CN114076137A - Method and apparatus for producing composition - Google Patents

Method and apparatus for producing composition Download PDF

Info

Publication number
CN114076137A
CN114076137A CN202110535246.9A CN202110535246A CN114076137A CN 114076137 A CN114076137 A CN 114076137A CN 202110535246 A CN202110535246 A CN 202110535246A CN 114076137 A CN114076137 A CN 114076137A
Authority
CN
China
Prior art keywords
composition
baking
feeding
carrying disc
material receiving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110535246.9A
Other languages
Chinese (zh)
Inventor
陈焴甡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
All Ring Tech Co Ltd
Original Assignee
All Ring Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by All Ring Tech Co Ltd filed Critical All Ring Tech Co Ltd
Publication of CN114076137A publication Critical patent/CN114076137A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Abstract

The invention provides a method and a device for manufacturing a composition, comprising the following steps: providing a baking carrying disc, wherein the upper surface of one side of the baking carrying disc is provided with a plurality of positioning grooves which are arranged in a matrix manner; providing a material receiving carrying disc, wherein the upper surface of one side of the material receiving carrying disc is provided with a plurality of strip-shaped material receiving grooves which are arranged in parallel; adhering a coil and a cover plate with an adhesive to form a composition, placing the composition in the positioning groove of the baking tray, and baking the baking tray to harden the adhesive; the composition is taken out from the positioning groove of the baking carrying disc and then is moved to a material receiving groove of the material receiving carrying disc for arrangement; thereby reducing instances of damage to the composition.

Description

Method and apparatus for producing composition
Technical Field
The present invention relates to a method and an apparatus for manufacturing a composition, and more particularly, to a method and an apparatus for manufacturing a composition for bonding a coil and a cover plate.
Background
The variety of general compositions is wide, and the compositions used in high-tech products are lighter, thinner, shorter, and smaller, and a composition formed by a coil and a cover plate, such as an inductor, a transformer, or a filter …, is widely used; the composition is formed by adhering a cover plate on one side of a coil through an adhesive, and the adhesive between the coil and the cover plate of the composition is hardened by heating, baking or irradiating ultraviolet rays to combine the coil and the cover plate; in a combination of the prior art, such as the technology disclosed in the publication No. I285379, "method and apparatus for bonding sheet-shaped coils", the coils and the cover plate are respectively fed onto the index table or the supporting plate by different vibration feeders to complete bonding, and then fed into a curing machine to be cured, and the cured compositions are gradually pushed into a collection box to be collected.
Disclosure of Invention
Because the coil of the composition is a product for winding the enameled wire on an iron core, the composition is pushed into the collection box one by one to be collected in a known mode, the composition which is already in the collection box collides with the composition which is newly pushed into the collection box, so that an extremely thin enameled film on the enameled wire is easily damaged and broken, and the quality of the composition is further influenced.
Accordingly, it is an object of the present invention to provide a method for producing a composition which can reduce damage to the composition.
It is another object of the present invention to provide an apparatus for performing the method of manufacturing the composition.
The process for the manufacture of a composition according to the object of the invention comprises: providing a baking carrying disc, wherein the upper surface of one side of the baking carrying disc is provided with a plurality of positioning grooves which are arranged in a matrix manner; providing a material receiving carrying disc, wherein the upper surface of one side of the material receiving carrying disc is provided with a plurality of strip-shaped material receiving grooves which are arranged in parallel; adhering a coil and a cover plate with an adhesive to form a composition, placing the composition in the positioning groove of the baking tray, and baking the baking tray to harden the adhesive; the composition is taken out from the positioning groove of the baking carrying disc and then is moved to the material receiving groove of the material receiving carrying disc for arrangement.
A composition manufacturing apparatus according to another object of the present invention comprises: means for performing the method of making the composition as described.
According to the manufacturing method and the device of the composition, the composition is arranged in the positioning grooves of the baking carrying disc for baking and is arranged and collected in the receiving grooves of the receiving carrying disc, and damage caused by collision of the composition can be reduced.
Drawings
FIG. 1 is a schematic perspective view of a composition in an embodiment of the present invention.
Fig. 2 is a perspective view of the coil and the cover plate in the embodiment of the invention.
FIG. 3 is a perspective view of the bake plate and the upper cover in the embodiment of the present invention.
FIG. 4 is a schematic view of the composition of the present invention being sandwiched between a bake plate and a bake lid.
Fig. 5 is a schematic perspective view of the material receiving tray in the embodiment of the present invention.
FIG. 6 is a schematic view showing the composition of the present invention in the receiving tank and arranged adjacently and successively.
FIG. 7 is a schematic perspective view of a part of an apparatus for producing a composition according to an embodiment of the present invention.
Fig. 8 is a perspective view of a carriage according to an embodiment of the present invention.
FIG. 9 is a schematic view of a portion of a receiving mechanism in an embodiment of the invention.
FIG. 10 is a schematic perspective view of a part of an apparatus for producing a composition according to an embodiment of the present invention.
FIG. 11 is a perspective view of a coil feeding station in an embodiment of the present invention.
FIG. 12 is a schematic diagram of coil phases arranged adjacently and successively in a feeding slot according to an embodiment of the present invention.
FIG. 13 is a schematic perspective view of a cover plate feeding station in an embodiment of the present invention.
FIG. 14 is a schematic diagram of a composition outfeed station in an embodiment of the invention.
[ notation ] to show
A: conveying mechanism
A1: preset area
A2: discharge area
B: baking mechanism
C: upper cover returning mechanism
C1: loopback rail frame
C2: driver
C3: driving belt
C4: sliding seat
C5: cover clamping device
D: carrier disc returning mechanism
D1: rail seat
D2: driver
D3: sliding seat
D4: carrying seat
D41: side frame
D411: conveying belt
D42: flow passage
D43: stop piece
D44: locating piece
E: move into push mechanism
E1: move into the rail frame
E2: driver
E3: sliding seat
E4: pushing piece
F: shift-out pushing mechanism
F1: move into the rail frame
F2: driver
F3: sliding seat
F4: pushing piece
G: material receiving mechanism
G1: material receiving rail frame
G2: gantry
G3: driver
G4: sliding seat
G5: lifting device
G6: pick-and-place assembly
G61: clamp apparatus
G62: push-against piece
G63: driver
G7: material receiving seat
G71: material receiving platform
G72: sliding block
G73: sliding rail
G74: driver
H: conveying mechanism
H1: rotary disc
H2: rotary seat
H3: bearing jig
K: coil feeding workstation
K1: material feeding seat
K11: rail seat
K12: driver
K13: driving belt
K14: sliding seat
K2: direct vibration mechanism
K21: linear track
K3: pulling and pushing mechanism
K31: pulling and pushing rail frame
K32: driver
K33: driving belt
K34: sliding seat
K35: pulling and pushing piece
K4: coil feeding mechanism
K41: feeding rail frame
K42: driver
K43: sliding seat
K44: pick-and-place part
L: gluing workstation
M: baking carrying disc
M1: upper surface of
M2: locating slot
M3: linear groove
M31: spacer section
M4: clamping groove
N: baking upper cover
N1: fastener
N11: pivot shaft
N12: fastening part
N2: overlying surface
N3: elastic element
N4: press body
N5: placing hole
N51: opening of the container
N52: catch edge
N6: elastic element
P: material receiving carrying disc
P1: upper surface of
P2: receiving and placing groove
P21: opening of the container
P22: front notch
P23: rear notch
Q: cover plate feeding workstation
Q1: vibration feeding machine
Q11: linear track
Q2: cover plate feeding mechanism
Q21: feeding rail frame
Q22: sliding seat
Q23: pick-and-place part
R: composition discharging work station
R1: first discharging mechanism
R11: first discharge rail frame
R12: driver
R13: sliding seat
R14: pick-and-place part
R2: second discharging mechanism
R21: second discharge rail frame
R22: driver
R23: sliding seat
R24: pick-and-place part
R3: position adjusting mechanism
S: feeding carrying disc
S1: upper surface of
S2: feeding groove
S21: opening of the container
S22: front notch
S23: rear notch
T: table top
W: composition comprising a metal oxide and a metal oxide
W1: coil
W11: roll core
W12: first flange
W13: second flange
W14: wire rod
W2: cover plate
W21: long side
W22: short side
Detailed Description
Referring to fig. 1 and 2, the method and apparatus for manufacturing a composition according to an embodiment of the present invention can be illustrated as a composition W of an inductor, for example, the composition W is composed of a coil W1 and a cover W2;
the coil W1 is provided with a winding core W11 in the X-axis direction, and a first flange W12 and a second flange W13 which are connected to both ends of the winding core W11, respectively; the winding core W11 is used for winding a wire material W14 such as enameled wire thereon, and the upper sides of the first flange W12 and the second flange W13 can be coated with an adhesive (not shown) such as magnetic powder glue, so that the cover plate W2 can be attached to the coil W1;
the cover plate W2 is rectangular and has two long sides W21 which are spaced and parallel with each other and extend along the X-axis direction, and two short sides W22 which are spaced and parallel with each other and extend along the Y-axis direction and are connected with the long sides W21; the cover plate W2 is made of one material selected from ceramic, metal or plastic ….
Referring to fig. 1, 3 and 4, after the coil W1 and the cover W2 are adhered by an adhesive to form the composition W, the composition W may be placed in a baking tray M as shown in the figure for baking to harden the adhesive;
the upper surface M1 of one side of the baking tray M is provided with a plurality of positioning slots M2 arranged in a matrix for positioning the composition W therein; the upper surface M1 is provided with a plurality of Y-axis linear grooves M3 arranged in parallel, each linear groove M3 is internally provided with a plurality of spacing parts M31 at preset intervals in a protruding manner, and the positioning grooves M2 are located at two sides of each spacing part M31 in the same linear groove M3; the spacing part M31 keeps a distance with two side walls of the corresponding linear groove M3; two sides of the baking carrying disc M are respectively concavely provided with a clamping groove M4;
when baking, a baking upper cover N can be covered above the baking carrying disc M, two sides of the baking upper cover N corresponding to the clamping grooves M4 of the baking carrying disc M are respectively provided with a clamping piece N1, and the baking upper cover N can be covered and positioned on the baking carrying disc M by clamping the clamping grooves M4 of the baking carrying disc M through the clamping pieces N1;
the covering surface N2 of the baking upper cover N corresponds to each positioning slot M2 of the baking carrying disc M and is respectively provided with a pressing body N4 acted by an elastic element N3, each elastic element N3 and a pressing body N4 are respectively arranged inside a plurality of accommodating holes N5 formed in the baking upper cover N, and each pressing body N4 is respectively blocked against a blocking edge N52 on the inner periphery of an opening N51 of the accommodating hole N5 by a flange N41 so as not to be separated from the accommodating hole N5; each buckle N1 is pivoted to the baking top cover N by a pivot N11, and bounded by the pivot N11, the upper end of each buckle N1 on the pivot N11 is supported by an elastic element N6 located between the buckle N1 and the baking top cover N, so that a buckle part N12 of each of two buckle N1 on two sides at the lower end of the pivot N11 forms a force of opposite clamping, and each clamps the clamping groove M4 on two sides of the baking tray M, so that the composition W placed in each positioning groove M2 is simultaneously pressed by the pressing body N4 acted by the elastic element N3, and the coil W1 is tightly attached to the cover plate W2.
Referring to FIGS. 5 and 6, the baked composition W may be moved to a receiving tray P for arrangement as shown;
the material receiving carrying disc P is approximately in a rectangular disc shape, the upper surface P1 of one side of the material receiving carrying disc P is provided with a plurality of strip-shaped material receiving grooves P2 in the X-axis direction, and each material receiving groove P2 is adjacent to and parallel to each other; an opening P21 which is open along the whole length is arranged above each receiving groove P2, a front notch P22 and a rear notch P23 which are open are respectively arranged at the front end and the rear end of each receiving groove P2, wherein each front notch P22 of a plurality of receiving grooves P2 is correspondingly flush on the same straight line, each rear notch P23 of a plurality of receiving grooves P2 is correspondingly flush on the same straight line, and the length from the front notch P22 to the rear notch P23 exceeds the length of more than two compositions W; the widths of the front notch P22 to the rear notch P23 are kept parallel and consistent, the width of the receiving slot P2 is such that the coil W1 of the composition W faces the two ends of the receiving slot P2 by the first flange W12 (fig. 2) and the second flange W13 (fig. 2), the cover W2 faces upward, and a plurality of compositions W can be arranged in the same receiving slot P2 in parallel and adjacently in succession in the same orientation.
Referring to fig. 7, the baking tray M and the receiving tray P may be used in a composition manufacturing apparatus as shown in the drawings, the composition manufacturing apparatus being provided with:
a conveying mechanism A arranged on a table top T, and conveying the baking carrying disc M covered with the baking upper cover N on an X-axial conveying flow path formed by a conveying belt to convey the baking carrying disc M from a preset area A1 to a discharge area A2;
a baking mechanism B, which is arranged on the conveying flow path of the conveying mechanism A, is positioned between the preset area A1 and the unloading area A2 and can perform baking treatment on the baking carrying disc M covered with the baking upper cover N;
the upper cover returning mechanism C is arranged on the table top T and is positioned at one side of the conveying mechanism A, the upper cover returning mechanism C is provided with a returning rail frame C1 parallel to the conveying flow path in the X-axis direction, the returning rail frame C1 is provided with a driver C2 such as a motor, and the driver C2 can drive a driving belt C3 to drive a sliding seat C4 to reciprocate on the returning rail frame C1; a cover clamping device C5 is arranged on the sliding seat C4, the cover clamping device C5 can move between the preset area A1 and the unloading area A2 under the linkage of the sliding seat C4 to carry out reciprocating transmission of taking, unloading and placing the baking upper cover N, taking the baking upper cover N covered on the baking carrying disc M in the unloading area A2 and returning to the baking carrying disc M in the preset area A1;
a carrier disk returning mechanism D arranged on the table top T and positioned at the other side of the conveying mechanism A opposite to the upper cover returning mechanism C, the carrier disk returning mechanism D is provided with a rail seat D1 in the X-axis direction parallel to the conveying flow path, a driver D2 such as a motor is arranged on the rail seat D1, and the driver D2 can drive a sliding seat D3 to reciprocate on the rail seat D1; the slide carriage D3 is provided with a loading seat D4 for placing the baking loading tray M, the loading seat D4 can be interlocked by the slide carriage D3 to move to the corresponding preset area A1 and the unloading area A2 for reciprocating transmission of the baking loading tray M moving in and out of the conveying mechanism A, the baking loading tray M moves in the preset area A1 when corresponding to the preset area A1, and the baking loading tray M moving out from the unloading area A2 is received when corresponding to the unloading area A2;
a moving-in pushing mechanism E, which is arranged on the table top T of the machine and is positioned at one end of the conveying mechanism A provided with the preset area A1, the moving-in pushing mechanism E is provided with a moving-in rail frame E1 in the Y-axis direction perpendicular to the conveying flow path, a driver E2 such as a rodless cylinder is arranged on the moving-in rail frame E1, and the driver E2 can drive a sliding seat E3 to make reciprocating displacement on the moving-in rail frame E1; a pushing member E4 is arranged on the sliding seat E3, and the pushing member E4 can be moved between the conveying mechanism A and the carrier disc returning mechanism D under the linkage of the sliding seat E3; when the carrier D4 moves to the corresponding preset area a1, the pushing member E4 moves the baking tray M on the carrier D4 into the preset area a 1;
a moving-out pushing mechanism F, which is arranged on the table top T of the machine and is positioned at one end of the conveying mechanism A provided with the unloading area A2, the moving-out pushing mechanism F is provided with a moving-out rail frame F1 in the Y-axis direction perpendicular to the conveying flow path, a driver F2 such as a rodless cylinder is arranged on the moving-out rail frame F1, and the driver F2 can drive a sliding seat F3 to make reciprocating displacement on the moving-out rail frame F1; a pushing member F4 is arranged on the sliding seat F3, and the pushing member F4 can move between the conveying mechanism A and the carrier disc returning mechanism D under the linkage of the sliding seat F3; when the carrier D4 is moved to the unloading area a2, the pusher E4 moves the bake plate M located in the unloading area a2 out to the carrier D4;
the receiving mechanism G is arranged on the table board T and is positioned at one end of the conveying mechanism A, which is provided with the unloading area A2, the receiving mechanism G is provided with a receiving rail frame G1 in the X axial direction parallel to the conveying flow path, the receiving rail frame G1 is hung on a gantry G2, the receiving rail frame G1 is provided with a driver G3 such as a motor, and the driver G3 can drive a sliding seat G4 to reciprocate on the receiving rail frame G1; a lifter G5 such as an air cylinder is arranged on the sliding seat G4, and the lifter G5 can drive a pick-and-place component G6 to move up and down; the pick-and-place assembly G6 can be driven by the slide carriage G4 to reciprocate between the unloading area a2 and a material receiving seat G7, so as to take out the composition W on the baking tray M in the unloading area a2 and place the composition W on the material receiving tray P on the material receiving seat G7.
Referring to fig. 7 and 8, the carrier seat D4 includes two side frames D41 and two conveyor belts D411 rotatably disposed on the side frames D41, respectively, to form a Y-axis channel D42; one end of the flow channel D42 faces the conveying mechanism A, and the other end of the flow channel D42 is provided with a stop piece D43 striding over the two side frames D41; a positioning member D44 is disposed on one side of the flow channel D42, and the positioning member D4 is driven by a driver D45 such as an air cylinder to selectively extend into the flow channel D42, thereby pushing the baking tray M on the flow channel D42 to be positioned against the other side of the flow channel D42.
Referring to fig. 7 and 9, the pick-and-place module G6 has a plurality of clamps G61 arranged in the Y-axis direction, the opening or closing of the clamp G61 is controlled by a pushing member G62, and the pushing member G62 is driven by a driver G63, such as an air cylinder, to horizontally displace relative to the clamp G61;
the material receiving seat G7 is provided with a material receiving platform G71, two sliders G72 and two slide rails G73 corresponding to the sliders G72 are arranged below the material receiving platform G71, and the material receiving platform G71 can be driven by a driver G74 such as an air cylinder to perform horizontal displacement in the Y-axis direction on the slide rails G73.
Referring to fig. 10, the apparatus for manufacturing a composition further includes, on the other side of the tray returning mechanism D relative to the conveying mechanism a:
the conveying mechanism H is arranged on the table top T and is provided with a circular turntable H1 capable of intermittently rotating, and the turntable H1 is supported and rotated by a rotating seat H2 arranged on the table top T so that the turntable H1 is horizontally arranged and keeps a preset distance from the table top T; a plurality of carrying jigs H3 for carrying and transporting the composition W (figure 1) are arranged at equal angles on the periphery of the turntable H1;
a plurality of workstations are arranged on the table top T at the outer periphery of the turntable H1, the turntable H1 is linked with the carrying fixture H3 to carry out preset operation to each workstation in sequence through a carrying flow path rotating intermittently, and the workstations are sequentially planned to be provided with: a coil feeding station K, a gluing station L, a cover plate feeding station Q and a composition discharging station R.
Referring to fig. 10, 11 and 12, the coil feeding workstation K is provided with a feeding seat K1, a direct-vibrating mechanism K2, a pushing mechanism K3 and a coil feeding mechanism K4;
the feeding seat K1 is provided with a rail seat K11 in the X-axis direction, the rail seat K11 is provided with a driver K12 such as a motor, and the driver K12 can drive a driving belt K13 to drive a sliding seat K14 to move on the rail seat K11;
the slide carriage K14 is used for placing a feeding carrying disc S, the feeding carrying disc S is approximately in a rectangular disc shape, the upper surface S1 of one side of the feeding carrying disc S is provided with a plurality of concave Y-axis long strip-shaped feeding grooves S2, and each feeding groove S2 is adjacent and parallel to each other; an opening S21 which is open along the whole length is arranged above each feeding groove S2, a front notch S22 and a rear notch S23 which are open are respectively arranged at the front end and the rear end of each feeding groove S2, wherein each front notch S22 of the feeding grooves S2 is correspondingly flush with each other on the same straight line, each rear notch S23 of the feeding grooves S2 is correspondingly flush with each other on the same straight line, and the length from the front notch S22 to the rear notch S23 exceeds the length of more than two coils W1; the widths of the front notch S22 to the rear notch S23 are kept in parallel and consistent, the width of the feeding groove S2 is used for the coil W1 to be placed in the feeding groove S2 by the first flange W12 and the second flange W13, and a plurality of coils W1 can be arranged in the feeding groove S2 in parallel and adjacently in succession in the same direction;
the linear vibration mechanism K2 is provided with a linear track K21, one end of the linear track K21 corresponds to the rear notch S23 of the feeding groove S2, can receive the coil W1 moved out from the feeding groove S2, and can convey the coil W1 to the tail end of the linear track K21 according to the vibration frequency;
the poking and pushing mechanism K3 is provided with a poking and pushing rail frame K31 in the Y-axis direction, a driver K32 such as a motor is arranged on the poking and pushing rail frame K31, and the driver K32 can drive a driving belt K33 to drive a sliding seat K34 to reciprocate on the poking and pushing rail frame K31; a poking and pushing piece K35 is arranged on the sliding seat K34, the lower end of the poking and pushing piece K35 can extend into the feeding groove S2, and when the poking and pushing piece K35 is linked by the sliding seat K34 and moves towards the straight vibration mechanism K2, the poking and pushing piece K35 can poke and push the coil W1 in the feeding groove S2 to move out of the feeding groove S2 to the straight track K21;
the coil feeding mechanism K4 is provided with a feeding rail K41, the feeding rail K41 is provided with a driver K42 such as an air cylinder, and the driver K42 can drive a sliding seat K43 to make reciprocating displacement on the feeding rail K41; the slide carriage K43 is provided with a pick-and-place device K44, such as a suction nozzle, the pick-and-place device K44 can be linked by the slide carriage K43 to reciprocate between the end of the linear track K21 and the bearing fixture H3 of the turntable H1, so that the coil W1 conveyed to the end of the linear track K21 is moved into the bearing fixture H3 of the turntable H1.
Referring to fig. 10 and 13, the cover plate feeding workstation Q is provided with a vibration feeding machine Q1 and a cover plate feeding mechanism Q2;
the cover plate feeding mechanism Q2 is provided with a feeding rail frame Q21 and a sliding seat Q22 which is driven to move on the feeding rail frame Q21; the slide carriage Q22 is provided with a pick-and-place device Q23, such as a suction nozzle, the pick-and-place device Q23 can be linked by the slide carriage Q22 to reciprocate between the end of a linear track Q11 of the vibration feeder Q1 and a bearing jig H3 of the rotary table H1, a cover plate W2 conveyed to the end of the linear track Q11 is moved to the bearing jig H3 of the rotary table H1, and the cover plate W2 is attached to a coil W1 on the bearing jig H3.
Referring to fig. 10 and 14, the composition discharging station R is provided with a first discharging mechanism R1, a second discharging mechanism R2 and a positioning mechanism R3;
the first discharging mechanism R1 is provided with a first discharging rail rack R11 in the Y-axis direction, a driver R12 such as a motor is arranged on the first discharging rail rack R11, and the driver R12 can drive a sliding seat R13 to reciprocate on the first discharging rail rack R11; a pick-and-place device R14 such as a clamp is arranged on the sliding seat R13, the pick-and-place device R14 can be linked by the sliding seat R13 to perform reciprocating displacement between the bearing jig H3 of the turntable H1 and the positioning mechanism R3, and the composition W on the bearing jig H3 is moved into the positioning mechanism R3 to perform positioning;
the second discharging mechanism R2 is provided with a second discharging rail rack R21 in the Y-axis direction, a driver R22 such as a motor is arranged on the second discharging rail rack R21, and the driver R22 can drive a sliding seat R23 to reciprocate on the second discharging rail rack R21; the slide carriage R23 is provided with a pick-and-place device R24 such as a clamp, the pick-and-place device R24 can be moved back and forth between the aligning mechanism R3 and the tray returning mechanism D by the linkage of the slide carriage R23, and the composition W aligned by the aligning mechanism R3 is moved into the tray returning mechanism D.
The method and the device for manufacturing the composition are implemented by two stages of assembling and baking;
when the assembling is performed, the carriage D4 of the carriage return mechanism D is moved to a position corresponding to the composition discharge station R to wait for the assembling; arranging a plurality of coils W1 in parallel and adjacently in succession in one feeding groove S2 of the feeding loading tray S, and conveying the coils W1 one by one to be separated from the feeding groove S2; the coils W1 in the feeding groove S2 are conveyed, so that the pushing piece K35 enters from the front notch S22, the last coil W1 continuously arranged in the feeding groove S2 is pushed, the foremost coil continuously arranged is separated from the feeding groove S2, enters the linear track K21, is fed into the intermittent rotary conveying flow path through the coil feeding mechanism K4, and the coil W1 is carried by the carrying fixture H3 and is carried by the turntable H1; the coil W1 is first conveyed to the glue station L to apply adhesive to the first flange W12 and the second flange W13 of the coil W1; then, the cover plate W2 is attached to the coil W1 to form the composition W in the cover plate feeding workstation Q; finally, the composition W is moved out of the intermittently rotating conveying flow path through the composition discharging work station R, is placed on the baking carrying disc M on the carrying seat D4 and is sequentially arranged in each positioning groove M2 of the baking carrying disc M; after the composition W is moved out of the intermittently rotating conveying flow path and before being placed on the baking tray M, the coil W1 and the cover plate W2 are aligned by the aligning mechanism R3; after the composition W on the bake boat M has been arranged to a predetermined amount, the bake boat M is ready to be baked;
when baking, the carrier D4 is moved to the corresponding preset area a1, and the baking tray M on the carrier D4 is moved into the preset area a1 of the conveying mechanism a by the conveyance of the flow channel D42 in cooperation with the pushing of the pushing member E4; the baking carrying disc M is conveyed from the presetting area A1 to the unloading area A2 on the conveying flow path of the conveying mechanism A, and the baking carrying disc M is baked by the baking mechanism B to harden the adhesive between the coil W1 and the cover plate W2; then the upper cover returning mechanism C is used to remove the baking upper cover N covered on the baking carrying tray M from the removing area A2 and return the baking upper cover N to the preset area A1; after the baking upper cover N is returned, the pick-and-place module G6 of the material receiving mechanism G simultaneously takes out a plurality of compositions W from the positioning slots M2 arranged in the same line on the baking tray M at a time, and simultaneously places the compositions W in different material receiving slots P2 of the material receiving tray P for arrangement, the pick-and-place module G6 takes out a plurality of compositions W in a time, and makes the compositions W taken out in front and back be continuously arranged in the material receiving slots P2 in parallel; the baking tray M with the composition W taken out is pushed by the pushing member F4 to be moved out to the loading seat D4 corresponding to the unloading area A2, and then is conveyed back to the preset area A1 by the tray returning mechanism D, and the baking tray M is conveyed on the XY plane by the conveying mechanism A and the tray returning mechanism D.
In the method and the device for manufacturing the composition of the embodiment of the invention, the composition W is arranged in the positioning grooves M2 of the baking carrying tray M for baking and is arranged and collected in the receiving grooves P2 of the receiving carrying tray P, so that the damage of the composition W caused by collision can be reduced.
The above description is only a preferred embodiment of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications made in the claims and the description of the present invention are within the scope of the present invention.

Claims (11)

1. A method of making a composition comprising:
providing a baking carrying disc, wherein the upper surface of one side of the baking carrying disc is provided with a plurality of positioning grooves which are arranged in a matrix manner;
providing a material receiving carrying disc, wherein the upper surface of one side of the material receiving carrying disc is provided with a plurality of strip-shaped material receiving grooves which are arranged in parallel;
adhering a coil and a cover plate with an adhesive to form a composition, placing the composition in the positioning groove of the baking tray, and baking the baking tray to harden the adhesive;
the composition is taken out from the positioning groove of the baking carrying disc and then is moved to the material receiving groove of the material receiving carrying disc for arrangement.
2. The method of claim 1, wherein a plurality of compositions are simultaneously taken out from the same positioning slot of the baking tray by a pick-and-place component of a material receiving mechanism at a time, and are simultaneously and respectively placed in different receiving slots of the material receiving tray.
3. The method for manufacturing a composite material as claimed in claim 2, wherein the pick-and-place module picks up a plurality of composite materials in a plurality of times, and arranges the composite materials picked up in front and back in the receiving slots adjacently and successively.
4. The method of claim 1, wherein the baking tray is baked by a baking mechanism during the transportation from a pre-loading area to a discharge area of a transportation mechanism; the baking carrying disc in the unloading area is conveyed back to the preset area through a carrying disc returning mechanism; the baking tray is transported on the XY plane by the transporting mechanism and the tray returning mechanism.
5. The method of claim 4, wherein a plurality of compositions are simultaneously picked from the bake plate by a pick-and-place assembly of a material receiving mechanism after the bake plate is transported to the discharge area, and are simultaneously and respectively placed in different receiving slots of the material receiving plate.
6. The method of claim 4, wherein the bake plate is covered with a bake cover at the staging area, and after the bake plate is transported to the unloading area, the bake cover is unloaded and returned to the staging area by a cover return mechanism.
7. The composition as claimed in claim 1, wherein the receiving groove has an opening formed thereon, and the receiving groove has a front opening and a rear opening formed at opposite ends thereof; the front notches are correspondingly flush on a straight line, the rear notches are correspondingly flush on a straight line, and the length from the front notches to the rear notches exceeds more than two composition lengths; the widths of the front notch and the rear notch are kept consistent in parallel.
8. A method of making the composition of claim 1, comprising: providing a feeding carrying disc, wherein the upper surface of one side of the feeding carrying disc is provided with a plurality of strip-shaped feeding grooves which are arranged in parallel; and continuously arranging a plurality of coils in parallel and adjacently in one feeding groove, conveying the coils one by one to be separated from the feeding groove, and feeding the coils into a conveying flow path rotating intermittently to be attached to the cover plate to form the composition.
9. The method for manufacturing a composition as claimed in claim 8, wherein the coils in the feeding trough are fed by a feeding mechanism into the intermittently rotating feeding path, wherein the last coil in the feeding trough is pushed, and the first coil is separated from the feeding trough and fed into the linear track.
10. The method for producing a composition as claimed in claim 8, wherein the positioning of the coil and the cover plate is performed after leaving the intermittently rotating carrying flow path and before placing the composition on the baking tray.
11. A composition manufacturing apparatus, comprising: apparatus for performing a method of manufacturing a composition as claimed in any one of claims 1 to 10.
CN202110535246.9A 2020-08-19 2021-05-17 Method and apparatus for producing composition Pending CN114076137A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW109128166 2020-08-19
TW109128166A TWI739553B (en) 2020-08-19 2020-08-19 Composition manufacturing method and device

Publications (1)

Publication Number Publication Date
CN114076137A true CN114076137A (en) 2022-02-22

Family

ID=78778284

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110535246.9A Pending CN114076137A (en) 2020-08-19 2021-05-17 Method and apparatus for producing composition

Country Status (2)

Country Link
CN (1) CN114076137A (en)
TW (1) TWI739553B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6305277B1 (en) * 1999-08-26 2001-10-23 Illinois Tool Works Inc. Coil handling device
CN103971913A (en) * 2013-01-25 2014-08-06 万润科技股份有限公司 Method and device for manufacturing transformer
CN204419787U (en) * 2014-09-28 2015-06-24 程保星 LED external member automatic assembling
CN205274682U (en) * 2015-11-26 2016-06-01 东莞天苾电子科技有限公司 Automatic discharging device
CN108053990A (en) * 2017-12-25 2018-05-18 安徽新兴翼凌机电发展有限公司 A kind of blanking device of inductor assembly welding and dispensing all-in-one machine
CN110937402A (en) * 2019-12-20 2020-03-31 东莞工坊精密模具有限公司 Automatic balance equipment
CN110993303A (en) * 2018-10-02 2020-04-10 万润科技股份有限公司 Composition assembling method and device
CN210824206U (en) * 2019-08-14 2020-06-23 天正国际精密机械股份有限公司 Material transfer device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6305277B1 (en) * 1999-08-26 2001-10-23 Illinois Tool Works Inc. Coil handling device
CN103971913A (en) * 2013-01-25 2014-08-06 万润科技股份有限公司 Method and device for manufacturing transformer
CN204419787U (en) * 2014-09-28 2015-06-24 程保星 LED external member automatic assembling
CN205274682U (en) * 2015-11-26 2016-06-01 东莞天苾电子科技有限公司 Automatic discharging device
CN108053990A (en) * 2017-12-25 2018-05-18 安徽新兴翼凌机电发展有限公司 A kind of blanking device of inductor assembly welding and dispensing all-in-one machine
CN110993303A (en) * 2018-10-02 2020-04-10 万润科技股份有限公司 Composition assembling method and device
CN210824206U (en) * 2019-08-14 2020-06-23 天正国际精密机械股份有限公司 Material transfer device
CN110937402A (en) * 2019-12-20 2020-03-31 东莞工坊精密模具有限公司 Automatic balance equipment

Also Published As

Publication number Publication date
TW202209365A (en) 2022-03-01
TWI739553B (en) 2021-09-11

Similar Documents

Publication Publication Date Title
CN106622886B (en) Magnetic circuit machine capable of guaranteeing glue curing time in workpiece and saving curing path
CN110035647B (en) Chip mounter and chip mounting method thereof
CN114076137A (en) Method and apparatus for producing composition
CN114313370B (en) Automatic welding equipment braider
NL1028907C2 (en) Method and device for supplying and removing carriers with electronic components.
CN111992422A (en) Dispensing equipment and battery
CN111776741B (en) Feeding method and device
JP2004121990A (en) Work conveyance and storage device and method
US20070262276A1 (en) Cassette conveyance method and cassette conveyance apparatus
CN109842250B (en) Automatic assembling device and method for soft magnetic strip winding of motor
CN109081082B (en) Conveying method and device
CN210435535U (en) Production line type lighter welding machine
CN110828154A (en) Production equipment and production method of inductor
TWI285379B (en) Method and device for pasting slice coil
JP3552768B2 (en) Apparatus and method for cutting molded articles
CN213083573U (en) Packing plant of material module
KR100395671B1 (en) Apparatus for manufacturing semiconductor package
KR102381073B1 (en) Stamping and inserting device for manufacturing insect repellent
CN213706895U (en) Automatic operation equipment for motor rotor assembly
TWI637890B (en) Feeding method and device
CN115570376A (en) Automatic production equipment and production method for main and auxiliary magnetic combinations of multimedia loudspeaker
CN115488001A (en) Efficient gluing device and gluing method for electronic components
JPS6161971B2 (en)
JPS6146967B2 (en)
KR101413545B1 (en) Substrate convey method and substrate convey device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination