TWI742357B - Deposition apparatus and method - Google Patents
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- TWI742357B TWI742357B TW108112740A TW108112740A TWI742357B TW I742357 B TWI742357 B TW I742357B TW 108112740 A TW108112740 A TW 108112740A TW 108112740 A TW108112740 A TW 108112740A TW I742357 B TWI742357 B TW I742357B
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Abstract
本發明揭示一種沉積裝置及適用於該裝置的沉積方法,該沉積裝置及適用於該裝置的沉積方法能夠在薄膜沉積製程防止成長型異物發生,該沉積裝置包括:腔單元,配置在安置處理物的支持單元的上側,在與支持單元相對的一面形成有處理孔,在處理孔的上端設有窗口;雷射單元,能通過處理孔對處理物照射雷射;源材料供應單元,連接到處理孔的下部;吹掃氣體供應單元,連接到處理孔的上部;氣簾氣供應單元,形成以能向形成於處理孔下側的處理空間的外側噴射氣簾氣;以及加熱器單元,安裝在吹掃氣體供應單元和氣簾氣供應單元中的至少一個的一側。 The present invention discloses a deposition device and a deposition method suitable for the device. The deposition device and the deposition method suitable for the device can prevent the occurrence of growth-type foreign matter during a thin film deposition process. The deposition device includes a cavity unit configured to arrange a treatment object On the upper side of the support unit, a processing hole is formed on the side opposite to the support unit, and a window is provided at the upper end of the processing hole; the laser unit can irradiate the processed object with laser through the processing hole; the source material supply unit is connected to the processing The lower part of the hole; a purge gas supply unit connected to the upper part of the processing hole; a curtain gas supply unit formed to spray curtain gas to the outside of the processing space formed on the lower side of the processing hole; and a heater unit installed in the purge One side of at least one of the gas supply unit and the curtain gas supply unit.
Description
本發明揭示一種沉積裝置及方法,更詳細地說,本發明揭示一種能夠在薄膜沉積製程防止成長型異物發生的沉積裝置及方法。 The present invention discloses a deposition apparatus and method. In more detail, the present invention discloses a deposition apparatus and method capable of preventing the occurrence of growth-type foreign matter during the thin film deposition process.
各種顯示裝置設有形成於基板上的電子電路。電子電路的導電線在電路的製造過程中或者在製造完畢後可能會有一部分發生斷線或短路。例如,在製造包括液晶顯示器或有機發光顯示器或發光顯示器等的各種顯示裝置的製程中,形成於基板上的各元件的電極或佈線或信號線等的一部分斷線而發生斷線缺陷(open fault)。 Various display devices are provided with electronic circuits formed on a substrate. A part of the conductive wires of electronic circuits may be broken or short-circuited during the manufacturing process of the circuit or after the manufacturing is completed. For example, in the process of manufacturing various display devices including liquid crystal displays, organic light-emitting displays, or light-emitting displays, some of the electrodes, wiring, or signal lines of each element formed on the substrate are disconnected, resulting in open faults. ).
因此,在製造各種顯示裝置的製程中會進行修復斷線缺陷的修復製程。利用化學氣相沉積方式的修復裝置在大氣中進行修復製程,利用加熱玻璃讓基板的缺陷位置升溫後,對缺陷位置供應氣體狀態的金屬源形成金屬源氛圍,對缺陷位置照射雷射沉積膜。 Therefore, in the process of manufacturing various display devices, a repair process for repairing disconnection defects is performed. The chemical vapor deposition repair device is used to perform the repair process in the atmosphere. After heating the glass to raise the temperature of the defect position of the substrate, the metal source in the gas state is supplied to the defect position to form a metal source atmosphere, and the laser deposition film is irradiated to the defect position.
前述方式的修復製程可以在大氣中進行並且能在斷線部位立即形成具備所需形狀的金屬膜。亦即,前述方式的修復製程不僅修復製程簡單,還可以把基板上的各元件的電極、佈線及信號線全部包含在內地予以修復。 The repair process of the aforementioned method can be performed in the atmosphere and a metal film with a desired shape can be immediately formed at the broken wire. That is, the repair process of the aforementioned method is not only simple in the repair process, but also can be repaired by including all the electrodes, wiring and signal lines of the components on the substrate.
圖1是顯示用於修復製程的金屬源的溫度-壓力圖例的曲線圖。曲線圖所示曲線的下面是「氣體」區,而上面是「固體」區。金屬源的溫度-壓力狀態為「氣體」區時金屬源維持氣體狀態,金屬源的溫度-壓力狀態從「氣體」區移動到「固體」區的話,金屬源昇華成固體狀態。 Fig. 1 is a graph showing an example of a temperature-pressure graph of a metal source used in a repair process. The lower part of the curve shown in the graph is the "gas" area, and the upper part is the "solid" area. When the temperature-pressure state of the metal source is in the "gas" zone, the metal source maintains a gas state. When the temperature-pressure state of the metal source moves from the "gas" zone to the "solid" zone, the metal source sublimates into a solid state.
請參閱圖1,利用修復裝置進行修復製程時,在讓基板充分加熱之前先為基板供應金屬源的話,基板的相比於溫度的金屬源分壓(partial pressure)變高,金屬源的狀態則從「氣體」區移動到「固體」區。 Please refer to Figure 1. When the repair device is used for the repair process, if the substrate is supplied with a metal source before the substrate is fully heated, the partial pressure of the substrate compared to the temperature of the metal source becomes higher, and the state of the metal source becomes Move from the "gas" area to the "solid" area.
此時,金屬源從氣體狀態昇華(sublimation)成固體狀態,基板則發生成長型異物(crystal)。尤其是,為了增大膜厚度而增加金屬源的供應量的話,金屬源的分壓也變大而容易發生成長型異物。 At this time, the metal source is sublimated from a gas state to a solid state, and growth-type crystals are generated on the substrate. In particular, if the supply amount of the metal source is increased in order to increase the thickness of the film, the partial pressure of the metal source also increases, and growth-type foreign matter is likely to occur.
為了避免發生成長型異物,需要快速提高基板溫度。習知技術利用加熱玻璃來加熱基板。但是該方式卻存在著下列諸多問題,例如,需要高昂的安裝費用,也可能會因為加熱玻璃(heating glass)的ITO(Indium Tin Oxide)膜狀態而使得基板沒有被加熱或者基板的外角出現溫度較低的盲區。 In order to avoid the occurrence of growth-type foreign matter, it is necessary to quickly increase the substrate temperature. The conventional technology uses heated glass to heat the substrate. However, this method has the following problems. For example, high installation costs are required, and the substrate may not be heated due to the state of the ITO (Indium Tin Oxide) film of the heating glass, or the outer corners of the substrate may appear at a higher temperature. Low dead zone.
本發明的先前技術揭示在下述諸多專利文獻中。 The prior art of the present invention is disclosed in the following patent documents.
《習知技術文獻》 "Literature Technical Literature"
專利文獻1:KR 10-2016-0116184 A Patent Document 1: KR 10-2016-0116184 A
專利文獻2:KR 10-2005-0017164 A Patent Document 2: KR 10-2005-0017164 A
本發明揭示一種使用同軸方式(in-line type)的加熱器單元進行薄膜沉積時能迅速提高供應給基板的氣體的溫度的沉積裝置及方法。 The present invention discloses a deposition device and method that can rapidly increase the temperature of a gas supplied to a substrate when a heater unit of in-line type is used for film deposition.
本發明揭示一種使用同軸方式的加熱器單元進行薄膜沉積時能提高供應給基板的氣體的升溫效率的沉積裝置及方法。 The present invention discloses a deposition device and method that can improve the heating efficiency of gas supplied to a substrate when a coaxial heater unit is used for film deposition.
本發明揭示一種使用同軸方式的加熱器單元進行薄膜沉積時能防止供應給基板的氣體污染的沉積裝置及方法。 The present invention discloses a deposition device and method that can prevent the contamination of gas supplied to a substrate when a coaxial heater unit is used for film deposition.
本發明揭示一種進行薄膜沉積時能防止源材料熱解的沉積裝置及方法。 The invention discloses a deposition device and method capable of preventing pyrolysis of source materials during film deposition.
本發明揭示一種進行薄膜沉積時能防止成長型異物發生的沉積裝置及方法。 The present invention discloses a deposition device and method which can prevent the occurrence of growth-type foreign matter during film deposition.
本發明的實施形態的沉積裝置包括:一腔單元,配置在可安置處理物的一支持單元的上側,在與所述支持單元相對的一面形成有一處理孔,在所述處理孔的上端設有一窗口;一雷射單元,安裝以能通過所述處理孔對所述處理物照射雷射;一源材料供應單元,連接到所述處理孔的下部;一吹掃氣體供應單元,連接到所述處理孔的上部;一氣簾氣供應單元,安裝在所述腔單元,形成以能向形成於所述處理孔下側的處理空間的外側噴射氣簾氣;以及一加熱 器單元,安裝在所述吹掃氣體供應單元和所述氣簾氣供應單元中的至少一個的一側。 The deposition apparatus according to the embodiment of the present invention includes: a chamber unit disposed on the upper side of a support unit on which a processed object can be placed, a processing hole is formed on the side opposite to the support unit, and a processing hole is provided on the upper end of the processing hole A window; a laser unit installed to be able to irradiate the processed object with a laser through the processing hole; a source material supply unit connected to the lower part of the processing hole; a purge gas supply unit connected to the The upper part of the processing hole; a curtain air supply unit installed in the chamber unit, formed to be able to spray curtain air to the outside of the processing space formed on the lower side of the processing hole; and a heater unit installed in the blowing One side of at least one of the scavenging gas supply unit and the curtain gas supply unit.
所述吹掃氣體供應單元包括:一吹掃氣體供應器,內部收容吹掃氣體,隔離於所述腔單元;一吹掃氣體供應管,連接所述吹掃氣體供應器與所述處理孔;以及一流量控制器,安裝在所述吹掃氣體供應管;其中,所述加熱器單元在所述流量控制器與所述腔單元之間安裝於所述吹掃氣體供應管。 The purge gas supply unit includes: a purge gas supply device containing purge gas inside and isolated from the cavity unit; a purge gas supply pipe connecting the purge gas supply device and the processing hole; And a flow controller installed in the purge gas supply pipe; wherein the heater unit is installed in the purge gas supply pipe between the flow controller and the cavity unit.
所述加熱器單元能以同軸方式安裝在所述吹掃氣體供應管,以便讓所述吹掃氣體經過所述加熱器單元的內部。 The heater unit can be installed in the purge gas supply pipe in a coaxial manner, so that the purge gas passes through the inside of the heater unit.
所述加熱器單元包括:一外筒,以同軸方式安裝在所述吹掃氣體供應管;一內筒,配置在所述外筒的內側,內部以同軸方式連通所述吹掃氣體供應管;一加熱線,配置在所述內筒的內部;以及一電源供應線,貫穿所述外筒及內筒並且連接到所述加熱線。 The heater unit includes: an outer cylinder, which is coaxially installed on the purge gas supply pipe; an inner cylinder, which is arranged on the inner side of the outer cylinder and communicates with the purge gas supply pipe in a coaxial manner; A heating wire is arranged inside the inner cylinder; and a power supply wire penetrates the outer cylinder and the inner cylinder and is connected to the heating wire.
所述沉積裝置還可以包括一加熱器控制單元,其檢測所述加熱器單元傳遞給所述流量控制器側的熱後控制所述加熱器單元的運作。 The deposition apparatus may further include a heater control unit that detects the heat transferred from the heater unit to the flow controller and controls the operation of the heater unit.
所述加熱器控制單元包括:一溫度感測器,在所述加熱器單元與所述流量控制器之間安裝於所述吹掃氣體供應管;一溫度控制器,接收所述溫度感測器所輸入的溫度值,當高於基準溫度時降低所述加熱器單元的升溫溫度或者讓所述加熱器單元暫停。 The heater control unit includes: a temperature sensor installed in the purge gas supply pipe between the heater unit and the flow controller; and a temperature controller that receives the temperature sensor When the input temperature value is higher than the reference temperature, the heating temperature of the heater unit is lowered or the heater unit is suspended.
所述氣簾氣供應單元包括:一氣簾氣供應器,內部收容氣簾氣;以及一氣簾氣供應管,用以把形成在所述腔單元的一面圍繞所述處理孔下端外側的一氣簾氣噴射口與所述氣簾氣供應器加以連接,其中,所述加熱器單元以同軸方式安裝在所述氣簾氣供應管以便讓所述氣簾氣經過所述加熱器單元的內部。 The curtain air supply unit includes: a curtain air supply device containing curtain air; and a curtain air supply pipe for enclosing a curtain air injection port formed on the side of the chamber unit around the lower end of the processing hole It is connected to the curtain air supplier, wherein the heater unit is coaxially installed on the curtain air supply pipe so that the curtain air passes through the inside of the heater unit.
所述氣簾氣供應單元包括安裝在所述氣簾氣供應管的一流量控制器,以及所述加熱器單元在所述流量控制器與所述腔單元之間安裝於所述氣簾氣供應管。 The curtain air supply unit includes a flow controller installed on the curtain air supply pipe, and the heater unit is installed on the curtain air supply pipe between the flow controller and the cavity unit.
所述沉積裝置還可以包括一加熱器控制單元,其檢測所述加熱器單元傳遞給所述流量控制器側的熱後控制所述加熱器單元的運作。 The deposition apparatus may further include a heater control unit that detects the heat transferred from the heater unit to the flow controller and controls the operation of the heater unit.
所述沉積裝置還可以包括一氣體排放單元,安裝在所述腔單元,具有一入口部,所述入口部位於所述腔單元的所述一面的所述處理孔下端的外側周緣。 The deposition apparatus may further include a gas discharge unit installed in the cavity unit and having an inlet portion located at the outer peripheral edge of the lower end of the processing hole on the one surface of the cavity unit.
本發明的實施形態的沉積方法是用以對大氣中得到支持的處理物沉積膜,包括下列過程:在大氣中備妥處理物;為隔離地配置於所述處理物上側以便在所述處理物的上側形成處理空間的處理孔供應吹掃氣體;圍繞所述處理空間的外側地噴射氣簾氣;利用所述吹掃氣體及所述氣簾氣中的至少一個調節所述處理物的溫度;通過所述處理孔為所述處理空間供應源材料;以及通過所述處理孔對所述處理物的一面照射雷射而形成膜。 The deposition method of the embodiment of the present invention is used to deposit a film on a treatment object supported in the atmosphere, and includes the following processes: preparing the treatment object in the atmosphere; The processing hole on the upper side of the processing space is formed to supply purge gas; a curtain gas is sprayed around the outside of the processing space; at least one of the purge gas and the curtain gas is used to adjust the temperature of the processed object; The processing hole is a supply source material for the processing space; and a laser is irradiated on one side of the processed object through the processing hole to form a film.
所述調節所述處理物溫度的過程可以包括下列過程:亦即,讓所述吹掃氣體經過一加熱器單元而調節所述吹掃氣體的溫度,所述加熱器單元以同軸方式安裝在讓所述吹掃氣體通過的一吹掃氣體供應管。 The process of adjusting the temperature of the processed object may include the following process: that is, the temperature of the purge gas is adjusted by passing the purge gas through a heater unit, and the heater unit is installed in a coaxial manner. A purge gas supply pipe through which the purge gas passes.
所述在調節所述處理物溫度的過程可以包括下列過程:亦即,以所述吹掃氣體的流動為基準,針對從所述加熱器單元的上游往安裝在所述吹掃氣體供應管的一流量控制器傳遞的熱進行檢測,根據其檢測結果控制所述加熱器單元的運作。 The process of adjusting the temperature of the processed object may include the following process: that is, based on the flow of the purge gas, the flow of the purge gas from the upstream of the heater unit to the purge gas supply pipe The heat transferred by a flow controller is detected, and the operation of the heater unit is controlled according to the detection result.
所述調節所述處理物溫度的過程可以包括下列過程:亦即,讓所述氣簾氣經過一加熱器單元而調節所述氣簾氣的溫度,所述加熱器單元以同軸方式安裝在讓所述氣簾氣通過的一氣簾氣供應管。 The process of adjusting the temperature of the processed object may include the following process: that is, the temperature of the curtain air is adjusted by passing the curtain air through a heater unit, and the heater unit is installed in a coaxial manner on the A curtain air supply pipe through which the curtain air passes.
所述源材料可以包括鎢源或鈷源,所述吹掃氣體可以包括惰性氣體。 The source material may include a tungsten source or a cobalt source, and the purge gas may include an inert gas.
根據本發明的實施形態,在流量控制器與腔單元之間連接的氣體供應管以同軸方式安裝加熱器單元,得以在進行薄膜沉積時通過腔單元迅速提高供應給基板的氣體的溫度,提高升溫效率,防止污染。在此,氣體可以是吹掃氣體或氣簾氣,或者是吹掃氣體與氣簾氣。 According to the embodiment of the present invention, the heater unit is installed in the gas supply pipe connected between the flow controller and the chamber unit in a coaxial manner, so that the temperature of the gas supplied to the substrate can be quickly increased by the chamber unit during film deposition, and the temperature rise is increased. Efficiency and prevent pollution. Here, the gas may be a purge gas or a curtain gas, or a purge gas and a curtain gas.
尤其是,在吹掃氣體供應管以同軸方式安裝的加熱器單元得以把實際上讓供應給基板的缺陷位置上的所有氣體流量中佔據60%以上的吹掃氣體升溫,因此能把基板的缺陷位置快速升溫到所需溫度,還可以穩定地升溫。在此,前述所有氣體包括源材料、吹掃氣體及載氣。 In particular, the heater unit installed in a coaxial manner in the purge gas supply pipe can heat up the purge gas, which accounts for more than 60% of the total gas flow actually supplied to the defect position of the substrate, and therefore can reduce the defects of the substrate. The position quickly heats up to the required temperature, and it can also heat up steadily. Here, all the aforementioned gases include source material, purge gas, and carrier gas.
而且,利用吹掃氣體及氣簾氣讓基板升溫而不必把源材料溫度非必要地過度提高,還可以藉此防止源材料的熱解。 Moreover, the use of purge gas and air curtain gas to raise the temperature of the substrate without unnecessarily increasing the temperature of the source material can also prevent the pyrolysis of the source material.
因此,可以順利地進行薄膜沉積製程,可以提高所沉積的膜的品質,從源頭上防止成長型異物的發生。 Therefore, the thin film deposition process can be performed smoothly, the quality of the deposited film can be improved, and the occurrence of growth-type foreign matter can be prevented from the source.
10‧‧‧處理空間 10‧‧‧Processing space
100‧‧‧支持單元 100‧‧‧Support unit
200‧‧‧腔單元 200‧‧‧cavity unit
210‧‧‧腔本體 210‧‧‧cavity body
211‧‧‧下表面 211‧‧‧lower surface
212‧‧‧上表面 212‧‧‧Upper surface
220‧‧‧處理孔 220‧‧‧Processing hole
230‧‧‧窗口 230‧‧‧Window
240‧‧‧夾持件 240‧‧‧Clamping piece
251‧‧‧吹掃氣體噴射口 251‧‧‧Purge gas injection port
252‧‧‧源材料噴射口 252‧‧‧Source material injection port
253‧‧‧第一排氣口 253‧‧‧First exhaust port
254‧‧‧氣簾氣噴射口 254‧‧‧Curtain air injection port
255‧‧‧第二排氣口 255‧‧‧Second exhaust port
300‧‧‧雷射單元 300‧‧‧Laser unit
400‧‧‧光學單元 400‧‧‧Optical Unit
500‧‧‧源材料供應單元 500‧‧‧Source material supply unit
510‧‧‧源材料供應器 510‧‧‧Source material supplier
520‧‧‧源材料供應管 520‧‧‧Source material supply pipe
530‧‧‧源材流量控制器 530‧‧‧Source material flow controller
540‧‧‧載氣控制器 540‧‧‧Carrier Gas Controller
550‧‧‧載氣供應管 550‧‧‧Carrier Gas Supply Pipe
600‧‧‧吹掃氣體供應單元 600‧‧‧Purge gas supply unit
610‧‧‧吹掃氣體供應器 610‧‧‧Purge gas supply
620‧‧‧吹掃氣體供應管 620‧‧‧Purge gas supply pipe
630‧‧‧吹掃氣體流量控制器 630‧‧‧Purge gas flow controller
700‧‧‧氣簾氣供應單元 700‧‧‧Curtain Air Supply Unit
710‧‧‧氣簾氣供應器 710‧‧‧Curtain Air Supply
720‧‧‧氣簾氣供應管 720‧‧‧Curtain Air Supply Pipe
730‧‧‧氣簾氣流量控制器 730‧‧‧Curtain Air Flow Controller
800‧‧‧排放單元 800‧‧‧Emission unit
810‧‧‧排氣排放器 810‧‧‧Exhaust Ejector
820‧‧‧排氣管 820‧‧‧Exhaust pipe
830‧‧‧排氣流量控制器 830‧‧‧Exhaust Flow Controller
900‧‧‧加熱器單元 900‧‧‧Heater unit
910‧‧‧外筒 910‧‧‧Outer cylinder
920‧‧‧內筒 920‧‧‧Inner cylinder
930‧‧‧加熱線 930‧‧‧heating wire
940‧‧‧電源供應線 940‧‧‧Power supply line
950‧‧‧內部(流路) 950‧‧‧Internal (flow path)
1000‧‧‧加熱器控制單元 1000‧‧‧Heater control unit
1100‧‧‧溫度感測器 1100‧‧‧Temperature sensor
1200‧‧‧控制器 1200‧‧‧controller
A1‧‧‧第一排氣面 A1‧‧‧First exhaust surface
A2‧‧‧氣簾氣噴射面 A2‧‧‧Air Curtain Air Jet Surface
A3‧‧‧第二排氣面 A3‧‧‧Second exhaust surface
c‧‧‧氣簾氣 c‧‧‧Curtain Air
f‧‧‧吹掃氣體 f‧‧‧Purge gas
g‧‧‧源材料 g‧‧‧Source material
S‧‧‧基板 S‧‧‧Substrate
圖1是顯示金屬源的溫度-壓力圖例的曲線圖;圖2是本發明實施例的沉積裝置的方塊圖;圖3是本發明實施例的腔單元的示意圖;圖4是本發明實施例的腔單元的仰視圖;圖5是本發明實施例的腔單元的剖視圖;圖6是本發明實施例的加熱器單元的示意圖;以及圖7是針對適用了本發明實施例的沉積裝置及方法的薄膜沉積製程的結果與習知技術進行比較所顯示的圖片。 Fig. 1 is a graph showing an example of a temperature-pressure diagram of a metal source; Fig. 2 is a block diagram of a deposition apparatus according to an embodiment of the present invention; Fig. 3 is a schematic diagram of a cavity unit of an embodiment of the present invention; Fig. 4 is an embodiment of the present invention A bottom view of the cavity unit; FIG. 5 is a cross-sectional view of the cavity unit according to an embodiment of the present invention; FIG. 6 is a schematic diagram of a heater unit according to an embodiment of the present invention; The result of the thin film deposition process is compared with the conventional technology as shown in the picture.
下面結合附圖詳細說明本發明的實施例。但,本發明不限於下面所揭示的實施例,本發明可以通過各種互不相同的形態實現,這些實施例只是有助於本發明的完整揭示,其主要目的是向本發明所屬領域中具有通常知識者完整地說明本發明的範疇。為了說明本發明的實施例,可能會誇大顯示附圖,附圖中具有同一符號者代表同一構成要素。 The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below. The present invention can be implemented in various forms that are different from each other. These embodiments are only helpful for the complete disclosure of the present invention. The knowledgeable person fully explains the scope of the present invention. In order to illustrate the embodiments of the present invention, the drawings may be exaggerated, and those with the same symbols in the drawings represent the same constituent elements.
圖2是本發明實施例的沉積裝置的方塊圖;圖3是本發明實施例的腔單元的示意圖;圖4是本發明實施例的腔單元的仰視圖;圖5是本發明實施例的腔單元的剖視圖;圖6是本發明實施例的加熱器單元的示意圖。 Fig. 2 is a block diagram of a deposition apparatus according to an embodiment of the present invention; Fig. 3 is a schematic diagram of a cavity unit according to an embodiment of the present invention; Fig. 4 is a bottom view of the cavity unit according to an embodiment of the present invention; Sectional view of the unit; Figure 6 is a schematic diagram of the heater unit of an embodiment of the present invention.
下面結合圖2至圖6詳細說明本發明實施例的沉積裝置。 The deposition apparatus according to the embodiment of the present invention will be described in detail below with reference to FIGS. 2 to 6.
本發明實施例的沉積裝置包括:腔單元200,配置在支持單元100的上側,其一面形成有處理孔220,在處理孔220的上端設有窗口230;雷射單元300,安裝以能通過處理孔220對處理物照射雷射;源材料供應單元500,連接到處理孔220下部;吹掃氣體供應單元600,連接到處理孔220上部;氣簾氣供應單元700,形成為安裝在腔單元200並且能向形成於處理孔220下側的處理空間10的 外側噴射氣簾氣c;加熱器單元900,安裝在吹掃氣體供應單元600和氣簾氣供應單元700中的至少一個的一側。 The deposition apparatus of the embodiment of the present invention includes: a
本發明實施例的沉積裝置還可以包括:支持單元100,用以支持處理物;光學單元400,安裝在雷射單元300與腔單元200之間;排放單元800,安裝在腔單元200;至少一個加熱器控制單元1000,用以針對傳遞給吹掃氣體供應單元600和氣簾氣供應單元700中至少一個的流量控制器的熱進行檢測,並且根據檢測結果控制加熱器單元900的運作。 The deposition apparatus of the embodiment of the present invention may further include: a supporting
本發明實施例的沉積裝置可以作為修復裝置使用,該修復裝置以化學氣相沉積方式把膜沉積到大氣中的處理物(例如,基板S)。 The deposition device of the embodiment of the present invention can be used as a repair device that deposits a film on the processed object (for example, the substrate S) in the atmosphere by a chemical vapor deposition method.
所述處理物是正在一面進行各種電子元件製程或者完成了該製程的基板S,例如,可以包括在其一面形成有閘極線、資料線、像素及薄膜電晶體等的玻璃質基板。基板S可以安置在支持單元100,或者置於大氣中。 The object to be processed is a substrate S that is undergoing various electronic component manufacturing processes or has completed the manufacturing process. For example, it may include a glass substrate with gate lines, data lines, pixels, and thin film transistors formed on one surface. The substrate S may be placed in the
源材料可以包括金屬源。金屬源可以包括鈷(Co)源。或者,金屬源可以包括鎢(W)源。此時,鈷源的導電性優於鎢(W)源並且分子較小。因此,利用鈷源時能比使用鎢源更能在基板S上沉積膜。源材料能以氣化狀態,亦即,能以氣體狀態供應給處理孔220。 The source material may include a metal source. The metal source may include a cobalt (Co) source. Alternatively, the metal source may include a tungsten (W) source. At this time, the conductivity of the cobalt source is better than that of the tungsten (W) source and the molecule is smaller. Therefore, when a cobalt source is used, a film can be deposited on the substrate S better than when a tungsten source is used. The source material can be supplied to the
鈷源在大約35℃附近氣化,鎢源在大約75℃附近氣化。因此,鈷源的氣化溫度範圍是包括35℃的預設溫度範圍,鈷源的氣化溫度範圍是包括75℃的預設溫度範圍。 The cobalt source vaporizes around 35°C, and the tungsten source vaporizes around 75°C. Therefore, the vaporization temperature range of the cobalt source is a preset temperature range including 35°C, and the vaporization temperature range of the cobalt source is a preset temperature range including 75°C.
源材料可以被控制在沉積溫度範圍或氣化溫度範圍內的預設溫度後供應給處理孔220。沉積溫度範圍可以是基板S上很好地沉積膜時的源材料g的溫度範圍,至少一部分可以和氣化溫度範圍重疊。 The source material may be supplied to the
沉積溫度範圍能基於源材料g的各種物性依靠理論導出或者通過反復沉積薄膜地以實驗方式得到。 The deposition temperature range can be derived theoretically based on various physical properties of the source material g or experimentally obtained by repeatedly depositing a thin film.
支持單元100可以在上表面安置基板S。支持單元100可以包括臺面玻璃。支持單元100設有以x軸方向及y軸方向把基板S位置調整到預設位置的排序機制(圖中未顯示),可以設有在Z軸方向支持基板S的頂升桿(圖中未顯示)及真空吸盤(圖中未顯示)。另一方面,支持單元100可以安裝在工作臺(圖中未顯示)的上表面。 The
可以在工作臺的上表面安裝裝載單元(圖中未顯示)。裝載單元與支持單元100可相對移動地安裝。可以在裝載單元安裝腔單元200。 The loading unit (not shown in the figure) can be installed on the upper surface of the workbench. The loading unit and the supporting
腔單元200可以配置在支持單元100的上側,也可以配置在大氣中。腔單元200可以利用裝載單元在x軸、y軸及Z軸方向移動。可以把與支持單元100相對的腔單元200的一面(例如下表面)予以貫穿地形成處理孔220。可以在處理孔220的上端設有窗口230並且讓處理孔220的下端朝向基板S開放。腔單元200可以利用處理孔220為處理孔220的下側提供處理空間10。 The
處理空間10可以是在腔單元200與基板S之間形成於處理孔220下側並且具有預設尺寸及形狀的空間。或者,處理空間10可以是包括前述空間及其周邊的空間。 The
腔單元200可以包括腔本體210、處理孔220、窗口230、夾持件240、吹掃氣體噴射口251、源材料噴射口252、第一排氣口253、氣簾氣噴射口254、以及第二排氣口255。 The
可以沿著Z軸方向疊層多個板地製作腔本體210。腔本體210可以包括下表面211、上表面212及沿著Z軸方向連接下表面211與上表面212的邊緣的側面。下表面211可以與基板S相對,上表面212則可以與光學單元400相對。本發明並不特別限定腔本體210的尺寸及形狀。腔本體210可以具備預設尺寸,其形狀可以是一側為橢圓板而另一側為四角板。腔本體210的一側形成有處理孔220,而另一側則可以安裝在裝載單元。而且,可以在腔本體210的另一側安裝源材料供應單元500、吹掃氣體供應單元600、氣簾氣供應單元700及排放單元800。 The
處理孔220的下端位於下表面211的預設位置,圍繞處理孔220的下端的外側形成環狀第一排氣面A1,圍繞第一排氣面A1的外側形成環狀氣簾氣噴射面A2,氣簾氣噴射面A2的外側可以形成環形狀的第二排氣面A3。可以讓第一排氣面A1、氣簾氣噴射面A2和第二排氣面A3全部形成於下表面211並且以處理孔220的下端為中心構成同心圓形態。可以讓處理孔220的上端位於上表面212的預設位置並且在處理孔220的上端安裝窗口230和夾持件240。 The lower end of the
可以在Z軸方向貫穿第一排氣面A1而形成第一排氣口253,可以在Z軸方向貫穿氣簾氣噴射面A2而形成氣簾氣噴射口254。而且,可以在Z軸方向貫穿第二排氣面A3而形成第二排氣口255。第一排氣口253、第二排氣口255及氣 簾氣噴射口254可以排列在沿著圍繞處理孔220的下端的圓周方向隔離的多個位置。第一排氣口253和第二排氣口255可以連接到排放單元800,而氣簾氣噴射口254則可以連接到氣簾氣供應單元700。 The
第一排氣口253和第二排氣口255能吸入從形成於處理孔220下側的處理空間10脫離出來的吹掃氣體f、源材料g、載氣、氣簾氣c及各種異物。氣簾氣噴射口254圍繞處理空間10地以環狀噴射氣簾氣c而得以讓處理空間10隔離於大氣。 The
也可以在第一排氣口253與排放單元800的排氣管820之間形成第一排氣室(圖中未顯示)。而且,也可以在第二排氣口255與排氣管820之間形成第二排氣室(圖中未顯示)。第一排氣室和第二排氣室各自以環形形成於腔本體210的內部並且圍繞處理孔220的外側。排氣管820連通第一排氣室和第二排氣室,第一排氣室連通第一排氣口253,第二排氣室連通第二排氣口255。 A first exhaust chamber (not shown in the figure) may also be formed between the
也可以在氣簾氣噴射口254與氣簾氣供應單元700的氣簾氣供應管720之間形成氣簾氣供應室(圖中未顯示)。氣簾氣供應室以環形形成於腔本體210的內部,可以圍繞第一排氣室的外側。氣簾氣供應室可以從氣簾氣供應管720接受氣簾氣c後分配給氣簾氣噴射口254。 A curtain air supply chamber (not shown in the figure) may also be formed between the curtain
處理孔220可以貫穿下表面211並且延伸到腔本體210的內部。處理孔220的下端連通處理空間10,源材料可以通過處理孔220的下端供應給處理空間10。處理孔220可以讓內徑沿著從上端往下端的方向變窄地形成。例如,處理孔220可以是旋轉體形狀。處理孔220可以貫穿下部的內周面而形成源材料噴射口252,可以貫穿上部的內周面而形成吹掃氣體噴射口251。 The
處理孔220以Z軸方向延伸,處理孔220的上部是從安裝了窗口230的處理孔220的上端延伸到處理孔220的上端與下端之間的預設高度的部分,處理孔220的下部是從處理孔220的前述預設高度延伸到處理孔220下端的部分。 The
源材料噴射口252連接到源材料供應單元500並且可以向處理孔220噴射源材料g。吹掃氣體噴射口251連接到吹掃氣體供應單元600並且可以向處理孔220噴射吹掃氣體f。源材料噴射口252可形成於沿著處理孔220的圓周方向隔離的多個位置。吹掃氣體噴射口251可以形成於沿著處理孔220的圓周方向隔離的多個位置。 The source
在源材料噴射口252與源材料供應單元500的源材料供應管520之間也可以設有源材料供應室(圖中未顯示)。源材料供應室可以圍繞處理孔220的外側地形成於腔本體210的內部。源材料供應室連接到源材料供應管520接受源材料g並且連接到源材料噴射口252,可以把源材料g分配給源材料噴射口252。
A source material supply chamber (not shown in the figure) may also be provided between the source
在吹掃氣體噴射口251與吹掃氣體供應單元600的吹掃氣體供應管620之間也可以設有吹掃氣體供應室(圖中未顯示)。作為一例,吹掃氣體供應室能以處理孔220為中心以環形形成於腔本體210的內部。吹掃氣體供應室可以從吹掃氣體供應管620接受吹掃氣體f後把吹掃氣體f分配給吹掃氣體噴射口251。
A purge gas supply chamber (not shown in the figure) may also be provided between the purge
窗口230能密封處理孔220的上端。可以藉由窗口230讓處理孔220的內部隔離於腔單元200的上側。窗口230可以包含石英材質以便讓雷射光線通過。窗口230的周緣可以安裝夾持件240。夾持件240可以設有密封件(圖中未顯示)。密封件能把窗口230與上表面212之間予以密封。可以藉由吹掃氣體f讓窗口230的下表面避免受到源材料g的傷害。
The
雷射單元300可以安裝為通過處理孔220向基板S照射雷射光線。雷射光線可以通過處理孔220和處理空間10後照射到基板S。
The
雷射單元300隔離於光學單元400的上側並且發揮出生成雷射光線的功能。雷射單元300向基板S的缺陷位置照射雷射光線而切斷佈線或者在鈷源氛圍下對擬形成佈線的部分供應能量而得以在基板S的缺陷位置局部地沉積膜。
The
雷射單元300可以包括諸如下列構成要素:亦即,雷射振盪器(圖中未顯示),用以生成雷射光線;鏡子(圖中未顯示),用以把雷射光線導引到光學單元400的物鏡;狹縫(圖中未顯示),可以在鏡子與光學單元400之間調節雷射光線的形態;擴束鏡(圖中未顯示),用以在雷射振盪器與鏡子之間調節雷射光線尺寸;鏡筒透鏡(圖中未顯示),用以在光學單元400與狹縫之間防止雷射光線擴散。
The
光學單元400可以在腔單元200與雷射單元300之間調節雷射光線的光路和焦點。光學單元400可以包括物鏡(圖中未顯示)。物鏡把雷射光線壓縮成高能量密度並且把雷射光線聚焦到基板S。光學單元400可以包含相機(圖中未顯示)、拍攝用鏡子(圖中未顯示)及照明單元(圖中未顯示)以便監控基板S的薄膜沉積狀態。而且,光學單元400還可以包括控制雷射光線行進方向的鏡子(圖中未顯示)、增加相對於物鏡的雷射光線入射角的至少兩個彎曲透鏡(圖中未顯示)。 The
源材料供應單元500連接到處理孔220的下部並且能為處理孔220的下部供應源材料。源材料供應單元500可以包括源材料供應器510、源材料供應管520、源材料流量控制器530、載氣供應器540以及載氣供應管550。 The source
源材料供應器510能隔離於腔單元200。源材料供應器510可以包括其內部以粉末形態儲存源材料的罐(canister)。源材料供應器510可以設有讓源材料氣化的加熱工具(圖中未顯示)。加熱工具可以包括接受供電後發熱的各種加熱線。加熱工具能對源材料供應器510的內部加熱讓源材料氣化。源材料供應管520可以把源材料供應器510與腔單元200之間加以連接。另一方面,源材料供應管520的一部分貫穿腔單元200的另一側並延伸到腔單元200的內部,可以連接到源材料噴射口252。 The
源材料流量控制器530可以安裝在源材料供應管520。源材料流量控制器530應該根據下列優化佈局以預設距離隔離於腔單元200,該優化佈局是為了儘量減少和基板S上進行的薄膜沉積製程之間的干涉而導出的製程設備的優化佈局。因此,源材料流量控制器530可以離腔單元200較遠而比較接近源材料供應器510。源材料流量控制器530可以設有在大約數百至數千sccm的流量範圍運作的品質流量儀MFC。源材料流量控制器530可以控制源材料的流量。 The source
載氣供應器540設有在其內部儲存載氣的壓力容器,載氣供應管550可以連接載氣供應器540與源材料供應器510。載氣通過載氣供應管550供應到源材料供應器510,因此能把源材料和載氣供應到源材料供應管520。之後,源材料以氣體狀態通過源材料噴射口252後可以噴射到處理孔220的下部。另一方面,載氣可以包括惰性氣體,此時,惰性氣體可以包括氬氣。 The
另一方面,源材料供應管520可以安裝加熱器單元900,其理由為,源材料g的熱解溫度大約為175℃左右,而且源材料g的熱解溫度包含在加熱器單元900的運作溫度的範圍內,因此在源材料供應管520安裝加熱器單元900的話可以藉由加熱器單元900的高溫讓源材料熱解。 On the other hand, the source
而且,本發明的實施例利用吹掃氣體f和氣簾氣c中的至少一個讓基板S升溫,因此不需要讓源材料g升溫到高於氣化溫度範圍的溫度後供應給基 板S。因此,能夠防止源材料g在抵達腔單元200之前在源材料供應管520內部熱解的現象。 Moreover, the embodiment of the present invention uses at least one of the purge gas f and the curtain gas c to raise the temperature of the substrate S, so there is no need to heat the source material g to a temperature higher than the vaporization temperature range and then supply it to the substrate S. Therefore, it is possible to prevent the phenomenon that the source material g is pyrolyzed inside the source
吹掃氣體供應單元600可以連接到處理孔220的上部。吹掃氣體供應單元600可以包括:吹掃氣體供應器610,內部收容吹掃氣體f並且隔離於腔單元200;吹掃氣體供應管620,連接吹掃氣體供應器610與處理孔220;以及吹掃氣體流量控制器630,安裝在吹掃氣體供應管620。吹掃氣體供應器610可以是內部收容了吹掃氣體的壓力容器。吹掃氣體供應管620將吹掃氣體供應器610與腔單元200之間加以連接,一部分貫穿腔單元200的另一側並且延伸到腔單元200的內部,端部可以連接到吹掃氣體噴射口251。 The purge
吹掃氣體供應器610可以包括儲存吹掃氣體f的預設的壓力容器。吹掃氣體f可以包括惰性氣體。惰性氣體可以包括氬氣。吹掃氣體供應管620連接吹掃氣體供應器610與吹掃氣體噴射口251,吹掃氣體供應管620的一部分可以貫穿腔本體210的另一側。吹掃氣體流量控制器630可以離腔本體210較遠而比較接近吹掃氣體供應器610。吹掃氣體流量控制器630可以包括以大約數百至數千sccm的流量範圍運作的品質流量儀MFC。吹掃氣體流量控制器630控制吹掃氣體f的流量,此時,吹掃氣體f的流量值可大於源材料g的流量值。 The
氣簾氣供應單元700安裝在腔單元200,形成為可以在腔單元200的一面噴射出圍繞處理孔220下端的外側的氣簾氣c。亦即,氣簾氣供應單元700可以通過氣簾氣噴射口254向處理空間10的外側噴射氣簾氣c。氣簾氣供應單元700可以包括:氣簾氣供應器710,內部收容氣簾氣c;氣簾氣供應管720,一部分貫穿腔本體210的另一側並且把氣簾氣供應器710與氣簾氣噴射口254加以連接;以及氣簾氣流量控制器730,在氣簾氣供應器710附近安裝在氣簾氣供應管720。氣簾氣c可以包括惰性氣體。惰性氣體可以包括氬氣。氣簾氣流量控制器730可以設有在數百至數千sccm的流量範圍運作的品質流量儀MFC。氣簾氣c的流量可以被控制在與吹掃氣體f相同的流量或者大於吹掃氣體f流量的預設流量。氣簾氣c能以環形狀圍繞處理空間10的外側。 The curtain
排放單元800安裝在腔單元200,入口部可位於腔單元200的一面的處理孔220下端的外側周緣。排放單元800可以吸入氣簾氣c、源材料g及吹掃氣體f而從基板S上予以消除。 The
排放單元800可以通過第一排氣口253和第二排氣口255吸入基板S上的各種氣體與異物等物。排放單元800可以包括排氣排放器810、排氣管820以及排氣流量控制器830。排氣排放器810可以包括排放泵或真空泵。為了避免和腔單元200發生干涉,排氣排放器810可以隔離於腔單元200。排氣管820的一部分貫穿腔本體210的另一側,可以把第一排氣口253與第二排氣口255連接到排氣排放器810。排氣流量控制器830可以包括以數百至數千sccm的流量範圍運作的品質流量儀以便控制排氣流量。可以在排氣管820的預設位置安裝異物篩檢程式(圖中未顯示)。 The
另一方面,基板S上發生了成長型異物時雷射光線被成長型異物遮蔽而無法在基板S形成膜,需要重新進行諸如下列過程:亦即,在基板S上沉積膜而把配線斷開部分予以接續的佈線(wiring)。而且,發生了成長型異物的部分即使清除了成長型異物也會殘留著金屬源的成分而發生短路(short)或漏電(leakage)之類的不良。 On the other hand, when a growth-type foreign matter occurs on the substrate S, the laser light is shielded by the growth-type foreign matter and cannot form a film on the substrate S. It is necessary to perform a process such as the following again: that is, to deposit a film on the substrate S and disconnect the wiring Partially connected wiring (wiring). In addition, even if the growth-type foreign matter is removed, the metal source components remain in the part where the growth-type foreign matter is removed, and defects such as short circuit (short) or leakage (leakage) may occur.
因此,把雷射光線照射到基板S之前需要讓基板S快速升溫到既能順暢地沉積膜又能防止源材料g被氣化成固體狀態的溫度。 Therefore, before irradiating the laser light to the substrate S, the substrate S needs to be quickly heated to a temperature that can smoothly deposit the film and prevent the source material g from being vaporized into a solid state.
因此,設有加熱器單元900以便讓吹掃氣體f升溫。在此,吹掃氣體f被選定為升溫媒介的理由為,在處理空間10內的所有氣體的流量中吹掃氣體f所占流量非常高,而且如果沒有讓吹掃氣體f升溫的話吹掃氣體f在處理空間10反而會發揮出製冷劑的作用。吹掃氣體f所占流量非常高指的是吹掃氣體f的流量相對多於源材料g及載氣。 Therefore, a
加熱器單元900安裝在吹掃氣體供應單元600的一側。加熱器單元900可以在吹掃氣體流量控制器630與腔單元200之間安裝於吹掃氣體供應管620。尤其是,加熱器單元900能以同軸方式安裝在吹掃氣體供應管620以便讓吹掃氣體f在吹掃氣體供應管620流動的過程中經過加熱器單元900的內部。 The
在此以另一種方式說明,該方式係切斷吹掃氣體供應管620的一側並且在切斷的部分夾入加熱器單元900而以加熱器單元900接續吹掃氣體供應管620,能把加熱器單元900安裝到吹掃氣體供應管620的一側。藉此,吹掃氣體f在通過吹掃氣體供應管620的過程中一定會直接通過加熱器單元900。 Here is another way to explain, this way is to cut off one side of the purge
同軸方式指的是成一條直線地連接後運作的方式,在實施例中指的是加熱器單元900和吹掃氣體供應管620形成一條線地一體安裝的方式。亦 即,在供應吹掃氣體f的功能方面,加熱器單元900可以作為吹掃氣體供應管620的一部分地運作。 The coaxial method refers to a method that is connected in a straight line and then works. In the embodiment, it refers to a manner in which the
吹掃氣體f可以按照吹掃氣體供應器610、吹掃氣體供應管620、吹掃氣體流量控制器630、吹掃氣體供應管620、加熱器單元900及吹掃氣體供應管620的順序流動。吹掃氣體f可以通過加熱器單元900被加熱器單元900直接加熱。直接加熱表示不通過吹掃氣體供應管620而是在加熱器單元900與吹掃氣體f之間直接繼續進行熱交換。 The purge gas f may flow in the order of the
例如,在吹掃氣體供應管620的外部纏繞吹掃氣體供應管620地讓通過吹掃氣體供應管620內部的吹掃氣體f升溫的方式較難把吹掃氣體f升溫到所需溫度。例如,吹掃氣體在數秒乃至數十秒內通過吹掃氣體供應管620,因此在吹掃氣體供應管620的外側加熱吹掃氣體f的效率較低。 For example, it is difficult to raise the temperature of the purge gas f to the required temperature by winding the purge
例如,在吹掃氣體供應管620的外周面安裝額外的外部加熱器並且在與加熱器單元900相同的溫度運作外部加熱器並測量吹掃氣體f的溫度的話,所測到的溫度低於直接通過加熱器單元900的吹掃氣體f的溫度,而且還可能低於源材料g的溫度。 For example, if an additional external heater is installed on the outer peripheral surface of the purge
而且,需要在吹掃氣體供應管620的外側於數秒乃至數十秒內把吹掃氣體f加熱到所需溫度的話,要求加熱器單元900的運作溫度非常高,這就會導致沉積裝置的其它構成要素因高溫而受損。 Moreover, if the purge gas f needs to be heated to the required temperature within a few seconds or even tens of seconds on the outside of the purge
實施例以同軸方式把加熱器單元900安裝到吹掃氣體供應管620,因此熱效率優異,還可以在數秒乃至數十秒的短時間內輕易地把吹掃氣體f加熱到所需溫度。 The embodiment mounts the
另一方面,加熱器單元900的運作溫度是數十到數百℃的高溫,能以預設距離隔離於腔單元200,例如,可以安裝為離腔單元200較遠而比較接近吹掃氣體流量控制器630。此時,可以按照原樣維持腔單元200附近的製程設備佈局。 On the other hand, the operating temperature of the
加熱器單元900可以包括在吹掃氣體流量控制器630附近以同軸方式安裝到吹掃氣體供應管620的外筒910、配置在外筒910的內側並且內部950以同軸方式連通吹掃氣體供應管620的內筒920、配置在內筒920內部的加熱線930、以及貫穿外筒910和內筒920並且連接到加熱線930的電源供應線940。 The
外筒910還可以在外部面設有遮蔽熱量的蓋罩。內筒920發揮出諸如隔板的作用,其內部設有能讓吹掃氣體f流動的流路950,可以連通吹掃氣體供應管620。另一方面,內筒920的內周面能形成為波紋管形態。加熱線930可以接受諸如電能後發生熱,可以採取線圈形狀以便有利於形成亂流及散熱。加熱線930能配置為平行於內筒920的中心軸。
The
加熱器單元900至少內部包含不銹鋼材質並且能以波紋管結構安裝。例如,加熱線930可以包含不銹鋼材質,內筒920能以波紋管結構安裝。當然,外筒910及加熱線930也可以包含不銹鋼材質。因此,能防止流經流路950的吹掃氣體f的污染。
The
加熱器控制單元1000可以在檢測從加熱器單元900往吹掃氣體流量控制器630側傳遞的熱後控制加熱器單元900的運作。加熱器控制單元1000包括:溫度感測器1100,在加熱器單元900與吹掃氣體流量控制器630之間安裝於吹掃氣體供應管620;控制器1200,接收溫度感測器1100所輸入的溫度值,高於基準溫度時暫時降低加熱器單元900的升溫溫度或者讓加熱器單元900暫停。在此,基準溫度指的是吹掃氣體流量控制器630可運作的溫度。
The
可以在氣簾氣供應單元700的一側進一步安裝加熱器單元900。例如,加熱器單元900能以同軸方式安裝在氣簾氣供應管720,能讓氣簾氣c升溫。而且,可以在氣簾氣供應管720和安裝於此的加熱器單元900之間進一步設有加熱器控制單元1000。
The
下面結合圖5說明本發明實施例的沉積裝置的運作。根據本發明的實施例,吹掃氣體f以預設流量噴射到處理孔220的上部,源材料g和載氣一起以預設流量噴射到處理孔220的下部。吹掃氣體f、源材料g及載氣往處理空間10流動,此時,被升溫到高於基板S及源材料g溫度的吹掃氣體f以處理孔220內流動的所有氣體的流量的60%以上的流量被供應到處理空間10內,進而讓基板S迅速升溫。供應到處理空間10的吹掃氣體f、源材料g及載氣通過第一排氣口253後被吸入排放管820。
Next, the operation of the deposition apparatus according to the embodiment of the present invention will be described with reference to FIG. 5. According to an embodiment of the present invention, the purge gas f is sprayed to the upper portion of the
此時,可以通過氣簾氣噴射口254向處理空間10的外側噴射氣簾氣c。氣簾氣c能以環形狀圍繞處理空間10的外側。氣簾氣c的溫度高於基板S及源材料g的溫度而得以阻止處理空間10的熱損失,還有助於基板S的升溫。氣簾氣c可以通過第一排氣口253與第二排氣口255被吸入排放管820。另一方面,吹掃氣體f、源材料g及氣簾氣c的噴射流量、噴射時間及噴射順序可以有很多值,本發明不會予以特別限定。 At this time, the curtain gas c can be injected to the outside of the
基板S的升溫達到了所需溫度的話,可以通過處理孔220把雷射光線照射到基板S而沉積膜。 When the temperature rise of the substrate S reaches the desired temperature, laser light can be irradiated to the substrate S through the
下面結合圖2至圖6說明本發明實施例的沉積方法。此時,以利用本發明實施例的前述沉積裝置在基板S沉積膜地把缺陷予以修復的製程為基準說明實施例。 The deposition method of the embodiment of the present invention will be described below with reference to FIGS. 2 to 6. At this time, the embodiment will be described based on the process of repairing defects on the substrate S by depositing a film on the substrate S using the aforementioned deposition device of the embodiment of the present invention.
本發明實施例的沉積方法是一種在大氣中得到支持的基板S上沉積膜的沉積方法,其包括下列過程:在大氣中備妥基板S;為隔離地配置於基板S上側以便在基板S的上側形成處理空間10的腔單元200的處理孔220供應吹掃氣體f;圍繞處理空間10的外側地噴射氣簾氣c;利用吹掃氣體f及氣簾氣c中的至少一個調節基板S的溫度;通過腔單元200的處理孔220把源材料g供應給形成於腔單元200與基板S之間的處理空間10;以及通過處理孔220對基板S的一面照射雷射光線而形成膜。 The deposition method of the embodiment of the present invention is a deposition method for depositing a film on a substrate S supported in the atmosphere, which includes the following processes: preparing the substrate S in the atmosphere; The
在此,供應吹掃氣體f的過程、噴射氣簾氣c的過程、供應源材料g的過程及調節溫度的過程能一起進行,或者,也能按照任意順序依次進行。 Here, the process of supplying the purge gas f, the process of spraying the curtain gas c, the process of supplying the source material g, and the process of adjusting the temperature can be performed together, or can be performed sequentially in any order.
在大氣中備妥基板S。基板S安置於支持單元100,在基板S的上側配置腔單元200。此時,腔單元200能藉由設於內部的加熱單元(圖中未顯示)升溫到高於源材料g的沉積溫度或氣化溫度的預設溫度。此時,腔單元200的溫度只要是能防止藉由吹掃氣體f升溫的基板S被腔單元200冷卻的程度即可。 Prepare substrate S in the atmosphere. The substrate S is placed on the supporting
另一方面,腔單元200的升溫溫度可能低於習知技術。其理由為,吹掃氣體f或吹掃氣體f與氣簾氣c在基板S的升溫方面發揮很大的作用,因此不必像習知技術一樣地提高腔單元200的溫度。 On the other hand, the heating temperature of the
例如,在向基板S照射雷射光線或觀察基板S的缺陷部位之類的狀況下,會隨著時間的流逝而發生光路徑上的透鏡焦點逐漸模糊的問題,像本發明的實施例一樣地讓腔單元200的溫度較低的話,就能延遲或防止該問題。 For example, in situations such as irradiating the substrate S with laser light or observing the defective part of the substrate S, the problem of gradual blurring of the focal point of the lens on the optical path may occur over time, as in the embodiment of the present invention. If the temperature of the
之後,向處理孔220的上部供應吹掃氣體f。吹掃氣體f被吹掃氣體供應單元600供應到吹掃氣體噴射口251,之後,噴射到處理孔220的上部。吹掃氣體f可以阻止源材料g接觸窗口230的下表面。吹掃氣體f可以是用來吹掃窗口230的窗口用吹掃氣體。利用吹掃氣體流量控制器630調節吹掃氣體f的流量,例 如能控制成大於源材料g的流量,比如說,可以調節吹掃氣體f的流量以便讓吹掃氣體f在流經處理孔220內部的所有氣體的流量中大約占60%。 After that, the purge gas f is supplied to the upper portion of the
此時,利用吹掃氣體f調節基板S的溫度。讓吹掃氣體f經過加熱器單元900地調節吹掃氣體f的溫度,該加熱器單元900則以同軸方式安裝在吹掃氣體f經過的吹掃氣體供應管620,把調節了溫度的吹掃氣體f供應到處理孔220,在處理空間10利用吹掃氣體f的熱讓基板S升溫。亦即,吹掃氣體f可以在處理空間10讓基板S的一面升溫。 At this time, the temperature of the substrate S is adjusted by the purge gas f. The temperature of the purge gas f is adjusted by allowing the purge gas f to pass through the
藉由以同軸方式安裝在吹掃氣體供應管620的加熱器單元900讓吹掃氣體f直接升溫到高於目標溫度的溫度,在經過吹掃氣體供應管620的過程中溫度逐漸下降,噴射到處理孔220的內部時吹掃氣體f的溫度可以成為目標溫度。為此,加熱器單元900能以高於目標溫度的數十到數百℃的溫度運作。吹掃氣體f在經過加熱器單元900內部的期間升溫到加熱器單元900的運作溫度範圍附近的溫度。 By using the
目標溫度是吹掃氣體f抵達處理空間10時的溫度,該溫度可以設定為如下所述的吹掃氣體f溫度:亦即,吹掃氣體f能在數秒至數十秒期間在處理空間10內讓基板S升溫到可以在基板S上良好地沉積膜的溫度。 The target temperature is the temperature at which the purge gas f reaches the
另一方面,作為一例,加熱器單元900的運作溫度的上限為250℃的話,加熱器單元900可以在諸如數十至250℃的溫度運作。當然,運作溫度的上限改變時,加熱器單元900的運作溫度範圍的上限也會跟著改變。 On the other hand, as an example, if the upper limit of the operating temperature of the
在調節基板S一面的溫度的過程中,也能以吹掃氣體f的流動為基準針對傳遞到位於加熱器單元900上游的吹掃氣體流量控制器630的熱進行檢測並且根據其結果控制加熱器單元900的運作。 In the process of adjusting the temperature of one side of the substrate S, the heat transferred to the purge
之後,通過腔單元200的處理孔220向處理空間10供應源材料g。亦即,源材料g被源材料供應單元500供應到源材料噴射口252,之後,噴射到處理孔220的下部。源材料g為氣體狀態,源材料g的流量則被源材料流量控制器530控制在數百sccm的流量。源材料供應管520能在源材料g經過的期間把溫度控制或維持在源材料g的氣化溫度附近的預設溫度。藉此,能良好地維持源材料g的氣體狀態。 After that, the source material g is supplied to the
本發明並不特別限定源材料供應管520的溫度控制或溫度維持方式。例如,可以利用額外的加熱單元(圖中未顯示)控制源材料供應管520的溫度, 或者,可以利用源材料g的溫度維持源材料供應管520的溫度。源材料g的溫度可以是能讓源材料g良好地維持氣化狀態的溫度範圍。該溫度範圍稱為源材料g的氣化溫度。 The present invention does not particularly limit the temperature control or temperature maintenance method of the source
朝處理空間10的外側噴射氣簾氣c使得處理空間10隔離於大氣。此時,讓氣簾氣c經過安裝在氣簾氣供應管720的加熱器單元900而提高氣簾氣c的溫度以調節基板S的溫度。亦即,氣簾氣c也用於基板S的升溫。氣簾氣c利用氣簾氣流量控制器730調節流量,可以調節成與吹掃氣體f的流量相同或者調節成大於吹掃氣體f的流量。 The air curtain gas c is sprayed toward the outside of the
吹掃氣體f與氣簾氣c能讓基板S的溫度迅速提高,因此即使增加了源材料g的供應流量也能防止成長型異物發生,藉此,能增加所沉積的膜的厚度、減少膜的抵抗。亦即,能提高膜的品質。 The purge gas f and the air curtain gas c can quickly increase the temperature of the substrate S. Therefore, even if the supply flow rate of the source material g is increased, the growth of foreign matter can be prevented, thereby increasing the thickness of the deposited film and reducing the thickness of the film. resistance. That is, the quality of the film can be improved.
之後,通過處理空間10對基板S的一面照射雷射光線形成膜。藉此,可以修復基板S的缺陷。 After that, one surface of the substrate S is irradiated with laser light through the
完成了膜的沉積後,結束雷射光線的照射,按照預設時間進一步噴射吹掃氣體f和氣簾氣c控制基板S的經過修復的區的溫度,讓沉積的膜穩定化。之後,結束斷線缺陷的修復製程。 After the deposition of the film is completed, the irradiation of the laser light is ended, and the purge gas f and the curtain gas c are further injected according to the preset time to control the temperature of the repaired area of the substrate S, so that the deposited film is stabilized. After that, the repair process of the broken wire defect is ended.
一面進行前述過程一面利用排放單元800在處理空間10的外側和氣簾氣c的噴射區的外側吸入進行製程時發生的反應物、生成物和未反應物並且在基板S上予以排氣。 While performing the foregoing process, the
圖7是針對適用了本發明實施例的沉積裝置及方法的薄膜沉積製程的結果與習知技術進行比較地顯示的圖片。 FIG. 7 is a picture showing the result of a thin film deposition process to which the deposition apparatus and method of the embodiment of the present invention are applied in comparison with the conventional technology.
其中,包含利用移除了本發明實施例的加熱器單元的沉積裝置(比較例的沉積裝置)以習知的方式進行了比較例的修復製程,以及利用本發明實施例的沉積裝置以本發明實施例的沉積方法進行了修復製程。源材料使用鎢源,實施例與比較例的源材料溫度、腔單元溫度、源材料流量、吹掃氣體流量、氣簾氣流量及基板升溫時間都相同。比較例及實施例把腔單元溫度控制在60℃至65℃的範圍。而且,實施例在50℃至250℃的範圍內階段性地改變加熱器單元的運作溫度地反復進行了薄膜沉積。 Among them, including the use of the deposition apparatus (the deposition apparatus of the comparative example) with the heater unit of the embodiment of the present invention removed in a conventional manner, the repair process of the comparative example, and the use of the deposition apparatus of the embodiment of the present invention according to the present invention The deposition method of the embodiment has undergone a repair process. The source material uses a tungsten source, and the source material temperature, cavity unit temperature, source material flow rate, purge gas flow rate, air curtain gas flow rate, and substrate temperature rise time are the same in the embodiment and the comparative example. The comparative example and the embodiment control the temperature of the cavity unit in the range of 60°C to 65°C. Furthermore, in the embodiment, the film deposition was repeatedly performed by gradually changing the operating temperature of the heater unit within the range of 50°C to 250°C.
比較例的修復製程在基板上發生了成長型異物。圖7的(a)是進行了比較例的修復製程後拍攝其結果的圖片。可以得知圖7的(a)的預設區d形成了成長型異物。 In the repair process of the comparative example, growth-type foreign matter occurred on the substrate. Fig. 7(a) is a picture of the result of the repair process of the comparative example. It can be seen that the growth-type foreign matter is formed in the preset area d in (a) of FIG. 7.
與此相反地,實施例的修復製程則不發生成長型異物地在基板優異地沉積了膜。圖7的(b)是實施例的修復製程中一個製程的結果圖片,更詳細地說,在進行了實施例的修復製程的結果中把加熱器單元的運作溫度設定為150℃而吹掃氣體與氣簾氣都升溫並且把腔單元的溫度為63℃地進行製程的結果。請參閱該圖,可以得知修復位置r上良好地形成了膜。當然,在只有吹掃氣體升溫的修復製程也能看出沒有發生成長型異物。 In contrast, in the repair process of the embodiment, no growth-type foreign matter is generated and the film is excellently deposited on the substrate. FIG. 7(b) is a picture of the result of one process in the repair process of the embodiment. In more detail, in the result of the repair process of the embodiment, the operating temperature of the heater unit is set to 150°C and the purge gas It is the result of the process that both the temperature of the air curtain and the air curtain are heated and the temperature of the chamber unit is 63°C. Referring to the figure, it can be seen that the film is formed well on the repair position r. Of course, in the repair process where only the purge gas is heated up, it can be seen that no growth-type foreign matter has occurred.
本發明的所述實施例只是為了說明本發明而不是為了限定本發明。本發明的所述實施例所揭示的構成要素與方式可以互相結合或交換後變成各式各樣的形態,這些變化例也應視為本發明的範疇。亦即,本發明在申請專利範圍及其等值的技術思想的範圍內能以各式各樣的形態實現,本發明所屬技術領域的技術人員應知道本發明能在本發明的技術思想範圍內實行各式各樣的實施例。 The embodiments of the present invention are only to illustrate the present invention, but not to limit the present invention. The constituent elements and methods disclosed in the embodiments of the present invention can be combined or exchanged into various forms, and these variations should also be regarded as the scope of the present invention. That is, the present invention can be implemented in various forms within the scope of the patent application and its equivalent technical ideas. Those skilled in the art to which the present invention belongs should know that the present invention can fall within the scope of the technical ideas of the present invention. Implement various examples.
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