TWI728569B - Discharge polarization apparatus - Google Patents
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Abstract
Description
本發明是有關於一種壓電材料之極化技術,且特別是有關於一種極化設備。 The present invention relates to a polarization technology of piezoelectric materials, and particularly relates to a polarization device.
近年來,壓電材料的應用相當廣泛,這些應用包含例如電子產品觸控感測器、軍機迴聲定位、以及超音波蜂鳴器等。為了滿足特殊應用的需求,壓電材料有時須做成薄膜。一般而言,需經過壓電塗料製備、壓電塗料塗布、以及壓電塗膜的極化處理後,才能得到具有壓電特性的薄膜。 In recent years, piezoelectric materials have been widely used. These applications include, for example, electronic product touch sensors, military aircraft echolocation, and ultrasonic buzzers. In order to meet the needs of special applications, piezoelectric materials must sometimes be made into thin films. Generally speaking, piezoelectric coating preparation, piezoelectric coating coating, and polarization treatment of the piezoelectric coating film are required to obtain a film with piezoelectric properties.
由於壓電材料裡的分子架構有不對稱的特性,因此帶正電和負電的物質分布不均勻,而造成分子架構裡有局部正極和局部負極。這樣的特性是壓電材料產生極性的來源,極性方向定義為從局部負極至局部正極的方向。晶格具有相同極性方向的區域叫做電域。 Because the molecular structure in piezoelectric materials is asymmetrical, the distribution of positively and negatively charged materials is uneven, resulting in partial positive and partial negative electrodes in the molecular structure. Such characteristics are the source of the polarity of piezoelectric materials, and the direction of polarity is defined as the direction from the local negative electrode to the local positive electrode. The region where the crystal lattice has the same polarity direction is called the electric domain.
壓電材料中之電域的極性方向常常沒有規則性而互相抵消,易造成整塊壓電材料沒有極性,進而無法呈現材料本身的壓電特性。因此,通常需對壓電材料進行極化製程,方能使壓電材料的電域方向一致而呈現壓電特性。 The polarity directions of the electrical domains in piezoelectric materials often have no regularity and cancel each other out, which easily causes the entire piezoelectric material to have no polarity, and thus cannot exhibit the piezoelectric properties of the material itself. Therefore, it is usually necessary to perform a polarization process on the piezoelectric material in order to make the direction of the electric domain of the piezoelectric material consistent and exhibit piezoelectric characteristics.
非接觸式極化技術係以高電場進行極化,以將壓電薄膜裡的分子沿著電場分布整齊地排列,而使壓電薄膜呈現壓電特性。由於電暈放電(corona discharge)容易生成,且能提供進行極化製程所需之高電場環境,因此目前都使用電暈放電技術來提供電子來源。在一些採電暈放電技術之極化設備中,電子會先經過具有負性高電壓網(grid)才到待極化之表面。 The non-contact polarization technology uses a high electric field for polarization to arrange the molecules in the piezoelectric film neatly along the electric field distribution, so that the piezoelectric film exhibits piezoelectric properties. Since corona discharge is easy to generate and can provide the high electric field environment required for the polarization process, corona discharge technology is currently used to provide a source of electrons. In some polarization equipment using corona discharge technology, electrons will pass through a negative high-voltage grid before reaching the surface to be polarized.
然而,電暈放電極化技術有許多缺點。舉例而言,電暈放電時易產生電弧,而擊穿損壞待極化工件。為了避免電弧產生,電場就不能太強,如此會造成壓電材料的極化效果或速度有限。此外,由於電暈放電的特性是局部放電,例如單點放電或多點放電,且不均勻,因此處理大面積的壓電薄膜時,會有很多處理盲區或極化不均勻的問題。而為了提升壓電薄膜之極化製程的均勻性,一般使用傳動機構來移動及/或旋轉電極及/或待極化工件,以使待極化工件上之壓電薄膜的所有表面能充分地暴露在放電區之中。但,這樣的方式會拉長整個極化製程的時間,且在壓電薄膜尺寸大時,旋轉或移動機制需要更大的空間才能完成。 However, the corona discharge polarization technology has many disadvantages. For example, an arc is prone to occur during corona discharge, and breakdown damages the workpiece to be polarized. In order to avoid arc generation, the electric field should not be too strong, which will cause the polarization effect or speed of the piezoelectric material to be limited. In addition, because corona discharge is characterized by partial discharge, such as single-point discharge or multi-point discharge, and is not uniform, there are many problems with processing blind areas or uneven polarization when processing large-area piezoelectric films. In order to improve the uniformity of the polarization process of the piezoelectric film, a transmission mechanism is generally used to move and/or rotate the electrode and/or the workpiece to be polarized, so that all the surfaces of the piezoelectric film on the workpiece to be polarized can fully Exposed in the discharge area. However, this method will lengthen the time of the entire polarization process, and when the size of the piezoelectric film is large, the rotation or movement mechanism requires more space to complete.
因此,本發明之一目的就是在提供一種極化設備,其以介電質屏蔽放電(dielectric barrier discharge,DBD)電漿源來取代習知電暈放電源,藉此可產生二維均勻 電漿,故可避免極化盲區與放電不均勻的問題,而可提升極化的均勻度。 Therefore, one object of the present invention is to provide a polarization device that uses a dielectric barrier discharge (DBD) plasma source to replace the conventional corona discharge source, thereby generating a two-dimensional uniform Plasma can avoid the problems of polarization blind zone and uneven discharge, and can improve the uniformity of polarization.
本發明之另一目的是在提供一種極化設備,其可產生均勻電漿,因此可無需增設移動機構及/或旋轉機構,也不用拉長極化處理的時間,不僅可加快極化速度,更可降低設備成本與減少設備所需空間。而且,極化設備可應用於批量式(batch)極化製程、連續式(in-line)極化製程、連續式捲對捲(roll-to-roll)極化製程,應用性廣泛。 Another object of the present invention is to provide a polarization device that can generate uniform plasma, so there is no need to add a moving mechanism and/or a rotation mechanism, and it does not need to lengthen the time of the polarization treatment, which not only speeds up the polarization, but also It can also reduce equipment costs and reduce equipment space required. Moreover, the polarization equipment can be applied to a batch polarization process, an in-line polarization process, and a continuous roll-to-roll polarization process, with a wide range of applications.
根據本發明之上述目的,提出一種極化設備。此極化設備包含導電載台、介電質屏蔽放電電漿源、電網、介電質屏蔽放電電源供應器或脈衝直流電源供應器(通稱「介電質屏蔽放電電源供應器」)、以及直流電源供應器。導電載台具有承載面配置以承載工件,其中工件包含壓電材料薄膜,且此導電載台接地。介電質屏蔽放電電漿源設於承載面之上方,且配置以朝壓電材料薄膜施加電漿。電網設於承載面與介電質屏蔽放電電漿源之間。介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to the above objective of the present invention, a polarization device is provided. This polarization device includes a conductive carrier, a dielectric shielded discharge plasma source, a power grid, a dielectric shielded discharge power supply or a pulsed DC power supply (commonly known as a ``dielectric shielded discharge power supply''), and DC Power Supplier. The conductive carrier has a carrying surface configuration to carry a workpiece, wherein the workpiece includes a piezoelectric material film, and the conductive carrier is grounded. The dielectric shielding discharge plasma source is arranged above the carrying surface and is configured to apply plasma to the piezoelectric material film. The power grid is arranged between the bearing surface and the dielectric shielding discharge plasma source. The dielectric shielding discharge power supply includes a first electrode and a second electrode, wherein the first electrode is electrically connected to the dielectric shielding discharge plasma source, and the second electrode is grounded. The DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之介電質屏蔽放電電漿源包含電極以及介電層。電極與第一極電性連接。介電層接合在電極之底面。 According to an embodiment of the present invention, the above-mentioned dielectric shielding discharge plasma source includes an electrode and a dielectric layer. The electrode is electrically connected to the first electrode. The dielectric layer is bonded to the bottom surface of the electrode.
依據本發明之一實施例,上述之電網包含網格狀結構或數個排線,這些排線以一預設間距排列。 According to an embodiment of the present invention, the above-mentioned power grid includes a grid-like structure or a plurality of cables, and the cables are arranged at a predetermined interval.
根據本發明之上述目的,另提出一種極化設備。此極化設備包含導電載台、介電質屏蔽放電電漿源、介電質屏蔽放電電源供應器、以及直流電偏壓電源供應器。導電載台具有承載面配置以承載工件,其中此工件包含壓電材料薄膜。介電質屏蔽放電電漿源設於承載面之上方,且配置以朝壓電材料薄膜施加電漿。介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。直流電偏壓電源供應器包含第五極與第六極,其中第五極電性連接導電載台,第六極接地,以提供導電載台一偏壓。 According to the above objective of the present invention, another polarization device is proposed. The polarization equipment includes a conductive carrier, a dielectric shielded discharge plasma source, a dielectric shielded discharge power supply, and a DC bias power supply. The conductive stage has a carrying surface configuration to carry a workpiece, and the workpiece includes a piezoelectric material film. The dielectric shielding discharge plasma source is arranged above the carrying surface and is configured to apply plasma to the piezoelectric material film. The dielectric shielding discharge power supply includes a first electrode and a second electrode, wherein the first electrode is electrically connected to the dielectric shielding discharge plasma source, and the second electrode is grounded. The DC bias power supply includes a fifth pole and a sixth pole, wherein the fifth pole is electrically connected to the conductive carrier, and the sixth pole is grounded to provide a bias voltage of the conductive carrier.
依據本發明之一實施例,上述之極化設備,更包含電網以及直流電源供應器。電網設於承載面與介電質屏蔽放電電漿源之間。直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to an embodiment of the present invention, the aforementioned polarization device further includes a power grid and a DC power supply. The power grid is arranged between the bearing surface and the dielectric shielding discharge plasma source. The DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之電網包含網格狀結構或數個排線,這些排線以一預設間距排列。 According to an embodiment of the present invention, the above-mentioned power grid includes a grid-like structure or a plurality of cables, and the cables are arranged at a predetermined interval.
根據本發明之上述目的,又提出一種極化設備。此極化設備包含腔體、數個導電載台、數個介電質屏蔽放電電漿源、數個電網、至少一介電質屏蔽放電電源供應器、以及至少一直流電源供應器。腔體具有腔室。導電載台設於腔室內,其中每個導電載台具有承載面配置以承載工件,每個工件包含壓電材料薄膜,且這些導電載台接地。介電質屏蔽放電電漿源設於腔室內,且分別對應設於上述承載面之上方,其中這些介電質屏蔽放電電漿源配置以朝對應之 承載面上之壓電材料薄膜施加電漿。電網分別設於承載面與對應之介電質屏蔽放電電漿源之間。每個介電質屏蔽放電電源供應器包含第一極與第二極,第一極電性連接介電質屏蔽放電電漿源,第二極接地。每個直流電源供應器包含第三極與第四極,第三極電性連接電網,第四極接地。 According to the above objective of the present invention, another polarization device is proposed. The polarization device includes a cavity, a plurality of conductive stages, a plurality of dielectric shielded discharge plasma sources, a plurality of power grids, at least one dielectric shielded discharge power supply, and at least a DC power supply. The cavity has a cavity. The conductive stage is arranged in the chamber, wherein each conductive stage has a bearing surface configuration to carry a workpiece, each workpiece includes a piezoelectric material film, and the conductive stages are grounded. The dielectric shielding discharge plasma sources are arranged in the chamber, and are respectively arranged above the bearing surface, wherein these dielectric shielding discharge plasma sources are arranged to face the corresponding Plasma is applied to the piezoelectric material film on the bearing surface. The power grid is respectively arranged between the bearing surface and the corresponding dielectric shielding discharge plasma source. Each dielectric shielded discharge power supply includes a first pole and a second pole. The first pole is electrically connected to the dielectric shielded discharge plasma source, and the second pole is grounded. Each DC power supply includes a third pole and a fourth pole, the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之每個電網包含網格狀結構或數個排線,這些排線以一預設間距排列。 According to an embodiment of the present invention, each of the aforementioned power grids includes a grid-like structure or a plurality of cables, and the cables are arranged at a predetermined interval.
根據本發明之上述目的,再提出一種極化設備。此極化設備包含腔體、數個導電載台、數個介電質屏蔽放電電漿源、至少一介電質屏蔽放電電源供應器、以及至少一直流電偏壓電源供應器。腔體具有腔室。導電載台設於腔室內,其中每個導電載台具有承載面配置以承載工件,每個工件包含壓電材料薄膜。介電質屏蔽放電電漿源設於腔室內,且分別對應設於承載面之上方,其中這些介電質屏蔽放電電漿源配置以朝對應之承載面上之壓電材料薄膜施加電漿。每個介電質屏蔽放電電源供應器包含第一極與第二極,第一極電性連接介電質屏蔽放電電漿源,第二極接地。每個直流電偏壓電源供應器包含第五極與第六極,第五極電性連接導電載台,第六極接地,以提供每個導電載台一偏壓。 According to the above-mentioned object of the present invention, another polarization device is proposed. The polarization device includes a cavity, a plurality of conductive stages, a plurality of dielectric shielded discharge plasma sources, at least one dielectric shielded discharge power supply, and at least a DC bias power supply. The cavity has a cavity. The conductive stage is arranged in the cavity, wherein each conductive stage has a bearing surface configuration to carry a workpiece, and each workpiece includes a piezoelectric material film. The dielectric shielding discharge plasma sources are arranged in the chamber and are respectively arranged above the carrying surface, wherein the dielectric shielding discharge plasma sources are configured to apply plasma to the piezoelectric material film on the corresponding carrying surface. Each dielectric shielded discharge power supply includes a first pole and a second pole. The first pole is electrically connected to the dielectric shielded discharge plasma source, and the second pole is grounded. Each DC bias power supply includes a fifth pole and a sixth pole, the fifth pole is electrically connected to the conductive carrier, and the sixth pole is grounded to provide a bias voltage for each conductive carrier.
依據本發明之一實施例,上述之極化設備更包含數個電網以及至少一直流電源供應器。電網設於承載面與介電質屏蔽放電電漿源之間。每個直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to an embodiment of the present invention, the aforementioned polarization device further includes a plurality of power grids and at least a DC power supply. The power grid is arranged between the bearing surface and the dielectric shielding discharge plasma source. Each DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之每個電網包含網格狀結構或數個排線,這些排線以一預設間距排列。 According to an embodiment of the present invention, each of the aforementioned power grids includes a grid-like structure or a plurality of cables, and the cables are arranged at a predetermined interval.
根據本發明之上述目的,再提出一種極化設備。此極化設備包含至少一導電傳送機構、至少一介電質屏蔽放電電漿源、至少一電網、至少一介電質屏蔽放電電源供應器、以及至少一直流電源供應器。導電傳送機構配置以朝一方向載送連續式工件,其中此連續式工件包含壓電材料薄膜,且導電傳送機構接地。介電質屏蔽放電電漿源設於導電傳送機構之一預設區段的上方,且配置以朝通過預設區段之壓電材料薄膜施加電漿。電網設於導電傳送機構之預設區段與介電質屏蔽放電電漿源之間。每個介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。每個直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to the above-mentioned object of the present invention, another polarization device is proposed. The polarization device includes at least one conductive transmission mechanism, at least one dielectric shielded discharge plasma source, at least one power grid, at least one dielectric shielded discharge power supply, and at least a DC power supply. The conductive transmission mechanism is configured to carry a continuous workpiece in one direction, wherein the continuous workpiece includes a piezoelectric material film, and the conductive transmission mechanism is grounded. The dielectric shielding discharge plasma source is arranged above a predetermined section of the conductive transmission mechanism, and is configured to apply plasma to the piezoelectric material film passing through the predetermined section. The power grid is arranged between the predetermined section of the conductive transmission mechanism and the dielectric shielding discharge plasma source. Each dielectric shielded discharge power supply includes a first pole and a second pole, wherein the first pole is electrically connected to the dielectric shielded discharge plasma source, and the second pole is grounded. Each DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之導電傳送機構包含數個滾輪、輸送帶、或數個滾輪與設於這些滾輪上之輸送帶。 According to an embodiment of the present invention, the above-mentioned conductive transmission mechanism includes a plurality of rollers, a conveyor belt, or a plurality of rollers and a conveyor belt arranged on the rollers.
依據本發明之一實施例,上述之每個電網包含一網格狀結構或數個排線,這些排線以一預設間距排列。 According to an embodiment of the present invention, each of the above-mentioned power grids includes a grid-like structure or a plurality of cables, and the cables are arranged at a predetermined interval.
根據本發明之上述目的,再提出一種極化設備。此極化設備包含至少一導電傳送機構、至少一介電質屏蔽放電電漿源、至少一介電質屏蔽放電電源供應器、以及至少一直流電偏壓電源供應器。導電傳送機構配置以朝一方向載送連續式工件,其中此連續式工件包含壓電材料薄膜。介 電質屏蔽放電電漿源設於導電傳送機構之一預設區段的上方,且配置以朝通過預設區段之壓電材料薄膜施加電漿。每個介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。每個直流電偏壓電源供應器包含第五極與第六極,第五極電性連接導電傳送機構,第六極接地,以提供導電傳送機構一偏壓。 According to the above-mentioned object of the present invention, another polarization device is proposed. The polarization device includes at least one conductive transmission mechanism, at least one dielectric shielded discharge plasma source, at least one dielectric shielded discharge power supply, and at least a DC bias power supply. The conductive transfer mechanism is configured to carry a continuous workpiece in one direction, wherein the continuous workpiece includes a piezoelectric material film. Introduce The electric mass shielding discharge plasma source is arranged above a predetermined section of the conductive transmission mechanism, and is configured to apply plasma to the piezoelectric material film passing through the predetermined section. Each dielectric shielded discharge power supply includes a first pole and a second pole, wherein the first pole is electrically connected to the dielectric shielded discharge plasma source, and the second pole is grounded. Each DC bias power supply includes a fifth pole and a sixth pole, the fifth pole is electrically connected to the conductive transmission mechanism, and the sixth pole is grounded to provide a bias voltage for the conductive transmission mechanism.
依據本發明之一實施例,上述之導電傳送機構包含數個滾輪、輸送帶、或數個滾輪與設於這些滾輪上之輸送帶。 According to an embodiment of the present invention, the above-mentioned conductive transmission mechanism includes a plurality of rollers, a conveyor belt, or a plurality of rollers and a conveyor belt arranged on the rollers.
依據本發明之一實施例,上述之極化設備更包含至少一電網以及至少一直流電源供應器。電網設於導電傳送機構之預設區段與介電質屏蔽放電電漿源之間。每個直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to an embodiment of the present invention, the aforementioned polarization device further includes at least one power grid and at least a DC power supply. The power grid is arranged between the predetermined section of the conductive transmission mechanism and the dielectric shielding discharge plasma source. Each DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
根據本發明之上述目的,再提出一種極化設備。此極化設備包含第一滾輪、介電質屏蔽放電電漿源、電網、第二滾輪、介電質屏蔽放電電源供應器、以及直流電源供應器。第一滾輪配置以捲載連續式工件,其中此連續式工件包含壓電材料薄膜,第一滾輪接地。介電質屏蔽放電電漿源設於第一滾輪之上方,且配置以朝壓電材料薄膜施加電漿。電網設於第一滾輪與介電質屏蔽放電電漿源之間。第二滾輪配置以捲收來自第一滾輪且通過電漿之連續式工件。介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。直流電源供 應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to the above-mentioned object of the present invention, another polarization device is proposed. The polarization device includes a first roller, a dielectric shielded discharge plasma source, a power grid, a second roller, a dielectric shielded discharge power supply, and a DC power supply. The first roller is configured to roll a continuous workpiece, wherein the continuous workpiece includes a piezoelectric material film, and the first roller is grounded. The dielectric shielding discharge plasma source is arranged above the first roller and is configured to apply plasma to the piezoelectric material film. The power grid is arranged between the first roller and the dielectric shielding discharge plasma source. The second roller is configured to wind up the continuous workpiece from the first roller and passing through the plasma. The dielectric shielding discharge power supply includes a first electrode and a second electrode, wherein the first electrode is electrically connected to the dielectric shielding discharge plasma source, and the second electrode is grounded. DC power supply The inverter includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之連續式工件包含導電基材、以及壓電材料薄膜覆蓋導電基材之一表面上。 According to an embodiment of the present invention, the aforementioned continuous workpiece includes a conductive substrate, and a piezoelectric material film covers a surface of the conductive substrate.
依據本發明之一實施例,上述之連續式工件由壓電材料薄膜所組成。 According to an embodiment of the present invention, the aforementioned continuous workpiece is composed of a thin film of piezoelectric material.
根據本發明之上述目的,再提出一種極化設備。此極化設備包含第一滾輪、介電質屏蔽放電電漿源、第二滾輪、介電質屏蔽放電電源供應器、以及直流電偏壓電源供應器。第一滾輪配置以捲載連續式工件,其中此連續式工件包含壓電材料薄膜。介電質屏蔽放電電漿源設於第一滾輪之上方,且配置以朝壓電材料薄膜施加電漿。第二滾輪配置以捲收來自第一滾輪且通過電漿之連續式工件。介電質屏蔽放電電源供應器包含第一極與第二極,其中第一極電性連接介電質屏蔽放電電漿源,第二極接地。直流電偏壓電源供應器包含第五極與第六極,其中第五極電性連接第一滾輪,第六極接地,以提供第一滾輪一偏壓。 According to the above-mentioned object of the present invention, another polarization device is proposed. The polarization device includes a first roller, a dielectric shielded discharge plasma source, a second roller, a dielectric shielded discharge power supply, and a DC bias power supply. The first roller is configured to roll a continuous workpiece, wherein the continuous workpiece includes a piezoelectric material film. The dielectric shielding discharge plasma source is arranged above the first roller and is configured to apply plasma to the piezoelectric material film. The second roller is configured to wind up the continuous workpiece from the first roller and passing through the plasma. The dielectric shielding discharge power supply includes a first electrode and a second electrode, wherein the first electrode is electrically connected to the dielectric shielding discharge plasma source, and the second electrode is grounded. The DC bias power supply includes a fifth pole and a sixth pole, wherein the fifth pole is electrically connected to the first roller, and the sixth pole is grounded to provide a bias of the first roller.
依據本發明之一實施例,上述之極化設備更包含電網以及直流電源供應器。電網設於第一滾輪與介電質屏蔽放電電漿源之間。直流電源供應器包含第三極與第四極,其中第三極電性連接電網,第四極接地。 According to an embodiment of the present invention, the aforementioned polarization device further includes a power grid and a DC power supply. The power grid is arranged between the first roller and the dielectric shielding discharge plasma source. The DC power supply includes a third pole and a fourth pole, wherein the third pole is electrically connected to the power grid, and the fourth pole is grounded.
依據本發明之一實施例,上述之連續式工件包含導電基材以及壓電材料薄膜覆蓋導電基材之表面上。 According to an embodiment of the present invention, the aforementioned continuous workpiece includes a conductive substrate and a piezoelectric material film covering the surface of the conductive substrate.
依據本發明之一實施例,上述之連續式工件由壓電材料薄膜所組成。 According to an embodiment of the present invention, the aforementioned continuous workpiece is composed of a thin film of piezoelectric material.
100a~100c‧‧‧極化設備 100a~100c‧‧‧Polarization equipment
110‧‧‧導電載台 110‧‧‧Conductive carrier
112‧‧‧承載面 112‧‧‧Loading surface
120‧‧‧電質屏蔽放電電漿源 120‧‧‧Electrically shielded discharge plasma source
122‧‧‧電極 122‧‧‧electrode
122a‧‧‧底面 122a‧‧‧Bottom
124‧‧‧介電層 124‧‧‧Dielectric layer
130‧‧‧電網 130‧‧‧Grid
132‧‧‧開孔 132‧‧‧Opening
140‧‧‧介電質屏蔽放電電源供應器 140‧‧‧Dielectric shielding discharge power supply
142‧‧‧第一極 142‧‧‧First pole
144‧‧‧第二極 144‧‧‧Second pole
150‧‧‧直流電源供應器 150‧‧‧DC Power Supply
152‧‧‧第三極 152‧‧‧Third pole
154‧‧‧第四極 154‧‧‧Fourth pole
160‧‧‧工件 160‧‧‧Workpiece
162‧‧‧基材 162‧‧‧Substrate
162a‧‧‧表面 162a‧‧‧surface
164‧‧‧壓電材料薄膜 164‧‧‧Piezoelectric material film
170‧‧‧直流電偏壓電源供應器 170‧‧‧DC bias power supply
172‧‧‧第五極 172‧‧‧Fifth pole
174‧‧‧第六極 174‧‧‧Sixth pole
200a~200c‧‧‧極化設備 200a~200c‧‧‧Polarization equipment
300a~300c‧‧‧極化設備 300a~300c‧‧‧Polarization equipment
310‧‧‧導電傳送機構 310‧‧‧Conductive transmission mechanism
312‧‧‧預設區段 312‧‧‧Preset section
320‧‧‧連續式工件 320‧‧‧Continuous workpiece
322‧‧‧基材 322‧‧‧Substrate
322a‧‧‧表面 322a‧‧‧surface
324‧‧‧壓電材料薄膜 324‧‧‧Piezoelectric material film
330‧‧‧方向 330‧‧‧direction
400a~400c‧‧‧極化設備 400a~400c‧‧‧Polarization equipment
410‧‧‧第一滾輪 410‧‧‧First roller
420‧‧‧第二滾輪 420‧‧‧Second roller
430‧‧‧連續式工件 430‧‧‧Continuous workpiece
432‧‧‧導電基材 432‧‧‧Conductive substrate
432a‧‧‧表面 432a‧‧‧surface
434‧‧‧壓電材料薄膜 434‧‧‧Piezoelectric material film
440‧‧‧方向 440‧‧‧direction
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: In order to make the above and other objectives, features, advantages and embodiments of the present invention more comprehensible, the description of the accompanying drawings is as follows:
〔圖1〕係繪示依照本發明之第一實施方式的一種極化設備的示意圖; [Figure 1] is a schematic diagram showing a polarization device according to the first embodiment of the present invention;
〔圖2〕係繪示依照本發明之第二實施方式的一種極化設備的示意圖; [Figure 2] is a schematic diagram showing a polarization device according to the second embodiment of the present invention;
〔圖3〕係繪示依照本發明之第三實施方式的一種極化設備的示意圖; [Figure 3] is a schematic diagram showing a polarization device according to the third embodiment of the present invention;
〔圖4〕係繪示依照本發明之第四實施方式的一種極化設備的示意圖; [Figure 4] is a schematic diagram showing a polarization device according to the fourth embodiment of the present invention;
〔圖5〕係繪示依照本發明之第五實施方式的一種極化設備的示意圖; [Figure 5] is a schematic diagram showing a polarization device according to the fifth embodiment of the present invention;
〔圖6〕係繪示依照本發明之第六實施方式的一種極化設備的示意圖; [FIG. 6] is a schematic diagram showing a polarization device according to the sixth embodiment of the present invention;
〔圖7〕係繪示依照本發明之第七實施方式的一種極化設備的示意圖; [FIG. 7] is a schematic diagram showing a polarization device according to the seventh embodiment of the present invention;
〔圖8〕係繪示依照本發明之第八實施方式的一種極化設備的示意圖; [FIG. 8] is a schematic diagram showing a polarization device according to the eighth embodiment of the present invention;
〔圖9〕係繪示依照本發明之第九實施方式的一種極化設備的示意圖; [FIG. 9] is a schematic diagram showing a polarization device according to the ninth embodiment of the present invention;
〔圖10〕係繪示依照本發明之第十實施方式的一種極化設備的示意圖; [FIG. 10] is a schematic diagram showing a polarization device according to the tenth embodiment of the present invention;
〔圖11〕係繪示依照本發明之第十一實施方式的一種極化設備的示意圖;以及 [FIG. 11] is a schematic diagram showing a polarization device according to the eleventh embodiment of the present invention; and
〔圖12〕係繪示依照本發明之第十二實施方式的一種極化設備的示意圖。 [Fig. 12] is a schematic diagram showing a polarization device according to the twelfth embodiment of the present invention.
以下的揭露提供了許多不同實施方式或例子,以實施所揭露之標的的不同特徵。以下描述之構件與安排的特定例子係用以簡化本發明之實施方式,當然這些僅為例子,並非用以限制本發明。舉例而言,於描述中,第一特徵形成於第二特徵之上方或之上,可能包含第一特徵與第二特徵以直接接觸的方式形成的實施方式,亦可能包含額外特徵可能形成在第一特徵與第二特徵之間的實施方式,如此第一特徵與第二特徵可能不會直接接觸。 The following disclosure provides many different implementations or examples to implement different features of the disclosed subject matter. The specific examples of components and arrangements described below are used to simplify the implementation of the present invention. Of course, these are only examples and are not intended to limit the present invention. For example, in the description, the first feature is formed on or on the second feature, which may include an embodiment in which the first feature and the second feature are formed in direct contact, or may include additional features that may be formed on the first feature. An implementation between a feature and a second feature, so that the first feature and the second feature may not directly contact.
此外,在說明書中可能會使用空間相對用語,例如「在下(beneath)」、「下方(below)」、「較低(lower)」、「上方(above)」、「較高(upper)」與類似用語,以方便描述如圖式所繪示之一構件或一特徵與另一(另一些)構件或特徵之間的關係。除了在圖中所繪示之方位外,這些空間相對用詞意欲含括元件在使用或操作中的不同方位。設備/ 元件可能以不同方式定位(旋轉90度或在其他方位上),因此可利用同樣的方式來解釋在此所使用之空間相對描述。 In addition, spatial relative terms may be used in the manual, such as "beneath", "below", "lower", "above", "upper" and Similar terms are used to conveniently describe the relationship between one component or feature and another (other) component or feature as shown in the figure. In addition to the orientations depicted in the figures, these spatial relative terms are intended to encompass different orientations of components in use or operation. equipment/ The components may be positioned in different ways (rotated by 90 degrees or in other orientations), so the same way can be used to explain the spatial relative description used here.
有鑑於習知電暈放電極化技術具有易產生電弧而造成待極化工件損壞,放電不均勻而造成壓電材料之極化不均勻,以及需額外透過傳動機構的移動或旋轉、或拉長極化製程時間等方式才能極化大面積的壓電薄膜等缺點,因此本發明在此提出一種極化設備。本發明之實施方式的極化設備以介電質屏蔽放電電漿源來取代習知電暈放電源,因此可產生二維均勻電漿,而可提升極化的均勻度。由於極化均勻度的提升,無需藉助傳動機構亦無需拉長極化處理的時間即可有效極化大面積的壓電薄膜,因此不僅可加快極化速度,更可降低設備成本與減少設備所需空間,具有極佳的應用性。 In view of the fact that the conventional corona discharge electric polarization technology is prone to arcing and damage to the workpiece to be polarized, uneven discharge causes uneven polarization of the piezoelectric material, and additional movement or rotation or elongation of the transmission mechanism is required. The polarization process time and other methods can polarize large-area piezoelectric films and other shortcomings. Therefore, the present invention proposes a polarization device. The polarization device of the embodiment of the present invention replaces the conventional corona discharge source with a dielectric shielded discharge plasma source, so that a two-dimensional uniform plasma can be generated, and the uniformity of polarization can be improved. Due to the improvement of polarization uniformity, a large area of piezoelectric film can be effectively polarized without the use of a transmission mechanism or lengthening the time of polarization treatment. Therefore, it can not only accelerate the polarization speed, but also reduce the cost of equipment and reduce the cost of equipment. It needs space and has excellent applicability.
請參照圖1,其係繪示依照本發明之第一實施方式的一種極化設備的示意圖。極化設備100a可用以對壓電材料薄膜進行極化處理,以使壓電材料薄膜裡的分子沿著電場分布整齊地排列,藉此使壓電材料薄膜呈現壓電特性。在一些實施例中,極化設備100a主要包含導電載台110、介電質屏蔽放電電漿源120、電網130、介電質屏蔽放電電源供應器140、以及直流電源供應器150。
Please refer to FIG. 1, which is a schematic diagram of a polarization device according to the first embodiment of the present invention. The
導電載台110之可例如由金屬所製成。在一些例子中,導電載台110可為平板狀結構。導電載台110具有承載面112。舉例而言,如圖1所示,導電載台110之承載面112可為導電載台110之上表面。在導電載台110為平板狀
結構之例子中,承載面112為平坦表面。導電載台110之承載面112配置以承載欲進行極化處理之工件160。在一些例子中,導電載台110接地。
The
工件160包含壓電材料薄膜164。舉例而言,壓電材料薄膜164可包含聚偏氟乙烯(PVDF)等高分子壓電材料,或鋯鈦酸鉛(PZT)等壓電陶瓷材料。在一些例子中,工件160更包含基材162,且壓電材料薄膜164覆蓋在基材162之表面162a上。基材162可例如由導電材料所製成。
The
介電質屏蔽放電電漿源120設於導電載台110之承載面112之上方,且與承載面112相面對。介電質屏蔽放電電漿源120配置以朝承載面112所承載之工件160的壓電材料薄膜164施加電漿。在一些例子中,介電質屏蔽放電電漿源120可包含電極122與介電層124。電極122由導電材料所製成。電極122可例如為平板狀結構。電極122具有底面122a。在電極122為平板狀結構的例子中,電極122之底面122a為平坦表面。介電層124覆蓋且接合在電極122之底面122a上,並與承載面112相面對。如此,從介電質屏蔽放電電漿源120之介電層124所產生之電漿可朝向導電載台110之承載面112。
The dielectric shielding
請繼續參照圖1,電網130設置在導電載台110之承載面112與介電質屏蔽放電電漿源120之介電層124之間。在一些示範例子中,電網130鄰近導電載台110之承載面112。在一些例子中,電網130橫設於導電載台110之承載面112的上方。電網130之延伸方向可例如實質平行於導
電載台110之承載面112。電網130具有許多開孔132,其中這些開孔132可例如均勻穿設於電網130中。電網130可包含網格狀結構。在一些例子中,電網130可包含數個排線,其中這些排線以一預設間距排列。舉例而言,排線之間的預設間距為約1mm至約10mm。
Please continue to refer to FIG. 1, the
介電質屏蔽放電電源供應器140配置以對介電質屏蔽放電電漿源120供應電力。介電質屏蔽放電電源供應器140可對介電質屏蔽放電電漿源120供應交流電或脈衝直流電。介電質屏蔽放電電源供應器140可包含第一極142與第二極144,其中第一極142與第二極144具有不同電位。介電質屏蔽放電電源供應器140之第一極142與介電質屏蔽放電電漿源120之電極122電性連接,第二極144則可接地。
The dielectric shielded
直流電源供應器150配置以供應電力予電網130。直流電源供應器150可包含第三極152與第四極154,其中第三極152與第四極154具有不同電位。直流電源供應器150之第三極152電性連接電網130,第四極154可接地。
The
介電質屏蔽放電電漿源120朝導電載台110之承載面112噴射電漿時,電網130可過濾電漿中一種電性的電荷,而使電漿中另一種不同電性的電荷通過電網130之開孔132而抵達導電載台110之承載面112上方之工件160的壓電材料薄膜164上,來對此壓電材料薄膜164進行極化製程。舉例而言,電漿中之部分電子可通過電網130之開孔132來極化壓電材料薄膜164。
When the dielectric shielded
由於介電質屏蔽放電電漿源120可產生二維均勻電漿,因此可提升壓電材料薄膜164之極化的均勻度,進而無需藉助傳動機構亦無需拉長極化處理的時間即可有效極化大面積的壓電薄膜。故,極化設備100a的應用不僅可加快極化速度,更可降低設備成本與減少設備所需空間。
Since the dielectric shielded
請參照圖2,其係繪示依照本發明之第二實施方式的一種極化設備的示意圖。極化設備100b之架構與上述實施方式之極化設備100a的架構類似,二者之間的差異在於,極化設備100b之介電質屏蔽放電電漿源120與導電載台110之間並未設置電網,且極化設備100b另包含直流電偏壓電源供應器170來對導電載台110施加偏壓。
Please refer to FIG. 2, which is a schematic diagram of a polarization device according to the second embodiment of the present invention. The structure of the
如圖2所示,直流電偏壓電源供應器170包含第五極172與第六極174,其中第五極172與第六極174具有不同電位。直流電偏壓電源供應器170之第五極172電性連接導電載台110,第六極174可接地,藉以提供導點載台110偏壓。因此,與極化設備100a所採過濾方式不同,極化設備100b係採對導電載台110施加偏壓以吸附與導電載台110不同電性的電荷方式來進行壓電材料薄膜164的極化製程。舉例而言,因直流電偏壓電源供應器170所施加之電力而帶正電之導電載台110可吸附電漿中之帶負電的電荷,藉此來極化承載於導電載台110上的壓電材料薄膜164。
As shown in FIG. 2, the DC bias
請參照圖3,其係繪示依照本發明之第三實施方式的一種極化設備的示意圖。極化設備100c之架構與上述實施方式之極化設備100b的架構類似,二者之間的差異在
於,極化設備100c之介電質屏蔽放電電漿源120與導電載台110之間更設有電網130,且極化設備100c亦包含對電網130施加電力之直流電源供應器150。如同圖1之極化設備100a,直流電源供應器150之第三極152電性連接電網130,第四極154接地。
Please refer to FIG. 3, which is a schematic diagram of a polarization device according to the third embodiment of the present invention. The architecture of the
極化設備100c結合上述實施方式之極化設備100a之過濾電荷方式與極化設備100b之吸引電荷方式,可更有效率地使介電質屏蔽放電電漿源120所產生之電漿中帶一特定電性之電荷,例如帶負電的電荷,移動到承載於導電載台110上的壓電材料薄膜164,藉此來極化壓電材料薄膜164。
The
本發明之極化設備亦可進行批量式極化製程。請參照圖4,其係繪示依照本發明之第四實施方式的一種極化設備的示意圖。此極化設備200a包含腔體210、數個導電載台110、數個介電質屏蔽放電電漿源120、數個電網130、至少一介電質屏蔽放電電源供應器140、以及至少一直流電源供應器150。
The polarization equipment of the present invention can also perform a batch-type polarization process. Please refer to FIG. 4, which is a schematic diagram of a polarization device according to the fourth embodiment of the present invention. The
在極化設備200a中,腔體210具有腔室212。腔室212可容置導電載台110、介電質屏蔽放電電漿源120、以及電網130,而介電質屏蔽放電電源供應器140以及直流電源供應器150設於腔體210之腔室212外。在一些例子中,介電質屏蔽放電電源供應器140以及直流電源供應器150亦可容置於腔室212中。腔體210可為密閉腔體或開放式腔體,因此腔室212可為密閉空間或開放空間。
In the
導電載台110設於腔體210之腔室212內,每個導電載台110具有承載面112可承載工件160,藉此可在腔室212內進行工件160之壓電材料薄膜164的極化製程。導電載台110與工件160之架構已於上述實施方式說明,於此不再贅述。在此實施方式中,這些導電載台110可接地。這些導電載台110可以並聯方式與一組接地線連接。在另一些例子中,這些導電載台110可分別與多組接地線連接。這些導電載台110在極化製程期間可呈靜態、來回移動、或旋轉轉動。
The
介電質屏蔽放電電漿源120同樣設於腔體210之腔室212內,且分別與導電載台110對應,並分別位於對應之導電載台110之承載面112的上方。藉此,介電質屏蔽放電電漿源120可朝對應之導電載台110之承載面112上所承載之工件160的壓電材料薄膜164施加電漿。
The dielectric shielded
電網130分別設於導電載台110之承載面112與對應之介電質屏蔽放電電漿源120之介電層124之間。在一些示範例子中,電網130、導電載台110、與介電質屏蔽放電電漿源120之數量相同。這些電網130橫設於導電載台110之承載面112的上方,且可分別鄰近於對應之導電載台110的承載面112。電網130具有許多開孔132均勻穿設於電網130中。電網130可例如包含網格狀結構、或以一預設間距排列之數個排線。電網130、導電載台110、與介電質屏蔽放電電漿源120之架構與安排類似於上述實施方式,於此不再贅述。
The
極化設備200a可包含一個或多個介電質屏蔽放電電源供應器140。舉例而言,如圖4所示,極化設備200a包含多個介電質屏蔽放電電源供應器140,且這些介電質屏蔽放電電源供應器140之數量與介電質屏蔽放電電漿源120之數量相同。在這樣的例子中,介電質屏蔽放電電源供應器140配置以分別供應電力給對應之介電質屏蔽放電電漿源120。在極化設備200a僅具有一個介電質屏蔽放電電源供應器140的例子中,此介電質屏蔽放電電源供應器140可供應電力給所有的介電質屏蔽放電電漿源120,其中這些介電質屏蔽放電電漿源120之電極122以並聯方式與介電質屏蔽放電電源供應器140連接。每個介電質屏蔽放電電源供應器140可包含具不同電位之第一極142與第二極144,其中第一極142與介電質屏蔽放電電漿源120之電極122電性連接,第二極144則可接地。
The
極化設備200a可包含一個或多個直流電源供應器150。舉例而言,如圖4所示,極化設備200a包含多個直流電源供應器150,且這些直流電源供應器150之數量與電網130之數量相同。在這樣的例子中,直流電源供應器150配置以分別供應電力給對應之電網130。在極化設備200a僅具有一個直流電源供應器150的例子中,此直流電源供應器150可供應電力給所有的電網130,且這些電網130以並聯方式與此直流電源供應器150連接。直流電源供應器150可包含具有不同電位之第三極152與第四極154,其中第三極152電性連接電網130,第四極154可接地。
The
藉由這樣的設計,可同時進行多個工件160之壓電材料薄膜164的極化製程,達到批量式極化製程的效果,而可大大地提升極化效率。
With this design, the polarization process of the
請參照圖5,其係繪示依照本發明之第五實施方式的一種極化設備的示意圖。此實施方式之極化設備200b的架構與極化設備200a的架構類似,二者之間的差異在於,極化設備200b之介電質屏蔽放電電漿源120與導電載台110之間並未設置電網,且極化設備200b另包含至少一個直流電偏壓電源供應器170來對導電載台110施加偏壓。
Please refer to FIG. 5, which is a schematic diagram of a polarization device according to the fifth embodiment of the present invention. The structure of the
極化設備200b可包含一或多個直流電偏壓電源供應器170。在一些例子中,如圖5所示,極化設備200b包含多個直流電偏壓電源供應器170,且這些直流電偏壓電源供應器170之數量與導電載台110之數量相同。在這樣的例子中,直流電偏壓電源供應器170配置以分別供應電力給對應之導電載台110。在極化設備200a僅具有一個直流電偏壓電源供應器170的例子中,此直流電偏壓電源供應器170可供應電力給所有的導電載台110,且這些導電載台110以並聯方式與此直流電偏壓電源供應器170連接。直流電偏壓電源供應器170包含具有不同電位之第五極172與第六極174,其中第五極172電性連接導電載台110,第六極174可接地,藉以提供導點載台110偏壓。因此,極化設備200b係採對導點載台110施加偏壓以吸附與導點載台110不同電性的電荷方式來進行壓電材料薄膜164的極化製程。
The
請參照圖6,其係繪示依照本發明之第六實施方式的一種極化設備的示意圖。極化設備200c之架構與上述實施方式之極化設備200b的架構類似,二者之間的差異在於,極化設備200c之每個介電質屏蔽放電電漿源120與對應之導電載台110之間更設有電網130,且極化設備200c另包含對這些電網130施加電力之至少一個直流電源供應器150。如同圖4之極化設備200a,直流電源供應器150之第三極152電性連接電網130,第四極154接地。極化設備200c之直流電源供應器150的架構與設計與極化設備200a之直流電源供應器150的架構與設計相同,於此不再贅述。
Please refer to FIG. 6, which is a schematic diagram of a polarization device according to the sixth embodiment of the present invention. The structure of the
極化設備200c結合上述實施方式之極化設備200a之過濾電荷方式與極化設備200b之吸引電荷方式,可更有效率地使所有介電質屏蔽放電電漿源120所產生之電漿中帶一特定電性之電荷移動到承載於對應導電載台110上的壓電材料薄膜164,藉此以批量式方式極化壓電材料薄膜164。
The
本發明之極化設備亦可進行連續式極化製程。請參照圖7,其係繪示依照本發明之第七實施方式的一種極化設備的示意圖。在一些實施例中,極化設備300a包含至少一導電傳送機構310、至少一介電質屏蔽放電電漿源120、至少一電網130、至少一介電質屏蔽放電電源供應器140、以及至少一直流電源供應器150。此極化設備300a可用以對連續式工件320進行極化製程。連續式工件320包含壓電材料薄膜324。壓電材料薄膜324可例如包含聚偏氟乙
烯等高分子壓電材料,或鋯鈦酸鉛等壓電陶瓷材料。在一些例子中,連續式工件320更包含基材322,其中壓電材料薄膜324覆蓋在基材322的表面322a上。基材322可例如由導電材料所製成。
The polarization equipment of the present invention can also perform a continuous polarization process. Please refer to FIG. 7, which is a schematic diagram of a polarization device according to the seventh embodiment of the present invention. In some embodiments, the
極化設備300a包含一或多個導電傳送機構310。舉例而言,如圖7所示,極化設備300a包含多個導電傳送機構310,這些導電傳送機構310為數個滾輪。在其他例子中,極化設備300a可包含單一傳送機構,例如一輸送帶,此輸送帶可導電。另一些例子中,極化設備300a之導電傳送機構可包含數個滾輪與一輸送帶的組合,其中輸送帶設於這些滾輪上。導電傳送機構310配置以朝一方向330載送連續式工件320。在此實施方式中,這些導電傳送機構310可接地。
The
極化設備300a可包含一或多個介電質屏蔽放電電漿源120。介電質屏蔽放電電漿源120設於導電傳送機構310之預設區段312的上方。舉例而言,導電傳送機構310之預設區段312可為導電傳送機構310的下游區段。藉此,介電質屏蔽放電電漿源120可朝導電傳送機構310所載送且通過導電傳送機構310之預設區段312的壓電材料薄膜324施加電漿。
The
極化設備300a可包含一或多個電網130。電網130設於導電傳送機構310之預設區段312之上方,且介於導電傳送機構310之預設區段312與介電質屏蔽放電電漿源120之間。在一些示範例子中,電網130與介電質屏蔽放電
電漿源120之數量相同。電網130橫設於導電傳送機構310之預設區段312的上方,且可鄰近於導電傳送機構310。電網130可例如包含網格狀結構、或以一預設間距排列之數個排線。電網130與介電質屏蔽放電電漿源120之架構與安排類似於上述實施方式,於此不再贅述。
The
請繼續參照圖7,極化設備300a可包含一個或多個介電質屏蔽放電電源供應器140。介電質屏蔽放電電源供應器140之數量可例如與介電質屏蔽放電電漿源120之數量相同。介電質屏蔽放電電源供應器140配置以供應電力給介電質屏蔽放電電漿源120。介電質屏蔽放電電源供應器140包含第一極142與第二極144,其中第一極142電性連接介電質屏蔽放電電漿源120之電極122,第二極144接地。
Please continue to refer to FIG. 7, the
極化設備300a可包含一個或多個直流電源供應器150。直流電源供應器150與電網130可具有相同數量。直流電源供應器150包含具有不同電位之第三極152與第四極152,其中第三極152電性連接電網130,第四極154可接地。
The
藉由這樣的設計,當導電傳送機構310朝方向330載送連續式工件320時,介電質屏蔽放電電漿源120可經由電網130而對通過預設區段312之連續式工件320的壓電材料薄膜324施加電漿,來對通過預設區段312之壓電材料薄膜324進行極化製程。因此,可不間斷地極化連續式工件320的壓電材料薄膜324。
With this design, when the
請參照圖8,其係繪示依照本發明之第八實施方式的一種極化設備的示意圖。此實施方式之極化設備300b的架構與極化設備300a的架構類似,二者之間的差異在於,極化設備300b之介電質屏蔽放電電漿源120與導電傳送機構310之間並未設置電網,且極化設備300b另包含至少一個直流電偏壓電源供應器170來對導電傳送機構310施加偏壓。
Please refer to FIG. 8, which is a schematic diagram of a polarization device according to the eighth embodiment of the present invention. The structure of the
如圖8所示,直流電偏壓電源供應器170包含第五極172與第六極174,其中第五極172與第六極174具有不同電位。直流電偏壓電源供應器170之第五極172電性連接導電傳送機構310,第六極174可接地,藉以提供導電傳送機構310偏壓。藉此,極化設備300b可採對導電傳送機構310施加偏壓以吸附與導電傳送機構310不同電性的電荷方式,持續地進行壓電材料薄膜324的極化製程。
As shown in FIG. 8, the DC bias
請參照圖9,其係繪示依照本發明之第九實施方式的一種極化設備的示意圖。極化設備300c之架構與上述實施方式之極化設備300b的架構類似,二者之間的差異在於,極化設備300c之介電質屏蔽放電電漿源120與導電傳送機構310之間更設有電網130,且極化設備300c另包含對電網130施加電力之至少一個直流電源供應器150。如同圖7之極化設備300a,直流電源供應器150之第三極152電性連接電網130,第四極154接地。極化設備300c之直流電源供應器150的架構與設計與極化設備300a之直流電源供應器150的架構與設計相同,於此不再贅述。
Please refer to FIG. 9, which is a schematic diagram of a polarization device according to a ninth embodiment of the present invention. The structure of the
極化設備300c結合上述實施方式之極化設備300a之過濾電荷方式與極化設備300b之吸引電荷方式,可更有效率地使介電質屏蔽放電電漿源120所產生之電漿中帶一特定電性之電荷移動到導電傳送機構310所載送之連續式工件320的壓電材料薄膜324,藉此可連續極化壓電材料薄膜324。
The
本發明之極化設備亦可進行連續式捲對捲極化製程。請參照圖10,其係繪示依照本發明之第十實施方式的一種極化設備的示意圖。極化設備400a主要可包含第一滾輪410、介電質屏蔽放電電漿源120、電網130、第二滾輪420、介電質屏蔽放電電源供應器140、以及直流電源供應器150。此極化設備400a可用以對連續式工件430進行極化製程。連續式工件430包含壓電材料薄膜434。壓電材料薄膜434可例如包含聚偏氟乙烯等高分子壓電材料,或鋯鈦酸鉛等壓電陶瓷材料。在一些例子中,連續式工件430可更包含導電基材432,其中壓電材料薄膜434覆蓋在導電基材432的表面432a上。在本實施方式中,連續式工件430可僅由壓電材料薄膜434所組成,或者可包含導電基材432與壓電材料薄膜434。
The polarization equipment of the present invention can also perform a continuous roll-to-roll polarization process. Please refer to FIG. 10, which is a schematic diagram of a polarization device according to the tenth embodiment of the present invention. The
第一滾輪410配置以捲載連續式工件430,且第一滾輪410可沿一方向440轉動。在圖10之例子中,方向440為逆時針方向。在其他例子中,第一滾輪410可沿順時針方向轉動。第一滾輪410轉動的同時可帶動連續式工件430轉
動。在此實施方式中,第一滾輪410由導電材質所製成,且此第一滾輪410可接地。
The
介電質屏蔽放電電漿源120設於第一滾輪410之上方。藉此,介電質屏蔽放電電漿源120可朝第一滾輪410所載送且通過介電質屏蔽放電電漿源120下方的壓電材料薄膜434施加電漿。
The dielectric shielding
第二滾輪420配置以捲收來自第一滾輪410且通過介電質屏蔽放電電漿源120所施加之電漿的連續式工件430。第二滾輪420可同樣沿方向440轉動。第二滾輪420轉動的同時可捲收來自第一滾輪410的連續式工件430,而達成捲對捲的連續式極化製程。
The
電網130設於第一滾輪410之上方,且介於第一滾輪410與介電質屏蔽放電電漿源120之間。電網130橫設於第一滾輪410的上方並順著第一滾輪410之長度方向延伸,且可鄰近於第一滾輪410。電網130可例如包含網格狀結構、或以一預設間距排列之數個排線。電網130與介電質屏蔽放電電漿源120之架構與安排類似於上述實施方式,於此不再贅述。
The
介電質屏蔽放電電源供應器140配置以供應電力給介電質屏蔽放電電漿源120。介電質屏蔽放電電源供應器140包含第一極142與第二極144,其中第一極142電性連接介電質屏蔽放電電漿源120之電極122,第二極144接地。直流電源供應器150包含具有不同電位之第三極152與
第四極152,其中第三極152電性連接電網130,第四極154可接地。
The dielectric shielded
藉由這樣的設計,當第一滾輪410帶著連續式工件430沿方向440轉動時,介電質屏蔽放電電漿源120可經由電網130而對通過介電質屏蔽放電電漿源120下方之連續式工件430的壓電材料薄膜434施加電漿,來對壓電材料薄膜434進行極化製程。因此,可以捲對捲的方式不間斷地極化連續式工件430的壓電材料薄膜434。
With this design, when the
請參照圖11,其係繪示依照本發明之第十一實施方式的一種極化設備的示意圖。此實施方式之極化設備400b的架構與極化設備400a的架構類似,二者之間的差異在於,極化設備400b之介電質屏蔽放電電漿源120與第一滾輪410之間並未設置電網,且極化設備400b另包含直流電偏壓電源供應器170來對第一滾輪410施加偏壓。
Please refer to FIG. 11, which is a schematic diagram of a polarization device according to the eleventh embodiment of the present invention. The architecture of the
直流電偏壓電源供應器170包含第五極172與第六極174,其中第五極172與第六極174具有不同電位。直流電偏壓電源供應器170之第五極172電性連接第一滾輪410,第六極174可接地,藉以提供第一滾輪410偏壓。藉此,極化設備400b可採對第一滾輪410施加偏壓以吸附與第一滾輪410不同電性的電荷方式,捲對捲地持續進行壓電材料薄膜434的極化製程。
The DC bias
請參照圖12,其係繪示依照本發明之第十二實施方式的一種極化設備的示意圖。極化設備400c之架構與上述實施方式之極化設備400b的架構類似,二者之間的差
異在於,極化設備400c之介電質屏蔽放電電漿源120與第一滾輪410之間更設有電網130,且極化設備400c另包含對電網130施加電力之直流電源供應器150。如同圖10之極化設備400a,直流電源供應器150之第三極152電性連接電網130,第四極154接地。極化設備400c之直流電源供應器150的架構與設計與極化設備400a之直流電源供應器150的架構與設計相同,於此不再贅述。
Please refer to FIG. 12, which is a schematic diagram of a polarization device according to the twelfth embodiment of the present invention. The architecture of the
極化設備400c結合上述實施方式之極化設備400a之過濾電荷方式與極化設備400b之吸引電荷方式,可更有效率地使介電質屏蔽放電電漿源120所產生之電漿中帶一特定電性之電荷移動到第一滾輪410所捲載之連續式工件430的壓電材料薄膜434,藉此可以捲對捲方式持續極化壓電材料薄膜434。
The
由上述之實施方式可知,本發明之一優點就是因為本發明之極化設備以介電質屏蔽放電電漿源來取代習知電暈放電源,藉此可產生二維均勻電漿,故可避免極化盲區與放電不均勻的問題,而可提升極化的均勻度。 It can be seen from the above-mentioned embodiments that one of the advantages of the present invention is that because the polarization device of the present invention replaces the conventional corona discharge source with a dielectric shielded discharge plasma source, it can generate a two-dimensional uniform plasma, so it can Avoid the problems of polarization blind zone and uneven discharge, and can improve the uniformity of polarization.
由上述之實施方式可知,本發明之另一優點就是因為本發明之極化設備可產生均勻電漿,因此可無需增設移動機構及/或旋轉機構,也不用拉長極化處理的時間,不僅可加快極化速度,更可降低設備成本與減少設備所需空間。而且,極化設備可應用於批量式極化製程、連續式極化製程、連續式捲對捲極化製程,應用性廣泛。 As can be seen from the above-mentioned embodiments, another advantage of the present invention is that because the polarization equipment of the present invention can generate uniform plasma, there is no need to add a moving mechanism and/or a rotating mechanism, and there is no need to lengthen the time of polarization treatment. The polarization speed can be accelerated, and the equipment cost and the space required for the equipment can be reduced. Moreover, the polarization equipment can be applied to batch polarization process, continuous polarization process, continuous roll-to-roll polarization process, and has a wide range of applications.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
100a:極化設備 100a: Polarization equipment
110:導電載台 110: Conductive stage
112:承載面 112: bearing surface
120:電質屏蔽放電電漿源 120: Electrically shielded discharge plasma source
122:電極 122: Electrode
122a:底面 122a: bottom surface
124:介電層 124: Dielectric layer
130:電網 130: Grid
132:開孔 132: Opening
140:介電質屏蔽放電電源供應器 140: Dielectric shielding discharge power supply
142:第一極 142: The first pole
144:第二極 144: second pole
150:直流電源供應器 150: DC power supply
152:第三極 152: The Third Pole
154:第四極 154: The Fourth Pole
160:工件 160: Workpiece
162:基材 162: Substrate
162a:表面 162a: Surface
164:壓電材料薄膜 164: Piezoelectric material film
Claims (24)
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