元件之隔膜或絕緣膜的放射線光刻。藉由本發明揭示內容的正型感光性樹脂組成物所形成的具備隔膜或絕緣膜之有機EL元件可作為顯示良好對比的顯示裝置之電子零件而合適地使用。The positive-type photosensitive resin composition according to this embodiment can be suitably used for radiation lithography for forming a separator or an insulating film of an organic EL element. An organic EL element provided with a separator or an insulating film formed of the positive photosensitive resin composition disclosed in the present invention can be suitably used as an electronic component of a display device showing good contrast.
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TW201712434A (en) * | 2015-09-30 | 2017-04-01 | Fujifilm Corp | Resin film, colored photosensitive composition, method for producing resin film, color filter, shielding film, solid state image sensor, image display device |
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JP4205078B2 (en) * | 2005-05-26 | 2009-01-07 | 東京応化工業株式会社 | Positive resist composition and resist pattern forming method |
JP2008102277A (en) * | 2006-10-18 | 2008-05-01 | Tokyo Ohka Kogyo Co Ltd | Chemically amplified positive resist composition for thermal lithography, and resist pattern forming method |
JP5623897B2 (en) * | 2010-01-22 | 2014-11-12 | 富士フイルム株式会社 | Positive photosensitive resin composition, method for forming cured film, cured film, organic EL display device, and liquid crystal display device |
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JP5904890B2 (en) * | 2012-07-02 | 2016-04-20 | 富士フイルム株式会社 | Photosensitive transfer material, method for producing cured film, method for producing organic EL display device, method for producing liquid crystal display device, and method for producing capacitive input device |
JP6038951B2 (en) * | 2012-11-21 | 2016-12-07 | 富士フイルム株式会社 | Photosensitive resin composition, method for producing cured film, cured film, organic EL display device and liquid crystal display device |
JP6094406B2 (en) * | 2013-07-11 | 2017-03-15 | Jsr株式会社 | Radiation sensitive resin composition, cured film, light emitting element, wavelength conversion film, and method for forming light emitting layer |
JP2016071244A (en) * | 2014-09-30 | 2016-05-09 | 富士フイルム株式会社 | Photosensitive resin composition, cured product and production method of the same, production method of resin pattern, cured film, liquid crystal display device, organic el display device, and touch panel display device |
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