WO2013084284A1 - Method for forming protective film for touch panel electrodes, photosensitive resin composition, and photosensitive element - Google Patents

Method for forming protective film for touch panel electrodes, photosensitive resin composition, and photosensitive element Download PDF

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Publication number
WO2013084284A1
WO2013084284A1 PCT/JP2011/078108 JP2011078108W WO2013084284A1 WO 2013084284 A1 WO2013084284 A1 WO 2013084284A1 JP 2011078108 W JP2011078108 W JP 2011078108W WO 2013084284 A1 WO2013084284 A1 WO 2013084284A1
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WO
WIPO (PCT)
Prior art keywords
resin composition
photosensitive resin
photosensitive
protective film
touch panel
Prior art date
Application number
PCT/JP2011/078108
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French (fr)
Japanese (ja)
Inventor
田仲 裕之
泰治 村上
笹原 直樹
向 郁夫
五十嵐 由三
雅彦 海老原
山崎 宏
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日立化成株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 日立化成株式会社 filed Critical 日立化成株式会社
Priority to PCT/JP2011/078108 priority Critical patent/WO2013084284A1/en
Priority to US14/362,716 priority patent/US20140335350A1/en
Priority to KR1020147016028A priority patent/KR101592803B1/en
Priority to KR1020187021801A priority patent/KR102025036B1/en
Priority to CN201610515674.4A priority patent/CN106126003A/en
Priority to PCT/JP2012/081377 priority patent/WO2013084883A1/en
Priority to KR1020147016024A priority patent/KR101989644B1/en
Priority to KR1020177025927A priority patent/KR20170106655A/en
Priority to PCT/JP2012/081365 priority patent/WO2013084875A1/en
Priority to CN201280059906.XA priority patent/CN104054042B/en
Priority to CN201810052144.XA priority patent/CN108108072A/en
Priority to JP2013516812A priority patent/JP5304969B1/en
Priority to CN201280059836.8A priority patent/CN103975294B/en
Priority to JP2013516814A priority patent/JP5304971B1/en
Priority to TW101145687A priority patent/TWI525491B/en
Priority to TW101145694A priority patent/TWI512399B/en
Priority to TW104139042A priority patent/TWI625655B/en
Priority to TW107114189A priority patent/TW201828005A/en
Priority to TW104135790A priority patent/TWI621671B/en
Priority to JP2013123513A priority patent/JP6212970B2/en
Publication of WO2013084284A1 publication Critical patent/WO2013084284A1/en
Priority to JP2017176922A priority patent/JP6540766B2/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/044Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
    • G06F3/0446Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

Definitions

  • the present invention relates to a method for forming a protective film for an electrode for a touch panel, and particularly relates to a method for forming a protective film suitable for protecting an electrode of a capacitive touch panel, and a photosensitive resin composition and a photosensitive element used therefor.
  • Liquid crystal display elements and touch panels are used in large electronic devices such as personal computers and televisions, small electronic devices such as car navigation systems, mobile phones, and electronic dictionaries, and display devices such as OA / FA devices.
  • These liquid crystal display elements and touch panels are provided with electrodes made of a transparent conductive electrode material.
  • ITO Indium-Tin-Oxide
  • indium oxide and tin oxide are known, and these materials exhibit high visible light transmittance, so that they can be used as electrode materials for substrates for liquid crystal display elements. It has become mainstream.
  • capacitive touch panel when a fingertip (conductor) contacts the touch input surface, the fingertip and the conductive film are capacitively coupled to form a capacitor. For this reason, the capacitive touch panel detects the coordinates by capturing the change in charge at the contact position of the fingertip.
  • the projected capacitive touch panel can detect multiple fingertips, so it has a good operability to give complex instructions.
  • a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrodes have a two-layer structure in order to express two-dimensional coordinates based on the X and Y axes.
  • ITO Indium-Tin-Oxide
  • the frame area of the touch panel is an area where the touch position cannot be detected, it is an important factor of the product value to reduce the area of the frame area.
  • a treatment for increasing the conductivity is performed by forming a metal layer such as aluminum / molybdenum or copper on the bus electrode.
  • a capacitive projection type touch panel in which an insulating layer is formed on metal is disclosed (for example, Patent Document 1).
  • a silicon dioxide layer is formed on a metal by a plasma chemical vapor deposition method (plasma CVD method) to prevent corrosion of the metal.
  • plasma CVD method plasma chemical vapor deposition method
  • this method uses a plasma CVD method, there is a problem that a high temperature treatment is required and the base material is limited. There is also a problem that the manufacturing cost becomes high.
  • JP 2011-28594 A JP-A-7-253666 JP 2005-99647 A Japanese Patent Laid-Open No. 11-133617
  • a protective film with a photosensitive resin composition can be expected to reduce costs compared to the plasma CVD method.
  • the resin film is formed on the electrode for the touch panel, if the thickness of the resin film is large, a step may be conspicuous between a place where the film is present and a place where the film is not present. Therefore, it is desirable to make the protective film as thin as possible.
  • the rust prevention property of the film formed from the photosensitive resin composition was studied at a level of 10 ⁇ m or less.
  • the present invention relates to a method for forming a protective film for a touch panel electrode, which can form a protective film having sufficient anti-rust properties even on a thin film on a predetermined touch panel electrode, and such a protective film. It aims at providing the photosensitive resin composition and photosensitive element which can be formed.
  • the present inventors have intensively studied, and as a result, by adjusting the hydroxyl value of the photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, developability is improved. While ensuring, even if the film
  • a photosensitive layer comprising a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator is provided on a substrate having a touch panel electrode.
  • Forming a protective film made of a cured product of the photosensitive resin composition, and forming a protective film for a touch panel electrode having a hydroxyl value of 40 mgKOH / g or less in the entire solid content of the photosensitive resin composition Provide a method.
  • the electrode for the touch panel includes not only electrodes in the sensing area of the touch panel but also metal wiring in the frame area. Either or both of the electrodes provided with the protective layer may be provided.
  • a protective film having a sufficient antirust property can be formed with the following thickness. According to the present invention, it is possible to form a protective film having both sufficient appearance and rust prevention property using the photosensitive resin composition, and thus it is possible to reduce the manufacturing cost in manufacturing the touch panel.
  • the binder polymer component preferably has a hydroxyl value of 50 mgKOH / g or less.
  • the hydroxyl value of the photopolymerizable compound component is 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
  • the photosensitive resin composition further contains a phosphate ester containing a photopolymerizable unsaturated bond.
  • the acid value of the binder polymer component is preferably 120 mgKOH / g or less.
  • the photosensitive layer preferably has a visible light transmittance of 90% or more. In this case, it is suitable for forming a protective film that covers the electrodes in the sensing region.
  • the photosensitive layer preferably has a b * in the CIELAB color system of ⁇ 0.2 to 1.0. In this case, it is suitable for forming a protective film that covers the electrodes in the sensing region.
  • the photosensitive resin composition preferably further contains one or more compounds selected from the group consisting of triazole compounds having amino groups and tetrazole compounds having amino groups. .
  • development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
  • the present inventors have found that when patterning a thin photosensitive layer having high transparency, the resolution tends to decrease. The present inventors consider that the reason is that when the thickness of the photosensitive layer is reduced, it is easily affected by light scattering from the base material and halation occurs.
  • the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound, whereby a pattern can be formed with sufficient resolution.
  • the reason why the above effect is obtained is that the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency but does not decompose with slight light leakage.
  • the present inventors infer that the influence of leakage light is suppressed because of having a threshold value.
  • a photosensitive element comprising a support film and a photosensitive layer made of the photosensitive resin composition provided on the support film is prepared, and the photosensitive element
  • the photosensitive layer can be provided by transferring the photosensitive layer onto the substrate.
  • a roll-to-roll process can be easily realized, and the solvent drying process can be shortened, which can greatly contribute to shortening of the manufacturing process and cost reduction.
  • the present invention also provides, as a second aspect, a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, wherein the hydroxyl groups in the entire solid content of the photosensitive resin composition
  • a photosensitive resin composition used for forming a protective film for a touch panel electrode having a value of 40 mgKOH / g or less.
  • a protective film having sufficient rust resistance can be formed on a predetermined touch panel electrode even if it is a thin film.
  • the binder polymer component preferably has a hydroxyl value of 50 mgKOH / g or less.
  • the hydroxyl value of the photopolymerizable compound component is preferably 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
  • the photosensitive resin composition according to the second aspect of the present invention preferably further contains a phosphate ester containing a photopolymerizable unsaturated bond.
  • the acid value of the binder polymer component is preferably 120 mgKOH / g or less.
  • the photosensitive resin composition according to the second aspect of the present invention preferably has a visible light transmittance of 90% or more when a film having a thickness of 5 ⁇ m is formed. .
  • the photosensitive resin composition according to the second aspect of the present invention has a b * in the CIELAB color system of ⁇ 0. It is preferably 2 to 1.0.
  • the photosensitive resin composition according to the second aspect of the present invention comprises one or more compounds selected from the group consisting of triazole compounds having amino groups and tetrazole compounds having amino groups. Furthermore, it is preferable to contain. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
  • the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound. In this case, it is possible to form a thin protective layer having a high resolution and a pattern having a sufficient resolution.
  • the present invention also provides, as a third aspect, a photosensitive element comprising a support film, and a photosensitive layer comprising the photosensitive resin composition according to the second aspect of the present invention provided on the support film. provide.
  • a protective film having sufficient rust prevention can be formed on a predetermined touch panel electrode even if it is a thin film.
  • the thickness of the photosensitive layer can be 10 ⁇ m or less.
  • a protective film that covers a part or all of the electrode is formed on a substrate having a touch panel electrode by the method for forming a protective film according to the first aspect of the present invention.
  • the manufacturing method of a touch panel sensor provided with the process to perform is provided.
  • the protective film formation method of the electrode for touchscreens which can form the protective film which has sufficient antirust property even if it is a thin film on the electrode for predetermined touchscreens, and such protection
  • a photosensitive resin composition and a photosensitive element that can form a film can be provided.
  • the metal electrode of the capacitive touch panel can be protected. Furthermore, according to the present invention, it is possible to protect the electrodes in the frame region of the touch panel in which a metal layer such as copper, which is easily rusted by moisture or salt, is formed to improve conductivity.
  • (meth) acrylic acid means acrylic acid or methacrylic acid
  • (meth) acrylate means acrylate or methacrylate
  • (meth) acryloyl group means acryloyl group or methacryloyl.
  • the (poly) oxyethylene chain means an oxyethylene group or a polyoxyethylene group
  • the (poly) oxypropylene chain means an oxypropylene group or a polyoxypropylene group.
  • (EO) modified means a compound having a (poly) oxyethylene chain
  • (PO) modified means a compound having a (poly) oxypropylene chain
  • (EO) ⁇ (PO) modified means a compound having both a (poly) oxyethylene chain and a (poly) oxypropylene chain.
  • process is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, the term “process” is used as long as the intended action of the process is achieved. included.
  • a numerical range indicated using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
  • each component in the composition is the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition. Means.
  • FIG. 1 is a schematic cross-sectional view showing an embodiment of the photosensitive element of the present invention.
  • a photosensitive element 1 shown in FIG. 1 includes a support film 10, a photosensitive layer 20 made of the photosensitive resin composition according to the present invention provided on the support film, and the opposite side of the photosensitive layer 20 from the support film 10. And a protective film 30 provided on the surface.
  • the photosensitive element of the present embodiment can be suitably used for forming a protective film for a touch panel electrode.
  • Examples of the support film 10 include films having a thickness of about 5 to 100 ⁇ m made of polyethylene terephthalate, polycarbonate, polyethylene, polypropylene, polyethersulfone, and the like.
  • the thickness of the support film is preferably from 5 to 100 ⁇ m, more preferably from 10 to 70 ⁇ m, from the viewpoints of ensuring coverage and suppressing a decrease in resolution during exposure through the support film.
  • An embodiment of the photosensitive resin composition according to the present invention constituting the photosensitive layer 20 includes a binder polymer (hereinafter also referred to as (A) component), a photopolymerizable compound (hereinafter also referred to as (B) component), A photopolymerization initiator (hereinafter also referred to as “component (C)”), and the hydroxyl value of the entire solid content of the photosensitive resin composition is 40 mgKOH / g or less.
  • a binder polymer hereinafter also referred to as (A) component
  • B photopolymerizable compound
  • component (C) A photopolymerization initiator
  • the hydroxyl value of the whole solid content of the photosensitive resin composition can be measured as follows. That is, first, 1 g of the photosensitive resin composition whose hydroxyl value is to be measured is precisely weighed. If the photosensitive resin composition contains a volatile component such as a synthetic solvent or a diluent solvent, the photosensitive resin composition is previously heated at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours to remove the volatile component. deep. 10 mL of a 10% by mass acetic anhydride pyridine solution is added to the precisely weighed photosensitive resin composition to dissolve it uniformly, and heated at 100 ° C. for 1 hour.
  • a volatile component such as a synthetic solvent or a diluent solvent
  • Hydroxyl value (AB) ⁇ f ⁇ 28.05 / sample (g) + acid value
  • A represents the amount (ml) of 0.5 mol / l potassium hydroxide ethanol solution used for the blank test
  • B represents the amount (ml) of 0.5 mol / l potassium hydroxide ethanol solution used for titration
  • f represents a factor.
  • the hydroxyl value of the entire solid content of the photosensitive layer in the photosensitive element described later can be measured as follows. That is, first, a photosensitive resin composition is formed by laminating a photosensitive element on a glass substrate a plurality of times, superimposing only the photosensitive layer of the photosensitive element, and then forming a photosensitive layer whose hydroxyl value should be measured with a metal spatula. As a kakio, weigh exactly 1 g. The precisely weighed photosensitive resin composition is transferred to an Erlenmeyer flask, 10 mL of 10% by mass acetic anhydride pyridine solution is added to dissolve it uniformly, and heated at 100 ° C. for 1 hour.
  • the hydroxyl value of the component (A) can be obtained by accurately weighing 1 g of the binder polymer whose hydroxyl value is to be measured, and then measuring the binder polymer in the same manner as the above-described measurement of the hydroxyl value.
  • the binder polymer contains a volatile component such as a synthetic solvent or a diluting solvent
  • the binder polymer is previously heated at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours to remove the volatile component.
  • a protective film having a sufficient antirust property can be formed with a thickness of 10 ⁇ m or less.
  • the present inventors infer the reason why the above effect is obtained as follows.
  • a thin film having a thickness of 10 ⁇ m or less is formed using the photosensitive resin composition, corrosive components such as moisture and salt are likely to be included in the film, and this tendency is caused by hydroxyl groups contained in the photosensitive resin composition, particularly hydroxy groups.
  • the present inventors consider that the size is further increased by the alkyl group.
  • the entire solid content of the photosensitive resin composition that is, the hydroxyl value of the entire component forming the protective film is within the above range, so that the reduction in rust prevention due to hydroxyl groups can be sufficiently suppressed. Conceivable.
  • the binder polymer as the component (A) any polymer can be used without particular limitation as long as the hydroxyl value of the entire solid content of the photosensitive resin composition is adjusted to 40 mgKOH / g or less.
  • the hydroxyl value of the component (A) is preferably 50 mgKOH / g or less, and more preferably 45 mgKOH / g or less.
  • component (A) for example, a polymer having a carboxyl group can be used.
  • the component (A) is preferably a copolymer containing structural units derived from (a) (meth) acrylic acid and (b) (meth) acrylic acid alkyl ester.
  • Examples of the (meth) acrylic acid alkyl ester include (meth) acrylic acid methyl ester, (meth) acrylic acid ethyl ester, (meth) acrylic acid butyl ester, (meth) acrylic acid 2-ethylhexyl ester, and (meth) acrylic acid ester. ) Acrylic acid hydroxyl ethyl ester.
  • a (meth) acrylic acid alkyl ester containing a hydroxyl group such as the above (meth) acrylic acid hydroxyl ethyl ester
  • the hydroxyl value of the component (A) is 50 mgKOH / g or less. It is more preferable to adjust so that it may become 45 mgKOH / g or less.
  • the copolymer may further contain other monomers that can be copolymerized with the components (a) and (b) as constituent units.
  • Examples of other monomers that can be copolymerized with the components (a) and (b) include (meth) acrylic acid tetrahydrofurfuryl ester, (meth) acrylic acid dimethylaminoethyl ester, and (meth) acrylic acid diethylamino acid.
  • the above monomers may be used alone or in combination of two or more.
  • the molecular weight of the binder polymer as component (A) is not particularly limited, but from the viewpoint of coating properties, coating film strength, and developability, it is usually a weight average molecular weight (a value measured in terms of standard polystyrene using GPC). ) Is preferably 10,000 to 200,000, more preferably 30,000 to 150,000, and most preferably 50,000 to 100,000. In addition, the measurement conditions of a weight average molecular weight shall be the same measurement conditions as the Example of this-application specification.
  • the acid value of the binder polymer as the component (A) can be developed with various known developing solutions in the step of selectively removing the photosensitive resin composition layer in the development step, From the viewpoint of improving resistance to corrosive components such as moisture and salt when functioning as a protective film, it is preferably 120 mgKOH / g or less.
  • the acid value when developing with an aqueous alkali solution such as sodium carbonate, potassium carbonate, tetramethylammonium hydroxide, triethanolamine, etc., the acid value is preferably 50 to 120 mgKOH / g. In terms of excellent developability, it is preferably 50 mgKOH / g or more.
  • the touch panel electrode from the viewpoint of protecting the electrode from corrosive components such as moisture and salt, it is preferably 120 mgKOH / g or less. .
  • the acid value of the binder polymer can be set to 16 to 120 mgKOH / g, development can be performed using an alkaline aqueous solution containing water, an alkali metal salt, and a surfactant. If the acid value is less than 16 mgKOH / g, development tends to be difficult, and if it exceeds 120 mgKOH / g, the electrode tends to be unable to be protected for the reasons described above.
  • the photopolymerizable compound as component (B) can be substituted without particular limitation depending on the required properties, provided that the hydroxyl value of the entire solid content of the photosensitive resin composition is 40 mgKOH / g or less. However, the hydroxyl value of the component (B) is preferably 90 mgKOH / g or less, and more preferably 60 mgKOH / g or less.
  • the hydroxyl value of the component (B) is measured in the same manner as the measurement of the hydroxyl value of the photopolymerizable compound solution after precisely weighing about 1 g of the solution of the photopolymerizable compound whose hydroxyl value is to be measured. Is required. If the photopolymerizable compound contains a volatile component such as a synthetic solvent or a diluting solvent, the volatile component is previously removed by heating at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours. .
  • a volatile component such as a synthetic solvent or a diluting solvent
  • a photopolymerizable compound having an ethylenically unsaturated group can be used as the photopolymerizable compound as component (B).
  • Examples of the photopolymerizable compound having an ethylenically unsaturated group include a monofunctional vinyl monomer, a bifunctional vinyl monomer, and a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups.
  • Examples of the monofunctional vinyl monomer include (meth) acrylic acid, (meth) acrylic acid alkyl ester, and those co-polymerized as monomers used for the synthesis of a copolymer which is a preferred example of the component (A). Examples thereof include polymerizable monomers.
  • bifunctional vinyl monomer examples include polyethylene glycol di (meth) acrylate (having 2 to 14 ethoxy groups), trimethylolpropane di (meth) acrylate, polypropylene glycol di (meth) acrylate (propylene group Bisphenol A polyoxyethylene di (meth) acrylate (2,2-bis (4- (meth) acryloxypolyethoxyphenyl) propane), bisphenol A diglycidyl ether di (meth) acrylate And the like; and esterified products of polyvalent carboxylic acids (such as phthalic anhydride) and substances having a hydroxyl group and an ethylenically unsaturated group (such as ⁇ -hydroxyethyl acrylate and ⁇ -hydroxyethyl methacrylate).
  • polyvalent carboxylic acids such as phthalic anhydride
  • substances having a hydroxyl group and an ethylenically unsaturated group such as ⁇ -hydroxyethyl acrylate and ⁇ -
  • bisphenol A polyoxyethylene dimethacrylate examples include bisphenol A dioxyethylene diacrylate, bisphenol A dioxyethylene dimethacrylate, bisphenol A trioxyethylene diacrylate, bisphenol A trioxyethylene dimethacrylate, and bisphenol A pentaoxy. Examples include ethylene diacrylate, bisphenol A pentaoxyethylene dimethacrylate, bisphenol A deoxyoxyethylene diacrylate, and bisphenol A deoxyoxyethylene dimethacrylate.
  • Examples of the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups include trimethylolpropane tri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, Compounds obtained by reacting ⁇ , ⁇ -unsaturated saturated carboxylic acids with polyhydric alcohols such as dipentaerythritol penta (meth) acrylate and dipentaerythritol hexa (meth) acrylate; trimethylolpropane triglycidyl ether triacrylate and the like Examples thereof include compounds obtained by adding an ⁇ , ⁇ -unsaturated carboxylic acid to a glycidyl group-containing compound.
  • a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups it is preferable to contain a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups. Furthermore, from the viewpoint of electrode corrosion inhibition and ease of development, it has a (meth) acrylate compound having a skeleton derived from pentaerythritol, a (meth) acrylate compound having a skeleton derived from dipentaerythritol, and a skeleton derived from trimethylolpropane.
  • (meth) acrylate having a skeleton derived from dipentaerythritol means an esterified product of dipentaerythritol and (meth) acrylic acid, and the esterified product is a compound modified with an alkyleneoxy group.
  • the above esterified product preferably has 6 ester bonds in one molecule, but a compound having 1 to 5 ester bonds may be mixed.
  • the (meth) acrylate compound having a skeleton derived from trimethylolpropane means an esterified product of trimethylolpropane and (meth) acrylic acid, and the esterified product is modified with an alkyleneoxy group. Also included are compounds. In the above esterified product, the number of ester bonds in one molecule is preferably 3, but a compound having 1 to 2 ester bonds may be mixed.
  • the above compounds can be used alone or in combination of two or more.
  • the ratio to be used is not particularly limited, but photocurability and electrode corrosion
  • the proportion of the monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is 100 parts by mass of the total amount of the photopolymerizable compounds contained in the photosensitive resin composition. , Preferably 30 parts by mass or more, more preferably 50 parts by mass or more, and even more preferably 75 parts by mass or more.
  • the content of the component (A) and the component (B) in the photosensitive resin composition of the present embodiment is such that the amount of the component (A) is 40 to 80 with respect to 100 parts by mass of the total amount of the components (A) and (B).
  • the component (B) is preferably 20 to 60 parts by mass, the component (A) is preferably 50 to 70 parts by mass, and the component (B) is more preferably 30 to 50 parts by mass. More preferably, the component is 55 to 65 parts by mass and the component (B) is 35 to 45 parts by mass.
  • Examples of the photopolymerization initiator as component (C) include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone.
  • substituents of the aryl groups of two 2,4,5-triarylimidazoles may be the same to give the target compound, or differently give an asymmetric compound.
  • an oxime ester compound or a phosphine oxide compound is preferable from the transparency of the protective film to be formed and the pattern forming ability when the film thickness is 10 ⁇ m or less.
  • the oxime ester compound include compounds represented by the following general formula (C-1) and general formula (C-2). From the viewpoint of fast curability and transparency, the following general formula (C-1) The compound represented by these is preferable.
  • R 1 is an alkyl group having 1 to 12 carbon atoms, an organic group containing a cycloalkyl group having 3 to 20 carbon atoms, an alkanoyl group having 2 to 12 carbon atoms, or a double bond.
  • An alkenoyl group having 4 to 6 carbon atoms, a benzoyl group, an alkoxycarbonyl group having 2 to 6 carbon atoms or a phenoxycarbonyl group which is not conjugated with a carbonyl group is shown.
  • the aromatic ring in the general formula (C-1) may have a substituent.
  • R 1 is preferably an organic group containing an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms, and an alkyl group having 3 to 10 carbon atoms. Or an organic group containing a cycloalkyl group having 4 to 15 carbon atoms, particularly an organic group containing an alkyl group having 4 to 8 carbon atoms or a cycloalkyl group having 4 to 10 carbon atoms. preferable.
  • R 2 represents a halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyclopentyl group, a cyclohexyl group, a phenyl group, a benzyl group, a benzoyl group, an alkanoyl group having 2 to 12 carbon atoms, Represents an alkoxycarbonyl group or phenoxycarbonyl group having 2 to 12 carbon atoms, R 3 represents an organic group containing an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms, and R 4 is independently selected.
  • R 5 represents an alkyl group having 2 to 20 carbon atoms or an arylene group
  • p1 represents an integer of 0 to 3
  • p1 represents an integer of 0 to 3
  • p1 is 2 or more, a plurality of R 4 may be the same or different.
  • carbazole may have a substituent as long as the effects of the present invention are not impaired.
  • R 2 is preferably an alkyl group having 1 to 12 carbon atoms, more preferably an alkyl group having 1 to 8 carbon atoms, and an alkyl group having 1 to 4 carbon atoms. It is particularly preferred that
  • R 3 is preferably an organic group containing an alkyl group having 1 to 8 carbon atoms and a cycloalkyl group having 4 to 15 carbon atoms, an alkyl group having 1 to 4 carbon atoms, A cycloalkyl group having 4 to 10 carbon atoms is more preferable.
  • Examples of the compound represented by the general formula (C-1) and the compound represented by the general formula (C-2) include 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O -Benzoyloxime)], ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) and the like.
  • 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)] is EGANONE, 1- [IRGACURE-OXE01 (trade name, manufactured by Ciba Specialty Chemicals).
  • 9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) is commercially available as IRGACURE-OXE02 (trade name, manufactured by Ciba Specialty Chemicals) Are available. These are used alone or in combination of two or more.
  • Examples of the phosphine oxide compound include compounds represented by the following general formula (C-3) and general formula (C-4). From the viewpoint of fast curability and transparency, a compound represented by the following general formula (C-3) is preferred.
  • R 6 , R 7 and R 8 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms.
  • R 9 , R 10 and R 11 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms.
  • R 6 , R 7 or R 8 in the general formula (C-3) is an alkyl group having 1 to 20 carbon atoms
  • the alkyl group may be linear, branched, or cyclic
  • the alkyl group preferably has 5 to 10 carbon atoms.
  • R 9 , R 10 or R 11 in the general formula (C-4) is an alkyl group having 1 to 20 carbon atoms
  • the alkyl group may be linear, branched, or cyclic
  • the alkyl group preferably has 5 to 10 carbon atoms.
  • R 6 , R 7 or R 8 in the general formula (C-3) is an aryl group
  • the aryl group may have a substituent.
  • the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms.
  • R 9 , R 10 or R 11 in the general formula (C-4) is an aryl group
  • the aryl group may have a substituent.
  • the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms.
  • R 6 , R 7 , and R 8 are preferably aryl groups, and the compounds represented by general formula (C-4) are represented by R 9 , R 10 And R 11 is preferably an aryl group.
  • the compound represented by the general formula (C-3) includes 2,4,6-trimethylbenzoyl-diphenyl-phosphine because of the transparency of the protective film to be formed and the pattern forming ability when the film thickness is 10 ⁇ m or less. Oxides are preferred. 2,4,6-Trimethylbenzoyl-diphenyl-phosphine oxide is commercially available, for example, as DAROCUR-TPO (trade name, manufactured by BASF Japan).
  • the content of the photopolymerization initiator as component (C) is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the total amount of components (A) and (B), and 1 to 10 parts by mass. Part is more preferable, and 2 to 5 parts by mass is even more preferable.
  • the photosensitivity is sufficient, and the absorption on the surface of the composition is increased at the time of exposure, and the internal photocuring becomes insufficient. Problems such as a reduction in visible light transmittance can be suppressed.
  • the photosensitive resin composition of this embodiment is one or more compounds selected from the group consisting of a triazole compound having an amino group and a tetrazole compound having an amino group from the viewpoint of suppressing the occurrence of development residue on the metal surface to be removed ( Hereinafter, it is preferable to further contain (D) component).
  • triazole compound having an amino group examples include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, etc. , 3-mercaptotriazole, 5-mercaptotriazole, and other triazole compounds containing a mercapto group are substituted with amino groups.
  • Examples of the tetrazole compound having an amino group include compounds represented by the following general formula (D-1).
  • R 11 and R 12 in the general formula (D-1) are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, a phenyl group, an aminophenyl group, carbon An alkylphenyl group having 7 to 20 amino acids, a mercapto group, an alkylmercapto group having 1 to 10 carbon atoms or a carboxyalkyl group having 2 to 10 carbon atoms, wherein at least one of R 11 and R 12 represents an amino group; Have.
  • Alkyl groups include methyl, ethyl, propyl, iso-propyl, butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl Group, tridecyl group, tetradecyl group, pentadecyl group, octadecyl group, nonadecyl group, icosyl group and the like.
  • Examples of the cycloalkyl group include a cyclopentyl group, a cyclohexyl group, and a cyclooctyl group.
  • Examples of the alkylphenyl group include a methylphenyl group and an ethylphenyl group.
  • alkyl mercapto group examples include a methyl mercapto group and an ethyl mercapto group.
  • carboxyalkyl group examples include a carboxymethyl group and a carboxyethyl group.
  • tetrazole compounds represented by the general formula (D-1) 5-amino-1H-tetrazole, 1-methyl-5-amino-tetrazole, 1-methyl-5-mercapto-tetrazole, 5- (2- Aminophenyl) -1H-tetrazole, 1-cyclohexyl-5-amino-tetrazole, 1-phenyl-5-amino-tetrazole, 1-carboxymethyl-5-amino-tetrazole are preferred.
  • the tetrazole compound represented by the general formula (D-1) is preferably a water-soluble salt thereof.
  • Specific examples include alkali metal salts of 1-methyl-5-amino-tetrazole such as sodium, potassium and lithium.
  • 5-amino-1H-tetrazole and 1-methyl-5-mercapto-1H-tetrazole are particularly preferred from the viewpoints of the ability to suppress electrode corrosion, adhesion to metal electrodes, ease of development, and transparency.
  • tetrazole compounds and water-soluble salts thereof may be used singly or in combination of two or more.
  • the photosensitive resin composition is a tetrazole compound or mercapto group having an amino group. It is preferable to further contain a compound in which an amino group is substituted for a triazole compound containing. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern. As this reason, it is thought that moderate adhesion of the surface is expressed.
  • the photosensitive resin composition and the photosensitive element according to this embodiment are It is suitable for forming a protective film for protecting an electrode in a frame region of a touch panel in which a metal layer such as copper is formed to improve conductivity.
  • the content of the component (D) in the photosensitive resin composition of the present embodiment is 0.05 to 10.0 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B).
  • the amount is 0.1 to 2.0 parts by mass, and more preferably 0.2 to 1.0 part by mass.
  • a protective layer on a part of the ITO electrode of the touch panel, for example, a part where a protective layer is not formed in the view area, but a metal layer such as copper is formed on the ITO electrode in the frame region and the ITO electrode.
  • a protective layer is provided, unnecessary portions can be removed by exposure and development after the photosensitive layer is provided on the entire surface.
  • the photosensitive layer is required to have good developability so as not to cause development residue in unnecessary portions while having sufficient adhesion to the electrode to be protected.
  • the photosensitive resin composition of the present embodiment contains a phosphate ester (hereinafter also referred to as component (E)) containing a photopolymerizable unsaturated bond. It is preferable to contain.
  • a compound having the following structure as the phosphate ester from the viewpoint of achieving both high adhesion and developability to the ITO electrode while ensuring sufficient rust prevention properties of the protective film to be formed.
  • the compound is commercially available such as PM21 (manufactured by Nippon Kayaku Co., Ltd.).
  • the compounding quantity of phosphate ester is mix
  • an adhesion imparting agent such as a silane coupling agent, a leveling agent, a plasticizer, a filler, an antifoaming agent, a flame retardant, a stabilizer, and an antioxidant.
  • a perfume, a thermal crosslinking agent, a polymerization inhibitor and the like can be contained in an amount of about 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B). These can be used alone or in combination of two or more.
  • the photosensitive resin composition of the present embodiment preferably has a visible light transmittance of 90% or more, more preferably 92% or more, and even more preferably 95% or more.
  • the visible light transmittance of the photosensitive resin composition is determined as follows. First, a photosensitive resin composition is applied on a support film so that the thickness after drying is 5 ⁇ m, and dried to form a photosensitive resin composition layer. Next, it laminates on a glass substrate using a laminator so that the photosensitive resin composition layer contacts. Thus, a measurement sample in which the photosensitive resin composition layer and the support film are laminated on the glass substrate is obtained. Next, after the photosensitive resin composition layer is photocured by irradiating the obtained measurement sample with ultraviolet rays, the transmittance in a measurement wavelength region of 400 to 700 nm is measured using an ultraviolet-visible spectrophotometer.
  • suitable transmittance means the minimum value of the transmittance in the above wavelength range.
  • the transmittance in the wavelength range of 400 to 700 nm which is a light ray in the general visible light wavelength range, is 90% or more, for example, when protecting the transparent electrode of the display part of the touch panel (touch sensor) or touch panel (touch).
  • the protective layer is visible from the edge of the display part when the metal layer (for example, a layer in which a copper layer is formed on the ITO electrode) is protected, the display quality, hue, A decrease in luminance can be sufficiently suppressed.
  • b * in the CIELAB color system is preferably ⁇ 0.2 to 1.0, and ⁇ 0. It is more preferably 0 to 0.7, and still more preferably 0.1 to 0.4.
  • b * is 0.8 or more or ⁇ 0.2 or less, the display quality and color tone in the display portion tend to be reduced, as in the case where the visible light transmittance is less than 90%.
  • the measurement of b * in the CIELAB color system uses, for example, a spectrocolorimeter “CM-5” manufactured by Konica Minolta, and a glass of 0.7 mm in thickness with b * of 0.1 to 0.2.
  • the photosensitive resin composition of the present embodiment is preferably used by forming a film on a photosensitive film like the photosensitive element of the present embodiment.
  • a roll-to-roll process can be easily realized, and the solvent drying process can be shortened. it can.
  • the photosensitive layer 20 can be formed by using the photosensitive resin composition of the present embodiment as a coating solution, and applying and drying the same on a support film.
  • the coating liquid can be obtained by uniformly dissolving or dispersing each component constituting the photosensitive resin composition of the present embodiment described above in a solvent.
  • the solvent is not particularly limited and known ones can be used.
  • examples include ethylene glycol monoethyl ether, propylene glycol monomethyl ether, chloroform, and methylene chloride.
  • These solvents may be used alone or as a mixed solvent composed of two or more solvents.
  • Application methods include, for example, doctor blade coating method, Meyer bar coating method, roll coating method, screen coating method, spinner coating method, inkjet coating method, spray coating method, dip coating method, gravure coating method, curtain coating method, die coating Examples thereof include a coating method.
  • the drying conditions are not particularly limited, but the drying temperature is preferably 60 to 130 ° C., and the drying time is preferably 0.5 to 30 minutes.
  • the thickness of the photosensitive layer is 10 ⁇ m or less after drying so that the step on the surface of the touch panel (touch sensor) caused by the formation of a partial electrode protective film is minimized as much as possible to exert a sufficient effect on electrode protection. Is preferably 2 to 10 ⁇ m, more preferably 3 to 8 ⁇ m.
  • the photosensitive layer 20 preferably has a visible light transmittance of 90% or more, more preferably 92% or more, and even more preferably 95% or more.
  • the photosensitive layer 20 is preferably adjusted so that b * in the CIELAB color system is ⁇ 0.2 to 1.0.
  • the viscosity of the photosensitive layer 20 prevents the photosensitive resin composition from oozing out from the end face of the photosensitive element for one month or more when it is used as a photosensitive element for forming a protective film of a roll-shaped touch panel electrode. From 30 to 100 MPa ⁇ s at 30 ° C. from the standpoint of preventing exposure failure and residual development caused by the fragments of the photosensitive resin composition adhering to the substrate when the photosensitive element is cut. More preferably, it is ⁇ 90 MPa ⁇ s, and even more preferably 25-80 MPa ⁇ s.
  • the viscosity is 1.96 ⁇ at 30 ° C. and 80 ° C. in the thickness direction of this sample using a circular film of 7 mm in diameter and 2 mm in thickness formed from the photosensitive resin composition as a measurement sample. This is a value obtained by measuring the rate of change of thickness when a load of 10 ⁇ 2 N is applied, and converting it to viscosity from the rate of change assuming a Newtonian fluid.
  • Examples of the protective film 30 include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyethylene-vinyl acetate copolymer, and a laminated film of polyethylene-vinyl acetate copolymer and polyethylene having a thickness of 5 to 100 ⁇ m. Degree film.
  • Photosensitive element 1 can be stored in a roll or stored.
  • the photosensitive resin composition coating liquid of the present embodiment described above may be applied on a substrate having a touch panel electrode and dried to provide a photosensitive layer made of the photosensitive resin composition.
  • the photosensitive layer preferably satisfies the above-mentioned conditions of film thickness, visible light transmittance, and b * in the CIELAB color system.
  • FIG. 2 is a schematic cross-sectional view for explaining an embodiment of a method for forming a protective film for an electrode for a touch panel according to the present invention.
  • the method for forming a protective film for a touch panel electrode according to the present embodiment is a first method in which the photosensitive layer 20 made of the photosensitive resin composition according to the present embodiment is provided on the base material 100 having the touch panel electrodes 110 and 120.
  • a third step of forming a protective film 22 made of a cured product of the resin composition In this way, the touch panel sensor 200 with a protective film is obtained.
  • the substrate used in the present embodiment is not particularly limited, and examples thereof include substrates such as glass plates, plastic plates, and ceramic plates that are generally used for touch panels (touch sensors).
  • a touch panel electrode to be a target for forming a protective film is provided on this substrate.
  • the electrode include electrodes such as ITO, Cu, Al, and Mo, and TFT.
  • an insulating layer may be provided over the substrate.
  • etching photosensitive film is pasted on the metal film to form a desired resist pattern, and unnecessary Cu is iron chloride. After removing with an etching solution such as an aqueous solution, the resist pattern is peeled off.
  • the surface on which the touch panel electrodes 110 and 120 of the substrate 100 are provided while heating the photosensitive element is provided while heating the photosensitive element.
  • the photosensitive layer 20 is laminated by pressure bonding (see FIG. 2A).
  • Crimping means includes a crimping roll.
  • the pressure roll may be provided with a heating means so that it can be heat-pressure bonded.
  • the heating temperature for thermocompression bonding is preferably 10 to 180 ° C. so that the components of the photosensitive layer are not easily cured or thermally decomposed while ensuring sufficient adhesion between the photosensitive layer and the substrate. More preferably, the temperature is set to ⁇ 160 ° C., and more preferably 30 to 150 ° C.
  • the pressure at the time of thermocompression bonding is set to 50 to 1 ⁇ 10 5 N / m in terms of linear pressure from the viewpoint of suppressing deformation of the substrate while ensuring sufficient adhesion between the photosensitive layer and the substrate. Is preferably 2.5 ⁇ 10 2 to 5 ⁇ 10 4 N / m, more preferably 5 ⁇ 10 2 to 4 ⁇ 10 4 N / m.
  • the base material may be pre-heated.
  • the preheating temperature at this time is preferably 30 to 180 ° C.
  • the photosensitive resin composition of this embodiment is applied as a coating liquid to the surface of the substrate 100 where the touch panel electrodes 110 and 120 are provided and dried.
  • the photosensitive layer 20 can be formed.
  • the photosensitive layer 20 preferably satisfies the above-described conditions of film thickness, visible light transmittance, and b * in the CIELAB color system.
  • the photosensitive layer 20 is exposed to the actinic ray L in a pattern via the photomask 130 (see FIG. 2B).
  • the support film 10 on the photosensitive layer 20 when the support film 10 on the photosensitive layer 20 is transparent, it can be exposed as it is, and when it is opaque, it is removed and then exposed. From the viewpoint of protecting the photosensitive layer, it is preferable to use a transparent polymer film as the support film, and expose the polymer film while leaving the polymer film remaining.
  • a known active light source can be used, for example, a carbon arc lamp, an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, etc. Not limited.
  • the irradiation amount of actinic rays is usually 1 ⁇ 10 2 to 1 ⁇ 10 4 J / m 2 , and heating can be accompanied during irradiation. If the irradiation amount of actinic rays is less than 1 ⁇ 10 2 J / m 2 , the photocuring effect tends to be insufficient, and if it exceeds 1 ⁇ 10 4 J / m 2 , the photosensitive layer tends to discolor. is there.
  • the exposed photosensitive layer is developed with a developer to remove the unexposed portions, and the photosensitive resin composition of the present embodiment having a thickness of 10 ⁇ m or less covering a part or all of the electrodes.
  • a protective film 22 made of a cured product is formed. The formed protective film 22 can have a predetermined pattern.
  • development is performed by a known method such as spraying, showering, rocking dipping, brushing, scraping, etc., using a known developing solution such as an alkaline aqueous solution, an aqueous developer, or an organic solvent, and unnecessary portions are removed.
  • a known developing solution such as an alkaline aqueous solution, an aqueous developer, or an organic solvent, and unnecessary portions are removed.
  • Examples of the base of the alkaline aqueous solution include alkali hydroxide (lithium, sodium or potassium hydroxide, etc.), alkali carbonate (lithium, sodium or potassium carbonate or bicarbonate, etc.), alkali metal phosphate (potassium phosphate, etc.) , Sodium phosphate, etc.), alkali metal pyrophosphates (sodium pyrophosphate, potassium pyrophosphate, etc.), tetramethylammonium hydroxide, triethanolamine, etc. Among them, tetramethylammonium hydroxide, etc. are preferred. It is done.
  • an aqueous solution of sodium carbonate is also preferably used.
  • a dilute solution of sodium carbonate 0.5 to 5% by weight aqueous solution
  • 20 to 50 ° C. is preferably used.
  • the development temperature and time can be adjusted according to the developability of the photosensitive resin composition of the present embodiment.
  • a surfactant an antifoaming agent, a small amount of an organic solvent for promoting development, and the like can be mixed in the alkaline aqueous solution.
  • the base of the alkaline aqueous solution remaining in the photosensitive layer after development and photocuring is converted into an acid by a known method such as spraying, rocking immersion, brushing or scraping using an organic acid, an inorganic acid or an aqueous acid solution thereof. It can be treated (neutralized).
  • the cured product may be further cured by exposure (for example, 5 ⁇ 10 3 to 2 ⁇ 10 4 J / m 2 ) as necessary.
  • exposure for example, 5 ⁇ 10 3 to 2 ⁇ 10 4 J / m 2
  • the photosensitive resin composition of the present embodiment exhibits excellent adhesion to a metal even without a heating step after development, but if necessary, instead of exposure after development or in combination with exposure.
  • Heat treatment 80 to 250 ° C.
  • binder polymer solution (A2) Preparation of binder polymer solution (A2)
  • a binder polymer solution (solid content 45 mass%) (A2) having a weight average molecular weight of about 80,000, an acid value of 115 mgKOH / g, and a hydroxyl value of 1 mgKOH / g was obtained.
  • binder polymer solution (A3) Preparation of binder polymer solution (A3)
  • a binder polymer solution (solid content 45% by weight) (A3) having a weight average molecular weight of about 45,000, an acid value of 78 mgKOH / g, and a hydroxyl value of 43 mgKOH / g was obtained.
  • binder polymer solution (A4) In the same manner as in the above (A1), a binder polymer solution (solid content 45% by weight) (A4) having a weight average molecular weight of about 47,000, an acid value of 78 mgKOH / g and a hydroxyl value of 129 mgKOH / g was obtained.
  • binder polymer solution (A5) [Preparation of binder polymer solution (A5)] MIS-115 (methacrylic acid / N-cyclohexylmaleimide / dicyclopentanyl methacrylate / 2-hydroxyethyl methacrylate copolymer / reaction product of 2-hydroxyethyl methacrylate and methacrylic acid (2-isocyanatoethyl) (mass ratio) A 12.2 / 10.9 / 26 / 18.6 / 32.3) propylene glycol monomethyl ether acetate / methyl lactate solution was used with a weight average molecular weight of about 26,000, an acid value of 55 mgKOH / g, and a hydroxyl value. was 80.2 mgKOH / g.
  • the weight average molecular weight (Mw) was measured by gel permeation chromatography (GPC), and was derived by conversion using a standard polystyrene calibration curve.
  • GPC condition Pump Hitachi L-6000 type (product name, manufactured by Hitachi, Ltd.) Column: Gelpack GL-R420, Gelpack GL-R430, Gelpack GL-R440 (above, manufactured by Hitachi Chemical Co., Ltd., product name) Eluent: Tetrahydrofuran Measurement temperature: 40 ° C Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
  • the acid value was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components to obtain a solid content. Then, after precisely weighing 1 g of the polymer whose acid value is to be measured, 30 g of acetone was added to this polymer and dissolved uniformly. Next, an appropriate amount of an indicator, phenolphthalein, was added to the solution, and titration was performed using a 0.1N aqueous KOH solution. And the acid value was computed by following Formula.
  • Acid value 10 ⁇ Vf ⁇ 56.1 / (Wp ⁇ I)
  • Vf represents the titration amount (mL) of phenolphthalein
  • Wp represents the weight (g) of the measured resin solution
  • I represents the ratio (mass%) of the non-volatile content in the measured resin solution.
  • the hydroxyl group was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components to obtain a solid content. Then, after precisely weighing 1 g of the polymer whose hydroxyl value is to be measured, the accurately weighed photosensitive resin composition is put in an Erlenmeyer flask, and 10 mL of 10% by mass acetic anhydride pyridine solution is added and uniformly dissolved. Heated at 0 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine were added and heated at 100 ° C. for 10 minutes. Then, using an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.), 0.5 mol / L potassium hydroxide ethanol It was measured by neutralization titration with a solution.
  • an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.
  • Example 1 [Preparation of Photosensitive Resin Composition Solution (V-1) for Forming Protective Film]
  • the materials shown in Table 2 were mixed for 15 minutes using a stirrer to prepare a photosensitive resin composition solution (V-1) for forming a protective film.
  • Photosensitive Element (E-1) for Forming Protective Film A polyethylene terephthalate film having a thickness of 50 ⁇ m was used as the support film, and the photosensitive resin composition solution (V-1) was evenly applied onto the support film using a comma coater, and 3 times with a 100 ° C. hot air convection dryer. The solvent was removed by drying for minutes to form a photosensitive layer (photosensitive resin composition layer) made of the photosensitive resin composition. The resulting photosensitive layer had a thickness of 5 ⁇ m.
  • a polyethylene film having a thickness of 25 ⁇ m was further laminated as a cover film on the obtained photosensitive layer to produce a photosensitive element (E-1) for forming a protective film.
  • a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 ⁇ 10 2 J / m 2 from the upper side of the photosensitive layer (i line). (Measurement value at a wavelength of 365 nm) After irradiation with ultraviolet rays, the support film was removed to obtain a transmittance measurement sample having a photosensitive layer (photocured cured film) thickness of 5.0 ⁇ m.
  • the visible light transmittance of the obtained sample was measured in a measurement wavelength range of 400 to 700 nm using an ultraviolet-visible spectrophotometer (U-3310) manufactured by Hitachi Instrument Service Co., Ltd.
  • the transmittance of the obtained photosensitive layer at a wavelength of 400 nm is 97% at a wavelength of 700 nm, 96% at a wavelength of 550 nm, and 94% at a wavelength of 400 nm.
  • the transmittance was secured.
  • the obtained photosensitive layer was subjected to an exposure amount of 5 ⁇ 10 2 J / m 2 (i-line (wavelength 365 nm) from the upper side of the photosensitive layer side using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.). )), After irradiating with ultraviolet rays, the support film is removed and further irradiated with ultraviolet rays (measured value at i-line (wavelength 365 nm)) with an exposure amount of 1 ⁇ 10 4 J / m 2 from above the photosensitive layer side. Then, a sample for b * measurement having a photosensitive layer (photocured cured film) thickness of 5.0 ⁇ m was obtained.
  • CM-5 spectrocolorimeter
  • the b * of the photosensitive layer was 0.63, confirming that it had a good b * .
  • a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) was used for the photosensitive layer of the obtained laminate, and the exposure amount was 5 ⁇ 10 2 J / m 2 (i-line ( Measured value at a wavelength of 365 nm), after irradiating with ultraviolet rays, the support film is removed, and further the ultraviolet ray is irradiated at an exposure amount of 1 ⁇ 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm)). Irradiation was performed to obtain a sample for evaluating artificial sweat resistance in which a 5.0 ⁇ m-thick protective layer formed by curing the photosensitive layer was formed.
  • C Traces are visible on the surface of the protective layer, but copper is unchanged.
  • D There is a trace on the surface of the protective layer, and copper discolors. When the surface state of the sample for evaluation was observed, a very slight trace was seen on the surface of the protective layer, but the copper was unchanged and the evaluation was B.
  • the laminate obtained above was prepared, it was stored for 24 hours at 23 ° C. and 60%, and then the actinic ray transmitting portion and the actinic ray shielding portion were alternately patterned, and a photo with a line / space of 300 ⁇ m / 300 ⁇ m.
  • a photomask is placed on a support film, and using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.), the exposure amount is 5 ⁇ 10 2 J / m 2 from above the photomask surface. (Measured value at i-line (wavelength 365 nm)), ultraviolet rays were imagewise irradiated.
  • the support film laminated on the photosensitive layer is removed, and spray development is performed at 30 ° C. for 40 seconds using a 1.0% by mass aqueous sodium carbonate solution to selectively remove the photosensitive layer, and a protective film pattern Formed.
  • the substrate surface state of the portion of the obtained substrate with the protective film pattern where the photosensitive layer was selectively removed was observed with a microscope, and the development residue was evaluated according to the following ratings.
  • B Copper on the substrate surface is slightly discolored, but there is no development residue.
  • C Copper on the surface of the substrate is slightly discolored, and a development residue is slightly generated.
  • D Development residue is generated. When the surface state of the sample for evaluation was observed, there was no change on the surface of the substrate, and the evaluation was A.
  • a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 ⁇ 10 2 J / m 2 from the upper side of the photosensitive layer (i line).
  • the exposure amount is 5 ⁇ 10 2 J / m 2 from the upper side of the photosensitive layer (i line).
  • the support film is removed, and further at an exposure amount of 1 ⁇ 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm))
  • a cross-cut adhesion test sample in which a 5.0 ⁇ m-thick protective layer formed by curing the photosensitive layer was formed.
  • Examples 2 to 8 A photosensitive element was prepared in the same manner as in Example 1 except that the photosensitive resin composition solution shown in Tables 3 and 4 (the unit of numerical values in the table is part by mass) was used, and measurement of transmittance, salt spray test A development residue test and a cross-cut adhesion test were conducted. As shown in Tables 7 and 8, in Examples 1 to 8, all of the measurements of transmittance, salt spray resistance evaluation, and cross-cut adhesion were good results. In addition, b * of the photosensitive resin composition layers of Examples 2 to 8 was 0.62 to 0.63, and good b * was secured.

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Abstract

This method for forming a protective film for touch panel electrodes is characterized by comprising: a first step wherein a photosensitive layer, which is formed from a photosensitive resin composition that contains a binder polymer, a photopolymerizable compound and a photopolymerization initiator, is formed on a base that has a touch panel electrode; a second step wherein a predetermined part of the photosensitive layer is cured by irradiation of an active light ray; and a third step wherein a protective film, which covers a part or the whole of the electrode, has a thickness of 10 μm or less, and is formed of a cured product of the photosensitive resin composition, is formed by removing parts of the photosensitive layer other than the predetermined part. This method for forming a protective film for touch panel electrodes is also characterized in that the total solid content of the photosensitive resin composition has a hydroxyl number of 40 mgKOH/g or less.

Description

タッチパネル用電極の保護膜の形成方法、感光性樹脂組成物及び感光性エレメントMethod for forming protective film of electrode for touch panel, photosensitive resin composition, and photosensitive element
 本発明は、タッチパネル用電極の保護膜の形成方法に関し、特には静電容量方式タッチパネルの電極の保護に好適な保護膜の形成方法、並びにこれに用いる感光性樹脂組成物及び感光性エレメントに関する。 The present invention relates to a method for forming a protective film for an electrode for a touch panel, and particularly relates to a method for forming a protective film suitable for protecting an electrode of a capacitive touch panel, and a photosensitive resin composition and a photosensitive element used therefor.
 パソコンやテレビの大型電子機器からカーナビゲーション、携帯電話、電子辞書等の小型電子機器やOA・FA機器等の表示機器には液晶表示素子やタッチパネル(タッチセンサー)が用いられている。これら液晶表示素子やタッチパネルには透明導電電極材からなる電極が設けられている。透明導電電極材としては、ITO(Indium-Tin-Oxide)、酸化インジュウムや酸化スズが知られており、これらの材料は高い可視光透過率を示すことから液晶表示素子用基板等の電極材として主流になっている。 Liquid crystal display elements and touch panels (touch sensors) are used in large electronic devices such as personal computers and televisions, small electronic devices such as car navigation systems, mobile phones, and electronic dictionaries, and display devices such as OA / FA devices. These liquid crystal display elements and touch panels are provided with electrodes made of a transparent conductive electrode material. As the transparent conductive electrode material, ITO (Indium-Tin-Oxide), indium oxide and tin oxide are known, and these materials exhibit high visible light transmittance, so that they can be used as electrode materials for substrates for liquid crystal display elements. It has become mainstream.
 タッチパネルはすでに各種の方式が実用化されているが、近年、静電容量方式のタッチパネルの利用が進んでいる。静電容量方式タッチパネルでは、指先(導電体)がタッチ入力面に接触すると、指先と導電膜との間が静電容量結合し、コンデンサを形成する。このため、静電容量方式タッチパネルは、指先の接触位置における電荷の変化を捉えることによって、その座標を検出している。 Various types of touch panels have already been put to practical use, but in recent years, the use of capacitive touch panels has progressed. In a capacitive touch panel, when a fingertip (conductor) contacts the touch input surface, the fingertip and the conductive film are capacitively coupled to form a capacitor. For this reason, the capacitive touch panel detects the coordinates by capturing the change in charge at the contact position of the fingertip.
 特に、投影型静電容量方式のタッチパネルは、指先の多点検出が可能なため、複雑な指示を行うことができるという良好な操作性を備え、その操作性の良さから、携帯電話や携帯型音楽プレーヤなどの小型の表示装置を有する機器における表示面上の入力装置として利用が進んでいる。 In particular, the projected capacitive touch panel can detect multiple fingertips, so it has a good operability to give complex instructions. Use as an input device on a display surface in a device having a small display device such as a music player is advancing.
 一般に、投影型静電容量方式のタッチパネルでは、X軸とY軸による2次元座標を表現するために、複数のX電極と、当該X電極に直交する複数のY電極とが、2層構造を形成しており、該電極としてはITO(Indium-Tin-Oxide)が用いられる。 In general, in a projected capacitive touch panel, a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrodes have a two-layer structure in order to express two-dimensional coordinates based on the X and Y axes. As the electrode, ITO (Indium-Tin-Oxide) is used.
 ところで、タッチパネルの額縁領域はタッチ位置を検出できない領域であるため、その額縁領域の面積を狭くすることが製品価値の重要な要素である。額縁面積の狭小化を図るためには、バス電極及び引き回し線の幅を狭くする必要がある。ITOの導電性は充分に高くないので、一般的にはバス電極にアルミ/モリブデンや銅などの金属層を形成して導電性を上げる処理がなされる。 By the way, since the frame area of the touch panel is an area where the touch position cannot be detected, it is an important factor of the product value to reduce the area of the frame area. In order to reduce the frame area, it is necessary to narrow the widths of the bus electrodes and the lead lines. Since the conductivity of ITO is not sufficiently high, generally, a treatment for increasing the conductivity is performed by forming a metal layer such as aluminum / molybdenum or copper on the bus electrode.
 しかしながら、上述のようなタッチパネルは、指先に接触される際に水分や塩分などの腐食成分がセンシング領域から内部に侵入することがある。タッチパネルの内部に腐食成分が侵入すると、金属配線が腐食し、電極と駆動用回路間の電気抵抗の増加や、断線の恐れがあった。 However, when the touch panel as described above is contacted with a fingertip, corrosive components such as moisture and salt may enter the inside from the sensing region. When corrosive components enter the inside of the touch panel, the metal wiring corrodes, and there is a risk of an increase in electrical resistance between the electrode and the driving circuit, or disconnection.
 金属配線の腐食を防ぐために、金属上に絶縁層を形成した静電容量方式の投影型タッチパネルが開示されている(例えば、特許文献1)。このタッチパネルでは、二酸化ケイ素層をプラズマ化学気相成長法(プラズマCVD法)で金属上に形成し、金属の腐食を防いでいる。しかしながら、この手法はプラズマCVD法を用いるため、高温処理が必要となり基材が限定される問題があった。また、製造コストが高くなる問題もあった。 In order to prevent corrosion of metal wiring, a capacitive projection type touch panel in which an insulating layer is formed on metal is disclosed (for example, Patent Document 1). In this touch panel, a silicon dioxide layer is formed on a metal by a plasma chemical vapor deposition method (plasma CVD method) to prevent corrosion of the metal. However, since this method uses a plasma CVD method, there is a problem that a high temperature treatment is required and the base material is limited. There is also a problem that the manufacturing cost becomes high.
 必要な箇所にレジスト膜を設ける方法として、所定の基材上に感光性樹脂組成物からなる感光層を設けてこの感光層を露光、現像する方法が知られている(例えば、特許文献2~3)。 As a method of providing a resist film at a necessary location, a method is known in which a photosensitive layer made of a photosensitive resin composition is provided on a predetermined substrate, and this photosensitive layer is exposed and developed (for example, Patent Documents 2 to 4). 3).
特開2011-28594号公報JP 2011-28594 A 特開平7-253666号公報JP-A-7-253666 特開2005-99647号公報JP 2005-99647 A 特開平11-133617号公報Japanese Patent Laid-Open No. 11-133617
 感光性樹脂組成物による保護膜の作製は、プラズマCVD法に比べてコストの削減が期待できる。しかし、タッチパネル用電極上に樹脂膜を形成する場合、樹脂膜の厚みが大きいと、膜がある箇所とない箇所とで段差が目立つことがある。そのため、保護膜はできるだけ薄くすることが望ましい。しかし、厚み10μm以下のレベルにおいて、感光性樹脂組成物から形成される膜の防錆性につい検討された例はなかった。 Production of a protective film with a photosensitive resin composition can be expected to reduce costs compared to the plasma CVD method. However, when the resin film is formed on the electrode for the touch panel, if the thickness of the resin film is large, a step may be conspicuous between a place where the film is present and a place where the film is not present. Therefore, it is desirable to make the protective film as thin as possible. However, there was no example in which the rust prevention property of the film formed from the photosensitive resin composition was studied at a level of 10 μm or less.
 本発明は、所定のタッチパネル用電極上に、薄膜であっても充分な防錆性を有する保護膜を形成することができるタッチパネル用電極の保護膜の形成方法、並びに、そのような保護膜を形成できる感光性樹脂組成物及び感光性エレメントを提供することを目的とする。 The present invention relates to a method for forming a protective film for a touch panel electrode, which can form a protective film having sufficient anti-rust properties even on a thin film on a predetermined touch panel electrode, and such a protective film. It aims at providing the photosensitive resin composition and photosensitive element which can be formed.
 上記課題を解決するために本発明者らは鋭意検討した結果、バインダーポリマー、光重合性化合物、及び光重合開始剤を含有する感光性樹脂組成物の水酸基価を調節することにより、現像性を確保しつつ、光硬化によって形成した膜が10μm以下の厚みであっても充分な耐塩水性を示し、銅などの金属の腐食を充分に防止できることを見出し、本発明を完成するに至った。 In order to solve the above problems, the present inventors have intensively studied, and as a result, by adjusting the hydroxyl value of the photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, developability is improved. While ensuring, even if the film | membrane formed by photocuring was 10 micrometers or less in thickness, it showed sufficient salt-water resistance, discovered that corrosion, such as copper, could fully be prevented, and came to complete this invention.
 本発明は、第1の態様として、タッチパネル用電極を有する基材上に、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物からなる感光層を設ける第1工程と、感光層の所定部分を活性光線の照射により硬化させる第2工程と、所定部分以外の感光層を除去し、上記電極の一部又は全部を被覆する厚みが10μm以下の上記感光性樹脂組成物の硬化物からなる保護膜を形成する第3工程と、を備え、上記感光性樹脂組成物の固形分全体における水酸基価が40mgKOH/g以下であるタッチパネル用電極の保護膜の形成方法を提供する。 In the present invention, as a first aspect, a photosensitive layer comprising a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator is provided on a substrate having a touch panel electrode. The first step, the second step of curing a predetermined portion of the photosensitive layer by irradiation with actinic rays, and removing the photosensitive layer other than the predetermined portion to cover a part or all of the electrode with a thickness of 10 μm or less. Forming a protective film made of a cured product of the photosensitive resin composition, and forming a protective film for a touch panel electrode having a hydroxyl value of 40 mgKOH / g or less in the entire solid content of the photosensitive resin composition Provide a method.
 本明細書においてタッチパネル用電極とは、タッチパネルのセンシング領域にある電極だけでなく額縁領域の金属配線も含まれる。保護層を設ける電極は、いずれか一方であってもよく、両方であってもよい。 In this specification, the electrode for the touch panel includes not only electrodes in the sensing area of the touch panel but also metal wiring in the frame area. Either or both of the electrodes provided with the protective layer may be provided.
 本発明の第1の態様に係るタッチパネル用電極の保護膜の形成方法によれば、上記特定の感光性樹脂組成物を用いることにより、現像性及び基材への密着性を確保しつつ、10μm以下の厚みで充分な防錆性を有する保護膜を形成することができる。本発明によれば、感光性樹脂組成物を用いて外観と防錆性の双方が充分である保護膜を形成できることから、タッチパネルの製造における製造コストの低減を図ることが可能となる。 According to the method for forming a protective film for a touch panel electrode according to the first aspect of the present invention, by using the specific photosensitive resin composition, 10 μm while ensuring developability and adhesion to a substrate. A protective film having a sufficient antirust property can be formed with the following thickness. According to the present invention, it is possible to form a protective film having both sufficient appearance and rust prevention property using the photosensitive resin composition, and thus it is possible to reduce the manufacturing cost in manufacturing the touch panel.
 上記第1の態様において、上記バインダーポリマー成分の水酸基価は50mgKOH/g以下であることが好ましい。 In the first aspect, the binder polymer component preferably has a hydroxyl value of 50 mgKOH / g or less.
 上記第1の態様において、保護膜の防錆性をより向上させる観点から、上記光重合性化合物成分の水酸基価が90mgKOH/g以下であることが好ましい。 In the first aspect, it is preferable that the hydroxyl value of the photopolymerizable compound component is 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
 また、密着性と防錆性とを両立する観点から、上記感光性樹脂組成物が、光重合性不飽和結合を含むリン酸エステルを更に含有することが好ましい。 In addition, from the viewpoint of achieving both adhesion and rust prevention, it is preferable that the photosensitive resin composition further contains a phosphate ester containing a photopolymerizable unsaturated bond.
 更に、保護膜の防錆性をより向上させる観点から、上記バインダーポリマー成分の酸価が120mgKOH/g以下であることが好ましい。 Furthermore, from the viewpoint of further improving the rust prevention property of the protective film, the acid value of the binder polymer component is preferably 120 mgKOH / g or less.
 タッチパネルの視認性を充分に確保する観点から、上記感光層は可視光透過率が90%以上であることが好ましい。この場合、センシング領域の電極を被覆する保護膜の形成に好適である。 From the viewpoint of sufficiently ensuring the visibility of the touch panel, the photosensitive layer preferably has a visible light transmittance of 90% or more. In this case, it is suitable for forming a protective film that covers the electrodes in the sensing region.
 また、タッチパネルの視認性を更に向上させる観点から、上記感光層はCIELAB表色系でのbが-0.2~1.0であることが好ましい。この場合、センシング領域の電極を被覆する保護膜の形成に好適である。 Further, from the viewpoint of further improving the visibility of the touch panel, the photosensitive layer preferably has a b * in the CIELAB color system of −0.2 to 1.0. In this case, it is suitable for forming a protective film that covers the electrodes in the sensing region.
 更に、現像性を更に向上させる観点から、上記感光性樹脂組成物が、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有することが好ましい。この場合、現像残渣を低減することができ、良好なパターンで保護膜を形成することが容易となる。 Furthermore, from the viewpoint of further improving developability, the photosensitive resin composition preferably further contains one or more compounds selected from the group consisting of triazole compounds having amino groups and tetrazole compounds having amino groups. . In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
 ところで、タッチパネルの視認性や外観を考慮すると、保護膜の透明性はより高いことが望ましい。しかし、その一方で、透明性が高い薄膜の感光層をパターニングする場合、解像性が低下する傾向にあることを本発明者らは見出している。この原因について本発明者らは、感光層の厚みが小さくなると、基材からの光散乱の影響を受けやすく、ハレーションが発生するためと考えている。 By the way, it is desirable that the transparency of the protective film is higher considering the visibility and appearance of the touch panel. However, on the other hand, the present inventors have found that when patterning a thin photosensitive layer having high transparency, the resolution tends to decrease. The present inventors consider that the reason is that when the thickness of the photosensitive layer is reduced, it is easily affected by light scattering from the base material and halation occurs.
 従来の感光性樹脂組成物では、顔料や染料によって感光特性が制御されているため、透明性を確保することが困難である。 In conventional photosensitive resin compositions, it is difficult to ensure transparency because the photosensitive properties are controlled by pigments and dyes.
 これに対し、本発明においては上記光重合開始剤がオキシムエステル化合物又はホスフィンオキサイド化合物を含有することによって、充分な解像度でパターン形成が可能となる。 On the other hand, in the present invention, the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound, whereby a pattern can be formed with sufficient resolution.
 なお、上記の効果が得られる理由を、オキシムエステル化合物に含まれるオキシム部位又はホスフィンオキサイド化合物に含まれるホスフィンオキサイド部位が比較的高い光分解効率を有しつつも僅かな漏れ光では分解しない適度な閾値を有するために、漏れ光による影響が抑制された結果であると、本発明者らは推察する。 The reason why the above effect is obtained is that the oxime moiety contained in the oxime ester compound or the phosphine oxide moiety contained in the phosphine oxide compound has a relatively high photodecomposition efficiency but does not decompose with slight light leakage. The present inventors infer that the influence of leakage light is suppressed because of having a threshold value.
 また、本発明の第1の態様においては、支持フィルムと、該支持フィルム上に設けられた上記感光性樹脂組成物からなる感光層と、を備える感光性エレメントを用意し、当該感光性エレメントの感光層を上記基材上に転写して上記感光層を設けることができる。この場合、感光性エレメントを用いることにより、ロールツーロールプロセスが容易に実現できる、溶剤乾燥工程が短縮できるなど、製造工程の短縮やコスト低減に大きく貢献することができる。 In the first aspect of the present invention, a photosensitive element comprising a support film and a photosensitive layer made of the photosensitive resin composition provided on the support film is prepared, and the photosensitive element The photosensitive layer can be provided by transferring the photosensitive layer onto the substrate. In this case, by using the photosensitive element, a roll-to-roll process can be easily realized, and the solvent drying process can be shortened, which can greatly contribute to shortening of the manufacturing process and cost reduction.
 本発明はまた、第2の態様として、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物であって、感光性樹脂組成物の固形分全体における水酸基価が40mgKOH/g以下であるタッチパネル用電極の保護膜形成に用いられる感光性樹脂組成物を提供する。 The present invention also provides, as a second aspect, a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator, wherein the hydroxyl groups in the entire solid content of the photosensitive resin composition Provided is a photosensitive resin composition used for forming a protective film for a touch panel electrode having a value of 40 mgKOH / g or less.
 本発明の第2の態様に係る感光性樹脂組成物によれば、所定のタッチパネル用電極上に、薄膜であっても充分な防錆性を有する保護膜を形成することができる。 According to the photosensitive resin composition according to the second aspect of the present invention, a protective film having sufficient rust resistance can be formed on a predetermined touch panel electrode even if it is a thin film.
 上記第2の態様において、上記バインダーポリマー成分の水酸基価が50mgKOH/g以下であることが好ましい。 In the second aspect, the binder polymer component preferably has a hydroxyl value of 50 mgKOH / g or less.
 上記第2の態様において、保護膜の防錆性をより向上させる観点から、上記光重合性化合物成分の水酸基価が90mgKOH/g以下であることが好ましい。 In the second aspect, the hydroxyl value of the photopolymerizable compound component is preferably 90 mgKOH / g or less from the viewpoint of further improving the rust prevention property of the protective film.
 また、密着性と現像性とを両立する観点から、上記本発明の第2の態様に係る感光性樹脂組成物は、光重合性不飽和結合を含むリン酸エステルを更に含有することが好ましい。 Further, from the viewpoint of achieving both adhesion and developability, the photosensitive resin composition according to the second aspect of the present invention preferably further contains a phosphate ester containing a photopolymerizable unsaturated bond.
 更に、保護膜の防錆性をより向上させる観点から、上記バインダーポリマー成分の酸価が120mgKOH/g以下であることが好ましい。 Furthermore, from the viewpoint of further improving the rust prevention property of the protective film, the acid value of the binder polymer component is preferably 120 mgKOH / g or less.
 タッチパネルの視認性を充分に確保する観点から、本発明の第2の態様に係る感光性樹脂組成物は、厚み5μmの膜を形成したときの可視光線透過率が90%以上であることが好ましい。 From the viewpoint of sufficiently ensuring the visibility of the touch panel, the photosensitive resin composition according to the second aspect of the present invention preferably has a visible light transmittance of 90% or more when a film having a thickness of 5 μm is formed. .
 また、タッチパネルの視認性を更に向上させる観点から、本発明の第2の態様に係る感光性樹脂組成物は、厚み5μmの膜を形成したときのCIELAB表色系でのbが-0.2~1.0であることが好ましい。 Further, from the viewpoint of further improving the visibility of the touch panel, the photosensitive resin composition according to the second aspect of the present invention has a b * in the CIELAB color system of −0. It is preferably 2 to 1.0.
 現像性を更に向上させる観点から、本発明の第2の態様に係る感光性樹脂組成物は、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有することが好ましい。この場合、現像残渣を低減することができ、良好なパターンで保護膜を形成することが容易となる。 From the viewpoint of further improving developability, the photosensitive resin composition according to the second aspect of the present invention comprises one or more compounds selected from the group consisting of triazole compounds having amino groups and tetrazole compounds having amino groups. Furthermore, it is preferable to contain. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern.
 また、本発明の第2の態様に係る感光性樹脂組成物において、上記光重合開始剤がオキシムエステル化合物又はホスフィンオキサイド化合物を含有することが好ましい。この場合、充分な解像度を有するパターンで、透明性が高い薄膜の保護層を形成することが可能となる。 In the photosensitive resin composition according to the second aspect of the present invention, it is preferable that the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound. In this case, it is possible to form a thin protective layer having a high resolution and a pattern having a sufficient resolution.
 本発明はまた、第3の態様として、支持フィルムと、該支持フィルム上に設けられた上記本発明の第2の態様に係る感光性樹脂組成物からなる感光層と、を備える感光性エレメントを提供する。 The present invention also provides, as a third aspect, a photosensitive element comprising a support film, and a photosensitive layer comprising the photosensitive resin composition according to the second aspect of the present invention provided on the support film. provide.
 本発明の第3の態様に係る感光性エレメントによれば、所定のタッチパネル用電極上に、薄膜であっても充分な防錆性を有する保護膜を形成することができる。 According to the photosensitive element of the third aspect of the present invention, a protective film having sufficient rust prevention can be formed on a predetermined touch panel electrode even if it is a thin film.
 上記感光層の厚みは10μm以下とすることができる。 The thickness of the photosensitive layer can be 10 μm or less.
 本発明はまた、第4の態様として、タッチパネル用電極を有する基材上に、上記本発明の第1の態様に係る保護膜の形成方法により電極の一部又は全部を被覆する保護膜を形成する工程、を備えるタッチパネルセンサーの製造方法を提供する。 As a fourth aspect of the present invention, a protective film that covers a part or all of the electrode is formed on a substrate having a touch panel electrode by the method for forming a protective film according to the first aspect of the present invention. The manufacturing method of a touch panel sensor provided with the process to perform is provided.
 本発明によれば、所定のタッチパネル用電極上に、薄膜であっても充分な防錆性を有する保護膜を形成することができるタッチパネル用電極の保護膜の形成方法、並びに、そのような保護膜を形成できる感光性樹脂組成物及び感光性エレメントを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the protective film formation method of the electrode for touchscreens which can form the protective film which has sufficient antirust property even if it is a thin film on the electrode for predetermined touchscreens, and such protection A photosensitive resin composition and a photosensitive element that can form a film can be provided.
 また、本発明によれば、静電容量式タッチパネルの金属電極を保護することができる。更に、本発明によれば、水分や塩分によって錆が発生しやすい銅などの金属層を形成して導電性を向上させたタッチパネルの額縁領域における電極を保護することができる。 Moreover, according to the present invention, the metal electrode of the capacitive touch panel can be protected. Furthermore, according to the present invention, it is possible to protect the electrodes in the frame region of the touch panel in which a metal layer such as copper, which is easily rusted by moisture or salt, is formed to improve conductivity.
本発明の感光性エレメントの一実施形態を示す模式断面図である。It is a schematic cross section which shows one Embodiment of the photosensitive element of this invention. 本発明のタッチパネル用電極の保護膜の形成方法の一実施形態を説明するための模式断面図である。It is a schematic cross section for demonstrating one Embodiment of the formation method of the protective film of the electrode for touchscreens of this invention.
 以下、本発明を実施するための形態について詳細に説明する。ただし、本発明は以下の実施形態に限定されるものではない。なお、本明細書において、(メタ)アクリル酸とは、アクリル酸又はメタクリル酸を意味し、(メタ)アクリレートとは、アクリレート又はメタクリレートを意味し、(メタ)アクリロイル基とは、アクリロイル基又はメタクリロイル基を意味する。また、(ポリ)オキシエチレン鎖はオキシエチレン基又はポリオキシエチレン基を意味し、(ポリ)オキシプロピレン鎖はオキシプロピレン基又はポリオキシプロピレン基を意味する。さらに「(EO)変性」とは、(ポリ)オキシエチレン鎖を有する化合物であることを意味し、「(PO)変性」とは、(ポリ)オキシプロピレン鎖を有する化合物であることを意味し、「(EO)・(PO)変性」とは、(ポリ)オキシエチレン鎖及び(ポリ)オキシプロピレン鎖の双方を有する化合物であることを意味する。 Hereinafter, embodiments for carrying out the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In this specification, (meth) acrylic acid means acrylic acid or methacrylic acid, (meth) acrylate means acrylate or methacrylate, and (meth) acryloyl group means acryloyl group or methacryloyl. Means group. The (poly) oxyethylene chain means an oxyethylene group or a polyoxyethylene group, and the (poly) oxypropylene chain means an oxypropylene group or a polyoxypropylene group. Further, “(EO) modified” means a compound having a (poly) oxyethylene chain, and “(PO) modified” means a compound having a (poly) oxypropylene chain. “(EO) · (PO) modified” means a compound having both a (poly) oxyethylene chain and a (poly) oxypropylene chain.
 また、本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。また本明細書において「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。 In addition, in this specification, the term “process” is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, the term “process” is used as long as the intended action of the process is achieved. included. In the present specification, a numerical range indicated using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
 さらに本明細書において組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。 Further, in the present specification, the content of each component in the composition is the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition. Means.
 図1は、本発明の感光性エレメントの一実施形態を示す模式断面図である。図1に示される感光性エレメント1は、支持フィルム10と、支持フィルム上に設けられた本発明に係る感光性樹脂組成物からなる感光層20と、感光層20の支持フィルム10とは反対側に設けられた保護フィルム30とからなる。 FIG. 1 is a schematic cross-sectional view showing an embodiment of the photosensitive element of the present invention. A photosensitive element 1 shown in FIG. 1 includes a support film 10, a photosensitive layer 20 made of the photosensitive resin composition according to the present invention provided on the support film, and the opposite side of the photosensitive layer 20 from the support film 10. And a protective film 30 provided on the surface.
 本実施形態の感光性エレメントは、タッチパネル用電極の保護膜の形成に好適に用いることができる。 The photosensitive element of the present embodiment can be suitably used for forming a protective film for a touch panel electrode.
 支持フィルム10としては、例えば、ポリエチレンテレフタレート、ポリカーボネート、ポリエチレン、ポリプロピレン、ポリエーテルサルフォン等からなる厚さ5~100μm程度のフィルムが挙げられる。 Examples of the support film 10 include films having a thickness of about 5 to 100 μm made of polyethylene terephthalate, polycarbonate, polyethylene, polypropylene, polyethersulfone, and the like.
 支持フィルムの厚さは、被覆性の確保と、支持フィルムを介して露光する際の解像度の低下を抑制する観点から、5~100μmであることが好ましく、10~70μmであることがより好ましい。 The thickness of the support film is preferably from 5 to 100 μm, more preferably from 10 to 70 μm, from the viewpoints of ensuring coverage and suppressing a decrease in resolution during exposure through the support film.
 感光層20を構成する本発明に係る感光性樹脂組成物の実施形態は、バインダーポリマー(以下、(A)成分ともいう)と、光重合性化合物(以下、(B)成分ともいう)と、光重合開始剤(以下、(C)成分ともいう)と、を含有し、感光性樹脂組成物の固形分全体における水酸基価が40mgKOH/g以下である。 An embodiment of the photosensitive resin composition according to the present invention constituting the photosensitive layer 20 includes a binder polymer (hereinafter also referred to as (A) component), a photopolymerizable compound (hereinafter also referred to as (B) component), A photopolymerization initiator (hereinafter also referred to as “component (C)”), and the hydroxyl value of the entire solid content of the photosensitive resin composition is 40 mgKOH / g or less.
 感光性樹脂組成物の固形分全体の水酸基価は、次のようにして測定することができる。すなわち、まず、水酸基価を測定すべき感光性樹脂組成物1gを精秤する。なお、感光性樹脂組成物に合成溶媒や希釈溶媒などの揮発分が含まれる場合は、予め、揮発分の沸点よりも10℃程度高い温度で1~4時間加熱し、揮発分を除去しておく。精秤した感光性樹脂組成物に、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱する。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱する。その後、自動滴定機(平沼産業(株)製「COM-1700」」を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定することにより測定できる。
なお、水酸基価は次式により算出できる。
水酸基価=(A-B)×f×28.05/試料(g)+酸価
式中、Aは空試験に用いた0.5mol/l水酸化カリウムエタノール溶液の量(ml)を示し、Bは滴定に用いた0.5mol/l水酸化カリウムエタノール溶液の量(ml)を示し、fはファクターを示す。
The hydroxyl value of the whole solid content of the photosensitive resin composition can be measured as follows. That is, first, 1 g of the photosensitive resin composition whose hydroxyl value is to be measured is precisely weighed. If the photosensitive resin composition contains a volatile component such as a synthetic solvent or a diluent solvent, the photosensitive resin composition is previously heated at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours to remove the volatile component. deep. 10 mL of a 10% by mass acetic anhydride pyridine solution is added to the precisely weighed photosensitive resin composition to dissolve it uniformly, and heated at 100 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine are added and heated at 100 ° C. for 10 minutes. Thereafter, it can be measured by neutralization titration with an ethanol solution of 0.5 mol / L potassium hydroxide using an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.).
The hydroxyl value can be calculated by the following formula.
Hydroxyl value = (AB) × f × 28.05 / sample (g) + acid value In the formula, A represents the amount (ml) of 0.5 mol / l potassium hydroxide ethanol solution used for the blank test, B represents the amount (ml) of 0.5 mol / l potassium hydroxide ethanol solution used for titration, and f represents a factor.
 また、後述する感光性エレメント中の感光層の固形分全体の水酸基価は、次のように測定することができる。すなわち、まず、感光性エレメントをガラス基板上に複数回積層し、感光性エレメントの感光層のみを重ね合わせた後、金属ヘラで水酸基価を測定すべき感光層を形成する感光性樹脂組成物をかきおとして、1gを精秤する。精秤した感光性樹脂組成物を三角フラスコに移し、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱する。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱する。その後、自動滴定機(平沼産業(株)製「COM-1700」」を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定することにより測定できる。 Further, the hydroxyl value of the entire solid content of the photosensitive layer in the photosensitive element described later can be measured as follows. That is, first, a photosensitive resin composition is formed by laminating a photosensitive element on a glass substrate a plurality of times, superimposing only the photosensitive layer of the photosensitive element, and then forming a photosensitive layer whose hydroxyl value should be measured with a metal spatula. As a kakio, weigh exactly 1 g. The precisely weighed photosensitive resin composition is transferred to an Erlenmeyer flask, 10 mL of 10% by mass acetic anhydride pyridine solution is added to dissolve it uniformly, and heated at 100 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine are added and heated at 100 ° C. for 10 minutes. Thereafter, it can be measured by neutralization titration with an ethanol solution of 0.5 mol / L potassium hydroxide using an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.).
 (A)成分の水酸基価は、水酸基価を測定すべきバインダーポリマー1gを精秤した後、このバインダーポリマーについて上記の水酸基価の測定と同様にして測定を行うことで求められる。なお、バインダーポリマーに合成溶媒や希釈溶媒などの揮発分が含まれる場合は、予め、揮発分の沸点よりも10℃程度高い温度で1~4時間加熱し、揮発分を除去しておく。 The hydroxyl value of the component (A) can be obtained by accurately weighing 1 g of the binder polymer whose hydroxyl value is to be measured, and then measuring the binder polymer in the same manner as the above-described measurement of the hydroxyl value. When the binder polymer contains a volatile component such as a synthetic solvent or a diluting solvent, the binder polymer is previously heated at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours to remove the volatile component.
 感光性樹脂組成物の固形分全体の水酸基価を上記範囲内にすることにより、10μm以下の厚みで充分な防錆性を有する保護膜を形成することができる。 By setting the hydroxyl value of the entire solid content of the photosensitive resin composition within the above range, a protective film having a sufficient antirust property can be formed with a thickness of 10 μm or less.
 上記の効果が得られる理由について本発明者らは以下のとおり推察する。感光性樹脂組成物を用いて10μm以下の薄膜を形成した場合、水分や塩分などの腐食成分が膜内に含まれやすくなり、この傾向は感光性樹脂組成物に含まれるヒドロキシル基、特にはヒドロキシアルキル基によって更に大きくなるものと本発明者らは考えている。本実施形態においては、感光性樹脂組成物の固形分全体、すなわち保護膜を形成する成分全体の水酸基価を上記範囲内にすることで、ヒドロキシル基による防錆性の低下が充分に抑制できたと考えられる。 The present inventors infer the reason why the above effect is obtained as follows. When a thin film having a thickness of 10 μm or less is formed using the photosensitive resin composition, corrosive components such as moisture and salt are likely to be included in the film, and this tendency is caused by hydroxyl groups contained in the photosensitive resin composition, particularly hydroxy groups. The present inventors consider that the size is further increased by the alkyl group. In the present embodiment, the entire solid content of the photosensitive resin composition, that is, the hydroxyl value of the entire component forming the protective film is within the above range, so that the reduction in rust prevention due to hydroxyl groups can be sufficiently suppressed. Conceivable.
 (A)成分であるバインダーポリマーとしては、感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/g以下となるように調整したものであれば特に制限なく使用できる。保護膜の防錆性に優れる点では、(A)成分の水酸基価が50mgKOH/g以下であることが好ましく、45mgKOH/g以下であることがより好ましい。 As the binder polymer as the component (A), any polymer can be used without particular limitation as long as the hydroxyl value of the entire solid content of the photosensitive resin composition is adjusted to 40 mgKOH / g or less. In view of the excellent antirust property of the protective film, the hydroxyl value of the component (A) is preferably 50 mgKOH / g or less, and more preferably 45 mgKOH / g or less.
 (A)成分としては、例えば、カルボキシル基を有するポリマーを用いることができる。 As the component (A), for example, a polymer having a carboxyl group can be used.
 本実施形態において、(A)成分は、(a)(メタ)アクリル酸、及び(b)(メタ)アクリル酸アルキルエステルに由来する構成単位を含有する共重合体が好適である。 In the present embodiment, the component (A) is preferably a copolymer containing structural units derived from (a) (meth) acrylic acid and (b) (meth) acrylic acid alkyl ester.
 上記(メタ)アクリル酸アルキルエステルとしては、例えば、(メタ)アクリル酸メチルエステル、(メタ)アクリル酸エチルエステル、(メタ)アクリル酸ブチルエステル、(メタ)アクリル酸2-エチルヘキシルエステル、及び(メタ)アクリル酸ヒドロキシルエチルエステルが挙げられる。 Examples of the (meth) acrylic acid alkyl ester include (meth) acrylic acid methyl ester, (meth) acrylic acid ethyl ester, (meth) acrylic acid butyl ester, (meth) acrylic acid 2-ethylhexyl ester, and (meth) acrylic acid ester. ) Acrylic acid hydroxyl ethyl ester.
 上記(メタ)アクリル酸ヒドロキシルエチルエステルのような、ヒドロキシル基を含有する(メタ)アクリル酸アルキルエステルを用いる場合、(A)成分の水酸基価が50mgKOH/g以下になるように調整することが好ましく、45mgKOH/g以下になるように調整することがより好ましい。 When a (meth) acrylic acid alkyl ester containing a hydroxyl group, such as the above (meth) acrylic acid hydroxyl ethyl ester, is preferably adjusted so that the hydroxyl value of the component (A) is 50 mgKOH / g or less. It is more preferable to adjust so that it may become 45 mgKOH / g or less.
 上記共重合体は、更に、上記の(a)成分及び(b)成分と共重合しうるその他のモノマーを構成単位に含有していてもよい。 The copolymer may further contain other monomers that can be copolymerized with the components (a) and (b) as constituent units.
 上記の(a)成分及び(b)成分と共重合し得るその他のモノマーとしては、例えば、(メタ)アクリル酸テトラヒドロフルフリルエステル、(メタ)アクリル酸ジメチルアミノエチルエステル、(メタ)アクリル酸ジエチルアミノエチルエステル、(メタ)アクリル酸グリシジルエステル、(メタ)アクリル酸ベンジルエステル、2,2,2-トリフルオロエチル(メタ)アクリレート、2、2、3、3-テトラフルオロプロピル(メタ)アクリレート、アクリルアミド、アクリロニトリル、ジアセトンアクリルアミド、スチレン、及びビニルトルエンが挙げられる。(A)成分であるバインダーポリマーを合成する際、上記のモノマーは、1種を単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 Examples of other monomers that can be copolymerized with the components (a) and (b) include (meth) acrylic acid tetrahydrofurfuryl ester, (meth) acrylic acid dimethylaminoethyl ester, and (meth) acrylic acid diethylamino acid. Ethyl ester, (meth) acrylic acid glycidyl ester, (meth) acrylic acid benzyl ester, 2,2,2-trifluoroethyl (meth) acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, acrylamide Acrylonitrile, diacetone acrylamide, styrene, and vinyl toluene. When synthesizing the binder polymer as component (A), the above monomers may be used alone or in combination of two or more.
 (A)成分であるバインダーポリマーの分子量は、特に制限はないが、塗工性及び塗膜強度、現像性の見地から、通常、重量平均分子量(GPCを用いて、標準ポリスチレン換算で測定した値)が10、000~200、000であることが好ましく、30、000~150、000であることがより好ましく、50、000~100、000であることが極めて好ましい。なお、重量平均分子量の測定条件は本願明細書の実施例と同一の測定条件とする。 The molecular weight of the binder polymer as component (A) is not particularly limited, but from the viewpoint of coating properties, coating film strength, and developability, it is usually a weight average molecular weight (a value measured in terms of standard polystyrene using GPC). ) Is preferably 10,000 to 200,000, more preferably 30,000 to 150,000, and most preferably 50,000 to 100,000. In addition, the measurement conditions of a weight average molecular weight shall be the same measurement conditions as the Example of this-application specification.
 (A)成分であるバインダーポリマーの酸価は、現像工程により感光性樹脂組成物層を選択的に除去してパターンを形成する工程において、公知の各種現像液により現像可能となり、且つ、電極の保護膜として機能させる際に水分や塩分などの腐食成分への耐性を向上させる観点から、120mgKOH/g以下であることが好ましい。 The acid value of the binder polymer as the component (A) can be developed with various known developing solutions in the step of selectively removing the photosensitive resin composition layer in the development step, From the viewpoint of improving resistance to corrosive components such as moisture and salt when functioning as a protective film, it is preferably 120 mgKOH / g or less.
 また、例えば、炭酸ナトリウム、炭酸カリウム、水酸化テトラメチルアンモニウム、トリエタノールアミン等のアルカリ水溶液を用いて現像する場合には、酸価を50~120mgKOH/gとすることが好ましい。現像性に優れる点では、50mgKOH/g以上であることが好ましく、タッチパネル用電極を保護する際、水分や塩分などの腐食成分から電極を保護する観点からは、120mgKOH/g以下であることが好ましい。 For example, when developing with an aqueous alkali solution such as sodium carbonate, potassium carbonate, tetramethylammonium hydroxide, triethanolamine, etc., the acid value is preferably 50 to 120 mgKOH / g. In terms of excellent developability, it is preferably 50 mgKOH / g or more. When protecting the touch panel electrode, from the viewpoint of protecting the electrode from corrosive components such as moisture and salt, it is preferably 120 mgKOH / g or less. .
 また、バインダーポリマーの酸価を、16~120mgKOH/gとすることにより、水と、アルカリ金属塩と、界面活性剤とを含むアルカリ水溶液を用いて現像することができる。この酸価が、16mgKOH/g未満では、現像が困難となる傾向があり、120mgKOH/gを超えると、上記した理由で電極を保護できなくなる傾向がある。 Further, by setting the acid value of the binder polymer to 16 to 120 mgKOH / g, development can be performed using an alkaline aqueous solution containing water, an alkali metal salt, and a surfactant. If the acid value is less than 16 mgKOH / g, development tends to be difficult, and if it exceeds 120 mgKOH / g, the electrode tends to be unable to be protected for the reasons described above.
 (B)成分である光重合性化合物としては、感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/g以下であることを満たせば、要求される特性に応じて特に制限なく代替可能であるが、(B)成分の水酸基価が90mgKOH/g以下であることが好ましく、60mgKOH/g以下であることがより好ましい。 The photopolymerizable compound as component (B) can be substituted without particular limitation depending on the required properties, provided that the hydroxyl value of the entire solid content of the photosensitive resin composition is 40 mgKOH / g or less. However, the hydroxyl value of the component (B) is preferably 90 mgKOH / g or less, and more preferably 60 mgKOH / g or less.
 (B)成分の水酸基価は、水酸基価を測定すべき光重合性化合物の溶液約1gを精秤した後、この光重合性化合物溶液について上記の水酸基価の測定と同様にして測定を行うことで求められる。なお、光重合性化合物に合成溶媒や希釈溶媒などの揮発分が含まれる場合は、予め、揮発分の沸点よりも10℃程度高い温度で1~4時間加熱し、揮発分を除去しておく。 The hydroxyl value of the component (B) is measured in the same manner as the measurement of the hydroxyl value of the photopolymerizable compound solution after precisely weighing about 1 g of the solution of the photopolymerizable compound whose hydroxyl value is to be measured. Is required. If the photopolymerizable compound contains a volatile component such as a synthetic solvent or a diluting solvent, the volatile component is previously removed by heating at a temperature about 10 ° C. higher than the boiling point of the volatile component for 1 to 4 hours. .
 (B)成分である光重合性化合物としては、エチレン性不飽和基を有する光重合性化合物を用いることができる。 As the photopolymerizable compound as component (B), a photopolymerizable compound having an ethylenically unsaturated group can be used.
 エチレン性不飽和基を有する光重合性化合物としては、例えば一官能ビニルモノマー、二官能ビニルモノマー、少なくとも3つの重合可能なエチレン性不飽和基を有する多官能ビニルモノマーが挙げられる。 Examples of the photopolymerizable compound having an ethylenically unsaturated group include a monofunctional vinyl monomer, a bifunctional vinyl monomer, and a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups.
 上記一官能ビニルモノマーとしては、例えば、上記(A)成分の好適な例である共重合体の合成に用いられるモノマーとして例示した(メタ)アクリル酸、(メタ)アクリル酸アルキルエステル及びそれらと共重合可能なモノマーが挙げられる。 Examples of the monofunctional vinyl monomer include (meth) acrylic acid, (meth) acrylic acid alkyl ester, and those co-polymerized as monomers used for the synthesis of a copolymer which is a preferred example of the component (A). Examples thereof include polymerizable monomers.
 上記二官能ビニルモノマーとしては、例えば、ポリエチレングリコールジ(メタ)アクリレート(エトキシ基の数が2~14のもの)、トリメチロールプロパンジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート(プロピレン基の数が2~14のもの);ビスフェノールAポリオキシエチレンジ(メタ)アクリレート(2,2-ビス(4-(メタ)アクリロキシポリエトキシフェニル)プロパン)、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート等;多価カルボン酸(無水フタル酸等)と水酸基及びエチレン性不飽和基を有する物質(β-ヒドロキシエチルアクリレート、β-ヒドロキシエチルメタクリレート等)とのエステル化物が挙げられる。上記のビスフェノールAポリオキシエチレンジメタクリレートとしては、例えば、ビスフェノールAジオキシエチレンジアクリレート、ビスフェノールAジオキシエチレンジメタクリレート、ビスフェノールAトリオキシエチレンジアクリレート、ビスフェノールAトリオキシエチレンジメタクリレート、ビスフェノールAペンタオキシエチレンジアクリレート、ビスフェノールAペンタオキシエチレンジメタクリレート、ビスフェノールAデカオキシエチレンジアクリレート、ビスフェノールAデカオキシエチレンジメタクリレート等が挙げられる。 Examples of the bifunctional vinyl monomer include polyethylene glycol di (meth) acrylate (having 2 to 14 ethoxy groups), trimethylolpropane di (meth) acrylate, polypropylene glycol di (meth) acrylate (propylene group Bisphenol A polyoxyethylene di (meth) acrylate (2,2-bis (4- (meth) acryloxypolyethoxyphenyl) propane), bisphenol A diglycidyl ether di (meth) acrylate And the like; and esterified products of polyvalent carboxylic acids (such as phthalic anhydride) and substances having a hydroxyl group and an ethylenically unsaturated group (such as β-hydroxyethyl acrylate and β-hydroxyethyl methacrylate). Examples of the bisphenol A polyoxyethylene dimethacrylate include bisphenol A dioxyethylene diacrylate, bisphenol A dioxyethylene dimethacrylate, bisphenol A trioxyethylene diacrylate, bisphenol A trioxyethylene dimethacrylate, and bisphenol A pentaoxy. Examples include ethylene diacrylate, bisphenol A pentaoxyethylene dimethacrylate, bisphenol A deoxyoxyethylene diacrylate, and bisphenol A deoxyoxyethylene dimethacrylate.
 上記少なくとも3つの重合可能なエチレン性不飽和基を有する多官能ビニルモノマーとしては、例えば、トリメチロールプロパントリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールメタンテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等の多価アルコールにα、β-不飽和飽和カルボン酸を反応させて得られる化合物;トリメチロールプロパントリグリシジルエーテルトリアクリレート等のグリシジル基含有化合物にα、β-不飽和カルボン酸を付加して得られる化合物が挙げられる。 Examples of the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups include trimethylolpropane tri (meth) acrylate, tetramethylolmethanetri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, Compounds obtained by reacting α, β-unsaturated saturated carboxylic acids with polyhydric alcohols such as dipentaerythritol penta (meth) acrylate and dipentaerythritol hexa (meth) acrylate; trimethylolpropane triglycidyl ether triacrylate and the like Examples thereof include compounds obtained by adding an α, β-unsaturated carboxylic acid to a glycidyl group-containing compound.
 これらの中でも、少なくとも3つの重合可能なエチレン性不飽和基を有する多官能ビニルモノマーを含有することが好ましい。さらに、電極腐食の抑制力及び現像容易性の観点から、ペンタエリスリトール由来の骨格を有する(メタ)アクリレート化合物、ジペンタエリスリトール由来の骨格を有する(メタ)アクリレート化合物及びトリメチロールプロパン由来の骨格を有する(メタ)アクリレート化合物から選択される少なくとも1種を含むことが好ましく、ジペンタエリスリトール由来の骨格を有する(メタ)アクリレート化合物及びトリメチロールプロパン由来の骨格を有する(メタ)アクリレート化合物から選択される少なくとも1種を含むことがより好ましい。 Among these, it is preferable to contain a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups. Furthermore, from the viewpoint of electrode corrosion inhibition and ease of development, it has a (meth) acrylate compound having a skeleton derived from pentaerythritol, a (meth) acrylate compound having a skeleton derived from dipentaerythritol, and a skeleton derived from trimethylolpropane. It is preferable to include at least one selected from (meth) acrylate compounds, and at least selected from (meth) acrylate compounds having a skeleton derived from dipentaerythritol and (meth) acrylate compounds having a skeleton derived from trimethylolpropane. It is more preferable that 1 type is included.
 ここで、ジペンタエリスリトール由来の骨格を有する(メタ)アクリレートとは、ジペンタエリスリトールと、(メタ)アクリル酸とのエステル化物を意味し、当該エステル化物には、アルキレンオキシ基で変性された化合物も包含される。上記のエステル化物は、一分子中におけるエステル結合の数が6であることが好ましいが、エステル結合の数が1~5の化合物が混合していてもよい。 Here, (meth) acrylate having a skeleton derived from dipentaerythritol means an esterified product of dipentaerythritol and (meth) acrylic acid, and the esterified product is a compound modified with an alkyleneoxy group. Are also included. The above esterified product preferably has 6 ester bonds in one molecule, but a compound having 1 to 5 ester bonds may be mixed.
 また、上記トリメチロールプロパン由来の骨格を有する(メタ)アクリレート化合物とは、トリメチロールプロパンと、(メタ)アクリル酸とのエステル化物を意味し、当該エステル化物には、アルキレンオキシ基で変性された化合物も包含される。上記のエステル化物は、一分子中におけるエステル結合の数が3であることが好ましいが、エステル結合の数が1~2の化合物が混合していてもよい。 The (meth) acrylate compound having a skeleton derived from trimethylolpropane means an esterified product of trimethylolpropane and (meth) acrylic acid, and the esterified product is modified with an alkyleneoxy group. Also included are compounds. In the above esterified product, the number of ester bonds in one molecule is preferably 3, but a compound having 1 to 2 ester bonds may be mixed.
 上記の化合物は、1種を単独で又は2種以上組み合わせて用いることができる。 The above compounds can be used alone or in combination of two or more.
 分子内に少なくとも3つの重合可能なエチレン性不飽和基を有するモノマーと、一官能ビニルモノマーや二官能ビニルモノマーを組み合わせて用いる場合、使用する割合に特に制限はないが、光硬化性及び電極腐食の抑制力を得る観点から、分子内に少なくとも3つの重合可能なエチレン性不飽和基を有するモノマーの割合が、感光性樹脂組成物に含まれる光重合性化合物の合計量100質量部に対して、30質量部以上であることが好ましく、50質量部以上であることがより好ましく、75質量部以上であることが更により好ましい。 When a monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is used in combination with a monofunctional vinyl monomer or a bifunctional vinyl monomer, the ratio to be used is not particularly limited, but photocurability and electrode corrosion From the viewpoint of obtaining an inhibitory power, the proportion of the monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is 100 parts by mass of the total amount of the photopolymerizable compounds contained in the photosensitive resin composition. , Preferably 30 parts by mass or more, more preferably 50 parts by mass or more, and even more preferably 75 parts by mass or more.
 本実施形態の感光性樹脂組成物における(A)成分及び(B)成分の含有量は、(A)成分及び(B)成分の合計量100質量部に対し、(A)成分が40~80質量部、(B)成分が20~60質量部であることが好ましく、(A)成分が50~70質量部、(B)成分が30~50質量部であることがより好ましく、(A)成分が55~65質量部、(B)成分が35~45質量部であることが更により好ましい。 The content of the component (A) and the component (B) in the photosensitive resin composition of the present embodiment is such that the amount of the component (A) is 40 to 80 with respect to 100 parts by mass of the total amount of the components (A) and (B). The component (B) is preferably 20 to 60 parts by mass, the component (A) is preferably 50 to 70 parts by mass, and the component (B) is more preferably 30 to 50 parts by mass. More preferably, the component is 55 to 65 parts by mass and the component (B) is 35 to 45 parts by mass.
 (A)成分の含有量を上記範囲内とすることにより、塗布性あるいは感光性エレメントでのフィルム性を充分に確保しつつ、充分な感度が得られ、光硬化性、現像性、及び電極腐食の抑制力を充分に確保することができる。 By setting the content of the component (A) within the above range, sufficient sensitivity can be obtained while sufficiently ensuring the coatability or film properties of the photosensitive element, and photocurability, developability, and electrode corrosion. Can be sufficiently secured.
 (C)成分である光重合開始剤としては、例えば、ベンゾフェノン、N,N’-テトラメチル-4,4’-ジアミノベンゾフェノン(ミヒラーケトン)、N,N’-テトラエチル-4,4’-ジアミノベンゾフェノン、4-メトキシ-4’-ジメチルアミノベンゾフェノン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン-1、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-プロパノン-1等の芳香族ケトン;2-エチルアントラキノン、フェナントレンキノン、2-tert-ブチルアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン、2,3-ベンズアントラキノン、2-フェニルアントラキノン、2,3-ジフェニルアントラキノン、1-クロロアントラキノン、2-メチルアントラキノン、1、4-ナフトキノン、9,10-フェナンタラキノン、2-メチル1、4-ナフトキノン、2,3-ジメチルアントラキノン等のキノン類;ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインフェニルエーテル等のベンゾインエーテル化合物、ベンゾイン、メチルベンゾイン、エチルベンゾイン等のベンゾイン化合物;1.2-オクタンジオン、1-[4-(フェニルチオ)-、2-(O-ベンゾイルオキシム)],エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-、1-(0-アセチルオキシム)等のオキシムエステル化合物;ベンジルジメチルケタール等のベンジル誘導体;2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-クロロフェニル)-4,5-ジ(メトキシフェニル)イミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メトキシフェニル)-4、5-ジフェニルイミダゾール二量体等の2,4,5-トリアリールイミダゾール二量体;9-フェニルアクリジン、1,7-ビス(9,9’-アクリジニル)ヘプタン等のアクリジン誘導体;N-フェニルグリシン、N-フェニルグリシン誘導体、クマリン系化合物、オキサゾール系化合物が挙げられる。また、2つの2,4,5-トリアリールイミダゾールのアリール基の置換基は同一で対象な化合物を与えてもよいし、相違して非対称な化合物を与えてもよい。また、ジエチルチオキサントンとジメチルアミノ安息香酸の組み合わせのように、チオキサントン系化合物と3級アミン化合物とを組み合わせてもよい。 Examples of the photopolymerization initiator as component (C) include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone. 4-methoxy-4′-dimethylaminobenzophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-methyl-1- [4- (methylthio) phenyl] -2 An aromatic ketone such as morpholino-propanone-1, 2-ethylanthraquinone, phenanthrenequinone, 2-tert-butylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, 2,3-benzanthraquinone, 2-phenylanthraquinone, 2,3-diphenylanthraquinone, 1-c Quinones such as loanthraquinone, 2-methylanthraquinone, 1,4-naphthoquinone, 9,10-phenantharaquinone, 2-methyl-1,4-naphthoquinone, 2,3-dimethylanthraquinone; benzoin methyl ether, benzoin ethyl ether, Benzoin ether compounds such as benzoin phenyl ether, benzoin compounds such as benzoin, methylbenzoin, and ethylbenzoin; 1.2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)], ethanone, Oxime ester compounds such as 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-and 1- (0-acetyloxime); benzyl derivatives such as benzyldimethyl ketal; (O-chlorophenyl) -4,5- Phenylimidazole dimer, 2- (o-chlorophenyl) -4,5-di (methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- ( 2,4,5-triarylimidazole dimer such as o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- (p-methoxyphenyl) -4,5-diphenylimidazole dimer; 9 -Acridine derivatives such as -phenylacridine and 1,7-bis (9,9'-acridinyl) heptane; N-phenylglycine, N-phenylglycine derivatives, coumarin compounds and oxazole compounds. Further, the substituents of the aryl groups of two 2,4,5-triarylimidazoles may be the same to give the target compound, or differently give an asymmetric compound. Moreover, you may combine a thioxanthone type compound and a tertiary amine compound like the combination of diethyl thioxanthone and dimethylaminobenzoic acid.
 これらの中でも、形成する保護膜の透明性、及び膜厚を10μm以下としたときのパターン形成能から、オキシムエステル化合物又はホスフィンオキサイド化合物が好ましい。オキシムエステル化合物としては、下記一般式(C-1)及び一般式(C-2)で表される化合物が挙げられるが、速硬化性、透明性の観点から、下記一般式(C-1)で表される化合物が好ましい。 Among these, an oxime ester compound or a phosphine oxide compound is preferable from the transparency of the protective film to be formed and the pattern forming ability when the film thickness is 10 μm or less. Examples of the oxime ester compound include compounds represented by the following general formula (C-1) and general formula (C-2). From the viewpoint of fast curability and transparency, the following general formula (C-1) The compound represented by these is preferable.
Figure JPOXMLDOC01-appb-C000001
 
Figure JPOXMLDOC01-appb-C000001
 
 上記一般式(C-1)中、Rは、炭素数1~12のアルキル基、炭素数3~20のシクロアルキル基を含む有機基、炭素数2~12のアルカノイル基、二重結合がカルボニル基と共役していない炭素数4~6のアルケノイル基、ベンゾイル基、炭素数2~6のアルコキシカルボニル基又はフェノキシカルボニル基を示す。なお、本発明の効果を阻害しない限り、上記一般式(C-1)中の芳香環上に置換基を有していてもよい。 In the general formula (C-1), R 1 is an alkyl group having 1 to 12 carbon atoms, an organic group containing a cycloalkyl group having 3 to 20 carbon atoms, an alkanoyl group having 2 to 12 carbon atoms, or a double bond. An alkenoyl group having 4 to 6 carbon atoms, a benzoyl group, an alkoxycarbonyl group having 2 to 6 carbon atoms or a phenoxycarbonyl group which is not conjugated with a carbonyl group is shown. In addition, as long as the effect of the present invention is not inhibited, the aromatic ring in the general formula (C-1) may have a substituent.
 上記一般式(C-1)中、Rは炭素数1~12のアルキル基、又は炭素数3~20のシクロアルキル基を含む有機基であることが好ましく、炭素数3~10のアルキル基、又は炭素数4~15のシクロアルキル基を含む有機基であることがより好ましく、炭素数4~8のアルキル基、又は炭素数4~10のシクロアルキル基を含む有機基であることが特に好ましい。 In the above general formula (C-1), R 1 is preferably an organic group containing an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms, and an alkyl group having 3 to 10 carbon atoms. Or an organic group containing a cycloalkyl group having 4 to 15 carbon atoms, particularly an organic group containing an alkyl group having 4 to 8 carbon atoms or a cycloalkyl group having 4 to 10 carbon atoms. preferable.
Figure JPOXMLDOC01-appb-C000002
 
Figure JPOXMLDOC01-appb-C000002
 
 上記一般式(C-2)中、Rは、ハロゲン原子、炭素数1~12のアルキル基、シクロペンチル基、シクロヘキシル基、フェニル基、ベンジル基、ベンゾイル基、炭素数2~12のアルカノイル基、炭素数2~12のアルコキシカルボニル基又はフェノキシカルボニル基を示し、Rは、炭素数1~12のアルキル基、炭素数3~20のシクロアルキル基を含む有機基を示し、Rはそれぞれ独立に、ハロゲン原子、炭素数1~12のアルキル基、シクロペンチル基、シクロヘキシル基、フェニル基、ベンジル基、ベンゾイル基、炭素数2~12のアルカノイル基、炭素数2~12のアルコキシカルボニル基、又はフェノキシカルボニル基を示し、Rは、炭素数2~20のアルキル基又はアリーレン基を示し、p1は0~3の整数を示す。なお、p1が2以上である場合、複数存在するRはそれぞれ同一でも異なっていてもよい。なお、カルバゾール上には本発明の効果を阻害しない範囲で置換基を有していてもよい。 In the general formula (C-2), R 2 represents a halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyclopentyl group, a cyclohexyl group, a phenyl group, a benzyl group, a benzoyl group, an alkanoyl group having 2 to 12 carbon atoms, Represents an alkoxycarbonyl group or phenoxycarbonyl group having 2 to 12 carbon atoms, R 3 represents an organic group containing an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms, and R 4 is independently selected. A halogen atom, an alkyl group having 1 to 12 carbon atoms, a cyclopentyl group, a cyclohexyl group, a phenyl group, a benzyl group, a benzoyl group, an alkanoyl group having 2 to 12 carbon atoms, an alkoxycarbonyl group having 2 to 12 carbon atoms, or phenoxy Represents a carbonyl group, R 5 represents an alkyl group having 2 to 20 carbon atoms or an arylene group, and p1 represents an integer of 0 to 3 The When p1 is 2 or more, a plurality of R 4 may be the same or different. Note that carbazole may have a substituent as long as the effects of the present invention are not impaired.
 上記一般式(C-2)中、Rは炭素数1~12のアルキル基であることが好ましく、炭素数1~8のアルキル基であることがより好ましく、炭素数1~4のアルキル基であることが特に好ましい。 In the general formula (C-2), R 2 is preferably an alkyl group having 1 to 12 carbon atoms, more preferably an alkyl group having 1 to 8 carbon atoms, and an alkyl group having 1 to 4 carbon atoms. It is particularly preferred that
 上記一般式(C-2)中、Rは炭素数1~8のアルキル基、炭素数4~15のシクロアルキル基を含む有機基であることが好ましく、炭素数1~4のアルキル基、炭素数4~10のシクロアルキル基であることがより好ましい。 In the general formula (C-2), R 3 is preferably an organic group containing an alkyl group having 1 to 8 carbon atoms and a cycloalkyl group having 4 to 15 carbon atoms, an alkyl group having 1 to 4 carbon atoms, A cycloalkyl group having 4 to 10 carbon atoms is more preferable.
 上記一般式(C-1)で表される化合物及び一般式(C-2)で表される化合物としては、1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)]、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(O-アセチルオキシム)等が挙げられる。1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)]は、IRGACURE-OXE01(チバ・スペシャルティ・ケミカルズ社製、商品名)として、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(O-アセチルオキシム)は、IRGACURE-OXE02(チバ・スペシャルティ・ケミカルズ社製、商品名)として商業的に入手可能である。これらは単独で、又は2種類以上を組み合わせて使用される。 Examples of the compound represented by the general formula (C-1) and the compound represented by the general formula (C-2) include 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O -Benzoyloxime)], ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) and the like. 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)] is EGANONE, 1- [IRGACURE-OXE01 (trade name, manufactured by Ciba Specialty Chemicals). 9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) is commercially available as IRGACURE-OXE02 (trade name, manufactured by Ciba Specialty Chemicals) Are available. These are used alone or in combination of two or more.
 上記一般式(C-1)の中でも、特に1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)]が極めて好ましい。 Of the above general formula (C-1), 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)] is particularly preferable.
 上記ホスフィンオキサイド化合物としては、下記一般式(C-3)及び一般式(C-4)で表される化合物が挙げられる。速硬化性、透明性の観点から、下記一般式(C-3)で表される化合物が好ましい。 Examples of the phosphine oxide compound include compounds represented by the following general formula (C-3) and general formula (C-4). From the viewpoint of fast curability and transparency, a compound represented by the following general formula (C-3) is preferred.
Figure JPOXMLDOC01-appb-C000003
 
Figure JPOXMLDOC01-appb-C000003
 
 上記一般式(C-3)中、R、R及びRはそれぞれ独立に、炭素数1~20のアルキル基又はアリール基を示す。一般式(C-4)中、R、R10及びR11はそれぞれ独立に、炭素数1~20のアルキル基又はアリール基を示す。 In the general formula (C-3), R 6 , R 7 and R 8 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms. In general formula (C-4), R 9 , R 10 and R 11 each independently represents an alkyl group or aryl group having 1 to 20 carbon atoms.
 上記一般式(C-3)におけるR、R又はRが、炭素数1~20のアルキル基の場合、該アルキル基は直鎖状、分岐鎖状、及び環状のいずれであってもよく、また該アルキル基の炭素数は5~10であることがより好ましい。上記一般式(C-4)におけるR、R10又はR11が炭素数1~20のアルキル基の場合、該アルキル基は直鎖状、分岐鎖状、及び環状のいずれであってもよく、また該アルキル基の炭素数は5~10であることがより好ましい。 When R 6 , R 7 or R 8 in the general formula (C-3) is an alkyl group having 1 to 20 carbon atoms, the alkyl group may be linear, branched, or cyclic In addition, the alkyl group preferably has 5 to 10 carbon atoms. When R 9 , R 10 or R 11 in the general formula (C-4) is an alkyl group having 1 to 20 carbon atoms, the alkyl group may be linear, branched, or cyclic Further, the alkyl group preferably has 5 to 10 carbon atoms.
 上記一般式(C-3)におけるR、R又はRがアリール基の場合、該アリール基は置換基を有していてもよい。該置換基としては、例えば、炭素数1~6のアルキル基及び炭素数1~4のアルコキシ基を挙げることができる。上記一般式(C-4)におけるR、R10又はR11がアリール基の場合、該アリール基は置換基を有していてもよい。該置換基としては例えば、炭素数1~6のアルキル基及び炭素数1~4のアルコキシ基を挙げることができる。 When R 6 , R 7 or R 8 in the general formula (C-3) is an aryl group, the aryl group may have a substituent. Examples of the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms. When R 9 , R 10 or R 11 in the general formula (C-4) is an aryl group, the aryl group may have a substituent. Examples of the substituent include an alkyl group having 1 to 6 carbon atoms and an alkoxy group having 1 to 4 carbon atoms.
 これらの中でも、上記一般式(C-3)は、R、R、及びRがアリール基であることが好ましく、一般式(C-4)で表わされる化合物は、R、R10及びR11がアリール基であることが好ましい。 Among these, in general formula (C-3), R 6 , R 7 , and R 8 are preferably aryl groups, and the compounds represented by general formula (C-4) are represented by R 9 , R 10 And R 11 is preferably an aryl group.
 上記一般式(C-3)で表わされる化合物としては、形成する保護膜の透明性、及び膜厚を10μm以下としたときのパターン形成能から、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイドが好ましい。2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイドは、例えば、DAROCUR-TPO(BASFジャパン社製、商品名)として商業的に入手可能である。 The compound represented by the general formula (C-3) includes 2,4,6-trimethylbenzoyl-diphenyl-phosphine because of the transparency of the protective film to be formed and the pattern forming ability when the film thickness is 10 μm or less. Oxides are preferred. 2,4,6-Trimethylbenzoyl-diphenyl-phosphine oxide is commercially available, for example, as DAROCUR-TPO (trade name, manufactured by BASF Japan).
 (C)成分である光重合開始剤の含有量は、(A)成分及び(B)成分の合計量100質量部に対し、0.1~20質量部であることが好ましく、1~10質量部であることがより好ましく、2~5質量部であることが更により好ましい。 The content of the photopolymerization initiator as component (C) is preferably 0.1 to 20 parts by mass with respect to 100 parts by mass of the total amount of components (A) and (B), and 1 to 10 parts by mass. Part is more preferable, and 2 to 5 parts by mass is even more preferable.
 (C)成分の含有量を上記範囲内とすることにより、光感度が充分となるとともに、露光の際に組成物の表面での吸収が増大して内部の光硬化が不充分となることや可視光透過率が低下するなどの不具合を抑制することができる。 By making the content of the component (C) within the above range, the photosensitivity is sufficient, and the absorption on the surface of the composition is increased at the time of exposure, and the internal photocuring becomes insufficient. Problems such as a reduction in visible light transmittance can be suppressed.
 本実施形態の感光性樹脂組成物は、除去したい金属表面の現像残りの発生を抑える点から、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物(以下、(D)成分ともいう)を更に含有することが好ましい。 The photosensitive resin composition of this embodiment is one or more compounds selected from the group consisting of a triazole compound having an amino group and a tetrazole compound having an amino group from the viewpoint of suppressing the occurrence of development residue on the metal surface to be removed ( Hereinafter, it is preferable to further contain (D) component).
 上記アミノ基を有するトリアゾール化合物としては、ベンゾトリアゾール、1H-ベンゾトリアゾール-1-アセトニトリル、ベンゾトリアゾール-5-カルボン酸、1H-ベンゾトリアゾール-1-メタノール、カルボキシベンゾトリアゾール等にアミノ基が置換した化合物、3-メルカプトトリアゾール、5-メルカプトトリアゾール等のメルカプト基を含むトリアゾール化合物にアミノ基が置換した化合物が挙げられる。これらの中でも、現像残渣をより低減できる観点から、メルカプト基を含むトリアゾール化合物にアミノ基が置換した化合物を含むことが好ましい。 Examples of the triazole compound having an amino group include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, etc. , 3-mercaptotriazole, 5-mercaptotriazole, and other triazole compounds containing a mercapto group are substituted with amino groups. Among these, from the viewpoint of further reducing the development residue, it is preferable to include a compound in which an amino group is substituted for a triazole compound containing a mercapto group.
 上記アミノ基を有するテトラゾール化合物としては、下記一般式(D-1)で表わされる化合物が挙げられる。 Examples of the tetrazole compound having an amino group include compounds represented by the following general formula (D-1).
Figure JPOXMLDOC01-appb-C000004
 
 上記一般式(D-1)中のR11及びR12は、各々独立に、水素、炭素数1~20のアルキル基、炭素数3~10のシクロアルキル基、フェニル基、アミノフェニル基、炭素数7~20のアルキルフェニル基、アミノ基、メルカプト基、炭素数1~10のアルキルメルカプト基又は炭素数2~10のカルボキシアルキル基を示し、R11及びR12の少なくともひとつは、アミノ基を有する。
Figure JPOXMLDOC01-appb-C000004

R 11 and R 12 in the general formula (D-1) are each independently hydrogen, an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, a phenyl group, an aminophenyl group, carbon An alkylphenyl group having 7 to 20 amino acids, a mercapto group, an alkylmercapto group having 1 to 10 carbon atoms or a carboxyalkyl group having 2 to 10 carbon atoms, wherein at least one of R 11 and R 12 represents an amino group; Have.
 アルキル基としては、メチル基、エチル基、プロピル基、iso-プロピル基、ブチル基、sec-ブチル基、tert-ブチル基、ペンチル基、ヘキシルキ、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、トリデシル基、テトラデシル基、ペンタデシル基、オクタデシル基、ノナデシル基、イコシル基等が挙げられる。 Alkyl groups include methyl, ethyl, propyl, iso-propyl, butyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl Group, tridecyl group, tetradecyl group, pentadecyl group, octadecyl group, nonadecyl group, icosyl group and the like.
 シクロアルキル基としては、例えば、シクロペンチル基、シクロヘキシル基、シクロオクチル基等が挙げられ、アルキルフェニル基としては、例えば、メチルフェニル基、エチルフェニル基等が挙げられる。 Examples of the cycloalkyl group include a cyclopentyl group, a cyclohexyl group, and a cyclooctyl group. Examples of the alkylphenyl group include a methylphenyl group and an ethylphenyl group.
 アルキルメルカプト基としては、例えば、メチルメルカプト基、エチルメルカプト基等が挙げられ、カルボキシアルキル基としては、例えば、カルボキシメチル基、カルボキシエチル基等が挙げられる。 Examples of the alkyl mercapto group include a methyl mercapto group and an ethyl mercapto group. Examples of the carboxyalkyl group include a carboxymethyl group and a carboxyethyl group.
 上記一般式(D-1)で表されるテトラゾール化合物の中でも、5-アミノ-1H-テトラゾール、1-メチル-5-アミノ-テトラゾール、1-メチル-5-メルカプト-テトラゾール、5-(2-アミノフェニル)-1H-テトラゾール、1-シクロヘキシル-5-アミノ-テトラゾール、1-フェニル-5-アミノ-テトラゾール、1-カルボキシメチル-5-アミノ-テトラゾールが好ましい。 Among the tetrazole compounds represented by the general formula (D-1), 5-amino-1H-tetrazole, 1-methyl-5-amino-tetrazole, 1-methyl-5-mercapto-tetrazole, 5- (2- Aminophenyl) -1H-tetrazole, 1-cyclohexyl-5-amino-tetrazole, 1-phenyl-5-amino-tetrazole, 1-carboxymethyl-5-amino-tetrazole are preferred.
 上記一般式(D-1)で表されるテトラゾール化合物は、その水溶性塩であっても好適である。具体例としては、具体例としては、1-メチル-5-アミノ-テトラゾールのナトリウム、カリウム、リチウム等のアルカリ金属塩等が挙げられる。 The tetrazole compound represented by the general formula (D-1) is preferably a water-soluble salt thereof. Specific examples include alkali metal salts of 1-methyl-5-amino-tetrazole such as sodium, potassium and lithium.
 これらの中でも、電極腐食の抑制力、金属電極との密着性、現像容易性、透明性の観点から、5-アミノ-1H-テトラゾール、1-メチル-5-メルカプト-1H-テトラゾールが特に好ましい。 Of these, 5-amino-1H-tetrazole and 1-methyl-5-mercapto-1H-tetrazole are particularly preferred from the viewpoints of the ability to suppress electrode corrosion, adhesion to metal electrodes, ease of development, and transparency.
 これらのテトラゾール化合物及びその水溶性塩は、1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。 These tetrazole compounds and water-soluble salts thereof may be used singly or in combination of two or more.
 また、保護層を設ける電極表面が銅、銅合金、ニッケル合金などの金属を有している場合の現像性を更に向上させる観点から、感光性樹脂組成物はアミノ基を有するテトラゾール化合物又はメルカプト基を含むトリアゾール化合物にアミノ基が置換した化合物を更に含有することが好ましい。この場合、現像残渣を低減することができ、良好なパターンで保護膜を形成することが容易となる。この理由としては、表面の適度な密着性が発現されることが考えられる。 In addition, from the viewpoint of further improving developability when the electrode surface on which the protective layer is provided has a metal such as copper, copper alloy, nickel alloy, the photosensitive resin composition is a tetrazole compound or mercapto group having an amino group. It is preferable to further contain a compound in which an amino group is substituted for a triazole compound containing. In this case, development residues can be reduced, and it becomes easy to form a protective film with a good pattern. As this reason, it is thought that moderate adhesion of the surface is expressed.
 アミノ基を有するテトラゾール化合物又はメルカプト基を含むトリアゾール化合物にアミノ基が置換した化合物を含有する場合、上記の効果が得られることから、本実施形態に係る感光性樹脂組成物及び感光性エレメントは、銅などの金属層を形成して導電性を向上させたタッチパネルの額縁領域における電極を保護するための保護膜の形成に好適である。 When a tetrazole compound having an amino group or a triazole compound containing a mercapto group contains a compound in which an amino group is substituted, the above effect is obtained. Therefore, the photosensitive resin composition and the photosensitive element according to this embodiment are It is suitable for forming a protective film for protecting an electrode in a frame region of a touch panel in which a metal layer such as copper is formed to improve conductivity.
 本実施形態の感光性樹脂組成物における(D)成分の含有量は、(A)成分及び(B)成分の合計量100質量部に対し、0.05~10.0質量部とすることが好ましく、0.1~2.0質量部とすることがより好ましく、0.2~1.0質量部とすることが更により好ましい。 The content of the component (D) in the photosensitive resin composition of the present embodiment is 0.05 to 10.0 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). Preferably, the amount is 0.1 to 2.0 parts by mass, and more preferably 0.2 to 1.0 part by mass.
 (D)成分の含有量を上記範囲内とすることにより、現像性や解像度が低下するなどの不具合を抑制しつつ、電極腐食の抑制力や金属電極との密着性を向上させる効果を充分に得ることができる。 (D) By making content of a component into the said range, the effect which improves the inhibitory force of electrode corrosion and adhesiveness with a metal electrode is fully suppressed, suppressing malfunction, such as a developability and a resolution. Obtainable.
 ところで、タッチパネルのITO電極上の一部に保護層を設ける場合、例えば、ビューエリアには保護層を形成せずに、額縁領域のITO電極及びITO電極上に銅などの金属層を形成した部分に保護層を設ける場合、全体に感光層を設けた後に露光、現像を行って不要な部分を除去することができる。この場合、感光層は、保護する電極に対する密着性は充分有しつつ、不要な部分では現像残りが生じないように良好な現像性が求められる。このような場合の密着性と現像性とを両立する観点から、本実施形態の感光性樹脂組成物は、光重合性不飽和結合を含むリン酸エステル(以下、(E)成分ともいう)を含有することが好ましい。 By the way, when providing a protective layer on a part of the ITO electrode of the touch panel, for example, a part where a protective layer is not formed in the view area, but a metal layer such as copper is formed on the ITO electrode in the frame region and the ITO electrode. When a protective layer is provided, unnecessary portions can be removed by exposure and development after the photosensitive layer is provided on the entire surface. In this case, the photosensitive layer is required to have good developability so as not to cause development residue in unnecessary portions while having sufficient adhesion to the electrode to be protected. From the viewpoint of achieving both adhesion and developability in such a case, the photosensitive resin composition of the present embodiment contains a phosphate ester (hereinafter also referred to as component (E)) containing a photopolymerizable unsaturated bond. It is preferable to contain.
 形成する保護膜の防錆性を充分確保しつつ、ITO電極に対する密着性と現像性とを高水準で両立する観点から、リン酸エステルとしては、下記の構造を有する化合物を用いることが好ましい。当該化合物は、PM21(日本化薬株式会社製)などの市販品が入手可能である。 It is preferable to use a compound having the following structure as the phosphate ester from the viewpoint of achieving both high adhesion and developability to the ITO electrode while ensuring sufficient rust prevention properties of the protective film to be formed. The compound is commercially available such as PM21 (manufactured by Nippon Kayaku Co., Ltd.).
Figure JPOXMLDOC01-appb-C000005
 
Figure JPOXMLDOC01-appb-C000005
 
 なお、リン酸エステルの配合量は、第1の実施形態においては感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/g以下となるように配合される。第2の実施形態においては感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/g以下となるように配合することが好ましい。 In addition, the compounding quantity of phosphate ester is mix | blended so that the hydroxyl value of the whole solid content of the photosensitive resin composition may be 40 mgKOH / g or less in 1st Embodiment. In 2nd Embodiment, it is preferable to mix | blend so that the hydroxyl value of the whole solid content of the photosensitive resin composition may be 40 mgKOH / g or less.
 本実施形態の感光性樹脂組成物には、必要に応じて、シランカップリング剤などの密着性付与剤、レベリング剤、可塑剤、充填剤、消泡剤、難燃剤、安定剤、酸化防止剤、香料、熱架橋剤、重合禁止剤等を(A)成分及び(B)成分の合計量100質量部に対し、各々0.01~20質量部程度含有させることができる。これらは、単独で又は2種類以上を組み合わせて使用できる。 In the photosensitive resin composition of the present embodiment, if necessary, an adhesion imparting agent such as a silane coupling agent, a leveling agent, a plasticizer, a filler, an antifoaming agent, a flame retardant, a stabilizer, and an antioxidant. In addition, a perfume, a thermal crosslinking agent, a polymerization inhibitor and the like can be contained in an amount of about 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B). These can be used alone or in combination of two or more.
 本実施形態の感光性樹脂組成物は、可視光線透過率が90%以上であることが好ましく、92%以上であることがより好ましく、95%以上であることが更により好ましい。 The photosensitive resin composition of the present embodiment preferably has a visible light transmittance of 90% or more, more preferably 92% or more, and even more preferably 95% or more.
 ここで、感光性樹脂組成物の可視光線透過率は以下のようにして求められる。まず、支持フィルム上に感光性樹脂組成物を乾燥後の厚みが5μmとなるように塗布し、これを乾燥することにより、感光性樹脂組成物層を形成する。次に、ガラス基板上に、感光性樹脂組成物層が接するようにラミネータを用いてラミネートする。こうして、ガラス基板上に、感光性樹脂組成物層及び支持フィルムが積層された測定用試料を得る。次に、得られた測定用試料に紫外線を照射して感光性樹脂組成物層を光硬化した後、紫外可視分光光度計を用いて、測定波長域400~700nmにおける透過率を測定する。 Here, the visible light transmittance of the photosensitive resin composition is determined as follows. First, a photosensitive resin composition is applied on a support film so that the thickness after drying is 5 μm, and dried to form a photosensitive resin composition layer. Next, it laminates on a glass substrate using a laminator so that the photosensitive resin composition layer contacts. Thus, a measurement sample in which the photosensitive resin composition layer and the support film are laminated on the glass substrate is obtained. Next, after the photosensitive resin composition layer is photocured by irradiating the obtained measurement sample with ultraviolet rays, the transmittance in a measurement wavelength region of 400 to 700 nm is measured using an ultraviolet-visible spectrophotometer.
 なお、上述した好適な透過率とは、上記波長域における透過率の最小値を意味する。 Note that the above-described suitable transmittance means the minimum value of the transmittance in the above wavelength range.
 一般的な可視光波長域の光線である400~700nmの波長域における透過率が90%以上であれば、例えば、タッチパネル(タッチセンサー)の表示部分の透明電極も保護する場合や、タッチパネル(タッチセンサー)の額縁領域の金属層(例えば、ITO電極上に銅層を形成した層など)を保護したときに表示部分の端部から保護層が見える場合において、表示部分での表示品質、色合い、輝度が低下することを充分抑制することができる。 If the transmittance in the wavelength range of 400 to 700 nm, which is a light ray in the general visible light wavelength range, is 90% or more, for example, when protecting the transparent electrode of the display part of the touch panel (touch sensor) or touch panel (touch When the protective layer is visible from the edge of the display part when the metal layer (for example, a layer in which a copper layer is formed on the ITO electrode) is protected, the display quality, hue, A decrease in luminance can be sufficiently suppressed.
 また、本実施形態の感光性樹脂組成物は、タッチパネルの視認性を更に向上させる観点から、CIELAB表色系でのbが-0.2~1.0であることが好ましく、-0.0~0.7であることがより好ましく、0.1~0.4であることが更により好ましい。bが0.8以上又は-0.2以下では、可視光線透過率が90%未満である場合と同様に、表示部分での表示品質、色合いが低下する傾向がある。なお、CIELAB表色系でのbの測定は、例えばコニカミノルタ製分光測色計「CM-5」を使用し、bが0.1~0.2である厚さ0.7mmのガラス基板に厚み5μmの感光性樹脂組成物層を形成し、紫外線を照射して感光性樹脂組成物層を光硬化した後、D65光源、視野角2°に設定して測定することにより得られる。 In the photosensitive resin composition of the present embodiment, from the viewpoint of further improving the visibility of the touch panel, b * in the CIELAB color system is preferably −0.2 to 1.0, and −0. It is more preferably 0 to 0.7, and still more preferably 0.1 to 0.4. When b * is 0.8 or more or −0.2 or less, the display quality and color tone in the display portion tend to be reduced, as in the case where the visible light transmittance is less than 90%. The measurement of b * in the CIELAB color system uses, for example, a spectrocolorimeter “CM-5” manufactured by Konica Minolta, and a glass of 0.7 mm in thickness with b * of 0.1 to 0.2. It is obtained by forming a photosensitive resin composition layer having a thickness of 5 μm on a substrate, photo-curing the photosensitive resin composition layer by irradiating ultraviolet rays, and then measuring by setting a D65 light source and a viewing angle of 2 °.
 本実施形態の感光性樹脂組成物は、本実施形態の感光性エレメントのように、感光性フィルムに製膜して用いることが好ましい。感光性フィルムを、タッパネル用電極を有する基材上に積層することにより、ロールツーロールプロセスが容易に実現できる、溶剤乾燥工程が短縮できるなど、製造工程の短縮やコスト低減に大きく貢献することができる。 The photosensitive resin composition of the present embodiment is preferably used by forming a film on a photosensitive film like the photosensitive element of the present embodiment. By laminating the photosensitive film on the substrate having the electrode for the tapping panel, a roll-to-roll process can be easily realized, and the solvent drying process can be shortened. it can.
 感光層20は、本実施形態の感光性樹脂組成物を塗布液とし、これを支持体フィルム上に塗布、乾燥することにより形成できる。塗布液は、上述した本実施形態の感光性樹脂組成物を構成する各成分を溶剤に均一に溶解又は分散することにより得ることができる。 The photosensitive layer 20 can be formed by using the photosensitive resin composition of the present embodiment as a coating solution, and applying and drying the same on a support film. The coating liquid can be obtained by uniformly dissolving or dispersing each component constituting the photosensitive resin composition of the present embodiment described above in a solvent.
 溶剤としては、特に制限はなく、公知のものが使用でき、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、トルエン、メタノール、エタノール、プロパノール、ブタノール、メチレングリコール、エチレングリコール、プロピレングリコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、クロロホルム、塩化メチレン等が挙げられる。これら溶剤は、1種を単独で用いてもよいし、2種以上の溶剤からなる混合溶剤として用いてもよい。 The solvent is not particularly limited and known ones can be used. For example, acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene, methanol, ethanol, propanol, butanol, methylene glycol, ethylene glycol, propylene glycol, ethylene glycol monomethyl ether, Examples include ethylene glycol monoethyl ether, propylene glycol monomethyl ether, chloroform, and methylene chloride. These solvents may be used alone or as a mixed solvent composed of two or more solvents.
 塗布方法としては、例えば、ドクターブレードコーティング法、マイヤーバーコーティング法、ロールコーティング法、スクリーンコーティング法、スピナーコーティング法、インクジェットコーティング法、スプレーコーティング法、ディップコーティング法、グラビアコーティング法、カーテンコーティング法、ダイコーティング法等が挙げられる。 Application methods include, for example, doctor blade coating method, Meyer bar coating method, roll coating method, screen coating method, spinner coating method, inkjet coating method, spray coating method, dip coating method, gravure coating method, curtain coating method, die coating Examples thereof include a coating method.
 乾燥条件に特に制限はないが、乾燥温度は、60~130℃とすることが好ましく、乾燥時間は、0.5~30分とすることが好ましい。 The drying conditions are not particularly limited, but the drying temperature is preferably 60 to 130 ° C., and the drying time is preferably 0.5 to 30 minutes.
 感光層の厚みは、電極保護に充分な効果を発揮し、かつ部分的な電極保護膜形成により生じるタッチパネル(タッチセンサー)表面の段差が極力小さくなるよう、乾燥後の厚みで10μm以下であることが好ましく、2~10μmであることがより好ましく、3~8μmであることが更により好ましい。 The thickness of the photosensitive layer is 10 μm or less after drying so that the step on the surface of the touch panel (touch sensor) caused by the formation of a partial electrode protective film is minimized as much as possible to exert a sufficient effect on electrode protection. Is preferably 2 to 10 μm, more preferably 3 to 8 μm.
 本実施形態においては、感光層20が、可視光線透過率が90%以上であることが好ましく、92%以上であることがより好ましく、95%以上であることが更により好ましい。また、感光層20が、CIELAB表色系でのbが-0.2~1.0となるよう調整されることが好ましい。 In the present embodiment, the photosensitive layer 20 preferably has a visible light transmittance of 90% or more, more preferably 92% or more, and even more preferably 95% or more. The photosensitive layer 20 is preferably adjusted so that b * in the CIELAB color system is −0.2 to 1.0.
 感光層20の粘度は、ロール状のタッチパネル用電極の保護膜形成用感光性エレメントとした場合に、感光性エレメントの端面から感光性樹脂組成物がしみ出すことを1カ月以上防止する点及び感光性エレメントを切断する際に感光性樹脂組成物の破片が基板に付着して引き起こされる露光不良や現像残り等を防止する点から、30℃において、15~100MPa・sであることが好ましく、20~90MPa・sであることがより好ましく、25~80MPa・sであることが更により好ましい。 The viscosity of the photosensitive layer 20 prevents the photosensitive resin composition from oozing out from the end face of the photosensitive element for one month or more when it is used as a photosensitive element for forming a protective film of a roll-shaped touch panel electrode. From 30 to 100 MPa · s at 30 ° C. from the standpoint of preventing exposure failure and residual development caused by the fragments of the photosensitive resin composition adhering to the substrate when the photosensitive element is cut. More preferably, it is ˜90 MPa · s, and even more preferably 25-80 MPa · s.
 なお、上記の粘度は、感光性樹脂組成物から形成される直径7mm、厚さ2mmの円形の膜を測定用試料とし、この試料の厚さ方向に、30℃及び80℃で1.96×10-2Nの荷重を加えたときの厚さの変化速度を測定し、この変化速度からニュートン流体を仮定して粘度に換算した値である。 The viscosity is 1.96 × at 30 ° C. and 80 ° C. in the thickness direction of this sample using a circular film of 7 mm in diameter and 2 mm in thickness formed from the photosensitive resin composition as a measurement sample. This is a value obtained by measuring the rate of change of thickness when a load of 10 −2 N is applied, and converting it to viscosity from the rate of change assuming a Newtonian fluid.
 保護フィルム30(カバーフィルム)としては、例えば、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリカーボネート、ポリエチレン-酢酸ビニル共重合体、及びポリエチレン-酢酸ビニル共重合体とポリエチレンの積層フィルム等からなる厚さ5~100μm程度のフィルムが挙げられる。 Examples of the protective film 30 (cover film) include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, polyethylene-vinyl acetate copolymer, and a laminated film of polyethylene-vinyl acetate copolymer and polyethylene having a thickness of 5 to 100 μm. Degree film.
 感光性エレメント1は、ロール状に巻いて保管し、あるいは使用できる。 Photosensitive element 1 can be stored in a roll or stored.
 本発明においては、上述した本実施形態の感光性樹脂組成物の塗布液を、タッチパネル用電極を有する基材上に塗布し、乾燥して、感光性樹脂組成物からなる感光層を設けてもよい。この用途の場合においても、感光層は上述した、膜厚、可視光線透過率、CIELAB表色系でのbの条件を満たすことが好ましい。 In the present invention, the photosensitive resin composition coating liquid of the present embodiment described above may be applied on a substrate having a touch panel electrode and dried to provide a photosensitive layer made of the photosensitive resin composition. Good. Even in this application, the photosensitive layer preferably satisfies the above-mentioned conditions of film thickness, visible light transmittance, and b * in the CIELAB color system.
 次に、本発明のタッチパネル用電極の保護膜の形成方法について説明する。図2は、本発明のタッチパネル用電極の保護膜の形成方法の一実施形態を説明するための模式断面図である。 Next, a method for forming a protective film for an electrode for a touch panel according to the present invention will be described. FIG. 2 is a schematic cross-sectional view for explaining an embodiment of a method for forming a protective film for an electrode for a touch panel according to the present invention.
 本実施形態のタッチパネル用電極の保護膜の形成方法は、タッチパネル用電極110,120を有する基材100上に、上記の本実施形態に係る感光性樹脂組成物からなる感光層20を設ける第1工程と、感光層20の所定部分を活性光線の照射により硬化させる第2工程と、露光後に所定部分以外の感光層を除去し、電極の一部又は全部を被覆する厚みが10μm以下の感光性樹脂組成物の硬化物からなる保護膜22を形成する第3工程とを備える。こうして、保護膜付きタッチパネルセンサー200が得られる。 The method for forming a protective film for a touch panel electrode according to the present embodiment is a first method in which the photosensitive layer 20 made of the photosensitive resin composition according to the present embodiment is provided on the base material 100 having the touch panel electrodes 110 and 120. A step, a second step in which a predetermined portion of the photosensitive layer 20 is cured by irradiation with actinic rays, and a photosensitive layer having a thickness of 10 μm or less covering a part or all of the electrode by removing the photosensitive layer other than the predetermined portion after exposure. And a third step of forming a protective film 22 made of a cured product of the resin composition. In this way, the touch panel sensor 200 with a protective film is obtained.
 本実施形態で使用される基材には特に制限はなく、一般にタッチパネル(タッチセンサー)用として用いられる、ガラス板、プラスチック板、セラミック板等の基板が挙げられる。この基板上には、保護膜を形成する対象となるタッチパネル用電極が設けられる。電極としては、ITO、Cu、Al、Mo等の電極、TFT等が挙げられる。また、基板上には、絶縁層が設けられていてもよい。 The substrate used in the present embodiment is not particularly limited, and examples thereof include substrates such as glass plates, plastic plates, and ceramic plates that are generally used for touch panels (touch sensors). On this substrate, a touch panel electrode to be a target for forming a protective film is provided. Examples of the electrode include electrodes such as ITO, Cu, Al, and Mo, and TFT. Further, an insulating layer may be provided over the substrate.
 図2に示されるタッチパネル用電極110,120を有する基材100は、例えば、以下の手順で得ることができる。PETフィルムなどの基材上に、ITO、Cuの順にスパッタより金属膜を形成した後、金属膜上にエッチング用感光性フィルムを貼り付け、所望のレジストパターンを形成し、不要なCuを塩化鉄水溶液等のエッチング液で除去した後、レジストパターンをはく離除去する。 2 can be obtained by the following procedure, for example. After forming a metal film by sputtering in the order of ITO and Cu on a substrate such as a PET film, an etching photosensitive film is pasted on the metal film to form a desired resist pattern, and unnecessary Cu is iron chloride. After removing with an etching solution such as an aqueous solution, the resist pattern is peeled off.
 本実施形態の第1工程では、本実施形態の感光性エレメント1の保護フィルム30を除去した後、感光性エレメントを加熱しながら、基材100のタッチパネル用電極110,120が設けられている表面に感光層20を圧着することにより積層する(図2の(a)を参照)。 In the first step of this embodiment, after removing the protective film 30 of the photosensitive element 1 of this embodiment, the surface on which the touch panel electrodes 110 and 120 of the substrate 100 are provided while heating the photosensitive element. The photosensitive layer 20 is laminated by pressure bonding (see FIG. 2A).
 圧着手段としては、圧着ロールが挙げられる。圧着ロールは、加熱圧着できるように加熱手段を備えたものであってもよい。 Crimping means includes a crimping roll. The pressure roll may be provided with a heating means so that it can be heat-pressure bonded.
 加熱圧着する場合の加熱温度は、感光層と基材との密着性を充分確保しながら、感光層の構成成分が熱硬化あるいは熱分解されにくいよう、10~180℃とすることが好ましく、20~160℃とすることがより好ましく、30~150℃とすることが更により好ましい。 The heating temperature for thermocompression bonding is preferably 10 to 180 ° C. so that the components of the photosensitive layer are not easily cured or thermally decomposed while ensuring sufficient adhesion between the photosensitive layer and the substrate. More preferably, the temperature is set to ˜160 ° C., and more preferably 30 to 150 ° C.
 また、加熱圧着時の圧着圧力は、感光層と基材との密着性を充分確保しながら、基材の変形を抑制する観点から、線圧で50~1×10N/mとすることが好ましく、2.5×10~5×10N/mとすることがより好ましく、5×10~4×10N/mとすることが更により好ましい。 In addition, the pressure at the time of thermocompression bonding is set to 50 to 1 × 10 5 N / m in terms of linear pressure from the viewpoint of suppressing deformation of the substrate while ensuring sufficient adhesion between the photosensitive layer and the substrate. Is preferably 2.5 × 10 2 to 5 × 10 4 N / m, more preferably 5 × 10 2 to 4 × 10 4 N / m.
 感光性エレメント1を上記のように加熱すれば、基材を予熱処理することは必要ではないが、感光層と基材との密着性を更に向上させる点から、基材を予熱処理することが好ましい。このときの予熱温度は、30~180℃とすることが好ましい。 If the photosensitive element 1 is heated as described above, it is not necessary to pre-heat the base material. However, in order to further improve the adhesion between the photosensitive layer and the base material, the base material may be pre-heated. preferable. The preheating temperature at this time is preferably 30 to 180 ° C.
 本実施形態においては、感光性エレメントを用いる代わりに、本実施形態の感光性樹脂組成物を塗布液として基材100のタッチパネル用電極110,120が設けられている表面に塗布し、乾燥して感光層20を形成することができる。 In this embodiment, instead of using a photosensitive element, the photosensitive resin composition of this embodiment is applied as a coating liquid to the surface of the substrate 100 where the touch panel electrodes 110 and 120 are provided and dried. The photosensitive layer 20 can be formed.
 感光層20は、上述した膜厚、可視光線透過率、CIELAB表色系でのbの条件を満たすことが好ましい。 The photosensitive layer 20 preferably satisfies the above-described conditions of film thickness, visible light transmittance, and b * in the CIELAB color system.
 本実施形態の第2工程では、感光層20に、フォトマスク130を介して、活性光線Lをパターン状に露光する(図2の(b)を参照)。 In the second step of the present embodiment, the photosensitive layer 20 is exposed to the actinic ray L in a pattern via the photomask 130 (see FIG. 2B).
 露光の際、感光層20上の支持フィルム10が透明の場合には、そのまま露光することができ、不透明の場合には除去してから露光する。感光層の保護という点からは、支持フィルムとして透明な重合体フィルムを用い、この重合体フィルムを残存させたまま、それを通して露光することが好ましい。 At the time of exposure, when the support film 10 on the photosensitive layer 20 is transparent, it can be exposed as it is, and when it is opaque, it is removed and then exposed. From the viewpoint of protecting the photosensitive layer, it is preferable to use a transparent polymer film as the support film, and expose the polymer film while leaving the polymer film remaining.
 露光に用いられる活性光線の光源としては、公知の活性光源が使用でき、例えば、カーボンアーク灯、超高圧水銀灯、高圧水銀灯、キセノンランプ等が挙げられ、紫外線を有効に放射するものであれば特に制限されない。 As the active light source used for exposure, a known active light source can be used, for example, a carbon arc lamp, an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, etc. Not limited.
 このときの、活性光線の照射量は、通常、1×10~1×10J/mであり、照射の際に、加熱を伴うこともできる。この活性光線照射量が、1×10J/m未満では、光硬化の効果が不充分となる傾向があり、1×10J/mを超えると、感光層が変色する傾向がある。 At this time, the irradiation amount of actinic rays is usually 1 × 10 2 to 1 × 10 4 J / m 2 , and heating can be accompanied during irradiation. If the irradiation amount of actinic rays is less than 1 × 10 2 J / m 2 , the photocuring effect tends to be insufficient, and if it exceeds 1 × 10 4 J / m 2 , the photosensitive layer tends to discolor. is there.
 本実施形態の第3工程では、露光後の感光層を現像液で現像して未露光部を除去し、電極の一部又は全部を被覆する厚みが10μm以下の本実施形態の感光性樹脂組成物の硬化物からなる保護膜22を形成する。形成される保護膜22は所定のパターンを有することができる。 In the third step of the present embodiment, the exposed photosensitive layer is developed with a developer to remove the unexposed portions, and the photosensitive resin composition of the present embodiment having a thickness of 10 μm or less covering a part or all of the electrodes. A protective film 22 made of a cured product is formed. The formed protective film 22 can have a predetermined pattern.
 なお、露光後、感光層に支持フィルムが積層されている場合にはそれを除去した後、現像液による未露光部を除去する現像が行われる。 In addition, after exposure, when the support film is laminated | stacked on the photosensitive layer, after removing it, development which removes the unexposed part by a developing solution is performed.
 現像方法としては、アルカリ水溶液、水系現像液、有機溶剤等の公知の現像液を用いて、スプレー、シャワー、揺動浸漬、ブラッシング、スクラッピング等の公知の方法により現像を行い、不要部を除去する方法等が挙げられ、中でも、環境、安全性の観点からアルカリ水溶液を用いることが好ましいものとして挙げられる。 As a development method, development is performed by a known method such as spraying, showering, rocking dipping, brushing, scraping, etc., using a known developing solution such as an alkaline aqueous solution, an aqueous developer, or an organic solvent, and unnecessary portions are removed. Among them, it is preferable to use an alkaline aqueous solution from the viewpoint of environment and safety.
 アルカリ水溶液の塩基としては、水酸化アルカリ(リチウム、ナトリウム又はカリウムの水酸化物等)、炭酸アルカリ(リチウム、ナトリウム又はカリウムの炭酸塩若しくは重炭酸塩等)、アルカリ金属リン酸塩(リン酸カリウム、リン酸ナトリウム等)、アルカリ金属ピロリン酸塩(ピロリン酸ナトリウム、ピロリン酸カリウム等)、水酸化テトラメチルアンモニウム、トリエタノールアミンなどが挙げられ、中でも、水酸化テトラメチルアンモニウム等が好ましいものとして挙げられる。 Examples of the base of the alkaline aqueous solution include alkali hydroxide (lithium, sodium or potassium hydroxide, etc.), alkali carbonate (lithium, sodium or potassium carbonate or bicarbonate, etc.), alkali metal phosphate (potassium phosphate, etc.) , Sodium phosphate, etc.), alkali metal pyrophosphates (sodium pyrophosphate, potassium pyrophosphate, etc.), tetramethylammonium hydroxide, triethanolamine, etc. Among them, tetramethylammonium hydroxide, etc. are preferred. It is done.
 また、炭酸ナトリウムの水溶液も好ましく用いられ、例えば、20~50℃の炭酸ナトリウムの希薄溶液(0.5~5重量%水溶液)が好適に用いられる。 Further, an aqueous solution of sodium carbonate is also preferably used. For example, a dilute solution of sodium carbonate (0.5 to 5% by weight aqueous solution) at 20 to 50 ° C. is preferably used.
 現像温度及び時間は、本実施形態の感光性樹脂組成物の現像性に合わせて調整することができる。 The development temperature and time can be adjusted according to the developability of the photosensitive resin composition of the present embodiment.
 また、アルカリ水溶液中には、界面活性剤、消泡剤、現像を促進させるための少量の有機溶剤等を混入させることができる。 In addition, a surfactant, an antifoaming agent, a small amount of an organic solvent for promoting development, and the like can be mixed in the alkaline aqueous solution.
 また、現像後、光硬化後の感光層に残存したアルカリ水溶液の塩基を、有機酸、無機酸又はこれらの酸水溶液を用いて、スプレー、揺動浸漬、ブラッシング、スクラッピング等の公知方法により酸処理(中和処理)することができる。 Further, the base of the alkaline aqueous solution remaining in the photosensitive layer after development and photocuring is converted into an acid by a known method such as spraying, rocking immersion, brushing or scraping using an organic acid, an inorganic acid or an aqueous acid solution thereof. It can be treated (neutralized).
 さらに、酸処理(中和処理)の後、水洗する工程を行うこともできる。 Furthermore, after the acid treatment (neutralization treatment), a step of washing with water can be performed.
 現像後、必要に応じて、露光(例えば、5×10~2×10J/m)により、硬化物を更に硬化させてもよい。なお、本実施形態の感光性樹脂組成物は、現像後の加熱工程なしでも金属に対して優れた密着性を示すが、必要に応じて、現像後の露光の代わりに、又は露光と合わせて、加熱処理(80~250℃)を施してもよい。 After development, the cured product may be further cured by exposure (for example, 5 × 10 3 to 2 × 10 4 J / m 2 ) as necessary. Note that the photosensitive resin composition of the present embodiment exhibits excellent adhesion to a metal even without a heating step after development, but if necessary, instead of exposure after development or in combination with exposure. Heat treatment (80 to 250 ° C.) may be performed.
 以下、実施例を挙げて本発明についてより具体的に説明する。ただし、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
[バインダーポリマー溶液(A1)の作製]
 撹拌機、還流冷却機、不活性ガス導入口及び温度計を備えたフラスコに、表1に示す(1)を仕込み、窒素ガス雰囲気下で80℃に昇温し、反応温度を80℃±2℃に保ちながら、表1に示す(2)を4時間かけて均一に滴下した。(2)の滴下後、80℃±2℃で6時間撹拌を続け、重量平均分子量が約65,000、酸価が78mgKOH/g、水酸基価が2mgKOH/gのバインダーポリマーの溶液(固形分45質量%)(A1)を得た。
[Preparation of binder polymer solution (A1)]
A flask equipped with a stirrer, reflux condenser, inert gas inlet and thermometer was charged with (1) shown in Table 1, heated to 80 ° C. in a nitrogen gas atmosphere, and the reaction temperature was 80 ° C. ± 2 While maintaining the temperature, (2) shown in Table 1 was added dropwise uniformly over 4 hours. After the dropwise addition of (2), stirring was continued at 80 ° C. ± 2 ° C. for 6 hours, and a binder polymer solution having a weight average molecular weight of about 65,000, an acid value of 78 mgKOH / g, and a hydroxyl value of 2 mgKOH / g (solid content 45 % By mass) (A1) was obtained.
[バインダーポリマー溶液(A2)の作製]
 上記(A1)と同様にし、重量平均分子量が約80、000、酸価が115mgKOH/g、水酸基価が1mgKOH/gのバインダーポリマーの溶液(固形分45質量%)(A2)を得た。
[Preparation of binder polymer solution (A2)]
In the same manner as in the above (A1), a binder polymer solution (solid content 45 mass%) (A2) having a weight average molecular weight of about 80,000, an acid value of 115 mgKOH / g, and a hydroxyl value of 1 mgKOH / g was obtained.
[バインダーポリマー溶液(A3)の作製]
 上記(A1)と同様にし、重量平均分子量が約45,000、酸価が78mgKOH/g、水酸基価が43mgKOH/gのバインダーポリマーの溶液(固形分45重量%)(A3)を得た。
[Preparation of binder polymer solution (A3)]
In the same manner as (A1) above, a binder polymer solution (solid content 45% by weight) (A3) having a weight average molecular weight of about 45,000, an acid value of 78 mgKOH / g, and a hydroxyl value of 43 mgKOH / g was obtained.
[バインダーポリマー溶液(A4)の作製]
 上記(A1)と同様にし、重量平均分子量が約47,000、酸価が78mgKOH/g、水酸基価が129mgKOH/gのバインダーポリマーの溶液(固形分45重量%)(A4)を得た。
[Preparation of binder polymer solution (A4)]
In the same manner as in the above (A1), a binder polymer solution (solid content 45% by weight) (A4) having a weight average molecular weight of about 47,000, an acid value of 78 mgKOH / g and a hydroxyl value of 129 mgKOH / g was obtained.
[バインダーポリマー溶液(A5)の作製]
 MIS-115(メタクリル酸/N-シクロヘキシルマレイミド/ジシクロペンタニルメタクリレート/メタクリル酸2-ヒドロキシエチル共重合体/メタクリル酸2-ヒドロキシエチルとメタクリル酸(2-イソシアナトエチル)の反応物(質量比12.2/10.9/26/18.6/32.3)のプロピレングリコールモノメチルエーテルアセテート/乳酸メチル溶液を用いた。重量平均分子量が約26,000、酸価が55mgKOH/g、水酸基価が80.2mgKOH/gであった。
[Preparation of binder polymer solution (A5)]
MIS-115 (methacrylic acid / N-cyclohexylmaleimide / dicyclopentanyl methacrylate / 2-hydroxyethyl methacrylate copolymer / reaction product of 2-hydroxyethyl methacrylate and methacrylic acid (2-isocyanatoethyl) (mass ratio) A 12.2 / 10.9 / 26 / 18.6 / 32.3) propylene glycol monomethyl ether acetate / methyl lactate solution was used with a weight average molecular weight of about 26,000, an acid value of 55 mgKOH / g, and a hydroxyl value. Was 80.2 mgKOH / g.
Figure JPOXMLDOC01-appb-T000006
 
Figure JPOXMLDOC01-appb-T000006
 
 なお、重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー法(GPC)によって測定し、標準ポリスチレンの検量線を用いて換算することにより導出した。GPCの条件を以下に示す。
GPC条件
 ポンプ:日立 L-6000型((株)日立製作所製、製品名)
 カラム:Gelpack GL-R420、Gelpack GL-R430、Gelpack GL-R440(以上、日立化成工業(株)製、製品名)
 溶離液:テトラヒドロフラン
 測定温度:40℃
 流量:2.05mL/分
 検出器:日立 L-3300型RI((株)日立製作所製、製品名)
The weight average molecular weight (Mw) was measured by gel permeation chromatography (GPC), and was derived by conversion using a standard polystyrene calibration curve. The GPC conditions are shown below.
GPC condition Pump: Hitachi L-6000 type (product name, manufactured by Hitachi, Ltd.)
Column: Gelpack GL-R420, Gelpack GL-R430, Gelpack GL-R440 (above, manufactured by Hitachi Chemical Co., Ltd., product name)
Eluent: Tetrahydrofuran Measurement temperature: 40 ° C
Flow rate: 2.05 mL / min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd., product name)
[酸価の測定方法]
 酸価は、次のようにして測定した。まず、バインダーポリマーの溶液を、130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、酸価を測定すべきポリマー1gを精秤した後、このポリマーにアセトンを30g添加し、これを均一に溶解した。次いで、指示薬であるフェノールフタレインをその溶液に適量添加して、0.1NのKOH水溶液を用いて滴定を行った。そして、次式により酸価を算出した。
酸価=10×Vf×56.1/(Wp×I)
式中、Vfはフェノールフタレインの滴定量(mL)を示し、Wpは測定した樹脂溶液の重量(g)を示し、Iは測定した樹脂溶液中の不揮発分の割合(質量%)を示す。
[Measurement method of acid value]
The acid value was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components to obtain a solid content. Then, after precisely weighing 1 g of the polymer whose acid value is to be measured, 30 g of acetone was added to this polymer and dissolved uniformly. Next, an appropriate amount of an indicator, phenolphthalein, was added to the solution, and titration was performed using a 0.1N aqueous KOH solution. And the acid value was computed by following Formula.
Acid value = 10 × Vf × 56.1 / (Wp × I)
In the formula, Vf represents the titration amount (mL) of phenolphthalein, Wp represents the weight (g) of the measured resin solution, and I represents the ratio (mass%) of the non-volatile content in the measured resin solution.
[水酸基価の測定方法]
 水酸基は、次のようにして測定した。まず、バインダーポリマーの溶液を、130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、水酸基価を測定すべきポリマー1gを精秤した後、精秤した感光性樹脂組成物を三角フラスコに入れ、10質量%の無水酢酸ピリジン溶液を10mL加えてこれを均一に溶解し、100℃で1時間加熱した。加熱後、水10mLとピリジン10mLを加えて100℃で10分間加熱後、自動滴定機(平沼産業(株)製「COM-1700」」を用いて、0.5mol/Lの水酸化カリウムのエタノール溶液により中和滴定することにより測定した。
[Measurement method of hydroxyl value]
The hydroxyl group was measured as follows. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile components to obtain a solid content. Then, after precisely weighing 1 g of the polymer whose hydroxyl value is to be measured, the accurately weighed photosensitive resin composition is put in an Erlenmeyer flask, and 10 mL of 10% by mass acetic anhydride pyridine solution is added and uniformly dissolved. Heated at 0 ° C. for 1 hour. After heating, 10 mL of water and 10 mL of pyridine were added and heated at 100 ° C. for 10 minutes. Then, using an automatic titrator (“COM-1700” manufactured by Hiranuma Sangyo Co., Ltd.), 0.5 mol / L potassium hydroxide ethanol It was measured by neutralization titration with a solution.
(実施例1)
[保護膜を形成するための感光性樹脂組成物溶液(V-1)の作製]
 表2に示す材料を、攪拌機を用いて15分間混合し、保護膜を形成するための感光性樹脂組成物溶液(V-1)を作製した。
Example 1
[Preparation of Photosensitive Resin Composition Solution (V-1) for Forming Protective Film]
The materials shown in Table 2 were mixed for 15 minutes using a stirrer to prepare a photosensitive resin composition solution (V-1) for forming a protective film.
Figure JPOXMLDOC01-appb-T000007
 
Figure JPOXMLDOC01-appb-T000007
 
[保護膜を形成するための感光性エレメント(E-1)の作製]
 支持フィルムとして厚さ50μmのポリエチレンテレフタレートフィルムを使用し、感光性樹脂組成物溶液(V-1)を支持フィルム上にコンマコーターを用いて均一に塗布し、100℃の熱風対流式乾燥機で3分間乾燥して溶剤を除去し、感光性樹脂組成物からなる感光層(感光性樹脂組成物層)を形成した。得られた感光層の厚さは5μmであった。
[Preparation of Photosensitive Element (E-1) for Forming Protective Film]
A polyethylene terephthalate film having a thickness of 50 μm was used as the support film, and the photosensitive resin composition solution (V-1) was evenly applied onto the support film using a comma coater, and 3 times with a 100 ° C. hot air convection dryer. The solvent was removed by drying for minutes to form a photosensitive layer (photosensitive resin composition layer) made of the photosensitive resin composition. The resulting photosensitive layer had a thickness of 5 μm.
 次いで、得られた感光層の上に、さらに、25μmの厚さのポリエチレンフィルムを、カバーフィルムとして張り合わせて、保護膜を形成するための感光性エレメント(E-1)を作製した。 Next, a polyethylene film having a thickness of 25 μm was further laminated as a cover film on the obtained photosensitive layer to produce a photosensitive element (E-1) for forming a protective film.
[感光層の透過率の測定]
 得られた感光性エレメント(E-1)のポリエチレンフィルムをはがしながら、厚さ1mmのガラス基板上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、このときの線圧は9.8×10N/m)の条件でラミネートして、ガラス基板上に、感光層及び支持フィルムが積層された積層体を作製した。
[Measurement of transmittance of photosensitive layer]
Laminator (manufactured by Hitachi Chemical Co., Ltd., trade name: HLM-3000) so that the photosensitive layer is in contact with a 1 mm thick glass substrate while peeling the polyethylene film of the obtained photosensitive element (E-1) , Using a substrate with a roll temperature of 120 ° C., a substrate feed rate of 1 m / min, and a pressure (cylinder pressure) of 4 × 10 5 Pa (thickness of 1 mm, length of 10 cm × width of 10 cm, the linear pressure at this time is (9.8 × 10 3 N / m) was laminated to prepare a laminate in which a photosensitive layer and a support film were laminated on a glass substrate.
 次いで、得られた積層体の感光層に、平行光線露光機(オーク製作所(株)製、EXM1201)を使用して、感光層側上方より露光量5×10J/mで(i線(波長365nm)における測定値)、紫外線を照射した後、支持フィルムを除去し、感光層(光硬化した硬化膜)厚5.0μmの透過率測定用試料を得た。 Next, a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 × 10 2 J / m 2 from the upper side of the photosensitive layer (i line). (Measurement value at a wavelength of 365 nm) After irradiation with ultraviolet rays, the support film was removed to obtain a transmittance measurement sample having a photosensitive layer (photocured cured film) thickness of 5.0 μm.
 次いで、得られた試料を日立計測器サービス(株)製、紫外可視分光光度計(U-3310)を使用して、測定波長域400~700nmで可視光線透過率を測定した。得られた感光層の波長400nmにおける透過率は、波長700nmにおいて97%、波長550nmにおいて96%、波長400nmにおいて94%であり、400~700nmにおける透過率の最小値は94%であり、良好な透過率を確保できていた。 Subsequently, the visible light transmittance of the obtained sample was measured in a measurement wavelength range of 400 to 700 nm using an ultraviolet-visible spectrophotometer (U-3310) manufactured by Hitachi Instrument Service Co., Ltd. The transmittance of the obtained photosensitive layer at a wavelength of 400 nm is 97% at a wavelength of 700 nm, 96% at a wavelength of 550 nm, and 94% at a wavelength of 400 nm. The transmittance was secured.
[感光層のbの測定]
 得られた感光性エレメント(E-1)のポリエチレンフィルムをはがしながら、厚さ0.7mmのガラス基板(b:0.1~0.2)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×10N/m)の条件でラミネートして、ガラス基板上に、感光層及び支持体フィルムが積層された基板を作製した。
[Measurement of b * of photosensitive layer]
Laminator (Hitachi, Hitachi) so that the photosensitive layer is in contact with a 0.7 mm thick glass substrate (b * : 0.1 to 0.2) while peeling the polyethylene film of the obtained photosensitive element (E-1). Using a Kasei Kogyo Co., Ltd. product name, HLM-3000, roll temperature 120 ° C., substrate feed rate 1 m / min, pressure bonding pressure (cylinder pressure) 4 × 10 5 Pa (thickness 1 mm, length 10 cm × Since a substrate having a width of 10 cm was used, the substrate was laminated under the condition that the linear pressure at this time was 9.8 × 10 3 N / m) to produce a substrate in which a photosensitive layer and a support film were laminated on a glass substrate. .
 次いで、得られた感光層に、平行光線露光機(オーク製作所(株)製、EXM1201)を使用して、感光層側上方より露光量5×10J/mで(i線(波長365nm)における測定値)、紫外線を照射した後、支持体フィルムを除去し、さらに感光層側上方より露光量1×10J/mで(i線(波長365nm)における測定値)紫外線を照射し、感光層(光硬化した硬化膜)厚5.0μmのb測定用試料を得た。 Next, the obtained photosensitive layer was subjected to an exposure amount of 5 × 10 2 J / m 2 (i-line (wavelength 365 nm) from the upper side of the photosensitive layer side using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.). )), After irradiating with ultraviolet rays, the support film is removed and further irradiated with ultraviolet rays (measured value at i-line (wavelength 365 nm)) with an exposure amount of 1 × 10 4 J / m 2 from above the photosensitive layer side. Then, a sample for b * measurement having a photosensitive layer (photocured cured film) thickness of 5.0 μm was obtained.
 次いで、得られた試料をコニカミノルタ(株)製、分光測色計(CM-5)を使用して、光源設定D65、視野角2°でCIELAB表色系でのbを測定した。 Next, the obtained sample was measured for b * in the CIELAB color system at a light source setting of D65 and a viewing angle of 2 ° using a spectrocolorimeter (CM-5) manufactured by Konica Minolta.
 感光層のbは0.63であり、良好なbを有していることが確認された。 The b * of the photosensitive layer was 0.63, confirming that it had a good b * .
[感光層の塩水噴霧試験(人工汗液耐性評価試験)]
 得られた感光性エレメント(E-1)のポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×10N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
[Salt spray test of photosensitive layer (artificial sweat resistance evaluation test)]
Laminator (manufactured by Hitachi Chemical Co., Ltd.) so that the photosensitive layer is in contact with the polyimide film with sputtered copper (manufactured by Toray Film Processing Co., Ltd.) while peeling off the polyethylene film of the obtained photosensitive element (E-1). Using a substrate having a roll temperature of 120 ° C., a substrate feed speed of 1 m / min, and a pressure bonding pressure (cylinder pressure) of 4 × 10 5 Pa (thickness of 1 mm, length of 10 cm × width of 10 cm). Therefore, the laminate was laminated under the condition that the linear pressure at this time was 9.8 × 10 3 N / m), and a laminate in which the photosensitive layer and the support film were laminated on the sputtered copper was produced.
 次いで、得られた積層体の感光層に、平行光線露光機(オーク製作所(株)製、EXM1201)を使用して、感光側上方より露光量5×10J/mで(i線(波長365nm)における測定値)、紫外線を照射した後、支持フィルムを除去し、さらに感光層側上方より露光量1×10J/mで(i線(波長365nm)における測定値)紫外線を照射し、感光層が硬化してなる厚み5.0μmの保護層が形成された人工汗液耐性評価用試料を得た。 Next, a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) was used for the photosensitive layer of the obtained laminate, and the exposure amount was 5 × 10 2 J / m 2 (i-line ( Measured value at a wavelength of 365 nm), after irradiating with ultraviolet rays, the support film is removed, and further the ultraviolet ray is irradiated at an exposure amount of 1 × 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm)). Irradiation was performed to obtain a sample for evaluating artificial sweat resistance in which a 5.0 μm-thick protective layer formed by curing the photosensitive layer was formed.
 次いで、JIS規格(Z 2371)を参考に、塩水噴霧試験機(スガ試験機(株)製STP-90V2)を用いて、試験槽内に前述の試料を載置し、濃度50g/Lの塩水(pH=6.7)を試験槽温度35℃、噴霧量1.5mL/hで48時間噴霧した。噴霧終了後、塩水を拭き取って、評価用試料の表面状態を観察し、以下の評点に従って評価した。
A : 保護層表面に全く変化なし
B : 保護層表面にごくわずかな痕跡が見えるが、銅は変化なし。
C : 保護層表面に痕跡が見えるが、銅は変化なし。
D : 保護層表面に痕跡があり、かつ銅が変色する。
評価用試料の表面状態を観察したところ、保護層表面にごくわずかな痕跡が見えるが、銅は変化なく評価はBであった。
Next, referring to the JIS standard (Z 2371), using the salt spray tester (STP-90V2 manufactured by Suga Test Instruments Co., Ltd.), the above-mentioned sample was placed in the test tank, and the salt water having a concentration of 50 g / L. (PH = 6.7) was sprayed for 48 hours at a test bath temperature of 35 ° C. and a spray amount of 1.5 mL / h. After spraying, the salt water was wiped off, the surface state of the sample for evaluation was observed, and evaluation was performed according to the following scores.
A: No change on the surface of the protective layer B: A slight trace can be seen on the surface of the protective layer, but copper does not change.
C: Traces are visible on the surface of the protective layer, but copper is unchanged.
D: There is a trace on the surface of the protective layer, and copper discolors.
When the surface state of the sample for evaluation was observed, a very slight trace was seen on the surface of the protective layer, but the copper was unchanged and the evaluation was B.
[感光層の現像残渣試験]
 得られた感光性エレメント(E-1)のポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×10N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
[Development residue test of photosensitive layer]
Laminator (manufactured by Hitachi Chemical Co., Ltd.) so that the photosensitive layer is in contact with the polyimide film with sputtered copper (manufactured by Toray Film Processing Co., Ltd.) while peeling off the polyethylene film of the obtained photosensitive element (E-1). Using a substrate having a roll temperature of 120 ° C., a substrate feed speed of 1 m / min, and a pressure bonding pressure (cylinder pressure) of 4 × 10 5 Pa (thickness of 1 mm, length of 10 cm × width of 10 cm). Therefore, the laminate was laminated under the condition that the linear pressure at this time was 9.8 × 10 3 N / m), and a laminate in which the photosensitive layer and the support film were laminated on the sputtered copper was produced.
 上記で得られた積層体を作製後、23℃、60%の条件で24時間保管した後、活性光線透過部と活性光線遮光部が交互にパターニングされた、ライン/スペースが300μm/300μmのフォトマスクを用い、支持フィルム上にフォトマスクを載置し、平行光線露光機(オーク製作所(株)製、EXM1201)を使用して、フォトマスク面垂直上方より露光量5×10J/mで(i線(波長365nm)における測定値)、紫外線を像的に照射した。 After the laminate obtained above was prepared, it was stored for 24 hours at 23 ° C. and 60%, and then the actinic ray transmitting portion and the actinic ray shielding portion were alternately patterned, and a photo with a line / space of 300 μm / 300 μm. Using a mask, a photomask is placed on a support film, and using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.), the exposure amount is 5 × 10 2 J / m 2 from above the photomask surface. (Measured value at i-line (wavelength 365 nm)), ultraviolet rays were imagewise irradiated.
 次いで、感光層上に積層されている支持フィルムを除去し、1.0質量%炭酸ナトリウム水溶液を用いて、30℃で40秒間スプレー現像して、感光層を選択的に除去し、保護膜パターンを形成した。得られた保護膜パターン付き基板の、選択的に感光層を除去した部分の基材表面状態を顕微鏡で観察し、以下の評点に従って現像残渣を評価した。
A : 基材表面に全く変化なし
B : 基材表面の銅がわずかに変色するが、現像残渣はない。
C : 基材表面の銅がわずかに変色し、現像残渣がわずかに発生する。
D : 現像残渣が発生する。
評価用試料の表面状態を観察したところ、基材表面に全く変化がなく、評価はAであった。
Next, the support film laminated on the photosensitive layer is removed, and spray development is performed at 30 ° C. for 40 seconds using a 1.0% by mass aqueous sodium carbonate solution to selectively remove the photosensitive layer, and a protective film pattern Formed. The substrate surface state of the portion of the obtained substrate with the protective film pattern where the photosensitive layer was selectively removed was observed with a microscope, and the development residue was evaluated according to the following ratings.
A: No change on the substrate surface B: Copper on the substrate surface is slightly discolored, but there is no development residue.
C: Copper on the surface of the substrate is slightly discolored, and a development residue is slightly generated.
D: Development residue is generated.
When the surface state of the sample for evaluation was observed, there was no change on the surface of the substrate, and the evaluation was A.
[感光層のクロスカット密着性試験]
 得られた感光性エレメント(E-1)のポリエチレンフィルムをはがしながら、スパッタ銅付きポリイミドフィルム(東レフィルム加工(株)製)上に、感光層が接するようにラミネータ(日立化成工業(株)製、商品名HLM-3000型)を用いて、ロール温度120℃、基板送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(厚さが1mm、縦10cm×横10cmの基板を用いたため、この時の線圧は9.8×10N/m)の条件でラミネートして、スパッタ銅上に、感光層及び支持フィルムが積層された積層体を作製した。
[Cross-cut adhesion test of photosensitive layer]
Laminator (manufactured by Hitachi Chemical Co., Ltd.) so that the photosensitive layer is in contact with the polyimide film with sputtered copper (manufactured by Toray Film Processing Co., Ltd.) while peeling off the polyethylene film of the obtained photosensitive element (E-1). Using a substrate having a roll temperature of 120 ° C., a substrate feed speed of 1 m / min, and a pressure bonding pressure (cylinder pressure) of 4 × 10 5 Pa (thickness of 1 mm, length of 10 cm × width of 10 cm). Therefore, the laminate was laminated under the condition that the linear pressure at this time was 9.8 × 10 3 N / m), and a laminate in which the photosensitive layer and the support film were laminated on the sputtered copper was produced.
 次いで、得られた積層体の感光層に、平行光線露光機(オーク製作所(株)製、EXM1201)を使用して、感光層側上方より露光量5×10J/mで(i線(波長365nm)における測定値)、紫外線を照射した後、支持フィルムを除去し、さらに感光層側上方より露光量1×10J/mで(i線(波長365nm)における測定値)紫外線を照射し、感光層が硬化してなる厚み5.0μmの保護層が形成されたクロスカット密着性試験用試料を得た。 Next, a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.) is used for the photosensitive layer of the obtained laminate, and the exposure amount is 5 × 10 2 J / m 2 from the upper side of the photosensitive layer (i line). (Measured value at wavelength 365 nm), after irradiating with ultraviolet rays, the support film is removed, and further at an exposure amount of 1 × 10 4 J / m 2 from above the photosensitive layer side (measured value at i-line (wavelength 365 nm)) To obtain a cross-cut adhesion test sample in which a 5.0 μm-thick protective layer formed by curing the photosensitive layer was formed.
 次いで、JIS規格(K5400)を参考に、100マスのクロスカット試験を実施した。試験面にカッターナイフを用いて、1×1mm四方の碁盤目の切り傷を入れ、碁盤目部分にメンディングテープ#810(スリーエム(株)製)を強く圧着させ、テープの端をほぼ0°の角度でゆっくりと引き剥がした後、碁盤目の状態を観察し、以下の評点に従ってクロスカット密着性を評価した。
A  : 全面積のほぼ100%が密着している。
B  : 全面積のうち95%以上が密着し残っている。
B~C: 全面積のうち85~95%が密着し残っている。
C  : 全面積のうち65~85%が密着し残っている。
C~D: 全面積のうち35~65%が密着し残っている。
D  : 全面積のうち0~35%が密着し残っている。
評価用試料の碁盤目の状態を観察したところ、スパッタ銅上に全面積のうち95%以上が密着し残っている状態で、評価はBであった。
Next, a cross cut test of 100 squares was performed with reference to JIS standard (K5400). Using a cutter knife on the test surface, make a 1 x 1 mm square cut on the grid, and firmly press Mending Tape # 810 (manufactured by 3M Co., Ltd.) on the grid, so that the end of the tape is approximately 0 °. After slowly peeling off at an angle, the cross-cut state was observed, and cross-cut adhesion was evaluated according to the following score.
A: Almost 100% of the entire area is in close contact.
B: 95% or more of the entire area remains adhered.
B to C: 85 to 95% of the total area remains adhered.
C: 65 to 85% of the total area remains adhered.
C to D: 35 to 65% of the total area remains adhered.
D: 0 to 35% of the total area remains adhered.
When the cross section of the evaluation sample was observed, 95% or more of the total area remained adhered to the sputtered copper, and the evaluation was B.
(実施例2~8)
 表3、4(表中の数値の単位は質量部)に示す感光性樹脂組成物溶液を用いた以外は、実施例1と同様に感光性エレメントを作製し、透過率の測定、塩水噴霧試験、現像残渣試験、クロスカット密着性試験を行った。表7、8に示すように、実施例1~8においては、透過率の測定、塩水噴霧耐性評価、クロスカット密着性のいずれも良好な結果であった。なお、実施例2~8の感光性樹脂組成物層のbは0.62~0.63であり、良好なbを確保できていた。
(Examples 2 to 8)
A photosensitive element was prepared in the same manner as in Example 1 except that the photosensitive resin composition solution shown in Tables 3 and 4 (the unit of numerical values in the table is part by mass) was used, and measurement of transmittance, salt spray test A development residue test and a cross-cut adhesion test were conducted. As shown in Tables 7 and 8, in Examples 1 to 8, all of the measurements of transmittance, salt spray resistance evaluation, and cross-cut adhesion were good results. In addition, b * of the photosensitive resin composition layers of Examples 2 to 8 was 0.62 to 0.63, and good b * was secured.
Figure JPOXMLDOC01-appb-T000008
 
Figure JPOXMLDOC01-appb-T000008
 
Figure JPOXMLDOC01-appb-T000009
 
Figure JPOXMLDOC01-appb-T000009
 
Figure JPOXMLDOC01-appb-T000010
 
Figure JPOXMLDOC01-appb-T000010
 
Figure JPOXMLDOC01-appb-T000011
 
Figure JPOXMLDOC01-appb-T000011
 
(A1):メタクリル酸/メタクリル酸メチル/アクリル酸エチル=12/58/30(質量比)、酸価78(mgKOH/g)、水酸基価2(mgKOH/g)
(A2):メタクリル酸/メタクリル酸メチル/アクリル酸エチル=17.5/52.5/30(質量比)、酸価115(mgKOH/g)、水酸基価1(mgKOH/g)
(A3):メタクリル酸/メタクリル酸メチル/アクリル酸エチル/メタクリル酸2-ヒドロキシエチル=12/48/30/10(質量比)、酸価78(mgKOH/g)、水酸基価43(mgKOH/g)
(A4):メタクリル酸/メタクリル酸メチル/アクリル酸エチル/メタクリル酸2-ヒドロキシエチル=12/28/30/30(質量比)、酸価78(mgKOH/g)、水酸基価129(mgKOH/g)
(A5):メタクリル酸/N-シクロヘキシルマレイミド/ジシクロペンタニルメタクリレート/メタクリル酸2-ヒドロキシエチル共重合体/メタクリル酸2-ヒドロキシエチルとメタクリル酸(2-イソシアナトエチル)の反応物(質量比12.2/10.9/26/18.6/32.3)のプロピレングリコールモノメチルエーテルアセテート/乳酸メチル溶液、酸価55(mgKOH/g)、水酸基価80.2(mgKOH/g)
DPHA:ジペンタエリスリトールヘキサアクリレート(日本化薬(株)製)、水酸基価40(mgKOH/g)
TMPTA:トリメチロールプロパントリアクリレート(日本化薬(株)製)、水酸基価0(mgKOH/g)
PET-30:ペンタエリスリトールトリアクリレート(日本化薬(株)製)、水酸基価110(mgKOH/g)
A-9550:ジペンタエリスリトールポリアクリレート(日本化薬(株)製)、水酸基価40(mgKOH/g)
A-9570:ジペンタエリスリトールポリアクリレート(日本化薬(株)製)、水酸基価70(mgKOH/g)
A-TMM-3:ペンタエリスリトールトリアクリレート(新中村化学工業(株)製)、水酸基価110(mgKOH/g)
A-TMMLMN:ペンタエリスリトールトリアクリレート(新中村化学工業(株)製)、水酸基価114(mgKOH/g)
Irg-OXE01:1,2-オクタンジオン,1-[(4-フェニルチオ)-,2-(o-ベンゾイルオキシム)](BASF(株)製)
AMT:3-アミノ-5-メルカプトトリアゾール(和光純薬(株)製)
HAT:5-アミノ-1H-テトラゾール(東洋紡績(株)製)
PM21:光重合性不飽和結合を含むリン酸エステル(日本化薬株式会社製)
アンテージW-500:2,2’-メチレン-ビス(4-エチル-6-Tert-ブチルフェノール)(川口化学(株)製)
メチルエチルケトン:東燃化学(株)製
(A1): Methacrylic acid / Methyl methacrylate / Ethyl acrylate = 12/58/30 (mass ratio), Acid value 78 (mgKOH / g), Hydroxyl value 2 (mgKOH / g)
(A2): Methacrylic acid / Methyl methacrylate / Ethyl acrylate = 17.5 / 52.5 / 30 (mass ratio), Acid value 115 (mgKOH / g), Hydroxyl value 1 (mgKOH / g)
(A3): methacrylic acid / methyl methacrylate / ethyl acrylate / 2-hydroxyethyl methacrylate = 12/48/30/10 (mass ratio), acid value 78 (mgKOH / g), hydroxyl value 43 (mgKOH / g )
(A4): methacrylic acid / methyl methacrylate / ethyl acrylate / 2-hydroxyethyl methacrylate = 12/28/30/30 (mass ratio), acid value 78 (mgKOH / g), hydroxyl value 129 (mgKOH / g )
(A5): methacrylic acid / N-cyclohexylmaleimide / dicyclopentanyl methacrylate / 2-hydroxyethyl methacrylate copolymer / reaction product of 2-hydroxyethyl methacrylate and methacrylic acid (2-isocyanatoethyl) (mass ratio) 12.2 / 10.9 / 26 / 18.6 / 32.3) propylene glycol monomethyl ether acetate / methyl lactate solution, acid value 55 (mgKOH / g), hydroxyl value 80.2 (mgKOH / g)
DPHA: dipentaerythritol hexaacrylate (manufactured by Nippon Kayaku Co., Ltd.), hydroxyl value 40 (mgKOH / g)
TMPTA: trimethylolpropane triacrylate (manufactured by Nippon Kayaku Co., Ltd.), hydroxyl value 0 (mgKOH / g)
PET-30: Pentaerythritol triacrylate (manufactured by Nippon Kayaku Co., Ltd.), hydroxyl value 110 (mgKOH / g)
A-9550: Dipentaerythritol polyacrylate (manufactured by Nippon Kayaku Co., Ltd.), hydroxyl value 40 (mgKOH / g)
A-9570: Dipentaerythritol polyacrylate (manufactured by Nippon Kayaku Co., Ltd.), hydroxyl value 70 (mgKOH / g)
A-TMM-3: Pentaerythritol triacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.), hydroxyl value 110 (mgKOH / g)
A-TMMLMN: Pentaerythritol triacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd.), hydroxyl value 114 (mgKOH / g)
Irg-OXE01: 1,2-octanedione, 1-[(4-phenylthio)-, 2- (o-benzoyloxime)] (manufactured by BASF Corporation)
AMT: 3-amino-5-mercaptotriazole (manufactured by Wako Pure Chemical Industries, Ltd.)
HAT: 5-amino-1H-tetrazole (Toyobo Co., Ltd.)
PM21: Phosphate ester containing a photopolymerizable unsaturated bond (manufactured by Nippon Kayaku Co., Ltd.)
Antage W-500: 2,2'-methylene-bis (4-ethyl-6-tert-butylphenol) (manufactured by Kawaguchi Chemical Co., Ltd.)
Methyl ethyl ketone: manufactured by Tonen Chemical Co., Ltd.
Figure JPOXMLDOC01-appb-T000012
 
Figure JPOXMLDOC01-appb-T000012
 
Figure JPOXMLDOC01-appb-T000013
 
Figure JPOXMLDOC01-appb-T000013
 
(比較例1~8)
 表5、6(表中の数値の単位は質量部)に示す感光性樹脂組成物溶液を用いた以外は、実施例1と同様に感光性エレメントを作製し、透過率の測定、塩水噴霧試験、現像残渣試験、クロスカット密着性試験を行った。
(Comparative Examples 1 to 8)
A photosensitive element was prepared in the same manner as in Example 1 except that the photosensitive resin composition solution shown in Tables 5 and 6 (the unit of numerical values in the table is part by mass) was used, and measurement of transmittance, salt spray test A development residue test and a cross-cut adhesion test were conducted.
 表8に示すように、感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/gを超える比較例1~8においては、塩水噴霧試験が劣る結果であった。 As shown in Table 8, in Comparative Examples 1 to 8 in which the hydroxyl value of the entire solid content of the photosensitive resin composition exceeded 40 mgKOH / g, the salt spray test was inferior.
 1…感光性エレメント、10…支持フィルム、20…感光層20、30…保護フィルム、100…基材、110,120…タッチパネル用電極、130…フォトマスク、22…保護膜、200…タッチパネルセンサー。
 
DESCRIPTION OF SYMBOLS 1 ... Photosensitive element, 10 ... Support film, 20 ... Photosensitive layer 20, 30 ... Protective film, 100 ... Base material, 110, 120 ... Electrode for touch panels, 130 ... Photomask, 22 ... Protective film, 200 ... Touch panel sensor.

Claims (22)

  1.  タッチパネル用電極を有する基材上に、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物からなる感光層を設ける第1工程と、
     前記感光層の所定部分を活性光線の照射により硬化させる第2工程と、
     前記所定部分以外の前記感光層を除去し、前記電極の一部又は全部を被覆する厚みが10μm以下の前記感光性樹脂組成物の硬化物からなる保護膜を形成する第3工程と、
    を備え、
     前記感光性樹脂組成物の固形分全体の水酸基価が40mgKOH/g以下である、タッチパネル用電極の保護膜の形成方法。
    A first step of providing a photosensitive layer comprising a photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator on a substrate having a touch panel electrode;
    A second step of curing a predetermined portion of the photosensitive layer by irradiation with actinic rays;
    A third step of removing the photosensitive layer other than the predetermined portion and forming a protective film made of a cured product of the photosensitive resin composition having a thickness of 10 μm or less covering a part or all of the electrode;
    With
    The formation method of the protective film of the electrode for touchscreens whose hydroxyl value of the whole solid content of the said photosensitive resin composition is 40 mgKOH / g or less.
  2.  前記バインダーポリマー成分の水酸基価が50mgKOH/g以下である、請求項1に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for a touch panel electrode according to claim 1, wherein the binder polymer component has a hydroxyl value of 50 mgKOH / g or less.
  3.  前記光重合性化合物成分の水酸基価が90mgKOH/g以下である、請求項1又は2に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for a touch panel electrode according to claim 1 or 2, wherein the photopolymerizable compound component has a hydroxyl value of 90 mgKOH / g or less.
  4.  前記感光性樹脂組成物が、光重合性不飽和結合を含むリン酸エステルを更に含有する、請求項1~3のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for a touch panel electrode according to any one of claims 1 to 3, wherein the photosensitive resin composition further contains a phosphate ester containing a photopolymerizable unsaturated bond.
  5.  前記バインダーポリマー成分の酸価が120mgKOH/g以下である、請求項1~4のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for a touch panel electrode according to any one of claims 1 to 4, wherein the acid value of the binder polymer component is 120 mgKOH / g or less.
  6.  前記感光層は可視光透過率が90%以上である、請求項1~5のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for a touch panel electrode according to any one of claims 1 to 5, wherein the photosensitive layer has a visible light transmittance of 90% or more.
  7.  前記感光層はCIELAB表色系でのbが-0.2~1.0である、請求項1~6のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 7. The method for forming a protective film for a touch panel electrode according to claim 1, wherein the photosensitive layer has a b * in the CIELAB color system of −0.2 to 1.0.
  8.  前記感光性樹脂組成物が、アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有する、請求項1~7のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 The photosensitive resin composition according to any one of claims 1 to 7, further comprising one or more compounds selected from the group consisting of triazole compounds having amino groups and tetrazole compounds having amino groups. A method for forming a protective film for an electrode for a touch panel.
  9.  前記光重合開始剤がオキシムエステル化合物又はホスフィンオキサイド化合物を含有する、請求項1~8のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 The method for forming a protective film for an electrode for a touch panel according to any one of claims 1 to 8, wherein the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound.
  10.  支持フィルムと、該支持フィルム上に設けられた前記感光性樹脂組成物からなる感光層と、を備える感光性エレメントを用意し、当該感光性エレメントの感光層を前記基材上に転写して前記感光層を設ける、請求項1~9のいずれか一項に記載のタッチパネル用電極の保護膜の形成方法。 A photosensitive element comprising a support film and a photosensitive layer made of the photosensitive resin composition provided on the support film is prepared, and the photosensitive layer of the photosensitive element is transferred onto the base material to transfer the photosensitive element. The method for forming a protective film for a touch panel electrode according to any one of claims 1 to 9, wherein a photosensitive layer is provided.
  11.  バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する感光性樹脂組成物であって、
     前記感光性樹脂組成物の固形分全体における水酸基価が40mgKOH/g以下である、タッチパネル用電極の保護膜形成に用いられる、感光性樹脂組成物。
    A photosensitive resin composition containing a binder polymer, a photopolymerizable compound, and a photopolymerization initiator,
    The photosensitive resin composition used for protective film formation of the electrode for touchscreens whose hydroxyl value in the whole solid of the said photosensitive resin composition is 40 mgKOH / g or less.
  12.  前記バインダーポリマー成分の水酸基価が50mgKOH/g以下である、請求項11に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 11, wherein the binder polymer component has a hydroxyl value of 50 mgKOH / g or less.
  13.  前記光重合性化合物成分の水酸基価が90mgKOH/g以下である、請求項11又は12に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 11 or 12, wherein the photopolymerizable compound component has a hydroxyl value of 90 mgKOH / g or less.
  14.  前記バインダーポリマー成分の酸価が120mgKOH/g以下である、請求項11~13のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 13, wherein the acid value of the binder polymer component is 120 mgKOH / g or less.
  15.  光重合性不飽和結合を含むリン酸エステルを更に含有する、請求項11~14のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 14, further comprising a phosphate ester containing a photopolymerizable unsaturated bond.
  16.  厚み5μmの膜を形成したときの可視光線透過率が90%以上である、請求項11~15のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 15, which has a visible light transmittance of 90% or more when a film having a thickness of 5 µm is formed.
  17.  厚み5μmの膜を形成したときのCIELAB表色系でのbが-0.2~1.0である、請求項11~16のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 16, wherein b * in the CIELAB color system when a film having a thickness of 5 µm is formed is -0.2 to 1.0.
  18.  アミノ基を有するトリアゾール化合物及びアミノ基を有するテトラゾール化合物からなる群より選択される一種以上の化合物を更に含有する、請求項11~17のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 17, further comprising one or more compounds selected from the group consisting of a triazole compound having an amino group and a tetrazole compound having an amino group.
  19.  前記光重合開始剤がオキシムエステル化合物又はホスフィンオキサイド化合物を含有する、請求項11~18のいずれか一項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 11 to 18, wherein the photopolymerization initiator contains an oxime ester compound or a phosphine oxide compound.
  20.  支持フィルムと、該支持フィルム上に設けられた請求項11~19のいずれか一項に記載の感光性樹脂組成物からなる感光層と、を備える、感光性エレメント。 A photosensitive element comprising: a support film; and a photosensitive layer comprising the photosensitive resin composition according to any one of claims 11 to 19 provided on the support film.
  21.  前記感光層の厚みが10μm以下である、請求項20に記載の感光性エレメント。 The photosensitive element according to claim 20, wherein the photosensitive layer has a thickness of 10 μm or less.
  22.  タッチパネル用電極を有する基材上に、請求項1~10のいずれか一項に記載の方法により前記電極の一部又は全部を被覆する保護膜を形成する工程、を備える、タッチパネルセンサーの製造方法。
     
    A method of manufacturing a touch panel sensor, comprising: forming a protective film covering a part or all of the electrode by a method according to any one of claims 1 to 10 on a substrate having a touch panel electrode. .
PCT/JP2011/078108 2011-12-05 2011-12-05 Method for forming protective film for touch panel electrodes, photosensitive resin composition, and photosensitive element WO2013084284A1 (en)

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PCT/JP2011/078108 WO2013084284A1 (en) 2011-12-05 2011-12-05 Method for forming protective film for touch panel electrodes, photosensitive resin composition, and photosensitive element
CN201280059906.XA CN104054042B (en) 2011-12-05 2012-12-04 The diaphragm and touch panel of touch panel electrode
CN201280059836.8A CN103975294B (en) 2011-12-05 2012-12-04 The forming method of the diaphragm of touch panel electrode, photosensitive polymer combination and photosensitive element and the manufacture method of touch panel
KR1020187021801A KR102025036B1 (en) 2011-12-05 2012-12-04 Method for forming protective film on electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
CN201610515674.4A CN106126003A (en) 2011-12-05 2012-12-04 The forming method of the protecting film of touch panel electrode, photosensitive polymer combination and photosensitive element and the manufacture method of touch panel
PCT/JP2012/081377 WO2013084883A1 (en) 2011-12-05 2012-12-04 Method for forming protective film on electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
KR1020147016024A KR101989644B1 (en) 2011-12-05 2012-12-04 Method for forming protective film on electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
KR1020177025927A KR20170106655A (en) 2011-12-05 2012-12-04 Method for forming protective film on electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
PCT/JP2012/081365 WO2013084875A1 (en) 2011-12-05 2012-12-04 Protective film for touch panel electrode, and touch panel
US14/362,716 US20140335350A1 (en) 2011-12-05 2012-12-04 Method for forming protective film on electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
CN201810052144.XA CN108108072A (en) 2011-12-05 2012-12-04 The protective film and touch panel of touch panel electrode
JP2013516812A JP5304969B1 (en) 2011-12-05 2012-12-04 Method for forming protective film of electrode for touch panel, photosensitive resin composition and photosensitive element, and method for manufacturing touch panel
KR1020147016028A KR101592803B1 (en) 2011-12-05 2012-12-04 Protective film for touch panel electrode, and touch panel
JP2013516814A JP5304971B1 (en) 2011-12-05 2012-12-04 Protective film for touch panel electrode and touch panel
TW101145687A TWI525491B (en) 2011-12-05 2012-12-05 Method of forming protective film of electrode for touch panel, photosensitive resin composition and photosensitive element, and method of fabricating touch panel
TW101145694A TWI512399B (en) 2011-12-05 2012-12-05 Protective film of electrode for touch panel and touch panel
TW104139042A TWI625655B (en) 2011-12-05 2012-12-05 Method of forming protective film of electrode for touch panel, photosensitive resin composition and photosensitive element, and method of fabricating touch panel
TW107114189A TW201828005A (en) 2011-12-05 2012-12-05 Method of forming protective film of electrode for touch panel, photosensitive resin composition and photosensitive element, and method of fabricating touch panel
TW104135790A TWI621671B (en) 2011-12-05 2012-12-05 Usage of cured product
JP2013123513A JP6212970B2 (en) 2011-12-05 2013-06-12 Protective film for touch panel electrode and touch panel
JP2017176922A JP6540766B2 (en) 2011-12-05 2017-09-14 Protective film for touch panel electrode and touch panel

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