WO2021246444A1 - Positive photosensitive resin composition and partition wall of organic electroluminescent element - Google Patents

Positive photosensitive resin composition and partition wall of organic electroluminescent element Download PDF

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Publication number
WO2021246444A1
WO2021246444A1 PCT/JP2021/021026 JP2021021026W WO2021246444A1 WO 2021246444 A1 WO2021246444 A1 WO 2021246444A1 JP 2021021026 W JP2021021026 W JP 2021021026W WO 2021246444 A1 WO2021246444 A1 WO 2021246444A1
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group
resin
acid
mass
positive photosensitive
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PCT/JP2021/021026
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French (fr)
Japanese (ja)
Inventor
良和 新井
拓樹 倉本
尚平 西澤
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昭和電工株式会社
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Priority to JP2022528867A priority Critical patent/JPWO2021246444A1/ja
Publication of WO2021246444A1 publication Critical patent/WO2021246444A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/22Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers

Definitions

  • the present invention relates to a positive photosensitive resin composition, and an organic EL element partition wall, an organic EL element insulating film, and an organic EL element using the same. More specifically, the present invention relates to a positive photosensitive resin composition containing a black colorant, and an organic EL element partition wall, an organic EL element insulating film, and an organic EL element using the same.
  • a partition material is used at the interval portion of the coloring pattern in the display region or the edge of the peripheral portion of the display region in order to improve the display characteristics.
  • OLED organic EL display
  • a partition wall is first formed, and the pixels of the organic substance are formed between the partition walls.
  • the partition walls are generally formed by photolithography using a photosensitive resin composition and have insulating properties. Specifically, the photosensitive resin composition is applied onto the substrate using a coating device, the volatile components are removed by means such as heating, and then exposed through a mask, and then, in the case of a negative type, the unexposed portion is exposed.
  • the exposed portion is developed by removing it with a developing solution such as an alkaline aqueous solution, and the obtained pattern is heat-treated to form a partition wall (insulating film).
  • a developing solution such as an alkaline aqueous solution
  • an organic substance that emits light of three colors of red, green, and blue is formed between the partition walls by an inkjet method or the like to form pixels of an organic EL display device.
  • the partition material has a light-shielding property by using a colorant for the purpose of increasing the contrast in the display device and improving the visibility.
  • the photosensitive resin composition tends to have low sensitivity, and as a result, the exposure time may be long and the productivity may be lowered. Therefore, the photosensitive resin composition used for forming the partition wall material containing the colorant is required to have higher sensitivity.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2001-281440 describes a positive radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazide compound as a radiation-sensitive resin composition exhibiting high light-shielding properties by heat treatment after exposure. The composition to which titanium black is added is described.
  • Patent Document 2 Japanese Unexamined Patent Publication No. 2002-116536 describes carbon black in a radiation-sensitive resin composition containing [A] an alkali-soluble resin, [B] a 1,2-quinonediazide compound, and [C] a colorant. It describes a method of blackening a partition material using.
  • Patent Document 3 Japanese Unexamined Patent Publication No. 2010-237310 describes a positive radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazide compound as a radiation-sensitive resin composition that exhibits light-shielding properties by heat treatment after exposure. The composition to which the heat-sensitive dye is added is described.
  • Japanese Unexamined Patent Publication No. 2001-281440 Japanese Unexamined Patent Publication No. 2002-116536 Japanese Unexamined Patent Publication No. 2010-237310
  • the photosensitive resin composition used for forming the colored partition material it is necessary to use a considerable amount of a colorant in order to sufficiently enhance the light-shielding property of the cured film.
  • a colorant used in order to sufficiently enhance the light-shielding property of the cured film.
  • the radiation applied to the film of the photosensitive resin composition is absorbed by the colorant, so that the effective intensity of the radiation in the film is lowered, and the photosensitive resin composition is formed. Is not sufficiently exposed, and as a result, the pattern formability is deteriorated.
  • partition walls in organic EL devices it is important that the material forming the partition walls has high sensitivity from the viewpoint of productivity and the like.
  • a black photosensitive resin composition containing a colorant when used, exposure defects occur under normally used exposure conditions, so that it is necessary to lengthen the exposure time, for example, which reduces productivity. It was a factor to make it. Therefore, it is strongly desired to reduce the exposure amount of the photosensitive resin composition, reduce the energy cost, and increase the throughput.
  • the resin composition As a method for increasing the sensitivity of the photosensitive resin composition, it is possible to use the resin composition as a chemical amplification system.
  • the chemical amplification system has a problem that the sensitivity is high but the process stability is poor.
  • An object of the present invention is to provide a highly sensitive photosensitive resin composition containing a black colorant, which has improved process stability.
  • the present inventors By using the positive photosensitive resin composition as a chemical amplification system containing a plurality of resins having different acid degradability, the present inventors have high sensitivity and high sensitivity despite containing a black colorant. , Found that it is possible to provide improved process stability.
  • the present invention includes the following aspects.
  • the bond dissociation energy between OR 19 in the compound represented by is ⁇ 1, the formula (10).
  • R 20 (6) resin (a3-3), provided that the R 20 of the formula (11)
  • R 28 is a linear or branched alkyl group having 1 to 4 carbon atoms
  • R 29 is a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms.
  • the resin (a3-1) has the formula (18).
  • R 31 is a hydrogen atom or a methyl group
  • R 32 is an acid-degradable group (5)
  • t is an integer of 0 to 5
  • u is an integer of 0 to 5.
  • t + u is an integer of 1 to 5.
  • the resin (a3-1) has at least one of the above-mentioned monomer units in which u is an integer of 1 or more.
  • the resin (a3-2) has the formula (19).
  • R 33 is a hydrogen atom or a methyl group
  • R 34 is a 2-tetrahydrofuranyl group
  • v is an integer of 0 to 5
  • w is an integer of 0 to 5.
  • the resin (a3-2) has at least one of the above-mentioned monomer units in which w is an integer of 1 or more.
  • the resin (a3-3) has the formula (20).
  • R 35 is a hydrogen atom or a methyl group
  • R 36 is an acid-degradable group (6)
  • x is an integer of 0 to 5
  • y is an integer of 0 to 5.
  • x + y is an integer of 1 to 5.
  • Any one of [1] to [5], which has a monomer unit represented by, and the resin (a3-3) has at least one of the monomer units in which y is an integer of 1 or more.
  • the positive photosensitive resin composition according to.
  • the resin (a3-1) contains 60 mol% to 100 mol% of the monomer unit represented by the formula (18) with respect to all the monomer units thereof, and the resin (a3-2) contains 60 mol% to 100 mol% of the monomer unit.
  • the monomer unit represented by the formula (19) is contained in an amount of 60 mol% to 100 mol% with respect to all the monomer units, and the resin (a3-3) is based on the total monomer units.
  • the resins (a3-1), (a3-2) and (a3-3) are represented by the formula (12).
  • R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms.
  • the positive photosensitive resin composition according to any one of [1] to [8], which is a copolymer having a monomer unit represented by. [10]
  • the photoacid generator (C) has the formula (13).
  • R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom
  • R 25 and R 26 are independent of each other.
  • Composition Composition.
  • alkali-soluble and “alkali aqueous solution-soluble” mean that the positive photosensitive resin composition or its components, or the film or cured film of the positive photosensitive resin composition is an alkaline aqueous solution, for example, 2.38 mass. It means that it can be dissolved in a% aqueous solution of tetramethylammonium hydroxide.
  • the "alkali-soluble functional group” means a group that imparts such alkali solubility to a positive photosensitive resin composition or a component thereof, or a film or a cured film of a positive photosensitive resin composition. Examples of the alkali-soluble functional group include a phenolic hydroxyl group, a carboxy group, a sulfo group, a phosphoric acid group, an acid anhydride group, a mercapto group and the like.
  • the "acid-degradable group” means a group that decomposes (deprotects) to generate an alkali-soluble functional group by heating as necessary in the presence of an acid.
  • the "radical polymerizable functional group” refers to one or more ethylenically unsaturated groups.
  • the "monomer unit” means a unit derived from a radically polymerizable monomer.
  • (meth) acrylic means acrylic or methacrylic
  • (meth) acrylate means acrylate or methacrylate
  • (meth) acryloyl means acryloyl or methacryloyl.
  • the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the resin or polymer mean standard polystyrene-equivalent values measured by gel permeation chromatography (GPC).
  • the "resin component” means a resin blend (A3), a resin (D) having an epoxy group and a phenolic hydroxyl group, and a third resin (E).
  • the positive photosensitive resin composition of one embodiment has a plurality of phenolic hydroxyl groups, and two or more resins in which at least a part of the plurality of phenolic hydroxyl groups is protected with an acid-degradable group (A3) containing a3) and having different bond dissociation energies of acid-degradable groups of each resin (a3), and at least one colorant (B) selected from the group consisting of black dyes and black pigments. , With a photoacid generator (C).
  • Resin blend (A3) has a plurality of phenolic hydroxyl groups, wherein at least some of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group represented by R 19 (5) Resin (a3-1), However, the R 19 is given by the formula (9). The bond dissociation energy between OR 19 in the compound represented by is ⁇ 1, the formula (10).
  • ⁇ 1 / ⁇ 2 is preferably more than 1.10, more preferably more than 1.15, and even more preferably more than 1.25.
  • ⁇ 3 / ⁇ 2 is preferably less than 0.990, more preferably less than 0.985, and even more preferably less than 0.980.
  • ⁇ 1- ⁇ 2 is preferably 1 to 10 kcal / mol, more preferably 2 to 9 kcal / mol, and even more preferably 3 to 8 kcal / mol.
  • ⁇ 2- ⁇ 3 is preferably 0.1 to 10 kcal / mol, more preferably 0.2 to 5 kcal / mol, and even more preferably 0.3 to 3 kcal / mol.
  • the present inventors calculated and simulated the activation energy of the deprotection reaction of the phenol protected by the acid-degradable group and the bond dissociation energy between (phenol oxygen) and (acid-degradable group carbon). It was found that the activation energy of the protection reaction correlates with the bond dissociation energy, and that the ease of deprotection is dominated by the electronic effect on the reaction center rather than the steric effect of the acid-degradable group. Therefore, the acid-degradable groups (5), 2-tetrahydrofuranyl groups, and acid-degradable groups (6), which have different bond dissociation energies, have different easiness of deprotection by acid, and these acid-degradable groups have different easiness of deprotection.
  • the generic term for the resins (a3-1), (a3-2) and (a3-3) is the resin (a3).
  • the phenolic hydroxyl group is an alkali-soluble functional group, and a part of the phenolic hydroxyl group is protected by an acid-degradable group, so that the alkali solubility of the resin (a3) before exposure is suppressed.
  • the resin (a3) may have an alkali-soluble functional group other than the phenolic hydroxyl group, and these alkali-soluble functional groups may be protected by an acid-degradable group as in the case of the phenolic hydroxyl group.
  • PEB post-exposure bake
  • the decomposition (deprotection) of the acid-degradable group is promoted, and the phenolic hydroxyl group is regenerated. This promotes alkaline dissolution of the resin (a3) in the exposed portion during development.
  • the resin (a3) may have an alkali-soluble functional group other than the phenolic hydroxyl group, for example, a carboxy group, a sulfo group, a phosphoric acid group, an acid anhydride group, a mercapto group and the like.
  • Various resins contained in the resin blend (A3) (a3) can be obtained by protecting a portion of the phenolic hydroxyl groups of the base resin (a b 3) having a plurality of phenolic hydroxyl groups in the acid-decomposable group .
  • the resin (a3) having a phenolic hydroxyl group protected by an acid-degradable group has a partial structure of Ar—OR, where Ar represents a phenol-derived aromatic ring and R represents an acid-degradable group.
  • An acid-degradable group is a group that decomposes (deprotects) to produce an alkali-soluble functional group by heating as necessary in the presence of an acid.
  • Examples of the acid-degradable group (5) having a bond-dissociation energy higher than that of the 2-tetrahydrofuranyl group with respect to phenolic oxygen include a tert-butoxycarbonyl group, a 1,1-dimethyl-propoxycarbonyl group, and 2 -Examples include the tetrahydropyranyl group.
  • the acid-degradable group (6) having a bond dissociation energy smaller than that of the 2-position carbon of the 2-tetrahydrofuranyl group with respect to phenolic oxygen is represented by the formula (16).
  • R 28 is a linear or branched alkyl group having 1 to 4 carbon atoms
  • R 29 is a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms.
  • the group represented by is mentioned.
  • the 2-tetrahydropyranyl group, the 2-tetrahydrofuranyl group, and the group represented by the formula (16) form an acetal structure together with an oxygen atom derived from a phenolic hydroxyl group.
  • the bond dissociation energy is calculated by the following procedure. Deprotection reaction with the structure ( ⁇ ) of phenol in which phenolic hydroxyl groups are protected by acid-degradable radicals using the density general function method wB97XD / 6-31 + G (d) method using the quantum chemical calculation software Gaussian16. Each structure has a total of three structures: an acid-degradable radical ( ⁇ ) generated by dissociation of the ⁇ bond of the ether bond (OR) that will be converted to a phenolic hydroxyl group, and a phenoxy radical ( ⁇ ). Optimize.
  • the structure ( ⁇ ) searches for a stable structure in a singlet, and the structures ( ⁇ ) and ( ⁇ ) search for a stable structure in a doublet.
  • a continuous dielectric model (PCM) is adopted, and the calculation is performed by inputting the dielectric constant and solvation radius of nitromethane having a dielectric constant close to that of the solvent actually used.
  • the resin blend (A3) preferably contains the resin (a3-1) and the resin (a3-2), or contains the resin (a3-2) and the resin (a3-3). Or including resin (a3-1) and resin (a3-3), more preferably resin (a3-1), resin (a3-2), and resin (a3-3). including.
  • the resin (a3-1) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-2) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-2) based on the resin blend (A3), the process stability of PEB can be improved.
  • the mass ratio of the resin (a3-2) to the resin (a3-1) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15.
  • the resin (a3-2) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-2) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-3) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-3) based on the resin blend (A3), the process stability of PEB can be improved.
  • the mass ratio of the resin (a3-3) to the resin (a3-2) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15.
  • the resin (a3-1) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-3) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-3) based on the resin blend (A3), the process stability of PEB can be improved.
  • the mass ratio of the resin (a3-3) to the resin (a3-1) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15.
  • the resin (a3-1) is based on the resin blend (A3). Is preferably contained in an amount of 5 to 90% by mass. It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass. By containing 5 to 90% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-2) is contained in an amount of 5 to 90% by mass based on the resin blend (A3). It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass.
  • the process stability of PEB can be improved.
  • the resin (a3-3) is contained in an amount of 5 to 90% by mass based on the resin blend (A3). It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass.
  • the process stability of PEB can be improved.
  • the mass ratio of the resin (a3-1) to the resin (a3-2) to the resin (a3-3) (mass of resin (a3-1): mass of resin (a3-2): resin (a3)
  • the mass) of -3) is preferably 5:90: 5 to 25:25:50, more preferably 5:85:10 to 25:35:40, and 5:75:20 to 25. : 40:35 is more preferable.
  • the protection reaction of the phenolic hydroxyl group can be carried out under known conditions using a general protective agent.
  • a general protective agent for example, by reacting the base resin (ab 3) of the resin (a 3) with a protective agent in a solvent-free solvent or a solvent such as toluene or hexane at a reaction temperature of ⁇ 20 to 50 ° C. in the presence of an acid or a base. , Resin (a3) can be obtained.
  • the protective agent a known protective agent capable of protecting the phenolic hydroxyl group can be used.
  • the protective agent for example, when the acid-degradable group is a tert-butoxycarbonyl group, di-tert-butyl dicarbonate can be used.
  • a le group 3,4-dihydro-2H-pyran or the like can be used.
  • Examples of the acid include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and perchloric acid, and organic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, p-toluenesulfonic acid and benzenesulfonic acid. Salts of organic acids, such as pyridinium salts of p-toluenesulfonic acid, can also be used as the acid source.
  • Examples of the base include inorganic hydroxides such as sodium hydroxide and potassium hydroxide, inorganic carbonates such as sodium carbonate, sodium hydrogencarbonate, potassium carbonate and cesium carbonate, and pyridine, N, N-dimethyl-4-amino. Examples thereof include amine compounds such as pyridine, triethylamine and diisopropylethylamine.
  • the radically polymerizable monomer having a radically polymerizable monomer having a phenolic hydroxyl group is protected with an acid-degradable group and then having a radically polymerizable monomer protected with an acid-degradable group.
  • the resin (a3) can also be obtained by polymerizing or copolymerizing other radically polymerizable monomers as needed.
  • the protection of the phenolic hydroxyl group of the radically polymerizable monomer having the phenolic hydroxyl group can be carried out in the same manner as the protection of the phenolic hydroxyl group of the base resin (ab 3).
  • Base resin ( ab 3) As the base resin ( ab 3) of the resin (a 3), a homopolymer or a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group can be used. These base resins ( ab 3) can be used alone or in combination of two or more.
  • the base resin ( ab 3) may further have a radically polymerizable functional group. Examples of the radically polymerizable functional group include (meth) acryloyloxy group, allyl group and metharyl group.
  • the base resin ( ab 3-1) of the resin (a 3) is an alkaline aqueous solution-soluble copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer: a base resin.
  • the resin (a3) is obtained by protecting at least a part of a plurality of phenolic hydroxyl groups of the base resin (ab 3-1) with an acid-degradable group.
  • the base resin ( ab 3-1) may further have an alkali-soluble functional group other than the phenolic hydroxyl group, for example, a carboxy group, a sulfo group, a phosphate group, an acid anhydride group, or a mercapto group.
  • the base resin ( ab 3-1) can be produced, for example, by radically polymerizing a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer. After synthesizing the copolymer by radical polymerization, a phenolic hydroxyl group may be added to the copolymer.
  • the radically polymerizable monomer having a phenolic hydroxyl group include 4-hydroxyphenyl methacrylate, 3,5-dimethyl-4-hydroxybenzylacrylamide, 4-hydroxyphenylacrylamide, 4-hydroxystyrene, and 4-hydroxyphenyl. Maleimide and the like can be mentioned.
  • Examples of other radically polymerizable monomers include polymerizable styrene derivatives such as styrene, vinyltoluene, ⁇ -methylstyrene, p-methylstyrene and p-ethylstyrene, acrylamide, acrylic nitrile, vinyl-n-butyl ether and the like.
  • Vinyl alcohol ether compounds alkyl (meth) acrylates, tetrahydrofurfuryl (meth) acrylates, dimethylaminoethyl (meth) acrylates, diethylaminoethyl (meth) acrylates, glycidyl (meth) acrylates, 2,2,2-trifluoro Ethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, (meth) acrylic acid ester such as isobornyl (meth) acrylate, N-substituted maleimide such as phenylmaleimide and cyclohexylmaleimide, maleic acid Anhydrous, maleic acid monoester, (meth) acrylic acid, ⁇ -bromo (meth) acrylic acid, ⁇ -chlor (meth) acrylic acid, ⁇ -frill (meth) acrylic acid, ⁇ -styryl (meth) acrylic acid, Maleic acid
  • the base resin ( ab 3-1) has one or more rings such as an alicyclic structure, an aromatic structure, a polycyclic structure, an inorganic ring structure and a heterocyclic structure. It is preferable to have a formula structure.
  • a radically polymerizable monomer having a phenolic hydroxyl group which is a raw material of the base resin ( ab 3-1) the formula (17) (In formula (17), R 30 is a hydrogen atom or a methyl group, and c is an integer of 1 to 5.) Those forming a monomer unit represented by are preferable. c is preferably an integer of 1 to 3, and more preferably 1.
  • the radically polymerizable monomer having such a phenolic hydroxyl group 4-hydroxyphenyl methacrylate is particularly preferable.
  • R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively.
  • R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms.
  • R 21 and R 22 are independently hydrogen atoms or alkyl groups having 1 to 3 carbon atoms, respectively.
  • R 23 is at least one selected from the group consisting of a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 6 carbon atoms. It is preferably a phenyl group substituted with a species. Phenylmaleimide and cyclohexylmaleimide are particularly preferred as such other radically polymerizable monomers.
  • the base resin ( ab 3-1) preferably has a monomer unit represented by the formula (17) and a monomer unit represented by the formula (12).
  • 4-hydroxyphenylmethacrylate may be used as the radically polymerizable monomer having a phenolic hydroxyl group, and phenylmaleimide or cyclohexylmaleimide may be used as the other radically polymerizable monomer. Especially preferable.
  • a resin obtained by radically polymerizing these radically polymerizable monomers shape retention and developability can be improved and outgas can be reduced.
  • the polymerization initiator for producing the base resin ( ab 3-1) by radical polymerization is not limited to the following, but is limited to 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,2'-azobis).
  • Peroxide polymerization initiators such as lauroyl oxide, 1,1'-di (tert-butylperoxy) cyclohexane, and tert-butylperoxypivalate can be used.
  • the amount of the polymerization initiator used is generally 0.01 part by mass or more, 0.05 part by mass or more or 0.5 part by mass or more, and 40 parts by mass or less with respect to 100 parts by mass of the total amount of the radically polymerizable monomer. It is preferably 20 parts by mass or less or 15 parts by mass or less.
  • a RAFT (Reversible Addition Fragmentation Transfer) agent may be used in combination with a polymerization initiator.
  • the RAFT agent is not limited to the following, and thiocarbonylthio compounds such as dithioester, dithiocarbamate, trithiocarbonate, and xantate can be used.
  • the RAFT agent can be used in the range of 0.005 to 20 parts by mass with respect to 100 parts by mass of the total amount of the radically polymerizable monomer, and is preferably used in the range of 0.01 to 10 parts by mass. ..
  • the weight average molecular weight (Mw) of the base resin ( ab 3-1) can be 3000 to 80000, preferably 4000 to 70,000, and more preferably 5000 to 60,000.
  • the number average molecular weight (Mn) can be 1000 to 30000, preferably 1500 to 25000, and more preferably 2000 to 20000.
  • the polydispersity (Mw / Mn) can be 1.0 to 3.5, preferably 1.1 to 3.0, and more preferably 1.2 to 2.8.
  • the various resins (resins (a3-1), (a3-2), etc.) contained in the resin blend (A3) are 5 mol% to 95 mol%, preferably 10 mol% of each phenolic hydroxyl group. % -80 mol%, more preferably 25 mol% -70 mol% is protected with an acid-degradable group.
  • the ratio of phenolic hydroxyl groups protected by acid-decomposable groups is calculated from the weight reduction rate (%) of resins (a3-1), (a3-2), etc. by a thermogravimetric differential thermal analyzer (TG / DTA). Will be done.
  • the resin (a3) has a plurality of phenolic hydroxyl groups, and at least a part of the plurality of phenolic hydroxyl groups is protected by an acid-degradable group, and the radically polymerizable monomer having a phenolic hydroxyl group is obtained.
  • the latter resin uses a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer as a base resin ( ab 3-1), and is a base resin (a).
  • b 3-1) has a plurality of phenolic hydroxyl groups, and at least a part of these phenolic hydroxyl groups is protected by an acid-degradable group.
  • the resin (a3-1) is represented by the formula (18).
  • R 31 is a hydrogen atom or a methyl group
  • R 32 is an acid-degradable group (5)
  • t is an integer of 0 to 5
  • u is an integer of 0 to 5.
  • t + u is an integer of 1 to 5.
  • the resin (a3-1) has at least one of the above-mentioned monomer units in which u is an integer of 1 or more.
  • the resin (a3-2) is represented by the formula (19).
  • R 33 is a hydrogen atom or a methyl group
  • R 34 is a 2-tetrahydrofuranyl group
  • v is an integer of 0 to 5
  • w is an integer of 0 to 5.
  • v + w is an integer of 1 to 5.
  • the resin (a3-2) has at least one of the above-mentioned monomer units in which w is an integer of 1 or more.
  • the resin (a3-3) is represented by the formula (20).
  • R 35 is a hydrogen atom or a methyl group
  • R 36 is an acid-degradable group (6)
  • x is an integer of 0 to 5
  • y is an integer of 0 to 5.
  • x + y is an integer of 1 to 5.
  • the resin (a3-3) has at least one of the above-mentioned monomer units in which y is an integer of 1 or more.
  • the resin (a3) has the formula (12).
  • R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms.
  • the resin (a3-1) preferably contains 60 mol% to 100 mol% of the monomer unit represented by the formula (18) with respect to all the monomer units of the resin (a3-1). Contains 70 mol% to 100 mol%, more preferably 80 mol% to 100 mol%.
  • the monomer unit represented by the formula (18) By setting the monomer unit represented by the formula (18) to 60 mol% or more, the difference in alkali solubility between the exposed portion and the unexposed portion can be increased and the sensitivity can be increased.
  • the monomer unit represented by the formula (18) By setting the monomer unit represented by the formula (18) to 100 mol% or less, the balance between heat resistance and alkali solubility can be maintained.
  • the resin (a3-2) contains 60 mol% or more of the monomer unit represented by the formula (19) with respect to all the monomer units of the resin (a3-2). It contains 100 mol%, preferably 70 mol% to 100 mol%, and more preferably 80 mol% to 100 mol%.
  • the resin (a3-3) contains 60 mol% or more of the monomer unit represented by the formula (20) with respect to all the monomer units of the resin (a3-3). It contains 100 mol%, preferably 70 mol% to 100 mol%, and more preferably 80 mol% to 100 mol%.
  • the monomer unit represented by the formula (18) and u is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by the acid-degradable group (5).
  • a monomer unit represented by the formula (19) and in which w is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by a 2-tetrahydrofuranyl group.
  • the number of monomer units represented by the formula (19) is 5% to 95%, preferably 15% to 70%, and more preferably 25% to the total number of monomer units of the resin (a3-2). It is 60%.
  • the monomer unit represented by the formula (20) and in which y is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by the acid-degradable group (6).
  • the number of monomeric units represented by the formula (20) is 5% to 95%, preferably 15% to 70%, more preferably 25% of the total number of monomeric units of the resin (a3-3). % To 60%.
  • the positive photosensitive resin composition contains 10 parts by mass to 80 parts by mass, preferably 15 parts by mass to 60 parts by mass, more preferably the resin blend (A3) based on 100 parts by mass of the solid content. Includes 20 to 40 parts by mass.
  • the content of the resin blend (A3) is 10 parts by mass or more based on 100 parts by mass of the solid content, a chemical amplification function can be imparted to the photosensitive resin composition and high sensitivity can be realized.
  • the content of the resin blend (A3) is 80 parts by mass or less based on 100 parts by mass of the solid content, the residual amount of unreacted acid-decomposable groups is reduced, the solubility of the exposed part is enhanced, and the sensitivity is high. Can be realized.
  • the "solid content” is a resin blend (A3), a colorant (B), a photoacid generator (C), and a resin having any epoxy group and phenolic hydroxyl group (A3). It means the total mass of the components including D), the third resin (E), the dissolution accelerator (F), and the optional component (G), excluding the solvent (H).
  • the positive photosensitive resin composition contains 30% by mass to 90% by mass, preferably 40% by mass to 80% by mass, more preferably the resin blend (A3) based on the total mass of the resin components. Contains 45% by mass to 65% by mass.
  • the content of the resin blend (A3) By setting the content of the resin blend (A3) to 30% by mass or more, it is possible to impart a chemical amplification function to the photosensitive resin composition and realize high sensitivity.
  • the solubility of the exposed portion can be enhanced and high sensitivity can be realized.
  • the colorant (B) is at least one selected from the group consisting of black dyes and black pigments.
  • a black dye and a black pigment may be used in combination.
  • the visibility of a display device such as an organic EL display can be improved.
  • the colorant (B) contains a black dye.
  • a black dye a dye specified by the color index (CI) of Solvent Black 27 to 47 can be used.
  • the black dye is preferably C.I. I. It is specified in. Solvent Black 27-47 C.I. I.
  • the positive photosensitive resin composition containing a black dye has less residue of the colorant (B) during development as compared with the positive photosensitive resin composition containing a black pigment, and forms a high-definition pattern on the film. be able to.
  • a black pigment may be used as the colorant (B).
  • the black pigment include carbon black, carbon nanotube, acetylene black, graphite, iron black, aniline black, titanium black, perylene pigment, lactam pigment and the like. Those having a surface treatment applied to these black pigments can also be used.
  • Examples of commercially available perylene-based pigments include K0084, K0086, Pigment Black 21, 30, 31, 32, 33, 34, etc. manufactured by BASF.
  • Examples of commercially available lactam pigments include Irgaphor® Black S0100CF manufactured by BASF. Since it has a high light-shielding property, the black pigment is preferably at least one selected from the group consisting of carbon black, titanium black, perylene-based pigments, and lactam-based pigments.
  • the positive photosensitive resin composition comprises 10 parts by mass to 150 parts by mass, preferably 30 parts by mass to 100 parts by mass, based on a total of 100 parts by mass of the resin components. It preferably contains 40 parts by mass to 70 parts by mass.
  • the content of the colorant (B) is 10 parts by mass or more based on the total of 100 parts by mass, the light-shielding property of the film after firing can be maintained.
  • the content of the colorant (B) is 150 parts by mass or less based on the total of 100 parts by mass, the coating film can be colored without impairing the alkali developability.
  • the positive photosensitive resin composition contains a photoacid generator (C).
  • the photoacid generator (C) is a compound that generates an acid when irradiated with radiation such as visible light, ultraviolet light, ⁇ -rays, and electron beams.
  • the photoacid generator (C) promotes the decomposition of the acid-degradable group of the resin (a3) to regenerate the phenolic hydroxyl group and increase the alkali solubility of the resin (a3).
  • the presence of the acid generated from the photoacid generator (C) in the portion irradiated with radiation makes it easier for the resin in that portion to dissolve in the alkaline aqueous solution together with the acid. As a result, it is possible to form a pattern with high sensitivity and high resolution even with a low exposure amount.
  • the photoacid generator (C) can be used alone or in combination of two or more.
  • the photoacid generator (C) preferably generates an acid having a pKa of 4 or less by irradiation, and more preferably an acid having a pKa of 3 or less. Such a photoacid generator (C) can produce an acid having an ability to decompose an acid-degradable group.
  • the photoacid generator (C) preferably generates an acid having a pKa of -15 or more by irradiation, and more preferably an acid having a pKa of -5 or more. Such a photoacid generator (C) does not excessively proceed with ring-opening polymerization of the epoxy group and the epoxy group of the resin (D) having a phenolic hydroxyl group, which will be described later, during exposure and heat treatment (PEB) after exposure. In addition, the alkali solubility of the resin (D) can be maintained during development.
  • Examples of the photoacid generator (C) include trichloromethyl-s-triazine compounds, sulfonium salts, phosphonium salts, diazonium salts, onium salts such as iodonium salts, quaternary ammonium salts, diazomethane compounds, imide sulfonate compounds, and oximes.
  • Examples include sulfonate compounds. Among these, it is preferable to use an oxime sulfonate compound because of its high sensitivity and high insulating property.
  • the acid generated from the oxime sulfonate compound has an appropriate ability to decompose the acid-degradable group that forms an acetal structure together with the oxygen atom derived from the phenolic hydroxyl group. Therefore, when these are used in combination, the PEB is superior. Process stability can be obtained.
  • Examples of the oxime sulfonate compound include a compound represented by the formula (13).
  • R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom
  • R 25 and R 26 are independent of each other. It is a substituted or unsubstituted aryl group, a substituted or unsubstituted heterocyclic group, a cyano group, an acetoxy group, a carboxy group, or an alkoxycarbonyl group.
  • R 25 and R 26 may be bonded to form a ring structure having 3 to 10 ring members, and the ring structure may have a substituent.
  • the substituted or unsubstituted alkoxy group R 24, for example, a straight-chain or branched alkoxy group having 1 to 5 carbon atoms is preferably a methoxy group or an ethoxy group.
  • Examples of the halogen atom of R 24 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
  • Examples of the unsubstituted aryl group of R 25 and R 26 include an aryl group having 6 to 20 carbon atoms, and a phenyl group or a naphthyl group is preferable.
  • Examples of the unsubstituted heterocyclic group of R 25 and R 26 include a 2-benzoimidazolyl group, a 2-benzoxazolyl group, a 2-benzothiazolyl group, and a 2-indrill group.
  • Examples of the substituents of the aryl group and the heterocyclic group of R 25 and R 26 include an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, and a halogen atom (fluorine atom, chlorine atom, etc.). Bromine atom and iodine atom).
  • Examples of the alkoxycarbonyl group of R 25 and R 26 include an ethoxycarbonyl group. It is preferable that R 25 is a cyano group, a carboxy group, or an alkoxycarbonyl group, particularly a cyano group, and R 26 is a substituted aryl group, particularly a 4-methoxyphenyl group.
  • Examples of the oxime sulfonate compound having a ring structure formed by bonding R 25 and R 26 include an oxime sulfonate compound represented by the formula (13a).
  • R 24 is as described for formula (13), R 37 is an alkyl group, an alkoxy group, or a halogen atom, respectively, and d represents an integer of 0 to 5. ..
  • Examples of the alkyl group of R 37 include a linear or branched alkyl group having 1 to 10 carbon atoms, and a methyl group, an ethyl group, or an n-propyl group is preferable.
  • Examples of the alkoxy group of R 37 include a linear or branched alkoxy group having 1 to 5 carbon atoms, and a methoxy group or an ethoxy group is preferable.
  • Examples of the halogen atom of R 37 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and a chlorine atom or a fluorine atom is preferable.
  • d is preferably 0 or 1.
  • Examples of the oxime sulfonate compound include (Z, E) -2- (4-methoxyphenyl) ([((4-methylphenyl) sulfonyl) oxy] imino) acetonitrile, 2- [2- (propylsulfonyloxyimino) thiophene. -3 (2H) -iriden] -2- (2-methylphenyl) acetonitrile, 2- [2- (4-methylphenylsulfonyloxyimino) thiophene-3 (2H) -iriden] -2- (2-methylphenyl) )
  • Examples include acetonitrile.
  • the positive photosensitive resin composition contains 0.1 parts by mass to 85 parts by mass, preferably 5 parts by mass to 40 parts by mass of the photoacid generator (C) based on a total of 100 parts by mass of the resin components. It contains parts by mass, more preferably 10 parts by mass to 30 parts by mass.
  • the content of the photoacid generator (C) is 0.1 part by mass or more based on the total of 100 parts by mass, high sensitivity can be realized.
  • the content of the photoacid generator (C) is 85 parts by mass or less based on the total of 100 parts by mass, the alkali developability is good.
  • the positive photosensitive resin composition may further contain a resin (D) having an epoxy group and a phenolic hydroxyl group.
  • the resin (D) having an epoxy group and a phenolic hydroxyl group is an alkaline aqueous solution soluble resin.
  • the resin (D) having an epoxy group and a phenolic hydroxyl group may have an alkali-soluble functional group other than the phenolic hydroxyl group. Phenolic hydroxyl groups and other alkali-soluble functional groups may be protected by acid-degradable groups.
  • the resin (D) having an epoxy group and a phenolic hydroxyl group is, for example, a part of the epoxy group of a compound having at least two epoxy groups in one molecule (hereinafter, may be referred to as “epoxy compound”). It can be obtained by reacting with the carboxy group of the hydroxyepoxide compound.
  • the epoxy group of the resin (D) having an epoxy group and a phenolic hydroxyl group forms a crosslink by reacting with the phenolic hydroxyl group during heat treatment (post-baking) after development, whereby the chemical resistance and heat resistance of the coating film are formed. Can be improved.
  • the acid-degradable group Since the phenolic hydroxyl group contributes to the solubility in the alkaline aqueous solution during development, the acid-degradable group is sufficiently decomposed (deprotected) in the resin (D) having the epoxy group and the phenolic hydroxyl group when exposed at a low exposure amount. ) Also functions as a dissolution accelerator for the resin blend (A3) that has not been formed, whereby the photosensitive resin composition can be made highly sensitive.
  • reaction formula 1 shows an example of a reaction in which one of the epoxy groups of the epoxy compound reacts with the carboxy group of the hydroxybenzoic acid compound to form a compound having a phenolic hydroxyl group.
  • Examples of the compound having at least two epoxy groups in one molecule include phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol type epoxy resin, biphenol type epoxy resin, naphthalene skeleton-containing epoxy resin, and alicyclic epoxy resin. , Heterocyclic epoxy resin and the like can be mentioned. These epoxy compounds may have two or more epoxy groups in one molecule, and may be used alone or in combination of two or more. Since these compounds are thermosetting, it is not possible to unambiguously describe their structures due to differences in the presence or absence of epoxy groups, the types of functional groups, the degree of polymerization, etc., as is common knowledge of those skilled in the art. An example of the structure of the novolak type epoxy resin is shown in the equation (21).
  • R 38 is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group or a hydroxyl group having 1 to 2 carbon atoms, and e is an integer of 1 to 50.
  • Examples of the phenol novolac type epoxy resin include EPRICLON (registered trademark) N-770 (manufactured by DIC Corporation) and jER (registered trademark) -152 (manufactured by Mitsubishi Chemical Corporation).
  • Examples of the cresol novolac type epoxy resin include EPICLON (registered trademark) N-695 (manufactured by DIC Corporation) and EOCN (registered trademark) -102S (manufactured by Nippon Kayaku Co., Ltd.).
  • Examples of the bisphenol type epoxy resin include bisphenol A type such as jER (registered trademark) 828, jER (registered trademark) 1001 (manufactured by Mitsubishi Chemical Corporation), and YD-128 (trade name, manufactured by Nittetsu Chemical & Materials Co., Ltd.).
  • Examples thereof include epoxy resins, bisphenol F type epoxy resins such as jER (registered trademark) 806 (manufactured by Mitsubishi Chemical Co., Ltd.) and YDF-170 (trade name, manufactured by Nittetsu Chemical & Materials Co., Ltd.).
  • Examples of the biphenol type epoxy resin include jER (registered trademark) YX-4000 and jER (registered trademark) YL-6121H (manufactured by Mitsubishi Chemical Corporation).
  • Examples of the naphthalene skeleton-containing epoxy resin include NC-7000 (trade name, manufactured by Nippon Kayaku Co., Ltd.) and EXA-4750 (trade name, manufactured by DIC Corporation).
  • Examples of the alicyclic epoxy resin include EHPE (registered trademark) -3150 (manufactured by Daicel Chemical Industries, Ltd.).
  • Examples of the heterocyclic epoxy resin include TEPIC (registered trademark), TEPIC-L, TEPIC-H, TEPIC-S (manufactured by Nissan Chemical Industries, Ltd.) and the like.
  • the compound having at least two epoxy groups in one molecule is preferably a novolak type epoxy resin, and more preferably at least one selected from the group consisting of a phenol novolac type epoxy resin and a cresol novolac type epoxy resin.
  • the positive photosensitive resin composition containing an epoxy group derived from a novolak type epoxy resin and a resin (D) having a phenolic hydroxyl group has excellent pattern forming property, easy adjustment of alkali solubility, and outgassing. few.
  • the hydroxybenzoic acid compound is a compound in which at least one of the 2 to 6 positions of benzoic acid is substituted with a hydroxyl group, for example, salicylic acid, 4-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid. , 2,5-Dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 2-hydroxy-5-nitrobenzoic acid, 3-hydroxy-4-nitro Examples thereof include benzoic acid and 4-hydroxy-3-nitrobenzoic acid, and a dihydroxybenzoic acid compound is preferable from the viewpoint of enhancing alkali developability.
  • the hydroxybenzoic acid compound can be used alone or in combination of two or more.
  • the resin (D) having an epoxy group and a phenolic hydroxyl group is a reaction product of a compound having at least two epoxy groups in one molecule and a hydroxybenzoic acid compound, and is of the formula (22).
  • f is an integer of 1 to 5
  • * represents the bond portion of the compound having at least two epoxy groups in one molecule to the residue excluding the epoxy group involved in the reaction.
  • the resin (D) having an epoxy group and a phenolic hydroxyl group from the epoxy compound and the hydroxybenzoic acid compound 0.2 to 0.95 equivalent of the hydroxy benzoic acid compound is used with respect to 1 equivalent of the epoxy group of the epoxy compound. It is possible to use 0.3 to 0.9 equivalents, more preferably 0.4 to 0.8 equivalents.
  • the hydroxybenzoic acid compound is 0.2 equivalent or more, sufficient alkali solubility can be obtained, and when it is 0.95 equivalent or less, the increase in molecular weight due to a side reaction can be suppressed.
  • a catalyst may be used to accelerate the reaction between the epoxy compound and the hydroxybenzoic acid compound.
  • the amount of the catalyst used can be 0.1 to 10 parts by mass based on 100 parts by mass of the reaction raw material mixture composed of the epoxy compound and the hydroxybenzoic acid compound.
  • the reaction temperature can be 60 to 150 ° C. and the reaction time can be 3 to 30 hours.
  • Examples of the catalyst used in this reaction include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenylphosphine, chromium octanate, zirconium octanate and the like.
  • the number average molecular weight (Mn) of the resin (D) having an epoxy group and a phenolic hydroxyl group is preferably 500 to 8000, more preferably 800 to 6000, and even more preferably 1000 to 5000.
  • the alkali solubility is appropriate, so that it is good as a resin for a photosensitive material, and when it is 8000 or less, the coatability and developability are good.
  • the positive photosensitive resin composition contains 5% by mass to 50% by mass, preferably 10% by mass or more of the resin (D) having an epoxy group and a phenolic hydroxyl group based on a solid content of 100% by mass. It contains 40% by mass, more preferably 15% by mass to 30% by mass.
  • the content of the resin (D) having an epoxy group and a phenolic hydroxyl group is 5% by mass or more based on 100% by mass of the solid content, dissolution of the exposed portion can be promoted and high sensitivity can be realized. The stability and durability of the film after thermosetting can be ensured.
  • the solubility of the unexposed portion is suppressed to a low level and the residual film ratio is kept high. Can be done.
  • the positive photosensitive resin composition may further contain a third resin (E) other than the resin (a3) and the resin (D) having an epoxy group and a phenolic hydroxyl group.
  • the third resin (E) can be used alone or in combination of two or more.
  • the third resin (E) examples include acrylic resins other than the resin (a3), polystyrene resins, epoxy resins, polyamide resins, phenol resins, polyimide resins, polyamic acid resins, polybenzoxazole resins, and polybenzoxazole resin precursors.
  • examples thereof include silicone resins, cyclic olefin polymers, cardo resins, and derivatives of these resins.
  • the acrylic resin means a (co) polymer of ⁇ -alkyl acrylic acid ester, but in the present disclosure, the acrylic resin is a (co) polymer of acrylic acid ester and a (co) polymer of ⁇ -alkyl acrylic acid ester. ) Includes polymers.
  • a derivative of a phenol resin a polyalkenylphenol resin in which an alkenyl group is bonded to a benzene ring
  • a hydroxypolystyrene resin derivative in which a phenolic hydroxyl group and a hydroxyalkyl group or an alkoxy group are bonded to a benzene ring may be used.
  • These resins may or may not have alkali-soluble functional groups.
  • the third resin (E) is a resin having a plurality of phenolic hydroxyl groups, wherein the plurality of phenolic hydroxyl groups are not protected by an acid-degradable group, that is, all of the resin (a3).
  • the acid-degradable group is deprotected. Since such a resin has excellent compatibility with the resin blend (A3) and has high alkali solubility, it can be suitably used for adjusting the alkali solubility of the coating film.
  • the positive photosensitive resin composition contains 1 part by mass to 30 parts by mass, preferably 1 part by mass to 20 parts by mass, more preferably the third resin (E), based on 100 parts by mass of the solid content. Includes 1 to 10 parts by mass.
  • the content of the third resin (E) is 1 part by mass or more based on 100 parts by mass of the solid content, effective promotion of dissolution of the resin component, impartation of heat resistance, improvement of crosslinkability and the like can be expected. ..
  • the content of the third resin (E) is 30 parts by mass or less based on 100 parts by mass of the solid content, the above-mentioned expected performance can be imparted without impairing the pattern formability and surface quality of the coating film. can.
  • the positive photosensitive resin composition may further contain a dissolution accelerator (F) for improving the solubility of the alkali-soluble portion in the developer during development.
  • a dissolution accelerator (F) for improving the solubility of the alkali-soluble portion in the developer during development.
  • the dissolution accelerator (F) include organic low molecular weight compounds selected from the group consisting of a compound having a carboxy group and a compound having a phenolic hydroxyl group.
  • the dissolution accelerator (F) can be used alone or in combination of two or more.
  • the "low molecular weight compound” means a compound having a molecular weight of 1000 or less.
  • the organic low molecular weight compound has a carboxy group or a plurality of phenolic hydroxyl groups and is alkali-soluble.
  • organic low molecular weight compounds include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, pivalic acid, caproic acid, diethylacetic acid, enanthic acid and capric acid; oxalic acid and malon. Acids, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, brassic acid, methylmalonic acid, ethylmalonic acid, dimethylmalonic acid, methylsuccinic acid, tetramethylsuccinic acid, citraconic acid, etc.
  • aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, pivalic acid, caproic acid, diethylacetic acid, enanthic acid and capric acid
  • oxalic acid and malon Acids, succ
  • Aliphatic dicarboxylic acids such as aliphatic tricarboxylic acids such as tricarbaryl acid, aconitic acid, and camphoronic acid; aromatic monocarboxylic acids such as benzoic acid, toluic acid, cumic acid, hemmellitic acid, and mesitylic acid; phthalic acid, isophthalic acid, Aromatic polycarboxylic acids such as terephthalic acid, trimellitic acid, trimesic acid, merophanic acid, pyromellitic acid; aromatic hydroxycarboxylic acids such as dihydroxybenzoic acid, trihydroxybenzoic acid and gallic acid; phenylacetic acid, hydroatropic acid, hydrocay Other carboxylic acids such as dermal acid, mandelic acid, phenylsuccinic acid, atropic acid, silicic acid, methyl silicate, benzyl silicate, cinnamyldenacetic acid, kumalic acid, umbellic acid; catechol, resor
  • the content of the dissolution accelerator (F) in the positive photosensitive resin composition can be 0.1 part by mass to 50 parts by mass, preferably 1 part by mass, based on 100 parts by mass of the total of the resin components. It is from 3 parts by mass to 35 parts by mass, and more preferably 2 parts by mass to 20 parts by mass. If the content of the dissolution accelerator (F) is 0.1 part by mass or more based on the total of 100 parts by mass, the dissolution of the resin component can be effectively promoted, and if it is 50 parts by mass or less. Excessive dissolution of the resin component can be suppressed, and the pattern forming property of the coating film, surface quality and the like can be improved.
  • the positive photosensitive resin composition may contain a thermosetting agent, a surfactant, a colorant other than (B), or the like as an optional component (G).
  • the optional component (G) is defined as not applicable to any of (A3) to (F).
  • thermosetting agent A thermal radical generator can be used as the thermosetting agent.
  • Preferred thermal radical generators include organic peroxides, specifically dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butyl.
  • the content of the thermosetting agent is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and further preferably 3 parts by mass or less, based on 100 parts by mass of the total solid content excluding the thermosetting agent. ..
  • the positive photosensitive resin composition can contain a surfactant, for example, in order to improve the coatability, the smoothness of the coating film, or the developability of the coating film.
  • a surfactant include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and polyoxyethylene oleyl ether; and poly such as polyoxyethylene octylphenyl ether and polyoxyethylene nonylphenyl ether.
  • Oxyethylene aryl ethers Nonionic surfactants such as polyoxyethylene dialkyl esters such as polyoxyethylene dilaurate and polyoxyethylene distearate; Megafuck® F-251, F-281, F 430, F-444, R-40, F-553, F-554, F-555, F-556, F-557, F-558, F-559 (above, Product name, manufactured by DIC Co., Ltd., Surfron (registered trademark) S-242, S-243, S-386, S-420, S-611 (above, product name, manufactured by ACG Seimi Chemical Co., Ltd.) Fluorobased surfactants such as; organosiloxane polymers KP323, KP326, KP341 (above, trade name, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and the like can be mentioned. These surfactants can be used alone or in combination of two or more.
  • the content of the surfactant is preferably 2 parts by mass or less, more preferably 1 part by mass or less, still more preferably 0.5 part by mass or less, based on 100 parts by mass of the total solid content excluding the surfactant. Is.
  • the positive photosensitive resin composition can contain a second colorant other than the colorant (B).
  • the second colorant include dyes, organic pigments, inorganic pigments and the like, which can be used according to the purpose.
  • the second colorant can be used in a content that does not impair the effects of the disclosure of the present invention.
  • dyes examples include azo dyes, benzoquinone dyes, naphthoquinone dyes, anthraquinone dyes, cyanine dyes, squarylium dyes, croconium dyes, merocyanine dyes, stilben dyes, diphenylmethane dyes, and triphenylmethane dyes.
  • dyes include dyes, fluorane dyes, spiropyran dyes, phthalocyanine dyes, indigo dyes, flugide dyes, nickel complex dyes, and azulene dyes.
  • red dyes are preferable.
  • red dyes for example, VALUESTA (registered trademark) RED 3312 (red dye specified by CI of Solvent Red 122, manufactured by Orient Chemical Industry Co., Ltd.) and VALUESTA (registered trademark) RED 3311 (solvent red 8).
  • a red dye specified by CI, manufactured by Orient Chemical Industry Co., Ltd. can be mentioned.
  • pigment for example, C.I. I. Pigment Yellow 20, 24, 86, 93, 109, 110, 117, 125, 137, 138, 147, 148, 153, 154, 166, C.I. I. Pigment Orange 36, 43, 51, 55, 59, 61, C.I. I. Pigment Red 9, 97, 122, 123, 149, 168, 177, 180, 192, 215, 216, 217, 220, 223, 224, 226, 227, 228, 240, C.I. I. Pigment Violet 19, 23, 29, 30, 37, 40, 50, C.I. I. Pigment Blue 15, 15: 1, 15: 4, 22, 60, 64, C.I. I. Pigment Green 7, C.I. I. Pigment Brown 23, 25, 26 and the like.
  • the positive photosensitive resin composition can be used in a solution state (however, when a black pigment is contained, the pigment is in a dispersed state) after being dissolved in the solvent (H).
  • a colorant (B) is added to a solution obtained by dissolving a resin blend (A3) and optionally a resin (D) having an epoxy group and a phenolic hydroxyl group and a third resin (E) in a solvent (H).
  • a photoacid generator (C) and if necessary, an optional component (G) such as a dissolution accelerator (F), a thermosetting agent, and a surfactant are mixed in a predetermined ratio to form a solution.
  • a positive photosensitive resin composition can be prepared.
  • the positive photosensitive resin composition can be adjusted to a viscosity suitable for the coating method used by changing the amount of the solvent (H).
  • Examples of the solvent (H) include glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol methyl ethyl ether and ethylene glycol monoethyl ether, ethylene glycol alkyl ether acetate such as methyl cellosolve acetate and ethyl cellosolve acetate, and diethylene glycol.
  • glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol methyl ethyl ether and ethylene glycol monoethyl ether
  • ethylene glycol alkyl ether acetate such as methyl cellosolve acetate and ethyl cellosolve acetate
  • diethylene glycol diethylene glycol
  • Diethylene glycol compounds such as monomethyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol alkyl ether acetate compounds such as propylene glycol methyl ether acetate and propylene glycol ethyl ether acetate, toluene, Aromatic hydrocarbons such as xylene, methyl ethyl ketone, methyl amyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, ketones such as cyclohexanone, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate , 2-Hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-2-methylbutanoate,
  • the positive photosensitive resin composition includes a resin blend (A3), a colorant (B), a photoacid generator (C), and if necessary, a resin (D) having an epoxy group and a phenolic hydroxyl group, and a third resin.
  • E), the dissolution accelerator (F), or the optional component (G) can be prepared by dissolving or dispersing in the solvent (H) and mixing.
  • the solid content concentration of the positive photosensitive resin composition can be appropriately determined.
  • the solid content concentration of the positive photosensitive resin composition may be 1 to 60% by mass, 3 to 50% by mass, or 5 to 40% by mass.
  • a known method can be used as the dispersion mixing method when a pigment is used.
  • ball type such as ball mill, sand mill, bead mill, paint shaker, rocking mill, blade type such as kneader, paddle mixer, planetary mixer, henschel mixer, roll type such as 3-roll mixer, etc.
  • An ultrasonic wave, a homogenizer, a rotation / revolution mixer, or the like may be used. It is preferable to use a bead mill because of dispersion efficiency and fine dispersion.
  • the prepared positive photosensitive resin composition is usually filtered before use.
  • the filtration means include a millipore filter having a pore size of 0.05 to 1.0 ⁇ m.
  • the positive photosensitive resin composition prepared in this way is also excellent in long-term storage stability.
  • the positive photosensitive resin composition When the positive photosensitive resin composition is used for radiation lithography, first, the positive photosensitive resin composition is dissolved or dispersed in a solvent to prepare a coating composition. Next, the coating composition can be applied to the surface of the substrate and the solvent can be removed by means such as heating to form a film.
  • the method for applying the coating composition to the surface of the substrate is not particularly limited, and for example, a spray method, a roll coating method, a slit method, a spin coating method and the like can be used.
  • the solvent is usually removed by heating to form a film (pre-bake).
  • the heating conditions vary depending on the type of each component, the mixing ratio, etc., but a film is usually obtained by heat-treating at 70 to 130 ° C., for example, for 30 seconds to 20 minutes on a hot plate and 1 to 60 minutes in an oven. be able to.
  • the prebaked film is irradiated with radiation (for example, visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, gamma ray, synchrotron radiation, etc.) through a photomask having a predetermined pattern (exposure step).
  • radiation for example, visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, gamma ray, synchrotron radiation, etc.
  • Preferred radiation is ultraviolet or visible light having a wavelength of 250-450 nm.
  • the radiation is i-ray.
  • the radiation is ghi rays.
  • a heat treatment may be performed to promote the decomposition of the acid-decomposable group.
  • PEB heat treatment
  • the heating conditions vary depending on the type of each component, the mixing ratio, etc., but PEB is usually performed by heat-treating at 70 to 140 ° C., for example, for 30 seconds to 20 minutes on a hot plate and 1 to 60 minutes in an oven. be able to.
  • the film is developed by contacting it with a developing solution, unnecessary parts are removed, and a pattern is formed on the film (development step).
  • a developing solution include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia; primary amines such as ethylamine and n-propylamine; diethylamine and di.
  • Secondary amines such as -n-propylamine; Tertiary amines such as triethylamine and methyldiethylamine; Alcohol amines such as dimethylethanolamine and triethanolamine; Tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline Tertiary ammonium salts such as pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4.3.0] -5-nonane and the like cyclic amines and the like.
  • An aqueous solution of the alkaline compound of can be used.
  • An aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol, a surfactant or the like to an alkaline aqueous solution can also be used as a developing solution.
  • the development time is usually 30 to 180 seconds.
  • the developing method may be any of a liquid filling method, a shower method, a dipping method and the like. After development, a pattern can be formed on the film by washing with running water for 30 to 90 seconds, removing unnecessary portions, and air-drying with compressed air or compressed nitrogen.
  • a cured film can be obtained by heat-treating the patterned film with a heating device such as a hot plate or an oven at 100 to 350 ° C. for 20 to 200 minutes (post-baking, heat treatment). Process).
  • a heating device such as a hot plate or an oven at 100 to 350 ° C. for 20 to 200 minutes
  • the temperature may be kept constant, the temperature may be continuously increased, or the temperature may be increased stepwise.
  • the heat treatment is preferably performed in a nitrogen atmosphere.
  • the optical density (OD value) of the cured film of the positive photosensitive resin composition is preferably 0.5 or more, more preferably 0.7 or more, and 1.0 or more per 1 ⁇ m of the film thickness. Is even more preferable. When the OD value of the cured film is 0.5 or more per 1 ⁇ m of the film thickness, sufficient light-shielding property can be obtained.
  • One embodiment of the method for producing an organic EL element partition wall or an insulating film is to prepare a coating composition by dissolving or dispersing a positive photosensitive resin composition in a solvent, or applying the coating composition to a substrate to form a coating.
  • the acid-degradable group of the resin blend (A3) is formed by forming the film, removing the solvent contained in the film to dry the film, and irradiating the dried film with radiation through a photomask to expose the film. At least a part of the film is decomposed, the film after exposure is developed by contacting it with a developing solution to form a pattern on the film, and the film on which the pattern is formed is heated at a temperature of 100 ° C to 350 ° C. It involves processing to form an organic EL element bulkhead or insulating film.
  • the above PEB can also be performed after exposure and before development.
  • One embodiment is an organic EL device partition wall containing a cured product of a positive photosensitive resin composition.
  • One embodiment is an organic EL device insulating film containing a cured product of a positive photosensitive resin composition.
  • One embodiment is an organic EL device containing a cured product of a positive photosensitive resin composition.
  • the weight average molecular weight and number average molecular weight of the resin (a3), the resin (D) having an epoxy group and a phenolic hydroxyl group, and the third resin (E) are prepared using a polystyrene standard substance under the following measurement conditions. It was calculated using the calibration curve.
  • the ratio of phenolic hydroxyl groups protected by acid-degradable groups is determined by using a thermogravimetric differential thermal analyzer (TG / DTA6200, manufactured by Hitachi High-Tech Science Co., Ltd.) in a nitrogen gas stream at a heating rate of 10 ° C./min.
  • the phenolic hydroxyl group at 260 ° C. is protected by an acid-degradable group when the temperature is raised from room temperature to 250 ° C. under the conditions, held for 10 minutes, and further raised to 400 ° C. under the condition of a temperature rise rate of 10 ° C./min. It was calculated from the weight reduction rate (%) of the resin.
  • the two obtained solutions were simultaneously placed in 61.2 g of 1-methoxy-2-propyl acetate (manufactured by Daicel Corporation) heated to 85 ° C. in a nitrogen gas atmosphere in a 300 mL three-necked flask over 2 hours. The mixture was added dropwise, and then the reaction was carried out at 85 ° C. for 3 hours. The reaction solution cooled to room temperature was added dropwise to 815 g of toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration and vacuum dried at 90 ° C. for 4 hours to recover 32.4 g of white powder.
  • the obtained PCX-02e had a number average molecular weight of 3100 and a weight average molecular weight of 6600.
  • the obtained solid was dissolved in 50.0 g of ethyl acetate and added dropwise to 200 g of toluene to precipitate the product.
  • the precipitate was collected by filtration and vacuum dried at 80 ° C. for 4 hours to recover 11.0 g of white powder.
  • the obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a 20% by mass solid content solution of a resin (PCX-02e-THF40) in which the phenolic hydroxyl group was protected by a 2-tetrahydrofuranyl group.
  • the obtained PCX-02e-THF40 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 40 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF40.
  • the obtained PCX-02enPOE60 has a number average molecular weight of 4550, a weight average molecular weight of 8054, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02enPOE60.
  • the obtained PCX-02e-THP30 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 30 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THP30.
  • the obtained PCX-02e-iBOE60 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-iBOE60.
  • the obtained PCX-02e-EOE60 has a number average molecular weight of 4300, a weight average molecular weight of 7900, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-EOE60.
  • the obtained PCX-02e-CHOE70 has a number average molecular weight of 4300, a weight average molecular weight of 7900, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 70 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-CHOE70.
  • the obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a 20% by mass solid content solution of a resin (PCX-02e-Boc5) in which the phenolic hydroxyl group was protected by a tert-butoxycarbonyl group.
  • the obtained PCX-02e-Boc5 has a number average molecular weight of 4400, a weight average molecular weight of 7800, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 5 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 26% of the total number of monomeric units of PCX-02e-Boc5.
  • the obtained PCX-02e-THF70 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 70 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF70.
  • the reaction solution was returned to room temperature, diluted with ⁇ -butyrolactone to a solid content of 20% by mass, and the solution was filtered to obtain a solution of 286.5 g of a second resin (N770OH70) having an epoxy group and a phenolic hydroxyl group.
  • the obtained reactants had a number average molecular weight of 2400 and a weight average molecular weight of 8300.
  • the obtained PCX-02e-THF55 has a number average molecular weight of 3555, a weight average molecular weight of 6718, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 55 mol%, and at least one phenolic hydroxyl group is acid-degradable.
  • the number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF55.
  • Resin blend (A) As the resin blend (A), PCX-02e-THF40, PCX-02e-nPOE60, PCX-02e-THP30, PCX-02e-iBOE60, PCX-02e-EOE60, PCX-02e-CHOE70, PCX-02e-Boc5, PCX -02e-THF70 and PCX-02e-THF55 were used in the compositions shown in Table 2.
  • the bond-dissociation energy of the acid-decomposable group of the resin calculated by using the quantum chemistry calculation software Gaussian 16 is as follows.
  • Colorant (B) As the colorant (B), a black dye VALIFAST (registered trademark) BLACK 3804 (black dye specified by CI of Solvent Black 34, manufactured by Orient Chemical Industry Co., Ltd.) was used.
  • VALIFAST registered trademark
  • BLACK 3804 black dye specified by CI of Solvent Black 34, manufactured by Orient Chemical Industry Co., Ltd.
  • N770OH70 was used as the resin (D) having an epoxy group and a phenolic hydroxyl group.
  • PCX-02e was used as the third resin (E).
  • Phloroglucinol was used as the dissolution accelerator (F).
  • F-559 fluorine-based surfactant, manufactured by DIC Corporation
  • leveling agent arbitrary component (G)
  • a mixed solvent (GBL: PGMEA 40: 60 (mass ratio)) of ⁇ -butyrolactone (GBL) and propylene glycol monomethyl ether acetate (PGMEA) was used as the solvent (H).
  • a positive photosensitive resin composition was spin-coated on a glass substrate (size 100 mm ⁇ 100 mm ⁇ 1 mm) so that the dry film thickness was about 1.5 ⁇ m, and heated on a hot plate at 120 ° C. for 80 seconds to dry the solvent. .. Then, a film was obtained by curing at 250 ° C. for 60 minutes in a nitrogen gas atmosphere. The OD value of the cured film was measured with a transmission densitometer (BMT-1, manufactured by Sakata Inx Engineering Co., Ltd.), corrected by the OD value of glass only, and converted into an OD value per 1 ⁇ m of the film thickness. The film thickness was measured using an optical film thickness measuring device (F20-NIR, manufactured by Filmometrics Co., Ltd.).
  • a positive photosensitive resin composition was bar-coated on a glass substrate (size 100 mm ⁇ 100 mm ⁇ 1 mm) so that the dry film thickness was 2.0 ⁇ m, and prebaked by heating on a hot plate at 100 ° C. for 1 minute. .. Then, after irradiating ultraviolet rays having an exposure amount of 100 mJ / cm 2 through a photomask having a hole pattern of 10 ⁇ m, PEB was performed on a hot plate under the conditions (condition 1) shown in Table 2.
  • Examples 1 to 8, Reference Examples 1 and Comparative Examples 1 to 9 were able to form holes even though they contained a black colorant.
  • Examples 1 to 8 and Reference Example 1 include a plurality of resins having a plurality of phenolic hydroxyl groups and having at least a part of the plurality of phenolic hydroxyl groups protected by an acid-degradable group and having different acid-degradable properties. , The process stability of PEB could be improved as compared with Comparative Examples 1 to 9 containing a single acid-decomposable resin.
  • the positive photosensitive resin composition according to the present embodiment can be suitably used for radiation lithography for forming a partition wall or an insulating film of an organic EL element.
  • the organic EL device provided with a partition wall or an insulating film formed from the positive photosensitive resin composition according to the present disclosure is suitably used as an electronic component of a display device showing good contrast.

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  • General Physics & Mathematics (AREA)
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Abstract

Provided is a high-sensitivity photosensitive resin composition that has improved process stability and contains a black colorant. The positive photosensitive resin composition includes: a resin blend (A3) that includes two or more types of resins (a3) that have a plurality of phenolic hydroxyl groups, at least some of the plurality of phenolic hydroxyl groups being protected by an acid-degradable group, and the bonding dissociation energy of the acid-degradable group of each resin (a3) is different; at least one type of colorant (B) selected from the group consisting of black dyes and black pigments; and a photoacid generator (C).

Description

ポジ型感光性樹脂組成物、及び有機EL素子隔壁Positive type photosensitive resin composition and organic EL element partition wall
 本発明は、ポジ型感光性樹脂組成物、並びにそれを用いた有機EL素子隔壁、有機EL素子絶縁膜、及び有機EL素子に関する。より詳しくは、本発明は、黒色の着色剤を含有するポジ型感光性樹脂組成物、並びにそれを用いた有機EL素子隔壁、有機EL素子絶縁膜、及び有機EL素子に関する。 The present invention relates to a positive photosensitive resin composition, and an organic EL element partition wall, an organic EL element insulating film, and an organic EL element using the same. More specifically, the present invention relates to a positive photosensitive resin composition containing a black colorant, and an organic EL element partition wall, an organic EL element insulating film, and an organic EL element using the same.
 有機ELディスプレイ(OLED)等の表示装置においては、表示特性向上のために、表示領域内の着色パターンの間隔部又は表示領域周辺部分の縁等に隔壁材が用いられている。有機EL表示装置の製造では、有機物質の画素が互いに接触しないようにするため、まず隔壁が形成され、その隔壁の間に有機物質の画素が形成される。この隔壁は一般に、感光性樹脂組成物を用いるフォトリソグラフィによって形成され、絶縁性を有する。詳しくは、塗布装置を用いて感光性樹脂組成物を基板上に塗布し、揮発成分を加熱等の手段で除去したのち、マスクを介して露光し、次いでネガ型の場合は未露光部分を、ポジ型の場合は露光部分をアルカリ水溶液等の現像液で除去することによって現像し、得られたパターンを加熱処理して、隔壁(絶縁膜)を形成する。次いでインクジェット法等によって、赤、緑、青の3色の光を発する有機物質を隔壁の間に成膜して、有機EL表示装置の画素を形成する。 In a display device such as an organic EL display (OLED), a partition material is used at the interval portion of the coloring pattern in the display region or the edge of the peripheral portion of the display region in order to improve the display characteristics. In the manufacture of the organic EL display device, in order to prevent the pixels of the organic substance from coming into contact with each other, a partition wall is first formed, and the pixels of the organic substance are formed between the partition walls. The partition walls are generally formed by photolithography using a photosensitive resin composition and have insulating properties. Specifically, the photosensitive resin composition is applied onto the substrate using a coating device, the volatile components are removed by means such as heating, and then exposed through a mask, and then, in the case of a negative type, the unexposed portion is exposed. In the case of the positive type, the exposed portion is developed by removing it with a developing solution such as an alkaline aqueous solution, and the obtained pattern is heat-treated to form a partition wall (insulating film). Next, an organic substance that emits light of three colors of red, green, and blue is formed between the partition walls by an inkjet method or the like to form pixels of an organic EL display device.
 該分野では近年、表示装置の小型化、及び表示するコンテンツが多様化したことにより、画素の高性能化及び高精細化が要求されている。表示装置におけるコントラストを高め、視認性を向上させる目的で、着色剤を用いて隔壁材に遮光性を持たせる試みがなされている。しかし、隔壁材に遮光性を持たせた場合、感光性樹脂組成物が低感度となる傾向があり、その結果、露光時間が長くなり生産性が低下するおそれがある。そのため、着色剤を含む隔壁材の形成に使用される感光性樹脂組成物はより高感度であることが要求される。 In recent years, due to the miniaturization of display devices and the diversification of displayed contents, there is a demand for higher performance and higher definition of pixels in this field. Attempts have been made to make the partition material have a light-shielding property by using a colorant for the purpose of increasing the contrast in the display device and improving the visibility. However, when the partition wall material is provided with a light-shielding property, the photosensitive resin composition tends to have low sensitivity, and as a result, the exposure time may be long and the productivity may be lowered. Therefore, the photosensitive resin composition used for forming the partition wall material containing the colorant is required to have higher sensitivity.
 特許文献1(特開2001-281440号公報)は、露光後の加熱処理により高い遮光性を示す感放射線性樹脂組成物として、アルカリ可溶性樹脂とキノンジアジド化合物とを含むポジ型感放射線性樹脂組成物にチタンブラックを添加した組成物を記載している。 Patent Document 1 (Japanese Unexamined Patent Publication No. 2001-281440) describes a positive radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazide compound as a radiation-sensitive resin composition exhibiting high light-shielding properties by heat treatment after exposure. The composition to which titanium black is added is described.
 特許文献2(特開2002-116536号公報)は、[A]アルカリ可溶性樹脂、[B]1,2-キノンジアジド化合物、及び[C]着色剤を含有する感放射線性樹脂組成物において、カーボンブラックを用いて隔壁材を黒色化する方法を記載している。 Patent Document 2 (Japanese Unexamined Patent Publication No. 2002-116536) describes carbon black in a radiation-sensitive resin composition containing [A] an alkali-soluble resin, [B] a 1,2-quinonediazide compound, and [C] a colorant. It describes a method of blackening a partition material using.
 特許文献3(特開2010-237310号公報)は、露光後の加熱処理により遮光性を示す感放射線性樹脂組成物として、アルカリ可溶性樹脂とキノンジアジド化合物とを含むポジ型感放射線性樹脂組成物に感熱色素を添加した組成物を記載している。 Patent Document 3 (Japanese Unexamined Patent Publication No. 2010-237310) describes a positive radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazide compound as a radiation-sensitive resin composition that exhibits light-shielding properties by heat treatment after exposure. The composition to which the heat-sensitive dye is added is described.
特開2001-281440号公報Japanese Unexamined Patent Publication No. 2001-281440 特開2002-116536号公報Japanese Unexamined Patent Publication No. 2002-116536 特開2010-237310号公報Japanese Unexamined Patent Publication No. 2010-237310
 着色された隔壁材の形成に使用される感光性樹脂組成物では、硬化した膜の遮光性を十分高めるために、着色剤を相当量使用する必要がある。このように多量の着色剤を用いた場合、感光性樹脂組成物の被膜に照射された放射線が着色剤により吸収されるために、被膜中の放射線の有効強度が低下し、感光性樹脂組成物が十分に露光されず、結果としてパターン形成性が低下する。 In the photosensitive resin composition used for forming the colored partition material, it is necessary to use a considerable amount of a colorant in order to sufficiently enhance the light-shielding property of the cured film. When such a large amount of colorant is used, the radiation applied to the film of the photosensitive resin composition is absorbed by the colorant, so that the effective intensity of the radiation in the film is lowered, and the photosensitive resin composition is formed. Is not sufficiently exposed, and as a result, the pattern formability is deteriorated.
 有機EL素子における隔壁の形成において、生産性等の観点から、隔壁を形成する材料は高感度であることが重要である。しかし、着色剤を含有する黒色の感光性樹脂組成物を使用する場合、通常使用している露光条件では露光不良が生じるため、例えば露光時間を長くする必要があり、このことが生産性を低下させる要因となっていた。そのため、感光性樹脂組成物の露光量を少なくして、エネルギーコストを低減し、スループットを高めることが強く望まれている。 In the formation of partition walls in organic EL devices, it is important that the material forming the partition walls has high sensitivity from the viewpoint of productivity and the like. However, when a black photosensitive resin composition containing a colorant is used, exposure defects occur under normally used exposure conditions, so that it is necessary to lengthen the exposure time, for example, which reduces productivity. It was a factor to make it. Therefore, it is strongly desired to reduce the exposure amount of the photosensitive resin composition, reduce the energy cost, and increase the throughput.
 感光性樹脂組成物の感度を高める手法として、樹脂組成物を化学増幅系とすることが挙げられる。しかしながら、一般に化学増幅系は高感度だがプロセス安定性に乏しいという課題がある。 As a method for increasing the sensitivity of the photosensitive resin composition, it is possible to use the resin composition as a chemical amplification system. However, in general, the chemical amplification system has a problem that the sensitivity is high but the process stability is poor.
 本発明の目的は、改善されたプロセス安定性を有する、黒色の着色剤を含有する高感度の感光性樹脂組成物を提供することである。 An object of the present invention is to provide a highly sensitive photosensitive resin composition containing a black colorant, which has improved process stability.
 本発明者らは、ポジ型感光性樹脂組成物を、酸分解性の異なる複数の樹脂を含む化学増幅系とすることで、黒色の着色剤を含有するにも拘わらず高感度であり、かつ、改善されたプロセス安定性の提供が可能となることを見出した。 By using the positive photosensitive resin composition as a chemical amplification system containing a plurality of resins having different acid degradability, the present inventors have high sensitivity and high sensitivity despite containing a black colorant. , Found that it is possible to provide improved process stability.
 すなわち、本発明は次の態様を含む。
[1]
 複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR19で表される酸分解性基(5)で保護された樹脂(a3-1)、但し前記R19は、式(9)
Figure JPOXMLDOC01-appb-C000009
で表される化合物におけるO-R19間の結合解離エネルギーをΔ1、式(10)
Figure JPOXMLDOC01-appb-C000010
で表される化合物における(フェノール酸素)-(2-テトラヒドロフラニル基の2位炭素)間の結合解離エネルギーをΔ2としたときに、Δ1/Δ2>1を満たす基である;
 複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部が2-テトラヒドロフラニル基で保護された樹脂(a3-2);及び
 複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR20で表される酸分解性基(6)で保護された樹脂(a3-3)、但し前記R20は、式(11)
Figure JPOXMLDOC01-appb-C000011
で表される化合物におけるO-R20間の結合解離エネルギーをΔ3としたときに、Δ3/Δ2<1を満たす基である
からなる群より選択される少なくとも2種を含む樹脂ブレンド(A3)と、
 黒色染料及び黒色顔料からなる群より選択される少なくとも1種の着色剤(B)と、
 光酸発生剤(C)と
を含む、ポジ型感光性樹脂組成物。
[2]
 Δ1/Δ2が1.10超であり、Δ3/Δ2が0.990未満である、[1]に記載のポジ型感光性樹脂組成物。
[3]
 Δ1-Δ2が1~10kcal/molであり、Δ2-Δ3が0.1~10kcal/molである、[1]又は[2]のいずれかに記載のポジ型感光性樹脂組成物。
[4]
 前記酸分解性基(5)が、tert-ブトキシカルボニル基、1,1-ジメチル-プロポキシカルボニル基、及び2-テトラヒドロピラニル基からなる群より選択される、[1]~[3]のいずれかに記載のポジ型感光性樹脂組成物。
[5]
 前記酸分解性基(6)が、式(16)
 -CHR28-O-R29  (16)
(式(16)中、R28は炭素原子数1~4の直鎖状若しくは分岐状のアルキル基であり、R29は炭素原子数1~12の直鎖状、分岐状若しくは環状のアルキル基、炭素原子数7~12のアラルキル基、又は炭素原子数2~12のアルケニル基である。)
で表される基である、[1]~[4]のいずれかに記載のポジ型感光性樹脂組成物。
[6]
 前記樹脂(a3-1)が、式(18)
Figure JPOXMLDOC01-appb-C000012
(式(18)において、R31は水素原子又はメチル基であり、R32は酸分解性基(5)であり、tは0~5の整数であり、uは0~5の整数であり、但しt+uは1~5の整数である。)
で表される単量体単位を有し、前記樹脂(a3-1)が、uが1以上の整数である上記単量体単位を少なくとも1つ有し、
 前記樹脂(a3-2)が、式(19)
Figure JPOXMLDOC01-appb-C000013
(式(19)において、R33は水素原子又はメチル基であり、R34は2-テトラヒドロフラニル基であり、vは0~5の整数であり、wは0~5の整数であり、但しv+wは1~5の整数である。)
で表される単量体単位を有し、前記樹脂(a3-2)が、wが1以上の整数である上記単量体単位を少なくとも1つ有し、
 前記樹脂(a3-3)が、式(20)
Figure JPOXMLDOC01-appb-C000014
(式(20)において、R35は水素原子又はメチル基であり、R36は酸分解性基(6)であり、xは0~5の整数であり、yは0~5の整数であり、但しx+yは1~5の整数である。)
で表される単量体単位を有し、前記樹脂(a3-3)が、yが1以上の整数である上記単量体単位を少なくとも1つ有する、[1]~[5]のいずれかに記載のポジ型感光性樹脂組成物。
[7]
 前記樹脂(a3-1)は、その全単量体単位に対して式(18)で表される前記単量体単位を60モル%~100モル%含み、前記樹脂(a3-2)は、その全単量体単位に対して式(19)で表される前記単量体単位を60モル%~100モル%含み、前記樹脂(a3-3)は、その全単量体単位に対して式(20)で表される前記単量体単位を60モル%~100モル%含む、[6]に記載のポジ型感光性樹脂組成物。
[8]
 式(18)で表され、かつuが1以上の整数である単量体単位の数が、前記樹脂(a3-1)の全単量体単位数の5%~95%であり、式(19)で表され、かつwが1以上の整数である単量体単位の数が、前記樹脂(a3-2)の全単量体単位数の5%~95%であり、式(20)で表され、かつyが1以上の整数である単量体単位の数が、前記樹脂(a3-3)の全単量体単位数の5%~95%である、[6]又は[7]のいずれかに記載のポジ型感光性樹脂組成物。
[9]
 前記樹脂(a3-1)、(a3-2)及び(a3-3)が、式(12)
Figure JPOXMLDOC01-appb-C000015
(式(12)において、R21及びR22は、それぞれ独立して水素原子、炭素原子数1~3のアルキル基、完全若しくは部分的にフッ素化された炭素原子数1~3のアルキル基、又はハロゲン原子であり、R23は、水素原子、炭素原子数1~6の直鎖若しくは炭素原子数4~12の環状アルキル基、フェニル基、又はヒドロキシ基、炭素原子数1~6のアルキル基及び炭素原子数1~6のアルコキシ基からなる群より選択される少なくとも1種で置換されたフェニル基である。)
で表される単量体単位を有する共重合体である、[1]~[8]のいずれかに記載のポジ型感光性樹脂組成物。
[10]
 前記光酸発生剤(C)が、式(13)
Figure JPOXMLDOC01-appb-C000016
(式(13)において、R24は、置換又は非置換のアルキル基、置換又は非置換のアルコキシ基、置換又は非置換のアリール基、又はハロゲン原子であり、R25及びR26は、それぞれ独立して置換若しくは非置換のアリール基、置換若しくは非置換の複素環基、シアノ基、アセトキシ基、カルボキシ基、又はアルコキシカルボニル基であり、R25とR26とが結合して環員数3~10の環構造を形成してもよく、該環構造は置換基を有していてもよい。)
で表される化合物である、[1]~[9]のいずれかに記載のポジ型感光性樹脂組成物。
[11]
 樹脂成分の合計質量を基準として、30質量%~90質量%の前記樹脂ブレンド(A3)を含む、[1]~[10]のいずれかに記載のポジ型感光性樹脂組成物。
[12]
 樹脂成分の合計100質量部を基準として、10質量部~150質量部の前記着色剤(B)を含む、[1]~[11]のいずれかに記載のポジ型感光性樹脂組成物。
[13]
 樹脂成分の合計100質量部を基準として、0.1質量部~85質量部の前記光酸発生剤(C)を含む、[1]~[12]のいずれかに記載のポジ型感光性樹脂組成物。
[14]
 前記ポジ型感光性樹脂組成物の硬化被膜の光学濃度(OD値)が膜厚1μmあたり0.5以上である、[1]~[13]のいずれかに記載のポジ型感光性樹脂組成物。
[15]
 エポキシ基及びフェノール性水酸基を有する樹脂(D)をさらに含む、[1]~[14]のいずれかに記載のポジ型感光性樹脂組成物。
[16]
 [1]~[15]のいずれかに記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子隔壁。
[17]
 [1]~[15]のいずれかに記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子絶縁膜。
[18]
 [1]~[15]のいずれかに記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子。
That is, the present invention includes the following aspects.
[1]
A plurality of phenolic hydroxyl groups, a resin wherein at least a portion of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group represented by R 19 (5) (a3-1) , provided that the R 19 is Equation (9)
Figure JPOXMLDOC01-appb-C000009
The bond dissociation energy between OR 19 in the compound represented by is Δ1, the formula (10).
Figure JPOXMLDOC01-appb-C000010
It is a group satisfying Δ1 / Δ2> 1 when the bond dissociation energy between (phenol oxygen) and (2-carbon of 2-tetrahydrofuranyl group) in the compound represented by is Δ2;
A resin (a3-2) having a plurality of phenolic hydroxyl groups and at least a part of the plurality of phenolic hydroxyl groups protected by a 2-tetrahydrofuranyl group; and the plurality of phenolic hydroxyl groups. sex at least a portion of the hydroxyl groups is protected by an acid-decomposable group represented by R 20 (6) resin (a3-3), provided that the R 20 of the formula (11)
Figure JPOXMLDOC01-appb-C000011
A resin blend (A3) containing at least two selected from the group consisting of groups satisfying Δ3 / Δ2 <1 when the bond dissociation energy between OR 20 in the compound represented by is Δ3. ,
At least one colorant (B) selected from the group consisting of black dyes and black pigments, and
A positive photosensitive resin composition containing a photoacid generator (C).
[2]
The positive photosensitive resin composition according to [1], wherein Δ1 / Δ2 is more than 1.10 and Δ3 / Δ2 is less than 0.990.
[3]
The positive photosensitive resin composition according to any one of [1] and [2], wherein Δ1-Δ2 is 1 to 10 kcal / mol and Δ2-Δ3 is 0.1 to 10 kcal / mol.
[4]
Any of [1] to [3], wherein the acid-degradable group (5) is selected from the group consisting of a tert-butoxycarbonyl group, a 1,1-dimethyl-propoxycarbonyl group, and a 2-tetrahydropyranyl group. The positive photosensitive resin composition described in Crab.
[5]
The acid-degradable group (6) is represented by the formula (16).
-CHR 28 - OR 29 (16)
In formula (16), R 28 is a linear or branched alkyl group having 1 to 4 carbon atoms, and R 29 is a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms. , An aralkyl group having 7 to 12 carbon atoms, or an alkenyl group having 2 to 12 carbon atoms.)
The positive photosensitive resin composition according to any one of [1] to [4], which is a group represented by.
[6]
The resin (a3-1) has the formula (18).
Figure JPOXMLDOC01-appb-C000012
(In the formula (18), R 31 is a hydrogen atom or a methyl group, R 32 is an acid-degradable group (5), t is an integer of 0 to 5, and u is an integer of 0 to 5. However, t + u is an integer of 1 to 5.)
The resin (a3-1) has at least one of the above-mentioned monomer units in which u is an integer of 1 or more.
The resin (a3-2) has the formula (19).
Figure JPOXMLDOC01-appb-C000013
(In formula (19), R 33 is a hydrogen atom or a methyl group, R 34 is a 2-tetrahydrofuranyl group, v is an integer of 0 to 5, and w is an integer of 0 to 5. v + w is an integer of 1 to 5.)
The resin (a3-2) has at least one of the above-mentioned monomer units in which w is an integer of 1 or more.
The resin (a3-3) has the formula (20).
Figure JPOXMLDOC01-appb-C000014
(In the formula (20), R 35 is a hydrogen atom or a methyl group, R 36 is an acid-degradable group (6), x is an integer of 0 to 5, and y is an integer of 0 to 5. However, x + y is an integer of 1 to 5.)
Any one of [1] to [5], which has a monomer unit represented by, and the resin (a3-3) has at least one of the monomer units in which y is an integer of 1 or more. The positive photosensitive resin composition according to.
[7]
The resin (a3-1) contains 60 mol% to 100 mol% of the monomer unit represented by the formula (18) with respect to all the monomer units thereof, and the resin (a3-2) contains 60 mol% to 100 mol% of the monomer unit. The monomer unit represented by the formula (19) is contained in an amount of 60 mol% to 100 mol% with respect to all the monomer units, and the resin (a3-3) is based on the total monomer units. The positive photosensitive resin composition according to [6], which contains 60 mol% to 100 mol% of the monomer unit represented by the formula (20).
[8]
The number of monomer units represented by the formula (18) and in which u is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-1), and is represented by the formula (18). The number of monomer units represented by 19) and in which w is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-2), and is represented by the formula (20). The number of monomer units represented by 3 and in which y is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-3), [6] or [7]. ] The positive photosensitive resin composition according to any one of.
[9]
The resins (a3-1), (a3-2) and (a3-3) are represented by the formula (12).
Figure JPOXMLDOC01-appb-C000015
(In the formula (12), R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms. And a phenyl group substituted with at least one selected from the group consisting of alkoxy groups having 1 to 6 carbon atoms.)
The positive photosensitive resin composition according to any one of [1] to [8], which is a copolymer having a monomer unit represented by.
[10]
The photoacid generator (C) has the formula (13).
Figure JPOXMLDOC01-appb-C000016
(In formula (13), R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom, and R 25 and R 26 are independent of each other. It is a substituted or unsubstituted aryl group, a substituted or unsubstituted heterocyclic group, a cyano group, an acetoxy group, a carboxy group, or an alkoxycarbonyl group, and R 25 and R 26 are bonded to each other to have 3 to 10 ring members. The ring structure may be formed, and the ring structure may have a substituent.)
The positive photosensitive resin composition according to any one of [1] to [9], which is a compound represented by.
[11]
The positive photosensitive resin composition according to any one of [1] to [10], which comprises the resin blend (A3) in an amount of 30% by mass to 90% by mass based on the total mass of the resin components.
[12]
The positive photosensitive resin composition according to any one of [1] to [11], which contains the colorant (B) in an amount of 10 parts by mass to 150 parts by mass based on a total of 100 parts by mass of the resin components.
[13]
The positive photosensitive resin according to any one of [1] to [12], which contains 0.1 part by mass to 85 parts by mass of the photoacid generator (C) based on a total of 100 parts by mass of the resin components. Composition.
[14]
The positive photosensitive resin composition according to any one of [1] to [13], wherein the optical density (OD value) of the cured film of the positive photosensitive resin composition is 0.5 or more per 1 μm of the film thickness. ..
[15]
The positive photosensitive resin composition according to any one of [1] to [14], further comprising a resin (D) having an epoxy group and a phenolic hydroxyl group.
[16]
An organic EL device partition wall containing a cured product of the positive photosensitive resin composition according to any one of [1] to [15].
[17]
An organic EL device insulating film containing a cured product of the positive photosensitive resin composition according to any one of [1] to [15].
[18]
An organic EL device containing a cured product of the positive photosensitive resin composition according to any one of [1] to [15].
 本発明によれば、改善されたプロセス安定性を有する、黒色の着色剤を含有する高感度の感光性樹脂組成物を提供することができる。 According to the present invention, it is possible to provide a highly sensitive photosensitive resin composition containing a black colorant, which has improved process stability.
 以下に本発明について詳細に説明する。 The present invention will be described in detail below.
 本開示において「アルカリ可溶性」及び「アルカリ水溶液可溶性」とは、ポジ型感光性樹脂組成物若しくはその成分、又はポジ型感光性樹脂組成物の被膜若しくは硬化被膜が、アルカリ水溶液、例えば2.38質量%の水酸化テトラメチルアンモニウム水溶液に溶解可能であることを意味する。「アルカリ可溶性官能基」とは、そのようなアルカリ可溶性を、ポジ型感光性樹脂組成物若しくはその成分、又はポジ型感光性樹脂組成物の被膜若しくは硬化被膜に付与する基を意味する。アルカリ可溶性官能基としては、例えばフェノール性水酸基、カルボキシ基、スルホ基、リン酸基、酸無水物基、メルカプト基等が挙げられる。 In the present disclosure, "alkali-soluble" and "alkali aqueous solution-soluble" mean that the positive photosensitive resin composition or its components, or the film or cured film of the positive photosensitive resin composition is an alkaline aqueous solution, for example, 2.38 mass. It means that it can be dissolved in a% aqueous solution of tetramethylammonium hydroxide. The "alkali-soluble functional group" means a group that imparts such alkali solubility to a positive photosensitive resin composition or a component thereof, or a film or a cured film of a positive photosensitive resin composition. Examples of the alkali-soluble functional group include a phenolic hydroxyl group, a carboxy group, a sulfo group, a phosphoric acid group, an acid anhydride group, a mercapto group and the like.
 本開示において「酸分解性基」とは、酸の存在下、必要に応じて加熱を行うことにより、分解(脱保護)し、アルカリ可溶性官能基を生成させる基を意味する。 In the present disclosure, the "acid-degradable group" means a group that decomposes (deprotects) to generate an alkali-soluble functional group by heating as necessary in the presence of an acid.
 本開示において「ラジカル重合性官能基」とは、1又は複数のエチレン性不飽和基を指す。 In the present disclosure, the "radical polymerizable functional group" refers to one or more ethylenically unsaturated groups.
 本開示において「単量体単位」とはラジカル重合性単量体に由来する単位を意味する。 In the present disclosure, the "monomer unit" means a unit derived from a radically polymerizable monomer.
 本開示において「(メタ)アクリル」とはアクリル又はメタクリルを意味し、「(メタ)アクリレート」とはアクリレート又はメタクリレートを意味し、「(メタ)アクリロイル」とはアクリロイル又はメタクリロイルを意味する。 In the present disclosure, "(meth) acrylic" means acrylic or methacrylic, "(meth) acrylate" means acrylate or methacrylate, and "(meth) acryloyl" means acryloyl or methacryloyl.
 本開示において、樹脂又はポリマーの数平均分子量(Mn)及び重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー(GPC、gel permeation chromatography)によって測定される、標準ポリスチレン換算値を意味する。 In the present disclosure, the number average molecular weight (Mn) and the weight average molecular weight (Mw) of the resin or polymer mean standard polystyrene-equivalent values measured by gel permeation chromatography (GPC).
 本開示において「樹脂成分」とは樹脂ブレンド(A3)、エポキシ基及びフェノール性水酸基を有する樹脂(D)、並びに第3樹脂(E)を意味する。 In the present disclosure, the "resin component" means a resin blend (A3), a resin (D) having an epoxy group and a phenolic hydroxyl group, and a third resin (E).
 一実施態様のポジ型感光性樹脂組成物は、複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部が酸分解性基で保護された2種又はそれより多くの樹脂(a3)を含み、各樹脂(a3)の酸分解性基の結合解離エネルギーが異なる樹脂ブレンド(A3)と、黒色染料及び黒色顔料からなる群より選択される少なくとも1種の着色剤(B)と、光酸発生剤(C)とを含む。 The positive photosensitive resin composition of one embodiment has a plurality of phenolic hydroxyl groups, and two or more resins in which at least a part of the plurality of phenolic hydroxyl groups is protected with an acid-degradable group ( A resin blend (A3) containing a3) and having different bond dissociation energies of acid-degradable groups of each resin (a3), and at least one colorant (B) selected from the group consisting of black dyes and black pigments. , With a photoacid generator (C).
[樹脂ブレンド(A3)]
 樹脂ブレンド(A3)は複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR19で表される酸分解性基(5)で保護された樹脂(a3-1)、但し前記R19は、式(9)
Figure JPOXMLDOC01-appb-C000017
で表される化合物におけるO-R19間の結合解離エネルギーをΔ1、式(10)
Figure JPOXMLDOC01-appb-C000018
で表される化合物における(フェノール酸素)-(2-テトラヒドロフラニル基の2位炭素)間の結合解離エネルギーをΔ2としたときに、Δ1/Δ2>1を満たす基である;
 複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部が2-テトラヒドロフラニル基で保護された樹脂(a3-2);及び
 複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR20で表される酸分解性基(6)で保護された樹脂(a3-3)、但し前記R20は、式(11)
Figure JPOXMLDOC01-appb-C000019
で表される化合物におけるO-R20間の結合解離エネルギーをΔ3としたときに、Δ3/Δ2<1を満たす基である
からなる群より選択される少なくとも2種を含む。
[Resin blend (A3)]
Resin blend (A3) has a plurality of phenolic hydroxyl groups, wherein at least some of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group represented by R 19 (5) Resin (a3-1), However, the R 19 is given by the formula (9).
Figure JPOXMLDOC01-appb-C000017
The bond dissociation energy between OR 19 in the compound represented by is Δ1, the formula (10).
Figure JPOXMLDOC01-appb-C000018
It is a group satisfying Δ1 / Δ2> 1 when the bond dissociation energy between (phenol oxygen) and (2-carbon of 2-tetrahydrofuranyl group) in the compound represented by is Δ2;
A resin (a3-2) having a plurality of phenolic hydroxyl groups and at least a part of the plurality of phenolic hydroxyl groups protected by a 2-tetrahydrofuranyl group; and the plurality of phenolic hydroxyl groups. sex at least a portion of the hydroxyl groups is protected by an acid-decomposable group represented by R 20 (6) resin (a3-3), provided that the R 20 of the formula (11)
Figure JPOXMLDOC01-appb-C000019
When the bond dissociation energy between OR 20 in the compound represented by is Δ3, at least two kinds selected from the group consisting of groups satisfying Δ3 / Δ2 <1 are included.
 Δ1/Δ2は好ましくは1.10超であり、より好ましくは1.15超であり、さらに好ましくは1.25超である。Δ3/Δ2は好ましくは0.990未満であり、より好ましくは0.985未満であり、さらに好ましくは0.980未満である。 Δ1 / Δ2 is preferably more than 1.10, more preferably more than 1.15, and even more preferably more than 1.25. Δ3 / Δ2 is preferably less than 0.990, more preferably less than 0.985, and even more preferably less than 0.980.
 一実施態様では、Δ1-Δ2は好ましくは1~10kcal/molであり、より好ましくは2~9kcal/molであり、さらに好ましくは3~8kcal/molである。Δ2-Δ3は好ましくは0.1~10kcal/molであり、より好ましくは0.2~5kcal/molであり、さらに好ましくは0.3~3kcal/molである。 In one embodiment, Δ1-Δ2 is preferably 1 to 10 kcal / mol, more preferably 2 to 9 kcal / mol, and even more preferably 3 to 8 kcal / mol. Δ2-Δ3 is preferably 0.1 to 10 kcal / mol, more preferably 0.2 to 5 kcal / mol, and even more preferably 0.3 to 3 kcal / mol.
 本発明者らは、酸分解性基で保護されたフェノールの脱保護反応の活性化エネルギー、及び(フェノール酸素)-(酸分解性基炭素)間の結合解離エネルギーを計算でシミュレーションした結果、脱保護反応の活性化エネルギーは上記結合解離エネルギーと相関があり、脱保護のし易さは酸分解性基の立体的効果ではなく反応中心への電子的効果が支配的であることを見出した。したがって、それぞれ異なる結合解離エネルギーを有する酸分解性基(5)、2-テトラヒドロフラニル基、及び酸分解性基(6)は酸による脱保護のし易さが異なり、これらの酸分解性基で保護された樹脂を組み合わせることで露光部分を中心に速やかにアルカリ溶解性が向上する部分と、緩やかに溶解性が発現する部分を共存させることができる。そのため、PEB条件のプロセスウィンドウを広げることができる。樹脂(a3-1)、(a3-2)及び(a3-3)の総称を樹脂(a3)とする。フェノール性水酸基はアルカリ可溶性官能基であり、その一部が酸分解性基で保護されていることにより、樹脂(a3)の露光前のアルカリ溶解性は抑制されている。樹脂(a3)は、フェノール性水酸基以外のアルカリ可溶性官能基を有していてもよく、それらのアルカリ可溶性官能基は、フェノール性水酸基と同様に酸分解性基で保護されていてもよい。露光時に発生した酸の存在下、必要に応じて露光後ベーク(PEB、post exposure bake)を行うことにより、酸分解性基の分解(脱保護)が促進され、フェノール性水酸基が再生する。これにより現像時に露光部で樹脂(a3)のアルカリ溶解が促進される。樹脂(a3)はフェノール性水酸基以外のアルカリ可溶性官能基、例えばカルボキシ基、スルホ基、リン酸基、酸無水物基、メルカプト基等を有してもよい。 The present inventors calculated and simulated the activation energy of the deprotection reaction of the phenol protected by the acid-degradable group and the bond dissociation energy between (phenol oxygen) and (acid-degradable group carbon). It was found that the activation energy of the protection reaction correlates with the bond dissociation energy, and that the ease of deprotection is dominated by the electronic effect on the reaction center rather than the steric effect of the acid-degradable group. Therefore, the acid-degradable groups (5), 2-tetrahydrofuranyl groups, and acid-degradable groups (6), which have different bond dissociation energies, have different easiness of deprotection by acid, and these acid-degradable groups have different easiness of deprotection. By combining the protected resin, it is possible to coexist a portion where the alkali solubility is rapidly improved and a portion where the solubility is slowly developed, mainly in the exposed portion. Therefore, the process window of PEB conditions can be expanded. The generic term for the resins (a3-1), (a3-2) and (a3-3) is the resin (a3). The phenolic hydroxyl group is an alkali-soluble functional group, and a part of the phenolic hydroxyl group is protected by an acid-degradable group, so that the alkali solubility of the resin (a3) before exposure is suppressed. The resin (a3) may have an alkali-soluble functional group other than the phenolic hydroxyl group, and these alkali-soluble functional groups may be protected by an acid-degradable group as in the case of the phenolic hydroxyl group. By performing post-exposure bake (PEB, postexposure bake) as necessary in the presence of the acid generated during the exposure, the decomposition (deprotection) of the acid-degradable group is promoted, and the phenolic hydroxyl group is regenerated. This promotes alkaline dissolution of the resin (a3) in the exposed portion during development. The resin (a3) may have an alkali-soluble functional group other than the phenolic hydroxyl group, for example, a carboxy group, a sulfo group, a phosphoric acid group, an acid anhydride group, a mercapto group and the like.
〈酸分解性基によるフェノール性水酸基の保護〉
 樹脂ブレンド(A3)に含まれる各種樹脂(a3)は、複数のフェノール性水酸基を有するベース樹脂(a3)のフェノール性水酸基の一部を酸分解性基で保護することによって得ることができる。酸分解性基で保護されたフェノール性水酸基を有する樹脂(a3)は、Ar-O-Rの部分構造を有し、Arはフェノール由来の芳香環を表し、Rは酸分解性基を表す。
<Protection of phenolic hydroxyl groups by acid-degradable groups>
Various resins contained in the resin blend (A3) (a3) can be obtained by protecting a portion of the phenolic hydroxyl groups of the base resin (a b 3) having a plurality of phenolic hydroxyl groups in the acid-decomposable group .. The resin (a3) having a phenolic hydroxyl group protected by an acid-degradable group has a partial structure of Ar—OR, where Ar represents a phenol-derived aromatic ring and R represents an acid-degradable group.
 酸分解性基は、酸の存在下、必要に応じて加熱を行うことにより、分解(脱保護)し、アルカリ可溶性官能基を生成させる基である。フェノール性酸素に対し、2-テトラヒドロフラニル基の2位炭素より大きい結合解離エネルギーを有する酸分解性基(5)としては、tert-ブトキシカルボニル基、1,1-ジメチル-プロポキシカルボニル基、及び2-テトラヒドロピラニル基が挙げられる。フェノール性酸素に対し、2-テトラヒドロフラニル基の2位炭素より小さい結合解離エネルギーを有する酸分解性基(6)としては、式(16)
 -CHR28-O-R29  (16)
(式(16)中、R28は炭素原子数1~4の直鎖状若しくは分岐状のアルキル基であり、R29は炭素原子数1~12の直鎖状、分岐状若しくは環状のアルキル基、炭素原子数7~12のアラルキル基、又は炭素原子数2~12のアルケニル基である。)
で表される基が挙げられる。2-テトラヒドロピラニル基、2-テトラヒドロフラニル基、及び式(16)で表される基は、フェノール性水酸基由来の酸素原子と一緒にアセタール構造を形成する。
An acid-degradable group is a group that decomposes (deprotects) to produce an alkali-soluble functional group by heating as necessary in the presence of an acid. Examples of the acid-degradable group (5) having a bond-dissociation energy higher than that of the 2-tetrahydrofuranyl group with respect to phenolic oxygen include a tert-butoxycarbonyl group, a 1,1-dimethyl-propoxycarbonyl group, and 2 -Examples include the tetrahydropyranyl group. The acid-degradable group (6) having a bond dissociation energy smaller than that of the 2-position carbon of the 2-tetrahydrofuranyl group with respect to phenolic oxygen is represented by the formula (16).
-CHR 28 - OR 29 (16)
In formula (16), R 28 is a linear or branched alkyl group having 1 to 4 carbon atoms, and R 29 is a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms. , An aralkyl group having 7 to 12 carbon atoms, or an alkenyl group having 2 to 12 carbon atoms.)
The group represented by is mentioned. The 2-tetrahydropyranyl group, the 2-tetrahydrofuranyl group, and the group represented by the formula (16) form an acetal structure together with an oxygen atom derived from a phenolic hydroxyl group.
 本開示において、結合解離エネルギーは以下の手順で算出する。量子化学計算ソフトGaussian16を使用し、密度汎関数法wB97XD/6-31+G(d)法を用いて、フェノール性水酸基が酸分解性基で保護されているフェノールの構造(α)と、脱保護反応でフェノール性水酸基に変換されるであろうエーテル結合(O-R)のσ結合が解離して生成する酸分解性基ラジカル(β)と、フェノキシラジカル(γ)の計3つの構造をそれぞれ構造最適化する。構造(α)では一重項、構造(β)と(γ)では二重項における安定構造を探索する。上記計算では溶媒和効果を取り込むため、連続誘電体モデル(PCM)を採用し、現実に使用される溶媒に誘電率が近いニトロメタンの誘電率と溶媒和半径を入力して計算を実施する。それぞれの構造に対して振動解析計算を施し、ゼロ点補正されたギブスエネルギーを計算する。振動解析により計算された基準振動から虚数振動が存在しないことを確認し、安定構造に収束したことを確認する。そして、構造(α)のギブスエネルギーG(α)から、構造(β)と(γ)のギブスエネルギーの和G(β)+G(γ)を引くことで、下記のように結合解離エネルギーΔを定義する。
Δ=G(α)-(G(β)+G(γ))
In the present disclosure, the bond dissociation energy is calculated by the following procedure. Deprotection reaction with the structure (α) of phenol in which phenolic hydroxyl groups are protected by acid-degradable radicals using the density general function method wB97XD / 6-31 + G (d) method using the quantum chemical calculation software Gaussian16. Each structure has a total of three structures: an acid-degradable radical (β) generated by dissociation of the σ bond of the ether bond (OR) that will be converted to a phenolic hydroxyl group, and a phenoxy radical (γ). Optimize. The structure (α) searches for a stable structure in a singlet, and the structures (β) and (γ) search for a stable structure in a doublet. In the above calculation, in order to capture the solvation effect, a continuous dielectric model (PCM) is adopted, and the calculation is performed by inputting the dielectric constant and solvation radius of nitromethane having a dielectric constant close to that of the solvent actually used. Vibration analysis calculation is performed for each structure, and zero point corrected Gibbs energy is calculated. From the reference vibration calculated by vibration analysis, confirm that there is no imaginary vibration and confirm that it has converged to a stable structure. Then, by subtracting the sum G (β) + G (γ) of the Gibbs energies of the structure (β) and (γ) from the Gibbs energy G (α) of the structure (α), the bond dissociation energy Δ is obtained as follows. Define.
Δ = G (α)-(G (β) + G (γ))
 PEBのプロセス安定性の観点から、樹脂ブレンド(A3)は、好ましくは前記樹脂(a3-1)と樹脂(a3-2)とを含むか、樹脂(a3-2)と樹脂(a3-3)とを含むか、樹脂(a3-1)と樹脂(a3-3)とを含み、より好ましくは樹脂(a3-1)と、樹脂(a3-2)と、樹脂(a3-3)の3種を含む。 From the viewpoint of the process stability of PEB, the resin blend (A3) preferably contains the resin (a3-1) and the resin (a3-2), or contains the resin (a3-2) and the resin (a3-3). Or including resin (a3-1) and resin (a3-3), more preferably resin (a3-1), resin (a3-2), and resin (a3-3). including.
 樹脂ブレンド(A3)が樹脂(a3-1)と樹脂(a3-2)とを含む一実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。この実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。 In one embodiment in which the resin blend (A3) contains the resin (a3-1) and the resin (a3-2), the resin (a3-1) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-2) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-2) based on the resin blend (A3), the process stability of PEB can be improved.
 この実施態様では、樹脂(a3-2)と樹脂(a3-1)の質量比(樹脂(a3-2)の質量/樹脂(a3-1)の質量)は、5/95~95/5であることが好ましく、10/90~90/10であることがより好ましく、15/85~85/15であることがさらに好ましい。樹脂(a3-2)と樹脂(a3-1)の質量比を5/95~95/5とすることにより、PEBのプロセス安定性を改善することができる。 In this embodiment, the mass ratio of the resin (a3-2) to the resin (a3-1) (mass of the resin (a3-2) / mass of the resin (a3-1)) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15. By setting the mass ratio of the resin (a3-2) to the resin (a3-1) to 5/95 to 95/5, the process stability of PEB can be improved.
 樹脂ブレンド(A3)が樹脂(a3-2)と樹脂(a3-3)とを含む一実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。この実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。 In one embodiment in which the resin blend (A3) contains the resin (a3-2) and the resin (a3-3), the resin (a3-2) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-2) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-3) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-3) based on the resin blend (A3), the process stability of PEB can be improved.
 この実施態様では、樹脂(a3-3)と樹脂(a3-2)の質量比(樹脂(a3-3)の質量/樹脂(a3-2)の質量)は、5/95~95/5であることが好ましく、10/90~90/10であることがより好ましく、15/85~85/15であることがさらに好ましい。樹脂(a3-3)と樹脂(a3-2)の質量比を5/95~95/5とすることにより、PEBのプロセス安定性を改善することができる。 In this embodiment, the mass ratio of the resin (a3-3) to the resin (a3-2) (mass of the resin (a3-3) / mass of the resin (a3-2)) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15. By setting the mass ratio of the resin (a3-3) to the resin (a3-2) to 5/95 to 95/5, the process stability of PEB can be improved.
 樹脂ブレンド(A3)が樹脂(a3-1)と樹脂(a3-3)とを含む一実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。この実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~95質量%含むことが好ましい。より好ましくは10~90質量%、さらに好ましくは15~85質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~95質量%含むことにより、PEBのプロセス安定性を改善することができる。 In one embodiment in which the resin blend (A3) contains the resin (a3-1) and the resin (a3-3), the resin (a3-1) may be contained in an amount of 5 to 95% by mass based on the resin blend (A3). preferable. It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-3) is contained in an amount of 5 to 95% by mass based on the resin blend (A3). It is more preferably 10 to 90% by mass, still more preferably 15 to 85% by mass. By containing 5 to 95% by mass of the resin (a3-3) based on the resin blend (A3), the process stability of PEB can be improved.
 この実施態様では、樹脂(a3-3)と樹脂(a3-1)の質量比(樹脂(a3-3)の質量/樹脂(a3-1)の質量)は、5/95~95/5であることが好ましく、10/90~90/10であることがより好ましく、15/85~85/15であることがさらに好ましい。樹脂(a3-3)と樹脂(a3-1)の質量比を5/95~95/5とすることにより、PEBのプロセス安定性を改善することができる。 In this embodiment, the mass ratio of the resin (a3-3) to the resin (a3-1) (mass of the resin (a3-3) / mass of the resin (a3-1)) is 5/95 to 95/5. It is preferably present, more preferably 10/90 to 90/10, and even more preferably 15/85 to 85/15. By setting the mass ratio of the resin (a3-3) to the resin (a3-1) to 5/95 to 95/5, the process stability of PEB can be improved.
 樹脂ブレンド(A3)が樹脂(a3-1)と樹脂(a3-2)と樹脂(a3-3)の3種を含む一実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~90質量%含むことが好ましい。より好ましくは7~80質量%、さらに好ましくは10~60質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-1)を5~90質量%含むことにより、PEBのプロセス安定性を改善することができる。この実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~90質量%含むことが好ましい。より好ましくは7~80質量%、さらに好ましくは10~60質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-2)を5~90質量%含むことにより、PEBのプロセス安定性を改善することができる。この実施態様において、樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~90質量%含むことが好ましい。より好ましくは7~80質量%、さらに好ましくは10~60質量%である。樹脂ブレンド(A3)を基準として樹脂(a3-3)を5~90質量%含むことにより、PEBのプロセス安定性を改善することができる。 In one embodiment in which the resin blend (A3) contains three types of resin (a3-1), resin (a3-2), and resin (a3-3), the resin (a3-1) is based on the resin blend (A3). Is preferably contained in an amount of 5 to 90% by mass. It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass. By containing 5 to 90% by mass of the resin (a3-1) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-2) is contained in an amount of 5 to 90% by mass based on the resin blend (A3). It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass. By containing 5 to 90% by mass of the resin (a3-2) based on the resin blend (A3), the process stability of PEB can be improved. In this embodiment, it is preferable that the resin (a3-3) is contained in an amount of 5 to 90% by mass based on the resin blend (A3). It is more preferably 7 to 80% by mass, still more preferably 10 to 60% by mass. By containing 5 to 90% by mass of the resin (a3-3) based on the resin blend (A3), the process stability of PEB can be improved.
 この実施態様では、樹脂(a3-1)と樹脂(a3-2)と樹脂(a3-3)の質量比(樹脂(a3-1)の質量:樹脂(a3-2)の質量:樹脂(a3-3)の質量)は、5:90:5~25:25:50であることが好ましく、5:85:10~25:35:40であることがより好ましく、5:75:20~25:40:35であることがさらに好ましい。樹脂(a3-1)と樹脂(a3-2)と樹脂(a3-3)の質量比を5:90:5~25:25:50とすることにより、PEBのプロセス安定性を改善することができる。 In this embodiment, the mass ratio of the resin (a3-1) to the resin (a3-2) to the resin (a3-3) (mass of resin (a3-1): mass of resin (a3-2): resin (a3) The mass) of -3) is preferably 5:90: 5 to 25:25:50, more preferably 5:85:10 to 25:35:40, and 5:75:20 to 25. : 40:35 is more preferable. By setting the mass ratio of the resin (a3-1) to the resin (a3-2) to the resin (a3-3) from 5:90: 5 to 25:25:50, the process stability of PEB can be improved. can.
 フェノール性水酸基の保護反応は、一般的な保護剤を用いて公知の条件で行うことができる。例えば、無溶媒又はトルエン、ヘキサン等の溶媒中で樹脂(a3)のベース樹脂(a3)と保護剤とを、酸又は塩基の存在下、反応温度-20~50℃で反応させることにより、樹脂(a3)を得ることができる。 The protection reaction of the phenolic hydroxyl group can be carried out under known conditions using a general protective agent. For example, by reacting the base resin (ab 3) of the resin (a 3) with a protective agent in a solvent-free solvent or a solvent such as toluene or hexane at a reaction temperature of −20 to 50 ° C. in the presence of an acid or a base. , Resin (a3) can be obtained.
 保護剤として、フェノール性水酸基を保護することが可能な公知の保護剤を使用することができる。保護剤としては、例えば、酸分解性基がtert-ブトキシカルボニル基の場合は二炭酸ジ-tert-ブチルを用いることができる。酸分解性基が1-エトキシエチル基の場合はエチルビニルエーテル、1-n-プロポキシエチル基の場合はn-プロピルビニルエーテル、2-テトラヒドロフラニル基の場合は2,3-ジヒドロフラン、2-テトラヒドロピラニル基の場合は3,4-ジヒドロ-2H-ピランなどを用いることができる。 As the protective agent, a known protective agent capable of protecting the phenolic hydroxyl group can be used. As the protective agent, for example, when the acid-degradable group is a tert-butoxycarbonyl group, di-tert-butyl dicarbonate can be used. Ethyl vinyl ether when the acid-degradable group is 1-ethoxyethyl group, n-propyl vinyl ether when it is 1-n-propoxyethyl group, 2,3-dihydrofuran and 2-tetrahydropyrani when it is 2-tetrahydrofuranyl group. In the case of a le group, 3,4-dihydro-2H-pyran or the like can be used.
 酸としては、例えば、塩酸、硫酸、硝酸、過塩素酸等の無機酸、及びメタンスルホン酸、トリフルオロメタンスルホン酸、p-トルエンスルホン酸、ベンゼンスルホン酸等の有機酸が挙げられる。有機酸の塩、例えばp-トルエンスルホン酸のピリジニウム塩なども酸供給源として使用することができる。塩基としては、例えば、水酸化ナトリウム、水酸化カリウム等の無機水酸化物、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、炭酸セシウム等の無機炭酸塩、及びピリジン、N,N-ジメチル-4-アミノピリジン、トリエチルアミン、ジイソプロピルエチルアミン等のアミン化合物が挙げられる。 Examples of the acid include inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and perchloric acid, and organic acids such as methanesulfonic acid, trifluoromethanesulfonic acid, p-toluenesulfonic acid and benzenesulfonic acid. Salts of organic acids, such as pyridinium salts of p-toluenesulfonic acid, can also be used as the acid source. Examples of the base include inorganic hydroxides such as sodium hydroxide and potassium hydroxide, inorganic carbonates such as sodium carbonate, sodium hydrogencarbonate, potassium carbonate and cesium carbonate, and pyridine, N, N-dimethyl-4-amino. Examples thereof include amine compounds such as pyridine, triethylamine and diisopropylethylamine.
 別の実施態様では、フェノール性水酸基を有するラジカル重合性単量体のフェノール性水酸基を酸分解性基で保護した後、酸分解性基で保護されたフェノール性水酸基を有するラジカル重合性単量体及び必要に応じてその他のラジカル重合性単量体を重合又は共重合することにより、樹脂(a3)を得ることもできる。フェノール性水酸基を有するラジカル重合性単量体のフェノール性水酸基の保護は、ベース樹脂(a3)のフェノール性水酸基の保護と同様の方法で行うことができる。 In another embodiment, the radically polymerizable monomer having a radically polymerizable monomer having a phenolic hydroxyl group is protected with an acid-degradable group and then having a radically polymerizable monomer protected with an acid-degradable group. The resin (a3) can also be obtained by polymerizing or copolymerizing other radically polymerizable monomers as needed. The protection of the phenolic hydroxyl group of the radically polymerizable monomer having the phenolic hydroxyl group can be carried out in the same manner as the protection of the phenolic hydroxyl group of the base resin (ab 3).
〈ベース樹脂(a3)〉
 樹脂(a3)のベース樹脂(a3)としては、フェノール性水酸基を有するラジカル重合性単量体の単独重合体又は共重合体を使用することができる。これらのベース樹脂(a3)は、単独で、又は2種類以上を組み合わせて用いることができる。ベース樹脂(a3)はさらにラジカル重合性官能基を有してもよい。ラジカル重合性官能基としては、(メタ)アクリロイルオキシ基、アリル基及びメタリル基が挙げられる。
<Base resin ( ab 3)>
As the base resin ( ab 3) of the resin (a 3), a homopolymer or a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group can be used. These base resins ( ab 3) can be used alone or in combination of two or more. The base resin ( ab 3) may further have a radically polymerizable functional group. Examples of the radically polymerizable functional group include (meth) acryloyloxy group, allyl group and metharyl group.
〈フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体とのアルカリ水溶液可溶性共重合体:ベース樹脂(a3-1)〉
 一実施態様では、樹脂(a3)のベース樹脂(a3)は、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体とのアルカリ水溶液可溶性共重合体:ベース樹脂(a3-1)であり、(a3-1)は複数のフェノール性水酸基を有する。この実施態様において、樹脂(a3)は、ベース樹脂(a3-1)の複数のフェノール性水酸基の少なくとも一部が酸分解性基で保護されたものである。ベース樹脂(a3-1)は、フェノール性水酸基以外のアルカリ可溶性官能基、例えばカルボキシ基、スルホ基、リン酸基、酸無水物基、又はメルカプト基をさらに有してもよい。フェノール性水酸基を有するラジカル重合性単量体及びその他のラジカル重合性単量体の少なくとも一方は、重合性官能基として、CH=CHCO-、又はCH=C(CH)CO-を有することが好ましい。他方のラジカル重合性単量体は、重合性官能基として、例えば、CH=CH-、CH=C(CH)-、CH=CHCO-、CH=C(CH)CO-、-OC-CH=CH-CO-などのラジカル重合性官能基を有することが好ましい。
<Alkaline aqueous solution-soluble copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer: base resin ( ab 3-1)>
In one embodiment, the base resin ( ab 3) of the resin (a 3) is an alkaline aqueous solution-soluble copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer: a base resin. (A b 3-1), where (a b 3-1) has a plurality of phenolic radicals. In this embodiment, the resin (a3) is obtained by protecting at least a part of a plurality of phenolic hydroxyl groups of the base resin (ab 3-1) with an acid-degradable group. The base resin ( ab 3-1) may further have an alkali-soluble functional group other than the phenolic hydroxyl group, for example, a carboxy group, a sulfo group, a phosphate group, an acid anhydride group, or a mercapto group. At least one of the radically polymerizable monomer having a phenolic hydroxyl group and the other radically polymerizable monomer has CH 2 = CHCO- or CH 2 = C (CH 3 ) CO- as a polymerizable functional group. Is preferable. The other radically polymerizable monomer has, as a polymerizable functional group, for example, CH 2 = CH-, CH 2 = C (CH 3 )-, CH 2 = CHCO-, CH 2 = C (CH 3 ) CO-. , -OC-CH = CH-CO- and the like, preferably having a radically polymerizable functional group.
 ベース樹脂(a3-1)は、例えば、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体をラジカル重合させることにより製造することができる。ラジカル重合により共重合体を合成した後に、フェノール性水酸基を前記共重合体に付加してもよい。フェノール性水酸基を有するラジカル重合性単量体としては、例えば、4-ヒドロキシフェニルメタクリレート、3,5-ジメチル-4-ヒドロキシベンジルアクリルアミド、4-ヒドロキシフェニルアクリルアミド、4-ヒドロキシスチレン、及び4-ヒドロキシフェニルマレイミド等が挙げられる。その他のラジカル重合性単量体としては、例えば、スチレン、ビニルトルエン、α-メチルスチレン、p-メチルスチレン、p-エチルスチレン等の重合可能なスチレン誘導体、アクリルアミド、アクリロニトリル、ビニル-n-ブチルエーテル等のビニルアルコールのエーテル化合物、アルキル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、グリシジル(メタ)アクリレート、2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,3,3-テトラフルオロプロピル(メタ)アクリレート、イソボルニル(メタ)アクリレート等の(メタ)アクリル酸エステル、フェニルマレイミド、シクロヘキシルマレイミド等のN-置換マレイミド、マレイン酸無水物、マレイン酸モノエステル、(メタ)アクリル酸、α-ブロモ(メタ)アクリル酸、α-クロル(メタ)アクリル酸、β-フリル(メタ)アクリル酸、β-スチリル(メタ)アクリル酸、マレイン酸、マレイン酸モノメチル、マレイン酸モノエチル、マレイン酸モノイソプロピル、フマル酸、ケイ皮酸、α-シアノケイ皮酸、イタコン酸、クロトン酸、プロピオール酸、3-マレイミドプロピオン酸、4-マレイミド酪酸、6-マレイミドヘキサン酸等が挙げられる。耐熱性等の観点から、ベース樹脂(a3-1)は、脂環式構造、芳香族構造、多環式構造、無機環式構造、複素環式構造等の1種又は複数種の環式構造を有することが好ましい。 The base resin ( ab 3-1) can be produced, for example, by radically polymerizing a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer. After synthesizing the copolymer by radical polymerization, a phenolic hydroxyl group may be added to the copolymer. Examples of the radically polymerizable monomer having a phenolic hydroxyl group include 4-hydroxyphenyl methacrylate, 3,5-dimethyl-4-hydroxybenzylacrylamide, 4-hydroxyphenylacrylamide, 4-hydroxystyrene, and 4-hydroxyphenyl. Maleimide and the like can be mentioned. Examples of other radically polymerizable monomers include polymerizable styrene derivatives such as styrene, vinyltoluene, α-methylstyrene, p-methylstyrene and p-ethylstyrene, acrylamide, acrylic nitrile, vinyl-n-butyl ether and the like. Vinyl alcohol ether compounds, alkyl (meth) acrylates, tetrahydrofurfuryl (meth) acrylates, dimethylaminoethyl (meth) acrylates, diethylaminoethyl (meth) acrylates, glycidyl (meth) acrylates, 2,2,2-trifluoro Ethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, (meth) acrylic acid ester such as isobornyl (meth) acrylate, N-substituted maleimide such as phenylmaleimide and cyclohexylmaleimide, maleic acid Anhydrous, maleic acid monoester, (meth) acrylic acid, α-bromo (meth) acrylic acid, α-chlor (meth) acrylic acid, β-frill (meth) acrylic acid, β-styryl (meth) acrylic acid, Maleic acid, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, fumaric acid, silicic acid, α-cyanosylate, itaconic acid, crotonic acid, propiole acid, 3-maleimide propionic acid, 4-maleimide butyric acid, 6 -Maleimidohexanoic acid and the like can be mentioned. From the viewpoint of heat resistance and the like, the base resin ( ab 3-1) has one or more rings such as an alicyclic structure, an aromatic structure, a polycyclic structure, an inorganic ring structure and a heterocyclic structure. It is preferable to have a formula structure.
 ベース樹脂(a3-1)の原料となるフェノール性水酸基を有するラジカル重合性単量体として、式(17)
Figure JPOXMLDOC01-appb-C000020
(式(17)において、R30は水素原子又はメチル基であり、cは1~5の整数である。)
で表される単量体単位を形成するものが好ましい。cは1~3の整数であることが好ましく、1であることがより好ましい。そのようなフェノール性水酸基を有するラジカル重合性単量体として、4-ヒドロキシフェニルメタクリレートが特に好ましい。
As a radically polymerizable monomer having a phenolic hydroxyl group which is a raw material of the base resin ( ab 3-1), the formula (17)
Figure JPOXMLDOC01-appb-C000020
(In formula (17), R 30 is a hydrogen atom or a methyl group, and c is an integer of 1 to 5.)
Those forming a monomer unit represented by are preferable. c is preferably an integer of 1 to 3, and more preferably 1. As the radically polymerizable monomer having such a phenolic hydroxyl group, 4-hydroxyphenyl methacrylate is particularly preferable.
 その他のラジカル重合性単量体として、式(12)
Figure JPOXMLDOC01-appb-C000021
(式(12)において、R21及びR22は、それぞれ独立して水素原子、炭素原子数1~3のアルキル基、完全若しくは部分的にフッ素化された炭素原子数1~3のアルキル基、又はハロゲン原子であり、R23は、水素原子、炭素原子数1~6の直鎖若しくは炭素原子数4~12の環状アルキル基、フェニル基、又はヒドロキシ基、炭素原子数1~6のアルキル基及び炭素原子数1~6のアルコキシ基からなる群より選択される少なくとも1種で置換されたフェニル基である。)
で表される単量体単位を形成するものが好ましい。式(12)において、R21及びR22は、それぞれ独立して水素原子又は炭素原子数1~3のアルキル基であることが好ましい。R23は、炭素原子数4~12の環状アルキル基、フェニル基、又はヒドロキシ基、炭素原子数1~6のアルキル基及び炭素原子数1~6のアルコキシ基からなる群より選択される少なくとも1種で置換されたフェニル基であることが好ましい。そのようなその他のラジカル重合性単量体として、フェニルマレイミド及びシクロヘキシルマレイミドが特に好ましい。
As another radically polymerizable monomer, the formula (12)
Figure JPOXMLDOC01-appb-C000021
(In the formula (12), R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms. And a phenyl group substituted with at least one selected from the group consisting of alkoxy groups having 1 to 6 carbon atoms.)
Those forming a monomer unit represented by are preferable. In the formula (12), it is preferable that R 21 and R 22 are independently hydrogen atoms or alkyl groups having 1 to 3 carbon atoms, respectively. R 23 is at least one selected from the group consisting of a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 6 carbon atoms. It is preferably a phenyl group substituted with a species. Phenylmaleimide and cyclohexylmaleimide are particularly preferred as such other radically polymerizable monomers.
 一実施態様では、ベース樹脂(a3-1)は、式(17)で表される単量体単位と、式(12)で表される単量体単位とを有することが好ましい。 In one embodiment, the base resin ( ab 3-1) preferably has a monomer unit represented by the formula (17) and a monomer unit represented by the formula (12).
 ベース樹脂(a3-1)においては、フェノール性水酸基を有するラジカル重合性単量体として4-ヒドロキシフェニルメタクリレートを用い、その他のラジカル重合性単量体としてフェニルマレイミド又はシクロヘキシルマレイミドを用いることが特に好ましい。これらのラジカル重合性単量体をラジカル重合させた樹脂を用いることにより、形状維持性、現像性を向上させるとともにアウトガスも低減することができる。 In the base resin ( ab 3-1), 4-hydroxyphenylmethacrylate may be used as the radically polymerizable monomer having a phenolic hydroxyl group, and phenylmaleimide or cyclohexylmaleimide may be used as the other radically polymerizable monomer. Especially preferable. By using a resin obtained by radically polymerizing these radically polymerizable monomers, shape retention and developability can be improved and outgas can be reduced.
 ベース樹脂(a3-1)をラジカル重合によって製造する際の重合開始剤としては、次のものに限定されないが、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2-メチルブチロニトリル)、ジメチル2,2’-アゾビス(2-メチルプロピオネート)、4,4’-アゾビス(4-シアノバレリアン酸)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)(AVN)、1,1’-アゾビス(1-アセトキシ-1-フェニルエタン)、ジメチル-2,2’-アゾビス(2-メチルブチレート)、ジメチル-2,2’-アゾビス(2,4-ジメチルペンタノエート)などのアゾ重合開始剤、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(tert-ブチルパーオキシ)ヘキサン、tert-ブチルクミルパーオキサイド、ジ-tert-ブチルパーオキサイド、1,1,3,3-テトラメチルブチルハイドロパーオキサイド、クメンハイドロパーオキサイド等の10時間半減期温度が100~170℃の過酸化物重合開始剤、あるいは過酸化ベンゾイル、過酸化ラウロイル、1,1’-ジ(tert-ブチルペルオキシ)シクロヘキサン、tert-ブチルペルオキシピバレートなどの過酸化物重合開始剤を用いることができる。重合開始剤の使用量は、ラジカル重合性単量体の総量100質量部に対して、一般に0.01質量部以上、0.05質量部以上又は0.5質量部以上、40質量部以下、20質量部以下又は15質量部以下であることが好ましい。 The polymerization initiator for producing the base resin ( ab 3-1) by radical polymerization is not limited to the following, but is limited to 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,2'-azobis). 2-Methylbutyronitrile), dimethyl 2,2'-azobis (2-methylpropionate), 4,4'-azobis (4-cyanovalerian acid), 2,2'-azobis (2,4-dimethyl) Valeronitrile) (AVN), 1,1'-azobis (1-acetoxy-1-phenylethane), dimethyl-2,2'-azobis (2-methylbutyrate), dimethyl-2,2'-azobis (2) , 4-dimethylpentanoate) and other azo polymerization initiators, dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butylcumyl peroxide, di-tert -A peroxide polymerization initiator having a 10-hour half-life temperature of 100 to 170 ° C. such as butyl peroxide, 1,1,3,3-tetramethylbutylhydroperoxide, cumenehydroperoxide, or benzoyl peroxide, a peroxide. Peroxide polymerization initiators such as lauroyl oxide, 1,1'-di (tert-butylperoxy) cyclohexane, and tert-butylperoxypivalate can be used. The amount of the polymerization initiator used is generally 0.01 part by mass or more, 0.05 part by mass or more or 0.5 part by mass or more, and 40 parts by mass or less with respect to 100 parts by mass of the total amount of the radically polymerizable monomer. It is preferably 20 parts by mass or less or 15 parts by mass or less.
 RAFT(Reversible Addition Fragmentation Transfer、可逆的付加開裂型連鎖移動)剤を重合開始剤と併用してもよい。RAFT剤としては、次のものに限定されないが、ジチオエステル、ジチオカルバメート、トリチオカルボナート、キサンタートなどのチオカルボニルチオ化合物を使用することができる。RAFT剤は、ラジカル重合性単量体の総量100質量部に対して、0.005~20質量部の範囲で使用することができ、0.01~10質量部の範囲で使用することが好ましい。 A RAFT (Reversible Addition Fragmentation Transfer) agent may be used in combination with a polymerization initiator. The RAFT agent is not limited to the following, and thiocarbonylthio compounds such as dithioester, dithiocarbamate, trithiocarbonate, and xantate can be used. The RAFT agent can be used in the range of 0.005 to 20 parts by mass with respect to 100 parts by mass of the total amount of the radically polymerizable monomer, and is preferably used in the range of 0.01 to 10 parts by mass. ..
 ベース樹脂(a3-1)の重量平均分子量(Mw)は、3000~80000とすることができ、4000~70000であることが好ましく、5000~60000であることがより好ましい。数平均分子量(Mn)は1000~30000とすることができ、1500~25000であることが好ましく、2000~20000であることがより好ましい。多分散度(Mw/Mn)は、1.0~3.5とすることができ、1.1~3.0であることが好ましく、1.2~2.8であることがより好ましい。重量平均分子量、数平均分子量及び多分散度を上記範囲とすることで、アルカリ溶解性及び現像性に優れたポジ型感光性樹脂組成物を得ることができる。 The weight average molecular weight (Mw) of the base resin ( ab 3-1) can be 3000 to 80000, preferably 4000 to 70,000, and more preferably 5000 to 60,000. The number average molecular weight (Mn) can be 1000 to 30000, preferably 1500 to 25000, and more preferably 2000 to 20000. The polydispersity (Mw / Mn) can be 1.0 to 3.5, preferably 1.1 to 3.0, and more preferably 1.2 to 2.8. By setting the weight average molecular weight, the number average molecular weight and the polydispersity within the above ranges, a positive photosensitive resin composition having excellent alkali solubility and developability can be obtained.
 一実施態様では、樹脂ブレンド(A3)に含まれる各種樹脂(樹脂(a3-1)、(a3-2)等)は、それぞれのフェノール性水酸基の5モル%~95モル%、好ましくは10モル%~80モル%、より好ましくは25モル%~70モル%が酸分解性基で保護されている。酸分解性基で保護されているフェノール性水酸基の割合を5モル%以上とすることで、化学増幅機能を感光性樹脂組成物に付与して高感度を実現することができる。酸分解性基で保護されているフェノール性水酸基の割合を95モル%以下とすることで、未反応の酸分解性基の残存量を低減し、露光部の溶解性を高めて高感度を実現することができる。酸分解性基で保護されているフェノール性水酸基の割合は、熱重量示差熱分析装置(TG/DTA)による樹脂(a3-1)、(a3-2)等の重量減少率(%)より算出される。 In one embodiment, the various resins (resins (a3-1), (a3-2), etc.) contained in the resin blend (A3) are 5 mol% to 95 mol%, preferably 10 mol% of each phenolic hydroxyl group. % -80 mol%, more preferably 25 mol% -70 mol% is protected with an acid-degradable group. By setting the ratio of the phenolic hydroxyl group protected by the acid-decomposable group to 5 mol% or more, it is possible to impart a chemical amplification function to the photosensitive resin composition and realize high sensitivity. By reducing the proportion of phenolic hydroxyl groups protected by acid-degradable groups to 95 mol% or less, the residual amount of unreacted acid-degradable groups is reduced, the solubility of the exposed area is improved, and high sensitivity is achieved. can do. The ratio of phenolic hydroxyl groups protected by acid-decomposable groups is calculated from the weight reduction rate (%) of resins (a3-1), (a3-2), etc. by a thermogravimetric differential thermal analyzer (TG / DTA). Will be done.
 一実施態様では、樹脂(a3)は、複数のフェノール性水酸基を有し、複数のフェノール性水酸基の少なくとも一部が酸分解性基で保護された、フェノール性水酸基を有するラジカル重合性単量体のアルカリ水溶液可溶性単独重合体、又は複数のフェノール性水酸基を有し、複数のフェノール性水酸基の少なくとも一部が酸分解性基で保護された、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体とのアルカリ水溶液可溶性共重合体である。後者の樹脂は、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体との共重合体をベース樹脂(a3-1)とするものであり、ベース樹脂(a3-1)は複数のフェノール性水酸基を有しており、これらのフェノール性水酸基の少なくとも一部が酸分解性基で保護されている。 In one embodiment, the resin (a3) has a plurality of phenolic hydroxyl groups, and at least a part of the plurality of phenolic hydroxyl groups is protected by an acid-degradable group, and the radically polymerizable monomer having a phenolic hydroxyl group is obtained. Alkaline aqueous solution soluble homopolymer, or radical polymerizable monomer having phenolic hydroxyl group having multiple phenolic hydroxyl groups and having at least a part of the plurality of phenolic hydroxyl groups protected by an acid-degradable group and others. It is an alkaline aqueous solution-soluble copolymer with the radically polymerizable monomer of. The latter resin uses a copolymer of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer as a base resin ( ab 3-1), and is a base resin (a). b 3-1) has a plurality of phenolic hydroxyl groups, and at least a part of these phenolic hydroxyl groups is protected by an acid-degradable group.
 この実施態様において、樹脂(a3-1)が、式(18)
Figure JPOXMLDOC01-appb-C000022
(式(18)において、R31は水素原子又はメチル基であり、R32は酸分解性基(5)であり、tは0~5の整数であり、uは0~5の整数であり、但しt+uは1~5の整数である。)
で表される単量体単位を有し、樹脂(a3-1)が、uが1以上の整数である上記単量体単位を少なくとも1つ有することが好ましい。
In this embodiment, the resin (a3-1) is represented by the formula (18).
Figure JPOXMLDOC01-appb-C000022
(In the formula (18), R 31 is a hydrogen atom or a methyl group, R 32 is an acid-degradable group (5), t is an integer of 0 to 5, and u is an integer of 0 to 5. However, t + u is an integer of 1 to 5.)
It is preferable that the resin (a3-1) has at least one of the above-mentioned monomer units in which u is an integer of 1 or more.
 この実施態様において、樹脂(a3-2)が、式(19)
Figure JPOXMLDOC01-appb-C000023
(式(19)において、R33は水素原子又はメチル基であり、R34は2-テトラヒドロフラニル基であり、vは0~5の整数であり、wは0~5の整数であり、但しv+wは1~5の整数である。)
で表される単量体単位を有し、樹脂(a3-2)が、wが1以上の整数である上記単量体単位を少なくとも1つ有することが好ましい。
In this embodiment, the resin (a3-2) is represented by the formula (19).
Figure JPOXMLDOC01-appb-C000023
(In formula (19), R 33 is a hydrogen atom or a methyl group, R 34 is a 2-tetrahydrofuranyl group, v is an integer of 0 to 5, and w is an integer of 0 to 5. v + w is an integer of 1 to 5.)
It is preferable that the resin (a3-2) has at least one of the above-mentioned monomer units in which w is an integer of 1 or more.
 この実施態様において、樹脂(a3-3)が、式(20)
Figure JPOXMLDOC01-appb-C000024
(式(20)において、R35は水素原子又はメチル基であり、R36は酸分解性基(6)であり、xは0~5の整数であり、yは0~5の整数であり、但しx+yは1~5の整数である。)
で表される単量体単位を有し、樹脂(a3-3)が、yが1以上の整数である上記単量体単位を少なくとも1つ有することが好ましい。
In this embodiment, the resin (a3-3) is represented by the formula (20).
Figure JPOXMLDOC01-appb-C000024
(In the formula (20), R 35 is a hydrogen atom or a methyl group, R 36 is an acid-degradable group (6), x is an integer of 0 to 5, and y is an integer of 0 to 5. However, x + y is an integer of 1 to 5.)
It is preferable that the resin (a3-3) has at least one of the above-mentioned monomer units in which y is an integer of 1 or more.
 樹脂(a3)は、式(12)
Figure JPOXMLDOC01-appb-C000025
(式(12)において、R21及びR22は、それぞれ独立して水素原子、炭素原子数1~3のアルキル基、完全若しくは部分的にフッ素化された炭素原子数1~3のアルキル基、又はハロゲン原子であり、R23は、水素原子、炭素原子数1~6の直鎖若しくは炭素原子数4~12の環状アルキル基、フェニル基、又はヒドロキシ基、炭素原子数1~6のアルキル基及び炭素原子数1~6のアルコキシ基からなる群より選択される少なくとも1種で置換されたフェニル基である。)
で表される単量体単位を有することが好ましい。R21、R22、及びR23の好ましい例は前記と同様である。
The resin (a3) has the formula (12).
Figure JPOXMLDOC01-appb-C000025
(In the formula (12), R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms. And a phenyl group substituted with at least one selected from the group consisting of alkoxy groups having 1 to 6 carbon atoms.)
It is preferable to have a monomer unit represented by. Preferred examples of R 21 , R 22 and R 23 are the same as described above.
 一実施態様では、樹脂(a3-1)は、樹脂(a3-1)の全単量体単位に対して式(18)で表される単量体単位を60モル%~100モル%、好ましくは70モル%~100モル%、より好ましくは80モル%~100モル%含む。式(18)で表される単量体単位を60モル%以上とすることで、露光部と未露光部のアルカリ溶解性差を大きくし、高感度化できる。式(18)で表される単量体単位を100モル%以下とすることで、耐熱性とアルカリ溶解性のバランスを保つことができる。同様の観点で、一実施態様では、樹脂(a3-2)は、樹脂(a3-2)の全単量体単位に対して式(19)で表される単量体単位を60モル%~100モル%、好ましくは70モル%~100モル%、より好ましくは80モル%~100モル%含む。同様の観点で、一実施態様では、樹脂(a3-3)は、樹脂(a3-3)の全単量体単位に対して式(20)で表される単量体単位を60モル%~100モル%、好ましくは70モル%~100モル%、より好ましくは80モル%~100モル%含む。 In one embodiment, the resin (a3-1) preferably contains 60 mol% to 100 mol% of the monomer unit represented by the formula (18) with respect to all the monomer units of the resin (a3-1). Contains 70 mol% to 100 mol%, more preferably 80 mol% to 100 mol%. By setting the monomer unit represented by the formula (18) to 60 mol% or more, the difference in alkali solubility between the exposed portion and the unexposed portion can be increased and the sensitivity can be increased. By setting the monomer unit represented by the formula (18) to 100 mol% or less, the balance between heat resistance and alkali solubility can be maintained. From the same viewpoint, in one embodiment, the resin (a3-2) contains 60 mol% or more of the monomer unit represented by the formula (19) with respect to all the monomer units of the resin (a3-2). It contains 100 mol%, preferably 70 mol% to 100 mol%, and more preferably 80 mol% to 100 mol%. From the same viewpoint, in one embodiment, the resin (a3-3) contains 60 mol% or more of the monomer unit represented by the formula (20) with respect to all the monomer units of the resin (a3-3). It contains 100 mol%, preferably 70 mol% to 100 mol%, and more preferably 80 mol% to 100 mol%.
 一実施態様では、式(18)で表され、かつuが1以上の整数である単量体単位、すなわち少なくとも1つのフェノール性水酸基が酸分解性基(5)で保護されている式(18)で表される単量体単位の数が、樹脂(a3-1)の全単量体単位数の5%~95%、好ましくは15%~70%、より好ましくは25%~60%である。上記単量体単位の割合を5%以上とすることで、化学増幅機能を感光性樹脂組成物に付与して高感度を実現することができる。上記単量体単位の割合を95%以下とすることで、未反応の酸分解性基の残存量を低減し、露光部の溶解性を高めて高感度を実現することができる。同様の観点で、一実施態様では、式(19)で表され、かつwが1以上の整数である単量体単位、すなわち少なくとも1つのフェノール性水酸基が2-テトラヒドロフラニル基で保護されている式(19)で表される単量体単位の数が、樹脂(a3-2)の全単量体単位数の5%~95%、好ましくは15%~70%、より好ましくは25%~60%である。同様の観点で、一実施態様では、式(20)で表され、かつyが1以上の整数である単量体単位、すなわち少なくとも1つのフェノール性水酸基が酸分解性基(6)で保護されている式(20)で表される単量体単位の数が、樹脂(a3-3)の全単量体単位数の5%~95%、好ましくは15%~70%、より好ましくは25%~60%である。 In one embodiment, the monomer unit represented by the formula (18) and u is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by the acid-degradable group (5). ) Is 5% to 95%, preferably 15% to 70%, more preferably 25% to 60% of the total number of monomer units of the resin (a3-1). be. By setting the ratio of the monomer unit to 5% or more, it is possible to impart a chemical amplification function to the photosensitive resin composition and realize high sensitivity. By setting the ratio of the monomer unit to 95% or less, the residual amount of unreacted acid-decomposable groups can be reduced, the solubility of the exposed portion can be improved, and high sensitivity can be realized. From the same viewpoint, in one embodiment, a monomer unit represented by the formula (19) and in which w is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by a 2-tetrahydrofuranyl group. The number of monomer units represented by the formula (19) is 5% to 95%, preferably 15% to 70%, and more preferably 25% to the total number of monomer units of the resin (a3-2). It is 60%. From the same viewpoint, in one embodiment, the monomer unit represented by the formula (20) and in which y is an integer of 1 or more, that is, at least one phenolic hydroxyl group is protected by the acid-degradable group (6). The number of monomeric units represented by the formula (20) is 5% to 95%, preferably 15% to 70%, more preferably 25% of the total number of monomeric units of the resin (a3-3). % To 60%.
 一実施態様では、ポジ型感光性樹脂組成物は、固形分100質量部を基準として、樹脂ブレンド(A3)を10質量部~80質量部、好ましくは15質量部~60質量部、より好ましくは20質量部~40質量部含む。樹脂ブレンド(A3)の含有量が、固形分100質量部を基準として10質量部以上であると、化学増幅機能を感光性樹脂組成物に付与して高感度を実現することができる。樹脂ブレンド(A3)の含有量が、固形分100質量部を基準として80質量部以下であると、未反応の酸分解性基の残存量を低減し、露光部の溶解性を高めて高感度を実現することができる。樹脂ブレンド(A3)を含む実施態様において「固形分」とは、樹脂ブレンド(A3)、着色剤(B)、光酸発生剤(C)、並びに任意のエポキシ基及びフェノール性水酸基を有する樹脂(D)、第3樹脂(E)、溶解促進剤(F)、及び任意成分(G)を含み、溶媒(H)を除く成分の合計質量を意味する。 In one embodiment, the positive photosensitive resin composition contains 10 parts by mass to 80 parts by mass, preferably 15 parts by mass to 60 parts by mass, more preferably the resin blend (A3) based on 100 parts by mass of the solid content. Includes 20 to 40 parts by mass. When the content of the resin blend (A3) is 10 parts by mass or more based on 100 parts by mass of the solid content, a chemical amplification function can be imparted to the photosensitive resin composition and high sensitivity can be realized. When the content of the resin blend (A3) is 80 parts by mass or less based on 100 parts by mass of the solid content, the residual amount of unreacted acid-decomposable groups is reduced, the solubility of the exposed part is enhanced, and the sensitivity is high. Can be realized. In embodiments comprising a resin blend (A3), the "solid content" is a resin blend (A3), a colorant (B), a photoacid generator (C), and a resin having any epoxy group and phenolic hydroxyl group (A3). It means the total mass of the components including D), the third resin (E), the dissolution accelerator (F), and the optional component (G), excluding the solvent (H).
 一実施態様では、ポジ型感光性樹脂組成物は、樹脂成分の合計質量を基準として、樹脂ブレンド(A3)を30質量%~90質量%、好ましくは40質量%~80質量%、より好ましくは45質量%~65質量%含む。樹脂ブレンド(A3)の含有量を30質量%以上とすることで、化学増幅機能を感光性樹脂組成物に付与して高感度を実現することができる。樹脂ブレンド(A3)の含有量を90質量%以下とすることで、露光部の溶解性を高めて高感度を実現することができる。 In one embodiment, the positive photosensitive resin composition contains 30% by mass to 90% by mass, preferably 40% by mass to 80% by mass, more preferably the resin blend (A3) based on the total mass of the resin components. Contains 45% by mass to 65% by mass. By setting the content of the resin blend (A3) to 30% by mass or more, it is possible to impart a chemical amplification function to the photosensitive resin composition and realize high sensitivity. By setting the content of the resin blend (A3) to 90% by mass or less, the solubility of the exposed portion can be enhanced and high sensitivity can be realized.
[着色剤(B)]
 着色剤(B)は黒色染料及び黒色顔料からなる群より選択される少なくとも1種である。黒色染料と黒色顔料とを併用してもよい。例えば、着色剤(B)を含むポジ型感光性樹脂組成物を用いて有機EL素子に黒色の隔壁を形成することにより、有機ELディスプレイ等の表示装置の視認性を向上させることができる。
[Colorant (B)]
The colorant (B) is at least one selected from the group consisting of black dyes and black pigments. A black dye and a black pigment may be used in combination. For example, by forming a black partition wall on the organic EL element by using the positive photosensitive resin composition containing the colorant (B), the visibility of a display device such as an organic EL display can be improved.
 一実施態様では着色剤(B)は黒色染料を含む。黒色染料として、ソルベントブラック27~47のカラーインデックス(C.I.)で規定される染料を用いることができる。黒色染料は、好ましくは、ソルベントブラック27、29又は34のC.I.で規定されるものである。ソルベントブラック27~47のC.I.で規定される染料のうち少なくとも1種類を黒色染料として用いた場合、焼成後のポジ型感光性樹脂組成物の被膜の遮光性を維持することができる。黒色染料を含むポジ型感光性樹脂組成物は、黒色顔料を含むポジ型感光性樹脂組成物と比較して、現像時に着色剤(B)の残渣が少なく、高精細のパターンを被膜に形成することができる。 In one embodiment, the colorant (B) contains a black dye. As the black dye, a dye specified by the color index (CI) of Solvent Black 27 to 47 can be used. The black dye is preferably C.I. I. It is specified in. Solvent Black 27-47 C.I. I. When at least one of the dyes specified in the above is used as the black dye, the light-shielding property of the film of the positive photosensitive resin composition after firing can be maintained. The positive photosensitive resin composition containing a black dye has less residue of the colorant (B) during development as compared with the positive photosensitive resin composition containing a black pigment, and forms a high-definition pattern on the film. be able to.
 着色剤(B)として黒色顔料を用いてもよい。黒色顔料として、カーボンブラック、カーボンナノチューブ、アセチレンブラック、黒鉛、鉄黒、アニリンブラック、チタンブラック、ペリレン系顔料、ラクタム系顔料等が挙げられる。これらの黒色顔料に表面処理を施したものを使用することもできる。市販のペリレン系顔料の例としては、BASF社製のK0084、K0086、ピグメントブラック21、30、31、32、33、及び34等が挙げられる。市販のラクタム系顔料の例としては、BASF社製のIrgaphor(登録商標)ブラック S0100CFが挙げられる。高い遮光性を有することから、黒色顔料は、好ましくはカーボンブラック、チタンブラック、ペリレン系顔料、及びラクタム系顔料からなる群より選択される少なくとも1種である。 A black pigment may be used as the colorant (B). Examples of the black pigment include carbon black, carbon nanotube, acetylene black, graphite, iron black, aniline black, titanium black, perylene pigment, lactam pigment and the like. Those having a surface treatment applied to these black pigments can also be used. Examples of commercially available perylene-based pigments include K0084, K0086, Pigment Black 21, 30, 31, 32, 33, 34, etc. manufactured by BASF. Examples of commercially available lactam pigments include Irgaphor® Black S0100CF manufactured by BASF. Since it has a high light-shielding property, the black pigment is preferably at least one selected from the group consisting of carbon black, titanium black, perylene-based pigments, and lactam-based pigments.
 一実施態様では、ポジ型感光性樹脂組成物は、樹脂成分の合計100質量部を基準として、着色剤(B)を10質量部~150質量部、好ましくは30質量部~100質量部、より好ましくは40質量部~70質量部含む。着色剤(B)の含有量が、上記合計100質量部を基準として10質量部以上であると、焼成後の被膜の遮光性を維持することができる。着色剤(B)の含有量が、上記合計100質量部を基準として150質量部以下であると、アルカリ現像性を損なうことなく被膜を着色することができる。 In one embodiment, the positive photosensitive resin composition comprises 10 parts by mass to 150 parts by mass, preferably 30 parts by mass to 100 parts by mass, based on a total of 100 parts by mass of the resin components. It preferably contains 40 parts by mass to 70 parts by mass. When the content of the colorant (B) is 10 parts by mass or more based on the total of 100 parts by mass, the light-shielding property of the film after firing can be maintained. When the content of the colorant (B) is 150 parts by mass or less based on the total of 100 parts by mass, the coating film can be colored without impairing the alkali developability.
[光酸発生剤(C)]
 ポジ型感光性樹脂組成物は光酸発生剤(C)を含む。光酸発生剤(C)は可視光、紫外光、γ線、電子線などの放射線が照射されると酸を発生する化合物である。光酸発生剤(C)は、樹脂(a3)の酸分解性基の分解を促進してフェノール性水酸基を再生させ、樹脂(a3)のアルカリ溶解性を増大させる。また、放射線が照射された部分に光酸発生剤(C)から生じた酸が存在することで、その部分の樹脂が酸と一緒にアルカリ水溶液に溶解し易くなる。その結果、低露光量でも高感度で高解像度のパターンを形成することができる。光酸発生剤(C)は、単独で又は2種類以上を組み合わせて使用することができる。
[Photoacid generator (C)]
The positive photosensitive resin composition contains a photoacid generator (C). The photoacid generator (C) is a compound that generates an acid when irradiated with radiation such as visible light, ultraviolet light, γ-rays, and electron beams. The photoacid generator (C) promotes the decomposition of the acid-degradable group of the resin (a3) to regenerate the phenolic hydroxyl group and increase the alkali solubility of the resin (a3). Further, the presence of the acid generated from the photoacid generator (C) in the portion irradiated with radiation makes it easier for the resin in that portion to dissolve in the alkaline aqueous solution together with the acid. As a result, it is possible to form a pattern with high sensitivity and high resolution even with a low exposure amount. The photoacid generator (C) can be used alone or in combination of two or more.
 光酸発生剤(C)は、放射線照射によりpKaが4以下の酸を発生するものが好ましく、pKaが3以下の酸を発生するものがより好ましい。このような光酸発生剤(C)は、酸分解性基の分解能力を有する酸を生成することができる。 The photoacid generator (C) preferably generates an acid having a pKa of 4 or less by irradiation, and more preferably an acid having a pKa of 3 or less. Such a photoacid generator (C) can produce an acid having an ability to decompose an acid-degradable group.
 光酸発生剤(C)は、放射線照射によりpKaが-15以上の酸を発生するものが好ましく、pKaが-5以上の酸を発生するものがより好ましい。このような光酸発生剤(C)は、露光及び露光後の加熱処理(PEB)時に後述するエポキシ基及びフェノール性水酸基を有する樹脂(D)のエポキシ基の開環重合を過度に進行させずに、現像時に樹脂(D)のアルカリ溶解性を維持することができる。 The photoacid generator (C) preferably generates an acid having a pKa of -15 or more by irradiation, and more preferably an acid having a pKa of -5 or more. Such a photoacid generator (C) does not excessively proceed with ring-opening polymerization of the epoxy group and the epoxy group of the resin (D) having a phenolic hydroxyl group, which will be described later, during exposure and heat treatment (PEB) after exposure. In addition, the alkali solubility of the resin (D) can be maintained during development.
 光酸発生剤(C)として、例えば、トリクロロメチル-s-トリアジン化合物、スルホニウム塩、ホスホニウム塩、ジアゾニウム塩、ヨードニウム塩などのオニウム塩、第四級アンモニウム塩、ジアゾメタン化合物、イミドスルホネート化合物、及びオキシムスルホネート化合物が挙げられる。これらの中でも、高感度であり絶縁性が高いことから、オキシムスルホネート化合物を用いることが好ましい。オキシムスルホネート化合物から発生する酸は、フェノール性水酸基由来の酸素原子と一緒にアセタール構造を形成する酸分解性基に対する分解能力が適切であるため、これらを組み合わせて用いた場合、より優れたPEBのプロセス安定性を得ることができる。 Examples of the photoacid generator (C) include trichloromethyl-s-triazine compounds, sulfonium salts, phosphonium salts, diazonium salts, onium salts such as iodonium salts, quaternary ammonium salts, diazomethane compounds, imide sulfonate compounds, and oximes. Examples include sulfonate compounds. Among these, it is preferable to use an oxime sulfonate compound because of its high sensitivity and high insulating property. The acid generated from the oxime sulfonate compound has an appropriate ability to decompose the acid-degradable group that forms an acetal structure together with the oxygen atom derived from the phenolic hydroxyl group. Therefore, when these are used in combination, the PEB is superior. Process stability can be obtained.
 オキシムスルホネート化合物として、例えば、式(13)で表される化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000026
Examples of the oxime sulfonate compound include a compound represented by the formula (13).
Figure JPOXMLDOC01-appb-C000026
 式(13)において、R24は、置換又は非置換のアルキル基、置換又は非置換のアルコキシ基、置換又は非置換のアリール基、又はハロゲン原子であり、R25及びR26は、それぞれ独立して置換若しくは非置換のアリール基、置換若しくは非置換の複素環基、シアノ基、アセトキシ基、カルボキシ基、又はアルコキシカルボニル基である。R25とR26とが結合して環員数3~10の環構造を形成してもよく、該環構造は置換基を有していてもよい。 In formula (13), R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom, and R 25 and R 26 are independent of each other. It is a substituted or unsubstituted aryl group, a substituted or unsubstituted heterocyclic group, a cyano group, an acetoxy group, a carboxy group, or an alkoxycarbonyl group. R 25 and R 26 may be bonded to form a ring structure having 3 to 10 ring members, and the ring structure may have a substituent.
 R24の置換又は非置換のアルキル基としては、例えば、炭素原子数1~10の直鎖状又は分岐状アルキル基が挙げられ、メチル基、エチル基、又はn-プロピル基であることが好ましい。R24の置換又は非置換のアルコキシ基としては、例えば、炭素原子数1~5の直鎖状又は分岐状アルコキシ基が挙げられ、メトキシ基又はエトキシ基であることが好ましい。R24のアルキル基及びアルコキシ基の置換基としては、例えば、ハロゲン原子(フッ素原子、塩素原子、臭素原子、及びヨウ素原子)、シアノ基、ニトロ基、炭素原子数6~20のアリール基、炭素原子1~10のアルコキシ基、及び炭素原子数3~10のシクロアルキル基が挙げられる。R24の置換又は非置換のアリール基としては、例えば、炭素原子数6~20のアリール基が挙げられ、フェニル基、4-メチルフェニル基、又はナフチル基であることが好ましい。R24のアリール基の置換基としては、例えば、炭素原子数1~5のアルキル基、炭素原子数1~5のアルコキシ基、及びハロゲン原子(フッ素原子、塩素原子、臭素原子、及びヨウ素原子)が挙げられる。R24のハロゲン原子としては、フッ素原子、塩素原子、臭素原子及びヨウ素原子が挙げられる。 The substituted or unsubstituted alkyl group R 24, for example, for example, linear or branched alkyl group having 1 to 10 carbon atoms, preferably a methyl group, an ethyl group, or n- propyl .. The substituted or unsubstituted alkoxy group R 24, for example, a straight-chain or branched alkoxy group having 1 to 5 carbon atoms is preferably a methoxy group or an ethoxy group. The substituent of the alkyl group and alkoxy group R 24, for example, a halogen atom (fluorine atom, chlorine atom, bromine atom, and iodine atom), a cyano group, a nitro group, an aryl group having 6 to 20 carbon atoms, carbon Examples thereof include an alkoxy group having 1 to 10 atoms and a cycloalkyl group having 3 to 10 carbon atoms. The substituted or unsubstituted aryl group R 24, for example, include an aryl group having 6 to 20 carbon atoms, a phenyl group, or a 4-methylphenyl group, or a naphthyl group. Examples of the substituent of the aryl group R 24, for example, an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, and a halogen atom (fluorine atom, chlorine atom, bromine atom, and iodine atom) Can be mentioned. Examples of the halogen atom of R 24 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
 R25及びR26の非置換のアリール基としては、例えば、炭素原子数6~20のアリール基が挙げられ、フェニル基又はナフチル基であることが好ましい。R25及びR26の非置換の複素環基としては、例えば、2-ベンゾイミダゾリル基、2-ベンゾオキサゾリル基、2-ベンゾチアゾリル基、及び2-インドリル基が挙げられる。R25及びR26のアリール基及び複素環基の置換基としては、例えば、炭素原子数1~4のアルキル基、炭素原子数1~4のアルコキシ基、及びハロゲン原子(フッ素原子、塩素原子、臭素原子、及びヨウ素原子)が挙げられる。R25及びR26のアルコキシカルボニル基としては、例えば、エトキシカルボニル基が挙げられる。R25がシアノ基、カルボキシ基、又はアルコキシカルボニル基、特にシアノ基であり、R26が置換アリール基、特に4-メトキシフェニル基であることが好ましい。 Examples of the unsubstituted aryl group of R 25 and R 26 include an aryl group having 6 to 20 carbon atoms, and a phenyl group or a naphthyl group is preferable. Examples of the unsubstituted heterocyclic group of R 25 and R 26 include a 2-benzoimidazolyl group, a 2-benzoxazolyl group, a 2-benzothiazolyl group, and a 2-indrill group. Examples of the substituents of the aryl group and the heterocyclic group of R 25 and R 26 include an alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, and a halogen atom (fluorine atom, chlorine atom, etc.). Bromine atom and iodine atom). Examples of the alkoxycarbonyl group of R 25 and R 26 include an ethoxycarbonyl group. It is preferable that R 25 is a cyano group, a carboxy group, or an alkoxycarbonyl group, particularly a cyano group, and R 26 is a substituted aryl group, particularly a 4-methoxyphenyl group.
 R25とR26とが結合して形成された環構造を有するオキシムスルホネート化合物として、例えば、式(13a)で表されるオキシムスルホネート化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000027
Examples of the oxime sulfonate compound having a ring structure formed by bonding R 25 and R 26 include an oxime sulfonate compound represented by the formula (13a).
Figure JPOXMLDOC01-appb-C000027
 式(13a)中、R24は、式(13)について説明したとおりであり、R37は、それぞれ独立してアルキル基、アルコキシ基、又はハロゲン原子であり、dは0~5の整数を表す。 In formula (13a), R 24 is as described for formula (13), R 37 is an alkyl group, an alkoxy group, or a halogen atom, respectively, and d represents an integer of 0 to 5. ..
 R37のアルキル基としては、例えば、炭素原子数1~10の直鎖状又は分岐状アルキル基が挙げられ、メチル基、エチル基、又はn-プロピル基であることが好ましい。R37のアルコキシ基としては、例えば、炭素原子数1~5の直鎖状又は分岐状アルコキシ基が挙げられ、メトキシ基又はエトキシ基であることが好ましい。R37のハロゲン原子としては、フッ素原子、塩素原子、臭素原子及びヨウ素原子が挙げられ、塩素原子又はフッ素原子であることが好ましい。dは0又は1であることが好ましい。 Examples of the alkyl group of R 37 include a linear or branched alkyl group having 1 to 10 carbon atoms, and a methyl group, an ethyl group, or an n-propyl group is preferable. Examples of the alkoxy group of R 37 include a linear or branched alkoxy group having 1 to 5 carbon atoms, and a methoxy group or an ethoxy group is preferable. Examples of the halogen atom of R 37 include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and a chlorine atom or a fluorine atom is preferable. d is preferably 0 or 1.
 オキシムスルホネート化合物として、例えば、(Z,E)-2-(4-メトキシフェニル)([((4-メチルフェニル)スルホニル)オキシ]イミノ)アセトニトリル、2-[2-(プロピルスルホニルオキシイミノ)チオフェン-3(2H)-イリデン]-2-(2-メチルフェニル)アセトニトリル、2-[2-(4-メチルフェニルスルホニルオキシイミノ)チオフェン-3(2H)-イリデン]-2-(2-メチルフェニル)アセトニトリルなどが挙げられる。 Examples of the oxime sulfonate compound include (Z, E) -2- (4-methoxyphenyl) ([((4-methylphenyl) sulfonyl) oxy] imino) acetonitrile, 2- [2- (propylsulfonyloxyimino) thiophene. -3 (2H) -iriden] -2- (2-methylphenyl) acetonitrile, 2- [2- (4-methylphenylsulfonyloxyimino) thiophene-3 (2H) -iriden] -2- (2-methylphenyl) ) Examples include acetonitrile.
 一実施態様では、ポジ型感光性樹脂組成物は、樹脂成分の合計100質量部を基準として、光酸発生剤(C)を0.1質量部~85質量部、好ましくは5質量部~40質量部、より好ましくは10質量部~30質量部含む。光酸発生剤(C)の含有量が、上記合計100質量部を基準として0.1質量部以上であると、高感度を実現することができる。光酸発生剤(C)の含有量が、上記合計100質量部を基準として85質量部以下であるとアルカリ現像性が良好である。 In one embodiment, the positive photosensitive resin composition contains 0.1 parts by mass to 85 parts by mass, preferably 5 parts by mass to 40 parts by mass of the photoacid generator (C) based on a total of 100 parts by mass of the resin components. It contains parts by mass, more preferably 10 parts by mass to 30 parts by mass. When the content of the photoacid generator (C) is 0.1 part by mass or more based on the total of 100 parts by mass, high sensitivity can be realized. When the content of the photoacid generator (C) is 85 parts by mass or less based on the total of 100 parts by mass, the alkali developability is good.
[エポキシ基及びフェノール性水酸基を有する樹脂(D)]
 ポジ型感光性樹脂組成物は、エポキシ基及びフェノール性水酸基を有する樹脂(D)をさらに含んでもよい。エポキシ基及びフェノール性水酸基を有する樹脂(D)はアルカリ水溶液可溶性樹脂である。エポキシ基及びフェノール性水酸基を有する樹脂(D)はフェノール性水酸基以外のアルカリ可溶性官能基を有していてもよい。フェノール性水酸基及び他のアルカリ可溶性官能基は酸分解性基で保護されていてもよい。エポキシ基及びフェノール性水酸基を有する樹脂(D)は、例えば、1分子中に少なくとも2個のエポキシ基を有する化合物(以下、「エポキシ化合物」と表記することがある。)のエポキシ基の一部と、ヒドロキシ安息香酸化合物のカルボキシ基を反応させることで得ることができる。エポキシ基及びフェノール性水酸基を有する樹脂(D)のエポキシ基は、現像後の加熱処理(ポストベーク)時にフェノール性水酸基との反応により架橋を形成し、これにより被膜の耐薬品性、耐熱性などを向上させることができる。フェノール性水酸基は現像時のアルカリ水溶液に対する可溶性に寄与することから、エポキシ基及びフェノール性水酸基を有する樹脂(D)は、低露光量で露光したときに酸分解性基が十分に分解(脱保護)されなかった樹脂ブレンド(A3)の溶解促進剤としても機能し、これにより感光性樹脂組成物を高感度にすることができる。
[Resin (D) having an epoxy group and a phenolic hydroxyl group]
The positive photosensitive resin composition may further contain a resin (D) having an epoxy group and a phenolic hydroxyl group. The resin (D) having an epoxy group and a phenolic hydroxyl group is an alkaline aqueous solution soluble resin. The resin (D) having an epoxy group and a phenolic hydroxyl group may have an alkali-soluble functional group other than the phenolic hydroxyl group. Phenolic hydroxyl groups and other alkali-soluble functional groups may be protected by acid-degradable groups. The resin (D) having an epoxy group and a phenolic hydroxyl group is, for example, a part of the epoxy group of a compound having at least two epoxy groups in one molecule (hereinafter, may be referred to as “epoxy compound”). It can be obtained by reacting with the carboxy group of the hydroxyepoxide compound. The epoxy group of the resin (D) having an epoxy group and a phenolic hydroxyl group forms a crosslink by reacting with the phenolic hydroxyl group during heat treatment (post-baking) after development, whereby the chemical resistance and heat resistance of the coating film are formed. Can be improved. Since the phenolic hydroxyl group contributes to the solubility in the alkaline aqueous solution during development, the acid-degradable group is sufficiently decomposed (deprotected) in the resin (D) having the epoxy group and the phenolic hydroxyl group when exposed at a low exposure amount. ) Also functions as a dissolution accelerator for the resin blend (A3) that has not been formed, whereby the photosensitive resin composition can be made highly sensitive.
 エポキシ化合物が有するエポキシ基の1つと、ヒドロキシ安息香酸化合物のカルボキシ基とが反応し、フェノール性水酸基を有する化合物となる反応の例を次の反応式1に示す。
Figure JPOXMLDOC01-appb-C000028
The following reaction formula 1 shows an example of a reaction in which one of the epoxy groups of the epoxy compound reacts with the carboxy group of the hydroxybenzoic acid compound to form a compound having a phenolic hydroxyl group.
Figure JPOXMLDOC01-appb-C000028
 1分子中に少なくとも2個のエポキシ基を有する化合物としては、例えばフェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノール型エポキシ樹脂、ビフェノール型エポキシ樹脂、ナフタレン骨格含有エポキシ樹脂、脂環式エポキシ樹脂、複素環式エポキシ樹脂等を挙げることができる。これらのエポキシ化合物は、1分子中に2個以上のエポキシ基を有していればよく、1種類のみで用いてもよく、2種以上を組み合わせて用いてもよい。これらの化合物は熱硬化型であるため、当業者の常識として、エポキシ基の有無、官能基の種類、重合度などの違いからその構造を一義的に記載することができない。ノボラック型エポキシ樹脂の構造の一例を式(21)に示す。式(21)において、例えば、R38は、水素原子、炭素原子数1~5のアルキル基、炭素原子数1~2のアルコキシ基又は水酸基であり、eは1~50の整数である。
Figure JPOXMLDOC01-appb-C000029
Examples of the compound having at least two epoxy groups in one molecule include phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol type epoxy resin, biphenol type epoxy resin, naphthalene skeleton-containing epoxy resin, and alicyclic epoxy resin. , Heterocyclic epoxy resin and the like can be mentioned. These epoxy compounds may have two or more epoxy groups in one molecule, and may be used alone or in combination of two or more. Since these compounds are thermosetting, it is not possible to unambiguously describe their structures due to differences in the presence or absence of epoxy groups, the types of functional groups, the degree of polymerization, etc., as is common knowledge of those skilled in the art. An example of the structure of the novolak type epoxy resin is shown in the equation (21). In the formula (21), for example, R 38 is a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkoxy group or a hydroxyl group having 1 to 2 carbon atoms, and e is an integer of 1 to 50.
Figure JPOXMLDOC01-appb-C000029
 フェノールノボラック型エポキシ樹脂としては、例えばEPLICLON(登録商標)N-770(DIC株式会社製)、jER(登録商標)-152(三菱ケミカル株式会社製)等が挙げられる。クレゾールノボラック型エポキシ樹脂としては、例えばEPICLON(登録商標)N-695(DIC株式会社製)、EOCN(登録商標)-102S(日本化薬株式会社製)等が挙げられる。ビスフェノール型エポキシ樹脂としては、例えばjER(登録商標)828、jER(登録商標)1001(三菱ケミカル株式会社製)、YD-128(商品名、日鉄ケミカル&マテリアル株式会社製)等のビスフェノールA型エポキシ樹脂、jER(登録商標)806(三菱ケミカル株式会社製)、YDF-170(商品名、日鉄ケミカル&マテリアル株式会社製)等のビスフェノールF型エポキシ樹脂等が挙げられる。ビフェノール型エポキシ樹脂としては、例えばjER(登録商標)YX-4000、jER(登録商標)YL-6121H(三菱ケミカル株式会社製)等があげられる。ナフタレン骨格含有エポキシ樹脂としては、例えばNC-7000(商品名、日本化薬株式会社製)、EXA-4750(商品名、DIC株式会社製)等があげられる。脂環式エポキシ樹脂としては、例えばEHPE(登録商標)-3150(ダイセル化学工業株式会社製)等が挙げられる。複素環式エポキシ樹脂としては、例えばTEPIC(登録商標)、TEPIC-L、TEPIC-H、TEPIC-S(日産化学工業株式会社製)等が挙げられる。 Examples of the phenol novolac type epoxy resin include EPRICLON (registered trademark) N-770 (manufactured by DIC Corporation) and jER (registered trademark) -152 (manufactured by Mitsubishi Chemical Corporation). Examples of the cresol novolac type epoxy resin include EPICLON (registered trademark) N-695 (manufactured by DIC Corporation) and EOCN (registered trademark) -102S (manufactured by Nippon Kayaku Co., Ltd.). Examples of the bisphenol type epoxy resin include bisphenol A type such as jER (registered trademark) 828, jER (registered trademark) 1001 (manufactured by Mitsubishi Chemical Corporation), and YD-128 (trade name, manufactured by Nittetsu Chemical & Materials Co., Ltd.). Examples thereof include epoxy resins, bisphenol F type epoxy resins such as jER (registered trademark) 806 (manufactured by Mitsubishi Chemical Co., Ltd.) and YDF-170 (trade name, manufactured by Nittetsu Chemical & Materials Co., Ltd.). Examples of the biphenol type epoxy resin include jER (registered trademark) YX-4000 and jER (registered trademark) YL-6121H (manufactured by Mitsubishi Chemical Corporation). Examples of the naphthalene skeleton-containing epoxy resin include NC-7000 (trade name, manufactured by Nippon Kayaku Co., Ltd.) and EXA-4750 (trade name, manufactured by DIC Corporation). Examples of the alicyclic epoxy resin include EHPE (registered trademark) -3150 (manufactured by Daicel Chemical Industries, Ltd.). Examples of the heterocyclic epoxy resin include TEPIC (registered trademark), TEPIC-L, TEPIC-H, TEPIC-S (manufactured by Nissan Chemical Industries, Ltd.) and the like.
 1分子中に少なくとも2個のエポキシ基を有する化合物はノボラック型エポキシ樹脂であることが好ましく、フェノールノボラック型エポキシ樹脂及びクレゾールノボラック型エポキシ樹脂からなる群より選択される少なくとも1種であることがより好ましい。ノボラック型エポキシ樹脂に由来するエポキシ基及びフェノール性水酸基を有する樹脂(D)を含むポジ型感光性樹脂組成物は、パターン形成性に優れており、アルカリ溶解性の調節が容易であり、アウトガスが少ない。 The compound having at least two epoxy groups in one molecule is preferably a novolak type epoxy resin, and more preferably at least one selected from the group consisting of a phenol novolac type epoxy resin and a cresol novolac type epoxy resin. preferable. The positive photosensitive resin composition containing an epoxy group derived from a novolak type epoxy resin and a resin (D) having a phenolic hydroxyl group has excellent pattern forming property, easy adjustment of alkali solubility, and outgassing. few.
 ヒドロキシ安息香酸化合物は、安息香酸の2~6位の少なくとも1つが水酸基で置換された化合物であり、例えばサリチル酸、4-ヒドロキシ安息香酸、2,3-ジヒドロキシ安息香酸、2,4-ジヒドロキシ安息香酸、2,5-ジヒドロキシ安息香酸、2,6-ジヒドロキシ安息香酸、3,4-ジヒドロキシ安息香酸、3,5-ジヒドロキシ安息香酸、2-ヒドロキシ-5-ニトロ安息香酸、3-ヒドロキシ-4-ニトロ安息香酸、4-ヒドロキシ-3-ニトロ安息香酸等が挙げられ、アルカリ現像性を高める点でジヒドロキシ安息香酸化合物が好ましい。ヒドロキシ安息香酸化合物は、単独で、又は2種類以上を組み合わせて用いることができる。 The hydroxybenzoic acid compound is a compound in which at least one of the 2 to 6 positions of benzoic acid is substituted with a hydroxyl group, for example, salicylic acid, 4-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid. , 2,5-Dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 2-hydroxy-5-nitrobenzoic acid, 3-hydroxy-4-nitro Examples thereof include benzoic acid and 4-hydroxy-3-nitrobenzoic acid, and a dihydroxybenzoic acid compound is preferable from the viewpoint of enhancing alkali developability. The hydroxybenzoic acid compound can be used alone or in combination of two or more.
 一実施態様では、エポキシ基及びフェノール性水酸基を有する樹脂(D)は、1分子中に少なくとも2個のエポキシ基を有する化合物とヒドロキシ安息香酸化合物との反応物であって、式(22)
Figure JPOXMLDOC01-appb-C000030
の構造を有する。式(22)において、fは1~5の整数であり、*は、1分子中に少なくとも2個のエポキシ基を有する化合物の、反応にかかるエポキシ基を除く残基との結合部を表す。
In one embodiment, the resin (D) having an epoxy group and a phenolic hydroxyl group is a reaction product of a compound having at least two epoxy groups in one molecule and a hydroxybenzoic acid compound, and is of the formula (22).
Figure JPOXMLDOC01-appb-C000030
Has the structure of. In the formula (22), f is an integer of 1 to 5, and * represents the bond portion of the compound having at least two epoxy groups in one molecule to the residue excluding the epoxy group involved in the reaction.
 エポキシ化合物とヒドロキシ安息香酸化合物からエポキシ基及びフェノール性水酸基を有する樹脂(D)を得る方法では、エポキシ化合物のエポキシ基1当量に対して、ヒドロキシ安息香酸化合物を0.2~0.95当量使用することができ、好ましくは0.3~0.9当量、さらに好ましくは0.4~0.8当量使用する。ヒドロキシ安息香酸化合物が0.2当量以上であれば十分なアルカリ溶解性を得ることができ、0.95当量以下であれば副反応による分子量増加を抑制することができる。 In the method for obtaining the resin (D) having an epoxy group and a phenolic hydroxyl group from the epoxy compound and the hydroxybenzoic acid compound, 0.2 to 0.95 equivalent of the hydroxy benzoic acid compound is used with respect to 1 equivalent of the epoxy group of the epoxy compound. It is possible to use 0.3 to 0.9 equivalents, more preferably 0.4 to 0.8 equivalents. When the hydroxybenzoic acid compound is 0.2 equivalent or more, sufficient alkali solubility can be obtained, and when it is 0.95 equivalent or less, the increase in molecular weight due to a side reaction can be suppressed.
 エポキシ化合物とヒドロキシ安息香酸化合物の反応を促進させるために触媒を使用してもよい。触媒の使用量は、エポキシ化合物及びヒドロキシ安息香酸化合物からなる反応原料混合物100質量部を基準として0.1~10質量部とすることができる。反応温度は60~150℃、反応時間は3~30時間とすることができる。この反応で使用する触媒としては、例えばトリエチルアミン、ベンジルジメチルアミン、トリエチルアンモニウムクロライド、ベンジルトリメチルアンモニウムブロマイド、ベンジルトリメチルアンモニウムアイオダイド、トリフェニルホスフィン、オクタン酸クロム、オクタン酸ジルコニウム等が挙げられる。 A catalyst may be used to accelerate the reaction between the epoxy compound and the hydroxybenzoic acid compound. The amount of the catalyst used can be 0.1 to 10 parts by mass based on 100 parts by mass of the reaction raw material mixture composed of the epoxy compound and the hydroxybenzoic acid compound. The reaction temperature can be 60 to 150 ° C. and the reaction time can be 3 to 30 hours. Examples of the catalyst used in this reaction include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenylphosphine, chromium octanate, zirconium octanate and the like.
 エポキシ基及びフェノール性水酸基を有する樹脂(D)の数平均分子量(Mn)は、500~8000であることが好ましく、800~6000であることがより好ましく、1000~5000であることがさらに好ましい。数平均分子量が500以上であれば、アルカリ溶解性が適切なため感光性材料の樹脂として良好であり、8000以下であれば、塗工性及び現像性が良好である。 The number average molecular weight (Mn) of the resin (D) having an epoxy group and a phenolic hydroxyl group is preferably 500 to 8000, more preferably 800 to 6000, and even more preferably 1000 to 5000. When the number average molecular weight is 500 or more, the alkali solubility is appropriate, so that it is good as a resin for a photosensitive material, and when it is 8000 or less, the coatability and developability are good.
 一実施態様では、ポジ型感光性樹脂組成物は、固形分100質量%を基準として、エポキシ基及びフェノール性水酸基を有する樹脂(D)を5質量%~50質量%、好ましくは10質量%~40質量%、より好ましくは15質量%~30質量%含む。エポキシ基及びフェノール性水酸基を有する樹脂(D)の含有量が、固形分100質量%を基準として5質量%以上であると、露光部の溶解を促進して高感度を実現することができ、熱硬化後の被膜の安定性及び耐久性を確保することができる。エポキシ基及びフェノール性水酸基を有する樹脂(D)の含有量が、固形分100質量%を基準として50質量%以下であると、未露光部の溶解性を低く抑えて残膜率を高く保つことができる。 In one embodiment, the positive photosensitive resin composition contains 5% by mass to 50% by mass, preferably 10% by mass or more of the resin (D) having an epoxy group and a phenolic hydroxyl group based on a solid content of 100% by mass. It contains 40% by mass, more preferably 15% by mass to 30% by mass. When the content of the resin (D) having an epoxy group and a phenolic hydroxyl group is 5% by mass or more based on 100% by mass of the solid content, dissolution of the exposed portion can be promoted and high sensitivity can be realized. The stability and durability of the film after thermosetting can be ensured. When the content of the resin (D) having an epoxy group and a phenolic hydroxyl group is 50% by mass or less based on 100% by mass of the solid content, the solubility of the unexposed portion is suppressed to a low level and the residual film ratio is kept high. Can be done.
[第3樹脂(E)]
 ポジ型感光性樹脂組成物は、樹脂(a3)及びエポキシ基及びフェノール性水酸基を有する樹脂(D)以外の第3樹脂(E)をさらに含んでもよい。第3樹脂(E)は、単独で、又は2種類以上を組み合わせて用いることができる。
[Third resin (E)]
The positive photosensitive resin composition may further contain a third resin (E) other than the resin (a3) and the resin (D) having an epoxy group and a phenolic hydroxyl group. The third resin (E) can be used alone or in combination of two or more.
 第3樹脂(E)として、例えば、樹脂(a3)以外のアクリル樹脂、ポリスチレン樹脂、エポキシ樹脂、ポリアミド樹脂、フェノール樹脂、ポリイミド樹脂、ポリアミック酸樹脂、ポリベンゾオキサゾール樹脂、ポリベンゾオキサゾール樹脂前駆体、シリコーン樹脂、環状オレフィンポリマー、カルド樹脂、及びこれらの樹脂の誘導体が挙げられる。なお、一般的にアクリル樹脂はα-アルキルアクリル酸エステルの(共)重合体を意味するが、本開示においてアクリル樹脂はアクリル酸エステルの(共)重合体及びα-アルキルアクリル酸エステルの(共)重合体を包含する。例えば、フェノール樹脂の誘導体として、アルケニル基がベンゼン環に結合したポリアルケニルフェノール樹脂、ポリスチレン樹脂の誘導体として、フェノール性水酸基とヒドロキシアルキル基又はアルコキシ基とがベンゼン環に結合したヒドロキシポリスチレン樹脂誘導体などが挙げられる。これらの樹脂はアルカリ可溶性官能基を有してもよく、有さなくてもよい。 Examples of the third resin (E) include acrylic resins other than the resin (a3), polystyrene resins, epoxy resins, polyamide resins, phenol resins, polyimide resins, polyamic acid resins, polybenzoxazole resins, and polybenzoxazole resin precursors. Examples thereof include silicone resins, cyclic olefin polymers, cardo resins, and derivatives of these resins. In general, the acrylic resin means a (co) polymer of α-alkyl acrylic acid ester, but in the present disclosure, the acrylic resin is a (co) polymer of acrylic acid ester and a (co) polymer of α-alkyl acrylic acid ester. ) Includes polymers. For example, as a derivative of a phenol resin, a polyalkenylphenol resin in which an alkenyl group is bonded to a benzene ring, and as a derivative of a polystyrene resin, a hydroxypolystyrene resin derivative in which a phenolic hydroxyl group and a hydroxyalkyl group or an alkoxy group are bonded to a benzene ring may be used. Can be mentioned. These resins may or may not have alkali-soluble functional groups.
 一実施態様では、第3樹脂(E)は、複数のフェノール性水酸基を有する樹脂であって、複数のフェノール性水酸基が酸分解性基で保護されていないもの、すなわち樹脂(a3)において全ての酸分解性基が脱保護されたものである。そのような樹脂は、樹脂ブレンド(A3)との相溶性に優れており、かつアルカリ溶解性が高いことから、被膜のアルカリ溶解性の調整に好適に使用することができる。 In one embodiment, the third resin (E) is a resin having a plurality of phenolic hydroxyl groups, wherein the plurality of phenolic hydroxyl groups are not protected by an acid-degradable group, that is, all of the resin (a3). The acid-degradable group is deprotected. Since such a resin has excellent compatibility with the resin blend (A3) and has high alkali solubility, it can be suitably used for adjusting the alkali solubility of the coating film.
 一実施態様では、ポジ型感光性樹脂組成物は、固形分100質量部を基準として、第3樹脂(E)を1質量部~30質量部、好ましくは1質量部~20質量部、より好ましくは1質量部~10質量部含む。第3樹脂(E)の含有量が、固形分100質量部を基準として1質量部以上であると、樹脂成分の溶解の効果的な促進、耐熱性の付与、架橋性の向上等が期待できる。第3樹脂(E)の含有量が、固形分100質量部を基準として30質量部以下であると、被膜のパターン形成性及び表面品質等を阻害せずに上記期待する性能を付与することができる。 In one embodiment, the positive photosensitive resin composition contains 1 part by mass to 30 parts by mass, preferably 1 part by mass to 20 parts by mass, more preferably the third resin (E), based on 100 parts by mass of the solid content. Includes 1 to 10 parts by mass. When the content of the third resin (E) is 1 part by mass or more based on 100 parts by mass of the solid content, effective promotion of dissolution of the resin component, impartation of heat resistance, improvement of crosslinkability and the like can be expected. .. When the content of the third resin (E) is 30 parts by mass or less based on 100 parts by mass of the solid content, the above-mentioned expected performance can be imparted without impairing the pattern formability and surface quality of the coating film. can.
[溶解促進剤(F)]
 ポジ型感光性樹脂組成物は、現像時にアルカリ可溶性部分の現像液への溶解性を向上させるための溶解促進剤(F)をさらに含んでもよい。溶解促進剤(F)として、カルボキシ基を有する化合物及びフェノール性水酸基を有する化合物からなる群より選択される有機低分子化合物が挙げられる。溶解促進剤(F)は、単独で、又は2種類以上を組み合わせて用いることができる。
[Dissolution accelerator (F)]
The positive photosensitive resin composition may further contain a dissolution accelerator (F) for improving the solubility of the alkali-soluble portion in the developer during development. Examples of the dissolution accelerator (F) include organic low molecular weight compounds selected from the group consisting of a compound having a carboxy group and a compound having a phenolic hydroxyl group. The dissolution accelerator (F) can be used alone or in combination of two or more.
 本開示において「低分子化合物」とは分子量1000以下の化合物をいう。上記有機低分子化合物は、カルボキシ基又は複数のフェノール性水酸基を有しておりアルカリ可溶性である。 In the present disclosure, the "low molecular weight compound" means a compound having a molecular weight of 1000 or less. The organic low molecular weight compound has a carboxy group or a plurality of phenolic hydroxyl groups and is alkali-soluble.
 そのような有機低分子化合物としては、例えば、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、ピバル酸、カプロン酸、ジエチル酢酸、エナント酸、カプリル酸等の脂肪族モノカルボン酸;シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、ブラシル酸、メチルマロン酸、エチルマロン酸、ジメチルマロン酸、メチルコハク酸、テトラメチルコハク酸、シトラコン酸等の脂肪族ジカルボン酸;トリカルバリル酸、アコニット酸、カンホロン酸等の脂肪族トリカルボン酸;安息香酸、トルイル酸、クミン酸、ヘミメリット酸、メシチレン酸等の芳香族モノカルボン酸;フタル酸、イソフタル酸、テレフタル酸、トリメリット酸、トリメシン酸、メロファン酸、ピロメリット酸等の芳香族ポリカルボン酸;ジヒドロキシ安息香酸、トリヒドロキシ安息香酸、没食子酸等の芳香族ヒドロキシカルボン酸;フェニル酢酸、ヒドロアトロパ酸、ヒドロケイ皮酸、マンデル酸、フェニルコハク酸、アトロパ酸、ケイ皮酸、ケイ皮酸メチル、ケイ皮酸ベンジル、シンナミリデン酢酸、クマル酸、ウンベル酸等のその他のカルボン酸;カテコール、レゾルシノール、ヒドロキノン、1,2,4-ベンゼントリオール、ピロガロール、フロログルシノール、ビスフェノール等の芳香族ポリオールなどが挙げられる。 Examples of such organic low molecular weight compounds include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, pivalic acid, caproic acid, diethylacetic acid, enanthic acid and capric acid; oxalic acid and malon. Acids, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, brassic acid, methylmalonic acid, ethylmalonic acid, dimethylmalonic acid, methylsuccinic acid, tetramethylsuccinic acid, citraconic acid, etc. Aliphatic dicarboxylic acids; aliphatic tricarboxylic acids such as tricarbaryl acid, aconitic acid, and camphoronic acid; aromatic monocarboxylic acids such as benzoic acid, toluic acid, cumic acid, hemmellitic acid, and mesitylic acid; phthalic acid, isophthalic acid, Aromatic polycarboxylic acids such as terephthalic acid, trimellitic acid, trimesic acid, merophanic acid, pyromellitic acid; aromatic hydroxycarboxylic acids such as dihydroxybenzoic acid, trihydroxybenzoic acid and gallic acid; phenylacetic acid, hydroatropic acid, hydrocay Other carboxylic acids such as dermal acid, mandelic acid, phenylsuccinic acid, atropic acid, silicic acid, methyl silicate, benzyl silicate, cinnamyldenacetic acid, kumalic acid, umbellic acid; catechol, resorcinol, hydroquinone, 1, Examples thereof include aromatic polyols such as 2,4-benzenetriol, pyrogallol, fluoroglucinol, and bisphenol.
 ポジ型感光性樹脂組成物中の溶解促進剤(F)の含有量は、樹脂成分の合計100質量部を基準として、0.1質量部~50質量部とすることができ、好ましくは1質量部~35質量部であり、より好ましくは2質量部~20質量部である。溶解促進剤(F)の含有量が、上記合計100質量部を基準として0.1質量部以上であれば、樹脂成分の溶解を効果的に促進することができ、50質量部以下であれば樹脂成分の過度の溶解を抑制して、被膜のパターン形成性、表面品質等を高めることができる。 The content of the dissolution accelerator (F) in the positive photosensitive resin composition can be 0.1 part by mass to 50 parts by mass, preferably 1 part by mass, based on 100 parts by mass of the total of the resin components. It is from 3 parts by mass to 35 parts by mass, and more preferably 2 parts by mass to 20 parts by mass. If the content of the dissolution accelerator (F) is 0.1 part by mass or more based on the total of 100 parts by mass, the dissolution of the resin component can be effectively promoted, and if it is 50 parts by mass or less. Excessive dissolution of the resin component can be suppressed, and the pattern forming property of the coating film, surface quality and the like can be improved.
[任意成分(G)]
 ポジ型感光性樹脂組成物は、任意成分(G)として、熱硬化剤、界面活性剤、(B)以外の着色剤等を含むことができる。本開示において、任意成分(G)は(A3)~(F)のいずれにも当てはまらないものと定義する。
[Arbitrary component (G)]
The positive photosensitive resin composition may contain a thermosetting agent, a surfactant, a colorant other than (B), or the like as an optional component (G). In the present disclosure, the optional component (G) is defined as not applicable to any of (A3) to (F).
 熱硬化剤として、熱ラジカル発生剤を使用することができる。好ましい熱ラジカル発生剤としては、有機過酸化物を挙げることができ、具体的にはジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(tert-ブチルパーオキシ)ヘキサン、tert-ブチルクミルパーオキサイド、ジ-tert-ブチルパーオキサイド、1,1,3,3-テトラメチルブチルハイドロパーオキサイド、クメンハイドロパーオキサイド等の10時間半減期温度が100~170℃の有機過酸化物等を挙げることができる。 A thermal radical generator can be used as the thermosetting agent. Preferred thermal radical generators include organic peroxides, specifically dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butyl. Organic peroxides with a 10-hour half-life temperature of 100 to 170 ° C, such as cumyl peroxide, di-tert-butyl peroxide, 1,1,3,3-tetramethylbutylhydroperoxide, cumenehydroperoxide, etc. Can be mentioned.
 熱硬化剤の含有量は、熱硬化剤を除く固形分の合計100質量部を基準として、5質量部以下が好ましく、より好ましくは4質量部以下であり、さらに好ましくは3質量部以下である。 The content of the thermosetting agent is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and further preferably 3 parts by mass or less, based on 100 parts by mass of the total solid content excluding the thermosetting agent. ..
 ポジ型感光性樹脂組成物は、例えば塗工性を向上させるため、被膜の平滑性を向上させるため、又は被膜の現像性を向上させるために、界面活性剤を含有することができる。界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル等のポリオキシエチレンアリールエーテル類;ポリオキシエチレンジラウレート、ポリオキシエチレンジステアレート等のポリオキシエチレンジアルキルエステル類等のノニオン系界面活性剤;メガファック(登録商標)F-251、同F-281、同F-430、同F-444、同R-40、同F-553、同F-554、同F-555、同F-556、同F-557、同F-558、同F-559(以上、商品名、DIC株式会社製)、サーフロン(登録商標)S-242、同S-243、同S-386、同S-420、同S-611(以上、商品名、ACGセイミケミカル株式会社製)等のフッ素系界面活性剤;オルガノシロキサンポリマーKP323、KP326、KP341(以上、商品名、信越化学工業株式会社製)等が挙げられる。これらの界面活性剤は、単独で、又は2種類以上を組み合わせて用いることができる。 The positive photosensitive resin composition can contain a surfactant, for example, in order to improve the coatability, the smoothness of the coating film, or the developability of the coating film. Examples of the surfactant include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and polyoxyethylene oleyl ether; and poly such as polyoxyethylene octylphenyl ether and polyoxyethylene nonylphenyl ether. Oxyethylene aryl ethers; Nonionic surfactants such as polyoxyethylene dialkyl esters such as polyoxyethylene dilaurate and polyoxyethylene distearate; Megafuck® F-251, F-281, F 430, F-444, R-40, F-553, F-554, F-555, F-556, F-557, F-558, F-559 (above, Product name, manufactured by DIC Co., Ltd., Surfron (registered trademark) S-242, S-243, S-386, S-420, S-611 (above, product name, manufactured by ACG Seimi Chemical Co., Ltd.) Fluorobased surfactants such as; organosiloxane polymers KP323, KP326, KP341 (above, trade name, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) and the like can be mentioned. These surfactants can be used alone or in combination of two or more.
 界面活性剤の含有量は、界面活性剤を除く固形分の合計100質量部を基準として、2質量部以下が好ましく、より好ましくは1質量部以下であり、さらに好ましくは0.5質量部以下である。 The content of the surfactant is preferably 2 parts by mass or less, more preferably 1 part by mass or less, still more preferably 0.5 part by mass or less, based on 100 parts by mass of the total solid content excluding the surfactant. Is.
 ポジ型感光性樹脂組成物は、着色剤(B)以外の第2着色剤を含有することができる。第2着色剤として、染料、有機顔料、無機顔料等が挙げられ、目的に合わせて用いることができる。第2着色剤は、本発明の開示の効果を損なわない含有量で使用することができる。 The positive photosensitive resin composition can contain a second colorant other than the colorant (B). Examples of the second colorant include dyes, organic pigments, inorganic pigments and the like, which can be used according to the purpose. The second colorant can be used in a content that does not impair the effects of the disclosure of the present invention.
 染料としては、例えば、アゾ系染料、ベンゾキノン系染料、ナフトキノン系染料、アントラキノン系染料、シアニン系染料、スクアリリウム系染料、クロコニウム系染料、メロシアニン系染料、スチルベン系染料、ジフェニルメタン系染料、トリフェニルメタン系染料、フルオラン系染料、スピロピラン系染料、フタロシアニン系染料、インジゴ系染料、フルギド系染料、ニッケル錯体系染料、及びアズレン系染料等が挙げられる。染料の中でも赤色染料が好ましい。赤色染料として、例えば、VALIFAST(登録商標)RED 3312(ソルベントレッド122のC.I.で規定される赤色染料、オリエント化学工業株式会社製)、及びVALIFAST(登録商標)RED 3311(ソルベントレッド8のC.I.で規定される赤色染料、オリエント化学工業株式会社製)が挙げられる。 Examples of dyes include azo dyes, benzoquinone dyes, naphthoquinone dyes, anthraquinone dyes, cyanine dyes, squarylium dyes, croconium dyes, merocyanine dyes, stilben dyes, diphenylmethane dyes, and triphenylmethane dyes. Examples thereof include dyes, fluorane dyes, spiropyran dyes, phthalocyanine dyes, indigo dyes, flugide dyes, nickel complex dyes, and azulene dyes. Among the dyes, red dyes are preferable. As red dyes, for example, VALUESTA (registered trademark) RED 3312 (red dye specified by CI of Solvent Red 122, manufactured by Orient Chemical Industry Co., Ltd.) and VALUESTA (registered trademark) RED 3311 (solvent red 8). A red dye specified by CI, manufactured by Orient Chemical Industry Co., Ltd.) can be mentioned.
 顔料としては、例えば、C.I.ピグメントイエロー20、24、86、93、109、110、117、125、137、138、147、148、153、154、166、C.I.ピグメントオレンジ36、43、51、55、59、61、C.I.ピグメントレッド9、97、122、123、149、168、177、180、192、215、216、217、220、223、224、226、227、228、240、C.I.ピグメントバイオレット19、23、29、30、37、40、50、C.I.ピグメントブルー15、15:1、15:4、22、60、64、C.I.ピグメントグリーン7、C.I.ピグメントブラウン23、25、26等を挙げることができる。 As the pigment, for example, C.I. I. Pigment Yellow 20, 24, 86, 93, 109, 110, 117, 125, 137, 138, 147, 148, 153, 154, 166, C.I. I. Pigment Orange 36, 43, 51, 55, 59, 61, C.I. I. Pigment Red 9, 97, 122, 123, 149, 168, 177, 180, 192, 215, 216, 217, 220, 223, 224, 226, 227, 228, 240, C.I. I. Pigment Violet 19, 23, 29, 30, 37, 40, 50, C.I. I. Pigment Blue 15, 15: 1, 15: 4, 22, 60, 64, C.I. I. Pigment Green 7, C.I. I. Pigment Brown 23, 25, 26 and the like.
[溶媒(H)]
 ポジ型感光性樹脂組成物は、溶媒(H)に溶解されて溶液状態(但し、黒色顔料を含むときは、顔料は分散状態である。)で用いることができる。例えば、樹脂ブレンド(A3)と、任意にエポキシ基及びフェノール性水酸基を有する樹脂(D)及び第3樹脂(E)とを溶媒(H)に溶解して得られた溶液に、着色剤(B)、及び光酸発生剤(C)、並びに必要に応じて溶解促進剤(F)、熱硬化剤、界面活性剤等の任意成分(G)を所定の割合で混合することにより、溶液状態のポジ型感光性樹脂組成物を調製することができる。ポジ型感光性樹脂組成物は、溶媒(H)の量を変化させることにより使用する塗布方法に適した粘度に調整することができる。
[Solvent (H)]
The positive photosensitive resin composition can be used in a solution state (however, when a black pigment is contained, the pigment is in a dispersed state) after being dissolved in the solvent (H). For example, a colorant (B) is added to a solution obtained by dissolving a resin blend (A3) and optionally a resin (D) having an epoxy group and a phenolic hydroxyl group and a third resin (E) in a solvent (H). ), And a photoacid generator (C), and if necessary, an optional component (G) such as a dissolution accelerator (F), a thermosetting agent, and a surfactant are mixed in a predetermined ratio to form a solution. A positive photosensitive resin composition can be prepared. The positive photosensitive resin composition can be adjusted to a viscosity suitable for the coating method used by changing the amount of the solvent (H).
 溶媒(H)としては、例えば、エチレングリコールモノメチルエーテル、エチレングリコールジメチルエーテル、エチレングリコールメチルエチルエーテル、エチレングリコールモノエチルエーテル等のグリコールエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート等のエチレングリコールアルキルエーテルアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル等のジエチレングリコール化合物、プロピレングリコールメチルエーテルアセテート、プロピレングリコールエチルエーテルアセテート等のプロピレングリコールアルキルエーテルアセテート化合物、トルエン、キシレン等の芳香族炭化水素、メチルエチルケトン、メチルアミルケトン、シクロヘキサノン、4-ヒドロキシ-4-メチル-2-ペンタノン、シクロヘキサノン等のケトン、2-ヒドロキシプロピオン酸エチル、2-ヒドロキシ-2-メチルプロピオン酸メチル、2-ヒドロキシ-2-メチルプロピオン酸エチル、エトキシ酢酸エチル、ヒドロキシ酢酸エチル、2-ヒドロキシ-2-メチルブタン酸メチル、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、酢酸エチル、酢酸ブチル、乳酸メチル、乳酸エチル、γ-ブチロラクトン等のエステル、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド等のアミド化合物が挙げられる。これらの溶媒は、単独で、又は2種類以上を組み合わせて用いることができる。 Examples of the solvent (H) include glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol methyl ethyl ether and ethylene glycol monoethyl ether, ethylene glycol alkyl ether acetate such as methyl cellosolve acetate and ethyl cellosolve acetate, and diethylene glycol. Diethylene glycol compounds such as monomethyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol alkyl ether acetate compounds such as propylene glycol methyl ether acetate and propylene glycol ethyl ether acetate, toluene, Aromatic hydrocarbons such as xylene, methyl ethyl ketone, methyl amyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, ketones such as cyclohexanone, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate , 2-Hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-2-methylbutanoate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate , Ethers such as ethyl 3-ethoxypropionate, ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, γ-butyrolactone, N-methyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylacetamide and the like. Examples include amide compounds. These solvents can be used alone or in combination of two or more.
[ポジ型感光性樹脂組成物]
 ポジ型感光性樹脂組成物は、樹脂ブレンド(A3)、着色剤(B)、光酸発生剤(C)、及び必要に応じてエポキシ基及びフェノール性水酸基を有する樹脂(D)、第3樹脂(E)、溶解促進剤(F)、又は任意成分(G)を、溶媒(H)に溶解又は分散して混合することにより調製することができる。使用目的により、ポジ型感光性樹脂組成物の固形分濃度を適宜決定することができる。例えば、ポジ型感光性樹脂組成物の固形分濃度を1~60質量%としてもよく、3~50質量%、又は5~40質量%としてもよい。
[Positive photosensitive resin composition]
The positive photosensitive resin composition includes a resin blend (A3), a colorant (B), a photoacid generator (C), and if necessary, a resin (D) having an epoxy group and a phenolic hydroxyl group, and a third resin. (E), the dissolution accelerator (F), or the optional component (G) can be prepared by dissolving or dispersing in the solvent (H) and mixing. Depending on the purpose of use, the solid content concentration of the positive photosensitive resin composition can be appropriately determined. For example, the solid content concentration of the positive photosensitive resin composition may be 1 to 60% by mass, 3 to 50% by mass, or 5 to 40% by mass.
 顔料を使用する場合の分散混合方法については公知の方法を使用することができる。例えば、ボールミル、サンドミル、ビーズミル、ペイントシェーカー、ロッキングミルなどのボール型、ニーダー、パドルミキサー、プラネタリミキサー、ヘンシェルミキサーなどのブレード型、3本ロールミキサーなどのロール型、その他としてライカイ機、コロイドミル、超音波、ホモジナイザー、自転・公転ミキサーなどを使用してもよい。分散効率と微分散化からビーズミルを使用することが好ましい。 A known method can be used as the dispersion mixing method when a pigment is used. For example, ball type such as ball mill, sand mill, bead mill, paint shaker, rocking mill, blade type such as kneader, paddle mixer, planetary mixer, henschel mixer, roll type such as 3-roll mixer, etc. An ultrasonic wave, a homogenizer, a rotation / revolution mixer, or the like may be used. It is preferable to use a bead mill because of dispersion efficiency and fine dispersion.
 調製されたポジ型感光性樹脂組成物は、通常、使用前にろ過される。ろ過の手段としては、例えば孔径0.05~1.0μmのミリポアフィルター等が挙げられる。 The prepared positive photosensitive resin composition is usually filtered before use. Examples of the filtration means include a millipore filter having a pore size of 0.05 to 1.0 μm.
 このように調製されたポジ型感光性樹脂組成物は、長期間の貯蔵安定性にも優れている。 The positive photosensitive resin composition prepared in this way is also excellent in long-term storage stability.
[ポジ型感光性樹脂組成物の使用方法]
 ポジ型感光性樹脂組成物を放射線リソグラフィーに使用する場合、まず、ポジ型感光性樹脂組成物を溶媒に溶解又は分散してコーティング組成物を調製する。次に、コーティング組成物を基板表面に塗布し、加熱等の手段により溶媒を除去して、被膜を形成することができる。基板表面へのコーティング組成物の塗布方法は特に限定されず、例えばスプレー法、ロールコート法、スリット法、スピンコート法等を使用することができる。
[How to use the positive photosensitive resin composition]
When the positive photosensitive resin composition is used for radiation lithography, first, the positive photosensitive resin composition is dissolved or dispersed in a solvent to prepare a coating composition. Next, the coating composition can be applied to the surface of the substrate and the solvent can be removed by means such as heating to form a film. The method for applying the coating composition to the surface of the substrate is not particularly limited, and for example, a spray method, a roll coating method, a slit method, a spin coating method and the like can be used.
 コーティング組成物を基板表面に塗布した後、通常、加熱により溶媒を除去して被膜を形成する(プリベーク)。加熱条件は各成分の種類、配合割合等によっても異なるが、通常70~130℃で、例えばホットプレート上なら30秒~20分間、オーブン中では1~60分間加熱処理をすることによって被膜を得ることができる。 After applying the coating composition to the surface of the substrate, the solvent is usually removed by heating to form a film (pre-bake). The heating conditions vary depending on the type of each component, the mixing ratio, etc., but a film is usually obtained by heat-treating at 70 to 130 ° C., for example, for 30 seconds to 20 minutes on a hot plate and 1 to 60 minutes in an oven. be able to.
 次にプリベークされた被膜に所定のパターンを有するフォトマスクを介して放射線(例えば、可視光線、紫外線、遠紫外線、X線、電子線、ガンマ線、シンクロトロン放射線等)等を照射する(露光工程)。好ましい放射線は、250~450nmの波長を有する紫外線乃至可視光線である。一実施態様では、放射線はi線である。別の実施態様では、放射線はghi線である。 Next, the prebaked film is irradiated with radiation (for example, visible light, ultraviolet light, far ultraviolet light, X-ray, electron beam, gamma ray, synchrotron radiation, etc.) through a photomask having a predetermined pattern (exposure step). .. Preferred radiation is ultraviolet or visible light having a wavelength of 250-450 nm. In one embodiment, the radiation is i-ray. In another embodiment, the radiation is ghi rays.
 露光工程の後、酸分解性基の分解を促進させるための加熱処理(PEB)を行ってもよい。PEBにより露光部の樹脂ブレンド(A3)のアルカリ可溶性をより高めることができる。加熱条件は各成分の種類、配合割合等によっても異なるが、通常70~140℃で、例えばホットプレート上なら30秒~20分間、オーブン中では1~60分間加熱処理をすることによってPEBを行うことができる。 After the exposure step, a heat treatment (PEB) may be performed to promote the decomposition of the acid-decomposable group. With PEB, the alkali solubility of the resin blend (A3) in the exposed portion can be further increased. The heating conditions vary depending on the type of each component, the mixing ratio, etc., but PEB is usually performed by heat-treating at 70 to 140 ° C., for example, for 30 seconds to 20 minutes on a hot plate and 1 to 60 minutes in an oven. be able to.
 露光工程又はPEB工程の後、被膜を現像液に接触させることにより現像し、不要な部分を除去して被膜にパターンを形成する(現像工程)。現像液としては、例えば水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水等の無機アルカリ類;エチルアミン、n-プロピルアミン等の第一級アミン類;ジエチルアミン、ジ-n-プロピルアミン等の第二級アミン類;トリエチルアミン、メチルジエチルアミン等の第三級アミン類;ジメチルエタノールアミン、トリエタノールアミン等のアルコールアミン類;水酸化テトラメチルアンモニウム、水酸化テトラエチルアンモニウム、コリン等の第四級アンモニウム塩;ピロール、ピペリジン、1,8-ジアザビシクロ[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ[4.3.0]-5-ノナン等の環状アミン等のアルカリ化合物の水溶液を用いることができる。アルカリ水溶液に、メタノール、エタノール等の水溶性有機溶媒、界面活性剤等を適当量添加した水溶液を現像液として使用することもできる。現像時間は通常30~180秒間である。現像方法は液盛り法、シャワー法、ディッピング法等のいずれでもよい。現像後、流水洗浄を30~90秒間行い、不要な部分を除去し、圧縮空気又は圧縮窒素で風乾させることによって、被膜にパターンを形成することができる。 After the exposure step or PEB step, the film is developed by contacting it with a developing solution, unnecessary parts are removed, and a pattern is formed on the film (development step). Examples of the developing solution include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia; primary amines such as ethylamine and n-propylamine; diethylamine and di. Secondary amines such as -n-propylamine; Tertiary amines such as triethylamine and methyldiethylamine; Alcohol amines such as dimethylethanolamine and triethanolamine; Tetramethylammonium hydroxide, tetraethylammonium hydroxide, choline Tertiary ammonium salts such as pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4.3.0] -5-nonane and the like cyclic amines and the like. An aqueous solution of the alkaline compound of can be used. An aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol, a surfactant or the like to an alkaline aqueous solution can also be used as a developing solution. The development time is usually 30 to 180 seconds. The developing method may be any of a liquid filling method, a shower method, a dipping method and the like. After development, a pattern can be formed on the film by washing with running water for 30 to 90 seconds, removing unnecessary portions, and air-drying with compressed air or compressed nitrogen.
 その後、パターンが形成された被膜を、ホットプレート、オーブン等の加熱装置により、例えば100~350℃で、20~200分間加熱処理をすることによって硬化被膜を得ることができる(ポストベーク、加熱処理工程)。加熱処理において、温度を一定に維持してもよく、温度を連続的に上昇させてもよく、段階的に上昇させてもよい。加熱処理は、窒素雰囲気下で行うことが好ましい。 After that, a cured film can be obtained by heat-treating the patterned film with a heating device such as a hot plate or an oven at 100 to 350 ° C. for 20 to 200 minutes (post-baking, heat treatment). Process). In the heat treatment, the temperature may be kept constant, the temperature may be continuously increased, or the temperature may be increased stepwise. The heat treatment is preferably performed in a nitrogen atmosphere.
 ポジ型感光性樹脂組成物の硬化被膜の光学濃度(OD値)は、膜厚1μmあたり0.5以上であることが好ましく、0.7以上であることがより好ましく、1.0以上であることがさらに好ましい。硬化被膜のOD値が膜厚1μmあたり0.5以上であれば、十分な遮光性を得ることができる。 The optical density (OD value) of the cured film of the positive photosensitive resin composition is preferably 0.5 or more, more preferably 0.7 or more, and 1.0 or more per 1 μm of the film thickness. Is even more preferable. When the OD value of the cured film is 0.5 or more per 1 μm of the film thickness, sufficient light-shielding property can be obtained.
 一実施態様の有機EL素子隔壁又は絶縁膜の製造方法は、ポジ型感光性樹脂組成物を溶媒に溶解又は分散してコーティング組成物を調製すること、コーティング組成物を基材に塗布して被膜を形成すること、被膜に含まれる溶媒を除去して被膜を乾燥すること、乾燥した被膜に放射線をフォトマスク越しに照射して被膜を露光することにより、樹脂ブレンド(A3)の酸分解性基の少なくとも一部を分解すること、露光後の被膜を現像液に接触させることにより現像して、被膜にパターンを形成すること、及びパターンが形成された被膜を100℃~350℃の温度で加熱処理して、有機EL素子隔壁又は絶縁膜を形成することを含む。露光後かつ現像前に上記のPEBを行うこともできる。 One embodiment of the method for producing an organic EL element partition wall or an insulating film is to prepare a coating composition by dissolving or dispersing a positive photosensitive resin composition in a solvent, or applying the coating composition to a substrate to form a coating. The acid-degradable group of the resin blend (A3) is formed by forming the film, removing the solvent contained in the film to dry the film, and irradiating the dried film with radiation through a photomask to expose the film. At least a part of the film is decomposed, the film after exposure is developed by contacting it with a developing solution to form a pattern on the film, and the film on which the pattern is formed is heated at a temperature of 100 ° C to 350 ° C. It involves processing to form an organic EL element bulkhead or insulating film. The above PEB can also be performed after exposure and before development.
 一実施態様は、ポジ型感光性樹脂組成物の硬化物を含む有機EL素子隔壁である。 One embodiment is an organic EL device partition wall containing a cured product of a positive photosensitive resin composition.
 一実施態様は、ポジ型感光性樹脂組成物の硬化物を含む有機EL素子絶縁膜である。 One embodiment is an organic EL device insulating film containing a cured product of a positive photosensitive resin composition.
 一実施態様は、ポジ型感光性樹脂組成物の硬化物を含む有機EL素子である。 One embodiment is an organic EL device containing a cured product of a positive photosensitive resin composition.
 以下、実施例及び比較例に基づいて本発明を具体的に説明するが、本発明はこの実施例に限定されない。 Hereinafter, the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited to this Example.
(1)原料
 実施例、参考例及び比較例で使用した原料を以下のとおり製造又は入手した。
(1) Raw materials The raw materials used in Examples, Reference Examples and Comparative Examples were manufactured or obtained as follows.
 樹脂(a3)、エポキシ基及びフェノール性水酸基を有する樹脂(D)及び第3樹脂(E)の重量平均分子量及び数平均分子量に関しては、以下の測定条件で、ポリスチレンの標準物質を使用して作成した検量線を用いて算出した。
 装置名:Shodex(登録商標)GPC-101
 カラム:Shodex(登録商標)LF-804
 移動相:テトラヒドロフラン
 流速:1.0mL/分
 検出器:Shodex(登録商標)RI-71
 温度:40℃
The weight average molecular weight and number average molecular weight of the resin (a3), the resin (D) having an epoxy group and a phenolic hydroxyl group, and the third resin (E) are prepared using a polystyrene standard substance under the following measurement conditions. It was calculated using the calibration curve.
Device name: Shodex® GPC-101
Column: Leftox® LF-804
Mobile phase: Tetrahydrofuran Flow rate: 1.0 mL / min Detector: Shodex® RI-71
Temperature: 40 ° C
 酸分解性基で保護されているフェノール性水酸基の割合は、熱重量示差熱分析装置(TG/DTA6200、株式会社日立ハイテクサイエンス製)を用い、窒素ガス気流中、昇温速度10℃/分の条件下で室温から250℃まで昇温し、10分保持し、さらに昇温速度10℃/分の条件で400℃まで昇温したときの、260℃におけるフェノール性水酸基が酸分解性基で保護された樹脂の重量減少率(%)より算出した。 The ratio of phenolic hydroxyl groups protected by acid-degradable groups is determined by using a thermogravimetric differential thermal analyzer (TG / DTA6200, manufactured by Hitachi High-Tech Science Co., Ltd.) in a nitrogen gas stream at a heating rate of 10 ° C./min. The phenolic hydroxyl group at 260 ° C. is protected by an acid-degradable group when the temperature is raised from room temperature to 250 ° C. under the conditions, held for 10 minutes, and further raised to 400 ° C. under the condition of a temperature rise rate of 10 ° C./min. It was calculated from the weight reduction rate (%) of the resin.
[製造例1]フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体のアルカリ水溶液可溶性共重合体(PCX-02e)(第3樹脂(E))の製造
 4-ヒドロキシフェニルメタクリレート(昭和電工株式会社製「PQMA」)25.5g、及びN-シクロヘキシルマレイミド(株式会社日本触媒製)4.50gを、溶媒である1-メトキシ-2-プロピルアセテート(株式会社ダイセル製)77.1gに、重合開始剤としてV-601(富士フイルム和光純薬株式会社製)3.66gを、1-メトキシ-2-プロピルアセテート(株式会社ダイセル製)14.6gにそれぞれ完全に溶解させた。得られた2つの溶液を、300mLの3つ口型フラスコ中、窒素ガス雰囲気下で85℃に加熱した1-メトキシ-2-プロピルアセテート(株式会社ダイセル製)61.2gに同時に2時間かけて滴下し、その後85℃で3時間反応させた。室温まで冷却した反応溶液を815gのトルエン中に滴下し、共重合体を沈殿させた。沈殿した共重合体をろ過により回収し、90℃で4時間真空乾燥し白色の粉体を32.4g回収した。得られたPCX-02eの数平均分子量は3100、重量平均分子量は6600であった。
[Production Example 1] Production of an alkaline aqueous solution-soluble copolymer (PCX-02e) (third resin (E)) of a radically polymerizable monomer having a phenolic hydroxyl group and another radically polymerizable monomer 4-hydroxy 25.5 g of phenyl methacrylate ("PQMA" manufactured by Showa Denko Co., Ltd.) and 4.50 g of N-cyclohexyl maleimide (manufactured by Nippon Catalyst Co., Ltd.) as a solvent, 1-methoxy-2-propyl acetate (manufactured by Daicel Co., Ltd.) In 77.1 g, 3.66 g of V-601 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a polymerization initiator was completely dissolved in 14.6 g of 1-methoxy-2-propyl acetate (manufactured by Daicel Co., Ltd.). rice field. The two obtained solutions were simultaneously placed in 61.2 g of 1-methoxy-2-propyl acetate (manufactured by Daicel Corporation) heated to 85 ° C. in a nitrogen gas atmosphere in a 300 mL three-necked flask over 2 hours. The mixture was added dropwise, and then the reaction was carried out at 85 ° C. for 3 hours. The reaction solution cooled to room temperature was added dropwise to 815 g of toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration and vacuum dried at 90 ° C. for 4 hours to recover 32.4 g of white powder. The obtained PCX-02e had a number average molecular weight of 3100 and a weight average molecular weight of 6600.
[製造例2]フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF40)の製造
 100mLの3つ口型フラスコ中で、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体のアルカリ水溶液可溶性共重合体(PCX-02e)10.0g、及び酸触媒としてp-トルエンスルホン酸のピリジニウム塩(東京化成工業株式会社製)0.60gを、テトラヒドロフラン(富士フイルム和光純薬株式会社製)50.0gに溶解させた。その後窒素ガス雰囲気下で氷冷し、2,3-ジヒドロフラン(東京化成工業株式会社製)6.69gを1時間かけて滴下した。その後室温で16時間撹拌した。飽和炭酸水素ナトリウム水溶液で酸触媒を中和した後、水層を除去した。さらに有機層を水で2回洗浄した。その後、テトラヒドロフランを留去した。得られた固体を酢酸エチル50.0gに溶解させ、200gのトルエン中に滴下し、生成物を沈殿させた。沈殿物をろ過により回収し、80℃で4時間真空乾燥して白色の粉体11.0gを回収した。得られた粉体をプロピレングリコールモノメチルアセテートに溶解し、フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF40)の固形分20質量%溶液を得た。得られたPCX-02e-THF40の数平均分子量は3716、重量平均分子量は6806、酸分解性基で保護されているフェノール性水酸基の割合は40モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-THF40の全単量体単位数の55%であった。
[Production Example 2] Production of a resin (PCX-02e-THF40) in which a phenolic hydroxyl group is protected by a 2-tetrahydrofuranyl group A radically polymerizable monomer having a phenolic hydroxyl group in a 100 mL three-mouthed flask. 10.0 g of an alkaline aqueous solution-soluble copolymer (PCX-02e) of other radically polymerizable monomers and 0.60 g of a pyridinium salt of p-toluenesulfonic acid (manufactured by Tokyo Kasei Kogyo Co., Ltd.) as an acid catalyst are added in tetrahydrofuran. (Manufactured by Fuji Film Wako Junyaku Co., Ltd.) Dissolved in 50.0 g. Then, it was ice-cooled in a nitrogen gas atmosphere, and 6.69 g of 2,3-dihydrofuran (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour. Then, the mixture was stirred at room temperature for 16 hours. After neutralizing the acid catalyst with saturated aqueous sodium hydrogen carbonate solution, the aqueous layer was removed. Further, the organic layer was washed twice with water. Then, tetrahydrofuran was distilled off. The obtained solid was dissolved in 50.0 g of ethyl acetate and added dropwise to 200 g of toluene to precipitate the product. The precipitate was collected by filtration and vacuum dried at 80 ° C. for 4 hours to recover 11.0 g of white powder. The obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a 20% by mass solid content solution of a resin (PCX-02e-THF40) in which the phenolic hydroxyl group was protected by a 2-tetrahydrofuranyl group. The obtained PCX-02e-THF40 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 40 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF40.
[製造例3]フェノール性水酸基が1-n-プロポキシエチル基で保護された樹脂(PCX-02e-nPOE60)の製造
 2,3-ジヒドロフランに代えてn-プロピルビニルエーテル(東京化成工業株式会社製)8.23gを用いた以外は製造例2と同様にして、フェノール性水酸基が1-n-プロポキシエチル基で保護された樹脂(PCX-02e-nPOE60)の固形分20質量%溶液を得た。得られたPCX-02e-nPOE60の数平均分子量は4550、重量平均分子量は8054、酸分解性基で保護されているフェノール性水酸基の割合は60モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-nPOE60の全単量体単位数の55%であった。
[Production Example 3] Production of a resin (PCX-02e-nPOE60) in which a phenolic hydroxyl group is protected with a 1-n-propoxyethyl group n-propyl vinyl ether (manufactured by Tokyo Kasei Kogyo Co., Ltd.) instead of 2,3-dihydrofuran. A 20% by mass solution of a resin (PCX-02e-nPOE60) having a phenolic hydroxyl group protected with a 1-n-propoxyethyl group was obtained in the same manner as in Production Example 2 except that 8.23 g was used. .. The obtained PCX-02enPOE60 has a number average molecular weight of 4550, a weight average molecular weight of 8054, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02enPOE60.
[製造例4]フェノール性水酸基が2-テトラヒドロピラニル基で保護された樹脂(PCX-02e-THP30)の製造
 2,3-ジヒドロフランに代えて3,4-ジヒドロ-2H-ピラン(東京化成工業株式会社製)6.69gを用いた以外は製造例2と同様にして、フェノール性水酸基が2-テトラヒドロピラニル基で保護された樹脂(PCX-02e-THP30)の固形分20質量%溶液を得た。得られたPCX-02e-THP30の数平均分子量は3716、重量平均分子量は6806、酸分解性基で保護されているフェノール性水酸基の割合は30モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-THP30の全単量体単位数の55%であった。
[Production Example 4] Production of a resin (PCX-02e-THP30) in which a phenolic hydroxyl group is protected by a 2-tetrahydropyranyl group 3,4-dihydro-2H-pyran (Tokyo Chemical Industry) instead of 2,3-dihydrofuran A 20% by mass solution of a resin (PCX-02e-THP30) in which a phenolic hydroxyl group is protected by a 2-tetrahydropyranyl group in the same manner as in Production Example 2 except that 6.69 g is used. Got The obtained PCX-02e-THP30 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 30 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THP30.
[製造例5]フェノール性水酸基がイソブトキシエチル基で保護された樹脂(PCX-02e-iBOE60)の製造
 2,3-ジヒドロフランに代えてイソブチルビニルエーテル(東京化成工業株式会社製)6.69gを用いた以外は製造例2と同様にして、フェノール性水酸基がイソブトキシエチル基で保護された樹脂(PCX-02e-iBOE60)の固形分20質量%溶液を得た。得られたPCX-02e-iBOE60の数平均分子量は3716、重量平均分子量は6806、酸分解性基で保護されているフェノール性水酸基の割合は60モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-iBOE60の全単量体単位数の55%であった。
[Production Example 5] Production of a resin (PCX-02e-iBOE60) in which a phenolic hydroxyl group is protected with an isobutoxyethyl group 6.69 g of isobutyl vinyl ether (manufactured by Tokyo Kasei Kogyo Co., Ltd.) is used instead of 2,3-dihydrofuran. A solution having a solid content of 20% by mass of a resin (PCX-02e-iBOE60) in which a phenolic hydroxyl group was protected with an isobutoxyethyl group was obtained in the same manner as in Production Example 2 except that it was used. The obtained PCX-02e-iBOE60 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-iBOE60.
[製造例6]フェノール性水酸基が1-エトキシエチル基で保護された樹脂(PCX-02e-EOE60)の製造
 2,3-ジヒドロフランに代えてエチルビニルエーテル(東京化成工業株式会社製)6.88gを用いた以外は製造例2と同様にして、フェノール性水酸基が1-エトキシエチル基で保護された樹脂(PCX-02e-EOE60)の固形分20質量%溶液を得た。得られたPCX-02e-EOE60の数平均分子量は4300、重量平均分子量は7900、酸分解性基で保護されているフェノール性水酸基の割合は60モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-EOE60の全単量体単位数の55%であった。
[Production Example 6] Production of a resin (PCX-02e-EOE60) in which a phenolic hydroxyl group is protected with a 1-ethoxyethyl group Ethyl vinyl ether (manufactured by Tokyo Kasei Kogyo Co., Ltd.) 6.88 g instead of 2,3-dihydrofuran A 20% by mass solution of a resin (PCX-02e-EOE60) in which the phenolic hydroxyl group was protected with a 1-ethoxyethyl group was obtained in the same manner as in Production Example 2 except that the above was used. The obtained PCX-02e-EOE60 has a number average molecular weight of 4300, a weight average molecular weight of 7900, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 60 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-EOE60.
[製造例7]フェノール性水酸基がシクロヘキシルオキシエチル基で保護された樹脂(PCX-02e-CHOE70)の製造
 2,3-ジヒドロフランに代えてシクロヘキシルビニルエーテル(東京化成工業株式会社製)6.88gを用いた以外は製造例2と同様にして、フェノール性水酸基がシクロヘキシルオキシエチル基で保護された樹脂(PCX-02e-CHOE70)の固形分20質量%溶液を得た。得られたPCX-02e-CHOE70の数平均分子量は4300、重量平均分子量は7900、酸分解性基で保護されているフェノール性水酸基の割合は70モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-CHOE70の全単量体単位数の55%であった。
[Production Example 7] Production of a resin (PCX-02e-CHOE70) in which a phenolic hydroxyl group is protected by a cyclohexyloxyethyl group 6.88 g of cyclohexyl vinyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) is used instead of 2,3-dihydrofuran. A solution having a solid content of 20% by mass of a resin (PCX-02e-CHOE70) in which a phenolic hydroxyl group was protected with a cyclohexyloxyethyl group was obtained in the same manner as in Production Example 2 except that it was used. The obtained PCX-02e-CHOE70 has a number average molecular weight of 4300, a weight average molecular weight of 7900, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 70 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-CHOE70.
[製造例8]フェノール性水酸基がtert-ブトキシカルボニル基で保護された樹脂(PCX-02e-Boc5)の製造
 100mLの3つ口型フラスコ中で、フェノール性水酸基を有するラジカル重合性単量体とその他のラジカル重合性単量体のアルカリ水溶液可溶性共重合体(PCX-02e)10.0g、及び塩基としてトリエチルアミン(富士フイルム和光純薬株式会社製)1.74gを、テトラヒドロフラン(富士フイルム和光純薬株式会社製)50.0gに溶解させた。その後窒素ガス雰囲気下で氷冷し、二炭酸ジ-tert-ブチル(東京化成工業株式会社製)3.47gを1時間かけて滴下した。その後室温で16時間撹拌した。その後、テトラヒドロフランを留去し、得られた固体を酢酸エチル50.0gに溶解させ、200gのヘキサン中に滴下し、生成物を沈殿させた。沈殿物をろ過により回収し、80℃で4時間真空乾燥して白色の粉体10.3gを回収した。得られた粉体をプロピレングリコールモノメチルアセテートに溶解し、フェノール性水酸基がtert-ブトキシカルボニル基で保護された樹脂(PCX-02e-Boc5)の固形分20質量%溶液を得た。得られたPCX-02e-Boc5の数平均分子量は4400、重量平均分子量は7800、酸分解性基で保護されているフェノール性水酸基の割合は5モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-Boc5の全単量体単位数の26%であった。
[Production Example 8] Production of a resin (PCX-02e-Boc5) in which a phenolic hydroxyl group is protected by a tert-butoxycarbonyl group In a 100 mL three-mouthed flask, with a radically polymerizable monomer having a phenolic hydroxyl group. 10.0 g of an alkaline aqueous solution-soluble copolymer (PCX-02e) of other radically polymerizable monomers and 1.74 g of triethylamine (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a base are added in tetrahydrofuran (Fujifilm Wako Pure Chemical Industries, Ltd.). (Manufactured by Co., Ltd.) Dissolved in 50.0 g. Then, it was ice-cooled in a nitrogen gas atmosphere, and 3.47 g of di-tert-butyl dicarbonate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise over 1 hour. Then, the mixture was stirred at room temperature for 16 hours. Then, tetrahydrofuran was distilled off, the obtained solid was dissolved in 50.0 g of ethyl acetate, and the mixture was added dropwise to 200 g of hexane to precipitate the product. The precipitate was collected by filtration and vacuum dried at 80 ° C. for 4 hours to recover 10.3 g of white powder. The obtained powder was dissolved in propylene glycol monomethyl acetate to obtain a 20% by mass solid content solution of a resin (PCX-02e-Boc5) in which the phenolic hydroxyl group was protected by a tert-butoxycarbonyl group. The obtained PCX-02e-Boc5 has a number average molecular weight of 4400, a weight average molecular weight of 7800, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 5 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 26% of the total number of monomeric units of PCX-02e-Boc5.
[製造例9]フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF70)の製造
 2,3-ジヒドロフラン(東京化成工業株式会社製)を11.71g用いた以外は製造例2と同様にして、フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF70)の固形分20質量%溶液を得た。得られたPCX-02e-THF70の数平均分子量は3716、重量平均分子量は6806、酸分解性基で保護されているフェノール性水酸基の割合は70モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-THF70の全単量体単位数の55%であった。
[Production Example 9] Production of a resin (PCX-02e-THF70) in which a phenolic hydroxyl group is protected by a 2-tetrahydrofuranyl group Except for using 11.71 g of 2,3-dihydrofuran (manufactured by Tokyo Kasei Kogyo Co., Ltd.). In the same manner as in Production Example 2, a solution having a solid content of 20% by mass of a resin (PCX-02e-THF70) in which a phenolic hydroxyl group was protected with a 2-tetrahydrofuranyl group was obtained. The obtained PCX-02e-THF70 has a number average molecular weight of 3716, a weight average molecular weight of 6806, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 70 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF70.
[製造例10]エポキシ基及びフェノール性水酸基を有する樹脂(D)(N770OH70)の製造
 300mLの3つ口型フラスコに溶媒としてγ-ブチロラクトン(三菱ケミカル株式会社製)75.2g、1分子中に少なくとも2個のエポキシ基を有する化合物としてEPICLON(登録商標)N-770(DIC株式会社製フェノールノボラック型エポキシ樹脂、エポキシ当量188)を37.6g仕込み、窒素ガス雰囲気下、60℃で溶解させた。そこへヒドロキシ安息香酸化合物として3,5-ジヒドロキシ安息香酸(富士フイルム和光純薬株式会社製)を20.1g(エポキシ1当量に対して0.65当量)、反応触媒としてトリフェニルホスフィン(東京化成工業株式会社製)を0.173g(0.660mmol)追加し、110℃で24時間反応させた。反応溶液を室温に戻し、γ-ブチロラクトンで固形分20質量%に希釈し、溶液をろ過して286.5gのエポキシ基及びフェノール性水酸基を有する第2樹脂(N770OH70)の溶液を得た。得られた反応物の数平均分子量は2400、重量平均分子量は8300であった。
[Production Example 10] Production of resin (D) (N770OH70) having an epoxy group and a phenolic hydroxyl group 75.2 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) as a solvent in a 300 mL three-necked flask in one molecule. 37.6 g of EPICLON (registered trademark) N-770 (phenol novolac type epoxy resin manufactured by DIC Co., Ltd., epoxy equivalent 188) was charged as a compound having at least two epoxy groups and dissolved at 60 ° C. in a nitrogen gas atmosphere. .. There, 20.1 g (0.65 equivalent to 1 equivalent of epoxy) of 3,5-dihydroxybenzoic acid (manufactured by Fujifilm Wako Pure Chemical Industry Co., Ltd.) as a hydroxybenzoic acid compound, and triphenylphosphine (Tokyo Chemical Industry) as a reaction catalyst. (Manufactured by Kogyo Co., Ltd.) was added in an amount of 0.173 g (0.660 mmol), and the mixture was reacted at 110 ° C. for 24 hours. The reaction solution was returned to room temperature, diluted with γ-butyrolactone to a solid content of 20% by mass, and the solution was filtered to obtain a solution of 286.5 g of a second resin (N770OH70) having an epoxy group and a phenolic hydroxyl group. The obtained reactants had a number average molecular weight of 2400 and a weight average molecular weight of 8300.
[製造例11]フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF55)の製造
 2,3-ジヒドロフラン(東京化成工業株式会社製)を9.20g用いた以外は製造例2と同様にして、フェノール性水酸基が2-テトラヒドロフラニル基で保護された樹脂(PCX-02e-THF55)の固形分20質量%溶液を得た。得られたPCX-02e-THF55の数平均分子量は3555、重量平均分子量は6718、酸分解性基で保護されているフェノール性水酸基の割合は55モル%、少なくとも1つのフェノール性水酸基が酸分解性基で保護されている単量体単位の数はPCX-02e-THF55の全単量体単位数の55%であった。
[Production Example 11] Production of a resin (PCX-02e-THF55) in which a phenolic hydroxyl group is protected by a 2-tetrahydrofuranyl group, except that 9.20 g of 2,3-dihydrofuran (manufactured by Tokyo Kasei Kogyo Co., Ltd.) is used. In the same manner as in Production Example 2, a solution having a solid content of 20% by mass of a resin (PCX-02e-THF55) in which a phenolic hydroxyl group was protected with a 2-tetrahydrofuranyl group was obtained. The obtained PCX-02e-THF55 has a number average molecular weight of 3555, a weight average molecular weight of 6718, a proportion of phenolic hydroxyl groups protected by acid-degradable groups of 55 mol%, and at least one phenolic hydroxyl group is acid-degradable. The number of monomeric units protected by the group was 55% of the total number of monomeric units of PCX-02e-THF55.
樹脂ブレンド(A)
 樹脂ブレンド(A)として、PCX-02e-THF40、PCX-02e-nPOE60、PCX-02e-THP30、PCX-02e-iBOE60、PCX-02e-EOE60、PCX-02e-CHOE70、PCX-02e-Boc5、PCX-02e-THF70、PCX-02e-THF55を表2に示す組成で使用した。量子化学計算ソフトGaussian16を使用して算出した樹脂の酸分解性基の結合解離エネルギーは以下のとおりである。
Figure JPOXMLDOC01-appb-T000031
Resin blend (A)
As the resin blend (A), PCX-02e-THF40, PCX-02e-nPOE60, PCX-02e-THP30, PCX-02e-iBOE60, PCX-02e-EOE60, PCX-02e-CHOE70, PCX-02e-Boc5, PCX -02e-THF70 and PCX-02e-THF55 were used in the compositions shown in Table 2. The bond-dissociation energy of the acid-decomposable group of the resin calculated by using the quantum chemistry calculation software Gaussian 16 is as follows.
Figure JPOXMLDOC01-appb-T000031
着色剤(B)
 着色剤(B)として、黒色染料であるVALIFAST(登録商標)BLACK 3804(ソルベントブラック34のC.I.で規定される黒色染料、オリエント化学工業株式会社製)を使用した。
Colorant (B)
As the colorant (B), a black dye VALIFAST (registered trademark) BLACK 3804 (black dye specified by CI of Solvent Black 34, manufactured by Orient Chemical Industry Co., Ltd.) was used.
光酸発生剤(C)
 光酸発生剤(C)として、オキシム系光酸発生剤であるPAG-103(2-[2-(プロピルスルホニルオキシイミノ)チオフェン-3(2H)-イリデン]-2-(2-メチルフェニル)アセトニトリル、BASF社製、CAS No.852246-55-0)を使用した。PAG-103は光照射により1-プロパンスルホン酸(pKa=-2.8)を発生させる。PAG-103の構造を以下に示す。
Photoacid generator (C)
As the photoacid generator (C), PAG-103 (2- [2- (propylsulfonyloxyimino) thiophene-3 (2H) -iriden] -2- (2-methylphenyl), which is an oxime-based photoacid generator, Acetonitrile, manufactured by BASF, CAS No. 852246-55-0) was used. PAG-103 generates 1-propanesulfonic acid (pKa = -2.8) by light irradiation. The structure of PAG-103 is shown below.
Figure JPOXMLDOC01-appb-C000032
Figure JPOXMLDOC01-appb-C000032
 エポキシ基及びフェノール性水酸基を有する樹脂(D)として、N770OH70を使用した。 N770OH70 was used as the resin (D) having an epoxy group and a phenolic hydroxyl group.
 第3樹脂(E)として、PCX-02eを使用した。 PCX-02e was used as the third resin (E).
 溶解促進剤(F)として、フロログルシノールを使用した。 Phloroglucinol was used as the dissolution accelerator (F).
 界面活性剤(レベリング剤)(任意成分(G))としてメガファック(登録商標)F-559(フッ素系界面活性剤、DIC株式会社製)を使用した。 Megafuck (registered trademark) F-559 (fluorine-based surfactant, manufactured by DIC Corporation) was used as a surfactant (leveling agent) (arbitrary component (G)).
 溶媒(H)としてγ-ブチロラクトン(GBL)及びプロピレングリコールモノメチルエーテルアセテート(PGMEA)の混合溶媒(GBL:PGMEA=40:60(質量比))を使用した。 A mixed solvent (GBL: PGMEA = 40: 60 (mass ratio)) of γ-butyrolactone (GBL) and propylene glycol monomethyl ether acetate (PGMEA) was used as the solvent (H).
(2)評価方法
 実施例、参考例及び比較例で使用した評価方法は以下のとおりである。
(2) Evaluation method The evaluation methods used in the examples, reference examples and comparative examples are as follows.
[加熱後OD値]
 ガラス基板(大きさ100mm×100mm×1mm)にポジ型感光性樹脂組成物を乾燥膜厚が約1.5μmになるようにスピンコートし、ホットプレート上120℃で80秒加熱し溶媒を乾燥した。その後、窒素ガス雰囲気下250℃で60分硬化させることにより被膜を得た。硬化後の被膜のOD値を透過濃度計(BMT-1、サカタインクスエンジニアリング株式会社製)で測定し、ガラスのみのOD値で補正を行って、被膜の厚さ1μm当たりのOD値に換算した。被膜の厚みは光学式膜厚測定装置(F20-NIR、フィルメトリクス株式会社製)を用いて測定した。
[OD value after heating]
A positive photosensitive resin composition was spin-coated on a glass substrate (size 100 mm × 100 mm × 1 mm) so that the dry film thickness was about 1.5 μm, and heated on a hot plate at 120 ° C. for 80 seconds to dry the solvent. .. Then, a film was obtained by curing at 250 ° C. for 60 minutes in a nitrogen gas atmosphere. The OD value of the cured film was measured with a transmission densitometer (BMT-1, manufactured by Sakata Inx Engineering Co., Ltd.), corrected by the OD value of glass only, and converted into an OD value per 1 μm of the film thickness. The film thickness was measured using an optical film thickness measuring device (F20-NIR, manufactured by Filmometrics Co., Ltd.).
[ホール径]
 ガラス基板(大きさ100mm×100mm×1mm)にポジ型感光性樹脂組成物を乾燥膜厚が2.0μmになるようにバーコートし、ホットプレート上100℃で1分間加熱してプリベークを行った。その後、10μmのホールパターンを有するフォトマスクを介して、露光量100mJ/cmの紫外線を照射した後、ホットプレート上で表2に記載の条件(条件1)でPEBを行った。その後、2.38質量%テトラメチルアンモニウムハイドロオキサイド水溶液で60秒間アルカリ現像処理を行い、エアブラシで付着した水分を飛ばした後、マイクロスコープでホール径を観察した。
 さらに、PEBの条件を条件1から以下のとおり変更したサンプルについても、同様にホール径を観察した。
  条件2:条件1の温度+5℃
  条件3:条件1の温度+10℃
  条件4:条件1の時間-30秒
  条件5:条件1の時間+30秒
 9.5μm≦ホール径≦10.5μmを合格とした。
[プロセス安定性]
 5つのPEB条件のうち、ホール径評価において合格した条件数をプロセス安定性の指標とした。
[Hole diameter]
A positive photosensitive resin composition was bar-coated on a glass substrate (size 100 mm × 100 mm × 1 mm) so that the dry film thickness was 2.0 μm, and prebaked by heating on a hot plate at 100 ° C. for 1 minute. .. Then, after irradiating ultraviolet rays having an exposure amount of 100 mJ / cm 2 through a photomask having a hole pattern of 10 μm, PEB was performed on a hot plate under the conditions (condition 1) shown in Table 2. Then, an alkaline development treatment was carried out with a 2.38 mass% tetramethylammonium hydroxide aqueous solution for 60 seconds to remove the water adhering with an airbrush, and then the hole diameter was observed with a microscope.
Further, the hole diameter was also observed in the sample in which the PEB condition was changed from the condition 1 as follows.
Condition 2: Temperature of Condition 1 + 5 ° C
Condition 3: Temperature of condition 1 + 10 ° C
Condition 4: Time of Condition 1-30 seconds Condition 5: Time of Condition 1 + 30 seconds 9.5 μm ≤ hole diameter ≤ 10.5 μm was accepted.
[Process stability]
Of the five PEB conditions, the number of conditions that passed the hole diameter evaluation was used as an index of process stability.
(3)ポジ型感光性樹脂組成物の調製及び評価
[実施例1~8、参考例1、及び比較例1~9]
 表2に記載の組成で樹脂ブレンド(A)、エポキシ基及びフェノール性水酸基を有する樹脂(D)及び第3樹脂(E)をミックスローターにて混合して溶解し、得られた溶液に、表2に記載の着色剤(B)、光酸発生剤(C)、溶解促進剤(F)、界面活性剤(G)及びGBL/PGMEA混合溶媒(H)を加えて、さらに混合した。成分が溶解したことを目視で確認した後、孔径0.22μmのミリポアフィルターで濾過し、固形分濃度12質量%のポジ型感光性樹脂組成物を調製した。表2における組成の質量部は固形分換算値である。実施例1~8、参考例1、及び比較例1~9のポジ型感光性樹脂組成物の評価結果を表2に示す。
(3) Preparation and Evaluation of Positive Photosensitive Resin Compositions [Examples 1 to 8, Reference Examples 1 and Comparative Examples 1 to 9]
The resin blend (A) having the composition shown in Table 2, the resin (D) having an epoxy group and a phenolic hydroxyl group, and the third resin (E) were mixed and dissolved in a mix rotor, and the solution was obtained in Table 2. The colorant (B), the photoacid generator (C), the dissolution accelerator (F), the surfactant (G) and the GBL / PGMEA mixed solvent (H) according to No. 2 were added and further mixed. After visually confirming that the components were dissolved, the mixture was filtered through a millipore filter having a pore size of 0.22 μm to prepare a positive photosensitive resin composition having a solid content concentration of 12% by mass. The mass part of the composition in Table 2 is a solid content conversion value. Table 2 shows the evaluation results of the positive photosensitive resin compositions of Examples 1 to 8, Reference Example 1, and Comparative Examples 1 to 9.
Figure JPOXMLDOC01-appb-T000033
Figure JPOXMLDOC01-appb-T000033
Figure JPOXMLDOC01-appb-T000034
Figure JPOXMLDOC01-appb-T000034
Figure JPOXMLDOC01-appb-T000035
Figure JPOXMLDOC01-appb-T000035
Figure JPOXMLDOC01-appb-T000036
Figure JPOXMLDOC01-appb-T000036
Figure JPOXMLDOC01-appb-T000037
Figure JPOXMLDOC01-appb-T000037
Figure JPOXMLDOC01-appb-T000038
Figure JPOXMLDOC01-appb-T000038
 実施例1~8、参考例1、及び比較例1~9は、黒色の着色剤を含有するにも拘わらずホールを形成することができた。複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部が酸分解性基で保護された、異なる酸分解性を有する樹脂を複数種含む実施例1~8及び参考例1は、単一の酸分解性を有する樹脂を含む比較例1~9に比べてPEBのプロセス安定性を向上させることができた。 Examples 1 to 8, Reference Examples 1 and Comparative Examples 1 to 9 were able to form holes even though they contained a black colorant. Examples 1 to 8 and Reference Example 1 include a plurality of resins having a plurality of phenolic hydroxyl groups and having at least a part of the plurality of phenolic hydroxyl groups protected by an acid-degradable group and having different acid-degradable properties. , The process stability of PEB could be improved as compared with Comparative Examples 1 to 9 containing a single acid-decomposable resin.
 本実施形態によるポジ型感光性樹脂組成物は、有機EL素子の隔壁又は絶縁膜を形成する放射線リソグラフィーに好適に利用することができる。本開示によるポジ型感光性樹脂組成物から形成された隔壁又は絶縁膜を備えた有機EL素子は、良好なコントラストを示す表示装置の電子部品として好適に使用される。 The positive photosensitive resin composition according to the present embodiment can be suitably used for radiation lithography for forming a partition wall or an insulating film of an organic EL element. The organic EL device provided with a partition wall or an insulating film formed from the positive photosensitive resin composition according to the present disclosure is suitably used as an electronic component of a display device showing good contrast.

Claims (18)

  1.  複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR19で表される酸分解性基(5)で保護された樹脂(a3-1)、但し前記R19は、式(9)
    Figure JPOXMLDOC01-appb-C000001
    で表される化合物におけるO-R19間の結合解離エネルギーをΔ1、式(10)
    Figure JPOXMLDOC01-appb-C000002
    で表される化合物における(フェノール酸素)-(2-テトラヒドロフラニル基の2位炭素)間の結合解離エネルギーをΔ2としたときに、Δ1/Δ2>1を満たす基である;
     複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部が2-テトラヒドロフラニル基で保護された樹脂(a3-2);及び
     複数のフェノール性水酸基を有し、前記複数のフェノール性水酸基の少なくとも一部がR20で表される酸分解性基(6)で保護された樹脂(a3-3)、但し前記R20は、式(11)
    Figure JPOXMLDOC01-appb-C000003
    で表される化合物におけるO-R20間の結合解離エネルギーをΔ3としたときに、Δ3/Δ2<1を満たす基である
    からなる群より選択される少なくとも2種を含む樹脂ブレンド(A3)と、
     黒色染料及び黒色顔料からなる群より選択される少なくとも1種の着色剤(B)と、
     光酸発生剤(C)と
    を含む、ポジ型感光性樹脂組成物。
    A plurality of phenolic hydroxyl groups, a resin wherein at least a portion of the plurality of phenolic hydroxyl groups is protected by an acid-decomposable group represented by R 19 (5) (a3-1) , provided that the R 19 is Equation (9)
    Figure JPOXMLDOC01-appb-C000001
    The bond dissociation energy between OR 19 in the compound represented by is Δ1, the formula (10).
    Figure JPOXMLDOC01-appb-C000002
    It is a group satisfying Δ1 / Δ2> 1 when the bond dissociation energy between (phenol oxygen) and (2-carbon of 2-tetrahydrofuranyl group) in the compound represented by is Δ2;
    A resin (a3-2) having a plurality of phenolic hydroxyl groups and at least a part of the plurality of phenolic hydroxyl groups protected by a 2-tetrahydrofuranyl group; and the plurality of phenolic hydroxyl groups. sex at least a portion of the hydroxyl groups is protected by an acid-decomposable group represented by R 20 (6) resin (a3-3), provided that the R 20 of the formula (11)
    Figure JPOXMLDOC01-appb-C000003
    A resin blend (A3) containing at least two selected from the group consisting of groups satisfying Δ3 / Δ2 <1 when the bond dissociation energy between OR 20 in the compound represented by is Δ3. ,
    At least one colorant (B) selected from the group consisting of black dyes and black pigments, and
    A positive photosensitive resin composition containing a photoacid generator (C).
  2.  Δ1/Δ2が1.10超であり、Δ3/Δ2が0.990未満である、請求項1に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to claim 1, wherein Δ1 / Δ2 is more than 1.10 and Δ3 / Δ2 is less than 0.990.
  3.  Δ1-Δ2が1~10kcal/molであり、Δ2-Δ3が0.1~10kcal/molである、請求項1又は2のいずれかに記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to claim 1 or 2, wherein Δ1-Δ2 is 1 to 10 kcal / mol and Δ2-Δ3 is 0.1 to 10 kcal / mol.
  4.  前記酸分解性基(5)が、tert-ブトキシカルボニル基、1,1-ジメチル-プロポキシカルボニル基、及び2-テトラヒドロピラニル基からなる群より選択される、請求項1~3のいずれか一項に記載のポジ型感光性樹脂組成物。 Any one of claims 1 to 3, wherein the acid-degradable group (5) is selected from the group consisting of a tert-butoxycarbonyl group, a 1,1-dimethyl-propoxycarbonyl group, and a 2-tetrahydropyranyl group. The positive photosensitive resin composition according to the above item.
  5.  前記酸分解性基(6)が、式(16)
     -CHR28-O-R29  (16)
    (式(16)中、R28は炭素原子数1~4の直鎖状若しくは分岐状のアルキル基であり、R29は炭素原子数1~12の直鎖状、分岐状若しくは環状のアルキル基、炭素原子数7~12のアラルキル基、又は炭素原子数2~12のアルケニル基である。)
    で表される基である、請求項1~4のいずれか一項に記載のポジ型感光性樹脂組成物。
    The acid-degradable group (6) is represented by the formula (16).
    -CHR 28 - OR 29 (16)
    In formula (16), R 28 is a linear or branched alkyl group having 1 to 4 carbon atoms, and R 29 is a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms. , An aralkyl group having 7 to 12 carbon atoms, or an alkenyl group having 2 to 12 carbon atoms.)
    The positive photosensitive resin composition according to any one of claims 1 to 4, which is a group represented by.
  6.  前記樹脂(a3-1)が、式(18)
    Figure JPOXMLDOC01-appb-C000004
    (式(18)において、R31は水素原子又はメチル基であり、R32は酸分解性基(5)であり、tは0~5の整数であり、uは0~5の整数であり、但しt+uは1~5の整数である。)
    で表される単量体単位を有し、前記樹脂(a3-1)が、uが1以上の整数である上記単量体単位を少なくとも1つ有し、
     前記樹脂(a3-2)が、式(19)
    Figure JPOXMLDOC01-appb-C000005
    (式(19)において、R33は水素原子又はメチル基であり、R34は2-テトラヒドロフラニル基であり、vは0~5の整数であり、wは0~5の整数であり、但しv+wは1~5の整数である。)
    で表される単量体単位を有し、前記樹脂(a3-2)が、wが1以上の整数である上記単量体単位を少なくとも1つ有し、
     前記樹脂(a3-3)が、式(20)
    Figure JPOXMLDOC01-appb-C000006
    (式(20)において、R35は水素原子又はメチル基であり、R36は酸分解性基(6)であり、xは0~5の整数であり、yは0~5の整数であり、但しx+yは1~5の整数である。)
    で表される単量体単位を有し、前記樹脂(a3-3)が、yが1以上の整数である上記単量体単位を少なくとも1つ有する、請求項1~5のいずれか一項に記載のポジ型感光性樹脂組成物。
    The resin (a3-1) has the formula (18).
    Figure JPOXMLDOC01-appb-C000004
    (In the formula (18), R 31 is a hydrogen atom or a methyl group, R 32 is an acid-degradable group (5), t is an integer of 0 to 5, and u is an integer of 0 to 5. However, t + u is an integer of 1 to 5.)
    The resin (a3-1) has at least one of the above-mentioned monomer units in which u is an integer of 1 or more.
    The resin (a3-2) has the formula (19).
    Figure JPOXMLDOC01-appb-C000005
    (In formula (19), R 33 is a hydrogen atom or a methyl group, R 34 is a 2-tetrahydrofuranyl group, v is an integer of 0 to 5, and w is an integer of 0 to 5. v + w is an integer of 1 to 5.)
    The resin (a3-2) has at least one of the above-mentioned monomer units in which w is an integer of 1 or more.
    The resin (a3-3) has the formula (20).
    Figure JPOXMLDOC01-appb-C000006
    (In the formula (20), R 35 is a hydrogen atom or a methyl group, R 36 is an acid-degradable group (6), x is an integer of 0 to 5, and y is an integer of 0 to 5. However, x + y is an integer of 1 to 5.)
    Any one of claims 1 to 5, wherein the resin (a3-3) has at least one of the above-mentioned monomer units having a monomer unit represented by (1) and having y being an integer of 1 or more. The positive photosensitive resin composition according to the above.
  7.  前記樹脂(a3-1)は、その全単量体単位に対して式(18)で表される前記単量体単位を60モル%~100モル%含み、前記樹脂(a3-2)は、その全単量体単位に対して式(19)で表される前記単量体単位を60モル%~100モル%含み、前記樹脂(a3-3)は、その全単量体単位に対して式(20)で表される前記単量体単位を60モル%~100モル%含む、請求項6に記載のポジ型感光性樹脂組成物。 The resin (a3-1) contains 60 mol% to 100 mol% of the monomer unit represented by the formula (18) with respect to all the monomer units thereof, and the resin (a3-2) contains 60 mol% to 100 mol% of the monomer unit. The monomer unit represented by the formula (19) is contained in an amount of 60 mol% to 100 mol% with respect to all the monomer units, and the resin (a3-3) is based on the total monomer units. The positive photosensitive resin composition according to claim 6, which contains 60 mol% to 100 mol% of the monomer unit represented by the formula (20).
  8.  式(18)で表され、かつuが1以上の整数である単量体単位の数が、前記樹脂(a3-1)の全単量体単位数の5%~95%であり、式(19)で表され、かつwが1以上の整数である単量体単位の数が、前記樹脂(a3-2)の全単量体単位数の5%~95%であり、式(20)で表され、かつyが1以上の整数である単量体単位の数が、前記樹脂(a3-3)の全単量体単位数の5%~95%である、請求項6又は7のいずれかに記載のポジ型感光性樹脂組成物。 The number of monomer units represented by the formula (18) and in which u is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-1), and is represented by the formula (18). The number of monomer units represented by 19) and in which w is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-2), and is represented by the formula (20). 6 or 7, wherein the number of monomer units represented by and in which y is an integer of 1 or more is 5% to 95% of the total number of monomer units of the resin (a3-3). The positive photosensitive resin composition according to any one.
  9.  前記樹脂(a3-1)、(a3-2)及び(a3-3)が、式(12)
    Figure JPOXMLDOC01-appb-C000007
    (式(12)において、R21及びR22は、それぞれ独立して水素原子、炭素原子数1~3のアルキル基、完全若しくは部分的にフッ素化された炭素原子数1~3のアルキル基、又はハロゲン原子であり、R23は、水素原子、炭素原子数1~6の直鎖若しくは炭素原子数4~12の環状アルキル基、フェニル基、又はヒドロキシ基、炭素原子数1~6のアルキル基及び炭素原子数1~6のアルコキシ基からなる群より選択される少なくとも1種で置換されたフェニル基である。)
    で表される単量体単位を有する共重合体である、請求項1~8のいずれか一項に記載のポジ型感光性樹脂組成物。
    The resins (a3-1), (a3-2) and (a3-3) are represented by the formula (12).
    Figure JPOXMLDOC01-appb-C000007
    (In the formula (12), R 21 and R 22 are independently hydrogen atoms, alkyl groups having 1 to 3 carbon atoms, and fully or partially fluorinated alkyl groups having 1 to 3 carbon atoms, respectively. Alternatively, it is a halogen atom, and R 23 is a hydrogen atom, a linear group having 1 to 6 carbon atoms, a cyclic alkyl group having 4 to 12 carbon atoms, a phenyl group, or a hydroxy group, and an alkyl group having 1 to 6 carbon atoms. And a phenyl group substituted with at least one selected from the group consisting of alkoxy groups having 1 to 6 carbon atoms.)
    The positive photosensitive resin composition according to any one of claims 1 to 8, which is a copolymer having a monomer unit represented by.
  10.  前記光酸発生剤(C)が、式(13)
    Figure JPOXMLDOC01-appb-C000008
    (式(13)において、R24は、置換又は非置換のアルキル基、置換又は非置換のアルコキシ基、置換又は非置換のアリール基、又はハロゲン原子であり、R25及びR26は、それぞれ独立して置換若しくは非置換のアリール基、置換若しくは非置換の複素環基、シアノ基、アセトキシ基、カルボキシ基、又はアルコキシカルボニル基であり、R25とR26とが結合して環員数3~10の環構造を形成してもよく、該環構造は置換基を有していてもよい。)
    で表される化合物である、請求項1~9のいずれか一項に記載のポジ型感光性樹脂組成物。
    The photoacid generator (C) has the formula (13).
    Figure JPOXMLDOC01-appb-C000008
    (In formula (13), R 24 is a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group, a substituted or unsubstituted aryl group, or a halogen atom, and R 25 and R 26 are independent of each other. It is a substituted or unsubstituted aryl group, a substituted or unsubstituted heterocyclic group, a cyano group, an acetoxy group, a carboxy group, or an alkoxycarbonyl group, and R 25 and R 26 are bonded to each other to have 3 to 10 ring members. The ring structure may be formed, and the ring structure may have a substituent.)
    The positive photosensitive resin composition according to any one of claims 1 to 9, which is a compound represented by.
  11.  樹脂成分の合計質量を基準として、30質量%~90質量%の前記樹脂ブレンド(A3)を含む、請求項1~10のいずれか一項に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to any one of claims 1 to 10, which comprises the resin blend (A3) of 30% by mass to 90% by mass based on the total mass of the resin components.
  12.  樹脂成分の合計100質量部を基準として、10質量部~150質量部の前記着色剤(B)を含む、請求項1~11のいずれか一項に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to any one of claims 1 to 11, which comprises 10 parts by mass to 150 parts by mass of the colorant (B) based on a total of 100 parts by mass of resin components.
  13.  樹脂成分の合計100質量部を基準として、0.1質量部~85質量部の前記光酸発生剤(C)を含む、請求項1~12のいずれか一項に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin according to any one of claims 1 to 12, which contains 0.1 part by mass to 85 parts by mass of the photoacid generator (C) based on a total of 100 parts by mass of the resin components. Composition.
  14.  前記ポジ型感光性樹脂組成物の硬化被膜の光学濃度(OD値)が膜厚1μmあたり0.5以上である、請求項1~13のいずれか一項に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to any one of claims 1 to 13, wherein the optical density (OD value) of the cured film of the positive photosensitive resin composition is 0.5 or more per 1 μm of the film thickness. ..
  15.  エポキシ基及びフェノール性水酸基を有する樹脂(D)をさらに含む、請求項1~14のいずれか一項に記載のポジ型感光性樹脂組成物。 The positive photosensitive resin composition according to any one of claims 1 to 14, further comprising a resin (D) having an epoxy group and a phenolic hydroxyl group.
  16.  請求項1~15のいずれか一項に記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子隔壁。 An organic EL device partition wall containing a cured product of the positive photosensitive resin composition according to any one of claims 1 to 15.
  17.  請求項1~15のいずれか一項に記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子絶縁膜。 An organic EL device insulating film containing a cured product of the positive photosensitive resin composition according to any one of claims 1 to 15.
  18.  請求項1~15のいずれか一項に記載のポジ型感光性樹脂組成物の硬化物を含む有機EL素子。 An organic EL device containing a cured product of the positive photosensitive resin composition according to any one of claims 1 to 15.
PCT/JP2021/021026 2020-06-03 2021-06-02 Positive photosensitive resin composition and partition wall of organic electroluminescent element WO2021246444A1 (en)

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