TWI642485B - Liquid material coating device - Google Patents

Liquid material coating device Download PDF

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Publication number
TWI642485B
TWI642485B TW103142348A TW103142348A TWI642485B TW I642485 B TWI642485 B TW I642485B TW 103142348 A TW103142348 A TW 103142348A TW 103142348 A TW103142348 A TW 103142348A TW I642485 B TWI642485 B TW I642485B
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Taiwan
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control unit
liquid material
discharge
coating device
workpiece
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TW103142348A
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Chinese (zh)
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TW201532675A (en
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生島直俊
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武藏工業股份有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means
    • G05D7/0617Control of flow characterised by the use of electric means specially adapted for fluid materials
    • G05D7/0629Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
    • G05D7/0635Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1015Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
    • B05C11/1023Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target responsive to velocity of target, e.g. to web advancement rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B05C5/0216Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1656Programme controls characterised by programming, planning systems for manipulators
    • B25J9/1664Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/20Programme controls fluidic
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/416Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45065Sealing, painting robot
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/49Nc machine tool, till multiple
    • G05B2219/49056Control of flow of fluid or temperature as function of speed for uniform coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

提供一種液體材料塗佈裝置,其可減輕用於實現所期之畫線塗佈(描繪塗佈)的程式設計作業。 Provided is a liquid material coating apparatus that can reduce programming work for realizing desired line drawing coating (drawing coating).

一種液體材料塗佈裝置,其具備有吐出液體材料之吐出頭、載置工件之工件台、使吐出頭與工件台在XYZ方向進行相對移動之機器人、及具有運算裝置及記憶塗佈程式之記憶裝置的控制部,該液體材料塗佈裝置係一方面使工件與吐出頭進行相對移動,一方面將液體材料加以畫線塗佈在工件上,上述控制部係構成為具備有:第一控制部,其根據塗佈程式使上述工件與上述吐出頭進行相對移動;及第二控制部,其控制上述吐出頭之吐出量;上述第一控制部係具有以既定時序將上述吐出頭之相對於工件的速度資訊加以輸出之功能,上述第二控制部係具有根據自上述第一控制部所輸出之上述速度資訊將上述吐出量加以自動控制之功能。 A liquid material coating device includes a discharge head that discharges liquid material, a workpiece table on which a workpiece is placed, a robot that relatively moves the discharge head and the workpiece table in the XYZ direction, and a memory having a computing device and a memory coating program. The control unit of the device is a liquid material coating device that relatively moves the workpiece and the ejection head on the one hand, and paints the liquid material on the workpiece on the other hand. The control unit is configured to include a first control unit. Which relatively moves the workpiece and the ejection head according to the coating program; and a second control unit that controls the ejection amount of the ejection head; the first control unit has a function of moving the ejection head relative to the workpiece at a predetermined timing; The second speed control unit has a function of outputting the speed information. The second control unit has a function of automatically controlling the discharge amount based on the speed information output from the first control unit.

Description

液體材料塗佈裝置 Liquid material coating device

本發明係關於一種液體材料塗佈裝置,其可使吐出裝置對於工件進行相對移動,且可自動產生指令,該指令係控制塗佈裝置對工件進行所期之畫線塗佈(描繪塗佈)之吐出量。 The invention relates to a liquid material coating device, which can make a discharge device relatively move a workpiece, and can automatically generate an instruction, which controls the coating device to perform a desired line coating (drawing coating) on the workpiece. The spit amount.

本說明書中之畫線塗佈,不僅僅是塗佈描繪連續之一條線之情況,還包括藉由間歇塗佈進行塗佈描繪之情況。 The line drawing coating in this specification is not only a case of coating and drawing a continuous line, but also includes a case of performing coating drawing by intermittent coating.

為了於電子機器之製造時將液體材料形成為既定之圖案,多有採用被稱為點膠機(dispenser)之吐出裝置。點膠機被廣泛應用於大型機器乃至小型機器之製造,例如,其使用於將螢光體或黏著劑線狀塗佈於以液晶、有機EL、電漿顯示器面板(PDP)為代表之平板顯示器之步驟、或將用以固定智慧型手機之罩體之黏著劑線狀塗佈於罩體外周之步驟。 In order to form a liquid material into a predetermined pattern during the manufacture of electronic equipment, a dispensing device called a dispenser is often used. Dispenser is widely used in the manufacture of large machines and even small machines. For example, it is used for linearly coating phosphors or adhesives on flat panel displays such as liquid crystal, organic EL, and plasma display panels (PDP). A step of applying the adhesive on the outer periphery of the cover in a linear manner to fix the cover of the smartphone.

使用點膠機之塗佈作業,係藉由一方面根據塗佈圖案使噴嘴及工件台相對移動一方面自噴嘴吐出液體材料而進行。於具有角部之塗佈圖案中,已知存在有以下之問題:當進行畫線塗佈時,因在角部之相對移動速度之降低,會使描繪形成之線寬產生不整。 The coating operation using a dispenser is performed by relatively moving the nozzle and the workpiece table according to the coating pattern, while discharging liquid material from the nozzle. In a coating pattern having a corner portion, it is known that there is a problem in that when a line drawing coating is performed, a decrease in a relative moving speed at the corner portion causes irregularities in the line width formed by the drawing.

作為點膠機之一種吐出方式,例如,具有朝貯存容器內之液體材料施加自壓縮空氣源供給之空氣,且自連通於貯存容器之噴嘴吐出之氣壓式點膠機。 As a dispensing method of the dispenser, for example, there is a pneumatic dispenser that applies air supplied from a compressed air source to a liquid material in a storage container and discharges from a nozzle connected to the storage container.

作為抑制描繪塗佈時之角部上之圖案形變(deformation)之氣壓式點膠機,例如,專利文獻1揭示有一種塗佈機,其於將四邊形之圖案描繪在基板上之塗佈方法中,於角部之始點使噴嘴與基板之相對速度減速,同時對塗膠之吐出壓力進行減壓,於通過角部後且來到角部之終點前,使噴嘴與基板之相對速度加速,同時對塗膠之吐出壓力進行增壓,藉此於角部抑制振動之產生,從而可進行正確之塗佈量之塗佈。此外,上述控制係基於儲存在微電腦之RAM中的圖案資料而進行,角部之開始及結束位置之判斷,係藉由線性標度尺(linear scale)測量而進行。 As an air-pressure type dispenser that suppresses the deformation of the pattern on the corners during drawing, for example, Patent Document 1 discloses a coating machine for a coating method in which a quadrangular pattern is drawn on a substrate. At the beginning of the corner, the relative speed of the nozzle and the substrate is decelerated, and the discharge pressure of the glue is reduced. At the same time, the relative speed of the nozzle and the substrate is accelerated after passing through the corner and before reaching the end of the corner. At the same time, the discharge pressure of the glue is increased, thereby suppressing the occurrence of vibration at the corners, so that the correct coating amount can be applied. In addition, the above-mentioned control is performed based on the pattern data stored in the RAM of the microcomputer, and the start and end positions of the corners are determined by a linear scale measurement.

於具備吐出裝置、工件台、及使吐出裝置與工件台相對移動之相對移動機器人(XYZ方向移動裝置)之塗佈裝置中,為了實現所期之畫線塗佈,需要有如下之程式設計。 In a coating apparatus including a discharge device, a work table, and a relative movement robot (XYZ-direction moving device) that relatively moves the discharge device and the work table, in order to achieve the desired line drawing coating, the following program design is required.

首先,需要對根據塗佈圖案用以使相對移動機器人相對移動之相對移動指令進行程式設計。其次,需要對控制塗佈圖案上之各塗佈位置之吐出量之吐出量控制指令進行程式設計。吐出量控制指令例如為使吐出用之空氣壓力減弱、使與吐出口連通之環狀閥座與閥體之距離接近、或將供給吐出推進力之螺桿之旋轉速度減小之命令。為了於角部等之相對移動速度有變化之場所之XY座標上改變吐出量,需要與相對移動指令連動地傳送吐出量控制指令。 First, a relative movement instruction for relatively moving a relative mobile robot according to a coating pattern needs to be programmed. Secondly, it is necessary to program a discharge amount control command that controls the discharge amount of each coating position on the coating pattern. The discharge amount control command is, for example, a command to reduce the pressure of the air for discharge, make the distance between the annular valve seat communicating with the discharge port and the valve body, or reduce the rotation speed of the screw that supplies the discharge propulsion force. In order to change the ejection amount on the XY coordinates of the place where the relative movement speed of the corner or the like changes, it is necessary to transmit the ejection amount control command in conjunction with the relative movement command.

例如,於專利文獻2之段落[0085]至段落[0093]中記載有,使自動機械手臂沿塗佈圖案移動之程式設計,及藉由對伺服噴槍之塗料之塗佈開始、結束時間等進行程式設計,且將程式設計資料記錄於PLC(programmable logic controller,可程式邏輯控制器)、及於PLC再生,而進行自動塗佈處理之情況。 For example, in paragraphs [0085] to [0093] of Patent Document 2, a program design for moving an automatic robot arm along a coating pattern, and the start and end time of coating of the coating of the servo spray gun are described. Program design, and record the program design data in a PLC (programmable logic controller), and regenerate it in the PLC to perform automatic coating processing.

上述相對移動程式既有以文字、數字及記號等之以字元為基礎(character-based)進行程式設計之情況,也有利用CAD程式描繪圖形而自動產生之情況。 The above-mentioned relative movement program may be character-based programming based on characters, numbers, and symbols, or may be automatically generated by drawing graphics using a CAD program.

申請人於專利文獻3中提出一種程式,其具備:顯示文字輸入畫面之步驟;顯示圖形輸入畫面之步驟;將自文字輸入畫面輸入之作業裝置之移動資訊作為二維平面上之路徑及其高度資訊,即時輸出至圖形輸入畫面之步驟;將自圖形輸入畫面輸入之作業裝置之移動資訊,以符號導向即時輸出至文字輸入畫面之步驟;基於自文字輸入畫面及/或圖形輸入畫面輸入之作業裝置之移動資訊,顯示將作業裝置之移動資訊作為三維空間上之路徑而輸出之3D顯示畫面之步驟;及自動產生輸入之作業裝置之(相對)移動程式之步驟。 The applicant proposes a program in Patent Document 3, which includes: a step of displaying a text input screen; a step of displaying a graphic input screen; and using the movement information of the operating device input from the text input screen as a path and its height on a two-dimensional plane Steps of outputting information to the graphic input screen in real time; Steps of outputting mobile information of the operating device inputted from the graphic input screen to the text input screen in real time; based on the operation of inputting from the text input screen and / or graphic input screen The movement information of the device includes the steps of displaying a 3D display screen outputting the movement information of the operating device as a path in a three-dimensional space; and the step of automatically generating an input (relative) movement program of the operating device.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利特開2005-218971號公報 Patent Document 1: Japanese Patent Laid-Open No. 2005-218971

專利文獻2:日本專利特開2009-172452號公報 Patent Document 2: Japanese Patent Laid-Open No. 2009-172452

專利文獻3:國際公開2009/031305號手冊 Patent Document 3: International Publication No. 2009/031305

習知為了實現所期之畫線塗佈(描繪塗佈),需要將移動速度與吐出量控制連動而進行程式設計。然而,將不同之參數連動進行程式設計之作業,需要花費很大之工夫及時間,因而需要能減輕作業。用以使塗佈線之粗細變得均勻之條件,例如需要有將角部之塗佈軌跡分割為多個線段,且對各線段之速度及吐出量進行調整,利用錯 誤嘗試法來找出條件之作業,惟上述作業代表著需要重複地將移動速度與吐出量之控制碼連動而進行修正。 It is known that in order to realize the desired line drawing (drawing coating), it is necessary to perform programming by linking the moving speed and the discharge amount control. However, it takes a lot of time and effort to program the program by linking different parameters, so it is necessary to reduce the work. Conditions for making the thickness of the coating line uniform. For example, it is necessary to divide the coating trajectory of the corner into a plurality of line segments, and adjust the speed and discharge amount of each line segment. The operation of trying to find out the conditions by mistake, but the above operations represent the need to repeatedly modify the control code of the movement speed and the discharge amount.

於應對其他品種、少量生產之需求之情況下,上述課題變得尤其明顯。 The above-mentioned problems have become particularly apparent in response to the needs of other varieties and small-scale production.

因此,本發明之目的在於提供一種液體材料塗佈裝置,其可減輕用以實現所期之畫線塗佈(描繪塗佈)之程式設計作業。 Therefore, an object of the present invention is to provide a liquid material coating apparatus which can reduce the programming work for realizing the desired line drawing coating (drawing coating).

與液體材料塗佈裝置相關之本發明,係具備有吐出液體材料之吐出頭、載置工件之工件台、使吐出頭與工件台在XYZ方向進行相對移動之機器人、及具有運算裝置及記憶塗佈程式之記憶裝置的控制部,該液體材料塗佈裝置係一方面使工件與吐出頭進行相對移動,一方面將液體材料加以畫線塗佈在工件上,其特徵在於,上述控制部係構成為具備有:第一控制部,其根據塗佈程式使上述工件與上述吐出頭進行相對移動;及第二控制部,其控制上述吐出頭之吐出量;上述第一控制部係具有以既定時序將上述吐出頭之相對於工件的速度資訊加以輸出之功能,上述第二控制部係具有根據自上述第一控制部所輸出之上述速度資訊將上述吐出量加以自動控制之功能。 The present invention relating to a liquid material coating device includes a discharge head for discharging liquid material, a workpiece table on which a workpiece is placed, a robot for relatively moving the discharge head and the workpiece table in the XYZ direction, and a computing device and memory coating. The control unit of the memory device of the cloth pattern. The liquid material coating device moves the workpiece and the ejection head relatively on the one hand, and paints the liquid material on the workpiece on the other hand. The control unit is composed of It is provided with: a first control unit that relatively moves the workpiece and the ejection head according to a coating program; and a second control unit that controls the ejection amount of the ejection head; the first control unit has a predetermined timing A function of outputting speed information of the ejection head with respect to the workpiece, and the second control unit has a function of automatically controlling the ejection amount based on the speed information output from the first control unit.

其中,上述第一控制部及上述第二控制部,既有以物理性地成為一體之一個控制部加以實現之情況,也有以物理性地分離之2個控制部加以實現之情況。 Among them, the first control unit and the second control unit may be implemented as one control unit that is physically integrated, or may be implemented as two control units that are physically separated.

上述液體材料塗佈裝置中,其特徵亦可為:上述第一控制部所輸出之上述吐出頭之速度資訊,係為上述工件與上述吐出頭之相對移動速度的純量,上述第一控制部或上述第二控制部係具有將對應於上述純量之吐出量資訊加以輸出之轉換部,上述第二控制部係具 有根據自上述轉換部所輸出之吐出量資訊將上述吐出量加以自動控制之功能,進而,其特徵亦可為:上述轉換部係具備有制定對應於上述純量之吐出量資訊的轉換表,或上述轉換部係具備有將對應於上述純量之吐出量加以計算之轉換式。其中較佳為,其特徵在於:上述轉換表係制定5個以上之不同的吐出量。 The liquid material coating device may be characterized in that the speed information of the ejection head output by the first control unit is a scalar quantity of the relative moving speed of the workpiece and the ejection head, and the first control unit Or the second control unit is provided with a conversion unit that outputs the output amount information corresponding to the scalar quantity, and the second control unit is provided with There is a function of automatically controlling the discharge amount based on the discharge amount information output from the conversion section, and further, it may be characterized in that the conversion section is provided with a conversion table that formulates the discharge amount information corresponding to the pure amount, Or the said conversion part is provided with the conversion formula which calculates the discharge amount corresponding to the said scalar quantity. Among them, it is preferable that the conversion table is formulated with 5 or more different discharge amounts.

其中,上述轉換部例如為藉由儲存於上述第一或第二控制部所具有之記憶裝置之軟體而實現之功能模組。 The conversion unit is, for example, a function module implemented by software stored in a memory device of the first or second control unit.

在上述液體材料塗佈裝置中,其特徵亦可為:上述第一控制部係具有使藉由上述第二控制部所進行之上述吐出頭之吐出量的控制與上述吐出頭之相對移動產生同步之功能。 The liquid material coating device may be characterized in that the first control unit is provided with synchronization between the control of the discharge amount of the discharge head and the relative movement of the discharge head by the second control unit. Its function.

在上述液體材料塗佈裝置中,其特徵亦可為:上述第一控制部係搭載在上述機器人,上述第二控制部係經由電纜而與上述機器人連接。 In the liquid material coating device, the first control unit may be mounted on the robot, and the second control unit may be connected to the robot via a cable.

根據本發明,可減輕用以實現所期之畫線塗佈(描繪塗佈)之程式設計作業。 According to the present invention, it is possible to reduce the programming work for realizing the desired line drawing coating (drawing coating).

1‧‧‧塗佈裝置 1‧‧‧ coating device

10‧‧‧點膠機 10‧‧‧ Dispenser

20‧‧‧機器人 20‧‧‧ Robot

21‧‧‧X軸移動裝置 21‧‧‧X-axis moving device

22‧‧‧Y軸移動裝置 22‧‧‧Y-axis moving device

23‧‧‧機器人頭(Z軸移動裝置) 23‧‧‧Robot head (Z-axis moving device)

24‧‧‧架台 24‧‧‧stand

25‧‧‧工作台 25‧‧‧Workbench

26‧‧‧工件 26‧‧‧Workpiece

28‧‧‧移動構件 28‧‧‧ Mobile components

30‧‧‧機器人控制器(第一控制部) 30‧‧‧Robot controller (first control unit)

31‧‧‧記憶裝置 31‧‧‧Memory device

32‧‧‧運算裝置 32‧‧‧ Computing Device

40‧‧‧點膠機控制器(第二控制部) 40‧‧‧ Dispenser Controller (Second Control Section)

45‧‧‧轉換部 45‧‧‧ Conversion Department

50‧‧‧點膠頭 50‧‧‧ Dispensing head

53‧‧‧吐出部 53‧‧‧Ejection Department

54‧‧‧噴嘴 54‧‧‧ Nozzle

55‧‧‧吐出口 55‧‧‧ Spit Out

56‧‧‧注射器 56‧‧‧ syringe

61‧‧‧X軸驅動源 61‧‧‧X-axis drive source

62‧‧‧Y軸驅動源 62‧‧‧Y-axis drive source

63‧‧‧Z軸驅動源 63‧‧‧Z-axis drive source

64‧‧‧吐出量控制裝置 64‧‧‧Ejection amount control device

80‧‧‧電纜A 80‧‧‧Cable A

81‧‧‧電纜B 81‧‧‧Cable B

82‧‧‧電纜C 82‧‧‧Cable C

D‧‧‧控制量 D‧‧‧Control

V‧‧‧移動速度 V‧‧‧moving speed

圖1為顯示本發明之塗佈裝置之外觀之立體圖。 FIG. 1 is a perspective view showing an external appearance of a coating device of the present invention.

圖2為顯示控制部及關聯要素之方塊圖。 FIG. 2 is a block diagram showing a control section and related elements.

圖3為用以說明吐出量之控制例之圖。 FIG. 3 is a diagram for explaining an example of controlling the discharge amount.

以下,對用以實施本發明之形態例進行說明。 Hereinafter, examples of the embodiments for implementing the present invention will be described.

如圖1所示,本發明之塗佈裝置1係將點膠機10及機器人20作為主要構成要素。以下,對各要素詳細進行說明。 As shown in FIG. 1, the coating device 1 of the present invention includes a dispenser 10 and a robot 20 as main constituent elements. Hereinafter, each element will be described in detail.

<點膠機> <Dispensing machine>

點膠機10係將點膠機控制器40及點膠頭(dispense head)50作為主要構成要素。 The dispenser 10 has a dispenser controller 40 and a dispenser head 50 as main components.

點膠機控制器40具備記憶裝置及運算裝置,且輸出控制點膠頭50之吐出動作之吐出動作指令。 The dispenser controller 40 includes a memory device and a computing device, and outputs a discharge operation command that controls the discharge operation of the dispenser head 50.

點膠頭50具備吐出部53及吐出量控制裝置64,且基於自點膠機控制器40輸出之吐出動作指令信號,以所期之吐出條件自吐出口55吐出液體材料。 The dispensing head 50 includes a discharge portion 53 and a discharge amount control device 64, and discharges a liquid material from a discharge outlet 55 based on a desired discharge condition based on a discharge operation command signal output from the dispenser controller 40.

實施形態例所例示之點膠機10係柱塞式之點膠機。在此,柱塞式係指藉由一方面滑動於計量管內一方面往返移動之柱塞之作用來吐出液體材料之方式。換言之,柱塞式之點膠機係藉由柱塞之進出動作使計量管內之容積減少而吐出液體材料者,其是以與注射器相同之原理吐出液體材料者。 The dispenser 10 illustrated in the embodiment is a plunger-type dispenser. Here, the plunger type refers to a method of discharging a liquid material by the action of a plunger that slides inside the metering tube while reciprocating on the one hand. In other words, the plunger-type dispenser is a person who discharges liquid material by reducing the volume in the metering tube by the plunger's in and out action. It discharges liquid material on the same principle as a syringe.

實施形態例之點膠頭50所具備之吐出部53,具備未圖示之計量管、未圖示之柱塞、及具有吐出口55之噴嘴54(參照圖2)。吐出量控制裝置64係使柱塞於計量管內往返移動之步進馬達(吐出用馬達)。亦即,柱塞之往返移動係藉由吐出用馬達之旋轉而被控制。更詳細而言,吐出用馬達之旋轉數越多,則柱塞之進出移動距離越長,吐出用馬達之旋轉速度越快,則柱塞之前進移動之速度越快。於未圖示之計量管內使柱塞後退而自注射器56吸入液體材料。 The discharge portion 53 included in the dispensing head 50 of the embodiment includes a measuring tube (not shown), a plunger (not shown), and a nozzle 54 (see FIG. 2) having a discharge port 55. The discharge amount control device 64 is a stepping motor (discharge motor) that moves the plunger back and forth within the measuring tube. That is, the reciprocating movement of the plunger is controlled by the rotation of the discharge motor. In more detail, the greater the number of rotations of the discharge motor, the longer the plunger moving in and out, and the faster the rotation speed of the discharge motor, the faster the plunger moves forward. The plunger is retracted in a measuring tube (not shown), and the liquid material is sucked in from the syringe 56.

<機器人> <Robot>

機器人20係具備X軸移動裝置21、Y軸移動裝置22、機器人頭 23、架台24及機器人控制器30之台式裝置。 The robot 20 includes an X-axis moving device 21, a Y-axis moving device 22, and a robot head. 23. Bench-top device for stand 24 and robot controller 30.

X軸移動裝置21係由二根支柱支撐之門型裝置,且將X軸驅動源61作為驅動源。於X軸移動裝置21配置有機器人頭23,機器人頭23係可朝X方向之任意之座標移動。 The X-axis moving device 21 is a gate-type device supported by two pillars, and uses an X-axis driving source 61 as a driving source. A robot head 23 is arranged on the X-axis moving device 21, and the robot head 23 can move to an arbitrary coordinate in the X direction.

Y軸移動裝置22係鋪設於架台24上,且將Y軸驅動源62作為驅動源。於Y軸移動裝置22配置有工件台25,工件台25係可朝Y方向之任意之座標移動。於工件台25上可裝卸自如地保持有工件26。 The Y-axis moving device 22 is laid on the gantry 24 and uses a Y-axis driving source 62 as a driving source. A work table 25 is arranged on the Y-axis moving device 22, and the work table 25 can be moved to any coordinate in the Y direction. A workpiece 26 is detachably held on the workpiece table 25.

機器人頭23具備移動構件28及Z軸驅動源63,且構成以Z軸驅動源63作為驅動源之Z軸移動裝置。亦即,機器人頭23係藉由Z軸驅動源63可使移動構件28朝Z方向之任意座標移動自如。於由板構成之移動構件28上可裝卸地固定有點膠頭50,因此,點膠頭50也可藉由Z軸移動裝置而朝Z方向之任意座標移動自如。 The robot head 23 includes a moving member 28 and a Z-axis driving source 63, and constitutes a Z-axis moving device using the Z-axis driving source 63 as a driving source. That is, the robot head 23 can move the moving member 28 freely toward any coordinate in the Z direction by the Z-axis driving source 63. The dispensing head 50 is detachably fixed to the moving member 28 composed of a plate. Therefore, the dispensing head 50 can also move freely toward any coordinate in the Z direction by the Z-axis moving device.

各驅動源61~63例如由步進馬達、伺服馬達及線性馬達所構成。 Each of the drive sources 61 to 63 is configured by, for example, a stepping motor, a servo motor, and a linear motor.

架台24內置有控制機器人之動作之機器人控制器30。 The gantry 24 has a built-in robot controller 30 that controls the movement of the robot.

藉由利用機器人20使點膠頭50與工件26相對移動,可以所期之塗佈圖案進行塗佈描繪。塗佈圖案包含至少一個一方面自點膠頭50吐出液體材料一方面使相對移動速度變化之部位。 When the dispensing head 50 and the workpiece 26 are relatively moved by the robot 20, a desired coating pattern can be applied for drawing. The coating pattern includes at least one portion that, on the one hand, discharges a liquid material from the dispensing head 50 and on the other hand changes the relative moving speed.

<控制部> <Control section>

實施形態例之控制部,係由機器人控制器30及點膠機控制器40所構成。以下稱機器人控制器30為第一控制部30,稱點膠機控制器40為第二控制部40。此外,也有與第一控制部及第二控制部係物理性地各自獨立之實施形態例不同,而由第一控制部及第二控制部為物理性地一體之一個控制部實現之情況。 The control unit of the embodiment is composed of a robot controller 30 and a dispenser controller 40. Hereinafter, the robot controller 30 is referred to as a first control section 30, and the dispenser controller 40 is referred to as a second control section 40. In addition, there may be cases where the first control unit and the second control unit are physically separate from each other, and the first control unit and the second control unit are physically implemented as a single control unit.

如圖2所示,第一控制部30具備記憶記述有相對移動指令之塗佈程式之記憶裝置31及執行該塗佈程式之運算裝置32。 As shown in FIG. 2, the first control unit 30 includes a memory device 31 that memorizes a coating program in which a relative movement instruction is described, and a computing device 32 that executes the coating program.

第一控制部30係藉由執行塗佈程式,且經由電纜B81朝X軸移動裝置21、Y軸移動裝置22及Z軸移動裝置23傳送相對移動指令,來實現點膠頭50與工件26之相對移動。 The first control unit 30 executes the coating program and transmits a relative movement instruction to the X-axis moving device 21, the Y-axis moving device 22, and the Z-axis moving device 23 through the cable B81 to realize the dispensing head 50 and the workpiece 26. Relative movement.

塗佈程式內記述有使XYZ軸移動裝置(21~23)朝指定座標直線或曲線地移動之指令、點膠頭50之移動速度設定指令、吐出開始指令及吐出結束指令等。實施形態例之塗佈程式內未記述有關吐出量控制之指令。實施形態例之塗佈程式係以直譯方式進行處理。 The coating program includes a command to move the XYZ axis moving device (21 to 23) linearly or curvedly to a specified coordinate, a movement speed setting command of the dispensing head 50, a discharge start command, and a discharge end command. In the coating program of the embodiment example, no instruction regarding the discharge amount control is described. The coating program of the embodiment is processed by a literal translation method.

第二控制部40具備記憶裝置及運算裝置,且經由電纜C82將吐出動作指令傳送給點膠頭50。吐出動作指令內包含有吐出開始指令、吐出結束指令及吐出量控制指令。 The second control unit 40 includes a memory device and a computing device, and transmits a discharge operation command to the dispensing head 50 via a cable C82. The discharge operation command includes a discharge start command, a discharge end command, and a discharge amount control command.

進而,第二控制部40具有藉由儲存於記憶裝置之軟體而實現之轉換部45。實施形態例之轉換部45具有表示點膠頭50之移動速度V及吐出量控制裝置64之控制量D的關係之關係式或轉換表。轉換部45係於關係式或轉換表中使用移動速度V,計算用以實現所設定之線寬之控制量D。移動速度V係工件26與點膠頭50之相對移動速度之純量。 Furthermore, the second control unit 40 includes a conversion unit 45 implemented by software stored in a memory device. The conversion unit 45 of the embodiment has a relational expression or conversion table showing the relationship between the moving speed V of the dispensing head 50 and the control amount D of the discharge amount control device 64. The conversion unit 45 uses the moving speed V in a relational expression or conversion table to calculate a control amount D for achieving the set line width. The moving speed V is a scalar of the relative moving speed of the workpiece 26 and the dispensing head 50.

實施形態例中,由於吐出量控制裝置64係吐出用馬達,因而控制量D成為馬達之旋轉速度(單位時間之旋轉數)。關係式或轉換表需要根據理論值實驗值預先製作。關係式或轉換表係較佳為以分級之方式制定5個以上之不同的吐出量。再者,為了利用一個塗佈裝置1實現複數之塗佈線寬,需要準備與實現之塗佈線寬相同數量之關係式或轉換表。 In the embodiment, since the discharge amount control device 64 is a discharge motor, the control amount D is the rotation speed (the number of rotations per unit time) of the motor. Relational expressions or conversion tables need to be made in advance based on theoretical and experimental values. The relational expression or conversion table is preferably set up in a hierarchical manner with 5 or more different discharge amounts. Furthermore, in order to realize a plurality of coating line widths by using one coating device 1, it is necessary to prepare the same number of relational expressions or conversion tables as the coating line widths to be realized.

第一控制部30及第二控制部40係利用電纜A80電性連接而可進行通信。自第一控制部30將來自塗佈程式之吐出開始‧結束指令及點膠頭50之移動速度V傳送給第二控制部40。其中,點膠頭50之移動速度V係於有發出來自塗佈程式之移動速度變更指令時、或以既定之時間間隔被傳送給第二控制部40。藉由第二控制部40之對移動速度V之取得,也可藉由自第二控制部40朝第一控制部30進行傳送要求之輪詢(polling)方式而進行。 The first control unit 30 and the second control unit 40 are electrically connected by a cable A80 to enable communication. The first control unit 30 transmits a discharge start / end command from the coating program and the moving speed V of the dispensing head 50 to the second control unit 40. The movement speed V of the dispensing head 50 is transmitted to the second control unit 40 when a movement speed change instruction from the coating program is issued, or at a predetermined time interval. The acquisition of the moving speed V by the second control unit 40 may also be performed by a polling method of transmitting a request from the second control unit 40 to the first control unit 30.

若第二控制部40接收點膠頭50之移動速度,則藉由轉換部45所具有之前述關係式或轉換表,求取吐出量控制裝置64之最適控制條件。 When the second control unit 40 receives the moving speed of the dispensing head 50, the optimal control condition of the discharge amount control device 64 is obtained by using the aforementioned relationship or conversion table possessed by the conversion unit 45.

<吐出量之控制例> <Example of Control of Discharge Volume>

圖3之上段係顯示與點膠頭50之移動速度V1~Vn對應之吐出量控制裝置64之控制量D1~Dn之轉換表的想像圖。移動速度V1~Vn係以純量(絕對值)記述,因而於加速時及減速時可使用相同之轉換表。 The upper section of FIG. 3 is an imaginary diagram showing a conversion table of the control amount D 1 to D n of the discharge amount control device 64 corresponding to the moving speed V 1 to V n of the dispensing head 50. The moving speeds V 1 to V n are described in scalar (absolute value), so the same conversion table can be used during acceleration and deceleration.

圖3之下段係顯示點膠頭50之移動速度自V1減速至Vn時之吐出量控制之曲線圖。 The lower section of FIG. 3 is a graph showing the discharge amount control when the moving speed of the dispensing head 50 is decelerated from V 1 to V n .

於圖3之初期狀態下,點膠頭50以移動速度V1進行移動,吐出量控制裝置64即吐出用馬達被以單位時間D1之旋轉速度控制。點膠頭50之移動速度之資訊,按每△t自第一控制部30傳送至第二控制部40。於移動速度V產生有變化之情況下,第二控制部40具有之轉換部45,根據轉換表計算對應之控制量D。 In the initial state of FIG. 3, the dispensing head 50 is moved at the moving speed V 1 , and the discharge amount control device 64, that is, the discharge motor is controlled at a rotation speed per unit time D 1 . Information on the moving speed of the dispensing head 50 is transmitted from the first control section 30 to the second control section 40 every Δt. When there is a change in the moving speed V, the conversion unit 45 included in the second control unit 40 calculates a corresponding control amount D based on the conversion table.

若點膠頭50之移動速度降低至V2,則自第二控制部40輸出減速指令,吐出量控制裝置64減速至D2之旋轉速度。同樣地,若移動速度依V3、V4、…、Vn-1之順序降低,則與其相對應地自第二控制部40 依序輸出減速指令,吐出量控制裝置64也將旋轉速度減速至D3、D4、…、Dn-1。若點膠頭50之移動速度達到Vn且被維持,則自第二控制部40輸出減速指令,吐出量控制裝置64也將旋轉速度減速至Dn。於移動速度維持於Vn之期間,由於自第二控制部40不輸出速度變更指令,因而吐出量控制裝置64維持旋轉速度DnIf the moving speed of the dispensing head 50 is reduced to V 2 , a deceleration command is output from the second control section 40, and the discharge amount control device 64 is decelerated to a rotation speed of D 2 . Similarly, if the moving speed by V 3, V 4, ..., V n-1 to reduce the order, the correspondence thereto from the second control unit 40 sequentially outputs the deceleration command, the discharge amount control means 64 will also rotate speed is reduced To D 3 , D 4 , ..., D n-1 . If the movement speed of the dispensing head 50 reaches V n and is maintained, a deceleration command is output from the second control unit 40, and the discharge amount control device 64 also decelerates the rotation speed to D n . While the moving speed is maintained at V n , since the speed change command is not output from the second control unit 40, the discharge amount control device 64 maintains the rotation speed D n .

圖3之下段中,例示了點膠頭50之移動速度V線性下降之情況,但於非線性變化之情況,也可以與上述同樣之方法控制吐出量控制裝置。只要自轉換表中選出與點膠頭50之移動速度V對應之吐出量控制裝置64的控制量D,且以控制量D對吐出量控制裝置64進行控制即可。 In the lower part of FIG. 3, a case where the moving speed V of the dispensing head 50 linearly decreases is illustrated, but in the case of a non-linear change, the discharge amount control device can be controlled in the same manner as described above. As long as the control amount D of the discharge amount control device 64 corresponding to the moving speed V of the dispensing head 50 is selected from the conversion table, and the discharge amount control device 64 is controlled by the control amount D.

再者,也可聯合使用關係式及轉換表,例如,於一定之速度範圍內使用轉換表,於超出一定之速度範圍之情況下使用關係式。 Furthermore, a relational expression and a conversion table may also be used in combination, for example, a conversion table is used within a certain speed range, and a relational expression is used if it exceeds a certain speed range.

<塗佈作業之實施> <Implementation of coating operation>

塗佈裝置1係藉由執行預先製成之塗佈程式而自動地實施塗佈作業。 The coating apparatus 1 automatically performs a coating operation by executing a coating program prepared in advance.

若讀出儲存於第一控制部之記憶裝置31之塗佈程式,且以運算裝置32執行,則向X軸移動裝置21、Y軸移動裝置22及Z軸移動裝置23傳送相對移動指令,且向第二控制部40傳送吐出開始‧結束指令。再者,也可設定為於塗佈程式內不包含吐出結束指令,而自吐出開始指令起經過了一定時間後使吐出結束之規格。 If the coating program stored in the memory device 31 of the first control unit is read out and executed by the computing device 32, a relative movement instruction is transmitted to the X-axis moving device 21, the Y-axis moving device 22, and the Z-axis moving device 23, and A discharge start / end command is transmitted to the second control unit 40. Furthermore, a specification may be set in which the ejection end instruction is not included in the coating program, and the ejection end is completed after a certain period of time has elapsed from the ejection start instruction.

點膠頭50之移動速度V之資訊,係與塗佈程式之執行同步,定期地傳送給第二控制部40。在此,本實施形態例中,移動速度V之資訊係指藉由X軸移動裝置21及Y軸移動裝置22所實現之 X-Y平面之移動速度資訊。惟,當然也可與實施形態例不同,定期地傳送X-Z平面、Y-Z平面、X-Y-Z空間等之座標系中之移動速度資訊。 The information of the moving speed V of the dispensing head 50 is synchronized with the execution of the coating program and is periodically transmitted to the second control unit 40. Here, in this embodiment, the information of the moving speed V refers to the information realized by the X-axis moving device 21 and the Y-axis moving device 22 X-Y plane movement speed information. However, different from the embodiment, the moving speed information in the coordinate system such as the X-Z plane, Y-Z plane, and X-Y-Z space may be transmitted periodically.

若第二控制部40自第一控制部30接收吐出開始‧結束指令及移動速度V之資訊,則向點膠頭50傳送吐出動作指令。吐出動作指令中之吐出開始‧結束指令被記述於塗佈程式中,但吐出動作指令中之吐出量控制指令不被記述於塗佈程式。亦即,第二控制部40基於記述於塗佈程式之點膠頭50之移動速度V,動態地產生吐出量控制指令。實施形態例中,由於吐出量控制裝置64係步進馬達,因而吐出量增加指令係使馬達之旋轉速度(單位時間之旋轉數)增加之指令,吐出量減少指令係使馬達之旋轉速度(單位時間之旋轉數)減少之指令。亦即,於點膠頭50之移動速度上昇時,第二控制部40輸出吐出量增加指令,於點膠頭50之移動速度下降時,第二控制部40輸出吐出量減少指令。由於藉由第二控制部40而實質上即時對吐出量進行控制,因而可藉由較習知少之程式設計作業實現線寬均勻之描繪塗佈。 When the second control unit 40 receives the information of the discharge start / end command and the movement speed V from the first control unit 30, it transmits a discharge operation command to the dispensing head 50. The discharge start and end instructions in the discharge operation instruction are described in the coating program, but the discharge amount control instruction in the discharge operation instruction is not described in the coating program. That is, the second control unit 40 dynamically generates a discharge amount control command based on the moving speed V of the dispensing head 50 described in the coating program. In the embodiment, since the output amount control device 64 is a stepping motor, the output amount increase command is a command to increase the rotation speed (the number of rotations per unit time) of the motor, and the output amount decrease command is the rotation speed of the motor (units) Rotation of time). That is, when the moving speed of the dispensing head 50 is increased, the second control unit 40 outputs a discharge amount increase command, and when the moving speed of the dispensing head 50 is lowered, the second control unit 40 outputs a discharge amount decrease command. Since the discharge amount is controlled substantially in real time by the second control unit 40, uniform line width drawing and coating can be achieved by a less-known programming operation.

<同步功能> <Sync function>

本發明中,於以即時性來控制點膠頭之移動速度及吐出量之控制之方面具有特徵,但也有吐出量之控制時序因塗佈條件而略有差異之情況。因此,較佳形態之塗佈裝置1,具備點膠頭之移動速度變化與吐出量控制之同步功能。 In the present invention, there are features in controlling the movement speed and the discharge amount of the dispensing head in a timely manner, but there are also cases where the control timing of the discharge amount is slightly different due to the coating conditions. Therefore, the coating device 1 in a preferred form has a synchronization function for changing the movement speed of the dispensing head and controlling the discharge amount.

該同步功能係藉由將自運算裝置32傳送至XYZ軸移動裝置(21~23)之相對移動指令同樣地延遲既定時間而實現。在此,同步所需要之延遲時間係第二控制部40取得點膠頭50之移動速度V之資訊,將吐出量控制指令傳送至點膠頭50,且吐出量實際開始變化而需要之時 間。或者,也可由運算裝置32先讀取塗佈程式,於移動速度V發生變更之既定時間前傳送吐出量控制指令。 This synchronization function is realized by delaying the relative movement command transmitted from the computing device 32 to the XYZ axis moving device (21 to 23) by a predetermined time in the same manner. Here, the delay time required for synchronization is when the second control unit 40 obtains the information of the movement speed V of the dispensing head 50, transmits the discharge amount control instruction to the dispensing head 50, and the discharge amount actually starts to change when needed. between. Alternatively, the computing device 32 may first read the coating program and transmit the discharge amount control command before a predetermined time when the moving speed V is changed.

<不同方式之吐出裝置> <Different spitting devices>

於實施形態例中,對藉由吐出用馬達來控制柱塞之進出量之點膠機的例子進行了說明,但點膠機可使用各式各樣之種類者。而且,吐出量控制裝置64係根據點膠機之種類,例如依如下方式交換。 In the embodiment, an example of a dispenser that controls the amount of plunger in and out by a discharge motor has been described, but various types of dispensers can be used. In addition, the discharge amount control device 64 is changed according to the type of a dispenser, for example, as follows.

對貯存容器內之液體材料施加經調壓之空氣達所期時間後自噴嘴進行吐出之氣壓式點膠機之情況下,吐出量控制裝置為調節器,吐出量之控制參數為吐出壓力、吐出壓力施加時間。 In the case of an air pressure type dispenser that applies pressure-regulated air to the liquid material in the storage container for a desired period of time, the discharge amount control device is a regulator, and the control parameters of the discharge amount are the discharge pressure and discharge. Pressure application time.

具有旋轉配管機構之配管式點膠機(Rotary Tubing Dispenser)之情況下,吐出量控制裝置為馬達,吐出量之控制參數為旋轉方向、旋轉數、旋轉速度。 In the case of a Rotary Tubing Dispenser with a rotary piping mechanism, the discharge amount control device is a motor, and the control parameters of the discharge amount are the rotation direction, the number of rotations, and the rotation speed.

使閥體衝撞設置在連通於噴嘴之流路之端部之閥座、或使閥體於快要衝撞閥座前停止,而使液體材料自噴嘴前端飛射吐出之噴射式點膠機之情況下,吐出量控制裝置為電磁閥,吐出量之控制參數為吐出節拍(電磁閥之開閉間隔)。 When the valve body collides with a valve seat provided at the end of the flow path communicating with the nozzle, or when the valve body stops immediately before impacting the valve seat, and the liquid material is ejected and ejected from the front end of the nozzle, The discharge amount control device is a solenoid valve, and the control parameter of the discharge amount is the discharge beat (the opening and closing interval of the solenoid valve).

根據以上說明之本發明之塗佈裝置,由於不需要根據機器人所保持之吐出裝置之移動速度來記述吐出量控制指令,因而可大幅削減塗佈程式之製作時間。此外,塗佈程式之程式碼量整體也變少,不僅可減少誘發程式錯誤之要因,並可大幅削減除錯作業時間。 According to the coating device of the present invention described above, since it is not necessary to describe the discharge amount control command according to the moving speed of the discharge device held by the robot, the production time of the coating program can be greatly reduced. In addition, the code amount of the coating program is also reduced as a whole, which not only reduces the causes of program errors, but also greatly reduces the time required for debugging.

此外,操作者只要學習對確定機器人之動作之相對移動指令之程式設計所必要之知識即足夠,因而可縮短操作者之培訓養成期間。 In addition, it is sufficient that the operator only needs to learn the programming necessary to determine the relative movement instructions of the robot's motion, so that the training period of the operator can be shortened.

Claims (15)

一種液體材料塗佈裝置,其具備有具有吐出口而吐出液體材料之吐出頭、控制自吐出口所吐出之液體材料之量的吐出量控制部、載置工件之工件台、使吐出頭與工件台進行相對移動之機器人、及具有運算裝置及記憶塗佈程式之記憶裝置的控制部,該液體材料塗佈裝置係一方面使工件與吐出頭進行相對移動,一方面將液體材料畫線塗佈在工件上,其特徵在於,上述塗佈程式包含有用以使上述工件與上述吐出頭依照塗佈圖案進行相對移動之相對移動指令、及上述工件與上述吐出頭之相對移動速度之純量的記載,上述控制部係構成為具備有:第一控制部,其根據塗佈程式使上述工件與上述吐出頭進行相對移動;及第二控制部,其控制上述吐出頭之吐出量;上述第一控制部及上述第二控制部分別具有記憶裝置及運算裝置,上述第一控制部與上述第二控制部係經由電纜被電性連接,上述第一控制部具有將上述純量直接傳送至上述第二控制部之功能,上述第二控制部具有將對應於上述純量之吐出量資訊輸出之轉換部,且具有根據自上述第一控制部所傳送之上述純量動態地產生用以藉由上述吐出頭進行線寬均勻之畫線塗佈之上述吐出量控制部的吐出量控制指令,而自動控制上述吐出頭之上述吐出量之功能。A liquid material coating device includes a discharge head having a discharge port for discharging a liquid material, a discharge amount control section for controlling an amount of the liquid material discharged from the discharge port, a workpiece table on which a workpiece is placed, and a discharge head and a workpiece. A robot for relative movement of a table, and a control unit of a memory device having a computing device and a memory coating program. The liquid material coating device moves the workpiece and the ejection head relatively on the one hand, and paints the liquid material on the other hand. The workpiece is characterized in that the coating program includes a relative movement instruction for causing the workpiece and the discharge head to move relative to each other in accordance with a coating pattern, and a scalar description of a relative movement speed of the workpiece and the discharge head. The control unit is configured to include: a first control unit that relatively moves the workpiece and the discharge head according to a coating program; and a second control unit that controls a discharge amount of the discharge head; the first control And the second control unit each have a memory device and a computing device, and the first control unit and the second control unit Being electrically connected via a cable, the first control section has a function of directly transmitting the scalar to the second control section, and the second control section has a conversion section for outputting information corresponding to the scalar output, and A discharge amount control instruction of the discharge amount control section dynamically generated according to the scalar transmitted from the first control section to uniformly draw a line with a line width by the discharge head to automatically control the discharge The function of the above-mentioned spit amount of the head. 如申請專利範圍第1項之液體材料塗佈裝置,其中,上述第一控制部具有與上述塗佈程式之執行並行地將上述純量傳送至上述第二控制部之功能。For example, the liquid material coating device according to item 1 of the application, wherein the first control unit has a function of transmitting the scalar to the second control unit in parallel with the execution of the coating program. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述轉換部具備制定有對應於上述純量之吐出量資訊的轉換表。For example, the liquid material coating device according to item 1 or 2 of the scope of patent application, wherein the conversion unit is provided with a conversion table that formulates the discharge amount information corresponding to the pure quantity. 如申請專利範圍第3項之液體材料塗佈裝置,其中,上述轉換表係由制定對應於5個以上不同線寬的吐出量之5個以上之轉換表所構成。For example, the liquid material coating device according to item 3 of the patent application range, wherein the conversion table is composed of 5 or more conversion tables corresponding to the discharge amount of 5 or more different line widths. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述轉換部具備有將對應於上述純量之吐出量計算出之轉換式。For example, the liquid material coating device according to item 1 or 2 of the scope of patent application, wherein the conversion unit is provided with a conversion formula that calculates a discharge amount corresponding to the pure amount. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述第一控制部具有使藉由上述第二控制部所進行之上述吐出頭之吐出量的控制與上述吐出頭之相對移動同步之功能。For example, the liquid material coating device according to item 1 or 2 of the patent application scope, wherein the first control unit has a control of the ejection amount of the ejection head and relative movement of the ejection head by the second control unit Synchronization function. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述第一控制部被搭載於上述機器人,上述第二控制部係由經由電纜而與上述機器人連接之物理性地各自獨立之點膠機控制器所構成。For example, the liquid material coating device according to item 1 or 2 of the patent application scope, wherein the first control unit is mounted on the robot, and the second control unit is physically and independently connected to the robot via a cable. Dispenser controller. 如申請專利範圍第7項之液體材料塗佈裝置,其中,上述吐出頭具備有從柱塞式點膠機、氣壓式點膠機、配管式點膠機及噴射式點膠機中所選擇之一點膠機。For example, the liquid material coating device according to item 7 of the application, wherein the above-mentioned ejection head is provided with a selection from a plunger type dispenser, a pneumatic type dispenser, a piping type dispenser, and a jet type dispenser. A little melter. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述轉換部具備制定有對應於上述純量之吐出量資訊的轉換表、及將對應於上述純量之吐出量計算出之轉換式,於上述相對移動速度在既定之速度範圍內之情形時使用上述轉換表,而於上述相對移動速度超出既定之速度範圍之情形時使用上述轉換式。For example, the liquid material coating device according to item 1 or 2 of the scope of the patent application, wherein the conversion unit is provided with a conversion table that formulates the discharge amount information corresponding to the pure amount, and calculates the discharge amount corresponding to the pure amount. The conversion formula is used when the relative movement speed is within a predetermined speed range, and the conversion formula is used when the relative movement speed is outside the predetermined speed range. 如申請專利範圍第1或2項之液體材料塗佈裝置,其中,上述第一控制部具有藉由如下之內容使上述吐出頭之吐出量之控制與上述吐出頭之相對移動同步的功能:使相對移動指令對上述機器人之傳送時序延遲既定時間;或者事先讀取對上述機器人之相對移動指令,在上述相對移動速度被變更之既定時間前,將上述吐出量控制指令自上述第二控制部傳送至上述吐出頭。For example, the liquid material coating device according to item 1 or 2 of the patent application scope, wherein the first control unit has a function of synchronizing the control of the ejection amount of the ejection head with the relative movement of the ejection head by: The transmission timing of the relative movement instruction to the robot is delayed by a predetermined time; or the relative movement instruction to the robot is read in advance, and the discharge amount control instruction is transmitted from the second control unit before the predetermined time at which the relative movement speed is changed. To the above vomiting head. 如申請專利範圍第10項之液體材料塗佈裝置,其中,上述吐出頭具備有從柱塞式點膠機、氣壓式點膠機、配管式點膠機及噴射式點膠機中所選擇之一點膠機。For example, the liquid material coating device according to item 10 of the application, wherein the above-mentioned ejection head is provided with a selection from a plunger type dispenser, a pneumatic type dispenser, a pipe type dispenser, and a jet type dispenser. A little melter. 如申請專利範圍第3項之液體材料塗佈裝置,其中,上述轉換表係於加速時與減速時共用。For example, the liquid material coating device according to item 3 of the patent application range, wherein the conversion table is shared between acceleration and deceleration. 如申請專利範圍第1項之液體材料塗佈裝置,其中,上述轉換部係由被記憶於第二控制部之記憶裝置之軟體所執行的功能模組。For example, the liquid material coating device according to item 1 of the patent application scope, wherein the conversion unit is a functional module executed by software stored in a memory device of the second control unit. 如申請專利範圍第7項之液體材料塗佈裝置,其中,上述吐出量控制部被搭載於吐出頭。For example, the liquid material coating device according to claim 7 in which the above-mentioned discharge amount control unit is mounted on a discharge head. 如申請專利範圍第14項之液體材料塗佈裝置,其中,上述吐出頭包含有使閥體衝撞被設置在連通於噴嘴之流路之端部之閥座、或者在使閥體在快要衝撞閥座前停止,而使液體材料自上述噴嘴前端飛射吐出之噴射式點膠機,上述吐出量控制部係電磁閥,上述吐出量控制指令包含有控制上述電磁閥之開閉間隔的指令。For example, the liquid material coating device according to item 14 of the application, wherein the above-mentioned discharge head includes a valve seat which is arranged at the end of the flow path communicating with the nozzle, or the valve body is about to collide with the valve. A jet-type dispenser that stops in front of the seat and ejects liquid material from the front end of the nozzle. The discharge amount control unit is a solenoid valve. The discharge amount control command includes a command to control an opening and closing interval of the solenoid valve.
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