TWI802156B - Photosensitive resin composition and organic EL element partition wall - Google Patents
Photosensitive resin composition and organic EL element partition wall Download PDFInfo
- Publication number
- TWI802156B TWI802156B TW110147407A TW110147407A TWI802156B TW I802156 B TWI802156 B TW I802156B TW 110147407 A TW110147407 A TW 110147407A TW 110147407 A TW110147407 A TW 110147407A TW I802156 B TWI802156 B TW I802156B
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- Prior art keywords
- resin
- group
- resin composition
- carbon atoms
- mass
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 147
- 238000005192 partition Methods 0.000 title description 20
- 229920005989 resin Polymers 0.000 claims abstract description 404
- 239000011347 resin Substances 0.000 claims abstract description 404
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 108
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 107
- 150000001875 compounds Chemical class 0.000 claims abstract description 105
- 230000005855 radiation Effects 0.000 claims abstract description 52
- 230000003287 optical effect Effects 0.000 claims abstract description 9
- -1 hydroxybenzoic acid compound Chemical class 0.000 claims description 129
- 125000004432 carbon atom Chemical group C* 0.000 claims description 117
- 239000000178 monomer Substances 0.000 claims description 105
- 239000003513 alkali Substances 0.000 claims description 79
- 125000000217 alkyl group Chemical group 0.000 claims description 66
- 229920001577 copolymer Polymers 0.000 claims description 63
- 125000000524 functional group Chemical group 0.000 claims description 63
- 125000003700 epoxy group Chemical group 0.000 claims description 47
- 239000003795 chemical substances by application Substances 0.000 claims description 43
- 238000004090 dissolution Methods 0.000 claims description 41
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 40
- 239000002904 solvent Substances 0.000 claims description 40
- 125000003118 aryl group Chemical group 0.000 claims description 30
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 25
- 239000003822 epoxy resin Substances 0.000 claims description 24
- 229920000647 polyepoxide Polymers 0.000 claims description 24
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 17
- 230000002378 acidificating effect Effects 0.000 claims description 16
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 claims description 11
- 229920003986 novolac Polymers 0.000 claims description 11
- 125000003545 alkoxy group Chemical group 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 7
- 125000005843 halogen group Chemical group 0.000 claims description 6
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 5
- 239000000376 reactant Substances 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 abstract description 6
- 239000010408 film Substances 0.000 description 112
- 239000000126 substance Substances 0.000 description 57
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 50
- 239000000243 solution Substances 0.000 description 49
- 238000011161 development Methods 0.000 description 45
- 230000018109 developmental process Effects 0.000 description 45
- 238000004519 manufacturing process Methods 0.000 description 42
- 239000000975 dye Substances 0.000 description 41
- 239000000049 pigment Substances 0.000 description 34
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 30
- 238000006243 chemical reaction Methods 0.000 description 27
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 27
- 238000000576 coating method Methods 0.000 description 25
- JMMWKPVZQRWMSS-UHFFFAOYSA-N isopropanol acetate Natural products CC(C)OC(C)=O JMMWKPVZQRWMSS-UHFFFAOYSA-N 0.000 description 24
- 229940011051 isopropyl acetate Drugs 0.000 description 24
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 24
- 238000010438 heat treatment Methods 0.000 description 23
- 239000000203 mixture Substances 0.000 description 23
- 239000011248 coating agent Substances 0.000 description 22
- 229920002577 polybenzoxazole Polymers 0.000 description 22
- 239000002253 acid Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 19
- 125000000962 organic group Chemical group 0.000 description 19
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 18
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 16
- 150000007514 bases Chemical class 0.000 description 15
- PJMXUSNWBKGQEZ-UHFFFAOYSA-N (4-hydroxyphenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(O)C=C1 PJMXUSNWBKGQEZ-UHFFFAOYSA-N 0.000 description 14
- 239000004593 Epoxy Substances 0.000 description 14
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 14
- 239000003999 initiator Substances 0.000 description 14
- 150000003254 radicals Chemical class 0.000 description 14
- 230000035945 sensitivity Effects 0.000 description 14
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 13
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 13
- 239000012299 nitrogen atmosphere Substances 0.000 description 13
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 13
- 239000007787 solid Substances 0.000 description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 239000003086 colorant Substances 0.000 description 12
- 230000002349 favourable effect Effects 0.000 description 12
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 12
- 239000002243 precursor Substances 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 12
- 238000001914 filtration Methods 0.000 description 11
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 11
- 239000003505 polymerization initiator Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 10
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 10
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 10
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 10
- 229920001721 polyimide Polymers 0.000 description 10
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000007877 V-601 Substances 0.000 description 9
- 125000003342 alkenyl group Chemical group 0.000 description 9
- 150000001282 organosilanes Chemical class 0.000 description 9
- 239000009719 polyimide resin Substances 0.000 description 9
- 239000000843 powder Substances 0.000 description 9
- 238000010992 reflux Methods 0.000 description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 8
- 239000005011 phenolic resin Substances 0.000 description 8
- 229920002050 silicone resin Polymers 0.000 description 8
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 7
- 125000002723 alicyclic group Chemical group 0.000 description 7
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 7
- 150000004985 diamines Chemical class 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 238000003384 imaging method Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 150000002923 oximes Chemical class 0.000 description 7
- 229920005990 polystyrene resin Polymers 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- UYEMGAFJOZZIFP-UHFFFAOYSA-N 3,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC(O)=C1 UYEMGAFJOZZIFP-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 235000010290 biphenyl Nutrition 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000008199 coating composition Substances 0.000 description 6
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 6
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- 229920005575 poly(amic acid) Polymers 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 230000007261 regionalization Effects 0.000 description 6
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 5
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 5
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 239000004305 biphenyl Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 229930003836 cresol Natural products 0.000 description 5
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 125000001624 naphthyl group Chemical group 0.000 description 5
- 238000010943 off-gassing Methods 0.000 description 5
- 239000012788 optical film Substances 0.000 description 5
- 229920006122 polyamide resin Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 238000010526 radical polymerization reaction Methods 0.000 description 5
- 125000003396 thiol group Chemical group [H]S* 0.000 description 5
- WXTMDXOMEHJXQO-UHFFFAOYSA-N 2,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC=C1O WXTMDXOMEHJXQO-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- WLTSXAIICPDFKI-UHFFFAOYSA-N 3-dodecene Chemical compound CCCCCCCCC=CCC WLTSXAIICPDFKI-UHFFFAOYSA-N 0.000 description 4
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 4
- KYQCOXFCLRTKLS-UHFFFAOYSA-N Pyrazine Chemical compound C1=CN=CC=N1 KYQCOXFCLRTKLS-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 235000011054 acetic acid Nutrition 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- DZBUGLKDJFMEHC-UHFFFAOYSA-N benzoquinolinylidene Natural products C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 150000005165 hydroxybenzoic acids Chemical class 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 125000005641 methacryl group Chemical group 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical compound CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 4
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 4
- AZQWKYJCGOJGHM-UHFFFAOYSA-N para-benzoquinone Natural products O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 4
- 229920001568 phenolic resin Polymers 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 150000004756 silanes Chemical class 0.000 description 4
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical group C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 4
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 3
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- IYMZEPRSPLASMS-UHFFFAOYSA-N 3-phenylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C=2C=CC=CC=2)=C1 IYMZEPRSPLASMS-UHFFFAOYSA-N 0.000 description 3
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 3
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 3
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 125000004018 acid anhydride group Chemical group 0.000 description 3
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/22—Exposing sequentially with the same light pattern different positions of the same surface
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials For Photolithography (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
本發明提供可形成具有高的光學密度(OD值)且表面粗糙受抑制之厚膜圖型之含有黑色劑的高感度感光性樹脂組成物。該感光性樹脂組成物包含(A)第1樹脂,(B)與第1樹脂不同之具有酚性羥基之第2樹脂,(C)與第1樹脂及第2樹脂均不同之具有酚性羥基之第3樹脂,(D)感放射線化合物及(E)黑色劑,感光性樹脂組成物之硬化被膜的光學密度(OD值)係膜厚每1μm為0.5以上,第2樹脂之酚性羥基當量為第3樹脂之酚性羥基當量的1.1~5.0倍。The present invention provides a high-sensitivity photosensitive resin composition containing a black agent that can form a thick film pattern with high optical density (OD value) and suppressed surface roughness. The photosensitive resin composition includes (A) a first resin, (B) a second resin having a phenolic hydroxyl group different from the first resin, (C) a second resin having a phenolic hydroxyl group different from both the first resin and the second resin The third resin, (D) radiation-sensitive compound and (E) black agent, the optical density (OD value) of the cured film of the photosensitive resin composition is 0.5 or more per 1 μm of film thickness, and the phenolic hydroxyl equivalent of the second resin It is 1.1~5.0 times of the phenolic hydroxyl equivalent of the third resin.
Description
本發明有關含黑色劑之感光性樹脂組成物,以及使用其之有機EL元件隔壁、有機EL元件絕緣膜及有機EL元件。The present invention relates to a photosensitive resin composition containing a black agent, and an organic EL element partition wall, an organic EL element insulating film and an organic EL element using the same.
有機EL顯示器(OLED)等之顯示裝置中,為了提高顯示特性,於顯示區域內之著色圖型之間隔部或顯示區域周邊部分之緣等使用隔壁材。有機EL顯示裝置之製造中,為使有機物質之像素彼此不接觸,而首先形成隔壁,於該隔壁之間形成有機物質之像素。該隔壁一般藉由使用感光性樹脂組成物之光微影法形成,具有絕緣性。詳言之,使用塗佈裝置於基板上塗佈感光性樹脂組成物,藉加熱等之手段去除揮發成分後,經由遮罩進行曝光,其次於負型之情況將未曝光部分、且於正型之情況將曝光部分,藉由鹼水溶液等之顯像液去除而顯像,所得圖型進行加熱處理,形成隔壁(絕緣膜)。其次藉由噴墨法等,於隔壁之間使發出紅、綠、藍之3色光之有機物質成膜,形成有機EL顯示裝置之像素。In a display device such as an organic EL display (OLED), in order to improve the display characteristics, a partition wall material is used in the space between the colored patterns in the display area or the edge of the peripheral part of the display area. In the manufacture of an organic EL display device, partition walls are first formed so that pixels of organic substances do not contact each other, and pixels of organic substances are formed between the partition walls. The partition walls are generally formed by photolithography using a photosensitive resin composition, and have insulating properties. Specifically, use a coating device to coat a photosensitive resin composition on a substrate, remove volatile components by means of heating, etc., and then expose through a mask. In this case, the exposed part is removed by a developer such as an aqueous alkali solution to develop the image, and the obtained pattern is subjected to heat treatment to form a partition wall (insulating film). Next, an organic material emitting red, green, and blue light is formed into a film between the partition walls by an inkjet method to form a pixel of an organic EL display device.
該領域於近幾年來,因顯示裝置之小型化及顯示之內容多樣化,而要求像素之高性能化及高精細化。基於提高顯示裝置之對比度,提升視認性之目的,已嘗試使用著色劑使隔壁材具有遮光性。然而,使隔壁材具有遮光性之情況,有感光性樹脂組成物成為低感度之傾向,其結果,有曝光時間變長生產性降低之虞。因此,包含著色劑之隔壁材之形成中使用之感光性樹脂組成物被要求更高感度。In this field, in recent years, due to the miniaturization of display devices and the diversification of displayed content, higher performance and higher definition of pixels are required. For the purpose of improving the contrast of the display device and enhancing the visibility, attempts have been made to use colorants to make the partition material have light-shielding properties. However, when a partition wall material has light-shielding property, there exists a tendency for a photosensitive resin composition to become a low sensitivity, and as a result, exposure time may become long and productivity may fall. Therefore, higher sensitivity is required for the photosensitive resin composition used for forming the partition wall material containing a coloring agent.
專利文獻1(日本特開2001-281440號公報)中,作為藉由曝光後之加熱處理而顯示高遮光性之感放射線性樹脂組成物,記載有於含有鹼可溶性樹脂與醌重氮化合物之正型感放射線性樹脂組成物中添加鈦黑之組成物。Patent Document 1 (Japanese Unexamined Patent Application Publication No. 2001-281440) describes a positive radiation-sensitive resin composition containing an alkali-soluble resin and a quinonediazo compound as a radiation-sensitive resin composition exhibiting high light-shielding properties by heat treatment after exposure. A composition in which titanium black is added to a radiation-sensitive resin composition.
專利文獻2(日本特開2002-116536號公報)中,記載於含有[A]鹼可溶性樹脂、[B]1,2-醌重氮化合物及[C]著色劑之感放射線性樹脂組成物中,使用碳黑使隔壁材黑色化之方法。Patent Document 2 (Japanese Unexamined Patent Publication No. 2002-116536) describes a radiation-sensitive resin composition containing [A] alkali-soluble resin, [B] 1,2-quinone diazo compound, and [C] colorant. , The method of using carbon black to blacken the partition material.
專利文獻3(日本特開2010-237310號公報)中,作為藉由曝光後之加熱處理而顯示遮光性之感放射線性樹脂組成物,記載有於含有鹼可溶性樹脂與醌重氮化合物之正型感放射線性樹脂組成物中添加感熱色素之組成物。Patent Document 3 (Japanese Unexamined Patent Publication No. 2010-237310 ) describes a positive-type resin composition containing an alkali-soluble resin and a quinonediazo compound as a radiation-sensitive resin composition that exhibits light-shielding properties by heat treatment after exposure. A composition in which a thermosensitive pigment is added to a radiation-sensitive resin composition.
專利文獻4(國際公開第2017/069172號)中,記載一種正感光樹脂組成物,其含有(A)黏合劑樹脂、(B)醌重氮化合物及(C)選自溶劑黑27~47之以色彩指數規定之黑色染料中之至少一種黑色染料。 [先前技術文獻] [專利文獻] In Patent Document 4 (International Publication No. 2017/069172), a positive photosensitive resin composition is described, which contains (A) a binder resin, (B) a quinone diazo compound, and (C) a solvent black 27-47 At least one black dye among the black dyes specified by the color index. [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2001-281440號公報 [專利文獻2]日本特開2002-116536號公報 [專利文獻3]日本特開2010-237310號公報 [專利文獻4]國際公開第2017/069172號 [Patent Document 1] Japanese Unexamined Patent Publication No. 2001-281440 [Patent Document 2] Japanese Patent Laid-Open No. 2002-116536 [Patent Document 3] Japanese Patent Laid-Open No. 2010-237310 [Patent Document 4] International Publication No. 2017/069172
[發明欲解決之課題][Problem to be solved by the invention]
經著色之隔壁材之形成中使用之感光性樹脂組成物,為了使硬化膜之遮光性充分提高,必須使用相當量之著色劑。使用如此多量著色劑之情況,由於照射於感光性樹脂組成物之被膜的放射線被著色劑吸收,故被膜中之放射線的有效強度降低,無法使感光性樹脂組成物充分曝光,結果圖型形成性降低。In the photosensitive resin composition used for forming the colored partition wall material, a considerable amount of coloring agent must be used in order to sufficiently improve the light-shielding properties of the cured film. In the case of using such a large amount of colorant, since the radiation irradiated on the film of the photosensitive resin composition is absorbed by the colorant, the effective intensity of the radiation in the film is reduced, and the photosensitive resin composition cannot be fully exposed. reduce.
特別是,使用含有黑色劑之感光性樹脂組成物欲形成厚被膜,例如形成厚度2~3μm之被膜時,因除了黑色劑以外,感放射線化合物亦吸收放射線,而使到達曝光部之被膜底部的放射線量顯著降低。因此,於正型中,曝光部之被膜底部的鹼溶解度不足,於顯像時發生樹脂殘渣,或者為了獲得期望厚度之被膜而消耗大量感光性樹脂組成物,即有殘膜率降低之情況。另一方面,於負型中,曝光部之被膜底部並未充分不溶化,有顯像時發生被膜剝離之情況。因此,在含有黑色劑之感光性樹脂組成物中,熱切期盼可對硬化被膜賦予高的光學密度(OD值),同時可增加硬化被膜之厚度的感光性樹脂組成物。In particular, when a photosensitive resin composition containing a black agent is used to form a thick film, for example, a film with a thickness of 2 to 3 μm, since the radiation-sensitive compound also absorbs radiation in addition to the black agent, the radiation that reaches the bottom of the film at the exposed portion volume was significantly reduced. Therefore, in the positive type, the alkali solubility of the film bottom of the exposed part is insufficient, and resin residues are generated during development, or a large amount of photosensitive resin composition is consumed in order to obtain a film with a desired thickness, that is, the remaining film rate decreases. On the other hand, in the negative type, the film bottom of the exposed part is not sufficiently insoluble, and the film may be peeled off during image development. Therefore, among photosensitive resin compositions containing a black agent, a photosensitive resin composition capable of imparting a high optical density (OD value) to a cured film and increasing the thickness of the cured film is eagerly desired.
顯像步驟中若發生微觀不均勻的樹脂溶解,則該部分的樹脂之表面積亦即與顯像液之接觸面積增加,使樹脂之溶解速度局部增加。結果,被膜於顯像步驟中不均勻地溶解,有產生顯像後被膜之表面粗糙,圖案形狀惡化等之情況。此於一般需要長時間的顯像時間或使用高濃度顯像液之厚膜顯像步驟中較為顯著。If microscopically uneven resin dissolution occurs during the developing step, the surface area of the resin at that portion, that is, the contact area with the developing solution increases, and the dissolution rate of the resin is locally increased. As a result, the coating film is not uniformly dissolved in the developing step, and the surface of the coating film after development may become rough and the pattern shape may deteriorate. This is more noticeable in thick-film developing steps that generally require a long developing time or use a high-concentration developing solution.
本發明之目的在於提供可形成具有高的光學密度(OD值)且表面粗糙受抑制之厚膜圖型之含有黑色劑的高感度感光性樹脂組成物。 [用以解決課題之手段] The object of the present invention is to provide a high-sensitivity photosensitive resin composition containing a black agent that can form a thick film pattern with high optical density (OD value) and suppressed surface roughness. [Means to solve the problem]
本發明人等發現藉由組合使用具有酚性羥基之至少2種樹脂,且該等樹脂的酚性羥基當量比設為特定範圍,使用含有黑色劑之感光性樹脂組成物之情況,亦可形成表面粗糙受抑制之厚膜圖型。The inventors of the present invention have found that by using in combination at least two resins having phenolic hydroxyl groups, and the equivalent ratio of the phenolic hydroxyl groups of these resins is within a specific range, it is also possible to form a photosensitive resin composition containing a black agent. Thick film pattern with suppressed surface roughness.
亦即,本發明包含如下態樣。 [1] 一種感光性樹脂組成物,其包含 (A)第1樹脂, (B)與前述第1樹脂不同之具有酚性羥基之第2樹脂, (C)與前述第1樹脂及前述第2樹脂均不同之具有酚性羥基之第3樹脂, (D)感放射線化合物,及 (E)黑色劑, 前述感光性樹脂組成物之硬化被膜的光學密度(OD值)係膜厚每1μm為0.5以上,前述第2樹脂之酚性羥基當量為前述第3樹脂之酚性羥基當量的1.1~5.0倍。 [2] 如[1]之感光性樹脂組成物,其中前述第2樹脂包含與前述第3樹脂之構造單位之至少一者相同的構造單位與其他構造單位,且與前述第3樹脂共通之構造單位合計含有30莫耳%~95莫耳%,前述第2樹脂之鹼溶解速度小於前述第3樹脂之鹼溶解速度。 [3] 如[1]或[2]之感光性樹脂組成物,其中前述第2樹脂係具有酚性羥基之聚合性單體與其他聚合性單體之共聚物。 [4] 如[1]至[3]中任一項之感光性樹脂組成物,其中前述第3樹脂係具有酚性羥基之聚合性單體與其他聚合性單體之共聚物。 [5] 如[1]至[4]中任一項之感光性樹脂組成物,其中前述第2樹脂具有以式(17)表示之構造單位: (式(17)中,R 38為氫原子或碳原子數1~5之烷基,R 39為選自由碳原子數1~20之直鏈烷基、碳原子數3~20之分支烷基、碳原子數3~12之環狀烷基、碳原子數6~20之芳基、經酸性官能基以外之基取代之碳原子數1~20之直鏈烷基、經酸性官能基以外之基取代之碳原子數3~20之分支烷基、經酸性官能基以外之基取代之碳原子數3~12之環狀烷基、及經酸性官能基以外之基取代之碳原子數6~20之芳基所成之群之基)。 [6] 如[1]至[5]中任一項之感光性樹脂組成物,其中前述第2樹脂具有以式(10)表示之構造單位: (式(10)中,R 15為氫原子或碳原子數1~5之烷基,e為1~5之整數)。 [7] 如[1]至[6]中任一項之感光性樹脂組成物,其中前述第2樹脂具有以式(11)表示之構造單位: (式(11)中,R 16及R 17分別獨立為氫原子、碳原子數1~3之烷基、完全或部分經氟化之碳原子數1~3之氟烷基或鹵原子,R 18為氫原子、碳原子數1~6之直鏈烷基、碳原子數3~12之環狀烷基、苯基或經選自由羥基、碳原子數1~6之烷基及碳原子數1~6之烷氧基所成之群中之至少1種取代之苯基)。 [8] 如[1]至[7]中任一項之感光性樹脂組成物,其中前述第1樹脂係具有環氧基及酚性羥基之樹脂。 [9] 如[1]至[8]中任一項之感光性樹脂組成物,其中前述第1樹脂係1分子中具有至少2個環氧基之化合物與羥基苯甲酸化合物之反應物,且係具有式(9)之構造的化合物, (式(9)中,d為1~5之整數,✽表示與1分子中具有至少2個環氧基之化合物之進行反應之環氧基除外之殘基之鍵結部)。 [10] 如[9]之感光性樹脂組成物,其中前述1分子中具有至少2個環氧基之化合物係酚醛清漆型環氧樹脂。 [11] 如[1]至[10]中任一項之感光性樹脂組成物,其中前述黑色劑係溶劑黑27~47之以色彩指數(C.I.)規定之染料。 [12] 如[1]至[11]中任一項之感光性樹脂組成物,其中前述感放射線化合物係光酸產生劑。 [13] 如[1]至[12]中任一項之感光性樹脂組成物,其中以樹脂成分之合計質量為基準,前述第1樹脂包含20質量%~90質量%。 [14] 如[1]至[13]中任一項之感光性樹脂組成物,其中以樹脂成分之合計質量為基準,前述第2樹脂包含5質量%~50質量%。 [15] 如[1]至[14]中任一項之感光性樹脂組成物,其中以樹脂成分之合計質量為基準,前述第3樹脂包含5質量%~50質量%。 [16] 如[1]至[15]中任一項之感光性樹脂組成物,其中以樹脂成分之合計100質量份為基準,前述感放射線化合物包含1質量份~40質量份。 [17] 如[1]至[16]中任一項之感光性樹脂組成物,其中以樹脂成分之合計100質量份為基準,前述黑色劑包含10質量份~150質量份。 [18] 一種有機EL元件隔壁,其包含如[1]至[17]中任一項之感光性樹脂組成物的硬化物。 [19] 一種有機EL元件絕緣膜,其包含如[1]至[17]中任一項之感光性樹脂組成物的硬化物。 [20] 一種有機EL元件,其包含如[1]至[17]中任一項之感光性樹脂組成物的硬化物。 [發明效果] That is, the present invention includes the following aspects. [1] A photosensitive resin composition comprising (A) a first resin, (B) a second resin having a phenolic hydroxyl group different from the first resin, (C) the first resin and the second resin A third resin having a phenolic hydroxyl group, (D) a radiation-sensitive compound, and (E) a black agent, the optical density (OD value) of the cured film of the above-mentioned photosensitive resin composition is 0.5 per 1 μm of film thickness. As mentioned above, the phenolic hydroxyl equivalent of the said 2nd resin is 1.1-5.0 times of the phenolic hydroxyl equivalent of the said 3rd resin. [2] The photosensitive resin composition according to [1], wherein the second resin contains the same structural unit as at least one of the structural units of the third resin and other structural units, and has a structure common to the third resin The units contain 30 mol% to 95 mol% in total, and the alkali dissolution rate of the aforementioned second resin is lower than that of the aforementioned third resin. [3] The photosensitive resin composition according to [1] or [2], wherein the second resin is a copolymer of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer. [4] The photosensitive resin composition according to any one of [1] to [3], wherein the third resin is a copolymer of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer. [5] The photosensitive resin composition according to any one of [1] to [4], wherein the aforementioned second resin has a structural unit represented by formula (17): (In formula (17), R 38 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and R 39 is a branched alkyl group selected from a straight-chain alkyl group with 1 to 20 carbon atoms and a branched alkyl group with 3 to 20 carbon atoms , cyclic alkyl groups with 3 to 12 carbon atoms, aryl groups with 6 to 20 carbon atoms, linear alkyl groups with 1 to 20 carbon atoms substituted by groups other than acidic functional groups, and substituted by groups other than acidic functional groups A branched alkyl group with 3 to 20 carbon atoms substituted by a radical, a cyclic alkyl group with 3 to 12 carbon atoms substituted by a group other than an acidic functional group, and a branched alkyl group with 6 to 2 carbon atoms substituted by a group other than an acidic functional group The base of the group formed by the aryl group of 20). [6] The photosensitive resin composition according to any one of [1] to [5], wherein the aforementioned second resin has a structural unit represented by formula (10): (In formula (10), R 15 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and e is an integer of 1 to 5). [7] The photosensitive resin composition according to any one of [1] to [6], wherein the second resin has a structural unit represented by formula (11): (In formula (11), R 16 and R 17 are independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated fluoroalkyl group with 1 to 3 carbon atoms or a halogen atom, R 18 is a hydrogen atom, a straight-chain alkyl group with 1 to 6 carbon atoms, a cyclic alkyl group with 3 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms and the number of carbon atoms A phenyl group substituted with at least one of alkoxy groups of 1 to 6). [8] The photosensitive resin composition according to any one of [1] to [7], wherein the first resin is a resin having an epoxy group and a phenolic hydroxyl group. [9] The photosensitive resin composition according to any one of [1] to [8], wherein the first resin is a reactant of a compound having at least two epoxy groups in one molecule and a hydroxybenzoic acid compound, and It is a compound having the structure of formula (9), (In formula (9), d is an integer of 1 to 5, and ✽ represents a bonding portion of a residue other than an epoxy group that reacts with a compound having at least two epoxy groups in one molecule). [10] The photosensitive resin composition according to [9], wherein the compound having at least two epoxy groups in one molecule is a novolak-type epoxy resin. [11] The photosensitive resin composition according to any one of [1] to [10], wherein the aforementioned black agent is a dye specified by the color index (CI) of solvent black 27-47. [12] The photosensitive resin composition according to any one of [1] to [11], wherein the radiation-sensitive compound is a photoacid generator. [13] The photosensitive resin composition according to any one of [1] to [12], wherein the first resin contains 20% by mass to 90% by mass based on the total mass of the resin components. [14] The photosensitive resin composition according to any one of [1] to [13], wherein the second resin contains 5% by mass to 50% by mass based on the total mass of the resin components. [15] The photosensitive resin composition according to any one of [1] to [14], wherein the third resin contains 5% by mass to 50% by mass based on the total mass of the resin components. [16] The photosensitive resin composition according to any one of [1] to [15], wherein the radiation-sensitive compound contains 1 to 40 parts by mass based on 100 parts by mass of the total resin components. [17] The photosensitive resin composition according to any one of [1] to [16], wherein the black agent contains 10 to 150 parts by mass based on a total of 100 parts by mass of the resin components. [18] A barrier rib for an organic EL element comprising a cured product of the photosensitive resin composition according to any one of [1] to [17]. [19] An organic EL element insulating film comprising a cured product of the photosensitive resin composition according to any one of [1] to [17]. [20] An organic EL device comprising a cured product of the photosensitive resin composition according to any one of [1] to [17]. [Invention effect]
依據本發明,可提供可形成具有高的光學密度(OD值)且表面粗糙受抑制之厚膜圖型之含有黑色劑的高感度感光性樹脂組成物。According to the present invention, it is possible to provide a high-sensitivity photosensitive resin composition containing a black agent that can form a thick film pattern with a high optical density (OD value) and suppressed surface roughness.
以下針對本發明詳細說明。The present invention will be described in detail below.
本揭示中,所謂「鹼可溶性」意指感光性樹脂組成物或其成分、或感光性樹脂組成物之被膜或硬化被膜於2.38質量%之氫氧化四甲基銨水溶液中可溶解。所謂「鹼可溶性官能基」意指可對感光性樹脂組成物或其成分、或感光性樹脂組成物之被膜或硬化被膜賦予此等鹼可溶性之基。作為鹼可溶性官能基舉例為例如酚性羥基、羧基、磺基、磷酸基、酸酐基、巰基等。In this disclosure, "alkali-soluble" means that the photosensitive resin composition or its components, or the film or cured film of the photosensitive resin composition is soluble in a 2.38% by mass tetramethylammonium hydroxide aqueous solution. The term "alkali-soluble functional group" means a group that can impart alkali solubility to the photosensitive resin composition or its components, or the coating or cured coating of the photosensitive resin composition. Examples of the alkali-soluble functional group include, for example, a phenolic hydroxyl group, a carboxyl group, a sulfo group, a phosphoric acid group, an acid anhydride group, and a mercapto group.
本揭示中,所謂「自由基聚合性官能基」意指乙烯性不飽和基,所謂「自由基聚合性化合物」意指具有1或複數個乙烯性不飽和基之化合物。In this disclosure, the term "radical polymerizable functional group" means an ethylenically unsaturated group, and the term "radical polymerizable compound" means a compound having one or more ethylenically unsaturated groups.
本揭示中,所謂「構造單位」意指構成高分子的基本構造之一部分的原子團,該原子團可具有懸垂原子或懸垂原子團。例如,於自由基(共)聚合物之情況,意指源自作為單體使用的自由基聚合性化合物的單位,於酚酚醛清漆樹脂之情況,意指藉由1分子的酚(C 6H 5OH)與1分子的甲醛(HCHO)的縮合反應形成之下述單位。關於具有懸垂基(側基)之構造單位,具有於形成交聯部位所用之懸垂基或源自其之基的構造單位與具有不參與交聯部位之形成的游離懸垂基之構造單位被視為彼此不同。關於具有分支之分子鏈(分支鏈)的高分子,包含分支點之構造單位(分支單位)與線狀分子鏈所含之構造單位被視為彼此不同。 In this disclosure, the so-called "structural unit" means an atomic group constituting a part of the basic structure of a polymer, and the atomic group may have a pendant atom or a pendant atomic group. For example, in the case of a radical (co)polymer, it means a unit derived from a radically polymerizable compound used as a monomer, and in the case of a phenol novolak resin, it means 5 OH) and 1 molecule of formaldehyde (HCHO) are formed by the condensation reaction of the following units. With regard to structural units having pendant groups (side groups), structural units having pendant groups used in or derived from the formation of cross-linked sites and structural units having free pendant groups that do not participate in the formation of cross-linked sites are considered to be different from each other. Regarding a polymer having a branched molecular chain (branch chain), the structural unit (branch unit) including a branch point and the structural unit contained in a linear molecular chain are considered to be different from each other.
本揭示中,所謂「(甲基)丙烯酸」意指丙烯酸或甲基丙烯酸,「(甲基)丙烯酸酯」意指丙烯酸酯或甲基丙烯酸酯,「(甲基)丙烯醯基」意指丙烯醯基或甲基丙烯醯基。In this disclosure, "(meth)acrylic acid" means acrylic acid or methacrylic acid, "(meth)acrylate" means acrylate or methacrylate, and "(meth)acryl" means acrylic acid. acyl or methacryl.
本揭示中,樹脂或聚合物之數平均分子量(Mn)及重量平均分子量(Mw)意指藉由凝膠滲透層析(GPC,gel permeation chromatography)測定之標準聚苯乙烯換算值。In this disclosure, the number-average molecular weight (Mn) and weight-average molecular weight (Mw) of a resin or polymer refer to standard polystyrene-equivalent values measured by gel permeation chromatography (GPC, gel permeation chromatography).
本揭示中,酚性羥基當量係自構成樹脂之構造單位的分子量及組成比而計算之理論值。具體而言,酚性羥基當量意指於樹脂為n種單體i(i=1至n的自然數)之(共)聚合物時,藉由下述式算出之值: 式中,單體i(i=1~n)之共聚合比(莫耳基準)之合計為1。 In this disclosure, the phenolic hydroxyl equivalent is a theoretical value calculated from the molecular weight and composition ratio of the structural units constituting the resin. Specifically, the phenolic hydroxyl equivalent means the value calculated by the following formula when the resin is a (co)polymer of n monomers i (i=1 to n natural numbers): In the formula, the total of the copolymerization ratios (molar basis) of monomer i (i=1~n) is 1.
於具有後述之(c)環氧基及酚性羥基之樹脂之情況,酚性羥基當量意指藉由下述式算出之值: 酚性羥基當量= (原料之環氧當量+加成之羧酸分子量)/(羧酸之酚性羥基數) In the case of a resin having (c) an epoxy group and a phenolic hydroxyl group described later, the phenolic hydroxyl equivalent means a value calculated by the following formula: Phenolic hydroxyl equivalent = (Epoxy equivalent weight of raw material + molecular weight of added carboxylic acid)/(number of phenolic hydroxyl groups of carboxylic acid)
本揭示中所謂「樹脂成分」意指第1樹脂(A)、第2樹脂(B)及第3樹脂(C)。The "resin component" in this disclosure means the 1st resin (A), the 2nd resin (B), and the 3rd resin (C).
本揭示中所謂「固形分」包含樹脂成分、感放射線化合物(D)、黑色劑(E)及溶解促進劑(F)等之任意成分,意指液體之鹼性化合物(G)及溶劑(H)除外之成分的合計質量。The so-called "solid content" in this disclosure includes any components such as resin components, radiation-sensitive compounds (D), black agents (E) and dissolution accelerators (F), which means liquid basic compounds (G) and solvents (H ) total mass of ingredients other than ).
一實施態樣之感光性樹脂組成物包含:第1樹脂(A)、與第1樹脂(A)不同之具有酚性羥基之第2樹脂(B)、與第1樹脂(A)及第2樹脂(B)均不同之具有酚性羥基之第3樹脂(C)、感放射線化合物(D)及黑色劑(E)。A photosensitive resin composition according to an embodiment includes: a first resin (A), a second resin (B) having a phenolic hydroxyl group different from the first resin (A), and the first resin (A) and the second resin (A). The third resin (C) having a phenolic hydroxyl group, the radiation-sensitive compound (D) and the black agent (E) in which the resins (B) are all different.
[第1樹脂(A)] 第1樹脂(A)未特別限制,但較佳具有鹼可溶性官能基,且為鹼可溶性。作為鹼可溶性官能基未特別限定,但可舉例為羧基、酚性羥基、磺基、磷酸基、巰基等。第1樹脂(A)可為2種以上之具有鹼可溶性官能基之樹脂。本揭示中,第1樹脂(A)關於樹脂骨架或鹼可溶性官能或兩者,係與後述之第2樹脂(B)及第3樹脂(C)不同的樹脂。一實施態樣中,第1樹脂(A)係於樹脂成分中為主成分的樹脂,亦即以多於第2樹脂(B)及第3樹脂(C)之質量含於樹脂成分。 [the first resin (A)] The first resin (A) is not particularly limited, but preferably has an alkali-soluble functional group and is alkali-soluble. Although it does not specifically limit as an alkali-soluble functional group, A carboxyl group, a phenolic hydroxyl group, a sulfo group, a phosphoric acid group, a mercapto group etc. are mentioned, for example. The first resin (A) may be resins having two or more types of alkali-soluble functional groups. In the present disclosure, the first resin (A) is a resin different from the second resin (B) and the third resin (C) described later in terms of the resin skeleton, the alkali-soluble function, or both. In one embodiment, the first resin (A) is a resin that is the main component in the resin component, that is, it is contained in the resin component in an amount greater than that of the second resin (B) and the third resin (C).
作為第1樹脂(A),舉例為例如丙烯酸樹脂、聚苯乙烯樹脂、環氧樹脂、聚醯胺樹脂、酚樹脂、聚醯亞胺樹脂、聚醯胺酸樹脂、聚苯并噁唑樹脂、聚苯并噁唑樹脂前驅物、矽氧樹脂、環狀烯烴聚合物、卡多(cardo)樹脂及該等樹脂之衍生物,以及對該等樹脂鍵結有鹼可溶性官能基者。作為第1樹脂(A),亦可使用具有鹼可溶性官能基之聚合性單體的均聚物或共聚物。作為第1樹脂(A),可單獨使用該等樹脂之任一者,亦可組合使用該等樹脂之2種以上。第1樹脂(A)可具有自由基聚合性官能基。一實施態樣中,第1樹脂(A)具有作為自由基聚合性官能基之(甲基)丙烯醯氧基、烯丙基或甲基丙烯基。As the first resin (A), for example, acrylic resin, polystyrene resin, epoxy resin, polyamide resin, phenol resin, polyimide resin, polyamic acid resin, polybenzoxazole resin, Polybenzoxazole resin precursors, silicone resins, cyclic olefin polymers, cardo resins and derivatives of these resins, and those with alkali-soluble functional groups bonded to these resins. As the first resin (A), a homopolymer or a copolymer of a polymerizable monomer having an alkali-soluble functional group can also be used. As the first resin (A), any one of these resins may be used alone, or two or more of these resins may be used in combination. The first resin (A) may have a radical polymerizable functional group. In one embodiment, the first resin (A) has a (meth)acryloxy group, an allyl group, or a methacryl group as a radical polymerizable functional group.
一實施態樣中,第1樹脂(A)包含選自下述(a)~(l)之樹脂中至少1種。 (a)特定構造之聚烯基酚樹脂 (b)特定構造之羥基聚苯乙烯樹脂衍生物 (c)具有環氧基及酚性羥基之樹脂 (d)具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物 (e)聚醯亞胺樹脂 (f)聚醯胺酸樹脂 (g)聚苯并噁唑樹脂 (h)聚苯并噁唑樹脂前驅物 (i)矽氧樹脂 (j)環狀烯烴聚合物 (k)卡多樹脂 (l)酚樹脂 In one embodiment, the first resin (A) includes at least one resin selected from the following (a) to (l). (a) Polyalkenylphenol resin with specific structure (b) Hydroxypolystyrene resin derivatives with specific structure (c) Resin with epoxy group and phenolic hydroxyl group (d) Copolymers of polymerizable monomers with alkali-soluble functional groups and other polymerizable monomers (e) Polyimide resin (f) Polyamide resin (g) polybenzoxazole resin (h) Polybenzoxazole resin precursor (i) Silicone resin (j) Cyclic olefin polymer (k) Cardo resin (l) Phenolic resin
(a)聚烯基酚樹脂 聚烯基酚樹脂(a)可藉由將習知之酚樹脂的羥基經烯醚化,進而使烯醚基進行克勞森重排而得。其中,較佳具有以式(1)之構造單位的聚烯基酚樹脂。 藉由含有此等樹脂,可提高所得感光性樹脂組成物之顯像特性同時可以減低釋氣。 (a) Polyalkenylphenol Resin The polyalkenylphenol resin (a) can be obtained by etherifying the hydroxyl group of a conventional phenolic resin, and then subjecting the ether group to Clausen rearrangement. Among them, polyalkenylphenol resins having a structural unit of formula (1) are preferable. By containing these resins, the imaging properties of the resulting photosensitive resin composition can be improved and outgassing can be reduced.
式(1)中,R 1、R 2及R 3分別獨立為氫原子、碳原子數1~5之烷基、式(2)表示之烯基、 (式(2)中,R 6、R 7、R 8、R 9及R 10分別獨立為氫原子、碳原子數1~5之烷基、碳原子數5~10之環烷基或碳原子數6~12之芳基,式(2)之*表示與構成芳香環之碳原子的鍵結部)、碳原子數1~2之烷氧基或羥基,且R 1、R 2及R 3中之至少1者為式(2)表示之烯基,Q為以式-CR 4R 5-表示之伸烷基、碳原子數5~10之伸環烷基、具有芳香環之2價有機基、具有脂環式縮合環之2價有機基或該等組合而成之2價基,R 4及R 5分別獨立為氫原子、碳原子數1~5之烷基、碳原子數2~6之烯基、碳原子數5~10之環狀烷基或碳原子數6~12之芳基。式(1)之構造單位於1分子存在2個以上時,各該式(1)之構造單位可相同亦可不同。 In formula (1), R 1 , R 2 and R 3 are independently a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, an alkenyl group represented by formula (2), (In formula (2), R 6 , R 7 , R 8 , R 9 and R 10 are each independently a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, a cycloalkyl group with 5 to 10 carbon atoms, or a carbon atom An aryl group with a number of 6 to 12, * in formula (2) represents a bond with a carbon atom constituting an aromatic ring), an alkoxy group or a hydroxyl group with a carbon number of 1 to 2, and R 1 , R 2 and R 3 At least one of them is an alkenyl group represented by formula (2), Q is an alkylene group represented by the formula -CR 4 R 5 -, a cycloalkylene group with 5 to 10 carbon atoms, a divalent organic group having an aromatic ring group, a divalent organic group with an alicyclic condensed ring or a divalent group formed by these combinations, R 4 and R 5 are independently a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, and an alkyl group with 2 to 5 carbon atoms. 6-alkenyl group, cyclic alkyl group with 5-10 carbon atoms or aryl group with 6-12 carbon atoms. When two or more structural units of the formula (1) exist in one molecule, the respective structural units of the formula (1) may be the same or different.
式(1)之R 1、R 2及R 3為氫原子、碳原子數1~5之烷基、以式(2)表示之烯基、碳原子數1~2之烷氧基或羥基,且R 1、R 2及R 3之至少1者為式(2)表示之烯基。式(1)之R 1、R 2及R 3中,作為碳原子數1~5之烷基的具體例,舉例為甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基等。碳原子數1~2之烷氧基之具體例舉例為甲氧基、乙氧基。 R 1 , R 2 and R 3 in formula (1) are a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkenyl group represented by formula (2), an alkoxy group or a hydroxyl group having 1 to 2 carbon atoms, And at least one of R 1 , R 2 and R 3 is an alkenyl group represented by formula (2). Among R 1 , R 2 and R 3 in the formula (1), specific examples of the alkyl group having 1 to 5 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, Dibutyl, tertiary butyl, n-pentyl, etc. Specific examples of the alkoxy group having 1 to 2 carbon atoms include methoxy and ethoxy.
以式(2)表示之烯基中,R 6、R 7、R 8、R 9及R 10分別獨立地為氫原子、碳原子數1~5之烷基、碳原子數5~10之環狀烷基或碳原子數6~12之芳基。作為碳原子數1~5之烷基的具體例舉例為甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基等。作為碳原子數5~10之環狀烷基,可舉例為環戊基、環己基、甲基環己基、環庚基等。作為碳原子數6~12之芳基的具體例舉例為苯基、甲基苯基、乙基苯基、聯苯基、萘基等。R 6、R 7、R 8、R 9及R 10較佳分別獨立為氫原子或碳原子數1~5之烷基。作為較佳之以式(2)表示之烯基,基於反應性之觀點,可為烯丙基、甲基丙烯基,更佳為烯丙基。 In the alkenyl represented by formula (2), R 6 , R 7 , R 8 , R 9 and R 10 are each independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a ring having 5 to 10 carbon atoms An alkyl group or an aryl group with 6 to 12 carbon atoms. Specific examples of the alkyl group having 1 to 5 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, second butyl group, third butyl group, n-pentyl group and the like. The cyclic alkyl group having 5 to 10 carbon atoms may, for example, be cyclopentyl, cyclohexyl, methylcyclohexyl or cycloheptyl. Specific examples of the aryl group having 6 to 12 carbon atoms include phenyl, methylphenyl, ethylphenyl, biphenyl, naphthyl and the like. R 6 , R 7 , R 8 , R 9 and R 10 are preferably each independently a hydrogen atom or an alkyl group with 1 to 5 carbon atoms. Preferable alkenyl represented by formula (2) may be allyl or methacryl, more preferably allyl, from the viewpoint of reactivity.
R 1、R 2及R 3中,最佳其中一者為烯丙基或甲基丙烯基,其他兩者為氫原子。 Among R 1 , R 2 and R 3 , preferably one of them is allyl or methacryl, and the other two are hydrogen atoms.
式(1)之Q係以式-CR 4R 5-表示之伸烷基、碳原子數5~10之伸環烷基、具有芳香環之2價有機基、具有脂環式縮合環之2價有機基或組合該等而成之2價基。R 4及R 5分別獨立為氫原子、碳原子數1~5之烷基、碳原子數2~6之烯基、碳原子數5~10之環狀烷基或碳原子數6~12之芳基。作為碳原子數1~5之烷基的具體例舉例為甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基等。碳原子數2~6之烯基的具體例舉例為乙烯基、烯丙基、丁烯基、戊烯基、己烯基等。作為碳原子數5~10之環狀烷基,可舉例為環戊基、環己基、甲基環己基、環庚基等。作為碳原子6~12之芳基的具體例舉例為苯基、甲基苯基、乙基苯基、聯苯基、萘基等。R 4及R 5較佳獨立為氫原子或碳原子數1~3之烷基,最佳均為氫原子。 Q in formula (1) is an alkylene group represented by the formula -CR 4 R 5 -, a cycloalkylene group with 5 to 10 carbon atoms, a divalent organic group with an aromatic ring, or a 2-valent organic group with an alicyclic condensed ring. A valent organic group or a divalent group formed by combining them. R4 and R5 are independently a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, an alkenyl group with 2 to 6 carbon atoms, a cyclic alkyl group with 5 to 10 carbon atoms, or an alkyl group with 6 to 12 carbon atoms. Aryl. Specific examples of the alkyl group having 1 to 5 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, second butyl group, third butyl group, n-pentyl group and the like. Specific examples of the alkenyl group having 2 to 6 carbon atoms include vinyl, allyl, butenyl, pentenyl, hexenyl and the like. The cyclic alkyl group having 5 to 10 carbon atoms may, for example, be cyclopentyl, cyclohexyl, methylcyclohexyl or cycloheptyl. Specific examples of the aryl group having 6 to 12 carbon atoms include phenyl, methylphenyl, ethylphenyl, biphenyl, naphthyl and the like. R 4 and R 5 are preferably independently hydrogen atoms or alkyl groups with 1 to 3 carbon atoms, most preferably both are hydrogen atoms.
作為碳原子數5~10之伸環烷基的具體例舉例為伸環戊基、伸環己基、甲基伸環己基、伸環庚基等。作為具有芳香環之2價有機基的具體例,舉例為伸苯基、伸甲苯基、伸萘基、伸聯苯基、伸茀基、伸蒽基、伸二甲苯基、4,4-亞甲基聯苯基、以式(3)表示之基等。 作為具有脂環式縮合環之2價有機基的具體例,可舉例伸二環戊二烯基等。 Specific examples of the cycloalkylene group having 5 to 10 carbon atoms include cyclopentylene group, cyclohexylene group, methylcyclohexylene group, cycloheptylene group and the like. Specific examples of divalent organic groups having an aromatic ring include phenylene, cresyl, naphthylene, biphenylene, fenylene, anthracenyl, xylylene, 4,4-methylene A biphenyl group, a group represented by the formula (3), and the like. As a specific example of the divalent organic group which has an alicyclic condensed ring, a dicyclopentadienyl group etc. are mentioned.
使用聚烯基酚樹脂(a)作為第1樹脂(A)時,基於鹼顯像性、釋氣等之觀點,作為特佳脂聚烯基酚樹脂(a),舉例為式(1)之Q為-CH 2-者,亦即具有以式(4)表示之構造單位者。 式(4)中,R 1、R 2及R 3與式(1)相同。較佳的R 1、R 2及R 3與式(1)中之較佳的R 1、R 2及R 3相同。 When polyalkenylphenol resin (a) is used as the first resin (A), based on the viewpoint of alkali developability, outgassing, etc., as an especially preferable fatty polyalkenylphenol resin (a), for example, the resin of formula (1) Q is -CH 2 -, that is, it has a structural unit represented by formula (4). In formula (4), R 1 , R 2 and R 3 are the same as formula (1). Preferred R 1 , R 2 and R 3 are the same as preferred R 1 , R 2 and R 3 in formula (1).
以式(1)或式(4)表示之構造單位較佳於聚烯基酚樹脂(a)中為50~100莫耳%,更佳為70~100莫耳%,又更佳為80~100莫耳%。以式(1)或式(4)表示之構造單位於聚烯基酚樹脂(a)中為50莫耳%以上,由於提高了耐熱性故而較佳。由於聚烯基酚樹脂(a)中之酚性羥基於鹼性化合物存在下離子化,成為於水中可溶,故基於鹼顯像性之觀點,酚性羥基必須為一定量以上。因此,包含式(4)之構造單位的聚烯基酚樹脂(a),特佳為具有以式(4)表之的構造單位及以式(5)表示之構造單位之聚烯基酚樹脂。 式(5)中,R 1a、R 2a及R 3a分別獨立為氫原子或碳原子數1~5之烷基。較佳的R 1a、R 2a及R 3a與式(1)中之較佳的R 1、R 2及R 3相同。 The structural unit represented by formula (1) or formula (4) is preferably 50-100 mole % in polyalkenylphenol resin (a), more preferably 70-100 mole %, and more preferably 80-100 mole % 100 mole %. The structural unit represented by formula (1) or formula (4) is preferably 50 mol% or more in the polyalkenylphenol resin (a), since it improves heat resistance. Since the phenolic hydroxyl group in the polyalkenylphenol resin (a) is ionized in the presence of a basic compound and becomes soluble in water, it is necessary to have a certain amount or more of the phenolic hydroxyl group from the viewpoint of alkali developability. Therefore, the polyalkenylphenol resin (a) comprising the structural unit of formula (4) is particularly preferably a polyalkenylphenol resin having a structural unit represented by formula (4) and a structural unit represented by formula (5) . In formula (5), R 1a , R 2a and R 3a are each independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. Preferred R 1a , R 2a and R 3a are the same as preferred R 1 , R 2 and R 3 in formula (1).
具有以式(4)表示之構造單位及以式(5)表示之構造單位的聚烯基酚樹脂(a)中,將以式(4)表示之構造單位的數設為x,將以式(5)表示之構造單位的數設為y時,0.5≦x/(x+y)<1,0<y/(x+y)≦0.5,x+y較佳為2~50,更佳為3~40,又更佳為5~25。In the polyalkenylphenol resin (a) having the structural unit represented by the formula (4) and the structural unit represented by the formula (5), the number of the structural units represented by the formula (4) is set to x, and the formula (5) When the number of structural units represented is set to y, 0.5≦x/(x+y)<1, 0<y/(x+y)≦0.5, x+y is preferably 2~50, more preferably 3-40, more preferably 5-25.
聚烯基酚樹脂(a)之數平均分子量較佳為500~5000,更佳為800~3000,又更佳為900~2000。聚烯基酚樹脂(a)之重量平均分子量較佳為500~30000,更佳為3000~25000,又更佳為5000~20000。數平均分子量若為500以上,或重量平均分子量為500以上,則鹼顯像速度適當而使曝光部與未曝光部之溶解速度差充分,故圖型之解像度良好。數平均分子量若為5000以下,或重量平均分子量為30000以下,則塗佈性及鹼顯像性良好。The number average molecular weight of the polyalkenylphenol resin (a) is preferably from 500 to 5000, more preferably from 800 to 3000, and even more preferably from 900 to 2000. The weight average molecular weight of the polyalkenylphenol resin (a) is preferably from 500 to 30,000, more preferably from 3,000 to 25,000, and still more preferably from 5,000 to 20,000. If the number average molecular weight is 500 or more, or the weight average molecular weight is 500 or more, the alkali development speed is appropriate and the difference in dissolution speed between the exposed part and the unexposed part is sufficient, so the resolution of the pattern is good. If the number average molecular weight is 5000 or less, or the weight average molecular weight is 30000 or less, applicability and alkali developability will be favorable.
聚烯基酚樹脂(a)之酚性羥基當量較佳為60~400,更佳為80~350,又更佳為100~300。聚烯基酚樹脂(a)之酚性羥基當量若為60以上,則於鹼顯像中可充分保持未曝光部之膜厚。聚烯基酚樹脂(a)之酚性羥基當量若為400以下,則可獲得期望之鹼溶解性。The phenolic hydroxyl equivalent of the polyalkenylphenol resin (a) is preferably 60-400, more preferably 80-350, and still more preferably 100-300. When the phenolic hydroxyl equivalent of polyalkenylphenol resin (a) is 60 or more, the film thickness of an unexposed part can fully be maintained in alkali image development. When the phenolic hydroxyl equivalent of polyalkenylphenol resin (a) is 400 or less, desired alkali solubility can be acquired.
(b)羥基聚苯乙烯樹脂衍生物 作為第1樹脂(A),亦可使用具有式(6)之構造單位之羥基聚苯乙烯樹脂衍生物(b)。 藉由含有此等樹脂,可提高所得感光性樹脂組成物之顯像特性,同時亦有助於減低釋氣。 (b) Hydroxypolystyrene resin derivative As the first resin (A), a hydroxypolystyrene resin derivative (b) having a structural unit of formula (6) can also be used. By containing these resins, the imaging characteristics of the obtained photosensitive resin composition can be improved, and at the same time, it can help to reduce outgassing.
式(6)中,R 11為氫原子或碳原子數1~5之烷基,a為1~4之整數,b為1~4之整數,a+b於2~5之範圍內,R 12為選自由氫原子、甲基、乙基及丙基所成之群中之至少1種。 In formula (6), R 11 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, a is an integer of 1 to 4, b is an integer of 1 to 4, a+b is in the range of 2 to 5, R 12 is at least one selected from the group consisting of a hydrogen atom, a methyl group, an ethyl group and a propyl group.
作為第1樹脂(A),於使用羥基聚苯乙烯樹脂衍生物(b)時,基於鹼顯像性、釋氣之觀點,較佳為具有以式(6)表示之構造單位及以式(7)表示之構造單位之共聚物。 As the first resin (A), when using a hydroxy polystyrene resin derivative (b), it is preferable to have a structural unit represented by the formula (6) and a formula ( 7) A copolymer of the structural units represented.
式(7)中之R 13為氫原子或碳原子數1~5之烷基,c為1~5之整數。 R 13 in the formula (7) is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and c is an integer of 1 to 5.
具有以式(6)表示之構造單位的羥基聚苯乙烯樹脂衍生物(b)、及具有以式(6)表示之構造單位及以式(7)表示之構造單位的羥基聚苯乙烯樹脂衍生物(b)例如可藉由對於對-羥基苯乙烯、間-羥基苯乙烯、鄰-羥基苯乙烯、對-異丙烯基苯酚、間-異丙烯基苯酚、鄰-異丙烯基苯酚等之具有酚性羥基之芳香族乙烯基化合物中,單獨或2種以上藉習知方法聚合所得之聚合物或共聚物之一部分,以習知方法例如日本特開2013-151705號中記載之方法與甲醛反應,或進而與醇反應而獲得。A hydroxypolystyrene resin derivative (b) having a structural unit represented by formula (6), and a hydroxypolystyrene resin derivative having a structural unit represented by formula (6) and a structural unit represented by formula (7) The substance (b) can be obtained by, for example, having the properties of p-hydroxystyrene, m-hydroxystyrene, o-hydroxystyrene, p-isopropenylphenol, m-isopropenylphenol, o-isopropenylphenol, etc. Among the aromatic vinyl compounds with phenolic hydroxyl groups, one or more than two kinds of polymers or copolymers obtained by polymerization by conventional methods are reacted with formaldehyde by conventional methods such as the method described in Japanese Patent Application Laid-Open No. 2013-151705 , or further obtained by reacting with alcohol.
作為具有酚性羥基之芳香族乙烯基化合物,較佳使用對-羥基苯乙烯或間-羥基苯乙烯。As the aromatic vinyl compound having a phenolic hydroxyl group, p-hydroxystyrene or m-hydroxystyrene is preferably used.
羥基聚苯乙烯樹脂衍生物(b)之數平均分子量較佳為1000~20000,更佳為3000~10000,又更佳為4000~9000。羥基聚苯乙烯樹脂衍生物(b)之重量平均分子量較佳為1000~100000,更佳為5000~75000,又更佳為10000~50000。數平均分子量若為1000以上或重量平均分子量為1000以上,則鹼顯像速率適當而使曝光部與未曝光部之溶解速度差充分,故圖型之解像度良好。數平均分子量若為20000以下或重量平均分子量為100,000以下,則塗佈性及鹼顯像性良好。The number average molecular weight of the hydroxypolystyrene resin derivative (b) is preferably from 1,000 to 20,000, more preferably from 3,000 to 10,000, and still more preferably from 4,000 to 9,000. The weight average molecular weight of the hydroxy polystyrene resin derivative (b) is preferably from 1,000 to 100,000, more preferably from 5,000 to 75,000, and still more preferably from 10,000 to 50,000. If the number average molecular weight is 1000 or more or the weight average molecular weight is 1000 or more, the alkali development rate is appropriate and the difference in dissolution rate between the exposed part and the unexposed part is sufficient, so the resolution of the pattern is good. When the number average molecular weight is 20,000 or less or the weight average molecular weight is 100,000 or less, applicability and alkali developability are favorable.
羥基聚苯乙烯樹脂衍生物(b)之酚性羥基當量較佳為60~400,更佳為80~350,又更佳為100~300。羥基聚苯乙烯樹脂衍生物(b)之酚性羥基當量若為60以上,則於鹼顯像時可充分保持未曝光部之膜厚。羥基聚苯乙烯樹脂衍生物(b)之酚性羥基當量若為400以下,則可獲得所需鹼溶解性。The phenolic hydroxyl equivalent of the hydroxy polystyrene resin derivative (b) is preferably 60-400, more preferably 80-350, and still more preferably 100-300. When the phenolic hydroxyl equivalent of a hydroxy polystyrene resin derivative (b) is 60 or more, the film thickness of an unexposed part can be fully maintained at the time of alkali development. When the phenolic hydroxyl equivalent of the hydroxypolystyrene resin derivative (b) is 400 or less, desired alkali solubility can be obtained.
(c)具有環氧基及酚性羥基之樹脂 作為第1樹脂(A),亦可使用具有環氧基及酚性羥基之樹脂(c)。此等樹脂(c)可使例如1分子中具有至少2個環氧基之化合物(以下有時稱為「環氧化合物」)之環氧基與羥基苯甲酸化合物之羧基反應而獲得。因具有環氧基及酚性羥基之樹脂(c)具有環氧基,於加熱時藉由與酚性羥基反應形成交聯,可提高被膜之耐藥品性、耐熱性等。酚性羥基可對樹脂賦予顯像時之鹼可溶性。 (c) Resin with epoxy group and phenolic hydroxyl group Resin (c) which has an epoxy group and a phenolic hydroxyl group can also be used as 1st resin (A). These resins (c) can be obtained, for example, by reacting an epoxy group of a compound having at least two epoxy groups in one molecule (hereinafter sometimes referred to as "epoxy compound") and a carboxyl group of a hydroxybenzoic acid compound. Since the resin (c) having epoxy groups and phenolic hydroxyl groups has epoxy groups, it reacts with phenolic hydroxyl groups to form crosslinks when heated, which can improve the chemical resistance and heat resistance of the film. The phenolic hydroxyl group can impart alkali solubility to the resin during image development.
環氧化合物具有之環氧基1個與羥基苯甲酸化合物之羧基反應,成為具有酚性羥基之化合物的反應之例如下反應式1所示。 An example of the reaction in which one epoxy group of an epoxy compound reacts with a carboxyl group of a hydroxybenzoic acid compound to form a compound having a phenolic hydroxyl group is shown in Reaction Formula 1 below.
作為1分子中具有至少2個環氧基之化合物,可舉例為例如酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等之酚醛清漆型環氧樹脂、雙酚型環氧樹脂、聯酚型環氧樹脂、含萘骨架之環氧樹脂、脂環式環氧樹脂、雜環式環氧樹脂等。該等環氧化合物只要於1分子中具有2個以上之環氧基,則可僅使用1種,亦可組合2種以上使用。由於該等化合物為熱硬化型,故作為本領域技術人員的常識,基於環氧基之有無、官能基之種類、聚合度等之差異,其構造無法一概記載。酚醛清漆型環氧樹脂之構造之一例以式(8)表示。式(8)中,例如,R 14為氫原子、碳原子數1~5之烷基、碳原子數1~2之烷氧基或羥基,m為1~50之整數。 Examples of compounds having at least two epoxy groups in one molecule include novolak epoxy resins such as phenol novolak epoxy resins and cresol novolak epoxy resins, bisphenol epoxy resins, Biphenol type epoxy resin, epoxy resin containing naphthalene skeleton, alicyclic epoxy resin, heterocyclic epoxy resin, etc. As long as these epoxy compounds have two or more epoxy groups in one molecule, only one type may be used, or two or more types may be used in combination. Since these compounds are thermosetting types, their structures cannot be fully described due to differences in the presence or absence of epoxy groups, types of functional groups, degree of polymerization, etc., as common knowledge of those skilled in the art. One example of the structure of the novolac epoxy resin is represented by formula (8). In formula (8), for example, R 14 is a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, an alkoxy group with 1 to 2 carbon atoms, or a hydroxyl group, and m is an integer of 1 to 50.
作為酚酚醛清漆型環氧樹脂舉例為例如EPLICLON(註冊商標)N-770(DIC股份有限公司製)、jER(註冊商標)-152(三菱化學股份有限公司製)等。作為甲酚酚醛清漆型環氧樹脂舉例為例如EPLICLON(註冊商標)N-695(DIC股份有限公司製)、EOCN(註冊商標)-102S(日本化藥股份有限公司製)等。作為雙酚型環氧樹脂舉例為例如jER(註冊商標)828、jER(註冊商標)1001(三菱化學股份有限公司製)、YD-128(商品名,日鐵化學暨材料股份有限公司製)等之雙酚A型環氧樹脂、jER(註冊商標)806(三菱化學股份有限公司製)、YDF-170(商品名,日鐵化學暨材料股份有限公司製)等之雙酚F型環氧樹脂等。作為聯酚型環氧樹脂舉例為例如jER(註冊商標)YX-4000、jER(註冊商標)YL-6121H(三菱化學股份有限公司製)等。作為含有萘骨架之環氧樹脂舉例為例如NC-7000(商品名,日本化藥股份有限公司製)、EXA-4750(商品名,DIC股份有限公司製)等。作為脂環式環氧樹脂舉例為例如EHPE(註冊商標)-3150(DAICEL化學工業股份有限公司製)等。作為雜環式環氧樹脂舉例為例如TEPIC(註冊商標)、TEPIC-L、TEPIC-H、TEPIC-S(日產化學工業股份有限公司製)等。Examples of the phenol novolac epoxy resin include EPLICLON (registered trademark) N-770 (manufactured by DIC Corporation), jER (registered trademark)-152 (manufactured by Mitsubishi Chemical Corporation), and the like. Examples of the cresol novolac epoxy resin include EPLICLON (registered trademark) N-695 (manufactured by DIC Corporation), EOCN (registered trademark)-102S (manufactured by Nippon Kayaku Co., Ltd.), and the like. Examples of bisphenol-type epoxy resins include jER (registered trademark) 828, jER (registered trademark) 1001 (manufactured by Mitsubishi Chemical Corporation), YD-128 (trade name, manufactured by Nippon Steel Chemical & Materials Co., Ltd.), etc. Bisphenol A epoxy resin, bisphenol F epoxy resin such as jER (registered trademark) 806 (manufactured by Mitsubishi Chemical Corporation), YDF-170 (trade name, manufactured by Nippon Steel Chemical & Materials Co., Ltd.) wait. As a biphenol type epoxy resin, jER (registered trademark) YX-4000, jER (registered trademark) YL-6121H (made by Mitsubishi Chemical Corporation) etc. are mentioned, for example. Examples of epoxy resins containing a naphthalene skeleton include NC-7000 (trade name, manufactured by Nippon Kayaku Co., Ltd.), EXA-4750 (trade name, manufactured by DIC Corporation), and the like. As an alicyclic epoxy resin, EHPE (registered trademark)-3150 (made by Daicel Chemical Industry Co., Ltd.) etc. are mentioned, for example. Examples of heterocyclic epoxy resins include TEPIC (registered trademark), TEPIC-L, TEPIC-H, and TEPIC-S (manufactured by Nissan Chemical Industries, Ltd.).
1分子中具有至少2個環氧基之化合物較佳為酚醛清漆型環氧樹脂,更佳為甲酚酚醛清漆型環氧樹脂。包含具有源自酚醛清漆型環氧樹脂特別是源自甲酚酚醛清漆型環氧樹脂之環氧基與酚性羥基之樹脂(c)的感光性樹脂組成物係圖型形成性優異,鹼溶解性之調節容易,釋氣少。The compound having at least two epoxy groups in one molecule is preferably a novolak-type epoxy resin, more preferably a cresol novolak-type epoxy resin. A photosensitive resin composition comprising a resin (c) having an epoxy group and a phenolic hydroxyl group derived from a novolak-type epoxy resin, particularly a cresol novolac-type epoxy resin, is excellent in pattern formation, and alkali-soluble Sexual adjustment is easy, and there is less outgassing.
羥基苯甲酸化合物係苯甲酸之2~6位之至少1個經羥基取代的化合物,可舉例為例如水楊酸、4-羥基苯甲酸、2,3-二羥基苯甲酸、2,4-二羥基苯甲酸、2,5-二羥基苯甲酸、2,6-二羥基苯甲酸、3,4-二羥基苯甲酸、3,5-二羥基苯甲酸、2-羥基-5-硝基苯甲酸、3-羥基-4-硝基苯甲酸、4-羥基-3-硝基苯甲酸等,就提高鹼顯像性之觀點,較佳為二羥基苯甲酸化合物。該等羥基苯甲酸化合物可僅使用1種或組合2種以上使用。Hydroxybenzoic acid compounds are compounds in which at least one of the 2-6 positions of benzoic acid is substituted with a hydroxyl group, such as salicylic acid, 4-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid, Hydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 2-hydroxy-5-nitrobenzoic acid , 3-hydroxy-4-nitrobenzoic acid, 4-hydroxy-3-nitrobenzoic acid, etc., from the viewpoint of improving the alkali developing property, dihydroxybenzoic acid compounds are preferred. These hydroxybenzoic acid compounds may be used alone or in combination of two or more.
一實施態樣中,具有環氧基及酚性羥基之樹脂(c)係1分子中具有至少2個環氧基之化合物與羥基苯甲酸化合物之反應物,且具有式(9)之構造, 式(9)中,d為1~5之整數,*表示與1分子中具有至少2個環氧基之化合物之進行反應之環氧基除外的殘基之鍵結部。 In one embodiment, the resin (c) having an epoxy group and a phenolic hydroxyl group is a reactant of a compound having at least two epoxy groups in one molecule and a hydroxybenzoic acid compound, and has a structure of formula (9), In formula (9), d is an integer of 1 to 5, and * represents the bonding part of the residue except the epoxy group which reacts with the compound which has at least 2 epoxy groups in 1 molecule.
自環氧化合物與羥基苯甲酸化合物獲得具有環氧基及酚性羥基之樹脂(c)之方法,係相對於環氧化合物之環氧基1當量,可使用羥基苯甲酸化合物0.2~1.0當量,較佳使用0.3~0.9當量,更佳使用0.4~0.8當量。羥基苯甲酸化合物若為0.2當量以上,則可獲得充分之鹼溶解性,若為1.0當量以下,則可抑制副反應所致之分子量增加。The method for obtaining the resin (c) having epoxy groups and phenolic hydroxyl groups from epoxy compounds and hydroxybenzoic acid compounds is to use 0.2-1.0 equivalents of hydroxybenzoic acid compounds with respect to 1 equivalent of epoxy groups of epoxy compounds, Preferably use 0.3~0.9 equivalent, more preferably use 0.4~0.8 equivalent. If the hydroxybenzoic acid compound is 0.2 equivalent or more, sufficient alkali solubility can be obtained, and if it is 1.0 equivalent or less, the molecular weight increase by a side reaction can be suppressed.
為了促進環氧化合物與羥基苯甲酸化合物之反應,亦可使用觸媒。觸媒之使用量,以由環氧化合物與羥基苯甲酸化合物所成之反應原料混合物100質量份為基準,可為0.1~10質量份。反應溫度可為60~150℃,反應時間為3~30小時。作為該反應所使用之觸媒舉例為例如三乙胺、苄基二甲基胺、氯化三乙基銨、溴化苄基三甲基銨、碘化苄基三甲基銨、三苯基膦、辛酸鉻、辛酸鋯等。In order to accelerate the reaction of the epoxy compound and the hydroxybenzoic acid compound, a catalyst may also be used. The usage amount of the catalyst may be 0.1-10 parts by mass based on 100 parts by mass of the reaction raw material mixture formed by the epoxy compound and the hydroxybenzoic acid compound. The reaction temperature may be 60-150° C., and the reaction time is 3-30 hours. Examples of catalysts used in this reaction include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenyltrimethylammonium Phosphine, chromium octoate, zirconium octoate, etc.
具有環氧基及酚性羥基之樹脂(c)之數平均分子量較佳為500~8000,更佳為800~6000,又更佳為1000~5000。具有環氧基及酚性羥基之樹脂(c)之重量平均分子量較佳為500~30000,更佳為2000~25000,又更佳為3000~20000。若數平均分子量為500以上或重量平均分子量為500以上,則由於鹼顯像速度適當,於曝光部與未曝光部之溶解速度差充分,故圖型之解像度良好。若數平均分子量為8000以下或重量平均分子量為30000以下,則塗佈性及鹼顯像性良好。The number average molecular weight of the resin (c) having an epoxy group and a phenolic hydroxyl group is preferably from 500 to 8,000, more preferably from 800 to 6,000, and more preferably from 1,000 to 5,000. The weight average molecular weight of the resin (c) having an epoxy group and a phenolic hydroxyl group is preferably 500-30,000, more preferably 2,000-25,000, and more preferably 3,000-20,000. If the number average molecular weight is 500 or more or the weight average molecular weight is 500 or more, the alkali development speed is appropriate and the difference in dissolution speed between the exposed part and the unexposed part is sufficient, so the resolution of the pattern is good. When the number average molecular weight is 8000 or less or the weight average molecular weight is 30000 or less, applicability and alkali developability are favorable.
具有環氧基及酚性羥基之樹脂(c)的酚性羥基當量較佳為60~300,更佳為80~250,又更佳為100~200。若具有環氧基及酚性羥基之樹脂(c)的酚性羥基當量為60以上,則可於鹼顯像時充分保持未曝光部之膜厚。若具有環氧基及酚性羥基之樹脂(c)的酚性羥基當量為300以下,則可獲得所需之鹼溶解性。The phenolic hydroxyl equivalent of the resin (c) having an epoxy group and a phenolic hydroxyl group is preferably 60-300, more preferably 80-250, and more preferably 100-200. When the phenolic hydroxyl group equivalent of the resin (c) which has an epoxy group and a phenolic hydroxyl group is 60 or more, the film thickness of an unexposed part can be fully maintained at the time of alkali image development. If the phenolic hydroxyl equivalent of the resin (c) which has an epoxy group and a phenolic hydroxyl group is 300 or less, desired alkali solubility can be acquired.
(d)具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物 作為第1樹脂(A)可使用具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)。作為鹼可溶性官能基例如羧基、醇性羥基、酚性羥基、磺基、磷酸基、酸酐基等。作為聚合性單體具有之聚合性官能基可舉例為自由基聚合性官能基,舉例為例如CH 2=CH-、CH 2=C(CH 3)-、CH 2=CHCO-、CH 2=C(CH 3)CO-、-OC-CH=CH-CO-等。 (d) A copolymer of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer As the first resin (A), a copolymer of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer can be used (d). Examples of alkali-soluble functional groups include carboxyl groups, alcoholic hydroxyl groups, phenolic hydroxyl groups, sulfo groups, phosphoric acid groups, and acid anhydride groups. The polymerizable functional group possessed as a polymerizable monomer can be exemplified by a radical polymerizable functional group, such as CH 2 =CH-, CH 2 =C(CH 3 )-, CH 2 =CHCO-, CH 2 =C (CH 3 )CO-, -OC-CH=CH-CO-, etc.
具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)可藉由例如具有鹼可溶性官能基之聚合性單體與其他聚合性單體進行自由基聚合而製造。亦可使用藉由自由基聚合而合成共聚物後,附加鹼可溶性官能基之衍生物。作為具有鹼可溶性官能基之聚合性單體舉例為例如4-羥基苯乙烯、(甲基)丙烯酸、α-溴(甲基)丙烯酸、α-氯(甲基)丙烯酸、β-呋喃基(甲基)丙烯酸、β-苯乙烯基(甲基)丙烯酸、馬來酸、馬來酸單甲酯、馬來酸單乙酯、馬來酸單異丙酯、富馬酸、桂皮酸、α-氰基桂皮酸、依康酸、巴豆酸、丙炔酸、甲基丙烯酸4-羥基苯酯、3,5-二甲基-4-羥基苄基丙烯醯胺、4-羥基苯基丙烯醯胺、4-羥基苯基馬來醯亞胺、3-馬來醯亞胺丙酸、4-馬來醯亞胺丁酸、6-馬來醯亞胺己酸等。作為其他聚合性單體,可舉例為例如苯乙烯、乙烯基甲苯、α-甲基苯乙烯、對-甲基苯乙烯、對-乙基苯乙烯等之可聚合苯乙烯衍生物;丙烯醯胺;丙烯腈;乙烯基-正丁基醚等之乙烯醇的醚化合物;(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二乙胺基乙酯、(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊酯等之(甲基)丙烯酸酯;馬來酸酐、馬來酸單酯等之馬來酸衍生物;苯基馬來醯亞胺、環己基馬來醯亞胺等之N-取代馬來醯亞胺。基於耐熱性等之觀點,具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)較佳脂環式構造、芳香族構造、多環式構造、無機環式構造、雜環式構造等之1種或複數種的環式構造。The copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer can be produced, for example, by radical polymerization of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer. A derivative in which an alkali-soluble functional group is added after synthesizing a copolymer by radical polymerization can also be used. Examples of polymerizable monomers having alkali-soluble functional groups include 4-hydroxystyrene, (meth)acrylic acid, α-bromo(meth)acrylic acid, α-chloro(meth)acrylic acid, β-furyl (meth)acrylic acid, and β-furyl (meth)acrylic acid. base) acrylic acid, β-styryl (meth)acrylic acid, maleic acid, monomethyl maleate, monoethyl maleate, monoisopropyl maleate, fumaric acid, cinnamic acid, α- Cyanocinnamic acid, itaconic acid, crotonic acid, propiolic acid, 4-hydroxyphenyl methacrylate, 3,5-dimethyl-4-hydroxybenzylacrylamide, 4-hydroxyphenylacrylamide , 4-hydroxyphenylmaleimide, 3-maleimide propionic acid, 4-maleimide butyric acid, 6-maleimide caproic acid, etc. Examples of other polymerizable monomers include polymerizable styrene derivatives such as styrene, vinyltoluene, α-methylstyrene, p-methylstyrene, and p-ethylstyrene; acrylamide ; Acrylonitrile; Ether compounds of vinyl alcohol such as vinyl-n-butyl ether; Methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso(meth)acrylate Propyl ester, n-butyl (meth)acrylate, isobutyl (meth)acrylate, second-butyl (meth)acrylate, third-butyl (meth)acrylate, phenyl (meth)acrylate, ( Tetrahydrofurfuryl methacrylate, Dimethylaminoethyl (meth)acrylate, Diethylaminoethyl (meth)acrylate, Glycidyl (meth)acrylate, 2,2 (meth)acrylate , 2-trifluoroethyl ester, 2,2,3,3-tetrafluoropropyl (meth)acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, di(meth)acrylate (Meth)acrylic acid esters such as cyclopentenyl ester and dicyclopentanyl (meth)acrylate; maleic acid derivatives such as maleic anhydride and maleic acid monoester; phenylmaleimide, cyclohexyl N-substituted maleimides such as maleimide. From the standpoint of heat resistance, etc., the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer is preferably an alicyclic structure, an aromatic structure, a polycyclic structure, an inorganic ring structure, One or more ring structures such as a heterocyclic structure.
作為具有鹼可溶性官能基之聚合性單體較佳為形成以式(10)表示之構造單位者: 式(10)中,R 15為氫原子或碳原子數1~5之烷基,e為1~5之整數。作為此等具有鹼可溶性官能基之聚合性單體特佳為甲基丙烯酸4-羥基苯酯。 As a polymerizable monomer having an alkali-soluble functional group, it is preferable to form a structural unit represented by formula (10): In formula (10), R 15 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and e is an integer of 1 to 5. As such a polymerizable monomer having an alkali-soluble functional group, 4-hydroxyphenyl methacrylate is particularly preferable.
作為其他聚合性單體較佳為形成式(11)表示之構造單位之聚合性單體: 式(11)中,R 16及R 17分別獨立為氫原子、碳原子數1~3之烷基、完全或部分經氟化之碳原子數1~3之氟烷基、或鹵原子,R 18為氫原子、碳原子數1~6之直鏈烷基、碳原子數3~12之環狀烷基、苯基或經選自由羥基、碳原子數1~6之烷基及碳原子數1~6之烷氧基所成之群中之至少1種取代之苯基。R 16及R 17較佳為氫原子。R 18較佳為碳原子數3~12之環狀烷基及苯基。作為此等其他聚合性單體特佳為苯基馬來醯亞胺及環己基馬來醯亞胺。 Other polymerizable monomers are preferably polymerizable monomers that form structural units represented by formula (11): In formula (11), R 16 and R 17 are independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated fluoroalkyl group with 1 to 3 carbon atoms, or a halogen atom, R 18 is a hydrogen atom, a straight-chain alkyl group with 1 to 6 carbon atoms, a cyclic alkyl group with 3 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms and the number of carbon atoms A phenyl group substituted by at least one of the group consisting of 1-6 alkoxy groups. R 16 and R 17 are preferably hydrogen atoms. R 18 is preferably a cyclic alkyl group and a phenyl group having 3 to 12 carbon atoms. As such other polymerizable monomers, phenylmaleimide and cyclohexylmaleimide are particularly preferable.
作為具有鹼可溶性官能基之聚合性單體係使用甲基丙烯酸4-羥基苯酯,作為其他聚合性單體,特佳使用選自苯基馬來醯亞胺及環己基馬來醯亞胺所成之群之至少1種。藉由使用將該等聚合性單體進行自由基聚合而成之樹脂,可提高形狀維持性、顯像性,同時亦可減低釋氣。As the polymerizable monomer system having an alkali-soluble functional group, 4-hydroxyphenyl methacrylate is used. As other polymerizable monomers, it is particularly preferable to use a compound selected from phenylmaleimide and cyclohexylmaleimide. At least 1 species in the group. By using a resin obtained by radically polymerizing these polymerizable monomers, shape retention and image development properties can be improved, and outgassing can also be reduced.
作為藉由自由基聚合製造具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)之際的聚合起始劑並未限定於如下者,但可使用2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、2,2’-偶氮雙(2-甲基丙酸)二甲酯、4,4’-偶氮雙(4-氰基戊酸)、2,2’-偶氮雙(2,4-二甲基戊腈)(VAN)等之偶氮聚合起始劑、二異丙苯基過氧化物、2,5-二甲基-2,5-二(第三丁基過氧基)己烷、第三丁基異丙苯過氧化物、二-第三丁基過氧化物、1,1,3,3-四甲基丁基過氧化氫、異丙苯過氧化氫等之10小時半衰期溫度為100~170℃之過氧化物聚合起始劑或過氧化苯甲醯、過氧化月桂醯、1,1’-二(第三丁基過氧基)環己烷、第三丁基過氧基特戊酸酯等之過氧化物聚合起始劑。聚合起始劑之使用量相對於聚合性單體之混合物100質量份,一般較佳為0.01質量份以上、0.05質量份以上或0.5質量份以上,40質量份以下、20質量份以下或15質量份以下。As a polymerization initiator when producing a copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and other polymerizable monomers by radical polymerization, it is not limited to the following, but 2,2' can be used -Azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis(2-methylpropionate) dimethyl ester, 4,4'- Azo polymerization initiators such as azobis(4-cyanovaleric acid), 2,2'-azobis(2,4-dimethylvaleronitrile) (VAN), dicumyl peroxide 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane, tert-butylcumene peroxide, di-tert-butyl peroxide, 1, 1,3,3-Tetramethylbutyl hydroperoxide, cumene hydroperoxide and other peroxide polymerization initiators with a half-life of 10 hours at a temperature of 100~170°C or benzoyl peroxide and lauryl peroxide Acyl, 1,1'-bis(tert-butylperoxy)cyclohexane, tert-butylperoxypivalate and other peroxide polymerization initiators. The amount of the polymerization initiator used is generally preferably 0.01, 0.05, or 0.5 mass parts, 40 mass parts or less, 20 mass parts or less, or 15 mass parts per 100 mass parts of the mixture of polymerizable monomers. servings or less.
亦可與聚合起始劑併用RAFT(Reversible Addition Fragmentation Transfer,可逆加成開裂型鏈轉移)劑。作為RAFT劑不限於如下者,但可使用二硫酯、二硫代胺基甲酸酯、三硫代碳酸酯、黃原酸酯等之硫羰基硫化合物。RAFT劑相對於聚合性單體總量100質量份,可以0.005~20質量份之範圍使用,較佳以0.01~10質量份之範圍使用。RAFT (Reversible Addition Fragmentation Transfer, Reversible Addition Fragmentation Chain Transfer) agent can also be used together with the polymerization initiator. The RAFT agent is not limited to the following, but thiocarbonylsulfur compounds such as dithioester, dithiocarbamate, trithiocarbonate, and xanthate can be used. The RAFT agent can be used in the range of 0.005 to 20 parts by mass, preferably in the range of 0.01 to 10 parts by mass, relative to 100 parts by mass of the total amount of polymerizable monomers.
一實施態樣中,具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)具有以式(10)表示之構造單位及式(11)表示之構造單位: (式(10)中,R 15為氫原子或碳原子數1~5之烷基,e為1~5之整數) (式(11)中,R 16及R 17分別獨立為氫原子、碳原子數1~3之烷基、完全或部分經氟化之碳原子數1~3之氟烷基或鹵素原子,R 18為氫原子、碳原子數1~6之直鏈烷基、碳原子數3~12之環狀烷基、苯基或經選自由羥基、碳原子數1~6之烷基及碳原子數1~6之烷氧基所成之群之至少1種取代之苯基)。 In one embodiment, the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and other polymerizable monomers has a structural unit represented by formula (10) and a structural unit represented by formula (11): (In formula (10), R15 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and e is an integer of 1 to 5) (In formula (11), R 16 and R 17 are independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated fluoroalkyl group with 1 to 3 carbon atoms or a halogen atom, R 18 is a hydrogen atom, a straight-chain alkyl group with 1 to 6 carbon atoms, a cyclic alkyl group with 3 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms and the number of carbon atoms At least one substituted phenyl group formed by 1-6 alkoxy groups).
具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)之數平均分子量較佳為1000~30000,更佳為1500~25000,又更佳為2000~20000。具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)之重量平均分子量較佳為3000~80000,更佳為4000~70000,又更佳為5000~60000。數平均分子量若為1000以上或重量平均分子量為3000以上,則鹼顯像速度為適當,使曝光部與未曝光部之溶解速度差充分,故圖型解像度良好。數平均分子量若為30000以下或重量平均分子量為80000以下,則塗佈性及鹼顯像性良好。具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)之多分散度(Mw/Mn)較佳為1.0~3.5,更佳為1.1~3.0,又更佳為1.2~2.8。藉由將多分散度設為上述範圍,可獲得圖型形成性及鹼顯像性優異之感光性樹脂組成物。The number average molecular weight of the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer is preferably 1,000-30,000, more preferably 1,500-25,000, and more preferably 2,000-20,000. The weight average molecular weight of the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer is preferably 3,000-80,000, more preferably 4,000-70,000, and more preferably 5,000-60,000. If the number average molecular weight is 1000 or more or the weight average molecular weight is 3000 or more, the alkali development speed is appropriate, and the difference in dissolution speed between the exposed part and the unexposed part is sufficient, so the pattern resolution is good. When the number average molecular weight is 30000 or less or the weight average molecular weight is 80000 or less, applicability and alkali developability are favorable. The polydispersity (Mw/Mn) of the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer is preferably 1.0~3.5, more preferably 1.1~3.0, and more preferably 1.2 ~2.8. By making polydispersity into the said range, the photosensitive resin composition excellent in pattern formation property and alkali developability can be obtained.
具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)的鹼可溶性官能基為酚性羥基時,具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)的酚性羥基當量較佳為60~400,更佳為80~350,又更佳為100~300。具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)的酚性羥基當量若為60以上,則於鹼顯像時可充分保持未曝光部之膜厚。具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)的酚性羥基當量若為400以下,則可獲得所需之鹼溶解性。When the alkali-soluble functional group of the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer is a phenolic hydroxyl group, the ratio of the polymerizable monomer having an alkali-soluble functional group to another polymerizable monomer The phenolic hydroxyl equivalent of the copolymer (d) is preferably from 60 to 400, more preferably from 80 to 350, and still more preferably from 100 to 300. If the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer has a phenolic hydroxyl equivalent of 60 or more, the film thickness of the unexposed portion can be maintained sufficiently during alkali development. If the copolymer (d) of the polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer has a phenolic hydroxyl equivalent weight of 400 or less, desired alkali solubility can be obtained.
本揭示中,具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)亦相當於羥基聚苯乙烯樹脂衍生物(b)時,應視為具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)。具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)亦相當於具有環氧基及酚性羥基之樹脂(c)時,應視為具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)。亦即羥基聚苯乙烯樹脂衍生物(b)與具有環氧基及酚性羥基之樹脂(c)係將與具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)相當者予以除外者。In this disclosure, when the copolymer (d) of a polymerizable monomer having an alkali-soluble functional group and other polymerizable monomers also corresponds to the hydroxy polystyrene resin derivative (b), it should be regarded as a copolymer having an alkali-soluble functional group. A copolymer (d) of a polymerizable monomer and another polymerizable monomer. When the copolymer (d) of a polymerizable monomer with an alkali-soluble functional group and another polymerizable monomer is also equivalent to a resin (c) with an epoxy group and a phenolic hydroxyl group, it should be regarded as a polymerization with an alkali-soluble functional group A copolymer (d) of a polymerizable monomer and another polymerizable monomer. That is, the hydroxyl polystyrene resin derivative (b) and the resin (c) with epoxy and phenolic hydroxyl groups are copolymers (d) of polymerizable monomers with alkali-soluble functional groups and other polymerizable monomers. ) equivalent shall be excluded.
(e)聚醯亞胺樹脂、(f)聚醯胺酸樹脂、(g)聚苯并噁唑樹脂、(h)聚苯并噁唑樹脂前驅物 一實施態樣中,第1樹脂(A)係選自聚醯亞胺樹脂(e)、聚醯胺酸樹脂(f)、聚苯并噁唑樹脂(g)、聚苯并噁唑樹脂前驅物(h)之至少1種。聚醯胺酸樹脂(f)係藉由脫水閉環成為具有聚醯亞胺構造之樹脂。聚苯并噁唑樹脂前驅物(h)係藉由脫水閉環成為聚苯并噁唑樹脂(g)。 (e) polyimide resin, (f) polyamide resin, (g) polybenzoxazole resin, (h) polybenzoxazole resin precursor In one embodiment, the first resin (A) is selected from polyimide resin (e), polyamic acid resin (f), polybenzoxazole resin (g), polybenzoxazole resin precursor At least one kind of substance (h). The polyamide acid resin (f) is a resin having a polyimide structure through dehydration and ring closure. The polybenzoxazole resin precursor (h) becomes the polybenzoxazole resin (g) through dehydration and ring closure.
聚醯亞胺樹脂(e)具有以式(12)表示之構造單位。聚醯胺酸樹脂(f)及聚苯并噁唑樹脂前驅物(h)具有以式(13)表示之構造單位。聚苯并噁唑樹脂(g)具有以式(14)表示之構造單位。聚醯亞胺樹脂(e)可具有以式(12)表示之構造單位與以式(13)表示之構造單位兩者,聚苯并噁唑樹脂(g)可具有以式(14)表示之構造單位及以式(13)表示之構造單位兩者。The polyimide resin (e) has a structural unit represented by formula (12). The polyamic acid resin (f) and the polybenzoxazole resin precursor (h) have structural units represented by formula (13). The polybenzoxazole resin (g) has a structural unit represented by formula (14). The polyimide resin (e) can have both the structural unit represented by formula (12) and the structural unit represented by formula (13), and the polybenzoxazole resin (g) can have the structural unit represented by formula (14). Both the structural unit and the structural unit represented by formula (13).
式(12)中,R 19係4~10價有機基,R 20為2~8價有機基,R 21及R 22分別獨立為羥基、羧基、磺基或巰基,f及g為0~6之整數。 In formula (12), R 19 is a 4-10 valent organic group, R 20 is a 2-8 valent organic group, R 21 and R 22 are independently hydroxyl, carboxyl, sulfo or mercapto, f and g are 0-6 Integer of .
式(13)中,R 23為2~8價有機基,R 24為2~8價有機基,R 25及R 26分別獨立為羥基、磺基、巰基或-COOR 27,R 27為氫原子或碳原子數1~20之1價烴基,h及i分別獨立為0~6之整數,但h+i>0。為聚醯胺酸樹脂 (f)時,h為1以上之整數,R 25之至少1個為-COOR 27。為聚苯并噁唑樹脂前驅物(h)時,i為1以上之整數,R 26之至少1個為酚性羥基。 In formula (13), R 23 is a 2-8 valent organic group, R 24 is a 2-8 valent organic group, R 25 and R 26 are independently hydroxyl, sulfo, mercapto or -COOR 27 , and R 27 is a hydrogen atom Or a monovalent hydrocarbon group with 1 to 20 carbon atoms, where h and i are independently integers from 0 to 6, but h+i>0. In the case of polyamide resin (f), h is an integer of 1 or more, and at least one of R 25 is -COOR 27 . When it is a polybenzoxazole resin precursor (h), i is an integer of 1 or more, and at least one of R 26 is a phenolic hydroxyl group.
式(14)中,R 28為2~8價有機基,R 29為2~8價有機基,R 30及R 31分別獨立為羥基、羧基、磺基或巰基,j及k分別獨立為0~6之整數。 In formula (14), R 28 is a 2-8 valent organic group, R 29 is a 2-8 valent organic group, R 30 and R 31 are independently hydroxyl, carboxyl, sulfo or mercapto, j and k are independently 0 An integer of ~6.
式(12)中之R 19~(R 21) f表示酸酐之殘基。R 19為4~10價有機基,較佳為包含芳香族環或環狀脂肪族基之碳原子數5~40之有機基。 R 19 ~(R 21 ) f in formula (12) represent residues of acid anhydrides. R 19 is a 4-10 valent organic group, preferably an organic group with 5-40 carbon atoms including an aromatic ring or a cycloaliphatic group.
作為酸二酐,舉例為例如均苯四酸二酐、3,3’,4,4’-聯苯四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,2’,3,3’-聯苯四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、2,2’,3,3’-二苯甲酮四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、雙(3,4-二羧基苯基)甲烷二酐、雙(2,3-二羧基苯基)甲烷二酐、雙(3,4-二羧基苯基)醚二酐、1,2,5,6-萘四羧酸二酐、9,9-雙(3,4-二羧基苯基)茀酸二酐、9,9-雙[4-(3,4-二羧基苯氧基)苯基]茀酸二酐、2,3,6,7-萘四羧酸二酐、2,3,5,6-吡啶四羧酸二酐,3,4,9,10-苝四羧酸二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐等之芳香族四羧酸二酐;丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐等之脂肪族四羧酸二酐等,以及該等之2種以上之組合。As the acid dianhydride, for example, pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride , 2,2',3,3'-biphenyl tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-di Benzophenone tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1 -Bis(3,4-dicarboxyphenyl)ethanedianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethanedianhydride, bis(3,4-dicarboxyphenyl)methane anhydride, bis(2,3-dicarboxyphenyl)methane dianhydride, bis(3,4-dicarboxyphenyl)ether dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 9,9 -Bis (3,4-dicarboxyphenyl) oxalic dianhydride, 9,9-bis [4- (3,4-dicarboxyphenoxy) phenyl] oxalic dianhydride, 2,3,6, 7-naphthalene tetracarboxylic dianhydride, 2,3,5,6-pyridine tetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 2,2-bis(3,4-bis Aromatic tetracarboxylic dianhydride such as carboxyphenyl) hexafluoropropane dianhydride; Aliphatic tetracarboxylic acid such as butane tetracarboxylic dianhydride and 1,2,3,4-cyclopentane tetracarboxylic dianhydride Dianhydrides, etc., and combinations of two or more of them.
式(13)之R 23-(R 25) h及式(14)之R 28-(R 30) j分別表示酸之殘基。R 23及R 28分別獨立為2~8價有機基,較佳為包含芳香族環或環狀脂肪族基之碳原子數5~40之有機基。 R 23 -(R 25 ) h in formula (13) and R 28 -(R 30 ) j in formula (14) represent acid residues, respectively. R 23 and R 28 are each independently a 2-8 valent organic group, preferably an organic group with 5-40 carbon atoms including an aromatic ring or a cycloaliphatic group.
作為酸,舉例為例如對苯二甲酸、間苯二甲酸、二苯基醚二羧酸、雙(羧基苯基)六氟丙烷、聯苯二羧酸、二苯甲酮二羧酸、三苯基二羧酸等之芳香族二羧酸;偏苯三甲酸、均苯三甲酸、二苯基醚三羧酸、聯苯三羧酸等之芳香族三羧酸;均苯四甲酸、3,3’,4,4’-聯苯四羧酸、2,3,3’,4’-聯苯四羧酸、2,2’,3,3’-聯苯四羧酸、3,3’,4,4’-二苯甲酮四羧酸、2,2’,3,3’-二苯甲酮四羧酸、2,2-雙(3,4-二羧基苯基)六氟丙烷、2,2-雙(2,3-二羧基苯基)六氟丙烷、1,1-雙(3,4-二羧基苯基)乙烷、1,1-雙(2,3-二羧基苯基)乙烷、雙(3,4-二羧基苯基)甲烷、雙(2,3-二羧基苯基)甲烷、雙(3,4-二羧基苯基)醚、1,2,5,6-萘四羧酸、2,3,6,7-萘四羧酸、2,3,5,6-吡啶四羧酸、3,4,9,10-苝四羧酸等之芳香族四羧酸;丁烷四羧酸、1,2,3,4-環戊烷四羧酸等之脂肪族四羧酸等,及該等之2種以上之組合。上述三羧酸及四羧酸係1個或2個羧基相當於式(13)中之R 25或式(14)中之R 30。該等酸亦可為酯或酸酐之形態。 As the acid, for example, terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, bis(carboxyphenyl)hexafluoropropane, biphenyl dicarboxylic acid, benzophenone dicarboxylic acid, triphenyl Aromatic dicarboxylic acids such as dicarboxylic acids; aromatic tricarboxylic acids such as trimellitic acid, trimellitic acid, diphenyl ether tricarboxylic acid, biphenyl tricarboxylic acid, etc.; pyromellitic acid, 3, 3',4,4'-Biphenyltetracarboxylic acid, 2,3,3',4'-Biphenyltetracarboxylic acid, 2,2',3,3'-Biphenyltetracarboxylic acid, 3,3',4,4'-benzophenone tetracarboxylic acid, 2,2',3,3'-benzophenone tetracarboxylic acid, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane , 2,2-bis(2,3-dicarboxyphenyl)hexafluoropropane, 1,1-bis(3,4-dicarboxyphenyl)ethane, 1,1-bis(2,3-dicarboxy Phenyl)ethane, bis(3,4-dicarboxyphenyl)methane, bis(2,3-dicarboxyphenyl)methane, bis(3,4-dicarboxyphenyl)ether, 1,2,5 , 6-naphthalene tetracarboxylic acid, 2,3,6,7-naphthalene tetracarboxylic acid, 2,3,5,6-pyridine tetracarboxylic acid, 3,4,9,10-perylene tetracarboxylic acid, etc. Tetracarboxylic acids; aliphatic tetracarboxylic acids such as butane tetracarboxylic acid and 1,2,3,4-cyclopentane tetracarboxylic acid, etc., and combinations of two or more thereof. One or two carboxyl groups of the above-mentioned tricarboxylic acid and tetracarboxylic acid correspond to R 25 in formula (13) or R 30 in formula (14). The acids may also be in the form of esters or anhydrides.
式(12)之R 20-(R 22) g、式(13)之R 24-(R 26) i及式(14)之R 29-(R 31) k分別表示二胺之殘基。R 20、R 24及R 29分別獨立為2~8價有機基,較佳為包含芳香族環或環狀脂肪族基之碳原子數5~40之有機基。 R 20 -(R 22 ) g in formula ( 12 ), R 24 -(R 26 ) i in formula (13), and R 29 -(R 31 ) k in formula (14) respectively represent residues of diamines. R 20 , R 24 and R 29 are each independently a 2-8 valent organic group, preferably an organic group with 5-40 carbon atoms including an aromatic ring or a cycloaliphatic group.
與式(12)之R 20及聚醯胺酸樹脂(f)之式(13)的R 24對應之二胺,舉例為例如3,4’-二胺基二苯醚、4,4’-二胺基二苯醚、3,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基甲烷、1,4-雙(4-胺基苯氧基)苯、聯苯胺、間-苯二胺,對-苯二胺、1,5-萘二胺、2,6-萘二胺、雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]醚、1,4-雙(4-胺基苯氧基)苯、2,2’-二甲基-4,4’-二胺基聯苯、2,2’-二乙基-4,4’-二胺基聯苯、3,3’-二甲基-4,4’-二胺基聯苯、3,3’-二乙基-4,4’-二胺基聯苯、2,2’,3,3’-四甲基-4,4’-二胺基聯苯、3,3’,4,4’-四甲基-4,4’-二胺基聯苯、2,2’-二(三氟甲基)-4,4’-二胺基聯苯、9,9-雙(4-胺基苯基)茀等之芳香族二胺,或該等芳香族二胺之芳香環的氫原子之至少一個經烷基或鹵原子取代之化合物;環己基二胺、亞甲基雙環己胺等之脂肪族二胺,及該等之2種以上的組合。 Diamines corresponding to R 20 of formula (12) and R 24 of formula (13) of polyamide resin (f), for example, 3,4'-diaminodiphenyl ether, 4,4'- Diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 1,4-bis(4-aminophenoxy)benzene, Aniline, m-phenylenediamine, p-phenylenediamine, 1,5-naphthalene diamine, 2,6-naphthalene diamine, bis(4-aminophenoxy)biphenyl, bis[4-(4- Aminophenoxy)phenyl]ether, 1,4-bis(4-aminophenoxy)benzene, 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2 '-Diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4' -Diaminobiphenyl, 2,2',3,3'-tetramethyl-4,4'-diaminobiphenyl, 3,3',4,4'-tetramethyl-4,4' Aromatic biphenyls such as -diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 9,9-bis(4-aminophenyl) Amines, or compounds in which at least one hydrogen atom of the aromatic ring of these aromatic diamines is substituted with an alkyl or halogen atom; aliphatic diamines such as cyclohexyldiamine, methylenebiscyclohexylamine, and the like 2 or more combinations.
作為與聚苯并噁唑樹脂前驅物(h)之式(13)的R 24及式(14)的R 29對應的二胺,舉例為例如具有相對於上述芳香族二胺之芳香環上的胺基於鄰位之酚性羥基之雙胺基酚化合物及該等之2種以上的組合。 As the diamine corresponding to R 24 of the formula (13) and R 29 of the formula (14) of the polybenzoxazole resin precursor (h), for example, a diamine having an aromatic ring corresponding to the above-mentioned aromatic diamine A bisaminophenol compound in which the amine is based on a phenolic hydroxyl group in the ortho position, and a combination of two or more thereof.
聚醯亞胺樹脂(e)、聚醯胺酸樹脂(f)、聚苯并噁唑樹脂(g)及聚苯并噁唑樹脂前驅物(h),該等之末端亦可藉由具有酸性基之單胺、酸酐、醯氯、單羧酸等封端,而於主鏈末端具有酸性基。Polyimide resin (e), polyamic acid resin (f), polybenzoxazole resin (g) and polybenzoxazole resin precursor (h), these terminals can also be obtained by having an acidic Monoamines, acid anhydrides, acid chlorides, monocarboxylic acids, etc. are end-capped, and there are acidic groups at the end of the main chain.
聚醯胺酸樹脂(f)可藉由例如使四羧酸二酐與二胺反應之方法,由四羧酸二酐與醇生成二酯後,於縮合劑存在下使二酯與二胺反應之方法,由四羧酸二酐與醇生成二酯,使剩餘之二羧酸予以醯氯化後,使所得中間物與二胺反應之方法而合成。The polyamic acid resin (f) can be obtained by, for example, reacting tetracarboxylic dianhydride and diamine. After forming a diester from tetracarboxylic dianhydride and alcohol, the diester and diamine are reacted in the presence of a condensing agent. The method is synthesized by forming a diester from tetracarboxylic dianhydride and alcohol, chlorinating the remaining dicarboxylic acid, and reacting the obtained intermediate with diamine.
聚苯并噁唑樹脂前驅物(h)例如可藉由使雙胺基酚化合物與二羧酸、三羧酸或四羧酸等之多元羧酸進行縮合反應而合成。具體而言,舉例為使藉由二環己基碳二醯亞胺(DCC)等之脫水縮合劑與多元羧酸縮合所得之中間物與雙胺基酚化合物反應之方法,於添加有吡啶等之3級胺之雙胺基酚化合物之溶液中滴下二羧酸二氯溶液之方法等。The polybenzoxazole resin precursor (h) can be synthesized, for example, by subjecting a bisaminophenol compound to a condensation reaction of polycarboxylic acids such as dicarboxylic acid, tricarboxylic acid, or tetracarboxylic acid. Specifically, for example, a method of reacting an intermediate obtained by condensing a dehydrating condensing agent such as dicyclohexylcarbodiimide (DCC) and a polycarboxylic acid with a bisaminophenol compound is added to a mixture of pyridine and the like. A method of dropping a dicarboxylic acid dichloride solution into a solution of a bisaminophenol compound of a tertiary amine, etc.
聚醯亞胺樹脂(e)可藉由例如將上述方法所得之聚醯胺酸樹脂(f)加熱,或以酸或鹼等之化學處理而脫水閉環予以合成。The polyimide resin (e) can be synthesized by, for example, dehydrating and ring-closing the polyamic acid resin (f) obtained by the above method by heating or chemically treating it with an acid or alkali.
聚苯并噁唑樹脂(g)可藉由例如將上述方法所得之聚苯并噁唑樹脂前驅物(h)加熱,或以酸或鹼等之化學處理而脫水閉環予以合成。The polybenzoxazole resin (g) can be synthesized by, for example, dehydrating and ring-closing the polybenzoxazole resin precursor (h) obtained by the above method by heating or chemically treating it with acid or alkali.
聚醯亞胺樹脂(e)、聚醯胺酸樹脂(f)、聚苯并噁唑樹脂(g)及聚苯并噁唑樹脂前驅物(h)之數平均分子量較佳為500~8000,更佳為800~6000,又更佳為1000~5000。數平均分子量若為500以上,則鹼溶解性為適當故可良好地作為感光性材料的樹脂。數平均分子量若為8000以下,則塗佈性及顯像性良好。The number average molecular weight of polyimide resin (e), polyamide acid resin (f), polybenzoxazole resin (g) and polybenzoxazole resin precursor (h) is preferably 500~8000, More preferably, it is 800~6000, and more preferably, it is 1000~5000. When the number average molecular weight is 500 or more, the alkali solubility is appropriate, so it can be favorably used as a resin for a photosensitive material. When the number average molecular weight is 8000 or less, applicability and developability are favorable.
(i)矽氧樹脂 一實施態樣中,第1樹脂(A)包含矽氧樹脂(i)。矽氧樹脂(i)可藉由使選自以式(15)表示之有機矽烷及以式(16)表示之有機矽烷之至少1種化合物水解縮合而合成。藉由使用以式(15)及式(16)表示之有機矽烷,可獲得感度及解像度優異之感光性樹脂組成物。 (i) Silicone resin In one embodiment, the first resin (A) contains silicone resin (i). The silicone resin (i) can be synthesized by hydrolyzing and condensing at least one compound selected from organosilanes represented by formula (15) and organosilanes represented by formula (16). By using the organosilane represented by formula (15) and formula (16), a photosensitive resin composition excellent in sensitivity and resolution can be obtained.
以式(15)表示之有機矽烷如下所示。 The organosilane represented by formula (15) is shown below.
式(15)中,R 32為氫原子、碳原子數1~10之烷基、碳原子數2~10之烯基或碳原子數6~16之芳基,R 33為氫原子、碳原子數1~6之烷基、碳原子數2~6之烷醯基或碳原子數6~16之芳基,p為0~3之整數。p為2以上時,複數個R 32可相同亦可不同。p為2以下時,複數個R 33可相同亦可不同。 In formula (15), R 32 is a hydrogen atom, an alkyl group with 1 to 10 carbon atoms, an alkenyl group with 2 to 10 carbon atoms, or an aryl group with 6 to 16 carbon atoms, and R 33 is a hydrogen atom, a carbon atom An alkyl group with 1 to 6 carbon atoms, an alkanoyl group with 2 to 6 carbon atoms, or an aryl group with 6 to 16 carbon atoms, p is an integer of 0 to 3. When p is 2 or more, a plurality of R 32 may be the same or different. When p is 2 or less, a plurality of R 33 may be the same or different.
作為以式(15)表示之有機矽烷,舉例為例如四甲氧基矽烷、四乙氧基矽烷、四乙醯氧基矽烷、四苯氧基矽烷等之4官能性矽烷;甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三異丙氧基矽烷、甲基三正丁氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙基三異丙氧基矽烷、乙基三正丁氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、正己基三甲氧基矽烷、正己基三乙氧基矽烷、癸基三甲氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、對-羥基苯基三甲氧基矽烷、1-(對-羥基苯基)乙基三甲氧基矽烷、2-(對-羥基苯基)乙基三甲氧基矽烷、4-羥基-5-(對-羥基苯基羰氧基)戊基三甲氧基矽烷、三氟甲基三甲氧基矽烷、三氟甲基三乙氧基矽烷、3,3,3-三氟丙基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三乙氧基矽烷、[(3-乙基-3-氧雜環丁基)甲氧基]丙基三甲氧基矽烷、[(3-乙基-3-氧雜環丁基)甲氧基]丙基三乙氧基矽烷、3-巰基丙基三甲氧基矽烷、3-三甲氧基矽烷基丙基琥珀酸、1-萘基三甲氧基矽烷、1-萘基三乙氧基矽烷、1-萘基三正丙氧基矽烷、2-萘基三甲氧基矽烷、1-蒽基三甲氧基矽烷、9-蒽基三甲氧基矽烷、9-菲基三甲氧基矽烷、9-菲基三甲氧基矽烷、2-菲基三甲氧基矽烷、1-苝基三甲氧基矽烷、2-茚基三甲氧基矽烷、5-蒽基三甲氧基矽烷等之3官能矽烷;二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二甲基二乙醯氧基矽烷、二正丁基二甲氧基矽烷、二苯基二甲氧基矽烷、(3-縮水甘油氧基丙基)甲基二甲氧基矽烷、(3-縮水甘油氧基丙基)甲基二乙氧基矽烷、二(1-萘基)二甲氧基矽烷、二(1-萘基)二乙氧基矽烷等之2官能性矽烷;三甲基甲氧基矽烷、三正丁基乙氧基矽烷、(3-縮水甘油氧基丙基)二甲基甲氧基矽烷、(3-縮水甘油氧基丙基)二甲基乙氧基矽烷等之單官能性矽烷及該等之2種以上之組合。Examples of the organosilane represented by formula (15) include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, tetraphenoxysilane, etc.; methyltrimethoxy Silane, Methyltriethoxysilane, Methyltriisopropoxysilane, Methyltri-n-Butoxysilane, Ethyltrimethoxysilane, Ethyltriethoxysilane, Ethyltriisopropoxysilane Silane, ethyltri-n-butoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, n-butyltrimethoxysilane, n-butyltriethoxysilane, n-hexyltrimethoxysilane Silane, n-hexyltriethoxysilane, decyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methoxysilane Acryloxypropyltriethoxysilane, 3-Acryloxypropyltrimethoxysilane, Phenyltrimethoxysilane, Phenyltriethoxysilane, p-Hydroxyphenyltrimethoxysilane , 1-(p-hydroxyphenyl)ethyltrimethoxysilane, 2-(p-hydroxyphenyl)ethyltrimethoxysilane, 4-hydroxy-5-(p-hydroxyphenylcarbonyloxy)pentyl Trimethoxysilane, Trifluoromethyltrimethoxysilane, Trifluoromethyltriethoxysilane, 3,3,3-Trifluoropropyltrimethoxysilane, 3-Aminopropyltrimethoxysilane , 3-Aminopropyltriethoxysilane, 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropyltriethoxysilane, 2-(3,4-epoxy Cyclohexyl)ethyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, [(3-ethyl-3-oxetanyl)methoxy] Propyltrimethoxysilane, [(3-Ethyl-3-oxetanyl)methoxy]propyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-trimethoxysilane Propyl succinic acid, 1-naphthyltrimethoxysilane, 1-naphthyltriethoxysilane, 1-naphthyltri-n-propoxysilane, 2-naphthyltrimethoxysilane, 1-anthracenyltrimethyl Oxysilane, 9-Anthracenyltrimethoxysilane, 9-Phenanthryltrimethoxysilane, 9-Phenanthryltrimethoxysilane, 2-Phenanthryltrimethoxysilane, 1-Perylenetrimethoxysilane, 2 - Trifunctional silanes such as indenyltrimethoxysilane and 5-anthracenyltrimethoxysilane; dimethyldimethoxysilane, dimethyldiethoxysilane, dimethyldiethoxysilane, Di-n-butyldimethoxysilane, diphenyldimethoxysilane, (3-glycidyloxypropyl)methyldimethoxysilane, (3-glycidyloxypropyl)methyldimethoxysilane Bifunctional silanes such as ethoxysilane, bis(1-naphthyl)dimethoxysilane, bis(1-naphthyl)diethoxysilane, etc.; trimethylmethoxysilane, tri-n-butylethyl Monofunctional silanes such as oxysilane, (3-glycidyloxypropyl)dimethylmethoxysilane, (3-glycidyloxypropyl)dimethylethoxysilane, and 2 of these A combination of the above.
以式(16)表示之有機矽烷如下所示。 The organosilane represented by formula (16) is shown below.
式(16)中,R 34~R 37分別獨立為氫原子、碳原子數1~6之烷基、碳原子數2~6之烷醯基或碳原子數6~16之芳基,n為2~8之範圍。n為2以上時,複數個R 35及R 36分別可相同亦可不同。 In formula (16), R 34 ~ R 37 are independently a hydrogen atom, an alkyl group with 1 to 6 carbon atoms, an alkyl group with 2 to 6 carbon atoms, or an aryl group with 6 to 16 carbon atoms, and n is The range of 2~8. When n is 2 or more, a plurality of R 35 and R 36 may be the same or different.
作為以式(16)表示之有機矽烷的具體例,可舉例為扶桑化學工業股份有限公司製之矽酸甲酯51(R 34~R 37為甲基、n平均為4)、多摩化學工業股份有限公司製之M矽酸酯51(R 34~R 37為甲基,n平均為3~5)、矽酸酯40(R 34~R 37為乙基,n平均為4~6)、矽酸酯45(R 34~R 37為乙基,n平均為6~8),COLCOAT股份有限公司製之矽酸甲酯51(R 34~R 37為甲基,n平均為4)、矽酸甲酯53A(R 34~R 37為甲基,n平均為7)、矽酸乙酯40 (R 34~R 37為乙基,n平均為5)等。亦可組合該等之2種以上使用。 Specific examples of the organosilane represented by formula (16) include methyl silicate 51 manufactured by Fuso Chemical Industry Co., Ltd. (R 34 to R 37 are methyl groups, and the average n is 4), Tama Chemical Industry Co., Ltd. Co., Ltd. M silicate 51 (R 34 ~ R 37 is methyl, n average is 3 ~ 5), silicate 40 (R 34 ~ R 37 is ethyl, n average is 4 ~ 6), silicon Ester 45 (R 34 ~ R 37 is ethyl, n average is 6 ~ 8), methyl silicate 51 (R 34 ~ R 37 is methyl, n average is 4) manufactured by COLCOAT Co., Ltd., silicic acid Methyl ester 53A (R 34 ~ R 37 is methyl, n average is 7), ethyl silicate 40 (R 34 ~ R 37 is ethyl, n average is 5), etc. These can also be used in combination of 2 or more types.
矽氧樹脂(i)可藉由使以式(15)及式(16)表示之有機矽烷予以水解及部分縮合而合成。藉由部分縮合,矽氧樹脂(i)中存在殘存矽烷醇基。水解及部分縮合舉例為例如於有機矽烷混合物中添加根據需要之溶劑、水、觸媒等,於50℃~150℃加熱攪拌0.5~100小時左右之方法。根據需要,亦可藉由蒸餾餾除水解副產物(甲醇等之醇)或縮合副產物(水)。The silicone resin (i) can be synthesized by hydrolyzing and partially condensing organosilanes represented by formula (15) and formula (16). By partial condensation, there are residual silanol groups in the silicone resin (i). Examples of hydrolysis and partial condensation include, for example, adding a solvent, water, catalyst, etc. if necessary, to an organosilane mixture, and heating and stirring at 50°C to 150°C for about 0.5 to 100 hours. Hydrolysis by-products (alcohols such as methanol) or condensation by-products (water) can also be distilled off as needed.
作為觸媒較佳使用酸觸媒或鹼觸媒。作為酸觸媒舉例為例如鹽酸、硝酸、硫酸、氫氟酸、磷酸、乙酸、三氟乙酸、甲酸、多元羧酸或其酸酐、離子交換樹脂等。作為鹼觸媒舉例為例如三乙胺、三丙胺、三丁胺、三戊胺、三己胺、三庚胺、三辛胺、二乙胺、三乙醇胺、二乙醇胺、氫氧化鈉、氫氧化鉀、具有胺基之烷氧基矽烷、離子交換樹脂等。觸媒於水解及部分縮合後,根據需要,藉由水洗淨、利用離子交換樹脂之處理或該等之組合而去除。藉由去除觸媒,可提高感光性樹脂組成物之儲存穩定性。As the catalyst, an acid catalyst or an alkali catalyst is preferably used. Examples of the acid catalyst include hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, acetic acid, trifluoroacetic acid, formic acid, polycarboxylic acid or an anhydride thereof, ion exchange resin, and the like. Examples of alkali catalysts include triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, trioctylamine, diethylamine, triethanolamine, diethanolamine, sodium hydroxide, hydroxide Potassium, alkoxysilanes with amino groups, ion exchange resins, etc. After hydrolysis and partial condensation, the catalyst is removed by washing with water, treatment with an ion exchange resin, or a combination of these, if necessary. By removing the catalyst, the storage stability of the photosensitive resin composition can be improved.
矽氧樹脂(i)之重量平均分子量較佳為1000~100000,更佳為1000 ~50000。重量平均分子量若為1000以上,則可提高被膜形成性,若為100000以下,則鹼顯像性良好。The weight average molecular weight of the silicone resin (i) is preferably from 1,000 to 100,000, more preferably from 1,000 to 50,000. When the weight average molecular weight is 1,000 or more, film formability can be improved, and if it is 100,000 or less, alkali developability will be favorable.
(j)環狀烯烴聚合物 一實施態樣中,第1樹脂(A)包含環狀烯烴聚合物(j)。環狀烯烴聚合物(j)係具有脂環構造與乙烯性不飽和雙鍵之環狀烯烴單體之均聚物或共聚物。環狀烯烴聚合物(j)可具有源自環狀烯烴單體以外的單體之構造單位。 (j) Cyclic olefin polymer In one embodiment, the first resin (A) contains a cyclic olefin polymer (j). The cyclic olefin polymer (j) is a homopolymer or copolymer of a cyclic olefin monomer having an alicyclic structure and an ethylenically unsaturated double bond. The cyclic olefin polymer (j) may have a structural unit derived from a monomer other than the cyclic olefin monomer.
作為構成環狀烯烴聚合物(j)之單體,舉例為具有質子性極性基之環狀烯烴單體、具有質子性以外之極性基的環狀烯烴單體、不具有極性基之環狀烯烴單體以及環狀烯烴以外的單體等。環狀烯烴以外的單體可具有質子性極性基或其以外之極性基,亦可不具有極性基。Examples of monomers constituting the cyclic olefin polymer (j) include cyclic olefin monomers having a protic polar group, cyclic olefin monomers having a non-protic polar group, and cyclic olefin monomers having no polar groups. Monomers and monomers other than cyclic olefins, etc. Monomers other than cyclic olefins may have a protic polar group or other polar groups, or may not have a polar group.
作為具有質子性極性基之環狀烯烴單體,舉例為例如5-羥基羰基雙環[2.2.1]庚-2-烯、5-甲基-5-羥基羰基雙環[2.2.1]庚-2-烯、5-羧甲基-5-羥基羰基雙環[2.2.1]庚-2-烯、5-外向(exo)-6-內向(endo)-二羥基羰基雙環[2.2.1]庚-2-烯、8-羥基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-羥基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-外向-9-內向-二羥基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯等之含羧基之環狀烯烴;5-(4-羥基苯基)雙環[2.2.1]庚-2-烯、5-甲基-5-(4-羥基苯基)雙環[2.2.1]庚-2-烯、8-(4-羥基苯)四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-(4-羥基苯基)四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯等之含羥基之環狀烯烴等及該等之2種以上的組合。 As a cyclic olefin monomer having a protic polar group, for example, 5-hydroxycarbonylbicyclo[2.2.1]hept-2-ene, 5-methyl-5-hydroxycarbonylbicyclo[2.2.1]hept-2 -ene, 5-carboxymethyl-5-hydroxycarbonylbicyclo[2.2.1]hept-2-ene, 5-exo-6-endo-dihydroxycarbonylbicyclo[2.2.1]hept- 2-ene, 8-hydroxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-hydroxycarbonyltetracyclo[4.4.0.1 2,5 . 1 7,10 ]dodeca-3-ene, 8-exo-9-endo-dihydroxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene and other carboxyl groups Cyclic alkenes; 5-(4-hydroxyphenyl)bicyclo[2.2.1]hept-2-ene, 5-methyl-5-(4-hydroxyphenyl)bicyclo[2.2.1]hept-2- ene, 8-(4-hydroxyphenyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-(4-hydroxyphenyl)tetracyclo[ 4.4.0.1 2,5 .1 7,10 ] Hydroxyl-containing cyclic olefins such as dodec-3-ene, etc., and combinations of two or more thereof.
作為具有質子性以外之極性基的環狀烯烴單體,舉例為例如5-乙醯氧基雙環[2.2.1]庚-2-烯、5-甲氧基羰基雙環[2.2.1]庚-2-烯、5-甲基-5-甲氧基羰基雙環[2.2.1]庚-2-烯、8-乙醯氧基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-乙氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-正丙氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-異丙氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-正丁氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-甲氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-乙氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-正丙氧基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-異丙氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-正丁氧基羰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯等之具有酯基之環狀烯烴;N-苯基-(5-降冰片烯-2,3-二羧醯亞胺)等之具有N-取代醯亞胺基之環狀烯烴;8-氰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-氰基四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、5-氰基雙環[2.2.1]庚-2-烯等之具有氰基之環狀烯烴;8-氯四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-甲基-8-氯四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯等之具有鹵原子之環狀烯烴等及該等之2種以上之組合。 As a cyclic olefin monomer having a polar group other than protic, for example, 5-acetyloxybicyclo[2.2.1]hept-2-ene, 5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 2-ene, 5-methyl-5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 8-acetyloxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca Carb-3-ene, 8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-ethoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-n-propoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-isopropoxy Carbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-n-butoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca- 3-ene, 8-methyl-8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-ethoxycarbonyl tetracyclo Cyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-n-propoxytetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca Carb-3-ene, 8-methyl-8-isopropoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-n-but Oxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2, 5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2,5 .1 7,10 cyclic olefins with ester groups such as dodec-3-ene; N-substituted imide groups such as N-phenyl-(5-norbornene-2,3-dicarboximide) Cyclic olefins; 8-cyanotetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-cyanotetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 5-cyanobicyclo[2.2.1]hept-2-ene and other cyclic alkenes with cyano groups; 8-chlorotetracyclo[4.4.0.1 2, 5 .1 7,10 ]dodeca-3-ene, 8-methyl-8-chlorotetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, etc. have halogen atoms Cyclic olefins, etc., and combinations of two or more of them.
作為不具有極性基之環狀烯烴單體,舉例為例如雙環[2.2.1]庚-2-烯、5-乙基-雙環[2.2.1]庚-2-烯、5-丁基-雙環[2.2.1]庚-2-烯、5-亞乙基-雙環[2.2.1]庚-2-烯、5-亞甲基-雙環[2.2.1]庚-2-烯、5-乙烯基-雙環[2.2.1]庚-2-烯、三環[4.3.0.1 2,5]癸-3,7-二烯、四環[8.4.0.1 11,14.0 3,7]十五碳-3,5,7,12,11-五烯、四環[4.4.0.1 2,5.1 7,10]癸-3-烯、8-甲基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-乙基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯,8-亞甲基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-亞乙基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-乙烯基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、8-丙烯基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、五環[6.5.1.1 3,6.0 2,7.0 9,13]十五碳-3,10-二烯、環戊烯、環戊二烯、1,4-甲撐-1,4,4a,5,10,10a-六氫蒽、8-苯基-四環[4.4.0.1 2,5.1 7,10]十二碳-3-烯、四環[9.2.1.0 2,10.0 3,8]十四碳-3,5,7,12-四烯、五環[7.4.0.1 3,6.1 10,13.0 2,7]十五碳-4,11-二烯、五環[9.2.1.1 4,7.0 2,10.0 3,8]十五碳-5,12-二烯等及該等之2種以上的組合。 Cyclic olefin monomers without polar groups include, for example, bicyclo[2.2.1]hept-2-ene, 5-ethyl-bicyclo[2.2.1]hept-2-ene, 5-butyl-bicyclo [2.2.1] Hept-2-ene, 5-ethylene-bicyclo[2.2.1]hept-2-ene, 5-methylene-bicyclo[2.2.1]hept-2-ene, 5-ethylene base-bicyclo[2.2.1]hept-2-ene, tricyclo[4.3.0.1 2,5 ]dec-3,7-diene, tetracyclo[8.4.0.1 11,14 .0 3,7 ]pentadeca Carbo-3,5,7,12,11-pentaene, tetracyclo[4.4.0.1 2,5 .1 7,10 ]dec-3-ene, 8-methyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-ethyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-methylene-tetracyclo [4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-Ethylene-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-vinyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, 8-propenyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca Carb-3-ene, pentacyclo[6.5.1.1 3,6 .0 2,7 .0 9,13 ]pentadeca-3,10-diene, cyclopentene, cyclopentadiene, 1,4- Methylene-1,4,4a,5,10,10a-hexahydroanthracene, 8-phenyl-tetracyclo[4.4.0.1 2,5 .1 7,10 ]dodeca-3-ene, tetracyclo[ 9.2.1.0 2,10 .0 3,8 ]tetradeca-3,5,7,12-tetraene, pentacyclo[7.4.0.1 3,6 .1 10,13 .0 2,7 ]pentadecene -4,11-diene, pentacyclo[9.2.1.1 4,7 .0 2,10 .0 3,8 ]pentadeca-5,12-diene, etc., and combinations of two or more thereof.
作為環狀烯烴以外之單體的具體例,舉例為乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、3-甲基-1-丁烯、3-甲基-1-戊烯、3-乙基-1-戊烯、4-甲基-1-戊烯、4-甲基-1-己烯、4,4-二甲基-1-己烯、4,4-二甲基-1-戊烯、4-乙基-1-己烯、3-乙基-1-己烯、1-辛烯、1-癸烯、1-十二碳烯、1-十四碳烯、1-十六碳烯、1-十八碳烯、1-二十碳烯等之碳原子數2~20之α-烯烴;1,4-己二烯、4-甲基-1,4-己二烯、5-甲基-1,4-己二烯、1,7-辛二烯等之非共軛二烯等之鏈狀烯烴及該等之2種以上的組合。Specific examples of monomers other than cyclic olefins include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1- Pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4- Dimethyl-1-pentene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene α-olefins with 2 to 20 carbon atoms such as carbene, 1-hexadecene, 1-octadecene, 1-eicosene, etc.; 1,4-hexadiene, 4-methyl-1 , Chain olefins such as non-conjugated dienes such as 4-hexadiene, 5-methyl-1,4-hexadiene, and 1,7-octadiene, and combinations of two or more thereof.
環狀烯烴聚合物(j)可藉由使上述單體開環聚合或加成聚合予以聚合而合成。作為聚合觸媒,例如較佳使用鉬、釕、鋨等之金屬錯合物或該等之2種以上的組合。亦可對環狀烯烴聚合物進行氫化處理。作為氫化觸媒,可使用通常用於烯烴化合物之氫化的觸媒,舉例為例如齊格勒型均質系觸媒、貴金屬錯合物觸媒及擔持型貴金屬觸媒等。The cyclic olefin polymer (j) can be synthesized by polymerizing the above-mentioned monomers through ring-opening polymerization or addition polymerization. As a polymerization catalyst, for example, metal complexes such as molybdenum, ruthenium, and osmium, or combinations of two or more of these are preferably used. Cyclic olefin polymers can also be hydrotreated. As the hydrogenation catalyst, catalysts generally used for the hydrogenation of olefin compounds can be used, for example, Ziegler-type homogeneous catalysts, noble metal complex catalysts, supported noble metal catalysts, and the like.
環狀烯烴聚合物(j)之重量平均分子量較佳為1000~100000,更佳為1000~50000。重量平均分子量若為1000以上,則可提高被膜形成性,若為100000以下,則鹼顯像性良好。The weight average molecular weight of the cyclic olefin polymer (j) is preferably from 1,000 to 100,000, more preferably from 1,000 to 50,000. When the weight average molecular weight is 1,000 or more, film formability can be improved, and if it is 100,000 or less, alkali developability will be favorable.
(k)卡多樹脂 一實施態樣中,第1樹脂(A)包含卡多樹脂(k)。卡多樹脂(k)具有卡多構造,亦即於構成環狀構造之四級碳鍵結有不同的2個環狀構造之骨架構造。作為於構成環狀構造之四級碳鍵結有不同的2個環狀構造之骨架構造舉例為例如茀骨架、雙酚茀骨架、雙胺基苯基茀骨架、具有環氧基之茀骨架、具有丙烯酸基之茀骨架等。作為卡多構造之例舉例為於茀環鍵結有苯環者。 (k) Cardo resin In one embodiment, the first resin (A) contains cardo resin (k). The cardo resin (k) has a cardo structure, that is, a skeleton structure in which two different cyclic structures are bonded to the quaternary carbon constituting the cyclic structure. Examples of the skeleton structure of two cyclic structures that differ in the bonding of the quaternary carbon constituting the cyclic structure include, for example, a stilbene skeleton, a bisphenol stilbene skeleton, a bisaminophenyl stilbene skeleton, an epoxy group-containing stilbene skeleton, With acrylic acid-based fenugreek skeleton, etc. As an example of the cardo structure, a benzene ring is bonded to the oxene ring.
卡多樹脂(k)可藉由具有卡多構造的單體之官能基彼此反應,使單體聚合而合成。作為具有卡多構造之單體的聚合方法,舉例為例如開環聚合法、加成聚合法等。作為具有卡多構造之單體,可舉例為例如雙(縮水甘油氧基苯基)茀型環氧樹脂、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀等之含卡多構造之雙酚化合物;9,9-雙(氰基甲基)茀等之9,9-雙(氰基烷基)茀化合物;9,9-雙(3-胺基丙基)茀等之9,9-雙(胺基烷基)茀化合物及該等之2種以上的組合。卡多樹脂(k)亦可為具有卡多構造之單體與其他可共聚合單體之共聚物。The cardo resin (k) can be synthesized by reacting functional groups of monomers having a cardo structure to polymerize the monomers. As a polymerization method of the monomer which has a cardo structure, a ring-opening polymerization method, an addition polymerization method, etc. are mentioned, for example. As a monomer having a cardo structure, for example, bis(glycidyloxyphenyl) fluorene type epoxy resin, 9,9-bis(4-hydroxyphenyl) fluorene, 9,9-bis(4- Bisphenol compounds containing cardo structure such as hydroxy-3-methylphenyl) fluorine; 9,9-bis (cyanoalkyl) fluorine compounds such as 9,9-bis (cyanomethyl) fluorine; 9 , 9,9-bis(aminoalkyl)oxene compounds such as 9-bis(3-aminopropyl)oxene and combinations of two or more thereof. The cardo resin (k) may also be a copolymer of a monomer having a cardo structure and other copolymerizable monomers.
卡多樹脂(k)之重量平均分子量較佳為1000~100000,更佳為1000~50000。重量平均分子量若為1000以上,則可提高被膜形成性,若為100000以下,則鹼顯像性良好。The weight average molecular weight of the cardo resin (k) is preferably 1,000-100,000, more preferably 1,000-50,000. When the weight average molecular weight is 1,000 or more, film formability can be improved, and if it is 100,000 or less, alkali developability will be favorable.
(l)酚樹脂 一實施態樣中,第1樹脂(A)包含酚酚醛清漆樹脂、甲醇酚醛清漆樹脂、三苯基甲烷型酚樹脂、酚芳烷基樹脂、雙苯基芳烷基酚樹脂、酚-二環戊二烯共聚物樹脂或該等之衍生物等的酚樹脂(l)。酚樹脂(l)之數平均分子量隨樹脂構造而異,但較佳為100~50000,更佳為500~30000,又更佳為800~10000。數平均分子量若為100以上,則鹼顯像速率適當,使曝光部與未曝光部之溶解速度差充分,故圖型之解像度良好。數平均分子量若為50000以下,則鹼顯像性良好。 (l) Phenolic resin In one embodiment, the first resin (A) includes phenol novolak resin, methanol novolak resin, triphenylmethane type phenol resin, phenol aralkyl resin, biphenyl aralkyl phenol resin, phenol-bicyclic Phenol resins (1) such as pentadiene copolymer resins or derivatives thereof. The number average molecular weight of the phenolic resin (l) varies with the resin structure, but is preferably 100-50,000, more preferably 500-30,000, and more preferably 800-10,000. If the number average molecular weight is 100 or more, the alkali development rate is appropriate, and the difference in dissolution rate between the exposed part and the unexposed part is sufficient, so the resolution of the pattern is good. When the number average molecular weight is 50000 or less, alkali developability will be favorable.
感光性樹脂組成物中之第1樹脂(A)之含量,以樹脂成分、感放射線化合物(D)及黑色劑(E)之合計質量為基準,較佳為5~60質量%,更佳為10~55質量%,又更佳為10~50質量%。第1樹脂(A)之含量,以上述合計質量為基準若為5質量%以上,則殘膜率、耐熱性、感度等適當。第1樹脂(A)之含量,以上述合計質量為基準若為60質量%以下,則硬化後之被膜的光學密度(OD值)於每1μm厚度可為0.5以上,硬化後仍可維持遮光性。The content of the first resin (A) in the photosensitive resin composition is based on the total mass of the resin component, the radiation-sensitive compound (D) and the black agent (E), preferably 5-60% by mass, more preferably 10-55% by mass, more preferably 10-50% by mass. When the content of the first resin (A) is 5% by mass or more based on the above-mentioned total mass, the residual film rate, heat resistance, sensitivity, and the like are appropriate. If the content of the first resin (A) is 60% by mass or less on the basis of the above total mass, the optical density (OD value) of the coating film after curing can be 0.5 or more per 1 μm thickness, and the light-shielding property can be maintained after curing .
感光性樹脂組成物,亦樹脂成分之合計質量為基準,較佳含有20質量%~90質量%之第1樹脂(A),更佳含有25質量%~70質量%,又更佳包括30質量%~55質量%。第1樹脂(A)之含量,以樹脂成分之合計質量為基準若為20質量%以上,則可獲得期望之鹼溶解性。第1樹脂(A)之含量,以樹脂成分之合計質量為基準若為90質量%以下,則可對感光性樹脂組成物賦予高感度。The photosensitive resin composition, based on the total mass of the resin components, preferably contains 20% by mass to 90% by mass of the first resin (A), more preferably contains 25% by mass to 70% by mass, and more preferably includes 30% by mass %~55% by mass. When the content of the first resin (A) is 20% by mass or more based on the total mass of the resin components, desired alkali solubility can be obtained. When the content of the first resin (A) is 90% by mass or less based on the total mass of the resin components, high sensitivity can be provided to the photosensitive resin composition.
第1樹脂(A)較佳為選自樹脂(a)~(l)中之至少1種,基於樹脂組成物之耐熱性之觀點,更佳為選自樹脂(a)~(d)中之至少1種,又更佳為樹脂(c),亦即具有環氧基及酚性羥基之樹脂(c)。The first resin (A) is preferably at least one selected from resins (a) to (l), and more preferably selected from resins (a) to (d) from the viewpoint of heat resistance of the resin composition. At least one kind, and more preferably resin (c), that is, resin (c) having an epoxy group and a phenolic hydroxyl group.
[第2樹脂(B)] 作為第2樹脂(B),可使用與第1樹脂(A)不同之具有酚羥基基之樹脂。作為第2樹脂(B)只要係具有酚性羥基基之樹脂則未特別限制。作為此等第2樹脂(B),較佳使用上述第1樹脂(A)中說明的樹脂中的(a)~(d)或(l)。但第2樹脂(B)係與第1樹脂(A)不同的樹脂。此處所謂「不同」意指某樹脂與其他樹脂的構造單位的構造彼此不同,或者某樹脂包含一或複數個與其他樹脂共通之構造單位時,係指共通之構造單位合計包含未達70莫耳%的樹脂,僅分子量不同之樹脂彼此被視為互為相同之樹脂。 [the second resin (B)] As the second resin (B), a resin having a phenolic hydroxyl group different from the first resin (A) can be used. The second resin (B) is not particularly limited as long as it is a resin having a phenolic hydroxyl group. As such a 2nd resin (B), it is preferable to use (a)-(d) or (l) among the resin demonstrated in the said 1st resin (A). However, the second resin (B) is a different resin from the first resin (A). The so-called "different" here means that the structure of the structural unit of a certain resin is different from that of other resins, or when a certain resin contains one or more common structural units with other resins, it means that the total of the common structural units contains less than 70 mo Only the resins with different molecular weights are regarded as the same resins.
第2樹脂(B)之酚性羥基當量為後述第3樹脂(C)之酚性羥基當量的1.1~5.0倍。第2樹脂(B)之酚性羥基當量為第3樹脂(C)之酚性羥基當量的1.2~4.0倍,更佳為1.3~2.5倍。第2樹脂(B)於顯像時作為鹼低溶解性之樹脂成分而抑制未曝光部之過度溶解,同時另一方面於曝光部隨著鹼可溶性高的其他樹脂成分及任何溶解促進劑之溶解而自被膜釋放至顯像液中,故可提高感光性樹脂組成物之感度及殘膜率。藉此,可根據用途減低感光性樹脂組成物中之感放射線化合物(D)的含量,結果,可使感光樹脂組成物成為適於厚膜形成者。此外,藉由將鹼低溶解性之第2樹脂(B)與鹼溶解性高於第2樹脂(B)的第3樹脂(C),以該等樹脂之酚性羥基當量成為上述比之範圍予以組合,可使顯像時之被膜微觀地均勻溶解,結果可抑制被膜表面之粗糙。The phenolic hydroxyl equivalent of the 2nd resin (B) is 1.1 to 5.0 times the phenolic hydroxyl equivalent of the 3rd resin (C) mentioned later. The phenolic hydroxyl equivalent of the second resin (B) is 1.2 to 4.0 times the phenolic hydroxyl equivalent of the third resin (C), more preferably 1.3 to 2.5 times. The second resin (B) acts as a low-alkali-soluble resin component during development to suppress excessive dissolution of the unexposed part, and on the other hand, dissolves other resin components with high alkali solubility and any dissolution accelerator in the exposed part And it is released from the film into the developing solution, so the sensitivity and residual film rate of the photosensitive resin composition can be improved. Thereby, content of the radiation-sensitive compound (D) in a photosensitive resin composition can be reduced according to a use, As a result, a photosensitive resin composition can be made suitable for thick film formation. In addition, by using the second resin (B) with low alkali solubility and the third resin (C) with higher alkali solubility than the second resin (B), the phenolic hydroxyl group equivalents of these resins fall into the range of the above-mentioned ratio Combining them can uniformly dissolve the film during image development microscopically, and as a result, the roughness of the film surface can be suppressed.
第1樹脂(A)之鹼可溶性官能基為酚性羥基時,第2樹脂(B)之酚性羥基當量較佳為第1樹脂(A)之酚羥基當量的1.3~4.5倍,更佳為1.4~4.0倍,又更佳為1.5~3.5倍。藉由將第1樹脂(A)之酚性羥基當量與鹼低溶解性之第2樹脂(B)之酚性羥基當量設為上述比,可使顯像時之被膜微觀地均勻溶解,結果,可有效地抑制被膜表面之粗糙。When the alkali-soluble functional group of the first resin (A) is a phenolic hydroxyl group, the phenolic hydroxyl equivalent of the second resin (B) is preferably 1.3 to 4.5 times the phenolic hydroxyl equivalent of the first resin (A), more preferably 1.4 to 4.0 times, more preferably 1.5 to 3.5 times. By making the phenolic hydroxyl equivalent of the first resin (A) and the phenolic hydroxyl equivalent of the second resin (B) with low alkali solubility into the above-mentioned ratio, the film at the time of image development can be microscopically and uniformly dissolved, and as a result, Can effectively suppress the roughness of the film surface.
本揭示中,第1樹脂(A)、第2樹脂(B)及第3樹脂(C)之酚性羥基當量意指感光性樹脂組成物曝光後顯像前之時點的值。該等樹脂之本來酚性羥基當量之值與感光性樹脂組成物曝光後顯像前之時點的酚性羥基當量之值是否存在變化,可藉使用NMR之以下順序判斷。對於測定對象的樹脂100質量份,於DMSO-d6中添加混合30質量份之感光性樹脂組成物所使用之感放射線化合物及1質量份之作為內部標準的甲基三苯基矽烷,而調製試驗組成物。測定所得之試驗組成物之 1H-NMR,算出將內部標準積分值設為1.00時之酚性羥基的積分值S1。進而,對試驗組成物,以安裝有超高壓水銀燈之曝光裝置照射1000 mJ/cm 2的紫外線,使用油浴在120℃加熱5分鐘後,測定試驗組成物之 1H-NMR,算出將內部標準積分值設為1.00時之酚性羥基的積分值S2。該等積分值之變化比例((S2-S1)/S1的絕對值)未達10%之樹脂被視為酚性羥基當量之值無變化。 In this disclosure, the phenolic hydroxyl equivalents of the first resin (A), the second resin (B) and the third resin (C) mean the value before the image development after exposure of the photosensitive resin composition. Whether there is a change between the original phenolic hydroxyl equivalent value of the resins and the phenolic hydroxyl equivalent value of the photosensitive resin composition after exposure and before development can be judged by the following procedure using NMR. For 100 parts by mass of the resin to be measured, 30 parts by mass of the radiation-sensitive compound used in the photosensitive resin composition and 1 part by mass of methyltriphenylsilane as an internal standard were added and mixed in DMSO-d6 to prepare the test Composition. The 1 H-NMR of the obtained test composition was measured, and the integral value S1 of the phenolic hydroxyl group when the internal standard integral value was 1.00 was calculated. Furthermore, the test composition was irradiated with ultraviolet rays of 1000 mJ/cm 2 with an exposure device equipped with an ultra-high pressure mercury lamp, heated at 120°C for 5 minutes using an oil bath, and then the 1 H-NMR of the test composition was measured to calculate the internal standard The integral value S2 of the phenolic hydroxyl group when the integral value is set to 1.00. The resin whose change ratio (absolute value of (S2-S1)/S1) of these integral values is less than 10% is regarded as having no change in the value of phenolic hydroxyl equivalent.
第2樹脂(B)之酚性羥基當量較佳為250~700,更佳為260~600,又更佳為270~550。第2樹脂(B)之酚性羥基當量若為250以上,則於鹼顯像時可充分保持未曝光部之膜厚。第2樹脂(B)之酚性羥基當量若為700以下,則可獲得期望的鹼溶解性。The phenolic hydroxyl equivalent of the second resin (B) is preferably 250-700, more preferably 260-600, and still more preferably 270-550. When the phenolic hydroxyl equivalent of the 2nd resin (B) is 250 or more, the film thickness of the unexposed part can be fully maintained at the time of alkali image development. If the phenolic hydroxyl group equivalent of the 2nd resin (B) is 700 or less, desired alkali solubility will be acquired.
第2樹脂(B)包含與後述第3樹脂(C)之構造單位之至少一者相同的構造單位與其他構造單位,與第3樹脂(C)共通之構造單位合計包含30莫耳%~95莫耳%,第2樹脂(B)之鹼溶解速度較佳小於第3樹脂(C)之鹼溶解速度。本實施態樣中,由於第2樹脂(B)與第3樹脂(C)之構造單位的一部分共通,故第2樹脂(B)與第3樹脂(C)之相溶性高。因此,顯像時被膜之溶解微觀上可均勻,結果,可有效抑制被膜表面之粗糙。該實施態樣中,第2樹脂(B)更較佳合計含有40莫耳%~90莫耳%之與第3樹脂(C)共通之構造單位,更佳包含50莫耳%~85莫耳%。第2樹脂(B)與第3樹脂(C)之間複數個構造單位相同時,上述莫耳%之值表示該等複數個構造單位之莫耳%合計。本揭示中,樹脂或感光性樹脂組成物之鹼溶解速度係藉以下程序決定。於樹脂或感光性樹脂組成物之20質量%丙二醇單甲醚乙酸酯(PGMEA)溶液中,以樹脂固形分每100質量份添加0.1質量份之量的作為調平劑之MEGAFAC(註冊商標)F-559(氟系界面活性劑,DIC股份有限公司製)。將所得混合物以乾燥膜厚為5.0μm之方式塗佈於玻璃基板(70mm×70mm×0.7mm)上,真空乾燥30秒後,於溫度120℃乾燥被膜120秒。乾燥後,以2.38質量%氫氧化四甲基銨(TMAH)水溶液進行鹼顯像。顯像時間為8~400秒之範圍,調整至被膜不溶開的時間。將顯像後之被膜減少量(nm)除以顯像時間(秒)所得之值定義為鹼溶解速度(nm/秒)。藉由使第2樹脂(B)之鹼溶解速度小於第3樹脂(C)之鹼溶解速度,可擔保第2樹脂(B)對鹼的溶解性低於第3樹脂(C)。The second resin (B) contains the same structural unit as at least one of the structural units of the third resin (C) described later and other structural units, and the total structural unit common to the third resin (C) contains 30 mole% to 95% Mole%, the alkali dissolution rate of the second resin (B) is preferably lower than the alkali dissolution rate of the third resin (C). In this embodiment, since part of the structural unit of the second resin (B) and the third resin (C) are common, the compatibility between the second resin (B) and the third resin (C) is high. Therefore, the dissolution of the film can be microscopically uniform during image development, and as a result, the roughness of the film surface can be effectively suppressed. In this embodiment, the second resin (B) preferably contains a total of 40 mol% to 90 mol% of the common structural unit with the third resin (C), more preferably 50 mol% to 85 mol% %. When the plurality of structural units between the second resin (B) and the third resin (C) are the same, the value of the mole % above represents the sum of the mole % of the plurality of structural units. In this disclosure, the alkali dissolution rate of the resin or photosensitive resin composition is determined by the following procedure. In the 20% by mass propylene glycol monomethyl ether acetate (PGMEA) solution of the resin or photosensitive resin composition, MEGAFAC (registered trademark) as a leveling agent is added in an amount of 0.1 mass parts per 100 mass parts of the resin solid content F-559 (a fluorine-based surfactant, manufactured by DIC Corporation). The obtained mixture was coated on a glass substrate (70 mm×70 mm×0.7 mm) so that the dry film thickness was 5.0 μm, and after vacuum drying for 30 seconds, the film was dried at 120° C. for 120 seconds. After drying, alkali development was performed with a 2.38% by mass tetramethylammonium hydroxide (TMAH) aqueous solution. The imaging time ranges from 8 to 400 seconds, and is adjusted to the time when the coating is insoluble. The value obtained by dividing the film reduction amount (nm) after development by the development time (second) was defined as the alkali dissolution rate (nm/second). By making the alkali dissolution rate of the second resin (B) lower than that of the third resin (C), it can be ensured that the solubility of the second resin (B) to alkali is lower than that of the third resin (C).
第2樹脂(B)較佳為具有酚性羥基之聚合性單體與其他聚合性單體之共聚物。具有酚性羥基之聚合性單體與其他聚合性單體之共聚物,係針對第1樹脂(A)所說明之具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)中之鹼可溶性官能基之至少一部分,較佳全部為酚性羥基之共聚物。藉由源自其他聚合性單體之構造單位之至少一部分,對第2樹脂(B)賦予比第3樹脂(C)低的鹼溶解性。該實施形態之第2樹脂(B)與針對第1樹脂(A)所說明之具有鹼可溶性官能基之聚合性單體與其他聚合性單體的共聚物(d)同樣,可藉由使具有酚性羥基之聚合性單體與其他聚合性單體自由基聚合而製造。The second resin (B) is preferably a copolymer of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer. A copolymer of a polymerizable monomer having a phenolic hydroxyl group and other polymerizable monomers is a copolymer of a polymerizable monomer having an alkali-soluble functional group and other polymerizable monomers described for the first resin (A) ( At least a part, preferably all, of the alkali-soluble functional groups in d) are copolymers of phenolic hydroxyl groups. Alkaline solubility lower than that of the third resin (C) is imparted to the second resin (B) by at least a part of the structural units derived from other polymerizable monomers. The second resin (B) of this embodiment can be obtained by having It is produced by free-radical polymerization of phenolic hydroxyl polymerizable monomers and other polymerizable monomers.
一實施態樣中,第2樹脂(B)具有以式(17)表示之構造單位, (式(17)中,R 38為氫原子或碳原子數1~5之烷基,R 39為選自碳原子數1~20之直鏈烷基、碳原子數3~20之分支烷基、碳原子數3~12之環狀烷基、碳原子數6~20之芳基、經酸性官能基以外之基取代之碳原子數1~20之直鏈烷基、經酸性官能基以外之基取代之碳原子數3~20之分支烷基、經酸性官能基以外之基取代之碳原子數3~12之環狀烷基、及經酸性官能基以外之基取代之碳原子數6~20之芳基所成之群中之基)。本揭示中,所謂酸性官能基表示與2.38質量%之氫氧化四甲基銨水溶液進行酸鹼反應的基,具體而言,舉例為酚性羥基、羧基、磺基、磷酸基、酸酐基及巰基。 In one embodiment, the second resin (B) has a structural unit represented by formula (17), (In formula (17), R 38 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and R 39 is a straight chain alkyl group with 1 to 20 carbon atoms, a branched alkyl group with 3 to 20 carbon atoms , cyclic alkyl groups with 3 to 12 carbon atoms, aryl groups with 6 to 20 carbon atoms, linear alkyl groups with 1 to 20 carbon atoms substituted by groups other than acidic functional groups, and substituted by groups other than acidic functional groups A branched alkyl group with 3 to 20 carbon atoms substituted by a radical, a cyclic alkyl group with 3 to 12 carbon atoms substituted by a group other than an acidic functional group, and a branched alkyl group with 6 to 2 carbon atoms substituted by a group other than an acidic functional group The base of the group formed by the aryl group of 20). In this disclosure, the so-called acidic functional group means a group that undergoes an acid-base reaction with a 2.38 mass % tetramethylammonium hydroxide aqueous solution, specifically, phenolic hydroxyl group, carboxyl group, sulfo group, phosphoric acid group, acid anhydride group, and mercapto group .
式(17)之R 38中,作為碳原子數1~5之烷基之具體例可舉例甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基等。R 38較佳為甲基。 In R38 of the formula (17), specific examples of an alkyl group with 1 to 5 carbon atoms can be methyl, ethyl, n-propyl, isopropyl, n-butyl, second-butyl, third-butyl base, n-pentyl, etc. R 38 is preferably methyl.
式(17)之R 39中,作為碳原子數1~20之直鏈烷基及碳原子數3~20之分支烷基,舉例為例如甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、正戊基、正己基、正庚基、正辛基、2-乙基己基、正癸基、正十二烷基、正十六烷基等。作為碳原子數3~12之環狀烷基,舉例為環丙基、環丁基、環戊基、環己基、環庚基、降冰片基、異冰片基、金剛烷基、二環戊基等。作為碳原子數6~20之芳基,舉例為苯基、4-(苄氧基甲氧基)苯基、聯苯基、萘基、茀基、蒽基、菲基等。R 39較佳為第三丁基、環己基、異冰片基、二環戊基、苯基或4-(苄氧基甲氧基)苯基。 In R39 of the formula (17), as a straight-chain alkyl group with 1 to 20 carbon atoms and a branched alkyl group with 3 to 20 carbon atoms, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl, third butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-decyl, n-dodecyl, n- Hexadecyl, etc. Examples of cyclic alkyl groups having 3 to 12 carbon atoms include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, norbornyl, isobornyl, adamantyl, and dicyclopentyl wait. Examples of the aryl group having 6 to 20 carbon atoms include phenyl, 4-(benzyloxymethoxy)phenyl, biphenyl, naphthyl, fenyl, anthracenyl, and phenanthrenyl. R 39 is preferably tert-butyl, cyclohexyl, isobornyl, dicyclopentyl, phenyl or 4-(benzyloxymethoxy)phenyl.
一實施態樣中,第2樹脂(B)具有以式(10)表示之構造單位, (式(10)中,R 15為氫原子或碳原子數1~5之烷基,e為1~5之整數)。R 15較佳為甲基。e較佳為1。e為1時,OH較佳位於4位。 In one embodiment, the second resin (B) has a structural unit represented by formula (10), (In formula (10), R 15 is a hydrogen atom or an alkyl group with 1 to 5 carbon atoms, and e is an integer of 1 to 5). R 15 is preferably methyl. e is preferably 1. When e is 1, OH is preferably located at the 4th position.
一實施態樣中,第2樹脂(B)具有以式(11)表示之構造單位: (式(11)中,R 16及R 17分別獨立為氫原子、碳原子數1~3之烷基、完全或部分經氟化之碳原子數1~3之氟烷基或鹵原子,R 18為氫原子、碳原子數1~6之直鏈烷基、碳原子數3~12之環狀烷基、苯基或經選自由羥基、碳原子數1~6之烷基及碳原子數1~6之烷氧基所成之群中之至少1種取代之苯基)。R 16及R 17較佳為氫原子。R 18較佳為苯基或環己基。 In one embodiment, the second resin (B) has a structural unit represented by formula (11): (In formula (11), R 16 and R 17 are independently a hydrogen atom, an alkyl group with 1 to 3 carbon atoms, a fully or partially fluorinated fluoroalkyl group with 1 to 3 carbon atoms or a halogen atom, R 18 is a hydrogen atom, a straight-chain alkyl group with 1 to 6 carbon atoms, a cyclic alkyl group with 3 to 12 carbon atoms, a phenyl group, or a group selected from hydroxyl, an alkyl group with 1 to 6 carbon atoms and the number of carbon atoms A phenyl group substituted with at least one of alkoxy groups of 1 to 6). R 16 and R 17 are preferably hydrogen atoms. R 18 is preferably phenyl or cyclohexyl.
第2樹脂(B)較佳為包含上述之以式(17)表示之構造單位、以式(10)表示之構造單位及以式(11)表示之構造單位的共聚物。The second resin (B) is preferably a copolymer containing the above-mentioned structural unit represented by formula (17), structural unit represented by formula (10), and structural unit represented by formula (11).
第2樹脂(B)之數平均分子量較佳為1000~30000,更佳為1500~25000,又更佳為2000~20000。第2樹脂(B)之重量平均分子量較佳為3000~80000,更佳為4000~70000,又更佳為5000~60000。數平均分子量若為1000以上或重量平均分子量為3000以上,則因鹼顯像速率適當,於曝光部與未曝光部之溶解速度差充分,故圖型解像度良好。數平均分子量若為30000以下或重量平均分子量為80000以下,則塗佈性及鹼顯像性良好。第2樹脂(B)之多分散度(Mw/Mn)較佳為1.0~3.5,更佳為1.1~3.0,又更佳為1.2~2.8。藉由使多分散度為上述範圍,可獲得圖型形成性及鹼顯像性優異之感光性樹脂組成物。The number average molecular weight of the second resin (B) is preferably from 1,000 to 30,000, more preferably from 1,500 to 25,000, and even more preferably from 2,000 to 20,000. The weight average molecular weight of the second resin (B) is preferably from 3,000 to 80,000, more preferably from 4,000 to 70,000, and still more preferably from 5,000 to 60,000. If the number average molecular weight is 1000 or more or the weight average molecular weight is 3000 or more, the alkali development rate is appropriate and the difference in dissolution rate between the exposed part and the unexposed part is sufficient, so the pattern resolution is good. When the number average molecular weight is 30000 or less or the weight average molecular weight is 80000 or less, applicability and alkali developability are favorable. The polydispersity (Mw/Mn) of the second resin (B) is preferably from 1.0 to 3.5, more preferably from 1.1 to 3.0, and still more preferably from 1.2 to 2.8. By making polydispersity into the said range, the photosensitive resin composition excellent in pattern formation property and alkali developability can be obtained.
感光性樹脂組成物中,以樹脂成分之合計質量為基準,第2樹脂(B)較佳含有5質量%~50質量%,更佳含有8質量%~45質量%,又更佳含有10質量%~40質量%。第2樹脂(B)之含量,以樹脂成分之合計質量為基準若為5質量%以上,則可充分獲得因與第1樹脂(A)之溶解速度差所致之對比度。第2樹脂(B)之含量,以樹脂成分之合計質量為基準若為50質量%以下,則顯像時被膜可微觀地均勻溶解,結果,可有效抑制被膜表面之粗糙。In the photosensitive resin composition, based on the total mass of the resin components, the second resin (B) preferably contains 5 mass % to 50 mass %, more preferably contains 8 mass % to 45 mass %, and more preferably contains 10 mass % %~40% by mass. If the content of the second resin (B) is 5% by mass or more based on the total mass of the resin components, the contrast due to the difference in dissolution rate from the first resin (A) can be sufficiently obtained. When the content of the second resin (B) is 50% by mass or less based on the total mass of the resin components, the film can be microscopically and uniformly dissolved during image development, and as a result, the surface roughness of the film can be effectively suppressed.
[第3樹脂(C)] 作為第3樹脂(C),可使用第1樹脂(A)所說明的樹脂中,與第1樹脂(A)及第二樹脂(B)均不同之具有酚性羥基之樹脂。 [the third resin (C)] As the third resin (C), among the resins described for the first resin (A), a resin having a phenolic hydroxyl group different from both the first resin (A) and the second resin (B) can be used.
第3樹脂(C)之酚性羥基當量較佳為107~240,更佳為140~235,又更佳為170~230。第3樹脂(C)之酚性羥基當量若為107以上,則可充分保持鹼顯像時之未曝光部的膜厚。第3樹脂(C)之酚性羥基當量若為240以下,則可獲得期望之鹼溶解性。The phenolic hydroxyl equivalent of the third resin (C) is preferably 107-240, more preferably 140-235, and still more preferably 170-230. When the phenolic hydroxyl equivalent of the 3rd resin (C) is 107 or more, the film thickness of the unexposed part at the time of alkali image development can be fully maintained. When the phenolic hydroxyl equivalent of the 3rd resin (C) is 240 or less, desired alkali solubility can be acquired.
第3樹脂(C)較佳為具有酚性羥基之聚合性單體與其他聚合性單體之共聚物。具有酚性羥基之聚合性單體與其他聚合性單體之共聚物,係與針對第1樹脂(A)所說明之具有鹼可溶性官能基之聚合性單體與其他聚合性單體之共聚物(d)中,鹼可溶性官能基之至少一部分,較佳全部為酚性羥基之共聚物。The third resin (C) is preferably a copolymer of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer. A copolymer of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer is a copolymer of a polymerizable monomer having an alkali-soluble functional group and another polymerizable monomer described for the first resin (A) In (d), at least a part of the alkali-soluble functional groups, preferably all of them are copolymers of phenolic hydroxyl groups.
第3樹脂(C)之數平均分子量較佳為1000~30000,更佳為1500~25000,又更佳為2000~20000。第3樹脂(C)之重量平均分子量較佳為3000~80000,更佳為4000~70000,又更佳為5000~60000。數平均分子量若為1000以上或重量平均分子量為3000以上,則因鹼顯像速率適當,於曝光部與未曝光部之溶解速度差充分,故圖型解像度良好。數平均分子量若為30000以下或重量平均分子量為80000以下,則塗佈性及鹼顯像性良好。第3樹脂(C)之多分散度(Mw/Mn)較佳為1.0~3.5,更佳為1.1~3.0,又更佳為1.2~2.8。藉由使多分散度為上述範圍,可獲得圖型形成性及鹼顯像性優異之感光性樹脂組成物。The number average molecular weight of the third resin (C) is preferably from 1,000 to 30,000, more preferably from 1,500 to 25,000, and still more preferably from 2,000 to 20,000. The weight average molecular weight of the third resin (C) is preferably from 3,000 to 80,000, more preferably from 4,000 to 70,000, and still more preferably from 5,000 to 60,000. If the number average molecular weight is 1000 or more or the weight average molecular weight is 3000 or more, the alkali development rate is appropriate and the difference in dissolution rate between the exposed part and the unexposed part is sufficient, so the pattern resolution is good. When the number average molecular weight is 30000 or less or the weight average molecular weight is 80000 or less, applicability and alkali developability are favorable. The polydispersity (Mw/Mn) of the third resin (C) is preferably from 1.0 to 3.5, more preferably from 1.1 to 3.0, and still more preferably from 1.2 to 2.8. By making polydispersity into the said range, the photosensitive resin composition excellent in pattern formation property and alkali developability can be obtained.
感光性樹脂組成物中,以樹脂成分之合計質量為基準,第3樹脂(C)較佳含有5質量%~50質量%,更佳含有8質量%~45質量%,又更佳含有10質量%~40質量%。第3樹脂(C)之含量,以樹脂成分之合計質量為基準若為5質量%以上,則顯像時被膜可微觀地均勻溶解,結果,可有效抑制被膜表面之粗糙。第3樹脂(C)之含量,以樹脂成分之合計質量為基準若為50質量%以下,則可形成因與第1樹脂(A)及第2樹脂(B)之溶解速度差所致之對比度得以維持之圖型。In the photosensitive resin composition, based on the total mass of the resin components, the third resin (C) preferably contains 5 mass % to 50 mass %, more preferably contains 8 mass % to 45 mass %, and more preferably contains 10 mass % %~40% by mass. When the content of the third resin (C) is 5% by mass or more based on the total mass of the resin components, the film can be microscopically and uniformly dissolved during image development, and as a result, the surface roughness of the film can be effectively suppressed. If the content of the third resin (C) is less than 50% by mass based on the total mass of the resin components, a contrast due to the difference in dissolution rate between the first resin (A) and the second resin (B) can be formed A pattern that can be maintained.
[感放射線化合物(D)] 作為感放射線化合物(D),可使用光酸產生劑、光鹼產生劑或光聚合起始劑。光酸產生劑係若照射可見光、紫外光、γ射線、電子束等之放射線則可產生酸之化合物。光酸產生劑由於可使經照射放射線之部分對於鹼水溶液之溶解性增大,故可使用於使該部分溶解之正型感光性樹脂組成物。光鹼產生劑係若照射放射線時產生鹼之化合物。光鹼產生劑由於可使將照射放射線之部分對於鹼水溶液之溶解性降低,故可用於使該部分不溶化之負型感光樹脂組成物。光聚合起始劑係照射放射線時,產生自由基之化合物。光聚合起始劑於感光性樹脂組成物含有具有自由基聚合性官能基之黏合劑樹脂或自由基聚合性化合物之情況,可使用於使經照射放射線之部分的黏合劑樹脂之自由基聚合性官能或自由基聚合性化合物的自由基聚合進行,於該部分形成對於鹼水溶液不溶性之聚合物的負型感光性樹脂組成物。 [Radiation sensitive compound (D)] As the radiation-sensitive compound (D), a photoacid generator, a photobase generator, or a photopolymerization initiator can be used. A photoacid generator is a compound that generates an acid when irradiated with radiation such as visible light, ultraviolet light, γ-rays, and electron beams. Since the photoacid generator can increase the solubility of the portion irradiated with radiation to an aqueous alkali solution, it can be used in a positive-type photosensitive resin composition that dissolves the portion. A photobase generator is a compound that generates a base when irradiated with radiation. Since the photobase generator can reduce the solubility of the portion to be irradiated with radiation in aqueous alkali solution, it can be used in a negative-type photosensitive resin composition that insolubilizes the portion. Photopolymerization initiators are compounds that generate free radicals when irradiated with radiation. When the photopolymerization initiator contains a binder resin or a radical polymerizable compound having a radically polymerizable functional group in the photosensitive resin composition, it can be used to make the binder resin of the part irradiated with radiation radically polymerizable. The radical polymerization of the functional or radical polymerizable compound proceeds, and a negative photosensitive resin composition of a polymer insoluble in aqueous alkali solution is formed in this part.
<光酸產生劑> 就可獲得高感度及高解像度之圖型之方面,感放射線化合物(D)較佳為光酸產生劑。作為光酸產生劑可使用選自由醌重氮化合物、鋶鹽、鏻鹽、重氮鎓鹽、錪鹽所成之群之至少1種。一實施態樣中,光酸產生劑係對i線(365nm)之感度較高的化合物或鹽。 <Photoacid generator> The radiation-sensitive compound (D) is preferably a photoacid generator in terms of obtaining a high-sensitivity and high-resolution pattern. As the photoacid generator, at least one selected from the group consisting of quinone diazonium compounds, perium salts, phosphonium salts, diazonium salts, and iodonium salts can be used. In one embodiment, the photoacid generator is a compound or salt with high sensitivity to i-line (365 nm).
作為光酸產生劑較佳使用醌重氮化合物。作為醌重氮化合物,舉例為對多羥基化合物以酯鍵鍵結有醌重氮之磺酸所得者、對多胺基化合物以磺醯胺鍵結有醌重氮之磺酸者、對多羥基多胺基化合物以酯鍵或磺醯胺鍵鍵結有醌重氮之磺酸者等。基於曝光部與未曝光部之對比度之觀點,較佳為多羥基化合物或多胺基化合物之官能基全體的20莫耳%以上經醌重氮取代者。A quinonediazo compound is preferably used as the photoacid generator. Examples of quinonediazo compounds include those obtained by sulfonic acid in which quinonediazo is bonded to polyhydroxy compounds through ester bonds, those obtained by sulfonic acids in which quinonediazo is bonded to polyamine compounds by sulfonamide, and those obtained by polyhydroxy compounds. Polyamine-based compound with sulfonic acid of quinonediazo bonded by ester bond or sulfonamide bond, etc. From the viewpoint of the contrast between the exposed part and the unexposed part, it is preferable that 20 mole % or more of the functional groups of the polyhydroxy compound or the polyamine compound are substituted with quinone diazo.
作為前述多羥基化合物可舉例為Bis-Z、BisP-EZ、TekP-4HBPA、TrisP-HAP、TrisP-PA、TrisP-SA、TrisOCR-PA、BisOCHP-Z、BisP-MZ、BisP-PZ、BisP-IPZ、BisOCP-IPZ、BisP-CP、BisRS-2P、BisRS-3P、BisP-OCHP、亞甲基三-FR-CR、BisRS-26X、DML-MBPC、DML-MBOC、DML-OCHP、DML-PCHP、DML-PC、DML-PTBP、DML-34X、DML-EP、DML-POP、二羥甲基-BisOC-P、DML-PFP、DML-PSBP、DML-MTrisPC、TriML-P、TriML-35XL、TML-BP、TML-HQ、TML-pp-BPF、TML-BPA、TMOM-BP、HML-TPPHBA、HML-TPHAP(以上為商品名,本州化學工業股份有限公司製)、BIR-OC、BIP-PC、BIR-PC、BIR-PTBP、BIR-PCHP、BIP-BIOC-F、4PC、BIR-BIPC-F、TEP-BIP-A、46DMOC、46DMOEP、TM-BIP-A(以上為商品名,旭有機材工業股份有限公司製)、2,6-二甲氧基甲基-4-第三丁基酚、2,6-二甲氧基甲基-對-甲酚、2,6-二乙醯氧基甲基-對-甲酚、萘酚、四羥基二苯甲酮、沒食子酸甲酯、雙酚A、雙酚E、亞甲基雙酚、BisP-AP(商品名,本州化學工業股份有限公司製)等,但不限定於該等。Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, TrisP-SA, TrisOCR-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP- IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, Methylenetri-FR-CR, BisRS-26X, DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP , DML-PC, DML-PTBP, DML-34X, DML-EP, DML-POP, Dimethylol-BisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC, TriML-P, TriML-35XL, TML-BP, TML-HQ, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP (the above are trade names, manufactured by Honshu Chemical Industry Co., Ltd.), BIR-OC, BIP- PC, BIR-PC, BIR-PTBP, BIR-PCHP, BIP-BIOC-F, 4PC, BIR-BIPC-F, TEP-BIP-A, 46DMOC, 46DMOEP, TM-BIP-A (the above are product names, Asahi organic material industry Co., Ltd.), 2,6-dimethoxymethyl-4-tert-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diethyl Acyloxymethyl-p-cresol, naphthol, tetrahydroxybenzophenone, methyl gallate, bisphenol A, bisphenol E, methylene bisphenol, BisP-AP (trade name, Honshu Chemical Industry Co., Ltd.), etc., but not limited to these.
作為前述多胺基化合物可舉例為1,4-苯二胺、1,3-苯二胺、4,4’-二胺基二苯醚、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、4,4’-二胺基二苯基亞碸等,但不限定於該等。Examples of the aforementioned polyamine-based compounds include 1,4-phenylenediamine, 1,3-phenylenediamine, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylene, 4,4'-diaminodiphenylene, etc., but not limited to these.
作為前述多羥基多胺基化合物可舉例為2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、3,3’-二羥基聯苯胺等,但不限定於該等。Examples of the polyhydroxypolyamine-based compound include, but are not limited to, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, 3,3'-dihydroxybenzidine, and the like.
醌重氮化合物較佳為多羥基化合物之1,2-萘醌重氮-4-磺酸酯或1,2-萘醌重氮-5-磺酸酯。The quinonediazo compound is preferably 1,2-naphthoquinonediazo-4-sulfonate or 1,2-naphthoquinonediazo-5-sulfonate of a polyhydroxy compound.
醌重氮化合物若照射紫外光等,則經過下述反應式2所示之反應生成羧基。藉由生成羧基,使經曝光部分(被膜)成為對鹼水溶液可溶解,於該部分產生鹼顯像性。When the quinonediazo compound is irradiated with ultraviolet light or the like, it undergoes the reaction shown in the following reaction formula 2 to form a carboxyl group. By generating a carboxyl group, the exposed part (film) becomes soluble in an aqueous alkali solution, and alkali developability is produced in this part.
感放射線化合物(D)為光酸產生劑時,感光性樹脂組成物中之光酸產生劑之含量,以樹脂成分之合計100質量份為基準,可為1~40質量份,較佳為5~35質量份,更佳為10~30質量份。光酸產生劑之含量,以上述合計100質量份為基準,若為1質量份以上,則鹼顯像性良好,若為40質量份以下,則可抑制因於300℃以上之加熱所致之被膜減少。When the radiation-sensitive compound (D) is a photoacid generator, the content of the photoacid generator in the photosensitive resin composition may be 1 to 40 parts by mass, preferably 5 parts by mass, based on 100 parts by mass of the total resin components. ~35 parts by mass, more preferably 10~30 parts by mass. The content of the photoacid generator is based on the above-mentioned total of 100 parts by mass. If it is more than 1 part by mass, the alkali developability will be good, and if it is less than 40 parts by mass, it will be possible to suppress the alkali developability caused by heating at 300°C or higher. Capsule reduced.
(光鹼產生劑) 作為感放射線化合物(D)亦可使用光鹼產生劑。作為光鹼產生劑,可使用選自由醯胺化合物及銨鹽所成之群中之至少1種。一實施態樣中,光鹼產生劑係對i線(365nm)之感度高的化合物或鹽。 (photobase generator) A photobase generator can also be used as a radiation sensitive compound (D). As a photobase generator, at least 1 sort(s) chosen from the group which consists of an amide compound and an ammonium salt can be used. In one embodiment, the photobase generator is a compound or salt with high sensitivity to i-line (365 nm).
作為醯胺化合物,舉例為例如2-硝基苯基甲基-4-甲基丙烯醯氧基哌啶-1-羧酸酯、9-蒽甲基-N,N-二甲基胺基甲酸酯、1-(蒽-2-基)乙基咪唑羧酸酯、(E)-1-[3-(2-羥基苯基)-2-丙烯醯基]哌啶等。作為銨鹽舉例為例如1,2-二異丙基-3-(雙二甲胺基)亞甲基)胍鎓2-(3-苯甲醯基苯基)丙酸鹽、(Z)-[[雙(二甲胺基)亞甲基]胺基]-N-環己基胺基)甲基銨四(3-氟苯基)硼酸鹽、1,2-二環己基-4,4,5,5-四甲基雙胍鎓正丁基三苯基硼酸鹽等。As the amide compound, for example, 2-nitrophenylmethyl-4-methacryloxypiperidine-1-carboxylate, 9-anthracenemethyl-N,N-dimethylaminomethyl ester, 1-(anthracen-2-yl)ethylimidazole carboxylate, (E)-1-[3-(2-hydroxyphenyl)-2-acryloyl]piperidine, etc. Examples of ammonium salts include 1,2-diisopropyl-3-(bisdimethylamino)methylene)guanidinium 2-(3-benzoylphenyl)propionate, (Z)- [[Bis(dimethylamino)methylene]amino]-N-cyclohexylamino)methylammonium tetrakis(3-fluorophenyl)borate, 1,2-dicyclohexyl-4,4, 5,5-Tetramethylbiguanide n-butyltriphenylborate, etc.
感放射線化合物(D)為光鹼產生劑時,感光性樹脂組成物中之光鹼產生劑之含量,以樹脂成分之合計100質量份為基準,可為1~40質量份,較佳為5~35質量份,更佳為10~30質量份。光鹼產生劑之含量,以上述之合計100質量份為基準,若為1質量份以上,則鹼顯像性良好,若為40質量份以下,則可抑制因於300℃以上之加熱所致之被膜減少。When the radiation-sensitive compound (D) is a photobase generator, the content of the photobase generator in the photosensitive resin composition may be 1 to 40 parts by mass, preferably 5 parts by mass, based on 100 parts by mass of the total resin components. ~35 parts by mass, more preferably 10~30 parts by mass. The content of the photobase generator is based on the above-mentioned total of 100 parts by mass. If it is more than 1 part by mass, the alkali developability will be good, and if it is not more than 40 parts by mass, it will be possible to suppress the development of alkali developability due to heating at 300°C or higher. The capsule is reduced.
<光聚合起始劑> 作為感放射線化合物(D)可使用光聚合起始劑。作為光聚合起始劑,可使用選自由苄基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基氧化膦化合物、肟酯化合物、吖啶化合物、二苯甲酮化合物、苯乙酮化合物、芳香族酮酯化合物及苯甲酸酯化合物所成之群中之至少1種。一實施態樣中,光聚合起始劑係對i線(365nm)之感度高的化合物。基於曝光時之感度提高,光聚合起始劑較佳為α-羥基酮化合物、α-胺基酮化合物、醯基氧化膦化合物、肟酯化合物、吖啶化合物或二苯甲酮化合物,更佳為α-胺基酮化合物、醯基氧化膦化合物或肟酯化合物。 <Photopolymerization Initiator> A photopolymerization initiator can be used as the radiation-sensitive compound (D). As the photopolymerization initiator, a group selected from benzyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acyl phosphine oxide compounds, oxime ester compounds, acridine compounds, benzophenone compounds, At least one selected from the group consisting of acetophenone compounds, aromatic ketoester compounds, and benzoate compounds. In one embodiment, the photopolymerization initiator is a compound having high sensitivity to i-line (365 nm). The photopolymerization initiator is preferably an α-hydroxy ketone compound, an α-amino ketone compound, an acyl phosphine oxide compound, an oxime ester compound, an acridine compound or a benzophenone compound based on the sensitivity improvement during exposure, and more preferably It is an α-amino ketone compound, an acyl phosphine oxide compound or an oxime ester compound.
作為苄基縮酮化合物舉例為例如2,2-二甲氧基-1,2-二苯基乙烷-1-酮。作為α-羥基酮化合物,舉例為例如1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、1-羥基環己基苯基 酮、1-[4-(2-羥基乙氧基)苯基]-2-羥基-2-甲基丙烷-1-酮或2-羥基-1-[4-[4-(2-羥基-2-甲基丙醯基)苄基]苯基]-2-甲基丙烷-1-酮。作為α-胺基酮化合物,舉例為例如2-二甲胺基-2-甲基-1-苯基丙烷-1-酮、2-二乙胺基-2-甲基-1-苯基丙烷-1-酮、2-甲基-2-嗎啉-1-苯基丙烷-1-酮、2-二甲胺基-2-甲基-1-(4-甲基苯基)丙烷-1-酮、2-二甲胺基-1-(4-乙基苯基)-2-甲基丙烷-1-酮、2-二甲胺基-1-(4-異丙基苯基)-2-甲基丙烷-1-酮、1-(4-丁基苯基)-2-二甲胺基-2-甲基丙烷-1-酮、2-二甲胺基-1-(4-甲氧基苯基)-2-甲基丙烷-1-酮、2-二甲胺基-2-甲基-1-(4-甲基硫苯基)丙烷-1-酮、2-甲基-1-(4-甲基硫苯基)-2-嗎啉基丙烷-1-酮、2-苄基-2-二甲胺基-1-(4-嗎啉基苯基)-丁烷-1-酮、2-苄基-2-二甲胺基-1-(4-二甲胺基苯基)-丁烷-1-酮、2-二甲胺基-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮。作為醯基氧化膦化合物,舉例為例如2,4,6-三甲基苯甲醯基-二苯基氧化膦、雙(2,4,6-三甲基苯甲醯)-苯基氧化膦或雙(2,6-二甲氧基苯甲醯基)-(2,4,4-三甲基戊基)氧化膦。作為肟酯化合物,舉例為例如1-苯基丙烷-1,2-二酮-2-(O-乙氧基羰基)肟、1-苯基丁烷-1,2-二酮-2-(O-甲氧基羰基)肟、1,3-二苯基丙烷-1,2,3-三酮-2-(O-乙氧基羰基)肟、1-[4-(苯硫基)苯基]辛烷-1,2-二酮-2-(O-苯甲醯基)肟、1-[4-[4-(羧基苯基)硫基]苯基]丙烷-1,2-二酮-2-(O-乙醯基)肟、1-[9-乙基-6-(2-甲基苯甲醯)-9H-咔唑-3-基]乙酮-1-(O-乙醯基)肟、1-[9-乙基-6-[2-甲基-4-[1-(2,2-二甲基-1,3-二氧戊烷-4-基)甲基氧基]苯甲醯基]-9H-咔唑-3-基]乙酮-1-(O-乙醯)肟。作為吖啶化合物舉例為例如1,7-雙(吖啶-9-基)-正庚烷。作為二苯甲酮化合物,舉例為例如二苯甲酮、4,4’-雙(二甲胺基)二苯甲酮、4,4’-雙(二乙胺基)二苯甲酮、4-苯基二苯甲酮、4,4-二氯二苯甲酮、4-羥基二苯甲酮、烷基化二苯甲酮、3,3’,4,4’-四(第三丁基過氧羰基)二苯甲酮、4-甲基二苯甲酮、二苄基酮或茀酮。作為苯乙酮化合物,舉例為例如2,2-二氧基苯乙酮、2,3-二乙氧基苯乙酮、4-第三丁基二氯苯乙酮、亞苄基苯乙酮或4-疊氮亞苄基苯乙酮等。作為芳香族酮酯化合物,舉例為例如2-苯基-2-氧基乙酸甲酯。作為苯甲酸酯化合物,舉例為例如4-二甲胺基苯甲酸乙酯、4-二甲胺基苯甲酸(2-乙基)己酯、4-二乙胺基苯甲酸乙酯或2-苯甲醯基苯甲酸甲酯。Examples of benzyl ketal compounds include 2,2-dimethoxy-1,2-diphenylethan-1-one. Examples of α-hydroxyketone compounds include, for example, 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropane-1-one, 2-hydroxy-2-methyl-1-phenylpropane -1-one, 1-hydroxycyclohexyl phenyl ketone, 1-[4-(2-hydroxyethoxy)phenyl]-2-hydroxy-2-methylpropan-1-one or 2-hydroxy-1 -[4-[4-(2-Hydroxy-2-methylpropionyl)benzyl]phenyl]-2-methylpropan-1-one. As α-amino ketone compounds, for example, 2-dimethylamino-2-methyl-1-phenylpropan-1-one, 2-diethylamino-2-methyl-1-phenylpropane -1-one, 2-methyl-2-morpholin-1-phenylpropane-1-one, 2-dimethylamino-2-methyl-1-(4-methylphenyl)propane-1 -ketone, 2-dimethylamino-1-(4-ethylphenyl)-2-methylpropane-1-one, 2-dimethylamino-1-(4-isopropylphenyl)- 2-methylpropan-1-one, 1-(4-butylphenyl)-2-dimethylamino-2-methylpropan-1-one, 2-dimethylamino-1-(4- Methoxyphenyl)-2-methylpropan-1-one, 2-dimethylamino-2-methyl-1-(4-methylthiophenyl)propan-1-one, 2-methyl -1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butane -1-ketone, 2-benzyl-2-dimethylamino-1-(4-dimethylaminophenyl)-butane-1-one, 2-dimethylamino-2-[(4- Methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone. As the acylphosphine oxide compound, for example, 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide Or bis(2,6-dimethoxybenzoyl)-(2,4,4-trimethylpentyl)phosphine oxide. As the oxime ester compound, for example, 1-phenylpropane-1,2-dione-2-(O-ethoxycarbonyl)oxime, 1-phenylbutane-1,2-dione-2-( O-methoxycarbonyl) oxime, 1,3-diphenylpropane-1,2,3-trione-2-(O-ethoxycarbonyl) oxime, 1-[4-(phenylthio)benzene Base] octane-1,2-dione-2-(O-benzoyl)oxime, 1-[4-[4-(carboxyphenyl)thio]phenyl]propane-1,2-di Keto-2-(O-acetyl)oxime, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]ethanone-1-(O- Acetyl) oxime, 1-[9-ethyl-6-[2-methyl-4-[1-(2,2-dimethyl-1,3-dioxolan-4-yl)methanol oxy]benzoyl]-9H-carbazol-3-yl]ethanone-1-(O-acetyl)oxime. The acridine compound is, for example, 1,7-bis(acridin-9-yl)-n-heptane. As the benzophenone compound, for example, benzophenone, 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(diethylamino)benzophenone, 4 -Phenylbenzophenone, 4,4-dichlorobenzophenone, 4-hydroxybenzophenone, alkylated benzophenone, 3,3',4,4'-tetra(tertiary butyl peroxycarbonyl) benzophenone, 4-methylbenzophenone, dibenzyl ketone or fennelone. As the acetophenone compound, for example, 2,2-dioxyacetophenone, 2,3-diethoxyacetophenone, 4-tert-butyldichloroacetophenone, benzylidene acetophenone Or 4-azidobenzylidene acetophenone, etc. As the aromatic ketoester compound, for example, methyl 2-phenyl-2-oxyacetate is exemplified. As the benzoate compound, for example, ethyl 4-dimethylaminobenzoate, (2-ethyl)hexyl 4-dimethylaminobenzoate, ethyl 4-diethylaminobenzoate or 2 - Methyl benzoylbenzoate.
第1樹脂(A)、第2樹脂(B)、或第3樹脂(C)或該等之2種以上具有環氧基等之陽離子聚合性基時,作為光聚合起始劑可使用藉由光而產生陽離子種或路易士酸之光陽離子聚合起始劑。作為光陽離子聚合起始劑,舉例為例如陽離子部分為三苯基鋶、二苯基-4-(苯硫基)苯基鋶等之鋶、二苯基錪、雙(十二烷基苯基)錪等之錪、苯基重氮鎓等之重氮鎓、1-苄基-2-氰基吡啶鎓、1-(萘基甲基)-2-氰基吡啶鎓等之吡啶鎓、(2,4-環戊二烯-1-基)[(1-甲基乙基)苯]-Fe等之Fe陽離子,陰離子部分為BF 4 -、PF 6 -、SbF 6 -、[BX 4] -(X為經至少2個以上之氟原子或三氟甲基取代之苯基)等構成之鎓鹽。 When the first resin (A), the second resin (B), or the third resin (C) or two or more of them have cationic polymerizable groups such as epoxy groups, they can be used as photopolymerization initiators by A photocationic polymerization initiator that generates cationic species or Lewis acid by light. As photocationic polymerization initiators, for example, triphenyl percolium, diphenyl-4-(phenylthio) phenyl permeate, diphenyl permeate, bis(dodecyl phenyl permeate), etc. ) iodonium, etc., diazonium, such as phenyldiazonium, 1-benzyl-2-cyanopyridinium, 1-(naphthylmethyl)-2-cyanopyridinium, etc., pyridinium, ( Fe cations such as 2,4-cyclopentadien-1-yl)[(1-methylethyl)benzene]-Fe, etc., the anion part is BF 4 - , PF 6 - , SbF 6 - , [BX 4 ] - (X is a phenyl group substituted with at least 2 or more fluorine atoms or a trifluoromethyl group), etc. Onium salts.
感放射線化合物(D)為光聚合起始劑時,感光性樹脂組成物中之光聚合起始劑之含量,以樹脂成分之合計100質量份為基準,可為1~40質量份,較佳為1.5~35質量份,更佳為2~30質量份。光聚合起始劑之含量,以上述合計100質量份為基準,若為1質量份以上,則鹼顯像性良好,若為40質量份以下,則可抑制因於300℃以上之加熱所致之被膜減少。When the radiation-sensitive compound (D) is a photopolymerization initiator, the content of the photopolymerization initiator in the photosensitive resin composition may be 1 to 40 parts by mass, preferably 1 to 40 parts by mass, based on 100 parts by mass of the total resin components. It is 1.5-35 mass parts, More preferably, it is 2-30 mass parts. The content of the photopolymerization initiator is based on the above-mentioned total of 100 parts by mass. If it is more than 1 part by mass, the alkali developability will be good, and if it is less than 40 parts by mass, it will be possible to suppress the development of the photopolymerization by heating at 300°C or higher. The capsule is reduced.
感放射線化合物(D)為光聚合起始劑時,感光性樹脂組成物可進而包含自由基聚合性化合物。作為自由基聚合性化合物之具有複數個乙烯性不飽和基之樹脂及化合物,可使被膜交聯而提高其硬度。When the radiation-sensitive compound (D) is a photopolymerization initiator, the photosensitive resin composition may further contain a radically polymerizable compound. Resins and compounds having a plurality of ethylenically unsaturated groups as radical polymerizable compounds can crosslink the film to increase its hardness.
基於曝光時之反應性、被膜之硬度及耐熱性等之觀點,作為自由基聚合性化合物,較佳使用具有複數個(甲基)丙烯酸基之化合物。作為此等化合物,可舉例為二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、乙氧化三羥甲基丙烷二(甲基)丙烯酸酯、乙氧化三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、二羥甲基-三環癸烷二(甲基)丙烯酸酯、乙氧化甘油三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、乙氧化季戊四醇三(甲基)丙烯酸酯、乙氧基化季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、三季戊四醇七(甲基)丙烯酸酯、三季戊四醇八(甲基)丙烯酸酯、四季戊四醇九(甲基)丙烯酸酯、四季戊四醇十(甲基)丙烯酸酯、五季戊四醇十一(甲基)丙烯酸酯、五季戊四醇十二(甲基)丙烯酸酯、乙氧化雙酚A二(甲基)丙烯酸酯、2,2-雙[4-(3-(甲基)丙烯醯氧基-2-羥基丙氧基)苯基]丙烷、1,3,5-三((甲基)丙烯醯氧基乙基)異氰尿酸酯、1,3-雙((甲基)丙烯醯氧基乙基)異氰尿酸酯、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀、9,9-雙[4-(3-(甲基)丙烯醯氧基丙氧基)苯基]茀或9,9-雙(4-(甲基)丙烯醯氧基苯基)茀或其酸改質物、環氧乙烷改質物或環氧丙烷改質物。It is preferable to use a compound having a plurality of (meth)acrylic groups as the radical polymerizable compound from the viewpoint of reactivity at the time of exposure, hardness of the film, heat resistance, and the like. Examples of such compounds include diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate Acrylates, Trimethylolpropane Di(meth)acrylate, Trimethylolpropane Tri(meth)acrylate, Ethoxylated Trimethylolpropane Di(meth)acrylate, Ethoxylated Trimethylolpropane Propane tri(meth)acrylate, di-trimethylolpropane tri(meth)acrylate, di-trimethylolpropane tetra(meth)acrylate, 1,3-butanediol di(meth)acrylate ) acrylate, neopentyl glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9- Nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, Dimethylol-tricyclodecane di(meth)acrylate, Ethoxylated glycerol tri(methyl) ) acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, ethoxylated pentaerythritol tri(meth)acrylate, ethoxylated pentaerythritol tetra(meth)acrylate, dipentaerythritol penta( Meth)acrylate, dipentaerythritol hexa(meth)acrylate, tripentaerythritol hepta(meth)acrylate, tripentaerythritol octa(meth)acrylate, tetrapentaerythritol nona(meth)acrylate, tetrapentaerythritol deca( Meth)acrylate, pentaerythritol undeca(meth)acrylate, pentaerythritol dodeca(meth)acrylate, ethoxylated bisphenol A di(meth)acrylate, 2,2-bis[4-( 3-(meth)acryloxy-2-hydroxypropoxy)phenyl]propane, 1,3,5-tris((meth)acryloxyethyl)isocyanurate, 1, 3-bis((meth)acryloxyethyl)isocyanurate, 9,9-bis[4-(2-(meth)acryloxyethoxy)phenyl] fluorine, 9 ,9-bis[4-(3-(meth)acryloxypropoxy)phenyl] terpine or 9,9-bis(4-(meth)acryloxyphenyl) terpine or its acid Modifiers, Ethylene Oxide Modifiers or Propylene Oxide Modifiers.
感光性樹脂組成物中之自由基聚合性化合物之含量,以樹脂成分之合計100質量份為基準,可為15質量份~65質量份,較佳為20質量份~60質量份,更佳為25質量份~50質量份。自由基聚合性化合物之含量若為上述範圍,則鹼顯像性良好,可提高硬化被膜之耐熱性。The content of the radically polymerizable compound in the photosensitive resin composition may be 15 parts by mass to 65 parts by mass, preferably 20 parts by mass to 60 parts by mass, more preferably 25 parts by mass to 50 parts by mass. If the content of the radically polymerizable compound is within the above range, the alkali developability will be favorable, and the heat resistance of the cured film can be improved.
[黑色劑(E)] 黑色劑(E)可自黑色染料及黑色顏料所成之群中選擇。亦可併用黑色染料與黑色顏料。藉由使用含有黑色劑(E)之感光性樹脂組成物於有機EL元件形成黑色隔壁,可提高有機EL顯示器等之顯示裝置的視認性。 [Black agent (E)] The black agent (E) can be selected from the group consisting of black dyes and black pigments. A black dye and a black pigment can also be used together. Visibility of display devices such as an organic EL display can be improved by forming a black partition wall in an organic EL element using a photosensitive resin composition containing a black agent (E).
一實施態樣中,黑色劑(E)包含黑色染料。作為黑色染料,可使用溶劑黑27~47之以色彩指數(C.I.)規定之染料。黑色染料較佳為溶劑黑27、29或34之以C.I.規定者。使用溶劑黑色27~47之以C.I.規定之染料中之至少1種作為黑色染料時,可維持硬化後之感光性樹脂組成物被膜之遮光性。含有黑色染料之感光性樹脂組成物,與含有黑色顏料之感光性樹脂組成物相比,顯像時之著色劑殘渣較少,可於被膜上形成高精細圖型。In one embodiment, the black agent (E) contains a black dye. As the black dye, dyes specified by the color index (C.I.) of solvent black 27~47 can be used. The black dye is preferably solvent black 27, 29 or 34 specified by C.I. When at least one of solvent black 27~47 dyes specified by C.I. is used as the black dye, the light-shielding properties of the cured photosensitive resin composition film can be maintained. Compared with the photosensitive resin composition containing black pigment, the photosensitive resin composition containing black dye has less colorant residue during image development, and can form high-definition patterns on the film.
黑色劑(E)為黑色染料時之感光性樹脂組成物中的黑色染料之含量,以樹脂成分之合計100質量份為基準,較佳為10~150質量份,更佳為15~100質量份,又更佳為20~80質量份。黑色染料之含量,以上述合計100質量份為基準,若為10質量份以上,則可維持硬化後之被膜的遮光性。黑色染料之含量,以上述合計100質量份為基準,若為150質量份以下,則殘膜率、耐熱性、感度等為適當。When the black agent (E) is a black dye, the content of the black dye in the photosensitive resin composition is preferably 10 to 150 parts by mass, more preferably 15 to 100 parts by mass based on 100 parts by mass of the total resin components , and more preferably 20 to 80 parts by mass. When the content of the black dye is 10 parts by mass or more based on the total of 100 parts by mass, the light-shielding properties of the cured film can be maintained. The content of the black dye is 150 parts by mass or less on the basis of 100 parts by mass of the above-mentioned total, so that the residual film rate, heat resistance, sensitivity, etc. are appropriate.
亦可使用黑色顏料作為黑色劑(E)。作為黑色顏料可舉例為碳黑、碳奈米管、乙炔黑、石墨、鐵黑、苯胺黑、鈦黑、苝系顏料、內醯胺系顏料等。亦可使用將該等黑色顏料實施表面處理者。作為市售之苝系顏料之例,舉例為BASF公司製之K0084、K0086、顏料黑21、30、32、33及34等。作為市售之內醯胺系顏料之例舉例為BASF公司製之Irgaphor(註冊商標)黑S0100CF。基於具有高的遮光性,黑色顏料較佳為選自碳黑、鈦黑、苝系顏料及內醯胺系顏料所成之群之至少1種。在感放射線化合物(D)為光聚合起始劑之負型感光樹脂組成物中,黑色劑(E)為難以抑制聚合之黑色顏料較為有利。Black pigments can also be used as black agents (E). Examples of black pigments include carbon black, carbon nanotubes, acetylene black, graphite, iron black, aniline black, titanium black, perylene-based pigments, lactam-based pigments, and the like. What surface-treated these black pigments can also be used. Examples of commercially available perylene-based pigments include K0084, K0086, Pigment Black 21, 30, 32, 33, and 34 manufactured by BASF Corporation. Irgaphor (registered trademark) black S0100CF manufactured by BASF Corporation is exemplified as an example of a commercially available lactamide pigment. The black pigment is preferably at least one selected from the group consisting of carbon black, titanium black, perylene-based pigments, and lactam-based pigments because of its high light-shielding properties. In a negative-type photosensitive resin composition in which the radiation-sensitive compound (D) is a photopolymerization initiator, it is advantageous that the black agent (E) is a black pigment that is difficult to inhibit polymerization.
黑色劑(E)為黑色顏料時之感光性樹脂組成物中的黑色顏料之含量,以樹脂成分之合計100質量份為基準,較佳為10~150質量份,更佳為15~100質量份,又更佳為20~80質量份。黑色顏料之含量,以上述合計100質量份為基準若為10質量份以上,則可獲得充分之遮光性。黑色顏料之含量,以上述合計100質量份為基準,若為150質量份以下,則殘膜率、感度等為適當。When the black agent (E) is a black pigment, the content of the black pigment in the photosensitive resin composition is preferably 10 to 150 parts by mass, more preferably 15 to 100 parts by mass, based on 100 parts by mass of the total resin components , and more preferably 20 to 80 parts by mass. When the content of the black pigment is 10 parts by mass or more based on the above-mentioned total of 100 parts by mass, sufficient light-shielding properties can be obtained. The content of the black pigment is 150 parts by mass or less on the basis of the above-mentioned total of 100 parts by mass, so that the remaining film rate, sensitivity, etc. are appropriate.
黑色劑(E)包含黑色染料及黑色顏料兩者時之感光性樹脂組成物中的黑色染料與黑色顏料之合計量,以樹脂成分之合計100質量份為基準,較佳為10~150質量份,更佳為15~100質量份,又更佳為20~80質量份。黑色染料及黑色顏料之合計量,以上述合計100質量份為基準若為10質量份以上,則可獲得充分之遮光性。黑色染料及黑色顏料之合計量,以上述合計100質量份為基準,若為150質量份以下,則殘膜率、感度等為適當。When the black agent (E) contains both the black dye and the black pigment, the total amount of the black dye and the black pigment in the photosensitive resin composition is preferably 10 to 150 parts by mass based on 100 parts by mass of the total resin components , more preferably 15 to 100 parts by mass, and more preferably 20 to 80 parts by mass. When the total amount of the black dye and the black pigment is 10 parts by mass or more based on 100 parts by mass of the above-mentioned total, sufficient light-shielding properties can be obtained. The total amount of black dye and black pigment is based on the above-mentioned total of 100 parts by mass, and if it is 150 parts by mass or less, the remaining film rate, sensitivity, etc. are appropriate.
[任意成分] 感光性樹脂組成物可包含溶解促進劑(F)、鹼性化合物(G)、溶劑(H)、熱硬化劑、界面活性劑、除黑色劑(E)以外之第2著色劑等作為任意成分。本揭示中,任意成分定義為不相當於(A)~(E)之任一者。 [optional ingredient] The photosensitive resin composition may contain a dissolution accelerator (F), a basic compound (G), a solvent (H), a thermosetting agent, a surfactant, a second colorant other than the black agent (E), etc. as optional components . In this disclosure, an optional component is defined as not corresponding to any one of (A) to (E).
[溶解促進劑(F)] 感光性樹脂組成物,例如為了提高顯像時之鹼可溶性部分之溶解性,可含有溶解促進劑(F)。作為溶解促進劑(F),使用具有鹼可溶性官能基之低分子化合物。其中,較佳為具有選自羧基及酚性羥基之至少1個基之化合物。 [Dissolution Accelerator (F)] The photosensitive resin composition may contain a dissolution accelerator (F) in order to improve the solubility of the alkali-soluble portion during image development, for example. As the dissolution accelerator (F), a low-molecular compound having an alkali-soluble functional group is used. Among them, a compound having at least one group selected from a carboxyl group and a phenolic hydroxyl group is preferable.
例如,作為具有羧基之低分子化合物,可舉例為甲酸、乙酸、丙酸、丁酸、戊酸、特戊酸、己酸、二乙基乙酸、庚酸、辛酸等之脂肪族單羧酸;草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十三烷二酸、甲基丙二酸、乙基丙二酸、二甲基丙二酸、甲基琥珀酸、四甲基琥珀酸、檸康酸等之脂肪族二羧酸;丙烷三羧酸(tricarballylic acid)、烏頭酸、樟腦酸等之脂肪族三羧酸;苯甲酸、甲苯甲酸、腐植酸、連苯三酸(hemimellitic acid)、二甲苯甲酸(mesitylenic acid)等之芳香族單羧酸;鄰苯二甲酸、間苯二甲酸、對苯二甲酸、偏苯三甲酸、均苯三甲酸、偏苯四甲酸、均苯四甲酸等之芳香族多羧酸;二羥基苯甲酸、三羥基苯甲酸、沒食子酸等之芳香族羥基羧酸;苯基乙酸、氫阿托酸(hydratropic acid)、氫桂皮酸、扁桃酸、苯基琥珀酸、阿托酸、桂皮酸、桂皮酸甲酯、桂皮酸苄酯、苯基戊二烯乙酸、香豆酸、傘酸(umbellic acid)等之其他羧酸。For example, as a low-molecular compound having a carboxyl group, formic acid, acetic acid, propionic acid, butyric acid, pentanoic acid, pivalic acid, hexanoic acid, diethylacetic acid, heptanoic acid, octanoic acid and other aliphatic monocarboxylic acids can be exemplified; Oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, tridecanedioic acid, methylmalonic acid, ethylmalonic acid Aliphatic dicarboxylic acids such as dimethylmalonic acid, methylsuccinic acid, tetramethylsuccinic acid, and citraconic acid; aliphatic tricarboxylic acids such as propanetricarboxylic acid, aconitic acid, and camphoric acid Acids; aromatic monocarboxylic acids such as benzoic acid, toluic acid, humic acid, hemimellitic acid, and mesitylenic acid; phthalic acid, isophthalic acid, terephthalic acid, Aromatic polycarboxylic acids such as trimellitic acid, trimellitic acid, trimellitic acid, and pyromellitic acid; aromatic hydroxycarboxylic acids such as dihydroxybenzoic acid, trihydroxybenzoic acid, and gallic acid; benzene Glycolic acid, hydratropic acid, hydrocinnamic acid, mandelic acid, phenylsuccinic acid, atropic acid, cinnamic acid, methyl cinnamate, benzyl cinnamate, phenylpentadiene acetic acid, coumarin Other carboxylic acids such as umbellic acid and umbellic acid.
作為具有酚性羥基之低分子化合物舉例為兒茶酚、間苯二酚、對苯二酚、沒食子酸丙酯、二羥基萘、隱色靛紅、1,2,4-苯三酚、蒽三酚、連苯三酚、間苯三酚、四羥基二苯甲酮、酚酞、酚酞酸、三(4-羥基苯基)甲烷、1,1,1-三(4-羥基苯基)乙烷、α,α,α’-三(4-羥基苯基)-1-乙基-4-異丙基苯等。Examples of low-molecular-weight compounds having phenolic hydroxyl groups include catechol, resorcinol, hydroquinone, propyl gallate, dihydroxynaphthalene, leuco isatin, and 1,2,4-glucinol , Anthracenol, Pyrogallol, Phloroglucinol, Tetrahydroxybenzophenone, Phenolphthalein, Phenolphthalic Acid, Tris(4-hydroxyphenyl)methane, 1,1,1-tris(4-hydroxyphenyl) ) ethane, α,α,α'-tris(4-hydroxyphenyl)-1-ethyl-4-isopropylbenzene, etc.
溶解促進劑(F)之含量,以樹脂成分之合計100質量份為基準,可為0.1~20質量份,較佳為1~15質量份,更佳為3~12質量份。溶解促進劑(F)之含量,以上述合計100質量份為基準,若為0.1質量份以上,則可有效促進樹脂成分之溶解,若為20質量份以下,則可抑制樹脂成分過度溶解,可提高被膜之圖型形成性、表面品質等。The content of the dissolution accelerator (F) may be 0.1 to 20 parts by mass, preferably 1 to 15 parts by mass, more preferably 3 to 12 parts by mass, based on 100 parts by mass of the total resin components. The content of the dissolution accelerator (F) is based on the above-mentioned total of 100 parts by mass. If it is 0.1 parts by mass or more, the dissolution of the resin component can be effectively promoted, and if it is 20 parts by mass or less, excessive dissolution of the resin component can be suppressed, and Improve the pattern formation and surface quality of the film.
[鹼性化合物(G)] 感光性樹脂組成物,為了確保有機EL元件之長期可靠性,可含有鹼性化合物(G)。鹼性化合物(G)係作為感光性樹脂組成物中所含之羧酸、酚性羥基等之酸性成分或酸性部位,或自光酸產生劑產生之酸性氣體的淬滅劑而作用。使用被膜作為有機EL元件時,藉由使用鹼性化合物(G),可防止發光亮度降低、像素收縮、黑斑的發生。 [Basic compound (G)] The photosensitive resin composition may contain a basic compound (G) in order to secure the long-term reliability of the organic EL device. The basic compound (G) acts as a quencher for acid components or acid sites such as carboxylic acid and phenolic hydroxyl group contained in the photosensitive resin composition, or acid gas generated from a photoacid generator. When using a film as an organic EL element, by using a basic compound (G), reduction of emission luminance, shrinkage of a pixel, and generation|occurrence|production of a black spot can be prevented.
作為鹼性化合物(G),舉例為例如正己胺、正庚胺、正辛胺、正壬胺、正癸胺、3-(2-乙基己氧基)丙胺、二正丁胺、二正戊胺、二正己胺、二正庚胺、二正辛胺、二正壬胺、二正癸胺、三乙胺、三正丙胺、三正丁胺、三正戊胺、三正己胺、三正庚胺、三正辛胺、三正壬胺、三正癸胺、三環己胺、三苯胺、苯胺、N-甲基苯胺、N,N-二甲基苯胺、2-甲基苯胺、3-甲基苯胺、4-甲基苯胺、4-硝基苯胺、二苯基胺、三苯基胺、萘胺、乙二胺、N,N,N’,N’-四甲基乙二胺、四亞甲基二胺、六亞甲基二胺、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯醚、4,4’-二胺基二苯甲酮、4,4’-二胺基二苯基胺、2,2-雙(4-胺基苯基)丙烷、2-(3-胺基苯基)-2-(4-胺基苯基)丙烷、2-(4-胺基苯基)-2-(3-羥基苯基)丙烷、2-(4-胺基苯基)-2-(4-羥基苯基)丙烷、1,4-雙[1-(4-胺基苯基)-1-甲基乙基]苯、1,3-雙[1-(4-胺基苯基)-1-甲基乙基]苯、聚(4-乙烯基吡啶)、聚(2-吡啶)、聚(N-2-吡咯啶酮)、聚伸乙基亞胺 聚烯丙胺、聚(二甲胺基乙基丙烯醯胺)、甲醯胺、N-甲基甲醯胺、N,N-二甲基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、丙醯胺、苯甲醯胺、吡咯啶酮、N-甲基吡咯啶酮、尿素、甲基脲、1,1-二甲基脲、1,3-二甲基脲、1,1,3,3-四甲基脲、1,3-二苯基脲、三丁基硫脲、咪唑、苯并咪唑、4-甲基咪唑、4-甲基-2-苯基咪唑、吡啶、2-甲基吡啶、4-甲基吡啶、2-乙基吡啶、4-乙基吡啶、2-苯基吡啶、4-苯基吡啶、N-甲基-4-苯基吡啶、菸鹼、菸鹼酸、菸鹼酸醯胺、喹啉、8-氧基喹啉、吖啶、吡嗪、吡唑、嗒嗪、喹唑啉、嘌呤、吡咯嗪、哌啶、嗎啉、4-甲基嗎啉、哌嗪、1,4-二甲基哌嗪、1,4-二氮雜雙環[2.2.2]辛烷、1,5-二氮雜雙環[4.3.0]-5-壬烯、1,8-二氮雜雙環[5.4.0]-7-十一碳烯及2,4,6-三[雙(甲氧基甲基)胺基]-1,3,5-三嗪。As the basic compound (G), for example, n-hexylamine, n-heptylamine, n-octylamine, n-nonylamine, n-decylamine, 3-(2-ethylhexyloxy)propylamine, di-n-butylamine, di-n- Amylamine, di-n-hexylamine, di-n-heptylamine, di-n-octylamine, di-n-nonylamine, di-n-decylamine, triethylamine, tri-n-propylamine, tri-n-butylamine, tri-n-pentylamine, tri-n-hexylamine, tri n-heptylamine, tri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, tricyclohexylamine, triphenylamine, aniline, N-methylaniline, N,N-dimethylaniline, 2-methylaniline, 3-methylaniline, 4-methylaniline, 4-nitroaniline, diphenylamine, triphenylamine, naphthylamine, ethylenediamine, N,N,N',N'-tetramethylethylenediamine Amine, tetramethylenediamine, hexamethylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl Benzophenone, 4,4'-diaminodiphenylamine, 2,2-bis(4-aminophenyl)propane, 2-(3-aminophenyl)-2-(4-amino Phenyl)propane, 2-(4-aminophenyl)-2-(3-hydroxyphenyl)propane, 2-(4-aminophenyl)-2-(4-hydroxyphenyl)propane, 1 ,4-bis[1-(4-aminophenyl)-1-methylethyl]benzene, 1,3-bis[1-(4-aminophenyl)-1-methylethyl]benzene , poly(4-vinylpyridine), poly(2-pyridine), poly(N-2-pyrrolidone), polyethylenimine polyallylamine, poly(dimethylaminoethylacrylamide) , formamide, N-methylformamide, N,N-dimethylformamide, acetamide, N-methylacetamide, N,N-dimethylacetamide, propionamide , benzamide, pyrrolidone, N-methylpyrrolidone, urea, methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3- Tetramethylurea, 1,3-diphenylurea, tributylthiourea, imidazole, benzimidazole, 4-methylimidazole, 4-methyl-2-phenylimidazole, pyridine, 2-picoline , 4-picoline, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, N-methyl-4-phenylpyridine, nicotine, nicotine acid, nicotine Basic acid amide, quinoline, 8-oxyquinoline, acridine, pyrazine, pyrazole, pyrazine, quinazoline, purine, pyrrolizine, piperidine, morpholine, 4-methylmorpholine, piperidine oxazine, 1,4-dimethylpiperazine, 1,4-diazabicyclo[2.2.2]octane, 1,5-diazabicyclo[4.3.0]-5-nonene, 1,8 - Diazabicyclo[5.4.0]-7-undecene and 2,4,6-tris[bis(methoxymethyl)amino]-1,3,5-triazine.
鹼性化合物(G)之含量,以鹼性化合物(G)除外之固形分之合計100質量份為基準,較佳為4質量份以下,更佳為3質量份以下,又更佳為2質量份以下。The content of the basic compound (G) is preferably not more than 4 parts by mass, more preferably not more than 3 parts by mass, and more preferably not more than 2 parts by mass, based on 100 parts by mass of the total solid content excluding the basic compound (G). servings or less.
[溶劑(H)] 感光性樹脂組成物可以溶解於溶劑之溶液狀態(但包含黑色顏料時,顏料為分散狀態)使用。例如,藉由於將第1樹脂(A)、第2樹脂(B)及第3樹脂(C)溶解於溶劑(H)所得之溶液中,以特定比例混合感放射線化合物(D)、黑色劑(E)、根據需要之溶解促進劑(F)、鹼性化合物(G)、熱硬化劑、界面活性劑等之任意成分,可調製溶液狀態之感光性樹脂組成物。感光性樹脂組成物可藉由變化溶劑之量而調整為適於所使用塗佈方法之黏度。 [Solvent (H)] The photosensitive resin composition can be used in a solution state dissolved in a solvent (however, when a black pigment is included, the pigment is in a dispersed state). For example, by mixing the radiation-sensitive compound (D) and the black agent ( E) Optional ingredients such as dissolution accelerator (F), basic compound (G), thermosetting agent, surfactant, etc. as needed, can prepare a photosensitive resin composition in a solution state. The photosensitive resin composition can be adjusted to a viscosity suitable for the coating method used by changing the amount of solvent.
作為溶劑(H)可舉例為例如乙二醇單甲醚、乙二醇二甲醚、乙二醇甲基乙基醚、乙二醇單乙醚等之二醇醚;甲基溶纖素乙酸酯、乙基溶纖素乙酸酯等之乙二醇烷醚乙酸酯;二乙二醇單甲醚、二乙二醇二乙醚、二乙二醇二甲醚、二乙二醇乙基甲基醚、二乙二醇單乙醚、二乙二醇單丁醚等之二乙二醇化合物;丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯等之丙二醇單烷醚乙酸酯化合物;甲苯、二甲苯等之芳香族烴;甲基乙基酮、甲基戊基酮、環己酮、4-羥基-4-甲基-2-戊酮、環己酮等之酮;2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-2-甲基丁酸甲酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸乙酯、乙酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、碳酸二乙酯等之酯;N-甲基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等之醯胺化合物。溶劑(H)可單獨使用,亦可組合2種以上使用。Examples of solvent (H) include glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol methyl ethyl ether, ethylene glycol monoethyl ether, etc.; methyl cellolytic acid Ethylene glycol alkyl ether acetate such as ester, ethyl cellosolve acetate, etc.; diethylene glycol monomethyl ether, diethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl Diethylene glycol compounds such as methyl ether, diethylene glycol monoethyl ether, and diethylene glycol monobutyl ether; propylene glycol monoalkyl ether acetate compounds such as propylene glycol monomethyl ether acetate and propylene glycol monoethyl ether acetate ; Aromatic hydrocarbons such as toluene and xylene; Ketones such as methyl ethyl ketone, methyl amyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, cyclohexanone, etc.; 2- Ethyl hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, 2-hydroxy-2- Methyl methyl butyrate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl acetate , butyl acetate, methyl lactate, ethyl lactate, γ-butyrolactone, diethyl carbonate, etc.; N-methyl-2-pyrrolidone, N,N-dimethylformamide, N , Amide compounds such as N-dimethylacetamide. The solvent (H) may be used alone or in combination of two or more.
[熱硬化劑] 作為熱硬化劑,可使用熱自由基產生劑。作為較佳之熱自由基產生劑舉例為有機過氧化物,具體可舉例為二異丙苯過氧化物、2,5-二甲基-2,5-二(第三丁基過氧基)己烷、第三丁基異丙苯過氧化物、二-第三丁基過氧化物、1,1,3,3-四甲基丁基過氧化氫、異丙苯過氧化氫等之10小時半衰期溫度為100~170℃之有機過氧化物等。 [Thermohardener] As the thermosetting agent, a thermal radical generating agent can be used. Examples of preferred thermal free radical generators include organic peroxides, specifically dicumyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane Alkanes, tert-butylcumene peroxide, di-tert-butyl peroxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, etc. for 10 hours Organic peroxides with a half-life temperature of 100~170°C, etc.
熱硬化劑之含量,以熱硬化劑除外之固形分之合計100質量份為基準,較佳為5質量份以下,更佳為4質量份以下,又更佳為3質量份以下。The content of the thermosetting agent is preferably at most 5 parts by mass, more preferably at most 4 parts by mass, and still more preferably at most 3 parts by mass, based on 100 parts by mass of the total solid content excluding the thermosetting agent.
[界面活性劑] 感光性樹脂組成物為了提高例如塗佈性,為了提高被膜之平滑性,或為了提高被膜之顯像性,可含有界面活性劑。作為界面活性劑可舉例為例如聚氧伸乙基月桂醚、聚氧伸乙基硬脂醚、聚氧伸乙基油醚等之聚氧伸乙基烷基醚類;聚氧伸乙基辛基苯基醚、聚氧伸乙基壬基苯基醚等之聚氧伸乙基芳基醚類;聚氧伸乙基二月桂酸酯、聚氧伸乙基二硬脂酸酯等之聚氧伸乙基二烷基酯類等之非離子系界面活性劑;MEGFAC(註冊商標)F-251、同F-281、同F-430、同F-444、同R-40、同F-553、同F-554、同F-555、同F-556、同F-557、同F-558、同F-559(以上為商品名,DIC股份有限公司製)、SURFLON(註冊商標)S-242、同S-243、同S-386、同S-420、同S-611(以上為商品名,ACG Semichemical股份有限公司製)等之氟系界面活性劑;有機矽氧烷聚合物KP323、KP326、KP341(以上為商品名,信越化學工業股份有限公司製)等。界面活性劑可單獨使用,亦可組合2種以上使用。 [Surfactant] The photosensitive resin composition may contain a surfactant in order to improve, for example, applicability, smoothness of a film, or image development of a film. Examples of surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, etc.; polyoxyethylene octyl Polyoxyethylene aryl ethers such as polyoxyethylene phenyl ether, polyoxyethylene nonylphenyl ether, etc.; polyoxyethylene dilaurate, polyoxyethylene distearate, etc. Non-ionic surfactants such as oxyethylene dialkyl esters; MEGFAC (registered trademark) F-251, same F-281, same F-430, same F-444, same R-40, same F- 553, Same as F-554, Same as F-555, Same as F-556, Same as F-557, Same as F-558, Same as F-559 (the above are product names, made by DIC Co., Ltd.), SURFLON (registered trademark) S Fluorinated surfactants such as -242, same as S-243, same as S-386, same as S-420, same as S-611 (the above are trade names, manufactured by ACG Semichemical Co., Ltd.); organosiloxane polymer KP323 , KP326, KP341 (the above are trade names, manufactured by Shin-Etsu Chemical Co., Ltd.), etc. Surfactants may be used alone or in combination of two or more.
界面活性劑之含量,以界面活性劑除外之固形分之合計100質量份為基準,較佳為2質量份以下,更佳為1質量份以下,又更佳為0.5質量份以下。The content of the surfactant is preferably at most 2 parts by mass, more preferably at most 1 part by mass, and still more preferably at most 0.5 parts by mass, based on 100 parts by mass of the total solid content excluding surfactants.
[第2著色劑] 感光性樹脂組成物可含有黑色劑(E)以外之第2著色劑。作為第2著色劑舉例為染料、有機顏料、無機顏料等,可配合目的而使用。第2著色劑可於不損及本發明效果的含量使用。 [the second coloring agent] The photosensitive resin composition may contain the 2nd coloring agent other than a black agent (E). Examples of the second coloring agent include dyes, organic pigments, inorganic pigments and the like, which can be used according to the purpose. The 2nd coloring agent can be used in the content which does not impair the effect of this invention.
作為染料舉例為例如偶氮系染料、苯醌系染料、萘醌系染料、蒽醌系染料、花青系染料、方酸鎓(Squalilium)系染料、克酮鎓系染料、部花青系染料、二苯基乙烯系染料、二苯基甲烷系染料、三苯基甲烷系染料、熒烷系染料、螺吡喃系染料、酞花青系染料、靛藍系染料、醇酸系染料、鎳錯合物系染料及甘菊環烴(azulene)系染料等。Examples of dyes include azo-based dyes, benzoquinone-based dyes, naphthoquinone-based dyes, anthraquinone-based dyes, cyanine-based dyes, squalilium-based dyes, crotonium-based dyes, and merocyanine-based dyes. , diphenylethylene dyes, diphenylmethane dyes, triphenylmethane dyes, fluoran dyes, spiropyran dyes, phthalocyanine dyes, indigo dyes, alkyd dyes, nickel zirconium Compound-based dyes and azulene-based dyes, etc.
作為顏料舉例為例如C.I.顏料黃20、24、86、93、109、110、117、125、137、138、147、148、153、154、166、C.I.顏料橙36、43、51、55、59、61、C.I.顏料紅9、97、122、123、149、168、177、180、192、215、216、217、220、223、224、226、227、228、240、C.I.顏料紫19、23、29、30、37、40、50、C.I.顏料藍15、15:1、15:4、22、60、64、C.I.顏料綠7、C.I.顏料棕23、25、26等。Examples of pigments include C.I. Pigment Yellow 20, 24, 86, 93, 109, 110, 117, 125, 137, 138, 147, 148, 153, 154, 166, C.I. Pigment Orange 36, 43, 51, 55, 59 , 61, C.I. Pigment Red 9, 97, 122, 123, 149, 168, 177, 180, 192, 215, 216, 217, 220, 223, 224, 226, 227, 228, 240, C.I. Pigment Violet 19, 23 , 29, 30, 37, 40, 50, C.I. Pigment Blue 15, 15:1, 15:4, 22, 60, 64, C.I. Pigment Green 7, C.I. Pigment Brown 23, 25, 26, etc.
[感光性樹脂組成物之製造方法] 感光性樹脂組成物可藉由將第1樹脂(A)、第2樹脂(B)、第3樹脂(C)、感放射線化合物(D)、黑色劑(E)及根據需要之溶解促進劑(F)、鹼性化合物(G)等之上述任意成分溶解或分散於溶劑(H)中而調製。根據使用目的,可適當決定感光性樹脂組成物之固形分濃度。例如,感光性樹脂組成物之固形分濃度可為1~60質量%,亦可為3~50質量%,或為5~40質量%。 [Manufacturing method of photosensitive resin composition] The photosensitive resin composition can be prepared by mixing the first resin (A), the second resin (B), the third resin (C), the radiation-sensitive compound (D), the black agent (E) and the dissolution accelerator ( F), the above-mentioned arbitrary components, such as a basic compound (G), are prepared by dissolving or dispersing in a solvent (H). Depending on the purpose of use, the solid content concentration of the photosensitive resin composition can be appropriately determined. For example, the solid content concentration of the photosensitive resin composition may be 1-60% by mass, 3-50% by mass, or 5-40% by mass.
使用顏料之情況下之分散混合方法可使用習知方法。例如可使用球磨機、砂磨機、珠磨機、塗料搖晃機、搖擺磨機等之球型,捏合機、槳混合機、行星式混合機、亨歇爾混合機等之摻合型,3輥混合機等之輥型,作為其他之擂潰機、膠體磨機、超音波、均質機、自轉/公轉混合機等。基於分散效率及微分散化之觀點,較佳使用珠磨機。A known method can be used for the dispersion mixing method in the case of using a pigment. For example, ball mills, sand mills, bead mills, paint shakers, swing mills, etc., blending types such as kneaders, paddle mixers, planetary mixers, and Henschel mixers, and 3-rollers can be used. The roller type of the mixer, etc., as other crushing machines, colloid mills, ultrasonic waves, homogenizers, rotation/revolution mixers, etc. From the viewpoint of dispersion efficiency and fine dispersion, it is preferable to use a bead mill.
所調製之感光性樹脂組成物通常於使用前過濾。作為過濾手段舉例為例如經過孔徑0.05~1.0μm之微孔過濾器等。The prepared photosensitive resin composition is usually filtered before use. Examples of filtration means include, for example, a microporous filter having a pore size of 0.05 to 1.0 μm.
如此調製之感光性樹脂組成物長期間之儲存穩定性亦優異。The photosensitive resin composition thus prepared is also excellent in long-term storage stability.
[感光性樹脂組成物之使用] 感光性樹脂組成物使用於放射線微影術之情況,首先將感光性樹脂組成物溶解或分散於溶劑中,調製塗佈組成物。其次,將塗佈組成物塗佈於基板表面,藉由加熱等之手段去除溶劑,可形成被膜。塗佈組成物對基板表面之塗佈方法並未特別限定,可舉例為例如噴霧法、輥塗佈法、狹縫法、旋轉塗佈法等。 [Use of photosensitive resin composition] When the photosensitive resin composition is used in radiation lithography, first, the photosensitive resin composition is dissolved or dispersed in a solvent to prepare a coating composition. Next, the coating composition is coated on the surface of the substrate, and the solvent is removed by means such as heating to form a film. The coating method of the coating composition on the surface of the substrate is not particularly limited, and examples thereof include spraying, roll coating, slit coating, and spin coating.
塗佈組成物塗佈於基板表面後,通常藉由加熱去除溶劑形成被膜(預烘烤)。加熱條件係隨各成分之種類、調配比例等而異,但通常於70~130℃例如於加熱板上加熱處理30秒~20分鐘,於烘箱中加熱處理1~60分鐘,而可獲得被膜。一實施態樣中,所形成之被膜厚度為2~3μm。After the coating composition is coated on the surface of the substrate, the solvent is usually removed by heating to form a film (pre-baking). The heating conditions vary depending on the type and blending ratio of each component, but usually heat treatment at 70-130°C for 30 seconds to 20 minutes on a heating plate, and 1 to 60 minutes in an oven to obtain a coating. In one embodiment, the thickness of the formed film is 2-3 μm.
其次對經預烘烤之被膜經由具有特定圖型之光罩照射放射線(例如可見光、紫外線、遠紫外線、X射線、電子束、伽瑪射線、同步加速放射線等)等(曝光步驟)。使用醌重氮化合物作為感放射線化合物之情況,較佳之放射線為具有250~450nm波長之紫外線至可見光線。一實施態樣中,放射線為i線。其他實施態樣中,放射線為ghi線。Next, irradiate the pre-baked film with radiation (such as visible light, ultraviolet rays, far ultraviolet rays, X-rays, electron beams, gamma rays, synchrotron radiation, etc.) through a mask with a specific pattern (exposure step). In the case of using a quinonediazo compound as the radiation-sensitive compound, preferred radiation is ultraviolet to visible light having a wavelength of 250-450 nm. In one embodiment, the radiation is i-line. In other implementation aspects, the radiation is ghi rays.
曝光步驟之後,藉由將被膜與顯像液接觸而顯像,去除不需要部分,於被膜形成圖型(顯像步驟)。作為顯像液,可使用例如氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水等之無機鹼化合物;乙胺、正丙胺等之一級胺;二乙胺、二-正丙胺等之二級胺;三乙胺、甲基二乙胺等之三級胺;二甲基乙醇胺、三乙醇胺等之醇胺;氫氧化四甲基銨、氫氧化四乙基銨、膽鹼等之四級銨鹽;吡咯、哌啶、1,8-二氮雜雙環[5.4.0]-7-十一碳烯、1,5-二氮雜雙環[4.3.0]-5-壬烯等之環狀胺等之鹼化合物之水溶液。亦可使用於鹼水溶液中適當添加甲醇、乙醇等之水溶性有機溶劑、界面活性劑等之水溶液作為顯像液。顯像時間通常為30~180秒。顯像方法可為覆液法、淋洗法、浸漬法等之任一者。顯像後,進行流水洗淨30~90秒,去除不需要之部分,藉由壓縮空氣或壓縮氮氣風乾,可於被膜形成圖型。After the exposure step, the film is developed by contacting the film with a developer to remove unnecessary parts and form a pattern on the film (development step). As the developer, inorganic alkali compounds such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water, etc.; primary amines such as ethylamine and n-propylamine; diethylamine, diethylamine, etc. -Secondary amines such as n-propylamine; Tertiary amines such as triethylamine and methyldiethylamine; Alcoholamines such as dimethylethanolamine and triethanolamine; Tetramethylammonium hydroxide, tetraethylammonium hydroxide, Quaternary ammonium salts of choline, etc.; pyrrole, piperidine, 1,8-diazabicyclo[5.4.0]-7-undecene, 1,5-diazabicyclo[4.3.0]-5 - Aqueous solutions of alkali compounds such as cyclic amines such as nonene. An aqueous solution in which a water-soluble organic solvent such as methanol or ethanol or a surfactant is appropriately added to an alkaline aqueous solution can also be used as a developing solution. The imaging time is usually 30-180 seconds. The imaging method may be any one of the liquid coating method, the rinsing method, and the dipping method. After imaging, wash with running water for 30-90 seconds to remove unnecessary parts, and dry with compressed air or compressed nitrogen to form patterns on the film.
隨後,將形成圖型之被膜藉由加熱板、烘箱等之加熱裝置於例如100~350℃加熱處理20~200分鐘,可獲得硬化被膜(後烘烤、加熱處理步驟)。加熱處理中,可將溫度維持固定,亦可使溫度連續上升,亦可階段性上升。Subsequently, the patterned film is heat-treated at 100-350° C. for 20-200 minutes by a heating device such as a heating plate or an oven to obtain a cured film (post-baking, heat treatment step). During the heat treatment, the temperature may be kept constant, or the temperature may be continuously increased, or may be increased stepwise.
感光性樹脂組成物之硬化被膜之光學密度(OD值)於膜厚每1μm較佳為0.5以上。藉此可獲得充分之遮光性。感光性樹脂組成物之硬化被膜之OD值較佳為0.7以上,更佳為1.0以上。The optical density (OD value) of the cured film of the photosensitive resin composition is preferably 0.5 or more per 1 μm of film thickness. Thereby, sufficient light-shielding property can be obtained. The OD value of the cured film of the photosensitive resin composition is preferably at least 0.7, more preferably at least 1.0.
[有機EL元件隔壁或有機EL元件絕緣膜之製造方法] 一實施態樣係有機EL元件隔壁或有機EL元件絕緣膜之製造方法,其包含下述步驟:將感光性樹脂組成物溶解或分散於溶劑中而調製塗佈組成物,將塗佈組成物塗佈於基材上形成被膜,去除被膜中所含之溶劑將被膜乾燥,通過光罩對經乾燥之被膜照射放射線使被膜曝光,使經曝光之被膜與顯像液接觸而顯像,於被膜上形成圖型,及於100℃~350℃之溫度下使形成有圖型之被膜進行熱處理,形成有機EL元件隔壁或有機EL元件絕緣膜。 [Manufacturing method of organic EL element partition wall or organic EL element insulating film] One embodiment is a method for manufacturing an organic EL element partition wall or an organic EL element insulating film, which includes the following steps: dissolving or dispersing a photosensitive resin composition in a solvent to prepare a coating composition, and coating the coating composition Spread on the substrate to form a coating, remove the solvent contained in the coating and dry the coating, irradiate the dried coating with radiation through a photomask to expose the coating, and make the exposed coating contact with the developing solution to develop the image, on the coating Form a pattern, and heat-treat the patterned film at a temperature of 100°C to 350°C to form an organic EL element partition wall or an organic EL element insulating film.
[有機EL元件隔壁] 一實施態樣係有機EL元件隔壁,其包含感光性樹脂組成物之硬化物。 [next door to organic EL element] One embodiment is an organic EL element partition wall, which includes a cured product of a photosensitive resin composition.
[有機EL元件絕緣膜] 一實施態樣係有機EL元件絕緣膜,其包含感光性樹脂組成物之硬化物。 [Organic EL element insulating film] One embodiment is an insulating film for an organic EL element, which includes a cured product of a photosensitive resin composition.
[有機EL元件] 一實施態樣係有機EL元件,其包含感光性樹脂組成物之硬化物。 [實施例] [Organic EL element] One embodiment is an organic EL device including a hardened photosensitive resin composition. [Example]
以下基於實施例及比較例具體說明本發明,但本發明不限定於該實施例。The present invention will be specifically described below based on examples and comparative examples, but the present invention is not limited to these examples.
(1)物性評價 樹脂或感光性樹脂組成物之物性評價係藉以下順序進行。 (1) Evaluation of physical properties The evaluation of the physical properties of the resin or photosensitive resin composition is performed by the following procedures.
[鹼溶解速度] 於樹脂或感光性樹脂組成物之20質量%丙二醇單甲醚乙酸酯(PGMEA)溶液中,以樹脂固形分每100質量份為0.1質量份之量添加作為調平劑之MAGFAC(註冊商標)F-559(氟系界面活性劑,DIC股份有限公司製)。所得混合物以乾燥膜厚為5.0μm之方式塗佈於玻璃基板(70mm×70mm×0.7mm)上,真空乾燥30秒後,於溫度120℃下乾燥被膜120秒。乾燥後,以2.38質量%氫氧化四甲基銨(TMAH)水溶液進行鹼顯像。顯像時間為8~400秒之範圍,調整至被膜不溶開的時間。將顯像後之被膜減少量(nm)除以顯像時間(秒)作為鹼溶解速度(nm/秒)。 [Alkali dissolution rate] Add MAGFAC (registered trademark) as a leveling agent to a 20% by mass propylene glycol monomethyl ether acetate (PGMEA) solution of the resin or photosensitive resin composition at an amount of 0.1 parts by mass per 100 parts by mass of the solid content of the resin F-559 (a fluorine-based surfactant, manufactured by DIC Corporation). The resulting mixture was coated on a glass substrate (70 mm x 70 mm x 0.7 mm) so that the dry film thickness was 5.0 μm, and after vacuum drying for 30 seconds, the film was dried at a temperature of 120° C. for 120 seconds. After drying, alkali development was performed with a 2.38% by mass tetramethylammonium hydroxide (TMAH) aqueous solution. The imaging time ranges from 8 to 400 seconds, and is adjusted to the time when the coating is insoluble. The amount of film reduction (nm) after development was divided by the development time (seconds) as the alkali dissolution rate (nm/second).
[分子量] 關於第1樹脂(A)、第2樹脂(B)、第3樹脂(C)及其他樹脂之重量平均分子量(Mw)及數平均分子量(Mn),係藉以下測定條件,利用使用聚苯乙烯之標準物質作成之校正線而算出。 裝置名:Shodex(註冊商標)GPC-101 管柱:Shodex(註冊商標)LF-804 移動相:四氫呋喃 流速:1.0mL/分鐘 檢測器:Shodex(註冊商標)RI-71 溫度:40℃ [molecular weight] The weight average molecular weight (Mw) and number average molecular weight (Mn) of the first resin (A), the second resin (B), the third resin (C) and other resins are based on the following measurement conditions using polystyrene Calculated from the calibration line made by the standard substance. Device name: Shodex (registered trademark) GPC-101 Column: Shodex (registered trademark) LF-804 Mobile Phase: Tetrahydrofuran Flow rate: 1.0mL/min Detector: Shodex (registered trademark) RI-71 Temperature: 40°C
(2)原料 實施例及比較例所使用之原料係如以下製造或取得。 (2) Raw materials The raw materials used in Examples and Comparative Examples were manufactured or obtained as follows.
[製造例1]第1樹脂(A):具有環氧基及酚性羥基之樹脂(N770OH70)之製造 於300mL之3口型燒瓶中饋入作為溶劑之γ-丁內酯(三菱化學股份有限公司製)75.2g、作為1分子中具有至少2個環氧基之化合物的EPICLON(註冊商標)N-770(DIC股份有限公司製之酚酚醛清漆型環氧樹脂,環氧當量188)37.6g,於氮氣環境下,於60℃溶解。於其中追加作為羥基苯甲酸化合物之3,5-二羥基苯甲酸(富士軟片和光純藥股份有限公司製)20.1g(相對於環氧基1當量為0.65當量)、作為反應觸媒之三苯膦(東京化成工業股份有限公司製)0.173g(0.660mmol),使於110℃下反應24小時。將反應溶液回到室溫,以γ-丁內酯稀釋至固形分20質量%,過濾溶液,獲得286.5g之具有環氧基及酚性羥基之樹脂(N770OH70)之溶液。所得反應物之數平均分子量為2400,重量平均分子量為5400,環氧當量為2000,酚性羥基當量為142。 [Manufacturing example 1] The first resin (A): Manufacture of resin (N770OH70) having epoxy group and phenolic hydroxyl group 75.2 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) as a solvent, and EPICLON (registered trademark) N- 37.6 g of 770 (phenol novolak type epoxy resin manufactured by DIC Co., Ltd., epoxy equivalent 188) was dissolved at 60° C. under a nitrogen atmosphere. 20.1 g of 3,5-dihydroxybenzoic acid (manufactured by Fujifilm Wako Pure Chemical Co., Ltd.) as a hydroxybenzoic acid compound (0.65 equivalent to 1 equivalent of epoxy group) and triphenyl as a reaction catalyst were added thereto. Phosphine (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.173 g (0.660 mmol) was reacted at 110° C. for 24 hours. The reaction solution was returned to room temperature, diluted with γ-butyrolactone to a solid content of 20% by mass, and the solution was filtered to obtain 286.5 g of a solution of a resin (N770OH70) having an epoxy group and a phenolic hydroxyl group. The number average molecular weight of the obtained reactant is 2400, the weight average molecular weight is 5400, the epoxy equivalent is 2000, and the phenolic hydroxyl equivalent is 142.
[製造例2]第1樹脂(A):具有環氧基及酚性羥基之樹脂(N695OH70)之製造 於300mL之3口型燒瓶中饋入作為溶劑之γ-丁內酯(三菱化學股份有限公司製)75.2g、作為1分子中具有至少2個環氧基之化合物的EPICLON(註冊商標)N-695(DIC股份有限公司製之甲酚酚醛清漆型環氧樹脂,環氧當量214)37.8g,於氮氣環境下,於60℃溶解。於其中追加作為羥基苯甲酸化合物之3,5-二羥基苯甲酸(富士軟片和光純藥股份有限公司製)20.1g(相對於環氧基1當量為0.65當量)、作為反應觸媒之三苯膦(東京化成工業股份有限公司製)0.166g(0.660mmol),使於110℃下反應21小時。將反應溶液回到室溫,以γ-丁內酯稀釋至固形分20質量%,過濾溶液,獲得274.2g之具有環氧基及酚性羥基之樹脂(N695OH70)之溶液。所得反應物之數平均分子量為3000,重量平均分子量為5100,環氧當量為2200,酚性羥基當量為161。 [Production Example 2] Production of the first resin (A): a resin (N695OH70) having an epoxy group and a phenolic hydroxyl group 75.2 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) as a solvent, and EPICLON (registered trademark) N- 37.8 g of 695 (cresol novolak type epoxy resin manufactured by DIC Co., Ltd., epoxy equivalent 214) was dissolved at 60° C. under a nitrogen atmosphere. 20.1 g of 3,5-dihydroxybenzoic acid (manufactured by Fujifilm Wako Pure Chemical Co., Ltd.) as a hydroxybenzoic acid compound (0.65 equivalent to 1 equivalent of epoxy group) and triphenyl as a reaction catalyst were added thereto. Phosphine (manufactured by Tokyo Chemical Industry Co., Ltd.) 0.166 g (0.660 mmol) was reacted at 110° C. for 21 hours. The reaction solution was returned to room temperature, diluted with γ-butyrolactone to a solid content of 20% by mass, and the solution was filtered to obtain 274.2 g of a solution of a resin (N695OH70) having an epoxy group and a phenolic hydroxyl group. The number average molecular weight of the obtained reactant is 3000, the weight average molecular weight is 5100, the epoxy equivalent is 2200, and the phenolic hydroxyl equivalent is 161.
[製造例3]第2樹脂(B):具有酚羥基之第2樹脂(B-TBMA42.5%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)17.3g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)6.15g及甲基丙烯酸第三丁酯(三菱化學股份有限公司製「ACRYL ESTER TB」)13.8g完全溶解於作為溶劑之乙酸異丙酯(神港有機化學工業股份有限公司製)56.0g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.69g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)4.05g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)100g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的80:20之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收36.5g之白色粉末。所得具有酚性羥基之第2樹脂B-TBMA42.5%之數平均分子量為4100,重量平均分子量為7600,酚性羥基當量為384。 [Production Example 3] Second Resin (B): Production of Second Resin (B-TBMA42.5%) with Phenolic Hydroxyl 17.3 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 6.15 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.) and methacrylic acid third 13.8 g of butyl ester (manufactured by Mitsubishi Chemical Co., Ltd. "ACRYL ESTER TB") was completely dissolved in 56.0 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) as a solvent, and 2 , 2.69 g of dimethyl 2'-azobis(isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd. ) 4.05g. The two solutions obtained were added dropwise to 100 g of isopropyl acetate (manufactured by Shengang Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere at the same time for 2 hours, and then in The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to the 80:20 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 36.5 g of white powder. The obtained second resin B-TBMA42.5% having phenolic hydroxyl groups had a number average molecular weight of 4100, a weight average molecular weight of 7600, and a phenolic hydroxyl group equivalent of 384.
[製造例4]第2樹脂(B):具有酚羥基之第2樹脂(B-PhMA41%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)17.0g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)5.83g及甲基丙烯酸苯酯(三菱化學股份有限公司製「ACRYL ESTER PH」)14.4g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)60.0g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.72g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)4.08g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)95.9g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收36.5g之白色粉末。所得具有酚性羥基之第2樹脂B-PhMA41%之數平均分子量為4300,重量平均分子量為7800,酚性羥基當量為390。 [Manufacturing example 4] Second resin (B): Production of second resin (B-PhMA41%) having phenolic hydroxyl groups 17.0 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 5.83 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and phenyl methacrylate ("ACRYL ESTER PH" manufactured by Mitsubishi Chemical Co., Ltd.) 14.4g was completely dissolved in 60.0g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) in the solvent, and 2,2' as a polymerization initiator - 2.72 g of dimethyl azobis(isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in 4.08 g of isopropyl acetate (manufactured by Shinko Organic Chemicals Co., Ltd.) middle. The resulting two solutions were added dropwise to 95.9 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere at the same time for 2 hours, and then React at 89°C for 4 hours under reflux. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 36.5 g of white powder. The obtained second resin B-PhMA41% having phenolic hydroxyl groups had a number average molecular weight of 4300, a weight average molecular weight of 7800, and a phenolic hydroxyl group equivalent of 390.
[製造例5]第2樹脂(B):具有酚羥基之第2樹脂(B-PhMA20%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)24.6g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)5.71g及甲基丙烯酸苯酯(三菱化學股份有限公司製「ACRYL ESTER PH」)6.89g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)55.8g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.83g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)4.23g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)100g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收36.4g之白色粉末。所得具有酚性羥基之第2樹脂B-PhMA20%之數平均分子量為3600,重量平均分子量為7200,酚性羥基當量為270。 [Manufacturing Example 5] Second Resin (B): Production of Second Resin (B-PhMA20%) Having Phenolic Hydroxyl Group 24.6 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 5.71 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and phenyl methacrylate ("ACRYL ESTER PH" manufactured by Mitsubishi Chemical Co., Ltd.) 6.89g was completely dissolved in 55.8g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) in the solvent, and 2,2' as a polymerization initiator - 2.83 g of dimethyl azobis(isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") is completely dissolved in 4.23 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) middle. The two solutions obtained were added dropwise to 100 g of isopropyl acetate (manufactured by Shengang Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere at the same time for 2 hours, and then in The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 36.4 g of white powder. The obtained second resin B-PhMA 20% having phenolic hydroxyl groups had a number average molecular weight of 3600, a weight average molecular weight of 7200, and a phenolic hydroxyl group equivalent of 270.
[製造例6] 第3樹脂(C):具有酚性羥基之聚合性單體與其他聚合性單體之共聚物(PCX-02e)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)25.5g及N-環己基馬來醯亞胺(日本觸媒股份有限公司製)4.50g完全溶解於溶劑的乙酸1-甲氧基-2-丙酯(DAICEL股份有限公司製)77.1g中,將作為聚合起始劑之V-601(富士軟片和光純藥股份有限公司製)3.66g完全溶解於乙酸1-甲氧基-2-丙醋(DAICEL股份有限公司製)14.6g中。所得2種溶液,於300mL之3口型燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至85℃之乙酸1-甲氧基-2-丙酯(DAICEL股份有限公司製)61.2g中,隨後於85℃回流下反應3小時。將冷卻至室溫之反應溶液滴加於815g之甲苯中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於90℃真空乾燥4小時,回收32.4g之白色粉末。所得具有酚性羥基之聚合性單體與其他聚合性單體之共聚物PCX-02e之數平均分子量為3100,重量平均分子量為6700,酚性羥基當量為210。 [Production Example 6] The third resin (C): Production of a copolymer (PCX-02e) of a polymerizable monomer having a phenolic hydroxyl group and another polymerizable monomer Acetic acid in which 25.5 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA") and 4.50 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.) were completely dissolved in acetic acid In 77.1 g of 1-methoxy-2-propyl ester (manufactured by DAICEL Co., Ltd.), 3.66 g of V-601 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a polymerization initiator was completely dissolved in acetic acid 1- Methoxy-2-propyl ester (manufactured by DAICEL Co., Ltd.) 14.6 g. The two solutions obtained were added dropwise to 1-methoxy-2-propyl acetate (manufactured by DAICEL Co., Ltd.) heated to 85° C. g, and then reacted at 85°C for 3 hours under reflux. The reaction solution cooled to room temperature was added dropwise to 815 g of toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 90° C. for 4 hours to recover 32.4 g of white powder. The obtained copolymer PCX-02e of the polymerizable monomer with phenolic hydroxyl group and other polymerizable monomers had a number average molecular weight of 3100, a weight average molecular weight of 6700, and a phenolic hydroxyl group equivalent of 210.
[製造例7] 甲基丙烯酸縮水甘油酯與甲基丙烯酸之共聚物(GMA-MAA)之製造 分別將甲基丙烯酸縮水甘油酯(GMA)99.5g(0.7莫耳)及甲基丙烯酸(MAA)8.6g(0.1莫耳)完全溶解於丙二醇單甲醚(PGME)72.1g,將作為聚合起始劑之V-65(富士軟片和光純藥股份有限公司製)7.6g完全溶解於PGME 7.6g中。所得2種溶液於500mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加至經加熱至80℃之PGME 172.6g中,隨後攪拌2小時使之反應。如此,以固形分30質量%之PGME溶液的形態獲得甲基丙烯酸縮水甘油酯與甲基丙烯酸之莫耳比為7:1的甲基丙烯酸縮水甘油酯與甲基丙烯酸之共聚物(GMA-MAA)。所得之GMA-MAA由於分子內具有羧基與環氧基,故自我反應性高,亦即容易進行環氧基之開環聚合,故若進行再沉澱及真空乾燥,則會高分子量化而無法單離。GMA-MAA之PGME溶液之穩定性低,因高分子量化經時進行故溶液黏度增加。 [Production Example 7] Production of a copolymer of glycidyl methacrylate and methacrylic acid (GMA-MAA) Dissolve 99.5g (0.7 mol) of glycidyl methacrylate (GMA) and 8.6g (0.1 mol) of methacrylic acid (MAA) in 72.1g of propylene glycol monomethyl ether (PGME) respectively, and use it as the polymerization initiator 7.6 g of V-65 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was completely dissolved in 7.6 g of PGME. The obtained two kinds of solutions were added dropwise to PGME 172.6 g heated to 80° C. in a 500 mL 3-neck flask under a nitrogen atmosphere at the same time over 2 hours, and then stirred for 2 hours to make it react. In this way, a copolymer of glycidyl methacrylate and methacrylic acid (GMA-MAA ). The obtained GMA-MAA has a carboxyl group and an epoxy group in the molecule, so it has high self-reactivity, that is, it is easy to undergo ring-opening polymerization of the epoxy group, so if it is reprecipitated and vacuum-dried, it will become high in molecular weight and cannot be separated. Leave. The PGME solution of GMA-MAA has low stability, and the viscosity of the solution increases due to the progress of high molecular weight over time.
[製造例8] 第2樹脂(B):具有酚性羥基之第2樹脂(B-CHMA20%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)24.5g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)7.11g及甲基丙烯酸環己酯(東京化成股份有限公司製)5.68g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)69.3g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.72g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)10.87g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)143g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收39.1g之白色粉末。所得具有酚性羥基之第2樹脂B-CHMA20%之數平均分子量為3500,重量平均分子量為7200,酚性羥基當量為271。 [Production Example 8] Second Resin (B): Production of Second Resin (B-CHMA 20%) Having Phenolic Hydroxyl Group 24.5 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 7.11 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and cyclohexyl methacrylate 5.68 g of ester (manufactured by Tokyo Chemical Industry Co., Ltd.) was completely dissolved in 69.3 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) of the solvent, and 2,2'-azobis 2.72 g of dimethyl (isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in 10.87 g of isopropyl acetate (manufactured by Shinko Organic Chemicals Co., Ltd.). The resulting two solutions were added dropwise to 143 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere simultaneously over 2 hours, and then placed in The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 39.1 g of white powder. The obtained second resin B-CHMA 20% having phenolic hydroxyl groups had a number average molecular weight of 3,500, a weight average molecular weight of 7,200, and a phenolic hydroxyl equivalent of 271.
[製造例9] 第2樹脂(B):具有酚性羥基之第2樹脂(B-CHMA40%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)17.14g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)14.39g及甲基丙烯酸環己酯(東京化成股份有限公司製)5.75g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)69.3g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.72g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)10.87g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)143g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收39.1g之白色粉末。所得具有酚性羥基之第2樹脂B-CHMA40%之數平均分子量為3900,重量平均分子量為7500,酚性羥基當量為387。 [Production Example 9] Second Resin (B): Production of Second Resin (B-CHMA40%) Having Phenolic Hydroxyl Group 17.14 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 14.39 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and cyclohexyl methacrylate 5.75 g of ester (manufactured by Tokyo Chemical Industry Co., Ltd.) was completely dissolved in 69.3 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) of the solvent, and 2,2'-azobis 2.72 g of dimethyl (isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in 10.87 g of isopropyl acetate (manufactured by Shinko Organic Chemicals Co., Ltd.). The two solutions obtained were added dropwise to 143 g of isopropyl acetate (manufactured by Shengang Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere at the same time for 2 hours. The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 39.1 g of white powder. The obtained second resin B-CHMA 40% having phenolic hydroxyl groups had a number average molecular weight of 3900, a weight average molecular weight of 7500, and a phenolic hydroxyl group equivalent of 387.
[製造例10] 第2樹脂(B):具有酚性羥基之第2樹脂(B-BOM32%)之製造 將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)17.3g、N,N-二異丙基乙胺(東京化成股份有限公司製)29.0g、四氫呋喃(脫水)(關東化學股份有限公司製)160g於500mL之3口型燒瓶中,於氮氣環境下攪拌直至固體完全溶解。將溶液冷卻至0℃,於溶液中滴加苄基氯甲醚(東京化成股份有限公司製)26.4g。滴加結束後,加熱至70℃反應5小時。反應液回至室溫後,藉由過濾去除不需要物,添加乙酸乙酯(純正化學股份有限公司製特級)200mL,餾除THF。有機層以飽和碳酸氫鈉水溶液300mL洗淨1次,以純水200mL洗淨2次。以碳酸鈉乾燥後,完全餾除溶劑。粗產物使用己烷:乙酸乙酯=50:1之展開溶劑以矽膠管柱層析法純化,獲得PQMA-BOM 31.2g。 [Production Example 10] Second Resin (B): Production of Second Resin (B-BOM32%) Having Phenolic Hydroxyl Group 17.3 g of 4-hydroxyphenyl methacrylate ("PQMA" manufactured by Showa Denko Co., Ltd.), 29.0 g of N,N-diisopropylethylamine (manufactured by Tokyo Chemical Industry Co., Ltd.), tetrahydrofuran (dehydrated) (Kanto Chemical Co., Ltd.) 160g in a 500mL 3-necked flask, stirred under nitrogen atmosphere until the solid was completely dissolved. The solution was cooled to 0° C., and 26.4 g of benzyl chloride methyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise to the solution. After the dropwise addition, it was heated to 70° C. for 5 hours to react. After the reaction solution returned to room temperature, unnecessary substances were removed by filtration, 200 mL of ethyl acetate (special grade manufactured by Junzheng Chemical Co., Ltd.) was added, and THF was distilled off. The organic layer was washed once with 300 mL of saturated aqueous sodium bicarbonate solution and twice with 200 mL of pure water. After drying over sodium carbonate, the solvent was distilled off completely. The crude product was purified by silica gel column chromatography using a developing solvent of hexane:ethyl acetate=50:1 to obtain 31.2 g of PQMA-BOM.
分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)12.1g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)3.45g及PQMA-BOM 12.3g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)41.8g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.14g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)8.54g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)69.7g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收29.3g之白色粉末。所得具有酚性羥基之第2樹脂B-BOM32%之數平均分子量為3600,重量平均分子量為6900,酚性羥基當量為431。12.1 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 3.45 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and 12.3 g of PQMA-BOM In 41.8 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) completely dissolved in the solvent, 2,2'-azobis(isobutyrate) dimethyl (Fuji Film 2.14 g of "V-601" manufactured by Wako Pure Chemical Industries, Ltd.) was completely dissolved in 8.54 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.). The two solutions obtained were added dropwise to 69.7 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under a nitrogen atmosphere at the same time for 2 hours, and then React at 89°C for 4 hours under reflux. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 29.3 g of white powder. The obtained second resin B-BOM32% having phenolic hydroxyl groups had a number average molecular weight of 3600, a weight average molecular weight of 6900, and a phenolic hydroxyl equivalent of 431.
[製造例11] 第2樹脂(B):具有酚性羥基之第2樹脂(B-IBMA20%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)23.1g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)8.86g及甲基丙烯酸異冰片酯(東京化成股份有限公司製)5.35g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)69.2g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.72g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)10.83g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)143g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收39.1g之白色粉末。所得具有酚性羥基之第2樹脂B-IBMA20%之數平均分子量為3600,重量平均分子量為7100,酚性羥基當量為288。 [Production Example 11] Second Resin (B): Production of Second Resin (B-IBMA 20%) Having Phenolic Hydroxyl Group 23.1 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 8.86 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and isobornyl methacrylate 5.35 g of ester (manufactured by Tokyo Chemical Industry Co., Ltd.) was completely dissolved in 69.2 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) of the solvent, and 2,2'-azobis 2.72 g of dimethyl (isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in 10.83 g of isopropyl acetate (manufactured by Shinko Organic Chemicals Co., Ltd.). The resulting two solutions were added dropwise to 143 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere simultaneously over 2 hours, and then placed in The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 39.1 g of white powder. The obtained second resin B-IBMA 20% having phenolic hydroxyl groups had a number average molecular weight of 3,600, a weight average molecular weight of 7,100, and a phenolic hydroxyl equivalent of 288.
[製造例12] 第2樹脂(B):具有酚性羥基之第2樹脂(B-TCDMA20%)之製造 分別將甲基丙烯酸4-羥基苯酯(昭和電工股份有限公司製「PQMA」)23.1g、N-環己基馬來醯亞胺(日本觸媒股份有限公司製)8.79g及甲基丙烯酸二環戊酯(東京化成股份有限公司製)5.37g完全溶解於溶劑的乙酸異丙酯(神港有機化學工業股份有限公司製)69.2g中,將作為聚合起始劑之2,2’-偶氮雙(異丁酸)二甲酯(富士軟片和光純藥股份有限公司製「V-601」)2.72g完全溶解於乙酸異丙酯(神港有機化學工業股份有限公司製)10.83g中。所得2種溶液,於300mL之3口燒瓶中,於氮氣環境下同時歷時2小時滴加於經加熱至89℃之乙酸異丙酯(神港有機化學工業股份有限公司製)143g中,隨後於89℃回流下反應4小時。將冷卻至室溫之反應溶液滴加於1000g之己烷與甲苯的50:50之混合液中,使共聚物沉澱。將沉澱之共聚物藉由過濾回收,於80℃真空乾燥5小時,回收39.1g之白色粉末。所得具有酚性羥基之第2樹脂B-TCDMA20%之數平均分子量為3800,重量平均分子量為8000,酚性羥基當量為287。 [Production Example 12] Second Resin (B): Production of Second Resin (B-TCDMA20%) Having Phenolic Hydroxyl Group 23.1 g of 4-hydroxyphenyl methacrylate (manufactured by Showa Denko Co., Ltd. "PQMA"), 8.79 g of N-cyclohexylmaleimide (manufactured by Nippon Shokubai Co., Ltd.), and bicyclomethacrylate 5.37 g of pentyl ester (manufactured by Tokyo Chemical Industry Co., Ltd.) was completely dissolved in 69.2 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) of the solvent, and 2,2'-azo 2.72 g of dimethyl bis(isobutyrate) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd. "V-601") was completely dissolved in 10.83 g of isopropyl acetate (manufactured by Shinko Organic Chemicals Co., Ltd.). The resulting two solutions were added dropwise to 143 g of isopropyl acetate (manufactured by Shinko Organic Chemical Industry Co., Ltd.) heated to 89° C. in a 300 mL 3-necked flask under nitrogen atmosphere simultaneously over 2 hours, and then placed in The reaction was carried out under reflux at 89°C for 4 hours. The reaction solution cooled to room temperature was added dropwise to a 50:50 mixture of 1000 g of hexane and toluene to precipitate the copolymer. The precipitated copolymer was recovered by filtration, and vacuum-dried at 80° C. for 5 hours to recover 39.1 g of white powder. The obtained second resin B-TCDMA 20% having phenolic hydroxyl groups had a number average molecular weight of 3800, a weight average molecular weight of 8000, and a phenolic hydroxyl group equivalent of 287.
[第1樹脂(A)] 作為第1樹脂(A),使用製造例1之N770OH70及製造例2之N695OH70。 [the first resin (A)] As the first resin (A), N770OH70 of Production Example 1 and N695OH70 of Production Example 2 were used.
[第2樹脂(B)] 作為第2樹脂(B),使用製造例3之B-TBMA42.5%、製造例4之B-PhMA41%、製造例5之B-PhMA20%、製造例8之B-CHMA20%、製造例9之B-CHMA40%、製造例10之B-BOM32%、製造例11之B-IBMA20%及製造例12之B-TCDMA20%。 [the second resin (B)] As the second resin (B), 42.5% of B-TBMA in Production Example 3, 41% of B-PhMA in Production Example 4, 20% of B-PhMA in Production Example 5, 20% of B-CHMA in Production Example 8, and 20% of Production Example 9 were used. 40% of B-CHMA, 32% of B-BOM in Manufacturing Example 10, 20% of B-IBMA in Manufacturing Example 11, and 20% of B-TCDMA in Manufacturing Example 12.
[第3樹脂(C)] 作為第3樹脂(C),使用製造例6之PCX-02e。 [the third resin (C)] As the third resin (C), PCX-02e of Production Example 6 was used.
[其他樹脂] 作為其他樹脂,使用SHONOL(註冊商標)BRG-558(AICA工業股份有限公司製酚酚醛清漆樹脂,酚性羥基當量107)、EPICLON(註冊商標)N-770(DIC股份有限公司製酚酚醛清漆型環氧樹脂,環氧當量188)及製造例7之GMA-MAA。 [Other resins] As other resins, SHONOL (registered trademark) BRG-558 (phenol novolac resin manufactured by AICA Industry Co., Ltd., phenolic hydroxyl equivalent 107), EPICLON (registered trademark) N-770 (phenol novolac type manufactured by DIC Co., Ltd.) Epoxy resin, epoxy equivalent 188) and the GMA-MAA of manufacturing example 7.
表1顯示樹脂之構造單位比、酚性羥基當量、鹼溶解速度及重量平均分子量(Mw)。表1中,PQMA係源自甲基丙烯酸4-羥基苯酯之構造單位,CHMI表示源自N-環己基馬來醯亞胺之構造單位。Table 1 shows the structural unit ratio, phenolic hydroxyl equivalent, alkali dissolution rate and weight average molecular weight (Mw) of the resin. In Table 1, PQMA is a structural unit derived from 4-hydroxyphenyl methacrylate, and CHMI represents a structural unit derived from N-cyclohexylmaleimide.
[感放射線化合物(D)] 作為感放射線化合物(D),使用醌重氮化合物的TS-150A(4,4’-[1-[4-[1-[4-羥基苯基)-1-甲基乙基]苯基]亞乙基]雙酚(TrisP-PA)與6-重氮-5,6-二氫-5-氧代萘-1-磺酸(1,2-醌重氮-5-磺酸)之酯,東洋合成工業股份有限公司製)。TS-150A之構造如下所示。 [Radiation sensitive compound (D)] As the radiation-sensitive compound (D), TS-150A (4,4'-[1-[4-[1-[4-hydroxyphenyl)-1-methylethyl]phenyl] of a quinonediazo compound was used Ethylene]bisphenol (TrisP-PA) and 6-diazo-5,6-dihydro-5-oxonaphthalene-1-sulfonic acid (1,2-quinonediazo-5-sulfonic acid) ester , Toyo Gosei Kogyo Co., Ltd.). The structure of TS-150A is shown below.
[黑色劑(E)] 作為黑色劑,使用黑色染料的VALIFAST(註冊商標)黑3820(溶劑黑27之以C.I.規定之黑色染料,東方化學工業股份有限公司製)。 [Black agent (E)] As a black agent, VALIFAST (registered trademark) black 3820 (black dye specified by C.I. of solvent black 27, manufactured by Oriental Chemical Industry Co., Ltd.) was used as a black dye.
[溶解促進劑(F)] 作為溶解促進劑(F),使用間苯三酚。 [Dissolution Accelerator (F)] As the dissolution accelerator (F), phloroglucinol was used.
[鹼性化合物(G)] 作為鹼性化合物(G),使用三正辛胺(TOA)。 [Basic compound (G)] As the basic compound (G), tri-n-octylamine (TOA) was used.
[溶劑(H)] 作為溶劑(H),使用γ-丁內酯(GBL)、丙二醇單甲醚乙酸酯(PGMEA)及碳酸二乙酯(DEC)之混合溶劑(GBL:PGMEA:DEC=35:45:20(質量比)),或γ-丁內酯(GBL)、丙二醇單甲醚乙酸酯(PGMEA)、碳酸二乙酯(DEC)及丙二醇單甲醚(PGME)之混合溶劑(GBL:PGMEA:DEC:PGME=35:35:20:10(質量比))。GBL及PGME的質量比之值中包括製造例1、2或7中使用者。 [Solvent (H)] As the solvent (H), a mixed solvent of γ-butyrolactone (GBL), propylene glycol monomethyl ether acetate (PGMEA) and diethyl carbonate (DEC) (GBL:PGMEA:DEC=35:45:20 Mass ratio)), or a mixed solvent of γ-butyrolactone (GBL), propylene glycol monomethyl ether acetate (PGMEA), diethyl carbonate (DEC) and propylene glycol monomethyl ether (PGME) (GBL: PGMEA: DEC : PGME=35:35:20:10 (mass ratio)). The value of the mass ratio of GBL and PGME includes the user in Production Example 1, 2 or 7.
(3)評價方法 實施例及比較例所使用之評價方法如下。 (3) Evaluation method The evaluation methods used in Examples and Comparative Examples are as follows.
[溶解性] <曝光部溶解性> 於玻璃基板(大小100mm×100mm×1mm)上以棒塗佈感光性樹脂組成物以成為乾燥膜厚為2.7μm,於加熱板上於120℃加熱120秒使溶劑乾燥(預烘烤)。使用光學式膜厚測定裝置(F20-NIR,FILMETRICS股份有限公司製)測定乾燥膜厚後,以組裝有超高壓水銀燈之曝光裝置(商品名MULTILIGHT ML-251A/B,USHIO電機股份有公司製),介隔水銀曝光用帶通濾波器(商品名HB0365,朝日分光股份有限公司製)與石英製光罩(具有5μm、10μm、20μm、50μm、100μm、200μm、500μm之線與間隔(L/S)圖型)以100mJ/cm 2進行曝光。使用紫外線累計光量計(商品名UIT-150,受光部UVD-S365,USHIO電機股份有公司製)測定曝光量。隨後,使用旋轉顯像裝置(AD-1200,瀧澤產業股份有限公司製)以2.38質量%氫氧化四甲銨水溶液,於20秒~200秒之範圍進行鹼顯像直至曝光部之被膜消失。因此,表2中與顯像時間相符,曝光部溶解性全部表示為2.70μm(僅比較例2因圖型剝離故超過2.70μm)。 [Solubility] <Solubility of exposed part> Bar-coat the photosensitive resin composition on a glass substrate (size 100mm×100mm×1mm) so that the dry film thickness is 2.7 μm, and heat it on a hot plate at 120°C for 120 seconds The solvent is dried (pre-baked). After measuring the dry film thickness using an optical film thickness measuring device (F20-NIR, manufactured by FILMETRICS Co., Ltd.), an exposure device equipped with an ultra-high pressure mercury lamp (trade name MULTILIGHT ML-251A/B, manufactured by USHIO Electric Co., Ltd.) , through a band-pass filter for mercury exposure (trade name HB0365, manufactured by Asahi Spectroscopic Co., Ltd.) and a quartz mask (with lines and spaces of 5 μm, 10 μm, 20 μm, 50 μm, 100 μm, 200 μm, and 500 μm (L/S ) pattern) was exposed at 100 mJ/cm 2 . Exposure was measured using an ultraviolet integrated light meter (trade name UIT-150, light receiving part UVD-S365, manufactured by Ushio Electric Co., Ltd.). Subsequently, using a rotary developing device (AD-1200, manufactured by Takizawa Sangyo Co., Ltd.), alkali developing was performed with a 2.38% by mass tetramethylammonium hydroxide aqueous solution in the range of 20 seconds to 200 seconds until the film of the exposed part disappeared. Therefore, in Table 2, in accordance with the development time, the solubility of the exposed parts is all shown as 2.70 μm (only Comparative Example 2 exceeds 2.70 μm due to pattern peeling).
<未曝光部溶解性> 於玻璃基板(大小100mm×100mm×1mm)上以棒塗佈感光性樹脂組成物以成為乾燥膜厚為2.7μm,於加熱板上於120℃加熱120秒使溶劑乾燥(預烘烤)。使用光學式膜厚測定裝置(F20-NIR,FILMETRICS股份有限公司製)測定乾燥膜厚後,使用旋轉顯像裝置(AD-1200,瀧澤產業股份有限公司製),以2.38質量%氫氧化四甲銨水溶液以與曝光部溶解性同樣的顯像時間進行鹼顯像。再度使用光學式膜厚測定裝置(F20-NIR,FILMETRICS股份有限公司製)測定鹼顯像後之膜厚,算出顯像前後溶解之膜厚(μm)作為未曝光部溶解性。 <Solubility of unexposed part> The photosensitive resin composition was bar-coated on a glass substrate (size 100mm×100mm×1mm) so that the dry film thickness was 2.7 μm, and the solvent was dried by heating at 120° C. for 120 seconds on a hot plate (pre-baking). After measuring the dry film thickness using an optical film thickness measuring device (F20-NIR, manufactured by FILMETRICS Co., Ltd.), tetramethyl hydroxide was oxidized at 2.38% by mass using a rotary developing device (AD-1200, manufactured by Takizawa Sangyo Co., Ltd.). The ammonium aqueous solution is subjected to alkaline development for the same development time as the solubility of the exposed part. The film thickness after alkaline development was measured again using an optical film thickness measuring device (F20-NIR, manufactured by FILMETRICS Co., Ltd.), and the film thickness (μm) dissolved before and after development was calculated as the solubility of the unexposed part.
<溶解性差> 自曝光部溶解性(μm)減去未曝光部溶解性(μm)作為溶解性差(μm)。溶解性差越大意指感度越高,圖型形成性越優異。 <Poor solubility> The solubility (µm) of the unexposed portion was subtracted from the solubility (µm) of the exposed portion to obtain a solubility difference (µm). A larger difference in solubility means higher sensitivity and better pattern formation.
[硬化被膜之OD值] 於玻璃基板(大小100mm×100mm×1mm)上以旋轉塗佈感光性樹脂組成物以成為乾燥膜厚為約1.5μm,於加熱板上於120℃加熱120秒使溶劑乾燥。隨後,藉由於氮氣環境下於250℃硬化60分鐘,獲得被膜。以透射密度計(BMT-1,SAKATA INX工程股份有限公司製)測定硬化後之被膜的OD值,以僅玻璃之OD值進行校正,換算為被膜每1μm厚之OD值。使用光學式膜厚測定裝置(F20-NIR,FILMETRICS股份有限公司製)測定被膜厚度。 [OD value of hardened film] The photosensitive resin composition was spin-coated on a glass substrate (size 100mm×100mm×1mm) so that the dry film thickness was about 1.5 μm, and the solvent was dried by heating at 120° C. for 120 seconds on a hot plate. Subsequently, by curing at 250° C. for 60 minutes under a nitrogen atmosphere, a film was obtained. The OD value of the hardened coating was measured with a transmission densitometer (BMT-1, manufactured by SAKATA INX Engineering Co., Ltd.), and the OD value of the glass alone was used for correction, and converted into the OD value of the coating per 1 μm thickness. The film thickness was measured using an optical film thickness measuring device (F20-NIR, manufactured by FILMETRICS Co., Ltd.).
[圖型形成性] 於玻璃基板(大小100mm×100mm×1mm)上以棒塗佈感光性樹脂組成物以成為乾燥膜厚為2.7μm,於加熱板上於120℃加熱120秒使溶劑乾燥(預烘烤)。以組裝有超高壓水銀燈之曝光裝置(商品名MULTILIGHT ML-251A/B,USHIO電機股份有公司製),介隔水銀曝光用帶通濾波器(商品名HB0365,朝日分光股份有限公司製)與石英製光罩(具有φ10μm之圖型)以100mJ/cm 2以下進行曝光。使用紫外線累計光量計(商品名UIT-150,受光部UVD-S365,USHIO電機股份有公司製)測定曝光量。曝光後,使用旋轉顯像裝置(AD-1200,瀧澤產業股份有限公司製)以2.38質量%氫氧化四甲銨水溶液,進行60秒鹼顯像。進而,使被膜於惰性烘箱(DN411I,YAMATO科學股份有限公司製)內於250℃加熱60分鐘使硬化。使用光學式膜厚測定裝置(F20-NIR,FILMETRICS股份有限公司製)測定硬化後被膜之膜厚,以顯微鏡(VHX-6000,KEYENCE公司製)觀察所形成之孔。膜厚為3.0μm以上且孔徑為10μm以上判定為良好,膜厚為2.9μm以下或孔直徑為9μm 以下判定為不良。 [Pattern Formability] On a glass substrate (100mm x 100mm x 1mm in size), the photosensitive resin composition was bar-coated so that the dry film thickness was 2.7 μm, and the solvent was dried by heating at 120° C. for 120 seconds on a hot plate ( pre-baked). An exposure device (trade name MULTILIGHT ML-251A/B, manufactured by USHIO Electric Co., Ltd.) equipped with an ultra-high pressure mercury lamp was separated from a mercury exposure band-pass filter (trade name HB0365, manufactured by Asahi Spectral Co., Ltd.) and quartz The photomask (pattern with φ10μm) is exposed at 100mJ/cm 2 or less. Exposure was measured using an ultraviolet integrated light meter (trade name UIT-150, light receiving part UVD-S365, manufactured by Ushio Electric Co., Ltd.). After exposure, alkaline development was performed for 60 seconds with a 2.38% by mass tetramethylammonium hydroxide aqueous solution using a rotary developing device (AD-1200, manufactured by Takizawa Sangyo Co., Ltd.). Furthermore, the coating was cured by heating at 250° C. for 60 minutes in an inert oven (DN411I, manufactured by Yamato Science Co., Ltd.). The film thickness of the cured film was measured using an optical film thickness measuring device (F20-NIR, manufactured by FILMETRICS Co., Ltd.), and the formed holes were observed with a microscope (VHX-6000, manufactured by KEYENCE Corporation). A film thickness of 3.0 μm or more and a pore diameter of 10 μm or more was judged to be good, and a film thickness of 2.9 μm or less or a pore diameter of 9 μm or less was judged to be poor.
[表面粗糙] 以顯微鏡進行目視觀察,於被膜表面全面見到0.5μm左右的凹凸時,判斷為不良,於被膜表面全面未見到凹凸時,判斷為良好。 [rough surface] Visual observation with a microscope, when irregularities of about 0.5 μm were observed on the entire surface of the film, it was judged to be defective, and when unevenness was not seen on the entire surface of the film, it was judged to be good.
(4)感光性樹脂組成物之調製及評價 [實施例1~9、比較例1~4] 於以表2記載之組成混合溶解樹脂成分所得之溶液中,添加表2中記載之感放射線化合物(D)、黑色劑(E)、溶解促進劑(F)、鹼性化合物(G)及溶劑(H)進一步混合。以目視確認成分溶解後,以孔徑0.22μm之微孔過濾器過濾,調製固形分濃度約12質量%之感光性樹脂組成物。表2中之組成質量份為固形分換算值。表2亦記載感光性樹脂組成物之鹼溶解速度。實施例1~9及比較例1~4之感光性樹脂組成物之評價結果示於表2。比較例3中,於顯像時發生圖型剝落,由於無法測定正確的溶解性,故於表2之溶解性相關之數值加註括弧。比較例4之GMA-MAA的PGME溶液之穩定性低,無法評價。 (4) Preparation and evaluation of photosensitive resin composition [Examples 1-9, Comparative Examples 1-4] Add the radiation-sensitive compound (D), black agent (E), dissolution accelerator (F), basic compound (G) and solvent listed in Table 2 to the solution obtained by mixing and dissolving the resin components in the composition listed in Table 2 (H) Further mixing. After visually confirming the dissolution of the components, filter through a microporous filter with a pore size of 0.22 μm to prepare a photosensitive resin composition with a solid content concentration of about 12% by mass. The composition mass parts in Table 2 are solid content conversion values. Table 2 also records the alkali dissolution rate of the photosensitive resin composition. Table 2 shows the evaluation results of the photosensitive resin compositions of Examples 1-9 and Comparative Examples 1-4. In Comparative Example 3, pattern peeling occurred during development, and since the exact solubility could not be measured, the values related to the solubility in Table 2 were put in parentheses. The stability of the PGME solution of GMA-MAA in Comparative Example 4 was low and could not be evaluated.
[產業上之可利用性] [Industrial availability]
本揭示之感光性樹脂組成物可適於利用於形成有機EL元件之隔壁或絕緣膜之放射線微影術。具備由本揭示之感光性樹脂組成物形成之隔壁或絕緣膜之有機EL元件可適於使用作為顯示良好對比度之顯示裝置之電子零件。The photosensitive resin composition of the present disclosure can be suitably used in radiation lithography for forming partition walls or insulating films of organic EL elements. An organic EL element provided with a partition wall or an insulating film formed of the photosensitive resin composition of the present disclosure can be suitably used as an electronic component of a display device showing a good contrast.
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