CN113219911B - Factory building management system - Google Patents
Factory building management system Download PDFInfo
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- CN113219911B CN113219911B CN202110349971.7A CN202110349971A CN113219911B CN 113219911 B CN113219911 B CN 113219911B CN 202110349971 A CN202110349971 A CN 202110349971A CN 113219911 B CN113219911 B CN 113219911B
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- 238000012423 maintenance Methods 0.000 claims abstract description 44
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- 238000013480 data collection Methods 0.000 claims abstract description 10
- 239000002341 toxic gas Substances 0.000 claims description 69
- 238000001514 detection method Methods 0.000 claims description 62
- 238000010586 diagram Methods 0.000 claims description 17
- 238000010561 standard procedure Methods 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 7
- 229910052760 oxygen Inorganic materials 0.000 claims description 7
- 239000001301 oxygen Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 11
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- 238000013473 artificial intelligence Methods 0.000 description 15
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- 238000012545 processing Methods 0.000 description 8
- 238000007689 inspection Methods 0.000 description 7
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- 230000008859 change Effects 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 230000008439 repair process Effects 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
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- 230000001502 supplementing effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a factory building management system, which mainly controls a warehouse management system, an AI system, a car dispatching system, a maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system and a blue book system respectively through a central control host, so that management personnel can directly control each system to work through the central control host, and meanwhile, each system also forms cooperative work, for example, when the monitoring system detects an abnormal state, the safety management system is informed, and the safety management system can directly assign personnel to go to the process after judging or transmit the personnel to the central control host, and the personnel dispatching process is carried out after the management personnel of the central control host know the condition. When the state is serious, the safety management system can immediately start related measures and send an escape route to the communication device so as to instruct personnel to escape.
Description
Technical Field
The present invention relates to a management system, and more particularly, to a factory building management system.
Background
As plant sizes become larger, more management systems are required. However, the general management system has only a single function, such as a warehouse management system, a machine monitoring system, a personnel management system, etc., and the systems cannot form a cooperative operation, which makes management quite troublesome. Accordingly, the present inventors began to think about the solution.
Disclosure of Invention
In view of the shortcomings of the prior art, the present invention provides an effective solution, which relates to a plant management system, comprising:
the central control host is in information linkage with a warehouse management system, an AI system, a dispatching system, a maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system, a communication device and a blue book system, so that the central control host, the warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system, the communication device and the blue book system can perform collaborative operation, and the central control host can present the operation state of each system, and the communication device can be worn by staff;
the monitoring system comprises a detection unit, wherein the detection unit can be arranged in a factory building, and when the detection unit judges that an abnormal condition occurs in the factory building, an abnormal message is sent to the safety management system; the safety management system sends abnormal position information and abnormal type information to the communication device according to the abnormal information; when the safety management system judges that the treatment is difficult in time according to the abnormal information, a better escape route is calculated according to a position distribution diagram of personnel in a factory, and an escape route diagram is transmitted to the communication device; and the monitoring screen of the central control host computer presents an alarm picture.
The plant management system comprises a seismic alarm, wherein the seismic alarm can be arranged in the plant; the safety management system can be used for connecting information with a telecommunication service provider for receiving earthquake short messages, when the safety management system receives the earthquake messages, the safety management system controls the earthquake alarm to act, controls equipment in the factory building to stop acting, and sends an earthquake message to the communication device.
The plant management system comprises a detection unit, wherein the detection unit comprises a fire detection unit, the fire detection unit can be arranged in the plant, and when the fire detection unit judges that a fire occurs, a fire signal is sent to the safety management system; the safety management system comprises a sprinkler system and a fire alarm system, wherein the sprinkler system and the fire alarm system can be arranged in the factory building, when the safety management system receives the fire alarm signal, the sprinkler system is controlled to operate, the fire alarm system is controlled to operate, and a fire alarm message is sent to the communication device.
The plant management system comprises a plurality of water sprinklers, wherein each water sprinkler is arranged in the plant; the fire alarm signal comprises a fire alarm position signal; the safety management system can be used for starting the sprinkler at the corresponding position to act according to the fire alarm position signal and transmitting the fire alarm position signal to the communication device.
And when the safety management system receives the fire alarm position signal, an oxygen mask configuration diagram and a fire extinguisher configuration diagram are sent to the communication device.
The factory building management system comprises a detection unit, a control unit and a control unit, wherein the detection unit comprises a toxic gas detection unit which can be arranged in the factory building, and when the toxic gas detection unit detects toxic gas, the detection unit sends out a toxic gas signal and a toxic gas position signal; the safety management system comprises a toxic gas alarm which can be arranged in the factory building, and when the safety management system receives the toxic gas signal, the safety management system sends a toxic gas message and the toxic gas position signal to the communication device.
The factory building management system comprises a containing chamber and an airtight gate arranged in the containing chamber; an identification card is further arranged, a positioning chip is arranged in the identification card, and the identification card can be worn by a worker; the monitoring system comprises an image detection unit, wherein the image detection unit can be arranged in the accommodating chamber and used for judging staff in the accommodating chamber; the position detection unit can be used for detecting the positioning chip to obtain positioning data; when the toxic gas alarm is activated, if the position detection unit and the camera unit judge that no staff exists in the accommodating chamber, the safety management system controls the airtight gate to be activated so as to enable the accommodating chamber to form a closed space.
The factory building management system comprises a factory building management system, a factory building management system and a factory building management system, wherein the factory building management system comprises a factory building management system, a factory building management system and a factory building management system, wherein the factory building management system is used for detecting a factory building management system, and is capable of detecting a factory building; the safety management system is used for transmitting the toxic gas type data, an emergency equipment position diagram and toxic gas treatment SOP data to the communication device, wherein the toxic gas treatment SOP data corresponds to the toxic gas type.
The factory building management system comprises a plurality of escape doors in the factory building; the number of the identification cards is a plurality; the position detection unit can be used for detecting each positioning chip to obtain a personnel distribution diagram; the safety management system comprises a broadcasting system and an escape indicator lamp, wherein the broadcasting system and the escape indicator lamp are arranged in the factory building, the safety management system can be used for estimating a personnel escape distribution plan according to the personnel distribution map, the escape door position and the toxic gas position signal or the fire alarm position signal, the broadcasting system can be used for broadcasting according to the personnel escape distribution plan, and the escape indicator lamp can be used for indicating according to the personnel escape distribution plan.
The factory building management system comprises a central control host, a plurality of control units and a plurality of control units, wherein the central control host can be used for displaying a cross-section picture interface of each floor, a plane picture interface of each floor and an indicator lamp interface; when the central control host receives the toxic gas signal or the fire alarm signal, the central control host presents an alarm position on each floor section interface or the floor plan interface according to the toxic gas position signal or the fire alarm position signal and controls the indicator lamp interface to operate.
The invention can control the warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system and the blue book system through the central control host, so that the management is quite convenient, and meanwhile, each system can be utilized to carry out cooperative operation so as to generate maximum efficacy. When the situation is serious, the escape route is transmitted through the communication device quickly so as to evacuate personnel in the factory.
Drawings
FIG. 1 is a schematic diagram of the linking of components of the present invention;
FIG. 2A is a schematic diagram of a monitor screen display according to the present invention 1;
FIG. 2B is a schematic diagram of a monitor screen display according to the present invention;
fig. 3 is a schematic diagram of a monitor screen display of the present invention, fig. 3.
Legend description:
a central control host
A1 Monitoring screen
A2 Communication device
A3 Control panel
A4 Input unit
A5 Alarm device
1. Warehouse management system
2 AI System
3. Car dispatching system
4. Maintenance system
5. Security management system
51. Earthquake alarm
52. Fire alarm detecting unit
53. Toxic gas detection unit
54. Position detecting unit
6. Monitoring system
61. Image detection unit
62. Sound detection unit
63. Vibration detection unit
8. Equipment pipeline configuration system
9. Data collection system
0. Blue book system
Detailed Description
The construction, features and embodiments of the present invention will be described with the aid of the accompanying drawings, which provide a further understanding of the present invention.
Referring to fig. 1, the present invention mainly includes a central host a, and the central host a is in information connection with a warehouse management system 1, an AI (Artificial Intelligence ) system 2, a dispatching system 3, a maintenance system 4, a security management system 5, a monitoring system 6, an equipment pipeline configuration system 8, a data collection system 9, and a blue book system 0, so that the central host a cooperates with the warehouse management system 1, the AI system 2, the dispatching system 3, the maintenance system 4, the security management system 5, the monitoring system 6, the equipment pipeline configuration system 8, the data collection system 9, and the blue book system 0, and the subsystems included in the present invention are not limited by the disclosure above. The central control host A comprises a monitoring screen A1, a communication device A2, a control panel A3 and other components, but is not limited to the monitoring screen A1, the communication device A2, the control panel A3 and other components, so that a manager managing the central control host can monitor the operation of each system through the central control host to assist and manage staff in a factory.
Firstly, introducing a warehouse related function, the warehouse management system 1 detects stock and output conditions of raw materials in a warehouse at any time, and returns detection results to the central control host A, and makes a chart to record, so as to obtain first stock data and raw material output data, so that a manager can master the warehouse conditions through the monitoring screen A1, and the manager can mobilize and supplement the raw materials according to the warehouse conditions. Besides, the warehouse management system 1 can further estimate according to the first stock data and the raw material output data to predict when the raw material in the warehouse is consumed, and when the consumed time is lower than a first preset time, the warehouse management system 1 transmits a raw material warning message to the central control host a so as to remind the manager of paying attention. In addition, the warehouse management system 1 also records various pointers in the warehouse, such as temperature, humidity, vibration, consumable stock (such as filter screen, filter core) and the like, and transmits the data back to the central control host a to make records for the manager to judge whether to control and process. The warehouse management system 1 may also be used in combination with the AI system, where the AI system learns according to the first stock data and the raw material output data each time, and adjusts estimation of the raw material consumption speed by the warehouse management system 1, so that the warehouse management system 1 can more accurately estimate the time when the raw material consumption is completed.
The storage related function further includes a function of supplementing and detecting the raw materials in the machine, but not limited to this, the data collecting system 9 is used to collect the working state of each machine to obtain second stock data and working state data, and the second stock data and working state data are transmitted to the central control host a, so that a manager can judge how to dispose the raw materials, for example, when the manager judges that the stock is insufficient in the machine according to the second stock data, the control panel A3 can be operated to control the dispatching car system 3 to convey the raw materials to the machine in the warehouse, the communication device A2 can be used to contact the related personnel to supplement the raw materials, the AI system 2 can be used to learn the working state data in an artificial intelligent manner, a raw material digestion rate data is learned, and then the consumption time of the raw materials in the machine is estimated according to the raw material digestion rate data and the stock data, for example, when the consumption time of the raw materials in the machine is lower than a preset time, the automatic control panel A3 can be operated to convey the raw materials to the machine to the automatic control system, and supplement the raw materials can be completed, and the machine is supplemented to the machine in the warehouse by the communication device A2, and the function of supplementing the raw materials can be completed. In addition, the manager may control the moving route of the dispatching system 3 or related emergency dispatch in a remote control manner through the control panel A3 according to the on-site condition.
The manager can also judge whether the machine needs to be maintained and maintained in advance according to the working state data, so as to assign personnel to go to process, and the part can learn and judge the maintenance time by utilizing an artificial intelligence mode, firstly, the data collection system 9 can be used for collecting machine maintenance data and machine maintenance data, the AI system 2 can be used for learning according to the machine maintenance data so as to adjust the machine maintenance period data, then the adjusted machine maintenance period data is transmitted to the maintenance system 4, and when the maintenance system 4 judges that the machine should be maintained according to the machine maintenance data and the machine maintenance period data, the maintenance data is transmitted to the communication device A2 according to the responsible personnel data of the machine, and each personnel in the factory can carry the communication device A2 with him so as to receive information transmitted by each component or contact with the manager. The maintenance data may include: the maintenance machine position, the machine fault cause, the action path data and the maintenance video data are not limited by this, and these maintenance data can be displayed on the screen of the communication device A2, for example, the communication device for forming data transmission and voice communication with the central control host a is referred to in the specification, and in the specification, the communication device A2 can be preferably an AR (Augmented Reality ) device with a communication function, so that the personnel can conveniently see the maintenance data in the maintenance process or can quickly move to fixed points for maintenance according to the maintenance data through the advantages of the AR device.
In addition, the dispatching system 3 encounters any problem during dispatching, and also sends an abnormal status message to the central control host a for the manager to dispatch the personnel to process through the communication device A2, and the central control host a preferably sends a dispatching route map and dispatching maintenance data to the communication device at the same time for the personnel to quickly grasp the situation. The maintenance process, such as the damage type of the parts, the type or quantity of the replaced parts, etc., is also transmitted to the central control host A for recording and storing. When the manager views the information of each machine, the mentioned recorded and saved data are displayed on the monitor screen A1, and even the related data of the responsible person are presented together, so that the manager can know the condition of the machine, and when the manager needs to assign the person to go to the machine to know the condition or maintain, the manager can quickly find the relevant responsible person and the contact way thereof.
Next, describing the related functions of the blue book system 0, firstly, when the in-plant equipment position is to be changed, equipment is added or removed, pipelines are added or removed, etc. in the field, the manager can input equipment change instructions through the input unit A4 of the central control host a, and then input equipment change data, for example, when the in-plant equipment position is to be changed, the equipment change data includes the data of the equipment to be changed, the changed position, etc., but is not limited thereto; when the equipment is to be added, the equipment change data includes the name of the equipment to be added, the size of the equipment, the functions, related line (such as wires and pipelines) data, and the data which needs to be linked with the equipment, but is not limited thereto. After the input is completed, the equipment pipeline configuration system 8 is connected to a database, and the database is provided with plant equipment layout data, a plurality of pieces of equipment parameter data (such as names, equipment functions, sizes, lines) corresponding to each plant equipment, etc., then the equipment pipeline configuration system 8 analyzes according to the newly added equipment data and the plant equipment layout data, and displays an equipment setting position suggestion data on the monitor screen A1, so that the manager can determine how to change the equipment according to the equipment setting position suggestion data, and in addition, the content of the equipment setting position suggestion data preferably has more than two options for the manager to judge and select.
If the manager inputs a device confirmation command through the input unit A4, the blue book system 0 may be used to make the device setting position suggestion data into blue book data for use in meeting or making related document data, for example, the blue book data may include, but is not limited to, a name of a device or a pipeline, a type of a device or a pipeline, a department to which a device or a pipeline belongs, a module to which a device or a pipeline belongs, a material type of a device or a pipeline, a position of a device or a pipeline, a person responsible for a device or a pipeline and a connection mode thereof, upstream and downstream devices of a device or a pipeline, etc.; and the blue book data may be output or printed out by pdf, word, excel or the like. In addition, the blue book system 0 may integrate various related blue books, for example, when a first blue book data is the position suggestion data set by the device and the second blue book data is related to machine operation, maintenance, etc., the blue book system may integrate these data to produce the blue book data. In addition, the blue book system 0 may be further matched with the equipment pipeline configuration system 8 for disassembling and installing machine tables and pipelines, in which the positioning system is mainly used for positioning each machine table and pipeline, such as RFID (Radio Frequency Identification ), barcode (bar code), image identification system, etc., when a person performs disassembly and assembly of the machine tables or pipelines according to the blue book data, the blue book system 0 and the equipment pipeline configuration system 8 can determine whether a person has an error condition according to the detection result of the positioning system and the blue book data, and can send an alarm once an error occurs, so that the manager can immediately notify the person to adjust and improve through the communication device A2.
The monitoring system 6 is mainly used for detecting functions of a machine, a pipeline, etc., for example, the monitoring system 6 has an image detecting unit 61, a sound detecting unit 62, a vibration detecting unit 63, etc., and can collect an equipment pipeline image data, an equipment pipeline vibration data, and an equipment pipeline sound data, where the equipment pipeline image data mainly includes an appearance image data of the machine or an appearance image data of the pipeline, but not limited thereto, and the monitoring system 6 may also be an infrared detecting unit, a flow detecting unit, a temperature detecting unit, a pressure detecting unit, etc. for detecting parameters data (pressure, flow, etc.) in a factory, for example, for helping to grasp relevant parameters of various equipment in the factory, an internal environment of the factory, etc., which are the monitoring system 6 of the present invention is designed. Since noise may occur when a pipeline is broken, a machine is damaged or about to be damaged, and high frequency vibration may be associated with the damage of the machine, noise may occur due to abrasion of internal mechanical components, etc., the maintenance system 4 may be configured to perform predictive analysis according to the equipment pipeline image data, the equipment pipeline vibration data, and the equipment pipeline sound data, and once it is determined whether the pipeline is broken, the machine is damaged, or maintenance is required in advance, the maintenance system 4 sends a maintenance signal to the central control host a, and then the central control host a sends a message to the communication device A2 of a responsible person of the machine to instruct to go to maintenance, where the central control host a may display the maintenance signal on the monitor screen A1 when receiving the maintenance signal, where the maintenance signal includes: the monitoring screen may present an abnormal alarm cause (such as broken pipeline, damaged parts, maintenance of the machine in advance), which machine is located at the map position, and the related affected machine is indicated, but not limited to this, and then the manager assigns the personnel by using the communication device A2. In addition, the image detecting unit 61, the sound detecting unit 62 and the vibration detecting unit 63 may be fixed-point type, track type or mobile type for detecting all devices in the factory, and the detecting results of the detecting units 61, 62 and 63 are all transmitted to the central control host a and displayed through the monitor screen A1. The monitoring system 6 may further generate report data according to the film captured by the image detecting unit 61, the detection results of the detecting units 62 and 63, and the personnel maintenance conditions, and the AI system 2 may learn according to the detection results of the detecting units and the personnel maintenance conditions to improve the accuracy of the detection. The mobile image unit 63 can be configured with a detection route in advance to achieve an automatic inspection function, or can be remotely and manually controlled to perform detection according to different requirements.
The monitoring system 6 may further cooperate with the safety management system 5 to notify personnel in the factory of the evacuation at the first time of the disaster. First, seismic related security management is introduced: the safety management system 5 includes a seismic alarm 51, but not limited to this, the seismic alarm 51 may be installed in various places in the factory building, and when the safety management system 5 receives the seismic short message from the telecom service provider, the safety management system 5 not only quickly starts the seismic alarm 51, but also controls the equipment in the factory building to stop working, and sends a seismic message to the communication device A2. The earthquake information can also comprise how to guide personnel to create and find a better refuge place by using the environment, but the refuge place is not limited to the environment, for example, the places are more suitable for hiding so as to avoid being crushed by falling of heavy objects; when the earthquake is over, the safety management system 5 can draw the optimal escape route of each area personnel according to the distribution condition of the personnel in the factory, and make the escape route map and transmit the escape route map to the communication device of each personnel.
Next, the management measures of the safety management system 5 in terms of fire will be described: the safety management system 5 includes a fire detection unit 52, but not limited to this, the fire detection unit 52 is mainly disposed in each place of the factory building, and the fire detection unit 52 can determine whether a fire occurs in the factory building by using an image recognition method, or can determine by using a temperature detection method or a smoke detection method, or can increase the determination accuracy by using more than two determination methods to reduce the occurrence of erroneous determination. When a fire alarm occurs in the factory building, a fire alarm signal is sent to the central control host A, so that the monitoring screen A1 and the alarm A5 can inform a manager in a flashing, ringing and other modes, the fire alarm signal contains fire alarm position data, then the manager can watch the actual condition in the factory building through the monitoring screen A1 and then send an emergency dispatch personnel to the processing, and when the dispatch personnel is dispatched, the fire alarm occurrence position can be sent to the communication device A2 so as to enable the personnel to quickly go to a destination, and meanwhile, the fire extinguisher configuration diagram is also sent to the communication device A2 so as to enable the personnel to quickly obtain the fire extinguishing result; or the manager can control the sprinkler system nearby the fire place to operate through the control panel A3 so as to perform the sprinkler fire extinguishing work. Furthermore, the fire detection unit 52 is preferably configured to detect fire types, so that personnel can choose a preferred fire extinguishing tool or fire extinguishing mode for different fire types, and it should be mentioned that the safety management system 5 transmits a SOP (Standard Operating Procedures, standard operation procedure) film corresponding to the fire treatment to the communication device A2, so that personnel can quickly perform the fire treatment following the SOP film. When the fire alarm is in response, the fire alarm system in the factory is preferably started to act at the same time so as to remind personnel in the factory to improve vigilance.
The above-mentioned part is related to the manual operation when the fire alarm happens, this part can also carry out the full-automatic fire alarm to put out through the safety management system 5, after the safety management system 5 receives the fire alarm signal, can supply to select nearby sprinkler system to actuate according to the fire alarm position automatically to put out the fire in the minimum time fast. In addition, when the safety management system 5 determines that the fire is difficult to extinguish, the optimal escape route of each personnel in each area can be drawn according to the distribution condition of the personnel in the factory, and the escape route pattern is formed and transmitted to the communication device of each personnel. And each area in the factory is preferably provided with a plurality of oxygen masks, smoke masks and other devices so that people can be adequately equipped to deal with when they escape from the fire scene, in this state, the safety management system 5 also transmits the placement positions of the oxygen masks and smoke masks in each area to the communication device of each person, and emergency lighting devices are also preferably arranged near the placement positions of the oxygen masks and smoke masks so as to be convenient for the people to find and take. The detection result of the fire detection unit 52 is also transmitted to the AI system 2 for learning each time, so as to improve the accuracy of fire judgment.
Referring now to the management measures of the safety management system 5 in terms of toxic gas, first, the safety management system 5 further includes a toxic gas detection unit 53, but not limited thereto, and the toxic gas detection unit 53 can be used for detecting various gases harmful to human body, such as carbon monoxide. The poison gas detecting unit 53 is mainly disposed at each position in the factory building, especially a plurality of chambers are disposed in the factory building, and at least one poison gas detecting unit 53 is disposed in each chamber. When the toxic gas detecting unit 53 detects the toxic gas, it sends out a toxic gas signal, a toxic gas position signal, and a toxic gas type signal to the central control host a. Here, the manager may be notified by the monitor screen A1, the alarm A5 or by flashing, ringing, etc. to allow the manager to dispatch the personnel for processing, in addition, during the process of the personnel for processing, the safety management system 5 may transmit the toxic gas type data and the toxic gas processing SOP data to the communication device A2 directly or indirectly through the central control host a, an emergency equipment location map may be directly or indirectly transmitted to the communication device A2, so that the personnel may quickly process the toxic gas according to these information, and the safety management system 5 may further provide toxic gas processing notes to the communication device A2 according to the toxic gas type data, so that strict attention must be paid to minimize the toxic gas effect when reminding the personnel to process the toxic gas. In addition, in order to avoid the toxic gas in the chambers from overflowing, the outlets of each chamber are respectively provided with a gate, and since each person in the factory wears an identification card, and the identification card is embedded with a positioning chip, the safety management system 5 is provided with a position detection unit 54, the position detection unit 54 can judge whether the person in the chamber exists according to the positioning chip, once the person in the chamber is judged to have been evacuated, the gate is started to actuate to form and close the chamber to form a closed space, and when the relevant processing personnel are identified according to the identification card, the gate is opened for the person to enter the processing. In order to increase the recognition rate, the safety management system 5 may be further matched with the image detection unit 61 of the monitoring system 6 to determine whether a person exists in the image, and when both the two are determined that no person exists, the safety management system 5 may put down the gate. In addition, the detection result of the toxic gas detection unit 53 may also be learned by the AI system to improve the overall judgment accuracy. In addition, it should be noted that the safety management system 5 not only can detect toxic gas, but also can detect whether harmful liquid flows out of the factory, and the method can be achieved through a liquid leakage detector, image identification and other methods, so as to ensure the life safety of personnel in the factory.
Similarly, when the safety management system 5 determines that the toxic gas condition is significantly difficult to treat, the optimal escape route of each personnel in each area can be drawn according to the distribution condition of the personnel in the factory, and the escape route pattern is formed and transmitted to the communication device A2 of each personnel. In this state, the safety management system 5 also transmits the placement position of the gas masks in each area to the communication device A2 of each person, and a reminding device is also preferably arranged near the placement position of the gas masks, so that the person can find and take the gas masks conveniently in a flashing, buzzing mode and the like. In the above description, the poison gas detecting unit 53 and the fire alarm detecting unit 52 are preferably fixed and track-type, and the inspection robot can also inspect the safety condition in the factory building by presetting the inspection route, and the inspection robot can also wear fire extinguishing equipment or poison gas treatment equipment at the same time for automatic emergency treatment. In addition, the inspection robot can also be remotely controlled, and the manager can manually and remotely control the inspection robot to move through the control panel A3, so that when the monitoring system 6 detects an abnormality or the safety management system 5 detects occurrence of fire, toxic gas leakage and other things, the inspection robot can go to the known condition and perform preliminary treatment through remote control.
When the conditions such as fire or toxic gas cannot be controlled and personnel in a factory need to be separated, a personnel distribution diagram is obtained mainly by detecting each positioning chip through the position detecting unit 54, then the safety management system 5 starts to draw an optimal escape plan according to the personnel distribution diagram, the escape door position, and the toxic gas position signal or the fire alarm position signal, finally estimates a personnel escape distribution plan, wherein the personnel escape distribution plan comprises an escape route map of each personnel or a personnel escape route map in each container, but not limited to the personnel escape route map, and finally the safety management system 5 can respectively send the escape route map of each personnel to the communication device A2 of each personnel according to the personnel escape distribution plan for personnel to escape, and the route map also marks the positions of protective equipment such as an oxygen mask, a gas mask and the like for personnel to take during escape. The optimal escape route can also be manually adjusted in real time according to the information presented by the monitoring screen A1 by the manager and the real-time on-site conditions (such as personnel flow and disaster sweep range of each route) and professional judgment of the manager. In addition, the safety management system 5 may also activate a broadcasting system and escape indicator lights in the factory building, where the broadcasting system may be used to guide the escape route of the person in each container in a broadcasting manner according to the escape distribution plan of the person. In addition, the above description describes the workflow in the safety management system 5 pair when the disaster occurs, and for the external resources, such as a fire protection system, an ambulance system, a search and rescue system, etc., can be linked to the safety management system 5, so that the temporary damage caused by the disaster can be effectively reduced by combining the external resources with the internal resources. When the conditions of fire, toxic gas, earthquake, etc. are relieved, the detecting unit 6 will urgently detect the conditions of each machine and pipeline in the factory, and the detecting result will be made into a post-recovery report data for the manager to urgent repair, maintenance and process according to the post-recovery report data, the detecting unit 6 can also carry the repair parts, repair personnel, repair time, accident reasons, and even record data such as improvement advice, etc. in addition to the post-recovery report data. It should be noted that when the communication device A2 displays the escape route map, the oxygen mask, the gas mask, the escape door, etc. can be highlighted in a flashing manner, the reminding and guiding modes are not limited to the flashing manner, and the reminding and guiding modes can also be used for reminding the user who can achieve the reminding effect by means of indicator lights, pushing, voice, icons, etc. are all the range to be ensured in the specification.
Referring to fig. 2A, 2B and 3, the related operations of the central control host a will now be described: firstly, the monitor screen A1 may display a floor profile interface, a floor plan interface, an indicator light interface and personnel data in a factory, as shown in fig. 3, the manager may select a floor from the floor profile interfaces through the input unit, the floor plan interface may appear after the selection, the floor plan interface may display the configuration position of each machine and pipeline, the configuration position may be displayed in a 2D, 3D or 5D manner, etc. when the manager selects one machine or pipeline, relevant information of the machine or pipeline may be displayed, such as information of a responsible person, a responsible person contact manner, maintenance time, working conditions, various parameters (such as temperature, flow, pressure), a supplier, relevant upstream and downstream connection devices (for example, when the first device is selected, data of the upstream device B of the first device, data of the downstream device c device) etc. The input unit A4 may include a hand detecting device, but not limited to this, the hand detecting device may be configured to detect a human gesture to obtain a gesture command, the central control host a may be configured to operate each interface according to the gesture command, and the gesture command may be determined by detecting an indication direction, a sliding direction, and a moving direction of a human finger through the hand detecting device, or by detecting an overall gesture of a human hand, and the input unit A4 may also be configured to project a virtual keyboard image in a space by means of image projection, so that a human body can achieve inputting of a command according to the virtual keyboard image, and the input unit A4 may also be configured to achieve inputting of a command through a touch screen, so long as inputting of a command and data can be achieved. In addition, when various conditions exist in the factory building, besides the indicator light interface flashing, the floor profile interface and the floor plan interface will also display the condition occurrence position, the monitor screen A1 will also display the monitor image near the corner pop-up condition occurrence position, the relevant parameters measured by the monitor system 6, or display the related upstream and downstream equipment data, the equipment data in the adjacent area, etc. so that the manager can quickly grasp the condition, even if there are important equipment in the adjacent area, or high-risk equipment, etc. also will be specifically displayed here for the relevant handling in advance, for example, when the central control host a receives the toxic gas signal or the fire alarm message, the indicator light interface will flash continuously, and the floor profile interface and the floor plan will also display the starting position B in a specific color (such as red) for reminding the manager to pay attention to the handling, deal with, and at the same time, the relevant upstream and downstream equipment, the important equipment in the relevant area, etc. will also be displayed for the corresponding information for the manager to advance. Besides the continuous flashing of the indicator light interface, the indicator light interface can also be matched with modes such as buzzing, ringing, system voice notification and the like to strengthen the prompting effect. In addition, when the events such as fire and toxic gas occur, the floor profile interface and the floor plan are also distinguished by different colors, so as to distinguish the cold and hot areas at different positions, thereby facilitating the management personnel to judge the sequence of the processing. In addition, the central control host a also uses the monitor screen A1 to present the connection relationship between the devices in a dendritic manner, so that the manager can clearly control the status and the corresponding relationship of the devices at a glance.
While the foregoing is directed to the preferred embodiments of the present invention, and examples of such preferred embodiments are set forth in the appended claims, the present invention is not limited to the details of the preferred embodiments described herein.
Claims (9)
1. A plant management system, comprising:
the central control host is in information linkage with a warehouse management system, an AI system, a dispatching system, a maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system, a communication device and a blue book system, so that the central control host, the warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system, the communication device and the blue book system can perform collaborative operation, and the central control host can present the operation state of each system, and the communication device can be worn by staff;
the monitoring system comprises a detection unit, wherein the detection unit can be arranged in a factory building, and when the detection unit judges that an abnormal condition occurs in the factory building, an abnormal message is sent to the safety management system; the safety management system sends abnormal position information and abnormal type information to the communication device according to the abnormal information; when the safety management system judges that the treatment is difficult in time according to the abnormal information, a better escape route is calculated according to a position distribution diagram of personnel in a factory, and an escape route diagram is transmitted to the communication device; the monitoring screen of the central control host computer presents an alarm picture;
the factory building comprises a containing chamber and an airtight gate arranged in the containing chamber; an identification card is further arranged, a positioning chip is arranged in the identification card, and the identification card can be worn by a worker; the monitoring system comprises an image detection unit, wherein the image detection unit can be arranged in the accommodating chamber and used for judging staff in the accommodating chamber; the position detection unit can be used for detecting the positioning chip to obtain positioning data; and the safety management system controls the airtight gate to actuate so that the accommodating chamber forms a closed space when the position detection unit and the image detection unit judge that no staff exists in the accommodating chamber after the toxic gas alarm is actuated.
2. The plant management system of claim 1, wherein the safety management system includes a seismic alarm, the seismic alarm being positionable within the plant; the safety management system can be used for connecting information with a telecommunication service provider for receiving the earthquake short message, and when the safety management system receives the earthquake short message, the safety management system controls the earthquake alarm to act, controls equipment in the factory building to stop acting, and sends an earthquake message to the communication device.
3. The plant management system of claim 2, wherein the detection unit comprises a fire detection unit,
the fire detection unit can be arranged in the factory building, and when the fire detection unit judges that a fire occurs, a fire signal is sent to the safety management system; the safety management system comprises a sprinkler system and a fire alarm system,
the sprinkler system and the fire alarm system can be arranged in the factory building, and when the safety management system receives the fire alarm signal, the sprinkler system is controlled to operate, the fire alarm system is controlled to operate, and a fire alarm message is sent to the communication device.
4. A plant management system according to claim 3, wherein the sprinkler system comprises a plurality of sprinklers, each sprinkler being disposed within the plant; the fire alarm signal comprises a fire alarm position signal; the safety management system can be used for starting the sprinkler at the corresponding position to act according to the fire alarm position signal and transmitting the fire alarm position signal to the communication device.
5. The plant managing system of claim 4, wherein when the safety management system receives the fire alarm position signal, an oxygen mask configuration map and a fire extinguisher configuration map are sent to the communication device.
6. The plant management system of claim 5, wherein the detection unit comprises a toxic gas detection unit,
the poison gas detection unit can be arranged in the factory building, and when the poison gas detection unit detects poison gas, the poison gas detection unit sends out a poison gas signal and a poison gas position signal; the toxic gas alarm can be arranged in the factory building, and when the safety management system receives the toxic gas signal, the safety management system sends a toxic gas message and the toxic gas position signal to the communication device.
7. The plant managing system according to claim 6, wherein the toxic gas detecting unit is configured to detect a toxic gas type to obtain a toxic gas type data; the safety management system is used for transmitting the toxic gas type data, an emergency equipment position diagram and toxic gas treatment SOP data to the communication device, wherein the toxic gas treatment SOP data corresponds to the toxic gas type.
8. The plant management system of claim 7, wherein the plant includes a plurality of escape doors therein; the number of the identification cards is a plurality; the position detection unit can be used for detecting each positioning chip to obtain a personnel distribution diagram; the safety management system comprises a broadcasting system and an escape indicator lamp, wherein the broadcasting system and the escape indicator lamp are arranged in the factory building, the safety management system can be used for estimating a personnel escape distribution plan according to the personnel distribution map, the escape door position and the toxic gas position signal or the fire alarm position signal, the broadcasting system can be used for broadcasting according to the personnel escape distribution plan, and the escape indicator lamp can be used for indicating according to the personnel escape distribution plan.
9. The building management system according to claim 8, wherein the central control host is configured to display a floor profile interface, a floor plan interface, and an indicator light interface; when the central control host receives the toxic gas signal or the fire alarm signal, the central control host presents an alarm position on each floor section interface or the floor plan interface according to the toxic gas position signal or the fire alarm position signal and controls the indicator lamp interface to operate.
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