CN220291838U - Motor production equipment - Google Patents

Motor production equipment Download PDF

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Publication number
CN220291838U
CN220291838U CN202321708677.1U CN202321708677U CN220291838U CN 220291838 U CN220291838 U CN 220291838U CN 202321708677 U CN202321708677 U CN 202321708677U CN 220291838 U CN220291838 U CN 220291838U
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China
Prior art keywords
feeding
stator
assembly
lower bracket
wave pad
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CN202321708677.1U
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Chinese (zh)
Inventor
汪泽鑫
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Shenzhen Gimech Technology Corp
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Shenzhen Gimech Technology Corp
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Priority to CN202321708677.1U priority Critical patent/CN220291838U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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Abstract

The utility model belongs to the technical field of motor production, and discloses motor production equipment. The motor production equipment respectively loads the stator component and the lower bracket component through the stator loading rail and the lower bracket loading rail which are arranged on two sides of the support rack, and carries and rotates the lower bracket component, the rotor component and the motor complete machine among all stations; the lower bracket feeding device arranged on the support rack is used for directly conveying the lower bracket part to the lower bracket feeding rail in an upward opening posture; meanwhile, the wave pad feeding assembly, the wave pad detecting assembly and the wave pad transferring assembly are mutually matched to jointly finish feeding and detecting of the wave pad meson, and the wave pad meson is assembled in the lower bracket piece; and the stator feeding device and the stator feeding rail are matched to finish the feeding of the stator assembly, and finally the stator assembly is molded into the required motor complete machine in the second feeding vehicle. The motor production equipment can automatically feed motor parts, and finally automatically press-fit and mold the motor parts into a motor complete machine, so that labor cost is reduced, and production efficiency is improved.

Description

Motor production equipment
Technical Field
The utility model relates to the technical field of motor production, in particular to motor production equipment.
Background
Motors, i.e., motors or motors, are mainly used for generating driving torque, and are often used as power sources for household electrical appliances and various mechanical devices, and as the quality of life of people increases, the applications of motors in the fields of household electrical appliances, electric tools, and the like are also becoming widespread, and as the demands for motors increase.
The main structure of the motor comprises an upper bracket, a lower bracket, a rotor assembly and a stator assembly, wherein the rotor assembly and the stator assembly are required to be pressed into the lower bracket together during assembly, and then the upper bracket is arranged on the lower bracket to form the integral structure of the motor. The existing motor is often assembled manually during production, and the cost of the traditional manual assembly line type processing mode is gradually increased, so that the personnel cost is higher, and the working efficiency is lower; in addition, under the traditional production mode, because the production information is not timely collected and is not smooth in circulation, the monitoring and recording of the production process are not fine, the problems of production management lag, product quality control cost improvement and the like can be caused, and larger errors can be caused during manual assembly of personnel, so that the waste of production resources is caused. When the motor is assembled by using the automatic equipment, the automatic feeding equipment, the press-fitting equipment and the detection equipment are required to be assembled in sequence, a plurality of personnel are required to operate the equipment to be assembled in sequence, the automation level is low, and the production efficiency of the production line is not beneficial to improvement.
Accordingly, there is a need to provide a motor production apparatus, so as to solve the above technical problems in the prior art.
Disclosure of Invention
The utility model aims to provide motor production equipment which can automatically feed and detect a lower bracket piece, a rotor assembly, a stator assembly and a wave cushion meson, and finally automatically press-fit and form the whole motor, so that the labor cost is reduced and the production efficiency is improved.
To achieve the purpose, the utility model adopts the following technical scheme:
the motor production equipment comprises a support rack, a lower bracket feeding device, a wave pad feeding detection device, a stator feeding device and a motor assembly device, wherein a stator feeding rail and a lower bracket feeding rail are respectively arranged on two sides of the support rack along the X direction, the stator feeding rail and the lower bracket feeding rail are both arranged in an extending manner along the Y direction, the stator feeding rail is slidably connected with a first feeding car, and the lower bracket feeding rail is slidably connected with a second feeding car; the lower bracket feeding device is arranged at one side of the supporting rack along the X direction, and is used for conveying the lower bracket part along the X direction in an upward opening posture and placing the lower bracket part on the second feeding vehicle; the wave pad feeding detection device is arranged on the support rack, and comprises a wave pad feeding component, a wave pad detection component and a wave pad transferring component which are sequentially arranged along the X direction, wherein the wave pad feeding component is used for feeding wave pad mesons, the wave pad detection component is used for detecting the wave pad mesons, and the wave pad transferring component is used for taking the wave pad mesons from the wave pad feeding component and sequentially placing the wave pad mesons in the wave pad detection component and the lower support component borne by the second feeding vehicle; the stator feeding device is used for moving a stator assembly in the first feeding vehicle into the second feeding vehicle; the motor assembly device is used for press-fitting and assembling the upper bracket component, the rotor component, the stator component and the lower bracket component in the second feeding vehicle into a motor complete machine; the X direction and the Y direction are mutually perpendicular.
Optionally, the lower bracket feeding device comprises a linear vibration feeding assembly, a feeder, a turnover clamping assembly, a second bearing mechanism and a feeding assembly, wherein the linear vibration feeding assembly is arranged on the supporting bench and is used for conveying the lower bracket part to the first bearing mechanism at the tail end of the linear vibration feeding assembly along the X direction; the feeder is arranged on one side of the supporting bench and is used for conveying the lower bracket component with a downward opening to the initial end of the linear vibration feeding component; the overturning clamping assembly is arranged on the supporting rack and used for clamping the lower bracket piece on the first bearing mechanism and overturning the lower bracket piece around the Y axis to be in an upward opening state; the second bearing mechanism comprises a rotary driving piece and a bearing table, the rotary driving piece is arranged on the supporting bench, the bearing table is used for bearing the lower bracket piece with an upward opening, and the bearing table is connected to the output end of the rotary driving piece and can be driven by the rotary driving piece to rotate around the Z axis by a preset angle; the X direction, the Y axis and the Z axis are mutually perpendicular in pairs; the feeding assembly is arranged on the supporting rack and used for conveying the lower bracket piece to the second feeding vehicle.
Optionally, the above-mentioned upset clamping assembly includes upset support, upset driving piece and driving pawl, and above-mentioned upset support sets up in above-mentioned supporting bench, and above-mentioned upset driving piece is followed Z direction sliding connection in above-mentioned upset support, and above-mentioned driving pawl is connected in the output of above-mentioned upset driving piece, and the output of above-mentioned driving pawl is provided with two arm clamps relatively along the Y direction, and two above-mentioned arm clamps can be driven and be close to or keep away from relatively by above-mentioned driving pawl to make two above-mentioned arm clamps get above-mentioned lower carriage spare.
Optionally, the driving claw is provided with a detecting assembly for detecting the posture of the lower bracket member.
Optionally, the wave pad feeding assembly comprises a bin assembly and a pushing assembly, the bin assembly comprises a rotating seat which is rotationally connected to the supporting rack around a Z axis, the rotating seat is provided with a plurality of material rods which extend along the Z direction, the material rods are sleeved with a bin seat, the wave pad mesons are sleeved with the material rods, and the wave pad mesons are stacked on the top wall of the bin seat; the pushing assembly comprises a pushing driving piece arranged on the supporting rack, the output end of the pushing driving piece is connected with a pushing block in a driving mode, and the pushing block can be driven in the Z direction and pushes the bin seat.
Optionally, the wave pad detection assembly includes a detection support, a detection positioning table, and a detection member, where the detection support is disposed on the support table; the detection positioning table is connected with the detection bracket in a sliding manner along the Y direction and is used for positioning carrier bearing cushion mesons; the detection piece is arranged on the supporting bench and is used for detecting the wave cushion meson in the detection positioning bench; the detecting piece can relatively approach to or separate from the detecting and positioning table along the Z direction.
Optionally, the wave pad transferring assembly includes a transferring bracket, an adsorption mechanism, a wave pad mounting mechanism and a wave pad detecting mechanism, wherein the transferring bracket is arranged on the supporting rack and is connected with a transferring base in a sliding manner along the X direction; the adsorption mechanism is arranged on the transfer base, the adsorption mechanism comprises an adsorption transfer cylinder and a suction nozzle for adsorbing the wave pad meson, the suction nozzle is connected to the output end of the adsorption transfer cylinder and can move along the Z direction, and the adsorption mechanism can move the wave pad meson from the stock bin seat to the detection positioning table and the lower bracket piece in sequence; the wave pad mounting mechanism comprises a mounting and transferring cylinder and a mounting tool for mounting the wave pad meson in the lower bracket component, wherein the mounting and transferring cylinder is connected with the transferring base in a sliding manner along the Z direction, and the mounting tool is connected with the output end of the mounting and transferring cylinder and can be driven by the mounting and transferring cylinder to move along the Z direction; the wave pad detection mechanism comprises a detection driving piece and a detection probe used for detecting the mounting state of the wave pad meson, wherein the detection driving piece is fixedly arranged on the transfer base, and the detection probe is connected to the output end of the detection driving piece and can move along the Z direction.
Optionally, the stator feeding device comprises a stator discharging manipulator, a stator discharging track and a stator material taking manipulator; the stator blanking track is fixedly arranged on the support rack and extends along the X direction, and the stator blanking manipulator is arranged at the starting end of the stator blanking track and is used for transferring the stator assembly in the first feeding car into a transferring supporting plate of the stator blanking track; the stator material taking manipulator is arranged at the tail end of the stator blanking track and is used for moving the stator assembly in the transferring supporting plate into a lower bracket borne by the second feeding car.
Optionally, a first lifting mechanism is arranged below the stator feeding rail and at a material taking position of the stator discharging manipulator, and the first lifting mechanism is used for lifting the first feeding vehicle; and a second jacking mechanism is arranged below the lower bracket feeding rail and positioned at the discharging position of the stator material taking manipulator, and is used for jacking the second feeding vehicle.
Optionally, a clamping assembly is disposed above the lower support feeding rail and opposite to the second lifting mechanism, and the clamping assembly includes two clamping blocks disposed opposite to each other along the X direction, where the two clamping blocks can be relatively close to or far away from each other, so as to clamp the lower support member or the rotor assembly in the second feeding vehicle.
The beneficial effects are that:
according to the motor production equipment, the stator assembly and the lower bracket component are respectively fed through the stator feeding rail and the lower bracket feeding rail which are arranged on two sides of the support rack, and the lower bracket component, the rotor assembly and the motor complete machine are conveyed and rotationally flowed between stations, so that the assembly and the assembly are convenient; the lower bracket feeding device arranged on the support rack is used for directly conveying the lower bracket part to the lower bracket feeding rail in an upward opening posture for assembly and use in the next working procedure, so that the working procedure of adjusting the workpiece posture is reduced, the direct assembly of the subsequent working procedure is facilitated, and the fault tolerance rate in the assembly process is improved; meanwhile, the wave pad feeding component, the wave pad detecting component and the wave pad transferring component are mutually matched to jointly finish feeding and detection of the wave pad meson, and the wave pad meson is assembled in the lower bracket component; and the stator feeding device and the stator feeding rail are matched for feeding, so that the feeding of the stator assembly is completed, and finally the upper bracket piece, the rotor assembly, the stator assembly and the lower bracket piece are pressed and assembled in the second feeding vehicle to form the required motor complete machine. The motor production equipment can automatically feed and detect the lower bracket piece, the rotor assembly, the stator assembly and the wave pad meson, and finally automatically press-fit and form the motor complete machine, so that the labor cost is reduced and the production efficiency is improved.
Drawings
FIG. 1 is a top view of a motor production apparatus provided in an embodiment of the present utility model;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is an isometric view of a battery production apparatus provided in an embodiment of the present utility model;
FIG. 4 is a partial enlarged view at B in FIG. 3;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
FIG. 6 is a partial enlarged view at D in FIG. 3
FIG. 7 is an isometric view of a hidden portion of a battery production facility according to an embodiment of the present utility model;
FIG. 8 is an enlarged view of a portion of FIG. 7 at E;
fig. 9 is a partial enlarged view at F in fig. 7.
In the figure:
100. a support stand; 110. a stator feeding rail; 111. the first feeding vehicle; 112. a first lifting mechanism; 120. a lower bracket feeding rail; 121. a second loading vehicle; 130. a second lifting mechanism; 141. a clamping block; 142. a clamping driving cylinder;
200. a lower bracket feeding device; 210. a feeder; 211. a vibration plate; 212. a hoist; 220. a linear vibration feeding assembly; 221. a first bearing mechanism; 231. overturning the bracket; 232. a flip drive; 233. a driving claw; 234. a clamp arm; 235. a detection assembly; 241. a rotary driving member; 242. a carrying platform; 250. a feeding assembly;
300. the wave pad feeding detection device; 311. a rotating seat; 312. a material rod; 313. a magnetic fixing clamp; 314. a stock bin seat; 315. a pushing driving piece; 316. a pushing block; 321. detecting a bracket; 322. detecting a positioning table; 323. a detecting member; 324. detecting a driving cylinder; 331. a transfer support; 332. a transfer base; 333. an adsorption transfer cylinder; 334. a suction nozzle; 341. installing a transfer cylinder; 342. installing a tool; 351. detecting a driving piece; 352. a detection probe;
400. a stator feeding device; 410. a stator blanking manipulator; 411. a stator blanking bracket; 412. a stator blanking cylinder; 413. stator blanking clamping jaws; 420. a stator blanking track; 421. transferring a supporting plate; 431. a stator material taking bracket; 432. a stator material taking slide plate; 433. a stator material taking cylinder; 434. and a stator taking claw.
Detailed Description
The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
In this embodiment, as shown in fig. 1, 3 and 7, the X direction and the Y direction (i.e., Y axis) are the width direction of the stator feeding rail 110, and the Y direction is the length direction of the stator feeding rail 110; the Z direction (i.e., Z axis) in this embodiment is shown in fig. 3 and 7, and the Z direction is a vertical direction; the X direction, the Y direction and the Z direction are perpendicular to each other.
The specific structure and detailed technical scheme of the motor production apparatus in the present embodiment will be described in detail below with reference to fig. 1 to 9.
The motor production equipment comprises a support rack 100, a lower bracket feeding device 200, a wave pad feeding detection device 300, a stator feeding device 400 and a motor assembly device, wherein a stator feeding rail 110 and a lower bracket feeding rail 120 are respectively arranged on two sides of the support rack 100 along the X direction, the stator feeding rail 110 and the lower bracket feeding rail 120 are both arranged in an extending manner along the Y direction, the stator feeding rail 110 is in sliding connection with a first feeding car 111, and the lower bracket feeding rail 120 is in sliding connection with a second feeding car 121; the lower bracket loading device 200 is disposed at one side of the support rack 100 along the X direction, and is used for transporting the lower bracket in the X direction with the opening upwards, and is disposed on the second loading wagon 121; the wave pad loading detection device 300 is disposed on the support frame 100, the wave pad loading detection device 300 includes a wave pad loading assembly 250, a wave pad detection assembly 235, and a wave pad transferring assembly sequentially disposed along an X direction, the wave pad loading assembly 250 is used for loading the wave pad meson, the wave pad detection assembly 235 is used for detecting the wave pad meson, and the wave pad transferring assembly is used for picking the wave pad meson from the wave pad loading assembly 250 and sequentially moving to the wave pad detection assembly 235 and the second loading carriage 121, and for placing the wave pad meson in the lower frame member; the stator loading device 400 is configured to move the stator assembly in the first loading cart 111 into the second loading cart 121; the motor assembling device is used for press-assembling the upper bracket component, the rotor component, the stator component and the lower bracket component in the second feeding car 121 into a motor complete machine; the X direction and the Y direction are mutually perpendicular.
The motor production equipment in the embodiment respectively loads the stator component and the lower bracket component through the stator loading rail 110 and the lower bracket loading rail 120 on two sides of the support rack 100, carries and rotates the lower bracket component, the rotor component and the motor complete machine among various stations, and is convenient for assembly and assembly; the lower bracket feeding device 200 arranged on the support rack 100 directly conveys the lower bracket parts to the lower bracket feeding rail 120 in an upward opening posture for assembly and use in the next process, reduces the process of adjusting the workpiece posture, facilitates the direct assembly of the subsequent process, and improves the fault tolerance in the assembly process; meanwhile, the wave pad feeding component 250, the wave pad detecting component 235 and the wave pad transferring component are matched with each other to jointly finish feeding and detection of the wave pad meson, and the wave pad meson is assembled in the lower bracket component; the stator feeding device 400 and the stator feeding rail 110 are matched for feeding, the feeding of the stator assembly is completed, and finally the press fit assembly of the upper bracket component, the rotor assembly, the stator assembly and the lower bracket component is completed in the second feeding vehicle 121, so that the required motor complete machine is formed. The motor production equipment can automatically feed and detect the lower bracket piece, the rotor assembly, the stator assembly and the wave pad meson, and finally automatically press-fit and form the motor complete machine, so that the labor cost is reduced and the production efficiency is improved.
Further, as shown in fig. 1 to 3, the lower bracket feeding device 200 includes a linear vibration feeding assembly 220, a feeder 210, a turnover clamping assembly, a second carrying mechanism, and a feeding assembly 250, where the linear vibration feeding assembly 220 is disposed on the support rack 100, and is used for conveying the lower bracket member to the first carrying mechanism 221 at the end of the linear vibration feeding assembly 220 along the X direction; the feeder 210 is provided at one side of the support frame 100 and is used for feeding the lower bracket member with a downward opening toward an initial end of the linear vibration feeding unit 220; the overturning clamping assembly is arranged on the supporting bench 100, and is used for clamping the lower bracket piece on the first bearing mechanism 221 and overturning the lower bracket piece to an upward opening state around the Y axis; the second bearing mechanism comprises a rotary driving member 241 and a bearing table 242, the rotary driving member 241 is disposed on the supporting rack 100, the bearing table 242 is used for bearing the lower bracket member with an upward opening, and the bearing table 242 is connected to the output end of the rotary driving member 241 and can be driven by the rotary driving member 241 to rotate around the Z axis by a preset angle; the X direction, the Y axis and the Z axis are mutually perpendicular in pairs; the loading assembly 250 is disposed on the support frame 100 and is used to transport the lower frame member to the second loading wagon 121.
In this embodiment, the feeder 210 turns the lower support member into a state with a downward opening and conveys the lower support member to the linear vibration feeding assembly 220, the linear vibration feeding assembly 220 conveys the lower support member to the first carrying mechanism 221 along the X-direction, the turning and clamping assembly clamps the lower support member on the first carrying mechanism 221 and turns the lower support member around the Y-axis into a state with an upward opening, and meanwhile, the lower support member is placed on the second carrying mechanism, and the second carrying mechanism rotates the carrying table 242 along the Z-axis through the rotation driving member 241, so that the lower support member is rotated by a preset angle, and conveyed to the upper material level by the lower support feeding rail 120 in a required posture, and the subsequent assembly process is performed. The automatic feeding device in this embodiment can accomplish the material loading, upset and the rotation of lower carriage spare voluntarily for the lower carriage spare is transported to the material loading position with required gesture, carries out in the follow-up equipment process again, and the gesture of lower carriage spare all accords with the installation requirement, can not appear blocking and shut down, has improved production efficiency.
Specifically, the turnover clamping assembly includes a turnover frame 231, a turnover driving member 232, and a driving claw 233, wherein the turnover frame 231 is disposed on the support frame 100, the turnover driving member 232 is slidably connected to the turnover frame 231 along the Z direction, the driving claw 233 is connected to an output end of the turnover driving member 232, two clamping arms 234 are oppositely disposed at the output end of the driving claw 233 along the Y direction, and the two clamping arms 234 can be driven by the driving claw 233 to be relatively close to or far from each other, so that the two clamping arms 234 clamp the lower frame member. The turnover driving member 232 in this embodiment is a rotary cylinder or a rotary motor, and can smoothly turn the turnover clamping assembly 180 ° and reciprocate, which is reliable and inexpensive to manufacture. Thereby being close to relatively or keep away from through arm lock 234, can realize that two arm lock 234 get the clamp of lower carriage spare to its relative width is adjustable, can be applicable to not equidimension's lower carriage spare, application scope is wider, can reduce equipment purchasing cost.
Preferably, the overturning driving piece 232 is slidably connected to the overturning bracket 231 through a sliding rail, a sliding block and other members, so that the driving claw 233 and the clamping arm 234 at the output end of the overturning driving piece can move up and down, and the lower bracket pieces with different heights can be grabbed, which is not described herein.
Alternatively, the driving claw 233 is provided with a detecting unit 235 for detecting the posture of the lower bracket member. Whether the posture of the lower bracket workpiece along the Z-axis axial direction meets the requirements or not is judged by the detection assembly 235, the loading assembly 250 is only required to be used for transporting to the loading position of the next process during the meeting, if the posture does not meet the requirements, the rotation driving piece 241 of the second bearing mechanism rotates by a preset angle, and the preset angle comprises 90 degrees, 180 degrees and 270 degrees, and the specific limitation is not adopted here. Those skilled in the art may select an arrangement such as a photoelectric sensor, an in-place sensor, a combination of a pressure sensor and an elastic member, etc. as the detecting component 235, which will not be described herein.
As a preferred embodiment, as shown in fig. 1, 3 and 7, the feeder 210 includes a lifter 212 and a vibration plate 211, the lifter 212 is used to lift the lower support member from the bin into the vibration plate 211, the vibration plate 211 is connected to the linear vibration feeding assembly 220, and the vibration plate 211 vibrationally inverts the lower support member to a state in which an opening is downward. The arrangement of the lifter 212 and the vibration plate 211 is a conventional technical means in the feeding field, and will not be described herein. Further, the vibration dish 211 dustcoat is equipped with the sound-proof housing, can reduce the noise that vibration dish 211 spread, guarantees that the workshop can not produce serious noise pollution, guarantees operating personnel's health.
Optionally, referring to fig. 1, 4 and 5, the stator feeding device 400 includes a stator feeding manipulator 410, a stator feeding rail 420 and a stator taking manipulator; the stator discharging rail 420 is fixedly disposed on the support frame 100 and extends along the X direction, and the stator discharging manipulator 410 is disposed at a start end of the stator discharging rail 420 and is used for transferring the stator assembly in the first feeding car 111 to a transferring pallet 421 of the stator discharging rail 420; the stator feeding and discharging manipulator is disposed at the end of the stator discharging track 420, and is configured to move the stator assembly in the transferring pallet 421 into the lower support carried by the second loading wagon 121. The stator feeding device 400 arranged in this way can transfer the stator assembly from the stator feeding rail 110 at one end to the lower bracket piece of the lower bracket feeding vehicle at the other end, so that the feeding of the stator assembly is realized, the feeding process can not interfere with other devices or components, and the fault tolerance is higher; and the occupied space is reasonably utilized, and the occupied area of the motor production equipment is reduced.
As shown in fig. 4 and fig. 5, the stator blanking manipulator 410 includes a stator blanking support 411, a stator blanking cylinder 412 and a stator blanking clamping jaw 413, the stator blanking cylinder 412 is slidably connected to the stator blanking support 411 along the X direction, and the stator blanking clamping jaw 413 is connected to the output end of the stator blanking cylinder 412 and can be driven to move along the Z direction, so that the stator blanking clamping jaw 413 clamps the stator assembly to move along the X direction and the Z direction, which is not repeated herein; similarly, the stator material taking manipulator includes a stator material taking bracket 431, a stator material taking sliding plate 432, a stator material taking cylinder 433 and a stator material taking claw 434, wherein the stator material taking sliding plate 432 is slidably connected to the stator material taking bracket 431 along the X direction, the stator material taking cylinder 433 is fixedly connected to the stator material taking sliding plate 432, and the output end of the stator material taking cylinder 433 is connected with the stator material taking claw 434 and is used for driving the stator material taking claw 434 to move along the Z direction, so that the stator material taking claw 434 clamps a stator assembly by the stator material discharging track 420 and is transported and placed in the lower bracket piece of the second material loading trolley 121 along the X direction and the Z direction.
Referring to fig. 4 and 6, a first lifting mechanism 112 is disposed below the stator feeding rail 110 and at a material taking position of the stator discharging manipulator 410, and the first lifting mechanism 112 is used for lifting the first feeding car 111; a second lifting mechanism 130 is disposed below the lower bracket feeding rail 120 and at a discharging position of the stator feeding manipulator, and the second lifting mechanism 130 is used for lifting the second feeding car 121. The first lifting mechanism 112 and the second lifting mechanism 130 arranged in this way can lift the first feeding car 111 or the second feeding car 121, so that the first feeding car and the second feeding car are close to the stator discharging manipulator 410 or the stator taking manipulator in the height direction, and the feeding and the assembling of the stator assembly are facilitated. The first lifting mechanism 112 and the second lifting mechanism 130 both use lifting cylinders as driving members, and will not be described here again.
Optionally, a clamping assembly is disposed above the lower bracket feeding rail 120 and opposite to the second lifting mechanism 130, where the clamping assembly includes two clamping blocks 141 disposed opposite to each other along the X direction, and the two clamping blocks 141 can be relatively close to or far away from each other, so as to clamp the lower bracket member or the rotor assembly in the second feeding car 121. The two clamping blocks 141 are respectively provided with a clamping driving cylinder 142 for driving the clamping blocks 141 to achieve relative approaching or separating of the two clamping blocks, and by arranging the clamping assembly, the rotor assembly can be clamped after the second feeding vehicle 121 is lifted, at the moment, the second feeding vehicle 121 descends, the other second feeding vehicle 121 bears the lower bracket piece to move to the same position, and when the second feeding vehicle 121 is lifted, the rotor assembly can be installed in the lower bracket piece; the same procedure is applicable to the mutual mounting of the stator assembly and the rotor assembly, and will not be described here again.
As shown in fig. 7 to 9, the wave cushion feeding assembly 250 includes a bin assembly and a pushing assembly, the bin assembly includes a rotating seat 311 rotatably connected to the support stand 100 around a Z axis, the rotating seat 311 is provided with a plurality of material rods 312 extending along the Z direction, the material rods 312 are sleeved with a bin seat 314, a plurality of wave cushion mesons are sleeved with the material rods 312, and stacked on top of the bin seat 314; the pushing assembly includes a pushing driving member 315 disposed on the support frame 100, an output end of the pushing driving member 315 is connected with a pushing block 316, and the pushing block 316 can be driven along the Z direction to push the bin 314. The pushing block 316 drives the bin seat 314 to move upwards, and at this time, the wave pad transfer assembly can grasp the uppermost wave pad meson in the plurality of wave pad mesons stacked above the bin seat 314, and perform subsequent detection and installation. Through setting up a plurality of material sticks 312 to the feed bin seat 314 is inserted in the one-to-one correspondence, can realize continuous material loading, and when one of them feed bin seat 314 used up, rotary seat 311 was rotated around the Z axle by driving piece etc. drive, removes another material stick 312 and feed bin seat 314 to the material piece 316 department of pushing away, realizes the material loading of next batch.
Further, a limiting block is further arranged between the bin seat 314 and the pushing block 316, a limiting spring is arranged in the limiting block, the limiting spring is extruded when the pushing block 316 moves upwards, the limiting block plays a role in limiting the limiting spring and pushing the bin seat 314 to move, when the pushing block 316 and a plurality of wave cushion mesons are pushed to the upper part to be in contact with the wave cushion transfer assembly, the pushing block 316 is driven to continuously ascend, at the moment, the limiting spring is compressed, the distance between the pushing block 316 and the bin seat 314 is reduced, meanwhile, a photoelectric distance sensor is arranged between the pushing block 316 and the bin seat 314, and when the photoelectric distance sensor detects that the distance is reduced, the pushing driving piece 315 stops driving the pushing block 316, and the wave cushion assembly starts to take materials.
As a preferred embodiment, a magnetic attraction fixing clip 313 is further provided at the peripheral position of the upper end of the material rod 312, and applies a magnetic field to a plurality of stacked wave pad mesons through magnetic force, so that adjacent wave pad mesons are far away from each other due to the repulsion of magnetic homopolar properties, and the wave pad transfer component is prevented from simultaneously clamping a plurality of wave pad mesons, thereby improving the production quality and the feeding efficiency.
In this embodiment, two material bars 312 are oppositely arranged, and a person skilled in the art can select the number of material bars 312 according to specific requirements; the pushing block 316 is connected to an output end of the pushing driving member 315, and is driven to move along the Z direction, and the pushing driving member 315 is selected as a driving cylinder, which will not be described herein.
As shown in fig. 9, the wave pad detection unit 235 includes a detection bracket 321, a detection positioning stage 322, and a detection piece 323, wherein the detection bracket 321 is provided on the support stage 100; the detecting and positioning stage 322 is slidably connected to the detecting bracket 321 along the Y direction and is used for positioning carrier pads; the detecting piece 323 is disposed on the supporting rack 100 and is used for detecting the wave pad meson in the detecting and positioning stage 322; the detecting member 323 can be relatively close to or far from the detecting positioning table 322 in the Z direction. When detecting the wave pad meson, the wave pad transfer component takes out the wave pad meson from the stock bin 314 and places the wave pad meson on the detection positioning table 322, the detection positioning table 322 is driven to move along the Y direction, the detection support 321 slides to the lower part of the detection piece 323 along the Y direction, the detection piece 323 is driven to move downwards along the Z axis by the detection driving cylinder 324, and the wave pad meson is detected; the detection item in this embodiment is to detect the quantity of ripples pad meson, prevents that a plurality of ripples pad meson from being installed in a lower carriage piece simultaneously because the adhesion, and when detecting that ripples pad meson quantity has a plurality ofly, unnecessary ripples pad meson will be taken by ripples pad moves and put in the receiving silo by ripples pad moves subassembly, and this is not repeated here.
With continued reference to fig. 7 and 9, the wave pad transfer assembly includes a transfer support 331, an adsorption mechanism, a wave pad mounting mechanism, and a wave pad detection mechanism, wherein the transfer support 331 is disposed on the support rack 100, and is slidably connected to a transfer base 332 along the X direction; the adsorption mechanism is arranged on the transfer base 332, the adsorption mechanism comprises an adsorption transfer cylinder 333 and a suction nozzle 334 for adsorbing the wave pad meson, the suction nozzle 334 is connected with the output end of the adsorption transfer cylinder 333 and can move along the Z direction, and the adsorption mechanism can move the wave pad meson from the bin seat 314 into the detection positioning table 322 and the lower bracket component in sequence; the wave pad mounting mechanism comprises a mounting and transferring cylinder 341 and a mounting tool 342 for mounting the wave pad meson in the lower bracket member, wherein the mounting and transferring cylinder 341 is connected to the transferring base 332 in a sliding manner along the Z direction, and the mounting tool 342 is connected to the output end of the mounting and transferring cylinder 341 and can be driven to move along the Z direction; the wave pad detection mechanism comprises a detection driving member 351 and a detection probe 352 for detecting the mounting state of the wave pad meson, wherein the detection driving member 351 is fixedly arranged on the transfer base 332, and the detection probe 352 is connected to the output end of the detection driving member 351 and can move along the Z direction.
In the embodiment, the suction nozzle 334 is used for taking the wave pad meson, so that the precision is high, the wave pad meson is not easy to damage, and the suction nozzle is suitable for light and flexible workpieces such as the wave pad meson; the detection driving piece 351 drives the detection probe 352 to move along the Z direction, so that the installation state of the wave pad meson in the lower bracket piece is detected, installation errors are avoided, and the production quality of the whole motor obtained by subsequent production is ensured.
It is to be understood that the above examples of the present utility model are provided for clarity of illustration only and are not limiting of the embodiments of the present utility model. Various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the scope of the utility model. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims (10)

1. Motor production facility, its characterized in that includes:
the support rack (100), both sides of the support rack (100) along the X direction are respectively provided with a stator feeding rail (110) and a lower bracket feeding rail (120), the stator feeding rail (110) and the lower bracket feeding rail (120) are both arranged in an extending manner along the Y direction, the stator feeding rail (110) is connected with a first feeding car (111) in a sliding manner, and the lower bracket feeding rail (120) is connected with a second feeding car (121) in a sliding manner;
the lower support feeding device (200) is arranged on one side of the support rack (100) along the X direction, and is used for conveying the lower support piece along the X direction in an upward open posture and placing the lower support piece on the second feeding vehicle (121);
the wave pad feeding detection device (300), the wave pad feeding detection device (300) is arranged on the support rack (100), the wave pad feeding detection device (300) comprises a wave pad feeding component (250), a wave pad detection component (235) and a wave pad transferring component which are sequentially arranged along the X direction, the wave pad feeding component (250) is used for feeding the wave pad meson, the wave pad detection component (235) is used for detecting the wave pad meson, and the wave pad transferring component is used for taking the wave pad meson from the wave pad feeding component (250) and sequentially placing the wave pad meson in the wave pad detection component (235) and the lower support part borne by the second feeding vehicle (121);
the stator feeding device (400) is used for moving the stator assembly in the first feeding vehicle (111) into the second feeding vehicle (121);
the motor assembly device is used for press-fitting and assembling an upper bracket component, a rotor component, the stator component and the lower bracket component in the second feeding car (121) into a motor complete machine; the X direction and the Y direction are mutually perpendicular.
2. The motor production facility of claim 1, wherein the lower rack loading device (200) comprises:
the linear vibration feeding assembly (220) is arranged on the supporting rack (100) and is used for conveying the lower bracket piece to a first bearing mechanism (221) at the tail end of the linear vibration feeding assembly (220) along the X direction;
a feeder (210), the feeder (210) being provided at one side of the support stand (100) and being configured to convey the lower bracket member with a downward opening toward an initial end of the linear vibration feeding assembly (220);
the overturning clamping assembly is arranged on the supporting rack (100) and is used for clamping the lower bracket piece on the first bearing mechanism (221) and overturning the lower bracket piece to be in an upward opening state around a Y axis;
the second bearing mechanism comprises a rotary driving piece (241) and a bearing table (242), the rotary driving piece (241) is arranged on the supporting rack (100), the bearing table (242) is used for bearing the lower bracket piece with an upward opening, and the bearing table (242) is connected to the output end of the rotary driving piece (241) and can be driven by the rotary driving piece (241) to rotate around a Z axis for a preset angle; the X direction, the Y axis and the Z axis are mutually perpendicular in pairs;
and the feeding assembly (250) is arranged on the support rack (100) and used for conveying the lower bracket piece to the second feeding vehicle (121).
3. The motor production device according to claim 2, wherein the turnover clamping assembly comprises a turnover bracket (231), a turnover driving member (232) and a driving claw (233), the turnover bracket (231) is arranged on the support rack (100), the turnover driving member (232) is slidably connected to the turnover bracket (231) along the Z direction, the driving claw (233) is connected to the output end of the turnover driving member (232), two clamping arms (234) are oppositely arranged at the output end of the driving claw (233) along the Y direction, and the two clamping arms (234) can be driven by the driving claw (233) to be relatively close to or far away from each other so that the two clamping arms (234) clamp the lower bracket member.
4. A motor production apparatus according to claim 3, wherein the driving claw (233) is provided with a detection assembly (235) for detecting the posture of the lower bracket member.
5. The motor production facility of claim 1, wherein the wave mat feeding assembly (250) comprises:
the bin assembly comprises a rotating seat (311) which is rotationally connected with the supporting rack (100) around a Z axis, the rotating seat (311) is provided with a plurality of material rods (312) which extend along the Z direction, the material rods (312) are sleeved with bin seats (314), a plurality of wave cushion mesons are sleeved with the material rods (312), and the wave cushion mesons are stacked on the top wall of the bin seats (314);
the pushing assembly comprises a pushing driving piece (315) arranged on the supporting rack (100), a pushing block (316) is connected to the output end of the pushing driving piece (315) in a driving mode, and the pushing block (316) can be driven in the Z direction and pushes the stock bin seat (314).
6. The motor production facility of claim 5, wherein the wave pad detection assembly (235) comprises:
a detection bracket (321), wherein the detection bracket (321) is arranged on the support rack (100);
the detection positioning table (322) is connected to the detection bracket (321) in a sliding manner along the Y direction and is used for positioning carrier bearing cushion mesons;
the detection piece (323) is arranged on the support rack (100) and is used for detecting the wave cushion meson in the detection positioning table (322); the detecting piece (323) can relatively approach to or separate from the detecting and positioning table (322) along the Z direction.
7. The motor production facility of claim 6, wherein the wave mat transfer assembly comprises:
a transfer support (331), wherein the transfer support (331) is arranged on the support rack (100), and is connected with a transfer base (332) in a sliding manner along the X direction;
the adsorption mechanism is arranged on the transfer base (332), the adsorption mechanism comprises an adsorption transfer cylinder (333) and a suction nozzle (334) for adsorbing the wave pad meson, the suction nozzle (334) is connected to the output end of the adsorption transfer cylinder (333) and can move along the Z direction, and the adsorption mechanism can sequentially move the wave pad meson from the storage bin seat (314) to the detection positioning table (322) and the lower bracket part;
the wave pad mounting mechanism comprises a mounting and transferring cylinder (341) and a mounting tool (342) for mounting the wave pad meson in the lower bracket component, the mounting and transferring cylinder (341) is connected to the transferring base (332) in a sliding manner along the Z direction, and the mounting tool (342) is connected to the output end of the mounting and transferring cylinder (341) and can be driven by the mounting and transferring cylinder (341) to move along the Z direction;
the wave pad detection mechanism comprises a detection driving piece (351) and a detection probe (352) used for detecting the installation state of the wave pad meson, the detection driving piece (351) is fixedly arranged on the transfer base (332), and the detection probe (352) is connected to the output end of the detection driving piece (351) and can move along the Z direction.
8. The motor production facility of claim 1, wherein the stator loading device (400) includes a stator blanking robot (410), a stator blanking track (420), and a stator reclaiming robot; the stator blanking track (420) is fixedly arranged on the support rack (100) and extends along the X direction, and the stator blanking manipulator (410) is arranged at the starting end of the stator blanking track (420) and is used for transferring a stator assembly in the first feeding car (111) into a transferring supporting plate (421) of the stator blanking track (420); the stator material taking manipulator is arranged at the tail end of the stator blanking track (420) and is used for moving the stator assembly in the transferring supporting plate (421) into a lower bracket borne by the second feeding car (121).
9. The motor production equipment according to claim 8, characterized in that a first lifting mechanism (112) is arranged below the stator feeding rail (110) and at a material taking position of the stator blanking manipulator (410), and the first lifting mechanism (112) is used for lifting the first feeding car (111); and a second jacking mechanism (130) is arranged below the lower bracket feeding rail (120) and positioned at the discharging position of the stator material taking manipulator, and the second jacking mechanism (130) is used for jacking the second feeding vehicle (121).
10. Motor production plant according to claim 9, characterized in that a clamping assembly is provided directly over the second lifting mechanism (130) and above the lower carriage feed rail (120), said clamping assembly comprising two clamping blocks (141) arranged opposite in the X-direction, the two clamping blocks (141) being able to be relatively close to or distant from each other, so as to clamp the lower carriage element or the rotor assembly in the second carriage (121).
CN202321708677.1U 2023-07-03 2023-07-03 Motor production equipment Active CN220291838U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321708677.1U CN220291838U (en) 2023-07-03 2023-07-03 Motor production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321708677.1U CN220291838U (en) 2023-07-03 2023-07-03 Motor production equipment

Publications (1)

Publication Number Publication Date
CN220291838U true CN220291838U (en) 2024-01-02

Family

ID=89328336

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321708677.1U Active CN220291838U (en) 2023-07-03 2023-07-03 Motor production equipment

Country Status (1)

Country Link
CN (1) CN220291838U (en)

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