TWI685776B - Method of fabricating touch panel - Google Patents
Method of fabricating touch panel Download PDFInfo
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- TWI685776B TWI685776B TW101145693A TW101145693A TWI685776B TW I685776 B TWI685776 B TW I685776B TW 101145693 A TW101145693 A TW 101145693A TW 101145693 A TW101145693 A TW 101145693A TW I685776 B TWI685776 B TW I685776B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0445—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0446—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04102—Flexible digitiser, i.e. constructional details for allowing the whole digitising part of a device to be flexed or rolled like a sheet of paper
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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Abstract
Description
本發明是有關於一種觸控式面板用電極的保護膜的形成方法,特別是有關於一種適於保護靜電電容方式觸控式面板的電極之保護膜的形成方法、其中所用的感光性樹脂組成物與感光性元件、以及觸控式面板的製造方法。 The invention relates to a method for forming a protective film for electrodes of a touch panel, in particular to a method for forming a protective film suitable for protecting electrodes of a touch panel of an electrostatic capacitance method, and a photosensitive resin composition used therein Objects and photosensitive elements, and methods of manufacturing touch panels.
於自個人電腦(personal computer)或電視的大型電子設備至汽車導航(car navigation)、行動電話、電子詞典等小型電子設備或辦公自動化(Office Automation,OA)、工廠自動化(Factory Automation,FA)設備等的顯示設備中,一直使用液晶顯示元件或觸控式面板(觸控式感測器(touch sensor))。於該些液晶顯示元件或觸控式面板中設有包含透明導電電極材的電極。作為透明導電電極材,已知有氧化銦錫(Indium-Tin-Oxide,ITO)、氧化銦或氧化錫,該些材料由於表現出高的可見光透射率,故作為液晶顯示元件用基板等的電極材而成為主流。 From large electronic devices such as personal computers or televisions to small electronic devices such as car navigation, mobile phones, and electronic dictionaries, or office automation (OA) and factory automation (FA) equipment In such display devices, liquid crystal display elements or touch panels (touch sensors) have been used. Electrodes containing transparent conductive electrode materials are provided in the liquid crystal display elements or touch panels. As a transparent conductive electrode material, indium tin oxide (Indium-Tin-Oxide, ITO), indium oxide, or tin oxide are known. These materials exhibit high visible light transmittance, and thus are used as electrodes for substrates such as liquid crystal display elements Become the mainstream.
對於觸控式面板而言,已將各種方式的觸控式面板加以實際應用,而近年來,正在推進靜電電容方式的觸控式面板的應用。於靜電電容方式觸控式面板中,若作為導電體的指尖與觸控式輸入面接觸,則指尖與導電膜之間進行靜電電容耦合(electrostatic capacitance coupling),形成電容器。因此,靜電電容方式觸控式面板藉由捕捉指尖的接觸位置的電荷變化,來檢測該接觸位置的座標。 For touch panels, various types of touch panels have been put into practical use, and in recent years, the application of electrostatic capacitive touch panels is being promoted. In an electrostatic capacitance type touch panel, if a fingertip as a conductive body contacts the touch input surface, electrostatic capacitance coupling is performed between the fingertip and the conductive film to form a capacitor. Therefore, the electrostatic capacitive touch panel detects the coordinates of the contact position by capturing the charge change at the contact position of the fingertip.
特別是投影型靜電電容方式的觸控式面板,由於可實現指尖的多點檢測,故具備可進行複雜指示的良好操作性,由於該良好操作性,故正在推進以下用途,即,用作行動電話或可攜式音樂播放器等具有小型顯示裝置的設備中的顯示面上的輸入裝置。 In particular, the projection type electrostatic capacitance type touch panel can realize multi-point detection of fingertips, so it has good operability for complex instructions. Due to the good operability, the following applications are being promoted. An input device on the display surface of a device with a small display device, such as a mobile phone or a portable music player.
通常,於投影型靜電電容方式的觸控式面板中,為了表現X軸與Y軸的二維座標,多個X電極與和該X電極正交的多個Y電極形成二層結構,作為該電極,一直使用氧化銦錫(Indium-Tin-Oxide,ITO)。 Generally, in a touch panel of a projection type electrostatic capacitance method, in order to express the two-dimensional coordinates of the X axis and the Y axis, a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrode form a two-layer structure as the For the electrode, Indium-Tin-Oxide (ITO) has been used.
再者,觸控式面板的額緣區域為無法檢測觸控位置的區域,故縮小該額緣區域的面積為用以提高產品價值的重要的要素。於額緣區域中,為了傳達觸控位置的檢測信號而需要金屬配線,但為了實現額緣面積的狹小化,必須使金屬配線的寬度變窄。通常金屬配線是使用銅。 Furthermore, the front edge area of the touch panel is an area where the touch position cannot be detected, so reducing the area of the front edge area is an important element for increasing the product value. In the frontal region, metal wiring is required to transmit the detection signal of the touch position. However, in order to reduce the frontal area, the width of the metal wiring must be narrowed. Copper is usually used for metal wiring.
然而,如上所述的觸控式面板有時與指尖接觸時水分或鹽分等腐蝕成分自感測區域侵入至內部。若腐蝕成分侵入至觸控式面板的內部,則金屬配線腐蝕,可能電極與驅動用電路間的電阻增加或發生斷線。 However, when the touch panel as described above comes into contact with fingertips, corrosive components such as moisture or salt may enter the interior from the sensing area. If the corrosion component enters the inside of the touch panel, the metal wiring corrodes, and the resistance between the electrode and the driving circuit may increase or disconnection may occur.
為了防止金屬配線的腐蝕,揭示有於金屬上形成有絕緣層的靜電電容方式的投影型觸控式面板(例如專利文獻1)。該觸控式面板中,藉由電漿化學氣相成長法(電漿化學氣相沈積(Chemical Vapor Deposition,CVD)法)於金屬上形成二氧化矽層,防止金屬的腐蝕。然而,該方法由於使用電漿CVD法,故有需要高溫處理而基材受到限定、 製造成本變高等問題。 In order to prevent corrosion of metal wiring, an electrostatic capacitance type projection type touch panel in which an insulating layer is formed on metal is disclosed (for example, Patent Document 1). In the touch panel, a silicon dioxide layer is formed on the metal by plasma chemical vapor growth (Chemical Vapor Deposition (CVD) method) to prevent corrosion of the metal. However, this method uses a plasma CVD method, so high temperature treatment is required and the substrate is limited. Problems such as high manufacturing costs.
再者,作為於必要部位設置抗蝕劑膜(resist film)的方法,已知以下方法:於既定基材上設置包含感光性樹脂組成物的感光層,對該感光層進行曝光、顯影(例如專利文獻2~專利文獻4)。
In addition, as a method of providing a resist film on a necessary portion, the following method is known: a photosensitive layer containing a photosensitive resin composition is provided on a predetermined substrate, and the photosensitive layer is exposed and developed (
先前技術文獻 Prior technical literature
專利文獻 Patent Literature
專利文獻1:日本專利特開2011-28594號公報 Patent Document 1: Japanese Patent Laid-Open No. 2011-28594
專利文獻2:日本專利特開平7-253666號公報 Patent Document 2: Japanese Patent Laid-Open No. 7-253666
專利文獻3:日本專利特開2005-99647號公報 Patent Document 3: Japanese Patent Laid-Open No. 2005-99647
專利文獻4:日本專利特開平11-133617號公報 Patent Document 4: Japanese Patent Laid-Open No. 11-133617
利用感光性樹脂組成物的保護膜的製作與電漿CVD法相比較,可期待成本的削減。然而,於在觸控式面板用電極上形成保護膜的情形時,若保護膜的厚度大,則有時於存在膜的部位與不存在膜的部位的階差顯眼。因此,必須使保護膜儘可能薄。然而,關於厚度10μm以下的水準,並無對由感光性樹脂組成物形成的膜的防銹性進行研究的例子。 The production of a protective film using a photosensitive resin composition can be expected to reduce costs compared with the plasma CVD method. However, in the case where a protective film is formed on the electrode for a touch panel, if the thickness of the protective film is large, there may be a step difference between a portion where the film is present and a portion where the film is not present. Therefore, the protective film must be made as thin as possible. However, regarding the level of 10 μm or less in thickness, there is no example in which the rust resistance of the film formed of the photosensitive resin composition is investigated.
本發明的目的在於提供一種觸控式面板用電極的保護膜的形成方法、可形成此種保護膜的感光性樹脂組成物與感光性元件、以及觸控式面板的製造方法,上述觸控式面板用電極的保護膜的形成方法可於既定的觸控式面板用電極上形成雖為薄膜但亦具有充分的防銹性的保護膜。 An object of the present invention is to provide a method for forming a protective film for an electrode for a touch panel, a photosensitive resin composition and a photosensitive element capable of forming such a protective film, and a method for manufacturing a touch panel. The method for forming a protective film for a panel electrode can form a thin film but a protective film having sufficient rust resistance on a predetermined electrode for a touch panel.
為了解決上述課題,本發明者等人進行了精心研究,結果發現:含有特定的黏合聚合物、特定的光聚合性化合物及光聚合起始劑的感光性樹脂組成物具有充分的顯影性,並且藉由光硬化而形成的膜即便為10μm以下的厚度亦顯示充分的防銹性,可充分防止銅等金屬的腐蝕,從而完成了本發明。 In order to solve the above-mentioned problems, the present inventors conducted intensive studies and found that the photosensitive resin composition containing a specific binder polymer, a specific photopolymerizable compound, and a photopolymerization initiator has sufficient developability, and Even if the film formed by photohardening has a thickness of 10 μm or less, it exhibits sufficient rust resistance and can sufficiently prevent corrosion of metals such as copper, thereby completing the present invention.
本發明的觸控式面板用電極的保護膜的形成方法的特徵在於:於具有觸控式面板用電極的基材上設置包含感光性樹脂組成物的感光層,上述感光性樹脂組成物含有具有羧基且酸值為30mg KOH/g~120mg KOH/g的黏合聚合物、具有至少3個乙烯性不飽和基的光聚合性化合物及光聚合起始劑;使該感光層的既定部分藉由照射活性光線而硬化後將既定部分以外去除,形成包含被覆上述電極的一部分或全部的上述感光層的上述既定部分的硬化物之保護膜。 The method for forming a protective film for an electrode for a touch panel of the present invention is characterized in that a photosensitive layer containing a photosensitive resin composition is provided on a substrate having the electrode for a touch panel, and the photosensitive resin composition contains Adhesive polymers with a carboxyl group and an acid value of 30 mg KOH/g to 120 mg KOH/g, a photopolymerizable compound with at least 3 ethylenically unsaturated groups, and a photopolymerization initiator; the predetermined part of the photosensitive layer is irradiated by irradiation After the active light is cured, the predetermined portion is removed except for a predetermined portion to form a protective film containing the cured product of the predetermined portion of the photosensitive layer covering part or all of the electrode.
根據本發明的觸控式面板用電極的保護膜的形成方法,藉由使用上述特定的感光性樹脂組成物,可確保顯影性及對基材的密接性,並且能以10μm以下的厚度形成具有充分的防銹性的保護膜。根據本發明,可使用感光性樹脂組成物來形成美觀與防銹性兩者充分的保護膜,故可實現觸控式面板的製造時的製造成本的降低。 According to the method for forming a protective film for an electrode for a touch panel of the present invention, by using the above-mentioned specific photosensitive resin composition, the developability and the adhesion to the substrate can be ensured, and it can be formed with a thickness of 10 μm or less. Full anti-rust protective film. According to the present invention, the photosensitive resin composition can be used to form a protective film having sufficient aesthetics and rust resistance, so that the manufacturing cost at the time of manufacturing the touch panel can be reduced.
就進一步提高防銹性的觀點而言,上述光聚合性化合物較佳含有選自由以下化合物所組成的組群中的至少一種化合物:具有來源於季戊四醇(pentaerythritol)的骨架的(甲 基)丙烯酸酯化合物、具有來源於二季戊四醇(dipentaerythritol)的骨架的(甲基)丙烯酸酯化合物、具有來源於三羥甲基丙烷的骨架的(甲基)丙烯酸酯化合物及具有來源於甘油的骨架的(甲基)丙烯酸酯化合物。 From the viewpoint of further improving rust resistance, the above-mentioned photopolymerizable compound preferably contains at least one compound selected from the group consisting of: (a) having a skeleton derived from pentaerythritol (pentaerythritol) Group) acrylate compound, (meth)acrylate compound having a skeleton derived from dipentaerythritol, (meth)acrylate compound having a skeleton derived from trimethylolpropane, and having a skeleton derived from glycerin (Meth)acrylate compound.
就充分確保觸控式面板的視認性的觀點而言,上述感光層較佳為400nm~700nm下的可見光透射率的最小值為90%以上。於該情形時,適於形成被覆感測區域的電極的保護膜。 From the viewpoint of sufficiently ensuring the visibility of the touch panel, the photosensitive layer preferably has a minimum visible light transmittance of 400% to 700 nm of 90% or more. In this case, it is suitable to form a protective film covering the electrodes of the sensing area.
另外,就進一步提高觸控式面板的視認性的觀點而言,上述感光層較佳為於國際照明學會(Commission Internationale de I'Eclairage,CIE)LAB色彩系統(color system)中的b*為-0.2~1.0。於該情形時,適於形成被覆感測區域的電極的保護膜。 In addition, from the viewpoint of further improving the visibility of the touch panel, the above-mentioned photosensitive layer is preferably b* in the LAB color system of the Commission Internationale de I'Eclairage (CIE) of the International Society of Illumination (CIE)- 0.2~1.0. In this case, it is suitable to form a protective film covering the electrodes of the sensing area.
進而,就兼具顯影性與防銹性的觀點而言,較佳為上述感光性樹脂組成物更含有選自由三唑化合物、噻二唑化合物及四唑化合物所組成的組群中的至少一種化合物。於該情形時,可兼具顯影性與防銹性,能以良好的圖案形成具有防銹性的保護膜。 Furthermore, from the viewpoint of having both developability and rust resistance, it is preferable that the photosensitive resin composition further contains at least one selected from the group consisting of triazole compounds, thiadiazole compounds, and tetrazole compounds Compound. In this case, it can have both developability and rust resistance, and a protective film having rust resistance can be formed in a good pattern.
光聚合起始劑較佳為含有肟酯化合物及/或氧化膦化合物。藉由含有肟酯化合物及/或氧化膦化合物作為光起始劑,即便於感光層薄的情形時,亦能以充分的解析度來形成圖案。 The photopolymerization initiator preferably contains an oxime ester compound and/or a phosphine oxide compound. By containing an oxime ester compound and/or a phosphine oxide compound as a photoinitiator, even when the photosensitive layer is thin, a pattern can be formed with sufficient resolution.
若考慮到觸控式面板的視認性或美觀,則理想的是保護膜的透明性更高。然而,另一方面,本發明者等人發現: 於將透明性高的薄膜的感光層圖案化的情形時,有解析性降低的傾向。關於其原因,本發明者等人認為:若感光層的厚度變小,則容易受到來自基材的光散射的影響,產生光暈(halation)。 In consideration of the visibility or aesthetics of the touch panel, it is desirable that the protective film has higher transparency. However, on the other hand, the inventors found that: When the photosensitive layer of the thin film with high transparency is patterned, the resolution tends to decrease. Regarding the reason, the present inventors believe that if the thickness of the photosensitive layer becomes smaller, it is easily affected by light scattering from the base material and halation occurs.
相對於此,於本發明中,上述光聚合起始劑含有肟酯化合物及/或氧化膦化合物,藉此能以充分的解析度來形成圖案。 On the other hand, in the present invention, the photopolymerization initiator contains an oxime ester compound and/or a phosphine oxide compound, whereby a pattern can be formed with sufficient resolution.
再者,本發明者等人推測可獲得上述效果的原因在於:肟酯化合物所含的肟部位或氧化膦化合物所含的氧化膦部位雖然具有相對較高的光分解效率,但亦具有在稍許的漏光下不分解的適當臨限值,故漏光的影響得到抑制,結果可獲得上述效果。 Furthermore, the present inventors speculated that the reason for obtaining the above-mentioned effects is that although the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency, it also has a slight effect The appropriate threshold value is not decomposed under light leakage, so the influence of light leakage is suppressed, and as a result, the above effect can be obtained.
於本發明的觸控式面板用電極的保護膜的形成方法中,可準備感光性元件,該感光性元件具備支撐膜、及設於該支撐膜上且包含上述感光性樹脂組成物的感光層,將該感光性元件的感光層轉印至上述基材上而設置上述感光層。於該情形時,藉由使用感光性元件,可容易地實現捲對捲(roll-to-roll)製程,可縮短溶劑乾燥步驟等,從而可對製造步驟的縮短或成本降低作出大的貢獻。 In the method for forming a protective film for an electrode for a touch panel of the present invention, a photosensitive element can be prepared, the photosensitive element having a support film, and a photosensitive layer provided on the support film and containing the photosensitive resin composition The photosensitive layer of the photosensitive element is transferred onto the substrate to provide the photosensitive layer. In this case, by using the photosensitive element, the roll-to-roll process can be easily realized, the solvent drying step, etc. can be shortened, which can greatly contribute to the shortening of the manufacturing step or the cost reduction.
另外,本發明提供一種感光性樹脂組成物,其含有具有羧基且酸值為30mg KOH/g~120mg KOH/g的黏合聚合物、具有至少3個乙烯性不飽和基的光聚合性化合物及光聚合起始劑,且該感光性樹脂組成物是用於形成觸控式面板用電極的保護膜。 In addition, the present invention provides a photosensitive resin composition containing a binder polymer having a carboxyl group and an acid value of 30 mg KOH/g to 120 mg KOH/g, a photopolymerizable compound having at least three ethylenically unsaturated groups, and a photopolymer A polymerization initiator, and the photosensitive resin composition is used to form a protective film for an electrode for a touch panel.
根據本發明的感光性樹脂組成物,可於既定的觸控式面板用電極上形成雖為薄膜但亦具有充分的防銹性的保護膜。 According to the photosensitive resin composition of the present invention, a protective film having sufficient anti-rust property can be formed on a predetermined touch panel electrode although it is a thin film.
就充分確保觸控式面板的視認性的觀點而言,本發明的感光性樹脂組成物較佳為形成有保護膜時的可見光線透射率的最小值為90%以上。 From the viewpoint of sufficiently ensuring the visibility of the touch panel, the photosensitive resin composition of the present invention preferably has a minimum visible light transmittance of 90% or more when the protective film is formed.
另外,就進一步提高觸控式面板的視認性的觀點而言,本發明的感光性樹脂組成物較佳為形成有保護膜時的於CIELAB色彩系統中的b*為-0.2~1.0。 In addition, from the viewpoint of further improving the visibility of the touch panel, the photosensitive resin composition of the present invention preferably has a b* in the CIELAB color system of -0.2 to 1.0 when the protective film is formed.
進而,就兼具顯影性與防銹性的觀點而言,本發明的感光性樹脂組成物較佳為更含有選自由三唑化合物、噻二唑(thiadiazole)化合物及四唑化合物所組成的組群中的至少一種化合物。 Furthermore, from the viewpoint of having both developability and rust resistance, the photosensitive resin composition of the present invention preferably further contains a group selected from the group consisting of triazole compounds, thiadiazole compounds and tetrazole compounds At least one compound in the group.
另外,於本發明的感光性樹脂組成物中,較佳為上述光聚合起始劑含有肟酯化合物及/或氧化膦化合物。於該情形時,能以具有充分解析度的圖案來形成透明性高的薄膜的保護膜。 In addition, in the photosensitive resin composition of the present invention, it is preferable that the photopolymerization initiator contains an oxime ester compound and/or a phosphine oxide compound. In this case, a protective film of a thin film with high transparency can be formed in a pattern with sufficient resolution.
另外,本發明提供一種感光性元件,其具備支撐膜、及設於該支撐膜上且包含上述本發明的感光性樹脂組成物的感光層。 In addition, the present invention provides a photosensitive element including a supporting film and a photosensitive layer provided on the supporting film and containing the photosensitive resin composition of the present invention.
根據本發明的感光性元件,可於既定的觸控式面板用電極上形成雖為薄膜但亦具有充分的防銹性的保護膜。 According to the photosensitive element of the present invention, a protective film having sufficient anti-rust property can be formed on a predetermined electrode for a touch panel although it is a thin film.
上述感光層的厚度可設定為10μm以下。 The thickness of the photosensitive layer can be set to 10 μm or less.
另外,本發明提供一種觸控式面板的製造方法,其包 括以下步驟:於具有觸控式面板用電極的基材上,藉由上述本發明的保護膜的形成方法來形成被覆電極的一部分或全部的保護膜。 In addition, the present invention provides a method for manufacturing a touch panel, including The steps include: forming a part or all of the protective film covering the electrode on the substrate having the electrode for touch panel by the above-described method for forming the protective film of the present invention.
根據本發明,可提供一種觸控式面板用電極的保護膜的形成方法、可形成此種保護膜的感光性樹脂組成物與感光性元件、以及觸控式面板的製造方法,上述觸控式面板用電極的保護膜的形成方法可於既定的觸控式面板用電極上,形成雖為薄膜但亦具有充分的防銹性的保護膜。 According to the present invention, a method for forming a protective film for an electrode for a touch panel, a photosensitive resin composition and a photosensitive element that can form such a protective film, and a method for manufacturing a touch panel are provided. The method for forming the protective film for the electrode for the panel can be formed on the predetermined electrode for the touch panel to form a protective film having sufficient anti-rust property even though it is a thin film.
另外,根據本發明,可保護靜電電容式觸控式面板的金屬電極。進而,根據本發明,可保護觸控式面板的額緣區域中的電極,上述觸控式面板的額緣區域中的電極是形成有容易因水分或鹽分而產生銹的銅等金屬層以提高導電性。 In addition, according to the present invention, the metal electrode of the electrostatic capacitive touch panel can be protected. Furthermore, according to the present invention, the electrodes in the front edge area of the touch panel can be protected. The electrodes in the front edge area of the touch panel are formed with a metal layer such as copper that is susceptible to rust due to moisture or salt to improve Conductivity.
以下,對本發明的實施形態加以詳細說明。然而,本發明不限定於以下的實施形態。特別是本發明的感光性樹脂組成物由於透明性及防銹性優異,故只要是以保護觸控式面板(觸控式感測器)的電極形成部位為目的,則無論觸控式面板的構成如何變化,均可較佳地使用。具體而言,於將觸控式面板的構成由蓋玻璃(cover glass)、觸控式面板、液晶面板的三片構成變更為蓋玻璃一體式、外嵌(on cell)式時,只要是以保護觸控式面板(觸控式感測器)的電極形成部位為目的,則亦可較佳地使用。 Hereinafter, the embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In particular, the photosensitive resin composition of the present invention is excellent in transparency and rust resistance. Therefore, as long as the purpose is to protect the electrode forming portion of the touch panel (touch sensor), regardless of the touch panel’s No matter how the composition changes, it can be used preferably. Specifically, when the structure of the touch panel is changed from a three-piece structure of a cover glass, a touch panel, and a liquid crystal panel to a cover glass integrated type and an on-cell type, as long as For the purpose of protecting the electrode formation part of the touch panel (touch sensor), it can also be preferably used.
另外,本說明書中所謂觸控式面板用電極,不僅是指位於觸控式面板的感測區域內的電極,亦包括額緣區域的金屬配線。設置保護膜的電極可為任一者亦可為兩者。 In addition, the electrode for touch panel in this specification not only refers to the electrode located in the sensing area of the touch panel, but also includes the metal wiring in the frontal area. The electrodes provided with the protective film may be either one or both.
另外,本說明書中所謂透明性優異,是指透射90%以上的400nm~700nm的可見光,即便使光以某種程度散射,亦包括在透明的概念內。 In addition, the term “excellent transparency” in this specification means that 90% or more of visible light of 400 nm to 700 nm is transmitted, and even if light is scattered to some extent, it is also included in the concept of transparency.
再者,於本說明書中,所謂(甲基)丙烯酸,是指丙烯酸或甲基丙烯酸,所謂(甲基)丙烯酸酯,是指丙烯酸酯或與其對應的甲基丙烯酸酯,所謂(甲基)丙烯醯基,是指丙烯醯基或甲基丙烯醯基。另外,(聚)氧乙烯鏈是指氧乙烯基或聚氧乙烯基,(聚)氧丙烯鏈是指氧丙烯基或聚氧丙烯基。進而,所謂「(EO)改質」,是指具有(聚)氧乙烯鏈的化合物,所謂「(PO)改質」,是指具有(聚)氧丙烯鏈的化合物,所謂「(EO)‧(PO)改質」,是指具有(聚)氧乙烯鏈及(聚)氧丙烯鏈兩者的化合物。 In addition, in this specification, (meth)acrylic acid means acrylic acid or methacrylic acid, (meth)acrylic acid ester means acrylate or its corresponding methacrylic acid ester, so-called (meth)acrylic acid Acyl group refers to acryl group or methacryl group. In addition, (poly)oxyethylene chain means oxyethylene group or polyoxyethylene group, and (poly)oxypropylene chain means oxypropylene group or polyoxypropylene group. Furthermore, the so-called "(EO) modification" refers to compounds with (poly)oxyethylene chains, and the so-called "(PO) modification" refers to compounds with (poly)oxypropylene chains, so-called "(EO)‧ (PO) Modification" refers to a compound having both (poly)oxyethylene chains and (poly)oxypropylene chains.
另外,於本說明書中,「步驟」一詞不僅是指獨立的步驟,即便於無法與其他步驟明確區分的情形時,只要可達成該步驟的預期作用,則亦包括在該用語中。另外,本說明書中使用「~」表示的數值範圍表示包含「~」前後所記載的數值分別作為最小值及最大值的範圍。 In addition, in this specification, the term "step" not only refers to an independent step, but even in a situation where it cannot be clearly distinguished from other steps, as long as the intended function of the step can be achieved, it is also included in the term. In addition, the numerical range indicated by "~" in this specification indicates a range including the numerical values described before and after "~" as the minimum value and the maximum value, respectively.
進而,本說明書中關於組成物中的各成分的含量,於組成物中存在多種相當於各成分的物質的情形時,只要無特別說明,則是指存在於組成物中的該多種物質的合計量。 Furthermore, when the content of each component in the composition in the present specification includes multiple substances corresponding to each component in the composition, unless otherwise specified, it refers to the total of the multiple substances present in the composition the amount.
圖1為表示本發明的感光性元件的一實施形態的示意
剖面圖。圖1所示的感光性元件1包含:支撐膜10、設於支撐膜10上且包含本發明的感光性樹脂組成物的感光層20、及設於感光層20的與支撐膜10為相反之側的保護膜30。
FIG. 1 is a schematic view showing an embodiment of the photosensitive element of the present invention
Profile view. The photosensitive element 1 shown in FIG. 1 includes: a
本實施形態的感光性元件1可較佳地用於形成觸控式面板用電極的保護膜。 The photosensitive element 1 of this embodiment can be preferably used to form a protective film for an electrode for a touch panel.
支撐膜10可使用聚合物膜。聚合物膜例如可列舉:包含聚對苯二甲酸乙二酯、聚碳酸酯、聚乙烯、聚丙烯、聚醚碸等的膜。
The
就確保被覆性與抑制經由支撐膜10照射活性光線時的解析度降低的觀點而言,支撐膜10的厚度較佳為5μm~100μm,更佳為10μm~70μm,進而佳為15μm~40μm,特佳為20μm~35μm。
From the viewpoints of ensuring coverage and suppressing the reduction in resolution when the active light is irradiated through the
構成感光層20的本發明的感光性樹脂組成物含有具有羧基且酸值為30mg KOH/g~120mg KOH/g的黏合聚合物(以下亦稱為(A)成分)、具有至少3個乙烯性不飽和基的光聚合性化合物(以下亦稱為(B)成分)及光聚合起始劑(以下亦稱為(C)成分)。
The photosensitive resin composition of the present invention constituting the
於本實施形態中,藉由將酸值處於上述範圍內的(A)成分與滿足上述條件的(B)成分組合使用,可確保顯影性及對基材的密接性,並且能以10μm以下的厚度形成具有充分的防銹性的保護膜。因此,根據本實施形態的感光性樹脂組成物,可形成可兼具美觀與防銹性的保護膜。 In this embodiment, by combining the component (A) having an acid value within the above range and the component (B) satisfying the above conditions, the developability and the adhesion to the substrate can be ensured, and the The thickness forms a protective film with sufficient rust resistance. Therefore, according to the photosensitive resin composition of this embodiment, it is possible to form a protective film that can have both aesthetics and rust resistance.
於考慮到膜特性的先前的感光性元件中,通常以超過 10μm的厚度來形成感光層,為了確保此時的顯影性,對所使用的感光性樹脂組成物中所含的黏合聚合物的酸值進行調整。通常,酸值是設定為140mg KOH/g~250mg KOH/g左右的值。若使用此種感光性樹脂組成物於電極上以10μm以下的厚度形成保護膜,則無法獲得充分的防銹性。本發明者等人推測其原因在於:於薄膜為10μm以下的情形時,水分或鹽分等腐蝕成分容易含有於膜內,進而該傾向因黏合聚合物所含的羧基而變大。可認為若酸值過低,則有難以確保充分的顯影性或對基材的密接性的傾向,但於本實施形態中,藉由將具有適當酸值的上述(A)成分、與可進一步提高防銹性的上述(B)成分組合,能以高水準兼具防銹性與顯影性。 In the case of previous photosensitive elements that take into account the film characteristics, usually over The photosensitive layer is formed with a thickness of 10 μm. To ensure the developability at this time, the acid value of the binder polymer contained in the photosensitive resin composition used is adjusted. Generally, the acid value is set to a value of about 140 mg KOH/g to 250 mg KOH/g. If such a photosensitive resin composition is used to form a protective film with a thickness of 10 μm or less on an electrode, sufficient rust resistance cannot be obtained. The present inventors speculate that the reason is that when the film is 10 μm or less, corrosive components such as moisture or salt are easily contained in the film, and this tendency is further increased by the carboxyl group contained in the binder polymer. It is considered that if the acid value is too low, it tends to be difficult to ensure sufficient developability or adhesion to the substrate. However, in the present embodiment, by combining the above-mentioned (A) component with an appropriate acid value and The above-mentioned (B) component combination that improves rust resistance can combine rust resistance and developability at a high level.
作為(A)成分的黏合聚合物的酸值可如以下般測定。 The acid value of the binder polymer as the component (A) can be measured as follows.
即,首先準確稱量作為酸值的測定對象的黏合聚合物1g。於上述準確稱量的黏合聚合物中添加丙酮30g並使其均勻溶解。繼而,將作為指示劑的酚酞適量添加至上述溶液中,使用0.1N的KOH水溶液進行滴定。藉由,藉由下式來算出酸值。 That is, first, 1 g of the adhesive polymer to be measured as the acid value is accurately weighed. 30 g of acetone was added to the above-mentioned accurately weighed adhesive polymer and dissolved uniformly. Then, an appropriate amount of phenolphthalein as an indicator was added to the above solution, and titration was performed using a 0.1N KOH aqueous solution. By, the acid value is calculated by the following formula.
酸值=0.1×Vf×56.1/(Wp×I/100) Acid value=0.1×Vf×56.1/(Wp×I/100)
式中,Vf表示KOH水溶液的滴定量(mL),Wp表示所測定的含有黏合聚合物的溶液的重量(g),I表示所測定的含有黏合聚合物的溶液中的不揮發成分的比例(質量 %)。 In the formula, Vf represents the titration (mL) of the KOH aqueous solution, Wp represents the measured weight (g) of the solution containing the binder polymer, and I represents the ratio of the non-volatile components in the solution containing the binder polymer measured ( quality %).
再者,於將黏合聚合物以與合成溶劑或稀釋溶劑等揮發成分混合的狀態調配的情形時,於準確稱量前預先於較揮發成分的沸點高10℃以上的溫度下加熱1小時~4小時,去除揮發成分後測定酸值。 In addition, when the binder polymer is mixed with volatile components such as a synthetic solvent or a dilution solvent, it is heated in advance at a temperature higher than the boiling point of the volatile component by 10°C or more for 1 hour to 4 before accurate weighing. Hours, after removing volatile components, the acid value is measured.
於本實施形態中,作為(A)成分的黏合聚合物較佳為含有來源於(a)(甲基)丙烯酸、及(b)(甲基)丙烯酸烷基酯的結構單元的共聚物。 In the present embodiment, the binder polymer as the component (A) is preferably a copolymer containing structural units derived from (a) (meth)acrylic acid and (b) alkyl (meth)acrylate.
(b)(甲基)丙烯酸烷基酯例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯及(甲基)丙烯酸羥乙酯。 (b) Examples of alkyl (meth)acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate. And hydroxyethyl (meth) acrylate.
上述共聚物可進一步於結構單元中含有可與上述(a)成分及/或(b)成分共聚合的其他單體。 The copolymer may further contain other monomers copolymerizable with the component (a) and/or component (b) in the structural unit.
可與上述(a)成分及/或(b)成分共聚合的其他單體例如可列舉:(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二乙基胺基乙酯、(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、(甲基)丙烯醯胺、(甲基)丙烯腈、二丙酮(甲基)丙烯醯胺、苯乙烯及乙烯基甲苯。於合成作為(A)成分的黏合聚合物時,上述單體可單獨使用一種,亦可組合使用兩種以上。
Other monomers copolymerizable with the above-mentioned component (a) and/or (b) include, for example, tetrahydrofurfuryl (meth)acrylate, dimethylaminoethyl (meth)acrylate, (methyl ) Diethylaminoethyl acrylate, glycidyl (meth)acrylate, benzyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate, (meth)
作為(A)成分的黏合聚合物的分子量並無特別限制,就塗佈性及塗膜強度、顯影性的觀點而言,通常重量平均分子量較佳為10,000~200,000,更佳為30,000~150,000, 極佳為50,000~100,000。再者,重量平均分子量的測定條件是設定為與本申請案說明書的實施例相同的測定條件。 The molecular weight of the binder polymer as the component (A) is not particularly limited, and from the viewpoint of coatability, coating film strength, and developability, the weight average molecular weight is usually preferably 10,000 to 200,000, more preferably 30,000 to 150,000, Excellent is 50,000~100,000. In addition, the measurement conditions of the weight average molecular weight are set to the same measurement conditions as in the examples of the present specification.
就於藉由顯影步驟選擇性地去除感光性樹脂組成物層而形成圖案的步驟中,可藉由公知的各種顯影液進行顯影,且作為電極的保護膜發揮功能時提高對水分或鹽分等腐蝕成分的耐性的觀點而言,作為(A)成分的黏合聚合物的酸值是設定為30mg KOH/g~120mg KOH/g的範圍。 In the step of selectively removing the photosensitive resin composition layer through the development step to form a pattern, it can be developed with various known developing solutions, and when it functions as a protective film for the electrode, it increases corrosion to moisture, salt, etc. From the viewpoint of component resistance, the acid value of the binder polymer as the component (A) is set in the range of 30 mg KOH/g to 120 mg KOH/g.
另外,藉由將黏合聚合物的酸值設定為30mg KOH/g~120mg KOH/g,可使用含有水、鹼金屬鹽及界面活性劑的鹼性水溶液來進行顯影。藉由黏合聚合物的酸值為30mg KOH/g以上,可充分獲得顯影性,藉由黏合聚合物的酸值為120mg KOH/g以下,可提高對水分或鹽分等腐蝕成分的耐性。 In addition, by setting the acid value of the binder polymer to 30 mg KOH/g to 120 mg KOH/g, development can be performed using an alkaline aqueous solution containing water, an alkali metal salt, and a surfactant. If the acid value of the binder polymer is 30 mg KOH/g or more, sufficient developability can be obtained, and if the acid value of the binder polymer is 120 mg KOH/g or less, the resistance to corrosive components such as moisture or salt can be improved.
另外,更佳為將(A)成分的酸值設定為50mg KOH/g~120mg KOH/g。若(A)成分的酸值處於此種範圍內,則即便於例如使用碳酸鈉、碳酸鉀、氫氧化四甲基銨、三乙醇胺等鹼性水溶液進行顯影的情形時,亦可獲得充分的顯影性。就顯影性優異的方面而言,(A)成分的酸值較佳為50mg KOH/g以上,更佳為60mg KOH/g以上,進而佳為70mg KOH/g以上。另外,就保護觸控式面板用電極時保護電極不受水分或鹽分等腐蝕成分的影響的觀點而言,(A)成分的酸值更佳為100mg KOH/g以下,特佳為90mg KOH/g以下。 In addition, it is more preferable to set the acid value of the component (A) to 50 mg KOH/g to 120 mg KOH/g. If the acid value of the component (A) is within such a range, sufficient development can be obtained even when developing with an alkaline aqueous solution such as sodium carbonate, potassium carbonate, tetramethylammonium hydroxide, triethanolamine, etc. Sex. In terms of excellent developability, the acid value of the component (A) is preferably 50 mg KOH/g or more, more preferably 60 mg KOH/g or more, and still more preferably 70 mg KOH/g or more. In addition, from the viewpoint of protecting the electrodes from corrosive components such as moisture or salt when protecting the electrodes for touch panels, the acid value of the component (A) is more preferably 100 mg KOH/g or less, and particularly preferably 90 mg KOH/ g or less.
作為(B)成分的具有至少3個乙烯性不飽和基的光 聚合性化合物例如可列舉:三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等使α,β-不飽和羧酸與多元醇反應所得的化合物;三羥甲基丙烷三縮水甘油醚三丙烯酸酯等使α,β-不飽和羧酸加成於含縮水甘油基的化合物上所得的化合物。 Light with at least 3 ethylenically unsaturated groups as component (B) Examples of the polymerizable compound include trimethylolpropane tri(meth)acrylate, tetramethylolmethane tri(meth)acrylate, tetramethylolmethane tetra(meth)acrylate, and dipentaerythritol penta(meth)acrylate. Compounds obtained by reacting α,β-unsaturated carboxylic acids with polyols such as meth)acrylate and dipentaerythritol hexa(meth)acrylate; α,β such as trimethylolpropane triglycidyl ether triacrylate -A compound obtained by adding an unsaturated carboxylic acid to a glycidyl group-containing compound.
就防銹性優異的方面而言,上述具有至少3個乙烯性不飽和基的光聚合性化合物較佳為酸值為5mg KOH/g以下。 In terms of excellent rust resistance, the photopolymerizable compound having at least three ethylenically unsaturated groups preferably has an acid value of 5 mg KOH/g or less.
就電極腐蝕的抑制力及顯影容易性的觀點而言,本實施形態的感光性樹脂組成物較佳為含有選自以下化合物中的至少一種:具有來源於季戊四醇的骨架的(甲基)丙烯酸酯化合物、具有來源於二季戊四醇的骨架的(甲基)丙烯酸酯化合物、具有來源於三羥甲基丙烷的骨架的(甲基)丙烯酸酯化合物及具有來源於甘油的骨架的(甲基)丙烯酸酯化合物,更佳為含有選自以下化合物中的至少一種:具有來源於二季戊四醇的骨架的(甲基)丙烯酸酯化合物及具有來源於三羥甲基丙烷的骨架的(甲基)丙烯酸酯化合物。 The photosensitive resin composition of this embodiment preferably contains at least one member selected from the group consisting of (meth)acrylates having a skeleton derived from pentaerythritol from the viewpoint of the suppression power of electrode corrosion and the ease of development. Compounds, (meth)acrylate compounds having a skeleton derived from dipentaerythritol, (meth)acrylate compounds having a skeleton derived from trimethylolpropane, and (meth)acrylates having a skeleton derived from glycerin The compound more preferably contains at least one selected from the group consisting of (meth)acrylate compounds having a skeleton derived from dipentaerythritol and (meth)acrylate compounds having a skeleton derived from trimethylolpropane.
此處,所謂具有來源於二季戊四醇的骨架的(甲基)丙烯酸酯,是指二季戊四醇與(甲基)丙烯酸的酯化物,該酯化物中亦包含經伸烷氧基改質的化合物。上述酯化物較佳為一分子中的酯鍵的個數為6,亦可混合有酯鍵的個數為1~5的化合物。 Here, the (meth)acrylate having a skeleton derived from dipentaerythritol refers to an esterified product of dipentaerythritol and (meth)acrylic acid, and the esterified compound also includes an alkoxylated compound. The above-mentioned esterified compound is preferably a compound having 6 ester bonds in one molecule, or a compound having 1 to 5 ester bonds.
另外,上述所謂具有來源於三羥甲基丙烷的骨架的(甲基)丙烯酸酯化合物,是指三羥甲基丙烷與(甲基)丙烯酸的酯化物,該酯化物中亦包含經伸烷氧基改質的化合物。上述酯化物較佳為一分子中的酯鍵的個數為3,亦可混合有酯鍵的個數為1~2的化合物。 In addition, the above-mentioned (meth)acrylate compound having a skeleton derived from trimethylolpropane refers to an esterified product of trimethylolpropane and (meth)acrylic acid, and the esterified product also includes an alkylene oxide Radically modified compounds. The above-mentioned esterified product is preferably a compound in which the number of ester bonds in one molecule is 3, or a compound in which the number of ester bonds is 1 to 2 may be mixed.
上述具有至少3個乙烯性不飽和基的光聚合性化合物中,就進一步提高電極腐蝕的抑制力及顯影容易性的觀點而言,較佳為含有選自環氧烷(alkylene oxide)改質三羥甲基丙烷(甲基)丙烯酸酯化合物、環氧烷改質四羥甲基甲烷(甲基)丙烯酸酯化合物、環氧烷改質季戊四醇(甲基)丙烯酸酯化合物、環氧烷改質二季戊四醇(甲基)丙烯酸酯化合物、環氧烷改質甘油(甲基)丙烯酸酯化合物及環氧烷改質三羥甲基丙烷三縮水甘油醚(甲基)丙烯酸酯中的至少一種化合物,更佳為含有選自環氧烷改質二季戊四醇(甲基)丙烯酸酯化合物及環氧烷改質三羥甲基丙烷(甲基)丙烯酸酯化合物中的至少一種化合物。 Among the above-mentioned photopolymerizable compounds having at least three ethylenically unsaturated groups, from the viewpoint of further improving the corrosion resistance of the electrode and the ease of development, it is preferable to contain a modified one selected from alkylene oxide Hydroxymethylpropane (meth)acrylate compound, alkylene oxide modified tetramethylol methane (meth)acrylate compound, alkylene oxide modified pentaerythritol (meth)acrylate compound, alkylene oxide modified di At least one compound of pentaerythritol (meth)acrylate compound, alkylene oxide-modified glycerol (meth)acrylate compound and alkylene oxide-modified trimethylolpropane triglycidyl ether (meth)acrylate, more Preferably, it contains at least one compound selected from alkylene oxide-modified dipentaerythritol (meth)acrylate compounds and alkylene oxide-modified trimethylolpropane (meth)acrylate compounds.
上述環氧烷改質四羥甲基甲烷(甲基)丙烯酸酯化合物例如可使用EO改質季戊四醇四丙烯酸酯。EO改質季戊四醇四丙烯酸酯可作為RP-1040(日本化藥(股)製造)而獲取。 As the alkylene oxide-modified tetramethylolmethane (meth)acrylate compound, for example, EO-modified pentaerythritol tetraacrylate can be used. EO modified pentaerythritol tetraacrylate is available as RP-1040 (manufactured by Nippon Kayaku Co., Ltd.).
上述化合物可單獨使用一種或組合使用兩種以上。 These compounds may be used alone or in combination of two or more.
相對於(A)成分及(B)成分的合計量100質量份,本實施形態的感光性樹脂組成物中的(A)成分及(B)成分的含量分別較佳為(A)成分為40質量份~80質量份、 (B)成分為20質量份~60質量份,更佳為(A)成分為50質量份~70質量份、(B)成分為30質量份~50質量份,進而佳為(A)成分為55質量份~65質量份、(B)成分為35質量份~45質量份。 The content of the (A) component and (B) component in the photosensitive resin composition of the present embodiment is preferably 40 for the (A) component relative to 100 parts by mass of the total of the (A) component and (B) component Mass parts ~ 80 mass parts, (B) component is 20 parts by mass to 60 parts by mass, more preferably (A) component is 50 parts by mass to 70 parts by mass, (B) component is 30 parts by mass to 50 parts by mass, further preferably (A) component is 55 parts by mass to 65 parts by mass, and (B) component is 35 parts by mass to 45 parts by mass.
藉由將(A)成分及(B)成分的含量設定為上述範圍內,可充分確保塗佈性或感光性元件中的膜性,並且可獲得充分的感度,可充分確保光硬化性、顯影性及電極腐蝕的抑制力。 By setting the content of the (A) component and (B) component within the above range, sufficient coatability or film properties in the photosensitive element can be sufficiently ensured, and sufficient sensitivity can be obtained to sufficiently secure photocurability and development And the inhibition of electrode corrosion.
本實施形態的感光性樹脂組成物可含有上述(B)成分以外的光聚合性化合物。光聚合性化合物例如可將上述(B)成分與單官能單體及二官能單體中的一種以上組合使用。 The photosensitive resin composition of this embodiment may contain a photopolymerizable compound other than the component (B). For the photopolymerizable compound, for example, the above-mentioned component (B) may be used in combination with one or more types of monofunctional monomers and difunctional monomers.
單官能單體例如可列舉:作為用於合成上述(A)成分的黏合聚合物的較佳單體而例示的(甲基)丙烯酸、(甲基)丙烯酸烷基酯及可與該等共聚合的單體。 Examples of monofunctional monomers include: (meth)acrylic acid, alkyl (meth)acrylate exemplified as preferred monomers for synthesizing the adhesive polymer of the component (A), and copolymerizable with these Of monomers.
二官能乙烯系單體例如可列舉:聚乙二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、雙酚A聚氧乙烯聚氧丙烯二(甲基)丙烯酸酯(即,2,2-雙(4-丙烯醯氧基聚乙氧基聚丙氧基苯基)丙烷)、雙酚A二縮水甘油醚二(甲基)丙烯酸酯等;多元羧酸(鄰苯二甲酸酐等)與具有羥基及乙烯性不飽和基的物質(丙烯酸-β-羥乙酯、甲基丙烯酸-β-羥乙酯等)的酯化物。 Examples of difunctional vinyl monomers include polyethylene glycol di(meth)acrylate, trimethylolpropane di(meth)acrylate, polypropylene glycol di(meth)acrylate, and bisphenol A polyoxygen. Ethylene polyoxypropylene di(meth)acrylate (ie, 2,2-bis(4-propenyloxypolyethoxypolypropoxyphenyl)propane), bisphenol A diglycidyl ether di(methyl ) Acrylic esters, etc.; esterified products of polycarboxylic acids (phthalic anhydride, etc.) and substances with hydroxyl groups and ethylenically unsaturated groups (acrylic acid-β-hydroxyethyl, methacrylic acid-β-hydroxyethyl, etc.) .
於將作為(B)成分的光聚合性化合物與單官能乙烯系單體或二官能乙烯系單體組合使用的情形時,該些單體 的調配比例並無特別限制,就獲得光硬化性及電極腐蝕的抑制力的觀點而言,相對於感光性樹脂組成物所含的光聚合性化合物的合計量100質量份,作為(B)成分的光聚合性化合物的比例較佳為30質量份以上,更佳為50質量份以上,進而佳為75質量份以上。 When the photopolymerizable compound as the component (B) is used in combination with a monofunctional vinyl monomer or a difunctional vinyl monomer, these monomers The blending ratio of is not particularly limited, and from the viewpoint of obtaining photocurability and electrode corrosion inhibiting power, as the (B) component, it is 100 parts by mass relative to the total amount of the photopolymerizable compound contained in the photosensitive resin composition The ratio of the photopolymerizable compound is preferably 30 parts by mass or more, more preferably 50 parts by mass or more, and still more preferably 75 parts by mass or more.
作為(C)成分的光聚合起始劑例如可列舉:二苯甲酮、N,N,N',N'-四甲基-4,4'-二胺基二苯甲酮(diamino benzophenone)(米其勒酮)、N,N,N',N'-四乙基-4,4'-二胺基二苯甲酮、4-甲氧基-4'-二甲基胺基二苯甲酮、2-苄基(benzyl)-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1等芳香族酮;安息香甲醚(benzoin methyl ether)、安息香乙醚、安息香苯醚等安息香醚化合物;安息香(benzoin)、甲基安息香、乙基安息香等安息香化合物;1,2-辛二酮,1-[4-(苯硫基)苯基,2-(O-苯甲醯基肟)]、乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)等肟酯化合物;苯偶醯二甲基縮酮(benzil dimethyl ketal)等苯偶醯衍生物;9-苯基吖啶、1,7-雙(9,9'-吖啶基)庚酮等吖啶衍生物;N-苯基甘胺酸等N-苯基甘胺酸衍生物;香豆素化合物;噁唑化合物;2,4,6-三甲基苯甲醯基-二苯基-氧化膦等氧化膦化合物。 Examples of the photopolymerization initiator as the component (C) include benzophenone, N,N,N',N'-tetramethyl-4,4'-diamino benzophenone (Michelinone), N,N,N',N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone Methone, 2-benzyl (benzyl)-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1, 2-methyl-1-[4-(methylthio ) Phenyl]-2-morpholinyl-acetone-1 and other aromatic ketones; benzoin methyl ether, benzoin ethyl ether, benzoin phenyl ether and other benzoin ether compounds; benzoin (benzoin), methyl benzoin, ethyl Benzoin compounds such as benzoin; 1,2-octanedione, 1-[4-(phenylthio)phenyl, 2-(O-benzoyl oxime)], ethyl ketone, 1-[9-ethyl- 6-(2-methylbenzyl)-9H-carbazol-3-yl]-,1-(O-acetyl oxime) and other oxime ester compounds; benzil dimethyl ketal (benzil dimethyl ketal) and other benzoyl derivatives; 9-phenylacridine, 1,7-bis (9,9'-acridinyl) heptanone and other acridine derivatives; N-phenylglycine and other N-benzene Glycine derivatives; coumarin compounds; oxazole compounds; phosphine oxide compounds such as 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide.
該等中,就所形成的保護膜的透明性、及將膜厚設定為10μm以下時的圖案形成能力的方面而言,較佳為肟酯化合物及/或氧化膦化合物。 Among these, the oxime ester compound and/or the phosphine oxide compound are preferable in terms of the transparency of the formed protective film and the pattern forming ability when the film thickness is set to 10 μm or less.
若考慮到觸控式面板的視認性或美觀,較佳為保護膜的透明性更高。另一方面,本發明者等人發現:於將透明性高的薄膜的感光層圖案化的情形時,有解析性降低的傾向。關於其原因,本發明者等人認為:若感光層的厚度變小,則容易受到來自基材的光散射的影響,產生光暈。相對於此,藉由含有肟酯化合物及/或氧化膦化合物作為(C)成分,能以充分的解析度來形成圖案。 In consideration of the visibility or aesthetics of the touch panel, the transparency of the protective film is preferably higher. On the other hand, the present inventors have found that when the photosensitive layer of a thin film with high transparency is patterned, the resolution tends to decrease. Regarding the reason, the present inventors believe that if the thickness of the photosensitive layer becomes smaller, it is easily affected by light scattering from the base material, causing halation. On the other hand, by containing an oxime ester compound and/or a phosphine oxide compound as (C) component, a pattern can be formed with sufficient resolution.
再者,本發明者等人推測可獲得上述效果的原因在於:肟酯化合物所含的肟部位或氧化膦化合物所含的氧化膦部位雖然具有相對較高的光分解效率,但亦具有在稍許的漏光下不分解的適當臨限值,故漏光的影響得到抑制,結果可獲得上述效果。 Furthermore, the present inventors speculated that the reason for obtaining the above-mentioned effects is that although the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency, it also has a slight effect The appropriate threshold value is not decomposed under light leakage, so the influence of light leakage is suppressed, and as a result, the above effect can be obtained.
肟酯化合物可列舉下述通式(C-1)及通式(C-2)所表示的化合物,就快速硬化性、透明性的觀點而言,較佳為下述通式(C-1)所表示的化合物。 Examples of the oxime ester compound include compounds represented by the following general formula (C-1) and general formula (C-2), and from the viewpoint of rapid curing and transparency, the following general formula (C-1) is preferred ) Represents the compound.
上述通式(C-1)中,R1表示碳數1~12的烷基或碳 數3~20的環烷基。再者,只要不損及本發明的效果,則亦可於上述通式(C-1)中的芳香環上具有取代基。 In the above general formula (C-1), R 1 represents a C 1-12 alkyl group or a C 3-20 cycloalkyl group. In addition, as long as the effect of the present invention is not impaired, the aromatic ring in the general formula (C-1) may have a substituent.
上述通式(C-1)中,R1較佳為碳數3~10的烷基或碳數4~15的環烷基,更佳為碳數4~8的烷基或碳數4~10的環烷基。 In the above general formula (C-1), R 1 is preferably an alkyl group having 3 to 10 carbon atoms or a cycloalkyl group having 4 to 15 carbon atoms, more preferably an alkyl group having 4 to 8 carbon atoms or 4 to 4 carbon atoms. 10 cycloalkyl.
上述通式(C-2)中,R2表示氫原子或碳數1~12的烷基,R3表示碳數1~12的烷基或碳數3~20的環烷基,R4表示碳數1~12的烷基,R5表示碳數1~20的烷基或芳基。p1表示0~3的整數。再者,於p1為2以上的情形時,多個存在的R4可分別相同亦可不同。再者,亦可於咔唑上於不損及本發明效果的範圍內具有取代基。 In the above general formula (C-2), R 2 represents a hydrogen atom or a C 1-12 alkyl group, R 3 represents a C 1-12 alkyl group or a C 3-20 cycloalkyl group, and R 4 represents The alkyl group having 1 to 12 carbons, R 5 represents an alkyl group or aryl having 1 to 20 carbons. p1 represents an integer from 0 to 3. Furthermore, when p1 is 2 or more, a plurality of R 4 may be the same or different. Furthermore, carbazole may have a substituent within a range that does not impair the effects of the present invention.
上述通式(C-2)中,R2較佳為碳數1~8的烷基,更佳為碳數1~4的烷基,進而佳為乙基。 In the above general formula (C-2), R 2 is preferably an alkyl group having 1 to 8 carbons, more preferably an alkyl group having 1 to 4 carbons, and even more preferably ethyl.
上述通式(C-2)中,R3較佳為碳數1~8的烷基或碳數4~15的環烷基,更佳為碳數1~4的烷基或碳數4~10的環烷基。 In the above general formula (C-2), R 3 is preferably an alkyl group having 1 to 8 carbon atoms or a cycloalkyl group having 4 to 15 carbon atoms, and more preferably an alkyl group having 1 to 4 carbon atoms or 4 to 4 carbon atoms. 10 cycloalkyl.
上述通式(C-1)所表示的化合物可列舉1,2-辛二 酮,1-[4-(苯硫基)苯基,2-(O-苯甲醯基肟)]等。上述通式(C-2)所表示的化合物可列舉乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)等。1,2-辛二酮,1-[4-(苯硫基)苯基,2-(O-苯甲醯基肟)]可作為易璐佳(IRGACURE)OXE 01(巴斯夫(BASF)(股)製造,商品名)而獲取。另外,乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)可作為易璐佳(IRGACURE)OXE 02(BASF(股)製造,商品名)而於商業上獲取。該等可單獨使用或組合使用兩種以上。 Examples of the compound represented by the general formula (C-1) include 1,2-octane Ketone, 1-[4-(phenylthio)phenyl, 2-(O-benzoyl oxime)], etc. Examples of the compound represented by the general formula (C-2) include ethyl ketone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-,1 -(O-acetyl oxime), etc. 1,2-octanedione, 1-[4-(phenylthio) phenyl, 2-(O-benzoyl oxime)] can be used as IRGACURE OXE 01 (BASF (BASF) (shares ) Manufacturing, trade name). In addition, ethyl ketone, 1-[9-ethyl-6-(2-methylbenzyl)-9H-carbazol-3-yl]-,1-(O-acetoyl oxime) can be used as an easy Lujia (IRGACURE) OXE 02 (manufactured by BASF Co., Ltd., trade name) is commercially available. These can be used alone or in combination of two or more.
上述通式(C-1)中,尤其極佳為1,2-辛二酮,1-[4-(苯硫基)苯基,2-(O-苯甲醯基肟)]。上述通式(C-2)中,尤其極佳為乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1-(O-乙醯基肟)。 Among the above general formula (C-1), particularly preferably 1,2-octanedione, 1-[4-(phenylthio)phenyl, 2-(O-benzoyl oxime)]. Among the above general formula (C-2), particularly preferred is ethyl ketone, 1-[9-ethyl-6-(2-methylbenzyl)-9H-carbazol-3-yl]-,1 -(O-acetyl oxime).
上述氧化膦化合物可列舉下述通式(C-3)及通式(C-4)所表示的化合物。就快速硬化性、透明性的觀點而言,較佳為下述通式(C-3)所表示的化合物。 Examples of the phosphine oxide compound include compounds represented by the following general formula (C-3) and general formula (C-4). From the viewpoint of rapid hardening and transparency, the compound represented by the following general formula (C-3) is preferred.
上述通式(C-3)中,R6、R7及R8分別獨立表示碳數1~20的烷基或芳基。通式(C-4)中,R9、R10及R11分別獨立表示碳數1~20的烷基或芳基。 In the above general formula (C-3), R 6 , R 7 and R 8 each independently represent an alkyl group or an aryl group having 1 to 20 carbon atoms. In the general formula (C-4), R 9 , R 10 and R 11 each independently represent an alkyl group or an aryl group having 1 to 20 carbon atoms.
於上述通式(C-3)中的R6、R7或R8為碳數1~20的烷基的情形及上述通式(C-4)中的R9、R10或R11為碳數1~20的烷基的情形時,該烷基可為直鏈狀、分支鏈狀及環狀的任一種。另外該烷基的碳數更佳為5~10。 In the case where R 6 , R 7 or R 8 in the above general formula (C-3) is an alkyl group having 1 to 20 carbon atoms and R 9 , R 10 or R 11 in the above general formula (C-4) is In the case of an alkyl group having 1 to 20 carbon atoms, the alkyl group may be linear, branched, or cyclic. In addition, the carbon number of the alkyl group is more preferably 5-10.
於上述通式(C-3)中的R6、R7或R8為芳基的情形及上述通式(C-4)中的R9、R10或R11為芳基的情形時,該芳基亦可具有取代基。該取代基例如可列舉碳數1~6的烷基及碳數1~4的烷氧基。 In the case where R 6 , R 7 or R 8 in the general formula (C-3) is an aryl group and the case where R 9 , R 10 or R 11 in the general formula (C-4) is an aryl group, The aryl group may have a substituent. Examples of the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms.
該等中,上述通式(C-3)中的R6、R7及R8較佳為芳基。另外,上述通式(C-4)中的R9、R10及R11較佳為芳基。 Among these, R 6 , R 7 and R 8 in the general formula (C-3) are preferably aryl groups. In addition, R 9 , R 10 and R 11 in the general formula (C-4) are preferably aryl groups.
就所形成的保護膜的透明性及將膜厚設定為10μm以下時的圖案形成能力的方面而言,上述通式(C-3)所表示的化合物較佳為2,4,6-三甲基苯甲醯基-二苯基-氧化膦。2,4,6-三甲基苯甲醯基-二苯基-氧化膦例如可作為路西林(LUCIRIN)TPO(BASF(股)公司製造,商品名)而於商業上獲取。 The compound represented by the above general formula (C-3) is preferably 2,4,6-trimethyl in terms of the transparency of the formed protective film and the pattern forming ability when the film thickness is set to 10 μm or less Benzyl acetoyl-diphenyl-phosphine oxide. 2,4,6-Trimethylbenzyl-diphenyl-phosphine oxide is commercially available as, for example, LUCIRIN TPO (manufactured by BASF Corporation, trade name).
相對於(A)成分及(B)成分的合計量100質量份,作為(C)成分的光聚合起始劑的含量較佳為0.1質量份~20質量份,更佳為1質量份~10質量份,進而佳為2質量份~5質量份。 The content of the photopolymerization initiator as the (C) component is preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass relative to 100 parts by mass of the total of the (A) component and (B) component. The part by mass is more preferably 2 parts by mass to 5 parts by mass.
藉由將(C)成分的含量設定為上述範圍內,光感度變充分,並且可抑制於照射活性光線時於組成物的表面的吸收增大而內部的光硬化變得不充分、或可見光透射率降低等不良狀況。 By setting the content of the (C) component within the above range, the light sensitivity becomes sufficient, and it can be suppressed that the absorption on the surface of the composition increases when the active light is irradiated, the internal photohardening becomes insufficient, or visible light transmission Rate and other undesirable conditions.
就兼具防銹性與顯影性的方面而言,本實施形態的感光性樹脂組成物較佳為更含有選自由三唑化合物、噻二唑(thiadiazole)化合物及四唑化合物所組成的組群中的至少一種化合物(以下亦稱為(D)成分)。 The photosensitive resin composition of this embodiment preferably further contains a group selected from the group consisting of triazole compounds, thiadiazole compounds, and tetrazole compounds in terms of having both rust resistance and developability. At least one compound (hereinafter also referred to as (D) component).
上述三唑化合物可列舉:苯并三唑、1H-苯并三唑-1-乙腈、苯并三唑-5-羧酸、1H-苯并三唑-1-甲醇、羧基苯并三唑、3-巰基三唑等含巰基的三唑化合物,3-胺基-5-巰基三唑等含胺基的三唑化合物。 Examples of the triazole compound include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, Mercapto-containing triazole compounds such as 3-mercaptotriazole, and amine-containing triazole compounds such as 3-amino-5-mercaptotriazole.
上述噻二唑化合物可列舉2-胺基-5-巰基-1,3,4-噻二唑、2,1,3-苯并噻二唑等。 Examples of the thiadiazole compound include 2-amino-5-mercapto-1,3,4-thiadiazole, 2,1,3-benzothiadiazole, and the like.
上述四唑化合物可列舉下述通式(D-1)所表示的化合物。 Examples of the tetrazole compound include compounds represented by the following general formula (D-1).
上述通式(D-1)中的R11及R12分別獨立地表示氫、碳數1~20的烷基、胺基、巰基或羧基甲基。 R 11 and R 12 in the general formula (D-1) each independently represent hydrogen, an alkyl group having 1 to 20 carbon atoms, an amine group, a mercapto group, or a carboxymethyl group.
烷基可列舉甲基、乙基、丙基等。 Examples of the alkyl group include methyl, ethyl, and propyl.
關於上述通式(D-1)所表示的四唑化合物的具體例,例如可列舉:1H-四唑、5-胺基-1H-四唑、5-甲基-1H-四唑、1-甲基-5-乙基-四唑、1-甲基-5-巰基-四唑、1-羧基甲基-5-巰基-四唑等。 Specific examples of the tetrazole compound represented by the general formula (D-1) include, for example, 1H-tetrazole, 5-amino-1H-tetrazole, 5-methyl-1H-tetrazole, 1- Methyl-5-ethyl-tetrazole, 1-methyl-5-mercapto-tetrazole, 1-carboxymethyl-5-mercapto-tetrazole, etc.
(D)成分可使用上述通式(D-1)所表示的四唑化合物的水溶性鹽。具體例可列舉:1-羧基甲基-5-巰基-四唑的鈉、鉀、鋰等鹼金屬鹽等。 As the component (D), a water-soluble salt of the tetrazole compound represented by the general formula (D-1) can be used. Specific examples include alkali metal salts such as sodium, potassium, and lithium of 1-carboxymethyl-5-mercapto-tetrazole.
該等中,就電極腐蝕的抑制力、與金屬電極的密接性、顯影容易性、透明性的觀點而言,(D)成分特佳為1H-四唑、5-胺基-1H-四唑、1-甲基-5-巰基-1H-四唑。 Among these, from the viewpoints of the suppressive power of electrode corrosion, adhesion to metal electrodes, ease of development, and transparency, the component (D) is particularly preferably 1H-tetrazole, 5-amino-1H-tetrazole , 1-Methyl-5-mercapto-1H-tetrazole.
該些四唑化合物及其水溶性鹽可單獨使用一種,亦可組合使用兩種以上。 These tetrazole compounds and their water-soluble salts may be used alone or in combination of two or more.
另外,於設置保護膜的電極表面具有銅、銀、鎳等金屬的情形時,就進一步提高顯影性的觀點而言,感光性樹脂組成物較佳為於上述化合物中更含有具有胺基的四唑化合物。於該情形時,可減少顯影殘渣,容易以良好的圖案來形成保護膜。可認為其原因在於:藉由調配具有胺基的四唑化合物,對顯影液的溶解性和與金屬的密接力的平衡變良好。 In addition, in the case where the surface of the electrode provided with the protective film contains metals such as copper, silver, nickel, etc., from the viewpoint of further improving developability, the photosensitive resin composition preferably contains the tetrazole having an amine group in the above compound. Azole compounds. In this case, the development residue can be reduced, and the protective film can be easily formed with a good pattern. It is considered that the reason is that by disposing the tetrazole compound having an amine group, the balance between the solubility in the developing solution and the adhesion with the metal becomes good.
於含有具有胺基的四唑化合物的情形時,可獲得上述效果,故本實施形態的感光性樹脂組成物與感光性元件適於形成以下保護膜:用以保護形成有銅等金屬層以提高導電性的觸控式面板的額緣區域中的電極之保護膜。 When the tetrazole compound having an amine group is contained, the above effects can be obtained. Therefore, the photosensitive resin composition and the photosensitive element of this embodiment are suitable for forming a protective film for protecting a metal layer such as copper to improve Protective film of electrodes in the frontal area of the conductive touch panel.
相對於(A)成分及(B)成分的合計量100質量份, 本實施形態的感光性樹脂組成物中的(D)成分的含量較佳為設定為0.05質量份~10.0質量份,更佳為設定為0.1質量份~2.0質量份,進而佳為設定為0.2質量份~1.0質量份。 100 parts by mass relative to the total amount of (A) component and (B) component, The content of the (D) component in the photosensitive resin composition of the present embodiment is preferably set to 0.05 parts by mass to 10.0 parts by mass, more preferably set to 0.1 parts by mass to 2.0 parts by mass, and further preferably set to 0.2 parts by mass Parts ~ 1.0 parts by mass.
藉由將(D)成分的含量設定為上述範圍內,可充分獲得以下效果:抑制顯影性或解析度降低等不良狀況,並且提高電極腐蝕的抑制力或與金屬電極的密接性。 By setting the content of the component (D) within the above range, it is possible to sufficiently obtain the following effects: suppress defects such as developability or resolution reduction, and improve the suppression of electrode corrosion or the adhesion to the metal electrode.
除此以外,於本實施形態的感光性樹脂組成物中,亦可視需要而含有相對於(A)成分及(B)成分的合計量100質量份而分別為0.01質量份~20質量份左右的以下成分:矽烷偶合劑等密接性賦予劑、勻化劑、塑化劑、填充劑、消泡劑、阻燃劑、穩定劑、抗氧化劑、香料、熱交聯劑、聚合抑制劑等。該等可單獨使用或組合使用兩種以上。 In addition to this, the photosensitive resin composition of this embodiment may contain, if necessary, about 0.01 parts by mass to 20 parts by mass relative to 100 parts by mass of the total amount of the components (A) and (B). The following components: Adhesion-imparting agents such as silane coupling agents, leveling agents, plasticizers, fillers, defoamers, flame retardants, stabilizers, antioxidants, perfumes, thermal crosslinking agents, polymerization inhibitors, etc. These can be used alone or in combination of two or more.
本實施形態的感光性樹脂組成物較佳為400nm~700nm下的可見光線透射率的最小值為90%以上,更佳為92%以上,進而佳為95%以上。 In the photosensitive resin composition of this embodiment, the minimum value of the visible light transmittance at 400 nm to 700 nm is preferably 90% or more, more preferably 92% or more, and still more preferably 95% or more.
此處,感光性樹脂組成物的可見光透射率可如以下般求出。 Here, the visible light transmittance of the photosensitive resin composition can be obtained as follows.
首先,於支撐膜上以乾燥後的厚度成為10μm以下的方式塗佈含有感光性樹脂組成物的塗佈液,將其乾燥,藉此形成感光性樹脂組成物層。繼而,於玻璃基板上使用層壓機以感光性樹脂組成物層接觸玻璃基板的方式層壓。如此而獲得於玻璃基板上積層有感光性樹脂組成物層及支撐膜的測定用試樣。然後,對所得的測定用試樣照射紫外線 而使感光性樹脂組成物層進行光硬化後,使用紫外可見分光光度計對測定波長範圍為400nm~700nm下的透射率進行測定。 First, a photosensitive resin composition layer is formed by applying a coating liquid containing a photosensitive resin composition on the support film so that the thickness after drying becomes 10 μm or less and drying it. Next, a laminator was used to laminate the glass substrate so that the photosensitive resin composition layer was in contact with the glass substrate. In this way, the sample for measurement in which the photosensitive resin composition layer and the support film were laminated on the glass substrate was obtained. Then, the obtained measurement sample is irradiated with ultraviolet rays After photo-curing the photosensitive resin composition layer, the transmittance in the measurement wavelength range of 400 nm to 700 nm is measured using an ultraviolet-visible spectrophotometer.
若通常的可見光波長範圍的光線即400nm~700nm的波長範圍內的透射率為90%以上,則例如於保護觸控式面板(觸控式感測器)的感測區域的透明電極的情形、或保護觸控式面板(觸控式感測器)的額緣區域的金屬層(例如於ITO電極上形成有銅層的層等)時自感測區域的端部可見保護膜的情形時,可充分抑制感測區域中的圖像顯示品質、色度、亮度降低。 If the transmittance of the light in the wavelength range of 400 nm to 700 nm in the normal visible wavelength range is more than 90%, for example, in the case of protecting the transparent electrode of the sensing area of the touch panel (touch sensor), Or when protecting the metal layer (such as a layer with a copper layer formed on the ITO electrode) of the front edge region of the touch panel (touch sensor), when the protective film is visible from the end of the sensing region, The image display quality, chroma, and brightness in the sensing area can be suppressed sufficiently.
另外,就進一步提高觸控式面板的視認性的觀點而言,本實施形態的感光性樹脂組成物較佳為於CIELAB色彩系統中的b*為-0.2~1.0,更佳為0.0~0.7,進而佳為0.1~0.5。與可見光透射率的最小值為90%以上的情形同樣地,就防止感測區域的圖像顯示品質、色度降低的觀點而言,b*較佳為-0.2~1.0。再者,CIELAB色彩系統中的b*的測定例如是藉由以下方式獲得:使用柯尼卡美能達(Konica Minolta)製造的分光測色計「CM-5」,於厚度為0.7mm的玻璃基板上形成厚度為10μm以下的感光性樹脂組成物層,照射紫外線使感光性樹脂組成物層進行光硬化後,設定為D65光源、視野角2°而進行測定。 In addition, from the viewpoint of further improving the visibility of the touch panel, the photosensitive resin composition of the present embodiment preferably has b* in the CIELAB color system of -0.2 to 1.0, more preferably 0.0 to 0.7, Furthermore, it is preferably 0.1 to 0.5. As in the case where the minimum value of the visible light transmittance is 90% or more, b* is preferably -0.2 to 1.0 from the viewpoint of preventing the image display quality and chromaticity of the sensing area from deteriorating. Furthermore, the measurement of b* in the CIELAB color system is obtained, for example, by using a spectrophotometer "CM-5" manufactured by Konica Minolta on a glass substrate with a thickness of 0.7 mm A photosensitive resin composition layer having a thickness of 10 μm or less was formed thereon, and after the ultraviolet ray was irradiated to cure the photosensitive resin composition layer, the light source was set to D65 and the viewing angle was 2° to measure.
本發明的感光性樹脂組成物可用於在具有觸控式面板用電極的基材上形成感光層。例如可製備能使感光性樹脂組成物均勻地溶解或分散於溶劑中而獲得的塗佈液,並塗 佈於基材上,由此形成塗膜,藉由乾燥將溶劑去除,由此形成感光層。 The photosensitive resin composition of the present invention can be used to form a photosensitive layer on a substrate having electrodes for touch panels. For example, it is possible to prepare a coating liquid that can uniformly dissolve or disperse the photosensitive resin composition in a solvent, and apply It is spread on the substrate to form a coating film, and the solvent is removed by drying, thereby forming a photosensitive layer.
就各成分的溶解性、塗膜形成的容易性等方面而言,溶劑可使用酮、芳香族烴、醇、二醇醚、二醇烷基醚、二醇烷基醚乙酸酯、酯、二乙二醇、氯仿、二氯甲烷等。該些溶劑可單獨使用一種,亦能以包含兩種以上的溶劑的混合溶劑的形式使用。 In terms of the solubility of each component, the ease of forming a coating film, and the like, the solvent may be ketone, aromatic hydrocarbon, alcohol, glycol ether, glycol alkyl ether, glycol alkyl ether acetate, ester, Diethylene glycol, chloroform, methylene chloride, etc. These solvents may be used singly or in the form of a mixed solvent containing two or more solvents.
上述溶劑中,較佳為使用乙二醇單丁醚乙酸酯、二乙二醇單乙醚乙酸酯、二乙二醇二乙醚、二乙二醇乙基甲醚、二乙二醇二甲醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯等。 Among the above solvents, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, and diethylene glycol dimethyl ether are preferably used. Ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, etc.
本實施形態的感光性樹脂組成物較佳為如本實施形態的感光性元件1般製成感光性膜而使用。藉由將感光性膜積層於具有觸控式面板用電極的基材100上,可容易地實現捲對捲製程,可縮短溶劑乾燥步驟等,從而可對製造步驟的縮短或成本降低作出大的貢獻。
The photosensitive resin composition of this embodiment is preferably used as a photosensitive film like the photosensitive element 1 of this embodiment. By laminating a photosensitive film on the
感光性元件1的感光層20可藉由以下方式形成:製備含有本實施形態的感光性樹脂組成物的塗佈液,將其塗佈於支撐膜10上並加以乾燥。塗佈液可藉由以下方式獲得:將構成上述本實施形態的感光性樹脂組成物的各成分均勻地溶解或分散於溶劑中。
The
溶劑並無特別限制,可使用公知的溶劑,例如可列舉:丙酮、甲基乙基酮、甲基異丁基酮、甲苯、甲醇、乙醇、丙醇、丁醇、亞甲基二醇、乙二醇、丙二醇、乙二醇單甲醚、乙二醇單乙醚、二乙二醇二甲醚、二乙二醇乙基甲醚、 二乙二醇二乙醚、丙二醇單甲醚、乙二醇單丁醚乙酸酯、二乙二醇單乙醚乙酸酯、丙二醇單甲醚乙酸酯、氯仿及二氯甲烷。該些溶劑可單獨使用一種,亦能以包含兩種以上的溶劑的混合溶劑的形式使用。 The solvent is not particularly limited, and known solvents can be used, and examples include acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene, methanol, ethanol, propanol, butanol, methylene glycol, and ethyl alcohol. Glycol, propylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, Diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, chloroform and dichloromethane. These solvents may be used singly or in the form of a mixed solvent containing two or more solvents.
塗佈方法例如可列舉:刮刀塗佈法、繞線棒塗佈法(Meyerbar coating method)、輥塗佈法、網版塗佈法、旋轉塗佈法、噴墨塗佈法、噴霧塗佈法、浸漬塗佈法、凹版塗佈法、簾幕式塗佈法、模塗佈法等。 Examples of the coating method include a blade coating method, a Meyerbar coating method, a roll coating method, a screen coating method, a spin coating method, an inkjet coating method, and a spray coating method , Dip coating method, gravure coating method, curtain coating method, die coating method, etc.
乾燥條件並無特別限制,乾燥溫度較佳為設定為60℃~130℃,乾燥時間較佳為設定為30秒~30分鐘。 The drying conditions are not particularly limited. The drying temperature is preferably set at 60°C to 130°C, and the drying time is preferably set at 30 seconds to 30 minutes.
關於感光層20的厚度,為了發揮防銹性等充分保護電極的效果、且使因局部地形成電極保護膜而產生的觸控式面板(觸控式感測器)表面的階差變得極小,感光層20的厚度以乾燥後的厚度計而較佳為1μm以上、10μm以下,更佳為1μm以上、9μm以下,進而佳為1μm以上、8μm以下,進而更佳為2μm以上、8μm以下,特佳為3μm以上、8μm以下。
Regarding the thickness of the
於本實施形態中,感光層20較佳為可見光透射率的最小值為90%以上,更佳為92%以上,進而佳為95%以上。另外,感光層20較佳為以於CIELAB色彩系統中的b*成為-0.2~1.0的方式調整。
In this embodiment, the
關於感光層20的黏度,就將感光性元件製成輥狀的情形時,於一個月以上的期間中防止感光性樹脂組成物自感光性元件1的端面滲出的方面、及防止於切斷感光性元件
1時感光性樹脂組成物的碎片附著於基板上而引起的照射活性光線時的曝光不良或顯影殘渣等的方面而言,感光層20的黏度於30℃下較佳為15mPa.s~100mPa.s,更佳為20mPa.s~90mPa.s,進而佳為25mPa.s~80mPa.s。
Regarding the viscosity of the
再者,上述黏度為以下的值:將由感光性樹脂組成物形成的直徑為7mm、厚度為2mm的圓形的膜作為測定用試樣,於該試樣的厚度方向上於30℃及80℃下施加1.96×10-2N的荷重時,測定厚度的變化速度,根據該變化速度假設其為牛頓流體而換算成黏度的值。 In addition, the above-mentioned viscosity is the following value: A circular film with a diameter of 7 mm and a thickness of 2 mm formed of a photosensitive resin composition is used as a measurement sample, and is at 30°C and 80°C in the thickness direction of the sample When a load of 1.96×10 -2 N is applied, the rate of change in thickness is measured, and the rate of change is converted into a value of viscosity based on the rate of change assuming that it is Newtonian fluid.
保護膜30(蓋膜)例如可列舉:包含聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、聚碳酸酯、聚乙烯-乙酸乙烯酯共聚物及聚乙烯-乙酸乙烯基共聚物與聚乙烯的積層膜等的膜。 Examples of the protective film 30 (cover film) include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyethylene-vinyl acetate copolymer, and polyethylene-vinyl acetate copolymer and poly Films such as laminated films of ethylene.
保護膜30的厚度較佳為5μm~100μm左右,就捲成輥狀而保管的觀點而言,較佳為70μm以下,更佳為60μm以下,進而佳為50μm以下,特佳為40μm以下。
The thickness of the
感光性元件1可捲成輥狀而保管或使用。 The photosensitive element 1 can be rolled up and stored or used.
於本發明中,亦可將含有上述本實施形態的感光性樹脂組成物及溶劑的塗佈液塗佈於具有觸控式面板用電極的基材上,加以乾燥,設置包含感光性樹脂組成物的感光層20。於該用途的情況下,亦較佳為感光層滿足上述膜厚、可見光線透射率、CIELAB色彩系統中的b*的條件。
In the present invention, a coating liquid containing the photosensitive resin composition and solvent of the present embodiment described above may be applied to a substrate having electrodes for a touch panel and dried to provide a photosensitive resin composition 'S
繼而,對本發明的觸控式面板用電極的保護膜的形成方法加以說明。圖2(a)至圖2(c)為用以說明本發明的觸控式面板用電極的保護膜的形成方法的一實施形態的示 意剖面圖。 Next, the method of forming the protective film for the touch panel electrode of the present invention will be described. 2(a) to 2(c) are views for explaining an embodiment of a method for forming a protective film for an electrode for a touch panel of the present invention Italian profile.
本實施形態的觸控式面板用電極的保護膜22的形成方法包括以下步驟:第1步驟,於具有觸控式面板用電極110及觸控式面板用電極120的基材100上,設置包含上述本實施形態的感光性樹脂組成物的感光層20;第2步驟,使感光層20的既定部分藉由照射活性光線而硬化;及第3步驟,於照射活性光線後將感光層20的既定部分以外(感光層的未照射活性光線的部分)去除,形成保護膜22,該保護膜22包含被覆電極的一部分或全部的包含感光層的既定部分的硬化物。如此,可獲得作為觸控式輸入片材的帶有保護膜22的觸控式面板200。
The method for forming the
本實施形態中使用的基材100可列舉通常被用作觸控式面板(觸控式感測器)用的玻璃板、塑膠板、陶瓷板等基板。於該基板上設置觸控式面板用電極(該觸控式面板用電極成為形成保護膜的對象)。電極可列舉ITO、Cu、Al、Mo等的電極、TFT等。另外,亦可於基板上於基板與電極之間設有絕緣層。
The
圖2(a)至圖2(c)所示的具有觸控式面板用電極110及觸控式面板用電極120的基材100例如可由以下順序獲得。於PET膜等基材100上以ITO、Cu的順序藉由濺鍍形成金屬膜後,於金屬膜上貼附蝕刻用感光性膜,形成所需的抗蝕劑圖案,利用氯化鐵水溶液等蝕刻液將不需要的Cu去除後,將抗蝕劑圖案剝離去除。
The
於本實施形態的第1步驟中,將本實施形態的感光性
元件1的保護膜30去除後,一面加熱感光性元件1,一面於基材100的設有觸控式面板用電極110及觸控式面板用電極120的表面上壓接感光層20,藉此進行轉印、積層(參照圖2(a))。
In the first step of this embodiment, the sensitivity of this embodiment
After the
壓接機構可列舉壓接輥。壓接輥亦可具有加熱機構以可進行加熱壓接。 The crimping mechanism may include a crimping roller. The pressure-bonding roller may also have a heating mechanism to allow heat-pressure bonding.
關於加熱壓接的情形的加熱溫度,為了充分確保感光層20與基材100的密接性、以及感光層20與觸控式面板用電極110及觸控式面板用電極120的密接性,並且使感光層20的構成成分不易發生熱硬化或熱分解,加熱溫度較佳為設定為10℃~180℃,更佳為設定為20℃~160℃,進而佳為設定為30℃~150℃。
Regarding the heating temperature in the case of heating and pressure bonding, in order to sufficiently ensure the adhesion between the
另外,關於加熱壓接時的壓接壓力,就充分確保感光層20與基材100的密接性、並且抑制基材100的變形的觀點而言,壓接壓力以線壓計而較佳為設定為50N/m~1×105N/m,更佳為設定為2.5×102N/m~5×104N/m,進而佳為設定為5×102N/m~4×104N/m。
In addition, with regard to the pressure at the time of heating and pressure bonding, from the viewpoint of sufficiently ensuring the adhesion between the
若如上述般加熱感光性元件1,則無需對基材進行預熱處理,但就進一步提高感光層20與基材100的密接性的方面而言,較佳為對基材100進行預熱處理。此時的預熱溫度較佳為設定為30℃~180℃。
If the photosensitive element 1 is heated as described above, it is not necessary to perform a pre-heat treatment on the substrate, but in terms of further improving the adhesion between the
於本實施形態中,亦可取代使用感光性元件1,而製備含有本實施形態的感光性樹脂組成物及溶劑的塗佈液,塗佈於基材100的設有觸控式面板用電極110及觸控式面
板用電極120的表面上,加以乾燥而形成感光層20。
In this embodiment, instead of using the photosensitive element 1, a coating solution containing the photosensitive resin composition and solvent of this embodiment may be prepared, and the
感光層20較佳為滿足上述膜厚、可見光線透射率、CIELAB色彩系統中的b*的條件。
The
於本實施形態的第2步驟中,對感光層20的既定部分經由光罩130以圖案狀照射活性光線L(參照圖2(b))。
In the second step of the present embodiment, a predetermined portion of the
照射活性光線時,於感光層20上的支撐膜10為透明的情形時,可直接照射活性光線,於感光層20上的支撐膜10為不透明的情形時,將該支撐膜10去除後照射活性光線。就保護感光層20的方面而言,較佳為使用透明的聚合物膜作為支撐膜10,保持該聚合物膜殘存的狀態通過該聚合物膜照射活性光線。
When the active light is irradiated, when the
用於照射活性光線L的光源可使用公知的活性光源,例如可列舉碳弧燈、超高壓水銀燈、高壓水銀燈及氙氣燈,只要是有效地放射紫外線的光源,則並無特別限制。 As the light source for irradiating the active light L, a known active light source can be used, and examples thereof include a carbon arc lamp, an ultra-high pressure mercury lamp, a high-pressure mercury lamp, and a xenon lamp. There is no particular limitation as long as it is a light source that efficiently emits ultraviolet rays.
此時的活性光線L的照射量通常為1×102J/m2~1×104J/m2,照射時亦可伴有加熱。若該活性光線照射量小於1×102J/m2,則有光硬化的效果變得不充分的傾向,若該活性光線照射量超過1×104J/m2,則有感光層20變色的傾向。
At this time, the irradiation amount of the active light L is usually 1×10 2 J/m 2 to 1×10 4 J/m 2 , and the irradiation may be accompanied by heating. If the irradiation amount of the active light is less than 1×10 2 J/m 2 , the photocuring effect tends to be insufficient, and if the irradiation amount of the active light exceeds 1×10 4 J/m 2 , there is a
於本實施形態的第3步驟中,利用顯影液對照射活性光線後的感光層20進行顯影,將未照射活性光線的部分(即感光層的既定部分以外)去除,形成保護膜22,該保護膜22包含被覆電極的一部分或全部的本實施形態的感光層的既定部分的硬化物(參照圖2(c))。所形成的保護膜22可具有既定的圖案。
In the third step of the present embodiment, the
再者,照射活性光線後,於感光層20上積層有支撐膜10的情形時將其去除後,進行利用顯影液將未照射活性光線的部分去除的顯影。
In addition, after the active light is irradiated, when the
顯影方法可列舉:使用鹼性水溶液、水系顯影液、有機溶劑等公知的顯影液,藉由噴霧、噴淋、搖晃浸漬、刷洗、刮擦(scraping)等公知的方法進行顯影,將不需要的部分去除的方法等,其中,就環境、安全性的觀點而言較佳為使用鹼性水溶液。 Examples of the development method include: using a well-known developer such as an alkaline aqueous solution, an aqueous developer, and an organic solvent, and performing development by a well-known method such as spraying, spraying, shaking immersion, scrubbing, and scraping. Among the partial removal methods and the like, it is preferable to use an alkaline aqueous solution from the viewpoint of environment and safety.
鹼性水溶液中,亦較佳為碳酸鈉的水溶液。例如可較佳地使用20℃~50℃的碳酸鈉的稀薄溶液(0.5質量%~5質量%水溶液)。 The alkaline aqueous solution is also preferably an aqueous solution of sodium carbonate. For example, a dilute solution of sodium carbonate at 20°C to 50°C (0.5% by mass to 5% by mass aqueous solution) can be preferably used.
顯影溫度及時間可根據本實施形態的感光性樹脂組成物的顯影性來調整。 The development temperature and time can be adjusted according to the developability of the photosensitive resin composition of this embodiment.
另外,可於鹼性水溶液中混入界面活性劑、消泡劑、用以促進顯影的少量的有機溶劑等。 In addition, a surfactant, a defoamer, and a small amount of organic solvent for promoting development can be mixed in the alkaline aqueous solution.
另外,顯影後,可使用有機酸、無機酸或該等的酸水溶液,藉由噴霧、搖晃浸漬、刷洗、刮擦等公知方法對光硬化後的感光層20中殘存的鹼性水溶液的鹼進行酸處理(中和處理)。
In addition, after development, the alkali solution of the alkaline aqueous solution remaining in the
進而,亦可於酸處理(中和處理)後進行水洗步驟。顯影後,視需要亦可藉由照射活性光線(例如5×103J/m2~2×104J/m2)使硬化物進一步硬化。再者,本實施形態的感光性樹脂組成物即便不進行顯影後的加熱步驟亦對金屬顯示優異的密接性,但視需要亦可代替顯影後的活性光線 的照射或與活性光線的照射一起實施加熱處理(80℃~250℃)。 Furthermore, a water washing step may be performed after acid treatment (neutralization treatment). After development, the hardened material can be further hardened by irradiating active light (for example, 5×10 3 J/m 2 to 2×10 4 J/m 2 ) if necessary. In addition, the photosensitive resin composition of this embodiment shows excellent adhesion to metal even without performing the heating step after development, but it may be replaced with or irradiated with active light after development if necessary Heat treatment (80℃~250℃).
如上所述,本實施形態的感光性樹脂組成物與感光性元件適合用於形成觸控式面板用電極的保護膜。關於感光性樹脂組成物的上述使用,可使用與溶劑混合的塗佈液來形成保護膜。 As described above, the photosensitive resin composition and photosensitive element of this embodiment are suitable for forming a protective film for an electrode for a touch panel. Regarding the above-mentioned use of the photosensitive resin composition, a coating liquid mixed with a solvent can be used to form a protective film.
另外,本發明可提供一種觸控式面板用電極的保護膜的形成材料,其含有本發明的感光性樹脂組成物。該觸控式面板用電極的保護膜形成材料可含有上述本實施形態的感光性樹脂組成物,較佳為更含有上述溶劑的塗佈液。 In addition, the present invention can provide a material for forming a protective film for an electrode for a touch panel, which contains the photosensitive resin composition of the present invention. The material for forming a protective film of the electrode for a touch panel may contain the photosensitive resin composition of the present embodiment described above, and it is preferably a coating liquid further containing the solvent.
繼而,使用圖3、圖4及圖5對本發明的保護膜的使用部位的一例加以說明。圖3為表示靜電電容式的觸控式面板的一例的示意俯視圖。圖3所示的觸控式面板於透明基板101的單面上具有用以檢測觸控位置座標的觸控式畫面102,於透明基板101上設有用以檢測該觸控式畫面102的區域的靜電電容變化的透明電極103及透明電極104。透明電極103及透明電極104分別檢測觸控位置的X位置座標及Y位置座標。
Next, an example of the use portion of the protective film of the present invention will be described using FIGS. 3, 4 and 5. 3 is a schematic plan view showing an example of an electrostatic capacitive touch panel. The touch panel shown in FIG. 3 has a
於透明基板101上,設有用以自透明電極103及透明電極104將觸控位置的檢測信號傳達至外部電路的伸出配線105。另外,伸出配線105與透明電極103及與透明電極104藉由設於透明電極103及透明電極104上的連接電極106而連接。另外,於伸出配線105的與透明電極103及透明電極104的連接部為相反側的端部,設有與外部電
路連接的連接端子107。本實施形態的感光性樹脂組成物可較佳地用於形成伸出配線105、連接電極106及連接端子107的保護膜122。此時,亦可同時保護位於感測區域(觸控式畫面102)中的電極。圖3中,藉由保護膜122來保護伸出配線105、連接電極106、感測區域的一部分電極及連接端子107的一部分,但設置保護膜的部位亦可適當變更。例如,亦可如圖4所示般以保護整個觸控式畫面102的方式設置保護膜123。
The
使用圖5(a)至圖5(b),於圖3所示的觸控式面板中對透明電極與伸出配線的連接部的剖面結構加以說明。圖5(a)至圖5(b)為沿著圖3所示的C部分的V-V線的局部剖面圖,為用以說明透明電極104與伸出配線105的連接部的圖。如圖5(a)所示,透明電極104與伸出配線105經由連接電極106而電性連接。如圖5(a)所示,透明電極104的一部分以及伸出配線105與連接電極106的全部是由保護膜122所覆蓋。同樣地,透明電極103與伸出配線105經由連接電極106而電性連接。再者,如圖5(b)所示,透明電極104與伸出配線105亦可直接電性連接。本實施形態的感光性樹脂組成物與感光性元件適合用於形成上述結構部分的保護膜。
Using FIG. 5(a) to FIG. 5(b), the cross-sectional structure of the connection portion of the transparent electrode and the extended wiring will be described in the touch panel shown in FIG. FIGS. 5( a) to 5 (b) are partial cross-sectional views taken along the line V-V of section C shown in FIG. 3, and are diagrams for explaining the connection between the
對本實施形態的觸控式面板的製造方法加以說明。首先,於設於基材100上的透明電極101上形成透明電極(X位置座標)103。繼而,形成透明電極(Y位置座標)104。關於透明電極103及透明電極104的形成,可藉由對形成
於基材100上的透明電極層進行蝕刻的方法等來形成透明電極103及透明電極104。
The method of manufacturing the touch panel of this embodiment will be described. First, a transparent electrode (X position coordinate) 103 is formed on the
繼而,於透明基板101的表面上,形成用以與外部電路連接的伸出配線105、以及將該伸出配線與透明電極103及透明電極104連接的連接電極106。伸出配線105及連接電極106可於形成透明電極103及透明電極104後形成,亦可於形成各透明電極時同時形成。關於伸出配線105及連接電極106的形成,可於金屬濺鍍後使用蝕刻法等來形成伸出配線105及連接電極106。伸出配線105例如可使用含有鱗片狀銀的導電糊材料,使用網版印刷法於形成連接電極106的同時形成。繼而,形成用以將伸出配線105與外部電路連接的連接端子107。
Then, on the surface of the
以覆蓋藉由上述步驟而形成的透明電極103及透明電極104、伸出配線105、連接電極106以及連接端子107的方式,壓接本實施形態的感光性元件1,於上述電極上設置感光層20。繼而,對經轉印的感光層20以所需形狀經由光罩以圖案狀照射活性光線L。照射活性光線L後,進行顯影,將感光層20的既定部分以外去除,由此形成包含感光層20的既定部分的硬化物的保護膜122。如此可製造具有保護膜122的觸控式面板。
The photosensitive element 1 of this embodiment is crimped to cover the
以下,列舉實施例對本發明加以更具體說明。然而,本發明不限定於以下的實施例。 Hereinafter, the present invention will be described more specifically with examples. However, the present invention is not limited to the following examples.
[黏合聚合物溶液(A1)的製作] [Preparation of adhesive polymer solution (A1)]
於具備攪拌機、回流冷凝機、惰性氣體導入口及溫度計的燒瓶中加入表1所示的(1),於氮氣環境下升溫至80℃,一面將反應溫度保持於80℃±2℃,一面用4小時均勻滴加表1所示的(2)。滴加(2)後,於80℃±2℃下繼續攪拌6小時,獲得重量平均分子量為約65,000、酸值為78mg KOH/g的黏合聚合物的溶液(固體成分為45質量%)(A1)。 Add (1) shown in Table 1 to a flask equipped with a stirrer, reflux condenser, inert gas inlet, and thermometer, and raise the temperature to 80°C under a nitrogen atmosphere, while maintaining the reaction temperature at 80°C ± 2°C. (2) shown in Table 1 was added dropwise uniformly over 4 hours. After the dropwise addition of (2), stirring was continued at 80°C±2°C for 6 hours to obtain a solution of a binder polymer having a weight average molecular weight of approximately 65,000 and an acid value of 78 mg KOH/g (solid content: 45% by mass) (A1 ).
[黏合聚合物溶液(A2)的製作] [Preparation of adhesive polymer solution (A2)]
與上述(A1)同樣地獲得重量平均分子量為約80,000、酸值為115mg KOH/g的黏合聚合物的溶液(固體成分為45質量%)(A2)。 In the same manner as in the above (A1), a solution of a binder polymer having a weight average molecular weight of about 80,000 and an acid value of 115 mg KOH/g (solid content: 45% by mass) was obtained (A2).
[黏合聚合物溶液(A3)的製作] [Preparation of adhesive polymer solution (A3)]
與上述(A1)同樣地獲得重量平均分子量為約35,000、酸值為156mg KOH/g的黏合聚合物的溶液(固體成分為45質量%)(A3)。 In the same manner as in (A1) above, a solution (solid content: 45% by mass) of a binder polymer having a weight average molecular weight of about 35,000 and an acid value of 156 mg KOH/g (A3) was obtained.
[黏合聚合物溶液(A4)的製作] [Preparation of adhesive polymer solution (A4)]
與上述(A1)同樣地獲得重量平均分子量為約45,000、酸值為195mg KOH/g的黏合聚合物的溶液(固體成分為45質量%)(A4)。 In the same manner as in (A1) above, a solution (solid content: 45% by mass) of a binder polymer having a weight average molecular weight of about 45,000 and an acid value of 195 mg KOH/g (A4) was obtained.
[黏合聚合物溶液(A5)的製作] [Preparation of adhesive polymer solution (A5)]
與上述(A1)同樣地獲得重量平均分子量為約45,000、酸值為155mg KOH/g的黏合聚合物的溶液(固體成分為45質量%)(A5)。 In the same manner as in (A1) above, a solution (solid content: 45% by mass) of a binder polymer having a weight average molecular weight of about 45,000 and an acid value of 155 mg KOH/g (A5) was obtained.
[表1]
再者,重量平均分子量(Mw)是藉由以下方式導出:藉由凝膠滲透層析法(Gel Permeation Chromatography,GPC)進行測定,並使用標準聚苯乙烯的校準曲線進行換算。以下示出GPC的條件。 In addition, the weight average molecular weight (Mw) is derived by measuring by gel permeation chromatography (Gel Permeation Chromatography, GPC) and converting using a calibration curve of standard polystyrene. The conditions of GPC are shown below.
GPC條件 GPC conditions
泵:日立L-6000型(日立製作所(股)製造,產品名) Pump: Hitachi L-6000 (manufactured by Hitachi, Ltd., product name)
管柱:Gelpack GL-R420、Gelpack GL-R430、Gelpack GL-R440(以上為日立化成工業(股)製造,產品名) Column: Gelpack GL-R420, Gelpack GL-R430, Gelpack GL-R440 (the above is manufactured by Hitachi Chemical Industry Co., Ltd., product name)
溶離液:四氫呋喃 Dissolution solution: tetrahydrofuran
測定溫度:40℃ Measuring temperature: 40℃
流量:2.05mL/min Flow rate: 2.05mL/min
檢測器:日立L-3300型折射率檢測器(Refractive Index,RI)(日立製作所(股)製造,產品名) Detector: Hitachi L-3300 refractive index detector (Refractive Index, RI) (manufactured by Hitachi, Ltd., product name)
[酸值的測定方法] [Measurement method of acid value]
酸值是如以下般測定。首先,將黏合聚合物溶液於130℃下加熱1小時,將揮發成分去除而獲得固體成分。繼而,準確稱量需測定酸值的聚合物1g後,將經準確稱量的聚合物放入至三角燒瓶中,於該聚合物中添加丙酮30g並使其均勻溶解。然後,將作為指示劑的酚酞適量添加至該溶液中,使用0.1N的KOH水溶液進行滴定。繼而,藉由下式算出酸值。 The acid value is measured as follows. First, the binder polymer solution was heated at 130° C. for 1 hour to remove volatile components to obtain solid components. Then, after accurately weighing 1 g of the polymer to be measured for acid value, the accurately weighed polymer was put into a Erlenmeyer flask, and 30 g of acetone was added to the polymer and dissolved uniformly. Then, an appropriate amount of phenolphthalein as an indicator was added to the solution, and titration was performed using a 0.1N KOH aqueous solution. Then, the acid value was calculated by the following formula.
酸值=0.1×Vf×56.1/(Wp×I/100) Acid value=0.1×Vf×56.1/(Wp×I/100)
式中,Vf表示KOH水溶液的滴定量(mL),Wp表示所測定的樹脂溶液的重量(g),I表示所測定的樹脂溶液中的不揮發成分的比例(質量%)。 In the formula, Vf represents the titration amount (mL) of the KOH aqueous solution, Wp represents the weight (g) of the measured resin solution, and I represents the ratio (mass %) of nonvolatile components in the measured resin solution.
(實施例1) (Example 1)
[含有感光性樹脂組成物的塗佈液(V-1)的製作] [Preparation of coating liquid (V-1) containing photosensitive resin composition]
使用攪拌機將表2所示的材料混合15分鐘,製作用以形成保護膜的含有感光性樹脂組成物的塗佈液(V-1)。 The materials shown in Table 2 were mixed for 15 minutes using a stirrer to prepare a coating liquid (V-1) containing a photosensitive resin composition for forming a protective film.
[感光性元件(E-1)的製作] [Production of photosensitive element (E-1)]
使用厚度為50μm的聚對苯二甲酸乙二酯膜作為支撐膜,使用刮刀式塗佈機(comma coater),於支撐膜上均勻塗佈上述所製作的含有感光性樹脂組成物及溶劑的塗佈液(V-1),利用100℃的熱風對流式乾燥機乾燥3分鐘而去除溶劑,形成包含感光性樹脂組成物的感光層(感光性樹脂組成物層)。所得的感光層的厚度為5μm。 Using a polyethylene terephthalate film with a thickness of 50 μm as a support film, and using a comma coater, the support film containing the photosensitive resin composition and the solvent prepared above is uniformly coated on the support film The cloth solution (V-1) was dried with a hot air convection dryer at 100° C. for 3 minutes to remove the solvent to form a photosensitive layer (photosensitive resin composition layer) containing a photosensitive resin composition. The thickness of the resulting photosensitive layer was 5 μm.
繼而,於所得的感光層上進一步貼合厚度為25μm的聚乙烯膜作為蓋膜,製作感光性元件(E-1)。 Then, a polyethylene film having a thickness of 25 μm was further laminated on the obtained photosensitive layer as a cover film to produce a photosensitive element (E-1).
[保護膜的透射率的測定] [Measurement of Transmittance of Protective Film]
一面剝離所得的感光性元件(E-1)的蓋膜即聚乙烯膜,一面於厚度為1mm的玻璃基板上以感光層接觸玻璃基板的方式,使用層壓機(日立化成工業(股)製造,商品名HLM-3000型)於輥溫度為120℃、基板進給速度為1m/min、壓接壓力(汽缸壓力)為4×105Pa(由於使用厚度為1mm、縱10cm×橫10cm的基板,故此時的線壓為9.8×103N/m)的條件下進行層壓,製作於玻璃基板上積層有感光層及支撐膜的積層體。 The polyethylene film, which is a cover film of the obtained photosensitive element (E-1), was peeled off on one side, and a laminator (manufactured by Hitachi Chemical Industry Co., Ltd.) was used on the glass substrate with a thickness of 1 mm so that the photosensitive layer was in contact with the glass substrate. , Trade name HLM-3000) at a roller temperature of 120°C, a substrate feed rate of 1m/min, and a crimping pressure (cylinder pressure) of 4×10 5 Pa (due to the use of a thickness of 1mm, 10cm in length×10cm in width) The substrate is laminated at a linear pressure of 9.8×10 3 N/m) to produce a laminate in which the photosensitive layer and the support film are laminated on the glass substrate.
繼而,使用平行光線曝光機(歐維希(ORC)製作所(股)製造,EXM1201),對所得的積層體的感光層自感光層側上方以5×102J/m2的曝光量(i射線(波長為365nm)下的測定值)照射紫外線後,去除支撐膜,獲得透射率測定用試樣,該透射率測定用試樣具有厚度為5.0μm且包含感光層的硬化物的保護膜。 Then, using a parallel light exposure machine (manufactured by ORC Manufacturing Co., Ltd., EXM1201), the photosensitive layer of the obtained laminate was exposed from the upper side of the photosensitive layer at an exposure amount of 5×10 2 J/m 2 (i-ray ( (Measurement value at a wavelength of 365 nm) After ultraviolet irradiation, the support film was removed to obtain a transmittance measurement sample having a protective film having a thickness of 5.0 μm and containing a cured product of a photosensitive layer.
繼而,使用日立製作所製造的紫外可見分光光度計(U-3310),對所得的試樣於400nm~700nm的測定波長範圍內測定可見光線透射率。所得的保護膜的透射率於波長700nm下為97%,於波長為550nm下為96%,於波長為400nm下為94%,於400nm~700nm下的透射率的最小值為94%,可確保良好的透射率。 Then, using an ultraviolet-visible spectrophotometer (U-3310) manufactured by Hitachi, the visible light transmittance of the obtained sample was measured in the measurement wavelength range of 400 nm to 700 nm. The transmittance of the resulting protective film is 97% at a wavelength of 700 nm, 96% at a wavelength of 550 nm, 94% at a wavelength of 400 nm, and a minimum value of 94% at 400 nm to 700 nm, which can ensure Good transmittance.
[保護膜的b*的測定] [Measurement of b* of protective film]
一面剝離所得的感光性元件(E-1)的聚乙烯膜,一面於厚度為0.7mm的玻璃基板上以感光層接觸玻璃基板的 方式,使用層壓機(日立化成工業(股)製造,商品名HLM-3000型)於輥溫度為120℃、基板進給速度為1m/min、壓接壓力(汽缸壓力)為4×105Pa(由於使用厚度為1mm、縱10cm×橫10cm的基板,故此時的線壓為9.8×103N/m)的條件下進行層壓,製作於玻璃基板上積層有感光層及支撐體膜的基板。 The polyethylene film of the obtained photosensitive element (E-1) was peeled off on one side, and on the other hand, a laminator (manufactured by Hitachi Chemical Industry Co., Ltd.) was used on the glass substrate with a thickness of 0.7 mm so that the photosensitive layer was in contact with the glass substrate. Name HLM-3000) At a roller temperature of 120°C, a substrate feed rate of 1 m/min, and a crimping pressure (cylinder pressure) of 4×10 5 Pa (due to the use of a substrate with a thickness of 1 mm, 10 cm in length×10 cm in width, Therefore, the linear pressure at this time was 9.8×10 3 N/m), and the substrate was laminated on the glass substrate with the photosensitive layer and the support film.
繼而,使用平行光線曝光機(歐維希(ORC)製作所(股)製造,EXM1201),對所得的感光層自感光層側上方以5×102J/m2的曝光量(i射線(波長為365nm)下的測定值)照射紫外線後,去除支撐體膜,進而自感光層側上方以1×104J/m2的曝光量(i射線(波長365nm)下的測定值)照射紫外線,獲得b*測定用試樣,該b*測定用試樣具有厚度為5.0μm且包含感光層的硬化物的保護膜。 Then, using a parallel light exposure machine (manufactured by ORC Manufacturing Co., Ltd., EXM1201), the resulting photosensitive layer was exposed at an amount of 5×10 2 J/m 2 (i-ray (wavelength 365nm ) Under the measurement value) After irradiating ultraviolet rays, the support film is removed, and then ultraviolet rays are irradiated from above the photosensitive layer at an exposure amount of 1×10 4 J/m 2 (measurement value under i-rays (wavelength 365 nm)) to obtain b *Measurement sample, the b*measurement sample has a protective film with a thickness of 5.0 μm and containing the cured product of the photosensitive layer.
繼而,使用柯尼卡美能達(Konica Minolta)(股)製造的分光測色計(CM-5),於光源設定D65、視野角2°的條件下對所得的試樣測定CIELAB色彩系統中的b*。 Then, using a spectrophotometer (CM-5) manufactured by Konica Minolta Co., Ltd., the CIELAB color system was measured on the obtained sample under the conditions of a light source setting D65 and a viewing angle of 2°. b*.
保護膜的b*為0.44,確認到具有良好的b*。 The b* of the protective film was 0.44, and it was confirmed that it had good b*.
[保護膜的鹽水噴霧試驗(人工汗液耐性評價試驗)] [Salt spray test of protective film (artificial sweat resistance evaluation test)]
一面剝離所得的感光性元件(E-1)的蓋膜即聚乙烯膜,一面於帶有濺鍍銅的聚醯亞胺膜(東麗膜加工(股)製造)上以感光層接觸濺鍍銅的方式,使用層壓機(日立化成工業(股)製造,商品名HLM-3000型)於輥溫度為120℃、基板進給速度為1m/min、壓接壓力(汽缸壓力)為4×105Pa(由於使用厚度為1mm、縱10cm×橫10cm 的基板,故此時的線壓為9.8×103N/m)的條件下進行層壓,製作於濺鍍銅上積層有感光層及支撐膜的積層體。 The polyethylene film, which is the cover film of the obtained photosensitive element (E-1), is peeled off on one side, and the polyimide film with copper sputtering (manufactured by Toray Film Processing Co., Ltd.) is sputtered in contact with the photosensitive layer. For the copper method, a laminator (manufactured by Hitachi Chemical Co., Ltd., trade name HLM-3000) is used at a roll temperature of 120°C, a substrate feed rate of 1 m/min, and a crimping pressure (cylinder pressure) of 4× 10 5 Pa (Since a substrate with a thickness of 1 mm, a length of 10 cm × a width of 10 cm is used, so the linear pressure at this time is 9.8 × 10 3 N/m), lamination is carried out. The laminate supporting the film.
繼而,使用平行光線曝光機(歐維希(ORC)製作所(股)製造,EXM1201),對所得的積層體的感光層自感光層側上方以5×102J/m2的曝光量(i射線(波長365nm)下的測定值)照射紫外線後,去除支撐膜,進而自感光層側上方以1×104J/m2的曝光量(i射線(波長為365nm)下的測定值)照射紫外線,獲得人工汗液耐性評價用試樣,該人工汗液耐性評價用試樣具有厚度為5.0μm的包含感光層的硬化物的保護膜。 Then, using a parallel light exposure machine (manufactured by ORC Manufacturing Co., Ltd., EXM1201), the photosensitive layer of the obtained laminate was exposed from the upper side of the photosensitive layer at an exposure amount of 5×10 2 J/m 2 (i-ray ( (Measured value at a wavelength of 365 nm)) After irradiating ultraviolet rays, the support film was removed, and then ultraviolet rays were irradiated from above the photosensitive layer at an exposure amount of 1×10 4 J/m 2 (measured value at i-ray (wavelength at 365 nm)). A sample for evaluation of artificial sweat resistance was obtained. The sample for evaluation of artificial sweat resistance had a protective film containing a cured product of a photosensitive layer with a thickness of 5.0 μm.
繼而,參考日本工業規格(Japanese Industrial Standards,JIS)標準(Z2371),使用鹽水噴霧試驗機(斯加試驗機(Suga tester)(股)製造,STP-90V2)於試驗槽內載置上述試樣,於試驗槽溫度為35℃的條件下,將濃度為50g/L的鹽水(pH值=6.7)以1.5mL/h的噴霧量噴霧48小時。噴霧結束後拭去鹽水,觀察評價用試樣的表面狀態,按照以下的評級進行評價。 Then, with reference to the Japanese Industrial Standards (JIS) standard (Z2371), a salt spray tester (manufactured by Suga tester (share), STP-90V2) was placed in the test tank. Under the condition of a test bath temperature of 35° C., a 50 g/L brine (pH value=6.7) was sprayed with a spray volume of 1.5 mL/h for 48 hours. After spraying, the salt water was wiped off, the surface state of the sample for evaluation was observed, and evaluation was performed according to the following rating.
A:保護膜表面完全未變化。 A: The surface of the protective film is completely unchanged.
B:保護膜表面上可見極少的痕跡,但銅未變化。 B: Very few traces were seen on the surface of the protective film, but copper did not change.
C:保護膜表面上可見痕跡,但銅未變化。 C: Traces are visible on the surface of the protective film, but copper has not changed.
D:保護膜表面上有痕跡,且銅變色。 D: There are traces on the surface of the protective film, and the copper is discolored.
對評價用試樣的表面狀態進行觀察,結果保護膜表面上可見極少的痕跡但銅未變化,評價為B。 The surface condition of the sample for evaluation was observed, and as a result, few traces were seen on the surface of the protective film but the copper did not change, and the evaluation was B.
[感光層的顯影殘渣試驗] [Development residue test of photosensitive layer]
一面剝離所得的感光性元件的蓋膜即聚乙烯膜,一面於帶有濺鍍銅的聚醯亞胺膜(東麗膜加工(股)製造)上以感光層接觸濺鍍銅的方式,使用層壓機(日立化成工業(股)製造,商品名HLM-3000型)於輥溫度為120℃、基板進給速度為1m/min、壓接壓力(汽缸壓力)為4×105Pa(由於使用厚度為1mm、縱10cm×橫10cm的基板,故此時的線壓為9.8×103N/m)的條件下層壓,製作於濺鍍銅上積層有感光層及支撐膜的積層體。 The polyethylene film, which is the cover film of the obtained photosensitive element, is peeled off on one side, and the photosensitive layer is used to contact the sputtering copper on the polyimide film with copper sputtering (manufactured by Toray Film Processing Co., Ltd.). The laminator (manufactured by Hitachi Chemical Industry Co., Ltd. under the trade name HLM-3000) has a roller temperature of 120°C, a substrate feed rate of 1 m/min, and a crimping pressure (cylinder pressure) of 4×10 5 Pa (because A substrate with a thickness of 1 mm and a length of 10 cm×10 cm in width was used. Therefore, the linear pressure at this time was 9.8×10 3 N/m), and a laminated body in which a photosensitive layer and a supporting film were laminated on the sputtered copper was produced.
製作上述所得的積層體後,於溫度23℃、濕度60%的條件下保管24小時後,使用活性光線透射部與活性光線遮光部交替圖案化的線/間隙為300μm/300μm的光罩,於支撐膜上載置光罩,使用平行光線曝光機(歐維希(ORC)製作所(股)製造,EXM1201)自光罩面垂直上方以5×102J/m2的曝光量(i射線(波長為365nm)下的測定值)以圖像狀照射紫外線。 After producing the laminate obtained above, after storing for 24 hours under the conditions of a temperature of 23° C. and a humidity of 60%, a mask with a line/gap of 300 μm/300 μm alternately patterned by the active light transmitting section and the active light blocking section is used. Place a photomask on the support film and use a parallel light exposure machine (manufactured by ORC Manufacturing Co., Ltd., EXM1201) from the top of the mask surface with an exposure of 5×10 2 J/m 2 (i-ray (wavelength 365nm The measured value under) is irradiated with ultraviolet rays in the form of an image.
繼而,將積層於感光層上的支撐膜去除,使用1.0質量%碳酸鈉水溶液,於30℃下噴霧顯影40秒鐘,選擇性地去除感光層,形成保護膜圖案。利用顯微鏡對所得的帶有保護膜圖案的基板的選擇性地去除了感光層的部分的基材表面狀態進行觀察,按照以下的評級來評價顯影殘渣。 Next, the supporting film laminated on the photosensitive layer was removed, and a 1.0 mass% sodium carbonate aqueous solution was used for spray development at 30°C for 40 seconds to selectively remove the photosensitive layer to form a protective film pattern. The state of the surface of the base material of the portion of the obtained substrate with a protective film pattern where the photosensitive layer was selectively removed was observed with a microscope, and the development residue was evaluated according to the following rating.
A:基材表面完全未變化。 A: The surface of the substrate is completely unchanged.
B:基材表面的銅稍許變色,但並無顯影殘渣。 B: The copper on the surface of the substrate is slightly discolored, but there is no development residue.
C:基材表面的銅稍許變色,稍許產生顯影殘渣。 C: Copper on the surface of the substrate is slightly discolored, and development residue is slightly generated.
D:產生顯影殘渣。 D: Development residue is generated.
對評價用試樣的表面狀態進行觀察,結果基材表面的銅稍許變色,稍許產生顯影殘渣,評價為C。 The surface condition of the sample for evaluation was observed. As a result, the copper on the surface of the base material was slightly discolored, and development residue was slightly generated. The evaluation was C.
[保護膜的交叉切割密接性試驗] [Cross-cut adhesion test of protective film]
一面剝離所得的感光性元件的蓋膜即聚乙烯膜,一面於帶有濺鍍銅的聚醯亞胺膜(東麗膜加工(股)製造)上以感光層接觸濺鍍銅的方式,使用層壓機(日立化成工業(股)製造,商品名HLM-3000型)於輥溫度為120℃、基板進給速度為1m/min、壓接壓力(汽缸壓力)為4×105Pa(由於使用厚度為1mm、縱10cm×橫10cm的基板,故此時的線壓為9.8×103N/m)的條件下進行層壓,製作於濺鍍銅上積層有感光層及支撐膜的積層體。 The polyethylene film, which is the cover film of the obtained photosensitive element, is peeled off on one side, and the photosensitive layer is used to contact the sputtering copper on the polyimide film with copper sputtering (manufactured by Toray Film Processing Co., Ltd.). The laminator (manufactured by Hitachi Chemical Industry Co., Ltd. under the trade name HLM-3000) has a roller temperature of 120°C, a substrate feed rate of 1 m/min, and a crimping pressure (cylinder pressure) of 4×10 5 Pa (because A substrate with a thickness of 1 mm and a length of 10 cm × 10 cm in width is used, so the linear pressure at this time is 9.8 × 10 3 N/m), and a laminate with a photosensitive layer and a supporting film laminated on the sputtered copper is produced .
繼而,使用平行光線曝光機(歐維希(ORC)製作所(股)製造,EXM1201),對所得的積層體的感光層自感光層側上方以5×102J/m2的曝光量(i射線(波長為365nm)下的測定值)照射紫外線後,去除支撐膜,進一步自感光層側上方以1×104J/m2的曝光量(i射線(波長為365nm)下的測定值)照射紫外線,獲得交叉切割密接性試驗用試樣,該交叉切割密接性試驗用試樣具有厚度為5.0μm且包含感光層的硬化物的保護膜。 Then, using a parallel light exposure machine (manufactured by ORC Manufacturing Co., Ltd., EXM1201), the photosensitive layer of the obtained laminate was exposed from the upper side of the photosensitive layer at an exposure amount of 5×10 2 J/m 2 (i-ray ( (Measured value at a wavelength of 365 nm)) After irradiating ultraviolet rays, the support film was removed, and further ultraviolet rays were irradiated from above the photosensitive layer at an exposure amount of 1×10 4 J/m 2 (measured value at i-ray (wavelength at 365 nm)) A sample for a cross-cut adhesiveness test having a protective film having a thickness of 5.0 μm and containing a cured product of a photosensitive layer was obtained.
繼而,參考JIS標準(K5400),實施100格的交叉切割試驗。於試驗面中使用切割刀刻入1mm×1mm四方的網格劃痕,使隱形膠帶(Mending tape)#810(3M(股)製造)強烈地壓接於網格部分,將膠帶的端部以大致0°的角度緩慢地剝離後,觀察網格的狀態,按照以下評級來評 價交叉切割密接性。 Then, referring to the JIS standard (K5400), a 100-section cross-cut test was carried out. Use a cutting knife to engrave a 1mm×1mm square grid scratch on the test surface, so that the invisible tape (Mending tape) #810 (manufactured by 3M) is strongly pressed to the grid part, and the end of the tape is After slowly peeling off at an angle of approximately 0°, observe the state of the grid and rate it according to the following rating Price cross-cutting tightness.
A:總面積的幾乎100%密接。 A: Almost 100% of the total area is in close contact.
B:總面積中95%以上、小於100%的面積密接殘留。 B: In the total area, more than 95% and less than 100% of the area are in close contact.
B~C:總面積中85%以上、小於95%的面積密接殘留。 B~C: more than 85% of the total area and less than 95% of the area are in close contact.
C:總面積中65%以上、小於85%的面積密接殘留。 C: In the total area, more than 65% and less than 85% of the area remains in close contact.
C~D:總面積中35%以上、小於65%的面積密接殘留。 C~D: more than 35% and less than 65% of the total area are in close contact.
D:總面積中0%以上、小於35%的面積密接殘留。 D: The area of 0% or more and less than 35% of the total area remains in close contact.
對評價用試樣的網格的狀態進行觀察,結果為濺鍍銅上總面積中95%以上的面積密接殘留的狀態,評價為B。 The state of the grid of the sample for evaluation was observed, and as a result, it was a state where 95% or more of the total area on the sputtered copper was closely adhered and was evaluated as B.
(實施例2~實施例12) (Example 2 to Example 12)
除了使用表3、表4(表中的數值的單位為質量份)所示的含有感光性樹脂組成物及溶劑的溶液以外,與實施例1同樣地製作感光性元件,並進行透射率的測定、鹽水噴霧試驗、顯影殘渣試驗、交叉切割密接性試驗。如表5所示,於實施例1~實施例12中,透射率的測定、鹽水噴霧耐性評價、交叉切割密接性均為良好的結果。 A photosensitive element was produced in the same manner as in Example 1 except that the solution containing the photosensitive resin composition and the solvent shown in Tables 3 and 4 (the units of the numerical values in the table are parts by mass) was used, and the transmittance was measured. , Salt water spray test, development residue test, cross-cut adhesion test. As shown in Table 5, in Examples 1 to 12, the measurement of transmittance, the evaluation of salt spray resistance, and the cross-cut adhesiveness were all good results.
(比較例1~比較例8) (Comparative Example 1 to Comparative Example 8)
除了使用表6、表7(表中的數值的單位為質量份)所示的含有感光性樹脂組成物及溶劑的溶液以外,與實施例1同樣地製作感光性元件,並進行透射率的測定、b*的測定、鹽水噴霧試驗、顯影殘渣試驗、交叉切割密接性試驗。 Except that the solution containing the photosensitive resin composition and the solvent shown in Table 6 and Table 7 (the units of the numerical values in the table are parts by mass) was used, a photosensitive element was produced in the same manner as in Example 1, and the transmittance was measured. , B* measurement, salt water spray test, development residue test, cross-cut adhesion test.
如表8所示,於使用黏合聚合物(A3)、黏合聚合物(A4)的比較例1、比較例2中,為鹽水噴霧耐性(人工汗液耐性)差的結果。 As shown in Table 8, in Comparative Example 1 and Comparative Example 2 using the binder polymer (A3) and the binder polymer (A4), the salt spray resistance (artificial sweat resistance) was poor.
另外,於使用乙氧基化雙酚A二甲基丙烯酸酯(BPE-500,新中村化學工業(股)製造)、聚乙二醇#400二甲基丙烯酸酯(9G,新中村化學工業(股)製造)、二丙烯酸胺基甲酸酯(urethane diacrylate)(UA-11,新中村化學工業(股)製造)作為光聚合性化合物的比較例3~比較例6中,亦為鹽水噴霧耐性差的結果。 In addition, ethoxylated bisphenol A dimethacrylate (BPE-500, manufactured by Shin Nakamura Chemical Industry Co., Ltd.) and polyethylene glycol #400 dimethacrylate (9G, Shin Nakamura Chemical Industry ( Co., Ltd.), and urethane diacrylate (UA-11, manufactured by Shin Nakamura Chemical Industry Co., Ltd.) as photopolymerizable compounds in Comparative Examples 3 to 6, which are also salt spray resistant Poor results.
表2~表4、表6及表7中的成分的記號表示以下含意 The symbols of the components in Table 2 to Table 4, Table 6 and Table 7 indicate the following meanings
(A)成分 (A) Ingredients
(A1):單體調配比(甲基丙烯酸/甲基丙烯酸甲酯/丙烯酸乙酯=12/58/30(質量比))的共聚物的丙二醇單甲醚/甲苯溶液,重量平均分子量為65,000,酸值為78mg KOH/g (A1): Propylene glycol monomethyl ether/toluene solution of a copolymer with a monomer blending ratio (methacrylic acid/methyl methacrylate/ethyl acrylate=12/58/30 (mass ratio)), with a weight average molecular weight of 65,000 , Acid value is 78mg KOH/g
(A2):單體調配比(甲基丙烯酸/甲基丙烯酸甲酯/丙烯酸乙酯=17.5/52.5/30(質量比))的共聚物的丙二醇單甲醚/甲苯溶液,重量平均分子量為80,000,酸值為115mg KOH/g (A2): Propylene glycol monomethyl ether/toluene solution of a copolymer with a monomer blending ratio (methacrylic acid/methyl methacrylate/ethyl acrylate=17.5/52.5/30 (mass ratio)), with a weight average molecular weight of 80,000 , Acid value is 115mg KOH/g
其他黏合聚合物 Other adhesive polymers
(A3):單體調配比(甲基丙烯酸/甲基丙烯酸甲酯/丙烯酸丁酯/甲基丙烯酸丁酯=24/43.5/15/17.5(質量比))的共聚物的丙二醇單甲醚/甲苯溶液,重量平均分子量為35,000,酸值為156mg KOH/g (A3): Propylene glycol monomethyl ether of copolymer of monomer blending ratio (methacrylic acid/methyl methacrylate/butyl acrylate/butyl methacrylate=24/43.5/15/17.5 (mass ratio)) Toluene solution, weight average molecular weight 35,000, acid value 156mg KOH/g
(A4):單體調配比(甲基丙烯酸/甲基丙烯酸甲酯/甲基丙烯酸丁酯=30/35/35(質量比))的共聚物的丙二醇單甲醚/甲苯溶液,重量平均分子量為45,000,酸值為195mg KOH/g (A4): Propylene glycol monomethyl ether/toluene solution of copolymer of monomer blending ratio (methacrylic acid/methyl methacrylate/butyl methacrylate=30/35/35 (mass ratio)), weight average molecular weight 45,000, acid value 195mg KOH/g
(A5):單體調配比(甲基丙烯酸/甲基丙烯酸甲酯/丙烯酸乙酯=24/46/30(質量比))的共聚物的丙二醇單甲醚/甲苯溶液,重量平均分子量為45,000,酸值為155mg KOH/g (A5): Propylene glycol monomethyl ether/toluene solution of a copolymer with a monomer blending ratio (methacrylic acid/methyl methacrylate/ethyl acrylate=24/46/30 (mass ratio)), with a weight average molecular weight of 45,000 , Acid value is 155mg KOH/g
(B)成分 (B) Ingredients
A-TMMT:季戊四醇四丙烯酸酯(新中村化學工業(股)製造) A-TMMT: Pentaerythritol tetraacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
TMPTA:三羥甲基丙烷三丙烯酸酯(日本化藥(股)製造) TMPTA: Trimethylolpropane triacrylate (manufactured by Nippon Kayaku Co., Ltd.)
RP-1040:EO改質季戊四醇四丙烯酸酯(日本化藥(股)製造) RP-1040: EO modified pentaerythritol tetraacrylate (manufactured by Nippon Kayaku Co., Ltd.)
DPHA:二季戊四醇六丙烯酸酯(日本化藥(股)製造) DPHA: Dipentaerythritol hexaacrylate (manufactured by Nippon Kayaku Co., Ltd.)
其他光聚合性化合物 Other photopolymerizable compounds
BPE-500:乙氧基化雙酚A二甲基丙烯酸酯(新中村化學工業(股)製造) BPE-500: ethoxylated bisphenol A dimethacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
9G:聚乙二醇#400二甲基丙烯酸酯(新中村化學工業(股)製造) 9G: Polyethylene glycol #400 dimethacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
UA-11:二丙烯酸胺基甲酸酯(新中村化學工業(股)製造) UA-11: Urethane diacrylate (manufactured by Shin Nakamura Chemical Industry Co., Ltd.)
(C)成分 (C) Ingredients
易璐佳(IRGACURE)OXE 01:1,2-辛二酮,1-[(4-苯硫基)苯基,2-(O-苯甲醯基肟)](BASF(股)製造) Yi Lujia (IRGACURE) OXE 01: 1,2-octanedione, 1-[(4-phenylthio) phenyl, 2-(O-benzoyl oxime)] (manufactured by BASF Co., Ltd.)
易璐佳(IRGACURE)369:2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1(BASF(股)製造) Yi Lujia (IRGACURE) 369: 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1 (manufactured by BASF Corporation)
路西林(Lucirin)TPO:2,4,6-三甲基苯甲醯基-二苯基-氧化膦(BASF(股)製造) Lucirin (Lucirin) TPO: 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide (manufactured by BASF Corporation)
(D)成分 (D) Ingredients
1HT:1H-四唑(東洋紡績(股)製造) 1HT: 1H-tetrazole (manufactured by Toyobo Co., Ltd.)
MMT:1-甲基-5-巰基-1H-四唑(東洋紡績(股)製造) MMT: 1-methyl-5-mercapto-1H-tetrazole (manufactured by Toyobo Co., Ltd.)
HAT:5-胺基-1H-四唑(東洋紡績(股)製造) HAT: 5-amino-1H-tetrazole (manufactured by Toyobo Co., Ltd.)
3MT:3-巰基-三唑(和光純藥(股)製造) 3MT: 3-mercapto-triazole (manufactured by Wako Pure Chemical Industries, Ltd.)
ATT:2-胺基-5-巰基-1,3,4-噻二唑(和光純藥(股)製造) ATT: 2-amino-5-mercapto-1,3,4-thiadiazole (manufactured by Wako Pure Chemical Industries, Ltd.)
AMT:3-胺基-5-巰基三唑(和光純藥(股)製造) AMT: 3-amino-5-mercaptotriazole (manufactured by Wako Pure Chemical Industries, Ltd.)
其他成分 Other ingredients
安塔格(Antage)W-500:2,2'-亞甲基-雙(4-乙基-6-第三丁基苯酚)(川口化學(股)製造) Antage W-500: 2,2'-methylene-bis(4-ethyl-6-tert-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd.)
甲基乙基酮:東燃化學(股)製造 Methyl ethyl ketone: manufactured by Dongran Chemical Co., Ltd.
1‧‧‧感光性元件 1‧‧‧Photosensitive element
10‧‧‧支撐膜 10‧‧‧Supporting film
20‧‧‧感光層 20‧‧‧Photosensitive layer
22、30、122、123‧‧‧保護膜 22, 30, 122, 123‧‧‧protective film
100‧‧‧基材 100‧‧‧ Base material
101‧‧‧透明基板 101‧‧‧Transparent substrate
102‧‧‧觸控式畫面 102‧‧‧Touch screen
103‧‧‧透明電極(X位置座標) 103‧‧‧Transparent electrode (X position coordinate)
104‧‧‧透明電極(Y位置座標) 104‧‧‧Transparent electrode (Y position coordinate)
105‧‧‧伸出配線 105‧‧‧Extended wiring
106‧‧‧連接電極 106‧‧‧Connect electrode
107‧‧‧連接端子 107‧‧‧Connecting terminal
110、120‧‧‧觸控式面板用電極 110、120‧‧‧Electrode for touch panel
130‧‧‧光罩 130‧‧‧mask
200‧‧‧觸控式面板 200‧‧‧Touch panel
L‧‧‧活性光線 L‧‧‧ Active light
圖1為表示本發明的感光性元件的一實施形態的示意剖面圖。 FIG. 1 is a schematic cross-sectional view showing an embodiment of the photosensitive element of the present invention.
圖2(a)至圖2(c)為用以說明本發明的觸控式面板用電極的保護膜的形成方法的一實施形態的示意剖面圖。 2(a) to 2(c) are schematic cross-sectional views for explaining an embodiment of a method for forming a protective film for an electrode for a touch panel of the present invention.
圖3為表示靜電電容式的觸控式面板的一例的示意俯視圖。 3 is a schematic plan view showing an example of an electrostatic capacitive touch panel.
圖4為表示靜電電容式的觸控式面板的另一例的示意俯視圖。 4 is a schematic plan view showing another example of an electrostatic capacitive touch panel.
圖5(a)為沿著圖3所示的C部分的V-V線的局部剖面圖,圖5(b)為表示其他態樣的局部剖面圖。 FIG. 5(a) is a partial cross-sectional view taken along the line V-V of section C shown in FIG. 3, and FIG. 5(b) is a partial cross-sectional view showing another aspect.
1‧‧‧感光性元件 1‧‧‧Photosensitive element
10‧‧‧支撐膜 10‧‧‧Supporting film
20‧‧‧感光層 20‧‧‧Photosensitive layer
30‧‧‧保護膜 30‧‧‧Protection film
Claims (8)
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Also Published As
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TW201608439A (en) | 2016-03-01 |
KR20160065980A (en) | 2016-06-09 |
TWI510858B (en) | 2015-12-01 |
CN103975296A (en) | 2014-08-06 |
TW201802654A (en) | 2018-01-16 |
KR20170109683A (en) | 2017-09-29 |
TW201543159A (en) | 2015-11-16 |
WO2013084884A1 (en) | 2013-06-13 |
KR20140097354A (en) | 2014-08-06 |
KR20140097353A (en) | 2014-08-06 |
TWI689850B (en) | 2020-04-01 |
KR20170021909A (en) | 2017-02-28 |
WO2013084873A1 (en) | 2013-06-13 |
CN110554813A (en) | 2019-12-10 |
TW201337677A (en) | 2013-09-16 |
KR20180063374A (en) | 2018-06-11 |
US20160357102A1 (en) | 2016-12-08 |
CN103975295A (en) | 2014-08-06 |
US20140377704A1 (en) | 2014-12-25 |
TW201706713A (en) | 2017-02-16 |
TW201331708A (en) | 2013-08-01 |
US9488912B2 (en) | 2016-11-08 |
WO2013084283A1 (en) | 2013-06-13 |
US10042254B2 (en) | 2018-08-07 |
TWI689852B (en) | 2020-04-01 |
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