CN112269357A - Intelligent management system of mill - Google Patents
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- CN112269357A CN112269357A CN202011037470.7A CN202011037470A CN112269357A CN 112269357 A CN112269357 A CN 112269357A CN 202011037470 A CN202011037470 A CN 202011037470A CN 112269357 A CN112269357 A CN 112269357A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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Abstract
The invention belongs to the technical field of intelligent management, and particularly relates to an intelligent factory management system, which comprises an ERP system, an MES system, a WMS system, a CPM equipment management system and an AGV intelligent handling system; the ERP system is mainly used for selling, purchasing, stock keeping, financial management and the like; the MES system is mainly used for controlling the tire production process; the WMS system is mainly used for tire inventory management; the CPM equipment management system is mainly an intelligent equipment management system; the AGV intelligent carrying system is used for achieving intelligent automatic carrying of materials. The invention realizes the whole process control from the purchase to the production to the warehousing and finally to the sales terminal customer in the factory by seamless connection through bar code and data exchange, and realizes the cycle management of the whole chain of the intelligent factory.
Description
Technical Field
The invention belongs to the technical field of intelligent management, and particularly relates to an intelligent factory management system.
Background
With the rapid development of science and technology, many factories achieve automation, digitization and informatization management to a certain extent. For example, the Chinese patent discloses a factory management system, each factory in a plurality of factories comprises a plurality of workshops, each workshop comprises a plurality of production lines, each production line comprises a plurality of devices, the factory management system comprises a master server, a plurality of factory servers corresponding to the factories one by one, a plurality of workshop industrial personal computers corresponding to the workshops one by one, and a plurality of production line industrial personal computers corresponding to the production lines one by one, wherein the master server is respectively in communication connection with the factory servers, each factory server is in communication connection with the corresponding workshop industrial personal computers, each workshop industrial personal computers are in communication connection with the corresponding production line industrial personal computers, each production line industrial personal computer in the production lines only comprises an output device and a communication device, the communication devices are used for communicating with the corresponding devices and the corresponding workshop industrial personal computers, thus, workers can only check information through the production line industrial personal computers, but cannot control production through the industrial personal computer of the production line. In the prior art, the automation degree of the tire industry is still at a lower level, so that a factory intelligent management system with higher automation degree of the tire industry needs to be designed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a factory intelligent management system with higher automation degree in the tire industry.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a factory intelligent management system comprises an ERP system, an MES system, a WMS system, a CPM equipment management system and an AGV intelligent handling system;
the ERP system is mainly used for selling, purchasing, stock keeping, financial management and the like;
the MES system is mainly used for controlling the tire production process;
the WMS system is mainly used for tire inventory management;
the CPM equipment management system is mainly an intelligent equipment management system;
the AGV intelligent carrying system is used for achieving intelligent automatic carrying of materials.
Further, the factory intelligent management system further comprises a sales APP system, and the sales APP system is used for realizing B2B and B2C sales system intelligent management.
Further, the ERP system comprises a sales management module, a purchase management module, an inventory management module and a financial management module.
Furthermore, the MES system comprises three large management systems, namely an internal mixing workshop management and control network system, a semi-finished product molding digital management and control network system and a tire bar code logistics management system.
Further, the internal mixing workshop management and control network system comprises a production management network system (MES) and a production Process Control System (PCS); the production management network system transmits the production process instruction to the production process control system, and the production process control system returns the collected production data to the production management network system; the production process control system comprises an upper auxiliary machine upper computer, a full-automatic small material upper computer, an artificial small material upper computer, an energy power acquisition monitoring system, an upper auxiliary machine PLC control system, a small material PLC control system and an instrument control system.
Furthermore, the WMS system is an intelligent warehouse management system that integrates automatic warehouse entry and exit, intelligent classification, and location monitoring, and includes four parts, namely an electronic tag, a transmission device, a mobile device, and location monitoring.
Furthermore, the factory intelligent management system further comprises a finished tire intelligent sorting and conveying system, the finished tire intelligent sorting and conveying system relates to a plurality of dynamic balance combination machine interfaces, and a plurality of groups of fixed scanning stations are installed at an inlet of the automatic sorting system.
Furthermore, the CPM equipment management system comprises a cloud platform, an authority monitoring module, an auditing module, a message early warning module, an interface module, a system monitoring module, a cache strategy module and the like, and relates to the contents of equipment archives, data acquisition, point inspection, maintenance, six-source management, first inspection management, lubrication management, personnel management, work order management, spare part management, statistical analysis, system setting and the like.
Furthermore, the sales APP system comprises a dealer online order module, a multimedia pushing module, a point system reward module, an online payment function module and a vehicle owner service function module.
Furthermore, the AGV intelligent handling system is mainly applied to an internal mixing workshop and an elevated warehouse warehousing area.
Compared with the prior art, the invention has the following advantages: the intelligent warehouse management system integrates automatic warehouse-in and warehouse-out, intelligent classification and positioning monitoring, manual intervention is not needed, all warehouse-in and warehouse-out operations are controlled automatically, all operation processes are controlled accurately, the intelligent warehouse management system has the characteristics of visualization and intellectualization, the efficiency and the accuracy of warehouse-in and warehouse-out are greatly improved, a large amount of manpower and space are saved, and the specific requirements of modern enterprises on efficient operation can be met; the invention realizes the whole process control from the purchase to the production to the warehousing and finally to the sales terminal customer in the factory by seamless connection through bar code and data exchange, and realizes the cycle management of the whole chain of the intelligent factory.
Drawings
Fig. 1 is a structural block diagram of a management and control network system of an internal mixing workshop.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings of the specification.
Example 1:
the factory intelligent management system comprises an ERP system, an MES system, a WMS system, a CPM equipment management system and an AGV intelligent handling system;
the ERP system is mainly used for selling, purchasing, stock keeping, financial management and the like;
the MES system is mainly used for controlling the tire production process;
the WMS system is mainly used for tire inventory management;
the CPM equipment management system is mainly an intelligent equipment management system;
the AGV intelligent handling system is used for realizing intelligent automatic handling of materials;
the factory intelligent management system further comprises a sales APP system, and the sales APP system is used for realizing B2B and B2C sales system intelligent management.
The ERP system comprises a sales management module, a purchase management module, an inventory management module and a financial management module.
Specifically, the sales management module: the management and service of customer information comprises building customer information files and carrying out classified management; the client credit management is used for carrying out auditing and grading on the credit so as to further audit the transaction operation of the client; customer service management, customer complaint recording and reason analysis, so that the management of product price management sales orders is realized, and the statistics and analysis of sales are facilitated;
the purchase management module: the supplier information files are established and managed in a classified way, and then the supplier information files are controlled in a targeted way, so that the low price, the good quality and the timely delivery are achieved; managing material price: the material price inquiring operation is used for verifying the material purchase price of each supplier and counting the purchase and outsourcing processing prices so as to further realize price advancing control;
the inventory management module: establishing reasonable stock for all materials, determining the stock keeping mode, and controlling the stock to be in a good available state; the purchased materials are subjected to quality inspection and are put in storage, and the procedures of putting in storage and posting are handled; preparing and distributing materials according to the production work order, and handling the procedures of ex-warehouse; warehousing the finished products according to the production work order, and handling warehousing procedures of the finished products; the multi-warehouse management is realized, and a plurality of stages of sub-warehouses can be arranged below the warehouse; warehouse allocation, warehouse inventory, price management, monthly settlement and other inventory management functions; the detailed and complete reports such as a highest inventory, a lowest inventory query and alarm, an inventory list, a purchase-sale-inventory report and the like are obtained; the warehouse journal is provided, and the purchase, sale and storage conditions of different goods in each period are clear at a glance; the method comprises the following steps of (1) carrying out an inventory process, wherein the system can still normally carry out goods in and out during the inventory period;
the financial management module comprises a receivable management module, a payable management module and a general ledger management module.
The MES system comprises three large management systems, namely a mixing workshop management and control network system, a semi-finished product forming digital management and control network system and a tire bar code logistics management system.
The internal mixing workshop management and control network system is used for controlling the processes of raw materials, weighing, mixing and the like; the semi-finished product molding digital management and control network system is used for controlling processes of semi-finished products, molding and the like; the tire bar code logistics management system is used for controlling the processes of fluidization, detection, warehousing, ex-warehouse, sale, three-package and the like.
As shown in fig. 1, the mixing workshop management and control network system comprises a production management network system (MES) and a production Process Control System (PCS); specifically, the production management network system transmits a production process instruction to the production process control system, and the production process control system returns the collected production data to the production management network system; the production process instruction comprises basic data, plan management, process management, raw material quality, sizing material quality, raw material management, sizing material management, cost management, equipment management, operation monitoring, report management, comprehensive query, system management and other information; the production process control system comprises an upper auxiliary machine upper computer, a full-automatic small material upper computer, an artificial small material upper computer, an energy power acquisition monitoring system, an upper auxiliary machine PLC control system, a small material PLC control system and an instrument control system.
The application framework of the semi-finished product molding digital management and control network system is as follows: the device comprises a zero-degree belt ply production line, a steel wire calendering production line, a composite extrusion production line, an inner liner production line, a tire bead production line, an oblique cutting production line, a straight cutting production line, a forming system, an embryo inventory system, a lead analysis system and the like.
The tire bar code logistics management system comprises a molding intelligent terminal system, a vulcanization production system, a finished product quality inspection management system, a warehouse logistics management system, a sales management system, a three-package claim settlement management system and a decision support system; the intelligent molding terminal system, the vulcanization production system and the finished product quality inspection management system mainly acquire specification information of a production field and grade information in a quality inspection process through bar code gun scanning, and execute an operation instruction from an MES system at the same time, so that comprehensive informatization, bar code formation, networking and real-time production, storage, logistics, claim settlement and decision support are realized; the tire bar code logistics system is a terminal production system and an upper management system.
The WMS system is an intelligent warehousing management system integrating automatic warehousing, intelligent classification and positioning monitoring, and comprises an electronic tag, a conveying device, a mobile device and a positioning monitoring part; once the electronic tagged tire is placed on the conveyor, the "escrow" operation can then follow:
warehousing process: the vulcanized tire passes through an inspection workshop, and qualified products enter a warehousing preparation area; putting the assembled trays into a three-dimensional warehouse through an in-out warehouse system; an operator inputs information into the computer warehouse management system in a bar code scanning mode, the bar code information comprises a bar code record of each tire and bar code information of the whole real pallet, and the management and control of the warehouse management system are received; the warehousing system consists of a conveyor system and a shuttle vehicle; and (3) correspondingly detecting the shape (three-dimensional) and weight of each real tray, sending out an audible and visual alarm by the detected unqualified real trays, automatically exiting the conveyor system, and entering again after manual intervention for eliminating errors.
And (3) ex-warehouse process: the warehouse-out system is formed by a conveyor alone or the conveyor combined with a shuttle vehicle; taking goods from the three-dimensional warehouse, conveying the goods to a unstacking platform through a warehouse-out system, taking down tires of the whole tray from the tray by manual unstacking operation, and loading the tires into a truck; the empty trays need to be stored in a warehouse or directly returned to a production area for use or calling in a production workshop; each ex-warehouse station is provided with a single tire and a whole real tray bar code scanning device for scanning the tires out of the warehouse in a non-whole tray one by one, and the scanned tires can be automatically uploaded to a warehouse management system for updating the information contained in the real tray bar codes.
And (3) ex-warehouse backflow flow: the tires on the solid tray are not all delivered out of the warehouse, and the residual tires (the tires are not added to the tray for new warehouse entry) can be automatically returned to the elevated warehouse without any manual intervention.
The intelligent factory management system further comprises an intelligent finished tire sorting and conveying system, wherein the intelligent finished tire sorting and conveying system comprises 12 dynamic balance combination machine interfaces, 2 groups (6) of fixed scanning stations are installed at inlets of automatic sorting, tires qualified in appearance inspection are conveyed to a circulating sorting conveying line through a connecting conveying line, the scanning stations installed on the circulating sorting conveying line automatically and continuously scan bar codes for the tires to obtain the current tire specification, the system queries a dynamic balance quality inspection plan table of an MES system according to the current tire specification to find out a dynamic balance machine list capable of detecting the specification, then specifies a target dynamic balance machine of the tire according to the detection priority of the dynamic balance machine, sends the serial number of the target dynamic balance machine to a PLC system, and after the PLC system receives the serial number of the target dynamic balance machine, controlling a corresponding automatic sorting device to enable the tires to flow to a target dynamic balancing machine to-be-detected conveying line; a fixed scanning head is installed at an inlet of each dynamic balancing machine, before a tire enters the dynamic balancing machine, the scanning head scans a bar code on the tire, the current tire specification can be obtained, at the moment, the system makes a judgment to give a detection specification menu, and the tire enters the dynamic balancing machine to start detection; if the detection specification is not met, the system gives an alarm signal to manually process the abnormity.
In order to improve the equipment management level, create intelligent and informationized equipment management, a CPM equipment management system is newly established. The system is a man-made leading one, and utilizes computer hardware, software, network equipment, communication equipment and other office equipment to collect, transmit, process, store, update and maintain information, and supports an integrated man-machine system with high-level decision, middle-level control and basic-level operation aiming at strategic competitive optimization and efficiency improvement. The CPM equipment management system is a subsystem of the management system of the invention, and has the commonality of a management information system and the particularity of the management information system; the CPM equipment management system comprises a cloud platform, an authority monitoring module, an auditing module, a message early warning module, an interface module, a system monitoring module, a cache strategy module and the like, and relates to the contents of equipment archives, data acquisition, point inspection, maintenance, six-source management, first inspection management, lubrication management, personnel management, work order management, spare part management, statistical analysis, system setting and the like.
In order to realize intelligent management of B2B and B2C sales systems and establish a sales APP system, functions of online orders of dealers, multimedia pushing, point system reward online payment and vehicle owner service are realized, product traceability after tire sales is realized, customer experience is improved, a communication bridge is established between a company and a terminal user, the customer can obtain latest product information of the company in real time, the company can communicate with the customer in time, and the product system is improved in time.
Dealer online order module: the dealer places the order through the system, the system background receives the order and simultaneously supports the auditing of the superior dealer and the regional manager of the dealer, and supports the pre-order modification, the order after the auditing is modified is confirmed whether the order is in stock through the stock synchronization of the ERP system (the sales APP system is in butt joint with the ERP), if the stock is satisfied, the dealer confirms the order and completes the payment, and the delivery and distribution stage is entered; if the inventory is not satisfied, the pre-order is transferred to the authority of a planning dispatcher, production planning arrangement is carried out (the system can support the butt joint of an MES system and can also be carried out in an ERP system), the planning dispatcher synchronizes to a distributor (including the quantity of produced commodities, the completion date and the like) according to the planning information, after the production of the purchased commodities is completed, the system pushes the order to a front-end account of an ordering distributor, after the distributor confirms the order (can be modified) and completes payment, the order enters a delivery and delivery link, and after the distributor confirms the receipt, the service is closed.
The multimedia pushing module: the platform realizes enterprise multimedia information push through two dimensions, including enterprise dynamics, industry news, new product release, activity push and the like; the platform is used for pushing the in-station messages to the account number member personal center of the dealer, the pushing mode is the same as the in-station messages of the social network site and can comprise marketing activities, coupon sending and the like, the platform also needs to support the short message information pushing of the mobile phone number bound to the account number of the dealer in the form of mobile phone short messages, and the dealer can be comprehensively ensured to obtain the relevant information at the first time; the agent, the distributor and the 4S store can perform interactive communication through customer services such as APP, PC, WeChat applet and the like, establish a standard claim sheet to realize on-line claim settlement, and are connected with an ERP system.
Point system reward module: the integration rule can be set for each commodity, and the integration calculation mode, the integration conversion ratio and the like can be automatically edited to comprehensively manage the integration.
The online payment function module: the online payment is realized, and two modes are supported: uploading bank certificates after the offline payment is completed, and verifying finance; collaborate with the local bank to establish an online large payment.
The car owner service function module: the platform is internally provided with an owner service function, and retailers can set preferential services according to own requirements and give value-added services after purchasing tires.
AGV intelligent handling system mainly is applied to two workshops:
(1) one layer and two layers of an internal mixing workshop:
an operator uses a forklift to prevent a glue storage area from a glue cold line sheet placing station for placing finished table glue materials after glue cold line sheet placing, and two forklifts are needed to place the glue materials every class;
placing the table-formed rubber materials finished at the position of the two-layer swing piece into a rubber material temporary storage area from a rubber cold line swing piece station by using a forklift for an operator, and then placing the table-formed rubber materials below a rubber material conveyor of the internal mixer from the temporary storage area according to a production plan;
(2) elevated warehouse entry area:
in the high-rack warehouse-in area, the tire warehouse-in work adopts the human tool cage and then adopts the forklift to fork the tire goods cage to the high-rack warehouse-in opening, so that the labor production efficiency is improved.
The intelligent warehousing management system integrates automatic warehousing and ex-warehouse, intelligent classification and positioning monitoring, manual intervention is not needed, warehousing and ex-warehouse operation is controlled automatically by a computer, all operation processes are controlled accurately, the intelligent warehousing management system has the characteristics of visualization and intellectualization, warehousing and ex-warehouse efficiency and accuracy are greatly improved, a large amount of manpower and space are saved, and the specific requirements of modern enterprises on efficient operation can be met.
Illustratively, the WES system management process is as follows:
WES system banburying workshop flow: the raw materials are put in storage after being checked to be qualified, batch numbers are printed in an MES system, when production raw materials are adopted, firstly, codes are scanned to verify whether the raw materials accord with a product BOM, then whether the raw materials are in a quality guarantee period is verified, if the raw materials meet the quality guarantee period, the raw materials are fed to produce masterbatch, production tracing information of masterbatch is recorded, after the products are checked to be qualified, a circulation card is stamped and recorded in the MES system, whether the products accord with the product BOM and accord with the maximum and minimum parking time is verified, if the raw materials accord with the maximum and minimum parking time, the final batch numbers are generated after the feeding is completed, a quality check part is stamped with a qualified product and a quality check mechanism is generated in the MES system after the quality check product is.
Preparing a workshop flow by the MES system: the semi-finished product workshop is used for receiving materials, whether production information and a final mixed rubber bar code are received or not is checked, when the production information and the final mixed rubber bar code are received, code scanning verification (such as a side wall process) is performed, whether the final mixed rubber accords with in-process room or not, whether the final mixed rubber accords with maximum and minimum parking time or not, whether the final mixed rubber corresponds to a glue feeding port or not, whether the final mixed rubber is qualified or not is judged, if all, the side wall information is generated, and tracing information is recorded (the procedures such as a tire bead, an inner liner and a tire body are verified in a same principle), and after the quality inspection product is qualified, stamping is performed on a flow card and recording is performed in MES (manufacturing execution system) forming workshop, so that.
MES system forming workshop flow: the molding material receiving worker pulls the semi-finished product card to a molding machine of a shape and shadow according to the card to scan a code, whether the semi-finished product card accords with a product from, whether the semi-finished product accords with the maximum and minimum parking time, whether the semi-finished product is qualified in quality inspection, whether the semi-finished product has production information, whether the semi-finished product is used, if the semi-finished product and the semi-finished product accord with each other, after scanning of each semi-finished product (such as a tire bead, a tire side, a tire tread, a tire body, a tire cord, a crown strip and the like) is completed, tracing information is added to an MES system, whether the semi-finished product is consumed or not is checked, if the semi-finished product is not consumed, the tire blank is returned to be repaired or.
And (3) MES system vulcanization workshop flow: the method comprises the steps that a vulcanization tire pulling worker pulls down a corresponding vulcanization production machine according to an embryo, scans an embryo bar code and a vulcanizer bar code, verifies whether the embryo has production information, whether the embryo number is vulcanized or not, whether the embryo information corresponding to the embryo number meets a planned BOM of a product, whether the embryo is firstly detected, whether the embryo corresponds to a mold or not, whether the embryo meets the maximum parking time or not and whether the embryo appearance meets the standard or not, if the embryo number meets the standard, vulcanization is finished, a finished product tire is produced, tracing information is recorded, a quality inspector detects the appearance and the pathological condition of the tire, if the appearance is unqualified, repair processing is carried out, if the embryo has a defect, the tire is placed into a quality inspection system for grading and is recorded into an MES system, a graded secondary product or a waste product is put into a corresponding library, and if the embryo is qualified or qualified after repair, the tire enters a dynamic balance.
MES system dynamic balance detection flow: weighing and scanning the tire on a conveying line, recording tire bar codes, weight and weighing time, checking whether the tire has vulcanization information, if so, detecting the corresponding specification of the tire, dialing the corresponding specification to a corresponding channel by a tire dialing device according to a tire queue, performing uniform motion quality inspection, recording the uniform motion data of the tire, classifying the tire uniformly, recording the classified tire in an MES, checking whether the uniform motion is qualified, if not, processing and detecting the tire, recording the tire to the MES, warehousing or other processing waste products and secondary products, if the uniform motion is qualified, enabling the tire to enter a WMS elevated warehouse or a flat warehouse, scanning the tire bar codes by a warehousing worker for caging, and submitting the information to a WMS system.
The above embodiments are only specific examples of the present invention, and the protection scope of the present invention includes but is not limited to the product forms and styles of the above embodiments, and any suitable changes or modifications made by those skilled in the art according to the claims of the present invention shall fall within the protection scope of the present invention.
Claims (10)
1. An intelligent management system of a factory is characterized in that: the system comprises an ERP system, an MES system, a WMS system, a CPM equipment management system and an AGV intelligent handling system;
the ERP system is used for selling, purchasing, stock keeping, financial management and the like;
the MES system is used for controlling a tire production process;
the WMS system is used for tire inventory management;
the CPM equipment management system is an intelligent equipment management system;
the AGV intelligent carrying system is used for achieving intelligent automatic carrying of materials.
2. The intelligent management system for factories according to claim 1, characterized in that: the factory intelligent management system further comprises a sales APP system, and the sales APP system is used for realizing intelligent management of the B2B and B2C sales systems.
3. The intelligent management system for factories according to claim 1, characterized in that: the ERP system comprises a sales management module, a purchase management module, an inventory management module and a financial management module.
4. The intelligent management system for factories according to any one of claims 1 to 3, characterized in that: the MES system comprises three large management systems, namely a mixing workshop management and control network system, a semi-finished product forming digital management and control network system and a tire bar code logistics management system.
5. The intelligent management system for factories according to claim 4, wherein: the internal mixing workshop management and control network system comprises a production management network system and a production process control system; the production management network system transmits the production process instruction to the production process control system, and the production process control system returns the collected production data to the production management network system; the production process control system comprises an upper auxiliary machine upper computer, a full-automatic small material upper computer, an artificial small material upper computer, an energy power acquisition monitoring system, an upper auxiliary machine PLC control system, a small material PLC control system and an instrument control system.
6. The intelligent management system for factories according to claim 1, characterized in that: the WMS system is an intelligent warehousing management system integrating automatic warehousing, intelligent classification and positioning monitoring, and comprises an electronic tag, a conveying device, a mobile device and a positioning monitoring part.
7. The intelligent management system for factories of any one of claims 1 to 3, 5 and 6, comprising: the factory intelligent management system further comprises a finished tire intelligent sorting and conveying system, the finished tire intelligent sorting and conveying system relates to a plurality of dynamic balance combination machine interfaces, and a plurality of groups of fixed scanning stations are installed at an inlet of automatic sorting.
8. The intelligent management system for factories of any one of claims 1 to 3, 5 and 6, comprising: the CPM equipment management system comprises a cloud platform, an authority monitoring module, an auditing module, a message early warning module, an interface module, a system monitoring module and a cache strategy module, and relates to the contents of equipment archives, data acquisition, point inspection, maintenance, six-source management, first inspection management, lubrication management, personnel management, work order management, spare part management, statistical analysis and system setting.
9. The intelligent management system for factories of claims 1-3, 5, and 6, comprising: the sales APP system comprises a dealer online order module, a multimedia pushing module, a point system reward module, an online payment function module and a vehicle owner service function module.
10. The intelligent management system for factories of claims 1-3, 5, and 6, comprising: the AGV intelligent handling system is applied to an internal mixing workshop and an elevated warehouse warehousing area.
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