TWI685863B - Composition assembly method and device - Google Patents

Abstract

The invention provides a method and a device for assembling a composition, which include: transporting an iron core whose winding wire has been completed in a winding core portion under a first intermittent rotary flow path with a plurality of work stations, through the side of the iron core The adhesive is bonded to a cover plate to form a composition; a transfer mechanism is used to transfer the composition to a baking pan that rotates with the second intermittent rotary flow path; the iron core of the composition directly contacts the baking sheet The tray is in contact, so that the heat energy of the baking pan can be conducted to the adhesive on one side of the iron core through the iron core to harden the adhesive; thereby improving the space use efficiency.

Description

Composition assembly method and device

The invention relates to a method and device for assembling, especially a method and device for assembling a composition for bonding a cover plate to an iron core of a wound wire.

In general, there are many types of compositions, and the compositions used in high-tech products are lighter, thinner and shorter. A composition composed of an iron core wound with a wire and a magnetic cover is widely used; the composition The one side of the iron core is attached to the cover plate with an adhesive, and the iron core is aligned with the cover plate, and then the adhesive is hardened by ultraviolet or heat drying; Patent No. I285379 The "Paper Coil Laminating Method and Laminating Device" patent case has disclosed a laminating device, including: a pallet handling machine, which transports a pallet with a straight-line flow path; and a coil handling machine, which is used to The coil is carried into the pallet; an adhesive coating machine is used to apply the adhesive to the coil on the pallet; and a magnetic plate laminating machine is used to place a magnet on the pallet through the adhesive Plate; a pair of positioning machine, used to hold the coil on the pallet and the magnetic plate, and perform the alignment of the two; a joint hardening machine, used to place the coil on the pallet and the magnetic The joint of the board is hardened; and a carrying-out machine is used to carry out a sheet-like coil formed by bonding the coil and the magnetic board from the pallet; the pallet is conveyed by the pallet conveyer, and the flow is carried in a straight line The road passes through the coil conveyor, the adhesive coating machine, the magnetic plate bonding machine, the alignment machine, the joint curing machine, and the unloading machine in order.

The conventional laminating device needs to carry the coils in order to carry the linear flow path to multiple processing machines in sequence, which will inevitably expand the area occupied by the laminating device, resulting in inefficient use of space.

It is the object of the present invention to provide a method for assembling compositions that can improve the efficiency of space use.

Another object of the present invention is to provide a method for assembling a composition capable of improving space use efficiency.

The method for assembling a composition according to the purpose of the present invention includes: transporting an iron core whose winding of a wire material has been completed in a winding core portion in a first intermittent rotary flow path having a plurality of work stations, through the side of the iron core The adhesive is bonded to a cover plate to form a composition; a transfer mechanism is used to transfer the composition to a baking pan that rotates with a second intermittent rotary flow path; the iron core of the composition directly contacts the baking pan Contact, so that the heat energy of the bakeware can be conducted to the adhesive on one side of the core through the core to harden the adhesive.

A composition assembly device according to another object of the present invention includes: a device for performing the composition assembly method as described above.

Another composition assembling device according to another object of the present invention includes: a plurality of workstations with a first intermittent rotating flow path to bond an iron core wound with a core wire to a cover plate to form a A transport mechanism for the composition; the iron core is attached to the cover plate with an adhesive on one side of the iron core; a heat source is provided and the composition is transported and baked by a second intermittent rotating flow path A baking mechanism; a transfer mechanism for transferring the composition between the conveying mechanism and the baking mechanism; the baking mechanism is provided with a baking pan for placing the iron core of the composition, and the heat source is provided under the baking pan The heat energy transferred from the baking tray is transferred to the adhesive on one side of the core through the core.

In the method and device for assembling a composition according to an embodiment of the present invention, the composition and assembling of the composition are completed by a first intermittently rotating flow path and a second intermittently rotating flow path, and each workstation is arranged Around the first intermittent rotating flow path and the second intermittent rotating flow path, the space occupied during assembly can be saved, and the space use efficiency can be improved.

A‧‧‧Transport organization

A1‧‧‧ Carrier

A2‧‧‧Bearing fixture

B‧‧‧First feeding station

C‧‧‧ First Inspection Workstation

D‧‧‧coating workstation

E‧‧‧Second Inspection Workstation

F‧‧‧Second feeding station

G‧‧‧ moved out of the workstation

H‧‧‧Baking mechanism

H1‧‧‧Baking tray

H2‧‧‧heat source

I‧‧‧Receiving workstation

J‧‧‧ Transfer agency

J1‧‧‧Rack

J11‧‧‧slide

J12‧‧‧slide

J121‧‧‧slide

J122‧‧‧slider

J2‧‧‧stand

J3‧‧‧ pick and place mechanism

J31‧‧‧Fixed seat

J32‧‧‧First pick and place device

J321‧‧‧ First driving part

J322‧‧‧The first jaw

K322‧‧‧First jaw

J33‧‧‧Second pick and place device

J331‧‧‧Second drive part

J332‧‧‧Second jaw

K3321‧‧‧Claw

J4‧‧‧Pressing mechanism

J41‧‧‧Fixed parts

J411‧‧‧Installation surface

J412‧‧‧slide

J413‧‧‧slider

J42‧‧‧Mobile seat

J43‧‧‧Pressing parts

J431‧‧‧Pressing needle

J44‧‧‧Connector

J45‧‧‧ Third drive part

J451‧‧‧Drive rod

J46‧‧‧Elastic parts

K‧‧‧ Counterpart

K1‧‧‧ fixture

K11‧‧‧Alignment platform

K111‧‧‧slide

K112‧‧‧slide

K113‧‧‧slider

K12‧‧‧positioning fixture

K121‧‧‧accommodation area

K122‧‧‧Blowhole

K13‧‧‧Activity block

K131‧‧‧Clamping parts

K14‧‧‧ Clamping cylinder

T‧‧‧machine table

W‧‧‧Composition

W1‧‧‧Iron core

W11‧‧‧Flange

W12‧‧‧Core part

W13‧‧‧Wire

W2‧‧‧cover

FIG. 1 is a three-dimensional schematic diagram of the composition in the embodiment of the present invention.

FIG. 2 is a perspective schematic view of an iron core and a cover plate in an embodiment of the present invention.

FIG. 3 is a schematic diagram of the configuration of the transport mechanism, the baking mechanism and the transfer mechanism in the embodiment of the present invention.

4 is a schematic diagram of the transfer mechanism in the embodiment of the present invention.

FIG. 5 is a schematic diagram of a pressure contact mechanism in an embodiment of the present invention.

FIG. 6 is a schematic diagram of the needle passing through the two claws in the embodiment of the present invention.

7 is a schematic diagram of the alignment mechanism in the embodiment of the present invention.

FIG. 8 is a schematic view of the fixture aligning the iron core of the composition with the cover plate and pressing the needle to touch the cover plate in the embodiment of the present invention.

Fig. 9 is a schematic diagram of a jig release composition in an embodiment of the present invention.

Please refer to FIGS. 1 and 2. The method and device for assembling a composition according to an embodiment of the present invention can be applied to a composition W as shown in the figure, which is formed by a winding core portion W12 between two flange portions W11 of an iron core W1 The wire W13 is wound, and an adhesive is applied on one side of the two flange portions W11 to adhere to the magnetic cover plate W2 to form a composition W; wherein, the cover plate W2 is used to cover the iron core The area of the bottom surface of W1 may be equal to or slightly larger than the area of the covered surface of the iron core W1, so that the cover plate W2 may be flush with the circumference of the iron core W1 or slightly protruded from the iron when it is attached to the iron core W1 The periphery of the core W1; for the composition W used in the embodiment of the present invention, the area of the cover plate W2 and the core W1 are equal.

Please refer to FIGS. 2 and 3. The method for assembling a composition according to an embodiment of the present invention can be explained using a device as shown in the figure. The device can complete the winding of the core portion W12 of the core W1 of the wire W13 (hereinafter referred to as iron) The core W1) and the cover plate W2 are bonded to form a composition W through an adhesive, which includes: a conveying mechanism A, which is provided on a machine table T, and the conveying mechanism A is provided with a carrier plate A1 which can be intermittently rotated , Which are circular and are arranged with equally spaced load-bearing jigs A2, the iron core W1 can be clamped and positioned by the load-bearing jigs A2, and transported in a counter-clockwise first intermittent rotating flow path; On the periphery of A1, a first feeding station B, a first testing station C, a coating station D, a second testing station E, a second feeding station F and a One is moved out of the workstation G; a baking mechanism H is set on the machine table T. The baking mechanism H is provided with a roasting tray H1 which can be intermittently rotated, which is circular and is composed of a metal material with easy heat conduction When the composition W is placed on the baking tray H1 and transported in a clockwise second intermittent rotating flow path, a heat source H2 under the baking tray H1 can transfer heat energy to the composition W through the baking tray H1 Baking; the baking tray H1 is provided with a receiving workstation I on the second intermittent rotating flow path; a transfer mechanism J is provided on the machine table T for the first intermittent rotating flow of the transport mechanism A The composition W is transferred between the second intermittent rotating flow path of the road and the baking mechanism H; a positioning mechanism K is provided on the machine table T and is located between the conveying mechanism A and the baking mechanism H And it is provided on the transfer flow path where the transfer mechanism J transfers the composition W, and the alignment mechanism K is used to align the core W1 of the composition W with the cover plate W2.

Please refer to FIGS. 3 and 4, the transfer mechanism J is provided with a rail J1, which is elevated by a stand J2 and maintains an appropriate height with the machine table T; the rail J1 is provided with a Y-axis slide rail J11 and a sliding seat J12, the sliding seat J12 can be horizontally displaced on the sliding rail J11; one side of the sliding seat J12 is provided with a Z-axis sliding rail J121 and a slider J122, the slider J122 can be The slide rail J121 is vertically displaced; the slider J122 is connected to a pick and place mechanism J3, which can be supported by the slide seat The role of J12 and the slider J122 is to horizontally shift left and right and vertically up and down between the transport mechanism A, the positioning mechanism L and the baking mechanism H to pick and place the composition W; The pick-and-place mechanism J3 is connected to the slider J122 by a fixed seat J31, and a first pick-and-place device J32 and a second pick-and-place device J33 of the same structure are provided on both sides of the fixed seat J31, The sliding rails J121 in the Z axis are horizontally spaced at equal intervals, and can be simultaneously displaced up, down, left, and right. The first pick-and-place device J32 is located near one side of the transport mechanism A, and the second pick-and-place device J33 is located at Close to one side of the baking mechanism H; the first pick and place device J32 is provided with a first driving member J321 such as a clamping jaw cylinder and a first clamping jaw J322 with an opening facing downward, the first clamping jaw J322 can be subjected to the The first driving member J321 is driven to open and close the composition W on the conveying mechanism A; the second pick-and-place device J33 is provided with a second driving member J331 such as a clamping jaw cylinder and a second clamp with the opening facing downward Claw J332, the second clamping jaw J332 can be driven by the second driving member J331 to open and close the composition W on the positioning mechanism K; the pick and place mechanism J3 is provided with a pressing mechanism J4 on the first One side of the second pick and place device J33 is located between the first pick and place device J32 and the second pick and place device J33.

5 and 6, the pressing mechanism J4 is provided with an inverted L-shaped fixing member J41, which is disposed on the second driving member J331 (FIG. 4 ), and one of the fixing members J41 is on the vertical mounting surface J411 A Z-axis slide rail J412 is provided to allow a slider J413 to be linked with the slider J413 to move a movable seat J42 vertically thereon; a side of the bottom of the movable seat J42 is provided with an inverted L-shaped The pressing member J43 is below the fixing member J41. A pressing pin J431 of the pressing member J43 can pass through and move up and down between the two jaws J3321 of the second jaw J332 to press the combination Cover W2 of the object W; the other side of the moving seat J42 is provided with a connecting member J44, which is connected with a driving rod J451 of a third driving member J45 such as a pneumatic cylinder, and an elastic member is sleeved on the driving rod J451 J46 can indirectly provide buffering force when the pressing pin J431 presses the cover plate W2.

Please refer to Figures 7, 8, and 9, the alignment mechanism K is provided with a fixture K1 for the alignment of the whole material, which is elevated by a stand K2 and maintained at an appropriate height with the machine table T (Figure 3); The fixture K1 A positioning platform K11 is provided, and a positioning jig K12 with a recessed receiving area K121 is protruded at the center of the recess. The receiving area K121 is provided with an air hole K122 to provide negative pressure to allow the composition W to be adsorbed In the accommodating area K121; the upper surface of the alignment platform K11 is provided with two pairs of two Y-axis slide rails K111 and two X-axis slide rails K112, so that the four sliders K113 can be The Y-axis slide rail K111 and the X-axis slide rail K112 are relatively translated; the four sliders K113 are respectively connected with four movable blocks K13, and each movable block K13 is provided with a clamping member K131, the height of which includes the iron core W1 and the cover plate W2, and the four movable blocks K13 can be driven and controlled by a clamping cylinder K14 under the alignment platform K11, and close to or away from each other in relative positions, so that The four clamping pieces K131 provided on the four movable blocks K13 can be respectively and synchronously linked by the four movable blocks K13 to clamp or release the composition W in the horizontal direction, so that the iron core W1 and The cover plate W2 corresponds to the preset positioning with horizontal X and Y axial displacement.

The method and device for assembling the composition according to the embodiment of the present invention include the following steps: an iron core handling step, which moves the iron core W1 through the first feeding station B and is supported by the carrying mechanism of the transport mechanism A A2 clamping and positioning, so that the iron core W1 is transported to the first inspection workstation C by the counterclockwise first intermittent rotating flow path on the transport mechanism A; the first inspection workstation C detects the load control by machine vision After the presence of the iron core W1 with A2, the iron core W1 continues to be transported to the coating station D; an adhesive coating step, after the adhesive is applied to the iron core W1 on the coating station D, the The iron core W1 continues to be transported to the second testing workstation E; after the second testing workstation E detects the adhesive coating state with machine vision, the iron core W1 continues to be transported to the second feeding workstation F; one In the step of attaching the cover plate, the cover plate W2 is moved through the second feeding station F, and the composition W is assembled by placing the adhesive on the iron core W1 on the iron core W1, and then continuing Convey the composition W to the removal workstation G in the first intermittent rotating flow path; In a pairing step, the composition W of the removal station G is clamped by the first pick-and-place device J32 of the transfer mechanism J, and the composition W is moved out of the first intermittent rotary flow path of the transfer mechanism A to On the alignment jig K12 of the alignment mechanism K, the core W1 below the composition W is attracted by the negative pressure of the air holes K122 of the accommodating area K121; when the composition W is placed on the alignment mechanism K After that, the first pick-and-place device J32 is reset to the removal station G of the transport mechanism A, ready to pick up another composition W, and at the same time, the second pick-and-place device J33 is moved to the positioning mechanism K; when the second After the putter J33 is moved to the alignment mechanism K, the clamp K1 of the alignment mechanism K simultaneously clamps the cover plate W2 and the iron core W1 so that the horizontal displacement of the two corresponds to the preset position. At this time, the second The pressing mechanism J4 on the pick-and-place device J33 passes through the two jaws J3321 of the second clamping jaw J332 with its pressing pin J431. In the case where the horizontal displacement of the cover plate W2 and the iron core W1 is restricted, Touch the cover plate W2 above the composition W, so that the cover plate W2 can be closer to the iron core W1 in the vertical direction; the pressing pin J431 of the pressing mechanism J4 presses the cover plate W2 and then resets immediately The contact pressure is released and the clamp K1 also releases the clamping between the cover plate W2 and the iron core W1; wherein the area of the bottom surface of the cover plate W2 used to cover the iron core W1 may be slightly larger than the covered surface of the iron core W1 Area, so when the first pick-and-place device J32 of the transfer mechanism J is transferring the composition W, the jaws J322 of the first pick-and-place device J32 grip the iron core W1 below the composition W; In the hardening step, the composition W on the alignment mechanism K is clamped by the second pick-and-place device J33 of the transfer mechanism J, and the composition W is moved out of the alignment mechanism K to the baking mechanism H On the baking tray H1, the composition W is transferred to the receiving station I by the second intermittent rotating flow path in the clockwise direction on the baking tray H1; the composition W has not yet arrived at the receiving station I Previously, since the iron core W1 was in direct contact with the baking tray H1, the heat energy of the baking tray H1 could be conducted to the adhesive through the iron core W1 to harden the adhesive to complete the finished product W; wherein, because the cover plate W2 was used The area of the bottom surface covering the core W1 may be slightly larger than the area of the surface covered by the core W1, so when the second pick-and-place device J33 of the transfer mechanism J transfers the composition W, the second pick-and-place device J33 The gripper J332 grips the core W1 under the composition W.

In the method and device for assembling a composition according to an embodiment of the present invention, the assembly and baking of the composition W are respectively completed by a first intermittent rotary flow path and a second intermittent rotary flow path, and each workstation is arranged on the first intermittent rotary flow path Around the second intermittent rotating flow path, it can save the space occupied during assembly and improve the efficiency of space use.

However, the above are only the preferred embodiments of the present invention, which should not be used to limit the scope of the implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the description of the invention, All of them are still covered by the patent of the present invention.

A‧‧‧Transport organization

A1‧‧‧ Carrier

A2‧‧‧Bearing fixture

B‧‧‧First feeding station

C‧‧‧ First Inspection Workstation

D‧‧‧coating workstation

E‧‧‧Second Inspection Workstation

F‧‧‧Second feeding station

G‧‧‧ moved out of the workstation

H‧‧‧Baking mechanism

H1‧‧‧Baking tray

H2‧‧‧heat source

I‧‧‧Receiving workstation

J‧‧‧ Counterpart

K‧‧‧ Counterpart

T‧‧‧machine table

Claims (14)

A method for assembling a composition, comprising: conveying an iron core whose winding wire has been completed in a winding core portion under a first intermittent rotary flow path with a plurality of work stations, through an adhesive on one side of the iron core and a The cover plate is bonded to form a composition; a transfer mechanism is used to transfer the composition to a baking pan rotating with a second intermittent rotary flow path; the iron core of the composition directly contacts the baking pan to make the The heat energy of the baking pan can be transferred to the adhesive on one side of the core through the core to harden the adhesive. The method for assembling a composition as described in item 1 of the scope of the patent application, wherein the composition is carried out on the composition during the transfer process from the first intermittent rotating flow path to the second intermittent rotating flow path The step of aligning the cover plate with the iron core. The method for assembling a composition as described in item 2 of the scope of the patent application, wherein the transfer mechanism uses a first pick-and-place device to grip the composition away from the first intermittent rotary flow path to the alignment mechanism to perform alignment Step, and when the step of aligning with a pressing mechanism is performed, the pressing of the cover plate in the composition is performed. The method for assembling a composition as described in item 3 of the patent application scope, wherein after the first pick-and-place device grips the composition to the alignment mechanism, the first pick-and-place device is reset to the first intermittent rotating flow path At the same time, the pressure contact mechanism is moved to the alignment mechanism. The method for assembling a composition as described in item 3 of the patent application scope, wherein the transfer mechanism uses a second pick-and-place device to grip the composition away from the positioning mechanism to the second intermittent rotating flow path. The method for assembling a composition as described in item 2 of the scope of the patent application, wherein, when the step of aligning is performed, adsorption of the iron core in the composition is performed. A device for assembling a composition, comprising: a device for performing the method for assembling a composition as described in any one of items 1 to 6 of the patent application. A composition assembling device, comprising: a conveying mechanism provided with a plurality of workstations and a first intermittent rotating flow path to bond an iron core wound with a coil of wire to a cover plate to form a composite; the iron The core is attached to the cover plate by an adhesive on one side of the iron core; a baking mechanism provided with a heat source and carrying and baking the composition with a second intermittent rotating flow path; A transfer mechanism of the composition between the conveying mechanism and the baking mechanism; the baking mechanism is provided with a baking pan for placing the iron core of the composition, the heat source is arranged below the baking pan, and the baking pan transfers heat energy through the The iron core conducts to the adhesive on one side of the iron core. The composition assembly device as described in item 8 of the patent application scope, wherein the conveying mechanism is provided with a carrier plate, the peripheral edge of which is arranged with equally spaced load-bearing jigs; the periphery of the carrier plate is sequentially provided with a device for moving the iron The first feeding station on the core to the loading jig, a first testing station for detecting the bearing jig without the iron core, a coating station for coating the adhesive on the iron core, a A second testing station for detecting the coating state of the adhesive, a second feeding station for moving the cover plate onto the iron core, and a removal station for the transfer mechanism to remove the composition. The composition assembly device as described in item 8 of the patent application scope, wherein a receiving station is provided on the second intermittent rotary flow path for collecting the composition. The composition assembly device as described in item 8 of the patent application scope, wherein a positioning mechanism is provided between the conveying mechanism and the baking mechanism; the transfer mechanism is provided with a pick-and-place mechanism, which can be located in the conveying mechanism, the A horizontal and vertical displacement is performed between the alignment mechanism and the baking mechanism to pick and place the composition. The composition assembly device as described in item 11 of the patent application scope, wherein the pick-and-place mechanism is provided with a first pick-and-place device and a second pick-and-place device; the first pick-and-place device is provided with a first drive member and a first A clamping jaw, the first clamping jaw can be driven by the first driving member to open and close the transport mechanism The composition; the second pick-and-place device is provided with a second driving member and a second clamping jaw, the second clamping jaw can be driven by the second driving member to open and close the composition on the positioning mechanism . The composition assembly device as described in item 12 of the patent application scope, wherein one side of the second pick-and-place device is provided with a pressure contact mechanism; the pressure contact mechanism is provided with a pressure contact member, and a pressure pin can be located on the second The two claws of the clamping jaw move up and down to touch the cover plate of the composition. The composition assembly device as described in item 11 of the patent application range, wherein the positioning mechanism is provided with a clamp, which is provided with four clamping members to clamp or release the composition in the horizontal direction.

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