Blanking device of inductor assembly welding and glue dispensing all-in-one machine
Technical Field
The invention relates to the field of assembling equipment, in particular to a blanking device of an inductor assembling, welding and dispensing all-in-one machine.
Background
An inductor is a component that can convert electrical energy into magnetic energy for storage. The structure is similar to a transformer, but with only one winding. Generally, the magnetic core is composed of a framework, a winding, a shell, packaging materials, a magnetic core or an iron core and the like.
The inductor has a characteristic opposite to that of the capacitor, and has a characteristic of preventing the passage of the alternating current and allowing the direct current to pass smoothly. Has a certain inductance which only hinders the change of the current. If in a state where no current is passing, the circuit will try to block the current from flowing through it when it is on; if the current is passed through the device, the current is maintained when the circuit is disconnected, the current device assembles the inductor and dispenses the inductor together, and the assembled inductor stays in the device if one blanking is carried out at a time due to the uncertain time of finishing each step, thereby reducing the processing efficiency of the whole device.
Disclosure of Invention
The invention aims to provide a blanking device of an inductor assembling, welding and dispensing all-in-one machine aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions:
the utility model provides an unloader of inductor assembly welding and point glue all-in-one, is including rotary platform, transition unloading mechanism and bear unloading mechanism, be provided with a plurality of on the rotary platform and be used for the positioning jig to the inductor location, all positioning jig along rotary platform's circumference equidistant setting, transition unloading mechanism including be used for driving the positioning jig with the inductor loosen promote the subassembly, be used for transferring the inductor after loosening to the first subassembly of transferring on the bearing mechanism, bear unloading mechanism including the second that is used for bearing the second of bearing the inductor that bears the frame and will bear the inductor unloading on the frame that the inductor that the equipment was assembled.
Furthermore, the pushing assembly comprises a contact abutting matched with the abutting plate in an abutting mode and a fourth cylinder driving the contact abutting against the abutting plate, and an output shaft of the fourth cylinder passes through the axis of the rotating platform and is perpendicular to the axis of the rotating platform
Further, the first transfer assembly comprises a third suction column head, a second air clamp matched with the third suction column head, a third lifting plate and a second lifting assembly driving the third lifting plate to lift, the output end of the second air clamp comprises two vertical downward clamping parts, the third suction column head is arranged between the two clamping parts of the third air clamp, the third air clamp and the third suction column head are both arranged on the third lifting plate, the second lifting assembly comprises a vertically arranged fifth slide, a second lifting motor, a second track and a second connecting block, one end of the second connecting block is fixedly connected with the second track, the third lifting plate is in sliding fit with the fifth slide, and the other end of the second connecting block is fixedly connected with the third lifting plate
Furthermore, the first transfer assembly further comprises a sixth driving assembly for driving the second lifting assembly to move horizontally, the sixth driving assembly comprises a third translation plate for mounting the second lifting assembly, a sixth supporting frame and a fifth air cylinder for driving the third translation plate to move horizontally to the top of the positioning jig, the sixth supporting frame is provided with a horizontally arranged sixth slide way, and the third translation plate is in sliding fit with the sixth slide way
Furthermore, bear the frame including the sliding support body with set up at the gliding slat that bears in sliding support body bottom, it puts the groove to be provided with that a plurality of power supply inductor puts on the slat to bear
Furthermore, the second transfer assembly comprises a fourth suction column head, a fourth lifting plate and a third lifting motor for driving the fourth lifting plate to lift, the top of the fourth suction column head is fixedly connected with the fourth lifting plate, a seventh slideway for the fourth lifting plate to slide is arranged on the back side of the fourth lifting plate, and the output end of the third lifting motor is fixedly connected with the fourth lifting plate
Furthermore, the second transfer assembly comprises a seventh driving assembly for driving the fourth suction column head to horizontally move, the seventh driving assembly comprises a fourth translation plate for fourth lifting installation, an eighth supporting frame and a sixth cylinder for driving the fourth translation plate to horizontally move to the top of the positioning jig, the eighth supporting frame is provided with a seventh slide rail which is horizontally arranged, and the fourth translation plate is in sliding fit with the seventh slide rail.
Furthermore, rotary platform is circular platform, rotary platform's bottom center department is provided with the first rotating electrical machines that is used for driving rotary platform rotatory, rotary platform bottom is provided with the top that drives positioning jig and unclamp the inductor and pushes away the subassembly.
Furthermore, the positioning jig comprises a clamping component for clamping the inductor, a sliding component for driving the clamping component to clamp the inductor and a mounting rack for bearing the clamping component and the sliding component, the sliding component is provided with a touch plate which is in touch fit with the pushing component,
furthermore, the clamping assembly comprises a fixed clamping plate and a movable clamping plate, the fixed clamping plate is fixedly connected with the top of the mounting frame, the movable clamping plate is fixedly connected with the sliding assembly, the fixed clamping plate and the movable clamping plate are both horizontally arranged and are of long strip-shaped structures, a groove for placing an inductor is arranged in the center of the top of the mounting frame, the central lines of the fixed clamping plate and the movable clamping plate pass through the center of the top of the mounting frame, the sliding assembly comprises a sliding block and a sliding rail, the sliding block is in sliding fit with the sliding rail, the length direction of the sliding rail is parallel to that of the fixed clamping plate, a base of a rectangular structure is arranged at the bottom of the mounting frame, the long side line of the base is parallel to that of the fixed clamping plate, a first connecting rod is arranged at one end of the sliding block, and a second connecting rod is arranged at one end of the, and a return spring is arranged between the first linking rod and the second linking rod, and two ends of the return spring are respectively connected with the first linking rod and the second linking rod.
Has the advantages that: the invention relates to a blanking device of an inductor assembling, welding and glue dispensing integrated machine, which is characterized in that an inductor is placed on one positioning jig of a rotary platform, then the rotary platform rotates to a position corresponding to a first feeding mechanism in a clearance manner, the first feeding mechanism conveys the inductor on a vibration feeding machine to the corresponding positioning jig, then a second feeding mechanism conveys snap fasteners to the corresponding positioning jig, then the rotary platform continues to rotate the assembled inductor to the position under a glue dispensing head, then glue dispensing is carried out on the assembled inductor, after glue dispensing is finished, the inductor rotates to the position under a dryer, the dryer carries out drying, then the rotary platform rotates to drive the dried inductor to move to the side of a pushing component, then a first moving component transfers the assembled inductor to a bearing frame, and then a second moving component transfers the inductor out, when blanking again, the middle part is provided with a bearing frame for temporarily placing the inductor, the bearing frame can ensure the blanking of the inductor and can also avoid the blanking efficiency from influencing the assembly of the inductor and the efficiency of the adhesive dispensing step.
Drawings
FIG. 1 is a first schematic perspective view of a dispensing integrated machine;
FIG. 2 is a schematic perspective view of a second embodiment of the integrated machine;
FIG. 3 is a schematic view of a partial three-dimensional structure of the integrated machine for dispensing;
FIG. 4 is a schematic perspective view of the feeding device;
FIG. 5 is a schematic perspective view of the first feeding mechanism;
FIG. 6 is a schematic perspective view of a second feeding mechanism;
FIG. 7 is a schematic perspective view of the drying mechanism;
FIG. 8 is a schematic perspective view of a dispensing mechanism;
FIG. 9 is a schematic perspective view of the blanking device;
fig. 10 is a first schematic perspective view of a positioning fixture;
fig. 11 is a schematic three-dimensional structure diagram of a positioning fixture;
description of reference numerals: the feeding device 1, the first feeding mechanism 1a, the first suction column head 1a1, the first air clamp 1a2, the first lifting plate 1a3, the second air cylinder 1a4, the second lifting motor 1a5, the first track 1a6, the first translation plate 1a7, the vibration feeding machine 1a8, the second feeding mechanism 1b, the second suction column head 1b1, the second lifting plate 1b2, the second lifting air cylinder 1b4, the second translation plate 1b5, the third air cylinder 1b6, the glue dispensing device 2, the glue dispensing mechanism 2a, the glue dispensing head 2a1, the first air cylinder 2a3, the pot body 2a5, the first driving motor 2a6, the glue stirring plate 2a7, the drying mechanism 2b1, the third supporting frame 2b2, the connecting plate 2b3, the connecting plate 363, the transition air suction column head 1a1, the second lifting plate 1a1, the device comprises a third translation plate 3a8, a loading and blanking mechanism 3b, a fourth suction column head 3b1, a fourth lifting plate 3b2, a third lifting motor 3b3, a fourth translation plate 3b5, a rotary platform 4, a positioning jig 4a, an installation frame 4a1, a fixed clamping plate 4a2, a movable clamping plate 4a3, a sliding block 4a4, a base 4a5, a sliding rail 4a6, a first connecting rod 4a7, a second connecting rod 4a8, a return spring 4a9, a pushing assembly 4b, a fourth cylinder 4b1, an abutting head 4b2, an inductor 5, a bearing frame 6, a sliding frame body 6a, a bearing strip plate 6b and an abutting plate 7.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
referring to fig. 1 to 11, the inductor assembling, welding and dispensing all-in-one machine comprises a feeding device 1, a dispensing device 2, a discharging device 3 and a rotating platform 4, wherein the feeding device 1, the dispensing device 2 and the discharging device 3 are all arranged beside the rotating platform 4 along the circumferential direction of the rotating platform 4, the feeding device 1 comprises a first feeding mechanism 1a for feeding a shell of an inductor 5 and a second feeding mechanism 1b for feeding snap fasteners of the inductor 5, the dispensing device 2 comprises a dispensing mechanism 2a and a drying mechanism 2b, the discharging device 3 comprises a transition discharging mechanism 3a and a bearing discharging mechanism 3b, a plurality of positioning jigs 4a for positioning the inductor 5 are arranged on the rotating platform 4, all the positioning jigs 4a are arranged at equal intervals along the circumferential direction of the rotating platform 4, the inductor 5 is placed on the positioning jigs 4a of the rotating platform 4, then, after the inductor 5 is assembled by the first feeding mechanism 1a and the second feeding mechanism 1b, the inductor 5 is bonded together by the glue dispensing device 2, and then the assembled inductor 5 is blanked by the blanking device 3.
Glue dispensing mechanism 2a glues the subassembly and sets up the melting subassembly of gluing the subassembly side at the point including some, glue dispensing assembly glues the first drive assembly that inductor 5 on the location fixture 4a carries out the point including some glue head 2a1 and drive point glue head 2a1, glue melting assembly glues the subassembly including hot glue subassembly and is used for carrying out the group that dials to glue on the hot glue subassembly, and first drive assembly drive point glues head 2a1 and glues glue on glue melting assembly, then on the point arrives inductor 5.
The first driving assembly comprises a first supporting frame, a first lifting electric cylinder for driving the dispensing head 2a1 to horizontally move the first air cylinder 2a3 and driving the dispensing head 2a1 to lift, the hot glue assembly comprises a pot body 2a5 for bearing glue, a heater for heating the pot body 2a5 and a first driving motor 2a6 for driving the pot body 2a5 to rotate, the glue poking assembly is arranged beside the hot glue assembly, the glue poking assembly comprises a glue poking plate 2a7 and a second supporting frame for supporting the glue poking plate 2a7, the glue poking plate 2a7 is vertically arranged, a plane of the glue poking plate is vertically arranged and passes through the center of the pot body 2a5, the first driving assembly drives the dispensing head 2a1 to glue on the glue melting assembly and then to be dispensed on the inductor 5, and the glue poking plate 2a7 and the heater guarantee that the glue is not solidified.
Drying mechanism 2b includes drying-machine 2b1 and the third support frame 2b2 that is used for supporting drying-machine 2b1 that open side down, drying-machine 2b1 is through connecting plate 2b3 and third support frame 2b2 fixed connection, connecting plate 2b3 is through the half upper segment fixed connection of hasp and third support frame 2b2, will glue the back inductor 5 and dry.
Rotary platform 4 is circular platform, rotary platform 4's bottom center department is provided with the first rotating electrical machines that is used for driving rotary platform 4 rotatory, rotary platform 4 bottom is provided with the top that drives positioning jig 4a and loosen inductor 5 and pushes away the subassembly, and the top pushes away the subassembly and can drive positioning jig 4a and loosen inductor 5, makes things convenient for inductor 5 to assemble.
Positioning jig 4a presss from both sides tight sliding assembly and the mounting bracket 4a1 that is used for bearing clamping assembly and sliding assembly including the clamping assembly that is used for the centre gripping to inductor 5 centre gripping, drive clamping assembly to inductor 5, be provided with on the sliding assembly and push away the conflict board 7 that the subassembly was contradicted to cooperate, and the clamping assembly presss from both sides inductor 5 tightly.
The clamping assembly comprises a fixed clamping plate 4a2 and a movable clamping plate 4a3, the fixed clamping plate 4a2 is fixedly connected with the top of a mounting frame 4a1, the movable clamping plate 4a3 is fixedly connected with a sliding assembly, the fixed clamping plate 4a2 and the movable clamping plate 4a3 are both horizontally arranged and are both in a long strip structure, a groove for placing the inductor 5 is formed in the top center of the mounting frame 4a1, the center lines of the fixed clamping plate 4a2 and the movable clamping plate 4a3 pass through the top center of the mounting frame 4a1, the sliding assembly comprises a sliding block 4a4 and a sliding rail 4a6, the sliding block 4a4 is in sliding fit with the sliding rail 4a6, the length direction of the sliding rail 4a6 is parallel to the length direction of the fixed clamping plate 4a2, the bottom of the mounting frame 4a1 is provided with a base 4a5 in a rectangular structure, the long border line of the base 4a5 is parallel to the length direction of the fixed clamping plate 4a2, one end of the slider 4a4 is provided with a first connecting rod 4a7, one end of the base 4a5, which is away from the first connecting rod 4a7, is provided with a second connecting rod 4a8, a return spring 4a9 is arranged between the first connecting rod 4a7 and the second connecting rod 4a8, two ends of the return spring 4a9 are respectively connected with the first connecting rod 4a7 and the second connecting rod 4a8, and when the pushing assembly abuts against the abutting plate 7, the abutting slider 4a4 slides to drive the clamping assembly to clamp the inductor 5.
The first feeding mechanism 1a comprises a vibration feeder for feeding a shell, a first suction column head 1a1 for sucking the shell at the output end of the vibration feeder, a second driving assembly for driving the first suction column head 1a1 to ascend and descend, and a third driving assembly for driving the second driving assembly and the first suction column head 1a1 to horizontally move, the second feeding mechanism 1b comprises a second suction column head 1b1, a fourth driving assembly for driving the second suction column head 1b1 to ascend and descend, and a fifth driving assembly for driving the second suction column head 1b1 and the fourth driving assembly to horizontally move, the first suction column head 1a1 sucks the shell of the inductor 5, and then the second driving assembly and the third driving assembly drive the shell to move to the corresponding positioning jig 4 a.
The transitional blanking mechanism 3a comprises a pushing component 4b for driving the positioning jig 4a to loosen the inductor 5 and a first transferring component for transferring the loosened inductor 5 to the bearing mechanism, the bearing and blanking mechanism 3b comprises a bearing frame 6 for bearing the assembled inductor 5 and a second transferring component for blanking the inductor 5 on the bearing frame 6, and the first moving component moves the dried inductor 5 to the bearing and blanking mechanism 3 b.
The first suction column head 1a1 is vertically downward opposite to the output end of the vibration feeder, the second driving assembly comprises a first air clamp 1a2 matched with the first suction column head 1a1, a first lifting plate 1a3 and a first lifting assembly driving the first lifting plate 1a3 to lift, the output end of the first air clamp 1a2 comprises two vertical downward clamping parts, the first suction column head 1a1 is arranged between the two clamping parts of the first air clamp 1a2, and the first air clamp 1a2 and the first suction column head 1a1 are both installed on the first lifting plate 1a 3.
First lifting unit is including the first slide of vertical setting, first elevator motor 1a5, first track 1a6 and first connecting block, the one end and the first track 1a6 fixed connection of first connecting block, first lifter plate 1a3 and first slide sliding fit, the other end and the first lifter plate 1a3 fixed connection of first connecting block, first elevator motor 1a5 is rotatory to drive first track 1a6 is rotatory to drive first lifter plate 1a3 and goes up and down on first slide, realizes that first suction column cap 1a1 goes up and down.
The third driving assembly comprises a first translation plate 1a7 for mounting the first lifting assembly, a fourth supporting frame and a second cylinder 1a4 for driving the first translation plate 1a7 to horizontally move to the top of the positioning jig 4a, a second slide way horizontally arranged is arranged on the fourth supporting frame, the first translation plate 1a7 is in sliding fit with the second slide way, the central line of the second slide way is intersected with the axis of the rotating platform 4 and is perpendicular to the axis of the rotating platform, and the second driving assembly drives the first translation plate 1a7 to move on the second slide way to move the first lifting assembly to the position right above the positioning jig 4 a.
The second suction column head 1b1 faces downwards vertically, the fourth driving assembly comprises a second lifting plate 1b2 and a second lifting cylinder 1b4 driving the second lifting plate 1b2 to lift, the top of the second suction column head 1b1 is fixedly connected with the second lifting plate 1b2, a third slideway for the second lifting plate 1b2 to slide is arranged on the back side of the second lifting plate 1b2, the output end of the second lifting cylinder 1b4 is fixedly connected with the second lifting plate 1b2, and the second lifting cylinder 1b4 drives the second lifting plate 1b2 to slide on the third slideway, so that the second suction column head 1b1 can lift.
The fifth driving assembly comprises a second translation plate 1b5 for mounting the fourth driving assembly, a fifth support frame and a third cylinder 1b6 for driving the second translation plate 1b5 to horizontally move to the top of the positioning jig 4a, the fifth support frame is provided with a horizontally arranged fourth slide way, the second translation plate 1b5 is in sliding fit with the fourth slide way, the central line of the fourth slide way is intersected with the axis of the rotating platform 4 and is perpendicular to the axis of the rotating platform, and the third cylinder 1b6 drives the second translation plate 1b5 to horizontally move to drive the fourth driving assembly to move in the horizontal direction.
The pushing assembly 4b comprises an abutting head 4b2 abutting against the abutting plate 7 and a fourth cylinder 4b1 driving the abutting head 4b2 to abut against the abutting plate 7, an output axis of the fourth cylinder 4b1 passes through an axis of the rotating platform 4 and is perpendicular to the axis, and the fourth cylinder 4b1 drives the abutting head 4b2 to abut against the abutting plate 7 of the positioning jig 4a, so that the inductor 5 on the positioning jig 4a is released.
The first transfer assembly comprises a third suction column head 3a1, a second air clamp 3a2 matched with the third suction column head 3a1, a third lifting plate 3a3 and a second lifting assembly driving the third lifting plate 3a3 to lift, the output end of the second air clamp 3a2 comprises two clamping parts which vertically face downwards, the third suction column head 3a1 is arranged between the two clamping parts of the third air clamp, the third air clamp and the third suction column head 3a1 are both arranged on the third lifting plate 3a3, the second lifting component comprises a fifth slideway which is vertically arranged, a second lifting motor 3a5, a second crawler and a second connecting block 3a7, one end of the second connecting block 3a7 is fixedly connected with the second crawler, the third lifting plate 3a3 is in sliding fit with the fifth slideway, the other end of the second connecting block 3a7 is fixedly connected with the third lifting plate 3a3, and the third suction column cap 3a1 is matched with the second air clamp 3a2 to transfer the assembled inductor 5 to the bearing frame 6.
The first transfer assembly further comprises a sixth driving assembly for driving the second lifting assembly to move horizontally, the sixth driving assembly comprises a third translation plate 3a8 for mounting the second lifting assembly, a sixth supporting frame and a fifth cylinder for driving the third translation plate 3a8 to move horizontally to the top of the positioning jig 4a, the sixth supporting frame is provided with a horizontally arranged sixth slideway, the third translation plate 3a8 is in sliding fit with the sixth slideway, and the fifth cylinder drives the third translation plate 3a8 to move on the sixth slideway to drive the second lifting assembly to move horizontally.
Bear frame 6 including sliding frame body 6a and set up at sliding frame body 6a bottom gliding lath 6b that bears, bear and be provided with the groove of putting that a plurality of power supply inductor 5 put on the lath 6b, inductor 5 that the convenience was assembled is put.
The second transfer assembly comprises a fourth suction column head 3b1, a fourth lifting plate 3b2 and a third lifting motor 3b3 for driving the fourth lifting plate 3b2 to lift, the top of the fourth suction column head 3b1 is fixedly connected with the fourth lifting plate 3b2, a seventh slide for the fourth lifting plate 3b2 to slide is arranged on the back side of the fourth lifting plate 3b2, the output end of the third lifting motor 3b3 is fixedly connected with the fourth lifting plate 3b2, the fourth suction column head 3b1 sucks the assembled inductor 5, and then the third lifting motor 3b3 drives the fourth suction column head 3b1 to lift.
The second transfer assembly comprises a seventh driving assembly for driving the fourth suction column head 3b1 to horizontally move, the seventh driving assembly comprises a fourth translation plate 3b5 for fourth lifting installation, an eighth supporting frame and a sixth air cylinder for driving the fourth translation plate 3b5 to horizontally move to the top of the positioning jig 4a, the eighth supporting frame is provided with a seventh slide rail horizontally arranged, the fourth translation plate 3b5 is in sliding fit with the seventh slide rail, and the sixth air cylinder drives the fourth suction column head 3b1 to horizontally move.
The working principle is as follows: an inductor 5 is placed on one of the positioning jigs 4a of the rotary platform 4, then the rotary platform 4 rotates intermittently to the position corresponding to the first feeding mechanism 1a, the first feeding mechanism 1a conveys the inductor 5 on the vibration feeder 1a8 to the corresponding positioning jig 4a, then the second feeding mechanism 1b conveys the snap fasteners to the corresponding positioning jigs 4a, then the rotating platform 4 continues to rotate the assembled inductor 5 to be right below the dispensing heads 2a1, then the assembled inductor 5 is glued, after the glue is glued, the inductor is rotated to the position right below the dryer 2b1, the dryer 2b1 is used for drying, then the rotary platform 4 rotates to drive the dried inductor 5 to move to the side of the pushing component 4b, the first transfer assembly then transfers the assembled inductor 5 onto the carrier 6, and the second transfer assembly is then transferred out.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.