CN114331369A - Product production management system based on secondary analysis - Google Patents

Product production management system based on secondary analysis Download PDF

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Publication number
CN114331369A
CN114331369A CN202111657592.0A CN202111657592A CN114331369A CN 114331369 A CN114331369 A CN 114331369A CN 202111657592 A CN202111657592 A CN 202111657592A CN 114331369 A CN114331369 A CN 114331369A
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China
Prior art keywords
product
production
mes
information
management system
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CN202111657592.0A
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Chinese (zh)
Inventor
许文杰
章水新
王佳辉
胡晨惠
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Haitian Plastics Machinery Group
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Haitian Plastics Machinery Group
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Priority to CN202111657592.0A priority Critical patent/CN114331369A/en
Publication of CN114331369A publication Critical patent/CN114331369A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The application provides a product production management system based on secondary analysis, which comprises an MES system; the MES system is used for acquiring a production order and production data of the target product, performing automatic matching and logical operation according to the production order and the production data, generating MES work order information and generating a product bar code according to the MES work order information; wherein the production data comprises: process basic information, a process route base table, material main information and process and material comparison information; MES work order information includes: order quantity, production date, process path information and working procedure material BOM information. The product production management system based on the secondary analysis can create a product production management, product tracing and after-sale service system of a unified identification system based on the secondary analysis, realize resource sharing and business collaboration, and provide data support for purchase optimization, intelligent manufacturing and large-scale customization modes.

Description

Product production management system based on secondary analysis
Technical Field
The application relates to the technical field of management software, in particular to a product production management system based on secondary analysis.
Background
At present, as a plurality of enterprises in the small household appliance industry exist, products are wide, different manufacturers have own identification coding systems, and different identification coding systems cannot be mutually identified. Therefore, data interconnection and intercommunication and information sharing of the industrial internet platform level need to unify identification systems among different enterprises, and resource sharing efficiency is improved.
However, since there are few small household appliance industry enterprises in the platform and a large number of enterprises are needed to complete the integration and sharing of the data of the full life cycle of the product, the leading enterprise in the vertical industry needs to promote the construction of the industrial internet platform through the uniform identification resolution service, which helps the enterprise in the whole industry to continuously integrate into the industrial internet ecosystem.
Moreover, the application of the industrial internet platform mainly comes from the practice of application demonstration cases, and the value is obtained through the popularization of the demonstration cases, and the demonstration cases are not based on an identification resolution system. Such value acquisition is based on known patterns of value acquisition, making it difficult to move out of demonstration mode for innovative applications.
Disclosure of Invention
An object of the application is to provide a product production management system based on secondary analysis, which can build a product production management, product tracing and after-sale service system based on a unified identification system based on secondary analysis, realize resource sharing and service collaboration, and provide data support for purchase optimization, intelligent manufacturing and large-scale customization modes.
In a first aspect, an embodiment of the present application provides a product production management system based on secondary analysis, where the product production management system includes an MES system; the MES system is used for acquiring a production order and production data of the target product, performing automatic matching and logical operation according to the production order and the production data, generating MES work order information and generating a product bar code according to the MES work order information; wherein the production data comprises: process basic information, a process route base table, material main information and process and material comparison information; MES work order information includes: order quantity, production date, process path information and working procedure material BOM information.
In an optional embodiment, the product production management system further includes: an ERP system and a PDM system which are respectively connected with the MES system; the ERP system is used for acquiring a sales order of the target product, generating a production order according to the sales order and sending the production order to the MES system; the PDM system is used for providing production data corresponding to the target product to the MES system.
In an optional embodiment, the product production management system further includes: an APS system connected to the MES system; the APS system is used for scheduling according to the production order and the MES work order so that the production factory can produce the target product according to the scheduling processing result.
In an optional implementation manner, the MES system is further configured to collect a correspondence between a key barcode and a product barcode; according to the corresponding relation, the card control is carried out in the assembling process of the key part and the product, and the uniqueness of the key part and the product bar code is ensured.
In an optional embodiment, the product production management system further includes: the quality inspection terminal is connected with the MES system; and the quality inspection terminal is used for scanning and analyzing the product bar codes to obtain product related information of the target product so as to carry out quality inspection and input a quality inspection result into the MES system.
In an optional embodiment, the MES system is further configured to perform early warning and card control when the quality inspection result is a non-conforming product, so as to ensure information continuity.
In an optional embodiment, the product production management system further includes: the WMS system is connected with the MES system; and the MES system is also used for sending the product bar code to the WMS system after the target product is produced and the quality inspection result is qualified, so that the WMS system stores the product bar code.
In an optional embodiment, the product production management system further includes: the user terminal is connected with the MES system; the user terminal is used for scanning and analyzing the bar code of the product to obtain product related information of the target product so as to realize product information tracing; the product-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
In an optional embodiment, the product production management system further includes: the after-sale terminal is connected with the MES system; the after-sale terminal is used for scanning and analyzing the bar codes of the products entering the after-sale link to obtain product production related information of the target products so as to realize the tracing and processing of the after-sale quality problems; the product production related information includes: at least one item of production batch number, production date, process parameters and detection data.
In an optional embodiment, the target product of the product production management system based on secondary resolution includes one of the following: small household appliances, mother and infant products and automobile products.
The embodiment of the application brings the following beneficial effects:
the application provides a product production management system based on secondary analysis, which comprises an MES system; the MES system is used for acquiring a production order and production data of the target product, performing automatic matching and logical operation according to the production order and the production data, generating MES work order information and generating a product bar code according to the MES work order information; wherein the production data comprises: process basic information, a process route base table, material main information and process and material comparison information; MES work order information includes: order quantity, production date, process path information and working procedure material BOM information. The product production management system can create a product production management, product tracing and after-sale service system of a unified identification system based on secondary analysis, realize resource sharing and business cooperation, and provide data support for future purchase optimization, intelligent manufacturing and large-scale customization modes.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a product production management system based on secondary resolution according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of another product production management system based on secondary resolution according to an embodiment of the present application;
fig. 3 is a schematic diagram of a relationship between an MES system and an ERP system according to an embodiment of the present application;
fig. 4 is a flowchart of secondary analysis of the industrial internet according to the embodiment of the present application.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all embodiments of the present application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
At present, a plurality of products of small household appliance industry enterprises are wide, different manufacturers have own identification coding systems, different identification coding systems cannot be mutually identified, and in order to realize data interconnection and information sharing of an industrial internet platform level, the identification systems among different enterprises need to be unified, so that the resource sharing efficiency is improved. Moreover, leading enterprises in the vertical industry need to promote the construction of industrial internet platforms through uniform identification resolution service, and help the whole industry enterprises to continuously integrate into an industrial internet ecosystem.
Based on this, the embodiment of the application provides a product production management system based on secondary analysis, which can adopt unified identification, and realize resource sharing, service collaboration and value sharing; and a product tracing and after-sale service system based on a unified identification system is created, and data support is provided for future purchase optimization, intelligent manufacturing and large-scale customization modes.
To facilitate understanding of the present embodiment, a detailed description will be given to a product production management system based on secondary resolution disclosed in the embodiments of the present application.
The embodiment of the application provides a product production management system based on secondary analysis, and the product production management system comprises an MES system.
As shown in fig. 1, the MES system is configured to obtain a production order and production data of a target product, perform automatic matching and logical operation according to the production order and the production data, generate MES work order information, and generate a product barcode according to the MES work order information.
The production order data can be acquired through an ERP system integrally connected with the MES, and can also be collected in other modes and input into the MES system.
The production data includes: the process information comprises process basic information, a process route base table, material main information and process and material comparison information. The production data can be acquired by a PDM system integrally connected with the MES, and can also be acquired in other modes and input into the MES system.
MES work order information includes: order quantity, production date, process path information and working procedure material BOM information.
The product production management system is based on an MES system and carries out bar code coding on semi-finished products or finished products in each process according to serial numbers; generating corresponding bar codes according to different encoding rules; each bar code is associated with corresponding MES work order information and basic data information of corresponding materials.
The embodiment of the application provides a product production management system based on secondary analysis, which creates a product production management system based on a unified identification system based on secondary analysis, can realize data interconnection and intercommunication, information sharing and service collaboration of various manufacturers in an industrial internet platform, and improves resource sharing efficiency.
The embodiment of the application also provides another product production management system based on secondary analysis, and the product production management system is realized on the basis of the system of the embodiment; the embodiment focuses on a specific implementation manner of performing secondary analysis by the MES system at different stages of product production.
As shown in fig. 2, the product production management system based on secondary resolution according to the embodiment of the present application further includes: an ERP system, a PDM system and an APS system which are respectively connected with the MES system.
The MES system is a main system for performing secondary analysis on the production management system, and also comprises an integrated interface for connecting other systems for cooperative operation; the MES system is connected with the ERP system, the PDM system and the APS system through an industrial internet by utilizing an integrated interface.
Referring to FIG. 3, the ERP system may be configured to obtain a sales order for a target product, generate a production order based on the sales order, and send the production order to the MES system.
The PDM system can be used for providing production data corresponding to the target product to the MES system.
The APS system can be used for scheduling according to the production order and the MES work order, so that the production factory can produce the target product according to the scheduling processing result.
As shown in fig. 4, the product production management system provided in the embodiment of the present application can provide a unified identifier based on secondary analysis in the stages of accessory production, product assembly, product use, and after-sale of a product, so as to implement business collaboration and resource sharing.
Firstly, in the accessory production stage, the identification application of the production link is realized through an MES system.
When the accessories are produced, each key piece needing to be traced is coded according to coding rules based on an MES system, a key piece bar code is generated, and production process parameters corresponding to the key piece are associated in the key piece bar code.
And (4) immediately printing the laser two-dimensional code after the key spare and accessory parts are produced, simultaneously associating the production process of the spare and accessory parts, and storing the related data into a database. The corresponding production process can be searched in real time in the using process of the spare and accessory parts or can be searched in real time afterwards.
And secondly, in the product assembly stage, the identification application of the production link is realized through an MES system.
And in the product assembly stage, based on an MES work order generated by an MES system, carrying out bar code coding on each product according to the sequence number according to a coding rule, and generating a product bar code. The MES system can be connected with the ERP and PDM system across the system to acquire information required by the bar code characteristics, or acquire corresponding data in other modes and input the data into the MES system.
The coding rules can be formulated according to different selections of product attributes, wherein the product attributes comprise product location, product type (inner sales, outer sales), product action and the like.
When the production is put into operation, each product is pasted with a unique bar code and bound with a work order, if the bar code is put into operation, the bar code is not produced by the work order, and the work order is in an abnormal state, the MES system can carry out card control, and the data accuracy is ensured.
The MES system provided by the application is also used for acquiring the corresponding relation between the key part bar code and the product bar code; according to the corresponding relation, the card control is carried out in the assembling process of the key part and the product, and the uniqueness of the key part and the product bar code is ensured.
For the procedure related to the key part in the production process, the MES system collects the corresponding relation between the product bar code and the key part bar code, and detects whether the bar code of the key part is used or not and whether the key part has a standard analysis rule or not, so that the card control is carried out, and the uniqueness of the key part and the product bar code is ensured.
The product production management system provided by the embodiment of the application also supports the operations of bar code scrapping, transferring and the like.
The product production management system that this application provided still includes: the quality inspection terminal is connected with the MES system;
and the quality inspection terminal is used for scanning and analyzing the product bar codes to obtain product related information of the target product so as to carry out quality inspection and input a quality inspection result into the MES system.
And when the quality inspection result is a defective product, the MES system is also used for early warning and card control to ensure information continuity.
In the whole production process of the product, data acquisition is carried out in the quality process, code bar codes need to be scanned for unqualified products, unqualified classification is recorded, and the unqualified products are sent to the maintenance process; and after the maintenance is finished, the quality needs to be checked and confirmed again, and the bar codes are scanned to acquire data, so that all checks are qualified.
As shown in fig. 2, the product production management system provided by the present application further includes: the WMS system is connected with the MES system; and after the target product is produced and the quality inspection result is qualified, the MES system sends the product bar code to the WMS system so that the WMS system stores the product bar code.
In addition, in the product use stage, the product production management system realizes identification application through the user terminal.
As shown in fig. 2, the product production management system further includes: and the user terminal is connected with the MES system.
The user terminal is used for scanning and analyzing the bar code of the product to obtain product related information of the target product so as to realize product information tracing; the product-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
And finally, in the after-sale stage of the product, the product production management system realizes the identification application through the after-sale terminal.
As shown in fig. 2, the product production management system further includes: and the after-sale terminal is connected with the MES system.
The after-sale terminal is used for scanning and analyzing the bar codes of the products entering the after-sale link to obtain product production related information of the target products so as to realize the tracing and processing of the after-sale quality problems; the product production related information includes: at least one item of production batch number, production date, process parameters and detection data.
Above-mentioned customer terminal or after-sales terminal can be for the APP that the system corresponds the development, and customer or after-sales personnel sweep a yard product bar code through the APP, can directly perceivedly see product relevant information, realize product information inquiry or quality and trace back.
The product production management system provided by the embodiment of the application can also control the content displayed by the client terminal or the after-sale terminal through the permission setting; different users are given different rights and may display the relevant summary information on different display pages.
According to the product production management system based on secondary analysis, the target product can be not only a small household appliance platform product, but also a mother and infant product, an automobile product and the like.
The embodiment of the application provides a product production management system based on secondary analysis, and the product production management system realizes identification application in each stage of accessory production, product assembly, product use, after-sale of products and the like by providing a uniform identification in an MES system. By creating a product production management system and a product tracing and after-sale service system based on a unified identification system, data interconnection and intercommunication, information sharing and service collaboration of all manufacturers in an industrial internet platform can be realized, data support is provided for purchase optimization, intelligent manufacturing and large-scale customization modes, and resource sharing efficiency is improved.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (10)

1. A product production management system based on secondary analysis is characterized in that the product production management system comprises an MES system;
the MES system is used for acquiring a production order and production data of a target product, performing automatic matching and logical operation according to the production order and the production data, generating MES work order information and generating a product bar code according to the MES work order information;
wherein the production data comprises: process basic information, a process route base table, material main information and process and material comparison information; the MES work order information comprises: order quantity, production date, process path information and working procedure material BOM information.
2. The product production management system based on two-level resolution of claim 1, further comprising: the ERP system and the PDM system are respectively connected with the MES system;
the ERP system is used for obtaining a sales order of the target product, generating a production order according to the sales order and sending the production order to the MES system;
the PDM system is used for providing the production data corresponding to the target product to the MES system.
3. The product production management system based on two-level resolution of claim 1, further comprising: an APS system connected to the MES system;
and the APS system is used for scheduling according to the production order and the MES work order so that a production factory produces the target product according to the scheduling processing result.
4. The product production management system based on secondary analysis as claimed in claim 1, wherein the MES system is further configured to collect correspondence between key bar codes and product bar codes; according to the corresponding relation, the card control is carried out in the assembling process of the key part and the product, and the uniqueness of the key part and the product bar code is ensured.
5. The product production management system based on two-level resolution of claim 1, further comprising: the quality inspection terminal is connected with the MES system;
and the quality inspection terminal is used for scanning and analyzing the product bar codes to obtain product related information of the target product so as to carry out quality inspection and input a quality inspection result into the MES system.
6. The product production management system based on secondary analysis as claimed in claim 5, wherein the MES system is further configured to perform early warning and control to ensure information consistency when the quality inspection result is a non-qualified product.
7. The product production management system based on secondary resolution of claim 5, further comprising: a WMS system connected with the MES system;
and the MES system is also used for sending the product bar code to the WMS system after the target product is produced and the quality inspection result is qualified, so that the WMS system stores the product bar code.
8. The product production management system based on two-level resolution of claim 1, further comprising: the user terminal is connected with the MES system;
the user terminal is used for scanning and analyzing a product bar code to obtain product related information of the target product so as to realize product information tracing; the product-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
9. The product production management system based on two-level resolution of claim 1, further comprising: an after-sales terminal connected with the MES system;
the after-sale terminal is used for scanning and analyzing the bar codes of the products entering the after-sale link to obtain the product production related information of the target products so as to realize the tracing and processing of the after-sale quality problem; the product production related information includes: at least one item of production batch number, production date, process parameters and detection data.
10. The product production management system based on secondary resolution as claimed in claim 1, wherein the target product comprises one of: small household appliances, mother and infant products and automobile products.
CN202111657592.0A 2021-12-30 2021-12-30 Product production management system based on secondary analysis Pending CN114331369A (en)

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CN202111657592.0A CN114331369A (en) 2021-12-30 2021-12-30 Product production management system based on secondary analysis

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Application Number Priority Date Filing Date Title
CN202111657592.0A CN114331369A (en) 2021-12-30 2021-12-30 Product production management system based on secondary analysis

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CN114331369A true CN114331369A (en) 2022-04-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115511425A (en) * 2022-11-01 2022-12-23 北京国电光宇机电设备有限公司 Intelligent equipment production management method and platform

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115511425A (en) * 2022-11-01 2022-12-23 北京国电光宇机电设备有限公司 Intelligent equipment production management method and platform

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