TWI739553B - Composition manufacturing method and device - Google Patents
Composition manufacturing method and device Download PDFInfo
- Publication number
- TWI739553B TWI739553B TW109128166A TW109128166A TWI739553B TW I739553 B TWI739553 B TW I739553B TW 109128166 A TW109128166 A TW 109128166A TW 109128166 A TW109128166 A TW 109128166A TW I739553 B TWI739553 B TW I739553B
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- receiving
- tray
- composition
- baking
- baking tray
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- 239000000203 mixture Substances 0.000 title claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000000853 adhesive Substances 0.000 claims abstract description 13
- 230000001070 adhesive effect Effects 0.000 claims abstract description 13
- 239000011159 matrix material Substances 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 87
- 238000007599 discharging Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 10
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 13
- 238000003825 pressing Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000008520 organization Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
本發明提供一種組合物製造方法及裝置,包括:提供一烘烤載盤,其一側之上表面設有複數個矩陣排列之定位槽;提供一收料載盤,其一側之上表面設有複數個收料置槽;使一線圈與一蓋板以黏著劑貼合形成一組合物後置於該烘烤載盤之定位槽中,並對該烘烤載盤進行烘烤使黏著劑硬化;其特徵在於:該收料置槽呈長條狀且平行排列,該收料置槽之兩端設有開放之一前槽口與一後槽口,該前槽口至該後槽口的寬度保持平行一致;在對該烘烤載盤進行烘烤後,使該組合物自該烘烤載盤之定位槽取出並被移至該收料載盤之該收料置槽中作排列,且前後分次取出的該組合物相併鄰地接續排列於同一個該收料置槽中;藉此減少組合物損傷之情形。 The present invention provides a method and device for manufacturing a composition, including: providing a baking tray with a plurality of positioning grooves arranged in a matrix on the upper surface of one side; There are a plurality of receiving grooves; a coil and a cover plate are bonded with an adhesive to form a composite, then placed in the positioning groove of the baking tray, and the baking tray is baked to make the adhesive Hardened; characterized in that: the receiving slot is elongated and arranged in parallel, both ends of the receiving slot are provided with an open front notch and a rear notch, the front notch to the rear notch The width of the baking tray is kept parallel and consistent; after the baking tray is baked, the composition is taken out from the positioning groove of the baking tray and moved to the receiving tray of the receiving tray for arrangement , And the composition phases taken out before and after are successively arranged in the same receiving trough successively; thereby reducing the damage of the composition.
Description
本發明係有關於一種組合物製造方法及裝置,尤指一種用於使線圈與蓋板結合之組合物製造方法及裝置。 The present invention relates to a method and device for manufacturing a composition, in particular to a method and device for manufacturing a composition for combining a coil with a cover plate.
按,一般組合物之種類繁多,在高科技領域產品所使用之組合物更輕薄短小,一種線圈與蓋板所形成例如電感器、變壓器或濾波器…等的組合物被廣泛採用;該組合物係於線圈的單面透過黏著劑貼合蓋板而形成,且此種組合物之線圈及蓋板間的黏著劑必須經由加熱烘烤或照射紫外線的方式來使其硬化,讓線圈及蓋板間作結合;習知技術的結合方式例如公告號第I285379號的「片狀線圈之貼合方法及貼合裝置」所揭露之技術,線圈與蓋板分別由不同的震動送料機送入分度台或托板上完成貼合後,即送至硬化機進行硬化,並將硬化後的組合物逐一推入收集箱進行收集。 According to the general composition, there are many types, and the composition used in high-tech products is lighter, thinner and shorter. A composition formed by a coil and a cover plate, such as an inductor, a transformer, or a filter, etc., is widely used; the composition It is formed by attaching the cover plate to the single side of the coil through an adhesive, and the adhesive between the coil and the cover plate of this composition must be cured by heating or irradiating ultraviolet rays to make the coil and the cover plate Interaction combination; the combination of the conventional technology, such as the technology disclosed in the "Lamination Method and Apparatus of Chip Coil" of Announcement No. I285379, the coil and the cover are fed into the indexing by different vibrating feeders. After the table or pallet is laminated, it is sent to the hardening machine for hardening, and the hardened composition is pushed into the collection box one by one for collection.
因組合物之線圈係在一鐵芯上進行漆包線繞線的產品,習知將組合物逐一推入收集箱進行收料之方式,已經在收集箱內的組合物將與新推入到收集箱之組合物發生碰撞,容易造成漆包線上極薄之漆包膜損傷破皮,進而影響組合物的品質。 Because the coil of the composition is a product with enameled wire winding on an iron core, the conventional method of pushing the composition into the collection box for collection one by one, the composition already in the collection box will be pushed into the collection box with the new one. The collision of the composition of the enameled wire can easily cause damage and breakage of the thin enameled film on the enameled wire, thereby affecting the quality of the composition.
爰是,本發明的目的,在於提供一種可減少組合物受損之組合物製造方法。 The purpose of the present invention is to provide a composition manufacturing method that can reduce damage to the composition.
本發明的另一目的,在於提供一種用以執行如所述組合物製造方法之裝置。 Another object of the present invention is to provide a device for performing the method of manufacturing the composition.
依據本發明目的之組合物製造方法,包括:提供一烘烤載盤,其一側之上表面設有複數個矩陣排列之定位槽;提供一收料載盤,其一側之上表面設有複數個收料置槽;使一線圈與一蓋板以黏著劑貼合形成一組合物後置於該烘烤載盤之定位槽中,並對該烘烤載盤進行烘烤使黏著劑硬化;其特徵在於:該收料置槽呈長條狀且平行排列,該收料置槽之兩端設有開放之一前槽口與一後槽口,該前槽口至該後槽口的寬度保持平行一致;在對該烘烤載盤進行烘烤後,使該組合物自該烘烤載盤之定位槽取出並被移至該收料載盤之該收料置槽中作排列,且前後分次取出的該組合物相併鄰地接續排列於同一個該收料置槽中。 The method for manufacturing the composition according to the object of the present invention includes: providing a baking tray with a plurality of positioning grooves arranged in a matrix on the upper surface of one side; providing a receiving tray with the upper surface of one side provided A plurality of receiving and placing grooves; a coil and a cover plate are bonded with an adhesive to form a composite, then placed in the positioning groove of the baking tray, and the baking tray is baked to harden the adhesive Characterized in that: the receiving slot is elongated and arranged in parallel, both ends of the receiving slot are provided with an open front slot and a rear slot, the front slot to the rear slot The width is kept parallel and consistent; after baking the baking tray, the composition is taken out from the positioning slot of the baking tray and moved to the receiving slot of the receiving tray for arrangement, And the composition phases taken out before and after are sequentially arranged adjacently in the same receiving and holding tank.
依據本發明另一目的之組合物製造裝置,包括:用以執行如所述組合物製造方法之裝置。 A composition manufacturing device according to another object of the present invention includes: a device for performing the composition manufacturing method as described above.
本發明實施例之組合物製造方法及裝置,所述組合物係在該烘烤載盤之各定位槽中排列以進行烘烤,並被排列收集於該收料載盤之各收料置槽中,可減少所述組合物因彼此碰撞所造成的損傷。 According to the method and apparatus for manufacturing the composition of the embodiment of the present invention, the composition is arranged in each positioning slot of the baking tray for baking, and is arranged and collected in each receiving slot of the receiving tray It can reduce the damage of the composition caused by collision with each other.
A:輸送機構 A: Conveying mechanism
A1:預置區 A1: Preset area
A2:卸置區 A2: Unloading area
B:烘烤機構 B: Baking mechanism
C:上蓋回送機構 C: Cover return mechanism
C1:回送軌架 C1: Return rail frame
C2:驅動器 C2: Drive
C3:驅動皮帶 C3: Drive belt
C4:滑座 C4: Slide
C5:夾蓋器 C5: Clamping device
D:載盤回送機構 D: Disk return mechanism
D1:軌座 D1: Rail seat
D2:驅動器 D2: Drive
D3:滑座 D3: Slide
D4:載座 D4: Carrier
D41:側架 D41: Side frame
D411:輸送皮帶 D411: Conveyor belt
D42:流道 D42: runner
D43:擋止件 D43: stop
D44:定位件 D44: Positioning piece
E:移入推送機構 E: Move into the push mechanism
E1:移入軌架 E1: Move into the rail
E2:驅動器 E2: Drive
E3:滑座 E3: Slide
E4:推送件 E4: Push item
F:移出推送機構 F: Move out of the push mechanism
F1:移入軌架 F1: Move into the rail frame
F2:驅動器 F2: Drive
F3:滑座 F3: Slide
F4:推送件 F4: Push item
G:收料機構 G: Receiving organization
G1:收料軌架 G1: Receiving rail rack
G2:龍門 G2: Longmen
G3:驅動器 G3: Drive
G4:滑座 G4: Slide
G5:升降器 G5: Lifter
G6:取放組件 G6: Pick and place components
G61:夾具 G61: Fixture
G62:推抵件 G62: Pushing piece
G63:驅動器 G63: Drive
G7:收料座 G7: Receiving seat
G71:收料平台 G71: Receiving platform
G72:滑塊 G72: Slider
G73:滑軌 G73: Slide rail
G74:驅動器 G74: drive
H:搬送機構 H: Transport mechanism
H1:轉盤 H1: turntable
H2:旋轉座 H2: Rotating seat
H3:承載治具 H3: Bearing fixture
K:線圈入料工作站 K: Coil feeding station
K1:供料座 K1: Feeding seat
K11:軌座 K11: Rail seat
K12:驅動器 K12: drive
K13:驅動皮帶 K13: drive belt
K14:滑座 K14: sliding seat
K2:直震機構 K2: Direct shock mechanism
K21:直線軌道 K21: Straight track
K3:撥推機構 K3: Pushing mechanism
K31:撥推軌架 K31: Push rail rack
K32:驅動器 K32: drive
K33:驅動皮帶 K33: Drive belt
K34:滑座 K34: Slide
K35:撥推件 K35: Push pieces
K4:線圈入料機構 K4: coil feeding mechanism
K41:入料軌架 K41: Feeding rail rack
K42:驅動器 K42: Drive
K43:滑座 K43: Slide
K44:取放件 K44: Pick and place
L:上膠工作站 L: Gluing workstation
M:烘烤載盤 M: Baking tray
M1:上表面 M1: upper surface
M2:定位槽 M2: positioning slot
M3:直線溝槽 M3: straight groove
M31:間隔部 M31: Spacer
M4:卡槽 M4: card slot
N:烘烤上蓋 N: Bake the lid
N1:卡扣件 N1: Clip
N11:樞軸 N11: pivot
N12:卡扣部 N12: buckle part
N2:覆靠面 N2: Covering surface
N3:彈性元件 N3: Elastic element
N4:壓體 N4: pressure body
N5:置納孔 N5: Hole
N51:開口 N51: Opening
N52:擋緣 N52: retaining edge
N6:彈性元件 N6: Elastic element
P:收料載盤 P: Receiving tray
P1:上表面 P1: upper surface
P2:收料置槽 P2: Receiving trough
P21:開口 P21: Opening
P22:前槽口 P22: Front notch
P23:後槽口 P23: Rear notch
Q:蓋板入料工作站 Q: Cover plate feeding station
Q1:震動送料機 Q1: Vibration feeder
Q11:直線軌道 Q11: Straight track
Q2:蓋板入料機構 Q2: Cover feeding mechanism
Q21:入料軌架 Q21: Feeding rail rack
Q22:滑座 Q22: Slide
Q23:取放件 Q23: Pick and place
R:組合物出料工作站 R: Composition discharging workstation
R1:第一出料機構 R1: The first discharge mechanism
R11:第一出料軌架 R11: The first discharge rail frame
R12:驅動器 R12: drive
R13:滑座 R13: Slide
R14:取放件 R14: Pick and place
R2:第二出料機構 R2: The second discharge mechanism
R21:第二出料軌架 R21: The second discharge rail frame
R22:驅動器 R22: Drive
R23:滑座 R23: Slide
R24:取放件 R24: Pick and place
R3:整位機構 R3: The whole organization
S:入料載盤 S: Feeding tray
S1:上表面 S1: upper surface
S2:入料置槽 S2: Feeding trough
S21:開口 S21: opening
S22:前槽口 S22: Front notch
S23:後槽口 S23: Rear notch
T:機台台面 T: machine table
W:組合物 W: composition
W1:線圈 W1: coil
W11:捲芯部 W11: core part
W12:第一凸緣 W12: first flange
W13:第二凸緣 W13: second flange
W14:線材 W14: Wire
W2:蓋板 W2: Cover plate
W21:長邊 W21: Long side
W22:短邊 W22: Short side
圖1係本發明實施例中組合物之立體示意圖。 Figure 1 is a three-dimensional schematic diagram of the composition in an embodiment of the present invention.
圖2係本發明實施例中線圈與蓋板之立體示意圖。 Fig. 2 is a three-dimensional schematic diagram of the coil and the cover plate in the embodiment of the present invention.
圖3係本發明實施例中烘烤載盤與烘烤上蓋之立體示意圖。 Fig. 3 is a three-dimensional schematic diagram of a baking tray and a baking upper cover in an embodiment of the present invention.
圖4係本發明實施例中組合物被夾壓於烘烤載盤與烘烤上蓋間之示意圖。 4 is a schematic diagram of the composition being sandwiched between the baking tray and the baking upper cover in the embodiment of the present invention.
圖5係本發明實施例中收料載盤之立體示意圖。 Fig. 5 is a three-dimensional schematic diagram of the receiving tray in the embodiment of the present invention.
圖6係本發明實施例中組合物相併鄰地接續排列於收料置槽之示意圖。 Fig. 6 is a schematic diagram of the composition in the embodiment of the present invention being successively arranged side by side in the receiving tank.
圖7係本發明實施例中組合物製造裝置之部分立體示意圖。 Fig. 7 is a partial three-dimensional schematic diagram of a composition manufacturing device in an embodiment of the present invention.
圖8係本發明實施例中載座之立體示意圖。 Fig. 8 is a three-dimensional schematic diagram of the carrier in the embodiment of the present invention.
圖9係本發明實施例中收料機構之部分示意圖。 Fig. 9 is a partial schematic diagram of the material receiving mechanism in the embodiment of the present invention.
圖10係本發明實施例中組合物製造裝置之部分立體示意圖。 Fig. 10 is a partial perspective view of a composition manufacturing device in an embodiment of the present invention.
圖11係本發明實施例中線圈入料工作站之立體示意圖。 Fig. 11 is a three-dimensional schematic diagram of a coil feeding workstation in an embodiment of the present invention.
圖12係本發明實施例中線圈相併鄰地接續排列於入料置槽之示意圖。 Fig. 12 is a schematic diagram of the coils being arranged adjacently and successively in the feeding slot in the embodiment of the present invention.
圖13係本發明實施例中蓋板入料工作站之立體示意圖。 Fig. 13 is a three-dimensional schematic diagram of a cover feeding workstation in an embodiment of the present invention.
圖14係本發明實施例中組合物出料工作站之示意圖。 Figure 14 is a schematic diagram of a composition discharging workstation in an embodiment of the present invention.
請參閱圖1、2,本發明實施例之組合物製造方法及裝置可以如圖所示例如電感器的組合物W為例作說明,該組合物W由一線圈W1與一蓋板W2所組成;該線圈W1設有一X軸向之捲芯部W11與分別連接於該捲芯部W11兩端的一第一凸緣W12與一第二凸緣W13;該捲芯部W11供例如漆包線之線材W14捲繞其上,該第一凸緣W12與該第二凸緣W13之上側可供例如磁粉膠之黏著劑(圖未示)塗佈,以令該蓋板W2可與該線圈W1貼合;該蓋板W2呈矩形,其具有二個彼此間隔並平行且沿X軸向延伸的長邊W21,及二個彼此間隔並平行且沿Y軸向延伸連接於所述長邊W21的短邊W22;該蓋板W2由陶瓷、金屬或塑膠…等其中之一種材質所構成。 Please refer to Figures 1 and 2. The composition manufacturing method and device of the embodiment of the present invention can be illustrated as an example of a composition W of an inductor as shown in the figure. The composition W is composed of a coil W1 and a cover plate W2. The coil W1 is provided with an X-axis winding core W11 and a first flange W12 and a second flange W13 respectively connected to both ends of the winding core W11; the winding core W11 is provided for, for example, enameled wire W14 Wound on it, the upper sides of the first flange W12 and the second flange W13 can be coated with an adhesive (not shown) such as magnetic powder glue, so that the cover W2 can be attached to the coil W1; The cover plate W2 is rectangular, and has two long sides W21 spaced apart and parallel to each other and extending along the X axis, and two short sides W22 spaced apart and parallel to each other and extending along the Y axis and connected to the long side W21 ; The cover W2 is made of one of ceramics, metal or plastic...etc.
請參閱圖1、3、4,該線圈W1與該蓋板W2以黏著劑貼合形成該組合物W後,該組合物W可置於如圖所示之烘烤載盤M中進行烘烤使黏著劑硬化;該烘烤載盤M一側之上表面M1設有複數個矩陣排列之定位槽M2供該組合物W定位其中;該上表面M1設有複數個平行排列之Y軸向的直線溝槽M3,各直線溝槽M3內凸設有複數個相隔預設間距之間隔部M31,所述定位槽M2坐落於同 一直線溝槽M3中各間隔部M31之兩側;所述間隔部M31與對應之直線溝槽M3的兩側壁保持間距;該烘烤載盤M之兩側各凹設有一卡槽M4;在進行烘烤時,該烘烤載盤M上方可覆蓋一烘烤上蓋N,該烘烤上蓋N之兩側對應該烘烤載盤M之卡槽M4處各設有一卡扣件N1,該烘烤上蓋N可藉由所述卡扣件N1卡扣該烘烤載盤M之卡槽M4而覆設定位於該烘烤載盤M上;該烘烤上蓋N之覆靠面N2上對應該烘烤載盤M每一定位槽M2處,各設有受彈性元件N3作用之壓體N4,各彈性元件N3與壓體N4分別各設於該烘烤上蓋N所開設之複數個置納孔N5之內部,各壓體N4各以一凸緣N41擋抵於置納孔N5開口N51內周緣上之擋緣N52而不致脫離所述置納孔N5;每一卡扣件N1各以一樞軸N11樞設於該烘烤上蓋N,並以該樞軸N11為界,各卡扣件N1在樞軸N11上端的部位受一位於該卡扣件N1與該烘烤上蓋N間的彈性元件N6所撐抵,使兩側二卡扣件N1各在樞軸N11下端部位的一卡扣部N12各形成一相向夾扣之施力,而各自對該烘烤載盤M兩側之卡槽M4夾扣,使置於各定位槽M2中的組合物W同時受到各受彈性元件N3作用之壓體N4的壓覆,以令線圈W1與蓋板W2貼合更緊密。 Please refer to Figures 1, 3, and 4, after the coil W1 and the cover plate W2 are bonded with an adhesive to form the composition W, the composition W can be placed in the baking tray M as shown in the figure for baking To harden the adhesive; the upper surface M1 on one side of the baking tray M is provided with a plurality of positioning grooves M2 arranged in a matrix for the composition W to be positioned therein; the upper surface M1 is provided with a plurality of parallel Y-axis The linear grooves M3, each linear groove M3 is protrudingly provided with a plurality of spacers M31 separated by a predetermined interval, and the positioning grooves M2 are located in the same The two sides of each spacer M31 in the straight groove M3; the spacer M31 and the two side walls of the corresponding straight groove M3 keep a distance; the two sides of the baking tray M are recessed with a card slot M4; in progress When baking, the baking tray M can be covered with a baking upper cover N, and the two sides of the baking upper cover N are provided with a fastener N1 corresponding to the slot M4 of the baking tray M. The baking The upper cover N can be set on the baking carrier M by the locking member N1 buckling the slot M4 of the baking carrier M; the baking carrier N on the covering surface N2 corresponds to the baking Each positioning groove M2 of the tray M is provided with a pressing body N4 which is acted by an elastic element N3, and each elastic element N3 and pressing body N4 are respectively arranged in a plurality of receiving holes N5 opened in the baking upper cover N Inside, each pressing body N4 uses a flange N41 to block against the retaining edge N52 on the inner periphery of the opening N51 of the receiving hole N5 so as not to leave the receiving hole N5; each fastener N1 has a pivot N11 It is pivoted on the baking upper cover N, and is bounded by the pivot N11, and each fastener N1 at the upper end of the pivot N11 is supported by an elastic element N6 located between the fastener N1 and the baking upper cover N Support, so that the two buckles N1 on both sides are each formed at a buckle portion N12 at the lower end of the pivot N11 to form an opposite clamping force, and each clamps the clamping slots M4 on both sides of the baking tray M The buckle allows the composition W placed in each positioning groove M2 to be simultaneously pressed and covered by each pressing body N4 acted by the elastic element N3, so that the coil W1 and the cover plate W2 are more closely attached.
請參閱圖5、6,經烘烤後之該組合物W可被移至於如圖所示之收料載盤P中進行排列;該收料載盤P大致上呈一矩形盤狀,該收料載盤P在一側之上表面P1設有複數個凹設之X軸向長條狀的收料置槽P2,每一收料置槽P2相併鄰並相互平行;每一收料置槽P2上方設有一沿全長度開放的開口P21,每一收料置槽P2之前後兩端分別各設有開放之一前槽口P22及一後槽口P23,其中,複數個收料置槽P2的每一個前槽口P22對應平齊在同一直線上,複數個收料置槽P2的每一個後槽口P23亦對應平齊在同一直線上,該前槽口P22至後槽口P23的長度超過兩個以上的組合物W長度;該前槽口P22至後槽口P23的寬度則保持平行一致,該收料置槽P2的寬度可供組合物W之該線圈W1以該第一凸緣W12(圖2)、該第二凸緣W13(圖2)朝該收料 置槽P2兩端,該蓋板W2朝上的方位置於其中,複數個組合物W可以前述方位進行相併鄰地接續排列置於同一個收料置槽P2中。 Please refer to Figures 5 and 6, the composition W after baking can be moved to the receiving tray P as shown in the figure for arrangement; the receiving tray P is substantially in the shape of a rectangular disk, the receiving The material carrier P is provided with a plurality of recessed X-axis elongated material receiving grooves P2 on the upper surface P1 of one side, and each material receiving groove P2 is adjacent and parallel to each other; An opening P21 that is open along the full length is provided above the groove P2. The front and rear ends of each receiving and placing groove P2 are respectively provided with an open front notch P22 and a rear notch P23, of which there are a plurality of receiving and placing grooves. Each front notch P22 of P2 is flush with each other on the same straight line, and each rear notch P23 of the plurality of receiving slots P2 is also flush with each other on the same straight line. The front notch P22 to the rear notch P23 The length of the composition W is longer than two or more; the width of the front notch P22 to the rear notch P23 is kept parallel and consistent, and the width of the receiving slot P2 can be used for the coil W1 of the composition W to be convex by the first The edge W12 (Figure 2) and the second flange W13 (Figure 2) face the receiving material At both ends of the slot P2, the cover plate W2 faces upwardly in the position, and a plurality of compositions W can be arranged adjacent to each other in the aforementioned orientation and placed in the same receiving slot P2.
請參閱圖7,該烘烤載盤M與該收料載盤P可使用於如圖所示之組合物製造裝置中,該組合物製造裝置設有:一輸送機構A,設於一機台台面T上,以輸送帶所構成之X軸向的輸送流路上輸送覆蓋有該烘烤上蓋N的該烘烤載盤M,使其自一預置區A1輸送至一卸置區A2;一烘烤機構B,設於該輸送機構A之輸送流路上並位於該預置區A1與該卸置區A2之間,可對覆蓋有該烘烤上蓋N的該烘烤載盤M執行烘烤處理;一上蓋回送機構C,設於該機台台面T上並位於該輸送機構A之一側,該上蓋回送機構C設有一與該輸送流路平行之X軸向的回送軌架C1,該回送軌架C1上設有一例如馬達之驅動器C2,該驅動器C2可驅動一驅動皮帶C3連動一滑座C4在該回送軌架C1上作往復位移;該滑座C4上設有一夾蓋器C5,該夾蓋器C5可受該滑座C4之連動而位移於該預置區A1與該卸置區A2間,作該烘烤上蓋N取卸、置放之往復傳送,在該卸置區A2取卸覆蓋於該烘烤載盤M上之該烘烤上蓋N,並回送置放於該預置區A1之該烘烤載盤M上;一載盤回送機構D,設於該機台台面T上並位於該輸送機構A相對該上蓋回送機構C之另一側,該載盤回送機構D設有一與該輸送流路平行之X軸向的軌座D1,該軌座D1上設有一例如馬達之驅動器D2,該驅動器D2可驅動一滑座D3在該軌座D1上作往復位移;該滑座D3上設有一載座D4供該烘烤載盤M置放,該載座D4可受該滑座D3之連動而位移至對應該預置區A1、該卸置區A2,作該烘烤載盤M移入、移出該輸送機構A之往復傳送,在對應該預置區A1時使該烘烤載盤M移入該預置區A1,在對應該卸置區A2時承接自該卸置區A2移出之該烘烤載盤M; 一移入推送機構E,設於該機台台面T上並位於該輸送機構A設有該預置區A1之一端,該移入推送機構E設有一與該輸送流路垂直之Y軸向的移入軌架E1,該移入軌架E1上設有一例如無桿氣缸之驅動器E2,該驅動器E2可驅動一滑座E3在該移入軌架E1上作往復位移;該滑座E3上設有一推送件E4,該推送件E4可受該滑座E3之連動而位移於該輸送機構A與該載盤回送機構D間;在該載座D4位移至對應該預置區A1時,該推送件E4將該載座D4上之該烘烤載盤M移入該預置區A1;一移出推送機構F,設於該機台台面T上並位於該輸送機構A設有該卸置區A2之一端,該移出推送機構F設有一與該輸送流路垂直之Y軸向的移出軌架F1,該移出軌架F1上設有一例如無桿氣缸之驅動器F2,該驅動器F2可驅動一滑座F3在該移出軌架F1上作往復位移;該滑座F3上設有一推送件F4,該推送件F4可受該滑座F3之連動而位移於該輸送機構A與該載盤回送機構D間;在該載座D4位移至對應該卸置區A2時,該推送件E4將位於該卸置區A2之該烘烤載盤M移出至該載座D4;一收料機構G,設於該機台台面T上並位於該輸送機構A設有該卸置區A2之一端,該收料機構G設有一與該輸送流路平行之X軸向的收料軌架G1,該收料軌架G1吊設於一龍門G2上,該收料軌架G1上設有一例如馬達之驅動器G3,該驅動器G3可驅動一滑座G4在該收料軌架G1上作往復位移;該滑座G4上設有一例如氣缸之升降器G5,該升降器G5可驅動一取放組件G6作升降位移;該取放組件G6可受該滑座G4之連動在該卸置區A2與一收料座G7間作往復位移,將位於該卸置區A2之該烘烤載盤M上的組合物W取出並放置於位於該收料座G7上的該收料載盤P上。 Please refer to FIG. 7. The baking tray M and the receiving tray P can be used in the composition manufacturing device as shown in the figure. The composition manufacturing device is provided with: a conveying mechanism A, which is set on a machine On the table T, the baking carrier plate M covered with the baking upper cover N is conveyed by the X-axis conveying flow path formed by the conveyor belt, so that it is conveyed from a preset area A1 to a discharge area A2; The baking mechanism B is arranged on the conveying flow path of the conveying mechanism A and is located between the preset area A1 and the unloading area A2, and can perform baking on the baking tray M covered with the baking upper cover N Processing; an upper cover return mechanism C, set on the machine table T and on one side of the conveying mechanism A, the upper cover return mechanism C is provided with a return rail C1 parallel to the X axis of the conveying flow path, the The return rail frame C1 is provided with a driver C2 such as a motor. The driver C2 can drive a driving belt C3 to link a sliding seat C4 to the return rail frame C1 to move back and forth; the slide seat C4 is provided with a cover clamp C5, The lid clamp C5 can be moved between the preset area A1 and the unloading area A2 by the linkage of the sliding seat C4 for the reciprocating transmission of the removal and placement of the baking upper cover N, in the unloading area A2 Remove the baking upper cover N covering the baking tray M, and return it to be placed on the baking tray M in the preset area A1; a tray return mechanism D is set on the machine table T and on the other side of the conveying mechanism A relative to the upper cover returning mechanism C, the tray returning mechanism D is provided with a rail seat D1 in the X axis parallel to the conveying flow path, and the rail seat D1 is provided with a The driver D2 of the motor, the driver D2 can drive a sliding seat D3 on the rail seat D1 to move back and forth; the sliding seat D3 is provided with a carrier D4 for the baking tray M to be placed, the carrier D4 can be The sliding seat D3 is moved to the corresponding preset area A1 and the unloading area A2 by the linkage, for the reciprocating transmission of the baking tray M in and out of the conveying mechanism A, when corresponding to the preset area A1 The baking tray M is moved into the preset area A1, and when it corresponds to the unloading area A2, it accepts the baking tray M removed from the unloading area A2; A moving-in and pushing mechanism E is arranged on the machine table T and located at one end of the conveying mechanism A with the preset area A1, and the moving-in and pushing mechanism E is provided with a moving-in rail in the Y axis perpendicular to the conveying flow path A drive E2, such as a rodless cylinder, is provided on the moving-in rail E1. The drive E2 can drive a sliding seat E3 to move back and forth on the moving-in rail E1; the sliding seat E3 is provided with a pusher E4, The pushing element E4 can be moved between the conveying mechanism A and the tray returning mechanism D by the linkage of the sliding seat E3; when the carrier D4 is displaced to the corresponding preset area A1, the pushing element E4 will carry The baking tray M on the seat D4 is moved into the preset area A1; a moving out and pushing mechanism F is set on the machine table T and located at one end of the conveying mechanism A with the unloading area A2, the moving out and pushing The mechanism F is provided with a Y-axis removal rail frame F1 perpendicular to the conveying flow path. The removal rail frame F1 is provided with a drive F2 such as a rodless cylinder. The drive F2 can drive a sliding seat F3 on the removal rail frame. F1 is used to move toward the reset; the sliding seat F3 is provided with a pushing piece F4, the pushing piece F4 can be moved by the sliding seat F3 to move between the conveying mechanism A and the tray returning mechanism D; in the carrier D4 When moving to the corresponding unloading area A2, the pusher E4 moves the baking tray M located in the unloading area A2 to the carrier D4; a receiving mechanism G is arranged on the machine table T and Located at the end of the conveying mechanism A with the unloading area A2, the receiving mechanism G is provided with a receiving rail G1 parallel to the conveying flow path in the X-axis direction, and the receiving rail G1 is suspended on a gantry On G2, the collecting rail G1 is provided with a driver G3 such as a motor, and the driver G3 can drive a sliding seat G4 to move back and forth on the collecting rail G1; the sliding seat G4 is provided with a lift such as an air cylinder G5, the elevator G5 can drive a pick-and-place assembly G6 to move up and down; the pick-and-place assembly G6 can be moved by the sliding seat G4 to move back and forth between the unloading area A2 and a receiving seat G7, and will be located The composition W on the baking tray M in the unloading area A2 is taken out and placed on the receiving tray P located on the receiving seat G7.
請參閱圖7、8,該載座D4以兩個側架D41及兩個可轉動地分別設置於所述側架D41上之輸送皮帶D411形成一Y軸向之流道D42;該流道D42之一端面 向該輸送機構A,該流道D42之另一端設有一跨設於所述兩個側架D41上之擋止件D43;該流道D42一側設有一定位件D44,該定位件D4受一例如氣缸之驅動器D45驅動而選擇性的伸入該流道D42內,藉此推抵位於該流道D42上之該烘烤載盤M作朝該流道D42另一側貼靠之定位。 Referring to Figures 7 and 8, the carrier D4 uses two side frames D41 and two conveying belts D411 rotatably disposed on the side frames D41 to form a Y-axis flow channel D42; the flow channel D42 One end face To the conveying mechanism A, the other end of the flow channel D42 is provided with a stopper D43 straddling the two side frames D41; one side of the flow channel D42 is provided with a positioning member D44, and the positioning member D4 receives a For example, the driver D45 of the air cylinder is driven to selectively extend into the flow channel D42, thereby pushing the baking tray M on the flow channel D42 to position it against the other side of the flow channel D42.
請參閱圖7、9,該取放組件G6設有複數個排列於Y軸向上的夾具G61,所述夾具G61的開張或夾閉係由一推抵件G62所操控,該推抵件G62受一例如氣缸之驅動器G63所驅動而相對所述夾具G61水平位移;該收料座G7設有一收料平台G71,該收料平台G71下方設有兩個滑塊G72及兩個分別對應所述滑塊G72之滑軌G73,該收料平台G71可受一例如氣缸之驅動器G74驅動而在所述滑軌G73上進行Y軸向的水平位移。 Referring to Figures 7 and 9, the pick-and-place assembly G6 is provided with a plurality of clamps G61 arranged in the Y-axis direction. The opening or clamping of the clamps G61 is controlled by a pusher G62 which is controlled by A driver G63, such as an air cylinder, is driven to move horizontally relative to the clamp G61; the receiving seat G7 is provided with a receiving platform G71, and under the receiving platform G71 are two sliding blocks G72 and two corresponding to the sliding The sliding rail G73 of the block G72, the receiving platform G71 can be driven by a driver G74 such as an air cylinder to perform a Y-axis horizontal displacement on the sliding rail G73.
請參閱圖10,該組合物製造裝置在該載盤回送機構D相對該輸送機構A之另一側還設有:一搬送機構H,設於該機台台面T上,該搬送機構H設有一呈圓形且可作間歇性旋轉的轉盤H1,該轉盤H1受設於該機台台面T上之旋轉座H2支撐與轉動,使該轉盤H1呈水平設置並與該機台台面T保持預設距離;該轉盤H1周緣等分角地設有複數個用以承載並搬送該組合物W(圖1)之承載治具H3;該轉盤H1外周緣的該機台台面T上設有複數個工作站,該轉盤H1連動所述承載治具H3以間歇性旋轉之搬送流路依序至各工作站進行預設作業,所述工作站在逆時針方向之搬送流路上依序規劃設有:一線圈入料工作站K、一上膠工作站L、一蓋板入料工作站Q與一組合物出料工作站R。 Referring to Figure 10, the composition manufacturing device is further provided on the other side of the tray returning mechanism D relative to the conveying mechanism A: a conveying mechanism H is arranged on the table surface T of the machine, and the conveying mechanism H is provided with a A circular turntable H1 that can be rotated intermittently. The turntable H1 is supported and rotated by a rotating seat H2 provided on the table surface T of the machine table, so that the turntable H1 is horizontally arranged and kept preset with the table surface T of the machine table. Distance; The turntable H1 is equidistantly angularly provided with a plurality of bearing fixtures H3 for carrying and transporting the composition W (Figure 1); the machine table T on the outer periphery of the turntable H1 is provided with a plurality of workstations, The turntable H1 links the carrier fixture H3 to each workstation in an intermittently rotating conveying flow path to perform preset operations in sequence. The workstations are arranged in sequence on the counterclockwise conveying flow path and are provided with: a coil feeding station K. A gluing workstation L, a cover feeding workstation Q, and a compound discharging workstation R.
請參閱圖10、11、12,該線圈入料工作站K設有一供料座K1、一直震機構K2、一撥推機構K3與一線圈入料機構K4; 該供料座K1設有一X軸向之軌座K11,該軌座K11上設有一例如馬達之驅動器K12,該驅動器K12可驅動一驅動皮帶K13連動一滑座K14在該軌座K11上作位移;該滑座K14供一入料載盤S放置,該入料載盤S大致上呈一矩形盤狀,該入料載盤S在一側之上表面S1設有複數個凹設之Y軸向長條狀的入料置槽S2,每一入料置槽S2相併鄰並相互平行;每一入料置槽S2上方設有一沿全長度開放的開口S21,每一入料置槽S2之前後兩端分別各設有開放之一前槽口S22及一後槽口S23,其中,複數個入料置槽S2的每一個前槽口S22對應平齊在同一直線上,複數個入料置槽S2的每一個後槽口S23亦對應平齊在同一直線上,該前槽口S22至後槽口S23的長度超過兩個以上的線圈W1長度;該前槽口S22至後槽口S23的寬度則保持平行一致,該入料置槽S2的寬度可供該線圈W1以該第一凸緣W12、該第二凸緣W13朝該入料置槽S2兩端的方位置於其中,複數個線圈W1可以前述方位進行相併鄰地接續排列置於同一個入料置槽S2中;該直震機構K2設有一直線軌道K21,該直線軌道K21之一端對應該入料置槽S2之後槽口S23,可承接由該入料置槽S2移出的線圈W1,並依震動頻率輸送線圈W1至該直線軌道K21之末端;該撥推機構K3設有一Y軸向的撥推軌架K31,該撥推軌架K31上設有一例如馬達之驅動器K32,該驅動器K32可驅動一驅動皮帶K33連動一滑座K34在該撥推軌架K31上作往復位移;該滑座K34上設有一撥推件K35,其下端可伸入該入料置槽S2中,在該撥推件K35受該滑座K34連動朝該直震機構K2位移時,該撥推件K35可撥推該入料置槽S2中之線圈W1移出該入料置槽S2至該直線軌道K21;該線圈入料機構K4設有一入料軌架K41,該入料軌架K41上設有一例如氣缸之驅動器K42,該驅動器K42可驅動一滑座K43在該入料軌架K41上作往復位移;該滑座K43上設有一例如吸嘴之取放件K44,該取放件K44可受該滑座K43之連動 在直線軌道K21之末端與該轉盤H1之承載治具H3間作往復位移,將輸送至該直線軌道K21末端之線圈W1移入至該轉盤H1之承載治具H3上。 Please refer to Figures 10, 11, and 12, the coil feeding station K is provided with a feeding seat K1, a constant vibration mechanism K2, a push mechanism K3, and a coil feeding mechanism K4; The feed seat K1 is provided with a rail seat K11 in the X-axis direction. The rail seat K11 is provided with a driver K12 such as a motor. The driver K12 can drive a driving belt K13 to move a sliding seat K14 on the rail seat K11. The sliding seat K14 is for a feeding tray S to be placed, the feeding tray S is roughly in the shape of a rectangular disk, and the feeding tray S is provided with a plurality of concave Y-axes on the upper surface S1 on one side To the elongated feeding slot S2, each feeding slot S2 is adjacent to each other and parallel to each other; above each feeding slot S2 is provided with an opening S21 that is open along the full length, and each feeding slot S2 The front and rear ends are respectively provided with an open front notch S22 and a rear notch S23. Among them, each front notch S22 of the plurality of feeding slots S2 is flush with each other on the same straight line, and the plural feeding slots S2 Each rear notch S23 of the slot S2 is also correspondingly flush on the same straight line. The length from the front notch S22 to the rear notch S23 exceeds the length of two or more coils W1; the front notch S22 to the rear notch S23 The width of the feeding slot S2 is kept parallel and consistent, and the width of the feeding slot S2 allows the coil W1 to be positioned at the two ends of the feeding slot S2 with the first flange W12 and the second flange W13. The coils W1 can be arranged in the aforementioned orientation and arranged adjacently and successively in the same feeding slot S2; the direct vibration mechanism K2 is provided with a linear track K21, one end of the linear track K21 corresponds to the slot behind the feeding slot S2 S23. It can accept the coil W1 removed from the feed slot S2, and transport the coil W1 to the end of the linear track K21 according to the vibration frequency; the push mechanism K3 is provided with a Y-axis push rail frame K31, The push rail frame K31 is provided with a driver K32 such as a motor. The driver K32 can drive a driving belt K33 to link a sliding seat K34 to move back and forth on the push rail frame K31; the sliding seat K34 is provided with a pusher K35 , The lower end of which can be extended into the feeding slot S2, when the pushing member K35 is moved by the sliding seat K34 to move toward the direct shock mechanism K2, the pushing member K35 can be pushed into the feeding slot S2 The coil W1 moves out of the feed slot S2 to the linear track K21; the coil feed mechanism K4 is provided with a feed rail frame K41, and the feed rail frame K41 is provided with a driver K42, such as a cylinder, which can drive A sliding seat K43 moves back and forth on the feed rail K41; the sliding seat K43 is provided with a pick-and-place part K44 such as a suction nozzle, and the pick-and-place part K44 can be moved by the sliding seat K43. Move back and forth between the end of the linear track K21 and the supporting fixture H3 of the turntable H1, and move the coil W1 conveyed to the end of the linear track K21 to the supporting fixture H3 of the turntable H1.
請參閱圖10、13,該蓋板入料工作站Q設有一震動送料機Q1與一蓋板入料機構Q2;該蓋板入料機構Q2設有一入料軌架Q21與一被驅動在該入料軌架Q21上作位移之滑座Q22;該滑座Q22上設有一例如吸嘴之取放件Q23,該取放件Q23可受該滑座Q22之連動在該震動送料機Q1之一直線軌道Q11末端與該轉盤H1之承載治具H3間作往復位移,將輸送至該直線軌道Q11末端的蓋板W2移入至該轉盤H1之承載治具H3上,使蓋板W2與該承載治具H3上之線圈W1貼合。 Please refer to Figures 10 and 13, the cover feeding station Q is provided with a vibrating feeder Q1 and a cover feeding mechanism Q2; the cover feeding mechanism Q2 is provided with an feeding rail frame Q21 and a drive that is driven in the feeding The sliding seat Q22 for displacement on the material rail frame Q21; the sliding seat Q22 is provided with a pick-and-place part Q23 such as a suction nozzle, and the pick-and-place part Q23 can be linked by the sliding seat Q22 on a linear track of the vibrating feeder Q1 The end of Q11 and the bearing fixture H3 of the turntable H1 are moved back and forth, and the cover W2 conveyed to the end of the linear track Q11 is moved onto the bearing fixture H3 of the turntable H1, so that the cover W2 and the bearing fixture H3 The upper coil W1 is attached.
請參閱圖10、14,該組合物出料工作站R設有一第一出料機構R1、第二出料機構R2與一整位機構R3;該第一出料機構R1設有一Y軸向的第一出料軌架R11,該第一出料軌架R11上設有一例如馬達之驅動器R12,該驅動器R12可驅動一滑座R13在該第一出料軌架R11上作往復位移;該滑座R13上設有一例如夾具之取放件R14,該取放件R14可受該滑座R13之連動在該轉盤H1之承載治具H3與該整位機構R3間作往復位移,將該承載治具H3上的組合物W移入至該整位機構R3進行整位;該第二出料機構R2設有一Y軸向的第二出料軌架R21,該第二出料軌架R21上設有一例如馬達之驅動器R22,該驅動器R22可驅動一滑座R23在該第二出料軌架R21上作往復位移;該滑座R23上設有一例如夾具之取放件R24,該取放件R24可受該滑座R23之連動在該整位機構R3與該載盤回送機構D間作往復位移,將被該整位機構R3整位後之組合物W移入至該載盤回送機構D。 10, 14, the composition discharging workstation R is provided with a first discharging mechanism R1, a second discharging mechanism R2 and a positioning mechanism R3; the first discharging mechanism R1 is provided with a Y-axis first A discharging rail frame R11, the first discharging rail frame R11 is provided with a driver R12 such as a motor, and the driver R12 can drive a sliding seat R13 to move back and forth on the first discharging rail frame R11; the sliding seat R13 is provided with a pick-and-place part R14 such as a jig. The pick-and-place part R14 can be moved back and forth between the load-bearing jig H3 of the turntable H1 and the positioning mechanism R3 by the linkage of the sliding seat R13, and the load-bearing jig The composition W on H3 is moved into the positioning mechanism R3 for positioning; the second discharging mechanism R2 is provided with a Y-axis second discharging rail rack R21, and the second discharging rail rack R21 is provided with a The driver R22 of the motor, the driver R22 can drive a sliding seat R23 on the second discharge rail frame R21 to move back and forth; the sliding seat R23 is provided with a pick-and-place part R24 such as a clamp, the pick-and-place part R24 can be received The linkage of the sliding seat R23 is moved back and forth between the positioning mechanism R3 and the tray returning mechanism D, and the composition W adjusted by the positioning mechanism R3 is moved into the tray returning mechanism D.
本發明實施例組合物製造方法及裝置在實施上,分為進行組立與進行烘烤兩個階段; 在進行組立時,該載盤回送機構D之該載座D4位移至對應該組合物出料工作站R之位置作等待;使複數個線圈W1相併鄰地接續排列置於該入料載盤S之其中一個入料置槽S2中,並使所述線圈W1被逐一搬送脫離該入料置槽S2;該入料置槽S2中的線圈W1被搬送,係使該撥推件K35由該前槽口S22進入,使該入料置槽S2中接續排列的最後一個線圈W1被推送,而使接續排列的最前面的一個線圈脫離該入料置槽S2,進入該直線軌道K21中,再經該線圈入料機構K4進行入料至該間歇旋轉的搬送流路中,使該線圈W1由該承載治具H3承載並受該轉盤H1連動搬送;該線圈W1先被搬送至該上膠工作站L對該線圈W1之該第一凸緣W12與該第二凸緣W13塗覆黏著劑;再至該蓋板入料工作站Q使該蓋板W2貼合於該線圈W1上形成該組合物W;最後經該組合物出料工作站R由該間歇性旋轉的搬送流路移出該組合物W,並置於位於該載座D4上的該烘烤載盤M上,依序排列於該烘烤載盤M之各定位槽M2中;其中,在該組合物W移出該間歇性旋轉的搬送流路後,在置於該烘烤載盤M之前,先以該整位機構R3進行該線圈W1與該蓋板W2之整位;在該烘烤載盤M上之組合物W已排列到預設數量後,即準備對該烘烤載盤M進行烘烤;在進行烘烤時,該載座D4位移至對應該預置區A1,並藉由該流道D42之輸送配合該推送件E4之推送,將該載座D4上之該烘烤載盤M移入該輸送機構A之該預置區A1;該烘烤載盤M將在該輸送機構A之輸送流路上自該預置區A1輸送至該卸置區A2,並通過該烘烤機構B對該烘烤載盤M進行烘烤使線圈W1與蓋板W2間的黏著劑硬化;接著以該上蓋回送機構C在該卸置區A2取卸覆蓋於該烘烤載盤M上之該烘烤上蓋N回送至該預置區A1;在該烘烤上蓋N回送後,該收料機構G之該取放組件G6一次自該烘烤載盤M上同一直線排列之定位槽M2中同時取出複數個組合物W,並使所述組合物W同時分別放置於該收料載盤P之不同的收料置槽P2中作排列,該取放組件G6分次取出複數個組合物W,並使前後取出的組合物W 相併鄰地接續排列於所述收料置槽P2中;取出組合物W後之烘烤載盤M藉由該推送件F4之推送,使該烘烤載盤M被移出至位移至對應該卸置區A2之該載座D4上,再經該載盤回送機構D輸送回到該預置區A1,該烘烤載盤M經該輸送機構A與該載盤回送機構D使該烘烤載盤M在XY平面上被輸送。 In the implementation of the method and device for manufacturing the composition of the embodiment of the present invention, it is divided into two stages: assembly and baking; During assembly, the carrier D4 of the tray return mechanism D is displaced to the position corresponding to the composition discharging station R for waiting; a plurality of coils W1 are arranged adjacently and successively on the input carrier S One of the feeding slots S2, and the coils W1 are transported out of the feeding slot S2 one by one; the coil W1 in the feeding slot S2 is transported, so that the pusher K35 is moved from the front Slot S22 enters, so that the last coil W1 of the continuous arrangement in the feeding slot S2 is pushed, and the frontmost coil of the continuous arrangement leaves the feeding slot S2, enters the linear track K21, and then passes The coil feeding mechanism K4 feeds the material into the intermittently rotating conveying flow path, so that the coil W1 is carried by the carrying jig H3 and transported by the turntable H1; the coil W1 is first transported to the gluing station L Coat the first flange W12 and the second flange W13 of the coil W1 with adhesive; then at the cover plate feeding station Q, the cover plate W2 is attached to the coil W1 to form the composition W; Finally, the composition W is removed from the intermittently rotating conveying flow path through the composition discharging workstation R, and placed on the baking tray M on the carrier D4, and arranged on the baking tray in sequence In each positioning groove M2 of M; wherein, after the composition W is moved out of the intermittently rotating conveying flow path, before being placed on the baking tray M, the alignment mechanism R3 is used to perform the coil W1 and the The entire position of the cover plate W2; after the composition W on the baking tray M has been arranged to the preset number, the baking tray M is ready to be baked; during baking, the carrier D4 Move to the corresponding preset area A1, and move the baking tray M on the carrier D4 into the preset area A1 of the conveying mechanism A by the conveying of the flow channel D42 and the pushing of the pusher E4 The baking tray M will be transported from the preset area A1 to the unloading area A2 on the conveying flow path of the conveying mechanism A, and the baking tray M will be baked by the baking mechanism B to make the coil The adhesive between W1 and the cover plate W2 is hardened; then the upper cover returning mechanism C is used to remove the baking upper cover N covering the baking tray M in the unloading area A2 and return it to the preset area A1; After the baking upper cover N is returned, the pick-and-place assembly G6 of the receiving mechanism G simultaneously takes out a plurality of compositions W from the positioning grooves M2 arranged in the same straight line on the baking tray M, and makes the composition W are respectively placed in different receiving slots P2 of the receiving tray P for arrangement at the same time, the receiving and placing assembly G6 takes out a plurality of compositions W in stages, and makes the compositions W taken out before and after The baking tray M after taking out the composition W is pushed by the pushing member F4, so that the baking tray M is moved out to move to the corresponding position. On the carrier D4 of the unloading area A2, it is transported back to the preset area A1 through the carrier returning mechanism D, and the baking carrier M is caused to bake through the conveying mechanism A and the carrier returning mechanism D. The carrier M is conveyed on the XY plane.
本發明實施例之組合物製造方法及裝置,所述組合物W係在該烘烤載盤M之各定位槽M2中排列以進行烘烤,並被排列收集於該收料載盤P之各收料置槽P2中,可減少所述組合物W因彼此碰撞所造成的損傷。 In the composition manufacturing method and device of the embodiment of the present invention, the composition W is arranged in each positioning groove M2 of the baking tray M for baking, and is arranged and collected on each of the receiving tray P In the receiving and holding tank P2, the damage caused by the collision of the composition W with each other can be reduced.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the description of the invention, All are still within the scope of the invention patent.
A:輸送機構 A: Conveying mechanism
A1:預置區 A1: Preset area
A2:卸置區 A2: Unloading area
B:烘烤機構 B: Baking mechanism
C:上蓋回送機構 C: Cover return mechanism
C1:回送軌架 C1: Return rail frame
C2:驅動器 C2: Drive
C3:驅動皮帶 C3: Drive belt
C4:滑座 C4: Slide
C5:夾蓋器 C5: Clamping device
D:載盤回送機構 D: Disk return mechanism
D1:軌座 D1: Rail seat
D2:驅動器 D2: Drive
D3:滑座 D3: Slide
D4:載座 D4: Carrier
E:移入推送機構 E: Move into the push mechanism
E1:移入軌架 E1: Move into the rail
E2:驅動器 E2: Drive
E3:滑座 E3: Slide
E4:推送件 E4: Push item
F:移出推送機構 F: Move out of the push mechanism
F1:移入軌架 F1: Move into the rail frame
F2:驅動器 F2: Drive
F3:滑座 F3: Slide
F4:推送件 F4: Push item
G:收料機構 G: Receiving organization
G1:收料軌架 G1: Receiving rail rack
G2:龍門 G2: Longmen
G3:驅動器 G3: Drive
G4:滑座 G4: Slide
G5:升降器 G5: Lifter
G6:取放組件 G6: Pick and place components
G7:收料座 G7: Receiving seat
M:烘烤載盤 M: Baking tray
N:烘烤上蓋 N: Bake the lid
P:收料載盤 P: Receiving tray
T:機台台面 T: machine table
Claims (10)
Priority Applications (2)
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TW109128166A TWI739553B (en) | 2020-08-19 | 2020-08-19 | Composition manufacturing method and device |
CN202110535246.9A CN114076137A (en) | 2020-08-19 | 2021-05-17 | Method and apparatus for producing composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW109128166A TWI739553B (en) | 2020-08-19 | 2020-08-19 | Composition manufacturing method and device |
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US6305277B1 (en) * | 1999-08-26 | 2001-10-23 | Illinois Tool Works Inc. | Coil handling device |
TWI543214B (en) * | 2013-01-25 | 2016-07-21 | All Ring Tech Co Ltd | Transformer manufacturing method and device |
CN204419787U (en) * | 2014-09-28 | 2015-06-24 | 程保星 | LED external member automatic assembling |
CN205274682U (en) * | 2015-11-26 | 2016-06-01 | 东莞天苾电子科技有限公司 | Automatic discharging device |
CN108053990B (en) * | 2017-12-25 | 2021-06-04 | 惠州市明大精密电子有限公司 | Blanking device of inductor assembly welding and glue dispensing all-in-one machine |
TWI685863B (en) * | 2018-10-02 | 2020-02-21 | 萬潤科技股份有限公司 | Composition assembly method and device |
TWM589698U (en) * | 2019-08-14 | 2020-01-21 | 天正國際精密機械股份有限公司 | Transferring device of material member |
CN110937402A (en) * | 2019-12-20 | 2020-03-31 | 东莞工坊精密模具有限公司 | Automatic balance equipment |
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