TW202015077A - Assembly method and device for combined article capable of enhancing space utilization - Google Patents

Abstract

The invention provides an assembly method and device for combined article, which includes: making an iron core whose winding core portion has been completed with wire winding to be conveyed along the first intermittent rotary route having multiple workstations and to form a combined article by attaching with a cover plate; and, transferring the combined article by a transfer mechanism to a second intermittent rotary route; and, baking the combined article on the second intermittent rotary route. Thus, the invention may enhance the space utilization.

Description

Composition assembly method and device

The invention relates to a method and device for assembling, especially a method and device for assembling a composition for bonding a cover plate to an iron core of a wound wire.

In general, there are many types of compositions, and the compositions used in high-tech products are lighter, thinner and shorter. A composition composed of an iron core wound with a wire and a magnetic cover is widely used; the composition The one side of the iron core is attached to the cover plate with an adhesive, and the iron core is aligned with the cover plate, and then the adhesive is hardened by ultraviolet or heat drying; Patent No. I285379 The "Paper Coil Laminating Method and Laminating Device" patent case has disclosed a laminating device, including: a pallet handling machine, which transports a pallet with a straight-line flow path; and a coil handling machine, which is used to The coil is carried into the pallet; an adhesive coating machine is used to apply the adhesive to the coil on the pallet; and a magnetic plate laminating machine is used to place a magnet on the pallet through the adhesive Plate; a pair of positioning machine, used to hold the coil on the pallet and the magnetic plate, and perform the alignment of the two; a joint hardening machine, used to place the coil on the pallet and the magnetic The joint of the board is hardened; and a carrying-out machine is used to carry out a sheet-like coil formed by bonding the coil and the magnetic board from the pallet; the pallet is conveyed by the pallet conveyer, and the flow is carried in a straight line The road passes through the coil conveyor, the adhesive coating machine, the magnetic plate bonding machine, the alignment machine, the joint curing machine, and the unloading machine in order.

The conventional laminating device needs to carry the coils in order to carry the linear flow path to multiple processing machines in sequence, which will inevitably expand the area occupied by the laminating device, resulting in inefficient use of space.

It is the object of the present invention to provide a method for assembling compositions that can improve the efficiency of space use.

Another object of the present invention is to provide a method for assembling a composition capable of improving space use efficiency.

The method for assembling a composition according to the purpose of the present invention includes: attaching an iron core whose winding wire has been completed at a core portion to a cover plate under a first intermittent rotary flow path with multiple work stations to form a combination Material; using a transfer mechanism to transfer the composition to a second intermittent rotating flow path; the second intermittent rotating flow path to bake the composition.

A composition assembly device according to another object of the present invention includes: a device for performing the composition assembly method as described above.

Another composition assembling device according to another object of the present invention includes: a plurality of workstations with a first intermittent rotating flow path to bond an iron core wound with a core wire to a cover plate to form a A conveying mechanism for the composition; a baking mechanism provided with a heat source and carrying and baking the composition with a second intermittent rotating flow path; and one for transferring the composition between the conveying mechanism and the baking mechanism Transfer agency.

In the method and device for assembling a composition according to an embodiment of the present invention, the first intermittent rotary flow path and the second intermittent rotary flow path are used to complete the assembling and baking of the composition, and each workstation is arranged on the first intermittent rotary flow path and Around the second intermittent rotating flow path, it can save the space occupied during assembly and improve the efficiency of space use.

Please refer to FIGS. 1 and 2. The method and device for assembling a composition according to an embodiment of the present invention can be applied to a composition W as shown in the figure, which is formed by a winding core portion W12 between two flange portions W11 of an iron core W1 The wire W13 is wound, and an adhesive is applied on one side of the two flange portions W11 to adhere to the magnetic cover plate W2 to form a composition W; wherein, the cover plate W2 is used to cover the iron core The area of the bottom surface of W1 may be equal to or slightly larger than the area of the covered surface of the iron core W1, so that the cover plate W2 may be flush with the circumference of the iron core W1 or slightly protruded from the iron when it is attached to the iron core W1 The periphery of the core W1; for the composition W used in the embodiment of the present invention, the area of the cover plate W2 and the core W1 are equal.

Please refer to FIGS. 2 and 3. The method for assembling a composition according to an embodiment of the present invention can be explained by using a device as shown in the figure. The device can complete the winding of the core portion W12 of the core W1 of the wire W13 (hereinafter referred to as iron) The core W1) is bonded to the cover plate W2 by an adhesive to form a composition W, which includes: a conveying mechanism A, which is provided on a machine table T, and the conveying mechanism A is provided with a carrier plate A1 which can rotate intermittently , Which are circular and are arranged with equally spaced load-bearing jigs A2, the iron core W1 can be clamped and positioned by the load-bearing jigs A2, and transported in a counter-clockwise first intermittent rotating flow path; On the periphery of A1, a first feeding station B, a first testing station C, a coating station D, a second testing station E, a second feeding station F and a One is moved out of the workstation G; a baking mechanism H is set on the table T of the machine, and the baking mechanism H is provided with a roasting tray H1 which can be intermittently rotated, which is circular and is composed of a metal material with easy heat conduction When the composition W is placed on the baking tray H1 and transported in a clockwise second intermittent rotating flow path, a heat source H2 under the baking tray H1 can transfer heat energy to the composition W through the baking tray H1 Baking; the baking tray H1 is provided with a receiving station I on the second intermittent rotary flow path; a transfer mechanism J, which is provided on the machine table T, is used for the first intermittent rotary flow of the transport mechanism A The composition W is transferred between the second intermittent rotating flow path of the road and the baking mechanism H; a positioning mechanism K is provided on the machine table T and is located between the conveying mechanism A and the baking mechanism H And it is provided on the transfer flow path where the transfer mechanism J transfers the composition W, and the alignment mechanism K is used to align the core W1 of the composition W with the cover plate W2.

Please refer to FIGS. 3 and 4, the transfer mechanism J is provided with a rail J1, which is elevated by a stand J2 and maintains an appropriate height with the machine table T; the rail J1 is provided with a Y-axis slide rail J11 and a sliding seat J12, the sliding seat J12 can be horizontally displaced on the sliding rail J11; one side of the sliding seat J12 is provided with a Z-axis sliding rail J121 and a slider J122, the slider J122 can be The slide rail J121 is vertically displaced; the slider J122 is connected to a pick-and-place mechanism J3, which can be affected by the carriage J12 and the slider J122. The mechanism L and the baking mechanism H are displaced horizontally left and right and vertically upward and downward to displace the composition W; the retrieval mechanism J3 is connected to the slider J122 by a fixed seat J31, Both sides of the fixing seat J31 are provided with a first pick-and-place device J32 and a second pick-and-place device J33 with the same structure. The two are horizontally and equidistant from the slide rail J121 in the Z axis direction, and can be simultaneously up, down, and down. Left and right displacement, the first pick and place device J32 is located near one side of the conveying mechanism A, the second pick and place device J33 is located near one side of the baking mechanism H; the first pick and place device J32 is located There is a first driving member J321 such as a clamping jaw cylinder and a first clamping jaw J322 with an opening facing downwards. The first clamping jaw J322 can be driven by the first driving member J321 to open and close the transport mechanism A. Composition W; the second pick-and-place J33 is provided with a second driving member J331 such as a clamping jaw cylinder and a second clamping jaw J332 with an opening facing downward, the second clamping jaw J332 can be subjected to the second driving member J331 Drive to open and close to grip the composition W on the positioning mechanism K; the pick-and-place mechanism J3 is provided with a pressure contact mechanism J4 on one side of the second pick-and-place mechanism J33, located on the first pick-and-place mechanism J32 and Between the second pick and place device J33.

5 and 6, the pressing mechanism J4 is provided with an inverted L-shaped fixing member J41, which is disposed on the second driving member J331 (FIG. 4 ), and one of the fixing members J41 is on the vertical mounting surface J411 A Z-axis slide rail J412 is provided to allow a slider J413 to be linked with the slider J413 to move a movable seat J42 vertically thereon; a side of the bottom of the movable seat J42 is provided with an inverted L-shaped The pressing member J43 is below the fixing member J41. A pressing pin J431 of the pressing member J43 can pass through and move up and down between the two jaws J3321 of the second jaw J332 to press the combination Cover W2 of the object W; the other side of the moving seat J42 is provided with a connecting member J44, which is connected with a driving rod J451 of a third driving member J45 such as a pneumatic cylinder, and an elastic member is sleeved on the driving rod J451 J46 can indirectly provide buffering force when the pressing pin J431 presses the cover plate W2.

Please refer to Figures 7, 8, and 9, the alignment mechanism K is provided with a fixture K1 for the alignment of the whole material, which is elevated by a stand K2 and maintained at an appropriate height with the machine table T (Figure 3); The jig K1 is provided with a positioning platform K11, and a positioning jig K12 with a recessed receiving area K121 is protruded at the approximate center, and a vent hole K122 is provided in the receiving area K121 to provide negative pressure to make the composition W is absorbed in the accommodating area K121; the upper surface of the alignment platform K11 is provided with two pairs of two Y-axis slide rails K111 and two X-axis slide rails K112 respectively, so that four sliders K113 can move relative to each other on the Y-axis slide rail K111 and the X-axis slide rail K112; the four sliders K113 are respectively connected with four movable blocks K13, and each movable block K13 is provided with a The height of the clamping member K131 includes the iron core W1 and the cover plate W2, and the four movable blocks K13 can be driven and controlled by a clamping cylinder K14 under the alignment platform K11, and close to or away from each other in relative positions , So that the four clamping pieces K131 respectively provided on the four movable blocks K13 can be respectively and synchronously connected by the four movable blocks K13 to horizontally clamp or release the composition W, so that the iron The core W1 and the cover plate W2 are positioned at preset positions corresponding to horizontal X and Y axial displacements.

The method and device for assembling a composition according to an embodiment of the present invention include the following steps in the implementation: an iron core handling step, which moves the iron core W1 through the first feeding station B and is supported by the carrying mechanism of the transport mechanism A A2 clamping and positioning, so that the iron core W1 is transported to the first inspection workstation C by the counterclockwise first intermittent rotating flow path on the transport mechanism A; the first inspection workstation C detects the load control by machine vision After the presence of the iron core W1 with A2, the iron core W1 continues to be transported to the coating station D; an adhesive coating step, after the adhesive is applied to the iron core W1 on the coating station D, the The iron core W1 continues to be transported to the second inspection workstation E; after the second inspection workstation E detects the adhesive coating state with machine vision, the iron core W1 continues to be transported to the second feeding workstation F; In the step of attaching the cover plate, the cover plate W2 is moved through the second feeding station F, and the composition W is assembled by placing the adhesive on the iron core W1 on the iron core W1, and then continuing Transporting the composition W to the removal station G with a first intermittent rotating flow path; a pair of positioning steps, so that the composition W of the removal station G is gripped by the first pick-and-place device J32 of the transfer mechanism J, and The composition W is moved out of the first intermittent rotary flow path of the transport mechanism A to the alignment jig K12 of the alignment mechanism K, so that the core W1 below the composition W is received by the air holes K122 of the accommodating area K121 After the composition W is placed in the alignment mechanism K, the first pick-and-place device J32 is reset to the removal station G of the transport mechanism A to prepare another composition W, while the second The pick and place device J33 moves to the alignment mechanism K; when the second pick and place device J33 moves to the alignment mechanism K, the clamp K1 of the alignment mechanism K simultaneously clamps the cover plate W2 and the iron core W1 causes the horizontal displacement of the two to correspond to the preset position. At this time, the pressing mechanism J4 on the second pick and place device J33 passes through the two jaw portions J3321 of the second clamping jaw J332 with its pressing pin J431. Under the condition that the displacement of the cover plate W2 and the iron core W1 in the horizontal direction is limited, the cover plate W2 above the composition W is touched, so that the cover plate W2 can be more close to the iron core W1 in the vertical direction; The pressing pin J431 of the contact mechanism J4 touches and presses the cover plate W2, and then resets to release the touch pressure and the clamp K1 also releases the clamping of the cover plate W2 and the iron core W1; wherein, the cover plate W2 is used for The area of the bottom surface covering the core W1 may be slightly larger than the area of the surface covered by the core W1, so when the first pick-and-place J32 of the transfer mechanism J transfers the composition W, the first pick-and-place J32 The clamping jaw J322 grips the core W1 under the composition W; a hardening step, so that the composition W on the alignment mechanism K is gripped by the second pick-and-place device J33 of the transfer mechanism J, and The composition W is moved out of the alignment mechanism K to the baking tray H1 of the baking mechanism H, so that the composition W is transported to the receiving tray on the baking tray H1 by a second intermittent rotating flow path in a clockwise direction Feed station I was received The composition W before it reaches the receiving station I, because the iron core W1 directly contacts the baking tray H1, the heat energy of the baking tray H1 can be transferred to the adhesive through the iron core W1 to harden the adhesive to Finish the finished product of the composition W; wherein, because the area of the bottom surface of the cover W2 used to cover the core W1 may be slightly larger than the area of the surface covered by the core W1, the second pick-and-place device J33 of the transfer mechanism J is moving When the composition W is loaded, the jaws J332 of the second pick-and-place device J33 grip the iron core W1 under the composition W.

In the method and device for assembling a composition according to an embodiment of the present invention, the assembly and baking of the composition W are respectively completed by a first intermittent rotary flow path and a second intermittent rotary flow path, and each workstation is arranged on the first intermittent rotary flow path Around the second intermittent rotating flow path, it can save the space occupied during assembly and improve the efficiency of space use.

However, the above are only the preferred embodiments of the present invention, which should not be used to limit the scope of the implementation of the present invention, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the description of the invention, All of them are still covered by the patent of the present invention.

A: Transport mechanism A1: Carrier plate A2: Carrying fixture B: First feeding station C: First testing station D: Coating station E: Second testing station F: Second feeding station G: Removal station H: Baking mechanism H1: Baking tray H2: Heat source I: Receiving station J: Transfer mechanism J1: Rail frame J11: Slide rail J12: Slide seat J121: Slide rail J122: Slider J2: Stand J3: Pick and place mechanism J31 : Fixed seat J32: First pick and place device J321: First drive part J322: First clamping jaw K322: First clamping jaw J33: Second pick and place device J331: Second driving part J332: Second clamping jaw K3321: Claw Part J4: Pressing mechanism J41: Fixing piece J411: Mounting surface J412: Slide rail J413: Slider J42: Moving seat J43: Pressing piece J431: Pressing pin J44: Connecting piece J45: Third driving piece J451: Driving rod J46 : Elastic piece K: Alignment mechanism K1: Fixture K11: Alignment platform K111: Slide rail K112: Slide rail K113: Slider K12: Alignment fixture K121: Receiving area K122: Air hole K13: Moving block K131: Clamping Piece K14: Clamping cylinder T: Machine table top W: Composition W1: Iron core W11: Flange part W12: Winding core part W13: Wire W2: Cover plate

FIG. 1 is a three-dimensional schematic diagram of the composition in the embodiment of the present invention. FIG. 2 is a perspective schematic view of an iron core and a cover plate in an embodiment of the present invention. FIG. 3 is a schematic diagram of the configuration of the transport mechanism, the baking mechanism and the transfer mechanism in the embodiment of the present invention. 4 is a schematic diagram of the transfer mechanism in the embodiment of the present invention. FIG. 5 is a schematic diagram of a pressure contact mechanism in an embodiment of the present invention. FIG. 6 is a schematic diagram of the needle passing through the two claws in the embodiment of the present invention. 7 is a schematic diagram of the alignment mechanism in the embodiment of the present invention. FIG. 8 is a schematic view of the fixture aligning the iron core of the composition with the cover plate and pressing the needle to touch the cover plate in the embodiment of the present invention. Fig. 9 is a schematic diagram of a jig release composition in an embodiment of the present invention.

A: Transportation agency

A1: Carrier

A2: Bearing fixture

B: The first feeding station

C: The first inspection workstation

D: Coating station

E: Second inspection workstation

F: Second feeding station

G: Move out of the workstation

H: baking mechanism

H1: baking tray

H2: heat source

I: receiving station

J: Counterpart

K: Counterpart

T: machine table

Claims (14)

A method for assembling a composition, including: attaching an iron core whose winding wire has been completed at the core portion to a cover plate under a first intermittent rotary flow path with multiple work stations to form a composite; The transfer mechanism transfers the composition to a second intermittent rotary flow path; the second intermittent rotary flow path bake the composition. The method for assembling a composition as described in item 1 of the scope of the patent application, wherein the composition is carried out on the composition during the transfer process from the first intermittent rotating flow path to the second intermittent rotating flow path The step of aligning the cover plate with the iron core. The method for assembling a composition as described in item 2 of the patent application scope, wherein the transfer mechanism uses a first pick-and-place device to pick up the composition from the first intermittent rotary flow path to the alignment mechanism and press When the contact mechanism is in the step of aligning, the cover plate in the composition is pressed. The method for assembling a composition as described in item 3 of the patent application scope, wherein after the first pick-and-place device grips the composition to the alignment mechanism, the first pick-and-place device is reset to the first intermittent rotating flow path At the same time, the pressure contact mechanism is moved to the alignment mechanism. The method for assembling a composition as described in item 3 of the patent application range, wherein the transfer mechanism uses a second pick-and-place device to grip the composition from the positioning mechanism to the second intermittent rotating flow path. The method for assembling a composition as described in item 2 of the scope of the patent application, wherein, when the step of aligning is performed, adsorption of the iron core in the composition is performed. A device for assembling a composition, comprising: a device for performing the method for assembling a composition as described in any one of items 1 to 6 of the patent application. A composition assembling device, including: a conveying mechanism with a plurality of workstations and a first intermittent rotating flow path to bond a core of a coil of wire wound with a core to a cover plate to form a composite composition; A baking mechanism that has a heat source and transports and bake the composition with a second intermittent rotating flow path; a transfer mechanism that transfers the composition between the transfer mechanism and the baking mechanism. The composition assembly device as described in item 8 of the patent application scope, wherein the conveying mechanism is provided with a carrier plate, the peripheral edge of which is arranged with equally spaced load-bearing jigs; the periphery of the carrier plate is sequentially provided with a device for moving the iron The first feeding station on the core to the loading jig, a first testing station for detecting the bearing jig without the iron core, a coating station for coating the adhesive on the iron core, a A second testing station for detecting the coating state of the adhesive, a second feeding station for moving the cover plate onto the iron core, and a removal station for the transfer mechanism to remove the composition. The composition assembly device as described in item 8 of the patent application scope, wherein the baking mechanism is provided with a baking pan, which is composed of a material with easy heat conduction, and a heat source is provided under the baking pan to transfer heat energy through the baking pan to The composition; the second intermittent rotary flow path is provided with a receiving workstation for collecting the composition. The composition assembly device as described in item 8 of the patent application scope, wherein a positioning mechanism is provided between the conveying mechanism and the baking mechanism; the transfer mechanism is provided with a pick-and-place mechanism, which can be located in the conveying mechanism, the A horizontal and vertical displacement is performed between the alignment mechanism and the baking mechanism to pick and place the composition. The composition assembly device as described in item 11 of the patent application scope, wherein the pick-and-place mechanism is provided with a first pick-and-place device and a second pick-and-place device; the first pick-and-place device is provided with a first drive member and a first A clamping jaw, the first clamping jaw can be driven by the first driving member to open and close the composition on the conveying mechanism; the second pick-and-place device is provided with a second driving member and a second clamping jaw, The second clamping jaw can be driven by the second driving member to open and close the composition on the positioning mechanism. The composition assembly device as described in item 12 of the patent application scope, wherein one side of the second pick-and-place device is provided with a pressure contact mechanism; the pressure contact mechanism is provided with a pressure contact member, and a pressure pin can be located on the second The two claws of the clamping jaw move up and down to touch the cover plate of the composition. The composition assembly device as described in item 11 of the patent application range, wherein the positioning mechanism is provided with a clamp, which is provided with four clamping members to clamp or release the composition in the horizontal direction.

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