TWI771971B - Plant management system - Google Patents

Abstract

The present invention relates to a plant management system, which mainly controls a warehouse management system, an AI system, a vehicle dispatch system, a maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, and A data collection system, and a blue book system, so that managers can directly control the work of each system through the central control host, and at the same time, collaborative work will be formed between the systems. For example, the warehouse management system will send a message to the central control host when it determines that it needs to replenish the raw materials to remind the management staff to deal with it. Or when the data collection system determines that the raw materials in the machine are about to be insufficient, it will control the dispatching system to the warehouse for transportation and replenishment. In this way, the present invention can manage the operation of various systems in the entire plant with minimal manpower.

Description

Plant management system

This creation is about a management system, especially a plant management system.

As the scale of the factory becomes larger, more and more management systems are required. However, the general management system only has a single function, such as warehouse management system, machine monitoring system, personnel management system, etc. These systems cannot form collaborative operations, which makes management very troublesome. Therefore, the author believes that it should be There is a management system that can control various functional systems at the same time, and at the same time exert the effect of collaborative operation, so that the entire management system can exert the maximum effect. Therefore, the creators began to think about solutions.

In view of the deficiencies described in the prior art, the author proposes a solution, which relates to a plant management system, including:

A central control host:

The central control host information is linked to a warehouse management system, an AI system, a dispatching system, and a one-dimensional Repair and maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system, and a blue book system for the central control host and the warehouse management system, the AI system, the dispatching system, The maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system, and the blue book system work together, and the central control host can display the operating status of each system.

The warehouse management system:

The warehouse management system can detect the inventory and output status of raw materials in the warehouse, and obtain a first inventory data and a raw material output data; the AI system can be used to estimate the warehouse based on the raw material output status and the first inventory When the raw material is used up time in the warehouse is less than a first preset time, a raw material warning message is sent to the central control host.

The data collection system:

The data collection system can monitor the working status of the machine and the stock of raw materials in the machine, and obtain a second stock data and a working status data. The AI system can learn according to the working status data to obtain a raw material Digest rate data, and then estimate the exhaustion time of the raw materials in the machine according to the raw material digestion rate data and the stock data. When the exhaustion time of the raw materials in the machine is less than a second preset time, control The car dispatching system transports raw materials to the machine in the warehouse, and makes the dispatching process into dispatching data.

This creation can control the warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system, and the The blue book system makes management very convenient. At the same time, various systems can be used for collaborative operation to produce the maximum effect. For example, the warehouse management system can be combined with the learning of the AI system, so that the warehouse management can be more accurately judged. Consumption of raw materials and when they need to be replenished. Or the data collection system can cooperate with the dispatching system. When the raw materials in the machine are about to be used up, the dispatching system will be controlled to go to the warehouse to take out the original materials. material to supplement.

A: Central control host

A1: Monitor screen

A2: Communication device

A3: Control panel

A4: Input unit

A5: Siren

1: Warehouse management system

2: AI system

3: Dispatch system

4: Maintenance system

5: Safety management system

51: Earthquake Siren

52: Fire alarm detection unit

53: Poison gas detection unit

54: Position detection unit

6: Monitoring system

61: Image detection unit

62: Sound detection unit

63: Vibration detection unit

8: Equipment pipeline configuration system

9: Data Collection System

0: Blue Book System

Figure 1 is a schematic diagram of the connection of various components of this creation

Figure 2 is a schematic diagram of the display screen of the creation monitoring screen 1

Figure 3 is a schematic diagram of the display screen of the creation monitoring screen 2

The following describes the structure, features and embodiments of the invention with the aid of the drawings, so as to make your examiners have a further understanding of the invention.

Please refer to Figure 1. This creation mainly includes a central control host A, and the information of the central control host A is connected to a warehouse management system 1, an AI (Artificial Intelligence, artificial intelligence) system 2, a dispatching system 3, a Maintenance system 4, a safety management system 5, a monitoring system 6, an equipment pipeline configuration system 8, a data collection system 9, and a blue book system 0 for the central control host A and the warehouse management system 1, the The AI system 2, the car dispatching system 3, the maintenance system 4, the safety management system 5, the monitoring system 6, the equipment pipeline configuration system 8, the data collection system 9, and the blue book system 0 perform collaborative operations. The subsystems included in the creation are not limited by the above disclosure. The central control host A includes components such as a monitoring screen A1, a communication device A2, a control panel A3, etc., but this is not a limitation, so that managers who manage the central control host can monitor the operation of each system through the central control host. Actions to assist and manage plant personnel.

First of all, let’s introduce the related functions of warehousing. The warehouse management system 1 will always detect the stock and output status of raw materials in the warehouse, and send the detection results back to the central control host A, and make a chart for recording. , and obtain a first inventory data and a raw material output data for management The management personnel can grasp the storage status through the monitoring screen A1, so that the management personnel can transfer and supplement the raw materials according to the storage status. In addition, the warehouse management system 1 can also estimate based on the first inventory data and the raw material output data to predict when the raw materials in the warehouse will be consumed, and when the consumed time is lower than a first estimated time When the time is set, the warehouse management system 1 will send a raw material warning message to the central control host A, so as to remind the management personnel to pay attention. In addition, the warehouse management system 1 will also record various indicators in the warehouse, such as temperature, humidity, vibration, consumables inventory (such as filters, filter cores) and other data, and send these data back to the central control host A and make them into Records for management to judge whether control and processing are required. Moreover, the warehouse management system 1 in the above can also be used in conjunction with the AI system. The AI system mainly learns according to the first inventory data and the raw material output data each time, and adjusts the raw material consumption rate of the warehouse management system 1. Estimated, so that the warehouse management system 1 can be more accurate in estimating the time when the raw materials are consumed.

The warehousing-related functions also include the functions of replenishing and detecting the raw materials in the machine, but it is not limited by this. This part mainly collects the working status of each machine through the data collection system 9, and obtains a The second inventory data and a working status data are sent to the central control host A for the management personnel to determine what to do. For example, when the management personnel determine that the raw material inventory in the machine is insufficient according to the second inventory data , you can control the dispatching system 3 to transport raw materials to the machine in the warehouse by operating the control panel A3, you can also contact the relevant personnel through the communication device A2 to replenish the raw materials, and you can also use the AI system 2 , Using artificial intelligence to learn according to the working status data, learn a raw material digestion rate data, and then estimate the consumption time of the raw materials in the machine according to the raw material digestion rate data and the stock data. When the raw materials in the machine When the exhausted time is lower than a second preset time, the vehicle dispatching system 3 is automatically controlled to transport the raw materials to the machine in the warehouse, so as to complete the automatic raw material replenishment function. Information such as the amount of replenishment, the machines to be replenished, etc. will be made into dispatching data and sent to the central control host A for storage. In addition, managers can also, according to on-site conditions, The control panel A3 controls the moving route of the car dispatching system 3 or related emergency dispatch in a remote control manner.

The manager can also judge whether the machine needs to be repaired or maintained in advance according to the working status data, so as to assign personnel to deal with it. This part can use artificial intelligence to learn and judge the maintenance time. First, the data collection system 9 It can collect machine maintenance data and machine maintenance data. The AI system 2 can learn from the machine maintenance data to adjust the machine maintenance cycle data, and then transmit the adjusted machine maintenance cycle data to the machine. Maintenance system 4. When the maintenance system 4 determines that the machine should be repaired according to the machine maintenance data and the machine maintenance cycle data, it will send the maintenance data to the communication device according to the data of the person in charge of the machine A2, because every person in the factory will carry the communication device A2 with them in order to receive the messages from each component or contact the management personnel. The maintenance data may include: the location of the maintenance machine, the cause of the machine failure, the moving path data, and the maintenance video and audio data, but this is not a limitation. These maintenance data can be displayed on the screen of the communication device A2. Those who form data transmission and voice communication with the central control host A are all communication devices referred to in this specification, and in this specification, the communication device A2 can preferably be an AR (Augmented Reality, Augmented Reality, Augmented Reality) with communication function. In this way, through the advantages of the AR device, personnel can easily see the maintenance data during the maintenance process, or quickly move to a fixed point for maintenance processing according to the maintenance data.

In addition, if the car dispatching system 3 encounters any problems in the process of dispatching cars, it will also send an abnormal status message to the central control host A for the management personnel to assign personnel to deal with it through the communication device A2. Preferably, the control host A sends a dispatched vehicle route map and dispatched vehicle maintenance data to the communication device at the same time, so that the personnel can quickly grasp the situation. The above-mentioned repair and maintenance process, such as the type of damaged parts, the type or quantity of replacement parts and other related information will also be transmitted to the central control host A for record and storage. While the manager is watching the information of each machine on the monitoring screen A1 , the above-mentioned records and saved data will be displayed, and even the relevant information of the responsible personnel will be presented together, so that the management personnel can better understand the status of the machine, and when it is necessary to assign personnel to the machine to understand the situation or carry out When repairing, you can quickly find the responsible person and their contact information.

Next, the relevant functions of the blue book system 0 will be introduced. First, when changing the location of equipment in the factory, adding or removing equipment, adding or removing pipelines, etc., the manager can use the input unit of the central control host A. A4 Enter the equipment change instruction, and then enter the equipment change information. For example, when the location of the equipment in the factory is to be changed, the equipment change information includes the information of the equipment to be changed and the position after the change, but it is not limited by this; when the equipment is to be added , the equipment change data includes the name of the equipment to be added, the size of the machine, the function, the information of the relevant lines (such as wires, pipelines), and the information that needs to be linked with those machines. as a restriction. After the input is completed, the equipment pipeline configuration system 8 will connect the information to a database, and the database contains plant equipment layout drawing data, and plural equipment parameter data corresponding to each plant equipment (such as name, equipment function, size, line), etc. Next, the equipment pipeline configuration system 8 analyzes according to the newly added equipment data and the plant equipment layout data, and displays a piece of equipment installation location suggestion data on the monitoring screen A1, so that, The manager can decide how to change the device according to the device setting location suggestion data. In addition, the device setting location suggestion data preferably has two or more options for the manager to judge and choose.

If the manager inputs a device confirmation instruction through the input unit A4, the blue book system 0 can be used to create a blue book data from the device location suggestion data for use in meetings or to produce related documents, such as the blue book The data may include the name of the equipment or pipeline, the type of the equipment or pipeline, the department to which the equipment or pipeline belongs, the module to which the equipment or pipeline belongs, the type of material of the equipment or pipeline, the location of the equipment or pipeline, the person responsible for the equipment or pipeline and their associates. Network methods, equipment or upstream and downstream equipment of pipelines, etc., but not as a limitation; and the blue book data can be output or printed through pdf, word, excel, etc. In addition, the blue book system 0 can also integrate various related blue books. For example, when a first blue book data is the location suggestion data for the above-mentioned equipment, and the second blue book data is about machine operation and maintenance , maintenance and other related data, the blue book system can integrate these data to produce the blue book data. In addition, the blue book system 0 can also cooperate with the equipment pipeline configuration system 8 for the disassembly and installation of machines and pipelines. The method is mainly through positioning systems, such as RFID (Radio Frequency Identification), Barcode (barcode). ), image recognition system, etc. to locate each machine and pipeline. When personnel disassemble and assemble the machine or pipeline according to the blue book data, the blue book system 0 and the equipment pipeline configuration system 8 can be detected according to the positioning system. The test results and the blue book data can be used to determine whether the personnel have installed errors. Once an error occurs, an alarm can be issued for the management personnel to immediately notify the personnel to adjust and improve through the communication device A2.

Next, the relevant functions of the monitoring system 6 will be introduced. The monitoring system 6 is mainly used to detect functions such as machines and pipelines. For example, the monitoring system 6 has an image detection unit 61, a sound detection unit 62, a vibration detection unit 63, etc. equipment, and can collect image data of equipment pipeline, vibration data of equipment pipeline, and sound data of equipment pipeline. As a limitation, in addition, the monitoring system 6 can also be an infrared detection unit, a flow detection unit, a temperature detection unit, a pressure detection unit, etc., for detecting various parameter data (pressure, Flow rate, etc.), those who help to master the relevant parameters of various equipment in the factory, the environment in the factory, etc., are the monitoring systems referred to in this creation6. Since there may be noise when the pipeline is broken, the machine is damaged or is about to be damaged, it is often accompanied by high-frequency vibration, and the internal mechanical components may also wear and make noise, etc. Therefore, the maintenance system 4 can be used according to the equipment pipeline. The image data, the vibration data of the equipment pipeline, and the sound data of the equipment pipeline are used for predictive analysis. Once it is determined whether the pipeline is broken or the machine has If it is damaged or needs to be maintained in advance, the maintenance system 4 sends a maintenance signal to the central control host A, and then the central control host A will send a message to the communication device A2 of the person in charge of the machine to instruct to go to maintenance, this part It can also be that when the central control host A receives the maintenance signal, the maintenance signal is displayed on the monitoring screen A1, and the maintenance message includes: the monitoring screen will display abnormal alarm reasons (such as pipeline rupture, damaged parts, machine must be Do maintenance in advance, etc.), which machine equipment it is, and its location on the map, and the relevant affected machine equipment will be prompted, but not limited by this, and then the management personnel will use the communication device A2 to assign personnel. In addition, the image detection unit 61, the sound detection unit 62, and the vibration detection unit 63 can be fixed-point, orbital, or mobile to detect all equipment in the factory area, and these detection units 61, 62, The detection results of 63 will be transmitted to the central control host A, and displayed through the monitoring screen A1. The monitoring system 6 can also generate report data according to the video shot by the image detection unit 61, the detection results of the detection units 62 and 63, and the maintenance status of personnel, and the AI system 2 can generate report data according to the detection results of the detection units. , personnel maintenance status to learn, in order to improve the detection accuracy. The above-mentioned mobile image unit 63 can achieve an automatic inspection function by setting a detection route in advance, and can also perform detection according to different needs by means of remote manual control.

The monitoring system 6 can also cooperate with the safety management system 5 to immediately notify the evacuation of personnel in the factory when a disaster occurs. First, the earthquake-related safety management is introduced: the safety management system 5 includes an earthquake alarm 51, but this is not a limitation. The earthquake alarm 51 can be set in various places in the factory building. When the safety management system 5 receives When an earthquake short message is sent from the telecommunication service provider, the safety management system 5 not only activates the earthquake alarm 51 quickly, but also controls the equipment in the workshop to stop working, and sends an earthquake message to the communication device A2. The earthquake information may also include guidance on how to use the environment to create a better shelter, but it is not limited. For example, those places are more suitable for hiding to avoid being crushed by heavy objects; In order to prevent subsequent aftershocks after the end, the safety management system 5 can draw up the best escape routes for personnel in each area according to the distribution of personnel in the factory, and make the escape route map for transmission. to each person's communication device.

Next, the management measures of the safety management system 5 in terms of fire are introduced: the safety management system 5 includes a fire alarm detection unit 52, but it is not limited by this. The fire alarm detection unit 52 is mainly located in various places in the workshop. The unit 52 can use image recognition to judge whether there is a fire in the factory building, can also judge through temperature detection, or smoke detection, and can also use more than two judgment methods to increase the accuracy of judgment. degree to reduce the occurrence of misjudgment. When it is judged that there is a fire alarm in the workshop, a fire alarm signal will be sent to the central control host A, so that the monitoring screen A1 and the alarm A5 can notify the management personnel by flashing, beeping, etc., and the fire alarm signal contains the fire alarm location. Then the management personnel can view the actual situation in the factory through the monitoring screen A1, and then dispatch personnel to deal with it urgently. When dispatching personnel, the location of the fire alarm can be sent to the communication device A2 for the personnel to quickly go to the destination, and at the same time The configuration diagram of the fire extinguisher is also sent to the communication device A2 for personnel to quickly obtain and extinguish the fire; or the management personnel can control the operation of the sprinkler system near the fire occurrence place through the control panel A3 to perform sprinkler fire extinguishing work. In addition, the fire alarm detection unit 52 is preferably used to detect the type of fire, so that personnel can choose the best fire-extinguishing tool or fire-extinguishing method for different fire types to put out the fire. It is worth mentioning here that the safety management system 5 fire types , and transmit the SOP (Standard Operating Procedures, standard operating procedure) video corresponding to the fire treatment to the communication device A2, so that the personnel can follow the SOP video to quickly carry out the fire treatment. When responding to the above-mentioned fire alarms, it is better to activate the fire alarm system in the factory at the same time to remind the personnel in the factory to be more alert.

The above is the part about human operation when the fire occurs. This part can also be used for automatic fire extinguishing through the safety management system 5. When the safety management system 5 receives the fire alarm signal, it can be automatically selected according to the location of the fire. The sprinkler system is activated in order to quickly extinguish the fire in the shortest time. In addition, when the safety management system 5 judges that the fire is difficult to extinguish, the According to the distribution of personnel in the factory, the best escape route for personnel in each district is drawn up, and the escape route map is made and transmitted to each personnel's communication device. In addition, each area of the factory area is preferably equipped with a plurality of oxygen masks, smoke masks and other equipment, so that people have sufficient equipment to deal with when escaping the fire scene, and in this state, the safety management system 5 will also The placement of oxygen masks and smoke masks in each area is transmitted to the communication device of each person, and emergency lighting equipment should also be provided near the placement of oxygen masks and smoke masks, so that people can easily find and use them. And every time the detection result of the fire alarm detection unit 52 is also transmitted to the AI system 2 for learning, so as to improve the accuracy of fire alarm judgment.

Now to introduce the management measures of the safety management system 5 in terms of poisonous gas, first of all, the safety management system 5 further includes a poisonous gas detection unit 53, but not limited by this, the poisonous gas detection unit 53 can be used to detect various harmful gases Gases such as carbon monoxide. The poisonous gas detection unit 53 is mainly arranged at various positions in the factory building, especially the factory has a plurality of chambers, and each chamber is provided with at least one of the poisonous gas detection units 53 . When the poison gas detection unit 53 detects poison gas, it sends a poison gas signal, a poison gas position signal, and a poison gas type signal to the central control host A. Here, the management personnel can also be notified through the monitoring screen A1, the alarm A5, or through flashing, beeping, etc., so that the management personnel can dispatch personnel to deal with them. Type data, poison gas treatment SOP data, an emergency equipment location map directly or indirectly sent to the communication device A2 through the central control host A, so that personnel can quickly carry out poison gas treatment according to these information, and the safety management system 5 can also be based on The information on the type of poisonous gas provides the precautions for handling poisonous gas to the communication device A2, so as to remind personnel to pay strict attention to those matters when handling poisonous gas, so as to minimize the impact of poisonous gas. In addition, in order to avoid the overflow of poisonous gas in the chamber, a gate is set at the exit of each chamber. Since every person in the factory wears an identification card, and the identification card is embedded with a positioning chip, the safety management system 5 has A position detection unit 54, the position detection unit 54 can determine whether there is a person in the container according to the positioning chip, and once it is determined that the people in the container have been evacuated, the gate is activated to form a closed Closing makes the chamber form a closed space, and the gate can be opened for personnel to enter and process only after the relevant processing personnel identify it according to the identification card. In order to improve the recognition rate, the safety management system 5 can cooperate with the image detection unit 61 of the monitoring system 6 to determine whether there is a person in the image. When both determine that no one exists, the safety management system 5 puts down the gate. In addition, the detection results of the poisonous gas detection unit 53 can also be learned through the AI system, so as to improve the overall judgment accuracy. It is also worth mentioning that the safety management system 5 can not only detect poisonous gas, but also detect whether harmful liquids flow out of the factory. safety of the people inside.

Similarly, when the safety management system 5 judges that the poisonous gas situation is obviously difficult to handle, it can also draw up the best escape route for the personnel in each area according to the distribution of the personnel in the factory, and make the escape route map and transmit it to the communication device of each person. A2. In addition, each area of the factory area is preferably equipped with multiple gas masks and other equipment, so that personnel have sufficient equipment to deal with when escaping the poison gas scene, and in this state, the safety management system 5 will also be in each area. The placement position of the gas mask is transmitted to the communication device A2 of each person, and it is better to have a reminder device near the placement position of the gas mask, in the form of flashing, buzzing, etc., so that people can find and take it. In the above, the poison gas detection unit 53 and the fire alarm detection unit 52 are preferably set up in a fixed type or a rail type, and the inspection robot can also be used to inspect the safety situation in the factory by means of a preset inspection route. And the inspection robot can also wear fire extinguishing equipment or poison gas treatment equipment for automatic emergency treatment. In addition, the inspection robot can also be remotely controlled by means of remote control. The management personnel can manually control the movement of the inspection robot remotely through the control panel A3 for the monitoring system 6 to detect abnormalities or the safety management system. 5. When a fire, poison gas leakage, etc. is detected, first control the inspection robot through the remote to understand the situation and do preliminary treatment.

As mentioned above, when the fire alarm or poison gas cannot be controlled and the personnel in the factory need to be evacuated, the position detection unit 54 is mainly used to detect each positioning chip to obtain a personnel distribution map, and then the safety The management system 5 starts to draw up the best escape plan according to the personnel distribution map, the escape door position, and the poison gas position signal or the fire alarm position signal, and finally estimates a personnel escape distribution plan, and the personnel escape distribution plan includes: The escape route map of each person or the escape route map of the personnel in each compartment, but it is not limited by this. Finally, the safety management system 5 can send each person's escape route map according to the personnel escape distribution plan to the Each person's communication device A2 is used for personnel to escape. Similarly, the escape route map will also indicate the location of protective equipment such as oxygen masks and gas masks for personnel to use when escaping. The best escape route can also be manually real-time based on the information presented by the monitoring screen A1, the real-time situation on the site (such as the flow of people on each route, the scope of disasters) and their own professional judgment. Adjust the planning of this escape route map. In addition, the safety management system 5 also activates the broadcast system and the escape indicator light in the factory building, and the broadcast system can guide the escape routes of people in each room by means of broadcast according to the personnel escape distribution plan. In addition, the above is an introduction to the internal work flow of the safety management system 5 when a disaster occurs. Externally, the safety management system 5 can be connected to external resources, such as firefighting systems, rescue systems, search and rescue systems, etc. In this way, the use of external Combining resources with internal resources can effectively reduce the damage when disasters come. In addition, when the above-mentioned fire alarm, poison gas, earthquake and other conditions are lifted, the detection unit 6 will urgently detect the conditions of various machines and pipelines in the factory, and make the detection results into a recovery report data for the management personnel to recover according to the aftermath. The report data dispatches personnel to carry out emergency repair, maintenance, and processing. In addition to producing the aftermath recovery report data, the inspection unit 6 can also contain the repair parts, maintenance personnel, maintenance time, the cause of the accident, and even the aftermath recovery report data. It is also possible to record information such as improvement suggestions. It is worth mentioning here that when the communication device A2 displays the escape route map, it can flash the oxygen mask, gas mask, escape door and other positions. The way of reminder and guidance is not limited to flashing. Indicator lights, push dials, voice, icons, etc., all of which can be used to achieve a reminder effect are all within the scope of this manual.

Please refer to Figure 2 and Figure 3. Now we will introduce the relevant operations of the central control host A: First, the monitoring The control screen A1 can display an interface of floor profiles, a floor plan interface, an indicator light interface and the information of the staff in the factory. As shown in Figure 3, it is the profile interface of each floor, and the management staff can select the floor through the input unit. , when selected, the floor plan interface will appear, and the floor plan interface will show the configuration position of each machine and pipeline. The configuration position can be presented in 2D, 3D or 5D as shown in Figure 2. , when the manager selects one of the machines or pipelines, the relevant information of the machine or pipeline will be presented, such as the person in charge, the contact information of the person in charge, maintenance time, working conditions, various parameters (such as temperature, flow, pressure), suppliers, related upstream and downstream equipment (for example, when selecting equipment A, the information of equipment B, equipment upstream of equipment B, and equipment C of downstream equipment will be displayed) and other information. The input unit A4 may include a hand detection device, but it is not limited thereto. The hand detection device can detect human gestures to obtain a gesture command, and the central control host A can use the gesture command according to the gesture command. To operate each interface, the gesture command can be detected by the hand detection device to detect the pointing direction, sliding direction, and moving direction of the human finger, or to determine the gesture command by detecting the overall posture of the human hand, and the input unit A4 can also project a virtual keyboard image in space through image projection and other methods, so that the human body can achieve command input according to the virtual keyboard image, and the input unit A4 can also be achieved through a touch screen. In any case, as long as Those that can achieve input instructions and data are the input unit A4 described in this manual. In addition, when there are various situations in the factory, in addition to the indicator light interface will flash, the floor plan interface and the floor plan interface will also display the location of the situation, and the monitoring screen A1 will also pop up the location of the situation in the corner. The nearby monitor screen, showing the relevant parameters measured by the monitoring system 6, or showing the related upstream and downstream equipment information, equipment information in the adjacent area, etc., so that the management personnel can quickly grasp the situation, even the adjacent area. There are important equipment, or high-risk equipment, etc., which will also be specially displayed here for early relevant response and disposal. For example, when the central control host A receives the poisonous gas signal or the fire alarm message , the indicator light interface will flash continuously, and the floor plan interface and the floor plan will also mark the occurrence location B with a specific color (such as red), so as to remind the management personnel to pay attention and respond. will show relevant Information on downstream equipment, important equipment in the nearby area, etc., so that managers can deal with it in advance. In addition to the continuous flashing of the indicator light interface, it can also be combined with beeps, ringtones, and system voice notifications to enhance the prompting effect. In addition, when the aforementioned fire, poisonous gas and other events occur, the floor plan interface and the floor plan will also be distinguished by different colors, so as to distinguish the hot and cold areas at different locations, so as to facilitate the management personnel to judge the order of treatment. In addition, since the aforementioned monitoring screen will display relevant information in A1, the management personnel can also manually adjust the hot and cold areas according to the relevant information and their own professional judgment, so as to facilitate the subsequent personnel control and movement control. In addition, the central control host A also uses the monitoring screen A1 to present the connection relationship between the devices in a tree-like manner, so that the management personnel can clearly control the status and the corresponding relationship of the devices at a glance.

To sum up, this case complies with the requirements stipulated by the Patent Law, and a patent application can be filed in accordance with the law. The above description only lists the preferred embodiments of the invention, and the scope of rights in this case is still mainly listed in the claims.

A: Central control host

A1: Monitor screen

A2: Communication device

A3: Control panel

A4: Input unit

A5: Siren

1: Warehouse management system

2: AI system

3: Dispatch system

4: Maintenance system

5: Safety management system

51: Earthquake Siren

52: Fire alarm detection unit

53: Poison gas detection unit

54: Position detection unit

6: Monitoring system

61: Image detection unit

62: Sound detection unit

63: Vibration detection unit

8: Equipment pipeline configuration system

9: Data Collection System

0: Blue Book System

Claims (9)

A plant management system, comprising: a central control host, the central control host information is linked to a warehouse management system, an AI system, a car dispatching system, a maintenance system, a safety management system, a monitoring system, and an equipment pipeline configuration system , a data collection system, and a blue book system for the central control host and the warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, and the equipment pipeline configuration The system, the data collection system, and the blue book system work together, and the central control host can display the operating status of each system; wherein, the warehouse management system can detect the stock and output status of raw materials in the warehouse, and obtain a The first inventory data and a raw material output status; the warehouse management system can estimate the exhaustion time of the raw materials in the warehouse according to the raw material output status and the first inventory information. At a first preset time, a raw material warning message is sent to the central control host; the data collection system can monitor the working condition of the machine and the stock of raw materials in the machine, and obtain a second stock data and a Working status data, the AI system can learn according to the working status data, and obtain a raw material digestion rate data, and then estimate the consumption time of the raw materials in the machine according to the raw material digestion rate data and the second inventory data, When the time when the raw materials in the machine are exhausted is less than a second preset time, the dispatching system is controlled to transport the raw materials to the machine in the warehouse, and the dispatching process is made into dispatching data; wherein The equipment pipeline configuration system information is connected to a database, the database has a plant equipment layout data and a plurality of equipment parameter data corresponding to each plant equipment; the central control host includes an input unit, when the input unit inputs an equipment change Instructions, and a piece of equipment change data, the equipment pipeline configuration system can be used for analysis according to the equipment change data and the plant equipment layout data to obtain a piece of equipment installation location suggestion data, and the central control host can display the equipment settings. Location suggestion information. The plant management system according to claim 1, wherein when the input unit inputs an equipment confirmation instruction, the blue book system can make the equipment installation position suggestion data into a blue book data. The plant management system according to claim 2, wherein the central control host is further connected to a communication device, and the communication device can be worn by the staff; the data collection system can be used to collect machine maintenance data and machine maintenance data, The AI system can be used for learning based on the machine maintenance data to adjust the machine maintenance cycle data; the maintenance system judges whether the machine is being repaired according to the machine maintenance data and the machine maintenance cycle data. When the maintenance system determines that the machine needs to be maintained, it sends a maintenance data to the communication device. The plant management system according to claim 3, wherein the maintenance data includes a movement path data and a maintenance video and audio data, and the communication device can display the movement route data and the maintenance video and video data. The plant management system as claimed in claim 4, wherein the input unit is capable of inputting a first blue book data and the second blue book data; the blue book system is capable of integrating the first blue book data and the second blue book data to create a Information on the Blue Book. The plant management system according to claim 5, wherein when the dispatching system sends an abnormal status message, the central control host sends a dispatching route map and dispatching maintenance data to the communication device, and the communication device can be used for display The dispatching route map and the dispatching maintenance information. The plant management system as claimed in claim 6, wherein the monitoring system can collect an equipment pipeline image data, an equipment pipeline vibration data, and an equipment pipeline sound data; the AI system can collect the equipment pipeline image data according to the equipment pipeline image data , the equipment pipeline vibration data, and the equipment pipeline sound data into Predictive analysis is performed. If it is judged whether the equipment and pipelines in the plant area need to be repaired or maintained, the AI system will send a maintenance signal to the central control host. The plant management system according to claim 7, wherein the central control host can display a floor plan interface, a floor plan interface, an indicator light interface, and information on personnel in the plant, and each interface can be selected for operability. A selection data is displayed. The plant management system according to claim 8, wherein the input unit comprises a hand detection device, the hand detection device can detect human gestures to obtain a gesture command, and the central control host can be used to obtain a gesture command according to the gesture command Operate each interface.

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