TWI733406B - Plug-in hole structure of circuit board and manufacturing method thereof - Google Patents
Plug-in hole structure of circuit board and manufacturing method thereof Download PDFInfo
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- TWI733406B TWI733406B TW109111999A TW109111999A TWI733406B TW I733406 B TWI733406 B TW I733406B TW 109111999 A TW109111999 A TW 109111999A TW 109111999 A TW109111999 A TW 109111999A TW I733406 B TWI733406 B TW I733406B
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Description
本發明係有關於一種電路板結構,尤指一種電路板之焊接孔(插件孔)結構及其製造方法。 The present invention relates to a circuit board structure, in particular to a welding hole (plug-in hole) structure of a circuit board and a manufacturing method thereof.
一般電路板除了佈設電子線路外,另有一些電路板需插接電子元件;又,由於某些電子元件具有接腳,因此要結合到電路板時,需在電路板設置相對應的插件孔(焊接孔),藉以穿設電子元件的接腳,並將該電子元件的接腳焊接於電路板的背面。 In addition to laying electronic circuits on general circuit boards, there are also some circuit boards that need to be plugged in electronic components; also, because some electronic components have pins, when they are to be connected to the circuit board, corresponding plug-in holes ( Welding holes) to pass through the pins of the electronic component and solder the pins of the electronic component to the back of the circuit board.
再者,為求快速且大量的生產,前述電路板上的電子元件接腳通常是通過使用錫爐的波焊製程(wave solder process)而將接腳上錫,以使穿設在插接孔中的電子元件之接腳(pin)結合到電路板,並達到電性連接的目的。然而,由於波焊製程的時間通常很短,但電路板的插件孔導熱卻很慢,致使錫爐內的錫料無法在短時間內爬上電子元件的接腳而發生沾錫不良等缺陷,影響電子元件的電氣特性,降低電路板的良率。 Furthermore, in order to achieve rapid and mass production, the electronic component pins on the aforementioned circuit boards are usually tinned by a wave solder process using a soldering furnace, so as to pass through the sockets. The pins of the electronic components are connected to the circuit board to achieve the purpose of electrical connection. However, because the wave soldering process usually takes a short time, the heat conduction of the plug-in holes of the circuit board is very slow, so that the tin material in the soldering furnace cannot climb up to the pins of the electronic components in a short time, resulting in defects such as poor soldering. Affect the electrical characteristics of electronic components and reduce the yield of circuit boards.
有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。 In view of this, the inventor of the present invention focused on the above-mentioned prior art, especially concentrated research and the application of scientific theory, and tried to solve the above-mentioned problems, which became the goal of the present inventor's improvement.
本發明之一目的,在於提供一種電路板之插件孔結構,藉以插接電子元件的接腳良好地焊接至插件孔,以提高電路板的焊接速度、可靠度及製程良率。 An object of the present invention is to provide a plug-in hole structure of a circuit board, whereby pins of electronic components are well welded to the plug-in hole, so as to improve the welding speed, reliability and process yield of the circuit board.
為了達成上述之目的,本發明係為一種電路板之插件孔的製造方法,用以插接至少一電子元件,包括:a)提供一基板,該基板具有相對的一第一表面及一第二表面;b)在該基板上鑽設貫穿該第一表面及該第二表面的複數擴充孔,該些擴充孔係為間隔設置且呈環狀排列;c)在該基板上鑽設貫穿該第一表面及該第二表面的一插件孔,該插件孔係連通該些擴充孔並共同形成一插接孔;以及d)在該步驟c)中的插接孔的內壁面形成一導電層。 In order to achieve the above objective, the present invention is a method of manufacturing a circuit board plug-in hole for inserting at least one electronic component, including: a) providing a substrate, the substrate having a first surface and a second surface opposite to each other Surface; b) drilling a plurality of expansion holes through the first surface and the second surface on the substrate, the expansion holes are arranged at intervals and arranged in a ring; c) drilling through the first surface on the substrate A plug-in hole on one surface and the second surface, the plug-in hole communicates with the expansion holes and forms a plug hole together; and d) a conductive layer is formed on the inner wall of the plug hole in the step c).
為了達成上述之目的,本發明係為一種電路板之插件孔結構,包括基板、插件孔、複數擴充孔及導電層。基板具有相對的第一表面及第二表面;插件孔設置在基板上並貫穿第一表面及第二表面;複數擴充孔設置在基板上並貫穿第一表面及第二表面,擴充孔呈間隔設置並環狀排列在插件孔的外周緣,且擴充孔連通插件孔而共同形成插接孔;以及導電層成型在插接孔的內壁面。 In order to achieve the above-mentioned object, the present invention is a plug-in hole structure of a circuit board, which includes a substrate, a plug-in hole, a plurality of expansion holes and a conductive layer. The substrate has a first surface and a second surface opposite to each other; the plug-in hole is provided on the substrate and penetrates the first surface and the second surface; a plurality of expansion holes is provided on the substrate and penetrates the first surface and the second surface, and the expansion holes are arranged at intervals And are arranged in a ring shape on the outer periphery of the plug-in hole, and the expansion hole communicates with the plug-in hole to jointly form the plug hole; and the conductive layer is formed on the inner wall of the plug hole.
相較於習知,本發明之電路板之插件孔的製造方法主要先在基板上設置間隔且呈環狀排列的複數擴充孔,接著在擴充孔所圍成的中心位置處設置插件孔,並使插件孔連通擴充孔而共同形成插接孔,藉此擴大插件孔的範圍,另在插接孔的內壁面形成導電層,以完成插接孔與電路板的電性導接;後續,將電子元件的接腳插入電路板的插接孔中,並將其送入錫爐進行焊接,據此使焊錫沾附在接腳及插接孔的導電層;據此,本發明之電路板的接腳在插件孔時可加快焊接速度,並可節省焊接時間;此外,電子元件的接腳可良好地焊 接在插件孔中而使電子元件結合在電路板上,藉此提高電路板的可靠度及製程良率,增加本發明的實用性。 Compared with the prior art, the method for manufacturing the plug-in holes of the circuit board of the present invention mainly firstly arranges a plurality of expansion holes spaced in a circular arrangement on the substrate, and then sets the plug-in holes at the center position enclosed by the expansion holes, and The plug-in hole is connected with the expansion hole to form a plug-in hole together, thereby expanding the range of the plug-in hole, and forming a conductive layer on the inner wall of the plug-in hole to complete the electrical connection between the plug-in hole and the circuit board; The pins of the electronic components are inserted into the sockets of the circuit board and sent to the tin furnace for soldering, so that the solder is attached to the conductive layers of the pins and sockets; accordingly, the circuit board of the present invention is When the pins are in the plug-in hole, the welding speed can be accelerated and the welding time can be saved; in addition, the pins of electronic components can be welded well The electronic components are connected to the plug-in hole to combine the electronic components on the circuit board, thereby improving the reliability of the circuit board and the process yield, and increasing the utility of the present invention.
1:電路板 1: circuit board
2:電子元件 2: electronic components
3:接腳 3: pin
4:焊錫 4: Solder
10:基板 10: substrate
11:第一表面 11: The first surface
12:第二表面 12: second surface
20:插件孔 20: Plug-in hole
200:插接孔 200: Socket hole
30:擴充孔 30: expansion hole
40:導電層 40: conductive layer
41:第一焊接墊 41: The first welding pad
42:第二焊接墊 42: The second soldering pad
a)~g):步驟 a)~g): Steps
圖1係本發明之電路板及電子元件插接前的示意圖。 FIG. 1 is a schematic diagram of the circuit board and electronic components of the present invention before being inserted.
圖2係本發明之電路板之插件孔的製造方法流程示意圖。 2 is a schematic diagram of the manufacturing method of the plug-in hole of the circuit board of the present invention.
圖3至圖7係本發明之電路板之插件孔的製造過程示意圖。 3 to 7 are schematic diagrams of the manufacturing process of the plug-in hole of the circuit board of the present invention.
圖8係本發明之電路板及電子元件插接後的組合示意圖。 FIG. 8 is a schematic diagram of the assembly of the circuit board and electronic components of the present invention after being inserted.
有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description and technical content of the present invention are described as follows in conjunction with the drawings. However, the drawings are only provided for reference and description, and are not intended to limit the present invention.
請參照圖1,係為本發明之電路板及電子元件插接前的示意圖。本發明提供一種電路板之插件孔結構,用以插接至少一電子元件2,包括一基板10、一插件孔20、複數擴充孔30及一導電層40。該插件孔20及該些擴充孔30設置在該基板10上,該導電層40係設置在該插件孔20及該些擴充孔30的內壁面,據以構成一電路板1。更詳細描述該電路板1之插件孔結構及製造方法如後。
Please refer to FIG. 1, which is a schematic diagram of the circuit board and electronic components of the present invention before being inserted. The present invention provides a plug-in hole structure of a circuit board for plugging at least one
請另參照圖2,係為本發明之電路板之插件孔的製造方法流程示意圖;又,請同時參照圖3至圖7,係為本發明之電路板之插件孔的製造過程示意圖。本發明電路板1之插件孔的製造方法如下述。如圖3所示,步驟a),首先提供一基板10,該基板10具有相對的一第一表面11及一第二表面12;較佳地,該基板10為一多層基板,例如電木板或玻璃纖維等材質所構成。
Please also refer to FIG. 2, which is a schematic diagram of the manufacturing process of the plug-in hole of the circuit board of the present invention; and, please also refer to FIGS. 3 to 7, which is a schematic diagram of the manufacturing process of the plug-in hole of the circuit board of the present invention. The method of manufacturing the plug-in hole of the
另外,請參照圖4,步驟b),在該基板10上鑽設貫穿該第一表面11及該第二表面12的複數擴充孔30,且該些擴充孔30係為間隔設置且呈環狀排列。又,續參照圖5,步驟c),在該基板10上鑽設貫穿該第一表面11及該第二表面12的一插件孔20,該插件孔20係連通該些擴充孔30並共同形成一插接孔200。
In addition, please refer to FIG. 4, step b), a plurality of
本實施例中,該插件孔20設置為一圓孔,另外,該些擴充孔30分別設置為一半開孔,各該擴充孔30的二端分別連接該插件孔20的周緣;據此,該些擴充孔30呈放射狀地排列在該插件孔20的周緣,舉例來說,該插接孔200的輪廓可設置呈梅花狀。
In this embodiment, the plug-in
請同時參照圖6及圖7,最後,步驟d),在該步驟c)中的插接孔200(由該插件孔20及該些擴充孔30所構成)的內壁面形成一導電層40。較佳地,該導電層40為一銅箔層,且該導電層40與該基板10的電路(圖未示)形成電性導接。
Please refer to FIGS. 6 and 7 at the same time. Finally, in step d), a
具體而言,該些擴充孔30係呈間隔設置並環狀排列在該插件孔20的外周緣,且該些擴充孔30係連通該插件孔20而共同形成該插接孔200。另外,該導電層40成型在該插接孔200的內壁面。
Specifically, the
於本發明的一實施例中,該電路板1之插件孔20的製造方法更包括步驟e),在該第一表面11形成一第一焊接墊41,另在該第二表面12形成一第二焊接墊42,該導電層40係連接該第一焊接墊41及該第二焊接墊42。較佳地,該第一焊接墊41、該第二焊接墊42及該導電層40係透過一電鍍製程而一體成型。
In an embodiment of the present invention, the method of manufacturing the plug-in
亦即,該電路板1之插件孔結構更包括一第一焊接墊41及一第二焊接墊42。該第一焊接墊41成型在該插接孔200之周緣的第一表面11,又,該第
二焊接墊42成型在該插接孔200之周緣的第二表面12。該導電層40連接該第一焊接墊41及該第二焊接墊42,藉以達到相互導接的目的。
That is, the plug-in hole structure of the
要說明的是,於本實施例中,該插接孔200為一導通孔(Plating Through Hole),實際實施時則不以此為限制,該插接孔200可單純設為一貫通孔而透過該第一焊接墊41及/或該第二焊接墊42而完成電性導接。
It should be noted that, in this embodiment, the
請續參照圖8,係為本發明之電路板及電子元件插接後的組合示意圖。本發明之電路板1之插件孔的製造方法更包括步驟f),將一電子元件2安置在該基板10上並使其接腳3插入該插接孔200。
Please continue to refer to FIG. 8, which is a schematic diagram of the assembly of the circuit board and electronic components of the present invention after being inserted. The method for manufacturing the plug-in hole of the
最後進入步驟g),將插接有該電子元件2的該電路板1送入具有焊錫4的一錫爐(圖未示)中從而使部分的焊錫4沾附在該接腳3上,又,一部分的焊錫4也會沾附在該第二焊接墊42及該插接孔200的導電層40上;要注意的是,同時還有一部分的焊錫4會沿著該導電層40而沾附在該第一焊接墊41上。藉此,該電子元件2的插腳3透過該焊錫4而結合在該插接孔200中,並據此將該電子元件2結合在該電路板1上。
Finally, proceed to step g), sending the
舉例來說,以傳統電路板上所設置的插件孔20的孔徑為0.66mm而言,另在該插件孔20的周緣間隔設置並環狀排列複數擴充孔30而形成插接孔200,又,該插接孔200的孔徑大約為1.27mm。在此情況下,在該插接孔200的位置處進行焊接時,其焊接時間可大幅縮短,例如在原插件孔20的孔徑下的焊接時間需要12.5秒時,在改變為該插接孔200的孔徑下的焊接時間可縮短變為7.5至6秒;又,在原插件孔20的孔徑下的焊接時間需要5.5秒時,在改變為該插接孔200的孔徑下的焊接時間可縮短變為3.5秒。
For example, assuming that the hole diameter of the plug-in
再者,傳統電路板的插件孔20周緣具有大面積的焊接墊(銅箔)時會因散熱較快而使焊錫流動慢,並導致焊接速度也會變慢。另一方面,當本發明之插接孔200具有較大面積的第一焊接墊41及第二焊接墊42(較大面積的銅箔)時,其焊接速度明顯比傳統更快。
Furthermore, when the peripheral edge of the plug-in
此外,電子元件2的接腳3在插入傳統電路板的插件孔20時會有部分歪斜的情形而造成接腳3與導電層40間的空隙不均,導致該接腳3在空隙較小之處無法確實地完成焊接。另一方面,本發明的插接孔200可藉由擴充孔30的設置而讓焊錫流至接腳3空隙較小之處,藉以提高接腳3的焊接良率。
In addition, the
綜上,本發明之電路板1係透過該插件孔200的設置而加快焊接速度,藉以節省焊接時間,並增加可靠度及提高良率。
In summary, the
以上所述僅為本發明之較佳實施例,非用以定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。 The above descriptions are only preferred embodiments of the present invention, and are not intended to determine the patent scope of the present invention. Other equivalent changes using the patent spirit of the present invention should all belong to the patent scope of the present invention.
1:電路板 1: circuit board
2:電子元件 2: electronic components
3:接腳 3: pin
10:基板 10: substrate
11:第一表面 11: The first surface
12:第二表面 12: second surface
20:插件孔 20: Plug-in hole
200:插接孔 200: Socket hole
30:擴充孔 30: expansion hole
40:導電層 40: conductive layer
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Citations (3)
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CN102186312A (en) * | 2011-04-29 | 2011-09-14 | 摩比天线技术(深圳)有限公司 | Through-hole reflow soldering method and formwork for printing circuit board |
TWI479966B (en) * | 2011-07-15 | 2015-04-01 | Delta Electronics Shanghai Co | Printed circuit board having heat gathering structures and process for making the same |
TWM599517U (en) * | 2020-04-09 | 2020-08-01 | 博大科技股份有限公司 | Through hole structure of circuit board |
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CN102186312A (en) * | 2011-04-29 | 2011-09-14 | 摩比天线技术(深圳)有限公司 | Through-hole reflow soldering method and formwork for printing circuit board |
TWI479966B (en) * | 2011-07-15 | 2015-04-01 | Delta Electronics Shanghai Co | Printed circuit board having heat gathering structures and process for making the same |
TWM599517U (en) * | 2020-04-09 | 2020-08-01 | 博大科技股份有限公司 | Through hole structure of circuit board |
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