TWI699833B - Conductor forming device and conductor manufacturing method - Google Patents

Conductor forming device and conductor manufacturing method Download PDF

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TWI699833B
TWI699833B TW107139032A TW107139032A TWI699833B TW I699833 B TWI699833 B TW I699833B TW 107139032 A TW107139032 A TW 107139032A TW 107139032 A TW107139032 A TW 107139032A TW I699833 B TWI699833 B TW I699833B
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pattern
plating
processed
conductor
conductive film
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TW201907484A (en
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藤川治
中山義夫
秋山政憲
秋元豊
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日商開美科技股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/18Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material

Abstract

搬運裝置(11)具有:可以沿設在搬運路徑(20)的軌條(31)移動之可動部(36)、自由裝卸地握持基材(1)的上部之工件握持構件(34)、以及連結可動部(36)與工件握持構件(34)之臂部(35)。基材(1)係在工件供給位置(25)藉由工件握持構件(34)而被握持,在從顯影裝置(12)到圖案鍍覆裝置(13)的搬運路徑(20)中,藉由搬運裝置(11)以立起成略垂直的姿勢沿軌條(31)被連續搬運。 The conveying device (11) has: a movable part (36) that can move along a rail (31) provided on the conveying path (20), and a workpiece holding member (34) that can detachably hold the upper part of the substrate (1) , And an arm portion (35) connecting the movable portion (36) and the workpiece holding member (34). The substrate (1) is held by the workpiece holding member (34) at the workpiece supply position (25), and in the conveying path (20) from the developing device (12) to the pattern plating device (13), The conveying device (11) is continuously conveyed along the rail (31) in a slightly vertical posture.

Description

導體形成裝置及導體製造方法 Conductor forming device and conductor manufacturing method

本發明有關印刷基板等的導體形成裝置及導體製造方法。 The present invention relates to a conductor forming device such as a printed circuit board and a conductor manufacturing method.

作為在印刷基板等形成電路的方法,添加法(additive process)是廣為人知的。在添加法中,例如如專利文獻1所記載,在處理對象物的表面的導電性薄膜上,形成與導體圖案為逆圖案的鍍覆阻材(顯影製程),在導電性薄膜中尚未形成鍍覆阻材的表面區域,形成導體圖案(圖案鍍覆製程),從導電性薄膜上剝離鍍覆阻材(剝離製程),把導體圖案下的區域以外的導電性薄膜,經由用了指定的蝕刻液之化學蝕刻來去除(蝕刻製程),形成電路圖案。 As a method of forming a circuit on a printed circuit board or the like, an additive process is widely known. In the additive method, for example, as described in Patent Document 1, a plating resist (developing process) is formed on the conductive film on the surface of the object to be processed in a reverse pattern to the conductive pattern (development process). Cover the surface area of the resist material to form a conductive pattern (pattern plating process), peel the plating resist from the conductive film (peel process), and remove the conductive film outside the area under the conductive pattern through a specified etching Liquid chemical etching to remove (etching process) to form circuit patterns.

在以往一般的導體形成裝置中,混合存在有:以倒伏成略水平的狀態搬運處理對象物之水平搬運、以及以立起成略垂直的狀態搬運處理對象物之垂直搬運。處理對象物,係例如在顯影製程(顯影裝置)被水平搬運,在圖案鍍覆製程(圖案鍍覆裝置)被垂直搬運,在剝 離製程(剝離裝置)及蝕刻製程(蝕刻裝置)被水平搬運。 In conventional conductor forming apparatuses, there are a mixture of horizontal conveying in which the processing target is moved in a flattened state, and vertical conveying in which the processing target is raised in a substantially vertical state. The object to be processed is, for example, horizontally transported in the development process (developing device), vertically transported in the pattern plating process (pattern plating device), and horizontally transported in the peeling process (stripping device) and etching process (etching device).

〔先前技術文獻〕 [Prior technical literature] 〔專利文獻〕 〔Patent Literature〕

[專利文獻1]日本特開平6-164104號專利公報 [Patent Document 1] Japanese Patent Publication No. 6-164104

在上述以往一般的導體形成裝置中,在顯影裝置、剝離裝置及蝕刻裝置之各製程中,處理對象物被水平搬運。在這樣的水平搬運中,搬運滾子與處理對象物接觸的緣故,對處理對象物的表面(電路圖案)的負載越大,越細線化的話,會發生阻材的崩潰或缺角等,其結果,變得容易發生圖案斷線或短路等的不良。 In the above-mentioned conventional general conductor forming apparatus, in each process of the developing device, the peeling device, and the etching device, the object to be processed is carried horizontally. In such horizontal conveyance, because the conveying roller contacts the object to be processed, the greater the load on the surface (circuit pattern) of the object to be processed, and the thinner the wire, the collapse of the barrier material or the missing corners will occur. As a result, defects such as pattern disconnection or short-circuiting tend to occur.

而且,在顯影裝置與圖案鍍覆裝置之間,把處理對象物,從顯影裝置的水平搬運型的搬運裝置拆卸下來(從搬運滾子上接收過來),改安裝到圖案鍍覆裝置的垂直搬運型的搬運裝置是有必要的。同樣,在圖案鍍覆裝置與剝離裝置之間,把處理對象物,從圖案鍍覆裝置的垂直搬運型的搬運裝置拆卸下來,改安裝到剝離裝置的水平搬運型的搬運裝置(再次放置在搬運滾子上)是有必要的。為此,會招致作業效率的下降、工時的增加、或搬運裝置的分割所致之裝置的大型化或複雜化,而且變得容易 發生處理對象物的拆卸及安裝所致之不良。 In addition, between the developing device and the pattern plating device, the object to be processed is removed from the horizontal conveying type conveying device of the developing device (received from the conveying roller), and installed to the vertical conveying of the pattern plating device. Type of handling device is necessary. Similarly, between the pattern plating device and the peeling device, the object to be processed is removed from the vertical conveying type conveying device of the pattern plating device, and replaced with a horizontal conveying type conveying device attached to the peeling device (placed again in the conveying device). On the roller) is necessary. For this reason, a decrease in work efficiency, an increase in man-hours, or an increase in the size or complexity of the device due to the division of the conveying device is incurred, and defects due to the removal and installation of the processing object are likely to occur.

在此,本發明其目的在於提供一種導體形成裝置及導體製造方法,係可以圖求品質的安定化及作業效率的提升。 Here, the object of the present invention is to provide a conductor forming apparatus and a conductor manufacturing method, which can achieve quality stability and improvement of work efficiency.

為了達成上述目的,本發明的第1樣態的導體形成裝置具備:搬運單元、顯影裝置、以及圖案鍍覆裝置。 In order to achieve the above-mentioned object, the conductor forming apparatus of the first aspect of the present invention includes a conveying unit, a developing device, and a pattern plating device.

搬運單元,係把在絕緣性的基板的表面具有導電性薄膜之處理對象物,沿指定的搬運路徑從上游側朝下游側搬運。顯影裝置,係在沿搬運路徑被搬運之處理對象物的導電性薄膜上,形成與導體圖案為逆圖案的鍍覆阻材。圖案鍍覆裝置,係被配置在顯影裝置的下游側,在導電性薄膜中尚未形成鍍覆阻材之表面區域,形成導體圖案。剝離裝置,係被配置在圖案鍍覆裝置的下游側,從導電性薄膜上剝離鍍覆阻材。蝕刻裝置,係被配置在剝離裝置的下游側,把導體圖案下的區域以外的導電性薄膜,經由用了指定的蝕刻液之化學蝕刻來去除。 The transport unit transports the object to be processed with a conductive film on the surface of the insulating substrate along a designated transport path from the upstream side to the downstream side. The developing device is formed on the conductive film of the object to be processed that is conveyed along the conveying path, and a plating resist is formed in a reverse pattern to the conductor pattern. The pattern plating device is arranged on the downstream side of the developing device, and the conductive film is formed on the surface area where the plating resist has not yet been formed to form a conductive pattern. The peeling device is arranged on the downstream side of the pattern plating device to peel the plating resist from the conductive film. The etching device is arranged on the downstream side of the stripping device, and the conductive thin film outside the area under the conductor pattern is removed by chemical etching with a specified etching solution.

搬運單元具有:可以沿設在搬運路徑的軌條移動之可動部、自由裝卸地握持處理對象物的上部之握持部、以及連結可動部與握持部之臂部。處理對象物係在顯影裝置的上游側的供給位置被握持部握持,在從顯影裝置到圖案鍍覆裝置的搬運路徑中,以藉由搬運單元立起成略 垂直的姿勢被連續搬運。 The transport unit has a movable part that can move along a rail provided in the transport path, a grip part that detachably grips the upper part of the processing object, and an arm part that connects the movable part and the grip part. The object to be processed is held by the gripper at the supply position on the upstream side of the developing device, and is continuously conveyed in a substantially vertical posture by the conveying unit in the conveying path from the developing device to the pattern plating device.

而且,本發明的第1樣態的導體製造方法具備:顯影製程、以及圖案鍍覆製程。 Furthermore, the conductor manufacturing method of the first aspect of the present invention includes a development process and a pattern plating process.

在顯影製程中,於在絕緣性的基板的表面具有導電性薄膜且沿指定的搬運路徑被搬運的處理對象物的導電性薄膜上,形成與導體圖案為逆圖案的鍍覆阻材。在圖案鍍覆製程中,在自顯影製程沿搬運路徑被搬運的處理對象物的導電性薄膜中尚未形成鍍覆阻材的區域,形成導體圖案。 In the development process, on the conductive film of the object to be processed that has a conductive film on the surface of an insulating substrate and is conveyed along a specified conveying path, a plating resist is formed in a reverse pattern to the conductor pattern. In the pattern plating process, in the conductive thin film of the processing object conveyed along the conveying path in the self-development process, the area where the plating resist has not been formed is formed to form a conductive pattern.

沿搬運路徑搬運處理對象物的搬運單元具有:可以沿設在搬運路徑的軌條移動之可動部、自由裝卸地握持處理對象物的上部之握持部、以及連結可動部與握持部之臂部。在顯影裝置的上游側的供給位置藉由握持部握持處理對象物,在從顯影製程到圖案鍍覆製程的搬運路徑中,藉由搬運單元把處理對象物立起成略垂直的姿勢進行連續搬運。 The transport unit that transports the object to be processed along the transport path has: a movable part that can move along a rail provided on the transport path, a grip that detachably grips the upper part of the object to be processed, and one that connects the movable part and the grip. Arm. At the feed position on the upstream side of the developing device, the object to be processed is held by the gripper, and the object to be processed is erected in a slightly vertical posture by the transport unit in the transport path from the development process to the pattern plating process. Continuous handling.

根據上述第1樣態的裝置及方法,處理對象物係在搬運路徑中從顯影裝置(顯影製程)到圖案鍍覆裝置(圖案鍍覆製程)的搬運路徑中,以立起成略垂直的姿勢進行連續搬運。為此,在顯影製程及圖案鍍覆製程中,可以防止處理對象物與搬運滾子等的接觸,得以難以發生阻材的崩潰或缺角等,可以抑制圖案斷線或短路等的不良的發生。 According to the apparatus and method of the first aspect described above, the object to be processed is in a conveying path from the developing device (development process) to the pattern plating device (pattern plating process) in a vertical posture. Carry out continuous handling. For this reason, in the development process and pattern plating process, it is possible to prevent the object to be processed from contacting the conveyance roller, etc., so that the collapse or chipping of the resist material is difficult to occur, and the occurrence of defects such as pattern disconnection or short circuit can be suppressed .

而且,在顯影製程與圖案鍍覆製程之間搬運 路徑為連續的緣故,在製程間沒有必要進行處理對象物的拆卸或安裝。為此,不會招致作業效率的下降、工時的增加、或搬運裝置的分割所致之裝置的大型化或複雜化,而且也不會發生因處理對象物的拆卸及安裝所致之不良。 Furthermore, because the conveying path between the development process and the pattern plating process is continuous, it is not necessary to remove or install the object to be processed between the processes. For this reason, there is no reduction in work efficiency, an increase in man-hours, or an increase in the size or complexity of the device due to the division of the conveying device, and there is no occurrence of defects due to the removal and installation of the processing object.

在本發明的第2樣態的導體形成裝置,具備:搬運單元、圖案鍍覆裝置、以及剝離裝置。 The conductor forming apparatus of the second aspect of the present invention includes a conveying unit, a pattern plating device, and a peeling device.

搬運單元係把在絕緣性的基板的表面的導電性薄膜上形成了與導體圖案為逆圖案的鍍覆阻材之處理對象物,沿指定的搬運路徑從上游側朝下游側搬運。圖案鍍覆裝置係在沿搬運路徑所搬運的處理對象物的導電性薄膜中尚未形成鍍覆阻材的表面區域,形成導體圖案。剝離裝置係配置在圖案鍍覆裝置的下游側,從導電性薄膜上剝離鍍覆阻材。搬運單元具有:可以沿設在搬運路徑的軌條移動之可動部、自由裝卸地握持處理對象物的上部之握持部、以及連結可動部與握持部之臂部。處理對象物係在從圖案鍍覆裝置到剝離裝置的搬運路徑中,以藉由搬運單元立起成略垂直的姿勢被連續搬運,在剝離裝置的下游側的取出位置從握持部脫離。 The conveying unit conveys the object to be processed in which a plating resist having a pattern reverse to the conductor pattern is formed on the conductive film on the surface of the insulating substrate, and conveys it from the upstream side to the downstream side along a designated conveying path. The pattern plating device forms a conductive pattern on the surface area where the plating resist has not yet been formed in the conductive thin film of the processing object conveyed along the conveying path. The peeling device is arranged on the downstream side of the pattern plating device and peels the plating resist from the conductive film. The transport unit has a movable part that can move along a rail provided in the transport path, a grip part that detachably grips the upper part of the processing object, and an arm part that connects the movable part and the grip part. The object to be processed is continuously conveyed in a substantially vertical posture by the conveying unit in a conveying path from the pattern plating device to the peeling device, and is separated from the grip portion at a take-out position on the downstream side of the peeling device.

在本發明的第2樣態的導體製造方法具備:圖案鍍覆製程、以及剝離製程。在圖案鍍覆裝置中,在絕緣性的基板的表面的導電性薄膜上形成與導體圖案為逆圖案的鍍覆阻材,在沿指定的搬運路徑所搬運的處理對象物的導電性薄膜中尚未形成鍍覆阻材的表面區域,形成導體圖案。在剝離製程中,從自圖案鍍覆製程沿搬運路徑所搬 運的處理對象物的導電性薄膜上,剝離鍍覆阻材。 The conductor manufacturing method of the second aspect of the present invention includes a pattern plating process and a peeling process. In a pattern plating device, a plating resist is formed on a conductive film on the surface of an insulating substrate in a pattern that is inverse to the conductor pattern. The conductive film of the object to be processed is not included in the conductive film that is transported along a designated transport path. The surface area of the plating resist is formed to form a conductor pattern. In the peeling process, the plating resist is peeled from the conductive film of the object to be processed that is carried along the conveying path from the pattern plating process.

沿搬運路徑搬運處理對象物的搬運單元,具有:可以沿設在搬運路徑的軌條移動之可動部、自由裝卸地握持處理對象物的上部之握持部、以及連結可動部與握持部之臂部。從圖案鍍覆製程到剝離製程的搬運路徑中,以藉由搬運單元把處理對象物立起成略垂直的姿勢進行連續搬運,在剝離裝置的下游側的取出位置,使處理對象物從握持部脫離。 The transport unit that transports the object to be processed along the transport path has: a movable part that can move along a rail provided in the transport path, a grip part that detachably holds the upper part of the object to be processed, and connects the movable part and the grip part The arm. In the conveying path from the pattern plating process to the peeling process, the processing target is continuously conveyed in a slightly vertical posture by the conveying unit, and the processing target is held from the take-out position on the downstream side of the peeling device部detached.

根據上述第2樣態的裝置及方法,處理對象物係在從圖案鍍覆裝置(圖案鍍覆製程)到剝離裝置(剝離製程)的搬運路徑中,以立起成略垂直的姿勢進行連續搬運。為此,在圖案鍍覆製程及剝離製程中,可以防止處理對象物與搬運滾子等的接觸,可以減低或是消除對圖案的損害,可以抑制圖案斷線或短路等的不良的發生。 According to the above-mentioned second aspect of the apparatus and method, the object to be processed is continuously conveyed in a vertical position in the conveying path from the pattern plating device (pattern plating process) to the peeling device (peeling process). . For this reason, in the pattern plating process and the peeling process, the object to be processed can be prevented from contacting the conveyance roller, etc., damage to the pattern can be reduced or eliminated, and the occurrence of defects such as pattern disconnection or short circuit can be suppressed.

而且,在圖案鍍覆製程與剝離製程之間搬運路徑為連續的緣故,在製程間沒有必要進行處理對象物的拆卸或安裝。為此,不會招致作業效率的下降、工時的增加、或搬運裝置的分割所致之裝置的大型化或複雜化,而且也不會發生因處理對象物的拆卸及安裝所致之不良。 Moreover, because the conveying path is continuous between the pattern plating process and the peeling process, it is not necessary to remove or install the processing object between the processes. For this reason, there is no reduction in work efficiency, an increase in man-hours, or an increase in the size or complexity of the device due to the division of the conveying device, and there is no occurrence of defects due to the removal and installation of the processing object.

本發明的第3樣態的導體形成裝置,係在第2樣態的導體形成裝置中,具備蝕刻裝置,其係在剝離裝置的下游側且被配置在取出位置的上游側,利用使用了指定的蝕刻液的化學蝕刻,去除除了導體圖案下的區域以外的導電性薄膜。 The conductor forming apparatus of the third aspect of the present invention is the conductor forming apparatus of the second aspect, and includes an etching device, which is on the downstream side of the peeling device and is arranged on the upstream side of the take-out position. The chemical etching of the etching solution removes the conductive film except the area under the conductor pattern.

本發明的第3樣態的導體製造方法,係在第2樣態的導體形成方法中,具備蝕刻製程,其係在剝離製程的下游側且在取出位置的上游側,利用使用了指定的蝕刻液的化學蝕刻,去除除了從剝離製程沿搬運路徑所搬運的處理對象物的導體圖案下的區域以外的導電性薄膜。 The conductor manufacturing method of the third aspect of the present invention includes an etching process in the conductor forming method of the second aspect, which is on the downstream side of the peeling process and on the upstream side of the take-out position, using a designated etching The chemical etching of the liquid removes the conductive film except for the area under the conductor pattern of the object to be processed that is conveyed along the conveying path from the peeling process.

本發明的第4樣態的導體形成裝置,係在第1樣態的導體形成裝置中,具備:配置在顯影裝置與圖案鍍覆裝置之間,沿搬運路徑被搬運的處理對象物所通過之第1搬運室。在第1搬運室,為了防止處理對象物乾燥,設有把第1搬運室加溼之第1加溼單元。 The conductor forming apparatus of the fourth aspect of the present invention is the conductor forming apparatus of the first aspect, and includes: a device disposed between the developing device and the pattern plating device and passing through the object to be conveyed along the conveyance path The first transfer room. In the first transfer room, in order to prevent drying of the processed objects, a first humidification unit for humidifying the first transfer room is provided.

根據第4樣態的導體形成裝置,可以把基板的表面的略全域被水膜覆蓋的狀態的處理對象物供給到圖案鍍覆裝置。經此,可以把基板的表面的空氣氧化抑制在最小限,在鍍覆前處理之因化學藥品所致之強力的氧化被覆膜去除處理變成非必要。而且,可以良好保持基板的表面的親水性的緣故,可以大幅削減在水洗處理所需要的水量。 According to the conductor forming apparatus of the fourth aspect, it is possible to supply the object to be processed in a state where substantially the entire surface of the substrate is covered with a water film to the pattern plating apparatus. With this, the air oxidation on the surface of the substrate can be suppressed to a minimum, and the strong oxide film removal treatment due to chemicals in the pre-plating treatment becomes unnecessary. Furthermore, since the hydrophilicity of the surface of the substrate can be maintained well, the amount of water required for the water washing process can be greatly reduced.

而且,從顯影到圖案鍍覆為止連續保持基板的全表面被水膜覆蓋的狀態的緣故,可以顯著降低起因於在基板表面所形成的阻材皮膜電路的凹部所陷入的氣泡所致之鍍覆的析出不良。 In addition, since the entire surface of the substrate is continuously covered with water film from development to pattern plating, it is possible to significantly reduce plating caused by bubbles trapped in the recesses of the resist film circuit formed on the surface of the substrate. The precipitation is poor.

本發明的第5樣態的導體形成裝置,係在第2或是第3樣態的導體形成裝置中,具備:配置在圖案鍍覆裝置與剝離裝置之間,沿搬運路徑被搬運的處理對象物所 通過之第2搬運室。在第2搬運室,為了防止處理對象物乾燥,設有把第2搬運室加溼之第2加溼單元。 The conductor forming apparatus of the fifth aspect of the present invention is the conductor forming apparatus of the second or third aspect, and includes: a processing object that is disposed between the pattern plating device and the peeling device and is conveyed along the conveyance path The second transfer room through which the property passes. In the second transfer room, in order to prevent drying of the processed objects, a second humidification unit is provided to humidify the second transfer room.

根據第5樣態的導體形成裝置,可以把非乾燥狀態(溼潤狀態)的處理對象物供給到剝離製程。經此,可以把基板的表面保持在總是被水浸溼的狀態,可以良好地保持親水性。 According to the conductor forming apparatus of the fifth aspect, it is possible to supply the processing target in a non-dry state (wet state) to the peeling process. With this, the surface of the substrate can be kept in a state where it is always wetted by water, and the hydrophilicity can be maintained well.

而且,涵蓋圖案鍍覆後的基板全域保持已被形成薄的水膜的情況下處理對象物朝剝離製程遞送的緣故,特別是可以得到防止朝阻材皮膜上附著油膜或異物的效果,可以充分且確實排除阻礙阻材剝離液與阻材皮膜接觸的因子。 In addition, when the entire area of the substrate after pattern plating is kept as a thin water film, the object to be processed is delivered to the peeling process. In particular, the effect of preventing adhesion of oil film or foreign matter to the resist film can be obtained, which is sufficient And surely eliminate factors that hinder the contact between the barrier stripping liquid and the barrier film.

根據本發明,可以圖求品質的安定化及作業效率的提升。 According to the present invention, it is possible to stabilize the quality and improve the work efficiency.

1‧‧‧基材(基板、處理對象物) 1‧‧‧Base material (substrate, processing object)

2‧‧‧導電性薄膜 2‧‧‧Conductive film

3‧‧‧鍍覆阻材 3‧‧‧Plating resistance material

4‧‧‧導體圖案 4‧‧‧Conductor pattern

10‧‧‧導體形成裝置 10‧‧‧Conductor forming device

11‧‧‧搬運裝置(搬運單元) 11‧‧‧Transporting device (transporting unit)

12‧‧‧顯影裝置 12‧‧‧Developing device

13‧‧‧圖案鍍覆裝置 13‧‧‧Pattern plating device

14‧‧‧剝離裝置 14‧‧‧Peeling device

15‧‧‧蝕刻裝置 15‧‧‧Etching device

16‧‧‧洗淨裝置 16‧‧‧Cleaning device

20‧‧‧搬運路徑 20‧‧‧Transportation path

21‧‧‧第1路線 21‧‧‧Route 1

22‧‧‧第2路線 22‧‧‧Route 2

23‧‧‧第3路線 23‧‧‧Route 3

24‧‧‧第4路線 24‧‧‧Route 4

25‧‧‧工件供給位置 25‧‧‧Workpiece supply position

26‧‧‧工件取出位置 26‧‧‧Workpiece removal position

30‧‧‧工件保持構件 30‧‧‧Workpiece holding member

31‧‧‧軌條 31‧‧‧rail

32‧‧‧第1方向轉換機構 32‧‧‧The first direction conversion mechanism

33‧‧‧第2方向轉換機構 33‧‧‧The second direction switching mechanism

41‧‧‧第1搬運室 41‧‧‧The first transfer room

42‧‧‧第2搬運室 42‧‧‧The second transfer room

43‧‧‧噴霧噴嘴(第1加溼單元) 43‧‧‧Spray nozzle (1st humidification unit)

44‧‧‧噴霧噴嘴(第2加溼單元) 44‧‧‧Spray nozzle (2nd humidification unit)

M‧‧‧作業者 M‧‧‧operator

[圖1]為示意地表示有關本發明的一實施方式之導體形成裝置的整體之俯視圖。 Fig. 1 is a plan view schematically showing the entire conductor forming device according to an embodiment of the present invention.

[圖2]為示意地表示圖1的顯影裝置及第1方向轉換機構之俯視圖。 [Fig. 2] is a plan view schematically showing the developing device and the first direction switching mechanism of Fig. 1. [Fig.

[圖3]為示意地表示圖1的顯影裝置之側視圖。 [Fig. 3] is a side view schematically showing the developing device of Fig. 1. [Fig.

[圖4]為示意地表示圖1的第2方向轉換機構、剝離 裝置及蝕刻裝置之俯視圖。 [Fig. 4] is a plan view schematically showing the second direction changing mechanism, the peeling device, and the etching device of Fig. 1. [Fig.

[圖5]為示意地表示垂直搬運處理對象物的狀態之立體圖。 Fig. 5 is a perspective view schematically showing a state in which the processing object is vertically conveyed.

[圖6]為用於說明添加法所致之製程的示意圖,分別表示(a)基材、(b)形成了導電性薄膜的狀態、(c)形成了鍍覆阻材的狀態、(d)形成了導電層的狀態、(e)剝離了鍍覆阻材的狀態、(f)經由化學蝕刻去除了導電性薄膜的狀態。 [Fig. 6] is a schematic diagram for explaining the process caused by the additive method, respectively showing (a) the substrate, (b) the state where the conductive thin film is formed, (c) the state where the plating resist is formed, (d ) The state where the conductive layer is formed, (e) the state where the plating resist is peeled off, and (f) the state where the conductive thin film is removed by chemical etching.

以下,就有關本發明的一實施方式之導體形成裝置10,根據圖面說明之。 Hereinafter, a conductor forming apparatus 10 according to an embodiment of the present invention will be described based on the drawings.

首先,有關用了導體形成裝置10之添加法所致之印刷配線板的製造方法的概要,參閱圖6說明之。 First, the outline of the manufacturing method of the printed wiring board using the additive method of the conductor forming device 10 will be described with reference to FIG. 6.

在添加法中,如圖6(a)所表示,準備利用絕緣層所構成之基材(基板)1。基材1為利用例如環氧或聚醯亞胺(polyimide)、其他的樹脂所構成之絕緣性薄肉狀的膜或薄板等。尚且,也可以經由在利用鋪銅層積板或是金屬箔所構成的基板上塗佈樹脂,來形成基材1。 In the additive method, as shown in FIG. 6(a), a base material (substrate) 1 composed of an insulating layer is prepared. The substrate 1 is an insulating thin fleshy film or sheet made of, for example, epoxy, polyimide, or other resins. Furthermore, it is also possible to form the base material 1 by coating resin on the board|substrate which consists of a copper laminated board or metal foil.

接著,如圖6(b)所表示,在基材1的表面上藉由濺鍍或無電解銅鍍覆等以指定的膜厚(例如10μm以下)形成導電性薄膜2。尚且,也可以以在基材1使用鋪銅層積板的方式,把其銅箔作為導電性薄膜2。 Next, as shown in FIG. 6(b), a conductive thin film 2 is formed on the surface of the substrate 1 with a predetermined thickness (for example, 10 μm or less) by sputtering, electroless copper plating, or the like. Furthermore, the copper foil may be used as the conductive film 2 by using a copper-clad laminate for the base material 1.

接著,如圖6(c)所表示,經由在導電性薄 膜2上例如疊層、曝光及顯影乾膜等,形成與在後製程所形成的導體圖案4為逆圖案的鍍覆阻材3(顯影製程)。 Next, as shown in FIG. 6(c), through, for example, laminating, exposing, and developing a dry film on the conductive thin film 2, a plating resist 3 that is a reverse pattern to the conductor pattern 4 formed in the subsequent process is formed ( Development process).

接著,如圖6(d)所表示,在導電性薄膜2中尚未形成鍍覆阻材3的表面區域,例如使用硫酸銅鍍覆液,利用電性鍍覆,形成利用銅所構成的導體圖案4(圖案鍍覆製程)。作為導體圖案4的材料也可以使用銅以外的金屬或是合金。 Next, as shown in FIG. 6(d), in the conductive thin film 2 where the plating resist 3 has not yet been formed, for example, a copper sulfate plating solution is used to form a conductive pattern made of copper by electrical plating 4 (Pattern plating process). As the material of the conductor pattern 4, metals or alloys other than copper may be used.

接著,如圖6(e)所表示,經由剝離等去除鍍覆阻材3(剝離製程)。 Next, as shown in FIG. 6(e), the plating resist 3 is removed through peeling or the like (peeling process).

接著,如圖6(f)所表示,把導體圖案4下的區域以外的導電性薄膜(被去除層)2,經由用了指定的蝕刻液(例如硫酸過氧化氫水混合液)之化學蝕刻來去除(蝕刻製程)。經此,形成在基材1上具有指定的導體圖案4之印刷配線板。尚且,形成導電性薄膜2之基材1成為處理對象物,以下,是有把處理對象物簡單稱為基材1的情況。 Next, as shown in Figure 6(f), the conductive thin film (removed layer) 2 outside the area under the conductor pattern 4 is chemically etched with a designated etching solution (for example, a mixture of sulfuric acid, hydrogen peroxide and water) To remove (etching process). Through this, a printed wiring board having the designated conductor pattern 4 on the substrate 1 is formed. Furthermore, the substrate 1 on which the conductive film 2 is formed becomes the object to be processed. Hereinafter, the object to be processed may be simply referred to as the substrate 1.

如圖1所表示,導體形成裝置10具備:搬運裝置(搬運單元)11、顯影裝置12、圖案鍍覆裝置13、剝離裝置14、蝕刻裝置15、複數個洗淨裝置16。洗淨裝置16係附帶設置在各個顯影裝置12、圖案鍍覆裝置13、剝離裝置14及蝕刻裝置15。尚且,在圖6,是例示了僅在基材1的其中一面形成導體圖案4的情況,但在本實施方式,是就在基材1的兩面形成導體圖案4的情況進行說明。亦即,在基材1的兩面(兩側的表面),形成導電性薄膜2,施以從顯影製程到蝕刻製程之處理。而且,本實施方式的基材1乃是被切斷成指定的大小之平板材。 As shown in FIG. 1, the conductor forming apparatus 10 includes a conveying device (conveying unit) 11, a developing device 12, a pattern plating device 13, a peeling device 14, an etching device 15, and a plurality of washing devices 16. The cleaning device 16 is attached to each of the developing device 12, the pattern plating device 13, the peeling device 14, and the etching device 15. Furthermore, in FIG. 6, the case where the conductor pattern 4 is formed only on one surface of the base material 1 is illustrated, but in this embodiment, the case where the conductor pattern 4 is formed on both surfaces of the base material 1 will be described. That is, the conductive film 2 is formed on both sides (surfaces on both sides) of the substrate 1 and subjected to processing from the development process to the etching process. Furthermore, the base material 1 of this embodiment is a flat plate cut into a predetermined size.

搬運裝置11,係把形成了導電性薄膜2的基材1,沿指定的搬運路徑20從上游側朝下游側搬運。搬運路徑20,係具有延伸成直線狀之第1路線21、排列成與第1路線21略平行且延伸成直線狀之第2路線22、連繫第1路線21的其中一端與第2路線22的其中一端之第3路線23、以及連繫第2路線22的另一端與第1路線21的另一端之第4路線24,乃是矩形環狀。剝離裝置14與蝕刻裝置15與顯影裝置12,係沿第1路線21排列,圖案鍍覆裝置13配置成沿第2路線22延伸。在第1路線21的蝕刻裝置15與顯影裝置12之間,設定:在顯影裝置12的上游側作業者M把基材1供給到搬運路徑20之工件供給位置25、以及在蝕刻裝置15的下游側作業者M從搬運路徑20取出完成電路形成的基材1之工件取出位置26。搬運路徑20,係從工件供給位置25,依序經由顯影裝置12、圖案鍍覆裝置13、剝離裝置14、以及蝕刻裝置15,回到顯影裝置12。 The conveying device 11 conveys the substrate 1 on which the conductive film 2 is formed along a designated conveying path 20 from the upstream side to the downstream side. The conveyance path 20 has a first route 21 that extends in a straight line, a second route 22 that is arranged to be parallel to the first route 21 and extends in a straight line, and connects one end of the first route 21 and the second route 22 The third route 23 at one end of and the fourth route 24 connecting the other end of the second route 22 and the other end of the first route 21 are rectangular loops. The peeling device 14, the etching device 15 and the developing device 12 are arranged along the first route 21, and the pattern plating device 13 is arranged to extend along the second route 22. Between the etching device 15 and the developing device 12 of the first route 21, it is set that the operator M on the upstream side of the developing device 12 supplies the substrate 1 to the workpiece supply position 25 of the conveying path 20 and downstream of the etching device 15 The worker M on the side takes out the workpiece take-out position 26 of the substrate 1 on which the circuit formation is completed from the conveyance path 20. The conveying path 20 returns to the developing device 12 from the workpiece supply position 25 through the developing device 12, the pattern plating device 13, the peeling device 14, and the etching device 15 in this order.

搬運裝置11具備:保持基材1之工件保持構件30、與第1路線21及第2路線22對應而分別設置之直線狀的軌條31(參閱圖5)、與第3路線23及第4路線24而分別設置之第1方向轉換機構32及第2方向轉換機構33、以及驅動機構37(參閱圖3)。 The conveying device 11 includes: a workpiece holding member 30 that holds the base material 1, a linear rail 31 (see FIG. 5) provided in correspondence with the first route 21 and the second route 22, and the third route 23 and the fourth route The first direction changing mechanism 32, the second direction changing mechanism 33, and the driving mechanism 37 are respectively provided along the route 24 (see FIG. 3).

如圖5所表示,工件保持構件30(參閱圖1 至圖4)具有:自由裝卸地握持基材1的上端緣部之工件握持部34、從工件握持部34往略水平方向延伸之臂部35、以及可以沿軌條31移動之可動部36;可動部36係藉由驅動機構37(圖3參閱)沿軌條31移動。亦即,在第1路線21及第2路線22,工件保持構件30沿軌條31移動。尚且,在工件供給位置25被安裝到工件保持構件30之基材1,係保持被安裝到該工件保持構件30的狀態一直移動到工件取出位置26為止後,在工件取出位置26從工件保持構件30被取出。 As shown in Figure 5, the workpiece holding member 30 (see Figure 1 To FIG. 4) has: a workpiece holding portion 34 that freely detachably holds the upper edge of the base material 1, an arm portion 35 extending from the workpiece holding portion 34 to a slightly horizontal direction, and a movable movable along the rail 31 Section 36; The movable section 36 is moved along the rail 31 by the drive mechanism 37 (see Figure 3). That is, in the first route 21 and the second route 22, the workpiece holding member 30 moves along the rail 31. Furthermore, the base material 1 mounted to the workpiece holding member 30 at the workpiece supply position 25 is maintained in the state of being mounted to the workpiece holding member 30 and moved to the workpiece removal position 26, and then removed from the workpiece holding member at the workpiece removal position 26 30 was taken out.

如圖2所表示,第1方向轉換機構32係把到達了第1路線21的其中一端之工件保持構件30,沿第1搬運室41內的第3路線23滑動移動到第2路線22的其中一端。而且,如圖4所表示,第2方向轉換機構33,係把到達了第2路線22的另一端之工件保持構件30,沿第2搬運室42內的第4路線24滑動移動到第1路線21的另一端。從而,在第1路線21與第2路線22,工件保持構件30的移動方向38為反轉。 As shown in FIG. 2, the first direction switching mechanism 32 slidably moves the workpiece holding member 30 that has reached one end of the first route 21 along the third route 23 in the first transfer chamber 41 to the second route 22 One end. Furthermore, as shown in FIG. 4, the second direction switching mechanism 33 slidably moves the workpiece holding member 30 that has reached the other end of the second route 22 to the first route along the fourth route 24 in the second transfer chamber 42 21 at the other end. Therefore, in the first route 21 and the second route 22, the movement direction 38 of the workpiece holding member 30 is reversed.

而且,在第1搬運室41內與第2搬運室42內,把防止進行移動的基材1乾燥作為目的,分別設有噴霧細微的水(霧)加溼室內之複數個噴霧噴嘴(加溼單元)43、44。經由加溼第1搬運室41內的方式,可以把表面的略全域被水膜覆蓋的狀態的基材1供給到圖案鍍覆製程。經此,可以把基材1的露出銅表面的空氣氧化抑制在最小限,在鍍覆前處理之因化學藥品所致之強力的氧化被覆膜去除處理變成非必要。而且,可以良好地保持基材1的表面的親水性,可以大幅省略以往過剩之必要的水洗處理,可以對水資源的節省帶來極大的效果。而且,經由加溼第2搬運室42內的方式,可以把非乾燥狀態(溼潤狀態)的基材1供給到剝離製程。經此,可以把基材1的表面保持在總是被水浸溼的狀態,可以良好地保持親水性。尚且,加溼各搬運室41、42內之手段,係不限於把霧噴霧出之噴霧噴嘴43、44,其他的手段(例如使用超音波之加溼器等)也是可以的。 In addition, in the first transfer chamber 41 and the second transfer chamber 42, a plurality of spray nozzles (humidification chambers) in the humidification chamber for spraying fine water (mist) are provided for the purpose of preventing the moving substrate 1 from drying. Unit) 43, 44. By humidifying the inside of the first transfer chamber 41, the substrate 1 in a state where almost the entire surface is covered with a water film can be supplied to the pattern plating process. With this, the air oxidation of the exposed copper surface of the base material 1 can be suppressed to a minimum, and the strong oxide film removal treatment due to chemicals before plating becomes unnecessary. In addition, the hydrophilicity of the surface of the substrate 1 can be maintained well, and the necessary water washing treatment that has been excessive in the past can be largely omitted, which can bring about a great effect in saving water resources. Furthermore, by humidifying the inside of the second transfer chamber 42, the base material 1 in a non-dry state (wet state) can be supplied to the peeling process. With this, the surface of the substrate 1 can be kept in a state of being always wetted by water, and the hydrophilicity can be maintained well. Moreover, the means for humidifying the inside of each transfer chamber 41, 42 is not limited to the spray nozzles 43, 44 for spraying the mist, and other means (for example, a humidifier using ultrasonic waves, etc.) are also possible.

作業者M,係如圖2所表示,在工件供給位置25,把基材1的上端緣著裝在工件保持構件30的工件握持部34(參閱圖5),如圖4所表示,在工件取出位置26,從工件保持構件30的工件握持部34(參閱圖5)取出基材1。被著裝在工件保持構件30之基材1,係從工件握持部34吊在略垂直方向,在第1路線21及第2路線22,以基材1的面方向沿各路線21、22(基材1的移動方向38)的姿勢做略水平地移動,在第3路線23及第4路線24,以基材1的面方向與各路線23、24(基材1的移動方向38)略正交的姿勢做略水平地移動。如此,搬運裝置11係在從工件供給位置25經過顯影裝置12、圖案鍍覆裝置13、剝離裝置14、蝕刻裝置15一直到工件取出位置26為連續之搬運路徑20的全域中,以把基材1立起成略垂直的姿勢進行搬運。尚且,本實施方式的基材1(工件保持構件30)的移動方向38,係在圖1中為逆時 針旋轉,但也可以設定成與移動方向38為相反方向(順時針方向)。 The operator M, as shown in FIG. 2, in the workpiece supply position 25, the upper edge of the substrate 1 is mounted on the workpiece holding portion 34 of the workpiece holding member 30 (see FIG. 5), as shown in FIG. 4, in the workpiece At the take-out position 26, the base material 1 is taken out from the workpiece holding portion 34 (see FIG. 5) of the workpiece holding member 30. The base material 1 mounted on the workpiece holding member 30 is hung from the workpiece holding portion 34 in a slightly vertical direction, and in the first route 21 and the second route 22 along the respective routes 21, 22 ( The movement direction 38) of the substrate 1 moves slightly horizontally. In the third route 23 and the fourth route 24, the surface direction of the substrate 1 and the respective routes 23, 24 (the movement direction 38 of the substrate 1) are slightly Move slightly horizontally in an orthogonal posture. In this way, the conveying device 11 is in a continuous conveying path 20 from the workpiece supply position 25 through the developing device 12, the pattern plating device 13, the peeling device 14, and the etching device 15 to the workpiece removal position 26 to transport the substrate 1 Stand up and carry it in a slightly vertical position. Furthermore, the moving direction 38 of the base material 1 (work holding member 30) of the present embodiment is counterclockwise in Fig. 1, but it may be set to the opposite direction to the moving direction 38 (clockwise).

顯影裝置12,係在沿搬運路徑20被搬運的基材1的導電性薄膜2上,形成與導體圖案4為逆圖案的鍍覆阻材3(顯影製程)。具體方面,在導電性薄膜2上疊層乾膜阻材,介隔著光罩照射紫外線進行影像曝光後,把顯影液(例如碳酸鈉)從複數個噴霧噴嘴40朝向基材1的兩面噴射進行顯影,形成鍍覆阻材3(參閱圖3)。 The developing device 12 is formed on the conductive film 2 of the substrate 1 conveyed along the conveying path 20 to form a plating resist 3 in a reverse pattern to the conductive pattern 4 (development process). Specifically, a dry film resist is laminated on the conductive film 2, and the image is exposed by irradiating ultraviolet rays through a mask, and then spraying a developer (for example, sodium carbonate) from a plurality of spray nozzles 40 toward both sides of the substrate 1. Develop to form a plating resist 3 (see Figure 3).

圖案鍍覆裝置13,係具有:配置在顯影裝置12的下游側,沿第2路線22排列成直線狀之複數個鍍覆室13a;在各鍍覆室13a內,在導電性薄膜2中尚未形成鍍覆阻材3的表面區域,形成導體圖案4(圖案鍍覆製程)。具體方面,把基材1以立起狀態一邊浸漬到鍍覆槽(省略圖示)內的指定的鍍覆液(例如硫酸銅鍍覆液)一邊搬運,一邊搬運一邊浸漬,藉由電性鍍覆的方式形成導體圖案4。 The pattern plating device 13 has: a plurality of plating chambers 13a arranged in a straight line along the second route 22 arranged on the downstream side of the developing device 12; in each plating chamber 13a, the conductive film 2 has not The surface area of the plating resist 3 is formed, and the conductive pattern 4 is formed (pattern plating process). Specifically, the substrate 1 is transported while being immersed in a specified plating solution (such as a copper sulfate plating solution) in a plating tank (not shown) in a standing state, and immersed while being transported. The conductor pattern 4 is formed by covering.

在圖案鍍覆裝置13進行的圖案鍍覆製程,包含:鍍覆前處理、鍍覆處理、以及鍍覆後處理。基材1,係在浸漬到各處理槽內的處理液的狀態下,依序移動在:鍍覆前處理用的複數個處理槽、鍍覆處理用的複數個處理槽(鍍覆槽)、以及鍍覆後處理用的複數個處理槽。第2路線22的軌條31,係被設定在使基材1充分浸漬到各處理槽內的處理液之高度位置,於各處理槽的前後,設有對處理液進行基材1的投入(下降)及取出(上升)之升降 裝置。升降裝置,係使工件保持構件30上升,從軌條31使可動部36脫離,使工件保持構件30朝下游側移動指定距離後下降,再把可動部36載置到軌條31。經此,到達了鍍覆前處理之基材1,係從最初(最上游)的處理槽一直到最後(最下游)的處理槽,反覆進行把在處理槽的上游端下降後浸漬到處理液後在處理液內移動,在處理槽的下游端上升朝下個處理槽移動之動作後,朝鍍覆處理移動。到達了鍍覆處理之基材1,係從最初(最上游)的鍍覆槽一直到最後(最下游)的鍍覆槽,反覆進行把在鍍覆槽的上游端下降後浸漬到處理液後在處理液內移動,在鍍覆槽的下游端上升朝下個鍍覆槽移動之動作後,朝鍍覆後處理移動。到達了鍍覆後處理之基材1,係從最初(最上游)的處理槽一直到最後(最下游)的處理槽,反覆進行把在處理槽的上游端下降後浸漬到處理液後再處理液內移動,在處理槽的下游端上升朝下個處理槽移動之動作後,朝第4路線24(第2搬運室42)移動。 The pattern plating process performed in the pattern plating device 13 includes: pre-plating treatment, plating treatment, and post-plating treatment. The substrate 1 moves in sequence in the state of being immersed in the treatment liquid in each treatment tank: a plurality of treatment tanks for pre-plating treatment, a plurality of treatment tanks (plating tanks) for plating treatment, And multiple treatment tanks for post-plating treatment. The rails 31 of the second route 22 are set at the height position of the processing liquid to fully immerse the substrate 1 in each processing tank. Before and after each processing tank, the processing liquid is provided with the substrate 1 ( Lifting device for descending) and taking out (ascending). The lifting device raises the workpiece holding member 30, disengages the movable part 36 from the rail 31, moves the workpiece holding member 30 a predetermined distance to the downstream side and then descends, and then places the movable part 36 on the rail 31. After this, the substrate 1 that has been processed before plating is reached, from the first (most upstream) treatment tank to the last (most downstream) treatment tank, and it is repeated to lower the upstream end of the treatment tank and immerse it in the treatment liquid. Then it moves in the treatment liquid, moves up to the next treatment tank at the downstream end of the treatment tank, and then moves toward the plating treatment. The substrate 1 that has reached the plating treatment is from the first (most upstream) plating tank to the last (most downstream) plating tank, and it is repeated to lower the upstream end of the plating tank and immerse it in the treatment liquid. After moving in the treatment solution and moving toward the next plating tank at the downstream end of the plating tank, it moves toward the post-plating treatment. The substrate 1 that has reached the post-plating treatment is processed from the first (most upstream) treatment tank to the last (most downstream) treatment tank. The upstream end of the treatment tank is lowered and then immersed in the treatment liquid before treatment. After the movement in the liquid, the downstream end of the treatment tank rises and moves toward the next treatment tank, and then moves to the fourth route 24 (the second transfer chamber 42).

剝離裝置14,係被配置在圖案鍍覆裝置13的下游側,從導電性薄膜2上剝離鍍覆阻材3(剝離製程)。具體方面,把指定的剝離液(例如胺系剝離液),與上述顯影裝置12的情況同樣從複數個噴霧噴嘴(省略圖示)朝向基材1的兩面噴射,剝離鍍覆阻材3。 The peeling device 14 is arranged on the downstream side of the pattern plating device 13 to peel the plating resist 3 from the conductive film 2 (peeling process). Specifically, a predetermined peeling liquid (for example, an amine-based peeling liquid) is sprayed from a plurality of spray nozzles (not shown) toward both sides of the substrate 1 as in the case of the above-mentioned developing device 12 to peel the plating resist 3.

蝕刻裝置15,係被配置在剝離裝置14的下游側,把導體圖案4下的區域以外的導電性薄膜2,經由用了指定的蝕刻液之化學蝕刻來去除(蝕刻製程)。具體方 面,把指定的蝕刻液(處理液),與上述顯影裝置12的情況同樣從複數個噴霧噴嘴(省略圖示)朝向基材1的兩面噴射,去除導體圖案4下的區域以外的導電性薄膜2。 The etching device 15 is arranged on the downstream side of the peeling device 14 and removes the conductive film 2 outside the area under the conductor pattern 4 through chemical etching with a designated etching solution (etching process). Specifically, the designated etching solution (processing solution) is sprayed from a plurality of spray nozzles (not shown) toward both sides of the substrate 1 in the same manner as in the case of the above-mentioned developing device 12 to remove the conductivity other than the area under the conductor pattern 4 Film 2.

洗淨裝置16,係被分別附帶設置在各裝置12、13、14、15的各處理(各製程)的下游側(在顯影裝置12為顯影處理的下游側,在圖案鍍覆裝置13為鍍覆前處理的下游側與鍍覆處理的下游側與鍍覆後處理的下游側,在剝離裝置14為剝離處理的下游側,在蝕刻裝置15為蝕刻處理的下游側),洗淨基材1的兩面。具體方面,把水或是熱水,與上述顯影裝置12的情況同樣從複數個噴霧噴嘴(省略圖示)朝向基材1的兩面噴射,洗淨基材1的兩面。尚且,在圖案鍍覆裝置13所附帶的洗淨裝置16,亦可為儲留洗淨液之洗淨槽。該情況下,於洗淨槽的前後,設有相對於洗淨液進行基材1的投入及取出之升降裝置,基材1係以被浸漬到洗淨液的狀態被洗淨。 The cleaning device 16 is attached to the downstream side of each process (each process) of the devices 12, 13, 14, and 15 (the developing device 12 is the downstream side of the development process, and the pattern plating device 13 is the plating The downstream side of the pre-coating process and the downstream side of the plating process and the downstream side of the post-plating process, the peeling device 14 is the downstream side of the peeling process, and the etching device 15 is the downstream side of the etching process), and the substrate 1 is cleaned The two sides. Specifically, water or hot water is sprayed from a plurality of spray nozzles (not shown) toward both surfaces of the substrate 1 as in the case of the above-mentioned developing device 12 to wash both surfaces of the substrate 1. Furthermore, the cleaning device 16 attached to the pattern plating device 13 may also be a cleaning tank for storing a cleaning solution. In this case, before and after the washing tank, a lifting device for inserting and removing the substrate 1 with respect to the washing liquid is provided, and the substrate 1 is washed in a state of being immersed in the washing liquid.

根據本實施方式,在從工件供給位置25經過顯影製程、圖案鍍覆製程、剝離製程及蝕刻製程一直到工件取出位置26為連續之搬運路徑20的全域中,以把基材1立起成略垂直的姿勢進行搬運(垂直搬運)。為此,可以防止基材1與搬運滾子等的接觸,可以抑制斷線等的不良的發生。 According to the present embodiment, in the entire area where the continuous conveying path 20 from the workpiece supply position 25 through the development process, the pattern plating process, the peeling process, and the etching process to the workpiece removal position 26 is the continuous conveyance path 20, the substrate 1 is slightly erected. Transport in a vertical position (vertical transport). For this reason, it is possible to prevent contact between the base material 1 and the conveyance roller, etc., and it is possible to suppress the occurrence of defects such as wire breakage.

而且,在各製程間搬運路徑20為連續的緣故,在製程間沒有必要進行基材1的拆卸或安裝。為此,不會招致作業效率的下降、工時的增加、或搬運裝置的分 割所致之裝置的大型化或複雜化,而且也不會發生基材1的拆卸及安裝所致之不良。 Furthermore, because the transport path 20 is continuous between the processes, it is not necessary to remove or install the substrate 1 between the processes. For this reason, there is no decrease in work efficiency, increase in man-hours, or enlargement or complication of the device due to the division of the conveying device, and no defects due to removal and installation of the substrate 1 occur.

以上,有關本發明,是根據上述實施方式進行了說明,但本發明不限定於上述實施方式的內容,當然在不逸脫本發明的範圍下可以適宜的變更。 As mentioned above, the present invention has been described based on the above-mentioned embodiment, but the present invention is not limited to the content of the above-mentioned embodiment, and of course, it can be appropriately changed without departing from the scope of the present invention.

例如,在上述實施方式,在從顯影裝置12經過圖案鍍覆裝置13及剝離裝置14到蝕刻裝置15之搬運路徑20的全域中連續的垂直搬運基材1;但也可以在從顯影裝置12一直到圖案鍍覆裝置13為止的範圍內垂直搬運基材1,在其他的範圍內水平搬運基材1;而且,也可以在從圖案鍍覆裝置13一直到剝離裝置14(或是蝕刻裝置15)為止的範圍內垂直搬運基材1,在其他的範圍水平搬運基材1。 For example, in the above embodiment, the substrate 1 is continuously conveyed vertically in the entire area of the conveying path 20 from the developing device 12 through the pattern plating device 13 and the peeling device 14 to the etching device 15; however, it may be continuously conveyed from the developing device 12 The substrate 1 is vertically transported within the range to the pattern plating device 13, and the substrate 1 is transported horizontally in the other ranges; and it may be from the pattern plating device 13 to the peeling device 14 (or the etching device 15) The base material 1 is conveyed vertically in the range up to this point, and the base material 1 is conveyed horizontally in the other ranges.

而且,也可以把搬運路徑20不做成環狀,也可以作成線狀(例如直線狀)。而且,也可以不設置第1方向轉換機構32及第2方向轉換機構33,把軌條做成環狀。利用使用不具備方向轉換機構32、33之搬運裝置(例如,把搬運路徑做成線狀的情況或把軌條做成環狀的情況等)的方式,可以把從輥材抽出的基材連續保持長條狀而進行搬運。 Moreover, the conveyance path 20 may not be formed in a loop shape, but may be formed in a linear shape (for example, a linear shape). Furthermore, the first direction switching mechanism 32 and the second direction switching mechanism 33 may not be provided, and the rail may be formed in a ring shape. By using a conveying device that does not have the direction change mechanism 32, 33 (for example, the conveying path is made into a linear shape or the rail is made into a loop, etc.), the substrate drawn from the roll can be continuous Keep it long and carry it.

〔產業上的可利用性〕 [Industrial availability]

本發明,係可以作為印刷配線板等的導體形成裝置及導體製造方法而廣泛使用。 The present invention can be widely used as a conductor forming device and conductor manufacturing method such as a printed wiring board.

1‧‧‧基材(基板、處理對象物) 1‧‧‧Base material (substrate, processing object)

10‧‧‧導體形成裝置 10‧‧‧Conductor forming device

11‧‧‧搬運裝置(搬運單元) 11‧‧‧Transporting device (transporting unit)

12‧‧‧顯影裝置 12‧‧‧Developing device

13‧‧‧圖案鍍覆裝置 13‧‧‧Pattern plating device

13a‧‧‧鍍覆室 13a‧‧‧Plating room

14‧‧‧剝離裝置 14‧‧‧Peeling device

15‧‧‧蝕刻裝置 15‧‧‧Etching device

16‧‧‧洗淨裝置 16‧‧‧Cleaning device

20‧‧‧搬運路徑 20‧‧‧Transportation path

21‧‧‧第1路線 21‧‧‧Route 1

22‧‧‧第2路線 22‧‧‧Route 2

23‧‧‧第3路線 23‧‧‧Route 3

24‧‧‧第4路線 24‧‧‧Route 4

25‧‧‧工件供給位置 25‧‧‧Workpiece supply position

26‧‧‧工件取出位置 26‧‧‧Workpiece removal position

30‧‧‧工件保持構件 30‧‧‧Workpiece holding member

32‧‧‧第1方向轉換機構 32‧‧‧The first direction conversion mechanism

33‧‧‧第2方向轉換機構 33‧‧‧The second direction switching mechanism

38‧‧‧移動方向 38‧‧‧Movement direction

41‧‧‧第1搬運室 41‧‧‧The first transfer room

42‧‧‧第2搬運室 42‧‧‧The second transfer room

M‧‧‧作業者 M‧‧‧operator

Claims (6)

一種導體形成裝置,具備:搬運單元,其係把在絕緣性的基板的表面具有導電性薄膜之處理對象物,沿指定的搬運路徑從上游側朝下游側搬運;顯影裝置,其係在沿前述搬運路徑被搬運的前述處理對象物的前述導電性薄膜上,形成與導體圖案為逆圖案的鍍覆阻材;以及圖案鍍覆裝置,其係被配置在前述顯影裝置的下游側,在前述導電性薄膜中的前述鍍覆阻材尚未被形成的表面區域,形成前述導體圖案;前述搬運單元具有:可以沿設在前述搬運路徑的軌條移動之可動部、自由裝卸地握持前述處理對象物的上部之握持部、以及連結前述可動部與前述握持部之臂部;前述處理對象物,係在前述顯影裝置的上游側的供給位置被前述握持部握持,在從前述顯影裝置到前述圖案鍍覆裝置之前述搬運路徑中,以藉由前述搬運單元立起成略垂直的姿勢,被連續搬運。 A conductor forming device includes: a conveying unit that conveys an object to be processed with a conductive thin film on the surface of an insulating substrate along a designated conveying path from the upstream side to the downstream side; and a developing device that is arranged along the aforementioned On the conductive film of the object to be processed that is conveyed by the conveying path, a plating resist is formed in a reverse pattern with the conductor pattern; and a pattern plating device is arranged on the downstream side of the developing device, and the conductive film The conductive pattern is formed on the surface area of the non-plating resist in the sexual film; the conveying unit has a movable part that can move along the rails provided in the conveying path, and detachably holds the processed object The upper part of the holding part, and the arm part that connects the movable part and the holding part; the processing object is held by the holding part at the supply position on the upstream side of the developing device, and then from the developing device The conveyance path to the pattern plating device is continuously conveyed in a substantially vertical posture by the conveying unit. 如請求項1之導體形成裝置,其中,具備被配置在前述顯影裝置與前述圖案鍍覆裝置之間,沿前述搬運路徑被搬運的前述處理對象物所通過之搬運室;在前述搬運室,為了防止前述處理對象物乾燥,設有加溼前述搬運室之加溼單元。 The conductor forming apparatus according to claim 1, which is provided with a conveyance room through which the processing object that is conveyed along the conveyance path is arranged between the developing device and the pattern plating device; in the conveyance room, for To prevent the drying of the object to be processed, a humidification unit for humidifying the transport room is provided. 一種導體形成裝置,具備:搬運單元,其係把在絕緣性的基板的表面的導電性薄膜上形成了與導體圖案為逆圖案的鍍覆阻材之處理對象物,沿指定的搬運路徑從上游側朝下游側搬運;圖案鍍覆裝置,其係在沿前述搬運路徑被搬運的前述處理對象物的前述導電性薄膜中的前述鍍覆阻材尚未被形成的表面區域,形成前述導體圖案;以及剝離裝置,其係被配置在前述圖案鍍覆裝置的下游側,從前述導電性薄膜上剝離鍍覆阻材;前述搬運單元具有:可以沿設在前述搬運路徑的軌條移動之可動部、自由裝卸地握持前述處理對象物的上部之握持部、以及連結前述可動部與前述握持部之臂部;前述處理對象物,係在從前述圖案鍍覆裝置到前述剝離裝置之前述搬運路徑中,以藉由前述搬運單元立起成略垂直的姿勢被連續搬運,在前述剝離裝置的下游側的取出位置從握持部脫離。 A conductor forming apparatus including: a conveying unit that forms an object to be processed on a conductive film on the surface of an insulating substrate with a plating resist in a pattern that is inverse to the conductor pattern, and follows a designated conveyance path from upstream The side is conveyed toward the downstream side; a pattern plating device that forms the conductor pattern on the surface area where the plating resist has not yet been formed in the conductive film of the processing object conveyed along the conveying path; and The peeling device is arranged on the downstream side of the pattern plating device to peel the plating resist from the conductive film; the conveying unit has a movable part that can move along a rail provided in the conveying path, and a free A grip part that detachably grips the upper part of the object to be processed, and an arm that connects the movable part and the grip part; the object to be processed is in the conveying path from the pattern plating device to the peeling device Among them, the conveying unit is continuously conveyed in a substantially vertical posture by the conveying unit, and is separated from the grip part at the take-out position on the downstream side of the peeling device. 如請求項3之導體形成裝置,其中,具備蝕刻裝置,其係在前述剝離裝置的下游側且被配置在前述取出位置的上游側,利用使用了指定的蝕刻液的化學蝕刻,去除除了前述導體圖案下的區域以外的前述導電性薄膜。 The conductor forming apparatus according to claim 3, wherein an etching device is provided, which is located on the downstream side of the stripping device and is arranged on the upstream side of the removal position, and chemical etching using a designated etching solution is used to remove the conductor The aforementioned conductive film other than the area under the pattern. 一種導體製造方法,具備:顯影製程,其係於在絕緣性的基板的表面具有導電性薄膜且沿指定的搬運路徑被搬運的處理對象物的前述導電 性薄膜上,形成與導體圖案為逆圖案的鍍覆阻材;以及圖案鍍覆製程,其係在自前述顯影製程沿前述搬運路徑被搬運的前述處理對象物的前述導電性薄膜中的前述鍍覆阻材尚未被形成的表面區域,形成前述導體圖案;沿前述搬運路徑搬運前述處理對象物的搬運單元具有:可以沿設在前述搬運路徑的軌條移動之可動部、自由裝卸地握持前述處理對象物的上部之握持部、以及連結前述可動部與前述握持部之臂部;在前述顯影裝置的上游側的供給位置藉由前述握持部握持前述處理對象物,在從前述顯影製程到前述圖案鍍覆製程的前述搬運路徑中,以藉由前述搬運單元把前述處理對象物立起成略垂直的姿勢,進行連續搬運。 A conductor manufacturing method, comprising: a development process of forming a conductive film on the conductive film of an object to be processed that has a conductive film on the surface of an insulating substrate and is conveyed along a designated conveying path, forming a pattern that is inverse to the conductor pattern The plating resist; and the pattern plating process, which is formed in the surface area where the plating resist has not yet been formed in the conductive film of the object to be processed that is transported along the transport path from the development process The conductor pattern; a transport unit for transporting the object to be processed along the transport path has: a movable portion that can move along a rail provided in the transport path, a gripping portion that detachably holds the upper portion of the object to be processed, and The arm portion that connects the movable portion and the holding portion; the processing object is held by the holding portion at the supply position on the upstream side of the developing device, and during the transportation from the development process to the pattern plating process In the path, the object to be processed is erected in a slightly vertical posture by the transport unit to carry out continuous transport. 一種導體製造方法,具備:圖案鍍覆製程,其係在絕緣性的基板的表面的導電性薄膜上形成與導體圖案為逆圖案的鍍覆阻材,在沿指定的搬運路徑被搬運的前述處理對象物的前述導電性薄膜中前述鍍覆阻材尚未被形成的表面區域,形成前述導體圖案;以及剝離製程,係從自前述圖案鍍覆製程沿前述搬運路徑被搬運的前述處理對象物的前述導電性薄膜上,剝離前述鍍覆阻材;沿前述搬運路徑搬運前述處理對象物的搬運單元,具有:可以沿設在前述搬運路徑的軌條移動之可動部、自由裝卸地握持前述處理對象物的上部之握持部、以及連結前 述可動部與前述握持部之臂部;從前述圖案鍍覆製程到前述剝離製程的前述搬運路徑中,以藉由前述搬運單元把前述處理對象物立起成略垂直的姿勢進行連續搬運,在前述剝離裝置的下游側的取出位置,使前述處理對象物從前述握持部脫離。 A conductor manufacturing method comprising: a pattern plating process in which a plating resist is formed on a conductive film on the surface of an insulating substrate in a reverse pattern to the conductor pattern, and the foregoing process is carried along a designated transport path The conductive pattern is formed in the surface area of the conductive film of the object where the plating resist has not yet been formed; and the peeling process is from the process of the object to be processed that is transported along the transport path from the pattern plating process On the conductive film, the plating resist is peeled off; the conveying unit that conveys the object to be processed along the conveying path has a movable part that can move along the rails provided in the conveying path, and holds the processed object in a detachable manner The upper part of the object, and the arm that connects the movable part and the holding part; in the conveying path from the pattern plating process to the peeling process, the processing object is erected by the conveying unit The continuous conveyance is carried out in a slightly vertical posture, and the processing target object is detached from the grip portion at a take-out position on the downstream side of the peeling device.
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