CN113219913A - Factory building management system - Google Patents
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- CN113219913A CN113219913A CN202110364963.XA CN202110364963A CN113219913A CN 113219913 A CN113219913 A CN 113219913A CN 202110364963 A CN202110364963 A CN 202110364963A CN 113219913 A CN113219913 A CN 113219913A
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- 238000012423 maintenance Methods 0.000 claims abstract description 71
- 239000002994 raw material Substances 0.000 claims abstract description 48
- 238000012544 monitoring process Methods 0.000 claims abstract description 31
- 238000013480 data collection Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 42
- 238000004891 communication Methods 0.000 claims description 40
- 230000008859 change Effects 0.000 claims description 9
- 238000010586 diagram Methods 0.000 claims description 9
- 230000029087 digestion Effects 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 4
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- 238000012790 confirmation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 3
- 230000001502 supplementing effect Effects 0.000 abstract description 3
- 239000002341 toxic gas Substances 0.000 description 30
- 238000013473 artificial intelligence Methods 0.000 description 20
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- 238000012545 processing Methods 0.000 description 9
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- 238000011144 upstream manufacturing Methods 0.000 description 5
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to a factory building management system, which mainly controls a storage management system, an AI system, a car dispatching system, a one-dimensional maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system and a blue book system through a central control host respectively, so that a manager can directly control all the systems to work through the central control host, and meanwhile, all the systems can also form cooperative work, for example, the storage management system can send a message to the central control host when judging that raw materials need to be supplemented so as to remind the manager to process. Or when the data collection system judges that the raw materials in the machine table are about to be insufficient, the dispatching system is controlled to go to the warehouse for transporting and supplementing the materials. Therefore, the invention can manage the operation of each system in the whole plant with least manpower.
Description
Technical Field
The present invention relates to a management system, and more particularly, to a factory building management system.
Background
As the plant scale grows larger, more and more management systems are required. However, the general management system has only a single function, such as a warehouse management system, a machine monitoring system, a personnel management system, etc., and the systems cannot form cooperative operations, so that the management becomes quite troublesome. Accordingly, the present inventors began to think of solutions.
Disclosure of Invention
In view of the deficiencies of the prior art, the present inventors propose an effective solution, which relates to a plant management system, comprising:
a central control host computer:
the central control host is linked with a warehousing management system, an AI system, a vehicle dispatching system, a maintenance and repair system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system and a blue book system in information mode, so that the central control host can cooperatively operate with the warehousing management system, the AI system, the vehicle dispatching system, the maintenance and repair system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system and the blue book system, and the central control host can present the operation state of each system.
The warehouse management system comprises:
the warehouse management system can be used for detecting the stock and the output condition of the raw materials in the warehouse to obtain first stock data and raw material output data; the AI system can estimate the depletion time of the raw materials in the warehouse according to the raw material output condition and the first stock data, and when the depletion time of the raw materials in the warehouse is lower than a first preset time, a raw material warning message is transmitted to the central control host.
The data collection system:
the data collection system can supply the stock of the interior stock of the working condition of monitoring board and board to obtain a second stock data and a working condition data, the AI system can supply according to the working condition data are learnt, and obtain a raw materials digestion rate data, again according to raw materials digestion rate data reaches stock data estimate the end time of raw materials consumption in the board, when the end time of raw materials consumption in the board is less than a second and predetermines the time, then control the dispatching system carries raw materials in the warehouse extremely the board to the process of dispatching is makeed into the data of dispatching.
The plant management system is characterized in that the equipment pipeline configuration system information is connected with a database, and the database is provided with plant equipment layout diagram data and a plurality of equipment parameter data corresponding to each plant equipment; the central control host comprises an input unit, when the input unit inputs an equipment change instruction and equipment change data, the equipment pipeline configuration system can analyze the newly added equipment data and the plant equipment layout diagram data to obtain equipment setting position suggestion data, and the central control host can present the equipment setting position suggestion data.
The factory building management system is characterized in that when an equipment confirmation instruction is input by the input unit, the blue book system can make the equipment setting position suggestion data into blue book data.
The plant management system is characterized in that the central control host is further connected with a communication device in an information mode, and the communication device can be worn by workers; the data collection system can be used for collecting machine maintenance data and machine maintenance data, and the AI system can be used for learning according to the machine maintenance data so as to adjust machine maintenance cycle data; and the maintenance system judges whether the machine is maintained according to the machine maintenance data and the machine maintenance period data, and sends maintenance data to the communication device when judging that the machine needs to be maintained.
The workshop management system is characterized in that the maintenance data comprise action path data and maintenance video and audio data, and the communication device can display the action path data and the maintenance video and audio data.
The factory building management system is characterized in that the input unit can be used for inputting first blue book data and second blue book data; the blue book system can integrate the first blue book data and the second blue book data to manufacture the blue book data.
In the plant management system, when the dispatching system sends an abnormal state message, the central control host sends a dispatching route map and dispatching maintenance data to the communication device, and the communication device can display the dispatching route map and the dispatching maintenance data.
The plant management system, wherein the monitoring system is used for collecting equipment pipeline image data, equipment pipeline vibration data and equipment pipeline sound data; the AI system can perform predictive analysis according to the equipment pipeline image data, the equipment pipeline vibration data and the equipment pipeline sound data, and sends a maintenance signal to the central control host if the plant equipment and the pipeline need to be maintained.
The factory building management system is characterized in that the central control host can be used for displaying a profile interface of each floor, a plane interface of each floor, an indicator light interface and personnel data in a factory, and each interface can be selected by operability to display selected data.
The factory building management system is characterized in that the input unit comprises a hand detection device, the hand detection device can be used for detecting human body gestures to obtain a gesture command, and the central control host can be used for operating each interface according to the gesture command.
The warehouse management system, the AI system, the dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system and the blue leather book system can be controlled by the central control host, so that the management is quite convenient, and the systems can be used for performing cooperative operation to generate the maximum effect. Or the data collection system can be matched with a vehicle dispatching system, and when the raw materials in the machine station are to be used, the vehicle dispatching system is controlled to go to the warehouse to take out the raw materials for supplement.
Drawings
FIG. 1 is a schematic view of the linking of components of the present invention;
FIG. 2A is a schematic view of a monitor screen display of the present invention 1;
FIG. 2B is a schematic view of a monitor screen display of the present invention 2;
fig. 3 is a schematic view 3 of a monitor screen display of the present invention.
Illustration of the drawings:
a central control host
A1 monitor screen
A2 communication device
A3 control panel
A4 input unit
A5 alarm
1 warehouse management system
2 AI system
3 dispatching system
4 maintenance system
5 safety management system
51 earthquake alarm
52 fire alarm detection unit
53 toxic gas detection unit
54 position detecting unit
6 monitoring system
61 image detection unit
62 sound detection unit
63 vibration detecting unit
8 equipment pipeline configuration system
9 data collection system
0 blue leather book system
Detailed Description
The structure, characteristics and embodiments of the invention will be described below with the aid of the accompanying drawings, so that the expensive examiner can further understand the invention.
Referring to fig. 1, the present invention mainly includes a central control host a, and the central control host a is linked with a warehouse management system 1, an AI (Artificial Intelligence) system 2, a car dispatching system 3, a maintenance and repair system 4, a safety management system 5, a monitoring system 6, an equipment pipeline configuration system 8, a data collection system 9, and a blue book system 0, so that the central control host a cooperates with the warehouse management system 1, the AI system 2, the car dispatching system 3, the maintenance and repair system 4, the safety management system 5, the monitoring system 6, the equipment pipeline configuration system 8, the data collection system 9, and the blue book system 0. The central control host a includes components such as a monitor screen a1, a communication device a2, a control panel A3, etc., but not limited thereto, so that a manager managing the central control host can monitor the operation of each system through the central control host to assist and manage personnel in a plant area.
First, the storage management system 1 will detect the stock and output status of the raw materials in the warehouse at any time, and transmit the detection result back to the central control host a, and make it into a chart for recording, so as to obtain a first stock data and a raw material output data, so that the manager can control the storage status through the monitoring screen a1, and the manager can perform the movement and supplement of the raw materials according to the storage status. In addition, the warehouse management system 1 may further estimate according to the first stock data and the raw material output data to predict when the raw material in the warehouse will be consumed, and when the consumed time is lower than a first preset time, the warehouse management system 1 may transmit a raw material warning message to the central control host a to remind the manager of the consumption. In addition, the warehouse management system 1 may also record data of various indicators in the warehouse, such as temperature, humidity, vibration, and material storage (such as filter screen and filter core), and transmit the data back to the central control host a to be made into a record for the manager to determine whether to control and process. In addition, the warehousing management system 1 can also be used in cooperation with the AI system, and the AI system mainly performs learning according to the first stock data and the raw material output data each time, and adjusts estimation of the raw material consumption rate by the warehousing management system 1, so that the warehousing management system 1 can estimate the time of the completion of the raw material consumption more accurately.
The storage related functions further include supplementing and detecting functions of raw materials in the machines, but not limited to the above, the data collection system 9 is mainly used for collecting the working state of each machine, so as to obtain second stock data and working state data, and transmit the second stock data and the working state data to the central control host a, so that a manager can judge how to handle the raw materials, for example, when the manager judges that the stock of the raw materials in the machines is insufficient according to the second stock data, the control panel A3 can be operated to control the dispatching system 3 to carry the raw materials to the machines in the warehouse, or the communication device a2 can be used to contact the related personnel for supplementing the raw materials, or the AI system 2 can be used for learning according to the working state data in an artificial intelligence manner, learning a raw material digestion rate data, and estimating the consumption of the raw materials when the consumption of the raw materials is over according to the raw material digestion rate data and the stock data When the time spent by the raw materials in the machine is less than a second preset time, the dispatching system 3 is automatically controlled to convey the raw materials to the machine in the warehouse so as to complete the automatic raw material supplement function, and the dispatching time, the supplement amount of the raw materials, the machine needing to be supplemented and other information are all made into dispatching data and transmitted to the central control host computer A for storage. In addition, the manager can also control the moving route of the dispatching system 3 or related emergency dispatch in a remote control mode through the control panel a3 according to the field condition.
The manager can also determine whether the machine needs to be repaired and maintained in advance according to the working status data, and assign personnel to go for processing, which can learn and determine the maintenance time in an artificial intelligence manner, firstly, the data collection system 9 can be used for collecting machine maintenance data and machine maintenance data, the AI system 2 can be used for learning according to the machine maintenance data to adjust machine maintenance cycle data, and then transmit the adjusted machine maintenance cycle data to the maintenance system 4, when the maintenance system 4 determines that the machine should be maintained according to the machine maintenance data and the machine maintenance cycle data, then the maintenance data is transmitted to the communication device a2 according to the responsible personnel data of the machine, since each personnel in the plant will carry the communication device a2 with him, so as to receive the message transmitted from each component or to contact the manager. The maintenance data may include: the maintenance data can be displayed on a screen of the communication device a2, and all of the maintenance data can be used for data transmission and voice communication with the central control host a, which are the communication devices referred to in this specification, and in this specification, the communication device a2 may preferably be an AR (Augmented Reality) device having a communication function.
In addition, the car dispatching system 3 will send an abnormal status message to the central control host a for the manager to assign the manager to go to the car through the communication device a2, and the central control host a preferably sends a car dispatching route map and car dispatching maintenance data to the communication device at the same time for the manager to quickly grasp the situation. The maintenance process, such as the type of damaged parts, the type or quantity of replaced parts, and other related data, are also transmitted to the central control host a for recording and storing. When the manager views the information of each machine on the monitor screen a1, the recorded and saved data are displayed, and even the related data of the responsible person are also displayed together, so that the manager can know the status of the machine more, and when the manager needs to go to the machine to know the status or perform maintenance, the manager can quickly find the related responsible person and the contact way.
Next, describing the relevant functions of the blue book system 0, first, when the in-plant device position is to be changed, the device is added or removed, and the pipeline is added or removed in the field, the manager can input the device change instruction through the input unit a4 of the central control host a, and then input the device change data, for example, when the in-plant device position is to be changed, the device change data includes the data of the device to be changed and the changed position, but is not limited thereto; when the equipment is to be added, the equipment change data includes the name of the equipment to be added, the size of the equipment, the function, the data of the relevant lines (such as wires and pipelines), and the data required to be linked with the equipment, which are all required to be input, but not limited thereto. After the input is completed, the equipment pipeline configuration system 8 connects information to a database, and the database has plant equipment layout diagram data and a plurality of equipment parameter data (such as names, equipment functions, sizes, lines) corresponding to each plant equipment, and the like, and then the equipment pipeline configuration system 8 analyzes according to the newly added equipment data and the plant equipment layout diagram data, and displays an equipment setting position suggestion data on the monitoring screen a1, so that the manager can determine how to change the equipment according to the equipment setting position suggestion data.
If the manager inputs a device confirmation command through the input unit a4, the blue book system 0 may be configured to make the device setting position suggestion data into blue book data for use in a meeting or making related document data, for example, the blue book data may include, but is not limited to, a device or pipeline name, a device or pipeline type, a device or pipeline belonging department, a device or pipeline belonging module, a device or pipeline material type, a device or pipeline position, a device or pipeline responsible person and a connection mode thereof, and a device or pipeline upstream and downstream device thereof; and the blue book data can be output or printed in a pdf, word, excel or other modes. In addition, the blue book system 0 may integrate various blue books, for example, when a first blue book data is the suggested data of the equipment installation location and a second blue book data is related to the operation, maintenance, and the like of the machine, the blue book system may integrate these data to produce the blue book data. In addition, the blue book system 0 may further cooperate with the equipment pipeline configuration system 8 to be used for disassembling and installing machines and pipelines, the method is mainly to position each machine and pipeline through a positioning system, such as an RFID (Radio Frequency Identification), a Barcode (bar code), an image Identification system, and the like, when a person performs disassembling and assembling of the machine or pipeline according to the blue book data, the blue book system 0 and the equipment pipeline configuration system 8 may judge whether the person has a wrong loading condition according to a detection result of the positioning system and the blue book data, and once a mistake occurs, an alarm may be given to allow a manager to notify the person immediately through the communication device a2 to adjust and improve.
Further, the related functions of the monitoring system 6 are described, the monitoring system 6 is mainly used for detecting the functions of the machine, the pipeline, etc., for example, the monitoring system 6 has an image detection unit 61, a sound detection unit 62, a vibration detection unit 63, and the like, and can collect an equipment pipeline image data, an equipment pipeline vibration data, and an equipment pipeline sound data, the equipment pipeline image data mainly comprises appearance image data of a machine or pipeline appearance image data, but not limited thereto, in addition, the monitoring system 6 can also be an infrared detecting unit, a flow detecting unit, a temperature detecting unit, a pressure detecting unit, etc., the monitoring system 6 is used to detect various parameter data (pressure, flow, etc.) in the factory, and help to master the relevant parameters of each equipment in the factory and the environment in the factory. Since noise may occur when a pipeline is broken, a machine is damaged or is about to be damaged, high-frequency vibration may often occur, noise may also occur due to abrasion of internal mechanical components, and the like, the maintenance system 4 may perform predictive analysis according to the device pipeline image data, the device pipeline vibration data, and the device pipeline sound data, once it is determined whether a pipeline is broken, a machine is damaged, or maintenance needs to be performed in advance, the maintenance system 4 sends a maintenance signal to the central control host a, and then the central control host a sends a message to the communication device a2 of a person in charge of the machine to instruct to go to maintenance, which may also be that when the central control host a receives the maintenance signal, the maintenance signal is displayed on the monitoring screen a1, where the maintenance message includes: the monitor screen may present the reason of the abnormal alarm (such as pipeline breakage, damaged parts, machine maintenance in advance, etc.), which machine is located, the position of the map, and the prompt of the affected machine, but not limited to this, and the manager assigns the person by using the communication device a 2. In addition, the image detecting unit 61, the sound detecting unit 62, and the vibration detecting unit 63 may be fixed-point type, rail type, or mobile type for detecting all devices in the factory, and the detection results of the detecting units 61, 62, and 63 are transmitted to the central control host a and displayed through the monitor screen a 1. The monitoring system 6 can further generate report data according to the film shot by the image detection unit 61, the detection results of the detection units 62, 63, and the personnel maintenance status, and the AI system 2 can learn according to the detection results of the detection units and the personnel maintenance status to improve the determination accuracy of the detection. The mobile image unit 63 can achieve an automatic inspection function by setting a detection route in advance, and can also perform detection according to different requirements by a remote manual control mode.
The monitoring system 6 may further cooperate with the security management system 5 to notify personnel in the plant to evacuate at the first time when a disaster occurs. Firstly, the earthquake related safety management is introduced: the safety management system 5 includes an earthquake alarm 51, but not limited thereto, the earthquake alarm 51 may be disposed at various places in the factory, when the safety management system 5 receives an earthquake short message from a telecommunication service provider, the safety management system 5 not only starts the earthquake alarm 51, but also controls the equipment in the factory to stop operating, and sends an earthquake message to the communication device a 2. The earthquake message can also comprise guidance on how to use the environment to create a better refuge place for people, but the guidance is not limited to the situation, for example, the place is suitable for hiding so as to avoid being fallen down and crushed by heavy objects; after the earthquake is over, in order to prevent subsequent aftershocks, the safety management system 5 can draw up the optimal escape route of personnel in each area according to the distribution condition of the personnel in the plant, and make up the escape route map to be transmitted to the communication device of each personnel.
The management measures of the security management system 5 in terms of fire are then introduced: the safety management system 5 includes a fire detection unit 52, but does not regard this as the restriction, fire detection unit 52 mainly locates each place in the factory building, fire detection unit 52 can utilize the mode of image recognition to judge whether have in the factory building take place the fire alarm, also can judge through the mode of temperature detection, or the mode of smog detection, also can utilize more than two kinds of judgement modes to increase the judgement degree of accuracy to reduce the misjudgment situation and take place. When a fire alarm occurs in the plant, a fire alarm signal is sent to the central control host A, so that the monitoring screen A1 and the alarm A5 can inform a manager in modes of flashing, chirping and the like, the fire alarm signal contains fire alarm position data, then the manager can watch the actual condition in the plant through the monitoring screen A1 and then urgently dispatches personnel for going to the process, the fire alarm occurrence position can be sent to the communication device A2 during dispatching personnel, so that the personnel can go to the destination quickly, and meanwhile, a fire extinguisher configuration diagram is sent to the communication device A2 so that the personnel can get to extinguish the fire quickly; or the manager can control the operation of the sprinkler system near the fire occurrence position through the control panel A3 to perform the sprinkling fire extinguishing work. In addition, the fire detection unit 52 is preferably configured to detect fire types, so that a person can select a preferred fire extinguishing tool or fire extinguishing method to extinguish a fire for different fire types, and it should be noted that the safety management system 5 transmits an SOP (Standard Operating procedure) film corresponding to the fire handling to the communication device a2, so that the person can quickly perform fire handling along with the SOP film. When the fire alarm is in time setting, the fire alarm system in the factory is preferably started to actuate at the same time so as to remind personnel in the factory to improve the alertness.
The above-mentioned part about manual operation when the fire alarm takes place, this part can also carry on the fire alarm of full automaticity and put out through the said safety control system 5, after the said safety control system 5 receives the said fire alarm signal, can supply to choose the sprinkling system of the nearby automatically according to the fire alarm and actuate, in order to put out the fire rapidly in the shortest time. In addition, when the safety management system 5 judges that the fire is difficult to extinguish, the optimal escape route of the personnel in each area can be drawn up according to the distribution condition of the personnel in the factory, and the escape route map is made and transmitted to the communication device of each personnel. And each area in the factory is preferably provided with a plurality of oxygen masks, smoke masks and other equipment so that sufficient equipment can be handled when people escape from the fire scene, and in such a state, the safety management system 5 can also transmit the placement positions of the oxygen masks and the smoke masks in each area to the communication device of each person, and the positions near the placement positions of the oxygen masks and the smoke masks are preferably provided with emergency lighting equipment so as to be convenient for the persons to find and use. Each time, the detection result of the fire detection unit 52 is also transmitted to the AI system 2 for learning, so as to improve the accuracy of fire judgment.
Referring to the management measures of the safety management system 5 in terms of toxic gas, firstly, the safety management system 5 further includes a toxic gas detection unit 53, but not limited thereto, and the toxic gas detection unit 53 can be used for detecting various gases harmful to human body, such as carbon monoxide. The toxic gas detecting unit 53 is mainly installed at each position in the factory building, especially, the factory building is provided with a plurality of chambers, and each chamber is at least provided with one toxic gas detecting unit 53. When the toxic gas detecting unit 53 detects toxic gas, it sends out a toxic gas signal, a toxic gas position signal, and a toxic gas type signal to the central control host a. Here, the monitor screen a1 and the alarm a5 may notify the manager through flashing, beeping, etc. for the manager to dispatch the manager to go to the process, and in addition, during the process of going to the process, the safety management system 5 may transmit the toxic gas type data, the toxic gas processing SOP data, and an emergency equipment location map to the communication device a2 directly or indirectly through the central control host a, so that the manager can rapidly process the toxic gas according to the information, and the safety management system 5 may further provide the toxic gas processing notice to the communication device a2 according to the toxic gas type data, so as to remind the manager of the necessity of paying strict attention to those matters when processing the toxic gas, so as to minimize the toxic gas effect. In addition, in order to avoid toxic gas in the chambers from overflowing, the outlets of the chambers are respectively provided with a gate, because each person in the factory wears an identification card which is embedded with a positioning chip, the safety management system 5 is provided with a position detection unit 54, the position detection unit 54 can judge whether a person exists in the chamber according to the positioning chip, once the person in the chamber is judged to be evacuated, the gate is started to actuate to close so as to form a closed space in the chamber, and when relevant processing persons are identified according to the identification cards, the gate can be opened to allow the person to enter for processing. For improving the identification rate, the safety management system 5 can cooperate with the image detection unit 61 of the monitoring system 6 to judge whether a person exists in the image, and when the two judge that no person exists, the safety management system 5 puts down the gate. In addition, the detection result of the toxic gas detection unit 53 can also be learned by the AI system to improve the overall judgment accuracy. It should be noted that the safety management system 5 not only can detect toxic gas, but also can detect whether harmful liquid flows out from the factory, and the detection can be achieved by a liquid leakage detector, an image recognition method and the like, so as to ensure the life safety of personnel in the factory.
Similarly, when the safety management system 5 determines that the toxic gas condition is obviously difficult to handle, it can also draw up the optimal escape route for each person according to the distribution of the persons in the factory, and make up the escape route map to be transmitted to the communication device a2 of each person. In addition, each area in the factory area is preferably provided with a plurality of gas masks and other devices so that the personnel can escape from the gas site with sufficient equipment to deal with the gas, and in this state, the safety management system 5 also transmits the placement position of the gas mask in each area to the communication device A2 of each personnel, and the vicinity of the placement position of the gas mask is preferably provided with a reminding device in a flashing, buzzing and other modes so as to be convenient for the personnel to find and use. In the above, the toxic gas detecting unit 53 and the fire detecting unit 52 are preferably arranged in a fixed manner or in a rail manner, and the inspection robot can inspect the safety status in the factory building in a preset inspection route manner, and can wear the fire extinguishing device or the toxic gas processing device at the same time for performing automatic emergency processing. In addition, the inspection robot also can be through remote control's mode, the managers pass through control panel A3 is with manual remote control the inspection robot removes, for monitoring system 6 detects unusual, perhaps safety control system 5 detects out when things such as conflagration, toxic gas leakage take place, earlier through remote control the inspection robot goes to understanding the situation and does preliminary treatment.
In the foregoing, when it is mentioned that the situations of fire alarm or poison gas cannot be controlled and people in the plant need to be evacuated, the position detection unit 54 detects each positioning chip to obtain a people distribution diagram, then the safety management system 5 starts to draw an optimal escape plan according to the people distribution diagram, the escape door position, and the poison gas position signal or the fire alarm position signal, and finally estimates a people escape distribution plan, where the people escape distribution plan includes the escape route maps of each person or the escape route maps of each person in each chamber, but not limited by the above, and finally the safety management system 5 can send the escape route maps of each person to the communication device a2 of each person according to the people escape distribution plan for people to escape, and similarly, the escape route maps also indicate the positions of protection devices such as oxygen masks and gas masks, for people to use when escaping. The optimal escape route can also be manually adjusted in real time by the manager according to the information presented by the monitoring screen a1, and according to the real-time conditions of the scene (such as the personnel flow and the disaster coverage of each route) and the judgment of the professional thereof. In addition, the safety management system 5 also starts a broadcasting system and an escape indicator light in the factory building, and the broadcasting system can guide the escape routes of people in each chamber in a broadcasting manner according to the personnel escape allocation plan. In addition, the above description is directed to the work flow within the security management system 5 when a disaster occurs, and for the external aspect, the security management system 5 may link external resources, such as a fire protection system, a rescue system, a search and rescue system, and the like, so that temporary damage from the disaster can be effectively reduced by using the external resources in combination with the internal resources. After the above-mentioned conditions of fire alarm, poison gas and earthquake are relieved, the detection unit 6 can promptly detect the conditions of each machine and pipeline in the plant, and can make the detection result into a good recovery report data for the manager to dispatch the manager to make urgent maintenance, repair and treatment according to the good recovery report data, besides making the good recovery report data, the detection unit 6 can also contain the maintenance components, the maintenance personnel, the maintenance time and the incident reason, and can also record the data of improvement suggestion, etc. It should be noted that when the communication device a2 displays the escape route map, the positions of the oxygen mask, the gas mask, the escape door, etc. can be highlighted in a flashing manner, and the manner of reminding and guiding is not limited to flashing manner, but can also be provided by means of indicator light, push-pull, voice, icon, etc., which are all the scope of the present specification to be ensured.
Referring to fig. 2A, fig. 2B and fig. 3, operations related to the central host a will now be described: first, the monitor screen a1 can display a floor profile interface, a floor plan interface, an indicator light interface and personnel data in the plant, such as the floor profile interface shown in fig. 3, the manager can select a floor from the floor profile interface through the input unit, and when the floor profile interface is selected, the floor plan interface appears, and the floor plan interface displays the configuration position of each machine and pipeline, which can be displayed in 2D, 3D or 5D manner as shown in fig. 2A and 2B, and when the manager selects one machine or pipeline, the manager will display the relevant information of the machine or pipeline, such as responsible person, responsible person contact manner, maintenance time, working condition, various parameters (such as temperature, flow, pressure), supplier, relevant upstream and downstream connection devices (for example, when selecting a device, data of an upstream device B and data of a downstream device C) of the device A are presented. The input unit a4 may include, but is not limited to, a hand detection device for detecting human body gestures to obtain a gesture command, the central control host a may operate each interface according to the gesture command, the gesture command may be determined by detecting the pointing direction, sliding direction, and moving direction of a human finger through the hand detecting device, or by detecting the whole posture of a human hand, and the input unit a4 may also be determined by image projection or the like, by projecting the virtual keyboard image in the space, the human body can input the instruction according to the virtual keyboard image, the input unit a4 can also be realized by a touch screen, and in any case, the input unit a4 is the one described in this specification as long as it can input commands and data. In addition, when there are various conditions in the factory building, in addition to the blinking of the indicator light interface, the floor profile interfaces and the floor plan interfaces display the occurrence positions of the conditions, the monitor screen a1 also pops up a monitor picture near the occurrence positions of the conditions at the corners, displays the related parameters measured by the monitoring system 6, or displays the related upstream and downstream device data, the device data in the neighboring areas, etc. that are involved, so that the manager can quickly grasp the conditions, even if there are important devices in the neighboring areas, or high-risk devices, etc. that are displayed specifically for early handling, for example, when the central host a receives the poison gas signal or the fire alarm message, the indicator light interface blinks continuously, and the floor profile interfaces and the floor plan interfaces also display the occurrence positions B in a specific color (e.g., red), the system is used for reminding the manager to pay attention and deal with, and simultaneously presenting information of relevant upstream and downstream equipment, important equipment in a nearby area and the like so as to enable the manager to perform corresponding treatment in advance. Besides the continuous flashing of the indicator light interface, the prompting effect can be enhanced by matching with modes such as buzzing, ringing, system voice notification and the like. In addition, when the fire, toxic gas and other events happen, the floor profile interfaces and the floor plan are also distinguished by different colors to distinguish cold and hot areas at different positions, so that the manager can judge the processing sequence by the aid of the cold and hot areas, and the manager can manually adjust the cold and hot areas according to the relevant information and professional judgment of the manager because the monitoring screen A1 presents the relevant information, so that the manager can control personnel and control the movement lines later. In addition, the central control host a also uses the monitor screen a1 to present the connection relationship between the devices in a tree-like manner, so that the manager can clearly control the status and the corresponding relationship of the devices at a glance.
In summary, the present application is provided to comply with the requirements of patent law, and the following description is only for describing the preferred embodiments of the present invention.
Claims (10)
1. A plant management system, comprising:
the system comprises a central control host, a warehouse management system, an AI system, a vehicle dispatching system, a one-dimensional maintenance system, a safety management system, a monitoring system, an equipment pipeline configuration system, a data collection system and a blue book system, wherein the information of the central control host is linked with the warehouse management system, the AI system, the vehicle dispatching system, the maintenance system, the safety management system, the monitoring system, the equipment pipeline configuration system, the data collection system and the blue book system so as to carry out cooperative operation on the central control host, and the central control host can present the operation state of each system;
the warehouse management system can be used for detecting the stock and the output condition of raw materials in the warehouse to obtain first stock data and raw material output data; the warehouse management system can estimate the depletion time of the raw materials in the warehouse according to the raw material output condition and the first stock data, and when the depletion time of the raw materials in the warehouse is lower than a first preset time, a raw material warning message is transmitted to the central control host;
the data collection system can supply the stock of the interior stock of the working condition of monitoring board and board to obtain a second stock data and a working condition data, the AI system can supply according to the working condition data are learnt, and obtain a raw materials digestion rate data, again according to raw materials digestion rate data reaches stock data estimate the end time of raw materials consumption in the board, when the end time of raw materials consumption in the board is less than a second and predetermines the time, then control the dispatching system carries raw materials in the warehouse extremely the board to the process of dispatching is makeed into the data of dispatching.
2. The plant management system of claim 1, wherein the plant pipeline configuration system information is connected to a database, the database having plant equipment layout diagram data and a plurality of equipment parameter data corresponding to each plant equipment; the central control host comprises an input unit, when the input unit inputs an equipment change instruction and equipment change data, the equipment pipeline configuration system can analyze the newly added equipment data and the plant equipment layout diagram data to obtain equipment setting position suggestion data, and the central control host can present the equipment setting position suggestion data.
3. The building management system according to claim 2, wherein the blue book system is configured to make the device setting position suggestion data into blue book data when the input unit inputs a device confirmation command.
4. The plant management system according to claim 3, wherein the central control host is further connected to a communication device, and the communication device can be worn by workers; the data collection system can be used for collecting machine maintenance data and machine maintenance data, and the AI system can be used for learning according to the machine maintenance data so as to adjust machine maintenance cycle data; and the maintenance system judges whether the machine is maintained according to the machine maintenance data and the machine maintenance period data, and sends maintenance data to the communication device when judging that the machine needs to be maintained.
5. The building management system of claim 4, wherein the maintenance data includes an action path data and a maintenance audio/video data, and the communication device is configured to display the action path data and the maintenance audio/video data.
6. The building management system according to claim 5, wherein the input unit is configured to input a first blue book data and a second blue book data; the blue book system can integrate the first blue book data and the second blue book data to manufacture the blue book data.
7. The building management system according to claim 6, wherein when the dispatching system sends an abnormal status message, the central control host sends a dispatching route map and dispatching maintenance data to the communication device, and the communication device is configured to display the dispatching route map and the dispatching maintenance data.
8. The plant management system of claim 7, wherein the monitoring system is configured to collect an equipment line image data, an equipment line vibration data, and an equipment line sound data; the AI system can perform predictive analysis according to the equipment pipeline image data, the equipment pipeline vibration data and the equipment pipeline sound data, and sends a maintenance signal to the central control host if the plant equipment and the pipeline need to be maintained.
9. The building management system of claim 8, wherein the central control host is configured to display a floor profile interface, a floor plan interface, an indicator light interface, and in-plant personnel data, each interface being configured to be operatively selected to display a selection data.
10. The plant management system according to claim 9, wherein the input unit comprises a hand detection device for detecting human body gestures to obtain a gesture command, and the central host is configured to operate the interfaces according to the gesture command.
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