TWI695855B - Polyimide precursor, resin composition and resin film manufacturing method - Google Patents

Polyimide precursor, resin composition and resin film manufacturing method Download PDF

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TWI695855B
TWI695855B TW107135584A TW107135584A TWI695855B TW I695855 B TWI695855 B TW I695855B TW 107135584 A TW107135584 A TW 107135584A TW 107135584 A TW107135584 A TW 107135584A TW I695855 B TWI695855 B TW I695855B
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米谷昌樹
清水建樹
金田隆行
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日商旭化成股份有限公司
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Abstract

本發明係一種聚醯亞胺前驅體,其係(a1)聚醯亞胺前驅體,其以1/99≦(結構單元L之莫耳數/結構單元M之莫耳數)≦99/1含有: 下述通式(1)所表示之結構單元L:

Figure 107135584-A0101-11-0001-1
{式中,X1 表示碳數4~32之四價之基;R1 、R2 、R3 分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數};及 下述通式(2)所表示之結構單元M:
Figure 107135584-A0101-11-0001-2
{式中,X2 表示碳數4~32之四價之基}。The present invention is a polyimide precursor, which is (a1) a polyimide precursor, which is 1/99≦(mole number of structural unit L/mole number of structural unit M)≦99/1 Contains: Structural unit L represented by the following general formula (1):
Figure 107135584-A0101-11-0001-1
{In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 , and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}; and the structural unit M represented by the following general formula (2):
Figure 107135584-A0101-11-0001-2
{In the formula, X 2 represents a tetravalent base having 4 to 32 carbon atoms}.

Description

聚醯亞胺前驅體、樹脂組合物及樹脂膜之製造方法Polyimide precursor, resin composition and resin film manufacturing method

本發明例如係關於一種用於軟性裝置之基板之製造中所使用之聚醯亞胺前驅體、樹脂組合物及樹脂膜之製造方法。 The present invention relates to, for example, a method for manufacturing a polyimide precursor, a resin composition, and a resin film used in the manufacture of substrates for flexible devices.

通常,於要求高耐熱性之用途中使用聚醯亞胺樹脂之膜作為樹脂膜。通常之聚醯亞胺樹脂係藉由將芳香族羧酸二酐與芳香族二胺進行溶液聚合而製造聚醯亞胺前驅體後,將其於高溫下進行熱醯亞胺化或使用觸媒進行化學醯亞胺化而製造的高耐熱樹脂。 Generally, a film of polyimide resin is used as a resin film in applications requiring high heat resistance. Common polyimide resins are produced by solution polymerization of aromatic carboxylic acid dianhydride and aromatic diamine to produce a polyimide precursor, which is then thermally imidized at high temperature or using a catalyst High heat-resistant resin manufactured by chemical imidization.

聚醯亞胺樹脂係不溶、不熔之超耐熱性樹脂,具有耐熱氧化性、耐熱特性、耐輻射性、耐低溫性、耐化學品性等優異之特性。故而,聚醯亞胺樹脂被用於包含電子材料之廣範圍之領域中。作為電子材料領域中之聚醯亞胺樹脂之應用例,例如可列舉:絕緣塗佈劑、絕緣膜、半導體之保護膜、TFT-LCD(Thin film transistor-liquid crystal display,薄膜電晶體液晶顯示器)之電極保護膜等。最近正在研究代替顯示器材料之領域中先前所使用之玻璃基板而用作利用其輕度、柔軟性之無色透明軟性基板。 Polyimide resin is an insoluble and infusible super heat-resistant resin with excellent characteristics such as heat-resistant oxidation, heat resistance, radiation resistance, low temperature resistance, and chemical resistance. Therefore, polyimide resin is used in a wide range of fields including electronic materials. Examples of the application of polyimide resin in the field of electronic materials include, for example, insulating coating agents, insulating films, protective films for semiconductors, and TFT-LCD (Thin film transistor-liquid crystal display). The electrode protection film, etc. Recently, research is being conducted to replace the glass substrate previously used in the field of display materials as a colorless transparent flexible substrate using its lightness and flexibility.

於製造作為軟性基板之聚醯亞胺樹脂膜之情形時,於適當之支持體上塗佈含有聚醯亞胺前驅體之組合物而形成塗膜後,進行熱處理而醯亞胺化,藉此獲得聚醯亞胺樹脂膜。作為上述支持體,例如使用玻璃、矽、氮化矽、氧化矽、金屬等。於製造於此種支持體上具有聚醯亞胺膜之積層體時,為了對聚醯亞胺前驅體進行乾燥及醯亞胺化,需要250℃以上之高溫下 之加熱處理。藉由該加熱處理,於上述積層體中產生殘留應力,產生翹曲、剝離等嚴重之問題。其原因在於:與構成上述支持體之材料相比,聚醯亞胺之線熱膨脹係數較大。 In the case of manufacturing a polyimide resin film as a flexible substrate, a composition containing a polyimide precursor is coated on an appropriate support to form a coating film, and then heat-treated to imide the polyimide, thereby A polyimide resin film was obtained. As the support, for example, glass, silicon, silicon nitride, silicon oxide, metal, or the like is used. When manufacturing a laminate having a polyimide film on such a support, in order to dry and polyimide the polyimide precursor, a high temperature of 250°C or higher is required Of heat treatment. By this heat treatment, residual stress is generated in the laminate, and serious problems such as warpage and peeling are caused. The reason is that the thermal expansion coefficient of polyimide is larger than that of the material constituting the support.

作為熱膨脹係數較小之聚醯亞胺材料,最眾所周知的為由3,3',4,4'-聯苯四羧酸二酐與對苯二胺形成之聚醯亞胺。雖取決於膜厚及製作條件,但報告有該聚醯亞胺膜顯示出非常低之線熱膨脹係數(非專利文獻1)。 As a polyimide material having a small thermal expansion coefficient, the most well-known is polyimide formed from 3,3',4,4'-biphenyltetracarboxylic dianhydride and p-phenylenediamine. Although it depends on the film thickness and production conditions, it is reported that this polyimide film shows a very low linear thermal expansion coefficient (Non-Patent Document 1).

又,報告有於分子鏈中具有酯結構之聚醯亞胺具有適度之直線性及剛直性,故而顯示出較低之線熱膨脹係數(專利文獻1)。 In addition, it is reported that polyimide having an ester structure in the molecular chain has moderate linearity and rigidity, and therefore shows a low coefficient of linear thermal expansion (Patent Document 1).

然而,對於含有上述文獻中記載之聚醯亞胺之通常之聚醯亞胺樹脂而言,由於較高之芳香環密度而著色為茶色或黃色,故而於可見光線區域之透光率較低,因此難以用於要求透明性之領域中。例如,由3,3',4,4'-聯苯四羧酸二酐與對苯二胺獲得之上述非專利文獻1之聚醯亞胺系膜厚10μm之黃色度(YI值)高達40以上,於透明性方面不充分。 However, for the conventional polyimide resin containing the polyimide described in the above literature, due to the higher aromatic ring density, the coloration is brown or yellow, so the light transmittance in the visible light region is low, Therefore, it is difficult to use in fields requiring transparency. For example, the above-mentioned non-patent document 1 obtained from 3,3',4,4'-biphenyltetracarboxylic dianhydride and p-phenylenediamine has a polyimide-based film with a thickness of 10 μm and a yellowness (YI value) of up to 40 The above is insufficient in terms of transparency.

關於膜之黃色度,例如已知使用具有氟原子之單體之聚醯亞胺顯示出極低之黃色度(專利文獻2)。 Regarding the yellowness of the film, for example, it is known that polyimide using a monomer having a fluorine atom shows extremely low yellowness (Patent Document 2).

[先前技術文獻] [Prior Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利第4627297號說明書 [Patent Document 1] Specification of Japanese Patent No. 4627297

[專利文獻2]日本專利特表2010-538103號公報 [Patent Document 2] Japanese Patent Special Publication No. 2010-538103

[專利文獻3]日本專利第3079867號說明書 [Patent Document 3] Specification of Japanese Patent No. 3079867

[非專利文獻] [Non-patent literature]

[非專利文獻1]最新聚醯亞胺 日本聚醯亞胺研究會編NTS [Non-Patent Document 1] Latest Polyimide Japan Polyimide Research Society Editor NTS

然而,為了將聚醯亞胺樹脂用作無色透明軟性基板,除了透明性以外,亦要求優異之伸長率、斷裂強度等機械物性。尤其最近伴隨著TFT(thin-film transistor,薄膜電晶體)之裝置類型成為LTPS(Low Temperature Poly-silicon,低溫多晶矽)(低溫多晶矽TFT),而期望一種即使於超過先前之熱歷程中亦發揮上述物性之膜。 However, in order to use the polyimide resin as a colorless transparent flexible substrate, in addition to transparency, excellent mechanical properties such as elongation and breaking strength are also required. Especially recently, the device type accompanying TFT (thin-film transistor) has become LTPS (Low Temperature Poly-silicon) (low temperature poly-silicon) (low-temperature poly-silicon TFT), and it is expected that a device that can perform the above-mentioned effects even if it exceeds the previous thermal history Physical film.

然而,公知之透明聚醯亞胺之物性特性於用作顯示器用之耐熱性無色透明基板之方面而言並不充分。 However, the physical properties of the well-known transparent polyimide are insufficient for use as a heat-resistant colorless transparent substrate for displays.

進而,經本發明者確認,可知專利文獻1中記載之聚醯亞胺樹脂雖顯示出較低之線熱膨脹係數,但存在剝離後之聚醯亞胺樹脂膜之黃色度(YI值)較大,另外殘留應力較高,伸長率較低,斷裂強度較低之課題。 Furthermore, it has been confirmed by the inventors that although the polyimide resin described in Patent Document 1 shows a low coefficient of linear thermal expansion, the yellowness (YI value) of the polyimide resin film after peeling is large. In addition, the residual stress is high, the elongation is low, and the fracture strength is low.

關於黃色度,可知專利文獻2中記載之聚醯亞胺膜於300℃左右之溫度區域中顯示出較低之黃色度,但於400℃以上之高溫區域中,黃色度(YI值)顯著劣化。 Regarding the yellowness, it can be seen that the polyimide film described in Patent Document 2 exhibits a low yellowness in the temperature range of about 300°C, but the yellowness (YI value) significantly deteriorates in the high-temperature range of 400°C or higher. .

又,作為降低了線膨脹係數之聚醯亞胺,揭示有包含4,4'-二胺基二苯醚與4,4'-二胺基二苯酯之聚醯亞胺(專利文獻3)。 In addition, as a polyimide having a reduced linear expansion coefficient, a polyimide containing 4,4'-diaminodiphenyl ether and 4,4'-diaminodiphenyl ester is disclosed (Patent Document 3) .

然而,經本發明者確認,專利文獻3中記載之聚醯亞胺樹脂為了用作軟性基板而膜非常脆,且高溫下之黃色度存在改善之餘地。 However, as confirmed by the present inventors, the polyimide resin described in Patent Document 3 is very brittle for use as a flexible substrate, and there is room for improvement in yellowness at high temperatures.

本發明係鑒於上述說明之問題點而完成者。因此,本發明之目的在於提供一種殘留應力較低、翹曲較少、黃色度(YI值)較小、伸長率較高之聚醯亞胺樹脂膜及其製造方法。 The present invention has been completed in view of the problems described above. Therefore, the object of the present invention is to provide a polyimide resin film with low residual stress, low warpage, low yellowness (YI value), and high elongation, and a method for manufacturing the same.

本發明為如下內容。 The present invention is as follows.

[1] [1]

一種聚醯亞胺前驅體,其特徵在於其係(a1)聚醯亞胺前驅體,其以1/99≦(結構單元L之莫耳數/結構單元M之莫耳數)≦99/1含有:下述通式(1)所表示之結構單元L:

Figure 107135584-A0305-02-0006-1
A polyimide precursor, characterized in that it is (a1) a polyimide precursor, which is 1/99≦(mole number of structural unit L/mole number of structural unit M)≦99/1 Contains: Structural unit L represented by the following general formula (1):
Figure 107135584-A0305-02-0006-1

{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數};及下述通式(2)所表示之結構單元M:

Figure 107135584-A0305-02-0006-2
{In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}; and the structural unit M represented by the following general formula (2):
Figure 107135584-A0305-02-0006-2

{式中,X2表示碳數4~32之四價之基;Y為選自由下述通式(3)、(4)及(5)所組成之群中之至少一種},

Figure 107135584-A0305-02-0006-3
{In the formula, X 2 represents a tetravalent group with a carbon number of 4 to 32; Y is at least one selected from the group consisting of the following general formulas (3), (4) and (5)},
Figure 107135584-A0305-02-0006-3

Figure 107135584-A0305-02-0007-4
Figure 107135584-A0305-02-0007-4

Figure 107135584-A0305-02-0007-5
Figure 107135584-A0305-02-0007-5

{式中,R4~R11分別獨立表示碳數1~20之一價之有機基;d~k為0~4之整數}。 {In the formula, R 4 ~R 11 independently represent a monovalent organic group with a carbon number of 1~20; d~k is an integer of 0~4}.

[2] [2]

如[1]之聚醯亞胺前驅體,其中上述通式(1)中之n為0。 The polyimide precursor as in [1], wherein n in the above general formula (1) is 0.

[3] [3]

如[1]或[2]之聚醯亞胺前驅體,其中上述通式(2)之Y為通式(3)。 The polyimide precursor as in [1] or [2], wherein Y in the above general formula (2) is the general formula (3).

[4] [4]

如[1]或[2]之聚醯亞胺前驅體,其中上述通式(2)之Y為通式(4)。 The polyimide precursor as in [1] or [2], wherein Y in the above general formula (2) is the general formula (4).

[5] [5]

如[1]或[2]之聚醯亞胺前驅體,其中上述通式(2)之Y為通式(5)。 The polyimide precursor as in [1] or [2], wherein Y in the above general formula (2) is the general formula (5).

[6] [6]

一種聚醯亞胺前驅體,其特徵在於其係(a2)聚醯亞胺前驅體,其含有下述通式(10)所表示之結構單元:[化6]

Figure 107135584-A0305-02-0008-6
A polyimide precursor, characterized in that it is (a2) a polyimide precursor, which contains a structural unit represented by the following general formula (10): [Chem 6]
Figure 107135584-A0305-02-0008-6

並且,重量平均分子量為30,000以上且300,000以下,{式中,X3表示源自選自由4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)所組成之群中之至少一種的四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數}。 Moreover, the weight average molecular weight is 30,000 or more and 300,000 or less, {wherein, X 3 represents a source selected from the group consisting of 4,4'-oxydiphthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA) At least one tetravalent group in the group formed; R 1 , R 2 , and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b, and c are Integer of 0~4}.

[7] [7]

如[6]之聚醯亞胺前驅體,其中上述(a2)聚醯亞胺前驅體中之重量平均分子量未達1,000之分子之含量未達5質量%。 For example, the polyimide precursor of [6], wherein the content of the above-mentioned (a2) polyimide precursor has a weight average molecular weight of less than 1,000 molecules and the content is less than 5 mass%.

[8] [8]

如[6]或[7]之聚醯亞胺前驅體,其中通式(10)中之n為0。 The polyimide precursor as in [6] or [7], wherein n in the general formula (10) is 0.

[9] [9]

如[1]至[5]中任一項之聚醯亞胺前驅體,其中上述X1、X2為源自選自由均苯四甲酸二酐(PMDA)、4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)所組成之群中之至少一種的四價之有機基。 The polyimide precursor according to any one of [1] to [5], wherein the above X 1, X 2 are derived from pyromellitic dianhydride (PMDA), 4,4′-oxydi-ortho A tetravalent organic group of at least one of the group consisting of phthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA).

[10] [10]

一種樹脂組合物,其特徵在於其含有如[1]至[9]中任一項之聚醯亞胺前驅體及(b)有機溶劑。 A resin composition characterized in that it contains the polyimide precursor according to any one of [1] to [9] and (b) an organic solvent.

[11] [11]

如[10]之樹脂組合物,其進而含有選自由(c)界面活性劑及(d)烷氧基矽 烷化合物所組成之群中之至少一種。 The resin composition as described in [10], which further contains a resin selected from the group consisting of (c) surfactant and (d) alkoxy silicon At least one of the groups consisting of alkane compounds.

[12] [12]

一種聚醯亞胺,其特徵在於其含有下述通式(11)所表示之結構單元:

Figure 107135584-A0305-02-0009-7
A polyimide characterized in that it contains a structural unit represented by the following general formula (11):
Figure 107135584-A0305-02-0009-7

{式中,X1、X2表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數;Y為選自由下述通式(3)、(4)及(5)所組成之群中之至少一種;l、m分別獨立表示1以上之整數,滿足0.01≦l/(l+m)≦0.99},

Figure 107135584-A0305-02-0009-8
{In the formula, X 1 and X 2 represent a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; And a, b, and c are integers from 0 to 4; Y is at least one selected from the group consisting of the following general formulas (3), (4), and (5); l, m independently represent 1 or more Integer, satisfying 0.01≦l/(l+m)≦0.99},
Figure 107135584-A0305-02-0009-8

Figure 107135584-A0305-02-0009-9
Figure 107135584-A0305-02-0009-9

[化10]

Figure 107135584-A0305-02-0010-10
[化10]
Figure 107135584-A0305-02-0010-10

{式中,R4~R11分別獨立表示碳數1~20之一價之有機基;d~k為0~4之整數}。 {In the formula, R 4 ~R 11 independently represent a monovalent organic group with a carbon number of 1~20; d~k is an integer of 0~4}.

[13] [13]

一種聚醯亞胺,其特徵在於其含有下述通式(12)所表示之結構單元:

Figure 107135584-A0305-02-0010-11
A polyimide characterized in that it contains a structural unit represented by the following general formula (12):
Figure 107135584-A0305-02-0010-11

{式中,X3表示源自選自由4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)所組成之群中之至少一種的四價之基;R1,R2,R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},且伸長率為15%以上。 {In the formula, X 3 represents a tetravalent derived from at least one selected from the group consisting of 4,4'-oxydiphthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA) Radicals; R 1 , R 2 , R 3 independently represent a monovalent organic group with a carbon number of 1-20; n represents 0 or 1; and a, b, and c are integers of 0-4}, and the elongation is 15 %the above.

[14] [14]

一種樹脂膜之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如[10]或[11]之樹脂組合物而形成塗膜的步驟;藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟;及將上述聚醯亞胺樹脂膜自上述支持體剝離的步驟。 A method of manufacturing a resin film, characterized in that it includes the steps of: forming a coating film by coating a resin composition such as [10] or [11] on the surface of a support; by applying the support And the step of heating the coating film to form a polyimide resin film that is polyimide precursor contained in the coating film to form a polyimide resin film; and peeling the polyimide resin film from the support A step of.

[15] [15]

如[14]之樹脂膜之製造方法,其中於將上述聚醯亞胺樹脂膜自上述支持體剝離的步驟之前,進行自上述支持體側照射雷射之步驟。 The method for producing a resin film according to [14], wherein before the step of peeling the polyimide resin film from the support, a step of irradiating the laser from the side of the support is performed.

[16] [16]

一種積層體之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如[10]或[11]之樹脂組合物而形成塗膜的步驟;及藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟。 A method for manufacturing a laminate, characterized in that it includes the steps of forming a coating film by coating a resin composition such as [10] or [11] on the surface of a support; and by applying the above support The step of heating the body and the above coating film to imide the polyimide precursor contained in the coating film to form a polyimide resin film.

[17] [17]

一種顯示器基板之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如[10]或[11]之樹脂組合物而形成塗膜的步驟;藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟;於上述聚醯亞胺樹脂膜上形成元件或電路的步驟;及將上述形成有元件或電路之聚醯亞胺樹脂膜自上述支持體剝離的步驟。 A method for manufacturing a display substrate, characterized in that it includes the steps of: forming a coating film by coating a resin composition such as [10] or [11] on the surface of a support; by applying the support And the above-mentioned coating film is heated to form a polyimide resin film containing polyimide precursor imidized in the coating film to form a polyimide resin film; forming an element or a circuit on the polyimide resin film Step; and the step of peeling the polyimide resin film formed with the element or circuit from the support.

[18] [18]

一種顯示器用聚醯亞胺膜,其特徵在於其含有下述通式(12)所表示之聚醯亞胺:[化12]

Figure 107135584-A0305-02-0012-12
A polyimide film for displays, characterized in that it contains a polyimide represented by the following general formula (12): [化12]
Figure 107135584-A0305-02-0012-12

{式中,X3為選自由4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)所組成之群中之至少一種,R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數}。 {In the formula, X 3 is at least one selected from the group consisting of 4,4'-oxydiphthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA), R 1 and R 2 , R 3 independently represents a monovalent organic group having 1 to 20 carbon atoms; n represents 0 or 1; and a, b, and c are integers of 0 to 4}.

[19] [19]

一種積層體,其特徵在於其包含聚醯亞胺膜層及低溫多晶矽TFT層,上述聚醯亞胺膜層含有下述通式(13)所表示之聚醯亞胺:

Figure 107135584-A0305-02-0012-13
A laminated body characterized by comprising a polyimide film layer and a low-temperature polysilicon TFT layer, the polyimide film layer containing a polyimide represented by the following general formula (13):
Figure 107135584-A0305-02-0012-13

{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數}。 {In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}.

[20] [20]

一種聚醯亞胺膜,其特徵在於其於400℃以上加熱後之膜厚10微米之黃色度為20以下,膜厚0.1微米時之308nm之吸光度為0.6以上且2.0以下,並且伸長率為15%以上。 A polyimide film, characterized in that the yellowness of the film with a thickness of 10 microns after heating above 400°C is 20 or less, the absorbance at 308 nm when the film thickness is 0.1 microns is 0.6 or more and 2.0 or less, and the elongation is 15 %the above.

[21] [twenty one]

一種樹脂組合物,其特徵在於其含有:(a)下述通式(1)所表示之聚醯亞胺前驅體、(b)有機溶劑、及選自由(c)界面活性劑及(d)烷氧基矽烷化合物所組成之群中之至少一種,

Figure 107135584-A0305-02-0013-14
A resin composition characterized by comprising: (a) a polyimide precursor represented by the following general formula (1), (b) an organic solvent, and selected from (c) a surfactant and (d) At least one of the group consisting of alkoxysilane compounds,
Figure 107135584-A0305-02-0013-14

{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數}。 {In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}.

由本發明之聚醯亞胺前驅體及樹脂組合物而獲得之聚醯亞胺膜之殘留應力較低,翹曲較少,黃色度(YI值)較小,伸長率較高。 The polyimide film obtained from the polyimide precursor and resin composition of the present invention has low residual stress, less warpage, less yellowness (YI value), and higher elongation.

2a:下部基板 2a: Lower substrate

2b:密封基板 2b: Sealed substrate

25:有機EL基板 25: Organic EL substrate

251:間隔壁 251: partition

252:下部電極 252: Lower electrode

253:電洞傳輸層 253: Hole transport layer

254:發光層 254: Luminous layer

255:上部電極 255: upper electrode

256:非晶矽層 256: amorphous silicon layer

257:接觸孔 257: contact hole

258:層間絕緣膜 258: Interlayer insulating film

259:下部電極 259: Lower electrode

261:中空部 261: Hollow Department

圖1係表示實施例及比較例中製作之有機EL(Electroluminescence,電致發光)基板之結構之圖。 FIG. 1 is a diagram showing the structure of an organic EL (Electroluminescence) substrate produced in Examples and Comparative Examples.

以下,對本發明例示之實施形態(以下簡稱為「實施形態」)進行詳細說明。再者,本發明並不受以下實施形態之限定,可於其主旨範圍內進行 各種變化而實施。又,本發明中記載之特性值只要無特別說明,則是指藉由[實施例]之項目中記載之方法或業者理解為與其相同之方法而測定之值。 Hereinafter, an exemplary embodiment of the present invention (hereinafter simply referred to as "embodiment") will be described in detail. Furthermore, the present invention is not limited by the following embodiments, and can be carried out within the scope of the gist Various changes are implemented. In addition, unless otherwise specified, the characteristic value described in the present invention refers to a value measured by the method described in the item of [Example] or the method understood by the manufacturer as the same method.

<樹脂組合物> <resin composition>

本發明之一個態樣所提供之樹脂組合物含有(a)聚醯亞胺前驅體及(b)有機溶劑。 The resin composition provided in one aspect of the present invention contains (a) a polyimide precursor and (b) an organic solvent.

以下,依序說明各成分。 Hereinafter, each component will be described in order.

[聚醯亞胺前驅體] [Polyimide precursor]

作為本實施之第一態樣之聚醯亞胺前驅體係具有如下特徵之聚醯亞胺前驅體:其係(a1)聚醯亞胺前驅體,其以1/99≦(結構單元L之莫耳數/結構單元M之莫耳數)≦99/1含有:下述通式(1)所表示之結構單元L:

Figure 107135584-A0305-02-0014-15
The polyimide precursor system as the first aspect of the present embodiment is a polyimide precursor having the following characteristics: (a1) a polyimide precursor, which is 1/99≦(the structural unit L Number of ears/mole number of structural unit M)≦99/1 Contains: Structural unit L represented by the following general formula (1):
Figure 107135584-A0305-02-0014-15

{式中,X1表示碳數4~32之四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數};及下述通式(2)所表示之結構單元M:[化16]

Figure 107135584-A0305-02-0015-16
{In the formula, X 1 represents a tetravalent base with a carbon number of 4 to 32. R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b and c are integers from 0 to 4}; and the structural unit M represented by the following general formula (2): [Chem 16]
Figure 107135584-A0305-02-0015-16

{式中,X2表示碳數4~32之四價之基。Y為選自由下述通式(3)、(4)及(5)所組成之群中之至少一種}。 {In the formula, X 2 represents a tetravalent base with a carbon number of 4 to 32. Y is at least one selected from the group consisting of the following general formulas (3), (4) and (5)}.

Figure 107135584-A0305-02-0015-17
Figure 107135584-A0305-02-0015-17

Figure 107135584-A0305-02-0015-18
Figure 107135584-A0305-02-0015-18

Figure 107135584-A0305-02-0015-19
Figure 107135584-A0305-02-0015-19

{式中,R4~R11分別獨立表示碳數1~20之一價之有機基。d~k為0~4之整數} {In the formula, R 4 to R 11 independently represent a monovalent organic group having 1 to 20 carbon atoms. d~k is an integer from 0 to 4}

本實施之第一態樣之聚醯亞胺前驅體係於製成聚醯亞胺膜時殘留應力較低,翹曲較少,黃色度(YI值)較小,伸長率較高。又,本實施之第一 態樣之聚醯亞胺前驅體係於製成聚醯亞胺膜時,於高溫區域中之黃色度(YI值)較小。 The polyimide precursor system of the first aspect of the present embodiment has low residual stress, less warpage, less yellowness (YI value) and higher elongation when the polyimide film is formed. Also, the first of this implementation When the polyimide precursor system of the aspect is made into a polyimide film, the yellowness (YI value) in the high-temperature region is small.

此處,R1~R3只要分別獨立為碳數1~20之一價之有機基,則並無限定。作為此種有機基,可列舉:甲基、乙基、丙基等烷基,三氟甲基等含鹵素基,甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Here, R 1 to R 3 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of such organic groups include alkyl groups such as methyl, ethyl, and propyl, halogen-containing groups such as trifluoromethyl, and alkoxy groups such as methoxy and ethoxy groups. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

此處,a、b、c、d只要為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 Here, a, b, c, and d are not limited as long as they are integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

此處,n為0或1。其中,就高溫區域中之YI之觀點而言,較佳為0。 Here, n is 0 or 1. Among them, from the viewpoint of YI in the high-temperature region, it is preferably 0.

又,結構單元L與結構單元M之莫耳比(結構單元L之莫耳數/結構單元M之莫耳數)之下限可為5/95,亦可為10/90,亦可為20/80,亦可為30/70,亦可為40/60。結構單元L與結構單元M之莫耳比(結構單元L之莫耳數/結構單元M之莫耳數)之上限可為95/5,亦可為90/10,亦可為80/20,亦可為70/30,亦可為60/40。 In addition, the lower limit of the molar ratio of the structural unit L to the structural unit M (the number of moles of the structural unit L/the number of moles of the structural unit M) can be 5/95, 10/90, or 20/ 80 can also be 30/70 or 40/60. The upper limit of the molar ratio of the structural unit L to the structural unit M (the molar number of the structural unit L/the molar number of the structural unit M) can be 95/5, 90/10, or 80/20, It can also be 70/30 or 60/40.

X1、X2分別獨立為碳數4~32之四價之基,可相同亦可不同。可例示源自下述四羧酸二酐之四價之有機基。 X 1 and X 2 are independently a four-valent base with a carbon number of 4 to 32, and may be the same or different. The tetravalent organic group derived from the following tetracarboxylic dianhydride can be exemplified.

作為上述四羧酸二酐,具體而言可例示選自碳數為8~36之芳香族四羧酸二酐、碳數為6~36之脂肪族四羧酸二酐及碳數為6~36之脂環式四羧酸二酐中之化合物。其中,就高溫區域中之黃色度之觀點而言,較佳為碳數為8~36之芳香族四羧酸二酐。此處之碳數中亦包含羧基中所含之碳數。 Specific examples of the tetracarboxylic dianhydride include aromatic tetracarboxylic dianhydride having 8 to 36 carbon atoms, aliphatic tetracarboxylic dianhydride having 6 to 36 carbon atoms and 6 to 6 carbon atoms. 36 compounds in alicyclic tetracarboxylic dianhydride. Among them, from the viewpoint of yellowness in a high-temperature region, an aromatic tetracarboxylic dianhydride having 8 to 36 carbon atoms is preferred. The carbon number here also includes the carbon number contained in the carboxyl group.

進一步具體而言,作為碳數為8~36之芳香族四羧酸二酐,例如可例示:4,4'-(六氟亞異丙基)二鄰苯二甲酸酐(以下亦記為6FDA)、5-(2,5-二側 氧四氫-3-呋喃基)-3-甲基-環己烯-1,2-二羧酸酐、均苯四甲酸二酐(以下亦記為PMDA)、1,2,3,4-苯四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、3,3',4,4'-聯苯四羧酸二酐(以下亦記為BPDA)、3,3',4,4'-二苯基碸四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、亞甲基-4,4'-二鄰苯二甲酸二酐、1,1-亞乙基-4,4'-二鄰苯二甲酸二酐、2,2-亞丙基-4,4'-二鄰苯二甲酸二酐、1,2-伸乙基-4,4'-二鄰苯二甲酸二酐、1,3-三亞甲基-4,4'-二鄰苯二甲酸二酐、1,4-四亞甲基-4,4'-二鄰苯二甲酸二酐、1,5-五亞甲基-4,4'-二鄰苯二甲酸二酐、4,4'-氧二鄰苯二甲酸二酐(以下亦記為ODPA)、對伸苯基雙(偏苯三甲酸酐)(以下亦記為TAHQ)、硫代-4,4'-二鄰苯二甲酸二酐、磺醯基-4,4'-二鄰苯二甲酸二酐、1,3-雙(3,4-二羧基苯基)苯二酐、1,3-雙(3,4-二羧基苯氧基)苯二酐、1,4-雙(3,4-二羧基苯氧基)苯二酐、1,3-雙[2-(3,4-二羧基苯基)-2-丙基]苯二酐、1,4-雙[2-(3,4-二羧基苯基)-2-丙基]苯二酐、雙[3-(3,4-二羧基苯氧基)苯基]甲烷二酐、雙[4-(3,4-二羧基苯氧基)苯基]甲烷二酐、2,2-雙[3-(3,4-二羧基苯氧基)苯基]丙烷二酐、2,2-雙[4-(3,4-二羧基苯氧基)苯基]丙烷二酐、雙(3,4-二羧基苯氧基)二甲基矽烷二酐、1,3-雙(3,4-二羧基苯基)-1,1,3,3-四甲基二矽氧烷二酐、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐等。 More specifically, the aromatic tetracarboxylic dianhydride having 8 to 36 carbon atoms may be exemplified by 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (hereinafter also referred to as 6FDA ), 5-(2,5-two sides Oxytetrahydro-3-furanyl)-3-methyl-cyclohexene-1,2-dicarboxylic anhydride, pyromellitic dianhydride (hereinafter also referred to as PMDA), 1,2,3,4-benzene Tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 3,3' ,4,4'-biphenyltetracarboxylic dianhydride (hereinafter also referred to as BPDA), 3,3',4,4'-diphenyl ash tetracarboxylic dianhydride, 2,2',3,3' -Biphenyltetracarboxylic dianhydride, methylene-4,4'-diphthalic dianhydride, 1,1-ethylene-4,4'-diphthalic dianhydride, 2,2 -Propylene-4,4'-diphthalic dianhydride, 1,2-ethylidene-4,4'-diphthalic dianhydride, 1,3-trimethylene-4,4 '-Diphthalic dianhydride, 1,4-tetramethylene-4,4'-diphthalic dianhydride, 1,5-pentamethylene-4,4'-diphthalic acid Formic dianhydride, 4,4'-oxydiphthalic dianhydride (hereinafter also referred to as ODPA), p-phenylene bis (trimellitic anhydride) (hereinafter also referred to as TAHQ), thio-4,4 '-Diphthalic dianhydride, sulfonyl-4,4'-diphthalic dianhydride, 1,3-bis(3,4-dicarboxyphenyl)phthalic anhydride, 1,3- Bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,3-bis[2-(3,4-bis Carboxyphenyl)-2-propyl]phthalic anhydride, 1,4-bis[2-(3,4-dicarboxyphenyl)-2-propyl]phthalic anhydride, bis[3-(3,4 -Dicarboxyphenoxy)phenyl]methane dianhydride, bis[4-(3,4-dicarboxyphenoxy)phenyl]methane dianhydride, 2,2-bis[3-(3,4-di Carboxyphenoxy)phenyl]propane dianhydride, 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride, bis(3,4-dicarboxyphenoxy) Dimethylsilane dianhydride, 1,3-bis(3,4-dicarboxyphenyl)-1,1,3,3-tetramethyldisilazane dianhydride, 2,3,6,7-naphthalene Tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 3,4,9,10-perylene tetracarboxylic dianhydride , 2,3,6,7-anthracene tetracarboxylic dianhydride, 1,2,7,8-phenanthrene tetracarboxylic dianhydride, etc.

作為碳數為6~50之脂肪族四羧酸二酐,例如可列舉:伸乙基四羧酸二酐、1,2,3,4-丁烷四羧酸二酐等;作為碳數為6~36之脂環式四羧酸二酐,例如可列舉:1,2,3,4-環丁烷四羧酸二酐、環戊烷四羧酸二酐、環己烷-1,2,3,4-四羧酸二酐、環己烷-1,2,4,5-四羧酸二酐(以下記為CHDA)、3,3',4,4'-聯環己基四羧酸二酐、羰 基-4,4'-雙(環己烷-1,2-二羧酸)二酐、亞甲基-4,4'-雙(環己烷-1,2-二羧酸)二酐、1,2-伸乙基-4,4'-雙(環己烷-1,2-二羧酸)二酐、1,1-亞乙基-4,4'-雙(環己烷-1,2-二羧酸)二酐、2,2-亞丙基-4,4'-雙(環己烷-1,2-二羧酸)二酐、氧基-4,4'-雙(環己烷-1,2-二羧酸)二酐、硫代-4,4'-雙(環己烷-1,2-二羧酸)二酐、磺醯基-4,4'-雙(環己烷-1,2-二羧酸)二酐、雙環[2,2,2]辛-7-烯-2,3,5,6-四羧酸二酐、rel-[1S,5R,6R]-3-氧雜雙環[3,2,1]辛烷-2,4-二酮-6-螺-3'-(四氫呋喃-2',5'-二酮)、4-(2,5-二側氧四氫呋喃-3-基)-1,2,3,4-四氫萘-1,2-二羧酸酐、乙二醇-雙-(3,4-二羧酸酐苯基)醚等。 Examples of the aliphatic tetracarboxylic dianhydride having 6 to 50 carbon atoms include, for example, ethylidene tetracarboxylic dianhydride, 1,2,3,4-butane tetracarboxylic dianhydride, etc. The carbon number is Examples of 6-36 alicyclic tetracarboxylic dianhydrides include 1,2,3,4-cyclobutane tetracarboxylic dianhydride, cyclopentane tetracarboxylic dianhydride, and cyclohexane-1,2. ,3,4-tetracarboxylic dianhydride, cyclohexane-1,2,4,5-tetracarboxylic dianhydride (hereinafter referred to as CHDA), 3,3',4,4'-bicyclohexyltetracarboxylic acid Acid dianhydride, carbonyl -4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, methylene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, 1,2-ethylidene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, 1,1-ethylene-4,4'-bis(cyclohexane-1 ,2-dicarboxylic acid) dianhydride, 2,2-propylene-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, oxy-4,4'-bis( (Cyclohexane-1,2-dicarboxylic acid) dianhydride, thio-4,4'-bis(cyclohexane-1,2-dicarboxylic acid) dianhydride, sulfonyl-4,4'-bis (Cyclohexane-1,2-dicarboxylic acid) dianhydride, bicyclo[2,2,2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, rel-[1S,5R ,6R]-3-oxabicyclo[3,2,1]octane-2,4-dione-6-spiro-3'-(tetrahydrofuran-2',5'-dione), 4-(2 ,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic anhydride, ethylene glycol-bis-(3,4-dicarboxylic anhydride phenyl) Ether etc.

就CTE(Coefficient of thermal expansion,熱膨脹係數)、耐化學品性、Tg(Glass Transition Temperature,玻璃轉移溫度)與高溫區域中之黃色度之平衡的觀點而言,較佳為PMDA、BPDA、TAHQ、ODPA,更佳為BPDA、TAHQ。 From the viewpoint of the balance of CTE (Coefficient of thermal expansion), chemical resistance, Tg (Glass Transition Temperature) and yellowness in a high temperature region, PMDA, BPDA, TAHQ, ODPA, more preferably BPDA, TAHQ.

實施態樣之聚醯亞胺前驅體亦可於不損及其性能之範圍內,藉由除了上述四羧酸二酐外使用二羧酸而製成聚醯胺醯亞胺前驅體。藉由使用此種前驅體,可對所得之膜進行機械伸長率之提昇、玻璃轉移溫度之提昇、黃色度之降低等各種性能之調整。作為此種二羧酸,可列舉具有芳香環之二羧酸及脂環式二羧酸。尤佳為選自由碳數為8~36之芳香族二羧酸及碳數為6~34之脂環式二羧酸所組成之群中的至少一種化合物。此處之碳數中亦包含羧基中所含之碳數。 The polyimide precursor of the embodiment can be made into a polyimide amide imide precursor by using a dicarboxylic acid in addition to the above-mentioned tetracarboxylic dianhydride within the range that does not impair its performance. By using this precursor, various properties such as mechanical elongation increase, glass transition temperature increase, and yellowness decrease can be adjusted. Examples of such dicarboxylic acids include dicarboxylic acids having an aromatic ring and alicyclic dicarboxylic acids. Particularly preferred is at least one compound selected from the group consisting of aromatic dicarboxylic acids having 8 to 36 carbon atoms and alicyclic dicarboxylic acids having 6 to 34 carbon atoms. The carbon number here also includes the carbon number contained in the carboxyl group.

該等之中,較佳為具有芳香環之二羧酸。 Among these, dicarboxylic acids having aromatic rings are preferred.

具體而言,例如可列舉:間苯二甲酸、對苯二甲酸、4,4'-聯苯二羧酸、3,4'-聯苯二羧酸、3,3'-聯苯二羧酸、1,4-萘二羧酸、2,3-萘二羧酸、1,5-萘二羧酸、2,6-萘二羧酸、4,4'-磺醯基雙苯甲酸、3,4'-磺醯基雙苯甲酸、3,3'- 磺醯基雙苯甲酸、4,4'-氧基雙苯甲酸、3,4'-氧基雙苯甲酸、3,3'-氧基雙苯甲酸、2,2-雙(4-羧基苯基)丙烷、2,2-雙(3-羧基苯基)丙烷、2,2'-二甲基-4,4'-聯苯二羧酸、3,3'-二甲基-4,4'-聯苯二羧酸、2,2'-二甲基-3,3'-聯苯二羧酸、9,9-雙(4-(4-羧基苯氧基)苯基)茀、9,9-雙(4-(3-羧基苯氧基)苯基)茀、4,4'-雙(4-羧基苯氧基)聯苯、4,4'-雙(3-羧基苯氧基)聯苯、3,4'-雙(4-羧基苯氧基)聯苯、3,4'-雙(3-羧基苯氧基)聯苯、3,3'-雙(4-羧基苯氧基)聯苯、3,3'-雙(3-羧基苯氧基)聯苯、4,4'-雙(4-羧基苯氧基)-對聯三苯、4,4'-雙(4-羧基苯氧基)-間聯三苯、3,4'-雙(4-羧基苯氧基)-對聯三苯、3,3'-雙(4-羧基苯氧基)-對聯三苯、3,4'-雙(4-羧基苯氧基)-間聯三苯、3,3'-雙(4-羧基苯氧基)-間聯三苯、4,4'-雙(3-羧基苯氧基)-對聯三苯、4,4'-雙(3-羧基苯氧基)-間聯三苯、3,4'-雙(3-羧基苯氧基)-對聯三苯、3,3'-雙(3-羧基苯氧基)-對聯三苯、3,4'-雙(3-羧基苯氧基)-間聯三苯、3,3'-雙(3-羧基苯氧基)-間聯三苯、1,1-環丁烷二羧酸、1,4-環己烷二羧酸、1,2-環己烷二羧酸、4,4'-二苯甲酮二羧酸、1,3-伸苯基二乙酸、1,4-伸苯基二乙酸等;及國際公開第2005/068535號小冊子中記載之5-胺基間苯二甲酸衍生物等。於使該等二羧酸實際共聚合成聚合物之情形時,亦可以由亞硫醯氯等衍生之醯氯體、活性酯體等形式使用。 Specifically, for example, isophthalic acid, terephthalic acid, 4,4'-biphenyl dicarboxylic acid, 3,4'-biphenyl dicarboxylic acid, 3,3'-biphenyl dicarboxylic acid , 1,4-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 4,4'-sulfonyl dibenzoic acid, 3 ,4'-sulfonyl bisbenzoic acid, 3,3'- Sulfonyl bisbenzoic acid, 4,4'-oxybisbenzoic acid, 3,4'-oxybisbenzoic acid, 3,3'-oxybisbenzoic acid, 2,2-bis(4-carboxybenzene Group) propane, 2,2-bis(3-carboxyphenyl)propane, 2,2'-dimethyl-4,4'-biphenyldicarboxylic acid, 3,3'-dimethyl-4,4 '-Biphenyldicarboxylic acid, 2,2'-dimethyl-3,3'-biphenyldicarboxylic acid, 9,9-bis(4-(4-carboxyphenoxy)phenyl) stilbene, 9 ,9-bis(4-(3-carboxyphenoxy)phenyl) stilbene, 4,4'-bis(4-carboxyphenoxy)biphenyl, 4,4'-bis(3-carboxyphenoxy) ) Biphenyl, 3,4'-bis(4-carboxyphenoxy) biphenyl, 3,4'-bis(3-carboxyphenoxy) biphenyl, 3,3'-bis(4-carboxyphenoxy) Group) biphenyl, 3,3'-bis(3-carboxyphenoxy)biphenyl, 4,4'-bis(4-carboxyphenoxy)-p-terphenyl, 4,4'-bis(4- Carboxyphenoxy)-metatriphenyl, 3,4'-bis(4-carboxyphenoxy)-p-terphenyl, 3,3'-bis(4-carboxyphenoxy)-p-terphenyl, 3 ,4'-bis(4-carboxyphenoxy)-metatriphenyl, 3,3'-bis(4-carboxyphenoxy)-metatriphenyl, 4,4'-bis(3-carboxybenzene Oxy)-p-terphenyl, 4,4'-bis(3-carboxyphenoxy)-m-terphenyl, 3,4'-bis(3-carboxyphenoxy)-p-terphenyl, 3,3 '-Bis(3-carboxyphenoxy)-p-terphenyl, 3,4'-bis(3-carboxyphenoxy)-metatriphenyl, 3,3'-bis(3-carboxyphenoxy) -Metatriphenyl, 1,1-cyclobutane dicarboxylic acid, 1,4-cyclohexane dicarboxylic acid, 1,2-cyclohexane dicarboxylic acid, 4,4'-benzophenone dicarboxylic acid Acid, 1,3-phenylene diacetic acid, 1,4-phenylene diacetic acid, etc.; and 5-aminoisophthalic acid derivatives described in International Publication No. 2005/068535 pamphlet, etc. In the case of actually copolymerizing these dicarboxylic acids into a polymer, it can also be used in the form of acetyl chloride and active ester derived from thiosulfide and the like.

本實施形態之聚醯亞胺前驅體之重量平均分子量(Mw)較佳為10,000~300,000,尤佳為30,000~200,000。若重量平均分子量大於10,000,則伸長率、斷裂強度等機械特性優異,殘留應力較低,YI變低。若重量平均分子量小於300,000,則於聚醯胺酸之合成時容易控制重量平均分子量,可獲得適度黏度之樹脂組合物,樹脂組合物之塗佈性變得良好。本發明中,重量平均分子量係使用凝膠滲透層析法(以下亦稱為GPC)以標準聚苯乙烯 換算值之形式求得之值。 The weight average molecular weight (Mw) of the polyimide precursor of this embodiment is preferably 10,000 to 300,000, and particularly preferably 30,000 to 200,000. If the weight average molecular weight is greater than 10,000, the mechanical properties such as elongation and breaking strength are excellent, the residual stress is low, and the YI becomes low. If the weight average molecular weight is less than 300,000, it is easy to control the weight average molecular weight during the synthesis of polyamic acid, a resin composition with a moderate viscosity can be obtained, and the coating properties of the resin composition become good. In the present invention, the weight average molecular weight system uses gel permeation chromatography (hereinafter also referred to as GPC) to standard polystyrene The value obtained in the form of a converted value.

本實施形態之聚醯亞胺前驅體中,分子量未達1,000之分子之含量相對於聚醯亞胺前驅體之總量而較佳為未達5質量%,更佳為未達1質量%。就由使用此種聚醯亞胺前驅體而獲得之樹脂組合物所形成之聚醯亞胺膜之殘留應力變低,形成於該聚醯亞胺膜上之無機膜之霧度(Haze)變低的觀點而言較佳。 In the polyimide precursor of the present embodiment, the content of molecules with a molecular weight of less than 1,000 is preferably less than 5 mass% relative to the total amount of polyimide precursor, and more preferably less than 1 mass%. The residual stress of the polyimide film formed from the resin composition obtained by using such a polyimide precursor becomes low, and the haze (Haze) of the inorganic film formed on the polyimide film becomes A low viewpoint is better.

相對於聚醯亞胺前驅體之總量的分子量未達1,000之分子之含量可由使用溶解有該聚醯亞胺前驅體之溶液進行GPC測定而獲得之波峰面積算出。 The content of molecules with a molecular weight of less than 1,000 relative to the total amount of polyimide precursor can be calculated from the peak area obtained by GPC measurement using a solution in which the polyimide precursor is dissolved.

作為用於本實施形態之通式(1)所表示之結構單元之二胺,可例示下述通式(6)所表示之二胺。 As the diamine used for the structural unit represented by the general formula (1) of this embodiment, the diamine represented by the following general formula (6) can be exemplified.

Figure 107135584-A0305-02-0020-20
Figure 107135584-A0305-02-0020-20

(式中,R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數) (In the formula, R 1 , R 2 , and R 3 independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. and a, b, and c are integers of 0 to 4)

作為R1、R2,可列舉:甲基、乙基、丙基等烷基,三氟甲基等含鹵素基,甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Examples of R 1 and R 2 include alkyl groups such as methyl, ethyl, and propyl, halogen-containing groups such as trifluoromethyl, and alkoxy groups such as methoxy and ethoxy. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

此處,a、b只要為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 Here, a and b are not limited as long as they are integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

更具體而言,於n為0之情形時,可例示:4-胺基苯基-4-胺基苯甲酸酯(APAB)、2-甲基-4-胺基苯基-4-胺基苯甲酸酯(ATAB)、4-胺基苯基-3-胺基苯甲酸酯(4,3-APAB)等。 More specifically, when n is 0, 4-aminophenyl-4-aminobenzoate (APAB), 2-methyl-4-aminophenyl-4-amine Benzoate (ATAB), 4-aminophenyl-3-aminobenzoate (4,3-APAB), etc.

於n為1之情形時,可例示[4-(4-胺基苯甲醯基)氧基苯基]4-胺基苯甲酸酯等。 In the case where n is 1, [4-(4-aminobenzyl)oxyphenyl] 4-aminobenzoate and the like can be exemplified.

作為用於本實施形態之通式(3)所表示之結構單元之二胺,可例示下述通式(7)所表示之二胺。 As the diamine used for the structural unit represented by the general formula (3) of this embodiment, the diamine represented by the following general formula (7) can be exemplified.

Figure 107135584-A0305-02-0021-21
Figure 107135584-A0305-02-0021-21

(式中,R4、R5分別獨立表示碳數1~20之一價之有機基。d、e為0~4之整數) (In the formula, R 4 and R 5 independently represent a monovalent organic group having 1 to 20 carbon atoms. d and e are integers from 0 to 4)

此處,R4、R5只要分別獨立為碳數1~20之一價之有機基,則並無限定。作為此種有機基,可列舉:甲基、乙基、丙基等烷基,三氟甲基等含鹵素基,甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Here, R 4 and R 5 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of such organic groups include alkyl groups such as methyl, ethyl, and propyl, halogen-containing groups such as trifluoromethyl, and alkoxy groups such as methoxy and ethoxy groups. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

此處,c、d只要為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 Here, c and d are not limited as long as they are integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

更具體而言可例示4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸。 More specifically, 4,4'-diamino diphenyl satin and 3,3'- diamino diphenyl satin can be exemplified.

作為用於本實施形態之通式(4)所表示之結構單元之二胺,可例示下述通式(8)所表示之二胺。 As the diamine used for the structural unit represented by the general formula (4) of this embodiment, the diamine represented by the following general formula (8) can be exemplified.

Figure 107135584-A0305-02-0022-22
Figure 107135584-A0305-02-0022-22

此處,R6及R7只要分別獨立為碳數1~20之一價之有機基,則並無限定。作為此種有機基,可列舉:甲基、乙基、丙基等烷基;三氟甲基等含鹵素基;甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Here, R 6 and R 7 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of such organic groups include alkyl groups such as methyl, ethyl, and propyl; halogen-containing groups such as trifluoromethyl; and alkoxy groups such as methoxy and ethoxy. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

R8與R9只要分別獨立為碳數1~20之一價之有機基、羥基或鹵素原子,則並無限定。作為上述有機基,例如可列舉:甲基、乙基、丙基等烷基;三氟甲基等含鹵素基;甲氧基、乙氧基等烷氧基等。作為鹵素原子,例如可列舉:氟原子、氯原子、溴原子、碘原子等。 R 8 and R 9 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. Examples of the organic group include alkyl groups such as methyl, ethyl, and propyl; halogen-containing groups such as trifluoromethyl; alkoxy groups such as methoxy and ethoxy. Examples of halogen atoms include fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms.

f、g、h及i只要分別獨立為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 f, g, h, and i are not limited as long as they are independently integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

Z可例示單鍵、亞甲基、伸乙基、醚、酮等。其中,就高溫區域中之YI之觀點而言,更佳為單鍵。 Z can be exemplified by single bonds, methylene, ethylidene, ether, ketone, and the like. Among them, from the viewpoint of YI in a high-temperature region, a single bond is more preferable.

更具體而言可例示:9,9-雙(胺基苯基)茀、9,9-雙(4-胺基-3-甲基苯基)茀、9,9-雙(4-胺基-3-氟苯基)茀、9,9-雙(4-羥基-3-胺基苯基)茀、9,9-雙[4-(4-胺基苯氧基)苯基]茀等,較佳為使用選自該等中之一種以上。 More specifically, it can be exemplified by 9,9-bis(aminophenyl) stilbene, 9,9-bis(4-amino-3-methylphenyl) stilbene, 9,9-bis(4-amino -3-fluorophenyl) stilbene, 9,9-bis(4-hydroxy-3-aminophenyl) stilbene, 9,9-bis[4-(4-aminophenoxy)phenyl] stilbene, etc. It is preferable to use one or more selected from these.

作為用於本實施形態之通式(5)所表示之結構單元之二胺,可例示下述通式(9)所表示之二胺。 As the diamine used for the structural unit represented by the general formula (5) of this embodiment, the diamine represented by the following general formula (9) can be exemplified.

Figure 107135584-A0305-02-0023-23
Figure 107135584-A0305-02-0023-23

此處,R10及R11只要分別獨立為碳數1~20之一價之有機基,則並無限定。作為此種有機基,例如可列舉:甲基、乙基、丙基等烷基;三氟甲基等含鹵素基;甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Here, R 10 and R 11 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of such organic groups include alkyl groups such as methyl, ethyl, and propyl; halogen-containing groups such as trifluoromethyl; and alkoxy groups such as methoxy and ethoxy. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

又,j、k只要分別獨立為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 In addition, j and k are not limited as long as they are independently integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

更具體而言可例示2,2'-雙(三氟甲基)聯苯胺等。 More specifically, 2,2'-bis(trifluoromethyl) benzidine and the like can be exemplified.

由本實施之第一態樣之聚醯亞胺前驅體形成之聚醯亞胺膜之殘留應力較低,翹曲較少,高溫區域中之黃色度(YI值)較小,伸長率較高。 The polyimide film formed from the polyimide precursor of the first aspect of this embodiment has low residual stress, less warpage, less yellowness (YI value) in the high-temperature region, and higher elongation.

作為本實施之第二態樣,可提供如下之聚醯亞胺前驅體:其係(a2)聚醯亞胺前驅體,其含有下述通式(10)所表示之結構單元:

Figure 107135584-A0305-02-0023-24
As a second aspect of the present embodiment, the following polyimide precursor can be provided: it is (a2) a polyimide precursor, which contains a structural unit represented by the following general formula (10):
Figure 107135584-A0305-02-0023-24

並且,重量平均分子量為30,000以上且300,000以下。 Also, the weight average molecular weight is 30,000 or more and 300,000 or less.

{式中,X3表示源自選自4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)中之至少一種的四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數} {In the formula, X 3 represents a tetravalent group derived from at least one selected from 4,4′-oxydiphthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA). R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b and c are integers from 0 to 4}

此處,X3只要為源自選自ODPA、BPDA、TAHQ中之至少一種的四價之有機基,則並無限定,就CTE及Tg之觀點而言,較佳為BPDA、TAHQ。 Here, X 3 is not limited as long as it is a tetravalent organic group derived from at least one selected from ODPA, BPDA, and TAHQ. From the viewpoint of CTE and Tg, BPDA and TAHQ are preferred.

此處,R1~R3只要分別獨立為碳數1~20之一價之有機基,則並無限定。作為此種有機基,可列舉:甲基、乙基、丙基等烷基,三氟甲基等含鹵素基,甲氧基、乙氧基等烷氧基等。其中,就高溫區域中之YI之觀點而言,較佳為甲基。 Here, R 1 to R 3 are not limited as long as they are each independently a monovalent organic group having 1 to 20 carbon atoms. Examples of such organic groups include alkyl groups such as methyl, ethyl, and propyl, halogen-containing groups such as trifluoromethyl, and alkoxy groups such as methoxy and ethoxy groups. Among them, from the viewpoint of YI in a high-temperature region, a methyl group is preferred.

此處,a、b、c、d只要為0~4之整數,則並無限定。其中,就YI、殘留應力之觀點而言,較佳為0~2之整數,就高溫區域中之YI之觀點而言,尤佳為0。 Here, a, b, c, and d are not limited as long as they are integers from 0 to 4. Among them, from the viewpoint of YI and residual stress, an integer of 0 to 2 is preferable, and from the viewpoint of YI in a high-temperature region, 0 is particularly preferable.

此處,n為0或1。其中,就高溫區域中之YI之觀點而言,較佳為0。 Here, n is 0 or 1. Among them, from the viewpoint of YI in the high-temperature region, it is preferably 0.

作為用於上述通式(10)所表示之結構之二胺,可使用上述通式(6)所使用之二胺。 As the diamine used in the structure represented by the general formula (10), the diamine used in the general formula (6) can be used.

第二態樣之聚醯亞胺前驅體之重量平均分子量(Mw)為30,000~300,000。若重量平均分子量大於30,000,則伸長率、斷裂強度等機械特性優異,殘留應力較低,YI變低。若重量平均分子量小於300,000,則於聚醯胺酸之合成時容易控制重量平均分子量,可獲得適度黏度之樹脂組合物,樹脂組合物之塗佈性變得良好。其中,重量平均分子量(Mw)更佳為35000以上且250000以下,尤佳為40000以上且230000以下。 The polyimide precursor of the second aspect has a weight average molecular weight (Mw) of 30,000 to 300,000. If the weight average molecular weight is more than 30,000, the mechanical properties such as elongation and breaking strength are excellent, the residual stress is low, and the YI becomes low. If the weight average molecular weight is less than 300,000, it is easy to control the weight average molecular weight during the synthesis of polyamic acid, a resin composition with a moderate viscosity can be obtained, and the coating properties of the resin composition become good. Among them, the weight average molecular weight (Mw) is more preferably 35,000 or more and 250,000 or less, and particularly preferably 40,000 or more and 230,000 or less.

本實施之第二態樣之聚醯亞胺前驅體中,分子量未達1,000之分子之含量相對於聚醯亞胺前驅體之總量,較佳為未達5質量%,更佳為未達1質 量%。就由使用此種聚醯亞胺前驅體而獲得之樹脂組合物所形成之聚醯亞胺膜之殘留應力變低,形成於該聚醯亞胺膜上之無機膜之霧度變低的觀點而言較佳。 In the polyimide precursor of the second aspect of the present embodiment, the content of molecules with a molecular weight of less than 1,000 relative to the total amount of polyimide precursor is preferably less than 5% by mass, more preferably less than 1 quality the amount%. From the viewpoint that the residual stress of the polyimide film formed from the resin composition obtained by using such a polyimide precursor becomes low, and the haze of the inorganic film formed on the polyimide film becomes low Is better.

相對於聚醯亞胺前驅體之總量之分子量未達1,000之分子之含量可由使用溶解有該聚醯亞胺前驅體之溶液進行GPC測定而獲得之波峰面積算出。 The content of molecules with a molecular weight of less than 1,000 relative to the total amount of polyimide precursor can be calculated from the peak area obtained by GPC measurement using a solution in which the polyimide precursor is dissolved.

本實施之第二態樣之聚醯亞胺前驅體之保存穩定性優異,塗佈性優異。又,由本實施之第二態樣之聚醯亞胺前驅體所形成之聚醯亞胺膜之殘留應力較低,翹曲少,黃色度(YI值)小,伸長率較高,斷裂強度較高。 The polyimide precursor of the second aspect of this embodiment has excellent storage stability and excellent coatability. In addition, the polyimide film formed from the polyimide precursor of the second aspect of the present embodiment has low residual stress, less warpage, less yellowness (YI value), higher elongation, and lower breaking strength. high.

於第一態樣及第二態樣之聚醯亞胺前驅體中,可於不損及伸長率、強度、應力及黃色度等之範圍內,使用除了上述通式(6)~(9)所表示之二胺外之其他二胺。 In the polyimide precursors of the first aspect and the second aspect, it can be used in addition to the above general formulas (6) to (9) in a range that does not impair elongation, strength, stress and yellowness, etc. Diamines other than those indicated.

作為其他二胺,例如可列舉:對苯二胺、間苯二胺、4,4'-二胺基二苯硫醚、3,4'-二胺基二苯硫醚、3,3'-二胺基二苯硫醚、4,4'-二胺基聯苯、3,4'-二胺基聯苯、3,3'-二胺基聯苯、4,4'-二胺基二苯甲酮、3,4'-二胺基二苯甲酮、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯基甲烷、3,4'-二胺基二苯基甲烷、3,3'-二胺基二苯基甲烷、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、雙[4-(4-胺基苯氧基)苯基]碸、4,4-雙(4-胺基苯氧基)聯苯、4,4-雙(3-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、9,10-雙(4-胺基苯基)蒽、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基)丙烷、2,2-雙[4-(4-胺基苯氧基)苯基)六氟丙烷、1,4-雙(3-胺基丙基二甲基矽烷基)苯等,較佳為使 用選自該等中之一種以上。 Examples of other diamines include p-phenylenediamine, m-phenylenediamine, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'- Diaminodiphenyl sulfide, 4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl Benzophenone, 3,4'-diaminobenzophenone, 3,3'-diaminobenzophenone, 4,4'-diaminodiphenylmethane, 3,4'-diamine Diphenylmethane, 3,3'-diaminodiphenylmethane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene , 1,3-bis(3-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl] benzene, 4,4-bis(4-aminophenoxy) Benzene, 4,4-bis(3-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy) Phenyl] ether, 1,4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 9,10-bis(4-aminophenyl)anthracene, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(4-(4-aminophenoxy)benzene Group) propane, 2,2-bis[4-(4-aminophenoxy)phenyl)hexafluoropropane, 1,4-bis(3-aminopropyldimethylsilyl)benzene, etc. Better make Use more than one of these.

所有二胺中之上述其他二胺之含量較佳為20莫耳%以下,尤佳為10莫耳%以下。 The content of the above-mentioned other diamines in all diamines is preferably 20 mol% or less, particularly preferably 10 mol% or less.

[聚醯亞胺前驅體之製造] [Manufacture of Polyimide Precursor]

本發明之聚醯亞胺前驅體(聚醯胺酸)可藉由使四羧酸二酐、用於上述通式(1)所表示之結構單元之二胺(例如APAB)、用於上述通式(2)所表示之結構單元之二胺(例如4,4'-DAS)進行縮聚反應而合成。該反應較佳為於適當之溶劑中進行。具體而言,例如可列舉:於溶劑中溶解特定量之APAB及4,4'-DAS後,於所得之二胺溶液中添加特定量之四羧酸二酐,加以攪拌的方法。 The polyimide precursor (polyamide) of the present invention can be used for the above-mentioned general by using a tetracarboxylic dianhydride, a diamine (for example, APAB) used in the structural unit represented by the above general formula (1) The diamine (for example, 4,4'-DAS) of the structural unit represented by the formula (2) is synthesized by polycondensation reaction. The reaction is preferably carried out in a suitable solvent. Specifically, for example, a method of dissolving a specific amount of APAB and 4,4'-DAS in a solvent, adding a specific amount of tetracarboxylic dianhydride to the obtained diamine solution, and stirring.

二胺成分中,用於通式(1)所表示之結構單元之二胺與用於通式(2)所表示之結構單元之二胺的莫耳比只要為99/1~1/99即可,則並無限定。二胺成分中,若用於通式(2)所表示之結構單元之二胺為1莫耳%以上,則存在黃色度良好之傾向,若用於通式(1)所表示之結構單元之二胺為1莫耳%以上,則存在於所得之聚醯亞胺膜上形成無機膜後之翹曲良好之傾向。用於通式(1)所表示之結構單元之二胺與用於通式(2)所表示之結構單元之二胺的莫耳比較佳為95/5~50/50,更佳為90/10~50/50。用於通式(1)所表示之結構單元之二胺與用於通式(2)所表示之結構單元之二胺的莫耳比亦可為80/20~50/50,亦可為70/30~50/50。較佳為將用於通式(1)所表示之結構單元之二胺之莫耳比設為與用於通式(2)所表示之結構單元之二胺之莫耳比以上。 In the diamine component, the molar ratio of the diamine used for the structural unit represented by the general formula (1) to the diamine used for the structural unit represented by the general formula (2) is only 99/1 to 1/99 Yes, there is no limit. Among the diamine components, if the diamine used in the structural unit represented by the general formula (2) is 1 mol% or more, there is a tendency for the yellowness to be good. If used in the structural unit represented by the general formula (1) When the diamine is 1 mol% or more, there is a tendency for the warpage after forming an inorganic film on the obtained polyimide film to be good. The molar ratio of the diamine used for the structural unit represented by the general formula (1) and the diamine used for the structural unit represented by the general formula (2) is preferably 95/5 to 50/50, more preferably 90/ 10~50/50. The molar ratio of the diamine used for the structural unit represented by the general formula (1) and the diamine used for the structural unit represented by the general formula (2) can also be 80/20~50/50, or 70 /30~50/50. It is preferable to set the molar ratio of the diamine used for the structural unit represented by the general formula (1) to the molar ratio of the diamine used for the structural unit represented by the general formula (2) or more.

又,本實施之第二態樣之聚醯亞胺前驅體可藉由使四羧酸二酐(例如TAHQ)與用於上述通式(6)所表示之結構單元之二胺(例如APAB)進行縮聚 反應而合成。該反應較佳為於適當之溶劑中進行。具體而言,例如可列舉:於溶劑中溶解特定量之APAB後,於所得之二胺溶液中添加特定量之TAHQ,加以攪拌的方法。 In addition, the polyimide precursor of the second aspect of the present embodiment can be obtained by using a tetracarboxylic dianhydride (such as TAHQ) and a diamine (such as APAB) used in the structural unit represented by the above general formula (6) Polycondensation Synthesized by reaction. The reaction is preferably carried out in a suitable solvent. Specifically, for example, a method of adding a specific amount of TAHQ to the resulting diamine solution after dissolving a specific amount of APAB in a solvent, and stirring.

關於合成上述聚醯亞胺前驅體時之四羧酸二酐成分與二胺成分之比(莫耳比),就將所得樹脂膜之熱線膨脹率、殘留應力、伸長率及黃色度(以下亦稱為YI)控制於所期望之範圍內之觀點而言,較佳為設為四羧酸二酐:二胺=100:90~100:110(相對於四羧酸二酐1莫耳份,二胺為0.90~1.10莫耳份)之範圍,更佳為設為100:95~100:105(相對於酸二酐1莫耳份,二胺為0.95~1.05莫耳份)之範圍。 Regarding the ratio of the tetracarboxylic dianhydride component to the diamine component (mol ratio) when synthesizing the above polyimide precursor, the thermal linear expansion rate, residual stress, elongation and yellowness of the resulting resin film (hereinafter also From the viewpoint of controlling it within a desired range, it is preferably set to tetracarboxylic dianhydride: diamine = 100: 90 to 100: 110 (1 mole part relative to tetracarboxylic dianhydride, The range of diamine is 0.90~1.10 moles), more preferably it is set to the range of 100:95~100:105 (0.95~1.05 moles of diamine relative to 1 mole of acid dianhydride).

於本實施態樣中,於合成作為較佳聚醯亞胺前驅體之聚醯胺酸時,可藉由調整四羧酸二酐成分與二胺成分之比及添加封端劑而控制分子量。酸二酐成分與二胺成分之比越接近1:1,及封端劑之使用量越少,可使聚醯胺酸之分子量變得越大。 In this embodiment, when synthesizing polyamic acid which is a preferred precursor of polyimide, the molecular weight can be controlled by adjusting the ratio of the tetracarboxylic dianhydride component and the diamine component and adding an end-capping agent. The closer the ratio of the acid dianhydride component and the diamine component is to 1:1, and the smaller the amount of the blocking agent used, the greater the molecular weight of the polyamic acid.

作為四羧酸二酐成分及二胺成分,推薦使用高純度品。作為該純度,較佳為分別設為98質量%以上,更佳為設為99質量%以上,進而較佳為設為99.5質量%以上。於併用複數種酸二酐成分或二胺成分之情形時,只要酸二酐成分或二胺成分總體具有上述純度即可,但較佳為所使用之所有種類之酸二酐成分及二胺成分分別具有上述純度。 As the tetracarboxylic dianhydride component and diamine component, high-purity products are recommended. The purity is preferably 98% by mass or more, more preferably 99% by mass or more, and still more preferably 99.5% by mass or more. When a plurality of acid dianhydride components or diamine components are used in combination, the acid dianhydride component or the diamine component as a whole may have the above purity, but it is preferably all types of acid dianhydride components and diamine components used Each has the above purity.

作為反應之溶劑,只要為可溶解四羧酸二酐成分及二胺成分以及所生成之聚醯胺酸且可獲得高分子量之聚合物的溶劑,則並無特別限制。作為此種溶劑之具體例,例如可列舉非質子性溶劑、酚系溶劑、醚及醇系溶劑等。作為該等之具體例,作為上述非質子性溶劑,例如可列舉:N,N-二甲基甲醯胺(DMF)、N,N- 二甲基乙醯胺(DMAc)、N-甲基-2-吡咯啶酮(NMP)、N-甲基己內醯胺、1,3-二甲基咪唑啶酮、四甲基脲、下述通式(13):

Figure 107135584-A0305-02-0028-25
The solvent for the reaction is not particularly limited as long as it can dissolve the tetracarboxylic dianhydride component and the diamine component and the produced polyamic acid and can obtain a high molecular weight polymer. Specific examples of such solvents include aprotic solvents, phenol-based solvents, ethers, and alcohol-based solvents. As specific examples of such, as the aprotic solvent, for example, N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMAc), N-methyl -2-pyrrolidone (NMP), N-methylcaprolactam, 1,3-dimethylimidazolidinone, tetramethylurea, the following general formula (13):
Figure 107135584-A0305-02-0028-25

式中R12=甲基所表示之Equamide M100(商品名:出光興產公司製造)及R12=正丁基所表示之Equamide B100(商品名:出光興產公司製造)等醯胺系溶劑;γ-丁內酯、γ-戊內酯等內酯系溶劑;六甲基磷醯胺、六甲基磷醯三胺等含磷系醯胺系溶劑;二甲基碸、二甲基亞碸、環丁碸等含硫系溶劑;環己酮、甲基環己酮等酮系溶劑;甲基吡啶、吡啶等三級胺系溶劑;乙酸(2-甲氧基-1-甲基乙基)酯等酯系溶劑等;作為上述酚系溶劑,例如可列舉:苯酚、鄰甲酚、間甲酚、對甲酚、2,3-二甲苯酚、2,4-二甲苯酚、2,5-二甲苯酚、2,6-二甲苯酚、3,4-二甲苯酚、3,5-二甲苯酚等;作為上述醚及醇系溶劑,例如可列舉:1,2-二甲氧基乙烷、雙(2-甲氧基乙基)醚、1,2-雙(2-甲氧基乙氧基)乙烷、雙[2-(2-甲氧基乙氧基)乙基]醚、四氫呋喃、1,4-二

Figure 107135584-A0305-02-0028-57
烷等。 Where R 12 =Equamide M100 (trade name: manufactured by Idemitsu Kosei Co., Ltd.) represented by methyl and R 12 =Equamide B100 (trade name: manufactured by Idemitsu Kosei Co., Ltd.) represented by n-butyl; etc.; Lactone-based solvents such as γ-butyrolactone and γ-valerolactone; phosphorus-containing amide-based solvents such as hexamethylphosphoramide and hexamethylphosphoric triamine; dimethyl sulfone and dimethyl sulfoxide , Sulfolane and other sulfur-containing solvents; ketone solvents such as cyclohexanone and methylcyclohexanone; tertiary amine solvents such as picoline and pyridine; acetic acid (2-methoxy-1-methylethyl ) Ester solvents such as esters; examples of the phenol solvents include phenol, o-cresol, m-cresol, p-cresol, 2,3-xylenol, 2,4-xylenol, 2, 5-xylenol, 2,6-xylenol, 3,4-xylenol, 3,5-xylenol and the like; examples of the ether and alcohol-based solvents include: 1,2-dimethoxy Ethyl ethane, bis(2-methoxyethyl) ether, 1,2-bis(2-methoxyethoxy) ethane, bis[2-(2-methoxyethoxy) ethyl ] Ether, tetrahydrofuran, 1,4-di
Figure 107135584-A0305-02-0028-57
Alkane etc.

聚醯胺酸之合成中所使用之溶劑之常壓下之沸點較佳為60~300℃,更佳為140~280℃,尤佳為170~270℃。若溶劑之沸點高於300℃,則乾燥步驟需要長時間。另一方面,若溶劑之沸點低於60℃,則有於乾燥步驟 中於樹脂膜之表面產生粗糙,於樹脂膜中混入氣泡等,從而無法獲得均勻之膜之情形。 The boiling point of the solvent used in the synthesis of polyamic acid under normal pressure is preferably 60 to 300°C, more preferably 140 to 280°C, and particularly preferably 170 to 270°C. If the boiling point of the solvent is higher than 300°C, the drying step requires a long time. On the other hand, if the boiling point of the solvent is lower than 60 ℃, it is in the drying step In the case where the surface of the resin film is rough, bubbles and the like are mixed in the resin film, and a uniform film cannot be obtained.

如此,就溶解性及塗佈時邊緣收縮之觀點而言,較佳為使用較佳為沸點為170~270℃、更佳為20℃下之蒸氣壓為250Pa以下之溶劑。更具體而言,較佳為使用選自由N-甲基-2-吡咯啶酮、γ-丁內酯、上述通式(11)所表示之化合物所組成之群中之一種以上。 In this way, from the viewpoints of solubility and edge shrinkage during coating, it is preferable to use a solvent having a boiling point of 170 to 270°C, more preferably a vapor pressure of 250 Pa or less at 20°C. More specifically, it is preferable to use at least one selected from the group consisting of N-methyl-2-pyrrolidone, γ-butyrolactone, and the compound represented by the above general formula (11).

溶劑中之水分含量較佳為3000質量ppm以下。 The moisture content in the solvent is preferably 3000 mass ppm or less.

該等溶劑可單獨使用或混合兩種以上使用。 These solvents can be used alone or in combination of two or more.

本實施態樣之(a)聚醯亞胺前驅體中,分子量未達1,000之分子之含量較佳為未達5質量%。 In the (a) polyimide precursor of the present embodiment, the content of molecules with a molecular weight of less than 1,000 is preferably less than 5% by mass.

認為於(a)聚醯亞胺前驅體中存在該分子量未達1,000之分子的原因在於:與合成時所使用之溶劑之水分量相關。即,認為其產生之原因在於:一部分酸二酐單體之酸酐基藉由水分而水解成為羧基,其並未高分子量化而以低分子之狀態殘存。因此,上述聚合反應中所使用之溶劑之水分量較佳為儘可能少。該溶劑之水分量較佳為設為3,000質量ppm以下,更佳為設為1,000質量ppm以下。 It is believed that the reason for the presence of molecules with molecular weights less than 1,000 in the (a) polyimide precursor is related to the water content of the solvent used in the synthesis. That is, it is considered that the reason for this is that a part of the acid anhydride groups of the acid dianhydride monomer is hydrolyzed into carboxyl groups by moisture, and it does not have a high molecular weight but remains in a low molecular state. Therefore, the water content of the solvent used in the polymerization reaction is preferably as small as possible. The water content of the solvent is preferably 3,000 mass ppm or less, and more preferably 1,000 mass ppm or less.

認為溶劑之水分量與以下因素相關:所使用之溶劑之等級(脫水等級、通用等級等)、溶劑容器(瓶子、18L罐、筒罐等)、溶劑之保管狀態(稀有氣體之封入之有無等)、自開封至使用為止之時間(開封後立即使用、或開封後經時後使用等)等。又,認為亦與合成前之反應器之稀有氣體置換、合成中之稀有氣體流通之有無等相關。因此,推薦於(a)聚醯亞胺前驅體之合成時,使用高純度品作為原料,使用水分量較少之溶劑,並且於反應前及反應中採取措施以使來自環境之水分不混入至系統內。 It is believed that the water content of the solvent is related to the following factors: the grade of the solvent used (dehydration grade, general grade, etc.), the solvent container (bottle, 18L tank, drum, etc.), the storage state of the solvent (the presence or absence of the sealing of rare gas, etc.) ), the time from opening to use (use immediately after opening, or use over time after opening, etc.), etc. It is also considered to be related to the replacement of rare gas in the reactor before synthesis and the presence or absence of the circulation of rare gas during synthesis. Therefore, it is recommended to use high-purity products as raw materials in the synthesis of (a) polyimide precursors, use solvents with low water content, and take measures before and during the reaction so that moisture from the environment is not mixed into Within the system.

於溶劑中溶解各單體成分時,視需要可進行加熱。 When each monomer component is dissolved in a solvent, it can be heated as necessary.

(a)聚醯亞胺前驅體合成時之反應溫度較佳為設為0℃~120℃,更佳為40℃~100℃,進而較佳為60~100℃。藉由於該溫度下進行聚合反應,可獲得聚合度較高之聚醯亞胺前驅體。聚合時間較佳為設為1~100小時,更佳為設為2~10小時。藉由將聚合時間設為1小時以上而可成為均勻聚合度之聚醯亞胺前驅體,藉由設為100小時以下而可獲得聚合度較高之聚醯亞胺前驅體。 (a) The reaction temperature during synthesis of the polyimide precursor is preferably set at 0°C to 120°C, more preferably at 40°C to 100°C, and even more preferably at 60 to 100°C. By conducting the polymerization reaction at this temperature, a polyimide precursor with a relatively high degree of polymerization can be obtained. The polymerization time is preferably 1 to 100 hours, and more preferably 2 to 10 hours. By setting the polymerization time to 1 hour or more, a polyimide precursor with a uniform degree of polymerization can be obtained, and by setting it to 100 hours or less, a polyimide precursor with a high degree of polymerization can be obtained.

於本實施形態之較佳態樣中,(a1)聚醯亞胺前驅體及(a2)聚醯亞胺前驅體具有以下特性。 In a preferred aspect of this embodiment, (a1) the polyimide precursor and (a2) the polyimide precursor have the following characteristics.

將使(a)聚醯亞胺前驅體溶解於溶劑(例如N-甲基-2-吡咯啶酮)中所獲得之溶液塗佈於支持體之表面上後,將該溶液於氮氣環境下(例如氧濃度為2,000ppm以下之氮氣中)、於300~550℃(例如430℃)下加熱(例如1小時)從而使該聚醯亞胺前驅體醯亞胺化而獲得的樹脂中,10μm膜厚之黃色度為30以下。 After the solution obtained by dissolving the (a) polyimide precursor in a solvent (for example, N-methyl-2-pyrrolidone) is coated on the surface of the support, the solution is placed under a nitrogen atmosphere ( For example, in a nitrogen gas with an oxygen concentration of 2,000 ppm or less), the resin obtained by heating (for example, 1 hour) at 300 to 550°C (for example, 430°C) to imidate the polyimide precursor, a 10 μm film Thick yellowness is below 30.

將使(a)聚醯亞胺前驅體溶解於溶劑(例如N-甲基-2-吡咯啶酮)中所獲得之溶液塗佈於支持體之表面上後,將該溶液於氮氣環境下(例如氧濃度為2,000ppm以下之氮氣中)、於300~550℃(例如430℃)下加熱(例如1小時)從而使該聚醯亞胺前驅體醯亞胺化而獲得的樹脂中,殘留應力為25MPa以下。 After the solution obtained by dissolving the (a) polyimide precursor in a solvent (for example, N-methyl-2-pyrrolidone) is coated on the surface of the support, the solution is placed under a nitrogen atmosphere ( For example, in a nitrogen gas with an oxygen concentration of 2,000 ppm or less), the resin obtained by heating (for example, 1 hour) at 300 to 550°C (for example, 430°C) to imidate the polyimide precursor has residual stress. 25MPa or less.

本實施形態之聚醯亞胺前驅體視需要可於不損及本發明之所期望之性能之範圍內,進而含有具有下述通式(14)所表示之結構之聚醯亞胺前驅體:[化26]

Figure 107135584-A0305-02-0031-26
The polyimide precursor of the present embodiment can, if necessary, contain a polyimide precursor having a structure represented by the following general formula (14) within a range that does not impair the desired performance of the present invention: [化26]
Figure 107135584-A0305-02-0031-26

{通式(14)中,存在複數個之R13分別獨立為氫原子、碳數1~20之一價之脂肪族烴或一價之芳香族基,X4為碳數4~32之四價之有機基,Y為碳數4~32之二價之有機基。其中,將相當於上述通式(1)及上述通式(6)之結構單元除外}。 {In the general formula (14), there are a plurality of R 13 which are each independently a hydrogen atom, a monovalent aliphatic hydrocarbon having a carbon number of 1 to 20 or a monovalent aromatic group, and X 4 is a carbon number of 4 to 32 Valence organic group, Y is a divalent organic group with a carbon number of 4~32. Among them, the structural units corresponding to the above general formula (1) and the above general formula (6) are excluded}.

於通式(14)中,R13較佳為氫原子。又,就耐熱性、YI值之降低及全光線透過率之觀點而言,X3較佳為四價之芳香族基。又,就耐熱性、YI值之降低及全光線透過率之觀點而言,Y較佳為二價之芳香族基或脂環式基。 In the general formula (14), R 13 is preferably a hydrogen atom. In addition, X 3 is preferably a tetravalent aromatic group from the viewpoints of heat resistance, reduction in YI value, and total light transmittance. In addition, from the viewpoints of heat resistance, reduction in YI value, and total light transmittance, Y is preferably a divalent aromatic group or an alicyclic group.

作為本實施形態之(a)聚醯亞胺前驅體中之含有通式(14)所表示之結構單元之聚醯亞胺前驅體之質量比率,相對於(a)聚醯亞胺前驅體之全部,較佳為80質量%以下,就YI值及全光線透過率之氧依存性之下降之觀點而言,更佳為70質量%以下。 The mass ratio of the polyimide precursor containing the structural unit represented by the general formula (14) in the (a) polyimide precursor of this embodiment, relative to the (a) polyimide precursor All, preferably 80% by mass or less, from the viewpoint of the decrease in the oxygen dependency of the YI value and the total light transmittance, it is more preferably 70% by mass or less.

於本實施形態之較佳態樣中,(a1)聚醯亞胺前驅體及(a2)聚醯亞胺前驅體係其一部分可經醯亞胺化。該情形之醯亞胺化率較佳為設為80%以下,更佳為設為50%以下。該部分醯亞胺化可藉由將上述(a)聚醯亞胺前驅體加熱進行脫水閉環而獲得。該加熱可於較佳為120~200℃、更佳為150~180℃之溫度下,進行較佳為15分鐘~20小時、更佳為30分鐘~10小時。 In a preferred aspect of this embodiment, (a1) a polyimide precursor and (a2) a portion of the polyimide precursor system may be imidized. In this case, the imidate ratio is preferably 80% or less, and more preferably 50% or less. This partial imidization can be obtained by heating the above (a) polyimide precursor to dehydrate and close the ring. The heating may be performed at a temperature of preferably 120 to 200°C, more preferably 150 to 180°C, preferably 15 minutes to 20 hours, more preferably 30 minutes to 10 hours.

又,於藉由上述反應而獲得之聚醯胺酸中添加N,N-二甲基甲醯胺二甲基縮醛或N,N-二甲基甲醯胺二乙基縮醛進行加熱,使羧酸之一部分或全部酯化後,將其用作本實施形態之(a)聚醯亞胺前驅體,藉此亦可獲得室溫保 管時之黏度穩定性得以提昇之樹脂組合物。該等酯改性聚醯胺酸亦可另外藉由如下方式獲得:使上述酸二酐成分,與相對於酸酐基而為1當量之一元醇及亞硫醯氯、二環己基碳二醯亞胺等脫水縮合劑依序進行反應後,與二胺成分進行縮合反應。 In addition, N,N-dimethylformamide dimethyl acetal or N,N-dimethylformamide diethyl acetal is added to the polyamic acid obtained by the above reaction and heated, After part or all of a carboxylic acid is esterified, it can be used as the (a) polyimide precursor of the present embodiment, whereby the room temperature guarantee can also be obtained Resin composition with improved viscosity stability at the time of tube. These ester-modified polyamic acids can be additionally obtained by making the above-mentioned acid dianhydride component equivalent to 1 equivalent of a monohydric alcohol and thionyl chloride and dicyclohexylcarbodiacid with respect to the acid anhydride group After dehydrating condensation agents such as amines are sequentially reacted, condensation reactions with diamine components are performed.

就塗膜形成性之觀點而言,本實施形態之樹脂組合物中之(a)聚醯亞胺前驅體(較佳為聚醯胺酸)之比率較佳為3~50質量%,更佳為5~40質量%,尤佳為10~30質量%。 From the viewpoint of coating film formability, the ratio of (a) polyimide precursor (preferably polyamic acid) in the resin composition of this embodiment is preferably 3 to 50% by mass, more preferably It is 5-40% by mass, particularly preferably 10-30% by mass.

<樹脂組合物> <resin composition>

本發明之另一態樣係提供一種含有上述(a)聚醯亞胺前驅體及(b)有機溶劑之樹脂組合物。該樹脂組合物典型而言為清漆。 Another aspect of the present invention provides a resin composition containing the above (a) polyimide precursor and (b) organic solvent. The resin composition is typically a varnish.

[(b)有機溶劑] [(b) Organic solvent]

本實施形態之(b)有機溶劑只要為可溶解上述(a)聚醯亞胺前驅體及任意使用之其他成分者,則並無特別限制。作為此種(b)有機溶劑,可使用作為(a)聚醯亞胺前驅體之合成時可使用之溶劑而於前文中描述者。較佳之有機溶劑亦與上述相同。本實施形態之樹脂組合物中之(b)有機溶劑可與(a)聚醯亞胺前驅體之合成中所使用之溶劑相同亦可不同。 (B) The organic solvent of this embodiment is not particularly limited as long as it can dissolve the (a) polyimide precursor and other components used arbitrarily. As such (b) organic solvent, the solvent described in the foregoing can be used as a solvent that can be used in the synthesis of (a) a polyimide precursor. The preferred organic solvents are also the same as described above. The (b) organic solvent in the resin composition of this embodiment may be the same as or different from the solvent used in the synthesis of (a) polyimide precursor.

(b)有機溶劑較佳為設為樹脂組合物之固形物成分濃度成為3~50質量%之量。又,較佳為以樹脂組合物之黏度(25℃)成為500mPa‧s~100,000mPa‧s之方式調整(b)有機溶劑之構成及量後添加。 (b) The organic solvent is preferably an amount such that the solid content concentration of the resin composition becomes 3 to 50% by mass. In addition, it is preferable to adjust (b) the composition and amount of the organic solvent so that the viscosity (25° C.) of the resin composition becomes 500 mPa‧s to 100,000 mPa‧s, and then add it.

[其他成分] [Other ingredients]

本實施形態之樹脂組合物亦可除了上述(a)及(b)成分以外,進而含有(c)界面活性劑、(d)烷氧基矽烷化合物等。 The resin composition of this embodiment may contain (c) a surfactant, (d) an alkoxysilane compound, etc. in addition to the components (a) and (b) above.

本實施態樣之樹脂組合物含有選自由(a)聚醯亞胺前驅體、(b)有機溶 劑、(c)界面活性劑及(d)烷氧基矽烷化合物所組成之群中之至少一種。 The resin composition of this embodiment includes a precursor selected from (a) polyimide precursor, (b) organic solvent At least one of the group consisting of an agent, (c) a surfactant, and (d) an alkoxysilane compound.

聚醯亞胺前驅體之骨架並不限定於上文中第一態樣及第二態樣中所述之骨架。即,聚醯亞胺前驅體之骨架只要為以下通式(1)所表示之骨架,則並無特別限定。 The skeleton of the polyimide precursor is not limited to the skeleton described in the first aspect and the second aspect above. That is, the skeleton of the polyimide precursor is not particularly limited as long as it is a skeleton represented by the following general formula (1).

Figure 107135584-A0305-02-0033-27
Figure 107135584-A0305-02-0033-27

{式中,X1表示碳數4~32之四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數} {In the formula, X 1 represents a tetravalent base with a carbon number of 4 to 32. R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b and c are integers from 0 to 4}

((c)界面活性劑) ((c) surfactant)

本實施形態之樹脂組合物可藉由添加界面活性劑而提高該樹脂組合物之塗佈性。具體而言,可防止塗佈膜之條紋之產生。 The resin composition of this embodiment can improve the coatability of the resin composition by adding a surfactant. Specifically, the occurrence of streaks in the coating film can be prevented.

此種界面活性劑例如可列舉:聚矽氧系界面活性劑、氟系界面活性劑、該等以外之非離子界面活性劑等。作為該等之例, 作為聚矽氧系界面活性劑,例如可列舉:有機矽氧烷聚合物(Organosilicone polymer)KF-640、642、643、KP341、X-70-092、X-70-093(以上為商品名,信越化學工業公司製造),SH-28PA、SH-190、SH-193、SZ-6032、SF-8428、DC-57、DC-190(以上為商品名,東麗道康寧聚矽氧公司製造),SILWET L-77、L-7001、FZ-2105、FZ-2120、FZ-2154、FZ-2164、FZ-2166、L-7604(以上為商品名,Nippon Unicar公司製造), DBE-814、DBE-224、DBE-621、CMS-626、CMS-222、KF-352A、KF-354L、KF-355A、KF-6020、DBE-821、DBE-712(Gelest),BYK-307、BYK-310、BYK-378、BYK-333(以上為商品名,BYK-Chemie Japan製造),Glanol(商品名,共榮社化學公司製造)等; 作為氟系界面活性劑,例如可列舉:MEGAFAC F171、F173、R-08(大日本油墨化學工業股份有限公司製造,商品名),Fluorad FC4430、FC4432(Sumitomo 3M股份有限公司,商品名)等; 作為該等以外之非離子界面活性劑,例如可列舉:聚氧乙烯月桂醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯酚醚等。 Examples of such surfactants include polysiloxane-based surfactants, fluorine-based surfactants, and nonionic surfactants other than these. As an example of such, Examples of polysiloxane-based surfactants include organic silicone polymers (Organosilicone polymer) KF-640, 642, 643, KP341, X-70-092, and X-70-093 (the above are trade names, Shin-Etsu Chemical Co., Ltd.), SH-28PA, SH-190, SH-193, SZ-6032, SF-8428, DC-57, DC-190 (the above are trade names, manufactured by Toray Dow Corning Silicone Company), SILWET L-77, L-7001, FZ-2105, FZ-2120, FZ-2154, FZ-2164, FZ-2166, L-7604 (the above are trade names, manufactured by Nippon Unicar), DBE-814, DBE-224, DBE-621, CMS-626, CMS-222, KF-352A, KF-354L, KF-355A, KF-6020, DBE-821, DBE-712 (Gelest), BYK-307 , BYK-310, BYK-378, BYK-333 (the above are trade names, manufactured by BYK-Chemie Japan), Glanol (trade names, manufactured by Kyoeisha Chemical Company), etc.; Examples of fluorine-based surfactants include MEGAFAC F171, F173, and R-08 (manufactured by Dainippon Ink Chemical Industry Co., Ltd., trade name), Fluorad FC4430, FC4432 (Sumitomo 3M Co., Ltd., trade name), etc.; Examples of non-ionic surfactants other than these include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenol ether, and the like.

該等界面活性劑中,就樹脂組合物之塗佈性(抑制條紋)之觀點而言,較佳為聚矽氧系界面活性劑、氟系界面活性劑,就固化步驟時之氧濃度對YI值及全光線透過率之影響的觀點而言,較佳為聚矽氧系界面活性劑。 Among these surfactants, polysiloxane-based surfactants and fluorine-based surfactants are preferred from the viewpoint of the coating properties (stripe suppression) of the resin composition, and the oxygen concentration in the curing step From the viewpoint of the influence of the value and the total light transmittance, the silicone surfactant is preferred.

於使用(c)界面活性劑之情形時,其調配量相對於樹脂組合物中之(a)聚醯亞胺前驅體100質量份,較佳為0.001~5質量份,更佳為0.01~3質量份。 When the (c) surfactant is used, the amount of the compound is preferably 0.001 to 5 parts by mass, more preferably 0.01 to 3 parts relative to 100 parts by mass of the (a) polyimide precursor in the resin composition. Quality parts.

(d)烷氧基矽烷化合物 (d) Alkoxysilane compounds

為了使由本實施形態之樹脂組合物獲得之樹脂膜於軟性裝置等之製造製程中於與支持體之間顯示出充分之密接性,該樹脂組合物可相對於(a)聚醯亞胺前驅體100質量%而含有0.01~20質量%之烷氧基矽烷化合物。藉由使相對於聚醯亞胺前驅體100質量%之烷氧基矽烷化合物之含量為0.01質量%以上,可於與支持體之間獲得良好之密接性。又,就樹脂組合物之保存穩定性之觀點而言,較佳為烷氧基矽烷化合物之含量為20質量%以下。烷氧基矽烷化合物之含量相對於聚醯亞胺前驅體100質量份,更佳為0.02~15質量%,進而較佳為0.05~10質量%,尤佳為0.1~8質量%。 In order for the resin film obtained from the resin composition of the present embodiment to exhibit sufficient adhesion to the support during the manufacturing process of a flexible device, etc., the resin composition can be used with respect to (a) a polyimide precursor 100% by mass and containing 0.01 to 20% by mass of alkoxysilane compound. By setting the content of the alkoxysilane compound to 100% by mass of the polyimide precursor to 0.01% by mass or more, good adhesion to the support can be obtained. In addition, from the viewpoint of storage stability of the resin composition, the content of the alkoxysilane compound is preferably 20% by mass or less. The content of the alkoxysilane compound with respect to 100 parts by mass of the polyimide precursor is more preferably 0.02 to 15% by mass, further preferably 0.05 to 10% by mass, and particularly preferably 0.1 to 8% by mass.

藉由使用烷氧基矽烷化合物作為本實施形態之樹脂組合物之添加劑,除了提高上述密接性以外,進而可提高樹脂組合物之塗佈性(抑制條紋不均),並且可降低所得硬化膜之YI值之固化時氧濃度依存性。 By using an alkoxysilane compound as an additive of the resin composition of this embodiment, in addition to improving the above-mentioned adhesion, the coating property of the resin composition can be improved (striated unevenness is suppressed), and the resulting cured film can be reduced Dependency of oxygen concentration during curing of YI value.

作為烷氧基矽烷化合物,例如可列舉:3-脲基丙基三乙氧基矽烷、雙(2-羥基乙基)-3-胺基丙基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三丙氧基矽烷、γ-胺基丙基三丁氧基矽烷、γ-胺基乙基三乙氧基矽烷、γ-胺基乙基三丙氧基矽烷、γ-胺基乙基三丁氧基矽烷、γ-胺基丁基三乙氧基矽烷、γ-胺基丁基三甲氧基矽烷、γ-胺基丁基三丙氧基矽烷、γ-胺基丁基三丁氧基矽烷、苯基矽烷三醇、三甲氧基苯基矽烷、三甲氧基(對甲苯基)矽烷、二苯基矽烷二醇、二甲氧基二苯基矽烷、二乙氧基二苯基矽烷、二甲氧基二對甲苯基矽烷、三苯基矽烷醇及下述結構分別所表示之烷氧基矽烷化合物等,較佳為使用選自該等中之一種以上。 Examples of the alkoxysilane compound include 3-ureidopropyltriethoxysilane, bis(2-hydroxyethyl)-3-aminopropyltriethoxysilane, and 3-glycidoxy Propyltrimethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropyltripropoxysilane, γ-aminopropyltributoxysilane, γ-aminoethyltriethyl Oxysilane, γ-aminoethyltripropoxysilane, γ-aminoethyltributoxysilane, γ-aminobutyltriethoxysilane, γ-aminobutyltrimethoxysilane , Γ-aminobutyltripropoxysilane, γ-aminobutyltributoxysilane, phenylsilanetriol, trimethoxyphenylsilane, trimethoxy(p-tolyl)silane, diphenyl Silanediol, dimethoxydiphenylsilane, diethoxydiphenylsilane, dimethoxydi-p-tolylsilane, triphenylsilanol, and alkoxysilane represented by the following structures, respectively It is preferable to use one or more compounds selected from these compounds for compounds and the like.

Figure 107135584-A0305-02-0035-28
Figure 107135584-A0305-02-0035-28

本實施形態之樹脂組合物之製造方法並無特別限定。例如可利用以下方法。 The method for producing the resin composition of this embodiment is not particularly limited. For example, the following method can be used.

於合成(a)聚醯亞胺前驅體時所使用之溶劑與(b)有機溶劑相同之情形時,可將合成之聚醯亞胺前驅體溶液直接作為樹脂組合物。又,視需要亦可於室溫(25℃)~80℃之溫度範圍內,於聚醯亞胺前驅體中添加(b)有機溶劑及其他成分之一種以上,攪拌混合後用作樹脂組合物。該攪拌混合可使用具備攪拌翼之三一馬達(新東化學股份有限公司製造)、自轉公轉攪拌機等適宜之裝置。又,視需要可施加40~100℃之熱。 In the case where the solvent used when synthesizing the (a) polyimide precursor is the same as the (b) organic solvent, the synthetic polyimide precursor solution can be used directly as the resin composition. In addition, if necessary, more than one (b) organic solvent and other components can be added to the polyimide precursor in the temperature range of room temperature (25°C) to 80°C, and used as a resin composition after stirring and mixing . For the stirring and mixing, a suitable device such as a Sany motor (manufactured by Xindong Chemical Co., Ltd.) equipped with a stirring wing, an orbiting revolution mixer, or the like can be used. Furthermore, heat of 40 to 100°C can be applied as needed.

另一方面,於合成(a)聚醯亞胺前驅體時所使用之溶劑與(b)有機溶劑不同之情形時,可藉由例如再沈澱、溶劑蒸餾去除等適宜之方法將所合成之聚醯亞胺前驅體溶液中之溶劑去除而分離(a)聚醯亞胺前驅體後,於室溫~80℃之溫度範圍內,添加(b)有機溶劑及視需要之其他成分,進行攪拌混合,藉此製備樹脂組合物。 On the other hand, when the solvent used in the synthesis of (a) polyimide precursor is different from (b) organic solvent, the synthesized polymer can be removed by suitable methods such as reprecipitation and solvent distillation. After removing the solvent in the imidate precursor solution to separate (a) the polyimide precursor, add (b) an organic solvent and other components as needed within the temperature range of room temperature to 80 ℃, and stir and mix , Thereby preparing a resin composition.

以上述方式製備樹脂組合物後,於例如130~200℃下對該組合物溶液進行例如5分鐘~2小時加熱,藉此可以不引起聚合物析出之程度使聚醯亞胺前驅體之一部分脫水醯亞胺化。此處,藉由控制加熱溫度及加熱時間,可控制醯亞胺化率。藉由使聚醯亞胺前驅體進行部分醯亞胺化,可提高樹脂組合物之室溫保管時之黏度穩定性。作為醯亞胺化率之範圍,就取得聚醯亞胺前驅體於樹脂組合物溶液中之溶解性與溶液之保存穩定性之平衡之觀點而言,較佳為5%~70%。 After the resin composition is prepared in the above manner, the composition solution is heated at, for example, 130 to 200°C for, for example, 5 minutes to 2 hours, thereby partially dehydrating a part of the polyimide precursor without causing polymer precipitation. Amidation. Here, by controlling the heating temperature and the heating time, it is possible to control the rate of amidation. By partially imidizing the polyimide precursor, the viscosity stability of the resin composition when stored at room temperature can be improved. From the viewpoint of achieving a balance between the solubility of the polyimide precursor in the resin composition solution and the storage stability of the solution as the range of the imidate ratio, it is preferably 5% to 70%.

本實施形態之樹脂組合物較佳為其水分量為3,000質量ppm以下。 The resin composition of this embodiment preferably has a water content of 3,000 mass ppm or less.

就保存該樹脂組合物時之黏度穩定性之觀點而言,樹脂組合物之水分量更佳為1,000質量ppm以下,進而較佳為500質量ppm以下。 From the viewpoint of viscosity stability when storing the resin composition, the moisture content of the resin composition is more preferably 1,000 mass ppm or less, and further preferably 500 mass ppm or less.

本實施形態之樹脂組合物之溶液黏度於25℃下較佳為500~200,000mPa‧s,更佳為2,000~100,000mPa‧s,尤佳為3,000~30,000mPa‧s。該溶液黏度可使用E型黏度計(東機產業股份有限公司製造,VISCONICEHD)進行測定。若溶液黏度低於300mPa‧s,則膜形成時之塗佈困難,若高於200,000mPa‧s,則有產生合成時之攪拌變困難之問題之虞。 The solution viscosity of the resin composition of this embodiment is preferably 500 to 200,000 mPa‧s at 25°C, more preferably 2,000 to 100,000 mPa‧s, and particularly preferably 3,000 to 30,000 mPa‧s. The viscosity of this solution can be measured using an E-type viscometer (manufactured by Toki Industries Co., Ltd., VISCONICEHD). If the viscosity of the solution is less than 300 mPa‧s, the coating will be difficult when the film is formed, and if it is higher than 200,000 mPa‧s, there may be a problem that the stirring during synthesis becomes difficult.

合成(a)聚醯亞胺前驅體時,即使溶液變為高黏度,亦可藉由於反應結束後添加溶劑並加以攪拌而獲得處理性較佳之黏度之樹脂組合物。 When synthesizing (a) a polyimide precursor, even if the solution becomes high in viscosity, a resin composition with a viscosity with better handleability can be obtained by adding a solvent after the reaction and stirring.

本實施形態之樹脂組合物於較佳態樣中具有以下特性。 In a preferred aspect, the resin composition of this embodiment has the following characteristics.

將樹脂組合物塗佈於支持體之表面上而形成塗膜後,於氮氣環境下(例如氧濃度2,000ppm以下之氮氣中)於300℃~550℃下對該塗膜進行加熱,藉此使上述塗膜中所含之聚醯亞胺前驅體醯亞胺化所得的樹脂膜係10μm膜厚之黃色度YI為30以下。 After coating the resin composition on the surface of the support to form a coating film, the coating film is heated at 300° C. to 550° C. under a nitrogen atmosphere (for example, nitrogen gas with an oxygen concentration of 2,000 ppm or less), thereby allowing The resin film obtained by imidization of the polyimide precursor contained in the above coating film has a yellowness YI of 10 μm and a film thickness of 30 or less.

將樹脂組合物塗佈於支持體之表面上而形成塗膜後,於氮氣環境下(例如氧濃度2,000ppm以下之氮氣中)於300℃~550℃下對該塗膜進行加熱,藉此使上述塗膜中所含之聚醯亞胺前驅體醯亞胺化所得的樹脂膜係殘留應力為25MPa以下。 After coating the resin composition on the surface of the support to form a coating film, the coating film is heated at 300° C. to 550° C. under a nitrogen atmosphere (for example, nitrogen gas with an oxygen concentration of 2,000 ppm or less), thereby allowing The residual stress of the resin film system obtained by acylation of the polyimide precursor contained in the coating film is 25 MPa or less.

本實施形態之樹脂組合物例如可較佳用於形成液晶顯示器、有機電致發光顯示器、場發射顯示器、電子紙等顯示裝置之透明基板。具體而言,可用於形成薄膜電晶體(TFT)之基板、彩色濾光片之基板、透明導電膜(ITO,IndiumThinOxide)之基板等。 The resin composition of this embodiment can be preferably used to form a transparent substrate of a display device such as a liquid crystal display, an organic electroluminescence display, a field emission display, and electronic paper, for example. Specifically, it can be used for forming a thin film transistor (TFT) substrate, a color filter substrate, a transparent conductive film (ITO, Indium Thin Oxide) substrate, etc.

本實施形態之樹脂前驅體可形成殘留應力為25MPa以下般之聚醯亞胺膜,故而容易應用於在無色透明聚醯亞胺基板上具備TFT元件裝置之顯 示器製造步驟。 The resin precursor of the present embodiment can form a polyimide film having a residual stress of 25 MPa or less, so it is easy to apply to a display having a TFT element device on a colorless transparent polyimide substrate Display manufacturing steps.

<樹脂膜> <resin film>

本發明之另一態樣係提供一種由上述樹脂前驅體形成之樹脂膜。 Another aspect of the present invention provides a resin film formed from the above resin precursor.

又,本發明之進而另一態樣係提供一種由上述樹脂組合物製造樹脂膜之方法。 Furthermore, still another aspect of the present invention provides a method of manufacturing a resin film from the above resin composition.

本實施形態之樹脂膜之特徵在於包含:藉由於支持體之表面上塗佈上述樹脂組合物而形成塗膜的步驟(塗佈步驟);藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟(加熱步驟);及將上述聚醯亞胺樹脂膜自該支持體剝離的步驟(剝離步驟)。 The resin film of the present embodiment is characterized by comprising: a step of forming a coating film by coating the resin composition on the surface of the support (coating step); by heating the support and the coating film A step (heating step) of forming a polyimide resin film with a polyimide precursor contained in the coating film (imidization); and a step (peeling) of the polyimide resin film from the support step).

此處,支持體只要具有對後續步驟之加熱溫度之耐熱性且剝離性良好,則並無特別限定。例如可使用:玻璃(例如無鹼玻璃)基板;矽晶圓;PET(聚對苯二甲酸乙二酯)、OPP(延伸聚丙烯)、聚乙二醇對苯二甲酸酯、聚乙二醇萘二甲酸酯、聚碳酸酯、聚醯亞胺、聚醯胺醯亞胺、聚醚醯亞胺、聚醚醚酮、聚醚碸、聚伸苯基碸、聚苯硫醚等樹脂基板;不鏽鋼、氧化鋁、銅、鎳等金屬基板等。 Here, the support is not particularly limited as long as it has heat resistance to the heating temperature of the subsequent step and good peelability. For example, glass (eg, alkali-free glass) substrates; silicon wafers; PET (polyethylene terephthalate), OPP (extended polypropylene), polyethylene glycol terephthalate, polyethylene Naphthalene dicarboxylate, polycarbonate, polyimide, polyimide amide imide, polyether amide imide, polyether ether ketone, polyether sulfone, polyphenylene sulfide, polyphenylene sulfide and other resins Substrate; metal substrates such as stainless steel, alumina, copper, nickel, etc.

於形成膜狀之聚醯亞胺成形體之情形時,例如較佳為玻璃基板、矽晶圓等,於形成膜狀或片狀之聚醯亞胺成形體之情形時,例如較佳為包含PET(聚對苯二甲酸乙二酯)、OPP(延伸聚丙烯)等之支持體。 In the case of forming a film-shaped polyimide molded body, for example, a glass substrate, a silicon wafer, etc. is preferable. In the case of forming a film-shaped or sheet-shaped polyimide molded body, for example, it is preferable to include PET (polyethylene terephthalate), OPP (extended polypropylene) and other supports.

作為塗佈方法,例如可應用:刮刀塗佈機、氣刀塗佈機、輥式塗佈機、旋轉塗佈機、流塗機、模嘴塗佈機、棒式塗佈機等之塗佈方法,旋塗、噴 霧塗佈、浸漬塗佈等塗佈方法;以網版印刷及凹版印刷等為代表之印刷技術等。 As the coating method, for example, coating by a blade coater, an air knife coater, a roll coater, a spin coater, a flow coater, a die coater, a bar coater, etc. can be applied Method, spin coating, spray Coating methods such as fog coating and dip coating; printing technologies represented by screen printing and gravure printing.

塗佈厚度應根據所期望之樹脂膜之厚度與樹脂組合物中之聚醯亞胺前驅體之含量而適宜調整,較佳為1~1,000μm左右。塗佈步驟於室溫下實施即可,但若欲降低黏度而提高作業性,則亦可將樹脂組合物於40~80℃之範圍內加溫而實施。 The coating thickness should be appropriately adjusted according to the desired thickness of the resin film and the content of the polyimide precursor in the resin composition, preferably about 1 to 1,000 μm. The coating step may be performed at room temperature, but if the viscosity is to be reduced and the workability is improved, the resin composition may be heated at a temperature in the range of 40 to 80°C.

塗佈步驟之後可進行乾燥步驟,亦可省略乾燥步驟而直接進行後續之加熱步驟。該乾燥步驟係以去除有機溶劑為目的而進行。於進行乾燥步驟之情形時,例如可利用加熱板、箱型乾燥機、輸送型乾燥機等適宜之裝置。乾燥步驟較佳為於80~200℃下進行,更佳為於100~150℃下進行。乾燥步驟之實施時間較佳為設為1分鐘~10小時,更佳為設為3分鐘~1小時。 After the coating step, a drying step may be performed, or the drying step may be omitted and the subsequent heating step may be directly performed. This drying step is performed for the purpose of removing the organic solvent. In the case of performing the drying step, for example, a suitable device such as a heating plate, a box dryer, a conveyor dryer, etc. can be used. The drying step is preferably performed at 80 to 200°C, and more preferably performed at 100 to 150°C. The execution time of the drying step is preferably set to 1 minute to 10 hours, and more preferably set to 3 minutes to 1 hour.

以上述方式於支持體上形成含有聚醯亞胺前驅體之塗膜。 A coating film containing a polyimide precursor is formed on the support in the above-mentioned manner.

繼而,進行加熱步驟。加熱步驟係將上述乾燥步驟中殘留於塗膜中之有機溶劑去除,並且進行塗膜中之聚醯亞胺前驅體之醯亞胺化反應,獲得包含聚醯亞胺之膜的步驟。 Then, a heating step is performed. The heating step is a step of removing the organic solvent remaining in the coating film in the above-mentioned drying step, and performing the amide imidization reaction of the polyimide precursor in the coating film to obtain a film containing polyimide.

該加熱步驟例如可使用惰性氣體烘箱、加熱板、箱型乾燥機、輸送型乾燥機等裝置而進行。該步驟可與上述乾燥步驟同時進行,亦可逐次進行兩步驟。 This heating step can be performed, for example, using an inert gas oven, a heating plate, a box-type dryer, a conveyor-type dryer, or the like. This step can be performed simultaneously with the above-mentioned drying step, or two steps can be performed one after another.

加熱步驟可於空氣環境下進行,但就安全性與所得聚醯亞胺膜之透明性及YI值之觀點而言,推薦於惰性氣體環境下進行。作為惰性氣體,例如可列舉氮氣、氬氣等。 The heating step can be performed in an air environment, but from the viewpoint of safety and the transparency and YI value of the resulting polyimide film, it is recommended to be performed in an inert gas environment. Examples of the inert gas include nitrogen and argon.

加熱溫度可根據(b)有機溶劑之種類而適宜設定,較佳為250℃~550℃,更佳為300~450℃。若為250℃以上,則醯亞胺化充分,若為550℃以 下,則不會發生所得聚醯亞胺膜之透明性下降、耐熱性劣化等不良狀況。加熱時間較佳為設為0.5~3小時左右。 The heating temperature can be appropriately set according to the type of (b) organic solvent, preferably 250°C to 550°C, more preferably 300 to 450°C. If it is above 250°C, the imidate will be sufficient. If it is 550°C, Under the circumstances, no disadvantages such as a decrease in transparency and deterioration of heat resistance of the resulting polyimide film will occur. The heating time is preferably about 0.5 to 3 hours.

本實施形態中,作為上述加熱步驟之周圍環境之氧濃度,就所得聚醯亞胺膜之透明性及YI值之觀點而言,較佳為2,000質量ppm以下,更佳為100質量ppm以下,進而較佳為10質量ppm以下。藉由於氧濃度為2,000質量ppm以下之環境中進行加熱,可使所得聚醯亞胺膜之YI值成為30以下。 In this embodiment, the oxygen concentration of the surrounding environment in the heating step is preferably 2,000 mass ppm or less, and more preferably 100 mass ppm or less from the viewpoint of the transparency and YI value of the obtained polyimide film. Furthermore, it is preferably 10 mass ppm or less. By heating in an environment with an oxygen concentration of 2,000 mass ppm or less, the YI value of the resulting polyimide film can be 30 or less.

根據聚醯亞胺樹脂膜之使用用途、目的不同,有時於上述加熱步驟後,需要自支持體剝離樹脂膜之剝離步驟。該剝離步驟較佳為於將支持體上之樹脂膜冷卻至室溫~50℃左右後實施。 Depending on the use purpose and purpose of the polyimide resin film, a peeling step of peeling the resin film from the support may be required after the above heating step. This peeling step is preferably performed after cooling the resin film on the support to about room temperature to about 50°C.

作為該剝離步驟,例如可列舉下述(1)~(4)之態樣。 Examples of the peeling step include the following aspects (1) to (4).

(1)藉由上述方法而製作包含聚醯亞胺樹脂膜/支持體之構成體後,自該結構體之支持體側照射雷射,對支持體與聚醯亞胺樹脂膜之界面進行剝蝕加工,藉此剝離聚醯亞胺樹脂的方法。作為雷射之種類,可列舉:固體(YAG(Yttrium Aluminum Garnet,釔-鋁-石榴石))雷射、氣體(UV(ultraviolet,紫外線)準分子)雷射等。較佳為使用波長308nm等之光譜(參考日本專利特表2007-512568公報、日本專利特表2012-511173公報等)。 (1) After the structure including the polyimide resin film/support is prepared by the above method, the laser is irradiated from the support side of the structure to erode the interface between the support and the polyimide resin film Processing method to peel off the polyimide resin. Examples of the types of lasers include solid (YAG (Yttrium Aluminum Garnet) lasers and gas (UV (ultraviolet) excimer) lasers. Preferably, a spectrum with a wavelength of 308 nm or the like is used (refer to Japanese Patent Publication 2007-512568, Japanese Patent Publication 2012-511173, etc.).

(2)於支持體上塗佈樹脂組合物前,於支持體上形成剝離層,其後獲得包含聚醯亞胺樹脂膜/剝離層/支持體之構成體,剝離聚醯亞胺樹脂膜的方法。作為剝離層,可列舉:使用Parylene(註冊商標,日本Parylene合同公司製造)、氧化鎢之方法;使用植物油系、聚矽氧系、氟系、醇酸系等之脫模劑之方法等。(參考日本專利特開2010-67957公報、日本專利特開2013-179306公報等)。 (2) Before coating the resin composition on the support, a peeling layer is formed on the support, and then a structure including a polyimide resin film/peeling layer/support is obtained, and the polyimide resin film is peeled off. method. Examples of the peeling layer include a method of using Parylene (registered trademark, manufactured by Japan Parylene Contract Co., Ltd.) and tungsten oxide; a method of using a release agent such as vegetable oil, polysiloxane, fluorine, and alkyd. (Refer to Japanese Patent Laid-Open No. 2010-67957, Japanese Patent Laid-Open No. 2013-179306, etc.).

亦可將該方法(2)與上述(1)之雷射照射併用。 This method (2) can also be used in combination with the laser irradiation of (1) above.

(3)使用可蝕刻之金屬基板作為支持體,獲得包含聚醯亞胺樹脂膜/支持體之構成體後,以蝕刻劑蝕刻金屬,藉此獲得聚醯亞胺樹脂膜的方法。作為金屬,例如可使用銅(具體例有三井金屬礦業股份有限公司製造之電解銅箔「DFF」)、鋁等。作為蝕刻劑,對銅使用氯化鐵等,對鋁使用稀鹽酸等。 (3) A method of obtaining a polyimide resin film by using an etchable metal substrate as a support, obtaining a structure including a polyimide resin film/support, and etching the metal with an etchant. As the metal, for example, copper (specific examples are electrolytic copper foil "DFF" manufactured by Mitsui Metal Mining Co., Ltd.), aluminum, and the like. As an etchant, iron chloride or the like is used for copper, and dilute hydrochloric acid or the like is used for aluminum.

(4)藉由上述方法而獲得包含聚醯亞胺樹脂膜/支持體之構成體後,於聚醯亞胺樹脂膜表面貼附黏著膜,自支持體分離黏著膜/聚醯亞胺樹脂膜,其後自黏著膜分離聚醯亞胺樹脂膜的方法。 (4) After obtaining the structure including the polyimide resin film/support by the above method, an adhesive film is attached to the surface of the polyimide resin film to separate the adhesive film/polyimide resin film from the support , And then separate the polyimide resin film from the adhesive film.

該等剝離方法中,就所得之聚醯亞胺樹脂膜之正面及背面之折射率差、YI值及伸長率之觀點而言,適合的是方法(1)或(2),就所得聚醯亞胺樹脂膜之正面及背面之折射率差之觀點而言,更適合的是方法(1)。 Among these peeling methods, from the viewpoint of the refractive index difference, YI value, and elongation of the front and back sides of the resulting polyimide resin film, the method (1) or (2) is suitable for the resulting polyimide From the viewpoint of the difference in refractive index between the front and back of the imine resin film, the method (1) is more suitable.

再者,於方法(3)中,於使用銅作為支持體之情形時,可見所得聚醯亞胺樹脂膜之YI值變大,伸長率變小之傾向。認為其係由於銅離子之影響。 In addition, in the method (3), when copper is used as the support, the YI value of the resulting polyimide resin film tends to increase, and the elongation tends to decrease. It is believed to be due to the influence of copper ions.

藉由上述方法而獲得之樹脂膜之厚度並無特別限定,較佳為1~200μm之範圍,更佳為5~100μm。 The thickness of the resin film obtained by the above method is not particularly limited, but is preferably in the range of 1 to 200 μm, and more preferably 5 to 100 μm.

本實施形態之樹脂膜之10μm膜厚之黃色度YI可為30以下。又,殘留應力可為25MPa以下。尤其可使10μm膜厚之黃色度YI為30以下且殘留應力為25MPa以下。此種特性例如可藉由使本發明之樹脂前驅體於氮氣環境下(例如氧濃度2,000ppm以下之氮氣中),於較佳為300℃~550℃、更佳為350℃~450℃下醯亞胺化而良好地實現。 The resin film of this embodiment can have a yellowness YI of 10 μm or less in thickness of 30 or less. In addition, the residual stress may be 25 MPa or less. In particular, the yellowness YI of a film thickness of 10 μm can be 30 or less and the residual stress can be 25 MPa or less. Such characteristics can be achieved, for example, by subjecting the resin precursor of the present invention to a nitrogen atmosphere (for example, nitrogen with an oxygen concentration of 2,000 ppm or less), preferably at 300°C to 550°C, and more preferably at 350°C to 450°C. The imidization is achieved well.

本實施形態之樹脂膜進而拉伸伸長率可為15%以上。樹脂膜之拉伸伸長率進而可為20%以上,尤其可為30%以上。該拉伸伸長率可將10μm膜厚之樹脂膜作為試樣,使用市售之拉伸試驗機進行測定。 The resin film of this embodiment can further have a tensile elongation of 15% or more. The tensile elongation of the resin film may further be 20% or more, especially 30% or more. This tensile elongation can be measured using a commercially available tensile tester using a resin film with a thickness of 10 μm as a sample.

本實施形態之樹脂膜係包含上述樹脂組合物中所含之(a1)聚醯亞胺前驅體經熱醯亞胺化而成之聚醯亞胺之膜。因此含有下述通式(11)所表示之結構單元:

Figure 107135584-A0305-02-0042-29
The resin film of the present embodiment is a film containing polyimide obtained by thermally imidizing (a1) a polyimide precursor contained in the resin composition. Therefore, it contains the structural unit represented by the following general formula (11):
Figure 107135584-A0305-02-0042-29

{式中,X1、X2表示碳數4~32之四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數。Y為選自由上述通式(3)、(4)及(5)所組成之群中之至少一種。l、m分別獨立表示1以上之整數,滿足0.01≦l/(l+m)≦0.99}。 {In the formula, X 1 and X 2 represent a tetravalent base with a carbon number of 4 to 32. R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b and c are integers from 0 to 4. Y is at least one selected from the group consisting of the aforementioned general formulas (3), (4) and (5). l and m independently represent integers above 1 and satisfy 0.01≦l/(l+m)≦0.99}.

l/(l+m)之下限可為0.05,亦可為0.10,亦可為0.20,亦可為0.30,亦可為0.40。 The lower limit of l/(l+m) can be 0.05, 0.10, 0.20, 0.30, or 0.40.

l/(l+m)之上限可為0.95,亦可為0.90,亦可為0.80,亦可為0.70,亦可為0.60。 The upper limit of l/(l+m) can be 0.95, 0.90, 0.80, 0.70, or 0.60.

如上所述,較佳為殘留應力為25MPa以下,YI為30以下,玻璃轉移溫度為400℃以上,伸長率為15%以上,並且斷裂強度為250MPa以上。 As described above, it is preferable that the residual stress is 25 MPa or less, the YI is 30 or less, the glass transition temperature is 400° C. or more, the elongation is 15% or more, and the breaking strength is 250 MPa or more.

又,作為第二態樣,係包含上述樹脂組合物中所含之(a2)聚醯亞胺前驅體經熱醯亞胺化而成之聚醯亞胺之膜。因此係含有下述通式(12)所表示之結構單元:[化30]

Figure 107135584-A0305-02-0043-30
In addition, as a second aspect, it is a film containing (a2) the polyimide precursor contained in the resin composition by thermal imidization of polyimide. Therefore, it contains the structural unit represented by the following general formula (12): [Chem 30]
Figure 107135584-A0305-02-0043-30

{式中,X3表示源自選自4,4'-氧二鄰苯二甲酸二酐(ODPA)及聯苯四羧酸二酐(BPDA)中之至少一種的四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數}且伸長率為15%以上之樹脂膜,較佳為殘留應力為25MPa以下,YI為30以下,玻璃轉移溫度為400℃以上,並且斷裂強度為250MPa以上。 {In the formula, X 3 represents a tetravalent group derived from at least one selected from 4,4′-oxydiphthalic dianhydride (ODPA) and biphenyltetracarboxylic dianhydride (BPDA). R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b, and c are integers from 0 to 4} and a resin film with an elongation of 15% or more, preferably a residual stress of 25 MPa or less, a YI of 30 or less, a glass transition temperature of 400° C or more, and a breaking strength of 250MPa or more.

<積層體> <Laminate>

本發明之另一態樣係提供一種包含支持體、及於該支持體之表面上由上述樹脂組合物形成之聚醯亞胺樹脂膜的積層體。 Another aspect of the present invention provides a laminate including a support and a polyimide resin film formed from the resin composition on the surface of the support.

又本發明之進而另一態樣係提供一種上述積層體之製造方法。 Yet another aspect of the present invention provides a method for manufacturing the above laminate.

本實施形態之積層體可藉由包含如下步驟之積層體之製造方法而獲得:藉由於支持體之表面上塗佈上述樹脂組合物而形成塗膜的步驟(塗佈步驟);及藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟(加熱步驟)。 The layered body of this embodiment can be obtained by a method of manufacturing a layered body including the steps of: forming a coating film by coating the above resin composition on the surface of a support (coating step); and by applying The step of heating the support and the coating film to imide the polyimide precursor contained in the coating film to form a polyimide resin film (heating step).

上述積層體之製造方法例如除了不進行剝離步驟以外,可以與上述樹脂膜之製造方法相同之方式實施。 The manufacturing method of the above-mentioned laminate can be implemented in the same manner as the manufacturing method of the above-mentioned resin film, for example, except that the peeling step is not performed.

該積層體例如可較佳用於軟性裝置之製造。 The laminate can be preferably used for the manufacture of flexible devices, for example.

若進一步詳細說明,則如下所述。 If further detailed, it is as follows.

於形成軟性顯示器之情形時,使用玻璃基板作為支持體,於其上形成軟性基板,進而於其上形成TFT等。於軟性基板上形成TFT等之步驟典型而言係於150~650℃之較廣範圍之溫度下實施。然而,為實現現實中所期望之性能,必須於250℃~450℃附近之高溫下,使用無機物材料,形成TFT-IGZO(InGaZnO)氧化物半導體或TFT(a-Si-TFT、poly-Si-TFT)。 In the case of forming a flexible display, a glass substrate is used as a support, a flexible substrate is formed thereon, and a TFT and the like are formed thereon. The steps of forming TFTs and the like on a flexible substrate are typically performed at a temperature in a wide range of 150 to 650°C. However, in order to achieve the desired performance in reality, it is necessary to form TFT-IGZO (InGaZnO) oxide semiconductor or TFT (a-Si-TFT, poly-Si- TFT).

另一方面,由於該等熱歷程,聚醯亞胺膜之各種物性(尤其黃色度或伸長率)存在下降之傾向,若超過400℃,則尤其黃色度或伸長率下降。然而,由本發明之聚醯亞胺前驅體獲得之聚醯亞胺膜即便於400℃以上之高溫區域中,黃色度或伸長率之下降亦極少,可於該區域中良好地使用。 On the other hand, due to such thermal history, various physical properties (especially yellowness or elongation) of the polyimide film tend to decrease. If the temperature exceeds 400°C, especially the yellowness or elongation decreases. However, the polyimide film obtained from the polyimide precursor of the present invention has little decrease in yellowness or elongation even in a high-temperature region of 400° C. or higher, and can be used well in this region.

進而,於本實施形態中,可提供一種包含聚醯亞胺膜層及LTPS(低溫多晶矽TFT)層之積層體,上述聚醯亞胺膜層含有下述通式(13)所表示之聚醯亞胺。 Furthermore, in this embodiment, a laminate including a polyimide film layer and an LTPS (low temperature polysilicon TFT) layer can be provided, the polyimide film layer containing a polyimide represented by the following general formula (13) Imine.

Figure 107135584-A0305-02-0044-31
Figure 107135584-A0305-02-0044-31

{式中,X1表示碳數4~32之四價之基。R1、R2、R3分別獨立表示碳數1~20之一價之有機基。n表示0或1。並且a、b及c為0~4之整數} {In the formula, X 1 represents a tetravalent base with a carbon number of 4 to 32. R 1 , R 2 and R 3 each independently represent a monovalent organic group having 1 to 20 carbon atoms. n represents 0 or 1. And a, b and c are integers from 0 to 4}

作為該積層體之製造方法,於製造包含上述支持體、及於該支持體之表面上由上述樹脂組合物形成之聚醯亞胺樹脂膜之積層體後,形成非晶Si層,於400~450℃下進行0.5~3小時左右之脫氫退火後,藉由準分子雷射等而結晶化,藉此可形成LTPS層。其後,藉由雷射剝離等將玻璃與聚醯亞 胺膜剝離,藉此可獲得上述積層體。 As a method of manufacturing the laminate, after manufacturing the laminate including the above-mentioned support and a polyimide resin film formed of the above-mentioned resin composition on the surface of the support, an amorphous Si layer is formed at 400~ After dehydrogenation annealing at 450°C for about 0.5 to 3 hours, the LTPS layer can be formed by crystallization by an excimer laser or the like. After that, the glass and the polyamide are separated by laser peeling, etc. The amine film is peeled off, whereby the above laminate can be obtained.

包含含有通式(13)所表示之聚醯亞胺之聚醯亞胺膜層及LTPS(低溫多晶矽TFT)層之積層體係熱循環試驗後之剝離或鼓出較少,基板翹曲較少。 The laminate system including the polyimide film layer containing the polyimide represented by the general formula (13) and the LTPS (low temperature polysilicon TFT) layer has less peeling or bulging after the thermal cycle test and less warpage of the substrate.

又,若軟性基板與聚醯亞胺樹脂膜中產生之殘留應力較高,則包含兩者之積層體於高溫之TFT步驟中膨脹後,於常溫冷卻時收縮時,可能產生玻璃基板之翹曲及破損、軟性基板自玻璃基板剝離等問題。通常,玻璃基板之熱膨脹係數小於樹脂,故而於該玻璃基板與軟性基板之間產生殘留應力。本實施形態之樹脂膜如上所述,可將與玻璃基板之間產生之殘留應力設為25MPa以下,故而可較佳用於軟性顯示器之形成。 In addition, if the residual stress generated in the flexible substrate and the polyimide resin film is high, the laminate including the two may expand in the high-temperature TFT step and shrink when cooled at room temperature, which may cause warpage of the glass substrate And problems such as breakage and peeling of the flexible substrate from the glass substrate. Generally, the thermal expansion coefficient of the glass substrate is smaller than that of resin, so residual stress is generated between the glass substrate and the flexible substrate. As described above, the resin film of the present embodiment can set the residual stress generated between the glass substrate and the glass substrate to 25 MPa or less, so it can be preferably used for the formation of flexible displays.

進而,本實施形態之聚醯亞胺膜係可將10μm膜厚之黃色度YI設為30以下,且可將拉伸伸長率設為15%以上。藉此,本實施形態之樹脂膜於處理軟性基板時之斷裂強度優異,因此可提高製造軟性顯示器時之良率。 Furthermore, in the polyimide film system of the present embodiment, the yellowness YI of a film thickness of 10 μm can be 30 or less, and the tensile elongation can be 15% or more. As a result, the resin film of the present embodiment is excellent in breaking strength when processing a flexible substrate, so that the yield when manufacturing a flexible display can be improved.

又,作為另一態樣,可提供一種於400℃以上加熱後之膜厚10微米之黃色度為20以下、膜厚0.1微米時之308nm之吸光度為0.6以上且2.0以下、並且伸長率為15%以上的聚醯亞胺膜。 Also, as another aspect, it is possible to provide a film with a film thickness of 10 μm and a yellowness of 20 or less after heating at 400° C. or more, an absorbance of 308 nm at a film thickness of 0.1 μm of 0.6 or more and 2.0 or less, and an elongation of 15 % Polyimide film.

藉由使YI為20以下,可於不使製成顯示器時之畫質降低之情況下製作軟性基板。 By setting YI to 20 or less, a flexible substrate can be produced without reducing the image quality when the display is made.

更佳為18以下,尤佳為16以下。 It is more preferably 18 or less, and particularly preferably 16 or less.

藉由使膜厚0.1微米時之308nm之吸光度為0.6以上且2.0以下並且使伸長率為15%以上,例如可自玻璃基板藉由雷射而容易地剝離聚醯亞胺膜。就抑制雷射剝離後之灰塵之觀點而言,較佳為0.6以上且1.5以下並且伸長率為20%以上,例如就不降低有機EL元件之性能之觀點而言,尤佳為0.6以上且1.0以下並且伸長率為20%以上。 When the absorbance at 308 nm at a film thickness of 0.1 μm is 0.6 or more and 2.0 or less and the elongation is 15% or more, for example, the polyimide film can be easily peeled from the glass substrate by laser. From the viewpoint of suppressing dust after laser peeling, it is preferably 0.6 or more and 1.5 or less and the elongation is 20% or more, for example, from the viewpoint of not degrading the performance of the organic EL element, it is particularly preferably 0.6 or more and 1.0 Below and the elongation is 20% or more.

伸長率之上限並無特別限定,可為80%以下,亦可為70%以下,亦可為60%以下,亦可為50%以下,亦可為40%以下。 The upper limit of the elongation is not particularly limited, and may be 80% or less, 70% or less, 60% or less, 50% or less, or 40% or less.

再者,雷射剝離時有時會因雷射光而導致聚醯亞胺膜燃燒,其燃燒殘留即為灰塵。 In addition, when the laser is peeled off, the polyimide film may burn due to laser light, and the burning residue is dust.

因此,本發明之另一態樣係提供一種顯示器基板。 Therefore, another aspect of the present invention provides a display substrate.

又,本發明之進而另一態樣係提供一種製造上述顯示器基板之方法。 Furthermore, still another aspect of the present invention provides a method of manufacturing the above display substrate.

本實施形態之顯示器基板之製造方法之特徵在於包含以下步驟:藉由於支持體之表面上塗佈上述樹脂組合物而形成塗膜的步驟(塗佈步驟);藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟(加熱步驟);於上述聚醯亞胺樹脂膜上形成元件或電路的步驟(元件、電路形成步驟);及將上述形成有元件或電路之聚醯亞胺樹脂膜自上述支持體剝離的步驟(剝離步驟)。 The manufacturing method of the display substrate of the present embodiment is characterized by including the steps of: forming a coating film by coating the resin composition on the surface of the support (coating step); by applying the support and the coating The step of heating the film to imidate the polyimide precursor contained in the coating film to form a polyimide resin film (heating step); forming an element or a circuit on the polyimide resin film Step (element, circuit formation step); and the step of peeling the polyimide resin film on which the element or circuit is formed from the support (peeling step).

於上述方法中,塗佈步驟、加熱步驟及剝離步驟可分別以與上述樹脂膜之製造方法相同之方式進行。 In the above method, the coating step, the heating step, and the peeling step can be performed in the same manner as the above-described resin film manufacturing method.

元件、電路形成步驟可藉由業者所公知之方法而實施。 The component and circuit formation steps can be implemented by methods known to the industry.

滿足上述物性之本實施形態之樹脂膜可較佳地用於因既有之聚醯亞胺膜所具有之黃色而導致使用受限之用途,尤其軟性顯示器用無色透明基板、彩色濾光片用保護膜等用途。進而,亦可用於例如保護膜、TFT-LCD等之散光片材及塗膜(例如TFT-LCD之中間層、閘極絕緣膜、液晶配向膜等)、觸控面板用ITO基板、智慧型手機用之代替覆蓋玻璃之樹脂基板等要 求無色透明性且低雙折射之領域中。若應用本實施形態之聚醯亞胺作為液晶配向膜,則可製造開口率較高且對比率較高之TFT-LCD。 The resin film of this embodiment that satisfies the above physical properties can be preferably used for applications that are restricted in use due to the yellow color of the existing polyimide film, especially for colorless transparent substrates for flexible displays and color filters Protective film and other uses. Furthermore, it can also be used for light-scattering sheets and coating films such as protective films, TFT-LCD, etc. (such as TFT-LCD interlayers, gate insulating films, liquid crystal alignment films, etc.), ITO substrates for touch panels, and smartphones Use it instead of the glass-covered resin substrate In the field of colorless transparency and low birefringence. If the polyimide of this embodiment is used as a liquid crystal alignment film, a TFT-LCD with a high aperture ratio and a high contrast ratio can be manufactured.

使用本實施形態之聚醯亞胺前驅體、樹脂前驅體而製造之樹脂膜及積層體例如除了可用作半導體絕緣膜、TFT-LCD絕緣膜、電極保護膜等外,亦可於軟性裝置之製造中尤佳地用作基板。此處,作為可應用本實施形態之樹脂膜及積層體之軟性裝置,例如可列舉:軟性顯示器、軟性太陽電池、軟性觸控面板電極基板、軟性照明、軟性電池等。 The resin film and the laminated body manufactured using the polyimide precursor and the resin precursor of the present embodiment can be used not only as a semiconductor insulating film, a TFT-LCD insulating film, an electrode protective film, etc. but also in flexible devices It is especially used as a substrate in manufacturing. Here, as a flexible device to which the resin film and the laminate of the present embodiment can be applied, for example, a flexible display, a flexible solar battery, a flexible touch panel electrode substrate, a flexible lighting, a flexible battery, etc. may be mentioned.

[實施例] [Example]

以下,根據實施例對本發明進行更詳細說明,但該等係為了說明而記述者,本發明之範圍不受下述實施例之限定。 Hereinafter, the present invention will be described in more detail based on examples, but these are described for explanation, and the scope of the present invention is not limited by the following examples.

實施例及比較例之各種評價係如下述般進行。 Various evaluations of Examples and Comparative Examples were carried out as follows.

<重量平均分子量之測定> <Measurement of weight average molecular weight>

重量平均分子量(Mw)及數量平均分子量(Mn)係利用凝膠滲透層析法(GPC)藉由下述條件測定。 The weight average molecular weight (Mw) and the number average molecular weight (Mn) were measured by gel permeation chromatography (GPC) under the following conditions.

作為溶劑,使用N,N-二甲基甲醯胺(和光純藥工業公司製造,高效液相層析用,於即將測定前添加24.8mmol/L之溴化鋰一水合物(和光純藥工業公司製造,純度99.5%)及63.2mmol/L之磷酸(和光純藥工業公司製造,高效液相層析用)而溶解者)。用以算出重量平均分子量之校準曲線係使用標準聚苯乙烯(東曹公司製造)而製成。 As a solvent, N,N-dimethylformamide (manufactured by Wako Pure Chemical Industries, Ltd., for high-performance liquid chromatography, and 24.8 mmol/L of lithium bromide monohydrate (manufactured by Wako Pure Chemical Industries, Ltd.) were added immediately before the measurement , Purity 99.5%) and 63.2mmol/L phosphoric acid (made by Wako Pure Chemical Industries, for high performance liquid chromatography) and dissolved). The calibration curve used to calculate the weight average molecular weight was prepared using standard polystyrene (manufactured by Tosoh Corporation).

管柱:Shodex KD-806M(昭和電工公司製造) Column: Shodex KD-806M (manufactured by Showa Denko)

流速:1.0mL/分鐘 Flow rate: 1.0mL/min

管柱溫度:40℃ Column temperature: 40℃

泵:PU-2080Plus(JASCO公司製造) Pump: PU-2080Plus (made by JASCO)

檢測器:RI-2031Plus(RI:示差折射計,JASCO公司製造)及UV-2075Plus(UV-VIS:紫外可見吸光計,JASCO公司製造) Detector: RI-2031Plus (RI: differential refractometer, manufactured by JASCO) and UV-2075Plus (UV-VIS: ultraviolet-visible absorbance meter, manufactured by JASCO)

<分子量未達1,000之分子之含量(低分子量體含量)之評價> <Evaluation of the content of molecules with a molecular weight of less than 1,000 (low molecular weight content)>

樹脂中之分子量未達1,000之分子之含量係使用上述所得GPC之測定結果,以分子量未達1,000之成分所占之波峰面積於分子量分佈總體之波峰面積中佔有的比率(百分率)之形式而算出。 The content of molecules with a molecular weight of less than 1,000 in the resin is calculated as the ratio (percentage) of the peak area occupied by the component with a molecular weight of less than 1,000 to the peak area of the entire molecular weight distribution using the GPC measurement results obtained above .

<水分量之評價> <Evaluation of Moisture>

合成溶劑及樹脂組合物(清漆)之水分量係使用卡氏水分測定裝置(微量水分測定裝置AQ-300,平沼產業公司製造)而測定。 The water content of the synthetic solvent and the resin composition (varnish) was measured using a Karl Fischer moisture measuring device (a trace moisture measuring device AQ-300, manufactured by Hiranuma Industries).

<樹脂組合物之黏度穩定性之評價> <Evaluation of viscosity stability of resin composition>

對於實施例及比較例中分別製備之樹脂組合物,將製備後於室溫下靜置3日之樣本作為製備後之樣本,進行23℃下之黏度測定;將其後進而於室溫下靜置2週之樣本作為2週後之樣本,再次進行23℃下之黏度測定。該等黏度測定係使用附調溫機之黏度計(東機產業械公司製造TV-22)而進行。 For the resin compositions prepared in the examples and comparative examples, the sample that was allowed to stand at room temperature for 3 days after preparation was used as the prepared sample, and the viscosity was measured at 23°C; after that, it was further allowed to stand at room temperature Set a sample of 2 weeks as a sample after 2 weeks, and perform the viscosity measurement at 23°C again. These viscosity measurements were carried out using a viscometer with a thermostat (TV-22 manufactured by Toki Industry Machinery Co., Ltd.).

使用上述測定值,藉由下述數式而算出室溫2週黏度變化率。 Using the above measured values, the rate of change in viscosity at room temperature for 2 weeks was calculated by the following formula.

室溫2週黏度變化率(%)=[(2週後之樣本之黏度)-(製備後之樣本之黏度)]/(製備後之樣本之黏度)×100 Rate of viscosity change at room temperature for 2 weeks (%) = [(viscosity of sample after 2 weeks)-(viscosity of sample after preparation)]/(viscosity of sample after preparation) × 100

室溫2週黏度變化率係根據下述基準而評價。 The rate of change in viscosity at room temperature for 2 weeks was evaluated according to the following criteria.

◎:黏度變化率為5%以下(保存穩定性「優良」) ◎: Viscosity change rate is below 5% (storage stability is "excellent")

○:黏度變化率超過5且為10%以下(保存穩定性「良好」) ○: Viscosity change rate exceeds 5 and is 10% or less (storage stability "good")

×:黏度變化率超過10%(保存穩定性「不良」) ×: Viscosity change rate exceeds 10% (storage stability is "bad")

<清漆塗佈性之評價> <Evaluation of varnish coatability>

使用棒式塗佈機將實施例及比較例中分別製備之樹脂組合物以固化後膜厚成為15μm之方式塗佈於無鹼玻璃基板(尺寸37×47mm,厚度0.7mm)上後,於140℃下預烤60分鐘。 Using a bar coater, the resin compositions prepared in the examples and comparative examples were applied to an alkali-free glass substrate (size 37×47 mm, thickness 0.7 mm) so that the film thickness after curing became 15 μm. Pre-bake at 60°C for 60 minutes.

使用表面輪廓儀(Tencor公司製造,型號名P-15)測定塗膜表面之階差而對清漆之塗佈性進行評價。 Using a surface profilometer (manufactured by Tencor Corporation, model name P-15), the step difference of the coating film surface was measured to evaluate the coatability of the varnish.

◎:表面之階差為0.1μm以下(塗佈性「優良」) ◎: The step difference of the surface is 0.1 μm or less (coatability "excellent")

○:表面之階差超過0.1且為0.5μm以下(塗佈性「良好」) ○: The step difference of the surface exceeds 0.1 and is 0.5 μm or less (coatability “good”)

×:表面之階差超過0.5μm(塗佈性「不良」) ×: The step difference of the surface exceeds 0.5 μm (coating property “poor”)

<殘留應力之評價> <Evaluation of Residual Stress>

於預先測定了「翹曲量」之厚625μm±25μm之6吋矽晶圓上藉由旋轉塗佈機而塗佈各樹脂組合物,於100℃下預烤7分鐘。其後,使用立式固化爐(Koyo Lindberg公司製造,型號名VF-2000B),以庫內之氧濃度成為10質量ppm以下之方式進行調整,於430℃下實施1小時之加熱硬化處理(固化處理),製作附有硬化後膜厚10μm之聚醯亞胺樹脂膜之矽晶圓。 Each resin composition was coated on a 6-inch silicon wafer with a thickness of 625 μm ± 25 μm whose "warpage amount" was previously measured by a spin coater, and prebaked at 100°C for 7 minutes. Thereafter, a vertical curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) was used to adjust the oxygen concentration in the storage to 10 mass ppm or less, and heat curing treatment was performed at 430°C for 1 hour (curing Processing) to produce a silicon wafer with a cured polyimide resin film with a thickness of 10 μm.

使用殘留應力測定裝置(Tencor公司製造,型號名FLX-2320)測定該晶圓之翹曲量,評價矽晶圓與樹脂膜之間產生之殘留應力。 A residual stress measuring device (manufactured by Tencor, model name FLX-2320) was used to measure the amount of warpage of the wafer, and the residual stress generated between the silicon wafer and the resin film was evaluated.

◎:殘留應力超過-5且為15MPa以下(殘留應力之評價「優良」) ◎: Residual stress exceeds -5 and is 15 MPa or less (evaluation of residual stress is "excellent")

○:殘留應力超過15且為25MPa以下(殘留應力之評價「良好」) ○: Residual stress exceeds 15 and is 25 MPa or less (evaluation of residual stress is "good")

×:殘留應力超過25MPa(殘留應力之評價「不良」) ×: Residual stress exceeds 25 MPa (evaluation of residual stress "bad")

<形成有無機膜之聚醯亞胺樹脂膜之翹曲評價> <Warpage evaluation of polyimide resin film formed with inorganic film>

將實施例及比較例中分別製備之樹脂組合物以硬化後膜厚成為10μm之方式旋轉塗佈於表面設置有鋁蒸鍍層之6吋矽晶圓基板上,於100℃下預 烤7分鐘。其後,使用立式固化爐(Koyo Lindberg公司製造,型號名VF-2000B),以庫內之氧濃度成為10質量ppm以下之方式進行調整,於430℃下實施1小時之加熱硬化處理,製作形成有聚醯亞胺樹脂膜之晶圓。使用該晶圓,於聚醯亞胺樹脂膜上藉由CVD(chemical vapor deposition,化學氣相沈積)法於350℃下以100nm之厚度形成作為無機膜之氮化矽(SiNx)膜,獲得形成有無機膜/聚醯亞胺樹脂之積層體晶圓。 The resin compositions prepared in the examples and the comparative examples were spin-coated on a 6-inch silicon wafer substrate provided with an aluminum vapor deposition layer on the surface so that the film thickness after curing became 10 μm. Bake for 7 minutes. Thereafter, a vertical curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) was used to adjust the oxygen concentration in the storage to 10 mass ppm or less, and heat curing treatment was performed at 430°C for 1 hour to produce A wafer formed with a polyimide resin film. Using this wafer, a silicon nitride (SiNx) film as an inorganic film was formed on the polyimide resin film by CVD (chemical vapor deposition) method at 350°C with a thickness of 100 nm to obtain a formation Laminated wafer with inorganic film/polyimide resin.

將上述獲得之積層體晶圓浸漬於稀鹽酸水溶液中,將無機膜及聚醯亞胺膜之兩層作為一體而自晶圓剝離,藉此獲得表面上形成有無機膜之聚醯亞胺膜之樣本。使用該樣本,評價聚醯亞胺樹脂膜之翹曲。 The laminate wafer obtained above is immersed in a dilute hydrochloric acid aqueous solution, and the two layers of the inorganic film and the polyimide film are integrally peeled from the wafer, thereby obtaining a polyimide film having an inorganic film formed on the surface Samples. Using this sample, the warpage of the polyimide resin film was evaluated.

◎:無翹曲者(翹曲「優良」) ◎: No warping (warping "excellent")

○:僅有少量翹曲者(翹曲「良好」) ○: Only a small amount of warping (warping "good")

×:因翹曲而導致膜捲曲者(翹曲「不良」) ×: The film curled due to warpage (warpage "bad")

<黃色度(YI值)之評價> <Evaluation of yellowness (YI value)>

以與上述<形成有無機膜之聚醯亞胺樹脂膜之翹曲評價>相同之方式製作晶圓(未形成無機膜者)。將該晶圓浸漬於稀鹽酸水溶液中,剝離聚醯亞胺樹脂膜,藉此獲得樹脂膜。 Wafers (those with no inorganic film formed) were produced in the same manner as in the above <Warpage Evaluation of Polyimide Resin Film with Inorganic Film Formed>. The wafer was immersed in a dilute hydrochloric acid aqueous solution to peel off the polyimide resin film, thereby obtaining a resin film.

對於所得之聚醯亞胺樹脂膜,藉由日本電色工業(股份)製造(Spectrophotometer:SE600)使用D65光源測定YI值(換算為膜厚10μm)。 The obtained polyimide resin film was measured by Nippon Denshoku Industries Co., Ltd. (Spectrophotometer: SE600) using a D65 light source (YI value converted to a film thickness of 10 μm).

<伸長率及斷裂強度之評價> <Evaluation of Elongation and Breaking Strength>

以與上述<形成有無機膜之聚醯亞胺樹脂膜之翹曲評價>相同之方式製作晶圓(未形成無機膜者)。使用晶圓切割機(DISCO股份有限公司製造之DAD3350)於該晶圓之聚醯亞胺樹脂膜上切入3mm寬之切痕後,於稀鹽酸水溶液中浸漬一晚,剝離樹脂膜片,加以乾燥。將其切割為長50mm, 作為樣本。 Wafers (those with no inorganic film formed) were produced in the same manner as in the above <Warpage Evaluation of Polyimide Resin Film with Inorganic Film Formed>. Using a wafer dicing machine (DAD3350 manufactured by DISCO Co., Ltd.), a 3 mm wide cut was cut into the polyimide resin film of the wafer, immersed in a dilute hydrochloric acid aqueous solution overnight, and the resin film was peeled off and dried . Cut it to a length of 50mm, As a sample.

對於上述樣本,使用TENSILON(Orientec公司製造UTM-II-20),以試驗速度40mm/min、初期加重0.5fs測定伸長率及斷裂強度。 For the above samples, TENSILON (UTM-II-20 manufactured by Orientec) was used, and the elongation and breaking strength were measured at a test speed of 40 mm/min and an initial weight of 0.5 fs.

<聚醯亞胺樹脂膜之308nm之吸光度測定> <Measurement of absorbance at 308 nm of polyimide resin film>

於石英玻璃基板上分別旋轉塗佈上述清漆,於氮氣環境下於430℃下加熱1小時,藉此分別獲得膜厚0.1μm之聚醯亞胺樹脂膜。對於該等聚醯亞胺膜,使用UV-1600(島津公司製造)測定308nm之吸光度。 The above varnish was spin-coated on a quartz glass substrate, respectively, and heated at 430° C. for 1 hour in a nitrogen atmosphere, thereby obtaining a polyimide resin film with a film thickness of 0.1 μm. For these polyimide films, the absorbance at 308 nm was measured using UV-1600 (manufactured by Shimadzu Corporation).

[實施例1] [Example 1]

於經氮氣置換之500ml可分離式燒瓶中裝入N-甲基-2-吡咯啶酮(NMP)96g,裝入4-胺基苯基-4-胺基苯甲酸酯(APAB)17.71g(77.6mmol)及4,4'-二胺基二苯基碸(DAS)4.82g(19.4mmol),加以攪拌而使APAB及DAS溶解。其後,添加聯苯-3,3',4,4'-四羧酸二酐(BPDA)29.42g(100mmol),於氮氣流通且80℃下於3小時攪拌下進行聚合反應。其後,冷卻至室溫,添加上述NMP以使溶液黏度成為51,000mPa‧s之方式進行調整,藉此獲得聚醯胺酸之NMP溶液(以下亦稱為清漆)P-1。所得聚醯胺酸之重量平均分子量(Mw)為65,000。 In a 500ml separable flask replaced with nitrogen, 96g of N-methyl-2-pyrrolidone (NMP) and 17.71g of 4-aminophenyl-4-aminobenzoate (APAB) were charged (77.6mmol) and 4,4'-diaminodiphenylbenzene (DAS) 4.82g (19.4mmol) were stirred to dissolve APAB and DAS. Thereafter, 29.42 g (100 mmol) of biphenyl-3,3',4,4'-tetracarboxylic dianhydride (BPDA) was added, and the polymerization reaction was carried out with stirring under nitrogen at 80°C for 3 hours. Thereafter, it was cooled to room temperature, and the above-mentioned NMP was added to adjust the viscosity of the solution to 51,000 mPa‧s, thereby obtaining a polyamide NMP solution (hereinafter also referred to as varnish) P-1. The weight average molecular weight (Mw) of the obtained polyamide was 65,000.

[實施例2~21及比較例1~5] [Examples 2 to 21 and Comparative Examples 1 to 5]

於上述實施例1中,除了分別如表1所記載般變更原料之投入量(莫耳比)、使用溶劑之種類、聚合溫度及聚合時間以外,以與實施例1相同之方式獲得清漆P-2~P-26。 In Example 1, the varnish P- was obtained in the same manner as in Example 1, except that the input amount (mole ratio) of the raw materials, the type of solvent used, the polymerization temperature, and the polymerization time were changed as described in Table 1, respectively. 2~P-26.

將各清漆中所含之聚醯胺酸之重量平均分子量(Mw)一併記載於表1中。 Table 1 shows the weight average molecular weight (Mw) of the polyamic acid contained in each varnish.

Figure 107135584-A0305-02-0052-58
Figure 107135584-A0305-02-0052-58

表1中之各成分之簡稱分別表示以下含義。 The abbreviations of the components in Table 1 indicate the following meanings, respectively.

BPDA:3,3',4,4'-聯苯四羧酸二酐 BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride

PMDA:均苯四甲酸二酐 PMDA: pyromellitic dianhydride

TAHQ:對伸苯基雙(偏苯三甲酸酐) TAHQ: p-phenylene bis (trimellitic anhydride)

APAB:4-胺基苯基-4-胺基苯甲酸酯 APAB: 4-aminophenyl-4-aminobenzoate

ATAB:2-甲基-4-胺基苯基-4-胺基苯甲酸酯 ATAB: 2-methyl-4-aminophenyl-4-aminobenzoate

BABB:[4-(4-胺基苯甲醯基)氧基苯基]4-胺基苯甲酸酯 BABB: [4-(4-aminobenzyl)oxyphenyl] 4-aminobenzoate

BAFL:9,9-雙(胺基苯基)茀 BAFL: 9,9-bis(aminophenyl) stilbene

BFAF:9,9-雙(4-胺基-3-氟苯基)茀 BFAF: 9,9-bis(4-amino-3-fluorophenyl) stilbene

TFMB:2,2'-雙(三氟甲基)聯苯胺 TFMB: 2,2'-bis(trifluoromethyl) benzidine

DAS:4,4'-二胺基二苯基碸 DAS: 4,4'-diaminodiphenyl sulfone

NMP:N-甲基-2-吡咯啶酮 NMP: N-methyl-2-pyrrolidone

DMF:N,N-二甲基甲醯胺 DMF: N,N-dimethylformamide

DMAc:N,N-二甲基乙醯胺 DMAc: N,N-dimethylacetamide

將上述實施例及比較例中獲得之清漆P-1~P-26直接用作樹脂組合物,依據上述方法進行評價。評價結果示於表2。 The varnishes P-1 to P-26 obtained in the above examples and comparative examples were directly used as the resin composition, and evaluation was performed according to the above method. The evaluation results are shown in Table 2.

Figure 107135584-A0305-02-0053-59
Figure 107135584-A0305-02-0053-59
Figure 107135584-A0305-02-0054-34
Figure 107135584-A0305-02-0054-34

如由表1及表2所表明,僅含有通式(1)所表示之結構單元之比較例1、2中所得之聚醯亞胺膜係膜脆,無法進行伸長率等物性評價。又,殘留應力亦成為較高之結果。又,僅含有通式(2)所表示之結構單元之比較例3中所得之聚醯亞胺膜係殘留應力較高,形成無機膜後產生翹曲,伸長率亦較低。 As shown in Tables 1 and 2, the polyimide film-based films obtained in Comparative Examples 1 and 2 containing only the structural unit represented by the general formula (1) are brittle, and physical properties such as elongation cannot be evaluated. In addition, the residual stress also becomes a higher result. In addition, the polyimide film obtained in Comparative Example 3 containing only the structural unit represented by the general formula (2) has a high residual stress, warpage occurs after the inorganic film is formed, and the elongation is also low.

另一方面,以莫耳比99/1~1/99含有通式(1)所表示之結構單元與通式(2)所表示之結構單元的實施例1~21中所得之聚醯亞胺膜係成為黃色度低至20以下、殘留應力亦低至25MPa以下、伸長率高達20%以上之結果。又,亦未產生形成無機膜後之翹曲,或即便產生亦僅為少量。 On the other hand, the polyimide obtained in Examples 1 to 21 containing the structural unit represented by the general formula (1) and the structural unit represented by the general formula (2) at a molar ratio of 99/1 to 1/99 The film system has the result that the yellowness is as low as 20 or less, the residual stress is also as low as 25 MPa or less, and the elongation is as high as 20% or more. Also, warpage after the formation of the inorganic film did not occur, or even a small amount.

由上述表2之結果確認,由本發明之樹脂組合物獲得之聚醯亞胺樹脂膜係黃色度較小、殘留應力較低、機械物性優異之樹脂膜。 From the results of Table 2 above, it was confirmed that the polyimide resin film obtained from the resin composition of the present invention is a resin film having a low yellowness, a low residual stress, and excellent mechanical properties.

具體而言,本發明中,可獲得殘留應力為25MPa以下、黃色度YI為30以下、伸長率為15%以上之樹脂膜。 Specifically, in the present invention, a resin film having a residual stress of 25 MPa or less, a yellowness YI of 30 or less, and an elongation of 15% or more can be obtained.

[實施例22] [Example 22]

將N-甲基-2-吡咯啶酮(NMP)(水分量250質量ppm)以相當於固形物成分含量17wt%之量自18L之罐開封後立即添加至經氮氣置換之500ml可分離式燒瓶中,裝入4-胺基苯基-4-胺基苯甲酸酯(APAB,純度99.5%,日本純良藥品股份有限公司製造)5.71g(25.0mmol),加以攪拌而使APAB溶解。其後,添加聯苯-3,3',4,4'-四羧酸二酐(BPDA,純度99.5%,MANAC股份有限公司製造)7.36g(25.0mmol),於氮氣流通且80℃下於3小時攪拌下進行聚合反應。其後,冷卻至室溫,添加上述NMP以溶液黏度成為51,000mPa‧s之方式進行調整,獲得聚醯胺酸之NMP溶液(以下亦稱為清漆)P-27。所得聚醯胺酸之重量平均分子量(Mw)為128,000,分子量未達1,000之分子之含量為0.01質量%。 N-methyl-2-pyrrolidone (NMP) (water content 250 mass ppm) was added to a 500ml separable flask replaced with nitrogen immediately after opening from an 18L tank in an amount equivalent to 17wt% of solid content. In it, 5.71 g (25.0 mmol) of 4-aminophenyl-4-aminobenzoate (APAB, purity 99.5%, manufactured by Nippon Pure Chemical Co., Ltd.) was charged and stirred to dissolve APAB. Thereafter, 7.36 g (25.0 mmol) of biphenyl-3,3',4,4'-tetracarboxylic dianhydride (BPDA, purity 99.5%, manufactured by MANAC Co., Ltd.) was added, and the mixture was flowed under nitrogen at 80°C at 80°C. The polymerization reaction was carried out with stirring for 3 hours. After that, it was cooled to room temperature, and the above-mentioned NMP was added to adjust the viscosity of the solution to 51,000 mPa‧s to obtain a polyamide NMP solution (hereinafter also referred to as varnish) P-27. The weight average molecular weight (Mw) of the obtained polyamide was 128,000, and the content of molecules with a molecular weight of less than 1,000 was 0.01% by mass.

[實施例23~33及比較例6~11] [Examples 23 to 33 and Comparative Examples 6 to 11]

於上述實施例22中,除了分別為如表3所記載般變更原料之種類、原料之投入量、使用溶劑之種類、聚合溫度及聚合時間以外,以與合成例1相同之方式獲得清漆P-28~P-44。 In Example 22 above, except that the type of raw materials, the amount of raw materials input, the type of solvent used, the polymerization temperature and the polymerization time were changed as described in Table 3, varnish P- was obtained in the same manner as in Synthesis Example 1. 28~P-44.

將各清漆中所含之聚醯胺酸之重量平均分子量(Mw)一併示於表3中。 Table 3 also shows the weight average molecular weight (Mw) of the polyamic acid contained in each varnish.

Figure 107135584-A0305-02-0056-35
Figure 107135584-A0305-02-0056-35

表3中之各成分之簡稱分別表示以下含義。 The abbreviations of the components in Table 3 indicate the following meanings, respectively.

BPDA:聯苯四羧酸二酐,純度99.5%,三菱化學股份有限公司製造 BPDA: Biphenyltetracarboxylic dianhydride, 99.5% purity, manufactured by Mitsubishi Chemical Corporation

TAHQ:對伸苯基雙(偏苯三甲酸酐),純度99.5%,MANAC股份有限公司製造 TAHQ: p-phenylene bis (trimellitic anhydride), purity 99.5%, manufactured by MANAC Co., Ltd.

PMDA:均苯四甲酸二酐 PMDA: pyromellitic dianhydride

APAB:4-胺基苯基-4-胺基苯甲酸酯,純度99.5% APAB: 4-aminophenyl-4-aminobenzoate, purity 99.5%

4,3-APAB:4-胺基苯基-3-胺基苯甲酸酯,純度99.5% 4,3-APAB: 4-aminophenyl-3-aminobenzoate, purity 99.5%

ATAB:2-甲基-4-胺基苯基-4-胺基苯甲酸酯 ATAB: 2-methyl-4-aminophenyl-4-aminobenzoate

BABB:[4-(4-胺基苯甲醯基)氧基苯基]4-胺基苯甲酸酯 BABB: [4-(4-aminobenzyl)oxyphenyl] 4-aminobenzoate

NMP1:18L罐開封後立即使用者,水分量250ppm NMP1: user immediately after opening 18L can, water content 250ppm

NMP2:將500ml瓶裝品開封後放置一個月者,水分量3,070ppm NMP2: If the 500ml bottle is opened for one month, the water content is 3,070ppm

DMF:將500ml瓶裝品開封後者,水分量3510ppm DMF: Open the latter in 500ml bottle, the moisture content is 3510ppm

DMAc:將500ml瓶裝品開封後者,水分量3430ppm DMAc: Open the latter in 500ml bottle, the moisture content is 3430ppm

[實施例22~33及比較例6~11] [Examples 22 to 33 and Comparative Examples 6 to 11]

將上述實施例及比較例中所得之清漆P-27~P-44直接用作樹脂組合物,依據上述方法進行評價。評價結果示於表4。 The varnishes P-27 to P-44 obtained in the above examples and comparative examples were directly used as the resin composition, and evaluation was performed according to the above method. The evaluation results are shown in Table 4.

Figure 107135584-A0305-02-0058-36
Figure 107135584-A0305-02-0058-36

如由表3及表4所表明,聚醯亞胺前驅體(清漆)之重量平均分子量為3,0000以下之比較例6(P-39)、比較例7(P-40)、比較例8(P-41)、比較例10(P-43)及比較例11(P-44)中,殘留應力較大,翹曲亦較大。又,黃色度較大,伸長率及斷裂強度亦較小。尤其水分量較多之比較例10、11中,膜非常脆。 As shown in Tables 3 and 4, Comparative Example 6 (P-39), Comparative Example 7 (P-40), and Comparative Example 8 with a weight average molecular weight of the polyimide precursor (varnish) of 3,000 or less In (P-41), Comparative Example 10 (P-43) and Comparative Example 11 (P-44), the residual stress was large and the warpage was also large. In addition, the yellowness is large, and the elongation and breaking strength are also small. In particular, in Comparative Examples 10 and 11 with a large amount of water, the film was very brittle.

另一方面,聚醯亞胺前驅體之重量平均分子量為30,0000以上之比較例9(P-42)中,殘留應力、翹曲較小,黃色度亦較低,伸長率及斷裂強度亦較大,但塗佈性變差。 On the other hand, in Comparative Example 9 (P-42) where the weight average molecular weight of the polyimide precursor is 30,000 or more, the residual stress and warpage are small, the yellowness is also low, and the elongation and breaking strength are also It is large, but the coating property is poor.

相對於此,使用重量平均分子量為30,000以上且300,000以下之聚醯亞胺前驅體P-27~P-38的實施例22~實施例33中,殘留應力較低,翹曲亦較小,黃色度較低,伸長率及斷裂強度亦較大,任一特性均獲得了優良結果。 On the other hand, in Examples 22 to 33 using polyimide precursors P-27 to P-38 with a weight average molecular weight of 30,000 or more and 300,000 or less, the residual stress is low, the warpage is also small, and yellow The degree is low, the elongation and breaking strength are also large, and any characteristic has obtained excellent results.

由上述表4之結果確認,由本發明之樹脂組合物獲得之聚醯亞胺樹脂膜係黃色度較小、殘留應力較低、機械物性優異之樹脂膜。 From the results in Table 4 above, it was confirmed that the polyimide resin film obtained from the resin composition of the present invention is a resin film having a low yellowness, a low residual stress, and excellent mechanical properties.

具體而言,本發明中,可獲得殘留應力為25MPa以下、黃色度YI為20以下、玻璃轉移溫度為400℃以上、伸長率為15%以上並且斷裂強度為250MPa以上之樹脂膜。 Specifically, in the present invention, a resin film having a residual stress of 25 MPa or less, a yellowness YI of 20 or less, a glass transition temperature of 400° C. or more, an elongation of 15% or more, and a breaking strength of 250 MPa or more can be obtained.

繼而揭示之實施例34~實施例45中,對在樹脂組合物中添加選自由界面活性劑及烷氧基矽烷化合物所組成之群中的至少一種之情形時的效果進行實驗。 In Examples 34 to 45 disclosed below, the effect of adding at least one selected from the group consisting of surfactants and alkoxysilane compounds to the resin composition was tested.

[實施例34] [Example 34]

首先,將上述實施例22中所得之清漆P-27直接用作樹脂組合物,根據以下順序進行塗佈條紋之評價。 First, the varnish P-27 obtained in the above Example 22 was directly used as the resin composition, and the evaluation of the coating stripes was performed according to the following procedure.

<塗佈條紋之評價(塗佈性)> <Evaluation of coating stripes (coatability)>

使用棒式塗佈機將上述樹脂組合物以固化後膜厚成為15μm之方式塗佈於無鹼玻璃基板(尺寸37×47mm,厚度0.7mm)上。塗佈後,於室溫下放置10分鐘後,以目視確認所得之塗膜上是否產生塗佈條紋。使用相同之樹脂組合物進行3次塗佈,對各塗膜檢查塗佈條紋之條數,使用其平均值根據下述基準進行評價。 Using a bar coater, the above resin composition was applied onto an alkali-free glass substrate (size 37×47 mm, thickness 0.7 mm) so that the film thickness after curing became 15 μm. After coating, after leaving at room temperature for 10 minutes, it was visually confirmed whether coating streaks occurred on the obtained coating film. The coating was performed three times using the same resin composition, and the number of coating streaks was checked for each coating film, and the average value was used for evaluation according to the following criteria.

◎:寬1mm以上、長1mm以上之連續之塗佈條紋為0條(塗佈條紋之評價「優良」) ◎: Continuous coating stripes with a width of 1 mm or more and a length of 1 mm or more are 0 (the evaluation of coating stripes is "excellent")

○:上述塗佈條紋為1或2條(塗佈條紋之評價「良好」) ○: The above coating stripes are 1 or 2 (the evaluation of coating stripes is "good")

△:上述塗佈條紋為3~5條(塗佈條紋之評價「可」) △: The above-mentioned coating stripes are 3~5 (the evaluation of coating stripes is "can")

評價結果示於表5。 The evaluation results are shown in Table 5.

[實施例35~45] [Examples 35 to 45]

於上述實施例22中所得之清漆P-27中分別添加作為追加添加劑之表5中所示之種類及量之界面活性劑或烷氧基矽烷化合物後,藉由0.1μm之過濾器進行過濾,藉此製備樹脂組合物。 After adding the types and amounts of surfactants or alkoxysilane compounds shown in Table 5 as additional additives to the varnish P-27 obtained in the above Example 22, they were filtered with a 0.1 μm filter. Thus, a resin composition is prepared.

使用上述樹脂組合物,以與實施例34相同之方式進行塗佈條紋之評價。結果示於表5。 Using the above resin composition, the evaluation of the coating stripes was performed in the same manner as in Example 34. The results are shown in Table 5.

Figure 107135584-A0305-02-0060-37
Figure 107135584-A0305-02-0060-37
Figure 107135584-A0305-02-0061-38
Figure 107135584-A0305-02-0061-38

表5中之各成分之簡稱分別表示以下含義。表5中之該等成分之使用量分別係相對於清漆中所含之聚醯亞胺前驅體100質量份之調配量(使用量)。於實施例39及45中,將界面活性劑1與烷氧基矽烷化合物1併用。 The abbreviations of the components in Table 5 respectively indicate the following meanings. The usage amounts of these components in Table 5 are the blending amounts (usage amounts) with respect to 100 parts by mass of the polyimide precursor contained in the varnish, respectively. In Examples 39 and 45, the surfactant 1 and the alkoxysilane compound 1 were used in combination.

界面活性劑1:DBE-821,製品名,聚矽氧系界面活性劑,Gelest製造 Surfactant 1: DBE-821, product name, polysiloxane-based surfactant, manufactured by Gelest

界面活性劑2:MEGAFAC F171,製品名,氟系界面活性劑,DIC製造 Surfactant 2: MEGAFAC F171, product name, fluorine-based surfactant, manufactured by DIC

烷氧基矽烷化合物1:下述通式(AS-1)所表示之化合物 Alkoxysilane compound 1: compound represented by the following general formula (AS-1)

烷氧基矽烷化合物2:下述通式(AS-2)所表示之化合物 Alkoxysilane compound 2: compound represented by the following general formula (AS-2)

Figure 107135584-A0305-02-0061-39
Figure 107135584-A0305-02-0061-39

如由表5所表明,含有界面活性劑或烷氧基矽烷化合物之實施例35~實施例39及實施例41~45中,與不含有之實施例34及40相比較,塗佈條紋之產生得到抑制,可獲得表面平滑性優異之聚醯亞胺樹脂膜。 As shown in Table 5, in Examples 35 to 39 and 41 to 45 containing a surfactant or an alkoxysilane compound, compared with Examples 34 and 40 which did not contain, coating streaks occurred This is suppressed, and a polyimide resin film excellent in surface smoothness can be obtained.

[實施例46] [Example 46]

使用棒式塗佈機將清漆P-27以固化後膜厚成為10μm之方式塗佈於無鹼玻璃基板(尺寸37×47mm,厚度0.7mm)上後,於140℃下預烤60分鐘。繼而使用立式固化爐(Koyo Lindberg公司製造,型號名VF-2000B),以庫內之氧濃度成為10質量ppm以下之方式進行調整,於430℃下實施1小時之加熱硬化處理,製作形成有聚醯亞胺樹脂膜之玻璃基板。於該聚醯亞胺膜上形成非晶矽層,於430℃下進行1小時脫氫退火,繼而照射準分子雷射,藉此形成LTPS層。藉由準分子雷射(波長308nm,重複頻率300Hz)而剝離玻璃基板,獲得包含聚醯亞胺膜與LTPS層之積層體。 Using a bar coater, the varnish P-27 was applied on an alkali-free glass substrate (size 37×47 mm, thickness 0.7 mm) so that the film thickness after curing became 10 μm, and then pre-baked at 140° C. for 60 minutes. Then, a vertical curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) was used to adjust the oxygen concentration in the storage to 10 mass ppm or less, and heat curing treatment was carried out at 430°C for 1 hour. Glass substrate of polyimide resin film. An amorphous silicon layer is formed on the polyimide film, dehydrogenation annealing is performed at 430°C for 1 hour, and then an excimer laser is irradiated, thereby forming an LTPS layer. The excimer laser (wavelength 308 nm, repetition frequency 300 Hz) peeled off the glass substrate to obtain a laminate including a polyimide film and an LTPS layer.

該積層體無翹曲且黃色度亦為20以下。 The laminate had no warpage and the yellowness was 20 or less.

[實施例47] [Example 47]

除了使用清漆P-1以外,以與實施例46相同之方法獲得積層體。該積層體無翹曲且黃色度亦為20以下。 A laminate was obtained in the same manner as in Example 46 except that varnish P-1 was used. The laminate had no warpage and the yellowness was 20 or less.

[比較例12] [Comparative Example 12]

除了使用清漆P-24以外,以與實施例46相同之方法獲得積層體。該積層體之翹曲較大且聚醯亞胺膜之一部分產生龜裂。 A laminate was obtained in the same manner as in Example 46 except that varnish P-24 was used. The laminate had a large warpage and cracked part of the polyimide film.

[合成例] [Synthesis example]

於安裝有迪安-斯塔克裝置及回流器之可分離式燒瓶中,於氮氣環境下裝入APAB 2.24g(9.8mmol)、NMP 16.14g及甲苯50g,於攪拌下使APAB溶解。於其中添加H-PMDA 2.24g(10.0mmol),於180℃下回流2小 時後,用3小時去除作為共沸溶劑之甲苯。將燒瓶之內容物冷卻至40℃,藉由IR確認源自醯胺鍵之1,650cm-1附近之吸收(C=O)消失。其後,添加APAB 8.95g(39.2mmol)、NMP 121.6g、PMDA 6.54g(30.0mmol)及6FDA 4.44g(10.0mmol)於80℃下攪拌4小時,藉此獲得聚醯亞胺-聚醯胺酸聚合物之清漆(P-45)。所得聚醯亞胺-聚醯胺酸聚合物之重量平均分子量(Mw)為82,000。 In a separable flask equipped with a Dean-Stark device and a refluxer, 2.24 g (9.8 mmol) of APAB, 16.14 g of NMP and 50 g of toluene were charged under a nitrogen atmosphere, and APAB was dissolved under stirring. 2.24 g (10.0 mmol) of H-PMDA was added thereto, and after refluxing at 180°C for 2 hours, toluene as an azeotropic solvent was removed in 3 hours. The contents of the flask were cooled to 40°C, and the absorption (C=O) near 1,650 cm -1 derived from the amide bond was confirmed by IR. After that, APAB 8.95g (39.2mmol), NMP 121.6g, PMDA 6.54g (30.0mmol) and 6FDA 4.44g (10.0mmol) were added and stirred at 80°C for 4 hours, thereby obtaining polyimide-polyamide Acid polymer varnish (P-45). The weight average molecular weight (Mw) of the resulting polyimide-polyamide acid polymer was 82,000.

[實施例48~53、比較例13] [Examples 48 to 53, Comparative Example 13]

製作圖1所示之有機EL基板。 The organic EL substrate shown in FIG. 1 was produced.

使用棒式塗佈機將聚醯亞胺前驅體清漆(P-1、P-11、P-20、P-22、P-27、P-33、P-45)以固化後膜厚成為10μm之方式塗佈於素玻璃基板(厚度0.7mm)上後,於140℃下預烤60分鐘。繼而使用立式固化爐(Koyo Lindberg公司製造,型號名VF-2000B),以庫內之氧濃度成為10質量ppm以下之方式進行調整,於430℃下實施1小時之加熱硬化處理,製作形成有聚醯亞胺樹脂膜之玻璃基板。 Using a bar coater, the polyimide precursor varnish (P-1, P-11, P-20, P-22, P-27, P-33, P-45) was cured to a film thickness of 10 μm After being coated on a plain glass substrate (thickness 0.7mm), pre-baked at 140°C for 60 minutes. Then, a vertical curing furnace (manufactured by Koyo Lindberg, model name VF-2000B) was used to adjust the oxygen concentration in the storage to 10 mass ppm or less, and heat curing treatment was carried out at 430°C for 1 hour. Glass substrate of polyimide resin film.

繼而藉由CVD(Chemical Vapor Deposition)法以厚度100nm將SiN層成膜。 Subsequently, the SiN layer was formed into a film with a thickness of 100 nm by CVD (Chemical Vapor Deposition) method.

繼而藉由濺鍍法將鈦成膜,其後,藉由光微影法進行圖案化,形成掃描信號線。 Subsequently, titanium was formed into a film by sputtering, and then patterned by photolithography to form scanning signal lines.

其次,於形成有掃描信號線之玻璃基板整體上藉由CVD法以厚度100nm將SiN層成膜。(將至此為止視為下部基板2a) Next, a SiN layer is formed on the entire glass substrate on which the scanning signal lines are formed by a CVD method with a thickness of 100 nm. (Think of the lower substrate 2a so far)

繼而,於下部基板2a上形成非晶矽層256,於430℃下進行1小時脫氫退火,繼而照射準分子雷射,藉此形成LTPS層。 Then, an amorphous silicon layer 256 is formed on the lower substrate 2a, dehydrogenation annealing is performed at 430°C for 1 hour, and then an excimer laser is irradiated, thereby forming an LTPS layer.

其後,於下部基板2a之整個面上藉由旋轉塗佈法塗佈感光性之丙烯酸 系樹脂,藉由光微影法進行曝光、顯影,形成具備複數個接觸孔257之258。成為藉由該接觸孔257而使各LTPS256之一部分露出之狀態。 Thereafter, photosensitive acrylic is applied on the entire surface of the lower substrate 2a by spin coating The resin is exposed and developed by photolithography to form 258 with a plurality of contact holes 257. The contact hole 257 exposes a part of each LTPS 256.

其次於形成有層間絕緣膜258之下部基板2a之整個面上藉由濺鍍法將ITO膜成膜,藉由光微影法進行曝光、顯影,藉由蝕刻法進行圖案化,以與各LTPS成對之方式形成下部電極259。 Secondly, the ITO film is formed on the entire surface of the lower substrate 2a on which the interlayer insulating film 258 is formed, exposed and developed by photolithography, and patterned by etching to match with each LTPS The lower electrodes 259 are formed in pairs.

再者,於各接觸孔257中,將貫穿層間絕緣膜258之下部電極252與LTPS256電性連接。 In addition, in each contact hole 257, the lower electrode 252 penetrating through the interlayer insulating film 258 is electrically connected to the LTPS 256.

其次,形成間隔壁251後,於由間隔壁251劃分之各空間內形成電洞傳輸層253、發光層254。又,以覆蓋發光層254及間隔壁251之方式形成上部電極255。藉由上述步驟而製作有機EL基板25。 Next, after the partition wall 251 is formed, the hole transport layer 253 and the light-emitting layer 254 are formed in each space defined by the partition wall 251. In addition, the upper electrode 255 is formed so as to cover the light-emitting layer 254 and the partition wall 251. The organic EL substrate 25 is produced through the above steps.

其次,對依序形成有玻璃基板、本實施形態之聚醯亞胺膜及SiN層之密封基板2b之周邊塗佈紫外線硬化樹脂,於氬氣環境中使密封基板2b與有機EL基板接著,藉此封入有機EL元件。藉此,於各有機EL元件與密封基板2b之間形成中空部261。 Next, the periphery of the sealing substrate 2b in which the glass substrate, the polyimide film of this embodiment, and the SiN layer are sequentially formed is coated with an ultraviolet curing resin, and the sealing substrate 2b and the organic EL substrate are bonded in an argon atmosphere. This encloses an organic EL element. Thereby, a hollow portion 261 is formed between each organic EL element and the sealing substrate 2b.

對如此形成之積層體之下部基板2a側及密封基板2b側照射準分子雷射(波長308nm,重複頻率300Hz),以剝離整個面所需之最小能量進行剝離。 An excimer laser (wavelength 308 nm, repetition frequency 300 Hz) is irradiated to the lower substrate 2a side and the sealing substrate 2b side of the laminated body formed in this way, and peeled off with the minimum energy required to peel off the entire surface.

對該積層體進行剝離後之基板翹曲、點亮試驗、積層體之白濁評價之有無之評價。又,亦實施熱循環試驗。結果示於表6。 Evaluation of the presence or absence of substrate warpage, lighting test, and white cloudiness evaluation of the laminate after peeling off the laminate. In addition, a thermal cycle test is also carried out. The results are shown in Table 6.

<基板翹曲> <substrate warpage>

◎:無翹曲者 ◎: No warpage

○:僅有少量翹曲者 ○: Only a small amount of warpage

△:因翹曲而捲曲者 △: Curled due to warpage

<點亮試驗> <Lighting test>

○:點亮者 ○: Lighter

×:未點亮者 ×: Unlit

<積層體白濁評價> <Evaluation of laminated body turbidity>

形成積層體後,將裝置整體為透明者視為○,將稍許白濁者視為△,將白濁者視為×。 After the layered product was formed, the transparent device as a whole was regarded as ○, the slightly cloudy was regarded as △, and the cloudy was regarded as ×.

<熱循環試驗> <Thermal Cycle Test>

使用Espec製造之熱循環試驗機,對-5℃與60℃分別以30分鐘(槽之移動時間為1分鐘)進行1000個循環試驗後,進行外觀觀察。 Using a thermal cycle tester manufactured by Espec, the appearance was observed after performing 1000 cycle tests at -5°C and 60°C for 30 minutes (the moving time of the tank was 1 minute) respectively.

將無剝離或鼓出者視為○,將試驗後僅觀察到一部分剝離或鼓出者視為△,將試驗後觀察到整體剝離或鼓出者視為×。 Those without peeling or bulging were regarded as ○, those with only a part of peeling or bulging observed after the test were regarded as △, and those with overall peeling or bulging observed after the test were regarded as ×.

Figure 107135584-A0305-02-0065-40
Figure 107135584-A0305-02-0065-40

[實施例54~58、比較例14] [Examples 54 to 58, Comparative Example 14]

使用聚醯亞胺前驅體清漆(P-1、P-11、P-20、P-22、P-27、P-33、P-45)進行上述積層體之製造時,除了將LTPS變更為IGZO以外進行積層體製造,進行上述試驗。結果示於表7。 When using the polyimide precursor varnish (P-1, P-11, P-20, P-22, P-27, P-33, P-45) for the manufacture of the above laminates, except that the LTPS is changed to Other than IGZO, the laminate was manufactured, and the above test was conducted. The results are shown in Table 7.

Figure 107135584-A0305-02-0066-41
Figure 107135584-A0305-02-0066-41

[實施例59~63、比較例15] [Examples 59 to 63, Comparative Example 15]

對於提供YI為20以下、膜厚0.1微米時之308nm之吸光度為0.6以上且2.0以下、伸長率為15%以上之聚醯亞胺前驅體清漆(P-1、P-11、P-20、P-27、P-33、P-45),對以上述雷射剝離時之雷射剝離所需之最小能量及對最小能量加10mJ/cm2所得之能量進行照射時之灰塵(灰分)進行評價。將完全未產生灰塵者視為○,將觀察到少量灰塵者視為△,將整體觀察到灰塵者視為×。結果示於表8。 For providing polyimide precursor varnishes (P-1, P-11, P-20, YI of 20 or less, 308nm absorbance of 0.6 or more and 2.0 or less, and elongation of 15% or more at a thickness of 0.1 microns) P-27, P-33, P-45), the dust (ash) when irradiated with the minimum energy required for laser stripping during the above laser stripping and the energy obtained by adding the minimum energy plus 10mJ/cm 2 Evaluation. Those who did not produce dust at all were regarded as ○, those who observed a small amount of dust were regarded as △, and those who observed dust as a whole were regarded as ×. The results are shown in Table 8.

Figure 107135584-A0305-02-0066-42
Figure 107135584-A0305-02-0066-42

本發明並不限定於上述實施形態,可於不偏離發明之主旨之範圍內進行各種變更而實施。 The present invention is not limited to the above-mentioned embodiments, and can be implemented with various changes without departing from the gist of the invention.

[產業上之可利用性] [Industry availability]

由本發明之聚醯亞胺前驅體形成之樹脂膜例如除了可應用於半導體 體絕緣膜、TFT-LCD絕緣膜、電極保護膜等外,亦可於軟性顯示器之製造、觸控面板ITO電極用基板等中尤佳地用作基板。 The resin film formed from the polyimide precursor of the present invention can be applied to semiconductors in addition to, for example In addition to bulk insulating films, TFT-LCD insulating films, electrode protective films, etc., they can also be used as substrates in the manufacture of flexible displays, ITO electrode substrates for touch panels, etc.

Claims (20)

一種聚醯亞胺前驅體,其係(a2)聚醯亞胺前驅體,其含有下述通式(10)所表示之結構單元:
Figure 107135584-A0305-02-0068-43
並且,重量平均分子量為30,000以上且300,000以下,{式中,X3表示源自對伸苯基雙(偏苯三甲酸酐)的四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之聚醯亞胺前驅體,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A polyimide precursor, which is (a2) a polyimide precursor, which contains a structural unit represented by the following general formula (10):
Figure 107135584-A0305-02-0068-43
Moreover, the weight average molecular weight is 30,000 or more and 300,000 or less, {wherein, X 3 represents a tetravalent group derived from p-phenylene bis(trimellitic anhydride); R 1 , R 2 , and R 3 each independently represent carbon An organic group of 1 to 20 monovalent; n represents 0 or 1; and a, b, and c are integers of 0 to 4}, which satisfy the following requirements (1), and/or the following requirements (2) The polyimide precursor used for the transparent polyimide film, requirements (1): the yellowness of the above film when the film thickness is 10 μm is less than 30, requirements (2): when the film thickness of the above film is 0.1 μm The absorbance at 308 nm is 0.6 or more and 2.0 or less.
如請求項1之聚醯亞胺前驅體,其中上述(a2)聚醯亞胺前驅體中之重量平均分子量未達1,000之分子之含量未達5質量%。 The polyimide precursor according to claim 1, wherein the content of the above-mentioned (a2) polyimide precursor has a weight average molecular weight of less than 1,000 molecules and a content of less than 5 mass%. 如請求項1或2之聚醯亞胺前驅體,其中通式(10)中之n為0。 The polyimide precursor according to claim 1 or 2, wherein n in the general formula (10) is 0. 一種聚醯亞胺前驅體,其係(a1)聚醯亞胺前驅體,其以1/99≦(結構單元L之莫耳數/結構單元M之莫耳數)≦99/1含有:下述通式(1)所表示之結構單元L:
Figure 107135584-A0305-02-0069-44
{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數};及下述通式(2)所表示之結構單元M:
Figure 107135584-A0305-02-0069-45
{式中,X2表示碳數4~32之四價之基;Y為選自由下述通式(3)、(4)及(5)所組成之群中之至少一種},其中上述X1、X2為源自選自由均苯四甲酸二酐(PMDA)、4,4'-氧二鄰苯二甲酸二酐(ODPA)、聯苯四羧酸二酐(BPDA)及對伸苯基雙(偏苯三甲酸 酐)所組成之群中之至少一種的四價之有機基,
Figure 107135584-A0305-02-0070-46
Figure 107135584-A0305-02-0070-47
Figure 107135584-A0305-02-0070-48
{式中,R4~R11分別獨立表示碳數1~20之一價之有機基;Z為亞甲基、伸乙基、醚、酮之至少一個,或單鍵;d~k為0~4之整數},其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之聚醯亞胺前驅體,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A polyimide precursor, which is (a1) a polyimide precursor, which contains 1/99≦(mole number of structural unit L/mole number of structural unit M)≦99/1: The structural unit L represented by the general formula (1):
Figure 107135584-A0305-02-0069-44
{In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}; and the structural unit M represented by the following general formula (2):
Figure 107135584-A0305-02-0069-45
{In the formula, X 2 represents a tetravalent group with a carbon number of 4 to 32; Y is at least one selected from the group consisting of the following general formulas (3), (4) and (5)}, wherein the above X 1. X 2 is derived from pyromellitic dianhydride (PMDA), 4,4′-oxydiphthalic dianhydride (ODPA), biphenyltetracarboxylic dianhydride (BPDA) and p-extended benzene A tetravalent organic group of at least one of the group consisting of bis(trimellitic anhydride),
Figure 107135584-A0305-02-0070-46
Figure 107135584-A0305-02-0070-47
Figure 107135584-A0305-02-0070-48
{In the formula, R 4 ~R 11 independently represent a monovalent organic group with a carbon number of 1~20; Z is at least one of methylene, ethylidene, ether, ketone, or a single bond; d~k is 0 Integer of ~4}, which is a polyimide precursor for transparent polyimide film that meets the following requirements (1) and/or (2), requirements (1): The yellowness at a film thickness of 10 μm is 30 or less, and requirement (2): The absorbance at 308 nm at a film thickness of 0.1 μm of the above film is 0.6 or more and 2.0 or less.
一種樹脂組合物,其特徵在於其含有如請求項1至4中任一項之聚醯亞胺前驅體及(b)有機溶劑。 A resin composition characterized in that it contains a polyimide precursor according to any one of claims 1 to 4 and (b) an organic solvent. 如請求項5之樹脂組合物,其進而含有選自由(c)界面活性劑及(d)烷氧基矽烷化合物所組成之群中之至少一種。 The resin composition according to claim 5, which further contains at least one selected from the group consisting of (c) surfactants and (d) alkoxysilane compounds. 一種聚醯亞胺,其含有下述通式(11)所表示之結構單元:
Figure 107135584-A0305-02-0071-49
{式中,X1、X2為碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數;Y為選自由下述通式(3)、(4)及(5)所組成之群中之至少一種;l、m分別獨立表示1以上之整數,滿足0.01≦l/(l+m)≦0.99},
Figure 107135584-A0305-02-0071-50
[化9]
Figure 107135584-A0305-02-0072-51
Figure 107135584-A0305-02-0072-52
{式中,R4~R11分別獨立表示碳數1~20之一價之有機基;d~k為0~4之整數},其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之聚醯亞胺,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A polyimide containing a structural unit represented by the following general formula (11):
Figure 107135584-A0305-02-0071-49
{In the formula, X 1 and X 2 are four-valent bases with carbon numbers 4 to 32; R 1 , R 2 and R 3 each independently represent a monovalent organic group with carbon numbers 1 to 20; n indicates 0 or 1; And a, b, and c are integers from 0 to 4; Y is at least one selected from the group consisting of the following general formulas (3), (4), and (5); l, m independently represent 1 or more Integer, satisfying 0.01≦l/(l+m)≦0.99},
Figure 107135584-A0305-02-0071-50
[化9]
Figure 107135584-A0305-02-0072-51
Figure 107135584-A0305-02-0072-52
{In the formula, R 4 ~R 11 independently represent a monovalent organic group with a carbon number of 1-20; d~k is an integer of 0~4}, which satisfies the following requirements (1), and/or the following Requirements (2) Polyimide for transparent polyimide film, Requirements (1): The yellowness of the above film when the film thickness is 10 μm is 30 or less, Requirements (2): The film thickness of the above film is 0.1 μm The absorbance at 308 nm at the time is 0.6 or more and 2.0 or less.
一種聚醯亞胺,其含有下述通式(12)所表示之結構單元:
Figure 107135584-A0305-02-0072-53
{式中,X3表示源自選自由4,4'-氧二鄰苯二甲酸二酐(ODPA)、聯苯四羧酸二酐(BPDA)及對伸苯基雙(偏苯三甲酸酐)所組成之群中之至少一種的四價之基;R1,R2,R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},且伸長率為15%以上,其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之聚醯亞胺,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A polyimide containing a structural unit represented by the following general formula (12):
Figure 107135584-A0305-02-0072-53
{In the formula, X 3 represents a source selected from the group consisting of 4,4'-oxydiphthalic dianhydride (ODPA), biphenyltetracarboxylic dianhydride (BPDA) and p-phenylene bis(trimellitic anhydride) At least one tetravalent group in the group formed; R 1 , R 2 , and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b, and c are 0~4 integer}, and the elongation rate is 15% or more, which is a polyimide for transparent polyimide film that satisfies the following requirements (1) and/or the following requirements (2), requirements (1): The yellowness of the above film at a thickness of 10 μm is 30 or less. Requirements (2): The absorbance of 308 nm at a thickness of 0.1 μm of the above film is 0.6 or more and 2.0 or less.
一種樹脂膜之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如請求項5或6之樹脂組合物而形成塗膜的步驟;藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟;及將上述聚醯亞胺樹脂膜自上述支持體剝離的步驟。 A method of manufacturing a resin film, characterized in that it includes the steps of: forming a coating film by coating the surface of the support with the resin composition according to claim 5 or 6; by applying the support and the above A step of heating the coating film to imidate the polyimide precursor contained in the coating film to form a polyimide resin film; and a step of peeling the polyimide resin film from the support . 如請求項9之樹脂膜之製造方法,其中於將上述聚醯亞胺樹脂膜自上述支持體剝離的步驟之前,進行自上述支持體側照射雷射之步驟。 The method for producing a resin film according to claim 9, wherein before the step of peeling the polyimide resin film from the support, a step of irradiating the laser from the side of the support is performed. 一種積層體之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如請求項5或6之樹脂組合物而形成塗膜的步驟;及 藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟。 A method for manufacturing a laminate, characterized in that it includes the steps of: forming a coating film by coating the surface of the support with the resin composition as in claim 5 or 6; and The step of forming the polyimide resin film by heating the support and the coating film to imide the polyimide precursor contained in the coating film. 一種顯示器基板之製造方法,其特徵在於其包含下述步驟:藉由於支持體之表面上塗佈如請求項5或6之樹脂組合物而形成塗膜的步驟;藉由將上述支持體及上述塗膜加熱,而使該塗膜中所含之聚醯亞胺前驅體醯亞胺化從而形成聚醯亞胺樹脂膜的步驟;於上述聚醯亞胺樹脂膜上形成元件或電路的步驟;及將上述形成有元件或電路之聚醯亞胺樹脂膜自上述支持體剝離的步驟。 A method for manufacturing a display substrate, characterized in that it includes the steps of: forming a coating film by coating a resin composition such as claim 5 or 6 on the surface of a support; by applying the support and the above A step of heating the coating film to imide the polyimide precursor contained in the coating film to form a polyimide resin film; a step of forming an element or a circuit on the polyimide resin film; And the step of peeling the polyimide resin film on which the element or circuit is formed from the support. 一種顯示器用聚醯亞胺膜,其含有下述通式(12)所表示之聚醯亞胺:
Figure 107135584-A0305-02-0074-54
{式中,X3為源自對伸苯基雙(偏苯三甲酸酐)之結構,R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之聚 醯亞胺膜,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A polyimide film for display, which contains a polyimide represented by the following general formula (12):
Figure 107135584-A0305-02-0074-54
{In the formula, X 3 is a structure derived from p-phenylene bis (trimellitic anhydride), R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}, which are polyimide films for transparent polyimide films that satisfy the following requirements (1) and/or (2) Requirements (1): The yellowness of the above film at a thickness of 10 μm is 30 or less, and Requirements (2): The absorbance of 308 nm at a thickness of the above film of 0.1 μm is 0.6 or more and 2.0 or less.
一種積層體,其包含透明聚醯亞胺膜層及低溫多晶矽TFT層,上述透明聚醯亞胺膜層含有下述通式(13)所表示之聚醯亞胺:
Figure 107135584-A0305-02-0075-55
{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},且X1為源自選自由均苯四甲酸二酐(PMDA)、4,4'-氧二鄰苯二甲酸二酐(ODPA)、聯苯四羧酸二酐(BPDA)及對伸苯基雙(偏苯三甲酸酐)所組成之群中之至少一種的四價之有機基,上述積層體滿足下述要件(1)、及/或下述要件(2),要件(1):上述透明聚醯亞胺膜層之膜厚10μm時之黃色度為30以下,要件(2):上述透明聚醯亞胺膜層之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A laminate comprising a transparent polyimide film layer and a low-temperature polysilicon TFT layer. The transparent polyimide film layer contains a polyimide represented by the following general formula (13):
Figure 107135584-A0305-02-0075-55
{In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}, and X 1 is derived from pyromellitic dianhydride (PMDA), 4,4'-oxydiphthalic dianhydride (ODPA), and biphenyltetracarboxylic acid A tetravalent organic group of at least one of the group consisting of acid dianhydride (BPDA) and p-phenylene bis (trimellitic anhydride), the above-mentioned laminate meets the following requirements (1), and/or the following requirements (2), requirements (1): the above-mentioned transparent polyimide film layer has a yellowness of 30 or less at a thickness of 10 μm, and requirements (2): the above-mentioned transparent polyimide film layer has a thickness of 308 nm at a thickness of 0.1 μm The absorbance is 0.6 or more and 2.0 or less.
如請求項14之積層體,其中上述聚醯亞胺膜層之膜厚10μm時之黃色度YI值為30以下。 The laminated body according to claim 14, wherein the yellowness YI value of the polyimide film layer at a thickness of 10 μm is 30 or less. 如請求項14之積層體,其中上述聚醯亞胺膜層之伸長率為15%以上。 The laminate according to claim 14, wherein the elongation of the polyimide film layer is 15% or more. 一種聚醯亞胺膜,其特徵在於其包含如請求項7或8之聚醯亞胺,且於400℃以上加熱後之膜厚10微米之黃色度為20以下,膜厚0.1微米時之308nm之吸光度為0.6以上且2.0以下,並且伸長率為15%以上。 A polyimide film, characterized in that it contains polyimide as claimed in claim 7 or 8, and the yellowness of the film thickness of 10 microns after heating above 400°C is 20 or less, and the film thickness is 308nm when the film thickness is 0.1 microns The absorbance is 0.6 or more and 2.0 or less, and the elongation is 15% or more. 一種樹脂組合物,其含有:(a)下述通式(1)所表示之聚醯亞胺前驅體、(b)有機溶劑、及選自由(c)界面活性劑及(d)烷氧基矽烷化合物所組成之群中之至少一種,且X1為源自選自由均苯四甲酸二酐(PMDA)、4,4'-氧二鄰苯二甲酸二酐(ODPA)、聯苯四羧酸二酐(BPDA)及對伸苯基雙(偏苯三甲酸酐)所組成之群中之至少一種的四價之有機基,
Figure 107135584-A0305-02-0076-56
{式中,X1表示碳數4~32之四價之基;R1、R2、R3分別獨立表示碳數1~20之一價之有機基;n表示0或1;並且a、b及c為0~4之整數},其係滿足下述要件(1)、及/或下述要件(2)之用於透明聚醯亞胺膜之樹脂組合物,要件(1):上述膜之膜厚10μm時之黃色度為30以下,要件(2):上述膜之膜厚0.1μm時之308nm之吸光度為0.6以上且2.0以下。
A resin composition comprising: (a) a polyimide precursor represented by the following general formula (1), (b) an organic solvent, and selected from (c) a surfactant and (d) an alkoxy group At least one of the group consisting of silane compounds, and X 1 is derived from pyromellitic dianhydride (PMDA), 4,4′-oxydiphthalic dianhydride (ODPA), biphenyltetracarboxy A tetravalent organic group of at least one of the group consisting of acid dianhydride (BPDA) and p-phenylene bis (trimellitic anhydride),
Figure 107135584-A0305-02-0076-56
{In the formula, X 1 represents a tetravalent group with a carbon number of 4 to 32; R 1 , R 2 and R 3 independently represent a monovalent organic group with a carbon number of 1 to 20; n represents 0 or 1; and a, b and c are integers from 0 to 4}, which is a resin composition for a transparent polyimide film that satisfies the following requirements (1) and/or the following requirements (2), requirement (1): above The yellowness of the film when the film thickness is 10 μm is 30 or less, and the requirement (2): The absorbance at 308 nm when the film thickness of the film is 0.1 μm is 0.6 or more and 2.0 or less.
如請求項18之樹脂組合物,其中加熱上述樹脂組合物所得之聚醯亞胺膜之膜厚10μm時之黃色度YI值為30以下。 The resin composition according to claim 18, wherein the polyimide film obtained by heating the above resin composition has a yellowness YI value of 30 or less when the film thickness is 10 μm. 如請求項18之樹脂組合物,其中加熱上述樹脂組合物所得之聚醯亞胺膜之伸長率為15%以上。 The resin composition according to claim 18, wherein the polyimide film obtained by heating the resin composition has an elongation of 15% or more.
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