CN115511425A - Intelligent equipment production management method and platform - Google Patents
Intelligent equipment production management method and platform Download PDFInfo
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- CN115511425A CN115511425A CN202211352542.6A CN202211352542A CN115511425A CN 115511425 A CN115511425 A CN 115511425A CN 202211352542 A CN202211352542 A CN 202211352542A CN 115511425 A CN115511425 A CN 115511425A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 99
- 238000007726 management method Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 108
- 238000000034 method Methods 0.000 claims abstract description 43
- 239000002994 raw material Substances 0.000 claims description 6
- 239000003086 colorant Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
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- 239000004744 fabric Substances 0.000 description 1
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- 238000003908 quality control method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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Abstract
The application discloses a production management method and a platform for intelligent equipment. The method comprises the steps of firstly, obtaining a sales order of target equipment, generating a production order according to the sales order, and determining a bill of materials required by production based on the production order; determining a process route according to the bill of materials and the production order, and coding the required materials based on the bill of materials to obtain a material coding list; obtaining material main data based on the material coding list and the determined process route; and matching production equipment based on the production order and the material main data to generate MES work order information, and producing intelligent equipment according to the generated MES work order information. The invention forms a uniform material coding system, one material corresponds to one code, and the management efficiency of the production process of the power equipment is improved.
Description
Technical Field
The invention relates to the technical field of intelligent assembly, in particular to a production management method and a platform of intelligent equipment.
Background
In the existing power equipment production process, because products are wide and manufacturers for providing parts are too many and a uniform identification coding system is not formed, the assembling materials required by the equipment are generally determined manually.
However, in actual sites, a large amount of materials may exist, namely, the same material, because of the large number of specifications and colors, the site management is extremely difficult, and meanwhile, wrong orders are easy to place, so that the great loss is caused.
Disclosure of Invention
Based on this, the embodiment of the application provides an intelligent device production management method and a platform, which can form a uniform material coding system, one material corresponds to one code, and the management efficiency of the power device production process is improved.
In a first aspect, a method for intelligent device production management is provided, the method comprising:
obtaining a sales order of the target equipment, generating a production order according to the sales order, and determining a bill of materials required for production based on the production order;
determining a process route according to the bill of materials and the production order, and coding the required materials based on the bill of materials to obtain a material coding bill; obtaining material main data based on the material coding list and the determined process route; wherein, each required material corresponds to one code;
matching production equipment based on the production order and the material main data to generate MES work order information, and producing intelligent equipment according to the generated MES work order information; wherein the MES work order information comprises: order quantity, production date, process route information, bill of materials and material codes.
Optionally, the method also comprises connecting the user terminal; the user terminal obtains the equipment related information of the target equipment by scanning and analyzing the equipment bar code so as to realize equipment information tracing; the device-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
Optionally, the method further comprises:
when the same type of equipment is produced in different specifications, the material consumption is automatically calculated, and corresponding supply chain information is uploaded.
Alternatively, the target device includes at least a PLC device and an R232 interface device.
In a second aspect, a smart device production management platform is provided, the platform comprising:
the ERP system is used for acquiring a sales order of the target equipment, generating a production order according to the sales order and determining a bill of materials required by production based on the production order;
the APS system is used for determining a process route according to the bill of materials and the production order and coding the required materials based on the bill of materials to obtain a material coding list; obtaining material main data based on the material coding list and the determined process route; wherein, each required material corresponds to one code;
the MES system is used for matching production equipment based on the production order and the material main data to generate MES work order information and producing intelligent equipment according to the generated MES work order information; wherein the MES work order information comprises: order quantity, production date, process route information, bill of materials and material codes.
Optionally, the platform further comprises a connection module, configured to connect to a user terminal; the user terminal obtains the equipment related information of the target equipment by scanning and analyzing the equipment bar code so as to realize equipment information tracing; the apparatus is related to the information includes: at least one of production batch number, production date, manufacturer and raw materials.
Optionally, the platform further includes an upload module, configured to automatically calculate material usage and upload corresponding supply chain information when the same type of equipment is produced in different specifications.
Optionally, the target device comprises at least a PLC device and an R232 interface device.
According to the technical scheme provided by the embodiment of the application, a sales order of the target equipment is obtained firstly, a production order is generated according to the sales order, and a bill of materials required by production is determined based on the production order; determining a process route according to the bill of materials and the production order, and coding the required materials based on the bill of materials to obtain a material coding list; obtaining material main data based on the material coding list and the determined process route; and matching production equipment based on the production order and the material main data to generate MES work order information, and producing intelligent equipment according to the generated MES work order information. The method has the advantages that a uniform material coding system is formed, one material corresponds to one code, and the management efficiency of the production process of the power equipment is improved. The problem that products of one specification of traditional software only have one bill of material is solved, the problem that products of different specifications use the same bill of material is solved, a large amount of bills of material work does not need to be maintained by a special person, and labor force is liberated.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
Fig. 1 is a flowchart of a method for managing production of an intelligent device according to an embodiment of the present disclosure;
fig. 2 is a block diagram of an intelligent device production management platform provided in an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
In the description of the present invention, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements specifically listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus or additional steps or elements based on further optimization of the inventive concept.
The application provides a system integration intelligent equipment management, supports various equipment such as various PLC, R232, and servo motor control module switches the production mode at will, looks over the technique of running parameter and state.
The applied environment is an EXE digital platform, which is a professional development direction based on production and development of software products, has advanced software development ideas and mature software development platforms and strong intelligent manufacturing engineering equipment research and development capabilities, and is mainly processed by manpower in the past.
Specifically, please refer to fig. 1, which shows a flowchart of a method for intelligent device production management provided in an embodiment of the present application, where the method may include the following steps:
Wherein the target device includes at least a PLC device and an R232 interface device.
Wherein, each required material corresponds to one code.
And 103, matching production equipment based on the production order and the material main data to generate MES work order information, and producing intelligent equipment according to the generated MES work order information.
Wherein, MES work order information includes: order quantity, production date, process route information, bill of materials and material codes.
In the embodiment of the present application, step 103 further includes:
connecting a user terminal; the user terminal scans and analyzes the equipment bar code to obtain the equipment related information of the target equipment so as to realize equipment information tracing; the device-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
In an optional embodiment of the present application, the method further includes automatically calculating the material usage and uploading corresponding supply chain information when different specifications of the same type of equipment are produced.
In conclusion, the method and the system form a perfect supply chain management system, can directly manage each upstream and downstream supplier, can deeply manage the specific behaviors of the suppliers according to the conditions, provide reliable basis for quality control, and provide a management platform for the upstream and downstream suppliers.
The problem of coding one material is solved, and different material codes are coded for the same object in different colors and specifications of a traditional system, so that hundreds of thousands of materials are produced for one material, and the specifications and colors are very many. Therefore, the method causes great difficulty in field management, and is easy to place wrong orders to cause great loss. The AUA thoroughly solves the problem, one material can only store one code, complete service flow is realized, and management is greatly improved and efficient.
The problem that only one BOM is difficult to use (bill of material) in a product with one specification of traditional software is solved, the EXE realizes the problem that products with different specifications use the same BOM, and a large amount of BOM work does not need to be maintained by a special person, so that the labor force is liberated.
The powerful production management module can meet the requirements of production in special industries and can be easily applied across rows. Such as chemical industry, injection molding, electronics and hardware, the industry has large orders, a plurality of batches and strong repeated productivity, but the daily specific production difference is large. For example, the special production mode of no material and no BOM production is adopted in the textile and cloth industry, the production mode is better for the non-standard industry, when the same type of products are sold and produced in different specifications, the system does not need to rebuild the material and the BOM in the specification, the system automatically calculates the consumption of the non-standard material, and automatically produces corresponding supply chain information, thereby realizing the change of the products, maintaining the system information, and saving time and labor.
As shown in fig. 2, an embodiment of the present application further provides an intelligent device production management platform. The platform includes:
the ERP system is used for acquiring a sales order of the target equipment, generating a production order according to the sales order and determining a bill of materials required by production based on the production order;
the APS system is used for determining a process route according to the bill of materials and the production order and coding the required materials based on the bill of materials to obtain a material coding list; obtaining material main data based on the material coding list and the determined process route; wherein, each required material corresponds to one code;
the MES system is used for matching production equipment based on the production order and the material main data to generate MES work order information and producing intelligent equipment according to the generated MES work order information; wherein, MES work order information includes: order quantity, production date, process route information, material list and material codes.
In an optional embodiment of the present application, the platform further includes a connection module, configured to connect to a user terminal; the user terminal obtains the device related information of the target device by scanning and analyzing the device bar code so as to realize device information tracing; the device-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
In an optional embodiment of the present application, the platform further includes an uploading module, configured to automatically calculate material usage and upload corresponding supply chain information when the same type of equipment is produced in different specifications.
The intelligent device production management platform provided in the embodiment of the present application is used for implementing the intelligent device production management method, and specific limitations on the intelligent device production management platform may refer to the limitations on the intelligent device production management method in the foregoing, which is not described herein again. All parts of the intelligent equipment production management platform can be wholly or partially realized through software, hardware and a combination of the software and the hardware. The modules can be embedded in a hardware form or independent from a processor in the device, and can also be stored in a memory in the device in a software form, so that the processor can call and execute operations corresponding to the modules.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. An intelligent device production management method, characterized in that the method comprises:
obtaining a sales order of the target equipment, generating a production order according to the sales order, and determining a bill of materials required for production based on the production order;
determining a process route according to the bill of materials and the production order, and coding the required materials based on the bill of materials to obtain a material coding bill; obtaining material main data based on the material coding list and the determined process route; wherein, each required material corresponds to one code;
carrying out production equipment matching based on the production order and the material main data to generate MES work order information, and carrying out intelligent equipment production according to the generated MES work order information; wherein the MES work order information comprises: order quantity, production date, process route information, bill of materials and material codes.
2. The method of claim 1, further comprising connecting a user terminal; the user terminal scans and analyzes the equipment bar code to obtain the equipment related information of the target equipment so as to realize equipment information tracing; the device-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
3. The method of claim 1, further comprising:
when the same type of equipment is produced in different specifications, the material consumption is automatically calculated, and corresponding supply chain information is uploaded.
4. The method of claim 1, wherein the target device comprises at least a PLC device and an R232 interface device.
5. An intelligent device production management platform, the platform comprising:
the ERP system is used for acquiring a sales order of the target equipment, generating a production order according to the sales order and determining a bill of materials required by production based on the production order;
the APS system is used for determining a process route according to the bill of materials and the production order and coding the required materials based on the bill of materials to obtain a material coding list; obtaining material main data based on the material coding list and the determined process route; wherein, each required material corresponds to one code;
the MES system is used for matching production equipment based on the production order and the material main data to generate MES work order information and producing intelligent equipment according to the generated MES work order information; wherein the MES work order information comprises: order quantity, production date, process route information, bill of materials and material codes.
6. The platform of claim 5, further comprising a connection module for connecting a user terminal; the user terminal obtains the equipment related information of the target equipment by scanning and analyzing the equipment bar code so as to realize equipment information tracing; the device-related information includes: at least one of production batch number, production date, manufacturer and raw materials.
7. The platform of claim 5, further comprising an upload module configured to automatically calculate material usage and upload corresponding supply chain information during production of the same type of equipment with different specifications.
8. The platform of claim 5, wherein the target device comprises at least a PLC device and an R232 interface device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211352542.6A CN115511425A (en) | 2022-11-01 | 2022-11-01 | Intelligent equipment production management method and platform |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211352542.6A CN115511425A (en) | 2022-11-01 | 2022-11-01 | Intelligent equipment production management method and platform |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150058052A1 (en) * | 2013-08-26 | 2015-02-26 | Sap Ag | Map Based Routing from Bill of Materials |
| CN110580026A (en) * | 2019-09-18 | 2019-12-17 | 工业云制造(四川)创新中心有限公司 | intelligent manufacturing MES system |
| CN114331369A (en) * | 2021-12-30 | 2022-04-12 | 海天塑机集团有限公司 | Product production management system based on secondary analysis |
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- 2022-11-01 CN CN202211352542.6A patent/CN115511425A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150058052A1 (en) * | 2013-08-26 | 2015-02-26 | Sap Ag | Map Based Routing from Bill of Materials |
| CN110580026A (en) * | 2019-09-18 | 2019-12-17 | 工业云制造(四川)创新中心有限公司 | intelligent manufacturing MES system |
| CN114331369A (en) * | 2021-12-30 | 2022-04-12 | 海天塑机集团有限公司 | Product production management system based on secondary analysis |
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