TWI780930B - Carrier-based semiconductor inspection apparatus and semiconductor classification inspection system thereof - Google Patents
Carrier-based semiconductor inspection apparatus and semiconductor classification inspection system thereof Download PDFInfo
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本發明提出一種半導體檢測設備及其半導體分類檢測系統,尤指一種以載盤為基礎的半導體檢測設備及其半導體分類檢測系統。The invention provides a semiconductor testing device and its semiconductor classification and detection system, especially a semiconductor detection device based on a carrier disc and its semiconductor classification and detection system.
自動光學辨識系統(Automatic Optical Inspection, AOI)是工業製程中常見的代表性手法,主要的做法是利用攝像裝置拍攝待測物的表面狀態,再以電腦影像處理技術來檢出異物或圖案異常等瑕疵,由於採用了非接觸式檢查,因此在產線過程中可以用以檢查半成品。基於自動光學辨識系統檢測的優勢,其已經被普遍應用在電子業的電路板組裝生產線的外觀檢查並取代以往的人工目檢作業(Visual Inspection)。Automatic Optical Inspection (AOI) is a common representative method in industrial processes. The main method is to use a camera to capture the surface state of the object to be tested, and then use computer image processing technology to detect foreign objects or abnormal patterns, etc. Defects, thanks to the non-contact inspection, can be used to check semi-finished products during the production line. Based on the advantages of automatic optical identification system detection, it has been widely used in the visual inspection of circuit board assembly production lines in the electronics industry and replaced the previous manual visual inspection (Visual Inspection).
對於具有雙面電路的晶片而言,切割後晶片的背面與正面會因切割刀具、切割方法及晶圓膠膜材料等因素而影響晶片的品質,晶片切割面的崩缺與殘膠及正面與背面的污染微粒等瑕疵將影響產品的生產良率。因此,必須檢測每顆晶片的多個面來確保產品的品質,及回饋產線晶片製造的品質狀況,以利於晶片品質的控管及進行製程的調整。For a chip with a double-sided circuit, the quality of the chip will be affected by factors such as the cutting tool, the cutting method, and the material of the wafer film on the back and front of the chip after dicing. Defects such as contamination particles on the back will affect the production yield of the product. Therefore, it is necessary to inspect multiple sides of each wafer to ensure the quality of the product, and to give feedback on the quality status of wafer manufacturing in the production line, so as to facilitate the control of wafer quality and the adjustment of the manufacturing process.
本發明的主要目的,在於提供一種以載盤為基礎的半導體檢測設備,用以檢測一晶片載盤上的複數個晶片。該半導體檢測設備包括一真空吸附裝置、一影像擷取裝置、以及一影像分析裝置。該真空吸附裝置位於該晶片載盤上方,吸附該晶片載盤上的該複數個晶片,並移動該複數個晶片至一檢測區域上方。該影像擷取裝置位於該檢測區域內,拍攝吸附於該真空吸附裝置上的該複數個晶片,以獲得該複數個晶片的影像。該影像分析裝置接收並分析該複數個晶片的影像,以產生一檢測結果。其中該真空吸附裝置的吸附範圍適於該晶片載盤尺寸,藉以吸附該晶片載盤上全部的該複數個晶片。The main object of the present invention is to provide a carrier-based semiconductor inspection equipment for inspecting a plurality of wafers on a wafer carrier. The semiconductor inspection equipment includes a vacuum adsorption device, an image capture device, and an image analysis device. The vacuum suction device is located above the wafer carrier, absorbs the plurality of wafers on the wafer carrier, and moves the plurality of wafers to the top of a detection area. The image capturing device is located in the detection area, and photographs the plurality of wafers adsorbed on the vacuum adsorption device to obtain images of the plurality of wafers. The image analysis device receives and analyzes the images of the plurality of wafers to generate a detection result. Wherein the suction range of the vacuum suction device is suitable for the size of the wafer carrier, so as to absorb all the plurality of wafers on the wafer carrier.
本發明的另一目的,在於提供一種以載盤為基礎的半導體檢測設備,用以檢測一晶片載盤上的複數個晶片。該半導體檢測設備包括一輸送裝置、一正檢影像擷取裝置、一真空吸附裝置、一背檢影像擷取裝置、以及一影像分析裝置。該輸送裝置用以承載並沿一檢測路徑移動該晶片載盤。該正檢影像擷取裝置位於該輸送裝置上方,於一正檢檢測區域內拍攝該晶片載盤上的該複數個晶片,以獲得該複數個晶片的正面影像。該真空吸附裝置位於該輸送裝置上方,吸附該晶片載盤上的該複數個晶片,並移動該複數個晶片至一背檢檢測區域上方。該背檢影像擷取裝置位於該背檢檢測區域內,拍攝吸附於該真空吸附裝置上的該複數個晶片,以獲得該複數個晶片的背面影像。該影像分析裝置接收並分析該複數個晶片的正面影像與背面影像,以產生一檢測結果。其中該真空吸附裝置的吸附範圍適於該晶片載盤尺寸,藉以吸附該晶片載盤上全部的該複數個晶片。Another object of the present invention is to provide a carrier-based semiconductor inspection device for inspecting a plurality of wafers on a wafer carrier. The semiconductor inspection equipment includes a conveying device, a front inspection image capture device, a vacuum adsorption device, a back inspection image capture device, and an image analysis device. The conveying device is used for carrying and moving the wafer carrier along a detection path. The positive inspection image capture device is located above the conveying device, and photographs the plurality of wafers on the wafer carrier in a positive inspection detection area, so as to obtain front images of the plurality of wafers. The vacuum adsorption device is located above the conveying device, absorbs the plurality of wafers on the wafer carrier, and moves the plurality of wafers to above a back inspection detection area. The back inspection image capturing device is located in the back inspection detection area, and photographs the plurality of wafers adsorbed on the vacuum adsorption device to obtain back images of the plurality of wafers. The image analysis device receives and analyzes the front and back images of the plurality of wafers to generate a detection result. Wherein the suction range of the vacuum suction device is suitable for the size of the wafer carrier, so as to absorb all the plurality of wafers on the wafer carrier.
本發明的另一目的,在於提供一種以載盤為基礎的半導體分類檢測系統,包括一輸送裝置、一正檢影像擷取裝置、一真空吸附裝置、一背檢影像擷取裝置、一影像分析裝置、以及一晶片分類設備。該輸送裝置用以承載並沿一檢測路徑移動該晶片載盤。該正檢影像擷取裝置位於該輸送裝置上方,於一正檢檢測區域內拍攝該晶片載盤上的該複數個晶片,以獲得該複數個晶片的正面影像。該真空吸附裝置位於該輸送裝置上方,吸附該晶片載盤上的該複數個晶片,並移動該複數個晶片至一背檢檢測區域上方。該背檢影像擷取裝置位於該背檢檢測區域內,拍攝吸附於該真空吸附裝置上的該複數個晶片,以獲得該複數個晶片的背面影像。該影像分析裝置接收並分析該複數個晶片的正面影像與背面影像,以產生一檢測結果。該晶片分類設備連接至該影像分析裝置,以獲取該檢測結果,並依據該檢測結果,分類該晶片載盤上的該複數個晶片。其中該真空吸附裝置的吸附範圍適於該晶片載盤尺寸,藉以吸附該晶片載盤上全部的該複數個晶片。Another object of the present invention is to provide a carrier-based semiconductor classification and inspection system, which includes a conveying device, a front inspection image capture device, a vacuum adsorption device, a back inspection image capture device, and an image analysis device, and a wafer sorting device. The conveying device is used for carrying and moving the wafer carrier along a detection path. The positive inspection image capture device is located above the conveying device, and photographs the plurality of wafers on the wafer carrier in a positive inspection detection area, so as to obtain front images of the plurality of wafers. The vacuum adsorption device is located above the conveying device, absorbs the plurality of wafers on the wafer carrier, and moves the plurality of wafers to above a back inspection detection area. The back inspection image capturing device is located in the back inspection detection area, and photographs the plurality of wafers adsorbed on the vacuum adsorption device to obtain back images of the plurality of wafers. The image analysis device receives and analyzes the front and back images of the plurality of wafers to generate a detection result. The wafer sorting device is connected to the image analysis device to obtain the detection result, and sort the plurality of wafers on the wafer carrier according to the detection result. Wherein the suction range of the vacuum suction device is suitable for the size of the wafer carrier, so as to absorb all the plurality of wafers on the wafer carrier.
是以,本發明可以一次性的吸附複數個晶片,經由影像檢測裝置直接對複數個晶片的背面同時進行檢測,解決過去檢測設備必須將載盤上的晶片個別抓取進行背檢導致檢測效率低落的缺失。Therefore, the present invention can absorb multiple wafers at one time, and directly detect the backsides of multiple wafers at the same time through the image detection device, which solves the problem that the detection equipment in the past had to individually grasp the wafers on the carrier plate for back inspection, resulting in low detection efficiency. missing.
有關本發明之詳細說明及技術內容,現就配合圖式說明如下。再者,本發明中之圖式,為說明方便,其比例未必按實際比例繪製,而有誇大之情況,該等圖式及其比例非用以限制本發明之範圍。於本發明所述的「一側」,具體可以是在所述物件的上側、下側、左側、右側、前側、後側、或是任意設置於所述物件任意附近的位置上、或是直接或間接連接於所述物件等,於本發明中不予以限制。The detailed description and technical contents of the present invention are described as follows with respect to the accompanying drawings. Furthermore, for the convenience of explanation, the proportions of the drawings in the present invention are not necessarily drawn according to the actual scale, but are exaggerated. These drawings and their proportions are not intended to limit the scope of the present invention. The "one side" mentioned in the present invention can specifically be on the upper side, the lower side, the left side, the right side, the front side, the rear side of the object, or arbitrarily set at any position near the object, or directly Or indirectly connected to the object, etc., are not limited in the present invention.
以下針對本發明以載盤為基礎的半導體檢測設備其中一具體實施例進行說明,請先參閱「圖1」,為本發明第一實施例的外觀示意圖。The following describes a specific embodiment of the disc-based semiconductor inspection device of the present invention. Please refer to FIG. 1 , which is a schematic view of the appearance of the first embodiment of the present invention.
可理解的,於本發明中各裝置及設備的動作可以由後台設備以及各裝置及設備個別的處理器、控制器、或電腦所協同執行,該等裝置及設備間的通訊方式由於非屬本發明所欲限制的範圍,於本發明中不予以贅述。前面所述的處理器或控制器可連接或耦接於儲存裝置並經由儲存裝置執行對應的程式,並依據程式控制裝置及設備的運作。該等處理器、控制器、電腦例如可以是或包括中央處理器(Central Processing Unit, CPU),或是其他可程式化之一般用途或特殊用途的微處理器(Microprocessor)、數位訊號處理器(Digital Signal Processor, DSP)、可程式化控制器、特殊應用積體電路(Application Specific Integrated Circuits, ASIC)、可程式化邏輯裝置(Programmable Logic Device, PLD)、可程式邏輯控制器(Programmable Logic Controller, PLC)、或其他類似裝置或這些裝置的組合等,於本發明中不予以限制。It is understandable that the actions of each device and equipment in the present invention can be coordinated by background equipment and individual processors, controllers, or computers of each device and equipment. The communication methods between these devices and equipment are not part of this The intended limited scope of the invention will not be repeated in the present invention. The aforementioned processor or controller can be connected or coupled to the storage device and execute the corresponding program through the storage device, and control the operation of the device and equipment according to the program. These processors, controllers, and computers may be or include, for example, a central processing unit (Central Processing Unit, CPU), or other programmable general-purpose or special-purpose microprocessors (Microprocessor), digital signal processors ( Digital Signal Processor, DSP), programmable controller, application specific integrated circuit (Application Specific Integrated Circuits, ASIC), programmable logic device (Programmable Logic Device, PLD), programmable logic controller (Programmable Logic Controller, PLC), or other similar devices or combinations of these devices, etc., are not limited in the present invention.
本實施例揭示一種以載盤為基礎的半導體檢測設備100,用以檢測一晶片載盤120上的複數個晶片CH。半導體檢測設備100包括設備平台110、提供至設備平台110上的至少一晶片載盤120、位於晶片載盤120上方的真空吸附裝置130、位於檢測區域IA內的影像擷取裝置140、以及連接於影像擷取裝置140的影像分析裝置150。The present embodiment discloses a carrier-based
設備平台110用以放置晶片載盤120,設備平台110例如可以是固定檯面、傳輸帶、治具、線性載台或是其他任意的裝置,於本發明中不予以限制。The
晶片載盤120用以承載複數個晶片CH。晶片載盤120上設置有複數個設置槽121(如圖2所示),分別用以供晶片CH設置。真空吸附裝置130位於晶片載盤120上方,吸附晶片載盤120上的複數個晶片CH、並移動複數個晶片CH至檢測區域IA。於一實施例中,真空吸附裝置130的吸附範圍適於晶片載盤120的尺寸,藉以吸附晶片載盤120上全部的複數個晶片CH。The
影像擷取裝置140位於檢測區域IA內,用以拍攝吸附於真空吸附裝置130上的複數個晶片CH的影像。於一實施例中,影像擷取裝置140例如可以是線掃描攝影機(Line Scan Camera)或面掃描攝影機(Area Scan Camera),於本發明中不予以限制。影像擷取裝置140配置的位置可以是在設置平台110的任意一側;於一實施例中,影像擷取裝置140的鏡頭係以正交於晶片CH表面的角度拍攝晶片;於另一實施例中,影像擷取裝置140可以是配置為斜向拍攝晶片CH的影像,於本發明中不予以限制。The
影像分析裝置150連接至影像擷取裝置140,用以接收並分析複數個晶片CH的影像,以產生檢測結果。具體而言,影像分析裝置150由影像擷取裝置140獲得拍攝到的晶片影像,並由晶片影像中標記可能的缺陷並基於缺陷或缺陷的種類將晶片進行分類,例如良品、欠品、瑕疵的種類等。影像分析裝置150例如可以包括處理器以及配合處理器設置的儲存裝置,通過處理器存取儲存裝置的程式以執行影像處理程序,藉此自動分析影像的缺陷;影像處理程序例如可以為但不限定於機器學習網絡(Machine Learning)、深度學習網絡(Deep Learning)、或是其他任意的傳統影像處理演算法等,於本發明中不予以限制。The
關於晶片載盤120的其中一具體實施例中,請參閱「圖2」,為本發明中晶片載盤的外觀示意圖。於本實施例中,晶片CH為長方形,對應晶片CH配置的設置槽121由於配合晶片CH的外型設計成長方形槽體;除了長方形槽體的形式外,配合晶片CH的形狀,設置槽121亦可以是方形、圓形、不規則形或其他任意的形狀,設置槽121的形狀非屬本發明所欲限制的範圍。設置槽121開口的內周的大小可以大於或略大於晶片CH的外圍,以適應晶片CH移載時的誤差。For one specific embodiment of the
關於真空吸附裝置130的其中一具體實施例中,請參閱「圖3」,為本發明中真空吸附裝置的剖面示意圖。於本實施例中,真空吸附裝置130包括真空吸附單元131、連接至真空吸附單元131的負壓提供器132、以及連接至真空吸附單元131的移動裝置133。負壓提供器132提供負壓以產生吸附力,真空吸附單元131連接至負壓提供器132,以吸附複數個晶片CH,移動裝置133連接至真空吸附單元131,以移動真空吸附單元131;其中真空吸附單元131的吸附範圍適於晶片載盤120的尺寸,藉以吸附晶片載盤120上全部的複數個晶片CH。For one specific embodiment of the
具體而言,真空吸附單元131的內側設置有真空吸附腔室VC,真空吸附單元131的壁面上設置有連通至真空吸附腔室VC的負壓連接孔NH,用以連接至負壓提供器132以提供負壓。真空吸附單元131的表面上佈滿複數個毛細孔PR連通至真空吸附腔室VC以形成一吸附面134。本發明中所述的「吸附範圍適於晶片載盤120」,係指真空吸附單元131的吸附範圍大於、略大於或等於所有設置槽於晶片載盤120上所占去的平面尺寸,以保證所有晶片CH得以一次性的被吸附。Specifically, a vacuum adsorption chamber VC is provided inside the
於一實施例中,移動裝置133係依據後台設備(圖未示)所提供的控制訊號動作,移動裝置133例如可以是但不限定於XYZ線性載台、或多軸機械手臂等,於本發明中不予以限制。於一實施例中,真空吸附單元131例如可以是真空吸附平台、接觸式真空吸盤、非接觸式真空吸盤、或其他類此的裝置,於本發明中不予以限制。於一實施例中,於一實施例中,所述的負壓提供器132例如可以是真空泵、鼓風機、白努力真空產生器或其他類此的裝置,於本發明中不予以限制。In one embodiment, the
復一併參閱「圖1」,移動裝置133經由電腦或伺服器所接收到的控制訊號移動真空吸附單元131至晶片載盤120上一次性吸附晶片載盤120上的複數個晶片CH,由於真空吸附單元131的表面上係佈滿了毛細孔PR,在不需要精準對位的條件下,讓所有晶片CH可以一次性的吸附於真空吸附單元131的吸附面134上,並將晶片CH移動至檢測區域IA內以拍攝並獲取晶片CH的影像,並將影像傳送至影像分析裝置150進行標記以及分類。Referring again to "Fig. 1", the
以下針對本發明以載盤為基礎的半導體檢測設備另一具體實施例進行說明,請先參閱「圖4」,為本發明半導體檢測設備第二實施例的外觀示意圖。The following describes another specific embodiment of the disc-based semiconductor testing equipment of the present invention. Please refer to FIG. 4 , which is a schematic diagram of the appearance of the second embodiment of the semiconductor testing equipment of the present invention.
本實施例揭示一種以載盤為基礎的半導體檢測設備200,用以檢測一晶片載盤220上的複數個晶片CH。半導體檢測設備200包括輸送裝置210、提供至輸送裝置210上的至少一晶片載盤220、位於輸送裝置210上方的正檢影像擷取裝置230、位於輸送裝置210正檢檢測區域FIA上方的真空吸附裝置240、位於背檢檢測區域BIA內的背檢影像擷取裝置250、以及連接於正檢影像擷取裝置230及背檢影像擷取裝置250的影像分析裝置260。The present embodiment discloses a carrier-based
輸送裝置210用以承載並沿一檢測路徑移動晶片載盤220,輸送裝置210例如可以是但不限定於PVC輸送帶、PU輸送帶、聚乙烯輸送帶、塑膠鏈板輸送帶、模組網輸送帶、聚丙烯輸送帶、尼龍輸送帶、鐵氟龍輸送帶、或不鏽鋼輸送帶等,於本發明中不予以限制。The conveying
晶片載盤220用以承載複數個晶片CH。關於晶片載盤220的詳細結構可復參酌前一實施例,在此即不再予以贅述。The
正檢影像擷取裝置230位於輸送裝置210上方,用以於一正檢檢測區域FIA內拍攝晶片載盤220上的複數個晶片CH,以獲得複數個晶片CH的正面影像。於一實施例中,正檢影像擷取裝置230例如可以是線掃描攝影機(Line Scan Camera)或面掃描攝影機(Area Scan Camera),於本發明中不予以限制。正檢影像擷取裝置230配置的位置可以是在輸送裝置210的任意一側;於一實施例中,正檢影像擷取裝置230的鏡頭係以正交於晶片CH表面的角度拍攝晶片;於另一實施例中,正檢影像擷取裝置230可以是配置為斜向拍攝晶片CH的影像,於本發明中不予以限制。The forward inspection
真空吸附裝置240位於輸送裝置210上方,吸附晶片載盤220上的複數個晶片CH、並移動複數個晶片CH至一背檢檢測區域BIA上方。於一實施例中,真空吸附裝置240的吸附範圍適於晶片載盤220的尺寸,藉以吸附晶片載盤220上全部的複數個晶片CH。The
背檢影像擷取裝置250位於背檢檢測區域BIA,用以拍攝吸附於真空吸附裝置240上的複數個晶片CH的影像。於一實施例中,背檢影像擷取裝置250例如可以是線掃描攝影機(Line Scan Camera)或面掃描攝影機(Area Scan Camera),於本發明中不予以限制。背檢影像擷取裝置250配置的位置可以是在輸送裝置210的任意一側;於一實施例中,背檢影像擷取裝置250的鏡頭係以正交於晶片CH表面的角度拍攝晶片;於另一實施例中,背檢影像擷取裝置250可以是配置為斜向拍攝晶片CH的影像,於本發明中不予以限制。The BIA
影像分析裝置260連接至正檢影像擷取裝置230以及背檢影像擷取裝置250,用以接收並分析複數個晶片CH的影像,以產生檢測結果。具體而言,影像分析裝置260由正檢影像擷取裝置230以及背檢影像擷取裝置250獲得拍攝到的晶片影像,並由晶片影像中標記可能的缺陷並基於缺陷或缺陷的種類將晶片CH進行分類,例如良品、欠品、瑕疵的種類等。The
輸送裝置210經由電腦或伺服器所接收到的控制訊號移動晶片載盤220至正檢檢測區域FIA內,經由正檢影像擷取裝置230先拍攝晶片載盤220上晶片CH的正面影像;接續,輸送裝置210移動晶片載盤220真空吸附裝置240附近,經由真空吸附裝置240一次性吸附晶片載盤220上的複數個晶片CH,並移動至背檢檢測區域BIA內拍攝全部複數個晶片CH的背面影像,並將正面影像以及背面影像傳送至影像分析裝置260進行標記以及分類。The conveying
以下針對本發明半導體分類檢測系統舉一具體實施例進行說明,於本實施例中將前一實施例以載盤為基礎的半導體檢測設備100以及半導體檢測設備200應用在本實施例中的半導體分類檢測系統300上,並依據以載盤為基礎的半導體檢測設備100以及半導體檢測設備200設計流水線,藉此實現高效率的檢測效果。針對半導體分類檢測系統300,請參閱「圖5」,係為本發明中半導體分類檢測系統的俯視圖。The following describes a specific embodiment of the semiconductor classification and detection system of the present invention. In this embodiment, the
本實施例揭示一種半導體分類檢測系統300,主要包括集料平台310、移載裝置320、輸送裝置330、正檢影像擷取裝置340、晶片對位攝影機350、真空吸附裝置360、背檢影像擷取裝置370、影像分析裝置380、晶片分類設備390、以及複數個晶片載盤400、以及欠品晶片載盤410。This embodiment discloses a semiconductor
集料平台310用於置放晶片載盤400。移載裝置320用以將集料平台310上的晶片載盤400移載至輸送裝置330。輸送裝置330用以承載晶片載盤400並沿一檢測路徑PA1移動晶片載盤400。正檢影像擷取裝置340位於輸送裝置330上方,於一正檢檢測區域FIA內拍攝晶片載盤400上的複數個晶片CH,以獲得複數個晶片CH的正面影像。晶片對位攝影機350拍攝晶片載盤400上的複數個晶片CH,用以對位晶片載盤400上的複數個晶片CH。真空吸附裝置360位於輸送裝置330上方,吸附晶片載盤400上的複數個晶片CH,並移動複數個晶片CH至一背檢檢測區域BIA上方,且真空吸附裝置360的吸附範圍適於晶片載盤400的尺寸,藉以吸附晶片載盤400上全部的複數個晶片CH。背檢影像擷取裝置370位於背檢檢測區域BIA內,拍攝吸附於真空吸附裝置360上的複數個晶片CH,以獲得複數個晶片CH的背面影像。影像分析裝置380接收並分析複數個晶片CH的正面影像與背面影像,以產生一檢測結果。晶片分類設備390連接至影像分析裝置380,以獲取檢測結果,並依據檢測結果,分類晶片載盤400上的複數個晶片CH。The
於本實施例中,晶片對位攝影機350係設置於輸送裝置330上。晶片對位攝影機350用以拍攝晶片載盤400的影像,確認晶片載盤400基於正確位置的位移量,並將位移量傳送至真空吸附裝置360 (例如軸控卡)或用以控制真空吸附裝置360移動的後台設備(例如PLC)。真空吸附裝置360於接收到位移量後,依據位移量估算晶片載盤400(或其上晶片CH)所在的位置,通過控制訊號移動真空吸附裝置360的真空吸附單元至晶片載盤400上,一次性吸附晶片載盤400上的所有複數個晶片CH,並將晶片CH移動至背檢檢測區域BIA,以經由背檢影像擷取裝置370拍攝並獲取晶片CH的背面影像,並於拍攝晶片CH的背面影像後,將晶片CH放置於晶片載盤400上,以完成復歸。In this embodiment, the
影像分析裝置380連接至正檢影像擷取裝置340以及背檢影像擷取裝置370,並依據晶片CH的正面影像及背面影像,輸出一檢測結果。所述的檢測結果例如可以是缺陷標記、良品、欠品、瑕疵的種類等,於本發明中不予以限制。The
晶片分類設備390連接至影像分析裝置380,並依據檢測結果將晶片載盤400上的複數個晶片CH分別進行分類。於一實施例中,晶片分類設備390包括夾盤載台391、空盤站台392、良品分料站台393、欠品分料站台394、分料載台395、以及設置於空盤站台392上的晶片對位攝影機350A、以及設置於良品分料站台393上的晶片對位攝影機350B。夾盤載台391用以移動檢測後的複數個晶片CH與晶片載盤400(例如圖6-1的晶片載盤400A)至空盤站台392,並將下一次檢測後的另一晶片載盤(例如圖6-2的晶片載盤400B)移動至良品分料站台393,藉此生成平行流水線;分料載台395用以自檢測後的複數個晶片CH與晶片載盤400上,將複數個晶片CH中的缺陷品,移動至欠品分料站台394上的一欠品晶片載盤410上;另一方面,在良品分料站台393的缺陷品都送至欠品分料站台394後,分料載台395將空盤站台392上良好晶片移動至良品分料站台393上的晶片載盤(例如晶片載盤400B)上以完成第二分類。The
晶片對位攝影機350A用以拍攝空盤站台392上晶片載盤的影像,確認晶片載盤基於正確位置的位移量,並將位移量傳送至分料載台395(例如軸控卡)或用以控制分料載台395移動的後台設備(例如PLC)。分料載台395於接收到位移量後係依據位移量估算晶片載盤其上的良好晶片、及缺陷品所在的位置,通過控制訊號移動分料載台395拾取或吸附空盤站台392晶片載盤上的良好晶片移動至良品分料站台393晶片載盤的空位上,並拾取或吸附空盤站台392晶片載盤上的缺陷品移動至欠品分料站台394的欠品晶片載盤410上。The
晶片對位攝影機350B用以拍攝良品分料站台393上晶片載盤的影像,確認晶片載盤基於正確位置的位移量,並將位移量傳送至分料載台395(例如軸控卡)或用以控制分料載台395移動的後台設備(例如PLC)。分料載台395於接收到位移量後係依據位移量估算良品分料站台393晶片載盤其上的缺陷品所在的位置,通過控制訊號移動分料載台395拾取或吸附良品分料站台393晶片載盤上的欠品晶片,並移動至欠品分料站台394的欠品晶片載盤410上。The
經由上面的配置,最終空盤站台392的輸出會是空載盤,良品分料站台393的輸出會是載置良好晶片的晶片載盤,欠品分料站台394的輸出會是載置缺陷品的晶片載盤。Through the above configuration, the final output of the
於一實施例中,輸送裝置330、空盤站台392、良品分料站台393、以及欠品分料站台394可以是一輸送帶,通過馬達或伺服馬達搭配連動機構驅動輸送帶前進,輸送帶例如可以是但不限定於PVC輸送帶、PU輸送帶、聚乙烯輸送帶、塑膠鏈板輸送帶、模組網輸送帶、聚丙烯輸送帶、尼龍輸送帶、鐵氟龍輸送帶、或不鏽鋼輸送帶等,於本發明中不予以限制。於一實施例中,夾盤載台以及分料載台可以是XYZ線性載台、或多軸機械手臂等,於本發明中不予以限制。In one embodiment, the conveying
關於半導體分類檢測系統300整體流水線的設計,請一併參閱「圖6-1」至「圖6-11」,係為本發明中半導體分類檢測系統流水線的工作示意圖(一)至(十一)。For the design of the overall assembly line of the semiconductor classification and
參閱「圖6-1」,晶片載盤堆疊區P1其上的晶片載盤設置有待檢測的晶片。空載盤堆疊區P11其上設置有空載盤。於設備啟動時, 自晶片載盤堆疊區P1分配第一盤晶片載盤400A至輸送裝置的正檢位置P2(正檢檢測區域)上。空載盤堆疊區P11分配第一盤欠品晶片載盤410(空載盤)至欠品分料站台394的位置P12上。上述載盤由晶片載盤堆疊區P1移動至正檢位置P2,或是由空載盤堆疊區P11移動至欠品分料站台394,可以通過人工方式放置、亦或是利用移載裝置(圖未示)執行,此部分於本發明中不予以限制。Referring to FIG. 6-1 , wafers to be inspected are disposed on the wafer carriers in the wafer carrier stacking area P1 . The empty disk stacking area P11 has empty disks disposed thereon. When the equipment is started, the
參閱「圖6-1」與「圖6-2」,晶片載盤400A移動至正檢位置P2後,正檢影像擷取裝置240拍攝晶片載盤400A上晶片CH的正面影像。隨後,晶片載盤400A移動至輸送裝置330的位置P3上。於此同時,晶片載盤堆疊區P1分配第二盤晶片載盤400B至正檢位置P2上。其中,在正檢影像擷取裝置340為面掃描攝影機的實施例中,輸送裝置330可以將晶片載盤400A移動至正檢影像擷取裝置340的龍門下方時停滯,以便正檢影像擷取裝置340拍攝晶片載盤400A的影像;在正檢影像擷取裝置340為線掃描攝影機的實施例中,晶片載盤400A可以均速移動至位置P3。Referring to “ FIG. 6-1 ” and “ FIG. 6-2 ”, after the
接續,請參閱「圖6-3」,晶片對位攝影機350對晶片載盤400A進行拍攝,以利用晶片對位攝影機350所拍攝到的影像進行視覺對位;於此同時,晶片載盤400B移動至正檢位置P2,透過正檢影像擷取裝置340進行正面檢測。Next, please refer to "FIG. 6-3", the
接續,請參閱「圖6-4」,真空吸附裝置360將真空吸附單元從背檢位置P4(背檢檢測區域)移動至位置P3,並下降至晶片載盤400A高度,以吸附晶片載盤120A上所有的複數個晶片CH並上升至先前預設高度。隨後,真空吸附裝置360將真空吸附單元移至背檢位置P4 ,由下方的背檢影像擷取裝置370拍攝並獲取晶片CH的背面影像;於此同時,晶片載盤400B仍在進行正面檢測。背檢拍照完成後,將晶片CH放置於晶片載盤400A上,以完成復歸;於此同時,晶片載盤400B仍在進行正面檢測。Next, please refer to "Figure 6-4", the
接續,參考「圖6-5」,夾盤載台391由空盤站台392的位置P5移動至輸送裝置330的位置P3,將晶片載盤400A由輸送裝置330的位置P3移載至空盤站台392的位置P5上;於此同時,輸送裝置330輸送位於位置P2的晶片載盤400B至位置P3;晶片載盤堆疊區P1分配第三盤晶片載盤(圖未示)至第一輸送裝置330的位置P2上,由於後續第三盤、第四盤的動作均依照上面相同順序進行,即不再予以贅述。Next, referring to "FIG. 6-5", the
接續,參考「圖6-6」,空盤站台392將晶片載盤400A由空盤站台392的位置P5移動至空盤站台392的位置P6。Next, referring to “ FIG. 6-6 ”, the
接續,參考「圖6-7」,分料載台395移動至空盤站台392的位置P6,經由晶片對位攝影機350A確認晶片位置,將位置P6的晶片載盤400A上的缺陷品移動至欠品分料站台394位置P12上的欠品晶片載盤410。Next, referring to "Fig. 6-7", the distributing
接續,參考「圖6-8」,夾盤載台391由空盤站台392的位置P5移動至輸送裝置330的位置P3,將晶片載盤400B由輸送裝置330的位置P3移載至良品分料站台393的位置P8上。Next, referring to "Figure 6-8", the
接續,參考「圖6-9」,良品分料站台393將晶片載盤400B由良品分料站台393的位置P8移動至良品分料站台393的位置P9。Next, referring to “FIG. 6-9 ”, the good
接續,參考「圖6-10」,分料載台395移動至良品分料站台393的位置P9,經由晶片對位攝影機350B確認晶片位置,將位置P9晶片載盤400B上的缺陷品移動至欠品分料站台394位置P12上的欠品晶片載盤410。Next, referring to "Figure 6-10", the distributing
接續,參考「圖6-11」,分料載台395移動至空盤站台392的位置P6,將位置P6晶片載盤400A上的良好晶片移動至良品分料站台393位置P9晶片載盤400B上的空位,藉此完成良品、欠品的分類,最終將位置P6的晶片載盤400A(最終為空載盤)傳送至位置P7的空盤堆疊區、將位置P9晶片載盤400B(最終設置良品)傳送至位置P10的良品堆疊區、將位置P12的空載盤410(最終設置欠品)傳送至位置P13的欠品堆疊區。Next, referring to "Fig. 6-11", the distributing
綜上所述,本發明可以一次性的吸附複數個晶片,經由影像檢測裝置直接對複數個晶片的背面同時進行檢測,解決過去檢測設備必須將載盤上的晶片個別抓取進行背檢導致檢測效率低落的缺失。In summary, the present invention can absorb multiple wafers at one time, and directly detect the backs of multiple wafers at the same time through the image detection device. Inefficient absence.
以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。The present invention has been described in detail above, but the above description is only one of the preferred embodiments of the present invention, and should not limit the scope of the present invention with this, that is, all equivalents made according to the patent scope of the present invention Changes and modifications should still fall within the scope of the patent coverage of the present invention.
100:半導體檢測設備
110:設備平台
120:晶片載盤
121:設置槽
130:真空吸附裝置
131:真空吸附單元
132:負壓提供器
133:移動裝置
134:吸附面
140:影像擷取裝置
150:影像分析裝置
IA:檢測區域
CH:晶片
VC:真空吸附腔室
NH:負壓連接孔
PR:毛細孔
200:半導體檢測設備
210:輸送裝置
220:晶片載盤
230:正檢影像擷取裝置
240:真空吸附裝置
250:背檢影像擷取裝置
260:影像分析裝置
FIA:正檢檢測區域
BIA:背檢檢測區域
300:半導體分類檢測系統
310:集料平台
320:移載裝置
330:輸送裝置
340:正檢影像擷取裝置
350:晶片對位攝影機
350A:晶片對位攝影機
350B:晶片對位攝影機
360:真空吸附裝置
370:背檢影像擷取裝置
380:影像分析裝置
390:晶片分類設備
391:夾盤載台
392:空盤站台
393:良品分料站台
394:欠品分料站台
395:分料載台
400:晶片載盤
410:欠品晶片載盤
PA1:檢測路徑
P1~P13:位置100: Semiconductor testing equipment
110:Equipment platform
120: Wafer carrier
121: Setting slot
130: vacuum adsorption device
131: vacuum adsorption unit
132: Negative pressure provider
133:Mobile device
134: adsorption surface
140: image capture device
150: Image analysis device
IA: detection area
CH: chip
VC: Vacuum adsorption chamber
NH: Negative pressure connection hole
PR: Capillary
200: Semiconductor testing equipment
210: Conveyor
220: Wafer carrier
230: Orthographic image capture device
240: vacuum adsorption device
250: back inspection image capture device
260: Image analysis device
FIA: positive inspection detection area
BIA: back inspection detection area
300:Semiconductor classification detection system
310: aggregate platform
320: transfer device
330: Conveyor
340: Orthogonal image capture device
350:
圖1,為本發明半導體檢測設備第一實施例的外觀示意圖。FIG. 1 is a schematic view of the appearance of the first embodiment of the semiconductor testing equipment of the present invention.
圖2,為本發明中晶片載盤的外觀示意圖。Fig. 2 is a schematic view of the appearance of the wafer carrier in the present invention.
圖3,為本發明中真空吸附裝置的剖面示意圖。Fig. 3 is a schematic cross-sectional view of the vacuum adsorption device of the present invention.
圖4,為本發明半導體檢測設備第二實施例的外觀示意圖。Fig. 4 is a schematic diagram of the appearance of the second embodiment of the semiconductor testing equipment of the present invention.
圖5,為本發明中半導體分類檢測系統的俯視圖。Fig. 5 is a top view of the semiconductor classification and detection system in the present invention.
圖6-1至圖6-11,為本發明中半導體分類檢測系統流水線的工作示意圖(一)至(十一)。Fig. 6-1 to Fig. 6-11 are working diagrams (1) to (11) of the assembly line of the semiconductor classification and detection system in the present invention.
100:半導體檢測設備 100: Semiconductor testing equipment
110:設備平台 110:Equipment platform
120:晶片載盤 120: Wafer carrier
130:真空吸附裝置 130: vacuum adsorption device
131:真空吸附單元 131: vacuum adsorption unit
133:移動裝置 133:Mobile device
134:吸附面 134: adsorption surface
140:影像擷取裝置 140: image capture device
150:影像分析裝置 150: Image analysis device
IA:檢測區域 IA: detection area
CH:晶片 CH: chip
Claims (12)
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JP2003275688A (en) * | 2002-03-19 | 2003-09-30 | Yamato Kk | Component inspection method, component feeder and component inspection device |
TW201011849A (en) * | 2008-09-03 | 2010-03-16 | King Yuan Electronics Co Ltd | Bare die dual-face detector |
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TW201912343A (en) * | 2017-09-01 | 2019-04-01 | 日商Tdk股份有限公司 | Adsorption nozzle and appearance inspection device and circuit board therewith |
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JP2003275688A (en) * | 2002-03-19 | 2003-09-30 | Yamato Kk | Component inspection method, component feeder and component inspection device |
TW201011849A (en) * | 2008-09-03 | 2010-03-16 | King Yuan Electronics Co Ltd | Bare die dual-face detector |
US20100166290A1 (en) * | 2008-12-31 | 2010-07-01 | Youngtek Electronics Corporation | Die defect inspecting system with a die defect inspecting function and a method of using the same |
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