TWI750694B - Cooling module and manufacturing method thereof - Google Patents

Cooling module and manufacturing method thereof Download PDF

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TWI750694B
TWI750694B TW109119937A TW109119937A TWI750694B TW I750694 B TWI750694 B TW I750694B TW 109119937 A TW109119937 A TW 109119937A TW 109119937 A TW109119937 A TW 109119937A TW I750694 B TWI750694 B TW I750694B
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heat
sub
mold
inner walls
pipe
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TW202147967A (en
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華天成
華子銘
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維峰科技股份有限公司
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Abstract

A cooling module includes a thermal plate and a thermal tube. The thermal plate includes a main body and at least a pair of protruding structures. The main body has a first and a second surfaces opposite to each other. The main body has two inner walls opposite to each other. The inner walls are respectively adjacent between the first and the second surfaces. The inner walls define a through hole therebetween. The protruding structures locate at the through hole and respectively connect with the corresponding inner wall. Each of the protruding structures has two first and a second inclined surfaces. The first inclined surfaces are inclined and adjacent to the first surface. The second inclined surface is inclined and adjacent to the second surface. The second inclined surface is between the first inclined surfaces. The thermal tube abuts between the inner walls, the first and the second inclined surfaces.

Description

散熱模組及其製造方法Heat dissipation module and manufacturing method thereof

本發明是關於一種散熱模組,且特別是關於一種用於電子裝置的散熱模組以及其製造方法。The present invention relates to a heat dissipation module, and in particular, to a heat dissipation module for an electronic device and a manufacturing method thereof.

隨著科技的進步,電子產品已經大幅度地融入了消費者的生活中。為要滿足消費者的需求,電子產品除了要在功能上不斷提升外,電子產品在設計上也變得越來越輕巧。With the advancement of technology, electronic products have been greatly integrated into consumers' lives. In order to meet the needs of consumers, in addition to the continuous improvement of functions, electronic products are also becoming lighter and lighter in design.

因此,在維持電子產品的高效能下,如何把電子產品的外形縮小變薄,無疑是業界一個非常重視的發展議題。Therefore, while maintaining the high performance of electronic products, how to reduce the appearance of electronic products to become thinner is undoubtedly a development issue that the industry attaches great importance to.

本發明之目的之一在於提供一種散熱模組,其能薄化整體厚度,從而有利於應用在纖薄的電子裝置中。One of the objectives of the present invention is to provide a heat dissipation module, which can reduce the overall thickness so as to be advantageous for application in thin electronic devices.

根據本發明的一實施方式,一種散熱模組包含導熱板以及導熱管。導熱板包含主體以及至少一對凸出結構。主體具有相對之第一表面以及第二表面,主體更具有相對之兩內壁,內壁分別鄰接於第一表面與第二表面之間並分別沿延伸方向延伸,內壁之間定義穿孔。凸出結構位於穿孔,並分別連接對應之內壁,凸出結構具有兩第一斜面以及第二斜面,第一斜面分別鄰接並傾斜於第一表面,第二斜面鄰接並傾斜於第二表面,且第二斜面在延伸方向上位於第一斜面之間。導熱管至少部分抵接於內壁、第一斜面以及第二斜面之間。According to an embodiment of the present invention, a heat dissipation module includes a heat conducting plate and a heat conducting pipe. The thermally conductive plate includes a main body and at least one pair of protruding structures. The main body has an opposite first surface and a second surface, the main body further has two opposite inner walls, the inner walls are respectively adjacent to the first surface and the second surface and extend along the extending direction respectively, and a hole is defined between the inner walls. The protruding structures are located in the through holes and are respectively connected to the corresponding inner walls, the protruding structures have two first inclined surfaces and a second inclined surface, the first inclined surfaces are respectively adjacent to and inclined to the first surface, and the second inclined surfaces are adjacent to and inclined to the second surface, And the second inclined planes are located between the first inclined planes in the extending direction. The heat pipe is at least partially abutted between the inner wall, the first inclined surface and the second inclined surface.

在本發明一或多個實施方式中,上述之導熱管的導熱性大於導熱板的導熱性。In one or more embodiments of the present invention, the thermal conductivity of the above-mentioned heat conducting pipe is greater than that of the heat conducting plate.

在本發明一或多個實施方式中,上述之導熱管為中空結構。In one or more embodiments of the present invention, the above-mentioned heat pipe is a hollow structure.

在本發明一或多個實施方式中,上述之導熱管具有相對之第三表面以及第四表面,第三表面與第一表面實質上共面,第四表面與第二表面實質上共面。In one or more embodiments of the present invention, the above-mentioned heat pipe has a third surface and a fourth surface opposite to each other, the third surface and the first surface are substantially coplanar, and the fourth surface and the second surface are substantially coplanar.

在本發明一或多個實施方式中,上述之凸出結構包含兩第一子凸出結構以及第二子凸出結構。第一子凸出結構分別連接對應之內壁,並分別具有第五表面,第一斜面位於對應之第一子凸出結構,第五表面鄰接對應之第一斜面,且第五表面與第二表面實質上共面。第二子凸出結構連接對應之內壁且位於第一子凸出結構之間,第二子凸出結構具有第六表面,第二斜面位於第二子凸出結構,第六表面鄰接對應之第二斜面,且第六表面與第一表面實質上共面。In one or more embodiments of the present invention, the above-mentioned protruding structure includes two first sub-protrusion structures and a second sub-protrusion structure. The first sub-projection structures are respectively connected to the corresponding inner walls, and respectively have fifth surfaces, the first inclined surfaces are located on the corresponding first sub-projection structures, the fifth surfaces are adjacent to the corresponding first inclined surfaces, and the fifth surface and the second The surfaces are substantially coplanar. The second sub-projection structures are connected to the corresponding inner walls and are located between the first sub-projection structures. The second inclined surface, and the sixth surface and the first surface are substantially coplanar.

本發明之目的之另一在於提供一種散熱模組的製造方法,其適於以高效率及低成本大量生產整體厚度薄化的散熱模組,使其有利於應用在纖薄的電子裝置中。Another object of the present invention is to provide a method for manufacturing a heat dissipation module, which is suitable for mass production of a heat dissipation module with a thin overall thickness with high efficiency and low cost, so that it is beneficial to be used in thin electronic devices.

根據本發明的另一實施方式,一種散熱模組的製造方法包含:(1)提供導熱板,導熱板包含主體以及至少一對凸出結構。主體具有相對之第一表面以及第二表面,主體更具有相對之兩內壁,內壁分別鄰接於第一表面與第二表面之間並分別沿延伸方向延伸,內壁之間定義穿孔。凸出結構位於穿孔,並分別連接對應之內壁,凸出結構具有兩第一斜面以及第二斜面,第一斜面分別鄰接並傾斜於第一表面,第二斜面鄰接並傾斜於第二表面,且第二斜面在延伸方向上位於第一斜面之間。(2)以導熱板的第二表面抵接第一模具,並對第一模具加熱至第一溫度。(3)把導熱管平行延伸方向並通過穿孔而放置於第一模具上。(4)加熱第二模具至第二溫度,並使第二模具相對地朝向第一模具移動以壓向導熱管,直至導熱管變形而至少部分抵接於內壁、第一斜面以及第二斜面之間,其中第二溫度大於第一溫度。According to another embodiment of the present invention, a method for manufacturing a heat dissipation module includes: (1) providing a heat-conducting plate, the heat-conducting plate including a main body and at least a pair of protruding structures. The main body has an opposite first surface and a second surface, the main body further has two opposite inner walls, the inner walls are respectively adjacent to the first surface and the second surface and extend along the extending direction respectively, and a hole is defined between the inner walls. The protruding structures are located in the through holes and are respectively connected to the corresponding inner walls, the protruding structures have two first inclined surfaces and a second inclined surface, the first inclined surfaces are respectively adjacent to and inclined to the first surface, and the second inclined surfaces are adjacent to and inclined to the second surface, And the second inclined planes are located between the first inclined planes in the extending direction. (2) Abutting the first mold with the second surface of the heat-conducting plate, and heating the first mold to the first temperature. (3) The heat pipe is placed on the first mold through the perforation parallel to the extending direction. (4) Heating the second mold to the second temperature, and moving the second mold relatively toward the first mold to press the heat pipe until the heat pipe is deformed and at least partially abuts against the inner wall, the first slope and the second slope. time, wherein the second temperature is greater than the first temperature.

在本發明一或多個實施方式中,上述之第一溫度的範圍為80度至130度之間。In one or more embodiments of the present invention, the range of the above-mentioned first temperature is between 80 degrees and 130 degrees.

在本發明一或多個實施方式中,上述之第二溫度的範圍為150度至200度之間。In one or more embodiments of the present invention, the range of the above-mentioned second temperature is between 150 degrees and 200 degrees.

在本發明一或多個實施方式中,上述之第二模具朝向第一模具移動的步驟包含第二模具抵壓第一表面。In one or more embodiments of the present invention, the above-mentioned step of moving the second mold toward the first mold includes pressing the second mold against the first surface.

在本發明一或多個實施方式中,上述之導熱管的導熱性大於導熱板的導熱性。In one or more embodiments of the present invention, the thermal conductivity of the above-mentioned heat conducting pipe is greater than that of the heat conducting plate.

在本發明一或多個實施方式中,上述之導熱管受壓前的橫切面為中空圓形。In one or more embodiments of the present invention, the cross-section of the above-mentioned heat transfer pipe before being compressed is a hollow circle.

在本發明一或多個實施方式中,上述之導熱管受壓前的橫切面為中空扁形。In one or more embodiments of the present invention, the cross-section of the above-mentioned heat transfer pipe before being compressed is hollow and flat.

在本發明一或多個實施方式中,上述之凸出結構包含兩第一子凸出結構以及第二子凸出結構。第一子凸出結構分別連接對應之內壁,並分別具有第五表面,第一斜面位於對應之第一子凸出結構,第五表面鄰接對應之第一斜面,且第五表面與第二表面實質上共面。第二子凸出結構連接對應之內壁且位於第一子凸出結構之間,第二子凸出結構具有第六表面,第二斜面位於第二子凸出結構,第六表面鄰接對應之第二斜面,且第六表面與第一表面實質上共面。In one or more embodiments of the present invention, the above-mentioned protruding structure includes two first sub-protrusion structures and a second sub-protrusion structure. The first sub-projection structures are respectively connected to the corresponding inner walls, and respectively have fifth surfaces, the first inclined surfaces are located on the corresponding first sub-projection structures, the fifth surfaces are adjacent to the corresponding first inclined surfaces, and the fifth surface and the second The surfaces are substantially coplanar. The second sub-projection structures are connected to the corresponding inner walls and are located between the first sub-projection structures. The second inclined surface, and the sixth surface and the first surface are substantially coplanar.

本發明上述實施方式至少具有以下優點:The above-mentioned embodiments of the present invention have at least the following advantages:

(1)導熱板的第一斜面與第二斜面能夠對變形後的導熱管產生限位的作用,以防止變形後的導熱管從第一表面或第二表面脫離導熱板,而且,由於第二斜面在延伸方向上位於第一斜面之間,因而可防止變形後的導熱管以旋轉的方式脫離導熱板。如此一來,受壓變形後的導熱管能夠穩固地卡合於導熱板的穿孔內。(1) The first and second slopes of the heat-conducting plate can limit the position of the deformed heat-conducting pipe to prevent the deformed heat-conducting pipe from separating from the heat-conducting plate from the first surface or the second surface. The inclined surfaces are located between the first inclined surfaces in the extending direction, so that the deformed heat-conducting pipe can be prevented from being separated from the heat-conducting plate in a rotating manner. In this way, the pressure-deformed heat-conducting pipe can be firmly clamped in the through hole of the heat-conducting plate.

(2)由於導熱管受壓於加熱的第一模具與加熱的第二模具之間,因此,導熱管受熱內部產生壓力,而形成支撐作用,從而有效減低導熱管被壓扁的機會。(2) Since the heat transfer pipe is pressed between the heated first mold and the heated second mold, the heat transfer pipe generates pressure inside the heated heat pipe to form a support function, thereby effectively reducing the chance of the heat transfer pipe being squashed.

(3)由於第二模具的第二溫度大於第一模具的第一溫度,如此一來,當第二模具壓向導熱管時,導熱管會受到第二模具較高的第二溫度所影響,而容易使導熱管受熱內部產生壓力,而形成支撐作用。隨後,當第二模具完成抵壓導熱板而遠離導熱板後,導熱管抵接具有較低的第一溫度的第一模具,而不再受到第二模具較高的第二溫度所影響,因此不會導致受壓變形並已固定於導熱板的導熱管產生不必要的熱膨脹。(3) Since the second temperature of the second mold is greater than the first temperature of the first mold, when the second mold presses the heat pipe, the heat pipe will be affected by the higher second temperature of the second mold, and It is easy to generate pressure inside the heat pipe to form a support function. Then, after the second mold is pressed against the heat-conducting plate and is away from the heat-conducting plate, the heat-conducting pipe abuts against the first mold with the lower first temperature, and is no longer affected by the higher second temperature of the second mold, so Unnecessary thermal expansion of the heat-conducting pipe that is fixed to the heat-conducting plate does not cause compression deformation.

(4)由於製造方法能夠簡單容易地製造散熱模組,因此,製造方法適於大量生產散熱模組。而且,由於製造方法不涉及複雜的步驟即把導熱管固定於導熱板,因此能使製造方法進一步提升生產效率並降低生產成本。(4) Since the manufacturing method can simply and easily manufacture the heat dissipation module, the manufacturing method is suitable for mass production of the heat dissipation module. Moreover, since the manufacturing method does not involve the complicated steps of fixing the heat pipe to the heat conducting plate, the manufacturing method can further improve the production efficiency and reduce the production cost.

(5)由於受壓變形後的導熱管與導熱板具有實質上相同的厚度,因此,散熱模組的整體厚度能夠有效薄化,有利於把散熱模組應用在纖薄的電子裝置中。(5) Since the heat-conducting pipe and the heat-conducting plate after compression deformation have substantially the same thickness, the overall thickness of the heat-dissipating module can be effectively thinned, which is beneficial to the application of the heat-dissipating module in thin electronic devices.

以下將以圖式揭露本發明之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之,而在所有圖式中,相同的標號將用於表示相同或相似的元件。且若實施上為可能,不同實施例的特徵係可以交互應用。Several embodiments of the present invention will be disclosed in the drawings below, and for the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the invention, these practical details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known and conventional structures and elements will be shown in a simple and schematic manner in the drawings, and the same reference numerals will be used to denote the same or similar elements in all the drawings. . And if possible in implementation, the features of different embodiments can be applied interactively.

除非另有定義,本文所使用的所有詞彙(包括技術和科學術語)具有其通常的意涵,其意涵係能夠被熟悉此領域者所理解。更進一步的說,上述之詞彙在普遍常用之字典中之定義,在本說明書的內容中應被解讀為與本發明相關領域一致的意涵。除非有特別明確定義,這些詞彙將不被解釋為理想化的或過於正式的意涵。Unless otherwise defined, all terms (including technical and scientific terms) used herein have their ordinary meanings as can be understood by those skilled in the art. Furthermore, the definitions of the above words in commonly used dictionaries should be interpreted as meanings consistent with the relevant fields of the present invention in the content of this specification. Unless specifically defined, these terms are not to be construed in an idealized or overly formal sense.

請參照第1圖。第1圖為繪示依照本發明一實施方式之散熱模組300(請見第8圖)的製造方法100的流程圖。在本實施方式中,如第1圖所示,製造方法100包含下列步驟(應了解到,在一些實施方式中所提及的步驟,除特別敘明其順序者外,均可依實際需要調整其前後順序,甚至可同時或部分同時執行):Please refer to Figure 1. FIG. 1 is a flowchart illustrating a manufacturing method 100 of a heat dissipation module 300 (please refer to FIG. 8 ) according to an embodiment of the present invention. In this embodiment, as shown in FIG. 1, the manufacturing method 100 includes the following steps (it should be understood that the steps mentioned in some embodiments can be adjusted according to actual needs unless the sequence is specially stated their sequence, even simultaneously or partially):

(1)提供導熱板310(步驟110)。(1) Provide the thermally conductive plate 310 (step 110 ).

具體而言,請參照第2圖。第2圖為繪示依照本發明一實施方式之導熱板310的立體示意圖。在本實施方式中,如第2圖所示,導熱板310包含主體311以及至少一對凸出結構312。主體311具有相對之第一表面S1以及第二表面S2,主體311更具有相對之兩內壁W,內壁W分別鄰接於第一表面S1與第二表面S2之間並分別沿延伸方向E延伸,內壁W之間定義穿孔H。凸出結構312位於穿孔H,並分別連接對應之內壁W,凸出結構312具有兩第一斜面G1以及第二斜面G2,凸出結構312的第一斜面G1分別鄰接並傾斜於主體311的第一表面S1,凸出結構312的第二斜面G2鄰接並傾斜於主體311的第二表面S2,且第二斜面G2在延伸方向E上位於第一斜面G1之間。在其他實施方式中,凸出結構312沿延伸方向E上的數量可為複數個,而複數個的凸出結構312可以彼此連接或分離,但本發明並不以此為限。Specifically, please refer to FIG. 2 . FIG. 2 is a three-dimensional schematic diagram illustrating a thermally conductive plate 310 according to an embodiment of the present invention. In this embodiment, as shown in FIG. 2 , the thermally conductive plate 310 includes a main body 311 and at least a pair of protruding structures 312 . The main body 311 has an opposite first surface S1 and a second surface S2, the main body 311 further has two opposite inner walls W, the inner walls W are adjacent to the first surface S1 and the second surface S2 respectively and extend along the extension direction E respectively , and the hole H is defined between the inner walls W. The protruding structures 312 are located in the through holes H and are respectively connected to the corresponding inner walls W. The protruding structures 312 have two first inclined surfaces G1 and a second inclined surface G2. On the first surface S1, the second inclined surface G2 of the protruding structure 312 is adjacent to and inclined to the second surface S2 of the main body 311, and the second inclined surface G2 is located between the first inclined surfaces G1 in the extending direction E. In other embodiments, the number of the protruding structures 312 along the extending direction E may be plural, and the plural protruding structures 312 may be connected to or separated from each other, but the invention is not limited thereto.

更具體而言,如第2圖所示,凸出結構312包含兩第一子凸出結構312a以及第二子凸出結構312b,第二子凸出結構312b在延伸方向E上位於第一子凸出結構312a之間,且第二子凸出結構312b與第一子凸出結構312a彼此相隔。請參照第3圖。第3圖為繪示第2圖沿線段A-A的剖面圖。在本實施方式中,如第2~3圖所示,第一子凸出結構312a分別連接對應之內壁W,並分別具有第五表面S5,第一斜面G1位於對應之第一子凸出結構312a,而第一子凸出結構312a的第五表面S5鄰接對應之第一斜面G1,且第一子凸出結構312a的第五表面S5與主體311的第二表面S2實質上共面。More specifically, as shown in FIG. 2 , the protruding structure 312 includes two first sub-protrusion structures 312a and a second sub-protrusion structure 312b, and the second sub-protrusion structure 312b is located in the first sub-protrusion in the extending direction E. Between the protruding structures 312a, the second sub-protruding structures 312b and the first sub-protruding structures 312a are spaced apart from each other. Please refer to Figure 3. FIG. 3 is a cross-sectional view along line A-A of FIG. 2 . In this embodiment, as shown in FIGS. 2 to 3, the first sub-projection structures 312a are respectively connected to the corresponding inner walls W, and respectively have fifth surfaces S5, and the first inclined surfaces G1 are located on the corresponding first sub-projections structure 312a, the fifth surface S5 of the first sub-projection structure 312a is adjacent to the corresponding first slope G1, and the fifth surface S5 of the first sub-projection structure 312a and the second surface S2 of the main body 311 are substantially coplanar.

另外,請參照第4圖。第4圖為繪示第2圖沿線段B-B的剖面圖。在本實施方式中,如第2、4圖所示,第二子凸出結構312b連接對應之內壁W且位於第一子凸出結構312a之間,第二子凸出結構312b具有第六表面,第二斜面G2位於第二子凸出結構312b,而第二子凸出結構312b的第六表面S6鄰接對應之第二斜面G2,且二子凸出結構312b的第六表面S6與主體311的第一表面S1實質上共面。Also, please refer to Figure 4. FIG. 4 is a cross-sectional view along line B-B of FIG. 2 . In this embodiment, as shown in FIGS. 2 and 4 , the second sub-projection structures 312b are connected to the corresponding inner walls W and are located between the first sub-projection structures 312a, and the second sub-projection structures 312b have a sixth sub-projection structure 312b. surface, the second slope G2 is located on the second sub-projection structure 312b, and the sixth surface S6 of the second sub-projection structure 312b is adjacent to the corresponding second slope G2, and the sixth surface S6 of the two sub-projection structures 312b and the main body 311 The first surfaces S1 of the are substantially coplanar.

請參照第5圖。第5圖為繪示第1圖的製造方法100的示意圖,其中導熱管320未被受壓。如第5圖所示,在實務的應用中,製造方法100可採用熱壓機500進行。熱壓機500包含第一模具510以及第二模具520,而製造方法100更包含:Please refer to Figure 5. FIG. 5 is a schematic diagram illustrating the manufacturing method 100 of FIG. 1 , wherein the heat pipe 320 is not pressurized. As shown in FIG. 5 , in practical applications, the manufacturing method 100 can be performed using a hot press 500 . The hot press 500 includes a first mold 510 and a second mold 520, and the manufacturing method 100 further includes:

(2)以導熱板310的第二表面S抵接熱壓機500的第一模具510,並對第一模具510加熱至第一溫度(步驟120)。(2) Abutting the first mold 510 of the hot press 500 with the second surface S of the heat-conducting plate 310 , and heating the first mold 510 to a first temperature (step 120 ).

(3)把導熱管320平行延伸方向E並通過穿孔H而放置於熱壓機500的第一模具510上(步驟130)。在本實施方式中,如第5圖所示,導熱管320受壓前的橫切面為中空圓形,但本發明並不以此為限。在其他實施方式中,根據實際狀況,導熱管320受壓前的橫切面亦可為中空扁形,亦即導熱管320受壓前的橫切面具有相對的上下平面,如第6圖所示。第6圖為繪示依照本發明另一實施方式之導熱管320於受壓前的橫切面示意圖。(3) The heat transfer pipe 320 is placed on the first mold 510 of the hot press 500 through the through hole H parallel to the extending direction E (step 130 ). In this embodiment, as shown in FIG. 5 , the cross-section of the heat transfer pipe 320 before being pressed is a hollow circle, but the present invention is not limited to this. In other embodiments, according to the actual situation, the cross section of the heat pipe 320 before being compressed can also be hollow and flat, that is, the cross section of the heat pipe 320 before being compressed has opposite upper and lower planes, as shown in FIG. 6 . FIG. 6 is a schematic cross-sectional view of the heat pipe 320 according to another embodiment of the present invention before being compressed.

請參照第7圖。第7圖為繪示第1圖的製造方法100的示意圖,其中第二模具520抵壓導熱板310的第一表面S1。在本實施方式中,如第7圖所示,製造方法100更包含:Please refer to Figure 7. FIG. 7 is a schematic diagram illustrating the manufacturing method 100 of FIG. 1 , wherein the second mold 520 is pressed against the first surface S1 of the thermally conductive plate 310 . In this embodiment, as shown in FIG. 7, the manufacturing method 100 further includes:

(4)加熱第二模具520至第二溫度,並使第二模具520相對地朝向第一模具510移動以壓向導熱管320,直至導熱管320變形而至少部分抵接於導熱板310的內壁W、第一斜面G1以及第二斜面G2之間,其中第二模具520的第二溫度大於第一模具510的第一溫度(步驟140)。進一步而言,導熱板310的第一斜面G1與第二斜面G2能夠對變形後的導熱管320產生限位的作用(請見第9~10圖),以防止變形後的導熱管320從第一表面S1或第二表面S2脫離導熱板310,而且,由於第二斜面G2在延伸方向E上位於第一斜面G1之間,因而可防止變形後的導熱管320以旋轉的方式脫離導熱板310。如此一來,受壓變形後的導熱管320能夠穩固地卡合於導熱板310的穿孔H內,此時,散熱模組300亦告製造完成,如第8圖所示。第8圖為繪示依照本發明一實施方式之散熱模組300的應用示意圖,其中電子元件700設置於散熱模組300上。(4) Heating the second mold 520 to a second temperature, and moving the second mold 520 relatively toward the first mold 510 to press the heat pipe 320 until the heat pipe 320 is deformed and at least partially abuts against the inner wall of the heat transfer plate 310 W, between the first inclined surface G1 and the second inclined surface G2, wherein the second temperature of the second mold 520 is greater than the first temperature of the first mold 510 (step 140). Further, the first inclined surface G1 and the second inclined surface G2 of the heat conduction plate 310 can limit the position of the deformed heat conduction pipe 320 (see FIGS. 9 to 10 ), so as to prevent the deformed heat conduction pipe 320 The first surface S1 or the second surface S2 is separated from the heat conduction plate 310 , and since the second inclined surface G2 is located between the first inclined surfaces G1 in the extending direction E, the deformed heat conduction pipe 320 can be prevented from being separated from the heat conduction plate 310 in a rotating manner. . In this way, the heat-conducting pipe 320 after being deformed under pressure can be firmly engaged in the through hole H of the heat-conducting plate 310 . At this time, the heat dissipation module 300 is also completed, as shown in FIG. 8 . FIG. 8 is a schematic diagram illustrating an application of the heat dissipation module 300 according to an embodiment of the present invention, wherein the electronic component 700 is disposed on the heat dissipation module 300 .

值得注意的是,由於導熱管320受壓於加熱的第一模具510與加熱的第二模具520之間,因此,導熱管320受熱內部產生壓力,而形成支撐作用,從而有效減低導熱管320被壓扁的機會。在本實施方式中,製造完成後的散熱模組300,其導熱管320維持為中空結構。It is worth noting that, since the heat transfer pipe 320 is pressed between the heated first mold 510 and the heated second mold 520, the heat transfer pipe 320 is heated to generate pressure inside to form a support function, thereby effectively reducing the heat transfer rate of the heat transfer pipe 320. Squeeze opportunity. In this embodiment, after the heat dissipation module 300 is manufactured, the heat pipe 320 of the heat dissipation module 300 is maintained as a hollow structure.

再者,由於製造方法100能夠簡單容易地製造散熱模組300,因此,製造方法100適於大量生產散熱模組300。而且,由於製造方法100不涉及複雜的步驟即把導熱管320固定於導熱板310,因此能使製造方法100進一步提升生產效率並降低生產成本。Furthermore, since the manufacturing method 100 can simply and easily manufacture the heat dissipation module 300 , the manufacturing method 100 is suitable for mass production of the heat dissipation module 300 . Moreover, since the manufacturing method 100 does not involve complicated steps, namely, fixing the heat pipe 320 to the heat conducting plate 310 , the manufacturing method 100 can further improve the production efficiency and reduce the production cost.

更具體而言,如第7圖所示,第二模具520朝向第一模具510移動的步驟(即步驟140)更包含:More specifically, as shown in FIG. 7 , the step of moving the second mold 520 toward the first mold 510 (ie, step 140 ) further includes:

(5)第二模具520抵壓導熱板310的第一表面S1(步驟141)。如此一來,當散熱模組300製造完成後,受壓變形後的導熱管320與導熱板310具有實質上相同的厚度,因此,通過製造方法100,散熱模組300的整體厚度能夠有效薄化,有利於把散熱模組300應用在纖薄的電子裝置(圖未示)中。(5) The second mold 520 is pressed against the first surface S1 of the thermally conductive plate 310 (step 141 ). In this way, after the heat dissipation module 300 is manufactured, the heat-conducting pipe 320 and the heat-conducting plate 310 after being deformed under pressure have substantially the same thickness. Therefore, through the manufacturing method 100, the overall thickness of the heat dissipation module 300 can be effectively thinned , which is beneficial to apply the heat dissipation module 300 in a thin electronic device (not shown).

值得注意的是,如上所述,第二模具520的第二溫度大於第一模具510的第一溫度。在實務的應用中,第一溫度的範圍可為80度至130度之間,而第二溫度的範圍則可為150度至200度之間。如此一來,當第二模具520壓向導熱管320時,導熱管320會受到第二模具520較高的第二溫度所影響,而容易使導熱管320受熱內部產生壓力,而形成上述的支撐作用。隨後,當第二模具520完成抵壓導熱板310而遠離導熱板310後,導熱管320抵接具有較低的第一溫度的第一模具510,而不再受到第二模具520較高的第二溫度所影響,因此不會導致受壓變形並已固定於導熱板310的導熱管320產生不必要的熱膨脹。It is worth noting that, as described above, the second temperature of the second mold 520 is greater than the first temperature of the first mold 510 . In practical applications, the range of the first temperature may be between 80 degrees and 130 degrees, and the range of the second temperature may be between 150 degrees and 200 degrees. In this way, when the second mold 520 is pressed against the heat pipe 320, the heat pipe 320 will be affected by the higher second temperature of the second mold 520, so that the heat pipe 320 is easily heated to generate pressure inside the heat pipe 320, thus forming the above-mentioned supporting effect. . Subsequently, after the second mold 520 is pressed against the thermally conductive plate 310 and away from the thermally conductive plate 310 , the thermally conductive pipe 320 abuts against the first mold 510 with the lower first temperature and is no longer affected by the higher first temperature of the second mold 520 . Due to the influence of the two temperature, unnecessary thermal expansion of the heat-conducting pipe 320 fixed to the heat-conducting plate 310 due to pressure deformation will not be caused.

在實務的應用中,如第8圖所示,電子元件700至少部分設置於散熱模組300的導熱管320上。在本實施方式中,導熱管320的導熱性大於導熱板310的導熱性,因此,當電子元件700運作而產生熱力時,導熱管320能夠有效地把熱力平均傳送至導熱板310,從而能夠有效對電子元件700進行降溫。In practical applications, as shown in FIG. 8 , the electronic component 700 is at least partially disposed on the heat pipe 320 of the heat dissipation module 300 . In this embodiment, the thermal conductivity of the heat-conducting pipe 320 is greater than that of the heat-conducting plate 310 . Therefore, when the electronic component 700 operates to generate heat, the heat-conducting pipe 320 can effectively transmit the heat to the heat-conducting plate 310 evenly, thereby effectively The temperature of the electronic component 700 is lowered.

請參照第9~10圖。第9圖為繪示第8圖沿線段C-C的剖面圖。第10圖為繪示第8圖沿線段D-D的剖面圖。在本實施方式中,如第9~10圖所示,受壓變形後的導熱管320具有相對之第三表面S3以及第四表面S4,導熱管320的第三表面S3與導熱板310的第一表面S1實質上共面,而導熱管320的第四表面S4與導熱板310的第二表面S2實質上共面,亦即如上所述,受壓變形後的導熱管320與導熱板310具有實質上相同的厚度。Please refer to Figures 9 to 10. FIG. 9 is a cross-sectional view along line C-C of FIG. 8 . FIG. 10 is a cross-sectional view along line D-D of FIG. 8 . In this embodiment, as shown in FIGS. 9 to 10 , the heat transfer pipe 320 after compression and deformation has opposite third surfaces S3 and S4 , the third surface S3 of the heat transfer pipe 320 and the third surface S3 of the heat transfer plate 310 are opposite to each other. One surface S1 is substantially coplanar, while the fourth surface S4 of the heat pipe 320 and the second surface S2 of the heat transfer plate 310 are substantially coplanar. That is, as described above, the heat pipe 320 and the heat transfer plate 310 have substantially the same thickness.

再者,如上所述,當導熱管320受壓於第二模具520與第一模具510之間時,導熱管320受熱內部產生壓力,而形成支撐作用,加上導熱管320自身的延展性,可使導熱管320在受壓時能夠如第9圖所示變形而至少部分抵接於第一斜面G1之間,並如第10圖所示變形而至少部分抵接於第二斜面G2之間,從而可有效減低導熱管320在受壓時往內擠的機會。Furthermore, as mentioned above, when the heat pipe 320 is pressed between the second mold 520 and the first mold 510, the heat pipe 320 is heated to generate pressure inside, which forms a supporting function, and the ductility of the heat pipe 320 itself is added. The heat transfer pipe 320 can be deformed as shown in FIG. 9 to at least partially abut between the first inclined surfaces G1 when under pressure, and deformed as shown in FIG. 10 to at least partially abut between the second inclined surfaces G2 , thereby effectively reducing the chance of the heat pipe 320 being squeezed inward under pressure.

綜上所述,本發明上述實施方式所揭露的技術方案至少具有以下優點:To sum up, the technical solutions disclosed by the above embodiments of the present invention have at least the following advantages:

(1)導熱板的第一斜面與第二斜面能夠對變形後的導熱管產生限位的作用,以防止變形後的導熱管從第一表面或第二表面脫離導熱板,而且,由於第二斜面在延伸方向上位於第一斜面之間,因而可防止變形後的導熱管以旋轉的方式脫離導熱板。如此一來,受壓變形後的導熱管能夠穩固地卡合於導熱板的穿孔內。(1) The first and second slopes of the heat-conducting plate can limit the position of the deformed heat-conducting pipe to prevent the deformed heat-conducting pipe from separating from the heat-conducting plate from the first surface or the second surface. The inclined surfaces are located between the first inclined surfaces in the extending direction, so that the deformed heat-conducting pipe can be prevented from being separated from the heat-conducting plate in a rotating manner. In this way, the pressure-deformed heat-conducting pipe can be firmly clamped in the through hole of the heat-conducting plate.

(2)由於導熱管受壓於加熱的第一模具與加熱的第二模具之間,因此,導熱管受熱內部產生壓力,而形成支撐作用,從而有效減低導熱管被壓扁的機會。(2) Since the heat transfer pipe is pressed between the heated first mold and the heated second mold, the heat transfer pipe generates pressure inside the heated heat pipe to form a support function, thereby effectively reducing the chance of the heat transfer pipe being squashed.

(3)由於第二模具的第二溫度大於第一模具的第一溫度,如此一來,當第二模具壓向導熱管時,導熱管會受到第二模具較高的第二溫度所影響,而容易使導熱管受熱內部產生壓力,而形成支撐作用。隨後,當第二模具完成抵壓導熱板而遠離導熱板後,導熱管抵接具有較低的第一溫度的第一模具,而不再受到第二模具較高的第二溫度所影響,因此不會導致受壓變形並已固定於導熱板的導熱管產生不必要的熱膨脹。(3) Since the second temperature of the second mold is greater than the first temperature of the first mold, when the second mold presses the heat pipe, the heat pipe will be affected by the higher second temperature of the second mold, and It is easy to generate pressure inside the heat pipe to form a support function. Then, after the second mold is pressed against the heat-conducting plate and is away from the heat-conducting plate, the heat-conducting pipe abuts against the first mold with the lower first temperature, and is no longer affected by the higher second temperature of the second mold, so Unnecessary thermal expansion of the heat-conducting pipe that is fixed to the heat-conducting plate does not cause compression deformation.

(4)由於製造方法能夠簡單容易地製造散熱模組,因此,製造方法適於大量生產散熱模組。而且,由於製造方法不涉及複雜的步驟即把導熱管固定於導熱板,因此能使製造方法進一步提升生產效率並降低生產成本。(4) Since the manufacturing method can simply and easily manufacture the heat dissipation module, the manufacturing method is suitable for mass production of the heat dissipation module. Moreover, since the manufacturing method does not involve the complicated steps of fixing the heat pipe to the heat conducting plate, the manufacturing method can further improve the production efficiency and reduce the production cost.

(5)由於受壓變形後的導熱管與導熱板具有實質上相同的厚度,因此,散熱模組的整體厚度能夠有效薄化,有利於把散熱模組應用在纖薄的電子裝置中。(5) Since the heat-conducting pipe and the heat-conducting plate after being deformed under pressure have substantially the same thickness, the overall thickness of the heat-dissipating module can be effectively thinned, which is beneficial to the application of the heat-dissipating module in thin electronic devices.

100:製造方法 110~140,141:步驟 300:散熱模組 310:導熱板 311:主體 312:凸出結構 312a:第一子凸出結構 312b:第二子凸出結構 320:導熱管 500:熱壓機 510:第一模具 520:第二模具 700:電子元件 A-A,B-B,C-C,D-D:線段 E:延伸方向 H:穿孔 G1:第一斜面 G2:第二斜面 S1:第一表面 S2:第二表面 S3:第三表面 S4:第四表面 S5:第五表面 S6:第六表面 W:內壁 100: Manufacturing Method 110~140,141: Steps 300: cooling module 310: Thermal plate 311: Subject 312: Protruding structure 312a: first sub-protrusion structure 312b: Second sub-protrusion structure 320: heat pipe 500: heat press 510: The first mold 520: Second mold 700: Electronic Components A-A, B-B, C-C, D-D: line segments E: extension direction H: perforated G1: The first slope G2: Second bevel S1: first surface S2: Second surface S3: Third surface S4: Fourth surface S5: Fifth surface S6: Sixth Surface W: inner wall

第1圖為繪示依照本發明一實施方式之散熱模組的製造方法的流程圖。 第2圖為繪示依照本發明一實施方式之導熱板的立體示意圖。 第3圖為繪示第2圖沿線段A-A的剖面圖。 第4圖為繪示第2圖沿線段B-B的剖面圖。 第5圖為繪示第1圖的製造方法的示意圖,其中導熱管未被受壓。 第6圖為繪示依照本發明另一實施方式之導熱管於受壓前的橫切面示意圖。 第7圖為繪示第1圖的製造方法的示意圖,其中第二模具抵壓導熱板的第一表面。 第8圖為繪示依照本發明一實施方式之散熱模組的應用示意圖,其中電子元件設置於散熱模組上。 第9圖為繪示第8圖沿線段C-C的剖面圖。 第10圖為繪示第8圖沿線段D-D的剖面圖。 FIG. 1 is a flowchart illustrating a manufacturing method of a heat dissipation module according to an embodiment of the present invention. FIG. 2 is a three-dimensional schematic diagram illustrating a thermally conductive plate according to an embodiment of the present invention. FIG. 3 is a cross-sectional view along line A-A of FIG. 2 . FIG. 4 is a cross-sectional view along line B-B of FIG. 2 . FIG. 5 is a schematic diagram illustrating the manufacturing method of FIG. 1, wherein the heat pipe is not pressurized. FIG. 6 is a schematic cross-sectional view of a heat pipe according to another embodiment of the present invention before being compressed. FIG. 7 is a schematic diagram illustrating the manufacturing method of FIG. 1 , wherein the second mold is pressed against the first surface of the thermally conductive plate. FIG. 8 is a schematic diagram illustrating an application of a heat dissipation module according to an embodiment of the present invention, wherein electronic components are disposed on the heat dissipation module. FIG. 9 is a cross-sectional view along line C-C of FIG. 8 . FIG. 10 is a cross-sectional view along line D-D of FIG. 8 .

310:導熱板 311:主體 312:凸出結構 312a:第一子凸出結構 312b:第二子凸出結構 A-A,B-B:線段 E:延伸方向 H:穿孔 G1:第一斜面 G2:第二斜面 S1:第一表面 S2:第二表面 W:內壁 310: Thermal plate 311: Subject 312: Protruding structure 312a: first sub-protrusion structure 312b: Second sub-protrusion structure A-A,B-B: line segment E: extension direction H: perforated G1: The first slope G2: Second bevel S1: first surface S2: Second surface W: inner wall

Claims (13)

一種散熱模組,包含: 一導熱板,包含: 一主體,具有相對之一第一表面以及一第二表面,該主體更具有相對之兩內壁,該些內壁分別鄰接於該第一表面與該第二表面之間並分別沿一延伸方向延伸,該些內壁之間定義一穿孔;以及 至少一對凸出結構,位於該穿孔,並分別連接對應之該內壁,每一該些凸出結構具有兩第一斜面以及一第二斜面,該些第一斜面分別鄰接並傾斜於該第一表面,該第二斜面鄰接並傾斜於該第二表面,且該第二斜面在該延伸方向上位於該些第一斜面之間;以及 一導熱管,至少部分抵接於該些內壁、該些第一斜面以及該些第二斜面之間。 A heat dissipation module, comprising: A thermally conductive plate, comprising: A main body has an opposite first surface and a second surface, the main body further has two opposite inner walls, the inner walls are respectively adjacent to the first surface and the second surface and along an extending direction extending, a perforation is defined between the inner walls; and At least one pair of protruding structures are located in the through holes and are respectively connected to the corresponding inner walls, each of the protruding structures has two first inclined surfaces and a second inclined surface, the first inclined surfaces are respectively adjacent to and inclined to the first inclined surface a surface, the second inclined surface is adjacent to and inclined to the second surface, and the second inclined surface is located between the first inclined surfaces in the extending direction; and A heat conducting pipe at least partially abuts between the inner walls, the first inclined surfaces and the second inclined surfaces. 如請求項1所述之散熱模組,其中該導熱管的導熱性大於該導熱板的導熱性。The heat dissipation module according to claim 1, wherein the thermal conductivity of the heat pipe is greater than that of the heat transfer plate. 如請求項1所述之散熱模組,其中該導熱管為中空結構。The heat dissipation module according to claim 1, wherein the heat pipe is a hollow structure. 如請求項1所述之散熱模組,其中該導熱管具有相對之一第三表面以及一第四表面,該第三表面與該第一表面實質上共面,該第四表面與該第二表面實質上共面。The heat dissipation module of claim 1, wherein the heat pipe has a third surface and a fourth surface opposite to each other, the third surface and the first surface are substantially coplanar, and the fourth surface and the second surface The surfaces are substantially coplanar. 如請求項1所述之散熱模組,其中每一該些凸出結構包含: 兩第一子凸出結構,分別連接對應之該內壁,並分別具有一第五表面,每一該些第一斜面位於對應之該第一子凸出結構,每一該些第五表面鄰接對應之該第一斜面,且每一該些第五表面與該第二表面實質上共面;以及 一第二子凸出結構,連接對應之該內壁且位於該些第一子凸出結構之間,該第二子凸出結構具有一第六表面,該第二斜面位於該第二子凸出結構,該第六表面鄰接對應之該第二斜面,且該第六表面與該第一表面實質上共面。 The heat dissipation module of claim 1, wherein each of the protruding structures comprises: Two first sub-projection structures are respectively connected to the corresponding inner walls and have a fifth surface respectively, each of the first inclined surfaces is located on the corresponding first sub-projection structure, and each of the fifth surfaces is adjacent to corresponding to the first slope, and each of the fifth surfaces is substantially coplanar with the second surface; and A second sub-projection structure is connected to the corresponding inner wall and located between the first sub-projection structures, the second sub-projection structure has a sixth surface, and the second inclined surface is located on the second sub-projection The sixth surface is adjacent to the corresponding second inclined surface, and the sixth surface and the first surface are substantially coplanar. 一種散熱模組的製造方法,包含: 提供一導熱板,該導熱板包含: 一主體,具有相對之一第一表面以及一第二表面,該主體更具有相對之兩內壁,該些內壁分別鄰接於該第一表面與該第二表面之間並分別沿一延伸方向延伸,該些內壁之間定義一穿孔;以及 至少一對凸出結構,位於該穿孔,並分別連接對應之該內壁,每一該些凸出結構具有兩第一斜面以及一第二斜面,該些第一斜面分別鄰接並傾斜於該第一表面,該第二斜面鄰接並傾斜於該第二表面,且該第二斜面在該延伸方向上位於該些第一斜面之間; 以該導熱板的該第二表面抵接一第一模具,並對該第一模具加熱至一第一溫度; 把一導熱管平行該延伸方向並通過該穿孔而放置於該第一模具上;以及 加熱一第二模具至一第二溫度,並使該第二模具相對地朝向該第一模具移動以壓向該導熱管,直至該導熱管變形而至少部分抵接於該些內壁、該些第一斜面以及該些第二斜面之間,其中該第二溫度大於該第一溫度。 A manufacturing method of a heat dissipation module, comprising: A thermally conductive plate is provided, the thermally conductive plate comprising: A main body has an opposite first surface and a second surface, the main body further has two opposite inner walls, the inner walls are respectively adjacent to the first surface and the second surface and along an extending direction extending, a perforation is defined between the inner walls; and At least one pair of protruding structures are located in the through holes and are respectively connected to the corresponding inner walls, each of the protruding structures has two first inclined surfaces and a second inclined surface, the first inclined surfaces are respectively adjacent to and inclined to the first inclined surface a surface, the second inclined surface is adjacent to and inclined to the second surface, and the second inclined surface is located between the first inclined surfaces in the extending direction; abutting a first mold with the second surface of the heat-conducting plate, and heating the first mold to a first temperature; placing a heat pipe parallel to the extending direction and passing through the perforation on the first mold; and A second mold is heated to a second temperature, and the second mold is relatively moved toward the first mold to press against the heat transfer pipe, until the heat transfer pipe is deformed and at least partially abuts against the inner walls, the heat pipes Between the first inclined plane and the second inclined planes, the second temperature is greater than the first temperature. 如請求項6所述之製造方法,其中該第一溫度的範圍為80度至130度之間。The manufacturing method according to claim 6, wherein the range of the first temperature is between 80 degrees and 130 degrees. 如請求項6所述之製造方法,其中該第二溫度的範圍為150度至200度之間。The manufacturing method according to claim 6, wherein the range of the second temperature is between 150 degrees and 200 degrees. 如請求項6所述之製造方法,其中該第二模具朝向該第一模具移動包含: 該第二模具抵壓該第一表面。 The manufacturing method of claim 6, wherein moving the second mold toward the first mold comprises: The second mold presses against the first surface. 如請求項6所述之製造方法,其中該導熱管的導熱性大於該導熱板的導熱性。The manufacturing method according to claim 6, wherein the thermal conductivity of the heat-conducting pipe is greater than that of the heat-conducting plate. 如請求項6所述之製造方法,其中該導熱管受壓前的橫切面為中空圓形。The manufacturing method according to claim 6, wherein the cross-section of the heat pipe before being compressed is a hollow circle. 如請求項6所述之製造方法,其中該導熱管受壓前的橫切面為中空扁形。The manufacturing method according to claim 6, wherein the cross-section of the heat-conducting pipe before being compressed is hollow and flat. 如請求項6所述之製造方法,其中每一該些凸出結構包含: 兩第一子凸出結構,分別連接對應之該內壁,並分別具有一第五表面,每一該些第一斜面位於對應之該第一子凸出結構,每一該些第五表面鄰接對應之該第一斜面,且每一該些第五表面與該第二表面實質上共面;以及 一第二子凸出結構,連接對應之該內壁且位於該些第一子凸出結構之間,該第二子凸出結構具有一第六表面,該第二斜面位於該第二子凸出結構,該第六表面鄰接對應之該第二斜面,且該第六表面與該第一表面實質上共面。 The manufacturing method of claim 6, wherein each of the protruding structures comprises: Two first sub-projection structures are respectively connected to the corresponding inner walls and have a fifth surface respectively, each of the first inclined surfaces is located on the corresponding first sub-projection structure, and each of the fifth surfaces is adjacent to corresponding to the first slope, and each of the fifth surfaces is substantially coplanar with the second surface; and A second sub-projection structure is connected to the corresponding inner wall and located between the first sub-projection structures, the second sub-projection structure has a sixth surface, and the second inclined surface is located on the second sub-projection The sixth surface is adjacent to the corresponding second inclined surface, and the sixth surface and the first surface are substantially coplanar.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200722702A (en) * 2005-12-05 2007-06-16 Fuchigami Micro Co Heat pipe and method for manufacturing the same
TWM454705U (en) * 2012-11-15 2013-06-01 Kuan Ding Ind Co Ltd Heat-conductive structure and heat-conductive base thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200722702A (en) * 2005-12-05 2007-06-16 Fuchigami Micro Co Heat pipe and method for manufacturing the same
TWM454705U (en) * 2012-11-15 2013-06-01 Kuan Ding Ind Co Ltd Heat-conductive structure and heat-conductive base thereof

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