TWI730878B - Production method of single crystal silicon - Google Patents

Production method of single crystal silicon Download PDF

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TWI730878B
TWI730878B TW109128497A TW109128497A TWI730878B TW I730878 B TWI730878 B TW I730878B TW 109128497 A TW109128497 A TW 109128497A TW 109128497 A TW109128497 A TW 109128497A TW I730878 B TWI730878 B TW I730878B
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single crystal
crystal silicon
silicon
magnetic field
crucible
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TW202113174A (en
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安部吉亮
松村尚
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日商環球晶圓日本股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B30/00Production of single crystals or homogeneous polycrystalline material with defined structure characterised by the action of electric or magnetic fields, wave energy or other specific physical conditions
    • C30B30/04Production of single crystals or homogeneous polycrystalline material with defined structure characterised by the action of electric or magnetic fields, wave energy or other specific physical conditions using magnetic fields
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/20Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

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  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
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  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

Provided is a method of producing a silicon single crystal capable of reducing an oxygen concentration, implementing uniformity of the oxygen concentration in a direction of a crystal growth axis, and the uniformity of the oxygen concentration in a substrate plane perpendicular to the axis. The method of producing a silicon single crystal includes a growing step of the silicon single crystal with applying a horizontal magnetic field when pulling the silicon single crystal from silicon melt in a quartz glass crucible, wherein a center of the magnetic field is positioned in the melt below a free surface in a central portion of the crystal, a magnetic field strength is at least 2,000 gauss while pulling, a flow of the melt flowing from the crystal to a sidewall of the crucible exists on a surface of the melt, and a flow velocity of the melt is 0.16 m/s or less.

Description

單晶矽的製造方法Method for manufacturing single crystal silicon

本發明係關於一種單晶矽(single crystal silicon)的製造方法,特別關於一種單晶矽的製造方法,能夠謀求氧濃度的降低、結晶成長軸方向的氧濃度的均一性的提升,進而謀求與結晶成長軸垂直的基板面內的氧濃度的均一性的提升。The present invention relates to a method of manufacturing single crystal silicon, and in particular to a method of manufacturing single crystal silicon, which can reduce the oxygen concentration and increase the uniformity of the oxygen concentration in the direction of the crystal growth axis, and further The uniformity of the oxygen concentration in the substrate surface where the crystal growth axis is vertical is improved.

以往的CZ法(Czochralski process;柴可拉斯基法)所為之矽基板的氧濃度為了追求吸除(gettering)效果雖以比較高濃度(≧1.0×1018 atoms/cm3 )之矽基板為主流,但近年來CMOS(Complementary Metal Oxide Semiconductor;互補式金屬氧化物半導體)成像感測器(imaging sensor)等之中為了降低白缺陷(white defect)係謀求低氧基板(<1.0×1018 atoms/cm3 )。The oxygen concentration of the silicon substrate used in the conventional CZ method (Czochralski process; Czochralski method) is to pursue the gettering effect, although the silicon substrate with a relatively high concentration (≧1.0×10 18 atoms/cm 3) Mainstream, but in recent years, in CMOS (Complementary Metal Oxide Semiconductor) imaging sensors, etc., low-oxygen plates (<1.0×10 18 atoms) have been sought in order to reduce white defects. /cm 3 ).

矽基板雖由單晶矽所製作,但作為單晶矽的製造方法係已廣為使用一邊從石英玻璃坩鍋內的矽熔液(silicon melt)使單結晶成長一邊提拉單晶矽的CZ法。Although the silicon substrate is made of single crystal silicon, as a method of manufacturing single crystal silicon, CZ is widely used to pull the single crystal silicon while growing the single crystal from the silicon melt in the quartz glass crucible. law.

在前述單晶矽的製造方法中,作為調整單晶矽的氧濃度的方法已知有如日本特公昭58-50953號公報、日本特開2000-264784號公報以及日本特開平4-31386號公報所顯示之控制對流的磁場施加法、如日本特開平9-142990號公報所顯示之惰性氣體的流量或爐內壓的控制或石英玻璃坩鍋的旋轉控制與日本特開2005-145724號公報所顯示之控制單晶矽的旋轉的方法。Among the aforementioned methods for manufacturing single crystal silicon, as a method for adjusting the oxygen concentration of single crystal silicon, there are known such as those described in Japanese Patent Publication No. 58-50953, Japanese Patent Application Publication No. 2000-264784, and Japanese Patent Application Publication No. 4-31386. The method of applying a magnetic field to control convection, as shown in Japanese Patent Laid-open No. 9-142990, shows the control of the flow rate of inert gas or the internal pressure of the furnace, or the rotation control of the quartz glass crucible, as shown in the Japanese Patent Laid-Open No. 2005-145724 The method of controlling the rotation of single crystal silicon.

可是,即使使用調整前述單晶矽的氧濃度的方法,在單晶矽的直體部的後半部分(提拉後半部分)之中,也會有氧濃度變高以及無法謀求結晶成長軸方向的氧濃度的均一性的課題。However, even if the above-mentioned method of adjusting the oxygen concentration of single crystal silicon is used, the oxygen concentration in the second half of the straight body portion of the single crystal silicon (the second half of the lift) will increase and the direction of the crystal growth axis cannot be achieved. The issue of the uniformity of oxygen concentration.

具體地說明,單晶矽的氧濃度係取決於:矽熔液與石英玻璃坩鍋的石英成分反應、溶解石英玻璃坩鍋的側壁以及氧被矽熔液吸收。因此,一旦被吸收至矽熔液的氧於熔液中擴散或從熔液釋放出至外部之前氧被單晶矽吸收,則單晶矽的氧濃度就會上升。Specifically, the oxygen concentration of single crystal silicon depends on the reaction of the silicon melt with the quartz components of the quartz glass crucible, the dissolution of the side walls of the quartz glass crucible, and the absorption of oxygen by the silicon melt. Therefore, once the oxygen absorbed in the silicon melt diffuses in the melt or is released from the melt to the outside, the oxygen is absorbed by the single crystal silicon, the oxygen concentration of the single crystal silicon increases.

從而,必須在氧被吸收至單晶矽之前以使被吸收至矽熔液的氧於熔液內擴散或被釋放出至外部的方式控制矽熔液內的流動(對流)。Therefore, it is necessary to control the flow (convection) in the silicon melt in such a way that the oxygen absorbed in the silicon melt diffuses in the melt or is released to the outside before the oxygen is absorbed into the single crystal silicon.

就關於前述矽熔液內的流動的控制來說,於石英玻璃坩鍋內的矽熔液量多的狀態下,使用前述之調整單晶矽的氧濃度的方法能控制矽熔液內的流動(對流)。Regarding the aforementioned control of the flow in the silicon melt, when the amount of silicon melt in the quartz glass crucible is large, the aforementioned method of adjusting the oxygen concentration of the single crystal silicon can control the flow in the silicon melt. (convection).

然而,在石英玻璃坩鍋內的矽熔液量少的狀態(單晶矽的直體部的後半部分(提拉後半部分))下,無法控制矽熔液內的流動,於單晶矽的直體部的後半部分(提拉後半部分)之中氧濃度變高,從而有無法謀求單晶矽的結晶成長軸方向的氧濃度的均一性的課題。However, in a state where the amount of silicon melt in the quartz glass crucible is small (the second half of the straight body part of the single crystal silicon (the latter half of the pulling part)), the flow of the silicon melt cannot be controlled. The oxygen concentration in the second half of the straight body portion (the second half of the lift) becomes high, and there is a problem that the uniformity of the oxygen concentration in the direction of the crystal growth axis of the single crystal silicon cannot be achieved.

為了解決此課題,於日本特開平4-31386號公報中係提出有如下方法:隨著提拉(隨著被收容於石英玻璃坩鍋內的矽熔液量的減少)而使磁場強度從3000高斯(Gauss)下降至2000高斯、1000高斯以及500高斯。In order to solve this problem, the following method is proposed in Japanese Patent Application Laid-Open No. 4-31386: With the pulling (with the decrease of the amount of silicon melt contained in the quartz glass crucible), the magnetic field strength is changed from 3000 Gauss (Gauss) drops to 2000 Gauss, 1000 Gauss and 500 Gauss.

然而,當使磁場強度下降為3000高斯、2000高斯、1000高斯、500高斯以及使磁場為低磁場時,與結晶成長軸垂直的基板面內的氧濃度的分散變大,而有阻礙基板面內的氧濃度的均一性的技術性課題。However, when the magnetic field strength is reduced to 3000 Gauss, 2000 Gauss, 1000 Gauss, 500 Gauss, and the magnetic field is set to a low magnetic field, the dispersion of the oxygen concentration in the substrate surface perpendicular to the crystal growth axis increases, which hinders the substrate surface. The technical issue of the uniformity of the oxygen concentration.

本案發明者等人為了解決上述課題而對謀求氧濃度的降低、與結晶成長軸垂直的基板面內的氧濃度的均一性以及結晶成長軸方向的氧濃度的均一性的提升進行了努力、研究。In order to solve the above-mentioned problems, the inventors of the present invention have made efforts and studies to reduce the oxygen concentration, the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis, and the improvement of the uniformity of the oxygen concentration in the direction of the crystal growth axis. .

於前述研究時,本案發明者等人著重於矽熔液表面的流動,從而瞭解到在從單晶矽側流動至石英玻璃坩鍋側壁側的矽熔液的流速為特定的流速以下的情形下能謀求氧濃度的降低,且更能謀求結晶成長軸方向的氧濃度的均一性,從而完成了本發明。In the aforementioned research, the inventors of the present case focused on the flow of the silicon melt surface, and learned that the flow rate of the silicon melt flowing from the side of the single crystal silicon to the side wall of the vitreous silica crucible is below a specific flow rate. The present invention can be achieved by reducing the oxygen concentration and achieving the uniformity of the oxygen concentration in the direction of the crystal growth axis.

本發明的目的在於提供一種單晶矽的製造方法,能謀求氧濃度的降低與結晶成長軸方向的氧濃度的均一性以及謀求與結晶成長軸垂直的基板面內的氧濃度的均一性。The object of the present invention is to provide a method for manufacturing single crystal silicon that can reduce the oxygen concentration and achieve the uniformity of the oxygen concentration in the direction of the crystal growth axis and achieve the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis.

為了達成上述目的而考量之單晶矽的製造方法係於從石英玻璃坩鍋內之矽熔液提拉單晶矽時,一邊施加水平方向的磁場一邊使單晶矽成長;於矽熔液表面係存在有矽熔液從單晶矽側流動至石英玻璃坩鍋側壁的流動,且矽熔液從單晶矽側流動至石英玻璃坩鍋側壁的流速為0.16m/s以下。In order to achieve the above purpose, the single crystal silicon manufacturing method considered is to pull the single crystal silicon from the silicon melt in the quartz glass crucible, while applying a horizontal magnetic field to grow the single crystal silicon; on the surface of the silicon melt There is a flow of silicon melt from the single crystal silicon side to the side wall of the quartz glass crucible, and the flow velocity of the silicon melt flowing from the single crystal silicon side to the side wall of the quartz glass crucible is less than 0.16 m/s.

本發明中,在單晶矽的提拉中將矽熔液從單晶矽側流動至石英玻璃坩鍋側壁的流速設為0.16m/s以下,藉此能降低單晶矽的氧濃度,從而能謀求結晶成長軸方向的氧濃度的均一性以及與結晶成長軸垂直的基板面內的氧濃度的均一性。In the present invention, in the pulling of single crystal silicon, the flow velocity of the silicon melt flowing from the single crystal silicon side to the side wall of the quartz glass crucible is set to 0.16 m/s or less, thereby reducing the oxygen concentration of the single crystal silicon, thereby The uniformity of the oxygen concentration in the direction of the crystal growth axis and the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis can be achieved.

作為矽熔液表面的矽熔液的流動,例如有從單晶矽側流動至石英玻璃坩鍋側壁側,之後接觸(沿著)石英玻璃坩鍋側壁流動至下方且從石英玻璃坩鍋底面上升的流動。 於矽熔液接觸石英玻璃坩鍋側壁流動時,由於熔點中之矽為化學活性的緣故,矽熔液會與石英玻璃的石英成分反應,從而將石英玻璃坩鍋的側壁溶解,且將氧吸收。As the flow of the silicon melt on the surface of the silicon melt, for example, it flows from the single crystal silicon side to the side wall of the quartz glass crucible, then contacts (along) the side wall of the quartz glass crucible, flows downward and rises from the bottom surface of the quartz glass crucible.的流。 The flow. When the silicon melt flows in contact with the side wall of the quartz glass crucible, due to the chemical activity of the silicon in the melting point, the silicon melt will react with the quartz component of the quartz glass to dissolve the side wall of the quartz glass crucible and absorb oxygen .

而且,於氧從前述矽熔液被釋放出、擴散之前就被單晶矽所吸收時,則單晶矽的氧濃度增大。 亦即,於從單晶矽側至石英玻璃坩鍋側壁側的流動變快時,從石英玻璃坩鍋底面上升的流動也變快,氧於從矽熔液釋放出、擴散之前被吸收至單晶矽的程度變大。Furthermore, when oxygen is absorbed by the single crystal silicon before being released from the aforementioned silicon melt and diffused, the oxygen concentration of the single crystal silicon increases. That is, when the flow from the single crystal silicon side to the side wall of the vitreous silica crucible becomes faster, the flow rising from the bottom surface of the vitreous silica crucible also becomes faster, and oxygen is absorbed into the single crystal before it is released from the silicon melt and diffuses. The degree of crystalline silicon becomes larger.

尤其是,於矽熔液從單晶矽側流動至石英玻璃坩鍋的側壁側的流速超過0.16m/s的情形下,從石英玻璃坩鍋底面上升的矽熔液的流動也變快,從而有氧從矽熔液被釋放出、擴散之前就被單晶矽吸收的風險,故矽熔液的流速超過0.16m/s較為不佳。In particular, when the flow velocity of the silicon melt from the single crystal silicon side to the side wall of the quartz glass crucible exceeds 0.16 m/s, the flow of the silicon melt rising from the bottom surface of the quartz glass crucible also becomes faster. There is a risk of oxygen being released from the silicon melt and being absorbed by the single crystal silicon before it diffuses. Therefore, the flow velocity of the silicon melt exceeding 0.16 m/s is not good.

在此,較佳為:前述水平方向的磁場的中心係位於從熔液表面起至下方60mm的範圍內的矽熔液中,且單晶矽之提拉中的磁場強度至少為2000高斯。 於前述磁場強度未滿2000高斯的情形下,矽熔液的流動的控制變的困難。尤其是,當使磁場變成低磁場時,與結晶成長軸垂直的基板面內的氧濃度的分散變大,從而無法謀求基板面內的氧濃度的均一性,較為不佳。 再者,於磁場強度超過4000高斯的情形下,從單晶矽側流動至石英玻璃坩鍋側壁的矽熔液的流速成為0.16m/s以上,由於導致氧濃度高的熔液到達結晶的緣故,因此較為不佳。因此,磁場強度在2000高斯至4000高斯為較佳。 另外,磁場中心的位置較佳為從熔液表面起至下方60mm的範圍內,磁場中心的位置更佳為從熔液表面起至下方20mm的範圍內。Here, it is preferable that the center of the horizontal magnetic field is located in the silicon melt within a range of 60 mm from the surface of the melt to the lower part, and the magnetic field strength during pulling of the single crystal silicon is at least 2000 Gauss. In the case where the aforementioned magnetic field intensity is less than 2000 Gauss, it becomes difficult to control the flow of the silicon melt. In particular, when the magnetic field is changed to a low magnetic field, the dispersion of the oxygen concentration in the substrate surface perpendicular to the crystal growth axis becomes large, and the uniformity of the oxygen concentration in the substrate surface cannot be achieved, which is not preferable. Furthermore, when the magnetic field strength exceeds 4000 Gauss, the flow velocity of the silicon melt flowing from the single crystal silicon side to the side wall of the quartz glass crucible becomes 0.16 m/s or more, which causes the melt with high oxygen concentration to reach the crystal. , So it is less good. Therefore, the magnetic field strength is preferably between 2000 Gauss and 4000 Gauss. In addition, the position of the center of the magnetic field is preferably within a range of 60 mm below the surface of the melt, and the position of the center of the magnetic field is more preferably within a range of 20 mm below the surface of the melt.

另外,較佳為:前述水平方向的磁場中心係位於單晶矽中心部的下方,且於固化率0.4以下的單晶矽的直體部的提拉中,磁場強度至少為3000高斯,超過固化率0.4至固化率0.6為止使前述磁場強度緩慢下降,於固化率0.6以後將磁場強度設為2000高斯。 於固化率0.4以下的單晶矽的直體部的提拉中,由於磁場強度至少為3000高斯的緣故,因此既能控制矽熔液內的流動,亦能謀求氧濃度的降低以及單晶矽的結晶成長軸方向的氧濃度的均一性,且另外能控制與結晶成長軸垂直的基板面內的氧濃度的分散,從而能謀求基板面內的氧濃度的均一性。In addition, it is preferable that the center of the magnetic field in the horizontal direction is located below the center of the single crystal silicon, and in the pulling of the straight body of the single crystal silicon with a solidification rate of 0.4 or less, the magnetic field strength is at least 3000 Gauss, which exceeds the solidification rate. The above-mentioned magnetic field strength is gradually reduced from a rate of 0.4 to a curing rate of 0.6, and the magnetic field strength is set to 2000 Gauss after a curing rate of 0.6. In the pulling of the straight body of single crystal silicon with a solidification rate of 0.4 or less, since the magnetic field strength is at least 3000 Gauss, the flow in the silicon melt can be controlled, and the oxygen concentration can be reduced and the single crystal silicon can be reduced. The uniformity of the oxygen concentration in the direction of the crystal growth axis and the dispersion of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis can be controlled, so that the uniformity of the oxygen concentration in the substrate plane can be achieved.

超過固化率0.4至固化率0.6為止使前述磁場強度緩慢下降,尤其是,於固化率0.6以後將磁場強度設為2000高斯。 因此,除了能謀求氧濃度的降低、單晶矽的結晶成長軸方向的氧濃度的均一性,亦能控制與結晶成長軸垂直的基板面內的氧濃度的分散,從而更能謀求基板面內的氧濃度的均一性。When the curing rate exceeds 0.4 to the curing rate 0.6, the aforementioned magnetic field strength is gradually reduced. In particular, the magnetic field strength is set to 2000 Gauss after the curing rate 0.6. Therefore, in addition to reducing the oxygen concentration and the uniformity of the oxygen concentration in the direction of the crystal growth axis of the single crystal silicon, it is also possible to control the dispersion of the oxygen concentration in the substrate surface perpendicular to the crystal growth axis, thereby making it possible to achieve more in-plane oxygen concentration. The uniformity of oxygen concentration.

另外,較佳為:依據下列計算式所計算出的值為190以下;前述計算式定義如下:單晶矽的半徑[mm]÷坩鍋半徑[mm]×單晶矽轉數[rpm](revolution per minute;每分鐘轉數)×磁場強度[高斯]÷(從矽熔液的表面至遮蔽板的下端為止的距離)[mm]。 於依據前述單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值為190以下的情形下,能將矽熔液從單晶矽側流動至坩鍋側壁的流動的流速設為0.16m/s以下。In addition, it is preferable that the value calculated according to the following calculation formula is 190 or less; the aforementioned calculation formula is defined as follows: radius of single crystal silicon [mm] ÷ radius of crucible [mm] × rotation number of single crystal silicon [rpm] ( revolution per minute) x magnetic field intensity [Gauss] ÷ (distance from the surface of the silicon melt to the lower end of the shielding plate) [mm]. The value calculated based on the aforementioned formula of single crystal silicon radius ÷ crucible radius × single crystal silicon revolutions × magnetic field strength ÷ (distance from the surface of the molten silicon to the lower end of the shielding plate) is 190 or less In this case, the flow velocity of the flow of the silicon melt from the single crystal silicon side to the side wall of the crucible can be set to 0.16 m/s or less.

結果,如上述所記載的,能降低單晶矽的氧濃度、能謀求結晶成長軸方向的氧濃度的均一性以及與結晶成長軸垂直的基板面內的氧濃度的均一性。As a result, as described above, the oxygen concentration of the single crystal silicon can be reduced, the uniformity of the oxygen concentration in the direction of the crystal growth axis, and the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis can be achieved.

另外,為了達成上述目的而考量之單晶矽的製造方法係於從石英玻璃坩鍋內之矽熔液提拉單晶矽時,一邊施加水平方向的磁場一邊使單晶矽成長;於提拉單晶矽的步驟中,調整單晶矽的半徑、坩鍋半徑、單晶矽轉數、磁場強度以及從矽熔液的表面至遮蔽板的下端為止的距離來提拉單晶矽,從而使依據下列計算式所計算出的值成為190以下;前述計算式定義如下:單晶矽的半徑[mm]÷坩鍋半徑[mm]×單晶矽轉數[rpm]×磁場強度[高斯]÷(從矽熔液的表面至遮蔽板的下端為止的距離)[mm]。In addition, the single crystal silicon manufacturing method considered to achieve the above purpose is to pull the single crystal silicon from the silicon melt in the quartz glass crucible, while applying a horizontal magnetic field to grow the single crystal silicon; In the single crystal silicon step, adjust the radius of the single crystal silicon, the radius of the crucible, the number of revolutions of the single crystal silicon, the strength of the magnetic field, and the distance from the surface of the silicon melt to the lower end of the shielding plate to pull the single crystal silicon so that The value calculated according to the following calculation formula becomes less than 190; the aforementioned calculation formula is defined as follows: the radius of the single crystal silicon [mm] ÷ the radius of the crucible [mm] × the number of revolutions of the single crystal silicon [rpm] × the magnetic field intensity [Gauss] ÷ (The distance from the surface of the silicon melt to the lower end of the shielding plate) [mm].

依據單晶矽的半徑[mm]÷坩鍋半徑[mm]×單晶矽轉數[rpm]×磁場強度[高斯]÷(從矽熔液的表面至遮蔽板的下端為止的距離)[mm]的計算式所計算出的值成為190以下,藉此既能使於單晶矽的提拉中從前述單晶矽側流動至石英玻璃坩鍋側壁的矽熔液的流速設為0.16m/s以下,亦能降低單晶矽的氧濃度、能謀求結晶成長軸方向的氧濃度的均一性以及與結晶成長軸垂直的基板面內的氧濃度的均一性。According to the radius of single crystal silicon [mm] ÷ radius of crucible [mm] × single crystal silicon revolutions [rpm] × magnetic field strength [Gauss] ÷ (distance from the surface of the molten silicon to the lower end of the shielding plate) [mm ] The calculated value is 190 or less, so that the flow rate of the silicon melt flowing from the single crystal silicon side to the side wall of the vitreous silica crucible can be set to 0.16 m/ during the pulling of the single crystal silicon. s or less, the oxygen concentration of the single crystal silicon can be reduced, the uniformity of the oxygen concentration in the direction of the crystal growth axis, and the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis can be achieved.

另外,無需測定矽熔液的流速,藉由依據單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值,能判斷矽熔液從單晶矽側流動至坩鍋側壁的流動的流速是否有成為0.16m/s以下。 依據本發明能得到一種謀求氧濃度的降低與結晶成長軸方向的氧濃度的均一性以及謀求與結晶成長軸垂直的基板面內的氧濃度的均一性之單晶矽的製造方法。In addition, there is no need to measure the flow rate of the silicon melt, and the calculation is based on the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal × the magnetic field strength ÷ (the distance from the surface of the silicon melt to the lower end of the shielding plate) The value calculated by the formula can determine whether the flow velocity of the silicon melt from the single crystal silicon side to the side wall of the crucible becomes 0.16 m/s or less. According to the present invention, it is possible to obtain a method for manufacturing single crystal silicon that reduces the oxygen concentration and the uniformity of the oxygen concentration in the direction of the crystal growth axis and the uniformity of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis.

在本發明的單晶矽的製造方法中,從石英玻璃坩鍋內之矽熔液提拉單晶矽時,於一邊施加水平方向的磁場一邊使單晶矽成長的單晶矽的製造方法之中,於矽熔液表面係存在有矽熔液從前述單晶矽側流動至石英玻璃坩鍋側壁的流動,且矽熔液從前述單晶矽側流動至石英玻璃坩鍋側壁的流速係設為0.16m/s以下。 尤其是,在單晶矽的提拉中,其特徵在於將矽熔液從單晶矽側流動至坩鍋側壁的流速設為0.16m/s以下。In the single crystal silicon manufacturing method of the present invention, when pulling the single crystal silicon from the silicon melt in the quartz glass crucible, it is one of the manufacturing methods of the single crystal silicon that grows the single crystal silicon while applying a horizontal magnetic field. In the surface of the silicon melt, there is a flow of silicon melt from the aforementioned single crystal silicon side to the side wall of the quartz glass crucible, and the flow rate of the silicon melt flowing from the aforementioned single crystal silicon side to the side wall of the quartz glass crucible is set It is 0.16m/s or less. In particular, in the pulling of single crystal silicon, it is characterized in that the flow velocity of the silicon melt flowing from the side of the single crystal silicon to the side wall of the crucible is set to 0.16 m/s or less.

石英玻璃坩鍋內的矽熔液係受磁場強度、磁場中心位置、惰性氣體的流量或爐內壓、石英玻璃坩鍋的轉數以及單晶矽的轉數等的影響,而在石英玻璃坩鍋內的矽熔液的流動(對流)產生變化。The silicon melt in the quartz glass crucible is affected by the strength of the magnetic field, the center position of the magnetic field, the flow rate of the inert gas or the furnace pressure, the number of revolutions of the quartz glass crucible, and the number of revolutions of single crystal silicon. The flow (convection) of the silicon melt in the pot changes.

圖1係顯示石英玻璃坩鍋內的矽熔液M之流動的一例的圖,基於圖1,對於將矽熔液M從單晶矽側流動至坩鍋側壁的流速設為0.16m/s以下的理由進行說明。 再者,圖1係顯示後面描述之實驗1中之固化率0.25中提拉之狀況下的矽熔液之流動的模擬(simulation)結果,在水平方向施加3000高斯的磁場,且顯示水平方向的磁場中心位在單晶矽中心部中之自由表面的下方20mm的矽熔液中的狀態下的矽熔液的流動。另外,圖中的B係顯示磁束的方向從紙面遠側朝向紙面近前側。Fig. 1 is a diagram showing an example of the flow of the silicon melt M in the quartz glass crucible. Based on Fig. 1, the flow velocity of the silicon melt M from the single crystal silicon side to the side wall of the crucible is set to 0.16 m/s or less The reasons are explained. Furthermore, Figure 1 shows the simulation results of the flow of the silicon melt under the condition of pulling up in the curing rate of 0.25 in the experiment 1 described later. A magnetic field of 3000 Gauss is applied in the horizontal direction and shows the horizontal direction. The flow of silicon melt in a state where the center of the magnetic field is located in the silicon melt 20 mm below the free surface in the center of the single crystal silicon. In addition, the B system in the figure shows that the direction of the magnetic flux is from the far side of the paper surface to the near side of the paper surface.

石英玻璃坩鍋1內的矽熔液M係存在有各種的流動。 例如,如圖1的箭頭X1(一邊接觸石英玻璃坩鍋的側壁一邊從上方流動至下方的矽熔液的流動,以下亦簡稱為流動X1)所示,矽熔液中具有一邊接觸(沿著)石英玻璃坩鍋側壁1a一邊從上方流動至下方的流動。 而且,於前述矽熔液接觸(沿著)石英玻璃坩鍋側壁1a流動時,由於熔點中之矽為化學活性的緣故,矽熔液M會與石英玻璃坩鍋1的石英成分反應,從而將石英玻璃坩鍋側壁1a溶解,進而吸收O(氧)。The silicon melt M in the quartz glass crucible 1 has various flows. For example, as shown by arrow X1 in Figure 1 (the flow of silicon melt flowing from above to below while contacting the side wall of the vitreous silica crucible, hereinafter also referred to as flow X1), the silicon melt has one side in contact (along ) The side wall 1a of the vitreous silica crucible flows from the upper side to the lower side. Moreover, when the aforementioned silicon melt contacts (along) the side wall 1a of the quartz glass crucible, the silicon melt M will react with the quartz component of the quartz glass crucible 1 due to the chemical activity of the silicon in the melting point, thereby reducing The side wall 1a of the vitreous silica crucible dissolves and further absorbs O (oxygen).

如箭頭X2(從單晶矽C的下方的石英玻璃坩鍋底面上升的矽熔液的流動,以下亦簡稱流動X2)所示,含有前述氧的矽熔液M從單晶矽C的下方的坩鍋底面(坩鍋的中心部底面)上升。 之後,如箭頭X3(流動至坩鍋的徑向外側的矽熔液的流動,以下亦簡稱流動X3)所示,流動(繞行)至坩鍋的徑向外側之後,如箭頭X4(流動至坩鍋的徑向內側且返回單晶矽的下方的矽熔液的流動,以下亦簡稱流動X4)所示,返回單晶矽C的下方,如箭頭X5(於矽熔液的表面中從單晶矽側流動至坩鍋側壁側的矽熔液的流動,以下亦簡稱流動X5)所示,從單晶矽側流動至坩鍋側壁側。As indicated by the arrow X2 (the flow of silicon melt rising from the bottom surface of the quartz glass crucible below the single crystal silicon C, hereinafter also referred to as flow X2), the silicon melt M containing the aforementioned oxygen flows from below the single crystal silicon C The bottom surface of the crucible (the bottom surface of the center portion of the crucible) rises. Then, as indicated by arrow X3 (the flow of silicon melt flowing to the radial outside of the crucible, hereinafter also referred to as flow X3), after flowing (orbiting) to the radial outside of the crucible, as shown by arrow X4 (flowing to The flow of the silicon melt inside the crucible radially inside and returning to the bottom of the single crystal silicon, hereinafter also referred to as flow X4), returns to the bottom of the single crystal silicon C, as shown by the arrow X5 (from the single crystal on the surface of the silicon melt) The flow of the silicon melt flowing from the side of the crystalline silicon to the side wall of the crucible, hereinafter also referred to as flow X5), flows from the side of the single crystal silicon to the side of the crucible side wall.

如此,溶解石英玻璃坩鍋側壁1a,已吸收O(氧)的矽熔液M亦即富含氧的矽熔液M從單晶矽C下方的石英玻璃坩鍋1底面上升時係大繞行至徑向外側之後到達自由表面。 結果,已被矽熔液M吸收的氧擴散,既能謀求矽熔液M的氧濃度的降低,亦能抑制單晶矽C吸收氧,進而能謀求單晶矽C的氧濃度的降低。In this way, when the side wall 1a of the quartz glass crucible is dissolved, the silicon melt M that has absorbed O (oxygen), that is, the oxygen-enriched silicon melt M, moves around when rising from the bottom surface of the quartz glass crucible 1 below the single crystal silicon C. After reaching the radial outside, it reaches the free surface. As a result, the oxygen absorbed by the silicon melt M diffuses, and the oxygen concentration of the silicon melt M can be reduced, and the single crystal silicon C can be prevented from absorbing oxygen, and the oxygen concentration of the single crystal silicon C can be reduced.

接下來,從圖1的狀態進行單晶矽C的提拉,將石英玻璃坩鍋1內的矽熔液M減少的狀態下的石英玻璃坩鍋1內的矽熔液M的流動顯示於圖2。再者,圖2係顯示後面描述之實驗1中之固化率0.6的提拉狀況下的矽熔液的流動的模擬結果。 如圖2所示,若進行單晶矽C的提拉,石英玻璃坩鍋1內的矽熔液減少,則如圖1所顯示的大繞行至徑向外側之後的流動的發生被抑制,從而使自單晶矽C的下方的坩鍋底面(坩鍋中心部底面)上升的流動X2變強(流速變快)。Next, the single crystal silicon C is pulled from the state shown in FIG. 1, and the flow of the silicon melt M in the vitreous silica crucible 1 in the state where the molten silicon M in the vitreous silica crucible 1 is reduced is shown in the figure. 2. Furthermore, FIG. 2 shows the simulation result of the flow of the silicon melt under the pulling condition with a curing rate of 0.6 in Experiment 1 described later. As shown in Figure 2, when the single crystal silicon C is pulled, the silicon melt in the quartz glass crucible 1 is reduced, and the occurrence of the flow after the large detour to the radially outer side as shown in Figure 1 is suppressed. As a result, the flow X2 rising from the bottom surface of the crucible below the single crystal silicon C (the bottom surface of the center of the crucible) becomes stronger (the flow velocity becomes faster).

如此,矽熔液不再繞行,且矽熔液朝向單晶矽C的下端從坩鍋底面上升時,於氧從已吸收氧的矽熔液擴散或釋放出之前,氧已被單晶矽C吸收。 亦即,從單晶矽下方的坩鍋底面進行上升的矽熔液中係富含氧,若氧被單晶矽吸收則無法謀求氧濃度的降低,從而對結晶成長軸方向的氧濃度的均一性造成阻礙。In this way, the silicon melt no longer detours, and when the silicon melt rises from the bottom surface of the crucible toward the lower end of the single crystal silicon C, the oxygen has been absorbed by the single crystal silicon before the oxygen diffuses or is released from the silicon melt that has absorbed oxygen. C absorption. That is, the silicon melt that rises from the bottom of the crucible below the single crystal silicon is rich in oxygen. If the oxygen is absorbed by the single crystal silicon, the oxygen concentration cannot be reduced, and the oxygen concentration in the direction of the crystal growth axis is uniform. Sex is a hindrance.

在此,於從單晶矽下方的坩鍋底面進行上升的流動X2的流速小的情形下,從單晶矽C側流動至石英玻璃坩鍋側壁1a的矽熔液的流動X5的流速也變小。 換言之,在從單晶矽側流動至石英玻璃坩鍋側壁1a的矽熔液的流動X5的流速小的情形下,從單晶矽C的下方的坩鍋底面1b進行上升的流動X2的流速也變小。Here, when the flow rate of the flow X2 rising from the bottom surface of the crucible below the single crystal silicon is small, the flow rate of the flow X5 of the silicon melt flowing from the side of the single crystal silicon C to the side wall 1a of the vitreous silica crucible also changes. small. In other words, when the flow rate of the flow X5 of the silicon melt flowing from the single crystal silicon side to the side wall 1a of the vitreous silica crucible is small, the flow rate of the flow X2 rising from the crucible bottom surface 1b below the single crystal silicon C is also Become smaller.

而且,如圖1所示,於從單晶矽C的下方的坩鍋底面1b進行上升的流動X2小的情形下,由於從石英玻璃坩鍋側壁1a起經由坩鍋底面到達單晶矽C為止需要耗費時間,或是由於從坩鍋底面上升之後,繞行至坩鍋徑向外側,經由液體表面正下方而被矽結晶所吸收,因此能謀求氧從矽熔液擴散、氧濃度的降低、結晶成長軸方向的氧濃度的均一性以及與結晶成長軸垂直的基板面內的氧濃度的均一性。 尤其是,於從前述單晶矽C側流動至石英玻璃坩鍋側壁1a的矽熔液的流動X5的流速為0.16m/s以下的情形下,更能降低氧濃度,從而能抑制結晶成長軸方向的氧濃度的不均。Furthermore, as shown in FIG. 1, in the case where the flow X2 rising from the bottom surface 1b of the crucible below the single crystal silicon C is small, it is because the side wall 1a of the vitreous silica crucible passes through the bottom surface of the crucible to reach the single crystal silicon C. It takes time, or after rising from the bottom of the crucible, it goes around to the radially outer side of the crucible and passes directly under the surface of the liquid to be absorbed by the silicon crystals. Therefore, the diffusion of oxygen from the silicon melt and the reduction of oxygen concentration can be achieved. The uniformity of the oxygen concentration in the direction of the crystal growth axis and the uniformity of the oxygen concentration in the surface of the substrate perpendicular to the crystal growth axis. In particular, when the flow rate of the silicon melt X5 flowing from the side of the single crystal silicon C to the side wall 1a of the quartz glass crucible is 0.16 m/s or less, the oxygen concentration can be lowered, and the crystal growth axis can be suppressed. The unevenness of the oxygen concentration in the direction.

另外,如圖3所示,例如作為石英玻璃坩鍋1內的矽熔液的流動也有接觸(沿著)石英玻璃坩鍋側壁1a從下方流動至上方的流動Y1(以下亦簡稱流動Y1)。 矽熔液在此情形下也會與石英玻璃坩鍋的石英成分反應,從而將石英玻璃坩鍋側壁1a溶解,進而吸收氧。In addition, as shown in FIG. 3, for example, as the flow of the silicon melt in the vitreous silica crucible 1, there is a flow Y1 (hereinafter also referred to as flow Y1) that flows from below to above in contact with (along) the side wall 1a of the vitreous silica crucible. In this case, the silicon melt will also react with the quartz component of the quartz glass crucible, thereby dissolving the side wall 1a of the quartz glass crucible, thereby absorbing oxygen.

前述矽熔液沿著石英玻璃坩鍋1的側壁流動而到達自由表面。之後,形成從石英玻璃坩鍋1的側壁流動至單晶矽側的流動Y2(以下亦簡稱流動Y2)。 前述矽熔液的流動Y2係被吸收至矽熔液的氧的擴散以及氧從熔液釋放出的程度變高,使得低氧濃度的矽熔液流動至單晶矽側,從而使得只有單晶矽的外周部成為低濃度,由於會導致面內分布變差,因此較為不佳。The aforementioned silicon melt flows along the side wall of the quartz glass crucible 1 to reach the free surface. After that, a flow Y2 (hereinafter also referred to as flow Y2) flowing from the side wall of the quartz glass crucible 1 to the single crystal silicon side is formed. The aforementioned flow of silicon melt Y2 is due to the diffusion of oxygen absorbed into the silicon melt and the degree of oxygen release from the melt becomes higher, so that the silicon melt with low oxygen concentration flows to the single crystal silicon side, so that only single crystals The silicon has a low concentration in the outer periphery, which causes poor in-plane distribution, which is not preferable.

另外,亦在前述圖3所顯示的情形下形成從單晶矽C的下方的的坩鍋底面1b進行上升的流動X2。 亦即,從石英玻璃坩鍋的側壁流動至單晶矽側的矽熔液成為低氧濃度,而從單晶矽C的下方的坩鍋底面進行上升的矽熔液中,氧並未擴散以及從熔液釋放出,因此成為高氧濃度。In addition, in the case shown in FIG. 3, a flow X2 that rises from the bottom surface 1b of the crucible below the single crystal silicon C is also formed. That is, the silicon melt flowing from the side wall of the quartz glass crucible to the single crystal silicon side has a low oxygen concentration, and the silicon melt rising from the bottom surface of the crucible below the single crystal silicon C does not diffuse oxygen and Since it is released from the melt, it has a high oxygen concentration.

結果,由於單晶矽的中心部的氧濃度成為高濃度,另一方面,且由於單晶矽的外周部的氧濃度成為低濃度,因此面內分布變差,從而對與結晶成長軸垂直的基板面內的氧濃度的均一性造成阻礙。 從而,在矽熔液M的表面的流動之中,較佳為從前述坩鍋側壁往單晶矽側的流動Y2並未到達單晶矽。As a result, the oxygen concentration in the center of the single crystal silicon becomes high. On the other hand, because the oxygen concentration in the outer periphery of the single crystal silicon becomes low, the in-plane distribution deteriorates, so that the concentration of oxygen perpendicular to the growth axis of the crystal becomes poor. The uniformity of the oxygen concentration in the surface of the substrate hinders it. Therefore, in the flow of the silicon melt M on the surface, it is preferable that the flow Y2 from the side wall of the crucible to the single crystal silicon side does not reach the single crystal silicon.

另外,石英玻璃坩鍋內的矽熔液的流動係受磁場強度的影響。尤其是,進行單晶矽的提拉而使石英玻璃坩鍋內的矽熔液減少時,受磁場強度的強烈影響,而使從前述單晶矽側流動至坩鍋側壁的矽熔液的流動產生變化。 亦即,即使惰性氣體的流量或爐內壓、石英玻璃坩鍋的轉數以及單晶矽的轉數相同,也會因為磁場強度的大小而使石英玻璃坩鍋內的矽熔液的流動產生變化。In addition, the flow of the silicon melt in the quartz glass crucible is affected by the strength of the magnetic field. In particular, when the single crystal silicon is pulled to reduce the silicon melt in the vitreous silica crucible, it is strongly affected by the intensity of the magnetic field, and the silicon melt flowing from the side of the single crystal silicon to the side wall of the crucible is caused to flow. Make a change. In other words, even if the flow rate of the inert gas or the furnace pressure, the number of revolutions of the quartz glass crucible, and the number of revolutions of single crystal silicon are the same, the flow of the silicon melt in the quartz glass crucible will occur due to the intensity of the magnetic field. Variety.

例如,於圖4顯示將1000高斯的磁場施加於水平方向後的狀況下的矽熔液的流動。 前述圖4係顯示後面描述之實驗1中之固化率0.6的提拉狀況下的矽熔液之流動的模擬結果,在水平方向施加1000高斯的磁場,且顯示水平方向的磁場中心位在單晶矽中心部中之自由表面的下方20mm的矽熔液中的狀態下的矽熔液的流動。 另外,圖中的B的記號☉係顯示磁束的方向從紙面遠側朝向紙面近前側。另外,B的箭頭記號係顯示磁束的方向。再者,圖4中的(b)為與圖3相同的圖。For example, FIG. 4 shows the flow of silicon melt in a state where a magnetic field of 1000 Gauss is applied to the horizontal direction. The aforementioned Figure 4 shows the simulation results of the flow of the silicon melt under the pulling condition of the curing rate 0.6 in the experiment 1 described later. The magnetic field of 1000 Gauss is applied in the horizontal direction, and the center of the magnetic field in the horizontal direction is in the single crystal. The flow of the silicon melt in the silicon melt 20mm below the free surface in the silicon center. In addition, the symbol B in the figure ☉ indicates that the direction of the magnetic flux is from the far side of the paper to the near side of the paper. In addition, the arrow mark of B indicates the direction of the magnetic flux. In addition, (b) in FIG. 4 is the same diagram as FIG. 3.

如圖4中的(a)以及圖4中的(b)所示,在1000高斯的情形下,由於產生了從坩鍋側壁流動至單晶矽側的矽熔液的流動Y2,因此較為不佳。 另外,由於從單晶矽C的下方的坩鍋底面進行上升的流動X2變強,故已吸收氧的矽熔液流動至單晶矽下端,且由於單晶矽吸收了過多的氧,因此較為不佳。As shown in Fig. 4(a) and Fig. 4(b), in the case of 1000 Gauss, since the flow Y2 of silicon melt flowing from the side wall of the crucible to the single crystal silicon side is generated, it is less good. In addition, since the ascending flow X2 from the bottom of the crucible below the single crystal silicon C becomes stronger, the silicon melt that has absorbed oxygen flows to the lower end of the single crystal silicon, and because the single crystal silicon absorbs too much oxygen, it is relatively Bad.

另外,於圖4所顯示的狀態中,將磁場強度從1000高斯變化為2000高斯後的情形顯示於圖5中的(a)以及圖5中的(b)。 如圖5所示,含有氧的矽熔液大繞行(流動X3)至徑向外側而進行上升。結果,矽熔液的氧產生擴散,從而能謀求氧濃度的降低。In addition, in the state shown in FIG. 4, the state of changing the magnetic field intensity from 1000 Gauss to 2000 Gauss is shown in FIG. 5(a) and FIG. 5(b). As shown in FIG. 5, the silicon melt containing oxygen largely detours (flows X3) to the radially outer side and rises. As a result, oxygen in the silicon melt diffuses, and the oxygen concentration can be reduced.

另外同樣地於圖4所顯示的狀態中,將磁場強度從1000高斯變化為3000高斯後的情形顯示於圖6中的(a)以及圖6中的(b)。 如圖6所示,含有氧的矽熔液大繞行(流動X3)至徑向外側而進行上升。結果,矽熔液的氧產生擴散,從而能謀求氧濃度的降低。In addition, in the state shown in FIG. 4, the state after changing the magnetic field intensity from 1000 Gauss to 3000 Gauss is shown in FIG. 6(a) and FIG. 6(b). As shown in FIG. 6, the silicon melt containing oxygen largely detours (flows X3) to the radially outer side and rises. As a result, oxygen in the silicon melt diffuses, and the oxygen concentration can be reduced.

從而,在單晶矽的提拉中,較佳為用以下方式進行控制:磁場強度至少為2000高斯,且作為矽熔液表面的流動存在有從前述單晶矽側流動至坩鍋側壁的矽熔液的流動。 另外,於作為矽熔液表面的流動存在有從前述坩鍋側壁朝向單晶矽側的流動的情形下,較佳為以從坩鍋側壁朝向單晶矽側的流動未到達單晶矽的方式進行控制。Therefore, the pulling of single crystal silicon is preferably controlled in the following manner: the magnetic field strength is at least 2000 Gauss, and as the flow of the silicon melt surface, there is silicon flowing from the side of the single crystal silicon to the side wall of the crucible. The flow of melt. In addition, when there is a flow from the side wall of the crucible toward the single crystal silicon side as the flow of the silicon melt surface, it is preferable that the flow from the side wall of the crucible toward the single crystal silicon side does not reach the single crystal silicon. Take control.

尤其是,於石英玻璃坩鍋內存在有充足的矽熔液,且於固化率0.4以下的單晶矽的直體部的提拉中,較佳為磁場強度至少為3000高斯。 為了使石英玻璃坩鍋內存在有充足的矽熔液,發生有如圖1所顯示的大繞行至徑向外側之後的流動。結果,由於矽熔液中的氧被擴散、釋放出,因此能謀求單晶矽的氧濃度的降低。In particular, there is sufficient silicon melt in the quartz glass crucible, and in the pulling of the straight body of single crystal silicon with a solidification rate of 0.4 or less, it is preferable that the magnetic field strength is at least 3000 Gauss. In order to ensure that there is sufficient silicon melt in the vitreous silica crucible, a flow that detours to the radially outer side as shown in Fig. 1 occurs. As a result, since oxygen in the silicon melt is diffused and released, the oxygen concentration of the single crystal silicon can be reduced.

另外,較佳為:於超過固化率0.4至固化率0.6為止使前述磁場強度緩慢下降,於固化率0.6以後將磁場強度設為2000高斯。 伴隨著石英玻璃坩鍋內的矽熔液的減少,使前述磁場強度緩慢下降,於固化率0.6以後將磁場強度設為2000高斯的情形下,如圖5中的(a)以及圖5中的(b)所示,含有氧的矽熔液大繞行至徑向外側,從而使矽熔液從單晶矽下方的坩鍋底面上升。結果,矽熔液的氧擴散,從而能謀求氧濃度的降低,且由於圖1與圖5中的(b)成為相同的環境,因此使結晶成長軸方向的氧濃度成為均一。In addition, it is preferable that the aforementioned magnetic field strength is gradually reduced from a curing rate of 0.4 to a curing rate of 0.6, and the magnetic field strength is set to 2000 Gauss after a curing rate of 0.6. With the decrease of the silicon melt in the quartz glass crucible, the aforementioned magnetic field strength is gradually reduced. After the curing rate is 0.6, the magnetic field strength is set to 2000 Gauss, as shown in Figure 5 (a) and Figure 5 As shown in (b), the silicon melt containing oxygen largely circulates to the outside in the radial direction, so that the silicon melt rises from the bottom surface of the crucible below the single crystal silicon. As a result, the oxygen of the silicon melt diffuses to reduce the oxygen concentration, and since FIGS. 1 and 5 (b) become the same environment, the oxygen concentration in the direction of the crystal growth axis becomes uniform.

另外,存在有從前述單晶矽側流動至坩鍋側壁的矽熔液的流動,且矽熔液從前述單晶矽側流動至坩鍋側壁的流速在0.16m/s以下之條件係受磁場強度、惰性氣體的流量或爐內壓控制、石英玻璃坩鍋的轉數控制以及單晶矽的轉數控制等的影響。 矽熔液的流速雖能使用追蹤器(tracer)等來測定,但在進行測定時提拉中的結晶無法作為製品來使用,而且追蹤器的測定作業的準備事項繁雜。因此,矽熔液的流速雖可由模擬來進行推定,但在需要解析如橫向磁場般的三維的對流的條件下,會導致計算時間變得巨大。In addition, there is a flow of silicon melt from the side of the single crystal silicon to the side wall of the crucible, and the condition that the flow rate of the silicon melt from the side of the single crystal silicon to the side wall of the crucible is under 0.16 m/s is subject to a magnetic field. The influence of intensity, flow rate of inert gas or furnace pressure control, rotation control of quartz glass crucible, and rotation control of single crystal silicon. Although the flow rate of the silicon melt can be measured using a tracer or the like, the crystals in the pulling process cannot be used as a product when the measurement is performed, and the preparations for the measurement operation of the tracer are complicated. Therefore, although the flow velocity of the silicon melt can be estimated by simulation, under conditions that require analysis of three-dimensional convection such as a transverse magnetic field, the calculation time becomes huge.

於是,本發明人們檢討了用以簡易地找出以下之條件的關係式:用以將矽熔液從單晶矽側流動至坩鍋側壁的流速設定在0.16m/s以下。 具體而言,藉由三維的模擬而明瞭了於依據單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值為190以下的狀況下,可將矽熔液從單晶矽側流動至坩鍋側壁的流速設定在0.16m/s以下。Therefore, the present inventors reviewed a relational expression to easily find the following conditions: the flow velocity of the silicon melt flowing from the single crystal silicon side to the side wall of the crucible is set to 0.16 m/s or less. Specifically, through three-dimensional simulation, it became clear that the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal × the magnetic field strength ÷ (the distance from the surface of the molten silicon to the lower end of the shielding plate) When the value calculated by the calculation formula is 190 or less, the flow velocity of the silicon melt from the single crystal silicon side to the side wall of the crucible can be set to 0.16 m/s or less.

在此,設為單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的理由係依據以下內容。 從矽結晶往坩鍋側壁的流動的驅動力係取決於單晶矽半徑以及坩鍋半徑、單晶矽轉數與磁場強度。 在此,坩鍋半徑大的情形下,由於有使從矽結晶往坩鍋側壁的流動的驅動力向變小的方向運作的作用,因此設定為將單晶矽的半徑除以(除算)坩鍋半徑。Here, the reason for setting the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal silicon × the magnetic field strength ÷ (the distance from the surface of the silicon melt to the lower end of the shielding plate) is based on the following. The driving force of the flow from the silicon crystal to the side wall of the crucible depends on the radius of the single crystal silicon and the radius of the crucible, the number of rotations of the single crystal silicon and the strength of the magnetic field. Here, when the radius of the crucible is large, since the driving force of the flow from the silicon crystal to the side wall of the crucible is reduced, it is set to divide (divide) the radius of the single crystal silicon by the crucible The radius of the pot.

另外,通常情況下,雖應只考慮驅動力,但由於根據從矽熔液表面至遮蔽板的下端為止的距離會使控制熔液氧濃度的難易度產生變化,因此也必須考慮前述距離。例如,當前述距離過於狹窄時,由於爐內氛圍(氬(Ar)氣流量或爐內壓)的影響大,因此磁場強度所為的控制變的困難,而距離寬的情形下則是由於熔液對流的影響強而使前述驅動力的控制變的有效。 再者,由於考慮到坩鍋的轉數帶給流速的影響小的緣故,因此並未包含於前述關係式中。然而,由於坩鍋的轉數越低速越能得到低氧的結晶,因此坩鍋轉數設為1.0rpm以下為較佳。In addition, normally, although only the driving force should be considered, the distance from the surface of the silicon melt to the lower end of the shielding plate changes the difficulty of controlling the oxygen concentration of the melt. Therefore, the aforementioned distance must also be considered. For example, when the aforementioned distance is too narrow, the influence of the atmosphere (argon (Ar) gas flow rate or furnace pressure) in the furnace is large, and therefore the control of the magnetic field strength becomes difficult. In the case of a wide distance, it is caused by the molten metal. The influence of convection is strong and the aforementioned driving force control becomes effective. Furthermore, since it is considered that the speed of the crucible has a small influence on the flow rate, it is not included in the aforementioned relational expression. However, since the lower the rotation speed of the crucible, the more low-oxygen crystals can be obtained, so it is preferable to set the rotation speed of the crucible to 1.0 rpm or less.

[實驗1至實驗4] 使用圖7所顯示的一般的提拉裝置,以顯示於表1以及圖8的條件進行單晶矽的提拉,且對於提拉中之矽熔液從單晶矽側往坩鍋側壁側的流速、單晶矽的結晶成長軸方向的氧濃度與氧濃度的分散以及與結晶成長軸垂直的基板面內的氧濃度的分散進行了測定。[Experiment 1 to Experiment 4] The general pulling device shown in Figure 7 is used to pull the single crystal silicon under the conditions shown in Table 1 and Figure 8, and the silicon melt in the pulling is from the single crystal silicon side to the side wall of the crucible The flow rate, the oxygen concentration and the dispersion of the oxygen concentration in the direction of the crystal growth axis of the single crystal silicon, and the dispersion of the oxygen concentration in the substrate plane perpendicular to the crystal growth axis were measured.

首先,對於已顯示於圖7的提拉裝置進行說明,提拉裝置10係具有:圓筒形狀的腔室(腔體)11、設置於腔室11內的坩鍋12以及將已裝填於坩鍋12的原料矽予以熔融的碳加熱器13。前述坩鍋12的內側係由石英玻璃坩鍋12a構成,且前述坩鍋12的外側係由石墨坩鍋12b構成。另外,於腔室11內之中,碳加熱器13的外周圍係設置有保溫筒14。前述保溫筒14係形成為圓筒狀,且於前述保溫筒14的上端部設置有朝向內方延伸設置的保溫板15。另外,設置有輻射護罩(遮蔽板)16,係用以避免將來自碳加熱器13等的多餘的輻射熱給予育成中(提拉中)的單晶矽C。First, the lifting device shown in FIG. 7 will be described. The lifting device 10 has: a cylindrical chamber (cavity) 11, a crucible 12 installed in the chamber 11, and a crucible The raw material silicon of the pot 12 is melted by a carbon heater 13. The inner side of the crucible 12 is composed of a quartz glass crucible 12a, and the outer side of the crucible 12 is composed of a graphite crucible 12b. In addition, in the chamber 11, a heat preservation tube 14 is provided around the outer periphery of the carbon heater 13. The thermal insulation cylinder 14 is formed in a cylindrical shape, and a thermal insulation board 15 extending inward is provided at the upper end of the thermal insulation cylinder 14. In addition, a radiation shield (shielding plate) 16 is provided to prevent excess radiant heat from the carbon heater 13 and the like from being given to the single crystal silicon C during growing (during pulling).

在於前述輻射護罩(遮蔽板)16中,係於坩鍋12的上方以及坩鍋12的附近以包圍單晶矽C的周圍的方式於前述輻射護罩(遮蔽板)16的上部形成有開口16b、於前述輻射護罩(遮蔽板)16的下部形成有開口16a,且以隨著從上部朝向下部使開口的面積逐漸變小的方式形成有錐(taper)面16c。藉由設置前述輻射護罩16,而使從上方供給至坩鍋12內的淨化用惰性氣體(Ar氣體)G通過輻射護罩16與矽熔液M的表面之間的間隙而流動至坩鍋12外,最終使前述淨化用惰性氣體G被排出至腔室11外(腔體外)。 再者,輻射護罩16的下端與矽熔液M的表面之間的間隙係稱之為縫隙(Gap)。In the aforementioned radiation shield (shielding plate) 16, openings are formed in the upper part of the aforementioned radiation shield (shielding plate) 16 so as to surround the periphery of the single crystal silicon C, which is tied to the upper portion of the crucible 12 and in the vicinity of the crucible 12 16b. An opening 16a is formed in the lower part of the radiation shield (shielding plate) 16, and a tapered surface 16c is formed so that the area of the opening gradually decreases from the upper part to the lower part. By providing the aforementioned radiation shield 16, the purifying inert gas (Ar gas) G supplied into the crucible 12 from above flows to the crucible through the gap between the radiation shield 16 and the surface of the silicon melt M At last, the inert gas G for purification is finally discharged to the outside of the chamber 11 (outside the chamber). Furthermore, the gap between the lower end of the radiation shield 16 and the surface of the silicon melt M is called a gap (Gap).

另外,腔室11的外側係設置有用以於水平方向施加磁場的磁場發生裝置17。來自前述磁場發生裝置17所為之磁場係以水平方向的磁場的中心位於單晶矽中心部中之自由表面的下方的矽熔液中的方式來配置。 另外,在單晶矽的提拉中,磁場發生裝置17係以磁場強度至少發生2000高斯的方式進行控制。 再者,雖未圖示,提拉單晶矽C的提拉機構係設置於腔室11的上方。前述提拉機構係由馬達驅動的捲取機構以及能被前述捲取機構捲升的提拉索18所構成。而且,提拉索18的前端係安裝有種晶(seed crystal)P,且前述提拉索18係一邊育成單晶矽C一邊進行提拉。In addition, the outer side of the chamber 11 is provided with a magnetic field generating device 17 for applying a magnetic field in the horizontal direction. The magnetic field from the aforementioned magnetic field generating device 17 is arranged in such a manner that the center of the horizontal magnetic field is located in the silicon melt below the free surface in the center portion of the single crystal silicon. In addition, in the pulling of the single crystal silicon, the magnetic field generating device 17 is controlled such that the magnetic field strength generates at least 2000 Gauss. Furthermore, although not shown in the figure, the pulling mechanism for pulling the single crystal silicon C is arranged above the chamber 11. The aforementioned pulling mechanism is composed of a winding mechanism driven by a motor and a pulling cable 18 that can be wound up by the aforementioned winding mechanism. In addition, a seed crystal P is installed at the front end of the pulling cable 18, and the pulling cable 18 is pulled while being grown into a single crystal silicon C.

另外,雖未圖示,單晶矽的提拉裝置10係具備:馬達,係旋轉坩鍋12;升降裝置,係控制坩鍋12的高度;以及控制裝置,係控制前述馬達與前述升降裝置;前述單晶矽的提拉裝置10係以一邊旋轉坩鍋12並且使坩鍋12的高度位置上升一邊育成單晶矽C的方式來構成。 另外,雖未圖示,腔室11的上部係設置有氣體供給口11a,且構成為淨化用惰性氣體(Ar氣體)係供給至腔室11內。另外,於腔室11的底面係設置有複數個排氣口11b,於前述排氣口係連接有作為排氣機構的排氣泵(未圖示)。 因此,已從氣體供給口供給至腔室11內的淨化用惰性氣體(Ar氣體)G能藉由排氣泵通過輻射護罩16與矽熔液M的表面之間的間隙而流動至坩鍋外,最終使前述淨化用惰性氣體G被排出至腔室11外(腔體外)。In addition, although not shown, the single crystal silicon pulling device 10 is provided with: a motor, which rotates the crucible 12; a lifting device, which controls the height of the crucible 12; and a control device, which controls the aforementioned motor and the aforementioned lifting device; The aforementioned single crystal silicon pulling device 10 is constructed by rotating the crucible 12 and raising the height position of the crucible 12 while growing the single crystal silicon C. In addition, although not shown, the upper part of the chamber 11 is provided with a gas supply port 11a, and the inert gas (Ar gas) for purification is configured to be supplied into the chamber 11. In addition, a plurality of exhaust ports 11b are provided on the bottom surface of the chamber 11, and an exhaust pump (not shown) as an exhaust mechanism is connected to the exhaust port. Therefore, the inert gas (Ar gas) G for purification that has been supplied from the gas supply port into the chamber 11 can flow to the crucible by the exhaust pump through the gap between the radiation shield 16 and the surface of the silicon melt M In addition, the inert gas G for purification is finally discharged to the outside of the chamber 11 (outside the chamber).

在此,表1中之Gap為輻射護罩16與矽熔液M的表面之間的間隙尺寸,SR為結晶轉數,CR為坩鍋轉數,Ar流量為供給至腔室11內的淨化用惰性氣體(Ar氣體)的流量,爐內壓為腔室11內的壓力。 另外磁場強度係以圖8所顯示的條件來變化,且磁場中心位置係設為矽熔液M的表面下20mm。 亦即,實驗1中係將磁場強度設為3000高斯,且進行了單晶矽的提拉。Here, Gap in Table 1 is the gap size between the radiation shield 16 and the surface of the silicon melt M, SR is the number of crystallization revolutions, CR is the number of crucible revolutions, and the flow rate of Ar is the purification supplied to the chamber 11 With the flow rate of inert gas (Ar gas), the pressure in the furnace is the pressure in the chamber 11. In addition, the intensity of the magnetic field is changed under the conditions shown in FIG. 8, and the center position of the magnetic field is set to 20 mm below the surface of the silicon melt M. That is, in Experiment 1, the magnetic field strength was set to 3000 Gauss, and the single crystal silicon was pulled.

實驗2中,將磁場強度設為3000高斯,至固化率0.4為止進行單晶矽的提拉,至固化率0.7為止使磁場強度緩慢下降,之後將磁場強度設為1500高斯且進行單晶矽的提拉。 實驗3中,將磁場強度設為3000高斯,至固化率0.4為止進行單晶矽的提拉,至固化率0.6為止使磁場強度緩慢下降,之後將磁場強度設為2000高斯且進行了單晶矽的提拉。 實驗4中,將磁場強度設為3000高斯,至固化率0.2為止使磁場強度緩慢下降,之後將磁場強度設為2000高斯且進行了單晶矽的提拉。In Experiment 2, the magnetic field strength was set to 3000 Gauss, and the single crystal silicon was pulled until the curing rate was 0.4. The magnetic field strength was gradually decreased until the curing rate was 0.7. Then, the magnetic field strength was set to 1500 Gauss and the single crystal silicon was processed. Lift up. In Experiment 3, the magnetic field strength was set to 3000 Gauss, and the single crystal silicon was pulled until the curing rate was 0.4. The magnetic field strength was gradually decreased until the curing rate was 0.6. Then, the magnetic field strength was set to 2000 Gauss and the single crystal silicon was performed. Of lifting. In Experiment 4, the magnetic field strength was set to 3000 Gauss, the magnetic field strength was gradually decreased until the curing rate was 0.2, and then the magnetic field strength was set to 2000 Gauss, and the single crystal silicon was pulled.

[表1] 參數 實驗1 實驗2 實驗3 實驗4 Gap(mm) 40 40 40 40 SR(rpm) 9 9 9 9 CR(rpm) 0.5 0.5 0.1 0.1 Ar流量(L/min) 100 100 100 100 爐內壓(Torr) 50 50 50 50 磁場強度(G) 3000 3000⇒1500 3000⇒2000 3000⇒2000 磁場位置(mm) -20 -20 -20 -20 [Table 1] parameter Experiment 1 Experiment 2 Experiment 3 Experiment 4 Gap(mm) 40 40 40 40 SR(rpm) 9 9 9 9 CR(rpm) 0.5 0.5 0.1 0.1 Ar flow (L/min) 100 100 100 100 Furnace pressure (Torr) 50 50 50 50 Magnetic field strength (G) 3000 3000⇒1500 3000⇒2000 3000⇒2000 Magnetic field position (mm) -20 -20 -20 -20

於圖9顯示上述實驗1至實驗4中之提拉中矽熔液的流動的方向與流速。 圖9中之(a)係顯示實驗1中在固化率0.25中之提拉時(3000高斯:參照圖8)中矽熔液的流動的方向與流速。 圖9中之(b)係顯示實驗1中在固化率0.6中之提拉時(3000高斯:參照圖8)中矽熔液的流動的方向與流速。 圖9中之(c)係顯示實驗3中在固化率0.6中之提拉時(2000高斯:參照圖8)中矽熔液的流動的方向與流速。Fig. 9 shows the flow direction and flow rate of the silicon melt during the pulling in the above experiment 1 to experiment 4. (A) in Fig. 9 shows the direction and flow rate of the flow of the silicon melt during the pulling at a curing rate of 0.25 (3000 Gauss: refer to Fig. 8) in Experiment 1. (B) in Fig. 9 shows the direction and flow rate of the flow of the silicon melt during the pulling at a curing rate of 0.6 in Experiment 1 (3000 Gauss: refer to Fig. 8). (C) in Fig. 9 shows the direction and flow rate of the flow of the silicon melt during the pulling at a curing rate of 0.6 in Experiment 3 (2000 Gauss: refer to Fig. 8).

如圖9中之(a),在固化率0.25中之提拉時(3000高斯)的流速的最大值在0.20m/s至0.24m/s的範圍內。 另外,如圖9中之(b),在固化率0.6中之提拉時(3000高斯)的流速的最大值在0.20m/s至0.24m/s的範圍內。 相對於此,如圖9中之(c),在固化率0.6中之提拉時(2000高斯)的流速的最大值在0.12m/s至0.16m/s的範圍內。 因此,在進行單晶矽的提拉而使石英玻璃坩鍋內的矽熔液減少時,藉由降低磁場強度能使從單晶矽側流動至石英玻璃坩鍋側壁的矽熔液的流速的最大值設為0.16m/s以下。As shown in (a) in Figure 9, the maximum value of the flow velocity during pulling (3000 Gauss) at a curing rate of 0.25 is in the range of 0.20m/s to 0.24m/s. In addition, as shown in (b) of Fig. 9, the maximum value of the flow velocity during pulling (3000 Gauss) at a curing rate of 0.6 is in the range of 0.20m/s to 0.24m/s. In contrast, as shown in (c) in Fig. 9, the maximum value of the flow velocity during pulling (2000 Gauss) at a curing rate of 0.6 is in the range of 0.12 m/s to 0.16 m/s. Therefore, when the single crystal silicon is pulled to reduce the silicon melt in the quartz glass crucible, the flow rate of the silicon melt flowing from the single crystal silicon side to the side wall of the quartz glass crucible can be reduced by reducing the magnetic field strength. The maximum value is set to 0.16m/s or less.

另外,對提拉後的單晶矽的氧濃度進行了測定。測定係使用傅立葉變換紅外分光法(FT-IR(Fourier transform infrared spectroscopy))進行了測定。將測定的結果顯示於圖10。 實驗1中,固化率0.6以後的氧濃度為上升,相對於此,實驗2、3、4中並未發現固化率0.6以後的氧濃度的上升,或是即使氧濃度有上升也是未滿1.0×1018 atoms/cm3In addition, the oxygen concentration of the single crystal silicon after pulling was measured. The measurement system was measured using Fourier transform infrared spectroscopy (FT-IR). The results of the measurement are shown in FIG. 10. In Experiment 1, the oxygen concentration after the curing rate 0.6 increased. In contrast, in Experiments 2, 3, and 4, there was no increase in the oxygen concentration after the curing rate 0.6, or even if the oxygen concentration increased, it was less than 1.0× 10 18 atoms/cm 3 .

亦即,根據圖9的B可得知,固化率0.6以後使3000高斯的磁場發生作用後的結果,矽熔液表面的流速快。 因此,不會發生如圖1所顯示的大繞行至徑向外側之後的流動,流動從單晶矽下方的坩鍋底面上升,從而使氧被單晶矽所吸收。結果,認為固化率0.6以後的氧濃度已上升。That is, according to B in FIG. 9, it can be seen that the flow rate of the silicon melt surface is fast as a result of the magnetic field of 3000 Gauss after the curing rate is 0.6. Therefore, the flow after a large detour to the radially outer side as shown in Fig. 1 does not occur, and the flow rises from the bottom surface of the crucible below the single crystal silicon, so that oxygen is absorbed by the single crystal silicon. As a result, it is considered that the oxygen concentration after the curing rate 0.6 has risen.

另外,對提拉後之單晶矽的結晶成長軸方向的氧濃度的分散ΔOi進行了測定。測定係使用傅立葉變換紅外分光法(FT-IR),以5mm節距(pitch)於半徑方向進行了測定。將前述測定的結果顯示於圖11。 氧濃度的分散ΔOi係根據下述計算式來求出。 ΔOi=(測定點的最大值-最小值)/最小值×100[%] 實驗2中,固化率0.7以後的氧濃度為分散,相對於此,並未發現實驗1、3、4中之氧濃度的面內的大的分散。 認為這是在固化率0.7以後使2000高斯以下的磁場(1500高斯)產生作用下的結果,矽熔液對流變得不穩定,從而使氧濃度的分散變大。In addition, the dispersion ΔOi of the oxygen concentration in the crystal growth axis direction of the single crystal silicon after the pulling was measured. The measurement system used Fourier Transform Infrared Spectroscopy (FT-IR), and measured at a pitch of 5 mm in the radial direction. The results of the aforementioned measurement are shown in FIG. 11. The dispersion ΔOi of the oxygen concentration is obtained from the following calculation formula. ΔOi=(Maximum value-minimum value of measuring point)/Minimum value×100[%] In Experiment 2, the oxygen concentration after the curing rate 0.7 was dispersion. In contrast, the large in-plane dispersion of the oxygen concentration in Experiments 1, 3, and 4 was not found. It is considered that this is a result of the generation of a magnetic field (1500 gauss) below 2000 Gauss after the curing rate is 0.7, and the convection of the silicon melt becomes unstable, thereby increasing the dispersion of the oxygen concentration.

更且,將實驗2中之圖12中之(a)磁場強度中基板面內的氧濃度的分散顯示於圖12中之(b)。 亦即,對從實驗2中以固化率0.52(試驗材料1號)、固化率0.59(試驗材料2號)、固化率0.67(試驗材料3號)、固化率0.75(試驗材料4號)成長後的結晶予以切出後的基板的面內氧濃度的分散進行了測定。測定係使用傅立葉變換紅外分光法(FT-IR),以5mm節距的條件下於半徑方向進行了測定。將前述測定的結果顯示於圖12中之(b)。 根據圖12中之(b)可得知,藉由將磁場強度設為2000高斯能減少面內的氧濃度的分散。Furthermore, the dispersion of the oxygen concentration in the surface of the substrate in the magnetic field intensity in (a) of FIG. 12 in Experiment 2 is shown in (b) of FIG. 12. That is, from Experiment 2 with a curing rate of 0.52 (test material No. 1), a curing rate of 0.59 (test material No. 2), a curing rate of 0.67 (test material No. 3), and a curing rate of 0.75 (test material No. 4) after growth The dispersion of oxygen concentration in the plane of the cut-out substrate was measured. The measurement system used Fourier Transform Infrared Spectroscopy (FT-IR), and the measurement was performed in the radial direction under the condition of a pitch of 5 mm. The result of the aforementioned measurement is shown in (b) of FIG. 12. According to (b) in FIG. 12, it can be seen that by setting the magnetic field strength to 2000 Gauss, the dispersion of the oxygen concentration in the plane can be reduced.

[實驗5以及實驗6] 實驗5以及實驗6之中,以圖13所顯示的方式使磁場強度產生變化而進行了單晶矽的提拉。提拉條件係如以下所述。 實驗5係將磁場強度設為3000高斯,且從固化率0.4開始使磁場強度緩慢下降,之後從固化率0.6開始將磁場強度設為2000高斯。其他的條件係設定為與實驗1相同。 實驗6係將磁場強度設為2000高斯,且至固化率0.2為止使磁場強度緩慢提升,之後從固化率0.4開始使磁場強度緩慢下降,且從固化率0.6開始將磁場強度設為2000高斯。其他的條件係設定為與實驗1相同。[Experiment 5 and Experiment 6] In Experiment 5 and Experiment 6, the single crystal silicon was pulled by changing the magnetic field intensity in the manner shown in FIG. 13. The lifting conditions are as follows. In Experiment 5, the magnetic field strength was set to 3000 Gauss, and the magnetic field strength was gradually decreased from a curing rate of 0.4, and then the magnetic field strength was set to 2000 Gauss from a curing rate of 0.6. The other conditions were set to be the same as Experiment 1. In Experiment 6, the magnetic field strength was set to 2000 Gauss, and the magnetic field strength was gradually increased until the curing rate was 0.2, and then the magnetic field strength was slowly decreased from the curing rate of 0.4, and the magnetic field strength was set to 2000 gauss from the curing rate of 0.6. The other conditions were set to be the same as Experiment 1.

並且,對從提拉後的單晶矽予以切出後的基板的面內的電阻率的分散進行了測定。測定係使用四探針法,以5mm節距於前述矽基板的徑向進行了測定。將前述測定的結果顯示於圖14。 根據圖14可清楚地得知,將磁場強度設為2000高斯時,面內的電阻率的分散小。In addition, the dispersion of the resistivity in the plane of the substrate cut out from the single crystal silicon after the pulling was measured. The measurement was performed using a four-probe method with a pitch of 5 mm in the radial direction of the silicon substrate. The results of the aforementioned measurement are shown in FIG. 14. It can be clearly seen from FIG. 14 that when the magnetic field strength is set to 2000 Gauss, the dispersion of the resistivity in the plane is small.

[實驗7至實驗15] 存在有從單晶矽側流動至坩鍋側壁之矽熔液的流動,且檢討了用以簡易地找出以下之條件的關係式:矽熔液從前述單晶矽側流動至坩鍋側壁的流速成為0.16m/s以下。再者,表2的流速係成為依據模擬所得出的值。 亦即,使用表2所顯示的條件,於依據單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值為190以下的狀況下,存在有矽熔液從單晶矽側流動至坩鍋側壁的流動,且確認到矽熔液從前述單晶矽側流動至坩鍋側壁的流動的流速能成為0.16m/s以下。 再者,有時也有磁場強度在1000高斯、1500高斯的狀況下也能使流速成為0.16m/s以下的狀況,但由於無法得到氧濃度的良好面內均一性,因此較為不佳。[Experiment 7 to Experiment 15] There is a flow of silicon melt from the side of the single crystal silicon to the side wall of the crucible, and the relational expression used to easily find the following conditions has been reviewed: the flow of the silicon melt from the side of the aforementioned single crystal silicon to the side wall of the crucible has been reviewed. The flow velocity becomes 0.16 m/s or less. Furthermore, the flow velocity in Table 2 is a value obtained by simulation. That is, using the conditions shown in Table 2, in the calculation based on the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal × the magnetic field strength ÷ (the distance from the surface of the molten silicon to the lower end of the shielding plate) When the calculated value of the formula is less than 190, there is a flow of silicon melt from the single crystal silicon side to the side wall of the crucible, and the flow of silicon melt from the aforementioned single crystal silicon side to the side wall of the crucible is confirmed The flow velocity can be 0.16m/s or less. In addition, there are cases where the magnetic field intensity can be set to 0.16 m/s or less even under the conditions of 1000 Gauss and 1500 Gauss. However, since good in-plane uniformity of oxygen concentration cannot be obtained, it is not preferable.

[表2]   結晶半徑cry [mm] 坩鍋半徑cru [mm] 結晶轉數轉數SR [rpm] 磁場 [G:高斯] 從矽熔液的表面至遮蔽板的下端為止的距離 Gap [mm] 依據前述計算式計算出的結果 流速 [m/s] 判定 (<190) 實驗7 155 394 9 3000 55 193.1 0.195 × 實驗8 155 394 9 2000 55 128.7 0.142 實驗9 105 296 20 3000 30 709.5 0.188 × 實驗10 105 296 12 2000 50 170.3 0.141 實驗11 155 394 8 3000 20 472.1 0.251 × 實驗12 155 394 8 2000 20 314.7 0.249 × 實驗13 155 394 9 3000 40 265.5 0.233 × 實驗14 155 394 9 2000 40 177.0 0.152 實驗15 155 394 9 1500 40 132.8 0.148 [Table 2] Crystal radius cry [mm] Crucible radius cru [mm] Crystal revolutions SR [rpm] Magnetic field [G: Gauss] The distance from the surface of the silicon melt to the lower end of the shielding plate Gap [mm] The result calculated according to the aforementioned formula Velocity [m/s] Judgment (<190) Experiment 7 155 394 9 3000 55 193.1 0.195 X Experiment 8 155 394 9 2000 55 128.7 0.142 Experiment 9 105 296 20 3000 30 709.5 0.188 X Experiment 10 105 296 12 2000 50 170.3 0.141 Experiment 11 155 394 8 3000 20 472.1 0.251 X Experiment 12 155 394 8 2000 20 314.7 0.249 X Experiment 13 155 394 9 3000 40 265.5 0.233 X Experiment 14 155 394 9 2000 40 177.0 0.152 Experiment 15 155 394 9 1500 40 132.8 0.148

如此,於依據單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值為190以下的狀況下,矽熔液從單晶矽側流動至坩鍋側壁的流動的流速成為0.16m/s以下。 因此,無需測定矽熔液的流速,藉由依據單晶矽的半徑÷坩鍋半徑×單晶矽轉數×磁場強度÷(從矽熔液的表面至遮蔽板的下端為止的距離)的計算式所計算出的值,能判斷矽熔液從單晶矽側流動至坩鍋側壁的流動的流速是否有成為0.16m/s以下。In this way, the value calculated based on the calculation formula of the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal × the magnetic field strength ÷ (the distance from the surface of the molten silicon to the lower end of the shielding plate) is 190 or less Under the condition of, the flow velocity of the flow of the silicon melt from the single crystal silicon side to the side wall of the crucible becomes 0.16 m/s or less. Therefore, there is no need to measure the flow rate of the silicon melt, and the calculation is based on the radius of the single crystal silicon ÷ the radius of the crucible × the number of revolutions of the single crystal × the magnetic field strength ÷ (the distance from the surface of the silicon melt to the lower end of the shielding plate) The value calculated by the formula can determine whether the flow velocity of the silicon melt from the single crystal silicon side to the side wall of the crucible becomes 0.16 m/s or less.

[實驗1、實驗16至實驗20] 如表3所示,於實驗1(使磁場的中心的位置位於從熔液表面至下方20mm)中,對提拉單晶矽與固化率0.25中之氧濃度進行了測定。測定係使用傅立葉變換紅外分光法(FT-IR)進行了測定。將測定的結果顯示於圖15。 如表3所示,除了改變了相對於實驗1之磁場的中心的位置以外,以與實驗1相同的條件,對提拉單晶矽與固化率0.25中之氧濃度進行了測定。將測定的結果顯示於圖15。[Experiment 1, Experiment 16 to Experiment 20] As shown in Table 3, in Experiment 1 (positioning the center of the magnetic field to be 20 mm from the surface of the melt to the bottom), the oxygen concentration in the pulling single crystal silicon and the solidification rate of 0.25 was measured. The measurement system was measured using Fourier Transform Infrared Spectroscopy (FT-IR). The results of the measurement are shown in FIG. 15. As shown in Table 3, except for changing the position relative to the center of the magnetic field in Experiment 1, under the same conditions as Experiment 1, the oxygen concentration in pulling single crystal silicon and the curing rate of 0.25 was measured. The results of the measurement are shown in FIG. 15.

[表3]   實驗1 實驗16 實驗17 實驗18 實驗19 實驗20 Gap(mm) 40 40 40 40 40 40 SR(rpm) 9 9 9 9 9 9 CR(rpm) 0.5 0.5 0.5 0.5 0.5 0.5 Ar流量(L/min) 100 100 100 100 100 100 爐內壓(Torr) 50 50 50 50 50 50 磁場強度(Gauss) 3000 3000 3000 3000 3000 3000 磁場位置(mm) -20 +50 0 -60 -70 -100 氧濃度(×1018 atomos/cm3 ) 0.78 1.01 0.80 0.89 1.03 1.18 [table 3] Experiment 1 Experiment 16 Experiment 17 Experiment 18 Experiment 19 Experiment 20 Gap(mm) 40 40 40 40 40 40 SR(rpm) 9 9 9 9 9 9 CR(rpm) 0.5 0.5 0.5 0.5 0.5 0.5 Ar flow (L/min) 100 100 100 100 100 100 Furnace pressure (Torr) 50 50 50 50 50 50 Magnetic field strength (Gauss) 3000 3000 3000 3000 3000 3000 Magnetic field position (mm) -20 +50 0 -60 -70 -100 Oxygen concentration (×10 18 atomos/cm 3 ) 0.78 1.01 0.80 0.89 1.03 1.18

如根據圖15可明白,在磁場的中心位於從熔液表面起至下方60mm的範圍內的矽熔液中的狀況下(實驗17、實驗18),已判明氧濃度為未滿1.0×1018 atoms/cm3 之低氧濃度。As can be understood from Fig. 15, under the condition that the center of the magnetic field is in the silicon melt within a range of 60 mm from the surface of the melt to the bottom (Experiments 17 and 18), it has been found that the oxygen concentration is less than 1.0×10 18 The low oxygen concentration of atoms/cm 3.

1,12a:石英玻璃坩鍋 1a:石英玻璃坩鍋側壁 1b:坩鍋底面 10:提拉裝置 11:腔室 11a:氣體供給口 11b:排氣口 12:坩鍋 12b:石墨坩鍋 13:碳加熱器 14:保溫筒 15:保溫板 16:輻射護罩(遮蔽板) 16a,16b:開口 16c:錐面 17:磁場發生裝置 18:提拉索 C:單晶矽 G:淨化用惰性氣體 M:矽熔液 P:種晶 X1:矽熔液的流動(一邊接觸石英玻璃坩鍋的側壁一邊從上方流動至下方) X2:矽熔液的流動(從單晶矽C的下方的坩鍋底面上升) X3:矽熔液的流動(流動至坩鍋的徑向外側) X4:矽熔液的流動(流動至坩鍋的徑向內側且返回單晶矽的下方) X5:矽熔液的流動(於矽熔液的表面中從單晶矽側流動至坩鍋側壁側) Y1:矽熔液的流動(沿著石英玻璃坩鍋側壁從下方流動至上方) Y2:矽熔液的流動(從石英玻璃坩鍋的側壁流動至單晶矽側)1,12a: Quartz glass crucible 1a: side wall of quartz glass crucible 1b: bottom of the crucible 10: Lifting device 11: Chamber 11a: Gas supply port 11b: Exhaust port 12: Crucible 12b: Graphite crucible 13: Carbon heater 14: Insulation tube 15: Insulation board 16: Radiation shield (shielding plate) 16a, 16b: opening 16c: Cone 17: Magnetic field generator 18: Tirasu C: Monocrystalline silicon G: Inert gas for purification M: Silicon melt P: seed crystal X1: Flow of silicon melt (flowing from above to below while contacting the side wall of the quartz glass crucible) X2: Flow of silicon melt (rising from the bottom of the crucible below the single crystal silicon C) X3: Flow of silicon melt (flow to the radial outside of the crucible) X4: Flow of silicon melt (flows to the radial inner side of the crucible and returns to the bottom of the single crystal silicon) X5: Flow of silicon melt (flow from the single crystal silicon side to the side wall of the crucible in the surface of the silicon melt) Y1: Flow of silicon melt (flowing from below to above along the side wall of the quartz glass crucible) Y2: Flow of silicon melt (from the side wall of the quartz glass crucible to the single crystal silicon side)

[圖1]係顯示矽熔液的流動之概略圖。 [圖2]係顯示從圖1的狀態至石英玻璃坩鍋內之矽熔液減少之後的狀態下的矽熔液的流動的概略圖。 [圖3]係顯示矽熔液的其他的流動之概略圖。 [圖4]係顯示已將磁場強度設為1000高斯的狀況下的矽熔液的流動之概略圖,圖4中之(a)為俯視圖,圖4中之(b)為剖面圖。 [圖5]係顯示已將磁場強度設為2000高斯的狀況下的矽熔液的流動之概略圖,圖5中之(a)為俯視圖,圖5中之(b)為剖面圖。 [圖6]係顯示已將磁場強度設為3000高斯的狀況下的矽熔液的流動之概略圖,圖6中之(a)為俯視圖,圖6中之(b)為剖面圖。 [圖7]係單晶矽提拉裝置的概略構成圖。 [圖8]係顯示實驗1至實驗4中之磁場強度的變化之圖。 [圖9]係顯示矽熔液的表面的流動的方向以及流速的圖,圖9中之(a)係顯示實驗1的固化率0.25(磁場強度3000高斯)時間點的圖,圖9中之(b)係顯示實驗1的固化率0.6(磁場強度3000高斯)時間點的圖,圖9中之(c)係顯示實驗2的固化率0.6(磁場強度2000高斯)時間點的圖。 [圖10]係顯示實驗1至實驗4中之固化率與氧濃度之間的關係之圖。 [圖11]係顯示實驗1至實驗4中之固化率與單晶矽之結晶成長軸方向的氧濃度的分散關係之圖。 [圖12]係顯示實驗2中的磁場強度、與結晶成長軸垂直的基板面內的氧濃度的分散之間的關係之圖,圖12中之(a)係顯示測定點的圖,圖12中之(b)係顯示各測定點中之基板面內的氧濃度的分散之圖。 [圖13]係顯示實驗5以及實驗6中之磁場強度的變化之圖。 [圖14]係顯示實驗5以及實驗6中之固化率與單晶矽之結晶成長軸方向的電阻率的分散的關係之圖。 [圖15]係顯示實驗1、實驗16至實驗20中之磁場的中心的位置與氧濃度的關係之圖。[Figure 1] A schematic diagram showing the flow of silicon melt. [FIG. 2] A schematic diagram showing the flow of silicon melt from the state of FIG. 1 to the state after the silicon melt in the vitreous silica crucible is reduced. [Fig. 3] is a schematic diagram showing other flows of silicon melt. [Fig. 4] is a schematic diagram showing the flow of the silicon melt under the condition that the magnetic field intensity is set to 1000 Gauss. Fig. 4(a) is a plan view, and Fig. 4(b) is a cross-sectional view. [Fig. 5] is a schematic diagram showing the flow of the silicon melt under the condition that the magnetic field strength has been set to 2000 Gauss. (a) in Fig. 5 is a plan view, and (b) in Fig. 5 is a cross-sectional view. [Fig. 6] is a schematic diagram showing the flow of the silicon melt under the condition that the magnetic field strength has been set to 3000 Gauss. (a) in Fig. 6 is a plan view, and (b) in Fig. 6 is a cross-sectional view. [Fig. 7] A schematic configuration diagram of a single crystal silicon pulling device. [Figure 8] is a graph showing the change of the magnetic field intensity in Experiment 1 to Experiment 4. [Figure 9] is a graph showing the flow direction and flow rate of the silicon melt on the surface. (a) in Figure 9 is a graph showing the time point of the solidification rate of 0.25 (magnetic field strength of 3000 Gauss) in Experiment 1, in Figure 9 (b) is a graph showing the time point of the curing rate of 0.6 (magnetic field intensity of 3000 Gauss) in Experiment 1, and (c) in FIG. 9 is a graph showing the time point of the curing rate of 0.6 (magnetic field strength of 2000 Gauss) in Experiment 2. [Figure 10] is a graph showing the relationship between the curing rate and the oxygen concentration in Experiment 1 to Experiment 4. [Figure 11] is a graph showing the dispersion relationship between the curing rate and the oxygen concentration in the direction of the crystal growth axis of single crystal silicon in Experiments 1 to 4. [Fig. 12] is a graph showing the relationship between the magnetic field strength in Experiment 2 and the dispersion of oxygen concentration in the substrate plane perpendicular to the crystal growth axis. Fig. 12(a) is a graph showing the measurement points, Fig. 12 (B) is a graph showing the dispersion of oxygen concentration in the surface of the substrate at each measurement point. [Figure 13] is a graph showing the changes in magnetic field strength in Experiment 5 and Experiment 6. [Fig. 14] A graph showing the relationship between the solidification rate in Experiment 5 and Experiment 6 and the dispersion of resistivity in the direction of the crystal growth axis of single crystal silicon. [Figure 15] is a graph showing the relationship between the position of the magnetic field center and the oxygen concentration in Experiment 1, Experiment 16 to Experiment 20.

1:石英玻璃坩鍋 1: Quartz glass crucible

1a:石英玻璃坩鍋側壁 1a: side wall of quartz glass crucible

1b:坩鍋底面 1b: bottom of the crucible

C:單晶矽 C: Monocrystalline silicon

M:矽熔液 M: Silicon melt

X1:矽熔液的流動(一邊接觸石英玻璃坩鍋的側壁一邊從上方流動至下方) X1: Flow of silicon melt (flowing from above to below while contacting the side wall of the quartz glass crucible)

X2:矽熔液的流動(從單晶矽C的下方的坩鍋底面上升) X2: Flow of silicon melt (rising from the bottom of the crucible below the single crystal silicon C)

X3:矽熔液的流動(流動至坩鍋的徑向外側) X3: Flow of silicon melt (flow to the radial outside of the crucible)

X4:矽熔液的流動(流動至坩鍋的徑向內側且返回單晶矽的下方) X4: The flow of silicon melt (flows to the radial inside of the crucible and returns to the bottom of the single crystal silicon)

X5:矽熔液的流動(於矽熔液的表面中從單晶矽側流動至坩鍋側壁側) X5: Flow of silicon melt (flow from the single crystal silicon side to the side wall of the crucible in the surface of the silicon melt)

Claims (4)

一種單晶矽的製造方法,係於從石英玻璃坩鍋內之矽熔液提拉單晶矽時,一邊施加水平方向的磁場一邊使前述單晶矽成長;於前述矽熔液表面係存在有前述矽熔液從前述單晶矽側流動至前述石英玻璃坩鍋側壁的流動,且前述矽熔液從前述單晶矽側流動至前述石英玻璃坩鍋側壁的流速為0.16m/s以下;前述水平方向的前述磁場的中心係位於前述單晶矽中心部的下方,且於固化率0.4以下的前述單晶矽的直體部的提拉中的前述磁場強度至少為3000高斯,於超過固化率0.4至固化率0.6為止使前述磁場強度緩慢下降,於固化率0.6以後將前述磁場強度設為2000高斯。 A method for manufacturing single crystal silicon is to pull the single crystal silicon from the silicon melt in the quartz glass crucible while applying a horizontal magnetic field to grow the single crystal silicon; there are some on the surface of the silicon melt The flow of the silicon melt from the single crystal silicon side to the side wall of the quartz glass crucible, and the flow rate of the silicon melt from the single crystal silicon side to the side wall of the quartz glass crucible is 0.16 m/s or less; The center of the horizontal magnetic field is located below the center of the single crystal silicon, and the magnetic field strength during the pulling of the straight body part of the single crystal silicon with a solidification rate of 0.4 or less is at least 3000 Gauss, which exceeds the solidification rate The intensity of the magnetic field is gradually decreased from 0.4 to 0.6 of the curing rate, and the intensity of the magnetic field is set to 2000 Gauss after the curing rate of 0.6. 如請求項1所記載之單晶矽的製造方法,其中前述水平方向的前述磁場的中心係位於從熔液表面起至下方60mm的範圍內的矽熔液中,且前述單晶矽之提拉中的磁場強度至少為2000高斯。 The method for manufacturing single crystal silicon according to claim 1, wherein the center of the magnetic field in the horizontal direction is in the silicon melt within a range of 60 mm from the surface of the melt to the bottom, and the pulling of the single crystal silicon The magnetic field strength in is at least 2000 Gauss. 如請求項1所記載之單晶矽的製造方法,其中依據下列計算式所計算出的值為190以下;前述計算式定義如下:單晶矽的半徑[mm]÷坩鍋半徑[mm]×單晶矽轉數[rpm]×磁場強度[高斯]÷(從矽熔液的表面至遮蔽板的下端為止的距離)[mm]。 For the method of manufacturing single crystal silicon described in claim 1, the value calculated according to the following calculation formula is less than 190; the aforementioned calculation formula is defined as follows: radius of single crystal silicon [mm] ÷ radius of crucible [mm]× Single crystal silicon rotation speed [rpm] × magnetic field strength [Gauss] ÷ (distance from the surface of the molten silicon to the lower end of the shielding plate) [mm]. 一種單晶矽的製造方法,係於從石英玻璃坩鍋內之矽熔液提拉單晶矽時,一邊施加水平方向的磁場一邊使前述單晶矽成長;於提拉前述單晶矽的步驟中,調整前述單晶矽的半徑、坩鍋半徑、單晶矽轉數、磁場強度以及從前述矽熔液的表面至遮蔽板的下端為止的距離來提拉前述單晶矽,從而使依據下列計算式所計算出的值成為190以下;前述計算式定義如下:單晶矽的半徑[mm]÷坩鍋半徑[mm]×單晶矽轉數[rpm]×磁場強度[高斯]÷(從矽熔液的表面至遮蔽板的下端為止的距 離)[mm]。 A method for manufacturing single crystal silicon is to pull the single crystal silicon from the silicon melt in the quartz glass crucible, while applying a horizontal magnetic field to grow the single crystal silicon; in the step of pulling the single crystal silicon In the above-mentioned single crystal silicon radius, crucible radius, single crystal silicon rotation speed, magnetic field strength, and the distance from the surface of the silicon melt to the lower end of the shielding plate are adjusted to pull the single crystal silicon so as to be based on the following The value calculated by the calculation formula becomes less than 190; the aforementioned calculation formula is defined as follows: the radius of the single crystal silicon [mm] ÷ the radius of the crucible [mm] × the number of revolutions of the single crystal silicon [rpm] × the magnetic field intensity [Gauss] ÷ (from The distance from the surface of the silicon melt to the lower end of the shielding plate Away) [mm].
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